Asme PCC

ASME PCC 1-2010
ASME PCC1- 2010
: ) (

-1 6 ................................................................................................................................................................
-2 6 .................................................................................................................................................................
-3 }{ 6 ...................................................
-4 6 .................................................................................................
-5 8 .................................................................................................................................
-6 8 .....................................................................................................................................................
-7 9 ......................................................................................................................................
-8 12 ......................................................................................................................................................
.1-8 12 .......................................................................................................................................................
.2-8 12 ........................................................................................................................................................................
12 ................................................................................................................................................................................. .1-2-8
-9 13 ..........................................................................................
.1-9 13 ............................................................................................ .
-10 13 ..........................................................................................................................................
.1-10 15 ..................................................................................................
.2-10 18 .......................................................................................................................................
.3-10 18 .............................................................................................................
-11 18 ...............................................................................................................
.1-11 18 ............................................................................................
.2-11 )18 ................................................................................................................................................ (Gap
-12 19 .....................................................................................................................................
.1-12- )( 20 ................................................................................................................................................
-13 20 ....................................................................................................................
-14 20 ...........................................................................................................................................
-15 20 ...............................................................................................................................................
.1-15 25 ................................................................................................................................
-16 25 ............................................................................................................................................................
.2-16 25 ................................................................................................................................................................. API

.3-16 25 ............................................................................................................................................................ ASME
.5-16 26 ............................................................................................................................................................ ASTM
.6-16 26 .............................................................................................................................................................. AWS
.7-16 26 ................................................................................................................................................................. ISO
.8-16 / 26 .........................................................................................
.9-16 }{ 26 ..................................................................................................................................
.10-16 26 ............................................................................................................................................................. MSS
.11-16 26 ............................................................................................................................................................... PIP
.12-1626 ............................................................................................................................................................. WRC
.13-16 26 ..............................................................................................................................................................
:A 27 ......................................................................
.1-A27 ...............................................................................................................................................................................
.2-A 27 .................................................................................................................................................
.3-A 27 ...................................................................................................................................................
.4-A 27 ........................................................................................................................
:C 28 ........................................
:D ) (Flatness 29
.1-D ) (Flatness 29 ..........................................................................................................................
.2-D 29 ...............................................................................................................................
: E 35 .......................................................................................
.1-E 35 ..............................................................................................................................................................................
.2-E 35 ............................................................................................................................
.1-2-E } { 35 ............................................................................................
.2-2-E Piping 35 ...............................................................................................................................
.4-2-E 36 .............................................................................................................................................
:F 38 ..........................................................
.1-F 39 ..............................................................................................................................................................
.1-1-F 38 ........................................................................................................................... 1
2
.2-1-F 39 ........................................................................................................................... 2
.3-1-F 41 ........................................................................................................................... 3
.4-1-F :4 ) ( 41 ............
.5-1-F 43 ........................................................................................................................... 5
.6-1-F 43 ............................................................................................................................
.2-F 43 ............................................................................................................................................................. :
: G 54 ................................................................
.1-G 54 ..........................................................................................................................................................
.2-G 54 ............................................................................................................................................
:H 55 ...............................................................................................
} :I{ } { 56 .....................................................................................
.1-I 56 ............................................................................................................................................................
.2-I 56 ...............................................................................................................
:J )( 57 .................................................................................................................
:K 58 .....................................................................................
:L 59 ......................................................... ASME B16.5
:M 60 .......................................
.1-M 60 ..................................................................................................................................................
.2-1-M 60 ......................................................................................................................................................
.3-1-M ) ( 60 .......................................................................................................................................
.4-1-M 60 ..............................................................................................................................................
.5-1-M } { 60 ............................................................................................................
.6-1-M 61 ........................................................................................................................................................
.7-1-M 61 .....................................................................................................................................................................
.2-M 61 ...........................................................................................................
.1-2-M 61 ........................................................................................................................................................................
.2-2-M 61 .......................................................................................................................................
.3-2-M 61 ................................................................................................................................................
.5-2-M 61 ................................................................................................................................................
3
.6-2-M 61 ............................................................................................................................................
.7-2-M 62 ...................................................................................................................
.8-2-M 62 ..................................................................................................................................
.9-2-M : 62 ..................................................................................................................................
:N 66 .............................................................
.1-N 66 .............................................................................................................................................................
.2-N 66 ...................................................................................................................................................................
.3-N 68 .........................................................................................................................................................................
:O 69 .....................................................................................................................
.1-O 69 ..............................................................................................................................................................................
.1-1-O 69 .....................................................................................................................................................................
.2-1-O 69 ....................................................................................................................................................................
.3-1-O 69 .............................................................................................................................................................
.2-O 69 .................................................................................................................................................
.3-O 70 .......................................................................................................................................................................
.1-3-O 70 ..................................................................................................................................................
.2-3-O 70 .........................................................................................................................................
.4-O 70 ..........................................................................................................................................................
.2-4-O 71 .................................................................................................................................
.3-4-O 72 .......................................................................................................................................................
.5-O ) ( 73 ..................................................................................................................................
.1-5-O 73 .......................................................................................................................................................
.2-5-O 73 ..............................................................................................................................................
:P 83 ....................................................................
.2-P 83 ..............................................................................................................................................................................
.3-P 83 ..............................................................................................................................
.1-3-P 83 ...................................................................................................................................................
.2-3-P 83 ........................................................................................................................................................
.3-3-P 83 .................................................................................................................................................
4
.4-3-P 84 .....................................................................................................................
.5-3-P 84 .........................................................................................................................................
.6-3-P 84 ......................................................................................................................................
.4-P 84 ............................................................................................
.1-4-P 86 .......................................................................................................................................................
.2-4-P 86 ......................................................................................................................
.3-4-P 86 ...............................................................................................................................
.4-4-P 86 .......................................................................................................................
.5-4-P 87 ....................................................................................................................................
.6-4-P 87 ..................................................................................................................................
.5-P 89 ................................................................................................................................
.6-P 89 ...............................................................................................................................................................................
}{
1 Guidelines for Pressure Boundary Bolted Flange Joint Assembly
-1
-)(BFJA
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2-F
F.
-4
) . (P
} {
-2
}{
BFJA
Spiral-Wound
}{ .
(a
) (C
-3
}{
}{
.
D.
2 Bolted Flange Joint Assembly
Ring Type Gasket
)(1
) . 3-3 ASME PCC-2
)(2
(.
ASME PCC-2
- 5 ( .

3-5
- ) -
C.
(b
Fabrication
)(1
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1 1/8 in. ). N(.
Run-out Gage
2 .
D .
5-3
ASME PCC-2 .
)( .
C .
(c 3
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1M ) 7(e ) 7(f.
)(2

1 Surface-finish comparator gages
Total Indicator Reading
4 .
3 ""
) (Stud -
)Cap Screw (Stud-Bolt
BFJA
) (Residual Bolt Strech .

M .
5 Surface Hardened
.
)(3
-5
}{ .
E .
-6
ASME B1.1 .
) ( -
2 } {
)(4
)
(E .
10
Facing
) Layer (C
Reface
(d
3 4 5
) 6 (
) 0,13 mm (0,005 in.
11
12
.
7 .

8

. )
(
. .

1 Minimum Major Diameter

2 Minimum Pitch Diameter
3 Score
4 Coating
5 Burrs
6 Out-of- Squareness
7 Minimum Acceptebale Residual Flange Thickness
M.
9 Flatness
10 Large Grooved Metal Gasket
11 Plastic Deformation Charachteristic
12 Elastic Recovery charachteristics
1 2
) K( .
(a
} {
) (
(a
(b
(c
(b
) (
Anti seize
(c
. .
-7
(d ) 1M
1 (
}{
1M 1
(e )
1M 1 ( )(C
]) (2 1M 1
[ .
) (d
" "

1 Work-hardening
2 Brittleness
3 " "

.
.1M 345 MPa

) ( ) (SI
) 12 (.
N.m
] 2 1[3
][1
: ) 345 MPa ( . 12 ) ( .
M27 M30 3mm
:
(1
"" ) 4 ( ) 7
""( 0.16 0.12 .
345 MPa
") . " K(.
(2
Polyimide Amide . ""

. 0.12") . "
K (.
(3

2 .
.
10
.1 ) 50 ksi
( ) (
) 12(.
ft-lb
] 12[3
][1
in.
: ) 50 ksi ( . 12 ) ( .
1in. 1 1/8 in. 8
:
(1
"" ) 4 ( ) 7
""( 0.16 0.12 .
50 ksi.
") . " K (.
(2
Polyimide Amide . ""

. 0.12") . "
K (.
(3

2 .
.
11
)(1
1M 1-
) (2
] .
.2-8
2 1M 1[ .
Div1
VIII ASME
) UG-13 ( .
ASME B31.3, Process Piping
" "
(f
) K (.
) 335-2-3 (.
{ 3 (C) 1-10.
.1-2-8
) 1M 1 (
) 15 (.
]. 15 ) (3 1M 1
(g
. 4
[.
} {
) 13 mm (1/2 in. .
5
]. (c).1-10 [.
.2-2-8
-8
Leff
. )L 2-10 (
) (
) (12
) 15 N.m(10 ft-lb ) 30 N.m(20 ft-lb .
%20
) 12 ( .
2 Heavy Hex-Type
3 Hydraulic Bolt Tensioner
4 Excess threads
5 Hudraulic Bolt Tensioners
.1-8
6 5
"" .
7 Embedment Loss
1 Exposed
12
4 5
-9
5.
(a
1 N
G .
) N
( . ASME PCC-1-2000
Div1 VIII 2
1 ( " 4
"-
. 40
20 .
. S.." :
4 .
(b ) (1-4
Division
".
F .
"" 4 "
ASME
BPVC Sec. VII. Div.1
"3 1-4 .
40 70
.1-9
2-2-8( .
F ) 4 (5
-10
) 1-10( -
4 1-4 11
12 .
2 1 3 F
) ( O
4 Hydraulic Bolt Tensioners
5 Controlled Bolting Services
6 Specified Minimum Yeild Strenght
7 Assembly Bolt Stress
1 Legacy
2 Legacy Cross Pattern Tightening Sequence and Bolt
Numbering System
3 Modified Legacy
13
ASME B16.5
ASME B16.47
.2
) 15 N.m (10 ft-lb
) 30 N.m (20 ft-lb ) 20
( . ) (Gap
20 30
) 12 ( . )(Gap
50 70
) 12 ( . )(Gap
.
.
100 ) 12 ( . ) (Gap
.
1 .

. 4 . 2
3
.
.
1 Indicator rod retraction reading

2 Embedment Losses
3 Short Term Creep Relaxation
14
) ( ) 2-10 (
.1-10
) 10%
(a
( .
. : 1
} 2 { 3
.5
(b
} { .
.
)(1
} { .
(d
" "
) 25mm (1in.
.
)(2
) 700 N.m (500 ft-lb .

)(3
)} { (
.
)(4
1 2
. )
( -
(c
(e
) ( /
(
.
1 Hand Wrench
2 Slug/Hand Wrench
3 Impact Wrench
4 Torque Tools
5 Tension Tools
6 Real-Time
15
.1 Trough Bolted

- ) .
) L B
). B
A
1 2
in.
in.
] [2
in.
0
0
0
1/8
3/16
- . B .
2
B
) 3
7/8- 1
1 3/8- 1 7/8

in.

-
.
) (SA-193 Gr B7 AWS A5.14 ) UNS N 10276(C-276 .
Centerless .
) ( .
----- ------ .
Through-Bolted
16
.2 Studed
- ) (.
in.
in.
] [2
in.
) L B
) B
(
). B
A
1 2
0
0
0
1/8
3/16
Externally Relieved End
Plug Weld .
2
B
) 3
7/8- 1
1 3/8- 1 7/8

in.
:
) (SA-193 Gr B7 AWS A5.14 ) UNS N 10276(C-276 .
Centerless .
) ( .
----- ------ .
Studded Joints
17
.2-10
(a 4
(b
) -
(:
A
A
S L
E
.1-4
(c
2 1 3 F .
= L
=Ar ) mm2 (in.2 H .
4 2.
=Ats ) mm2 (in.2 H
=E
12 48
MPa (ksi)
3 4
=Leff ) .mm (in.
4( .
Leff
F (.
: -
) (Bolt Cross talk
I .
=Sb ) (.MPa(ksi.)
.1-11

ASME Sec. VIII-Div.1
5 F .
.
) (
.2-11 )(Gap
L .
= L .mm(in.)
.3-10
3.
: 3 .
) 0.25mm(0.010 in. . -
) -
( .
50%
-11
.
18
-12
Stop-ring
Stop-ring .
10
O .
.3
]
)[(2
] )[(1
] )[(3

] ).[(4
:
(1
) ( )
( .
(a D ASME B31.3.
(b ASME B31.3.
(c ] )CFR 1910.119
OSHA
(PSM [ 4 Division1VIII ASME M

ASME B31.3.
(2
(3
.
} { .
(4
1 Mild Service
2 Intermediate Service
3 Critical Service
4 Lethal Services
5 Impact Wrench
6 Load and Elongation Verification
19
.1-12- )(
( ) 345MPa (50 ksi. 1 1M
345 MPa 1M 1
)( .
)(MPa.
(a
)345(MPa.
(b
)(ksi.
(c ) G (.
)50(ksi.
(d
(e
1 1M 1
(f
J . K
(g
.
-13
} {
(h
(i -
(a )
(j 3
) D (.
(b )
(k
(c )
(l
(d ) (
(m
(n
. -
-15
1-5 ASME PCC2.
-14
2 Bolt Galling
3 Flatness
1 Joint Pressure and Tightness Testing
20
.4

)[(1
1-3-2-4
1-5-3-7 2-6-4-8
12
1-7-4-10 2-8-5-11 3-9-6-12
16
1-9-5-13 3-11-7-15 2-10-6-14 4-12-8-16
20
1-11-6-16 3-13-8-18 5-15-10-20 2-12-7-17 4-14-9-19
24
1-13-7-19 4-16-10-22 2-14-8-20 5-17-11-23 3-15-9-21 6-18-12-24
28
1-15-8-22 4-18-11-25 6-20-13-27 2-16-9-23 5-19-12-26 7-21-14-28 . 3-17-10-24
32
1-17-9-25 5-21-13-29 3-19-11-27 7-23-15-31 2-18-10-26 6-22-14-30 . 4-20-12-28 8-24-16-32

1-2-3 19-20-21 10-11-12 28-29-30 4-5-6 22-23-24 13-14-15 . 31-32-33 7-8-9 25-26-27 16-17-18
36
34-35-36
1-2-3-4 21-22-23-24 13-14-15-16 33-34-35-36 5-6-7-8 25-26-27-28 . 17-18-19-20 37-38-39-40 9-10-11-
40
12 29-30-31-32
1-2-3-4 25-26-27-28 13-14-15-16 37-38-39-40 5-6-7-8 29-30-31-32 . 17-18-19-20 41-42-43-44 9-10-11-
44
12 33-34-35-36 21-22-23-24
1-2-3-4 25-26-27-28 13-14-15-16 37-38-39-40 5-6-7-8 29-30-31-32 . 17-18-19-20 41-42-43-44 9-10-11-
48
12 33-34-35-36 21-22-23-24 45-46-47-48

1-2-3-4 29-30-31-32 13-14-15-16 41-42-43-44 5-6-7-8 33-34-35-36 . 17-18-19-20 45-46-47-48 21-22-
52
23-24 49-50-51-52 25-26-27-28 . 9-10-11-12 37-38-39-40

1-2-3-4 29-30-31-32 13-14-15-16 41-42-43-44 21-22-23-24 49-50-51-52 . 9-10-11-12 37-38-39-40 25-
56
26-27-28 53-54-55-56 17-18-19-20 . 45-46-47-48 5-6-7-8 33-34-35-36

1-2-3-4 29-30-31-32 45-46-47-48 13-14-15-16 5-6-7-8 37-38-39-40 . 21-22-23-24 53-54-55-56 9-10-11-
60
12 33-34-35-36 49-50-51-52 17-18-19-20 . 41-42-43-44 57-58-59-60 25-26-27-28

1-2-3-4 33-34-35-36 17-18-19-20 49-50-51-52 9-10-11-12 41-42-43-44 . 25-26-27-28 57-58-59-60 5-6-
64
7-8 37-38-39-40 21-22-23-24 53-54-55-56 . 13-14-15-16 45-46-47-48 29-30-31-32 61-62-63-64

1-2-3-4 37-38-39-40 21-22-23-24 53-54-55-56 9-10-11-12 45-46-47-48 . 29-30-31-32 61-62-63-64 17-18-
68
19-20 57-58-59-60 33-34-35-36 5-6-7-8 . 41-42-43-44 13-14-15-16 49-50-51-52 25-26-27-28 65-66-67-68
:
) (a 1-4.
) (b 2 1 3 2 4
F . .
) (c 4 5 F .
:
)(1
3 4.
21
.1-4
) (
) 9 (

].
)[(1
1,3,2,4
1,5,3,7,2,6,4,8
12
1, 9, 5, 3, 11, 7, 2, 10, 6, 4, 12, 8
16
1, 9, 5, 13, 3, 11, 7, 15, 2, 10, 6, 14, 4, 12, 8, 16
20
1, 17, 9, 5, 13, 3, 19, 11, 7, 15, 2, 18, 10, 6, 14, 4, 20, 12, 8, 16
24
1, 17, 9, 5, 13, 21, 3, 19, 11, 7, 15, 23, 2, 18, 10, 6, 14, 22, 4, 20, 12, 8, 16, 24
28
1, 25, 17, 9, 5, 13, 21, 3, 27, 19, 11, 7, 15, 23, 2, 26, 18, 10, 6, 14, 22, 4, 28, 20, 12, 8, 16, 24
32
1, 25, 17, 9, 5, 13, 21, 29, 3, 27, 19, 11, 7, 15, 23, 31, 2, 26, 18, 10, 6, 14, 22, 30, 4, 28, 20, 12, 8, 16, 24, 32
36
1, 33, 25, 17, 9, 5, 13, 21, 29, 3, 35, 27, 19, 11, 7, 15, 23, 31, 2, 34, 26, 18, 10, 6, 14, 22, 30, 4, 36, 28, 20, 12, 8, 16, 24, 32
40
44
48
52
56
60
64
68
72
76
80
1, 33, 25, 17, 9, 5, 13, 21, 29, 37, 3, 35, 27, 19, 11, 7, 15, 23, 31, 39, 2, 34, 26, 18, 10, 6, 14, 22, 30, 38, 4, 36, 28, 20, 12, 8, 16, 24, 32,
40
1, 41, 33, 25, 17, 9, 5, 13, 21, 29, 37, 3, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 2, 42, 34, 26, 18, 10, 6, 14, 22, 30, 38, 4, 44, 36, 28, 20,
12, 8, 16, 24, 32, 40
1, 41, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 3, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 47, 2, 42, 34, 26, 18, 10, 6, 14, 22, 30, 38, 46, 4, 44,
36, 28, 20, 12, 8, 16, 24, 32, 40, 48
1, 49, 41, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 3, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 47, 2, 50, 42, 34, 26, 18, 10, 6, 14, 22, 30, 38,
46, 4, 52, 44, 36, 28, 20, 12, 8, 16, 24, 32, 40, 48
1, 49, 41, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 53, 3, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 47, 55, 2, 50, 42, 34, 26, 18, 10, 6, 14, 22,
30, 38, 46, 54, 4, 52, 44, 36, 28, 20, 12, 8, 16, 24, 32, 40, 48, 56
1, 57, 49, 41, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 53, 3, 59, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 47, 55, 2, 58, 50, 42, 34, 26, 18, 10,
6, 14, 22, 30, 38, 46, 54, 4, 60, 52, 44, 36, 28, 20, 12, 8, 16, 24, 32, 40, 48, 56
1, 57, 49, 41, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 53, 61, 3, 59, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 47, 55, 63, 2, 58, 50, 42, 34, 26,
18, 10, 6, 14, 22, 30, 38, 46, 54, 62, 4, 60, 52, 44, 36, 28, 20, 12, 8, 16, 24, 32, 40, 48, 56, 64
1, 65, 57, 49, 41, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 53, 61, 3, 67, 59, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 47, 55, 63, 2, 66, 58, 50,
42, 34, 26, 18, 10, 6, 14, 22, 30, 38, 46, 54, 62, 4, 68, 60, 52, 44, 36, 28, 20, 12, 8, 16, 24, 32, 40, 48, 56, 64
1, 65, 57, 49, 41, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 53, 61, 69, 3, 67, 59, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 47, 55, 63, 71, 2, 66,
58, 50, 42, 34, 26, 18, 10, 6, 14, 22, 30, 38, 46, 54, 62, 70, 4, 68, 60, 52, 44, 36, 28, 20, 12, 8, 16, 24, 32, 40, 48, 56, 64, 72
1, 73, 65, 57, 49, 41, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 53, 61, 69, 3, 75, 67, 59, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 47, 55, 63,
71, 2, 74, 66, 58, 50, 42, 34, 26, 18, 10, 6, 14, 22, 30, 38, 46, 54, 62, 70, 4, 76, 68, 60, 52, 44, 36, 28, 20, 12, 8, 16, 24, 32, 40, 48, 56,
64, 72
1, 73, 65, 57, 49, 44, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 53, 61, 69, 77, 3, 75, 67, 59, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39, 47, 55,
63, 71, 79, 2, 74, 66, 58, 50, 42, 34, 26, 18, 10, 6, 14, 22, 30, 38, 46, 54, 62, 70, 78, 4, 76, 68, 60, 52, 44, 36, 28, 20, 12, 8, 16, 24, 32,
40, 48, 56, 64, 72, 80
22
.1-4
) (
) 9 (
1, 81, 73, 65, 57, 49, 44, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 53, 61, 69, 77, 3, 83, 75, 67, 59, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31, 39,
84
47, 55, 63, 71, 79, 2, 82, 74, 66, 58, 50, 42, 34, 26, 18, 10, 6, 14, 22, 30, 38, 46, 54, 62, 70, 78, 4, 84, 76, 68, 60, 52, 44, 36, 28, 20, 12,
8, 16, 24, 32, 40, 48, 56, 64, 72, 80
1, 81, 73, 65, 57, 49, 44, 33, 25, 17, 9, 5, 13, 21, 29, 37, 45, 53, 61, 69, 77, 85, 3, 83, 75, 67, 59, 51, 43, 35, 27, 19, 11, 7, 15, 23, 31,
88
39, 47, 55, 63, 71, 79, 87, 2, 82, 74, 66, 58, 50, 42, 34, 26, 18, 10, 6, 14, 22, 30, 38, 46, 54, 62, 70, 78, 86, 4, 84, 76, 68, 60, 52, 44, 36,
28, 20, 12, 8, 16, 24, 32, 40, 48, 56, 64, 72, 80, 88
)(1
} { .
.3 -12
12) 1 (3
1-7-4-10 2-8-5-11 3-9-6-12
.4 48
1-2-3-4
5-6-7-8
13-14-15-16
5
6
9-10-11-12
17-18-19-20
21-22-23-24
25-26-27-28
29-30-31-32
10
37-38-39-40
12
45-46-47-48
9
11
33-34-35-36
41-42-43-44
12

1-7-4-10
2-8-5-11
3-9-6-12
12

12
3 (
:
. -
.
30 . .
.3-1-15
} {
.1-3-1-15
2 .
-16
(a )DN600 (NPS 24
.1-16
(b )125mm(5 in.
(c ) M45 (1 in.
.2-16 API
ANSI/API Standard 660, Shell-and-tube Heat
Exchangers, Eighth Edition, August 2007
API Recommended Practice 686, Recommended
Practices for Machinery Installation and Installation
Design, Second Edition, December 2009
Publisher: American Petroleum Institute (API),
1220 L Street, NW, Washington, DC 20005-4070
.3-16 ASME
ASME B1.1-2003, Unified Inch Screw Threads
)(UN and UNR Thread Form
ASME B1.7-2006, Screw Threads: Nomenclature,
Definitions, and Letter Symbols
ASME B1.13M-2005, Metric Screw Threads: M
Profile
ASME B16.5-2009, Pipe Flanges and Flanged
Fittings NPS 12 Through NPS 24 Metric/Inch Standard
ASME B16.20-2007, Metallic Gaskets for Pipe
Flanges: Ring-Joint, Spiral-Wound, and Jacketed
ASMEB16.47-2006, Large Diameter Steel Flanges
NPS 26 Through NPS 60 Metric/Inch Standard
ASME B31.3-2008, Process Piping
ASME B46.1-2002, Surface Texture (Surface
)Roughness, Waviness, and Lay
ASME PCC-22008, Repair of Pressure Equipment
and Piping
Publisher: The American Society of Mechanical
Engineers (ASME), Three Park Avenue, New York,
NY 10016-5990; Order Department: 22 Law Drive,
P.O. Box 2300, Fairfield, NJ 07007-2300 16.4
ASME Boiler and Pressure Vessel Code, 2007 Edition
(Including Addenda Through 2009) Section II, Part A
Ferrous Material Specifications:
SA-105/SA-105M, Specification for Carbon Steel
Forgings for Piping Applications
SA-182/SA-182M, Specification for Forged or Rolled
Alloy and Stainless Steel Pipe Flanges, Forged Flanges,
and Valves and Parts for High-Temperature Service
1-1-15 3-1-15
.
)
(Lens Ring Joint
.
.1-15
.1-1-15
.2-1-15
)(Gap

.
1
SA-194 Gr.4 SA-194 Gr2 Gr. 2H

SA-193 Gr. B7 .
2 Manual or Hydraulic Flange Spreader
25
Publisher: U.S. Department of Labor/Occupational

Safety & Health Administration, 200 Constitution
Avenue, NW, Washington, DC 20210
SA-193/SA-193M, Specification for Alloy-Steel and

Stainless Steel Bolting Materials for HighTemperature or High Pressure Service and Other
Special Purpose Applications
SA-194/SA-194M, Specification for Carbon and Alloy
Steel Nuts for Bolts for High-Pressure or HighTemperature Service, or Both
SA-240/SA-240M, Specification for Chromium and
Chromium-Nickel Stainless Steel Plate, Sheet, and
Strip for PressureVessels and for General Applications
SA-453/SA-453M, Specification for High-Temperature
Bolting Materials With Expansion Coefficients
Comparable to Austenitic Steels
SA-540/SA-540M, Specification for Alloy-Steel
Bolting Materials for Special Applications
SA-693, Specification for Precipitation-Hardening
Stainless and Heat-Resisting Steel Plate, Sheet, and
Strip
Section II, Part B Nondestructive Examination:
SB-637, Specification for Precipitation-Hardening
Nickel Alloy Bars, Forgings, and Forging Stock for
High-Temperature Service
Section VIII, Division 1 Rules for Construction of
Pressure Vessels
Publisher: The American Society of Mechanical
Engineers (ASME), Three Park Avenue, New York,
NY 10016-5990; Order Department: 22 Law Drive,
P.O. Box 2300, Fairfield, NJ 07007-2300
ASTM .5-16
ASTM A 829/A 829M-06, Standard Specification for
Alloy Structural Steel Plates
ASTM F 436-09, Standard Specification for Hardened
Steel Washers
ASTM F 606-09, Standard Test Methods for
Determining the Mechanical Properties of Externally
and Internally Threaded Fasteners, Washers, Direct
Tension Indicators, and Rivets
ASTM F 606M-07, Standard Test Methods for
Determining the Mechanical Properties of Externally
and Internally Threaded Fasteners, Washers, and Rivets
(Metric)
Publisher: American Society for Testing and Materials
(ASTM International), 100 Barr Harbor Road, P.O.
Box C700, West Conshohocken, PA 19428-2959
AWS .6-16
AWS A5.14/A5.14M:2009, Specification for Nickel
and Nickel-Alloy Bare Welding Electrodes and Rods
9th Edition
Publisher: American Welding Society (AWS), 550 NW
LeJeune Road, Miami, FL 33126
ISO .7-16
ISO 7005-1:1992, Metallic Flanges Part 1: Steel
Flanges, First Edition
Publisher: International Organization for
Standardization (ISO), 1, ch. de la Voie-Creuse,Case
postale 56, CH-1211, Gene`ve 20,Switzerland/Suisse
}{ .9-16
HPIS Z103 TR 2004, Bolt Tightening Guidelines for
Pressure Boundary Flanged Joint Assembly (in
Japanese)
Publisher: High Pressure Institute of Japan 17
MSS .10-16
MSS SP-9-2008, Spot Facing for Bronze, Iron and
Steel Flanges
Publisher: Manufacturers Standardization Society of
the Valve and Fittings Industry (MSS), 127 Park
Avenue, NE, Vienna, VA 22180-4602
PIP .11-16
PIP VESV1002, Vessel Fabrication Specification
ASME Code Section VIII, Divisions 1 and 2, May
2009
PIP VESST001, Shell and Tube Heat Exchanger
Specification, May 2009
Publisher: Process Industry Practices
(PIP),Construction Industry Institute, The University of
Texas at Austin, 3925 West Braker Lane (R4500),
Austin, TX 78759
WRC .12-16
WRC Bulletin 449, Guidelines for the Design and
Installation of Pump Piping Systems
WRC Bulletin 528, Determination of Pressure
Boundary Joint Assembly Bolt Load
Publisher: Welding Research Council (WRC), P.O.
Box 201547, Shaker Heights, OH 44120
.13-16
Bickford, John H., An Introduction to the Design and
Behavior of Bolted Joints, New York, Marcel
Dekker,Inc., 1995
Bickford, John H. and Nassar, Sayed, eds., Handbook
of Bolts and Bolted Joints, 1998, New York, Marcel
Dekker, Inc.
Koves, W. J., 2005, Design for Leakage in Flange
Joints Under External Loads, Paper no. PVP200571254, 2005 Proceedings of the ASME Pressure
Vessels and Piping Conference: Volume 2 Computer
Technology, ASME, New York, pp. 5358
Payne, J. R. and Schneider, R. W., 2008, On the
Operating Tightness of B16.5 Flanged Joints,Paper
no. PVP2008-61561, Proceedings of the ASME 2008
Pressure Vessels and Piping Conference, ASME, New
York
/ .8-16

29 CFR 1910.119, Process Safety Management of
Highly Hazardous Chemicals
26
1 Notes Regarding Qualifying Flanged Joint Assemblers
.4-A
} {
ASME .
:
http://cstools.asme.org/cscontent/committee.cfm?comm
ittee=N10010000
.1-A
: ) M27 1(
) M27 1(
.
) M52 2(
) M27 1( )M52 2(
. ) M56 2(
) M56
.2-A
( .

.
.3-A
) 345 MPa(50 ksi -

2 Bolt Elongation Contorol
27
1 RECOMMENDED GASKET CONTACT SURFACE FINISH FOR VARIOUS GASKET TYPES
.1-C
]
)[(1
m
in
125-250
3.2-6.4
125-250
3.2-6.4
125-250
3.2-6.4
125-250
3.2-6.4
Spiral Wound
Corrugated metal jacket with corrugated metal core; full

width and circumference of both sides to be covered with
adhesive-backed flexible graphite tape
Grooved metal gasket with facing layers such as flexible

graphite, PTFE, or other conformable materials
PTFE

Flexible graphite reinforced with a metal interlayer insert
63 max.
1.6 max.
Grooved metal
63 max.
1.6 max.
Flat solid metal
Flat metal jacketed
100 max
2.5 max.
125-250
3.2-6.4
)Soft cut sheet, thickness 1.6 mm (116 in.
125-500
3.2-13
)Soft cut sheet, thickness > 1.6 mm (116 in.
):(1

28
D
) (Flatness
.1-D ) (Flatness
M2-D 2-D
)(
Fibre PTFE Spiral Wound ...
) (PTFE
)( -
) 1.0 mm(0.04 in. .
3 RTJ
) (RTJ
(.
4 5 .
.
It is acceptable to gauge mating flanges that have only
one possible alignment configuration and determine that
any waviness of the flange faces is complimentary,
such that the seating surfaces follow the same pattern.
2
.
1M -D 1-D
-
.
.2-D
1 " PIP VESV1002
Vessel
"Fabrication Specification 9-3-7 Division1 2 VIII

ASME Boiler & Pressure Vessel 8-3-7 PIP VESST001
Shell and Tube Heat Exchanger -
3 Metal Faced Gaskets

4 Double Jacketed Gasket
5 Hard Gaskets
Specification 2009 3 API 660

2 Multi-Pass Exchanger
29
.1M -D ) (
T1<0.15 mm
T1<0.25 mm
) (
T2< 0.15 mm
T2< 0.25 mm
) (Pass Partition
-0.25< P <0.0mm
-0.5< P <0.0mm
:
T1 T2 1-D 2-D .
.1-D ) (
T1<0.006 in.
T1<0.01 in.
T2< 0.006 in.
T2<0.01 in.
-0.020 in.< P <0.0 in.
-0.010 in.< P <0.0 in.
) (
) (Pass Partition
:
T1 T2 1-D 2-D .
30
.1-D
}{ T1
.
T1 . 6mm . ) (
.
=T1
.
22.5 .
o
31
.2-D } { T2
.

)
200mm(8
) in.
=P
.2M-D ) (

r d<w/4
<0.76 mm
<1.27 mm
w/4<r d<w/2
<0.25 mm
<0.76 mm
w/2<r d<3w/4
<0.13 mm
r d>3w/4
: 3-D 4-D .
.2-D ) (
r d<w/4

<0.030 in

<0.050 in.
w/4<r d<w/2
<0.010 in
<0.030 in.
w/2<r d<3w/4
<0.005 in
r d>3w/4
: 3-D 4-D .
32
.3-D :
33
.4-D :

)
(.
=rd
.1-E
(g Piping
Cover Plate Tube-Bundle
(h
} {
.2-E
. "
(a
".
.1-2-E } {
(b
}{ .
Spud Wrench Alignment Pins
6-4 9-4 4-B 6
(c
.2-2-E Piping
API 686
Piping
(d }
2-2-1
WRC
) Bulletin 449
Piping
Guidelines for the Design and Installation of Pump Piping

)Systems
(e
Housing
20% .
4 .
) . Parallelism
.3-2-E Piping
Rotational-two Hole .4-2-E(
Piping ) (Stiffness -
(f 1
) DN450 (NPS18
3-2-1 WRC 449 -
2 Properly Loaded Joints

3 Critically Stiff Piping System
4 Stiff or Troublesome Piping
5 Troublesome
1 Misaigned component
35
:Rotational two-hole Piping
.4-2-E
) Centerline High-Low - (:
} { .
Piping
)(
) 3mm(1/8in. -
) 3-E(.
Gap :
} {
. 4
) .(4-E
90 .
) 1.5mm(1/16 in.)
1-E(.
%10
:Parallelism Piping
%20
%20
{ }
{ %10
) 0.8 mm(1/8 in.

Parallelism .
36
High-low .1-E
Parallelism .2-E

)0.8 mm(1/32in.
Rotational-Two Hole .3-E
Gap .4-E
37
1 Alternatives to legacy Tightening Sequence/Pattern
.1-F
" "
PCC-1 -
1-F . -
24
) (
} {
2 1 3 -
45
.1-1-F 1
(a
(b
(c
(d
}{ a d
(e
. 2-F -
. 7-F .
(a :1a 2-F
20 30
(b :1b 50 70
(c 1c :2 100
- .
(d 3 :
- .
) .(12
- .
.
38
.2-F 1
.1-F
(a %20 -1a %30
(e %20 -1 %30
"1-13-7-19"4-16-10-22"2-14-8-20
(b %50 -1b %70
5-17-11-23"3-15-9-21 "6-18-12-24
(f %50 -2 %70
1
1-13-7-19
4-16-10-22
(c %100 -1c
"2-14-8-20"5-17-11-23"3-15-9-21
(g %100 -3
6-18-12-24
(d ) 2
(h %100 -4
( %100 -
1-2-3-4-5-6-7-8-9-10-11-12-13-14-15-16-17-18
"1-13-7-19"4-16-10-22"2-14-8-20
19-20-21-22-23-24_1-2-3...
5-17-11-23"3-15-9-21 "6-18-12-24
(e ) 3( %100 -
) 5( %100 -
4) . 4 (
1-2-3-4-5-6-7-8-9-10-11-12-13-14-15-16-17-18
19-20-21-22-23-24_1-2-3...
. 2A 3-F
.2-1-F 2
2B
2A 8-F
.
39
(a :1a 3-F
20 30
.
(b :1b 50 70
(d 3 :

- .
- .
(c 1c :2 - -
100 .
.3-F 2
:
) (1 24 -
.a %20 :1a %30 1-13-7-19 :
.b %50 :1b %70 2-14-8-20 :
.c %100 :1c :
3-15-9-21"4-16-10-22"5-17-11-23"6-18-12-24
.d ) 2 ( %100 - :
"1-13-7-19"2-14-8-20"3-15-9-21
4-16-10-22"5-17-11-23"6-18-12-24
.e 3 %100 - ) (
:2A
1-2-3-4-5-6-7-8-9-10-11-12-13-14-15-16-17-18
:
19-20-21-22-23-24-1-2-3...
) (2 24 -
.a %20 :1a %30 1-7-13-19 :

.b %50 :1b %70 2-8-14-20 :
.c %100 :1c :
3-9-15-21"4-10-16-22"5-11-17-23"6-12-18-24
.d ) 2 ( %100 - :
"1-7-13-19"2-8-14-20"3-9-15-21"4-10-16-22
5-11-17-23"6-12-18-24
.e
3 %100 - )
(
1-2-3-4-5-6-7-8-9-10-11-12-13-14-15-16-17-18
:2B
19-20-21-22-23-24-1-2-3...
.5-F 4
.4-F 3
24 - 4
(a %20 :1a %30 1-13-7-19 :

(b %50 :1b %70 1-13-7-19 :
(c %100 :1c 1-13-7-19 :
(d 3 %100 -
.
1-2-3-4-5-6-7-8-9-10-11-12-13-14-15-16-17-18
19-20-21-22-23-24-1-2-3..
.3-1-F 3
4-F . -F
9.
(a :1a 4-F
20 30
.
(b :1b 50 70
(c :1c 100
) ePTFE-
(d 1d : 100
1
( 2
}{ 3
a d .

.4-1-F :4 -
) (
} {
) 5-F ( .
(b :1c 3 4
5 6 1 2
(c ):2 (
] ) M20 ( in. [
100 .
100
. 4 8
}{ .
50 100
. 1-4-1 -F
10-F.
.6-F 5
)
5-F
(.
(a 1236 9
1 .
(b

2 .
(c
(a :1a %30 1 : 13 719
90
(b :1b %60 1 : 13 719
(c :1c %100 1 : 13 719
(d 1d - 180%100
.2-4-1-F
(a 1a :1b
50 .
1 2 50
42
.5-1-F 5
(a 1
(a :1a 180
(b 2
) 6-F(.
30
(b :1b 60
90 30 .
( ...
90
60 .
) (F
(c :1c 100
. 1
90
100
(d :1d 100
( ...
180
. 1
11-F.
) 3 (
. 4 .
"
.6-1-F
" .
1-1-F 5-1-F 7-F -F
1-F .
11.
.2-F :
1-F
) .
.
.
1 Bolt Service Contractors

2 Other Facilities
43

.

.
44
.1-F
%30
%70
%100
%100
%100
.
]
) [(1 - 2
.
) [(2 -

-
%30
%100
%70
%100
%100
Best Practice
Pattern Pass
45
1
2
.1-F ) (
- ] )[(1

.
50%70
20%30
%100
6:0012:00
9:003:00
6:0012:00
6:0012:00
.9:003:00
. 9:00 3:00 -
]
%100
%100
]
) [(2 -
.
-
.
}{
) [(2
-)(Pattern Pass
) [(2 -
20%30
50%70
46
%100
%100
ePTFE
.1-F ) (
) 4(
- .

.
% 50
12:00
3:00
90
"- "
6:00
%100
9:00
50
100
} -
{
.

%100 .
" "
%50
%100
%50
%100
Check Pass
47
.1-F ) (
180
180
180
)
(
%100
) (coloumn
) 2(
%30
%100
%60
90
90

90
) (
( %100
%20 %30
%50 %70
%100
%30
( %60
.
%100
) (3 . Spiral Wound PTFE RTJ

)(4
)) (Grooved Metal Gasket (C ) (Corrugated Metal Gasket )(Flat Solid-Metal Gasket
48
.7-F :1 )-(
%30 :1a
%70 :1b
%100 :1c
%100 :2
) 2( %100 :
3 %100 :
49
.8-F :2A : )-(
%30 :1a
%70 :1b
%100 :1c
%100 :2
) 2( %100 :
3 %100 :
50
.9-F :3 )-(
%30 :1a
%70 :1b
1d %100 :
51
%100 :1c
.10-F :4 ) (
%50 :1a ) (
%50 :1b ) (
%100 :1c ) (
1 %50
2 %50
3 %100
2 %100 :
.

.
%50
.
52
.11-F :5 ) (
%30 :1a ) (
%60 :1b ) (
%100 :1c ) (
4 %30
4 %60
4 %100
1d %100 : ) (
%100
53
Use of Contractors Specializing in Bolting Services

(b )
.1-G
(c
) (
(d
.2-G
(e
(f
) ( .
(g .

14 .
(a )( ) -
(
.
54
.1-H

in.2
in.2
] )[(3
SI
In

mm
2
mm
] )[(3

] )(1
)[(2
:
) (1 ) (mm ) (mm ) M14-2 14mm
2mm (
) (2 SI.
)(3
M27 M30 3mm
) 1in. 8 (1 /8 in.
1
55
I
}{ } {
1 Interaction During Tightening
.1-I
Bolt Cross-
Talk :
} {

.2-I
2

) (Cocked )
(
. -

.
56
J
)(
1 Calculation of Target Torque
F
[
2
) (
.
=T
=T
N.mm (in.-lb)
) J-1(
) J-1(
Unified
= dn )
30 ) tan (L/d
() mm(in.)
L )
}{ .
8 Unified (.
= d2 )
: ASME B1.7
(mm(in.)
. 3
) J-1(
=F
N (lb)
= fn
) ( )
= f2
Handbook of Bolts and Bolted Joints, Bickford, John

H. and Nassar, Sayed, eds. 1998. New York: Marcel
Dekker, Inc.
() (
.1-J
=L

57
1 Nut Factor Calculation of Target Torque
: SI
)(K-1M
}{
)(K-1
T=KDF/1000
T=KDF/12
= D mm(in.)
= F N(lb)
= K ) (
= T N.m (ft-lb)
Load-Cell
K 0.04
.3
0.12
) 0.16 /1M 1 (
0.16 0.20 .
SA-193
0.16 0.23 .

0,1 0,3 %20

200 .
2 U.S. Customary Units

3 An Introduction to the Design and Behavior of Bolted
Joints,Bickford, p. 233.
0 oC 32 oF) 40 oC (100 oF.

5 Hydraulic Tensioner
58
L
ASME B16.5
1500
2500
1-L
900
ASME B16.5
400
600
150
300
7
/8
1
1 1 /8
1
1 1 /8
1
1
1
2
2
2
2
4
4
4
4
4
8
8
8
8
8
8
12
12
12
7
/8
7
/8
1
7
/8
1
1 1 /8
1
1
1 3 /8
1 5 /8
1 7 /8
2
2
2
2
3
3
4
4
4
4
4
8
8
8
8
8
12
12
12
16
16
16
16
16
16
7
/8
7
/8
1
7
/8
1
7
/8
1 1 /8
1
1 1 /8
1 3 /8
1 3 /8
1 3 /8
1
1 5 /8
1 7 /8
2
2
4
4
4
4
4
8
8
8
8
8
12
12
16
20
20
20
20
20
20
5
/8
5
/8
5
/8
5
/8
7
/8
7
/8
1
1
1 1/8
1
1
1 3/8
1
1 5/8
1 5/8
1 7/8
4
4
4
4
4
8
8
8
8
8
8
12
12
16
16
20
20
24
24
24
5
/8
5
/8
5
/8
5
/8
7
/8
7
/8
7
/8
7
/8
1
1 1/8
1
1
1 3/8
1 3/8
1
1
4
4
4
4
4
8
8
8
8
8
8
12
12
16
16
20
20
24
24
24
5
/8
5
/8
5
/8
5
/8
5
/8
7
/8
1
1 1 /8
1 1 /8
1
1
1
1
4
4
4
4
4
8
8
8
8
8
8
12
12
16
16
20
20
24
24
24
58
58
58
58
58
78
78
1
1
118
1 1/8
1
4
4
4
4
4
4
4
4
8
8
8
8
8
12
12
12
16
16
20
20
59

)(NPS
1
1
1
2
2
3
3
4
5
6
8
10
12
14
16
18
20
24
1 Washer Usage Guidance And Purchase Specification For Through-Hardened Washers
.1-M
.3-1-M ) (
1-M .
.1-1-M
) ASME B31.3 (Process Piping
80
} {
.4-1-M
ASTM F436 Piping .
ASTM F436
) (
Spot Face/Back Face .
Piping ASTM F436
. 1
ASTM F436
Piping
.1-M
}{ .
.2-1-M

4 Back Facing
ISO
) 7005-1 - :1
)[(1
)[(2
)425 oC (800 oF
)205 oC (400 oF
)540 oC (1000 oF
)400 oC (750 oF
)650 oC (1200 oF
)425 oC(800 oF
)Metallic Flanges Part 1: Steel Flanges
)815 oC (1500 oF
)550 oC (1025 oF
) MSS-SP-9
) (1
)Spot Facing for Bronze, Iron and Steel Flanges
) (2 )
( .
} {
.5-1-M } {
5 6.
1 2 PCC-1
ASME
SA-540
2 Surface-Hardened
3 Soft Interior Material
4 Spot-Facing
5 Bolt Shank
6 Underhead Fillet
.
60
. SA-
.3-2-M
450 .
.6-1-M
1 4
ASME SA-
4 .
194 4 2H 7 . 4
. 5 6
.2-3-2-M
)100mm(4 in.
ASME SA-194 8
. 6
1 5
.3-3-2-M
) (
.7-1-M
(a 205 oC (400 oF) 1
(b 370 oC (700 oF) 4
(c 425 oC (800 oF) 5
(d 550 oC (1025 oF) 6
.2-M
.4-2-M
.1-2-M
-M
2.
.5-2-M
14mm 100 mm 1/2in. 4in. .
33HRC 42 HRC
38HRC 45 HRC.
SA-193 SA-194 .
.6-2-M
.2-1-2-M
.1-6-2-M
2-M 3-M -
(a -1
5-M 6-M.
(b -4
.2-6-2-M
(c -5
Lay
(d -6
) 3,2 mm(125 in. .
.2-2-M
ASME B46.1.
.
(a
Open Hearth Furnace

Basic-Oxygen Furnace
4
Electric Furnace
3
(b ) 1-2-1 (
(c
Precipitation Hardening Stainless Steel
61
.7-2-M
) 0.38 mm (0.015 in. .
MillScale
.2-9-2-M
ASTM F606 ASTM F606M .
.1-10-2-M
.8-2-M
:
(a
.2-10-2-M
(b
" "5""4" "1
(c
" "6 .
.2-8-2-M
.3-10-2-M
1-8 -
7-M.
.9-2-M :
.1-9-2-M
180
}{
Workmanship, Finish and Appearance
Private Label Distributer

3
Depressed
.2-M
]
) (
0.050
0.040
0.040
0.040
0.060
0.050
0.030
0.030
) (
] )[(2
)[(1
] )[(3
) (1
) (2 4 SAE 4130 SAE 4140 ASTM A 829 .
) (3 5 UNS S41000 ASME SA-240 .
) (4 6 UNS S17400 ASME SA-693 .
62
] )[(4
.3-M
Mm
O.D., mm
I.D., mm
T,mm
14
28
15
16
30
17
20
37
21
27
50
28
33
60
34
36
66
37
39
72
42
45
85
48
24
30
42
25
44
31
56
45
78
6
6
48
92
52
56
105
62
64
115
70
76
135
82
90
160
96
95
165
101
52
70
82
100
56
98
76
125
88
145
107
175
:
5-M.
63
6
6
.4-M
O.D.,
I.D.,
in.
mm
in.
Mm
in.
Mm
in.
27,0
1,063
14,3
0,563
3,2
0,125
3
7
38,1
43,6
1,500
20,7
0,813
4,8
0,188
1 1/8
50,0
1,968
27,0
1,063
6,4
0,250
54,8
2,156
30,2
1,188
6,4
0,250
1 3/8
65,9
2,593
36,5
1,438
6,4
0,250
1 5/8
1 3/4
77,8
3,062
42,9
1,688
6,4
0,250
82,6
3,250
46,1
1,813
6,4
0,250
93,7
3,688
54,0
2,125
6,4
0,250
/2
/8
/4
/8
1 1/4
1 1/2
1 7/8
33,4
60,3
71,4
87,3
1,313
1,718
2,375
2,812
3,438
17,5
23,8
33,4
39,7
49,2
0,688
0,938
1,313
1,563
1,938
4,0
5,6
6,4
6,4
6,4
0,156
0,219
0,250
0,250
0,250
2 1/4
104,8
4,125
60,3
2,375
6,4
0,250
2 1/2
2 3/4
115,9
4,563
66,7
2,625
6,4
0,250
127
5,000
73,0
2,875
6,4
0,250
3 1/4
149,2
5,875
85,7
3,375
6,4
0,250
138,1
5,438
79,4
3,125
6,4
0,250
3 1/2
160,4
6,313
92,1
3,625
6,4
0,250
182,6
7,188
104,8
4,125
6,4
0,250
3 3/4
173,1
6,813
98,4
6-M.
64
3,875
6,4
0,250
.5-M

14-16mm
20-27mm
30-42mm
45-76mm
82-100mm
+0,4 -0
+0,5 -0
+0,6 -0
+0,7 -0
+0,9 -0
0,15
0,15
0,15
0,15
0,15
0,25
0,5
0,5
0,5
0,5
0,3
0,5
0,5
0,5
0,5
0,3
0,4
0,4
0,5
0,65
I.D., mm
O.D., mm
-1,3 +0
T,mm
mm
) -
FIM
])mm [(1
) (
)mm
(
)(1
-1,6 +0
-2,2 +0
-1,9 +0
-2,5 +0
)(Full Indicator Movement
.6-M

< 1in.

I.D.,
O.D.
1 /2. in 3in.
3in.
1in. 1 /2 in
Mm
in.
mm
in.
Mm
in.
mm
in.
-0
-0
-0
-0
-0
-0
-0
-0
+0,81
+0,032
+0,81
+0,032
+1,60
+0,063
+1,60
+0,063
+0,81
+0,032
+0,81
+0,032
+1,60
+0,063
+1,60
+0,063
0,13
0,005
0,13
0,005
0,13
0,005
0,13
0,005
)

(
FIM
])) [(1
(
)
(
0,25
0,010
0,38
0,015
0,051
+0,81
+0,032
+0,81
+0,032
+1,60
+0,063
+1,60
+0,063
0,25
0,010
0,38
0,015
0,051
0,020
0,81
0,032
:
)(1
0,020
0,81
0,032
)(Full Indicator Movement
.7-M

800
801 8000
8001 22000
22000
65
Defenitions, Commentary, and Guidelines on the Reuse of Bolts

Retighten

.1-N
Abused:
Bolt with Integral Head
Bolt without Integral Head
Common Grades
.2-N
Field.
(a
SA-193 B7 SA-194 2H
SA-193 B16 SA-194 4
SA-194 7
(b
Controlled Reuse
%30
%15
%10 . }{
.
)(
Use
Uncontrolled Reuse
Tighten
Critical Issues
10 %15 .
(c
}{ -

66
)(2
}{
(d
}{
:
)(1
(f

(
)(2
(g
(
)(3
(h

(.
)(1
)(2
(e
.
)(1
(i
.
1
Bolts Without Integral Head

Integral Inspection
3
Mechanical Integrity Inspections
4
Nut not running freely
2
67
(j
(b
(k
Field
.
)(1
)(2
)(4
)(3
)(5
(c

ASME B1.1.
(d .
] ) (2) (3 1M 1
[
.3-N
(a
1 1/8 in.
68
Assembly Bolt Stress Determination
.1-O
.1-1-O
.3-1-O
= Ab mm2 (in.2)
[/4 (GO.D.2-GI.D.2], = Ag
)mm2 (in.2
= GI.D.,GO.D.
.2-1-O
= K ) (
= nb
PCC-1 )
= Pmax MPa (psi)
= Sya
MPa
)(psi
= Syo
)MPa (psi
) (%15 2
= Sbmax MPa (psi)
= Sbmin MPa (psi)
= Sbsel MPa (psi)
= Sfmax
( .
MPa (psi)
= SgT
MPa
)(psi
=Sgmax MPa (psi)
MPa
= Sgmin-o
MPa
= Sgmin-s
)(psi
) %15
( .
)(psi
= Tb
N.m (ft-lb)
= mm (in.)
= fmax
Sfmax
= gmax
= g
Relaxation .
.2-O
Relaxation
Ductile
4
Specified Assembly Bolt Stress
3
69
(a .
(a
(b :
(b
.3-O
.1-3-O
(c :
SgT .
(d :
.2-3-O
) (O-1 .
)(O-1
)(O-2M
) (O-2
Relaxation .
)(O-2M
)(O-2
1000
12

Piping
1 . 50 ksi
K= 0,20 .
QA
) (O-3
} {1.
)(O-3
.4-O
70
.
(a
(f ) (Sgmax -
0,3
) (
. -
PTFE 1,0
(g ) (Sgmin-S -
(b ) (Sbmax
%40 %70
(c ) (Sbmin
(h ) (Sgmin-O
) . 10 (
Sbsel .
%20 %40
(d Sfmax
(i Relaxation ) (g
5-O .
0,7 .
.2-4-O
)(
- 1-O 7-O
:1 ) (O-1
(e ) (SgT
:2
.
71
)(O-4
(.
.3-4-O
NPS 3 300 )
:3
O-8(
)(O-5
(.
.O-9
Ab=0,3019
:4
.1
)(O-6
(.
nb=8
Ab*nb=2,42 in
Ag=5,17 in
:5
0,75 in
.
)(O-7
)Pmax=750 psig (0,75 ksi
0,7
:6 -
.2
)(O-8
+ /4
. .
):(O-1
:7
)(O-9
)(O-10
) (Syo=Sya
Sbsel=min. (64, 63) = 63 ksi
):(O-7
):(O-8
. ) (O-2 )(O-2M
Sbsel 12.5(5.17 / 2.42) 26.7 ksi
)Sbsel (6.0 5.17 + /4 0.754.192) / (0.72.42

24 ksi
):(O-9

O-8 O-9 .
:O-4
Sbsel 40 (5.17 / 2.42) 85 ksi
fmax = 0.32
):(O-10
1 )
):(O-2
(
. }{
Sbsel 63 (1.0 /0.32) 197 ksi
Tb= 63,000 0.2 0.3019 0.75 /12

Tb 240 ft-lb
) (Sfmax Syo/Sya .
NPS 8 (150 ] ) (O-7
[ .
Sfmax= 63 ksi
):(O-6
) 5 (8
Sbsel=max. (64, 35) = 64 ksi
:O-2
.
)
Sbsel=min. (64, 75) = 64 ksi
):(O-5
:8
(
Sbsel=30 (5.17 / 2.42)=64 ksi
):(O-4
GI.D.=4,19 in
72
Sbsel
WRC 528 .
.2-5-O
0,1 psi
- .
WRC 528 .
.5-O )(
.1-5-O
73
.1-O
.1M-O
)(in.
)(mm
NPS
150
300
600
900
1500
2500
NPS
150
300
600
900
1500
2500
1.65
1.65
3.91
2.77
5.54
8.74
0.065
0.065
0.154
0.109
0.218
0.344
2,5
2.11
2.11
3.05
5.16
7.01
14.02
2,5
0.083
0.083
0.120
0.203
0.276
0.552
2.11
2.11
3.05
5.49
7.62
15.24
0.083
0.083
0.120
0.216
0.300
0.600
2.11
2.11
6.02
6.02
11.13
17.12
0.083
0.083
0.237
0.237
0.438
0.674
2.77
2.77
6.55
9.52
12.70
19.05
0.109
0.109
0.258
0.375
0.500
0.750
2.77
2.77
7.11
10.97
14.27
23.12
0.109
0.109
0.280
0.432
0.562
0.910
2.77
3.76
8.18
12.70
20.62
30.10
0.109
0.148
0.322
0.500
0.812
1.185
10
3.40
7.80
12.70
15.09
25.40
37.49
10
0.134
0.307
0.500
0.594
1.000
1.476
12
3.96
8.38
12.70
17.48
28.58
44.47
12
0.156
0.330
0.500
0.688
1.125
1.751
14
3.96
6.35
12.70
19.05
31.75
...
14
0.156
0.250
0.500
0.750
1.250
...
16
4.19
7.92
14.27
23.83
34.93
...
16
0.165
0.312
0.562
0.938
1.375
...
18
4.78
9.53
20.62
26.19
44.45
...
18
0.188
0.375
0.812
1.031
1.750
...
20
4.78
9.53
20.62
32.54
44.45
...
20
0.188
0.375
0.812
1.281
1.750
...
24
5.54
14.27
24.61
38.89
52.37
...
24
0.218
0.562
0.969
1.531
2.062
...
26
7.92
12.70
23.73
35.09
...
...
26
0.312
0.500
0.934
1.382
...
...
28
7.92
12.70
25.56
37.79
...
...
28
0.312
0.500
1.006
1.488
...
...
30
6.35
15.88
27.38
40.49
...
...
30
0.250
0.625
1.078
1.594
...
...
32
7.92
15.88
29.21
43.19
...
...
32
0.312
0.625
1.150
1.700
...
...
34
7.92
15.88
31.03
45.89
...
...
34
0.312
0.625
1.222
1.807
...
...
36
7.92
19.05
32.86
48.59
...
...
36
0.312
0.750
1.294
1.913
...
...
38
9.53
17.60
34.69
51.29
...
...
38
0.375
0.693
1.366
2.019
...
...
40
9.53
18.52
36.51
53.99
...
...
40
0.375
0.729
1.437
2.126
...
...
42
9.53
19.45
38.34
56.69
...
...
42
0.375
0.766
1.509
2.232
...
...
44
9.53
20.37
40.16
59.39
...
...
44
0.375
0.802
1.581
2.338
...
...
46
9.53
21.30
41.99
62.09
...
...
46
0.375
0.839
1.653
2.444
...
...
48
9.53
22.23
43.81
64.79
...
...
48
0.375
0.875
1.725
2.551
...
...
74
.2-O
.2M-O
SA-105
SA-105
- )(MPa
- )(ksi.
ASME B16.5 ASME B16.47 A
NPS
150
300
600
900
1500
2500
NPS
150
300
600
900
1500
2500
579
398
579
434
471
471
84
58
84
63
68
68
2,5
688
326
434
398
471
543
2,5
100
47
63
58
68
79
724
434
615
579
471
579
105
63
89
84
68
84
543
615
688
434
507
507
79
89
100
63
74
74
543
724
652
507
543
543
79
105
95
74
79
79
724
579
579
579
615
579
105
84
84
84
89
84
724
579
615
507
579
579
105
84
89
74
84
84
10
579
543
543
507
615
579
10
84
79
79
74
89
84
12
724
543
507
543
579
615
12
105
79
74
79
84
89
14
579
434
471
543
543
...
14
84
63
68
79
79
...
16
543
434
471
579
507
...
16
79
63
68
84
74
...
18
724
471
579
543
543
...
18
105
68
84
79
79
...
20
615
507
507
579
507
...
20
89
74
74
84
74
...
24
615
471
507
543
507
...
24
89
68
74
79
74
...
26
253
253
362
434
...
...
26
37
37
53
63
...
...
28
217
253
326
398
...
...
28
32
37
47
58
...
...
30
253
290
434
434
...
...
30
37
42
63
63
...
...
32
217
253
398
434
...
...
32
32
37
58
63
...
...
34
190
290
434
398
...
...
34
28
42
63
58
...
...
36
217
253
398
434
...
...
36
32
37
58
63
...
...
38
253
579
579
543
...
...
38
37
84
84
79
...
...
40
217
543
615
543
...
...
40
32
79
89
79
...
...
42
253
543
615
579
...
...
42
37
79
89
84
...
...
44
226
579
615
543
...
...
44
33
84
89
79
...
...
46
253
615
652
543
...
...
46
37
89
95
79
...
...
48
253
507
579
579
...
...
48
37
74
84
84
...
...
75
.3-O
.4M-O
SA-105 2-O
SA-105 )) (MPa
2M-O
- )(
NPS
150
300
600
900
1500
2500
724
381
603
332
413
459
702
356
500
377
441
499
511
701
574
472
558
705
468
507
491
494
583
549
669
588
624
NPS
150
300
600
900
1500
2500
0.37
0.34
0.23
0.21
0.20
0.16
2,5
0.36
0.31
0.24
0.20
0.21
0.17
2,5
0.23
0.32
0.26
0.26
0.22
0.16
724
0.50
0.37
0.29
0.26
0.21
0.17
534
711
0.56
0.33
0.29
0.28
0.20
0.17
482
724
701
0.61
0.41
0.30
0.27
0.21
0.16
650
724
639
543
0.46
0.45
0.31
0.28
0.21
0.17
724
724
724
463
632
10
0.70
0.43
0.34
0.30
0.21
0.17
10
604
705
566
444
638
610
12
0.74
0.48
0.35
0.34
0.22
0.16
12
724
657
563
494
554
680
14
0.68
0.48
0.39
0.33
0.24
...
14
665
454
519
526
485
...
16
0.83
0.48
0.39
0.34
0.23
...
16
563
398
508
532
487
...
18
0.88
0.51
0.41
0.33
0.24
...
18
667
472
594
534
521
...
20
0.87
0.58
0.40
0.32
0.24
...
20
572
451
482
545
550
...
24
0.95
0.59
0.41
0.31
0.26
...
24
479
365
450
546
524
...
26
0.87
0.59
0.43
0.35
...
...
26
247
242
359
499
...
...
28
0.84
0.50
0.40
0.37
...
...
28
221
264
354
435
...
...
30
0.97
0.60
0.43
0.35
...
...
30
257
290
447
492
...
...
32
0.98
0.49
0.48
0.37
...
...
32
197
272
396
497
...
...
34
0.87
0.52
0.41
0.35
...
...
34
183
296
463
441
...
...
36
0.85
0.51
0.44
0.38
...
...
36
233
261
404
448
...
...
38
1.09
0.51
0.39
0.34
...
...
38
212
601
687
615
...
...
40
0.93
0.52
0.43
0.37
...
...
40
210
572
701
593
...
...
42
1.04
0.60
0.43
0.35
...
...
42
238
625
695
652
...
...
44
0.91
0.54
0.43
0.35
...
...
44
221
724
703
632
...
...
46
1.00
0.52
0.43
0.37
...
...
46
244
724
724
627
...
...
48
1.04
0.63
0.42
0.35
...
...
48
222
562
667
693
...
...
76
.4-O
SA-105 )(ksi
) (
.4M-O -
SA-105
)) (MPa (
ASME B16.5
NPS
150
300
600
900
1500
724
360
572
423
413
2,5
534
321
410
377
441
714
446
563
518
...
394
594
601
467
...
446
678
507
492
...
603
458
495
536
...
724
538
515
456
...
10
477
472
430
429
...
12
674
476
421
468
...
14
445
283
344
504
...
16
453
320
370
509
...
18
561
376
546
514
...
20
487
428
499
524
...
24
535
395
500
528
...
77
NPS
150
300
600
900
1500
2500
105
55
87
48
60
67
2,5
102
52
73
55
64
72
105
74
102
83
68
81
77
103
102
68
74
71
70
105
102
72
84
80
94
105
93
79
97
85
105
105
105
67
92
90
10
88
102
82
64
93
88
12
105
95
82
72
80
99
14
96
66
75
76
70
...
16
82
58
74
77
71
...
18
97
69
86
77
76
...
20
83
65
70
79
80
...
24
69
53
65
79
76
...
26
36
35
52
72
...
...
28
32
38
51
63
...
...
30
37
42
65
71
...
...
32
29
40
58
72
...
...
34
27
43
67
64
...
...
36
34
38
59
65
...
...
38
31
87
100
89
...
...
40
31
83
102
86
...
...
42
35
91
101
95
...
...
44
32
105
102
92
...
...
46
35
105
105
91
...
...
48
32
81
97
100
...
...
.5-O
SA-105 4-O
4M-O
)( ) (
NPS
150
300
600
900
1500
2500
0.20
0.20
0.15
0.13
0.09
0.08
2,5
0.22
0.19
0.17
0.11
0.09
0.07
0.20
0.22
0.19
0.15
0.12
0.08
0.28
0.27
0.19
0.17
0.14
0.10
NPS
150
300
600
900
1500
0.29
0.26
0.20
0.18
0.14
0.10
105
52
83
61
60
2,5
77
47
60
55
64
0.33
0.32
0.24
0.16
0.15
0.10
0.36
0.28
0.18
0.15
0.11
103
65
82
75
...
0.40
0.27
0.17
0.16
0.10
57
86
87
68
...
0.42
0.32
0.21
0.15
0.11
65
98
74
71
...
87
66
72
78
...
14
0.46
0.38
0.35
0.24
0.15
...
105
78
75
66
...
16
0.54
0.36
0.36
0.23
0.17
...
10
69
68
62
62
...
18
0.54
0.41
0.34
0.26
0.18
...
12
98
69
61
68
...
20
0.60
0.39
0.33
0.24
0.19
...
14
65
41
50
73
...
24
0.59
0.37
0.34
0.26
0.20
...
0.55
0.42
0.33
...
...
16
66
46
54
74
...
18
81
55
79
75
...
28
0.79
0.56
0.43
0.33
...
...
20
71
62
72
76
...
30
0.88
0.58
0.42
0.34
...
...
24
78
57
73
77
...
32
0.84
0.58
0.43
0.34
...
...
34
0.85
0.57
0.43
0.34
...
...
36
0.90
0.56
0.43
0.34
...
...
38
0.93
0.71
0.48
0.35
...
...
40
0.93
0.71
0.48
0.35
...
...
42
0.94
0.71
0.48
0.36
...
...
44
0.96
0.71
0.48
0.36
...
...
46
0.98
0.71
0.48
0.36
...
...
48
0.95
0.71
0.48
0.36
...
...
.4-O
SA-105 )(ksi
) (
ASME B16.5
8
10
12
26
78
0.35
0.44
0.46
0.77
.M6-O
SA-182 F304
- )(MPa
.5-O
SA-105 -
4-O 4M-O
)(
) (
ASME B16.5
NPS
150
300
600
900
1500
0.34
0.28
0.21
0.14
0.1
2,5
0.35
0.29
0.24
0.12
0.1
0.40
0.32
0.27
0.21
...
0.52
0.38
0.27
0.21
...
0.64
0.43
0.30
0.20
...
0.73
0.49
0.33
0.20
...
0.84
0.57
0.38
0.22
...
10
1.02
0.59
0.40
0.27
...
12
1.09
0.66
0.47
0.33
...
14
1.14
0.70
0.50
0.33
...
16
1.26
0.76
0.52
0.33
...
18
1.34
0.80
0.52
0.34
...
20
1.38
0.86
0.55
0.33
...
24
1.52
0.91
0.58
0.33
...
79
NPS
150
300
600
900
1500
2500
434
326
471
362
362
398
2,5
543
253
362
326
398
434
724
362
507
471
362
471
362
471
543
362
434
434
398
615
543
398
434
434
543
471
471
471
471
471
579
471
507
434
471
471
10
434
434
434
434
507
471
12
471
434
434
434
471
507
14
434
326
362
434
434
...
16
362
362
362
471
434
...
18
398
398
471
471
434
...
20
362
398
398
471
434
...
24
362
362
398
434
398
...
26
217
181
290
362
...
...
28
181
217
290
326
...
...
30
217
217
362
362
...
...
32
181
217
326
362
...
...
34
172
253
362
326
...
...
36
181
217
326
362
...
...
38
181
471
471
434
...
...
40
145
434
507
434
...
...
42
217
434
507
471
...
...
44
154
471
471
434
...
...
46
217
507
507
434
...
...
48
217
398
471
471
...
...
.7-O
.6-O
SA-182 F304 -
SA-182 F304 6-O
)(ksi
6M-O
- )(
NPS
150
300
600
900
1500
2500
0.47
0.34
0.21
0.17
0.15
0.16
0.40
0.29
0.20
0.20
0.24
0.13
0.27
0.29
0.23
0.16
0.12
0.25
0.21
0.19
0.15
0.25
0.20
0.18
0.17
0.15
0.15
NPS
150
300
600
900
1500
2500
63
47
68
53
53
58
2,5
79
37
53
47
58
63
2,5
105
53
74
68
53
68
0.21
53
68
79
53
63
63
0.55
0.41
58
89
79
58
63
63
0.61
0.32
0.27
79
68
68
68
68
68
0.64
0.38
0.27
0.24
84
68
74
63
68
68
0.46
0.42
0.34
0.25
0.19
10
63
63
63
63
74
68
10
0.91
0.47
0.26
0.26
0.17
0.15
12
68
63
63
63
68
74
12
0.79
0.37
0.31
0.26
0.20
0.17
14
63
47
53
63
63
...
14
0.89
0.41
0.28
0.25
0.19
...
16
53
53
53
68
63
...
16
1.02
0.41
0.29
0.31
0.20
...
18
58
58
68
68
63
...
18
0.93
0.54
0.28
0.25
0.18
...
20
53
58
58
68
63
...
20
1.02
0.53
0.35
0.29
0.20
...
24
53
53
58
63
58
...
24
1.12
0.44
0.37
0.24
0.23
...
26
32
26
42
53
...
...
26
0.81
0.53
0.33
0.29
...
...
28
26
32
42
47
...
...
28
0.52
0.45
0.37
0.25
...
...
30
32
32
53
53
...
...
30
0.91
0.41
0.35
0.29
...
...
32
26
32
47
53
...
...
32
0.59
0.43
0.31
0.31
...
...
34
25
37
53
47
...
...
34
0.68
0.37
0.34
0.24
...
...
36
26
32
47
53
...
...
36
0.54
0.44
0.30
0.31
...
...
38
26
68
68
63
...
...
38
1.00
0.46
0.35
0.26
...
...
40
21
63
74
63
...
...
40
0.91
0.55
0.35
0.28
...
...
42
32
63
74
68
...
...
42
0.52
0.64
0.34
0.32
...
...
44
22
68
68
63
...
...
44
0.54
0.48
0.34
0.27
...
...
46
32
74
74
63
...
...
46
1.00
0.55
0.41
0.28
...
...
48
32
58
68
68
...
...
48
0.51
0.55
0.38
0.32
...
...
80
.7-O
SA-182
F304 - )(ksi
NPS
150
300
600
900
1500
2500
75
56
56
43
43
35
2,5
75
44
44
40
40
35
75
63
64
60
38
35
75
75
75
49
42
35
75
75
75
48
36
35
75
75
74
56
38
35
75
75
75
44
35
35
10
75
75
62
40
35
35
12
75
75
66
49
35
35
14
75
63
54
44
35
16
75
63
58
42
35
18
75
68
62
45
35
20
75
74
57
38
35
24
75
68
50
35
35
26
37
37
41
35
28
35
37
38
35
30
37
42
41
35
32
35
37
35
35
34
35
42
36
35
36
35
37
35
35
38
37
75
39
35
40
35
68
36
35
42
37
71
35
35
44
35
68
35
35
46
37
69
35
35
48
37
63
35
35

Sbmin =35 ksi
Sfmax 3-O
Sgmin-S =12,5ksi
Sgmax= 40 ksi
Sbmax =75 ksi
Sgt =30 ksi
Sgmin-O =6 ksi
gmax=1,0
81
.9-O
- SA-105 SA-
193 B7 Spiral-Wound )(ft-lb
NPS
150
300
600
900
1500
2500
160
120
120
265
265
325
2,5
160
170
170
370
370
480
160
240
245
370
520
680
160
285
460
665
810
1,230
285
285
690
935
1,275
2,025
285
285
680
765
1,015
3,095
285
460
1,025
1,175
1,615
3,095
460
690
1,210
1,070
2,520
6,260
460
1,025
1,270
1,290
3,095
8,435
690
860
1,430
1,540
4,495
...
16
690
1,220
2,035
1,915
6,260
...
18
1,025
1,325
2,825
3,210
8,435
...
1,025
1,425
2,590
3,380
11,070
...
1,455
2,400
3,570
6,260
17,865
...
715
1,675
2,950
8,435
...
...
680
1,675
3,370
11,070
...
...
30
715
2,425
3,620
11,070
...
...
32
1,230
2,645
4,495
14,195
...
...
1,230
3,025
4,610
17,865
...
...
1,230
3,250
6,260
17,865
...
...
1,295
2,635
5,050
17,865
...
...
1,230
3,085
4,670
17,865
...
...
42
1,295
3,230
6,260
17,865
...
...
44
1,230
3,910
6,260
22,120
...
...
1,295
4,985
6,260
27,000
...
...
1,295
4,570
8,435
27,000
...
...
3
4
8
10
12
14
20
24
26
28
34
36
38
40
46
48
:
) (a :
k=0,2
) (b 5 ft-lb .
82
:1-P
(d
: )
(e
(f :
{ .
.2-3-P
(a :
.2-P
(b
(a
(c 7
-
1
(d 8
(b " "
(c
(e )
(d -
.3-P
(f
.1-3-P
) ( .
9 ) . -
(g
(a
(h
(b - ) -
Shutdown 2 -
.3-3-P
(a -
(c ) :
10
3 4
(5
6 Unremarkable
7 Upset
8 Known but Unanticipated Upset
9 Indicating Crayon
10 Hot Bolting
1 Historical
2 Upset
3 Flow Intermittent
4 Extreme
5 Catastrophic
83
Tubesheet
(b -
Channel

(c -
.4-3-P ) .4-3-P
Tubesheet .
. .2-4-P .
(a .
.5-3-P
(b
(a .
(c
(b ASME PCC-1
(c -
(d :
(d .
.6-3-P
(a )
(a
(Wiredraw
(b ) (
(b
) ( .
) DTE
(c ) (
(2
) ( -
(c Nubbin
.Piping
RTJ Spiral Wound 3
.4-P
Fabrication
(d
(.
. -
(e
6 7
(f ) ( )
(g
(h
5 Checklist
6 Inter-dependencies
7 Interrelationship
8 Inherent
1 Galling
2 Differential Thermal Expansion
3 Raised Face
4 Tubesheet
84
.4-3-P
.1________________________ :
.8 _______________:
.2________________________:
.9 ) . (
.3________________________:
.10 ) :
.4 __________________:
____
.5 __________________:
_______________
.6 _______________:
.11 ______________________:
.7 ________________:
.12 ______Channel
.13 .
Piping
.14
.15 30 Offset .
.
8 .
.16 . .
.17 .
.18 : ____ _____ _____
= 0 =X
= XX =XXX
.19 ________________________:
.20___________________________________:
.22______________________________:
.23______________________________________:
.21___________________________________________________________________________:
) (
.3-2-4-P
]ASME ) 2-14(a Div1 VIII
) (
.1-4-P
.3-4-P
(a
) (
) (
}1 {
. SA-193 B7
)SB-637 SA-193 B16 (N07718 .
.2-4-P
(b
) .2-1-4-P (.
(c 345 MPa
SB- SA-193 B16
DTE .

]. SA-193 B7
)637 (N07718 [.
(d SA-453
.1-2-4-P
660
345
) MPa(50 ksi
(e SA-
193B8 1
DTE .
SA-193 B8 2
) (
.4-4-P
0,001 in.
(a
.2-2-4-P
(b
. -
).
(.
ASME Sec VIII-Div.1 2.
) (m+0.5 m .
2 Split Backing ring
1 Pressure Surge
86
(d Nubbin
] [2] [3
m = Smo .
.5-4-P
Nubbin .
.1-5-4-P
(e
(a Spiral-Wound
) 600mm(24 in.
. .
.6-4-P
(b
.1-6-4-P ) 1 P-1 (
Shell&Tube
(a
(c ) (b
(b -
24 in.
) . } C
({Div1
(c C
) 0,8 mm (1/32 in.
(d
(d
(e -
(e -
16mm .
ASME Sec VIII-
25-
.1-P
) 38mm(1.0-1.5 in. .
.2-5-4-P
(a
) hG
(b Piping
.2-6-4-P ) Slip-on 2-P (
3.2m 125m) 6.3m (250m

. Piping
(a
ASME
) . (ASME Sec. VIII, Division1
B16.5 .
(b
(c
MT
). D (.
PT .
1 Tapered Hub Type
87
(c ) (
.2-P
Slip-on
(d

Heat-up.
Slip-On
(e
:
)(1
.3-6-4-P ) Lap-Joint 3-P (
(a
) 343 oC (650oF .
)(2
)232 oC (450oF
(b
SA-193-B16 SA-193-B7

.
)(3
) (N07718 .
(c
Vent
- 1 .
) DN6(NPS 1/8 .
)(4
Lap
) 1,5 mm (1/16 in.
Lap-
joint
.
)(5
SB-637
(d Stub-end C
100 psia
joint UW-2
) [200 oC (400oF
Lap-
ASME Sec
VIII,Division 1
API
.PIP
.4-6-4-P
Lap-joint

:
1 Heat-up Cool-down
88
.5-P
(a Lap-ring
5 mm .
(b

Lap .
(c )1000 mm (40 in.
Leak during heat-up or initial operation
LIO:
) 1-P (
) 3 mm (1/8 in. )(3/16 in.
5 mm .
) 2-P (.
(d / Lap/
)Lap 2
Leak corresponding to thermal or pressure

upset
ASME Sec VIII, Division 1 G (
LCU:
) -P
Lap
3 (.
) Lap
Leak after several months operationpiping
Piping
(.
LTO:
) 4-P (.
Lap -
.
Leak during hydro-test
LHT:
mm(in.) Lap
/)mm(in.
)25(1.00
)38(1.50
)45(1.75
)50(2.00
)O.D.457(18
)457(18)<O.D914(36
)914(36)<O.D.1523(60
)O.D.>1523(60
Leak during shut down
) Shut-down 5-P (.
LDS:
.6-P
[1] Koves, W. J., Design for Leakage in Flange Joints
Under External Loads, ASME PVP Proceedings, Paper
PVP2005-71254, July 2005
[2] Payne, J. R., On The Operating Tightness Of B16.5
Flanged Joints, ASME PVP Proceedings, Paper
PVP2008-61561, July 2008
[3] Bickford, J. H., An Introduction to the Design and
Behavior of Bolted Joints, Chapter 19, CRC Press, 199
Lap
Lap ring Lap 4

.3-P Lap
Lap
89
.1-P )(LHT
. 11 A .
. 5
E .

}{
} { )
bolts galled or
galling Under nuts
(a .
Some
).

50HBW(
(b .
M .
(c .
7 .

)
.
Spiral-wound
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6 .
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. 11 A .
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(b .
(c .
(d
(e
. 11 A .

(a
. C .
(b . 4 .
(a

. -
.
. C D 3-5 ASME PCC-2 .

(b . 4 .
.
90
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)(Heat-up
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ASME Sec VIII-Div.1 .
) (b (
Warm-up .
(c
) -2-8
1 (
.
(d Relaxation
(a .
(c
(b .
) -8
1-2 (
.
(d

- .
(e
Lap .
LHT .
} { )
Some bolts galled or galling Under
nuts
LHT .
) (Spring Hanger

(a
.
(b
Piping
(c .
91
.2-P )) (LIO (

LHT .
)
(
LHT .
Spiral-wound .

(a Gage ring .
Spiral-wound -
(b .
(c
.
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)(LCI
(a .
(b .
(c
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( .
(d
.
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(f
Lap .

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(b .
92
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(.
) (Spring Hanger
Piping
LIO .
LIO .
(c .
(d
C
.
93
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(a .
) (b (
Shut-Down .
(c

(a .
) -
(
-
.
94
(b
.

Asme PCC

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ASME PCC 1-2010

ASME PCC1- 2010

.2-16 25 ................................................................................................................................................................. API

1 Guidelines for Pressure Boundary Bolted Flange Joint Assembly

2 Bolted Flange Joint Assembly

Ring Type Gasket

) . 3-3 ASME PCC-2

1 1/8 in. ). N(.

Total Indicator Reading

)Cap Screw (Stud-Bolt

) (Residual Bolt Strech .

) 0,13 mm (0,005 in.

1 Minimum Major Diameter

.1M 345 MPa

Polyimide Amide . ""

Polyimide Amide . ""

ASME B31.3, Process Piping

) 15 N.m(10 ft-lb ) 30 N.m(20 ft-lb .

BPVC Sec. VII. Div.1

) 15 N.m (10 ft-lb

) 30 N.m (20 ft-lb ) 20

1 Indicator rod retraction reading

) 700 N.m (500 ft-lb .

) (SA-193 Gr B7 AWS A5.14 ) UNS N 10276(C-276 .

Externally Relieved End

=Ar ) mm2 (in.2 H .

=Ats ) mm2 (in.2 H

=Leff ) .mm (in.

) (Bolt Cross talk

ASME Sec. VIII-Div.1

(PSM [ 4 Division1VIII ASME M

( ) 345MPa (50 ksi. 1 1M

1-5 ASME PCC2.

1 Joint Pressure and Tightness Testing

1-7-4-10 2-8-5-11 3-9-6-12

1-9-5-13 3-11-7-15 2-10-6-14 4-12-8-16

1-11-6-16 3-13-8-18 5-15-10-20 2-12-7-17 4-14-9-19

1-13-7-19 4-16-10-22 2-14-8-20 5-17-11-23 3-15-9-21 6-18-12-24

1-15-8-22 4-18-11-25 6-20-13-27 2-16-9-23 5-19-12-26 7-21-14-28 . 3-17-10-24

1-17-9-25 5-21-13-29 3-19-11-27 7-23-15-31 2-18-10-26 6-22-14-30 . 4-20-12-28 8-24-16-32

12 33-34-35-36 21-22-23-24 45-46-47-48

23-24 49-50-51-52 25-26-27-28 . 9-10-11-12 37-38-39-40

26-27-28 53-54-55-56 17-18-19-20 . 45-46-47-48 5-6-7-8 33-34-35-36

12 33-34-35-36 49-50-51-52 17-18-19-20 . 41-42-43-44 57-58-59-60 25-26-27-28

7-8 37-38-39-40 21-22-23-24 53-54-55-56 . 13-14-15-16 45-46-47-48 29-30-31-32 61-62-63-64

19-20 57-58-59-60 33-34-35-36 5-6-7-8 . 41-42-43-44 13-14-15-16 49-50-51-52 25-26-27-28 65-66-67-68

1, 9, 5, 3, 11, 7, 2, 10, 6, 4, 12, 8

1, 9, 5, 13, 3, 11, 7, 15, 2, 10, 6, 14, 4, 12, 8, 16

(Lens Ring Joint

SA-194 Gr.4 SA-194 Gr2 Gr. 2H

2 Manual or Hydraulic Flange Spreader

Publisher: U.S. Department of Labor/Occupational

SA-193/SA-193M, Specification for Alloy-Steel and

1 Notes Regarding Qualifying Flanged Joint Assemblers

) 345 MPa(50 ksi -

2 Bolt Elongation Contorol

1 RECOMMENDED GASKET CONTACT SURFACE FINISH FOR VARIOUS GASKET TYPES

Corrugated metal jacket with corrugated metal core; full

Grooved metal gasket with facing layers such as flexible

Flexible graphite reinforced with a metal interlayer insert

Flat solid metal

Flat metal jacketed

)Soft cut sheet, thickness 1.6 mm (116 in.