6.28) Oxygen and Nitrogen are to be produced by the fractional distillation of air at
a pressure of 101.3 kPa. The feed(79 mole percent nitrogen, 21 mole percent
oxygen) is 75% vapor. The composition of the distillate product, a vapor withdrawn
from the condenser, is to be 95 mole percent nitrogen. The bottoms product, a
liquid to be withdrawn from the bottom plate before the reboiler, is to have a
composition of 2 mole percent nitrogen.
(a) What percent of the oxygen in the feed will be recovered in the bottoms
product?
(b) What are the minimum reflux ratio and the minimum number of equilibrium
stages required for this separation?
(c) What reflux ratio would be required if a column with seven equilibrium stages
were used?
(d) For 100 moles/sec of feed, determine the liquid and the vapor flow rates in the
enriching section and in the stripping section for the column of part (c)?
(e) What is the temperature of the reboiler liquid? of the condenser liquid?
(f) What is the reboiler duty? the condenser duty?
Given:
V1
L0
F
Amiscua, Geraldine
Aries, Allen Jerry
Data
P=101.3 kPa
z F =0.79
y D =0.95
x W =0.02
q=10.75=0.25
Required:
a)
%recovery ( O 2 )W
(b)
N theo =7
(c) R if
(d) For F=100 mol/ s ,
Lm
and
(e) What is the temperature of the reboiler liquid? of the condenser liquid?
(f)
qR
and
qC
Solution:
(a) Basis: F=100 mol/ s
OMB:
100=D+W
MVCB:
(1)
Amiscua, Geraldine
Aries, Allen Jerry
79=0.95 D+0.02 W
(2)
D=82.796 mol /s
W =17.204 mol/ s
%recovery ( O 2 )W =
( 1x W ) W
100
( 1z F ) F
%recovery ( O2 )W =
( 10.02 ) 17.204
100
( 10.79 ) 100
%recovery ( O 2 )W =80.29
(b) Minimum Number of Stages and Minimum Reflux Ratio
Amiscua, Geraldine
Aries, Allen Jerry
McCabe-Thiele Diagram
1.00
0.90
0.80
0.70
0.60
y
0.50
0.40
0.30
0.20
0.10
0.00
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
x
Feed Line
equilibrium curve
45-Degree Line
Distillate Line
Bottoms Line
Distillate-Pinch Line
Stages
N min =5.39
xD
=0.67
R min +1
1.00
Amiscua, Geraldine
Aries, Allen Jerry
0.95
=0.67
R min +1
Rmin =0.418
(c) N=7+1=8, 7 stages in the column + 1 partial condenser
McCabe-Thiele Diagram
1.00
0.90
0.80
0.70
0.60
y
0.50
0.40
0.30
0.20
0.10
0.00
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
x
Feed Line
equilibrium curve
45-Degree Line
Distillate Line
Bottoms Line
Distillate-Pinch Line
Stages
0.90
1.00
Amiscua, Geraldine
Aries, Allen Jerry
For N=8 ,
R=0.7 .
(d)
Assuming constant molal overflow:
V m=0.75 F
V m=0.75(100)
V m=75 mol /s
R=
L0
D
0.7=
L0
D
Lm=L0 +0.25 F
Lm=57.9572+0.25(100)
Lm=82.9572
mol
s
Lm=Ln =W +B
Amiscua, Geraldine
Aries, Allen Jerry
82.9572=17.204+ B
B=65.7532 mol/ s
V 1=B+V m
V 1=65.7532+75
V 1=140.7532 mol/ s
(e) For Nitrogen
Vapor pressure constants
Substance
Nitrogen
Oxygen
C1
58.282
51.245
ln P=C 1+
C2
-1084.1
-1200.2
C3
-8.3144
-6.4361
C2
C5
+C 3 ln T +C 4 T
T
xW P = yW PT
58.282
( 0.02 ) e
1084.1
2
8.3144 ln T+ 4.417210 T
T
=0.02(101325)
T =77.32 K
Similarly for the condenser liquid
( 0.84 ) e
58.282
1084.1
2
8.3144ln T +4.4172 10 T
T
=0.95(101325)
T =79.50 K
(f)
Quadratic Model for Enthalpy (saturated vapour)
C4
4.4127E-02
2.8405E-02
C5
1
1
Amiscua, Geraldine
Aries, Allen Jerry
h=0.9942 x +0.865
R = 0.998
Nitrogen Balance at the Condenser:
x 1 V 1=x 0 L0+ x D D
x 1 ( 140.7532 )=0.84 ( 57.9572 ) +0.95( 82.796)
x 1=0.90
Enthalpy Balance around the condenser:
Stream
V1
Composition
(nitrogen mole
fraction)
0.90
State
Saturated Vapor
6.556 103
L0
0.84
Saturated Liquid
1.629 103
0.95
Saturated Vapor
6.529 10
LN
0.02
Saturated Liquid
0.885 103
0.02
Saturated Vapor
6.819 103
0.02
Saturated Liquid
0.885 103
V 1 H V =q c + L0 h L + D H D
q c =V 1 H V L0 hL D H D
qC =140.7532 ( 6.556 103 )57.9572 ( 1.629 103 ) 82.796(6.529 10 3)
Enthalpy(J/mol)
Amiscua, Geraldine
Aries, Allen Jerry
qC =287790.62 J
Energy balance around the reboiler:
q R + Ln h L=W hW +B H B
q R =W hW + B H BLn h L
q R =17.204 ( 0.885 x 103 ) +65.7532 ( 6.819 x 103 ) 82.9572 ( 0.885 x 103 )
q R =390179.49 J
Solving for the condenser duty
QC =
qC
D
QC =
287790.62
82.796
QC =3,475.90 J /mol
QR =
qR
W
QR =
390179.49
17.204
QR =22,679.58 J /mol