A Presentation on

Industrial training at
SHREE CEMENT LTD.
KHUSHKHEDA

Poornima college of engineering

Submitted by:
Shaukeen
PCE/ME/12/131

Submitted to:
Shailendra kasera
HOD mechanical

CONTENT
INTRODUCTION
PLANT OVERVIEW
INTRODUCTION TO CEMENT
MANUFACTURING PROCESS
CEMENT MILL
PACKING PLANT

INTRODUCTION
SCL was founded by S.M. Bangur in 1979 in
Beawer Rajasthan India.
Currently 7 plants in all over India.
Cement production capacity:-23.6 MTPA
Turnover:-58.58 billion
Net profit:-7.872 billion

PLANT OVERVIEW
Khushkhera plant was started in 2007.
Raw material is supplied from RAS & BEAWAR
plant.
Cement production capacity:-4.5 MTPA
Brands:-Shree ultra, Bangur and Rock strong.

INTRODUCTION TO CEMENT
A mixture of limestone, clay, silica and gypsum.

TYPES OF CEMENT: Ordinary Portland Cement (OPC):88% (Lime

Stone) + 4% (Gypsum)+ Fillers.
Portland Pozolona Cement (PPC): 65% (Lime
Stone) + 4% (Gypsum) + 25% (Fly ash) +
Fillers

PRODUCT OF SCL
The Products are as1.
2.
3.
4.

SHREE ULTRA RED OXIDE

SHREE ULTRA OPC
BANGUR CEMENT
ROCKSTRONG CEMENT

MANUFACTURING PROCESS
MINES
CRUSHER
STACKER & RECLAIMER
HOPPERS
RAW MILL
PREHEATER
KILN
COAL MILL & COOLER SECTION
CEMENT MILL & CEMENT SILOS
PACKING PLANT

PROCESS FLOW DIAGRAM

CLINKER STORAGE PILE

Capacity:-50000MT
Height:-40M
Diameter:-30M

CEMENT MILL
Clinker and gypsum mixed in the cement mill
EQUIPMENT USED IN CEMENT MILL
1. Weight feeder
2. Belt conveyor
3. Polycom
4. Separator
5. Cement mill
6. Elevators
7. Air slide etc.

BALL MILL

Make:
Capacity:
Dia:
Length:
RPM:
Ball size:
Motor kW

Krupp Polysius
280TPH
4.6meter
14.5m
15.5
30,25,20,12
2200 kW *2

PACKING PLANT
COMPONENTS OF PACKING PLANT:1. Cement Silos
2. Bucket Elevator
3. Air Slide
4. Bin and Gates
5. Vibrating Screen
6. Roto packer
7. Bag filter
8. Convayor and loader

CEMENT SILOS(2)

Through bucket elevator

BIN
Gate Valve
Level Sensor
CEMENT TANK

RTD

ROTO PACKERS(16 spout)

8 tangential & 8 radial
Through conveyer belt
LOADING POINTS

Load Cell

SILO
Cement is filled and extracted with airslide
Dimensions:1. Height:55M
2. Diameter:- 22M
3. Capacity:- 22000tonn

ROTO PACKER
Made by:- ENEXCO
Contains 16 spout
8 for radial belt & 8 for tangential
capacity:- 4000 bags per hour
Dia of spout:- 80mm