Gambar 2.1 simple tool ................................................................................... 6
Gambar 2.2 Compound tool ............................................................................. 7 Gambar 2.3 Progressive tool............................................................................ 8 Gambar 2.4 Proses Pierching........................................................................... 9 Gambar 2.5 Proses Blanking............................................................................ 10 Gambar 2.6 Proses Notching............................................................................ 10 Gambar 2.7 Proses Parting............................................................................... 10 Gambar 2.8 Proses Bending.............................................................................. 11 Gambar 2.9 Proses Flanging............................................................................ 11 Gambar 2.10 Proses Deep Drawing................................................................. 12 Gambar 2.11 Proses Curling ............................................................................ 12 Gambar 2.12 Shank .......................................................................................... 13 Gambar 2.13 Pelat Atas ................................................................................... 13 Gambar 2.14 Pelat Bawah ............................................................................... 14 Gambar 2.15 Pelat penetrasi ............................................................................ 14 Gambar 2.16 Punch Holder.............................................................................. 14 Gambar 2.17 Punch ......................................................................................... 15 Gambar 2.18 pillar ........................................................................................... 15 Gambar 2.19 Dies ........................................................................................... 15 Gambar 2.20 Pelat Stripper ............................................................................. 16 Gambar 2.21 Pegas Stripper ............................................................................ 16 Gambar 2.22 Baut Pemegang .......................................................................... 17 Gambar 2.23 Baut Pengikat ............................................................................. 17 Gambar 2.24 Pin Penepat ................................................................................ 17 Gambar 2.25 Sarung Pengarah ........................................................................ 18 Gambar 2.8 : Skema heat treatment ................................................................ 29 Gambar 3.1 Produk yang ingin dibuat ............................................................. 30 Gambar 3.2 Bentangan produk ........................................................................ 31
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Gambar 3.3 Punch notching ............................................................................ 32
Gambar 3.4 Punch Pierching ........................................................................... 32 Gambar 3.5 Punch Pierching ............................................................................... 33 Gambar 3.6 Punch Pierching ............................................................................... 33
Gambar 3.7 Punch parting .............................................................................. 34
Gambar 3.8 Punch parting .............................................................................. 34 Gambar 3.9 Punch bending ............................................................................. 35 Gambar 3.10.1 Titik berat punch 1................................................................... 41 Gambar 3.10.2 Titik berat punch 2................................................................... 41 Gambar 3.10.3 Punch 3 ................................................................................... 42 Gambar 3.10.4 Punch 4 .................................................................................. 42 Gambar 3.10.5 punch 5 .................................................................................... 43 Gambar3.10.6 Punch 6 .................................................................................... 43 Gambar 3.10.7 punch 7..................................................................................... 44 Gambar 3.10.8 Punch 8 ................................................................................... 44 Gambar 3.8.9 Punch 9 ..................................................................................... 44 Gambar 3.8.10 punch 10................................................................................... 45 Gambar 3.10.11 punch 11 ................................................................................ 45 Gambar 3.8.12 Titik Berat pemotongan .......................................................... 46 Gambar 3.8.11 Titik koordinat shank .............................................................. 47 Gambar 3.11.1 Skema titik berat ..................................................................... 48 Gambar 3.11.2 Skema ...................................................................................... 49 Gambar 3.14 Kelonggaran antara punch dan dies ........................................... 53 Gambar 3.16 Sisi mata Punch ........................................................................ 54 Gambar 4.1 : Material mentah pelat atas ......................................................... 58 Gambar 4.2 : Pengerjaan 285 menjadi 280 ...................................................... 59 Gambar 4.3 : Pengerjaan 330 menjadi 322....................................................... 59 Gambar 4.5 : Pengerjaan mesin bor ................................................................. 61 Gambar 4.6 : Lubang arbor 20 ......................................................................... 66 Gambar 4.7 : Lubang shank 24 ........................................................................ 67
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Gambar 4.7 : Pillar asembling ......................................................................... 69
Gambar 4.8 : Pembubutan muka ..................................................................... 70 Gambar 4.7 : Lubang shank 24 ........................................................................ 71 Gambar 4.9 : Skema heat treatment ................................................................. 74