Op.

No.
10
20

Name of
operation
Dress
Mahogany
Dress
Mahogany

Machine/Tool
Thicknesser, Jointer
and table saw
Thicknesser,
Jointer, band saw
and table saw

Cutting Tool

Remarks

500

42

42

720

240 12

Cutting timber for legs to size from

rough sawn timber to DAR.
First needed to joint two adjacent
faces and then split down the
thickness in half the DAR the correct
size for draw sides.
First needed to joint two adjacent
faces and then split down the
thickness in half the DAR the correct
size for draw front.
First needed to joint two adjacent
faces and then split down the
thickness in half the DAR the correct
size for side mouldings.
First needed to joint two adjacent
faces and then split down the
thickness in half the DAR the correct
size for side mouldings.
First needed to joint two adjacent
faces and then split down the
thickness in half the DAR the correct
size for table top.
First needed to joint two adjacent
faces and then split down the
thickness in half the DAR the correct
size for table top.
Cutting two 2400*1200 marine ply
board to size in accordance to
diagram given below table

30

Dress
Mahogany

Thicknesser,
Jointer, band saw
and table saw

1000 240 12

40

Dress
Mahogany

Thicknesser,
Jointer, band saw
and table saw

520

100 12

50

Dress
Mahogany

Thicknesser,
Jointer, band saw
and table saw

680

100 12

60

Dress
Mahogany

Thicknesser,
Jointer, band saw
and table saw

600

100 12

70

Dress
Mahogany

Thicknesser,
Jointer, band saw
and table saw

750

100 12

80

Cut marine
ply to size

Table saw

12

90

Creating legs

Table saw

500

42

42

Using the table saw cut a rebate on

one face in all four legs 20mm deep
as shown in the image.

100

Creating legs

Table router

12mm
straight cut

500

42

42

On the adjacent side create a second

rebate this time only half way down
clean edge with chisel and mallet as
show in image.

110

Creating legs

Chisel

in

500

42

42

On bottom end of legs notch out the

inside corner to allow the base the
slip in as shown in image.

120

Drilling holes
in legs

Pedestal drill

12mm hole
cutter

Using the hole cutter drill all relevant

hole in legs as show in diagram.

130

Dry clamp

Strap claps

140

Assembly of
frame

Drill

Philip head
bit

Using 8G 16mm screws glue and

screws all frame work into it relevant
slot.

150

fitting shelf to
frame

Hand drill

12mm hole
cutter and
Philip head
bit

Using the 12mm hole cutter in a

hand drill. Bore holes into ply at
relevant height to attach self to
frame. Add glue and screw all to
gather.

Pedestal drill

12mm plug
cutter

Using scrap mahogany and white

beach create 40 plugs of each
timber.

160 Creating plugs

Using strap clamp clap up project to

test for square and fit.

170

Inserting
plugs

180

Pairing of
plugs

Chisel and mallet

190

Sanding back
plugs

Orbital sander

200

Side
mouldings
Side
mouldings
Side
mouldings

Mitre saw

520

100 12

Mitre saw

680

100 12

210
220

230

Dry clamp

240

Glueing

Using titebond glue glue in all plugs

in allocated location (white beach on
mahogany and mahogany of marine
ply).

Table router

g-clamp

Using the chisel located the direction

the grain it pull away from the
timber and pair off the plug about 12 mm from the edge.
Using the orbital sand back plug flush
with legs and sides.

120 Grit

in cove bit

Using the mitre saw cut 4 pieces

each at a 45 angles of both ends.
Using the mitre saw cut 4 pieces
each at a 45 angles of both ends.
Using the cove bit create a grove on
the top end of the pieces (inside
edge of frame).
Place all pieces in their location and
test for perfect fit then mark each
piece to it location ready for gluing.
Using g-clamps glue and clap all side
mouldings onto the sides of project.

250

Draw
construction

Drop saw

720

240 12

260

Draw
construction

Drop saw

940

240 12

270

Draw
construction

Table saw

280

Draw
construction

Plunge router

290

Draw
construction
Draw
construction

sash clamp

Draw
construction

Drop saw

300

310

Glue

Modified
Dove tail jig
and dove
tail bit

Using the drop saw dock draw sides

making sure u add twice the
thinkness to the length to allow
dove tail pins
Using the drop saw dock draw front
making sure u add twice the
thinkness of timber to the length to
allow for dove tail socket
Using the table saw create a 6mm
rebate for the base of the draw to be
located
Using the dove tail jig and router
create dove tails for draw

Dry clamp draw together to test fit

and square
Glue all for sides of draw
remembering to place base into
rebate
Using the drop saw cut three battens
from scrap wood to fir the length of
the draw.

320

Draw
construction

Glue

Evenly glue battens to base of draw

to provide support

330

Draw
construction

Glue

340

Draw
construction

Trimer

Glue white beech strips to the

bottom of sides to act as timber
runners
Using the trimer create a grove on
the bottom of the faces of the draw
to act as a handle

350

Lid
construction
Lid
construction

Table saw

360

cover bit

Using the table saw construct a jib to

allow for rebate for glass
Using the jig and router with straight
cut set depth to 5mm and rebate 4
panels

370

Lid
construction

Drop saw

Using the drop saw cut all edgings

for lid as shown in cutting list

380

Lid
construction

table saw

Using table saw crate mites on each

end of edgings

390

Lid
construction

table saw

Using table saw create guide for

runner in all 4 side edgings

400

Lid
construction

Glue

Glue on side edgings than end pieces

410

Lid
construction

Table router

Bullnose

420

Lid
construction

Table router

Round nose

430

Lid
construction

glue

440

Lid
construction

Glue and table saw

450

Lid
construction

Glue

Using the bullnose bit on the router

table create a 12*18 section with
one bullnose grove face
Using the round nose bit on table
router create a 12*12 section with
one face with a cove in it
Glue on inside end of table top to be
used as a locator for the lids when
closed
Glue four triangles together making
sure one triangle does not get glued
and wait to dry than using the table
saw make the square section
100x100mm
With lid completely close glue onto
side rails as shown in picture

460

Finish

Orbital sander

470

Finish

Brush, varnish and

turps

480

Finish

Orbital sander

490

Finish

Brush varnish

500

Finish

Hand sand paper

240 and 400

grit

Using orbital sander sand back entire

project with 240 grit than 400 girt
using hand sand paper for tighter
areas

Using %10 diluted varnish give the

entire project the first coat.

400 girt

Using orbital sander sand back entire

project with 400 girt using hand sand
paper for tighter areas
Apply 2rd coat this time not thinned
making sure u follow the gain
direction

400grit

Using small pieces of 400 grit sand

paper sand back project to remove
any shine or gloss after 48 hr of first
coat

510

Finish

Brush varnish

Apply 3rd coat this time not thinned

making sure u follow the gain
direction

520

Glass
instillation

Tape

Using tape, tape all edges of the

glass and the timber where the glass
is going to be placed

530

Glass
instillation

Silicon tube

Using silicon apply silicon to middle

and around the edge than sit glass
inside and press down. Spray Windex
around the edge and wipe silicon to
make an even line. ( the Windex
stops silicon sticking to timber or top
of glass