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Diagnostic Code Conversion

368-02
621-02
190-08
191-08
641-05
642-05
643-05
644-05
645-05
646-05
641-06
642-06
643-06
644-06
645-06
646-06
641-03
642-03
643-03
644-03
645-03
646-03
660-02
661-02
662-02
663-02
664-02
665-02
666-02
667-02
668-02
168-00
168-01
650-02

Description
Not Applicable
Not Applicable
Auto/Manual Switch Signal Not Correct
Downshift Switch Signal Not Correct
Engine Speed Sensor Signal Not Correct
Transmission Speed Sensor Signal Not Valid
Solenoid 1 Open Circuit
Solenoid 2 Open Circuit
Solenoid 3 Open Circuit
Solenoid 4 Open Circuit
Solenoid 5 Open Circuit
Solenoid 6 Open Circuit
Solenoid 1 Short to Ground
Solenoid 2 Short to Ground
Solenoid 3 Short to Ground
Solenoid 4 Short to Ground
Solenoid 5 Short to Ground
Solenoid 6 Short to Ground
Solenoid 1 Short to + Battery
Solenoid 2 Short to + Battery
Solenoid 3 Short to + Battery
Solenoid 4 Short to + Battery
Solenoid 5 Short to + Battery
Solenoid 6 Short to + Battery
Invalid Shift Lever Input Line 12
Invalid Shift Lever Input Line 13
Invalid Shift Lever Input Line 14
Invalid Shift Lever Input Line 15
Invalid Shift Lever Input Line 16
Invalid Shift Lever Input Line 17
Invalid Shift Lever Input Line 18
Invalid Shift Lever Input Line 19
Invalid Shift Lever Input
System Voltage Above Normal
System Voltage Below Normal
Invalide Harness Code

Codes given using the Diagnostic Indicator for a specific CID-FMI.

Component
Alarm - Action (EMS)
Alarm - Backup
Alternator
Batteries
Breaker - Blower Motor
Breaker - Main
Breaker - Running Lamp
Control - CST Autoshift (Transmission)
Control - Transmission (Shifter)
Converter - Voltage
Flasher
Fuses
Fuses - Alarm, Horn, Stoplamp And Key
Gauge - Engine Coolant Temp
Gauge - Fuel Level
Gauge - Hydraulic Oil Temp
Gauge - Torque Converter Temp
Ground - Platform
Ground - Engine End Frame
Ground - Roof
Heater - Air Intake
Horn - Forward
Lamp - Action (EMS)
Lamp - Air Intake Heater
Lamp - Diagnostic (Transmission)
Lamp - Neutralizer Override
Lamp - Ride Control
Meter - Service
Meter - Speedometer
Monitor - Operator (EMS)
Motor - Blower
Motor - Front Washer
Motor - Front Wiper
Motor - Rear Washer
Motor - Rear Wiper
Motor - Starter
Relay - Main
Relay - Start
Relay - Start Aid
Resistor - Alternator
Resistor - Blower Motor Speed
Sender - Engine Coolant Temp (Gauge)
Sender - Fuel Level (Gauge)
Sender - Hydraulic Oil Temp (Gauge)
Sender - Torque Converter Temp (Gauge)
Sensor - Engine Speed (Transmission)
Sensor - Transmission Speed (Speedometer)

Schematic
Location

Machine
Location

D-3
D-14, E-15
F-14
B-15, F-14
C-9
A-14
A-13
D-10, E-9
F-5
F-6
E-4
C-9
A-13
F-3
E-13
E-3
F-3
C-5
A-6, B-6
E-6
D-11
C-2, E-1
D-3
F-3
E-10
F-3
F-3
E-7
F-7
E-3
C-3
F-8
B-4
F-8
E-9
F-13
A-13
A-14
D-11
A-13
C-3
F-12
E-12
B-13
B-14
B-10
F-10

C
1
2
3
A
B
B
4
A
5
C
A
B
C
C
C
C
6
7
5
8
9
C
C
10
C
C
A
C
C
11
12
13
12
14
15
B
B
15
B
11
2
17
18
20
20
21

Component
Sensor - Lift Cyl Head End Press
Solenoid - A/C Clutch
Solenoid - Bucket Float
Solenoid - Bucket Positioner
Solenoid - Engine Shutdown
Solenoid - Lift Positioner
Solenoid - Ride Control
Solenoid - Start Aid
Solenoid - CST Valves (Transmission)
Suppressor - Arc
Switch - AIH
Switch - Beacon
Switch - Blower
Switch - Brake Oil Pressure (EMS)
Switch - Bucket Positioner
Switch - Dimmer (COSA ATTCH)
Switch - Disconnect
Switch - Engine Coolant Temp (EMS)
Switch - Engine Coolant Temp (Start Aid)
Switch - Engine Oil Press (EMS)
Switch - Flood Lamp
Switch - Forward Horn
Switch - Front Intermittant Wiper/Washer
Switch - Front Wiper/Washer
Switch - Fuel Press (EMS)
Switch - Hydraulic Lock/Detent Override
Switch - Key Start
Switch - Lift Positioner
Switch - Neutralizer
Switch - Parking Brake (EMS)
Switch - Primary Steering Press (EMS)
Switch - Rear Wiper/Washer
Switch - Refridgerant High/Low Press (A/C)
Switch - Ride Control
Switch - Running Lamp
Switch - Start Aid
Switch - Stop Lamp
Switch - Secondary Steer (EMS)
Switch - Test (EMS)
Switch - Thermostat
Switch - Torque Converter Oil Temp (EMS)
Switch - Transmission Auto/Manual
Switch - Transmission Downshift
Switch - Transmission Neutralizer Override
Switch - Turn Signal
Timer - Air Intake Heater

Machine locations are repeated for components located close together.


A Located in the cab.

Schematic
Location

Machine
Location

G-1
D-15
B-5
B-6
C-14
B-6
B-2, D-1
C-14
F-9
D-14
E-9
E-7
D-4
F-8
C-2, F-1
A-3
B-15
F-12
F-12
B-14
D-7
D-5
E-6
D-8
B-14
B-7
D-6
C-2, F-1
A-3
D-10
A-15
D-8
D-15
E-7
D-7
E-9
A-3
A-15
E-8
C-3
B-13
E-8
B-6
E-8
F-5
D-9

23
23
24
24
25
24
26
27
28
29
A
A
C
30
31
33
3
2
2
29
A
22
A
A
25
36
A
32
33
34
35
A
23
A
A
A
33
35
A
11
19
A
36
A
22
A

B Located in the console.


C Located in the relay panel.

101
102
105
108
109
110
112
113
114
116
118
120
121
124
126
127
128
129
130
135
144
160
164
193

RD
RD
RD
RD
RD
GN
PU
OR
RD
BR
GY
YL
YL
GN
PK
OR
PK
BU
GN
BU
GN
PU
WH
PU

200
201
202
206
276
277
278
279
280
281

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

Power Circuits
Battery +
Marker Lamps
Key Switch
Converter Output
Alt B+
Flasher
Main Breaker Output
Operator Monitor Panel
Fwd Horn
Rear Flood Lamps
Wipers
Sw'd Converter
Backup Alarm To Lamp
Blower Motors
XMSN Control
Aux Flood Lights
Kickout & Ride Control
Cigar Lighter
Stop Lamps
Sw'd Converter Output
Beacon & Heated Seat
Start Aid Rly - AIH Lamp
XMSN Cont To Data Link
Ride Control/Dvtr
Ground Circuits
Main Chassis
Operator Monitor Panel
Controller
Battery Side Of Disconnect
XMSN Ident Code 0
XMSN Ident Code 1
XMSN Ident Code 2
XMSN Ident Code 3
XMSN Ident Code 4
XMSN Ident Code 5

BU
WH
GN
OR
YL
PU
BR
GY
PU
GN

Basic Machine Circuits


Shutdown Sol
Start Relay Output
Start Relay
Key Switch Start
Main Relay
Start Aid Signal
Backup Alarm
Fwd Horn
Key Switch Off - "C" Terminal
AIH Timer

403
404
405
406
417
409
410
411
413
415
416
417
419
428
432
441
442
443
447
449
450

GN
YL
GY
PU
GY
OR
WH
PK
BR
GN
OR
GY
YL
OR
PK
OR
GY
YL
PK
BU
YL

Monitoring Circuits
Alternator (R) Terminal
XMSN Oil Temperature Indicator
Engine Oil Pressure
Coolant Temperature Indicator
Steering Pressure
Operator Monitor Neutral
Operator Monitor Action Alarm
Operator Monitor Action Lamp
Operator Monitor Fuel Pressure
Operator Monitor Test Sw
Secondary Steering Sw
Primary Steering Sw
Operator Monitor Test Sw
Operator Monitor Test Sw
Operator Monitor Test Sw
Engine Coolant Temp Gauge
Hydraulic System Temp Gauge
Converter Oil Temp Gauge
Fuel Level Gauge
Speedometer Signal
Tachometer Signal

500
501
502

BR
GN
OR

Accessory Circuits
Wiper - Front (Park)
Wiper - Front (Low)
Wiper - Front (High)

301
304
306
307
308
310
321
322
326
373

Description

Wire
Number

Wire
Color

503
504
505
506
507
508
509
511
512
513
515
516
517
518
521
522
537
538

BR
YL
BU
PU
WH
PU
WH
BR
GN
OR
GY
GN
BU
OR
YL
WH
GN
BR

603
604
605
606
608
610
611
614
615
617
619

PK
OR
YL
GY
GN
OR
PU
PU
YL
BR
GN

Lighting Circuits
Beacon
Stop Lamp
Left Turn
Right Turn
Rear Flood Lamps
Dimmer Switch
High Beam Headlights
Park/Tail/Dash Lamps
Cab Flood Lights
LH Head/Position/Turn - Tail Lamps
Low Beam Headlights

710
720
751
752
754
755
761
762
900
901
910
921
922
923
924
925
926
944
945
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
987
B757
B758
B766
C920

GN
PU
GN
YL
BU
OR
GY
YL
PU
WH
YL
WH
BR
GY
GN
YL
BU
OR
BR
GN
BU
WH
GY
BU
BR
YL
GN
YL
BU
BR
PU
WH
OR
YL
GN
WH
WH
GN
WH
GY

Control Circuits
XMSN Speed
Neutralizer Sw
XMSN Solenoid 1
XMSN Solenoid 2
XMSN Solenoid 3
XMSN Solenoid 4
Lift Positioner Sol
Bucket Positioner Sol
XMSN Solenoid 5
XMSN Solenoid 6
XMSN Neutralizer Override Indicator
XMSN Solenoid 1 Return
XMSN Solenoid 2 Return
XMSN Solenoid 3 Return
XMSN Solenoid 4 Return
XMSN Solenoid 5 Return
XMSN Solenoid 6 Return
CAT DATA LINK+
CAT DATA LINKBucket Positioner Sol
Fork Position Select
Trans Sol 1 Sw To Ground
Trans Sol 3/Fwd Sw To Gnd
Fwd Park Sw To B+
Trans Sol 2/Rev Sw To Gnd
Trans Sol 2/Rev Park Sw
Trans Sol 4/Speed 1 Sw To Gnd
Trans Sol 5/Speed 2 Sw To Gnd
Trans Sol 6/Speed 3 Sw To Gnd
XMSN Cont - Auto/Manual Sw 2
XMSN Cont - Slow Mode Sw 2
XMSN Cont - Solenoid Return
Ride Control Output
XMSN Cont - Auto/Manual Sw 1
Downshift Signal
Diverter Sol
Unused A/S Sw
Unused A/S Sw
Kickouts/Detent Disable Sw To Kickouts
XMSN Control - Diagnostic Indicator

Harness And Wire Electrical Schematic Symbols

SENR6735-02
June 2013

Description

Symbols

Accessory Circuits (Continued)


Wiper - Rear (Park)
Wiper - Rear (Low)
Wiper - Rear (High)
Washer - Front
Washer - Rear
Radio Speaker - Left
Radio Speaker - Left (Common)
Radio Speaker - Right
Radio Speaker - Right (Common)
A/C Compressor/Refrigerant Pressure Sw
Blower Motor (HI)
Blower Motor (MED)
Blower Motor (LOW)
COSA Flasher Signal
A/C High/Low Press Sw To Compressor
A/C Thermostat
Flasher Output
Flasher Output

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

924F Wheel Loader


Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

4YN1-UP
5NN1-UP
6MN1-UP
7PN1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Plug

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14

2013 Caterpillar. All Rights Reserved

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Printed in U.S.A.

Resistor, Sender and Solenoid Specifications


Part No.

12

17

21

29

37

28

13

Connector Number
31

11

42

27

26

41

20 14
25

35
22

39
23

Connector Location1

33

18
15

19

36 6

40

10

36
32

16

43

24

5 41

16

14

22
36

44

4
27
2
23

25

18

39

19

32

11
30

12

37
28
35

38
15

13

31

42

20
17

40 10 24
36 6

29

34

6T-7864
8C-3663

Resistor:
Solenoid:

9G-1950
9X-3267
109-1739

Resistor:
Solenoid:
Solenoid:

44
38

Solenoid:
Solenoid:
Solenoid:
Sender:

30

34
3

Component Description

3E-1906
3E-6332
3E-6269
4W-9972

9
7

33
26

43

21

CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35
CONN 36
1

Data Link Plug

Schematic
Location

Machine
Location

A-14
A-13
A-13
B-13
D-13, D-15
C-12
C-11, C-12
C-11
E-10
E-10
C-10
B-10
B-9
B-9
D-9
D-9
D-9
E-8
A-7
B-7
B-7
B-7, B-8
E-6
C-6
C-6
C-6
A-6
B-5
E-5, F-5
E-5
C-4
A-3
B-3
B-3
B-2
E-1

1
B
B
4
38
6
39
39
40
10
36
12
42
36
36
16

Operation

Contact 1

Contact 3

Contact 5

To Scroll ACTIVE Faults

Ground

Open

Open

To Scroll INACTIVE Faults

Open

Open

Ground

To Clear Faults

Open

Ground

Open

134-9878
141-2633

Solenoid:
Sender:

17.6 0.6
6.0
41.9 2.1
560 to 716 @ 54.4C
72.1 to 81.8 @ 110C
39 1.95
1.55 0.15
10.3 1.03
Overall 2.0 .1; Tap 1.0 .05
13.8 .4

Blower Motor Speed


Valve - Ride Control
Bucket Float
Bucket Positioner
Lift Positioner
Valve - Ride Control
Fuel Level

85.3 5.0
13.8 .4
Empty:
240 to 260
Full:
27.5 to 39.5

At room temperature.

These contacts are located in the harness code connector.


Remove the connection to ground in order to place the desired information shown
during scrolling on-hold.
A fault is cleared only while it is on-hold. A fault that is active cannot be cleared.

A
A
36
36
36
36
21
36
36
36
36
36
C
22
A
37
37
37
26
26

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Machine Harness Connector and Component Locations

Activation Of Diagnostic Indicator Operations


(Quick Reference)

Resistance (Ohms)

A/C Compressor
Valve - Start Aid
Valve - CST
Hydraulic Gauge
Converter Oil Temperature Gauge
Coolant Gauge
Alternator
Engine Shutdown

Related Electrical Service Manuals


Title

Form Number

Alternator: 9W-3043

SENR3685

Electronic Transmission Control

SENR5751

Off Machine Switch Specification


Part No.

(CST Autoshift)
Electric Starting Motor:

3E-5381

SENR3828

Operator Monitor (EMS)

8C-3508

SENR2945

Function

3E-6429

Supplemental Steering Oil Pressure

3E-6449

Start Aid Coolant Temperature

3E-6450

Primary Steering Oil Pressure

3E-6451

Engine Coolant Temperature (EMS)

3E-6453

Torque Converter Oil Temperature (EMS)

3E-6454

Fuel Pressure (EMS)

3E-6455

Engine Oil Pressure (EMS)

3E-7693

Service Brake Oil Pressure

114-5333

Refrigerant Pressure (AC)

Low
High

Actuate

Deactuate

4 grams
(.14 oz)
38 3 C
(100 5.4 F)
1200 kPa MAX
(175 psi MAX)
107.0 3.0 C
(224.6 5.4 F)
129.0 3.0 C
(264.2 5.4 F)
70 kPa MAX
(10 psi MAX)
90 21 kPa
(13 3.0 psi)
10700 kPa MAX
(1501.9 psi MAX)
275 kpa
(40 psi)
2800 140 kPa
(406 20.3 psi)

1.5 grams
(.05 oz)
27 C Min.
(80.6 F)
700 100 kPa
(101.5 15 psi)
93 C Min.
(199.4 F MIN)
118 C Min.
(244.4 F MIN)
40 20 kPa
(5.8 3.0 psi)
70 21 kPa
(10 3.0 psi)
8960 537 kPa
(1300 77.8 psi)
170 55 kPa
(25 8 psi)
1750 200 kPa
(254 29 psi)

Contact Position
Normally Open
Normally Closed
A-C, Normally Closed
A-B, Normally Open
Normally Closed
Normally Closed
A-C, Normally Closed
A-B, Normally Open
A-C, Normally Closed
A-B, Normally Open
A-B, Normally Open
A-C, Normally Closed
1-3 Normally Open
2-3 Normally Closed

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the
closed condition can be maintained down to 170 kpa (25 psi).
Contact position at the contacts of the harness connector.

(Dimensions: 39 inches x 24 inches)

11
12
21
22
24
25
31
32
33
34
35
36
41
42
43
44
45
46
51
52
53
54
55
56
61
62
63
64
65
66
67
68
69
71
72
74

Faults
Faults

Wire
Color

20 Page,

CID-FMI

Wire
Number

SENR6735-02

Code Flashed

Wire Description

Component Location

1
2

201-BK-18
417-GY-18
201-BK-18

A
A
B
C

201-BK-18
417-GY-18

G
60A

PP
PP
WW

MAIN BREAKER
9S-0174

CONN 3

PP

101-RD-10
FUSE BLOCK
9W-2035
PP
101-RD-10

101-RD-10
101-RD-10
101-RD-10

RUNNING LAMP
BREAKER
3T-2662
101-RD-10

WW

10A
10A
10A
15A
10A
10A
15A

G
G
G
G
G
G
G
G

15A

BK-18

201-BK-18

A
B
C

NN
109-OR-10

304-WH-10

CONN 1

109-OR-6

BACKUP ALARM
FORWARD HORN
STOPLAMPS
KEY
SPARE
SPARE
SPARE

102-BU-14

102-BU-14

BK-18
BK
308-YL

BK
BK
NN

JJJ

309-GY

RESISTOR
6T-7864

112-PU-6

304-WH-10
BK-18
BK

MAIN RELAY
3E-9171

SECONDARY
STEERING
SW 3E-6429

112-PU-6

JJJ

19
20
2
3
4
5
6
15
16
1
9
7
10
14
21
11
17
13
18
8
24
12
23
22
25

109-OR-6
101-RD-6
121-YL-18
114-GN-18
130-GN
105-BR

102-BU-14

309-GY

L25

L24

306-GN
308-YL
308-YL
L27

L24

304-WH-10
202-BK-18
200-BK
L23

L23
A

112-PU-6

CONN 2
BREAKER GP

COSA ROADING ATTACH

8Y-7609

522-WH-14
521-YL-14
406-PU-18
413-BR-18
428-OR-18
416-OR-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
405-GY-18
417-GY-18
160-PU
321-BR-18
306-GN
606-GY-14
605-YL-14
130-GN
604-OR
114-GN-18

L10

201-BK-18
202-BK-18
TO PLATFORM

L21
L18

202-BK-18

FRAME
974-PU-18
978-GN-18
202-BK-18

L35

614-PU-14
310-PU
102-BU-14
403-GN
617-BR
608-GN
308-YL
326-PU-18
105-BR

UUU
1
2

CONN 20

617-BR

B766-WH
964-BU
762-YL
126-PK-18
987-WH
A519-GN-18

B766-WH
144-GN
B766-WH
610-OR-14
617-BR

144-GN

976-OR
614-PU-14

BK-18
NOTE T

144-GN
200-BK-18
976-OR

CONN 27 M

L16
L15

A
A
B
C

BUCKET
FLOAT
SOLENOID

506-PU
507-WH
200-BK
432-PK-18
201-BK-18

A
B
C
A

506-PU
507-WH
200-BK

14

13

12

11

10

201-BK-18

200-BK
200-BK-18

611-PU
611-PU

619-GN
619-GN

200-BK

1
2

976-OR
200-BK

1
2

RIDE
CONTROL
VALVE GP-SOL
9X-3267

GN-18
GN-18

200-BK
200-BK
200-BK
603-PK
615-YL
615-YL

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

STARTING CIRCUIT

START AID CIRCUIT


TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
MONITOR CIRCUIT
CHASSIS / AWD CIRCUIT

615-YL
200-BK

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT

X
CAB FLOOD
LAMP
9X-1439

OTHER COLOR DESCRIPTIONS

B766-WH
762-YL
200-BK-18

B766-WH

118-GY
500-BR
502-OR
501-GN

MOTOR AS
9G-8697

MOTOR

MOTOR

605-YL-14
200-BK-18

976-OR
200-BK-18

L1

B766-WH
762-YL
761-GY
200-BK-14
322-GY-18
976-OR
619-GN-14
605-YL-14
606-GY-14
114-GN-18

L36
976-OR
976-OR

L15

L13

200-BK
200-BK-18
200-BK
200-BK
200-BK
200-BK-14
200-BK-14

6
5
4
3
8
9
7
1
2
10
11
12

964-BU
617-BR
611-PU-14
614-PU-14
144-GN
200-BK-14
987-WH

322-GY-18
605-YL-14
606-GY-14
611-PU
720-PU-18

L17

CONN 34

6
2
1
3
4
7
5
8

606-GY-14
200-BK-18

LEFT
TURN
LAMP
3E-6466

1 RD-18
2 BK-18

U
1 976-OR
2 200-BK

611-PU

976-OR
144-GN
762-YL
B766-WH
987-WH
610-OR-14
964-BU
126-PK-18
617-BR
614-PU-14
604-OR
130-GN
114-GN-18

126-PK-18
720-PU-18
130-GN
604-OR
A

GN-18
GN-18
RIGHT
TURN
LAMP
3E-6466

1 RD-18
2 BK-18

FLOOD
LAMP
9X-1439

NOTE
LOC

CONN 33

E-8
D-9
B-13

A-14

CONN 32 NOTE
1
2
3
4
5
6
7
8

1
2

RIDE
CONTROL
VALVE GP-SOL
134-9878

FRONT

A-14

619-GN-14
610-OR-14
611-PU-14

619-GN-14
200-BK

619-GN-14

IDENT

FLOOD
LAMP
9X-1439

619-GN-14
200-BK

MOTOR AS
9G-8693

HEATER GP - 100-3965
CONDITIONER GP - AC 106-7281

3
4
2
1

BUCKET POSITIONER
3E-7843
A OR-18
+ BATTERY
B BU-18
SOLENOID
C BK-18
GROUND
B

LIFT POSITIONER
3E-7844
BK-18
200-BK-18
GROUND
A
B766-WH
OR-18
B
+ BATTERY
BU-18
761-GY
C
SOLENOID
B
B
FORWARD
114-GN-18
HORN
322-GY-18
7T-0969

200-BK-14

611-PU-14
606-GY-14
605-YL-14

417-GY-18

710-GN-18

720-PU-18
306-GN-18
321-BR-18
976-OR

MOTOR

FRAME

L14

200-BK-14

SS

WH/RD-14
BK-14

L
P

E
610-OR-14

NEUTRALIZER SW
105-6118
E-10
E-8

GGG

126-PK-18
720-PU-18
130-GN-18
604-OR-18

GGG

GGG

GGG

GGG

STOP LAMP SW
105-6117

LH VALVE AS
8R-8529

B-6
D-9
E-1

A-8
B-7

FFF

FFF
1 619-GR-14
2
3 611-PU-14

DIMMER SW
2H-1855

NOTE G: USED ONLY WITH 924F (IT24F BUCKET/FORK


POSITIONER SELECT SW LOCATION)
NOTE H: USED ONLY WITH 924F (IT24F KICKOUT NEUTRALIZER
SW LOCATION)
NOTE J: TO ATTACH SECONDARY STEERING CIRCUIT REMOVE
WIRE AS. HH AND ATTACH HARNESS AS. Y OR Z
NOTE K: FOR USE WITH SECONDARY STEERING
ATTACHMENT TO INDICATE PRIMARY STEERING
FAILURE
NOTE L: FOR USE WITH SECONDARY STEERING
ATTACHMENT TO INDICATE PRIMARY STEERING
FAILURE AND/OR REDUCED SECONDARY
STEERING OIL FLOW
NOTE M: USED WITH 924F AUTOSHIFT (MACHINE CODE PLUG)
NOTE N: 9U-7204 FLUORESCENT SERVICE LAMP IS
AVAILABLE AND IS POWERED FROM THE
CIGAR LIGHTER SOCKET
NOTE P: TO ATTACH TUV GOVERNOR CONTROL REMOVE
WIRE AS. RRR
NOTE R: TO ATTACH AIH TIMER REMOVE WIRE AS. UU
NOTE S: FOR COSA LH TRAFFIC ROADING USE: 3E-7587
FOR COSA RH TRAFFIC ROADING USE: 3E-7586
FOR ITALY ROADING USE: LEFT MOUNT - 105-4849
RIGHT MOUNT - 105-4850
NOTE T: USED ONLY WITH 924F(IT24F RIDE CONTROL TILT
INTERRUPT CIRCUIT CONNECTOR)
NOTE U: SWITCH OPENS THE CIRCUIT TO THE IMPLEMENT LEVER
DETENTS WHEN THE IMPLEMENT HYDRAULIC LOCKOUT
LEVER IS IN THE ROADING POSITION

CHG

5
ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

4
SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

NOTE

A
B
B
C
C
D
E
F
G
H
J
L
M
N
N
N
P
U
V
X
Y
Z
FF
LL
MM
SS
CCC
FFF
GGG
HHH
UUU

PART NO.
HARNESS AS.
124-4727
110-7560
116-0968
130-0118
140-1711
102-9298
108-1123
102-5888
8Y-7607
4E-1188
128-4952
4E-0598
4E-0602
102-5891
4E-4186
4E-8854
102-5889
136-7462
4E-0597
4E-0630
8Y-7770
4E-2379
122-6078
101-5308
101-4629
7X-6015
8R-9190
8Y-7929
4E-8960
144-0664
124-4725

A-3
00
B-3
01
D-2
00
D-13
00
E-14
00
B-9
01
A-12
03
E-5
03
00
A-13
02 D-2/C-11
00
C-9
B-7
07
F-8
03
D-9
01
03
F-7
01
F-8
B-5
01
B-2
01
E-5
02
01
D-2
01
A-14
03
A-14
D-10
00
01
D-6
00
B-6
03
C-3
01
F-7
01
A-2
A-3
04
00
D-14
00
B-7

HH
JJ
KK
NN
PP
WW
RR
TT
UU
ZZ
DDD
JJJ
RRR
TTT

WIRE AS.
8Y-7526
104-5467
104-5466
8Y-8744
8Y-8745
8Y-8746
4E-2898
4E-2899
101-9161
8R-6892
8Y-7833
8Y-7606
110-0553
110-8223

00
01
01
00
00
00
00
01
01
00
00
00
00
01

B-13
D-11
D-11
A-13
A-13
A-13
D-9
E-8
D-9
F-13
A-7
A-13
B-6
D-15

AA
BB
CC
DD
EE
BBB
EEE

CABLE AS.
4E-3187
4E-3186
4E-3185
4E-3184
128-8817
9W-3073
4E-0773

01
00
01
00
00
02
00

B-15
B-15
F-14
F-15
F-13
F-7
F-13

ATCH
ATCH

GG

PLUG AS. - CODE


116-4236
00

E-10

ATCH

LOC
STD
ATCH
STD
ATCH

ATCH
ATCH
STD
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

K
L

ATCH
ATCH
ATCH

ATCH

ATCH
ATCH

B
H
R
T
P

E96829

THE DATA LINK WIRES (944-OR & 945-BR) MUST BE TWISTED


NOTE TOGETHER AT LEAST 1 TURN PER 25 mm
LOC
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
D-15 NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
B-6 NOTE B: CONNECTION FOR IT24F LOAD CHECK RELEASE SW
F-7 NOTE C: RADIO TO BE INSTALLED BY DEALER
E-7 NOTE D: LOCATION FOR IT24F 4TH FUNCTION DIVERTER VALVE
SW
A-3 NOTE E: TO ATTACH DIMMER SWITCH REMOVE 610-OR-14 JUMPER
INSERT PINS FROM HARNESS FFF
E-7 NOTE F: UNUSED SWITCH LOCATION (FUTURE DEVELOPMENT

610-OR-14
COSA ROADING ATTACH

ENGINE END FRAME GND

15

615-YL
200-BK

515-GY-14

FRONT
WIPER
9X-3392

CONN 28

L14

L14

N X

BK-14
WH/RD-14

200-BK-14
200-BK-14
761-GY

201-BK-18
201-BK-18
201-BK-18
201-BK-18
200-BK-14

INTEGRATED BRAKING CONTROL / ACCUGRAGE / CAES CIRCUIT


N X

200-BK-14

SS

KEYED "A"

CONN 19

L18

CONN 31

L3

A519-GN-18
976-OR

L18

RH HEAD/POSITION/
TURN LAMP
NOTE S

BU-18
RD-18
WH-18
YL-18
BK-18

COSA ROADING FRONT HARNESS

THERMOSTAT SW
3E-5464

L15

TO ENGINE
END FRAME

L13

SS

200-BK-14
200-BK-14

L17

L16

L15

522-WH-14

3
4
5
1
2
6
7

L16

VALVE GP
6E-2748 (TYP)
A

NOTE B

L13

L20

1
2

LIFT
POSITIONER
SOLENOID

B766-WH
H766-GN

L20

DDD

BUCKET
POSITIONER
SOLENOID

CONN 21
L36

5
4
6
3
1
2

200-BK

CONN 35

24
22
23
9
3
19
12
14
18
13
10
15
8
16
5
11
17
4
2
7
21
20
1
6

202-BK-18
202-BK-18

B
611-PU
619-GN
614-PU
606-GY
200-BK

GROUND CIRCUIT

963-GN
144-GN

L18

L16

MM
2

FORWARD
HORN
7T-0969

RESISTOR
9G-1950
515-GY-14

SS

517-BU-14

SS

515-GY-14
515-GY-14

L4

405-GY-18
417-GY-18
432-PK-18
611-PU
606-GY-14
605-YL-14
322-GY-18

A
B
C

449-BU-18

L17

164-WH-18
200-BK-18
449-BU-18
710-GN-18

522-WH-14
516-GN-14
517-BU-14
515-GY-14
200-BK-14

L1
200-BK-14
200-BK-18

432-PK-18

CONN 26

XMSN DOWNSHIFT SW
9X-4959
1
974-PU-18
978-GN-18
3

HIGHWAYS

405-GY-18

307-OR-18
720-PU-18

L36

CONN 13

LH HEAD/POSITION/
TURN LAMP
NOTE S

BU-18
RD-18
WH-18
YL-18
BK-18

CONN 36

BEACON
128-6983
H
N H
603-PK
1 RD
200-BK
2 BR
N H

FRONT DASH ASSEMBLY

606-GY-14
605-YL-14

L21

TRANSMISSION

NOTE P

1
2
3
4

OPERATOR STATION

200-BK

517-BU-14
516-GN-14
515-GY-14
200-BK
521-YL-14
124-GN-14
614-PU

614-PU
614-PU
200-BK-18

972-BU-18
202-BK-18
720-PU-18
321-BR-18
307-OR-18
306-GN-18
409-OR-18

L39

606-GY-14
605-YL-14

L35

RRR

N X

FLOOD
LAMP
7N-5876

516-GN-14

537-GN-14
409-OR-18
403-GN-18
615-YL
614-PU-14
102-BU-14
976-OR
910-YL-18
415-GN-18
113-OR-18
124-GN-14
419-YL-18
201-BK-18
449-BU-18
521-YL-14
406-PU-18
413-BR-18
428-OR-18
416-OR-18
160-PU
442-GY-18
443-YL-18
441-OR-18
447-PK-18

L40

CONN 25

SWITCH PANEL

N X

HAZARD FLASHER
LAMP
7N-5876

200-BK-18
615-YL

WIRE GROUP COLOR DESCRIPTIONS

MASTER ACTION
LAMP 7N-5876

200-BK-18
538-BR

LIFT
POSITIONER SW
3E-7844

L4

L4

P
419-YL-18
10
1 910-YL-18
2 415-GN-18
3 124-GN-14
4 113-OR-18
5 307-OR-18
6 720-PU-18
7 977-YL-18
8 973-BR-18
9 164-WH-18

RIGHT TURN
LAMP
7N-5876

200-BK-18
411-PK-18

1
2
5
4
3

BUCKET
POSITIONER SW
3E-7843

617-BR
611-PU
614-PU

CAB FLOOD
LAMP
9X-1439

200-BK
200-BK-18

L9

MM

F
F
F
F
F

GROUND
+ BATTERY
SOLENOID

5
4
6
3
1
2

976-OR-18
200-BK-18

L5

HIGH BEAM
LAMP
7N-5876

200-BK-18
606-GY

B766-WH
762-YL
761-GY
200-BK
322-GY-18
114-GN-18
619-GN
605-YL
606-GY
976-OR-18

RD
BK

515-GY-14
200-BK-14

144-GN

614-PU

ALARM
LAMP

1
2

6
5
4
3
8
10
7
1
2
9
11
12
B
6
2
1
3
4
7
5
8
B

OPERATOR
MONITOR
(EMS)
8C-3508

ALARM
9G-9813

1
2

L8

CONN 24

FUEL LEVEL

+ BATTERY
FUEL PRESS.
NEUTRAL
PARK BK
ALTERNATOR
PRIM STEER
TEST SW IN
SUPP STEER
COOL TEMP
BK OIL PRESS
ENG OIL PRESS
TC OIL TEMP
GROUND
GROUND
GROUND
GROUND

410-WH-18
201-BK-18

200-BK-18
611-PU

L2

614-PU

GND

L3

202-BK-18
307-OR-18
720-PU-18
306-GN-18
321-BR-18

L7

KEYED "C"
A HYDRAULIC LOCK/
DETENT OVERRIDE SW
7N-8001 NOTE U
974-PU-18
L35
978-GN-18
202-BK-18
UUU
UUU

1
13
9
19
3
17
15
14
6
12
5
7
4
2
18
8
20
16
10
11

410-WH-18
411-PK-18

L2

L4

501-GN
118-GY
500-BR
502-OR
403-GN-18
615-YL
102-BU-14
614-PU-14
B757-WH-18
B758-GN-18

200-BK-18
200-BK-14

L9

CONN 22

L1

720-PU-18
306-GN
321-BR-18
976-OR
522-WH-14
449-BU-18
521-YL-14
406-PU-18
413-BR-18
428-OR-18
416-OR-18
160-PU
442-GY-18
443-YL-18
441-OR-18
447-PK-18

KEYED "B"

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

200-BK
614-PU
124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

L3

1
2
3
4
5
6
8
7
9
10

L7

GERMAN
ROADING
FLASHER
8V-2514

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
615-YL
538-BR
606-GY
611-PU

605-YL-14
606-GY-14
537-GN-14
1
2
3

605-YL-14
606-GY-14
537-GN-14
971-YL-18

7
8
2
1
5
4
3
6
901-WH-18
926/972-BU-18

965-WH-18
969-YL-18
968-BR-18
967-BU-18
966-GY-18
164-WH-18
970-GN-18

1
4
2
3
7
6
8
5
9
10

L6

L40

OPERATOR STATION

F
1
FLASHER
8D-6946

BLOWER SW
6P-3236

102-BU-14

GN-18

HAZARD
GROUND
HEAD LAMP
+ BATTERY

L2

614-PU

614-PU
614-PU
614-PU

L1

403-GN-18

C2
31
49A
49
C
30B

200-BK-18
PANEL LAMPS
7N-5876

FORWARD
HORN SW
2T-3360

L12

F
102-BU-14

L1
L2

BK/YL-18

SEND

GND

FRONT DASH ASSEMBLY

449-BU-18

603-PK
615-YL
200-BK
200-BK
200-BK

200-BK
200-BK
200-BK
200-BK
200-BK
751-GN-18
921/965-WH-18
752/969-YL-18
922/968-BR-18
754/967-BU-18
923/966-GY-18
755-OR-18
924/970-GN-18
900-PU-18
925/971-YL-18

538-BR
200-BK
200-BK
537-GN-14

BK-18
OR-18
BU-18

322-GY-18
114-GN-18

IGN

IGN
SEND

113-OR-18
413-BR-18
409-OR-18
419-YL-18
403-GN-18
417-GY-18
415-GN-18
416-OR-18
406-PU-18
432-PK-18
405-GY-18
428-OR-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18

A
B
C

IGN

537-GN-14
102-BU-14
614-PU

+ BATTERY
SOLENOID
GROUND

GND

HYDRAULIC TEMP

538-BR

8R-6359 GND STRAP

L20
L21

710-GN-18
450-YL-18
201-BK-18
201-BK-18
201-BK-18
200-BK-14
202-BK-18
403-GN
614-PU-14
617-BR
310-PU
102-BU-14
608-GN
308-YL
326-PU-18
105-BR

L38

OR-18
BU-18
BK-18

SEND

IGN

113-OR-18
113-OR-18
113-OR-18

L38

A
B
C

B
611-PU
619-GN
617-BR
605-YL
200-BK

619-GN-14

L8

428-OR-18
419-YL-18
113-OR-18
201-BK-18
606-GY
615-YL
611-PU

200-BK-14

432-PK-18
405-GY-18
417-GY-18
403-GN-18

RD-18
GN-18
PU-18
WH-18
OR-18
GY-18
YL-18
PK-18
BK-18

8
3
4
1
6
9
5
7
2

200-BK-18
B766-WH
761-GY

CONV TEMP

SEND

CONN 29

L C OFF
L S ON
L B ST

326-PU
307-OR-18
105-BR
L10

COOLANT TEMP

614-PU
614-PU
113-OR-18
441-OR-18
443-YL-18
442-GY-18
447-PK-18
200-BK-18

B766-WH
762-YL
200-BK-18

RIDE CONTROL
LAMP
7N-5876

1
2

308-YL

610-OR-14

200-BK-14

L38

200-BK
200-BK-18

NEUTRALIZER
OVERRIDE LAMP
7N-5876

976-OR
200-BK-18

B
B766-WH

AIR INTAKE HEATER


LAMP
7N-5876

CLUSTER GAUGE
GROUP
9X6752
GND

322-GY-18

L1

160-PU
200-BK-18

L38

LEFT TURN
LAMP
7N-5876

910-YL-18
200-BK-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
605-YL
976-OR
910-YL-18
160-PU

L5

605-YL
200-BK-18

200-BK
200-BK

RD-18
RD-18

ENGINE
SPEED
SENSOR
6V-2455

L20

201-BK-18
405-GY-18
413-BR-18
443-YL-18
326-PU-18
428-OR-18
202-BK-18
450-YL-18
710-GN-18
310-PU
521-YL-14
522-WH-14
160-PU
403-GN
406-PU-18
441-OR-18
447-PK-18
201-BK-18
608-GN
617-BR
605-YL-14
321-BR-18
606-GY-14
604-OR
614-PU-14
200-BK-14
308-YL
306-GN
105-BR
130-GN
114-GN-18
102-BU-14
442-GY-18
416-OR-18
417-GY-18
201-BK-18

FRONT WIPER SW ATTACHMENT

KEY START SW
9G-7641

L40

FF
D

751-GN-18
921-WH-18
752 YL-18
922 BR-18
754-BU-18
923-GY-18
755-OR-18
924-GN-18
900-PU-18
925-YL-18
901-WH-18
926-BU-18

CONN 14

2
1

LL

308-YL
308-YL

614-PU-14

GND
ROOF

200-BK

B+
B+
GROUND
HIGH SPEED
LOW SPEED
PARK
WASHER
RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18
1
2
3
4
5
6
7
8
118-GY
118-GY
200-BK
502-OR
501-GN
500-BR
506-PU

614-PU-14

617-BR

9 L

614-PU-14

L3

LL

L11

V
P

449-BU-18
605-YL
976-OR
910-YL-18
160-PU
442-GY-18
443-YL-18
441-OR-18
447-PK-18
416-OR-18
406-PU-18
415-GN-18
413-BR-18
409-OR-18

L38

614-PU
200-BK-18

200-BK-18

508-PU-18
509-WH-18

L19

202-BK-18
B757-WH-18
B758-GN-18
403-GN-18

L8

CONN 30

11
31
33
32
6
39
8
9
24
37
40
16
38
25
26
27
28
29
22
23
15
3
12
19
14
18
13
36
34
5
35
10
17
7
4
2
30
21
20
1

112-PU-6

120-YL

419-YL-18

102-BU-14
102-BU-14

105-BR
105-BR

507-WH
129-BU
116-BR
127-OR

500-BR
506-PU

611-PU-14

606-GY-14
605-YL-14
322-GY-18

B757-WH-18
B758-GN-18

L37

FRONT
INTERMITTENT
WIPER SW
3E-0155

L7

144-GN
144-GN

4 1

202-BK-18

STRIP
L12
8V-0404 FUSE
8R-2814 HOLDER
4K-5122
SPARE
J 10A L
10A L CONVERTER 120-YL
118-GY
10A L WIPER MOTORS
XMSN SHIFTER
126-PK-18
10A
L 10A L RIDE CONT/DVTR
193-PU
L
BEACON/LOAD CHK
144-GN
10A
L
L
BLOWER MOTORS
124-GN-14
15A
L
113-OR-18
10A L EMS/GAUGES
127-OR
10A L AUX FLOOD LAMPS
116-BR
10A L REAR FLOOD LAMPS
129-BU
10A L CIGAR LIGHTER
128-PK
10A L KICKOUTS
L 10A
AUTOSHIFT
164-WH-18
SWITCH PANEL

120-YL

PARK
BRAKE
(LOC D-10)

BEACON
(LOC E-2)
615-YL
976-OR

987-WH

12

RUNNING
LAMP SW
6T-3989

TO PLATFORM
GROUND

2
1

- +

L19

L 8
102-BU-14

P W
L L
FRONT
WIPER
SW
3T-6655

L2

NOTE F

614-PU-14

L 11

102-BU-14

102-BU

6
5

L37

615-YL

12 L

105-BR

B B

9 L

L 11

LH

3 L 608-GN
6

FLOOD
LAMP SW
9X-1423

102-BU-14
105-BR

1
2

CONN 23

615-YL
615-YL
610-OR-14
617-BR
608-GN
403-GN-18
308-YL
326-PU
307-OR-18
105-BR

L41

105-BR

P W
L
L

118-GY
118-GY

200-BK

L 2
L 5
L 8

105-BR
102-BU-14

L L

503-BR
118-GY

193-PU

603-PK

3
2
1
963-GN
964-BU
762-YL

507-WH

614-PU
614-PU-14
614-PU-14
614-PU

144-GN

BK-14

B B

127-OR

118-GY
118-GY

504-YL

L42

BK

L42

200-BK
614-PU

614-PU
614-PU

RR

102-BU-14

605-YL-14

V3
2

102-BU-14
120-YL
105-BR
603-PK
615-YL

615-YL

CAB FLOOD
(LOC F-2)
GND-PLATE
(LOC D-9)

603-YL

419-YL-18

419-YL

200-BK
200-BK-18

1
2

200-BK

ROT. BEACON
(LOC D-2)

CAB FLOOD
(LOC D-2)

GND-ROOF
(LOC D-5)
200-BK
L41
614-PU

308-YL
200-BK
373-GN
310-PU

CONN 18

910-YL-18
720-PU-18

126-PK-18

126-PK-18

373-GN

201-BK-18

A
H
C
D
E
F
G
B
J

1
2
3
4

200-BK-18

L H

116-BR

CCC

113-OR-18
113-OR-18

SIG

LAMP
7X-2058

TURN SIGNAL SW
9G-5589

VOLTAGE CONVERTER
114-7143

SPEEDOMETER
119-6703 STD XMSN
F
119-6704 CREEPER XMSN
F +24
200-BK-18
G

24V OUTPUT
GND ALSO N B
SOLENOID / U
12 3 4 5 6 S

CONTROL - GP
TRANSMISSION
(SHIFTER)
136-7822

RD-18
RD-18

201-BK-18
428-OR-18
443-YL-18

CONN 7

L29

L28

REAR WIPER SW
3T-6655
505-BU

L41

L L

L39

109-OR-6
101-RD-6
121-YL
114-GN
130-GN
105-BR
WH
WH
WH

+24V (SWITCHED)
GROUND
+24V (UNSWITCHED)
GROUND
+12V (SWITCHED)
+12V (UNSWITCHED)

RD-18
RD-18

L31

L30

308-YL
121-YL-18
522-WH
513-OR-14
403-GN
406-PU-18
441-OR-18

306-GN

114-GN-18
130-GN
105-BR
102-BU-14

5
8
3
4
6
1
7
2
9
10
11
12

2
1

450-YL-18
202-BK-18

L21

FUSE 15A 9W-1441


FUSE 10A 9W-1442

START RELAY
3E-7640
G

Z
416-OR-18
201-BK-18

L23

L23

AA

BK-18

Z
BK-18
BK-18

201-BK-18
417-GY-18
416-OR-18

TO ENGINE
END FRAME

L6

CONN 12

NN

A
B
C

BK-18
BK-18
BK-18

HH A
A
B
C

CIRCUIT BREAKER
3T-2662
112-PU-14

FUSE
3K-8782
112-PU-10
112-PU-10
112-PU-6

BREAKER BOX

Z
BK
RD
BU

BK
T

15A

112-PU-10

L6

SWITCH PANEL
LAMPS
7N-5876

A576-GN-14
J

CIRCUIT BREAKER
6N-8589
112-PU-10

201-BK-18
428-OR-18

CONN 4

NOTE L
PRIMARY
STEERING
PRESSURE
SW 3E-6450

2
1

HYDRAULIC GAUGE
SENDER
4W-9972
A
442-GY-18

COSA ROADING ATTACH

FF

2
1
3

L12

L28

201-BK-18
417-GY-18

A
B
C

FRAME

L25

BK
RD
BU

BK

NOTE J

109-OR-6

PRIMARY
STEERING
PRESSURE
SW 3E-6450

164-WH-18
977-YL-18
973-BR-18
B758-GN-18

CONN 8

419-YL-18
503-BR
118-GY
L42
505-BU
504-YL
102-BU-14
603-PK
615-YL
105-BR
120-YL

NOTE H

L
10
6
8
3
4
5
7
2
1
9

751-GN-18
975-WH-18
752-YL-18
975-WH-18
754-BU-18
975-WH-18
755-OR-18
975-WH-18
900-PU-18
975-WH-18
901-WH-18
975-WH-18

BK-18
BK-18

FUEL
PRESSURE SW
3E-6454

AA

NOTE K

202-BK-18

L6

101-RD-6

12V BATTERY
3T-5760 STD
9X-3404 ATT

129-BU

200-BK-18

CONN 16

CONN 15

751-GN-18
921/965-WH-18
752/969-YL-18
922/968-BR-18
754/967-BU-18
923/966-GY-18
755-OR-18
924/970-GN-18
900-PU-18
925/971-YL-18
901-WH-18
926/972-BU-18
GN-18

24
22
23
9
3
12
19
14
18
13
10
15
16
2
5
11
17
7
8
4
20
6
21
1

972-BU-18

ENGINE

L19

603-PK

CONN 11

L27

BB

121-YL

109-OR-6

POS NEG

419-YL-18

200-BK-14
A576-GN-14

967-BU-18
965-WH-18
969-YL-18
968-BR-18
967-BU-18
966-GY-18
164-WH-18
970-GN-18

NOTE R

AIH
TIMER
4Y-7948

PARKING
BRAKE SW
3T-3132

CONN 17

RD-18
BK-18
102-BU
BK-18
OR-18
PK-18

1
2

3
4
5
2
1
6

CONN 6
443-YL-18

522-WH-14

2
1

405-GY-18
201-BK-18
A
B
C

CONV OIL GAUGE


TEMP
E
4W-9972

BK-0

DD

BK-0

E
A

DISCONNECT SW
7N-0718
BB

201-BK-18

120-YL
200-BK

L10

200-BK-18

200-BK-18
200-BK
CIGAR LIGHTER
9W-0335
NOTE N

200-BK-18

120-YL

GEAR
4F
3F
2F
1F
N
1R
2R
3R

REV PAR SW TO B+
REV SW TO GND
FWD PAR SW TO B+
FWD SW TO GND
4TH GEAR SW TO GND
3RD GEAR SW TO GND
2ND GEAR SW TO GND
1ST GEAR SW TO GND
NEUTRALIZER
GROUND
BACKUP ALARM
START RELAY
START SW
NEUTRAL (EMS)
B+ (24V)

969-YL-18
968-BR-18
967-BU-18
966-GY-18
965-WH-18
972-BU-18
971-YL-18
970-GN-18
720-PU-18
202-BK-18
321-BR-18
306-GN-18
307-OR-18
409-OR-18
164-WH-18

963-GN
200-BK
200-BK
761-GY
B766-WH
200-BK

201-BK-18
201-BK-18

201-BK-18
201-BK-18

200-BK

603-PK
200-BK

B757-WH-18

L32

TORQUE
CONVERTER
3E-6453

ENGINE OIL
PRESSURE SW
3E-6455

L28

TO
PLATFORM

513-OR-14
521-YL-14

BK-18
RD-18
BU-18

326-PU
STOP
405-GY-18
413-BR-18
201-BK-18
201-BK-18

L28

202-BK-18
202-BK-18

B758-GN-18
973-BR-18
977-YL-18
965-WH-18
969-YL-18
968-BR-18
967-BU-18
966-GY-18
970-GN-18
971-YL-18
972-BU-18
B757-WH-18
202-BK-18
449-BU-18
450-YL-18
710-GN-18
751-GN-18
754-BU-18
752-YL-18
755-OR-18
900-PU-18
901-WH-18
975-WH-18
978-GN-18
974-PU-18
202-BK-18

971-YL-18

L32

201-BK-18
413-BR-18

BEACON
128-6983

L32

L33

BK-0

(Dimensions: 39 inches x 24 inches)

20 Page,

SENR6735-02

SHUTDOWN
SOLENOID
8C-3663

202-BK-18
450-YL-18

L32
E START
301-BU-10
200-BK-10
GND

310-PU

L30

164-WH-18

L
UU

VOLTAGE CONVERTER
114-7143

NOTE D

326-PU-18

L30

603-PK
200-BK

164-WH-18
164-WH-18
202-BK-18

L37

SERVICE METER
6T-7337

617-BR

311-WH
310-PU

311-WH
310-PU

1
2

L19

403-GN
H766-GN

WH-18
PU-18

1
2

TT

RIDE CONTROL SW
6T-3990
193-PU
BEACON SW
L
6T-3990
2
3
L
L
2 3 L

A519-GN-18

START AID
VALVE AS.
3E-6332

RD
BK

1 L
3
L

L 2

L36

L33

NOTE G

606-GY-14

614-PU-14
24
506-PU
22
507-WH
23
9 144-GN
963-GN
3
12 964-BU
19 762-YL
14 976-OR
18 987-WH
13 126-PK-18
310-PU
10
15
8 102-BU-14
16
403-GN-18
5
B766-WH
11
17
7 617-BR
4
2 610-OR-14
6 608-GN
21 308-YL
326-PU
20
1
105-BR

L33

608-GN
200-BK

614-PU-14

FLOOD
LAMP
9X-1439

160-PU-4

L22

STOP/TAIL/PARK LAMP
3E-6467

R134A REFRIGERANT CIRCUITS

CONN 5

604-OR

XMSN AUTO/
MANUAL SW
6T-3991

614-PU-14

604-OR
614-PU
200-BK-18

513-OR-14
521-YL-14

276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
C920-GY-18
944-OR-18
945-BR-18

XMSN NEUTRALIZER
OVERRIDE SW
7X-6396
L
6 L
2
L 5
3 L

L5

+24V (SWITCHED)
GROUND
+24V (UNSWITCHED)
GROUND
+12V (SWITCHED)
+12V (UNSWITCHED)

CCC

SPEAKER AS.
6T-7695

L10

118-GY
118-GY
502-OR
501-GN

MUR440

C
A
C
B

RD-18
WH-18
BK-18

S
T

ARC SUPPRESSOR
106-8704

200-BK-14

N
ACTION
LED
3E-8679

977-YL-18
973-BR-18

EMS TEST SW
6T-6066

L11

L9

RIGHT TURN LAMP


3E-6466

KK

A
START AID RELAY
3E-0075

L25

L24

L24

RADIO
NOTE C

L9

604-OR
614-PU

606-GY-14
200-BK-18

JJ
160-PU

128-PK
B766-WH

512-GN-18
511-BR-18

2
1
3

L11

710-GN-18
450-YL-18
978-GN-18
974-PU-18
449-BU-18
202-BK-18

1
2

RD-18
BK-18

HHH

101-RD-4

413-BR-18
405-GY-18
326-PU
202-BK-18
450-YL-18
710-GN-18
310-PU

1
2

513-OR-14
11
521-YL-14
12
C
A
LOC D-13

121-YL
321-BR-18
608-GN
617-BR
605-YL-14
606-GY-14
604-OR
614-PU-14
200-BK-14

BK-18
BK-18

710-GN-18

521-YL
522-WH

CONN 5

A
9
2
3
5
7
8
4
6
1
10
11
12

1
2

AIH OR
START AID SW
6T-6066

3
4
2
1

4
1
3
5
6
2

BACKUP ALARM
123-6449

A/C COMPRESSOR
3E-1906

C
121-YL-18

311-WH
310-PU

L30

311-WH

513-OR-14
522-WH

311-WH
310-PU

1
2
3
4
5
6
7
8
9
10
11
12

1
2

604-OR

200-BK-18
200-BK-18
200-BK

HHH

HHH
521-YL
1
522-WH
2

1
2

JJ

110-2706 STRAP

605-YL-14
200-BK-18
C
BK-18
1 121-YL-18
BK-18
2 321-BR-18

RD-18
BK-18

ANTENNA
MEMORY
GROUND
+ BATTERY
LEFT SPKR +
LEFT SPKR RIGHT SPKR +
RIGHT SPKR -

SWITCH PANEL

710-GN-18
450-YL-18
978-GN-18
974-PU-18
449-BU-18
202-BK-18

STOP/TAIL/PARK LAMP
3E-6467
LEFT TURN
LAMP
3E-6466

GN-14
GN-14

AIR INTAKE
HEATER
6I-4753

200-BK

BK-18

A
C
B

326-PU-18

HHH
2 513-OR-14
1 521-YL

BK-18

HI/LOW
PRESSURE SW
114-5333
NOTE A

S
T

604-OR
617-BR
200-BK-18

118-GY
503-BR
505-BU
504-YL

RD-18
BK-18
GN-18
YL-18

200-BK
608-GN
C

RD-18
WH-18
BK-18

FF
24
25
26
27
28
29
30
8
9
10
40
11
37
1
38
4
21
20
12
19
14
18
13
15
16
17
3
2
7
6
5
31
33
32
34
35
36
39
22
23

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
HARNESS CODE 5
ACTION LAMP
DATA LINK HIGH
DATA LINK LOW
UNUSED
UNUSED
UNUSED
UNUSED
+ BATTERY
UNUSED
UNUSED A/S SW
AUTO/MAN SW 2
AUTO/MAN SW 1
FWD HI SW
REV PAR SW
REV SW
FWD PAR SW
FWD LOW SW
SPD 1 SW
SPD 2 SW
SPD 3 SW
UNUSED A/S SW
GROUND
SPEEDO DRIVER
ENG SPD INPUT
XMSN SPD INPUT
FWD HI SOL
FWD LOW SOL
REV SOL
SPD SOL 1
SPD SOL 2
SPD SOL 3
SOL RETURN
SLOW MODE SW 1
SLOW MODE SW 2

MOTOR
T

120-YL
105-BR
615-YL
603-PK
102-BU-14

L31

200-BK
200-BK

L27
L29

200-BK

202-BK-18

CST AUTOSHIFT
CONTROL
130-1469 STD XMSN
130-1468 CREEPER XMSN

FF
944-OR-18
945-BR-18

L25

202-BK-18

FLOOD
LAMP
9X-1439

8
7
6
5
4
3
1
2

FF
201-BK-18
447-PK-18

CONN 9

REAR WIPER
9X-3392

751-GN-18
752-YL-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
710-GN-18
450-YL-18
978-GN-18
974-PU-18
449-BU-18
202-BK-18

L33

GG

NOTE M

4
YL
5
3
BK
6
RD
1 WH/BK
2
WH
GY
8
7 GY/BK

RD-18
BK-18
102-BU
BK-18
OR-18
PK-18

1
2

SPEAKER AS.
6T-7695
CCC

OPEN ROPS LIGHTING

OPEN ROPS RADIO

308-YL
308-YL

24
22
23
9
3
12
19
14
18
13
10
15
2
16
5
11
17
7
8
4
6
21
20
1

206-BK-18
135-BU-18
A513-PK-18

L19

CONN 10

202-BK-18
202-BK-18

COSA ROADING ATTACH

CCC

120-YL
200-BK
BBB

L19
DATA
LINK
PLUG

164-WH-18

L27

1
2

SOL 6
SPD 3

GN-18
GN-18

L5

DOME LAMP
6T-4864

WH-18
BK-18

200-BK

ANTENNA AS.
9W-3072

L31

L33

FUEL LVL SENDER


141-2633

L29

SOL 5
SPD 2

GN-18
GN-18

L37

L37

L37

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

608-GN
200-BK

BRAKE OIL SW
3E-7693

9
1
2
7
5
4
3
8
6
10

403-GN
441-OR-18
406-PU-18

901-WH-18
926-BU-18

202-BK-18
202-BK-18
202-BK-18

C
9
2
3
5
7
8
4
6
1
10
11
12

1
2

BK
RD
BU

A
B
C

SOL 4
SPD 1

GN-18
GN-18

276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
202-BK-18

604-OR
614-PU
200-BK-14

900-PU-18
925-YL-18

FLOOD LAMP
9X-1439

TTT

1
2

432-PK-18
201-BK-18

120-YL

755-OR-18
924-GN-18

202-BK-18
121-YL-18
321-BR-18
608-GN
617-BR
605-YL
606-GY
604-OR
614-PU

N
A

PARK
BRAKE
(LOC D-10)

105-BR
200-BK

200-BK

615-YL
603-PK

101-RD-4

GND-PLATE
(LOC D-9)

200-BK

DIAL SHIFTER
OPERATION

9
1
2
7
5
4
3
8
6
10

REAR WASHER
7T-8890

CST SOLENOID
VALVES
3E-6269

L21

BK-14

SOL 1
FWD HIGH

GN-18
GN-18

L31

STOP/TAIL/TURN LAMP
5C-9930
C
604-OR
S
614-PU
TA
606-GY
TU
200-BK

2
1

MOTOR

419-YL

L21

L21

441-OR-18

921-WH-18
751-GN-18

200-BK

200-BK
200-BK

109-OR-6
101-RD-6
309-GY
304-WH-10
200-BK-10
301-BU-10
200-BK

200-BK
614-PU

2
1

L27

L29
608-GN

121-YL-18
321-BR-18

200-BK
604-OR

200-BK

1
2

SOL 2
REV

GN-18
GN-18

BK-18
BK-18

2
1

2
1

MOTOR

415-GN-18

EE
ENGINE END FRAME
403-GN

BACKUP ALARM
123-6449

922-BR-18
752-YL-18

200-BK
200-BK-18
200-BK

BK-00
RD-00

COOLANT GAUGE
SENDER
4W-9972

STOP/TAIL
TURN LAMP
5C-9931

LICENSE
PLATE
LAMP

TO
ENGINE BLOCK

FLOOD LAMP
9X-1439
C
604-OR
S
617-BR
TA
605-YL
TU
200-BK

SOL 3
FWD LOW

GN-18
GN-18

200-BK
200-BK-18

EEE

TRANS/SPEEDO
SPEED
SENSOR
6V-2455

2
1

L12

200-BK-6
110-2706 STRAP

923-GY-18
754-BU-18

EE

START
RECEPTACLE
E

L22

FRONT WASHER
7T-8890

1
2

E
E
200-BK-10
EEE

200-BK-6

EEE

L22

311-WH
200-BK

2
1

310-PU

200-BK
608-GN

KK

MOTOR

BK
BK

COOLANT SW
3E-6449
(START AID)

E
202-BK-18
710-GN-18

603-PK
193-PU
963-GN
964-BU
762-YL
976-OR
987-WH
310-PU
126-PK-18
144-GN
910-YL-18
415-GN-18
126-PK-18
720-PU-18
201-BK-18
202-BK-18
200-BK
614-PU-14
614-PU

403-GN
309-GY

101-RD-4

E
1
2

406-PU-18
201-BK-18

1
2

E
W
D+ B+
B- E
E

CC

E
1
2

200-BK

301-BU-10
ZZ
STARTER
3E-5381

BK
BK

COOLANT SW
3E-6451

S E
E
MTR BAT

200-BK-14

BK-0

301-BU-10

ZZ

12V BATTERY
3T-5760 STD
9X-3404 ATT
ALTERNATOR
9W-3043
109-OR-6

8
200-BK
506-PU
507-WH
432-PK-18
201-BK-18

L20

128-PK
B766-WH

CC
NEG POS

BK-0

DD

120-YL

10
L20

200-BK

11

506-PU

12

507-WH

13
RD-0

1
2
3
4

14

BK-18

15

THIS SCHEMATIC IS FOR THE 924F WHEEL LOADER ELECTRICAL SYSTEM


MEDIA NUMBER: SENR6735-02
SCHEMATIC PART NUMBER: 111-9858, CHANGE: 06
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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