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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
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Rear Frame
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UENR1739
February 2012

980G Series II Wheel Loader


Electrical System
AWH760-UP
AXG686-UP

Volume 1 of 2: Chassis And Engine


Volume 2 of 2: Cab
2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - CAB
Schematic
Location

Machine
Location

B-12

16

Sensor - Lift Cylinder Head End Pressure

I-1

Sensor - Lift Cylinder Rod End Pressure

I-1

Sensor - Lift Position

J-1

23

B-13

J-1

22

Schematic
Location

Machine
Location

E-14

41

Sensor - Intake Manifold Air Temp

Alarm - Backup 1

F-16

13

Alternator

C-16

Arc Suppressor

C-16

Component
Alarm - Backup

Component

Arc Suppressor 1

H-16

14

Sensor - Oil Pressure


Sensor - Tilt Position

Arc Suppressor - Prelube Relay

H-10

42

Batteries

A-16

10

Sensor - Torque Converter Temperature

F-8

18

Breaker - Engine Control

I-16

14

Sensor - Trans. Lube Oil Temperature

D-8

18

Breaker - Alternator

H-16

14

Sensor - Trans. Output Speed

E-8

20

Breaker - Hood Actuator

I-16

14

Sensor - Turbo Inlet Pressure

C-9

19

Breaker - Main

H-15

14

Sensor - Turbo Outlet Pressure

B-13

16

Breaker - Running Lamp

I-16

14

Solenoid - A/C Clutch

C-16

Breaker - Unswitched Bus (Cab)

I-16

14

Solenoid - Aux Lift Prop

H-1

Control - Engine

A-9

11

Solenoid - Aux Lower Prop

G-1

Control - Hood Raise / Lower

I-14

15

Solenoid - Axle Oil Cooler Clutch

I-11

Control - Product Link

C-5

16

Solenoids - Cylinder Head ( 1 - 6)

D-13, D-14

Ground - Engine 2

B-16

43

Solenoid - Dump Prop

H-1

Ground - Engine 3

A-7

44

Solenoid - Start Aid

G-10

12

G-13

45

Solenoid - Lift Prop

G-2

H-9

46

Solenoid - Lower Prop

G-1

A-15

47

Solenoid - On / Off Pilot

G-2

I-1

50

Solenoid - Rack Back Prop

H-2

Ground - Left Frame


Ground - Prelube Relay
Ground - Right Frame
Horn - Forward (LH)

I-1

51

Solenoid - Reversing Fan

D-16

Motor - Actuator

J-13

15

Solenoids - Trans. Clutch

E-8, 9
F-8, 9

Motor - Fuel Priming Pump

D-16

Solenoid - Variable Speed Fan

D-11

Motor - Prelube

H-10

48

Switch - A/C Refrigerant

C-16

Motor - Starter

B-16

16

Switch - Axle Oil Cooler Temperature

I-11

Motors - Washers

B-6

Switch - Brake Oil Pressure

B-6

Relay - Back Up Alarm

F-16

Switch - Disconnect

A-15

H-14

14

Switch - Front Axle Temperature

H-1

Horn - Forward (RH)

Relay - Start Aid

H-16, G-16

14

Switch - Fuel Priming Pump

D-16

Relay - Prelube

H-10

49

Switch - Ground Level Shutdown

J-13

15

Relay - Start

H-16

14

Switch - Hood Actuator

I-13

15

Relay - Main (1 & 2)

J-6

Switch - Hydraulic Filter Bypass Pressure

B-6

Sensor - Atmospheric Pressure

B-13

16

Switch - Hydraulic Oil Level

A-5

21

Sensor - Cam Shaft Speed Timing

B-13

Switch - Park Brake Pressure

C-6

H-10

I-12

Sender - Fuel Level

Sensor - Coolant Temperature

B-13

17

Switch - Prelube

Sensor - Crank Shaft Speed Timing

B-13

Switch - Rear Axle Temp

Sensor - Fuel Pressure

C-13

Switch - Secondary Steering

J-6

Sensor - Fuel Temperature

A-12

Switch - Trans Filter Bypass

E-8

19

Sensor - Hydraulic Oil Temperature

A-5

Machine locations are repeated for components located close together.

COMPONENT LOCATION
Volume 2 of 2 - CHASSIS
Schematic
Location

Machine
Location

Alarm - Action

D-14

Alarm - Implement Audible Alert

D-14

Arc Suppressor - Forward Horn

G-7

Breaker - HVAC Blower Motor

A-13

Breaker - Seat

A-13

Compressor - Seat

E-9

Control - Caterpillar Monitoring System

C-8

Control - Dimmer
Control - Implement Control System
Control - Machine Security System

Schematic
Location

Machine
Location

Sensor - Left Hand Brake Pedal

F-1

40

Sensor - Lift Lever Position

E-6

Sensor - Throttlle Position

F-1

40

Sensor - Tilt Lever Position

E-6

Solenoid - Lift Lever Lift Detent

F-7

33

Solenoid - Lift Lever Lower Detent

F-7

Solenoid - Rackback Detent

F-7

C-14

Switch - A/C Selector

D-7

A-11

34

Switch - Auto/Manual Gear Select

C-5

D-14

Switch - Autodig Kickout Set

C-4

Control - Payload Control System

B-9

35

Switch - Autodig Material Select

D-5

Control - Transmission Control System

I-16

36

Switch - Autodig Mode Select

C-4

Component

Component

Converter - Voltage (10A)

D-14

Switch - Autodig Trigger

F-6

Converter - Voltage (20A)

E-14

Switch - Beacon

H-3

Diodes - Turn Signal

C-14

Switch - Blower Fan Speed

C-7

Filter - Machine Security System Antenna

D-14

Switch - Cat Mon Sys Mode Select

C-7

Flasher - 24V

D-14

Switch - Dimmer

G-1

Fuse - Thermal Cut Out

I-14

37

Switch - Fine Modulation

E-8

I-4

Switch - Forward Horn

G-3

Ground - Cab 1

C-10

Switch - Forward Horn 2

F-6

Ground - Cab 2

Ground - Cab

C-10

Switch - Front Intermittent Wiper/Washer

C-6

Ground - Cab 3 (Upper)

A-3

38

Switch - Hazard Lamp

H-3

Ground - Cab 4

J-16

39

Switch - HVAC Temperature Select

D-6

Ground - Engine End Frame

J-16

39

Switch - Implement Function Select

E-7

Guage - Quad

H-1

Switch - Implement Lockout

E-8

Indicator - Center Dash

I-1

Switch - Key Start

E-3

Indicator - Left Hand Panel

I-1

Switch - Lift Tilt Kickout Set

C-2

Indicator - Right Hand Panel

I-1

Switch - Neutralizer Override

C-4

Joystick - Implement Control

H-7

Switch - Quick Coupler

C-3

Keypad - WLPCS

B-9

35

Switch - Rear Wiper/Washer

D-5

Motor - Blend Door Actuator

J-14

37

Switch - Ride Control

C-4

Motor - Blower

J-14

37

Switch - Running Lamp

I-2

Motor - Front Wiper

G-1

Switch - Secondary Steering Test

C-3

Motor - Rear Wiper

I-13

Switch - Start Aid

F-3

Relay - Forward Cab Floodlamp

C-14

Switch - Stop Lamp

F-1

40

Relay - Forward Horn

C-14

Switch - Transmission Shifter Assembly

F-2

Relay - Rear Floodlamp

C-14

Switch - Turn Signal

G-2

Resistor

I-14

37

Switch - Variable Shift Control

C-5

Resistor 1

J-13

37

Tach/Speedometer

Resistor 2

J-13

37

Thermostat

H-1
I-14

37

Sensor - 3rd Lever Position


E-7
D
Machine locations are repeated for components located close together.
A = Operator Compartment - Dash Console
B = Operator Compartment - Overhead Console
C = Operator Compartment - Relay / Fuse Panel
D = Operator Compartment - Implement Pod

CONNECTOR LOCATION
Volume 1 of 2 - CAB
Schematic
Location

Machine
Location

CONN 1

D-16

26

CONN 2

E-16

13

CONN 3

F-16

25

CONN 4

F-15

CONN 5

F-15

CONN 6

B-13

CONN 7

C-12

CONN 8

C-12

CONN 9

F-12

CONN 10

I-12

27

CONN 11

I-12

27

CONN 12

I-12

CONN 13

F-10

19

CONN 14

H-9

49

CONN 15

H-9

49

CONN 16

E-7

28

CONN 17

A-6

CONN 18

D-6

8
19

CONN 19

E-6

32

CONN 20

E-6

32

CONN 21

F- 6

32

CONN 22

G-6

32

CONN 23

H-6

32

CONN 24

B-5

CONN 25

I-3

29

CONN 26

G-3

CONN 27

F- 3

29

CONN 28

F- 2

23

CONN 29

F- 2

23

CONN 30

F- 2

23

CONN 31

F- 2

30

CONN 32

F- 2

30

CONN 33

F- 2

30

CONN 34

H-2

31

CONN 35

I-2

Connector Number

CONN 36
J-2
23
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

CONNECTOR LOCATION
Volume 2 of 2 - CHASSIS
Schematic
Location

Machine
Location

CONN 19

C-16

32

CONN 20

F-16

32

CONN 21

D-16

32

CONN 22

E-16

32

CONN 23
CONN 37

E-16
E-13

32
C

CONN 38

I-13

37

CONN 39

E-13

CONN 40

H-9

CONN 41

G-9

CONN 42

F-9

CONN 43

F-9

CONN 44

B-8

CONN 45

G-3

CONN 46

F-3

CONN 47

F-3

CONN 48

E-3

Connector Number

CID / MID / FMI


Volume 1 of 2 - CAB

Component Identifiers (CID)


Module Identifier (MID)
Engine ECM
(MID No. 036)
CID

Component

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

0001

Fuel Injector Solenoid #1

Voltage above normal or shorted high.

0002

Fuel Injector Solenoid #2

Voltage below normal or shorted low.

0003

Fuel Injector Solenoid #3

Current below normal or open circuit.

0004

Fuel Injector Solenoid #4

Current above normal or grounded circuit.

0005

Fuel Injector Solenoid #5

Mechanical system not responding properly.

0006

Fuel Injector Solenoid #6

Abnormal frequency, pulse width, or period.

0041

ECM 8V DC Supply

Abnormal update.

0091

Throttle Sensor

10

Abnormal rate of change.

0094

Fuel Pressure Sensor

11

Failure mode not identifiable.

Oil Pressure Sensor

12

Bad device or component.

Engine Coolant Temperature Sensor

13

Out of calibration.

Electrical Power Supply

14

Parameter failures.

Inlet Air Temperature Sensor

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

0100
0110
0168
0172
0174
0253
0254

Fuel Temperature Sensor


Personality Module mismatch
ADEM III ECM

0261

Engine Speed Sensor

0262

5 Volt Sensor Supply

0267

Engine Shutdown Switch

0268

Check Programmable Parameters

0273

Turbo Outlet Pressure Sensor

0274

Atmospheric Pressure Sensor

0291

Engine Cooling Fan Solenoid

0296

Transmission ECM

0320

Crankshaft Position Sensor

Event Code

0342

Camshaft Position Sensor

E015

High Engine Coolant Temperature Derate

0485

Engine Fan Reversing Solenoid

0486

Engine Fan Reversing Switch

E017

High Engine Coolant Temperature Warning

0545

Start Aid Relay

E025

High Inlet Air Temperature Derate


High Inlet Air Temperature Warning

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes For Engine ECM


Condition

0562

Caterpillar Monitoring System

E027

0617

Air Inlet Heater Relay

E039

Low Engine Oil Pressure Derate

1582

Trans Lube Oil Temperature Sensor

E095

Fuel Filter Restriction Warning

1589

Turbo Inlet Air Pressure Sensor

E096

High Fuel Pressure

E100

Low Engine Oil Pressure Warning

E190

Engine Overspeed Warning

Product Link ECM


(MID No. 122)
CID

Component

0168

Electrical Power Supply

0254

Electronic Control Module (Product Link)

0269

Sensor Power Supply

1251
Alternator R-Terminal Signal
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID / MID / FMI


Volume 2 of 2 - CHASSIS
Component Identifiers (CID)
Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)
CID
0096
0100
0110
0177
0248
0263
0271
0324
0427
0428
0600
0819
0821
0826
0830

Payload Control System


(MID No. 074)
CID
0168
0254
0350
0364
0769
0817
0820

Component
Electrical System Voltage
Payload Electronic Control Module
Lift Linkage Position Sensor
Head End Lift Cylinder Pressure Sensor
Rod End Lift Cylinder Pressure Sensor
Internal Backup Battery
Keypad Data Link

Transmission Control
(MID No. 081)
CID
0041
0070
0149
0168
0177
0190
0270
0363
0367
0368
0444
0562
0585
0621
0622
0623
0631
0632
0633
0634
0635
0636
0638
0668
0672
0673
0793
0794
0795
1327
1521

Electronic Implement Control


(MID No. 082)

Component
Fuel Level Sender
Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Temp Sensor (Front Axle Oil)
Temp Sensor (Rear Axle Oil)
Hydraulic Oil Temperature Sensor
Display Data Link
Display Power Supply
Temp Sensor (Torque Converter Oil)
Brake Oil Temperature Sensor

CID

Component

0168
0248
0270
0296
0350
0352
0353
0354
0355
0356
0357
0358
0359
0360
0361
0365
0487
0489
0490
0491
0492
0596
0687

Electrical System Voltage


CAT Data Link
Harness Code
Power Train ECM
Lift Linkage Position Sensor
Lift Lever Position Sensor
Tilt Lever Position Sensor
Raise Solenoid
Lower Solenoid
Dump Solenoid
Rackback Solenoid
Pilot Pressure Solenoid
Raise Detent Electromagnet
Lower Detent Electromagnet
Rackback Detent Electromagnet
Kickout Set Switch
3rd Lever Position Sensor
Implement Function Select Switch
Implement Lockout Switch
3rd Function Forward Solenoid
3rd Function Rearward Solenoid
Implement Control
Options Code Incorrect

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Component
+8 Volts Sensor Supply
Parking Brake Switch
Ride Control Solenoid 2
Electrical System Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
Cat Monitor System Harness Code
Ride Control Solenoid 1
Ride Control Switch
Transmission Auto/Manual Switch
Start Relay
Cat Monitoring System
Tranmission Output Speed Sensor 1
Downshift Switch
Upshift Switch
Directional Switch
Transmission Clutch 1 Solenoid
Transmission Clutch 2 Solenoid
Transmission Clutch 3 Solenoid
Transmission Clutch 4 Solenoid
Transmission Clutch 5 Solenoid
Transmission Clutch 6 Solenoid
Starter Solenoid
Transmission Shift Lever
Torque Converter Output Speed Sensor
Speed Sensor (Transmission Output 2)
Pressure Switch (Primary Steering)
Pressure Switch (Secondary Steering)
Secondary Steering Intermediate Relay
Position Sensor (Left Brake Pedal)
Part-Throttle Autoshift Selector Switch

Monitoring System Service Modes


Service Mode

Number

Operator Mode Sequence

Harness Code

Numeric Readout

Service

Digital Tattletale

Units

Charging System Display

Monitoring System Operator Modes


Operator Mode
Service Meter

Number
1

Tachometer

Engine Oil Pressure

Odometer - Machine Travel Distance

Scrolling (Diagnostic)

SPECIFICATIONS AND RELATED MANUALS


Volume 1 of 2 - CAB

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

118-9701

Solenoid:

Reversing Fan

13.8 0.4

128-7991

Solenoids:

Fuel Injection

1.06 0.05

141-9676

Solenoid:

A/C Compressor Clutch

17.6 0.6

147-5399

Solenoids:

Transmission Clutch

8.15 0.6

148-2350

Solenoid:

Variable Speed Fan

157-8858

Sender:

168-6452

Solenoid:

5.0 0.3
Empty: 95 3.0
Full: 1.75 1.75
9.4 5.0

Fuel Level
Axle Oil Cooler Clutch
Aux Lift Prop
Aux Lower Prop
Dump Prop
Lift Prop
Lower Prop
Rackback Prop
Ride Control #1
Ride Control #2

174-4913

Solenoids:

203-4157

Solenoid:

On/Off Pilot

3E-6333

Solenoid:

Start Aid

8.7 0.4

32.6 1.6
6.0

At room temperature unless otherwise noted.

Off - Machine Switch Specification


Part No.

Function

114-5333

A/C (High / Low) Pressure

155-8998

Axle Oil Cooler Temperature

174-4312

Park Brake Pressure

175-3244

Brake Oil Pressure

177-2313

Front Axle Oil Temperature

177-2314

Rear Axle Oil Temperature

230-5771

Secondary Steering Pressure

Actuate

Deactuate

275 to 1750 kPa


(39.9 to 253.8 psi)
65 3.0C
(149 5.4F )
8270 kPa MAX
(1200 psi MAX)
10700 kPa MAX
(1550 psi MAX)
100 3.0C
(212 5.4F )
115 3.0C
(239 5.4F )
1200 kPa MAX
(174.0 psi MAX)

58C Min
(136.4F Min)
6890 345 kPa
(1000 50 psi)
8960 537 kPa
(1300 79 psi)
92C Min
(197.6F Min)
106C Min
(222.8F Min)
700 100 kPa
(102 14.5 psi)

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.

Contact Position
Normally Open
Normally Open
A-B, Normally Open
A-C, Normally Closed
A-B, Normally Open
A-C, Normally Closed
Normally Closed
Normally Closed
A-B Normally Open
A-C Normally Closed

SPECIFICATIONS AND RELATED MANUALS


Volume 2 of 2 - CHASSIS

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

188-0955

Solenoid:

Lift Lever Lower Detent


Lift Lever Lift Detent
Rack Back Detent

137.0 6.7

9G-1950

Resistor:

Blower Motor Speed

Overall: 2.0 0.1


Tap: 1.0 .05

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title

Form Number

Caterpillar Monitoring System

SENR1394

Electronic Implement Control System

RENR2148

Machine Security System

RENR2462

Payload Control System

SENR6614

Transmission Control System

RENR2105

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

16

15

14

13

12

11

10

FRONT FRAME
TOOL BOX

PU-18
PK-18
WH-18

BK-18
RD-18
WH-18

1
2
3
4

AG-C11
3E3370
106-AG6 WH-18
953-AG17 GY-18
H718-AG34 GY-18

MACHINE LEFT SIDE

MOTOR

CJ-C20
1297163
BU-14

398-CJ98

(15) HOOD ACTUATOR SW


146-0240

CJ-C12
1552267

RD-10

(15) MOTOR HOOD CONTROL


149-2612
OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

1
2
3
4
5
6

B
A
C

RD-18
WH-18
BK-18

1
3

CA-C2
3E3364

CJ-C5
3E3376

102-CJ45 RD-14

200-CJ103
123-CJ3
201-CJ63
G486-CJ36

(14) RUNNING LAMP BREAKER


3T-2662

BK-18
WH-18
BK-18
GN-18

G486-CJ36 GN-18
201-CJ63 BK-18
200-CJ103 BK-18

AXLE MONITOR

174-CJ4

20A

RD-12

(14) UNSWITCHED FUSE BREAKER (CAB)


6T-3644

200-CJ85
A300-CJ96
A301-CJ7
397-CJ99
398-CJ98
175-CJ108

BK-14
GN-18
WH-18
OR-14
BU-14
RD-14

175-CJ108
101-CJ97
102-CJ45
109-CJ88
110-CJ89
112-CJ1
174-CJ4
200-CJ84
200-CJ87
304-CJ90
306-CJ48
308-CJ110
975-CJ74

RD-14
RD-4
RD-14
RD-4
RD-10
PU-4
RD-12
BK-18
BK-18
WH-8
GN-18
YL-18
WH-18

(14) MAIN BREAKER


171-2210
101-AH3
101-AH2
101-AH4
101-AH1

RD-14
RD-12
RD-14
RD-14

BUSS BAR 7V-9275

177-CJ107 RD-4

80A

80A

109-CJ88 RD-4

(14) ALTERNATOR BREAKER


171-2210
177-CJ107 RD-4
101-CJ97 RD-4

129-CJ46
229-CJ82
317-CJ91
F762-CJ92

CJ-C25
1552269

RD-18
BK-18
YL-18
GY-18

200-CJ80
200-CJ100
229-CJ81
200-CJ103
200-CJ86
200-CJ87
200-CJ85
200-CJ84
229-CJ82
229-CJ83
229-CJ83
101-CJ97

RD-4

(14) ARC SUPPRESSOR 1


218-4935
CJ-C26
3E3364

177-CJ107

BK-16
BK-16

200-CJ87 BK-18
308-CJ105 YL-18

1
2

BUSS BAR 186-3223

112-CJ1

308-CJ110 YL-18

PU-4

(14) MAIN RELAY 1


167-0138

1
2

CY-C2
1552269
200-CY1 BK-18
G454-CY2 PK-18

1
2

FRAME GROUND

(7) REAR AXLE MONITOR OIL TEMP SW


177-2314

CA-C3
1552269
BK-18
BK-18

1
2

CAB
CA-C1
1552272

CJ-C23
1552269

CJ-C24
3E3364
1
2

EW-C1
3E3364
1
2

EW-C2
1552269
G454-EW2 PK-18
123-EW1 WH-18

(2) AXLE OIL COOLER CLUTCH


168-6452
1
2

BK-18
BK-18

CONN 10

PV-C2
8T8731
G790-PV7 PK-18
ENGINE DISCONNECT
H795-PV6 PK-18
H795-PV5 PK-18

304-CJ90 WH-8

129-CJ46
F762-CJ92
229-CJ82
317-CJ91

(14) START RELAY


125-1302

ET-C1
1552269
308-ET1 YL-18
200-ET2 BK-18

RD-18
GY-18
BK-18
YL-18

1
5
2
4
3

1
6
4

86

326-PV1 RD-18
308-PV2 YL-18
G790-PV3 PK-18

308-PV2 YL-18

FRAME GROUND

PT-C6
1552269
(42) PRELUBE RELAY ARC SUPPRESSOR
218-4935
PT-C5
1552269

BATTERIES

PT-C2
9X4814
A
B
C
D
E
F

CONN 14

CH-C3
3E5179

PT-C1
3E5179
326-PT1
308-PT2
G790-PT3
G791-PT4
X337-PT5
200-PT6
H795-PT7

H795-PT13 PK-18
H795-PT12 PK-18

RD-18
YL-18
PK-18
PU-18
WH-18
BK-18
PK-18

326-CH60 RD-18
308-CH61 YL-18
G790-CH62 PK-18
G791-CH63 PU-18
X337-CH64 BU-18
200-CH65 BK-18
H795-CH68 PK-18

CBL-PH1 OR-2

112-CJ1

RIGHT SIDE

BK-18
BK-10

BK-18

FRONT FRAME

200-CJ80

200-CJ87
200-CJ100
200-CJ86

200-CJ103
229-CJ81

BK-18
BK-18
BK-18

200-CJ85 BK-14
200-CJ84 BK-18
229-CJ83 BK-18
229-CJ82 BK-18

JAPAN

200-CJ80
317-CJ91

200-CJ17
200-CJ18

(45) LEFT FRAME GROUND

200-CJ26
200-CJ79

FRONT FRAME

BK-14
BK-14

BK-14
BK-14

REAR

CJ-C7
8N1518

87a

(13) BACKUP ALARM 1


123-6449
BK-18
BK-18

85

87

AW-C1
4Y6136
130-AW4 RD-16
975-AW2 WH-18
321-AW7 BR-18
612-AW13 GY-16

3
1
2
5

86

200-AW9 BK-14
200-AW10 BK-14
608-AW11 GN-14
608-AW12 GN-14
612-AW13 GY-16
612-AW14 GY-16
130-AW4
200-AW3
321-AW7
614-AW8
975-AW2

AW-C3
1552269
612-AW14 GY-16
200-AW9 BK-14

1
2

RH REAR FLOODLAMP 2
172-9973
1
2

AW-C5
1552269
608-AW12
200-AW10

200-AW5

BK-14

608-AW1

GN-14

612-AW6

GY-16

AW-C2
3E3388
608-AW1 GN-14
975-AW2 WH-18
200-AW3 BK-14
130-AW4 RD-16
200-AW5 BK-14
612-AW6 GY-16
321-AW7 BR-18
614-AW8 PU-18

RD-16
BK-14
BR-18
PU-18
WH-18

614-AY8

PU-14

RD-16
BR-18
YL-14
GY-14
GN-14
BR-16
WH-18

POWER PANEL

LH REAR FLOODLAMP
219-8415

CONN 4
LH STOP TAIL PARK LAMP
135-0426
S
T

608-AY7 GN-14
975-AY10 WH-18
200-AY15 BK-14
130-AY11 RD-16
200-AY13 BK-14
612-AY22 GY-16
321-AY3 BR-18
614-AY19 PU-18

CONN 5

GN-14
BK-14

200-AY12
604-AY17
606-AY5
612-AY21
614-AY18

614-AW8

YL-18

S
TA
G

BK-14
OR-16
GY-14
GY-16
PU-14

CF-C6
3E3364

RH STOP TAIL PARK LAMP


135-0426

606-AV1
604-AV4
614-AV3

AV-C1
3E3382

GY-14
OR-16
PU-14

612-AV2
200-AV5

606-AV1
612-AV2

GY-14
GY-16

614-AV3
604-AV4
200-AV5

PU-14
OR-16
BK-14

S
T

AY-C2
1552273
606-AY5 GY-14
612-AY21 GY-16

1
2
3
4
5
6

614-AY18
604-AY17
200-AY12

A
C
B

CF-C4
1552267
604-CF18 OR-18
614-CF8 PU-18
200-CF11 BK-18

1
2

CF-C2
1552269
608-CF20 GN-14
200-CF12 BK-14

RH REAR FLOODLAMP
219-8415

PU-14
OR-16
BK-14

CONN 2

GY-16
BK-14

RD-18
WH-18
BK-18

(41) BACKUP ALARM


213-9100
BK-18
BK-18

JAPAN ROADING

CF-C11
3E3364

200-CF14 BK-18
200-CF12 BK-14
200-CF13 BK-18
200-CF11 BK-18
200-CF15 BK-14
200-CF16 BK-18
604-CF17 OR-18
604-CF18 OR-18
608-CF19 GN-14
608-CF20 GN-14
605-CF5
606-CF6
614-CF8
617-CF9

606-CF6 GY-18
200-CF13 BK-18

200-CF12
200-CF13
200-CF11
604-CF18
606-CF6
608-CF20
614-CF8

X918-CH44 PU-18
X919-CH45 WH-18
F762-CH46 GY-18

200-CH55
H795-CH8
H704-CH48
109-CH56

BK-18
PK-18
PK-18
RD-4

443-CH57
K933-CH54
201-CH53
200-CH59
109-CH56
200-CH55
304-CH34
200-CH65
326-CH60

110-CH51 RD-10

YL-18
GN-18
BK-18
BK-4
RD-4
BK-18
WH-8
BK-18
RD-18

CH-C13
1552267
K933-CH54 GN-18
201-CH53 BK-18
443-CH57 YL-18

(18) TORQUE CONVERTOR TEMP SENSOR


118-7226
WH-18

ENGINE DISCONNECT

BR-18
OR-18
YL-18
GY-18
GN-14
PU-18
BR-18
WH-18

201-CJ62 BK-18
308-CJ109 YL-18
K933-CJ78 GN-18

229-CH35 BK-10

426-CJ58 BR-18
201-CJ59 BK-18

200-CF1

BK-14

200-CF2

BK-14

604-CF4

OR-18

608-CF7

GN-14

CF-C3
3E5179
200-CF1
200-CF2
321-CF3
604-CF4
605-CF5
606-CF6
608-CF7
614-CF8
617-CF9
975-CF10

YL-18
GY-18
PU-18
BR-18

BK-14
BK-14
BR-18
OR-18
YL-18
GY-18
GN-14
PU-18
BR-18
WH-18

BK-14
BK-18
BK-18
OR-18
GY-18
GN-14
PU-18

1
2
3
4
5
6
7
8
9
10
11
12

CJ-C8
1552252
200-CJ79 BK-14
200-CJ26 BK-14
321-CJ50 BR-18
604-CJ51 OR-18
605-CJ67 YL-18
606-CJ68 GY-18
608-CJ54 GN-14
614-CJ71 PU-18
617-CJ73 BR-18
975-CJ75 WH-18

FRAME GROUND

(4) XMSN REV 1 SOL


147-5399

CAB

(4) XMSN FWD 2 SOL


147-5399

AR-C2
3E3364

AR-C3
3E3364

975-AR8 WH-18
975-AR9 WH-18

AR-C6
3E3364

WH-18
BU-18
WH-18
YL-18
WH-18
GN-18
OR-18
WH-18
PU-18
WH-18
WH-18
WH-18

975-AR10 WH-18
975-AR12 WH-18
975-AR13 WH-18
975-AR14 WH-18
975-AR15 WH-18

975-AR7 WH-18

AR-C1
1018107
752-AR1 YL-18

975-AR11 WH-18

751-AR2 GN-18
900-AR3 PU-18
751-AR2
752-AR1
754-AR4
755-AR5
900-AR3
901-AR6

GN-18
YL-18
BU-18
OR-18
PU-18
WH-18

754-AR4 BU-18
755-AR5 OR-18
901-AR6 WH-18
975-AR7 WH-18

AR-C7
3E3364

(4) 2ND GEAR 5 SOL


147-5399

(4) 1ST GEAR 6 SOL


147-5399

A
B
C
D
E
F
G
H
I
J
K
L
M
N

H718-CJ19
106-CJ20
114-CJ21
138-CJ22
251-CJ23
953-CJ24
322-CJ25

GY-18
WH-18
RD-18
GN-18
BK-18
GY-18
GY-18
GY-18
BU-18
PU-18
YL-18
BR-18
PK-18
GN-18
BU-18
GN-18
PK-18
OR-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

WH-18
BK-18
GY-18
PK-18
WH-14
BR-18

129-CJ46
199-CJ47
306-CJ48
308-CJ49

201-CJ39 BK-18

RD-18
RD-18
GN-18
YL-18

605-CJ52 YL-18
606-CJ53 GY-18
614-CJ55 PU-18

321-CJ50
604-CJ51
605-CJ52
606-CJ53
608-CJ54
614-CJ55
617-CJ56
975-CJ57

617-CJ56 BR-18
975-CJ57 WH-18
K933-CJ15 GN-18
308-CJ49 YL-18

BR-18
OR-18
YL-18
GY-18
GN-14
PU-18
BR-18
WH-18

426-CJ58 BR-18

YL-18

751-AT1
752-AT2

GN-18
YL-18

751-AT1

GN-18

E900-AT3

WH-18

900-AT7

PU-18

754-AT4

BU-18

755-AT6

OR-18

901-AT8

WH-18

975-AT9

WH-18

754-AT4
E901-AT5

TRANSMISSION

E900-AT3
E901-AT5

426-CJ58
201-CJ59

BR-18
BK-18
403-CH31 GN-18
MACHINE ENGINE

POWER PANEL

326-CH10
521-CH12
522-CH18
150-CH19
A307-CH22
430-CH13
443-CH57
450-CH11
G479-CH15
H702-CH29
H703-CH30
H795-CH27
G850-CH14
944-CH20
945-CH21
R974-CH28
A982-CH26

R971-CH32
J843-CH33

CH-C5
1552269
YL-18
PU-18

1
2

900-AT7
901-AT8
975-AT9

PU-18
WH-18
WH-18

E919-CJ31
E920-CJ32

YL-18
BR-18

E921-CJ33
E922-CJ34

PK-18
GN-18

BK-14
BK-14

953-AG16

GY-18

322-AG19

GY-18

619-AG27

GN-14
E416-AG22
201-AG44
C529-AG23
251-AG15
G485-AG43
138-AG4
C530-AG24
605-AG25
606-AG26
H713-AG30
H714-AG31
H716-AG32
H717-AG33
H718-AG34
E919-AG35
E920-AG36
E921-AG37
E922-AG38

C530-AG24 BU-18
605-AG25 YL-18
606-AG26 GY-18

619-AG27 GN-14
H713-AG30 PK-18
H714-AG31 OR-18
H716-AG32 WH-14
H717-AG33 BR-18
E919-AG35
E920-AG36

YL-18
BR-18

E921-AG37
E922-AG38

PK-18
GN-18

200-AG13
200-AG10
200-AG14
200-AG11
953-AG18
953-AG17

BK-14
BK-18
BK-14
BK-18
GY-18
GY-18

322-AG20
322-AG21
619-AG28
619-AG29

GY-18
GY-18
GN-14
GN-14

150-CH19
944-CH20
945-CH21
A307-CH22
A982-CH26
H795-CH27
R974-CH28
H702-CH29
H703-CH30
430-CH13
G479-CH15

OR-18
OR-18
BR-18
GY-18
BR-18
PK-18
OR-18
PU-18
YL-18
BU-18
WH-18

443-CH57 YL-18
G850-CH14 BU-18
104-CH2 YL-18
170-CH1 RD-18
A274-CH3 BK-18
945-CH6 BR-18
944-CH4 OR-18

YL-18
RD-18
BK-18
GN-18
OR-18
BR-18

SIGNAL
GROUND

(18) XSMN LUBE OIL TEMP SENSOR


130-9811

BK-18

RD-18

CONN 1

OR-18

A701-CX601 GY-18
L983-CX102 WH-18

A893-AX3

326-CH10

GN-18

200-AX2

B
C
A

RD-18
BK-18

J701-CX609

RD-18
WH-18
BK-18

1
2

J 7 0 0 - CX 4 B R - 1 8
J 7 0 0 - CX 5 B R - 1 8

MOM

CH-C15
1552269
326-CH66
200-CH67

J702-CX1 BK-18
J702-CX2 BK-18
J702-CX3 BK-18

AX-C1
3E3364

AX-C3
1552267

CX-C1
7E6513

CX-C2
7E6513

(2) CYL HEAD


SOL 3
128-7991

CX-C3
7E6513

(2) CYL HEAD


SOL 4
128-7991

CX-C4
7E6513

(2) CYL HEAD


SOL 6
128-7991

(2) CYL HEAD


SOL 5
128-7991

CX-C5
7E6513

(1) VARIABLE SPEED FAN SOL


148-2350
1
2

CX-C7
7E6513

CH-C10
1552269
513-CH25
522-CH16

1
2

H746-CH43
H747-CH41

PU-18
BK-18
GY-18
BK-18
BU-18
GN-18
BU-18
YL-18
GY-18
PK-18
OR-18
WH-14
BR-18
GY-18
YL-18
BR-18
PK-18
GN-18

114-AG3 RD-18
200-AG11 BK-18
200-AG14 BK-14
322-AG21 GY-18
605-AG25 YL-18
619-AG29 GN-14

CH-C17
3E3382

CH-C11
3E3364

BR- 1 8

CH-C12
1552269
513-CH23 OR-18
522-CH17 WH-18

1
2

GN-16
GN-16

522-CH18

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18
BK-18
YL-18
GN-18
OR-18
BR-18
WH-18

K-C13
1552252
1
2
3
4
5
6
7
8
9
10
11
12

403-CH31

WH-18

403-CH31

H713-AG30
H714-AG31
H716-AG32
H717-AG33
E919-AG35
E920-AG36
E921-AG37
E922-AG38

CONNECTS TO C-C3
ON CAB DIAGRAM
186-0623

114-AG2 RD-18
200-AG10 BK-18
200-AG13 BK-14
322-AG20 GY-18
606-AG26 GY-18
619-AG28 GN-14

AG-C3
1552269
606-AG26 GY-18
200-AG10 BK-18

603-J1
200-J2

PK-18
OR-18
WH-14
BR-18
YL-18
BR-18
PK-18
GN-18

AG-C13
3E3364
G485-AG43 BU-18
201-AG44 BK-18

Y-C1
1552269
608-Y1
200-Y2

1
2

PK-14

603-J1
200-J2

BK-14

J-C1
1552269
PK-14
BK-14

1
2
3
4
5
6

1
2

PK-18
OR-18
WH-14
BR-18
YL-18
BR-18
PK-18
GN-18

H713-AE4
H714-AE5
H716-AE6
H717-AE15
E919-AE16
E920-AE17
E921-AE18
E922-AE19

H716-AE6
H716-AE7

PK-18
OR-18
WH-14
BR-18
YL-18
BR-18
PK-18
GN-18

H716-AE10

WH-18

H716-AE9

WH-18

H716-AE12
H716-AE11
H716-AE13
H716-AE14
H713-AE4 PK-18
H7 1 4 - AE 5 OR - 1 8
H717-AE15 BR-18
E919-AE16 YL-18
E920-AE17 BR-18
E921-AE18 PK-18
E922-AE19 GN-18

WH-18
WH-18
WH-18
WH-18

WH-14
WH-14

H716-AE11
E921-AE18
H716-AE10
E922-AE19
H716-AE9
E919-AE16
E920-AE17
H716-AE12
H716-AE8
H7 1 4 - AE 5
H716-AE13
H713-AE4
H717-AE15
H716-AE14

(10) 12V BATTERY 3


115-2422

POS

CAB
H795-CH27

PK-18

F713-CH47 OR-18
J844-CH50 GY-18
J843-CH52 PU-18
J843-CH33 PU-18

(10) 12V BATTERY 4


115-2422

RD
BK

BEACON
128-6983

615-Y9
200-Y7

YL-14
BK-14

1
2

LH FRONT CAB FLOODLAMP


219-6487

AE-C7
1552269
AE-C5
1552269

AE-C10
3E3364

AE-C6
1552269

615-Y8 YL-14
200-Y12 BK-14

1
2

LH FRONT CAB FLOODLAMP 2


219-6485

200-Y7
200-Y12
200-Y10
200-Y11
615-Y5
615-Y9
615-Y8
615-Y6

BK-14
BK-14
BK-14
BK-14
YL-14
YL-14
YL-14
YL-14

Y-C4
1552269
615-Y5 YL-14
200-Y11 BK-14

1
2

RH FRONT CAB FLOODLAMP


219-6485

615-Y6 YL-14
200-Y10 BK-14

1
2

RH FRONT CAB FLOODLAMP 2


219-6487

GN-14
BK-14

RH REAR CAB FLOODLAMP


219-6487

CAB LIGHT HARNESS (ATTACHMENT)

615-AC3 YL-14
615-AC1 YL-14

CONNECTS TO C-C4
ON CAB DIAGRAM
186-0623

200-AC2 BK-14
200-AC4 BK-14

CONN 20

615-AC1
200-AC2

AC-C1
1552269
YL-14
BK-14

1
2

LH FRONT-CAB FLOODLAMP 3
219-6487

615-AC3
200-AC4

AC-C2
1552269
YL-14
BK-14

1
2

RH FRONT CAB FLOODLAMP 3


219-6487

CONN 27

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

EG-C1
9X0141
114-EG1

EG-C6
1552269
RD-16

114-EG1

200-EG9
200-EG9 BK-14
200-EG12 BK-14
322-EG20

200-EG12

619-EG6
605-EG19 YL-14
606-EG17 GY-14
611-EG18 PU-14
614-EG8 PU-14
617-EG7 BR-14

619-EG6

RD-16

BK-14

BK-14

114-EG2 RD-18
114-EG21 RD-18
200-EG11 BK-14
200-EG10 BK-14
200-EG14 BK-14
200-EG13 BK-14

GY-16
322-EG20

611-EG18

GY-16

GN-14

PU-14

322-EG22 GY-18
322-EG3 GY-18
619-EG4 GN-14
619-EG5 GN-14

611-EG15 PU-14
611-EG16 PU-14
606-EG17 GY-14
605-EG19 YL-14
614-EG8 PU-14
617-EG7 BR-14

GN-14

THE JAPANESE FRONT FRAME IS THE SAME


AS SHOWN IN THE FRONT FRAME ABOVE
EXCEPT FOR THE LIGHTING DIFFERENCES
SHOWN IN THIS BLOCK

611-EG15 PU-14
617-EG7 BR-14

611-EL1
617-EL2

1
2

YL-14
BK-14

EL-C4
3E3364
1
2

EG-C7
1552269
619-EG5 GN-14
200-EG13 BK-14

EL-C2
3E3364

EG-C10
3E3364

EG-C4
1552269
RD-18
GY-18

114-EG21
322-EG22

RD-18
GY-18

619-EL8
200-EL3

GN-14
BK-14

BK-14
BK-14

LH HI LOW BEAM HEADLAMP


4Y-4580

200-EL5

BK-14

LH TURN CLEARANCE LAMP


4Y-3580
605-EL7
617-EL2
200-EL6

YL-14
BR-14

YL-18
PU-18

BK-14

CONN 31

EG-C11
3E3364
1
2

EG-C3
1552269
611-EG16 PU-14
614-EG8 PU-14

EN-C2
3E3364
611-EN1
614-EN2

1
2

EG-C8
1552269
619-EG4 GN-14
200-EG11 BK-14

EN-C4
3E3364
1
2

EG-C9
1552269
GY-14
BK-14

YL-14
BK-14

200-EL4
200-EL3

GN-14
PU-14

1
2

EG-C2
1552269

606-EG17
200-EG14

605-EL7
200-EL4

619-EL8
611-EL1

CONN 32

1
2

114-EG2
322-EG3

PU-14
BR-14

CONN 33

EG-C5
1552269
605-EG19
200-EG10

EL-C1
4Y4217

EL-C3
3E3364

RH TURN CLEARANCE LAMP


4Y-3263

PU-14
PU-14

606-EN7
614-EN2

CONN 30
619-EN8
200-EN4

GN-14
BK-14

606-EN7
200-EN3

GY-14
BK-14

GY-14
PU-14

YL-18
PU-18

200-EN6

1
2

BK-14

EN-C1
4Y4217

CONN 29

EN-C3
3E3364

CONN 28

619-EN8
611-EN1

GN-14
PU-14

200-EN4
200-EN3

BK-14
BK-14

RH HI LOW BEAM HEADLAMP


4Y-4580

200-EN5

BK-14

JAPANESE ROADING LIGHTING

CAB LIGHT HARNESS (STANDARD)

E
CONNECTS TO C-C35
ON CAB DIAGRAM
186-0623

CONN 19
TWISTED WIRES

TWISTED WIRES

J 119-8984 01 G-5 BEACON


K 176-0274 04 A-11 ENGINE
Y 194-4205 00 F-5 CAB FLOOD LAMPS (ATCH)
AC 197-4840 01 E-5 CAB FLOOD LAMPS (STD)
AE 213-2208 01 G-3 E/H CONTROL
AG 213-2218 01 I-3 FRONT CHASSIS
AF 228-5075 00 I-2 PCS SENSORS "ON"

VHF ANTENNA

170-MC1 RD-18
A274-MC3 BK-18
403-MC4 GN-18
104-MC2 YL-18

+ BATTERY
GROUND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

ALTERNATOR R TERM INPUT


KEYSWITCH INPUT

CAT DATA LINK +


CAT DATA LINK -

CABLE ASSEMBLIES
AA1 7P-6681 04 A-16 BATTERY +24VOLT TO POWER POST
CC1 122-0488 00 A-16 BATTERY +24VOLT TO POWER POST
EE1 118-1277 00 A-16 BATTERY + TO BATTERY FF1 118-1277 00 A-16 BATTERY + TO BATTERY GG 115-5696 00 A-16 BATTERY - TO DISCONNECT SWITCH
HH1 122-0489 02 A-15 DISCONNECT SWITCH TO FRAME GROUND
JJ1 7Y-3948 02 B-15 STARTER - TO FRAME GROUND
KK 2G-1830 03 A-15 AUX START (ATCH)
LL1 188-3023 01 B-16 POWER POST TO STARTER "BAT" TERMINAL
MM1 8Y-9603 01 B-16 STARTER - TO ENGINE GROUND

(16) PRODUCT LINK ECM


209-6417

R 9 7 4 - CH2 8 OR - 1 8
A982-CH26 BR-18

944-CH20 OR-18
945-CH21 BR-18

OR-18
GY-18
BU-18
YL-18
WH-18
PU-18
YL-18
BU-18
443-CH57 YL-18
H7 9 5 - CH8 P K - 1 8
H795-CH68 PK-18
H7 9 5 - CH9 P K - 1 8

CH-S4

J843-CH49 PU-18
R971-CH32 YL-18

(8) FRONT WASHER


7T-8890
MOTOR

ANTENNA
180-3837 03 D-6 ANTENNA-PRODUCT LINK (ATCH)

A
B
C

BK-16
RD-16
BU-16

SHOWN WITH
BRAKE ON

RD-16
BU-16

(8) BRAKE OIL PRESS SW


175-3244

SYMBOL

SHOWN WITH
BRAKE OFF

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

BR-18

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

BK-18

CG-C2
7T5957
1
2

507-CG9 WH-18
200-CG14 BK-18

BK-14
BK-14
BK-14
BK-4
BK-10

419-CG4
432-CG5
G764-CG11
962-CG3
BK-18
BK-18
BK-18
442-CG6
496-CG10
K933-CG12

BK-14

(44) ENGINE GROUND 3

201-CG17
201-CG16
442-CG6
496-CG10
K933-CG12

CG-C3
1552273
BK-18
BK-18
GY-18
WH-18
GN-18

200-CG1 BK-18
201-CG2 BK-18
962-CG3 OR-18
419-CG4 YL-18
432-CG5 PK-18
442-CG6 GY-18
E455-CG7 BR-18
506-CG8 PU-18
507-CG9 WH-18
496-CG10 WH-18
G764-CG11 PK-18
K933-CG12 GN-18

201-CG2

1
2
3
4
5
6
7
8
9
10
11
12

CJ-C10
1552252
200-CJ86
201-CJ64
962-CJ5
419-CJ6
432-CJ8
442-CJ9
E455-CJ13
506-CJ11
507-CJ12
496-CJ10
G764-CJ14
K933-CJ77

H#
BK-18
BK-18
OR-18
YL-18
PK-18
GY-18
BR-18
PU-18
WH-18
WH-18
PK-18
GN-18

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE

CAB

BLADE, SPADE, RING OR SCREW


TERMINAL

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT

BK-18

STARTING CIRCUIT

GY-18
WH-18
GN-18

201-AN1 BK-18
201-AN2 BK-18
442-AN3 GY-18
496-AN4 WH-18
K933-AN5 GN-18

START AID CIRCUIT


TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
AN-C1
1552267
K933-AN5 GN-18
201-AN1 BK-18
442-AN3 GY-18

201-AN2
496-AN4

AN-C2
1552269
BK-18
WH-18

MONITOR CIRCUIT

(8) HYDRAULIC OIL TEMP SENSOR


134-2252
A
B
C

OR-18
BK-18
WH-18

CHASSIS / AWD CIRCUIT

+8 VOLTS
GROUND
SIGNAL

MACHINE SECURITY CONTROL CIRCUIT


ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT

(21) HYD OIL LEVEL SW


172-8660
1
2

TURN SIGNAL / WIPER WASHER CIRCUIT

BK-18
BK-18

CAT DATA LINK


RS-232 / RS-485 DATA LINK

CONN 17

IMPLEMENT / VALVE / TOOL CONTROL CIRCUIT

GROUND
STRAP AS.

PAYLOAD CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

(11) ENGINE CONTROL


178-3091

AUXILARY START
RECEPTACLE

THIS SCHEMATIC IS FOR THE 980G II WHEEL LOADER ELECTRICAL SYSTEM


VOLUME 1 of 2: CHASSIS AND ENGINE
MEDIA NUMBER: UENR1739
SCHEMATIC PART NUMBER: 186-4149, CHANGE: 03, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15

14

13

12

11

10

WIRE GROUP COLOR DESCRIPTIONS

CONN 24

AN-C3
3E3382
1
2
3
4
5
6

CG-C6
3E5179

YL-18
PK-18
PK-18
OR-18

229-CH36
229-CH37
229-CH38
200-CH59
229-CH35

CH-C2
1607689
J1

229-CH58

KEY ON +24 VOLTS

200-CG13

506-CG8 PU-18
200-CG1 BK-18

SW 20:

- BATTERY
PWM IN 1:THROTTLE PEDAL POSITION SIG

- BATTERY

- BATTERY

PWM OUT -3: VARIABLE SPD FAN CONTROL


+ BATTERY
+ BATTERY

SW 9: REVERSING FAN RESET SW (N/O)


SW 10: REVERSING FAN RESET SW (N/C)
+ BATTERY

PWM OUT +3: VARIABLE SPD FAN CONTROL

SW 3: GROUND LEVEL SHUTDOWN SW (N/0)

TACHO+ ENGINE SPD SIG TO PWRTRAIN

AIR FILTER RESTRICTED INDICATOR


AIR INLET HEATER INDICATOR
SERVICE INTERVAL INDICATOR

TRANS LUBE OIL TEMP SENSOR

E455-CG7

201-CG15
201-CG16
201-CG17

150-CH19 OR-18

229-CH38 BK-14
A307-CH22 GY-18

229-CH37 BK-14

229-CH36 BK-14

H747-CH41 BR-18
1 1 0 - CH4 0 R D- 1 4
1 1 0 - CH3 9 R D- 1 4

H702-CH29 PU-18
H703-CH30 YL-18
1 1 0 - CH4 2 R D- 1 4

H746-CH43 YL-18

450-CH11 YL-18

X918-CH44 PU-18

430-CH13 BU-18
G850-CH14 BU-18
G479-CH15 WH-18

F 7 6 2 - CH4 6 GY - 1 8
R 9 7 4 - CH2 8 OR - 1 8
X919-CH45 WH-18

DESCRIPTION
CIRCUIT CONNECTED

CG-C1
7T5957
1
2

(8) REAR WASHER


7T-8890
MOTOR

D OUT 9: ETHER RELAY COIL +24 VOLTS


SW 1: ETHER SWITCH INPUT FROM CAB
SW 2: GROUND LEVEL SHUTDOWN SW (N/C)

TURBO INLET PRESSURE SENSOR SIG

CAT DATA LINK +


CAT DATA LINK DIGITAL OUT 4:
REVERSING FAN

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
THROTTLE SENSOR POWER +8 VOLTS
THROTTLE SENSOR RETURN

CAMSHAFT RPM
CAMSHAFT RPM
PASSIVE SPD +2:
PASSIVE SPD -2:

INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE

PASSIVE SPD +1: CRANKSHAFT RPM


PASSIVE SPD -1: CRANKSHAFT RPM

INJECTOR 1 &2 COMMON


INJECTOR 3 &4 COMMON
INJECTOR 5 &6 COMMON

PSV ANALOG IN 12: INTAKE AIR TEMP


INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
ANALOG IN 13: TURBO OUTLET PRESSURE

BK-16

BUSS BAR
7V-9275 02 H-16 ALTERNATOR BREAKER TO MAIN BREAKER
186-3223 00 H-16 MAIN RELAY TO START RELAY

(8) PARK BRAKE PRESS SW


174-4312
A
B
C

D
(ATCH)

AM 174-4077 05 J-2 TILT POSITION SENSOR


AN 213-2226 01 A-6 HYDRAULIC TANK
AR 131-2150 01 F-8 TRANSMISSION
AT 213-2213 01 F-7 MACHINE/TRANSMISSION INTERFACE
AU/AV 126-8054 02 F-16 (JAPAN) LH/RH REAR LIGHTS
AW 226-1373 00 F-16 (JAPAN) REAR FLOOD/BACKUP ALARM
AX 200-2655 00 D-16 FUEL PRIMING
AY 125-8549 02 F-15 (JAPAN) REAR MACHINE
CA 213-2209 01 I-12 REAR AXLE TEMP MONITORING
CF 213-2220 01 F-13 REAR CHASSIS
CG 213-2225 01 C-6 BRAKE
CH 213-2214 01 A-7 MACHINE/ENGINE INTERFACE
CJ 213-2222 02 G-6 MAIN CHASSIS
CK 183-9235 01 J-6 SUPPLEMENTAL STEERING PRESSURE (ATCH)
CX 122-1486 06 C-13 FUEL INJECTORS
CY 205-3599 00 I-12 AXLE COOLER TEMP SW (ATCH)
EG 223-8946 00 F-3 (JAPAN) FRONT CHASSIS
EL 223-8576 00 F-2 (JAPAN) LH FRONT CHASSIS LIGHTS
EN 223-8575 00 F-2 (JAPAN) RH FRONT CHASSIS LIGHTS
ET 160-5599 00 G-16 (JAPAN) MAIN RELAY
EW 205-4316 00 I-12 AXLE COOLER CLUTCH (ATCH)
HA 213-2210 01 H-2 FRONT AXLE TEMP MONITORING
MC 218-3235 00 D-6 PRODUCT LINK INTERFACE (ATCH)
TX 189-0852 02 B-13 CAMSHAFT TIMING

GPS ANTENNA

ENGINE

16

(5) AUX LOWER PROP SOL


174-4913

(5) LOWER PROP SOL


174-4913

JAPANESE ROADING LIGHTING

Y-C3
1552269

Y-C5
1552269

1
2

AE-C11
3E3364

FRONT FRAME

Y-C2
1552269

Y-C6
1552269
608-Y3
200-Y4

AE-C2
1552269

AE-C3
1552269

AE-C4
1552269
1
2

(5) AUX LIFT PROP SOL


174-4913

(5) DUMP PROP SOL


174-4913

CONNECTOR

150-CH19
A307-CH22
430-CH13
450-CH11
G479-CH15
H702-CH29
H703-CH30
G850-CH14

R D- 1 0
H746-CH43 YL-18
H747-CH41 BR-18
G790-CH62 PK-18
200-CH59 BK-4
1 1 0 - CH4 2 R D- 1 4
1 1 0 - CH4 0 R D- 1 4
1 1 0 - CH5 1
1 1 0 - CH3 9 R D- 1 4
229-CH35 BK-10
H704-CH48 PK-18
X337-CH64 BU-18
F 7 6 2 - CH4 6 GY - 1 8
G791-CH63 PU-18
X918-CH44 PU-18
X919-CH45 WH-18
443-CH57 YL-18
H795-CH8 PK-18
H795-CH68 PK-18
J844-CH50 GY-18
J843-CH49 PU-18
A982-CH26 BR-18
H7 9 5 - CH9 P K - 1 8

E966-K24 YL-18
E965-K25 BU-18

A705-K22 BU-18
A706-K23 GY-18

WH-18
YL-18
GY-18

GY-18

PK-18

KK-C1
2G1830

NEG

CG-C5
1552267
432-CG5 PK-18
201-CG15 BK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

WH-18
YL-18
GY-18
WH-18
BU-18
YL-18

C967-K11 BU-18
L983-K17 WH-18
L984-K18 OR-18
L985-K19 YL-18
C991-K4 PK-18
994-K8 GY-18
995-K9 BU-18

PK-18
G833-K5

G856-K6
G857-K7
E963-K21
E964-K20
E965-K25
E966-K24

G828-K26
G8 2 8 - K 2 7
G828-K28
G8 2 8 - K 2 9
G829-K30
G829-K31
G8 2 9 - K 3 2
G829-K33
G833-K34
G833-K35
G833-K36
PSV ANALOG IN 9: COOLANT TEMP SIG
PSV ANALOG IN 10: FUEL TEMP SIG

CBL-FF1 RD-00
NEG

PASSIVE SDP +3 TDC SERV PROBE


PASSIVE SDP -3 TDC SERV PROBE
ANALOG IN 5: OIL PRESSURE SENSOR SIG

WH-18
YL-18

ANALOG TEMPERATURE SENSOR COMMON


+12V FAN SPEED SENSOR

G856-K6
G857-K7

FUEL PRESSURE

1
2

(2) FUEL TEMP SENSOR


130-9811

ATMOSPHERIC PRESSURE SENSOR SIGNAL

K-C2
1552269

YL-18
PK-18

AIH RELAY -

(10) 12V BATTERY 2


115-2422

TIMING CAL
PROBE

CBL-KK1 BK-00
CBL-KK2 RD-00

NEG

BK-00

(10) 12V BATTERY 1


115-2422

K-C12
3E3364

(47) RIGHT FRAME GROUND


POS

CBL-GG2

NEG

CBL-HH1 BK-00
(1) DISCONNECT SW
7N-0718

F421-K10
G833-K36

1
2

PRESS SENSOR SUPPLY +5V


PRESS SENSOR RETURN -

BK-00

SIGNAL
GROUND

D OUT 5: AIH RELAY +24 VOLTS 2AMP

RD-00

CBL-GG1

BK-18
GN-18

1
2

WH-18
PK-18
WH-18
GN-18
WH-18
YL-18
BR-18
WH-18
WH-18
OR - 1 8
WH-18
PK-18
BR-18
WH-18

(8) HYD FILTER BYPASS SW


7X-8549

K-C3
1552269

CBL-EE1 RD-00

POS

E964-K20 WH-18
E963-K21 GY-18

K-C1
1607690
J2

L983-K17 WH-18
L984-K18 OR-18
L985-K19 YL-18

G828-K29 WH-18
G829-K30 GN-18
A747-K3 GY-18

A
B
C

A747-K3

TWISTED WIRES

C991-K4

CBL-PP RD-00

RD-00

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

BU-18
PK-18

K-C4
3E3370

(16) ATMOSPHERIC PRESS SENSOR


194-6724

BK-00

1
2

GN-18

K-C5
1552269

G829-K2

GY-18
WH-18

BU-18
GY-18
PU-18
BR-18
GN-18
PK-18

E963-K21
E964-K20

1
2

G828-K1 WH-18
G829-K2 GN-18

SIGNAL
GROUND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

CBL-LL1

K-C6
1552269

CBL-AA1
RD-00

WH-18
GN-18
PK-18

C967-K11
A701-K12
A702-K13
A703-K14
A704-K15
A746-K16

(16) TURBO OUTLET PRESS SENSOR


194-6724

G828-K27
G829-K33
A746-K16

WH-18

A
B
C

OR-18
YL-18
GN-18

+5V
GROUND
SIGNAL

G828-K1

K-C7
3E3370

CONN 6

RD-00

WH-18
WH- 1 8
WH-18
WH- 1 8
GN-18
GN-18
GN- 1 8
GN-18
PK-18
PK-18
PK-18

BU-18
YL-18

995-K9 BU-18
F421-K10 YL-18

E965-K25
E966-K24

1
2

C967-K11
G833-K35
(16) INTAKE MAN AIR TEMP SNSR
130-9811

CBL-CC1

ENGINE

K-C8
1552269

SIGNAL
GROUND

CBL-KK2

TWISTED WIRES

G828-K26 WH-18
G829-K32 GN-18
994-K8 GY-18

A
B
C

OR-18
YL-18
GN-18

G856-K6
G857-K7
994-K8

BK-18
WH-18

K-C9
3E3370

(2) OIL PRESSURE SENSOR


194-6725

F421-K10 YL-18
A701-K12 GY-18
A702-K13 PU-18
A703-K14 BR-18
A704-K15 GN-18
A705-K22 BU-18
A706-K23 GY-18
A746-K16 PK-18
A747-K3 GY-18

TX-C2
3E3364

ENGINE CONTROL

PK-18

E965-TX1
E966-TX2
(2) CAMSHAFT SPEED TIMING SNSR
188-7513

CBL-JJ1

(9) FRONT AXLE MONITOR OIL TEMP SW


177-2313

HA-C1
HA-C2
1552269
1552269
G485-HA1 BU-18
201-HA2 BK-18

MACHINE RIGHT SIDE

TWISTED WIRES

F713-CH47 OR-18

995-K9 BU-18
G833-K34 PK-18

+5V
GROUND
SIGNAL

1
2

RH FRONT FLOOD
219-8415

1
2

E/H CONTROL MANIFOLD

CONN 21

CH-C16
3E3370
J844-CH50 GY-18
J843-CH52 PU-18
F713-CH47 OR-18

G828-K28 WH-18
G829-K31 GN-18
C991-K4 PK-18

A
B
C

1
2

(17) COOLANT TEMP SENSOR


130-9811

BK-00
CBL-JJ1

WH-18
GN-18
PK-18

(1) CRANKSHAFT SPEED TIMING SNSR


189-9266

POS

A
B
C

K-C11
3E3370

G833-K5

WH-8

SIGSIG+

GN-14
BK-14

WH-18

GN-14
BK-14

ONE ELECTRICAL STUD IS


PROVIDED FOR EACH OF
THE FOLLOWING CIRCUITS
(BEACON AND REAR CAB
FLOODS ARE ATTACHMENTS)
200
615
608
603

CONNECTS TO C-C1
ON CAB DIAGRAM
186-0623

MC-C1
1552273
170-MC1 RD-18
104-MC2 YL-18
A274-MC3 BK-18
403-MC4 GN-18
944-MC5 OR-18
945-MC6 BR-18

CG-C4
1552267
962-CG3 OR-18
419-CG4 YL-18
G764-CG11 PK-18

K-C10
1552269

(43) ENGINE GROUND 2

BLOCK AS
8C-6358

OR-18
YL-18
GN-18

ENGINE DISCONNECT

ENGINE DISCONNECT

MOTOR

BK-00

RH FRONT TURN LAMP


3E-6466

RD-18
BK-18

(5) ON OFF PILOT SOL


203-4157

ELECTRICAL STUDS CONNECT


THE CAB ROOF HARNESS TO THE
MAIN CAB HARNESS (LAMP PWR AND GND)
SHEET 1 (CAB)
(L-1)

MC-C2
7X6222

OR-18
BR-18
PK-18
BU-18
PK-18
PU-18

G828-AX111
G829-AX112
C991-AX116

A
B
C

OR-18
YL-18
GN-18

TX-C1
1552269
CBL-MM1

(51) RH FORWARD HORN


163-1201

AG-C4
3E3364
1
2

(5) LIFT PROP SOL


174-4913

LH REAR CAB FLOODLAMP


219-6487

CONN 8

AX-C4
1552267

MTR BAT

(16) STARTER
6V-0890

1
2

CONN 34

BEACON HARNESS (ATTACHMENT)

L983-K17 WH-18

944-CH20
945-CH21
H704-CH48
X337-CH64
G790-CH62
G791-CH63

200-CH59

S1

(50) LH FORWARD HORN


174-7875

AG-C5
1552269
619-AG28
200-AG13

H716-AE8

CONN 26

TWISTED WIRES

BK-4

RD-4
109-CH56

AX-C5
3E3370

(2) FUEL PRESSURE SENSOR


194-6725

SIGNAL
GROUND

CH-C14
1552273
1
2
3
4
5
6

CONN 7

1
2

AG-C6
1552269

AE-C12
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

CONN 22

L984-K18 OR-18

+5V
GROUND
SIGNAL

304-CH34

LH FRONT TURN LAMP


3E-6466

RD-18
BK-18

114-AG2 RD-18
322-AG20 GY-18

PRODUCT LINK ATTACHMENT

+5V
GROUND
SIGNAL

AG-C15
3E3364
1
2

AG-C9
1552269

GN-18

200-CH59 BK-4
109-CH56 RD-4
326-CH60 RD-18
200-CH55 BK-18
200-CH65 BK-18

LH FRONT FLOOD
219-8415

1
2

AE-C1
1552269
AG-C2
1552252

944-MC5 OR-18
945-MC6 BR-18

(19) TURBO INLET PRESSURE SENSOR


194-6722

RD-18
YL-18
BK-18
GN-18
OR-18
BR-18

FUEL INJECTORS

GN-18

GN-14
BK-14

(5) RACKBACK PROP SOL


174-4913

GY-18
PU-18
BR-18
GN-18
BU-18
GY-18

R971-CH32 YL-18

ALT

+24V
GROUND
SIGNAL

WH-18

114-AG3 RD-18
322-AG21 GY-18

(1) ALTERNATOR
185-5294
65A
+

(5) LIFT CYL ROD END PRESS SNSR


124-4672

CONN 23

CONN 18
A701-K12
A702-K13
A703-K14
A704-K15
A705-K22
A706-K23

L985-K19 YL-18

HEUI
CONNECTOR

(1) AC COMPRESSOR (CLUTCH SOL)


141-9676

CX-C6
3E8969
A701-CX601
A702-CX602
A703-CX603
A704-CX604
A705-CX605
A706-CX606
J702-CX607
L985-CX608
J701-CX609
L984-CX610
J700-CX611
L983-CX612

ENGINE RETARDING WIRES: NOT USED

CAB

OR-18
BK-18

AG-C14
1552269
YL-18
BK-18

605-AG25
200-AG11

YL-18
BR-18

170-CH1
104-CH2
A274-CH3
403-CH5
944-CH4
945-CH6

OR-18
WH-18

(1) ARC SUPPRESSOR


218-4935

A
B
C

+24V
GROUND
SIGNAL

WH-18

E/H CONTROL MANIFOLD

1803837

L985-CX608 YL-18

YL-18

L984-CX610 OR-18

CH-C9
3E3364

(1) AC PRESS SW
114-5333

521-CH12

L983-CX612 WH-18

513-CH24 OR-18
521-CH12 YL-18

J 7 0 0 - CX 6 1 1

BK-18

BK-18

CH-C7
1552269
1
2

J702-CX607

CH-C8
3E3364
BK-18

2
1

AF-C2
1552267
138-AF10 GN-18
251-AF7 BK-18
C529-AF5 GY-18

(5) LIFT CYL HEAD END PRESS SNSR


124-4672

AG-C16
1552269

GPS ANTENNA

VHF ANTENNA

CH-C6
1552269

200-CH65 BK-18
200-CH55 BK-18
326-CH60 RD-18
NORMALLY
OPEN BEFORE
REFRIGERANT
CHARGE

OR-18
BK-18

IDENT PART NUMBER CHG LOC NOTE

A706-CX606 GY-18
L985-CX702 YL-18

(2) FUEL PRIMING PUMP SW


165-5970

(2) CYL HEAD


SOL 2
128-7991

A7 0 5 - CX6 0 5 B U- 1 8
L985-CX502 YL-18

(2) CYL HEAD


SOL 1
128-7991

(2) FUEL PRIMING PUMP


162-2211

A7 0 4 - CX6 0 4 GN- 1 8
L984-CX402 OR-18

OR-18
RD-18

A703-CX603 BR-18
L984-CX302 OR-18

2
1

MOTOR

A702-CX602 PU-18
L983-CX202 WH-18

A
B
C

619-AG29
200-AG14

ENGINE
AX-C2
1552269
A893-AX3
129-AX1

AF-C1
1552267
138-AK9 GN-18
251-AF8 BK-18
E416-AF6 PU-18

CH-C1
1835784
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

403-CH7 GN-18
521-CH12 YL-18
522-CH18 WH-18

403-CH7 GN-18
403-CH5 GN-18
RD-18
YL-18
WH-18
OR-18
GY-18
BU-18
YL-18
YL-18
WH-18
PU-18
YL-18
PK-18
BU-18
OR-18
BR-18
OR-18
BR-18
104-CH2
170-CH1
A274-CH3
403-CH5
944-CH4
945-CH6

CJ-C14
3E3364

(3) REVERSING FAN SOL


118-9701
(CUSTOM)

OR-18

326-CH10 RD-18
450-CH11 YL-18

TWISTED WIRES

H704-CJ95 PK-18
229-CJ83 BK-18

755-AT6

AT-C3
7X6222

CJ-C16
1552269
1
2

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

BU-18
GN-18

WH-18
GN-18

ENGINE CONTROL

1
2

WH-18
PU-18
WH-18
BR-18
PK-18
GN-18
YL-18

752-AT2

(19) XMSN FILTER BYPASS SW


164-7577

101-CJ97 RD-4
229-CJ83 BK-18

GN-18
GN-18
YL-18
YL-18

496-CJ10
506-CJ11
507-CJ12
E455-CJ13
G764-CJ14
K933-CJ15
484-CJ16

102-CJ45 RD-14

AT-C2
6D5256

1
2

TRANSMISSION

CJ-C13
1552269

K933-CJ77
K933-CJ78
308-CJ109
308-CJ110

PK-18
GY-18

AT-C1
1552269

(20) XMSN OUTPUT SPEED SNSR


189-5746
BK-18
WH-18

(4) 3RD GEAR 4 SOL


147-5399

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
YL-18
YL-18
GY-18
GY-18
PU-18
PU-18
BR-18
BR-18
WH-18
WH-18

YL-18

432-CJ8
442-CJ9

123-CJ3
201-CJ39
417-CJ40
447-CJ41
H716-CJ42
H717-CJ43

CONN 16

BK-18
BK-18

GN-18
GN-18

GN-14
PK-18
OR-18
WH-14
BR-18

200-AG9
200-AG12

CONN 35

CONNECTS TO C-C2
ON CAB DIAGRAM
186-0623

CJ-C6
9X0141

953-CJ24 GY-18
962-CJ5 OR-18
201-CJ59
201-CJ60
201-CJ61
201-CJ64
201-CJ65
201-CJ62
201-CJ63
605-CJ66
605-CJ67
606-CJ69
606-CJ68
614-CJ70
614-CJ71
617-CJ72
617-CJ73
975-CJ74
975-CJ75

419-CJ6

C529-CJ28
C530-CJ29
E416-CJ30
E919-CJ31
E920-CJ32
E921-CJ33
E922-CJ34
G485-CJ35
G486-CJ36
H713-CJ37
H714-CJ38

TWISTED WIRES

AR-C4
3E3364

CONN 9

BR-18
WH-18

RD-14
WH-18
PU-4
RD-18
WH-18
RD-18
GN-18
RD-12
RD-18
BK-18
GN-18
BR-18
GY-18
PU-18
GY-18
YL-18
BR-18
PK-18
GY-18
PK-18
BR-18
YL-18
BU-18
GN-18
WH-18
PU-18
WH-18
GY-18
BU-18
OR-18
GN-14
PU-14
GN-14
PK-18
OR-18
WH-14
BR-18
GY-18
PK-18
YL-18
BR-18
PK-18
GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

OR-18

(4) XMSN 4TH GEAR 3 SOL


147-5399

975-AR10
754-AR4
975-AR8
752-AR1
975-AR14
751-AR2
755-AR5
975-AR12
900-AR3
975-AR13
901-AR6
975-AR15

CF-C1
1552269
321-CF3
975-CF10

REAR LIGHTS

+8 VOLTS
GROUND
SIGNAL

MACHINE ENGINE

AR-C5
3E3364

1
2

OR-18
BK-18

A
B
C

321-CJ50
604-CJ51
605-CJ67
606-CJ68
608-CJ54
614-CJ71
617-CJ73
975-CJ75

CONN 13

CF-C5
1552269
1
2

200-CJ100 BK-18
H795-CJ2 PK-18
H704-CJ95 PK-18
109-CJ88 RD-4

229-CJ81 BK-10

200-CF15 BK-14
200-CF16 BK-18
200-CF14 BK-18
604-CF17 OR-18
605-CF5 YL-18
608-CF19 GN-14
617-CF9 BR-18

CF-C7
1552269
605-CF5 YL-18
200-CF14 BK-18

1
2

RH REAR TURN LAMP


162-2073

PU-18

RH BACKUP LAMP
126-9288
RD-20
BK-20

CF-C8
3E3364

RD-18
BK-18

F762-CJ92 GY-18

110-CJ89 RD-10

604-CF17 OR-18
617-CF9 BR-18
200-CF16 BK-18

A
C
B

LH REAR TURN LAMP


162-2073

RH TURN STOP TAIL LAMP


4Y-3264
YL-18
OR-18
PU-18
BK-16

RD-18
WH-18
BK-18

X919-CJ94 WH-18

GN-14
BK-14

CF-C9
1552267

BK-18
BK-18

LICENSE PLATE LAMP


5A-3808

TU

608-CF19
200-CF15

1
2

AY-C3
1552264
1
2
3
4
5
6
7
8

CF-C10
1552269

X918-CJ93 PU-18

WH-18
WH-18

30

614-AY18 PU-14
614-AY19 PU-18
130-AY11
321-AY3
605-AY6
606-AY5
608-AY7
617-AY9
975-AY10

GY-16

1
2
3
4
5
6
7
8
9
10
11
12

ENGINE CONTROL

1
2

(3) BACKUP ALARM RELAY


4Y-6135

612-AY22

OR-16

BK-14
BK-14
BR-18
OR-16
YL-14
GY-14
GN-14
PU-14
BR-16
WH-18
RD-16

109-CH56 RD-4
110-CH51 RD-10
200-CH55 BK-18
201-CH53 BK-18
229-CH35 BK-10
304-CH34 WH-8
308-CH61 YL-18
F762-CH46 GY-18
H704-CH48 PK-18
H795-CH8 PK-18
K933-CH54 GN-18
X918-CH44 PU-18
X919-CH45 WH-18

1
2

AW-C4
1552269
608-AW11 GN-14
200-AW3 BK-14

604-AY4

200-AY1
200-AY2
321-AY3
604-AY4
605-AY6
606-AY5
608-AY7
614-AY8
617-AY9
975-AY10
130-AY11

308-CH61 YL-18

WH-18
WH-18

1
2

CONN 3

BK-14

308-CJ109 YL-18

109-CJ88 RD-4
110-CJ89 RD-10
200-CJ100 BK-18
200-CJ80 BK-18
229-CJ81 BK-10
304-CJ90 WH-8
317-CJ91 YL-18
F762-CJ92 GY-18
H795-CJ2 PK-18
X918-CJ93 PU-18
X919-CJ94 WH-18
H704-CJ95 PK-18

102-CJ45
106-CJ20
112-CJ1
114-CJ21
123-CJ3
129-CJ46
138-CJ22
174-CJ4
199-CJ47
251-CJ23
306-CJ48
321-CJ50
322-CJ25
E416-CJ30
417-CJ40
419-CJ6
426-CJ58
432-CJ8
442-CJ9
447-CJ41
E455-CJ13
484-CJ16
G485-CJ35
G486-CJ36
496-CJ10
506-CJ11
507-CJ12
C529-CJ28
C530-CJ29
604-CJ51
608-CJ54
611-CJ101
619-CJ102
H713-CJ37
H714-CJ38
H716-CJ42
H717-CJ43
H718-CJ19
G764-CJ14
E919-CJ31
E920-CJ32
E921-CJ33
E922-CJ34

BK-18
BK-18
GY-18
PK-18
YL-18

102-CJ45 RD-14
112-CJ1 PU-4
123-CJ3 WH-18
129-CJ46 RD-18
174-CJ4 RD-12
199-CJ47 RD-18
200-CJ86 BK-18
201-CJ63 BK-18
306-CJ48 GN-18
308-CJ110 YL-18
G486-CJ36 GN-18
975-CJ74 WH-18

POWER PANEL

WH-18
WH-18

LH REAR FLOODLAMP 2
172-9973

GY-16
BK-14

130-AY11 RD-16
200-AY12 BK-14
200-AY13 BK-14
200-AY15 BK-14
321-AY3 BR-18
604-AY17 OR-16
606-AY5 GY-14
608-AY7 GN-14
612-AY22 GY-16
612-AY21 GY-16
614-AY19 PU-18
614-AY18 PU-14
975-AY10 WH-18

200-AY2

CAB
AY-C4
3E5179

304-CH34 WH-8
K933-CH54 GN-18
201-CH53 BK-18

1
2

612-AU2
200-AU5

RD-20
BK-20

617-AY9 BR-16
604-AY16 OR-16
200-AY14 BK-14

BK-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1
2

LH BACKUP LAMP
126-9288

PU-14
OR-16
BK-14

200-AY14 BK-14
605-AY6 YL-14
604-AY16 OR-16
612-AY20 GY-16
617-AY9 BR-16

200-AY1

304-CJ90 WH-8
K933-CJ78 GN-18
201-CJ62 BK-18

201-CJ62 BK-18
308-CJ109 YL-18
K933-CJ78 GN-18

G791-CH63 PU-18
X337-CH64 BU-18
G790-CH62 PK-18
H795-CH68 PK-18
H795-CH8 PK-18
X919-CH45 WH-18
X918-CH44 PU-18
110-CH51 RD-10
F762-CH46 GY-18
229-CH35 BK-10
H704-CH48 PK-18
200-CH59 BK-4
443-CH57 YL-18

201-CJ60
201-CJ61
417-CJ40
447-CJ41
484-CJ16

LEFT SIDE

WH-18
WH-18

614-AU3
604-AU4
200-AU5

1
2
3
4
5
6

200-AY12 BK-14
200-AY13 BK-14
200-AY14 BK-14
200-AY15 BK-14
604-AY16 OR-16
604-AY17 OR-16
612-AY20 GY-16
612-AY21 GY-16

CH-C4
8N1517

YL-18
RD-18
BK-18
PK-18
PK-18
BU-18
PU-18

WH-18
WH-18

606-AU1
612-AU2

AY-C1
1552273
605-AY6 YL-14
612-AY20 GY-16

308-CH61
326-CH60
200-CH65
H795-CH68
G790-CH62
X337-CH64
G791-CH63

1
2
3
4
5
6
7

RD-12

962-CJ5

ENGINE

1
2

AU-C1
3E3382
GY-14
GY-16

WH-18
PU-18

1
2

TA

GY-14
OR-16
PU-14

1
2

WH-18
WH-18

606-AU1
604-AU4
614-AU3

BK-18
YL-18

CJ-C21
3E3364

(12) START AID INJECTION SOL


3E-6333

JAPAN ROADING
YL-18
OR-18
PU-18
BK-16

619-CJ102
H713-CJ37
H714-CJ38
H716-CJ42
H717-CJ43

BK-18
BU-18
BK-14
BK-14
BK-18
GY-18
GY-18
PU-18
GY-18
GY-18

RD-18

138-AF3 GN-18
251-AF4 BK-18
E416-AF6 PU-18
C529-AF5 GY-18

CJ-C4
9X7147

(14) MAIN RELAY 2


159-9108

TU

174-CJ4

106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
201-CJ65 BK-18
251-CJ23 BK-18
322-CJ25 GY-18
E416-CJ30 PU-18
G485-CJ35 BU-18
C529-CJ28 GY-18
C530-CJ29 BU-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ101 PU-14
614-CJ70 PU-18
617-CJ72 BR-18
619-CJ102 GN-14
H713-CJ37 PK-18
H714-CJ38 OR-18
H716-CJ42 WH-14
H717-CJ43 BR-18
H718-CJ19 GY-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
953-CJ24 GY-18

(46) PRELUBE PUMP GROUND

CJ-C15
1552269

PU-4

619-CJ102 GN-14

200-CJ86 BK-18
201-CJ64 BK-18
419-CJ6 YL-18
432-CJ8 PK-18
442-CJ9 GY-18
E455-CJ13 BR-18
496-CJ10 WH-18
506-CJ11 PU-18
507-CJ12 WH-18
G764-CJ14 PK-18
K933-CJ77 GN-18
962-CJ5 OR-18

1
2

LH TURN STOP TAIL LAMP


4Y-3460

C530-CJ29 BU-18
605-CJ66 YL-18
606-CJ69 GY-18
611-CJ101 PU-14
614-CJ70 PU-18
617-CJ72 BR-18

201-AG44
G485-AG43
200-AG9
200-AG12
251-AG15
953-AG16
322-AG19
E416-AG22
C529-AG23
H718-AG34

114-AG1

WH-18
WH-18
RD-18
RD-18

H713-AG30
H714-AG31
H716-AG32
H717-AG33
E919-AG35
E920-AG36
E921-AG37
E922-AG38

611-CJ101 PU-14

(48) PRELUBE MOTOR


MOTOR 216-0815

87
87a

GY-18

BK-18
BU-18
BK-14
BK-14
BK-18
GY-18
GY-18
PU-18
GY-18
GY-18

RD-18
GN-18
WH-18

106-AG7
106-AG6
114-AG3
114-AG2

CJ-C11
8N1533

CONN 15

CBL-PJ1 BK-2

953-CJ24

201-CJ65
G485-CJ35
200-CJ18
200-CJ17
251-CJ23
953-CJ24
322-CJ25
E416-CJ30
C529-CJ28
H718-CJ19

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

WH-18

CH-C18
1552252
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

X337-PT9 WH-18
200-PT11 BK-18

1
2

(49) PRELUBE RELAY


209-5582

POWER DISTRIBUTION PANEL

BK-14
BK-14
WH-18
RD-18
GN-18
BK-18
BK-18
GY-18
PU-18
BU-18
GY-18
BU-18
YL-18
GY-18
PU-14
PU-18
BR-18
GN-14
PK-18
OR-18
WH-14
BR-18
GY-18
YL-18
BR-18
PK-18
GN-18

RD-18
GN-18
WH-18

106-AG5

1
2
3
4

1
2
3
4

G485-AG43 BU-18
201-AG44 BK-18

X337-PT8 WH-18
200-PT10 BK-18

1
2

30

85

PV-C1
8C3654

G790-PV7 PK-18
G790-PV3 PK-18

G791-PV4 PK-18

(14) START AID INJECTION RELAY


3E-5239

CJ-C3
9X1054

326-PV1 RD-18

BK-18
BK-18
BK-10
BK-18
BK-18
BK-18
BK-14
BK-18
BK-18
BK-18
BK-18
RD-4

A
B
C

200-CJ18
200-CJ17
106-CJ20
114-CJ21
138-CJ22
201-CJ65
251-CJ23
322-CJ25
E416-CJ30
G485-CJ35
C529-CJ28
C530-CJ29
605-CJ66
606-CJ69
611-CJ101
614-CJ70
617-CJ72
619-CJ102
H713-CJ37
H714-CJ38
H716-CJ42
H717-CJ43
H718-CJ19
E919-CJ31
E920-CJ32
E921-CJ33
E922-CJ34

114-CJ21
138-CJ22
106-CJ20

AG-C1
9X0141
114-AG1
138-AG4
106-AG5

AF-C3
3E3376

AG-C17
3E3376

138-AG4 GN-18
251-AG15 BK-18
E416-AG22 PU-18
C529-AG23 GY-18

(A) PRELUBE SWITCH


8T-8828

CBL-PP RD-00

306-CJ48 GN-18
975-CJ74 WH-18

RD-16
BU-16

BK-18
BK-18

BK-18
BK-18

1
2

AG-C7
1552272

BK-16

A
B
C

(7) AXLE OIL COOLER TEMP SW


155-8998

CJ-C27
1552269
BK-18
BK-18

(6) SUPPLEMENTAL STEERING PRESS SW


230-5771

BK-18
GY-18
YL-18

CAB

X919-CJ94 WH-18
H795-CJ2 PK-18
X918-CJ93 PU-18
110-CJ89 RD-10
109-CJ88 RD-4
304-CJ90 WH-8
317-CJ91 YL-18
F762-CJ92 GY-18
200-CJ80 BK-18
200-CJ100 BK-18
229-CJ81 BK-10

308-CJ106 YL-18
200-CJ84 BK-18

1
2

CK-C1
1552267
201-CK1
417-CK2
484-CK3

CJ-C1
9X1343

CONN 12

G454-CJ104 PK-18
123-CJ3 WH-18

201-CJ63 BK-18
123-CJ3 WH-18
G486-CJ36 GN-18
102-CJ45 RD-14
112-CJ1 PU-4
129-CJ46 RD-18
174-CJ4 RD-12
199-CJ47 RD-18
200-CJ86 BK-18
308-CJ110 YL-18
306-CJ48 GN-18
975-CJ74 WH-18

CY-C1
1552269

G486-CA3 GN-18
201-CA4 BK-18

1
2
3
4

CONN 11
101-AH2 RD-12

CA-C4
1552269
1
2

15A

CK-C2
3E3370
A
B
C

AXLE MONITOR

200-CA2 BK-18
G454-CA1 PK-18

101-AH4 RD-14

CJ-C22
3E3370

CONN 25

MOTOR LOWER
LOWER HOOD
GROUND
MOTOR RAISE
+28V
RAISE HOOD

(14) ENGINE CONTROL BREAKER


6T-3643

A
B
C

1
2

110-CJ89

15A

CJ-C2
1552273
OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

CJ-C19
1552267
BK-18
GY-18
YL-18

1
2

101-AH1 RD-14

397-CJ99
A300-CJ96
200-CJ85
398-CJ98
175-CJ108
A301-CJ7

201-CJ61
417-CJ40
484-CJ16

PK-18
BK-18

1
2

20A

(14) HOOD ACTUATOR BREAKER


6T-3644

1
2

GN-18
GN-18

175-CJ108 RD-14

199-CJ47 RD-18
A301-CJ7 WH-18
A300-CJ96 GN-18

PJ
-T

101-AH3 RD-14

BK-18
PK-18

+V
GROUND
SIGNAL

OR-18
BK-18
WH-18

CAB

BK

201-CJ60
447-CJ41

(22) TILT POSITION SENSOR


169-0417
A
B
C

CONN 36

(6) FUEL LEVEL SENDER


157-8858

CJ-C18
1552269

(15) HOOD ACTUATOR MOTOR


161-4001

AM-C2
1552267
106-AM2 WH-18
953-AM7 GY-18
H718-AM8 GY-18

A
B
C

1
2

POWER DISTRIBUTION PANEL

RD

AM-C1
1552267

+24V
GROUND
SIGNAL

WH-18

1
2

CJ-C17
1297164
OR-14

397-CJ99

OR-18
BK-18

A
B
C

1
2

X918-CJ93
H795-CJ2
X919-CJ94

(23) LIFT POS SENSOR


169-0417

106-AG7 WH-18
953-AG18 GY-18
C530-AG24 BU-18

1
2

AG-C12
1552267

(15) GROUND LEVEL SHUTDOWN SW


158-6634

CJ-C9
1552272

16

15

14

13

12

11

10

GND STRAP
8X-5802

A273-C19 BK-18
A273-C27 BK-18
A273-C35 BK-18

CONN 38

GND

MOTOR

GN-16

T
P

BK-16
GY-16
BR-16
OR-16

B+

504-C255 YL-18

4
1
2
6
3
5

200-C210
118-C274
503-C256
505-C254

(C) REAR WIPER MOTOR


155-5789

BK-18
GY-18
BR-18
BU-18

(A) DASH GROUND

200-C413
200-C414
200-C415
200-C416

IMPLEMENT POD

321-C249 BR-18
450-C263 YL-18

IMPLEMENT POD (JOYSTICK)

508-C302 PU-18
509-C340 WH-18
614-C93 PU-18
102-C69
135-C8
307-C3
308-C87
320-C319
326-C287
413-C33
430-C313
436-C47
603-C299
604-C78
605-C91
606-C89
611-C32
615-C318
617-C83
619-C40
910-C15
962-C31
962-C421
A307-C129
A982-C130
G479-C315
G480-C316
G746-C13
G750-C196
G755-C186
G760-C191
G761-C193
G762-C194
G763-C185
G768-C187
G850-C29
H795-C222
R974-C132
118-C275
A541-C327
945-C17
944-C28
663-C297
662-C295
661-C296
647-C290
646-C293
633-C328
538-C331
518-C329
147-C73
130-C5
115-C280
164-C264
105-C259
141-C285
131-C265
139-C277
125-C339
F846-C337
G836-C336
951-C288
133-C428
133-C427
132-C177
200-C228
201-C420
201-C419
537-C445
T862-C182
T863-C179
T864-C180
T902-C334
T901-C335

CHASSIS, XMSN ECM


HVAC UNIT AND UPPER CAB

G480-C316 GN-18
M

M
M
W

146-G1 GY-18
953-G2 GY-18
H722-G3 OR-18

CONN 40

200-G17 BK-18
T860-T5 PK-18
T861-G6 GY-18
320-G18 OR-18

H721-G13 GN-18
H722-G3 OR-18
H723-G10 PK-18

OUT TO DASH T/S IND


OUT TO DASH BUCKET IND
GROUND

FUSE PANEL/
ELECTRICAL
INSTALLATION
C-C58
3E3376
1
2
3
4

(D) TURN SIGNAL DIODES


172-9200

CONN 19
CONNECTS TO CH-C1
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

130-C76

RD-18

326-C287 RD-18
450-C263 YL-18
403-C123 GN-18
521-C124 YL-18
522-C125 WH-18
150-C126
944-C127
945-C128
A307-C129
A982-C130
H795-C222
R974-C132

OR-18
OR-18
BR-18
GY-18
BR-18
PK-18
OR-18

430-C313 BU-18
G479-C315 WH-18
443-C104 YL-18
G850-C29
104-C30
170-C86
A274-C304
945-C400
944-C401

BU-18
YL-18
RD-18
BK-18
BR-18
OR-18

953-C22 GY-18

H716-C66 WH-14

C529-C48 GY-18
614-C82 PU-18

C530-C49 BU-18
403-C123 GN-18
606-C80 GY-18

C-C86
3E3364

(D) TURN SIGNAL DIODE


189-3158

GROUND
LIGHTS
+ BATTERY
SPEEDOMETER LAMP
TACHOMETER LAMP
GAGE LAMP

953-C314
953-C24
953-C25
953-C23
953-C26

GY-18
GY-18
GY-18
GY-18
GY-18

C-C34
1552272
606-C88
538-C331

GY-18
BR-18

605-C90

YL-18

1
2

1
2
3
4
5
6

C-C16
1552273
200-C214 BK-18
614-C92 PU-18
113-C262 OR-18
662-C295 YL-18
661-C296 GN-18
663-C297 GY-18

(C) REAR FLOODLAMP RELAY


3E-5239
30

H716-C97 WH-18
H716-C99 WH-18
H716-C217 WH-18
H716-C98 WH-18
C529-C60 GY-18
C529-C59 GY-18
614-C92 PU-18
614-C94 PU-18
614-C96 PU-18
615-C318 YL-18
615-C298 YL-14
615-C291 YL-14
C530-C62 BU-18
C530-C61 BU-18
403-C248 GN-18
403-C260 GN-18
606-C89 GY-18
606-C88 GY-18

87a

(C) FORWARD HORN RELAY


3E-5239
30

(C) FORWARD CAB FLOODLAMP RELAY


3E-5239
30

87a

87

87a

C-C5
9X1054

85

1
5
2
4

GY-18
BR-18

1
5
2
4

85

322-C39
114-C42
320-C292
200-C211

320-C319 OR-18
320-C317 OR-18
320-C292 OR-18

YL-14
GN-18
BK-18
GN-14

GY-18
RD-18
OR-18
BK-18

104-C74
115-C283
115-C103
120-C281
121-C282
168-C21
174-C2 RD-12

UNSWITCHED BUS

605-C79 YL-18

962-C273 OR-18
962-C4 OR-18

605-C91
605-C90
962-C113
962-C114
962-C31
962-C421
962-C350
962-C351

YL-18
YL-18

122-C278 RD-18
122-C279 RD-18

OR-18
OR-18
OR-18
OR-18
OR-18
OR-18

975-C84 WH-18
975-C286 WH-18

975-C108 WH-18
975-C135 WH-18

135-C399 BU-18

135-C8
BU-18
135-C272 BU-18

120-C281 RD-18

32

10A

DOME LAMPS

30

10A

130-C76
130-C5

RD-18
RD-18

10A

10A

139-C277 RD-18
121-C282 RD-12

10A

10A

10A

10A

20

10A

10A

10A

10A

YL-18
YL-18

141-C285 PK-18

150-C126 OR-18
123-C95
168-C68
168-C21

WH-18
GN-18
GN-18

126-C284 PK-18

12

10A

10A

10A

10A

10A

10A

15A

10A

10A

10A

15A

10A

131-C266 BR-18
131-C265 BR-18

127-C267 OR-14
136-C310 GN-18

136-C75 GN-18

134-C268 YL-14

10A

129-C71 BU-18

ETHER INJECTION

10A

10A

NEUTRALIZER OVERRIDE SW

SPARE

SWITCHED BUS

C-C30
1886253

112-C1

FUSE PART NUMBERS


10 AMP (9W-1442)
15 AMP (9W-1441)
20 AMP (9W-1446)

11

200-C210
200-C209
201-C101
251-C146
A273-C35
A274-C304

REAR CAB/REAR MACHINE FLOODLAMPS

QUICK COUPLER/AUTODIG AUDIBLE

133-C427 OR-18
133-C428 OR-18

SECONDARY STEERING (NOT USED ON 980G)

AXLE OIL COOLERS

13

FRONT CAB FLOODLAMPS

ENGINE ECM

GN-18
GN-18
GN-18
OR-18
OR-18

PU-4

112-C269 PU-14

15A

BK-18
BK-14
BK-18
BK-18
BK-18
BK-18

A274-C304 BK-18
A273-C35 BK-18
A275-C216 BK-18

A272-C233 BK-18

251-C146 BK-18

251-C346 BK-18

201-C101 BK-18
201-C102 BK-18
201-C224 BK-18

201-C139 BK-18

(C) CAB GROUND 1

200-C312 BK-12
200-C209 BK-14
200-C210 BK-18
200-C211
200-C212
200-C213
200-C214

200-C344 BK-18

BK-18
BK-18
BK-18
BK-18

200-C219 BK-18
200-C220 BK-18
200-C215 BK-18

(C) CAB GROUND 2


200-C204 BK-14
200-C309 BK-18
200-C345 BK-18
200-C343 BK-18
200-C228 BK-14
200-C342 BK-18
200-C311 BK-18
H723-C226 PK-18
H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T867-C169 BU-18
T868-C46 YL-18
H721-C225 GN-18
H722-C301 OR-18

TWISTED WIRES

CHASSIS,
XMSN ECM,
HVAC UNIT
AND UPPER CAB

164-C107 WH-18
164-C264 WH-18
164-C70 WH-18

15

TS FLASHER/FRNT/REAR FLOOD RELAYS

BEACON

17

LH/RH DASH INDICATOR PNL

MSS/PRODUCT LINK

10

138-C43
138-C20
138-C37
113-C262
113-C245

19

TRANSMISSION ECM/LH BRAKE PEDAL SENSOR

TILT/LIFT POSITION SENSORS

104-C30
104-C74

132-C177 RD-18

EMS/(QUAD GAUGE/SPD TACH BACKLIGHTS)

10A

IMPLEMENT ECM/LEVER SENSORS

14

170-C86 RD-18

21

PAYLOAD CONTROL SYSTEM

10A

FRONT/REAR WIPER/WASH

16

23

CENTER DASH INDICATOR PNL

VOLTAGE CONVERT0RS/24V RADIO

18

147-C73 RD-18

104-C74 YL-18
121-C282 RD-12
115-C103 PK-18
115-C283 PK-18
120-C281 RD-18
168-C21 GN-18
104-C30 YL-18
106-C18 WH-18
115-C280 PK-18
118-C275 GY-18
118-C274 GY-18
118-C258 GY-14
122-C279 RD-18
122-C278 RD-18
123-C95 WH-18
126-C284 PK-18
130-C5 RD-18
130-C76 RD-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
146-C150 GY-18
146-C133 GY-18
146-C170 GY-18
150-C126 OR-18
168-C68 GN-18

201-C420 BK-18
201-C419 BK-18

118-C275 GY-18
105-C259 RD-18
108-C271 BU-14
113-C245 OR-18
115-C280 PK-18
118-C258 GY-14
122-C279 RD-18
122-C278 RD-18
124-C239 GN-14
125-C339 RD-18
126-C284 PK-18
130-C5 RD-18
131-C265 BR-18
133-C427 OR-18
132-C177 RD-18
133-C428 OR-18
136-C310 GN-18
138-C43 GN-18
138-C37 GN-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
147-C73 RD-18
164-C264 WH-18
168-C68 GN-18
200-C213 BK-18
200-C212 BK-18
200-C211 BK-18
200-C214 BK-18
200-C220 BK-18
200-C312 BK-12
200-C219 BK-18
200-C215 BK-18
201-C224 BK-18
201-C102 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C143 OR-18
944-C144 OR-18
944-C28 OR-18
945-C17 BR-18
945-C136 BR-18
945-C137 BR-18
951-C288 PK-18
A275-C216 BK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
T901-C335 YL-18
T902-C334 PK-18

IMPLEMENT
POD

A272-C233 BK-18

113-C245
118-C258
122-C279
124-C239
126-C284
136-C310
138-C37
138-C43
168-C68
200-C344
200-C342
200-C343
200-C345
201-C139
251-C346
290-C16
291-C100
410-C242
944-C143
944-C144
945-C136
945-C137
E735-C45
H708-C157
H709-C158
T852-C163
T853-C164
T854-C165
T855-C166
T856-C155
T857-C156
T858-C175
T859-C176
T867-C169
T868-C46

OR-18
GY-14
RD-18
GN-14
PK-18
GN-18
GN-18
GN-18
GN-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
WH-18
OR-18
OR-18
BR-18
BR-18
PU-18
OR-18
BU-18
PK-18
BU-18
GN-18
BR-18
WH-18
YL-18
OR-18
PU-18
BU-18
YL-18

BK-14
BK-18
BK-18
BK-18
BK-18
BK-18

C-C7
1010205
J1

108-C271 BU-14

A
1 LOCK

2
C

1 LOCK

614-C65 PU-18
614-C93 PU-18
200-C324 BK-18
200-C199 BK-18
953-C322 GY-18
953-C24 GY-18
614-C323 PU-18
614-C65 PU-18
200-C199 BK-18

15A

3
C
D

E707-C441
201-C420
E708-C442
C413-C437
C414-C439

200-C447 BK-18

C-C82
3E3388

ANTENNA
LEFT SPKR LEFT SPKR +
GROUND
NOT USED
+ BATTERY (MEM)
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +
ATTACHEMENT RADIO
173-6530

WH/BK
WH
BK

1
2
3
4
5
6
7
8

YL
RD
GY/BK
GY

AY-C1
3E3381
537-AY1
539-AY2
540-AY3
605-AY4
606-AY5
A541-AY6

663-C433
200-C406
663-C432
200-C410

G750-C196
G755-C186
G768-C187
G760-C191
G761-C193

BU-18
GY-18
GN-18
WH-18
YL-18

G762-C194 BR-18
G763-C185 PU-18

G750-CR3
G755-CR4
G768-CR5
G760-CR6
G761-CR7

HEATER ELEMENT
198-6571

GN-18
BU-18
WH-18
YL-18
GY-18
PU-18

200-C416
118-C275
500-C252
502-C253

(A) TURN SIGNAL SW


134-9569

1
2
3
4
5
6
7
8

G763-PU-18
202-BK-18
G750-BU-18
G755-GY-18
G768-GN-18
G760-WH-18
G761-YL-18
G762-BR-18

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

PANEL LAMP 6
7N-5876
1

C-C70
3T3158

GY-18
BK-18
GY-18
BK-18

C-C71
3T3158

(A) FRONT WIPER MOTOR


189-8622
L

BK-18
GY-18
BR-18
OR-18

GND

GN-16

4
1
2
6
3
5

MOTOR

BK-16
GY-16
BR-16
OR-16

B+

610-W2 OR-14
619-W3 GN-14
611-W1 PU-14

(A) DIMMER SW
NOTE:FOR JAPAN ROADING
2H-1855

A
B
C

C-C75
1552267
164-C264 WH-18
962-C421 OR-18
G746-C13 WH-18

X-C1
3E3370
200-X1 BK-14

A
B
C

RD-18
BK-18

+V
GROUND
SIGNAL

YL-18

(40) LH BRAKE PEDAL SENSOR


214-4863
C-C76
3E3364
130-C5 RD-18
604-C78 OR-18

(A) XMSN SHIFTER SW AS


151-7007
COMMAND CONTROL STEERING WHEEL

NOTE: JUMPER 610-OR TO 619-GN


ON MACHINES NOT EQUIPPED WITH
ROADING LIGHTS.

NEUTRAL SW
GROUND
FORWARD SW
REVERSE SW
UPSHIFT (NC)
UPSHIFT (NO)
DOWNSHIFT (NC)
DOWNSHIFT (NO)

CONN 47

CONN 46

1
2
3
4
5
6

C-C74
1552267
610-C333 OR-14
619-C40 GN-14
611-C423 PU-14

1
2
3
4
5
6
7
8

A541-AY6 PU-18
537-AY1 GN-18

CA-C2
CA-C1
3E3387
1698673
G763-CA1 PU-18
962-CA2 OR-18
G750-CA3 BU-18
G755-CA4 GY-18
G768-CA5 GN-18
G760-CA6 WH-18
G761-CA7 YL-18
G762-CA8 BR-18

C-C69
3T3158

OR-18

G762-CR8 BR-18
G763-CR9 PU-18

614-C232
200-C417
200-C402
R974-C132

PANEL LAMP 3
7N-5876
1

(A) QUAD GAGE


166-6928

C-C15
1552273
GN-18
BK-18
PK-18
YL-18
BU-18

A
B
C

4 1

CR-C3
1698673
G763-CR9 PU-18
962-CR1 OR-18
G750-CR3 BU-18
G755-CR4 GY-18
G768-CR5 GN-18
G760-CR6 WH-18
G761-CR7 YL-18
G762-CR8 BR-18

THE 980GII USES


SPEEDO TACHOMETER
PART NUMBER 190-3730

W-C1
3E3370

539-AY2 BU-18
540-AY3 WH-18

(A) FORWARD HORN SW


2T-3360

BU-18
GY-18
GN-18
WH-18
YL-18

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARNESS CODE

C-C68
3T3158

GN-18
BK-18
YL-18
BK-18

C-C10
1552273
501-C257 GN-18

605-AY4 YL-18

962-CR1 OR-18
320-CR2 OR-18

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

PANEL LAMP 7
7N-5876

12 VOLT CIGAR LIGHTER 198-6570

1
2

CR-C1
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

1
2

T-C1
1698668
130-T2
604-T1

RD-18
OR-18

(40) STOP LAMP SW


105-6117

LH BRAKE PEDAL (178-3186)


C-C77
1552267
A982-C130 BR-18
H795-C131 PK-18
A307-C129 GY-18

PU-18
BK-18
BK-18
OR-18

(40) THROTTLE POSITION SENSOR


209-7949
A
B
C

RD-18
BK-18
YL-18

+V
GROUND
SIGNAL

MOM

C-C87
3E7996
NOT USED ON
950GII/962GII/IT62GII

C-C38
3E7996
614-C323 PU-18
200-C324 BK-18

C-C37
3E7996
953-C325 GY-18
200-C320 BK-18

146-E21
953-E17
H710-E1

GY-18
GY-18
PK-18

GY-18
GY-18
GN-18
A
B
C

A
B
C

RD-18
BK-18

RD-18
BK-18

RD-18
RED

A
B
C

GN-18
BK-18

C-C92
3E3364

+V
GROUND
SIGNAL

(A) KEY START SW


110-7887

OFF
ON
ST

MACHINE SECURITY SYSTEM ANTENNA


206-5208
BK-18
BK-18

A-C1
9W1951

A-C2
3E3381

RD-18
BK-18
OR-18
BR-18

147-A1
200-A2

1
2
3
4
5
6

RD-18
BK-18

A
B
C
D
E
F
G
H
J

944-A3 OR-18
945-A4 BR-18

CONN 48

135-C8 BU-18
135-C202 BU-18
200-C407 BK-18

TWISTED WIRES

C
S
B

PU-16
OR-16
BR-16

1
2

C-C96
1552273

(D) LIFT LEVER POS SENSOR


214-4862

YL-16

1
2
3
4

C-C91
1552269

147-C73
200-C404
944-C28
945-C17

GREEN

YL-18
RD-18
OR-18
RD-18

YL-18

YL-18

+V
GROUND
SIGNAL

(D) TILT LEVER POS SENSOR


214-4862

MACHINE SECURITY SYSTEM LED


165-5655

C-C89
3E3370

T902-C334 PK-18
T901-C335 YL-18

12 VOLT ACCESSORY OUTLET


117-2311

1
2

SERVICE
TOOL CONNECTOR
CAP PART NUMBER
8C-6354

C-C72
7T5957
135-C202 BU-18

IMPLEMENT POD

DASH

TWISTED
WIRES

DASH

+ BATTERY
GROUND

UNUSED
ACTION ALARM
CAT DATA LINK +

UNUSED
UNUSED
UNUSED
FUEL LEVEL SENSOR
HYD TEMP SENSOR
UNUSED

UNUSED
ACTION LAMP
CAT DATA LINK MODULE LOAD

UNUSED
UNUSED
OPERATOR SW INPUT
FRONT AXLE OIL TEMP SW
BRK OIL PRESS
REAR AXLE OIL TEMP SW

UNUSED
SERVICE
+8V SENSOR SUPPLY
MODULE CLOCK
UNUSED
UNUSED
TORQUE CONV OUTLET TEMP
HYD OIL LEVEL
ALTERNATOR

UNUSED
XMSN FILTER BYPASS SW
CLEAR
CLUSTER +V
MODULE DATA
UNUSED
UNUSED
UNUSED
HYD FILTER BYPASS SW
UNUSED

UPPER
CAB

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

C-C42
8T9834
113-C245 OR-18
201-C348 BK-18

B
2

447-C64 PK-18
442-C7 GY-18
411-C243 PK-18
945-C137 BR-18
C414-C244 BU-18
E735-C347
G485-C55
432-C6
G486-C56

PU-18
BU-18
PK-18
GN-18

290-C16 BK-18
K933-C14 GN-18
E708-C247 PK-18
443-C104 YL-18
496-C9 WH-18
403-C248 GN-18
426-C85 BR-18
291-C100 BK-18
E707-C250 GN-18
C413-C251 YL-18

20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

+V DISPLAY
GROUND
DATA

N-C5
3T3158

A
B
C

567-C372 WH-14
567-C373 WH-14

GN-14
GN-14
PU-18
PU-18
BK-18
BK-18

5
6
C

521-C124 YL-18

A/C

(B) HVAC TEMP SELECT POTENT


127-4540
A
B
C

RD-14
BK-14
BR-14

C-C43
3E7996

(B) BLOWER FAN SPEED SW


219-9523

PU-18
PU-18
BK-18
BK-18
WH-14
WH-14

A
B
2

HIGH

515-C235 GY-14

MED 4
6

PU-18
PU-18
BK-18
BK-18

118-C354
118-C353
200-C344
502-C253
501-C257
500-C252
506-C10

C-C52
1552264
GY-18
GY-18
BK-18
OR-18
GN-18
BR-18
PU-18

516-C241 GN-14

614-C368
614-C367
200-C388
200-C387

C-C51
1552267
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

1
2
3
4
5
6
7
8

RD-16
RD-16
BK-16
WH-16
YL-16
BU-16
BR-16

WIPER B+
WASHER B+
GROUND
HIGH
LOW
PARK
WASH
UNUSED

118-C355
118-C352
200-C343
505-C254
504-C255
503-C256
507-C11

C-C53
1552264
GY-18
GY-18
BK-18
BU-18
YL-18
BR-18
WH-18

962-C350
973-C195
977-C197
H728-C198
H729-C63
H730-C201

C-C54
1552273
OR-18
BR-18
YL-18
GN-18
WH-18
PK-18

H
1
2
3
4
5
6
7
8

1
2
3
4
5
6

953-C395
T852-C163
T853-C164
T854-C165
T855-C166

C-C55
1552273
GY-18
PK-18
BU-18
GN-18
BR-18

WH-16
YL-16
BU-16
BR-16

BK-16
BK-16
BK-16
BK-16
BK-16
BK-16

P W

962-C300
X972-C188
X973-C192
X974-C200

C-C57
1552273
OR-18
GN-18
BU-18
BR-18

3
4

5
6

(A) AUTO MANUAL GEAR SELECT SW


201-7952

(B) FRONT INTER WIPER WASHER SW


110-7886

C-C56
3E3382
1
2
3
4
5
6

(B) AUTODIG DIG MODE SW


106-0107
BK-18
PK-18
BU-18
GN-18
BR-18

COM
S1
S2
S3
S4

(B) VARIABLE SHIFT CONTROL SW


185-6335
1
2
3
4
5
6

BK-16
BK-16
BK-16
BK-16

(B) AUTODIG OPERATION MODE SW


219-9539
POWER

AUTO 3

C530-N9
C529-N8
251-N6
944-N1
945-N2
E416-N7
138-N5

BU-18
GY-18
BK-18
OR-18
BR-18
PU-18
GN-18

N-C3
3E5136
138-N11 GN-18
818-N12 BR-18
819-N13 GY-18
250-N14 BK-18

E
D
A
C
B

CUSTOMER
DATA
CONNECTION

MOM

C-C59
3E7996

(B) EMS MODE SELECT SW


220-8358
614-C367
614-C366
200-C387
200-C386
E735-C45

A
B
3

PU-18
PU-18
BK-18
BK-18
PU-18

MOM

C-C50
3E7996

614-C365
614-C366
200-C385
200-C386
C-C41
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

C-C40
1552252
138-C43
200-C345
251-C346
138-C37
C529-C59
C530-C61
614-C371
944-C144
945-C136
E416-C36

614-C362
614-C363
200-C382
200-C383

A
B
1

(B) RIDE CONTROL SW


219-9531

PU-18
PU-18
BK-18
BK-18

PU-18
PU-18
BK-18
BK-18

614-C360 PU-18
614-C359 PU-18
200-C380 BK-18

A
B
1

168-C68 GN-18

3 MOM

C-C61
3E7996

C-C63
3E7996

A
B

200-C379 BK-18

614-C357
614-C356
200-C377
200-C376

(B) LIFT TILT KICKOUT SET SW


219-9524
PU-18
A
PU-18
BK-18
MOM
B
1
BK-18
2

MOM1

LOCK
2

3
C

3
MOM

C-C65
3E7996

MOM

200-C377 BK-18

HARNESS ASSEMBLIES
IDENT PART NUMBER CHG LOC NOTE
A 197-4845 00 E-3 SERVICE TOOL
C 228-1584 00 D-16 MAIN CAB
E 185-2172 03 F-9 IMPLEMENT POD
F 192-2823 00 I-13 HVAC
G 236-2526 00 H-8 IMPLEMENT POD (JOYSTICK ATTACHMENT)
N 188-1421 02 B-8 PAYLOAD CONTROL SYSTEM (ATTACHMENT)
T 146-1892 01 F-1 LH PEDAL STOP LAMP SWITCH
W 121-8039 01 G-1 DIMMER SWITCH (JAPAN ATTACHMENT)
AY 154-4563 01 G-3 TURN SIGNAL SWITCH (ATTACHMENT)
CA 152-6432 04 F-2 COMAND CONTROL STEERING
CR 118-2943 04 F-3 HORN SWITCH/COMAND CONTROL STEERING
EH 223-3913 00 E-14 MACHINE SECURITY SYSTEM (ATTACHMENT)
EJ 187-5409 01 E-13 20 AMP VOLTAGE CONVERTER (ATTACHMENT)

C-C67
3E7996

953-C391 GY-18

200-C383 BK-18
614-C363 PU-18
(B) NEUTRALIZER OVERRIDE SW
219-9530

A
B

ON

NOT AVAILABLE ON
980GII
(B) SEC STR TEST SW
219-9528
A
B

3
4

5
6
AUTO

C-C60
3E7996

2
B

MOM

SYMBOL

C-C62
3E7996

6
MOM

C-C64
3E7996

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

CONN 44

251-N15 BK-18
188-N16 WH-18
E955-N10 OR-18

CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE

TWISTED
WIRES

188-N16 WH-18
251-N15 BK-18
E955-N10 OR-18

614-N3
200-N4

PU-18
BK-18

C-C8
3E6287
J2

BLADE, SPADE, RING OR SCREW


TERMINAL

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
START AID CIRCUIT
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

PANEL B

MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT

STRAP AS.

HEATER AND AIR CONDITIONER CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT
511-C306 BR-18
512-C223 GN-18

+
-

CAT DATA LINK

RH REAR SPEAKER
168-8772

ECM MOUNT BOLT


CHASSIS, XMSN ECM
HVAC UNIT AND UPPER CAB

RH DOME LAMP
3E-6389

C-C18
1552267
IMPLEMENT ECM AND
CAB GROUND

122-C279 RD-18
200-C206 BK-18
DASH

(34) IMPLEMENT ECM


172-9391

IMPLEMENT / VALVE / TOOL CONTROL CIRCUIT

200-C206 BK-18
200-C208 BK-18
200-C230 BK-12

A
C
B

PAYLOAD CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS

(38) UPPER CAB GROUND

HIGHWAYS

RD-16
WH-16
BK-16

THIS SCHEMATIC IS FOR THE 980G II WHEEL LOADER ELECTRICAL SYSTEM


JA HOLEMAN 10 SEPTEMBER 02
VOLUME 1 of 2: CAB
MEDIA NUMBER: UENR1739
SCHEMATIC PART NUMBER: 186-0623, CHANGE: 02, VERSION: (-)

200-C208 BK-18
200-C230 BK-12

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15

14

13

12

11

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

(C) HVAC BLOWER MOTOR BREAKER


6T-3643

16

WIRE ASSEMBLIES
X 121-8038 02 G-1 DIMMER SWITCH JUMPER

A
OFF

GN-18
BK-18
BK-18
GN-18
GY-18
BU-18
PU-18
OR-18
BR-18
PU-18

(B) QUICK COUPLER SW


219-9541

NOT USED

953-C393 GY-18

AUTO 2

(B) AUTODIG KICKOUT SET SW


219-9540

AUTO 1-4

201-C139 BK-18

N-C4
3E5179
138-N5 GN-18
200-N4 BK-18
251-N6 BK-18
138-N11 GN-18
C529-N8 GY-18
C530-N9 BU-18
614-N3 PU-18
944-N1 OR-18
945-N2 BR-18
E416-N7 PU-18

B
2

200-C385 BK-18
953-C395 GY-18
953-C394 GY-18

ECONOMY

C-C49
3E7996

614-C365 PU-18
MID

AUTO 4

NOT AVAILABLE ON
980GII

614-C364 PU-18
200-C384 BK-18

3
4

MANUAL

517-C240 BU-14

LOW

B B

RD-16
RD-16

201-C348 BK-18
E735-C347 PU-18

N-C2
1698669

(35) PCS KEYPAD


149-3253

614-C369
614-C368
200-C389
200-C388
567-C373
567-C374

944-C143 OR-18
945-C137 BR-18
113-C245 OR-18
290-C16 BK-18
291-C100 BK-18
403-C248 GN-18
410-C242 WH-18
411-C243 PK-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
C413-C251 YL-18
C414-C244 BU-18
E455-C12 BR-18
E707-C250 GN-18
E708-C247 PK-18
G485-C55 BU-18
G486-C56 GN-18
K933-C14 GN-18

E455-C12 BR-18

N-C1
7X6222

LIFT POS SENS


LIFT PRESS SENS
GROUND
CAT DATA LINK +
CAT DATA LINK ROD END PRES SNSR
+24V (IN)
UNUSED
UNUSED
UNUSED
UNUSED
TX OUT
UNUSED
RX IN
GROUND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
+24V SUPPLY
KEYPAD DATA

HEAT

410-C242 WH-18
944-C143 OR-18

(A) EMS III ECM


154-7443

(35) PCS ECM


165-4077

(B) REAR WIPER WASHER SW


112-6174

124-C375 GN-14
124-C375
124-C239
614-C370
614-C369
200-C390
200-C389

(A) AC SELECTOR SW
219-9521

124-C239 GN-14

FUSE PANEL/ELECTRICAL INSTALLATION

1
2
3
4
5
6

1
2
3
4
5
6

(D) 3RD LEVER POS SENSOR


214-4862

(C) SEAT BREAKER (ATCH)


6T-3643
112-C270 PU-14

146-E19
953-E15
H711-E2

GY-18
GY-18
OR-18
146-E20
953-E16
G942-E9
A
B
C

RD-18
BK-18
B

614-C371 PU-18
614-C370 PU-18
200-C390 BK-18

PANEL LAMP 5
7N-5876

200-C209
200-C210
201-C101
251-C146
A273-C35
A274-C304

A
1

PK-18
PK-18
PK-18
GY-18
GY-18
GY-14
GY-18
GY-18
GY-18
GY-18
WH-18

199-C72 RD-18

25

YL-18
PK-18
PK-18
RD-18
RD-12
GN-18

146-C150 GY-18
146-C133 GY-18
146-C170 GY-18
944-C141 OR-18
945-C134 BR-18
T866-C174 YL-18

C-C84
3E3382

1
2
3
4
5
6

PANEL B

115-C280
115-C283
115-C103
118-C274
118-C275
118-C258
146-C150
146-C133
146-C276
146-C170
106-C18

27

PRODUCT LINK

10A

SPARE

TWISTED WIRES

114-C42 RD-18
114-C41 RD-18

ECAP

20A

VOLTAGE CONVERTER MEMORY (ATTACHMENT)

22

29

HOOD ACTUATOR

LH TAIL/CLEARANCE LAMPS

24

105-C261 RD-18
105-C259 RD-18

HORN

10A

STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS)

26

31

KEY START SW/MSS

VOLTAGE CONVERTOR MEMORY (STANDARD)

28

BK-12
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
OR-18
GY-18
GN-18
WH-18
OR-18
GN-18
BR-18
YL-18
GY-18
GN-14
PU-18
YL-14
OR-18
GN-18

662-C295 YL-18
633-C328 BU-18
661-C296 GN-18
663-C297 GY-18
951-C288 PK-18
A275-C216 BK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
T866-C174 YL-18
T901-C335 YL-18
T902-C334 PK-18

127-C267 OR-14
646-C293 OR-18
200-C212 BK-18
615-C291 YL-14

1
5
2
4

86

85

C-C29
9X1054
134-C268
647-C290
200-C220
608-C294

200-C312
200-C212
200-C213
200-C215
200-C219
200-C211
200-C220
200-C214
201-C224
201-C102
290-C16
291-C100
320-C292
322-C39
403-C260
410-C242
518-C329
537-C445
538-C331
605-C90
606-C88
608-C294
614-C92
615-C291
646-C293
647-C290

C-C13
9X1054

86

87

86

87

OR-18
GN-18
GY-18
PU-18
BU-18
BK-18

C-C12
1552269
691-C326
131-C266

(C) DIMMER CONTROL


103-5526

C-C35
1835785
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

518-C329
537-C445
691-C326
A541-C327
633-C328
200-C213

1
2
3
4
5
6

C-C83
1552273
GN-18
BU-18
WH-18
YL-18
GY-18
PU-18

C-C85
1552252
962-C31 OR-18
320-C319 OR-18

H795-C222 PK-18
R974-C132 OR-18
T902-C334 PK-18
T901-C335 YL-18

200-C385 BK-18
614-C365 PU-18
953-C395 GY-18

HAZ SW INPUT
OUT TO CHASSIS LIGHTS
KEY SW INPUT

TWISTED WIRES

C-C28
1552273

661-C296
200-C411
662-C295
200-C412

PK-18
PU-18
PU-18
BK-18

320-CR2

E-C5
3E3369

953-C395 GY-18

TWISTED WIRES

C-C17
3E3382

(A) BEACON SW
219-9522

C-C97
7T5957

BU-18
BU-18
BK-18
BK-18

C-C90
1552272

411-C243 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
C413-C251 YL-18
C414-C244 BU-18
E701-C229 PK-18
E702-C231 OR-18
E707-C250 GN-18
E708-C247 PK-18

BR-18

T866-C174 YL-18
168-C21 GN-18
(C) 24V FLASHER
217-8166

CHASSIS, XMSN ECM


HVAC UNIT AND UPPER CAB

C-C81
1552264
WH-18
PU-18
BK-18
PK-18
RD-18
BU-18
GN-18
BR-18

(A) TACH SPEEDOMETER


192-7049

C-C14
1552273
GN-18
BK-18
PK-18
YL-18
BU-18

PANEL LAMP 4
7N-5876

CONN 45

308-C87
326-C287
307-C3
105-C259

511-C306 BR-18

426-C85

(C) IMPLEMENT AUDIBLE ALERT


123-9694

945-C17 BR-18
945-C105 BR-18
945-C138 BR-18
945-C134 BR-18
945-C136 BR-18
945-C137 BR-18
945-C400 BR-18
945-C128 BR-18
944-C110 OR-18
944-C127 OR-18
944-C144 OR-18
944-C141 OR-18
944-C143 OR-18
944-C145 OR-18
944-C28 OR-18
944-C401 OR-18

537-C444
539-C429
540-C430
605-C91
606-C89
A541-C327

E-C7
1698669

512-C223 GN-18

X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

(D) IMPL LOCKOUT SW


219-9533

(D) IMPL FUNCTION SELECT SW


219-9525

E-C9
1698669

122-C279 RD-18
200-C230 BK-12
200-C208 BK-18

R974-C132 OR-18

BK-18
BK-18
PU-18
BK-18

E-C10
1698669

PK-18
GN-18
GN-18
BK-18
PU-18
PU-18
GN-18
WH-18
GY-18
OR-18
PK-18
OR-18
GN-18
WH-18
OR-18
BU-18
BR-18
BR-18
WH-18
YL-18
OR-18
PU-18
BU-18
YL-18

P910-C38 BR-18
P976-C77 BR-18

C-C11
1965330
290-C16
291-C100
E735-C45
201-C102

H723-C226 PK-18
H722-C301 OR-18
H721-C225 GN-18
108-C271 BU-14
122-C278 RD-18
146-C276 GY-18
200-C204 BK-14
200-C309 BK-18
200-C311 BK-18
118-C275 GY-18
105-C259 RD-18
115-C280 PK-18
125-C339 RD-18
130-C5
RD-18
131-C265 BR-18
133-C427 OR-18
133-C428 OR-18
132-C177 RD-18
139-C277 RD-18
141-C285 PK-18
147-C73 RD-18
164-C264 WH-18
200-C228 BK-14
201-C419 BK-18
201-C420 BK-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C28 OR-18
945-C17 BR-18
951-C288 PK-18
A541-C327 PU-18
F846-C337 PU-18
G836-C336 WH-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T901-C335 YL-18
T902-C334 PK-18

RD-14
GN-18
GN-18
PU-18

606-AY5 GY-18

F846-C337 PU-18
G836-C336 WH-18
951-C288 PK-18

126-C284
136-C310
168-C68
200-C342
614-C94
720-C234
727-C289
779-C50
953-C23
962-C351
E701-C229
E702-C231
G766-C189
G767-C190
H708-C157
H709-C158
P910-C38
P976-C77
T856-C155
T857-C156
T858-C175
T859-C176
T867-C169
T868-C46

N939-C112 GN-18

C-C79
3E7996

STEERING GROUP

MOM

PK-18
BU-18
GN-18
BR-18
GN-18
BU-18
BR-18
GY-18
OR-18

K933-C14 GN-18
K977-C205 PK-18

T901-EH8 YL-18
T902-EH7 PK-18

T901-EH12 YL-18
T902-EH13 PK-18

1
2
3
4

118-C275 GY-18
105-C259 RD-18
108-C271 BU-14
113-C245 OR-18
115-C280 PK-18
118-C258 GY-14
122-C278 RD-18
122-C279 RD-18
124-C239 GN-14
125-C339 RD-18
126-C284 PK-18
130-C5 RD-18
131-C265 BR-18
132-C177 RD-18
133-C428 OR-18
133-C427 OR-18
136-C310 GN-18
138-C37 GN-18
138-C43 GN-18
139-C277 RD-18
141-C285 PK-18
146-C276 GY-18
147-C73 RD-18
164-C264 WH-18
168-C68 GN-18
200-C345 BK-18
200-C204 BK-14
200-C309 BK-18
200-C311 BK-18
200-C228 BK-14
200-C342 BK-18
200-C344 BK-18
200-C343 BK-18
201-C419 BK-18
201-C420 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C297 GY-18
944-C143 OR-18
944-C28 OR-18
944-C144 OR-18
945-C136 BR-18
945-C137 BR-18
945-C17 BR-18
951-C288 PK-18
A541-C327 PU-18
E735-C45 PU-18
F846-C337 PU-18
G836-C336 WH-18
H708-C157 OR-18
H709-C158 BU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18
T901-C335 YL-18
T902-C334 PK-18
H721-C225 GN-18
H722-C301 OR-18
H723-C226 PK-18

135-C122
135-C202
200-C405
200-C341

H795-C222 PK-18
H795-C131 PK-18

T852-C163
T853-C164
T854-C165
T855-C166
X972-C188
X973-C192
X974-C200
953-C395
962-C300

BR-18
OR-18
YL-18
GY-18
GN-14
PU-18
BR-18
WH-18

141-C285 PK-18

509-C340
508-C302
200-C341
115-C280
125-C339
135-C122
512-C223
511-C306

(D) AUTODIG TRIGGER SW


175-2209

GY-18
GY-18
BK-18
BR-18
YL-18
BU-18
WH-18
OR-18
BR-18
YL-18
GN-18
WH-18
PK-18

321-C249
604-C78
605-C79
606-C80
608-C81
614-C82
617-C83
975-C84

C-C4
1552272
SERVICE
MODE
PLUG

YL-18
WH-18
PU-4
RD-18
GY-18
WH-18
BU-18
RD-18
BU-18
GN-18
GN-18
OR-18
WH-18
WH-18
RD-18
RD-12
RD-18
BK-18
BK-14
BK-18
BK-18
OR-18
GY-18
GN-18
YL-18
GY-18
GN-14
PU-18
YL-14
OR-18
OR-18
OR-18
BR-18
BR-18
BR-18
BK-18
BK-18

2
4

118-C355
118-C352
200-C343
503-C256
504-C255
505-C254
507-C11
962-C350
973-C195
977-C197
H728-C198
H729-C63
H730-C201

GN-18

1
2

104-C30
106-C18
112-C1
114-C41
118-C274
123-C95
129-C71
130-C76
135-C272
136-C75
138-C20
150-C126
164-C70
164-C107
170-C86
174-C2
199-C72
200-C210
200-C209
201-C101
251-C146
320-C292
322-C39
403-C260
605-C90
606-C88
608-C294
614-C92
615-C291
944-C110
944-C401
944-C127
945-C128
945-C105
945-C400
A273-C35
A274-C304

1
3

GY-18
GY-18
BK-18
BR-18
GN-18
OR-18
PU-18
PU-18
BR-18
GN-18

136-C75

(D) FINE MODULATION SW


219-9538

E707-C440
201-C419
E708-C443
C413-C436
C414-C438

C-C80
3E7996

118-C354
118-C353
200-C344
500-C252
501-C257
502-C253
506-C10
A523-C236
A524-C237
A525-C238

WH-18

BK-18
BK-18

C-C9
1552269
410-C242 WH-18
201-C224 BK-18

603-C299
614-C332
614-C232
200-C417

GY-14
GN-14
BU-14
YL-18
PU-18

779-C50

(C) ACTION ALARM


3E-6328

(C) MACHINE SECURITY SYSTEM ECM


156-6155

GY-18
RD-18
BU-14
OR-18
PK-18
GY-14
RD-18
RD-18
GN-14
RD-18
PK-18
RD-18
BR-18
OR-18
RD-18
OR-18
GN-18
GN-18
GN-18
RD-18
PK-18
GY-18
RD-18
WH-18
GN-18
BK-18
BK-18
WH-18
OR-18
GN-18
BR-18
BU-18
OR-18
GN-18
GN-18
YL-18
GY-18
OR-18
OR-18
OR-18
BR-18
BR-18
BR-18
PK-18
PU-18
PU-18
PU-18
WH-18
YL-18
PK-18

102-C69
537-C445
537-C444
614-C332

518-C329 OR-18

135-C202 BU-18
200-C417 BK-18
614-C232 PU-18

538-C446 BR-18
539-C429 BU-18
540-C430 WH-18
610-C333 OR-14
H795-C131 PK-18
102-C69 RD-14
105-C259 RD-18
115-C280 PK-18
131-C265 BR-18
125-C339 RD-18
135-C8 BU-18
139-C277 RD-18
141-C285 PK-18
147-C73 RD-18
200-C405 BK-18
200-C404 BK-18
200-C402 BK-18
200-C407 BK-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
508-C302 PU-18
509-C340 WH-18
511-C306 BR-18
512-C223 GN-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
603-C299 PK-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
617-C83 BR-18
646-C293 OR-18
647-C290 GN-18
944-C28 OR-18
945-C17 BR-18
951-C288 PK-18
962-C31 OR-18
A541-C327 PU-18
G836-C336 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
F846-C337 PU-18

538-C331 BR-18
538-C446 BR-18

MOM

WH-18
BR-18
BK-18

YL-18

PK-18
OR-18
BR-18
GY-18
GN-18
WH-18
PK-18
PK-18

IMPLEMENT
ECM

A
B
C

953-C322 GY-18
614-C321 PU-18

C-C36
3E7996

118-C275
105-C259
108-C271
113-C245
115-C280
118-C258
122-C278
122-C279
124-C239
125-C339
126-C284
130-C5
131-C265
133-C427
132-C177
133-C428
136-C310
138-C37
138-C43
139-C277
141-C285
146-C276
147-C73
164-C264
168-C68
290-C16
291-C100
410-C242
518-C329
537-C445
538-C331
633-C328
646-C293
647-C290
661-C296
662-C295
663-C297
944-C143
944-C144
944-C28
945-C136
945-C17
945-C137
951-C288
A541-C327
E735-C45
F846-C337
G836-C336
T901-C335
T902-C334

BR-18
BU-18
WH-18
OR-14
PK-18

(D) FORWARD HORN SW 2


170-1821

E-C1
3E3369

+V
GROUND
SIGNAL

H713-C57
H714-C58
H717-C67
H718-C44
H728-C198
H729-C63
H730-C201
H795-C222

F846-EH10 PU-18
G836-EH9 WH-18

BK-18
BK-18

515-C235
516-C241
517-C240
521-C124
E735-C45

BU-18
RD-18
GN-18
YL-18
BR-18

LED SOURCING DRIVER


LED SOURCING DRIVER

RD-18
PK-18
BK-18
RD-18
BU-18
BK-18

E-C13
1698669
GY-18
PK-18
GY-18

1
2

OR-18
BK-18
BK-18
GN-18
WH-18
PK-18
BR-18
PK-18
GY-18
YL-18
PK-18
WH-18
OR-18
BR-18
YL-18
BU-18
BR-18
GN-18
PK-18
BU-18
GN-18
GN-18

129-C71
199-C72
306-C109
308-C87
P976-C77

YL-18
WH-18
PU-4
RD-18
GY-18
WH-18
BU-18
RD-18
BU-18
GN-18
GN-18
OR-18
WH-18
WH-18
RD-18
RD-12
RD-18
BK-18
BK-14
BK-18
BK-18
OR-18
GY-18
GN-18
YL-18
GY-18
GN-14
PU-18
YL-14
OR-18
OR-18
OR-18
BR-18
BR-18
BR-18
BK-18
BK-18

120-C281
115-C283
200-C219
125-C339
135-C272
200-C215

+24 V BATTERY IN
+24 V

TIRIS GROUND RETURN

PK-18
BR-18
GN-18
OR-18
BR-18
GN-18
YL-18
BU-18
PK-18
OR-18
GN-18
PK-18

538-C446
539-C429
540-C430
610-C333
H795-C131

RD-14
PK-18
RD-18
BR-18
RD-18
PK-18
BK-18
PU-18
WH-18
BR-18
GN-18
OR-18
GN-18
BR-18
BR-18
PK-18
OR-14
BR-18
OR-18
GN-18
GN-18

(A) START AID INJECTION SW


219-9529

113-C245
290-C16
291-C100
403-C248
410-C242
411-C243
426-C85
432-C6
442-C7
443-C104
447-C64
496-C9
944-C143
945-C137
C413-C251
C414-C244
E455-C12
E707-C250
E708-C247
G485-C55
G486-C56
K933-C14

CONNECTS TO CJ-C6
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

416-C184 OR-18
102-C69 RD-14

104-C30
106-C18
112-C1
114-C41
118-C274
123-C95
129-C71
130-C76
135-C272
136-C75
138-C20
150-C126
164-C70
164-C107
170-C86
174-C2
199-C72
200-C210
200-C209
201-C101
251-C146
320-C292
322-C39
403-C260
605-C90
606-C88
608-C294
614-C92
615-C291
944-C401
944-C110
944-C127
945-C105
945-C400
945-C128
A273-C35
A274-C304

944-EH5 OR-18
945-EH4 BR-18

509-C340 WH-18
512-C223 GN-18
102-C69 RD-14
105-C259 RD-18
115-C280 PK-18
118-C275 GY-18
125-C339 RD-18
951-C288 PK-18
130-C5 RD-18
131-C265 BR-18
132-C177 RD-18
133-C427 OR-18
133-C428 OR-18
135-C8 BU-18
139-C277 RD-18
141-C285 PK-18
147-C73 RD-18
164-C264 WH-18
201-C419 BK-18
201-C420 BK-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-18
326-C287 RD-18
411-C243 PK-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
508-C302 PU-18
511-C306 BR-18
518-C329 OR-18
537-C445 GN-18
538-C331 BR-18
603-C299 PK-18
604-C78 OR-18
605-C91 YL-18
606-C89 GY-18
614-C93 PU-18
615-C318 YL-18
617-C83 BR-18
619-C40 GN-14
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
910-C15 YL-18
944-C28 OR-18
945-C17 BR-18
G836-C336 WH-18
962-C31 OR-18
962-C421 OR-18
A307-C129 GY-18
A541-C327 PU-18
A982-C130 BR-18
E701-C229 PK-18
E702-C231 OR-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C193 YL-18
G762-C194 BR-18
G763-C185 PU-18
G768-C187 GN-18
F846-C337 PU-18
G850-C29 BU-18
H795-C222 PK-18
R974-C132 OR-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T901-C335 YL-18
T902-C334 PK-18

102-C69
115-C280
125-C339
131-C265
139-C277
141-C285
200-C405
508-C302
509-C340
511-C306
512-C223
518-C329
537-C445
538-C331
538-C446
603-C299
610-C333
617-C83
646-C293
647-C290
537-C444

E735-C347 PU-18

CONN 21

PK-18
WH-18
BK-18
GY-18
PK-18
WH-14
BR-18
GN-18

MOTOR

OR-16
BK-16

124-C239 GN-14
201-C139 BK-18

453-C119
123-C95
201-C101
417-C183
447-C64
H716-C66
H717-C67
N939-C112

GY-18
GY-18
GY-18
BU-18
YL-18
BR-18
PK-18
GN-18
PK-18
OR-18
WH-18
WH-18
BR-18
GY-18

1
2

105-C259 RD-18
108-C271 BU-14
112-C1 PU-4
113-C245 OR-18
114-C41 RD-18
124-C239 GN-14
125-C339 RD-18
129-C71 BU-18
131-C265 BR-18
132-C177 RD-18
133-C428 OR-18
133-C427 OR-18
135-C272 BU-18
136-C75 GN-18
136-C310 GN-18
138-C43 GN-18
138-C20 GN-18
138-C37 GN-18
147-C73 RD-18
164-C70 WH-18
164-C264 WH-18
164-C107 WH-18
170-C86 RD-18
174-C2 RD-12
199-C72 RD-18

E707-C440 GN-18
E707-C441 GN-18

E707-C250 GN-18

BU-18
BU-18
WH-18
BR-18
BU-18
PU-18
BU-18

633-C328 BU-18

OR-18
GN-14
PK-18
GN-18
GN-18
GN-18
GN-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
GN-18
WH-18
PK-18
BR-18
PK-18
GY-18
YL-18
PK-18
WH-18
BR-18
GN-18
OR-18
BR-18
YL-18
BU-18
PU-18
WH-18
GY-14
GN-14
BU-14
YL-18
PU-18
PU-18
GN-18
WH-18
OR-18
OR-18
BR-18
BR-18
GY-18
OR-18
OR-18
BR-18
YL-18
PU-18
BR-18
GN-18
YL-18
BU-18
GY-18
BU-18
PU-18
BR-18
PK-18
OR-18
GN-18
PK-18
PU-18
BU-18
GN-18
GN-18
WH-18
OR-18
BU-18
GN-18
WH-18
PK-18
GN-18
BR-18
BR-18
PK-18
BU-18
GN-18
BR-18
WH-18
YL-18
OR-18
PU-18
BU-18
YL-18
GN-18
BU-18
BR-18

C-C1
9X1343
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CONN 37
CAT DATA LINK +
CAT DATA LINK -

TWISTED WIRES
953-C26
953-C25
C529-C60
C530-C62
E919-C51
E920-C52
E921-C53
E922-C54
H713-C57
H714-C58
H716-C98
H716-C97
H717-C67
H718-C44

951-EH11 PK-18
104-EH3 YL-18
403-EH2 GN-18

C414-C438 BU-18
C414-C439 BU-18

(A) RH INDICATOR PANEL


202-9803
+24 VOLTS
GROUND
DIMMER CONTROL
AIR FILTER RESTRICTED
AIR INLET HEATER ON
SERVICE INTERVAL
AUTODIG AUTO 1
AUTODIG AUTO 2
AUTODIG RECORD
RH TURN SIGNAL
UNUSED
BUCKET TURN INDICATOR

1
2
3
4
5
6
7
8
9
10
11
12

(A) HAZARD LAMP SW


219-9536

113-C245
124-C239
126-C284
136-C310
138-C37
138-C43
168-C68
200-C343
200-C345
200-C342
200-C344
201-C139
251-C346
290-C16
291-C100
403-C248
410-C242
411-C243
426-C85
432-C6
442-C7
443-C104
447-C64
496-C9
500-C252
501-C257
502-C253
503-C256
504-C255
505-C254
506-C10
507-C11
515-C235
516-C241
517-C240
521-C124
614-C94
720-C234
727-C289
779-C50
944-C144
944-C143
945-C137
945-C136
953-C23
962-C351
962-C350
973-C195
977-C197
A523-C236
A524-C237
A525-C238
C413-C251
C414-C244
C529-C59
C530-C61
E416-C36
E455-C12
E701-C229
E702-C231
E707-C250
E708-C247
E735-C45
G485-C55
G486-C56
G766-C189
G767-C190
H708-C157
H709-C158
H728-C198
H729-C63
H730-C201
K933-C14
P910-C38
P976-C77
T852-C163
T853-C164
T854-C165
T855-C166
T856-C155
T857-C156
T858-C175
T859-C176
T867-C169
T868-C46
X972-C188
X973-C192
X974-C200

WH-18
GN-18
BU-18
GN-18
WH-18
BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
PK-18
GN-18
WH-18
GN-18
BU-18

LED RETURN
KEYSWITCH INPUT
ALTERNATOR R TERM INPUT

C414-C244 BU-18

102-C431 RD-14
614-C330 PU-18

CONN 43

118-C258 GY-14

G479-C315
G480-C316
G485-C55
G486-C56
G746-C13
G750-C196
G755-C186
G760-C191
G761-C193
G762-C194
G763-C185
G764-C117
G766-C189
G767-C190
G768-C187
G850-C29

TIRIS INTERFACE SIGNAL

GN-18
BR-18
BR-18
GN-18
BU-18
BR-18

951-C288 PK-18
A275-C216 BK-18
403-C260 GN-18
104-C74 YL-18
945-C138 BR-18
944-C145 OR-18
105-C261 RD-18
T902-C334 PK-18
T901-C335 YL-18
G836-C336 WH-18
F846-C337 PU-18

951-EH11 PK-18
A275-EH1 BK-18
403-EH2 GN-18
104-EH3 YL-18
945-EH4 BR-18
944-EH5 OR-18
105-EH6 RD-18
T902-EH7 PK-18
T901-EH8 YL-18
G836-EH9 WH-18
F846-EH10 PU-18

105-EH6 RD-18

C413-C436 YL-18
C413-C437 YL-18

C-C44
1552253
133-C427 OR-18
200-C414 BK-18
430-C313
G850-C29
G479-C315
T864-C180
T862-C182
T863-C179
539-C429

C-C88
1552267

+V
GROUND

C413-C251 YL-18

131-C265 BR-18
102-C431 RD-14
139-C277 RD-18
646-C293 OR-18
617-C83 BR-18
610-C333 OR-14
647-C290 GN-18
614-C330 PU-18

(A) CENTER DASH IND


202-9805
+24 VOLTS
GROUND
DIMMER CONTROL
ACTION LAMP
HAZARDS
HIGH BEAMS

BK
BK
BK
BK
BK
BK

1
2
3
4
5
6

R974-C132 OR-18
200-C402 BK-18

201-C348 BK-18

727-C289 GN-18

ECM MOUNT BOLT

GN-18
GY-18
GY-18
OR-18
GY-18
GY-18

200-C311 BK-18
614-C96 PU-18
614-C93 PU-18
953-C24 GY-18
E917-C152 WH-18
E918-C153 GN-18
G943-C159 BU-18
G944-C160 YL-18
T869-C168 WH-18
T870-C167 BR-18

A275-EH1 BK-18
A275-EH14 BK-18

STRAP AS.

H711-E2
953-E15
146-E19
G942-E9
953-E16
146-E20

E-C11
1698668
320-E12 OR-18
200-E8 BK-18

T861-E14
T860-E13
953-E18

G943-C159 BU-18
G944-C160 YL-18

PU-18
BR-18
WH-18
GN-18
OR-18
GY-18
BR-18
WH-18
YL-18
BR-18
PK-18
GN-18

GY-18
BK-18
GY-18
OR-18
PK-18
GY-18

614-C96 PU-18
200-C311 BK-18

E416-C36
E455-C12
E900-C207
E901-C203
E906-C221
E907-C246
E908-C227
E909-C218
E919-C51
E920-C52
E921-C53
E922-C54

146-E7
200-E8
953-E11
320-E12
T860-E13
T861-E14

WH-18
WH-18
WH-18

200-E8 BK-18
H719-E5 OR-18
T860-E13 PK-18
T861-E14 GY-18
H710-E1 PK-18
H711-E2 GN-18
G942-E9 OR-18
320-E12 OR-18
H720-E6 BU-18
H715-E3 PU-18

E-C3
1552273
1
2
3
4
5
6

H716-E23
H716-E24
H716-E25

WH-18

GY-18
OR-18
BK-18
GY-18
PK-18
GY-18
PK-18
GY-18

E708-C443 PK-18
E708-C442 PK-18

E708-C247 PK-18

OR-18
YL-18
YL-18
PK-18
BU-18
GN-18
BR-18

411-C243 PK-18
538-C446 BR-18
611-C424 PU-18

GY-18
GY-18
GY-18
GY-18

OR-18
GY-18
BU-18
PU-18
YL-18
BR-18
PK-18
GN-18
BU-18
GN-18
PK-18
OR-18

H716-E4

146-E21
320-E12
200-E8
T861-E14
T860-E13
953-E18
H710-E1
953-E17

118-C353
118-C354
118-C352
118-C355

976-C116
C529-C48
C530-C49
E416-C36
E919-C51
E920-C52
E921-C53
E922-C54
G485-C55
G486-C56
H713-C57
H714-C58

PANEL B
AND UPPER CAB

H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
K933-C14
P910-C38
P976-C77
X972-C188
X973-C192
X974-C200

OR-18

GY-18

663-C432 GY-18
663-C433 GY-18

614-C93 PU-18

GN-18
GN-18
BK-18
BK-18
OR-18
BR-18
GY-18
BU-18
PU-18
PU-18

GY-18
WH-18
RD-18
GN-18
BK-18
GY-18
GY-18

146-E7

GY-18

663-C297 GY-18

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

138-C43
138-C37
200-C345
251-C346
944-C144
945-C136
C529-C59
C530-C61
E416-C36
614-C371

H718-C44
106-C18
114-C41
138-C20
251-C146
953-C22
322-C39

953-E11

611-C423 PU-14
611-C424 PU-18

3E-3381
1
2
3
4
5
6

WIRE EACH OF THE DETENT MAGNETS TO THE SIX PIN CONNECTOR AS SHOWN

953-E15 GY-18
953-E16 GY-18
953-E17 GY-18
953-E18 GY-18
146-E19 GY-18
146-E20 GY-18
146-E21 GY-18

RD-14
BU-18
OR-18
YL-18
OR-18
RD-18
BR-18
BU-18
BU-18
PK-18
OR-18
YL-18
GY-18
PU-14
YL-18
BR-18
GN-14
YL-18
OR-18
OR-18
GY-18
BR-18
WH-18
GN-18
WH-18
BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
GN-18
BU-18
PK-18
OR-18
GY-18
PU-18
BR-18
OR-18
GY-18
YL-18
GN-18
GN-18
OR-18
BU-18
BR-18
OR-18
RD-18
RD-18
PK-18
WH-18
RD-18
PK-18
BR-18
RD-18
RD-18
PU-18
WH-18
PK-18
OR-18
OR-18
RD-18
BK-14
BK-18
BK-18
GN-18
BU-18
PU-18
BR-18
PK-18
YL-18

BK-18
BK-18
BK-18
BK-18

611-C32 PU-14

(D) RACKBACK DETENT MAG


188-0955

(D) LIFT LVR LIFT DETENT MAG


188-0955

403-C248 GN-18
426-C85 BR-18
432-C6 PK-18
442-C7 GY-18
443-C104 YL-18
447-C64 PK-18
496-C9 WH-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-18
614-C94 PU-18
720-C234 PU-18
727-C289 GN-18
779-C50 WH-18
953-C23 GY-18
962-C350 OR-18
962-C351 OR-18
973-C195 BR-18
977-C197 YL-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
C529-C59 GY-18
C530-C61 BU-18
E416-C36 PU-18
E455-C12 BR-18
G485-C55 BU-18
G486-C56 GN-18
G766-C189 GN-18
G767-C190 WH-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 PK-18
K933-C14 GN-18
P910-C38 BR-18
P976-C77 BR-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18
200-C208 BK-18
200-C230 BK-12
122-C279 RD-18
138-C43 GN-18
138-C37 GN-18
136-C310 GN-18
945-C137 BR-18
945-C136 BR-18
944-C144 OR-18
944-C143 OR-18
113-C245 OR-18
118-C258 GY-14
124-C239 GN-14
126-C284 PK-18
168-C68 GN-18
200-C345 BK-18
200-C343 BK-18
200-C344 BK-18
200-C342 BK-18
201-C139 BK-18
251-C346 BK-18
290-C16 BK-18
291-C100 BK-18
410-C242 WH-18
E735-C45 PU-18
H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T867-C169 BU-18
T868-C46 YL-18

WH-18
PU-18
WH-18
BR-18
PK-18
GN-18
YL-18

PK-18
BU-14
RD-18
GY-18
BK-18
BK-14
BK-18
GN-18
OR-18
PU-18
WH-18

G942-E9

PK-18
GN-18
PU-18
WH-18
OR-18
BU-18

E-C4
1698672
PU-18
OR-18
BU-18
WH-18
WH-18
WH-18

E917-C152 WH-18
E918-C153 GN-18

496-C9
506-C10
507-C11
E455-C12
G764-C117
K933-C14
484-C140

H723-C226
108-C271
122-C278
146-C276
200-C309
200-C204
200-C311
H721-C225
H722-C301
508-C302
509-C340

C-C19
3E3382
146-C276 GY-18
200-C309 BK-18
953-C314 GY-18
320-C317 OR-18
T860-C161 PK-18
T861-C162 GY-18

H710-E1
H711-E2
H715-E3
H716-E4
H719-E5
H720-E6

T869-C168 WH-18
T870-C167 BR-18

PK-18
GY-18

H715-E3
H719-E5
H720-E6
H716-E24
H716-E23
H716-E25

A272-C148 BK-18
A272-C149 BK-18
A272-C233 BK-18

432-C6
442-C7

WH-18
GN-18
OR-18
BU-18
YL-18
OR-18
PK-18
GN-18
PU-18
BU-18
PK-18
GY-18
GY-18
WH-18
BR-18

411-C243
500-C252
501-C257
502-C253
511-C306
512-C223
C413-C251
C414-C244
E701-C229
E702-C231
E707-C250
E708-C247

PANEL B AND UPPER CAB

TWISTED WIRES

T862-C182 BU-18

BK-18
BK-18
GY-18
PU-18
BR-18
GN-18
BR-18

419-C118 YL-18

WH-18
PK-18
GN-14
GN-14
YL-14

E-C2
1698674
1
2
3
4
5
6
7
8
9
10
11
12

A272-C148 BK-18
A272-C149 BK-18

A273-C35
A274-C304
A307-C129
A523-C236
A524-C237
A525-C238
A982-C130

OR-18

H720-C181 BU-18
H722-C301 OR-18

CONNECTS TO CJ-C4
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

962-C4

509-C340
603-C299
608-C294
608-C81
615-C298

(33) SEAT COMPRESSOR


174-3624

T866-C174 YL-18
C530-C62 BU-18

CONN 22

728-C106 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

E917-C152
E918-C153
G942-C173
G943-C159
G944-C160
H719-C154
H710-C171
H711-C172
H715-C151
H720-C181
T860-C161
T861-C162
T865-C178
T869-C168
T870-C167

121-EJ1 RD-12
200-EJ8 BK-12
142-EJ3 BU-12

+24V BATTERY IN
GROUND
+12V OUTPUT

H723-C226 PK-18
H721-C225 GN-18

C-C20
3E5179
H710-C171 PK-18
H711-C172 GN-18
H715-C151 PU-18
H716-C99 WH-18
H719-C154 OR-18
H720-C181 BU-18
H721-C225 GN-18
H722-C301 OR-18
G942-C173 OR-18
H723-C226 PK-18
H716-C217 WH-18
T865-C178 GY-18

C-C23
1552269
108-C271 BU-14
200-C204 BK-14

T864-C180 BR-18

PU-18
WH-18
YL-18
OR-18
OR-18
OR-18
BR-18
BR-18
BR-18
BR-18
OR-18
YL-18

C-C3
9X7148

TWISTED WIRES

115-C103 PK-18

T863-C179 PU-18
C529-C60 GY-18

RD-12

RD-18
BK-18
BK-12
PU-18

IMPLEMENT POD

614-C93 PU-18

H708-C157 OR-18
H709-C158 BU-18
T852-C163 PK-18
T853-C164 BU-18
T854-C165 GN-18
T855-C166 BR-18
T856-C155 WH-18
T857-C156 YL-18
T858-C175 OR-18
T859-C176 PU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T867-C169 BU-18
T868-C46 YL-18
H721-C225 GN-18
H722-C301 OR-18
H723-C226 PK-18

GN-14

BK-12
BK-18
PK-18
GN-14
GN-14
YL-14
PU-18
WH-18
RD-18

122-C278
200-C208
200-C230
508-C302

CONNECTIONS FOR COMMUNICATIONS RADIO

T865-C178 GY-18
H718-C44 GY-18

619-C40
174-C2

UNUSED
+24V SWITCHED IN
UNUSED
+12V MEMORY OUT
UNUSED
UNUSED

1
2
3
4

142 BU IS A 12 VOLT CIRCUIT


121 RD IS A 24 VOLT CIRCUIT

CONN 39

(C) 20A CONVERTER


184-3579

142-EJ7
121-EJ5
200-EJ11

BK-12

BK-12

T858-C175 OR-18
T859-C176 PU-18

PU-14

200-EJ9

E920-C52 BR-18

611-C32

200-EJ8

RD-12
BK-12

WH-18
PK-18
GN-18
OR-18

900-C147
901-C121
910-C15
944-C110
944-C127
944-C401
945-C400
945-C128
945-C105
973-C195
976-C116
977-C197

PU-4

EJ-C1
1779641
121-EJ4
200-EJ9

H716-C97
H710-C171
H711-C172
G942-C173

CONN 23

112-C1

1
2
3
4
5
6
7

1
2

EJ-C4
1779649

E919-C51 YL-18

CONNECTS TO CJ-C11
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

C-C24
1779641
1
2

1
2
3
4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

OR-18
PU-18
GN-18
BU-18
GN-18
YL-18
BU-18
OR-18
WH-18

C-C2
8N1532

C-C48
1779646
121-C282 RD-12
200-C312 BK-12
200-C312 BK-12
121-C282 RD-12

EJ-C5
1779654
BU-12
RD-12
BK-12

EJ-C3
1779649

UNUSED
SOLENOID RETURN
LIFT LEVER POSITION SENSOR
TILT LEVER POSITION SENSOR
3RD LEVER POS SENSOR
UNUSED
3RD FUNCTION LOWER PROPORTIONAL SOLENOID
UNUSED
AUTODIG KO POSITION SET SW (N/O)
AUTODIG KO POSITION SET SW (N/C)
UNUSED
SIDE DUMP DETENT SOLENOID (UNUSED)
TILT LINKAGE POSITION SENSOR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
AUTODIG RECORD INDICATOR
LIFT HEAD END PRESSURE SENSOR
UNUSED
UNUSED
UNUSED
UNUSED
AUTODIG AUTO INDICATOR
UNUSED
JOYSTICK LIFT POSITION SENSOR
JOYSTICK TILT POSTION SENSOR
UNUSED
UNUSED
AUTODIG AUDIBLE INDICATOR
LIFT LINKAGE POSITION SENSOR
UNUSED
RACKBACK DETENT SOLENOID
JOYSTICK THIRD FUNCTION POSITION SENSOR
UNUSED
AUTODIG OPERATOR MODE INDICATOR

709-C34
720-C234
727-C289
728-C106
751-C115
752-C111
754-C142
755-C120
779-C50

PU-18
WH-18
WH-18
PK-18

BK-12
BK-18
GN-18
BR-18
PK-18
GY-18
YL-18
PK-18
WH-18
BR-18
YL-18
BU-18
PU-18
WH-18
GY-14
GN-14
BU-14
YL-18
PU-18
PU-18
GN-18
WH-18
GY-18
OR-18
OR-18
BR-18
YL-18
PU-18
BR-18
GN-18
GY-18
BU-18
PU-18
BR-18
BU-18
GN-18
GN-18
WH-18

142-EJ10
121-EJ2
200-EJ6

121-EJ1 RD-12
121-EJ4 RD-12

EJ-C6
1779654
BU-12
RD-12
BK-12

3RD FUNCTION LIFT PROPORTIONAL SOLENOID

900-C147
901-C121
975-C286
K977-C205

200-C230
200-C208
403-C248
426-C85
432-C6
442-C7
443-C104
447-C64
496-C9
503-C256
504-C255
505-C254
506-C10
507-C11
515-C235
516-C241
517-C240
521-C124
614-C94
720-C234
727-C289
779-C50
953-C23
962-C351
962-C350
973-C195
977-C197
A523-C236
A524-C237
A525-C238
C529-C59
C530-C61
E416-C36
E455-C12
G485-C55
G486-C56
G766-C189
G767-C190

BU-12

E917-C152 WH-18
E918-C153 GN-18
G942-C173 OR-18
G943-C159 BU-18
G944-C160 YL-18
H710-C171 PK-18
H711-C172 GN-18
H715-C151 PU-18
H719-C154 OR-18
H720-C181 BU-18
T860-C161 PK-18
T861-C162 GY-18
T865-C178 GY-18
T869-C168 WH-18
T870-C167 BR-18

PK-18
OR-18
GN-14
GN-14
PU-14
BR-18
GN-14

E907-C246 GY-18
E909-C218 WH-18
755-C120 OR-18

142-EJ3

146-C170 GY-18

603-C299
604-C78
608-C294
608-C81
611-C32
617-C83
619-C40

OR-18
BR-18
BU-18
GN-18

FUSE PANEL/ELECTRICAL INSTALLATION

T870-C167 BR-18
T869-C168 WH-18
T867-C169 BU-18

BR-18
YL-18
BU-18
PU-18
WH-18
GY-14
GN-14
BU-14
YL-18
WH-18

E900-C207 WH-18
E906-C221
E908-C227
754-C142
E901-C203

200-C230
200-C208
603-C299
608-C294
608-C81
615-C298
508-C302
509-C340
122-C278

122-C278 RD-18
508-C302 PU-18
509-C340 WH-18

OR-18
PU-18
GY-18
GY-18
WH-18
WH-18

DASH

UNUSED
+BATTERY

503-C256
504-C255
505-C254
506-C10
507-C11
515-C235
516-C241
517-C240
521-C124
522-C125

OR-18
OR-18
GN-18
YL-18

146-G11 GY-18
953-G12 GY-18
H721-G13 GN-18

CONN 42

UNUSED

CONN 20

962-C273
709-C34
751-C115
752-C111

GY - 1 8
GY-18
GY-18
GY-18
GY-18
GY-18

(D) LIFT LVR LOWER DETENT MAG


188-0955

PK-18
BU-18
GN-18
BR-18

CONNECTS TO AT-C10
ON THE CHASSIS AND
ENGINE DIAGRAM
FOR PART NUMBERS
SEE THE TITLE BLOCK

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

IMPLEMENT POD

T852-C163
T853-C164
T854-C165
T855-C166

BR-18
OR-18
GY-18
YL-18
BR-18
BU-18
PK-18
BU-18
GY-18
YL-18
PK-18
YL-18
PK-18
YL-18
WH-18

RD-14
BU-18
OR-18
YL-18
OR-18
RD-18
BR-18
BU-18
BU-18
PK-18
OR-18
YL-18
GY-18
PU-14
YL-18
BR-18
GN-14
YL-18
OR-18
OR-18
GY-18
BR-18
WH-18
GN-18
WH-18
BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
GN-18
BU-18
OR-18
PK-18

320-C317
614-C96
953-C314
953-C24
H716-C99
H716-C217

GY-18
GY-18
GY-18
BU-18
YL-18
BR-18
PK-18
GN-18
PK-18
OR-18
WH-18
WH-18
BR-18
GY-18

413-C33
416-C184
417-C183
419-C118
426-C85
430-C313
432-C6
436-C47
442-C7
443-C104
447-C64
450-C263
453-C119
484-C140
496-C9

C-C26
9X0145

102-C69
135-C8
307-C3
308-C87
320-C319
326-C287
413-C33
430-C313
436-C47
603-C299
604-C78
605-C91
606-C89
611-C32
615-C318
617-C83
619-C40
910-C15
962-C31
962-C421
A307-C129
A982-C130
G479-C315
G480-C316
G746-C13
G750-C196
G755-C186
G760-C191
G761-C193
G762-C194
G763-C185
G768-C187
G850-C29
R974-C132
H795-C222

146-G8 GY-18
953-G9 GY-18
H723-G10 PK-18

IMPLEMENT ECM AND CAB GROUND

953-C26
953-C25
C529-C60
C530-C62
E919-C51
E920-C52
E921-C53
E922-C54
H713-C57
H714-C58
H716-C97
H716-C98
H717-C67
H718-C44

BK-14
BK-18
BK-18
BK-12
BK-18
BK-18
GN-18
OR-18
YL-18
BR-18
GY-18
RD-18

OR-18
GY-18
GY-18
PU-18
WH-18
WH-18

320-G18 OR-18
320-G19 OR-18

IMPLEMENT POD (JOYSTICK)

146-C170 GY-18
146-C133 GY-18
146-C150 GY-18
944-C141 OR-18
945-C134 BR-18
T866-C174 YL-18

200-C209
200-C208
200-C210
200-C230
201-C101
251-C146
306-C109
307-C3
308-C87
321-C249
322-C39
326-C287

GY-18
BU-18
BK-18
BK-18
BK-12
BK-14
BR-18
YL-18
BU-18
GY-14
GN-14
BU-14
PK-18
GN-14
PU-18
BR-18
GN-18

320-C317
953-C24
953-C314
614-C96
H716-C99
H716-C217

320-G7 OR-18

MM

146-C133 GY-18
A272-C148 BK-18
945-C134 BR-18
H714-C58 OR-18
A272-C149 BK-18
146-C150 GY-18
H716-C98 WH-18
H717-C67 BR-18
944-C141 OR-18
H713-C57 PK-18
E922-C54 GN-18
H715-C151 PU-18
E917-C152 WH-18
E918-C153 GN-18
953-C25 GY-18
953-C26 GY-18
E921-C53 PK-18
H719-C154 OR-18
T856-C155 WH-18
T857-C156 YL-18
H708-C157 OR-18
H709-C158 BU-18
G943-C159 BU-18
G944-C160 YL-18
T860-C161 PK-18
T861-C162 GY-18
T868-C46 YL-18

118-C274
135-C399
200-C210
200-C208
200-C230
200-C209
503-C256
504-C255
505-C254
515-C235
516-C241
517-C240
603-C299
608-C294
A523-C236
A524-C237
A525-C238

RD-14
YL-18
WH-18
PU-4
RD-18
GY-18
WH-18
BU-18
RD-18
GN-18
GN-18
OR-18
WH-18
WH-18
RD-18
RD-12
RD-18

200-G16 BK-18
200-G17 BK-18

320-G19 OR-18
200-G16 BK-18

522-C125 WH-18
608-C81 GN-14
615-C298 YL-14
102-C69
104-C30
106-C18
112-C1
114-C41
118-C274
123-C95
129-C71
130-C76
136-C75
138-C20
150-C126
164-C107
164-C70
170-C86
174-C2
199-C72

200-G4 BK-18

H721-G13 GN-18
H722-G3 OR-18
H723-G10 PK-18
T860-G5 PK-18
T861-G6 GY-18
1 4 6 - G1
146-G14 GY-18
146-G11
146-G8
953-G9
953-G15 GY-18
953-G2
953-G12

1 4 6 - G1 4 GY - 1 8
200-G4 BK-18
953-G15 GY-18
320-G7 OR-18
T860-G5 PK-18
T861-G6 GY-18

CONN 41

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

WH-18
WH-18
OR-18
BR-18
BU-18
PU-18
YL-18
OR-18
BR-18
BR-18
YL-18
BK-18
GN-18
WH-18
BU-18
GY-18
YL-18
WH-18
BR-18
PU-18
GN-18
WH-18
GN-18
GN-18
WH-18
PK-18
BR-18
GN-18
BU-18
BR-18

GN-18
BR-18
OR-18
GY-18
YL-18
YL-18
PK-18
YL-18
OR-18
BU-18
GN-18
YL-18
BU-18
OR-18
PU-18
WH-18
OR-18
OR-18
WH-18
WH-18
OR-18
WH-18
GN-18
OR-18
GY-18
BR-18
WH-18
PK-18
PK-18
GN-18

+BATTERY
GROUND
CAT DATA LINK LOWER PROPORTIONAL SOLENOID
GROUND
+BATTERY
SOLENOID RETURN
PILOT SUPPLY ON/OFF SOLENOID
CAT DATA LINK +
LIFT PROPORTIONAL SOLENOID
DUMP PROPORTIONAL SOLENOID
LOWER KO DETENT SOLENOID
IMPLEMENT LOCKOUT SW (N/O)
IMPLEMENT LOCKOUT SW (N/C)
DIGITAL RETURN
DIGITAL RETURN
RACKBACK PROPORTIONAL SOLENOID
LIFT KO DETENT SOLENOID
AUTODIG OPERATION MODE SW S1
AUTODIG OPERATION MODE SW S2
KO SET SW LIFT
KO SET SW TILT
IMPLEMENT FUNCTION SEL SW (N/O)
IMPLEMENT FUNCTION SEL SW (N/C)
AUTODIG OPERATOR MODE SW (N/O)
AUTODIG OPERATOR MODE SW (N/C)
UNUSED
UNUSED
UNUSED
AUTODIG DIG MODE SW S1
AUTODIG DIG MODE SW S2
AUTODIG DIG MODE SW S3
AUTODIG DIG MODE SW S4
UNUSED
UNUSED
FINE MODULATION SW(N/C)
FINE MODULATION SW(N/O)

164-C70
164-C107
307-C3
413-C33
436-C47
720-C234
910-C15
944-C110
945-C105
973-C195
977-C197
A273-C35
G480-C316
G746-C13
G750-C196
G755-C186
G761-C193
G760-C191
G762-C194
G763-C185
G766-C189
G767-C190
G768-C187
H728-C198
H729-C63
H730-C201
P910-C38
X972-C188
X973-C192
X974-C200

306-C109
321-C249
416-C184
417-C183
419-C118
450-C263
453-C119
484-C140
709-C34
728-C106
751-C115
752-C111
754-C142
755-C120
900-C147
901-C121
962-C113
962-C114
975-C108
975-C135
976-C116
E900-C207
E901-C203
E906-C221
E907-C246
E908-C227
E909-C218
G764-C117
K977-C205
N939-C112

200-C410 BK-18
200-C411 BK-18
200-C412 BK-18

614-C232 PU-18
200-C417 BK-18
135-C202 BU-18

L
H

H708-C157 OR-18
H709-C158 BU-18

C-C45
1552273

ANTENNA 1
(AM/FM RADIO)
9U-2331

(A) LH INDICATOR PANEL


202-9804
+24 VOLTS
GROUND
DIMMER CONTROL
LH TURN SIGNAL
UNUSED
RIDE CONTROL ON
FLOOD LAMPS
NEUTRALIZER OVERRIDE
RIDE CONTROL AUTO
XMSN FILTER BYPASS
FUEL LEVEL LOW
FUEL PRESSURE

1
2
3
4
5
6
7
8
9
10
11
12

C-C93
1552273
132-C177 RD-18
200-C413 BK-18

H708-C157 OR-18
H709-C158 BU-18

HVAC UNIT

E907-C246 GY-18

C-C33
3E6287
J2

200-C405 BK-18
200-C407 BK-18
200-C406 BK-18

GY-18
GY-18
PU-18
BK-18

WH-18
WH-18
OR-18
BR-18
BU-18
PU-18
YL-18
OR-18
BR-18
BR-18
YL-18
BK-18
GN-18
WH-18
BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
GN-18
WH-18
GN-18
GN-18
WH-18
PK-18
BR-18
GN-18
BU-18
BR-18

953-C391
953-C23
614-C94
200-C342

200-F11 BK-18
T

953-C23 GY-18
614-C94 PU-18
200-C342 BK-18

522-F9 WH-18

118-C275 GY-18
130-C5 RD-18
132-C177 RD-18
133-C427 OR-18
133-C428 OR-18
164-C264 WH-18
200-C411 BK-18
200-C412 BK-18
200-C406 BK-18
200-C414 BK-18
200-C410 BK-18
200-C413 BK-18
200-C416 BK-18
200-C415 BK-18
201-C420 BK-18
201-C419 BK-18
411-C243 PK-18
413-C33 BR-18
430-C313 BU-18
436-C47 BU-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
604-C78 OR-18
615-C318 YL-18
619-C40 GN-14
611-C423 PU-14
611-C424 PU-18
633-C328 BU-18
661-C296 GN-18
662-C295 YL-18
663-C433 GY-18
663-C432 GY-18
910-C15 YL-18
962-C421 OR-18
A307-C129 GY-18
A982-C130 BR-18
C413-C437 YL-18
C413-C436 YL-18
C414-C439 BU-18
C414-C438 BU-18
E701-C229 PK-18
E702-C231 OR-18
E707-C441 GN-18
E707-C440 GN-18
E708-C443 PK-18
E708-C442 PK-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G850-C29 BU-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18

200-C402 BK-18
200-C404 BK-18

200-C228 BK-14

P976-C77 BR-18
779-C50 WH-18

(37) THERMOSTAT
3E-5464

E702-C231
615-C318
910-C15
E701-C229
436-C47
G480-C316
413-C33

BR-18
WH-18

522-F9 WH-18

ANTENNA
(C.B. RADIO)
9U-2332

CABLE AS. 124-4883

540-C430 WH-18

516-F6 GN-14
517-F5 BU-14
522-F9 WH-18
A524-F3 BR-18

517-F5 BU-14

P976-C77
779-C50

436-C47 BU-18
E908-C227 BR-18

GY-14

200-C381 BK-18
614-C361 PU-18

E906-C221 OR-18

515-F7

C-C73
1552252
133-C428 OR-18
200-C415 BK-18

GN-18

413-C33 BR-18
E909-C218 WH-18

GY-14
GY-14

BU-18

DASH

168-C68

E900-C207 WH-18

515-F18
515-F19

135-F1

CABLE AS. 124-4884

953-C392 GY-18

K977-C205 PK-18

515-F19 GY-14

BK-14

PK-18

ELECTRICAL STUDS PASS


THROUGH THE CAB ROOF
CONNECTING TO TERMINALS
ON THE CHASSIS
AND ENGINE DIAGRAMS
FOR PART NUMBERS SEE THE
TITLE BLOCK

CABLE AS. 124-4885

727-C289 GN-18
P910-C38 BR-18

TC
(37) FUSE
133-9012

(37) RESISTOR
9G-1950

200-F8

BK-18
BK-12
PK-18
GN-14
GN-14
YL-14

603-C299

LH DOME LAMP
3E-6389

RD-16
WH-16
BK-16

200-C381 BK-18
614-C361 PU-18

E901-C203 GN-18

515-F18 GY-14

BK-18
BK-18
BK-18
BK-14
BU-18
BU-18

200-C208
200-C230
603-C299
608-C294
608-C81
615-C298

A
C
B

962-C351 OR-18
962-C396 OR-18
136-C310 GN-18

550-F14 GY-14

M
M

200-F10
200-F16
200-F11
200-F15
135-F13
135-F12

RD-18

T867-C169 BU-18
T868-C46 YL-18

W
W

TWISTED WIRES

PU-18

122-C278

T867-C169 BU-18
T868-C46 YL-18

516-F6 GN-14

TWISTED WIRES

A523-F4
(37) RESISTOR 2
33K

C-C6
1552267
BU-18
GN-18
BR-18
PU-18
BU-14
GN-14
GY-14
BK-14
WH-18

BK-12
YL-14

BK-18
PU-18
BK-18
PU-18

417-C183 GY-18
416-C184 OR-18
709-C34 OR-18

BK-18

1
2
3
4
5
6
7
8
9
10
11
12

C-C21
1552252
135-C399
A525-C238
A524-C237
A523-C236
517-C240
516-C241
515-C235
200-C209
522-C125

200-C383
614-C363
200-C382
614-C362

200-F10
200-F15 BK-14
515-F17 GY-14

2
1

135-F1
A525-F2
A524-F3
A523-F4
517-F5
516-F6
515-F7
200-F8
522-F9

F-C1
3E5179
BU-18
GN-18
BR-18
PU-18
BU-14
GN-14
GY-14
BK-14
WH-18

200-C230
615-C298

608-C294 GN-14
608-C81 GN-14

720-C234 PU-18

484-C140 YL-18
754-C142 BU-18
900-C147 PU-18

(37) RESISTOR 1
62K

F-C4
3E3360

WH/RD-14
BK-14

MOTOR

GN-18

953-C393 GY-18
953-C392 GY-18

TWISTED WIRES

G764-C117 PK-18
K977-C205 PK-18
N939-C112 GN-18

OR-18
WH-18
WH-18
WH-18

A525-F2

126-C284 PK-18

(37) BLOWER MOTOR


174-1497

E906-C221 OR-18
E907-C246 GY-18

164-C107
164-C70
307-C3
413-C33
436-C47
720-C234
910-C15
944-C110
945-C105
973-C195
977-C197
A273-C35
G480-C316
G746-C13
G750-C196
G755-C186
G760-C191
G761-C193
G762-C194
G763-C185
G766-C189
G767-C190
G768-C187
H728-C198
H729-C63
H730-C201
P910-C38
X972-C188
X973-C192
X974-C200

BU-18

F-C2
1698672

E900-C207 WH-18
E901-C203 GN-18

E908-C227 BR-18
E909-C218 WH-18

135-F13

200-C384 BK-18
614-C364 PU-18

200-F16 BK-18
A524-F3 BR-18

LH REAR SPEAKER
168-8772

1+
1

T859-C176 PU-18
T858-C175 OR-18

+
TWISTED WIRES

PU-18
WH-18

T859-C176 PU-18
T858-C175 OR-18

755-C120
901-C121
975-C135
G746-C13

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

GN-18
BR-18
OR-18
GY-18
YL-18
YL-18
PK-18
YL-18
OR-18
BU-18
GN-18
YL-18
BU-18
OR-18
PU-18
WH-18
OR-18
OR-18
WH-18
WH-18
OR-18

508-C302
509-C340

T856-C155 WH-18
T857-C156 YL-18

BR-18
BU-18
YL-18
WH-18
GN-18
PU-18
PK-18
YL-18
BR-18
PK-18
GN-18
OR-18

306-C109
321-C249
416-C184
417-C183
419-C118
450-C263
453-C119
484-C140
709-C34
728-C106
751-C115
752-C111
754-C142
755-C120
900-C147
901-C121
962-C114
962-C113
975-C108
975-C135
976-C116

135-F12 BU-18

A
B
C
D
E
F

E701-C229 PK-18
G767-C190 WH-18
G766-C189 GN-18
E702-C231 OR-18
T856-C155 WH-18
T857-C156 YL-18

973-C195
G750-C196
977-C197
H729-C63
H728-C198
720-C234
H730-C201
419-C118
P910-C38
453-C119
X972-C188
307-C3

(37) BEND DOOR ACTUATOR MOTOR


177-6727

962-C396 OR-18

WH-18
BK-18
BR-18
BU-18
BK-18
WH-18
WH-18
GN-18
OR-18
YL-18
YL-18
GN-18
PU-18
GY-18
OR-18
OR-18
GN-18
OR-18
GN-18
BR-18
GN-18
WH-18
WH-18
BU-18
YL-18
BR-18
PK-18

962-C397 OR-18

CLUTCH 4 SOLENOID 3RD


CLUTCH 6 SOLENOID 1ST
SOLENOID/INDICATOR RETURN
LH PEDAL POSITION SENSOR
UNUSED
PRIMARY STEERING PRESS SWITCH (N/C)
CLUTCH 3 SOLENOID 4TH
CLUTCH 5 SOLENOID 2ND
UNUSED
PRIMARY STEERING PRESS SWITCH (N/O)
SECONDARY STEERING PRESSURE SWITCH (N/O)
SENSOR/INDICATOR SUPPLY +8 VOLTS
UNUSED
XMSN OUTPUT SPEED UNUSED
UNUSED
UNUSED
XMSN OIL TEMPERATURE
UNUSED
XMSN OUTPUT SPEED +
UNUSED
FUEL PRESSURE INDICATOR
XMSN INPUT SPEED UNUSED
XMSN OUTPUT SPD TRAIL +
UNUSED
UNUSED
XMSN FILTER INDICATOR
XMSN INPUT SPEED +
UNUSED
XMSN OUTPUT SPD TRAIL UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BACKUP ALARM (+24 VOLTS)
ENGINE SPEED (RPM) FROM ADEM
UNUSED
FUEL LEVEL LOW INDICATOR

164-C70
A273-C27
945-C105
728-C106
A273-C19
164-C107
975-C108
306-C109
944-C110
910-C15
752-C111
N939-C112
G763-C185
G755-C186
962-C113
962-C114
751-C115
976-C116
G768-C187
X974-C200
G766-C189
G767-C190
G760-C191
X973-C192
G761-C193
G762-C194
G764-C117

962-C397 OR-18

(36) TRANSMISSION ECM


172-9389

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2
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30
31
32
33
34
35
36
37
38
39
40

962-C300 OR-18

GROUND
CAT DATA LINK (CDL-)
SECONDARY STEERING INTERMEDIATE RELAY
GROUND
BATTERY+
SOLENOID AND INDICATOR RETURN
START RELAY COIL+
CAT DATA LINK (CDL+)
NEUTRALIZER DISABLE INDICATOR+
CLUTCH 2 SOLENOID (FORWARD)
RIDE CONTROL SOLENOID 2
NEUTRAL SWITCH
REVERSE SWITCH
SENSOR RETURN
SENSOR RETURN
CLUTCH 1 SOLENOID (REVERSE)
RIDE CONTROL SOLENOID 1
UPSHIFT SWITCH (N/C)
VARIABLE SHIFT CONTROL (ECONOMY)
RIDE CONTROL SWITCH (AUTO)
RIDE CONTROL SWITCH (ON)
UPSHIFT SWITCH (N/O)
VARIABLE SHIFT CONTROL (MID)
DOWNSHIFT SWITCH (N/C)
DOWNSHIFT SWITCH (N/O)
PARK BRAKE SWITCH (ON)
UNUSED
AUTO/MANUAL SWITCH (MANUAL)
FORWARD SWITCH
AUTO/MAN SW (AUTO 4)
AUTO/MAN SW (AUTO 2)
AUTO/MAN SW (AUTO 3)
NEUTRALIZER OVERRIDE SWITCH
AUTO/MAN SW (AUTO 1-4)
PARK BRAKE SWITCH (OFF)
SECONDARY STEERING TEST SWITCH
SECONDARY STEERING PRESS SWITCH (N/C)
VARIABLE SHIFT CONTROL (POWER)
KEY SWITCH POSITION (START)

BK-12
BK-18
PK-18
GN-14
GN-14
YL-14

BATTERY+

HVAC UNIT

J1
C-C31
1010205

ECM MOUNT BOLT

200-C230
200-C208
603-C299
608-C294
608-C81
615-C298

522-C125 WH-18
608-C81 GN-14
615-C298 YL-14

STRAP AS.

118-C274 GY-18
135-C399 BU-18
200-C209 BK-14
200-C210 BK-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
522-C125 WH-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

(39) CAB GROUND 4

TO INSURE PROPER GROUND


REMOVE PAINT AND
CORROSION BEFORE
CONNECTING GROUND STRAP

118-C274 GY-18
135-C399 BU-18
200-C230 BK-12
200-C208 BK-18
200-C210 BK-18
200-C209 BK-14
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
603-C299 PK-18
608-C294 GN-14
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

(39) ENG END FRAME GND

10

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
VIEW ALL CALLOUTS

17 27 16 42 18 49 46 48 12 39 28 37

20 A

29 30

14
15
25
3
2
13
41
1
10

11 26

19 32 C 34 36 21 8

17 26 16 18 19 32 12 37 36 38 33

38 B
B

D 33 35 23 40

35 D

21 6

30

31 22

23

2
25
13
14
41
1
3
10
15
11
27 42 49

46 48 28 39

34 20

29 40 31

22

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