i

MBZflK

M32

SERVICE
ENGINEERS
MANUAL
jiUiislaliI;iiliiini

HORIZONTAL SERIES

Revised 1993
IlfI-atlidlllrUUlimfiljf nllv?

;aii;jj

VERTICAL SERIES

AND

MAZAK

Jr
/j

The Other Thoroughbred From Kentucky

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TABLE

OF

CONTENTS

PAGE NUMBER
PANEL LAYOUT
NEW ( I EC ) SYMBOLS

& A-2
-A-3 THRU A-8

SECTION 1

MAINTENANCE SCREEN AND

EXPLANATION OF ADDRESSES
LADDER SYMBOLS AND INSTRUCTIONS-

1 THRU 25
45 THRU 71

SECTION 2

M32 START-UP PROCEDURE

M32 TROUBLESHOOTING GUIDE
M32-A TROUBLESHOOTING GUIDE

2-l( 1 THRU 8E )
-2-2 THRU 2-16
-2-17 THRU 2-33

ADDRESS ASSIGNMENT FOR

M32 AND M32~A
R-REGISTER BIT ASSIGNMENT
FR-SF SPINDLE CONTROLLER
TROUBLESHOOTING GUIDE
MRS AND MRS-1 SERIES
TROUBLESHOOTING GUIDE
M/T CONTROLLER
SS-SERUO FOR H-500/5QN .H-630N ,H-800N ,
HU-630 AND HU-800
ADJUSTMENT PROCEDURE OF
PROPORTIONAL CONTROL UALUE
FOR 2 PALLET CHANGER

2-34 THRU 2-63

2-64 THRU 2-67
2-68 THRU 2-80

THRU 2-94
2-95 THRU 2-122
2-123 THRU 2-145

2-146 THRU 2-148

SECTION 3
PARAMETERS
USER
MACHINE ( J THRU S )
HU-630 AND HU-800

3-1 THRU 3-59

3-60 THRU 3-109
3-110 THRU 3-116

ALARMS CODES 00 THRU 999

00 THRU 199 (NC, TYPE)
400 THRU 999 ( PROGRAM

PAGE -A'I

1 THRU 22
ERRORS )--- 23 THRU 82E
83 THRU 87
HU-630 AND HU-800 ADDED ALARMS

ALARMS CODES 200 THRU 399 (MACHINE FAULT TYPE)

200 THRU 399 ( EXCEPT H-500/50N ,
H-630N .H-800N ,HU-630 a AND HU-800
M32 CONTROL FLOW CHART

1 THRU 27

$
i

28

BLANK NOTES

:
i

PAGE -B-

if
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==

MAZATHOL M~32
SERVICE Ef\iC3ir\JEEERsS MAIM,UAL

FEATURING:
Masintensnco (MMT) -Functions

PLC I/F
PLC
VERSION
SERVO
SPINDLE
LADDER

).
).
).
).
).
).

PREPARED BY:

Dennis Spence
Mazak National Service
Florence, Kentucky

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TEST

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CLE aa

icon

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Rl

no O

A L
V

(flnjf. (pr)* (p)* X>l o

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SAPID

CYCLE START

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1*1("LOCB

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9
rO~r F L 0 V?
o
4 5 6

t 1

DOOR

AUTO

WvV

arc

PU

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-f.

3_1

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o

TP*

O-o I
ENABLE

READY
BUSY

O jj) P.STOP
M.F A |_
O

WA
,oc

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SVTF
NU

1(5

1(0

WAJI <Hl&ilE>
JOG

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fcrwe 2 HQC

QTflBT

73

3*tLCT
UlHU

ATC
HU

o
UT

uQI

=Ul

0
RESET

BV|4

1 E 0 VJI.0

OS

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-X

S TOP

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-y

f+

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S3

0Designations and Functions of the Devices on

the Operating Pane!

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.0 Tool number indicator (pocket nurr.

IcaL

on the magazine)

BBB

.(jfi) Position indicator of the index tabl<

MAZATROL M-32

<fi>

**>lR

0Push button for turning the power

on
0Push button for turning the power

off

0Indicator lamps for return to first

zero point

Indicator lamp of 2nd zero poinf

return

0 Indicator lamps lor the state ot

n?; Menu keys

the machine

Ready to operate" indicator lamp

Program head indicator lamp
NC alarm indicator lamp

ii

mu
IGIZII

xi Cursor

II

ii

ir

/>,

(6)Key lor display seleciion

Erase key

fuxas

ICCl

0Program rewriting selector

003

wnnocn

Spindle rotation speed correction

keys

sg

v~aj

-|
1

Ewm

_ -- 0

MOO

HJL:

Feed speed correction keys

.
Starting push button

Lit; 33333
- ,

ieiensi

, *...000

a
::(0)0

00
|000!Si]00
-

>***

Z3

CD

-i

D4 l I

'

m-

Feed stop push button 0Push butons for moving the axes
0 Push button for return of all ol the

* Push button for starling the

spuddle
Push button for slopping the
spindle
Push button for step-by-step
rotation of the spindle
Push button for changing the
direction of rotation of the spindle
13

fp

0Input key

XC Qj

point
point

'?e- Automatic operation mode

selection keys
Key for operation by tape
Key for operation by memory
< MDI operation key

.. .?? Emergency stop push button

/s
(TV!n

Key for return to the second zero

a
- -[
I

r.Hj. tvi

mft
.VI

Manual mode selection keys

Rapid feed key

Cutting feed key
Key for return to the first zero

: Zi CO'*',i .?-

Auxiliary keys

Manual impulse feed key

sif-ZZ

utylC

Menu selection key

'.ill Numerical keys

@Initial state reset key

0Stroke overrun cancellation key --

spindle

keys

nil Data cancellation key

axes to the zero point

Push button tor operating the

'-T-I .

'i-7lF*plo'"fnr switch

for pallet coolui.

Selector switch for the worm

screw conveyor

!il I No

SET NO.

1/ )i>(

;.l i HO

on

SET NO.
DD J

rir i
-*
<l> Q) (JK4)()

iii

......

U>

am

CvIMil lit)

t'nu)

BllC'f IcOllbfiLSET No. 5ESIT5S?

MODEL CODE(3DIGITS) Th Is CODE No. Is used

for each model.
ADDITIONAL SET NO.(3D I G I TS)Th I 5 No.
can be used for differing each SET No. or
spec 1 f 1 cation.
Model SET No. which Is currently used
can be re-realsterd as from aioo.

MACHINE SPEC.(1DIGITS) This Is used

when mechan lea I soec. Is si lohtly changed.
'O'means that Is SDecI f Icat Ion Is
unclear. And 'O' can be used till Its
spec, are clear.

LANGUAGE(1DIGITS)---Language mentioned
on the drawing.
E:Eng 1 1 sh GiGerman FiFrench etc

CHANGE NO.( 1DIGITSI when SET No. Is

changed, this NO. IS according by changed.

*!.i i NO ttt-tt-w-* taEfiJswi'tiaB

.@

*ioob;'jiUT4.

G>

SMtIUI llfi )

HUTHlUffla. HU5>3tc%4>5t 0 drEBti.

(.1)

sai it/)

G: R72

E:Si

F:77772 5

SET NO. omWEmt

m?< ns)
0. 1. 2. 3

0. l. 2. 3'

DRAWING NO.

0Si?EDl'T
:::

its ; ;;;

:. s

s:; t

ffl

.......
......

C7Fifi

0S8S-. T0Es?.5
0i?
?Eil
0. 1. 2. 3 ESHn.
imasgf ifSBtfo

......

sheets 1st
'1.2.3 'Can be used after 2nd page.

2ll@liH. 1. 2. 3--

[EXPLANATION A DRAWING!

(SSHlifflES]

-/V

-Data like parameter

2- -Purchased carts specification

2- -lAttUZtr-7 X-'J 71-

--

s. s

MODEL CODE
ADDITIONAL SET No.
SORT OF DRAWINGS REFER to on Explanation
mentioned here under.
ADDITIONAL DRAWING NO.
CHANGE No. o. l. 2. 3-Can be used.
PAGE No. OF DRAWING
ADDITIONAL
oage
*0

Sfio-F

si;

CABLE LIST

3- -wir Ing diagram

aa@

4 naa

4- -Elementary diagram

5-

5---Electrlc cabinet

6 7'J7l-E3S0

6- -Concerned drawing with P.C. B.

8- -7-507-7?-

8- -Sequence Ladder

9- -ifflt!

9- -Others

A-3

diagram

I
BfflSWEllT

Colour Abbreviation

M/C

*;RD

a;YE

0 ; VH

9;GN

I;BU

J ; BR

;PU

<

RedrRD

Ye! low;YE

vni te:WH

Green:GN

B I ue:BU

Brown ; BR

Purple;PU

caS?

etc-

/.

Reference sheet in Drawings

. 3*
(DO)

**>

f
i

953 J,l?

(MI

(EX)

(D

!ll

UNI

CHK 0 BY

CHK 0 BY

DRWN BY

TITLE

OCt* OB * 10

SD- 25 * SO

MACHINING CENTER
M COOE TABLE ( 1 )

M. MURASE

H. 5HIBATA

DRVN NO.

New

Symbol

MOTOR

M. MURASE

QRWN BY
Sap* 25

- SO

H. SHI BATA

TITLE

MACHINING CENTER
M CODE TABLE ( 1 )
DRVN NO.

<
l

Old
Svmbo I

New
Symbol
V/y* K

New
Abbrev I at Ion

52600110010. 0

3*-

=IE-fMTR

old
Abbrevlat Ion

*YJ*% K
THREE PHASE

Del- 00 * 00

52600110010. 0
L

New
Abbrev lat Ion

Old

old
Abbrev fat Ion

Symbol

Bass

GW t
!

ELECTRO
MAGNETIC
CONTACTOR
i
I

KMS

FI
i
THERMAL

? u-/>-

QFB

BREAKER

FRT

BREAKER or
CIRCUIT
PROTECTOR

rQFB
Ir-fi-

l
i

CB
/

1
CB. CP

null

SWITCH
J % 2 / f

r"r

TH

J-7*

LS

LIMIT
SVITCH
JHiM***
7* U-7
cm rpjtcj)

LS

"N

New

New

Svmbo l

Abbrev lat Ion

ffi
PROXIMITY
SWITCH

Old
Abbrev I at Ion

Symbol

Bm

A*

_5.

PRS

a*;uw
SOP

LEAD
SWITCH

aanass
Unf

Old

New
Abbrev lotion

Symbol

New

Old
Abbrev lot lor

Symbol

Bv>** t

Ky>* K

BQS?,

BiO*' K

-Q-

PROXIMITY
SWITCH
LEAD
SWITCH
Hanuzs

THERMAL
SWITCH

TH

FRT

FLOAT
SWITCH

<!>

FS

70-YUif

SLF
PRESSURE

5WITCH

FLOAT
SWITCH
70-lUrf
SLF

<}>
I

FS

PRESSURE

PS

SWITCH

PS

nu->f

SPS

SPS

B"

FLOW

SWITCH

SOP

V.

PROXIMITY
SWI TCH
IttZ4y?
SOP

PRS

CONTACT

-Efifl
i-1
KAR. KLR

7* lr-y
KAR. KLR

KTR

KTR

THERMAL

CONTACT

TH

<r

FRT

_r*T-

FOOT

TH

s'

J~L.

FOOT
SWITCH

SWITCH
FSW

v r AXT tf

Vr

FSW

7* U-7

>-7

SFT

SFT

MANUAL

MANUAL
SWITCH

SWITCH
f BROB
SAS

J-t)

fBISI
SAS

PB

PUSHBUTTON

IPl4y>

Mf>

PB

SBP

PULL

PULL

SWITCH
SAS

45-F

THERMAL
CONTACT

TH

-7lRAl
FRT

7lrUlf

/\

>-r~

AC RELAY
ACVUKMS

THERMAL
CONTACT

-tf-

/\

u-r
r
KAR. KLR

PUSHBUTTON

PRS

TIMER

-f:

ELECTRO
MAGNETIC
COIL &
DIODE

FRT

t-

-ssa

ESDUf

70-X4yf

CONTACT

TIMER

<7

FLOW
SWITCH

70-Z4yf

nX4jF

TH

n-nurt

FRT

RS

SOR

THERMAL
SWITCH

PROXIMITY
SWITCH

/*

7f *f

SQR

PRS

SQP

5-

RS

Old

r1!

SWITCH
7* trU-if
SAS

yf-r

_l

I
Nev

Abbreviation

sm

Old

Old

New

Symbol

Abbreviation

IW *

BBB&

symbol

Abbreviation

TOGGLE
SWITCH

SWITCH

ss

Old

Old

Symbol

Bfl8

B rj*m *

Abbreviation

*&

ss. sw

hr k2<t*

hr

New
Symbol

8r/>**

BV>*' l

TOGGLE

J.

o
jp

SAT

SAT

Si
SELECT
SWITCH
Cl'7hX4if

New

S'
"1-

ss

SAS

Sri
SELECT
SWITCH
tWhMi*

S'
SS

<1

SAS

Si

Si
!

<1
SELECT
SWITCH
tWh24i*

SELECT

SWITCH

ss

t\r?hl4if

r jJ .

SAS

I
I
I

SAS

I
I

__
_

&

SELECT
5WITCH

(AUTOMATIC
RETURN)

SS

I
I

ROTARY
SWITCH

RSV

0-fU24if
SAR

SAS

SELECT

SELECT

SWITCH
(AUTOMATIC

SW I TCH
(AUTOMATIC

RETURN)

SS

RETURN)

HWhUi*
(gasn)

5AS

New

New
Symbol

mat

*jO*It

Abbreviation

Si

A\

i-4

tit'

-4-0

(DQ09)

SAS

Old

old

Symbol

em

BW l

Abbrev lat Ion

m
i

o o

I
l

SWITCH

-r.

>
I

J"

S5

1
1
1
0

I
I-

<

!
.

jtnO'iWStii*
I

()

Si

1
1
1
C
1

SS

Si

*3
A

o
o

LJ

I
1
/

/9~ b

New
Abbreviat Ion

New

Symbol

frj-jt'

TURN

h"!.

5WITCH

New

Old

Old
Abbreviat Ion

Symbol

ffi

BY;*' X
Ji

Cp

'

:n

<3>
I

X,

SAK

<>

DIODE

(BRIDGE)

Kf-

sxs
VOI

0XS

(7,(;v/ )

LAMP

PL

<g>

R*1J

HLP

LED

LIGHT

WL
FL

LED
HLE

BZ

rHAB
rSPARK KILLE
XA* -9*7RCS

Vl'/O*

\7

?';

AC MOTOR
AC?-9MTR

O-

PHOTO
COUPLER
7anr 7
VPH

\7

ZNR

117
YBR
CAPACITOR

DC MOTOR
DC?-?MTR

K:
T

PHOTO
COUPLER
7iHl7m 7
VPH

---

50L-60

:>*
R

nil

RFX

S5R

SSR
VSR

3YA (COIL)

SSR
SSR

S3?

tft (OUTPUT)

<

>
! THREE PHA5E

SPARK KILLER
l&MXiY -7*7-

RCS

Q
A

35

-(D-

RESISTOR

SOL

er

(5

D>r >9-

WO

PHOTO
SWITCH

-5

YVS
ELECTRO
MAGNETIC
BRAKE /.

VARI5T0R
A* /*?RVR

LED

SOLENOID
VALVE

BUZZER

HLP

LED

HLE

PB

KEY SWITCH

COS
K5W

SAK

Ki

fr-

SAK

01 ODE

YYS

Old

ss

KEY SWITCH

COS
KSW

(T031)

(7-Zfl)

BjOf" X

(EOCB)
SBP

SOLENOID
VALVE
wm*

Si

Rl/$* TJ

SAK
(MANUAL
RETURN)

7a)SW.

*-* X

BUTTON

JJL

PB

H3

KEY SWITCH

symbol

SRT
PU5H

(JAM)

Old
Abbrev I at I on

TURN

'

SRT

(MANUAL
RETURN)

Symbol

SWITCH

ss

PUSH
BUTTON
R0? TJ
(?cv)
SBP
KEY SWITCH 1
(T)

New

ADbrevlet Ion

THREE PHA5E

5PARK KILLER

-7*7-

RCS

pJHHID-

35

I
assess
Abbreviation

ELECTROMAGNETIC CONTACTOR
7* 1/-71-

BREAKER
LIMIT SWITCH
2SXT->F
PROXIMITY SWITCH

LEAD SWITCH

B old Si New
M

MOTOR

Comparison

AAA

MTR

KMS-AA

CB

QFB

LS-AA

SQLAA

PRS-AA

SQPAA

RS-AA

SQRAA

7Q-hZU?

FLOAT SWITCH
0X7?*
PRESSURE SWITCH

OL-AAA

FRTAAA

FS-AA

SLFAA

PS-AA

SPSAA

AAA

KARAAA

AAA

KTRAAA

DAA

VDIAA

FTS-AA

SFTAA

PB-AA

SBPAA

SS-AA

SATAA

ijU-

RELAY

TIMER
58
DIODE
FOOT 5WITCH
ffl/*" TjUvf

PUSHBUTTON SWITCH
Vr Mill
TOGGLE SWITCH

List
Abbreviation

B Old 55 New
SS-AA

SASAA

SS-AA

SAKAA

SELECT SWITCH

KEY SWITCH

SS-AA

SARAA

L-AA

HLPAA

LED

LED-AA

HLEAAA

r *r -

BZ-AA

HABAA

S-AA

RCSAA

SOL-AA

YVSAA

SOL-60

YBR60

AAA

XAAA

TBAA

XTBAA

ROTARY SWITCH
I*IT
LAMP

BUZZER

y-7*

THERMAL

ass

XtY -7*7SPARK. KILLER

'JWif )Y KT
SOLENOID VALVE
SB7* U-T

ELECTROMAGNETIC BRAKE
DX77-

CONNECTOR
TERMINAL BOX

SARI
LIGHTING OEVICE
M*KI
VENTILATOR

&

a
i
i

ELWAA
FANAA

EVHAA

PHS-AA

SOFAA

KXT-yT

PHOTOELECTRIC SWITCH

'"I

/?-$

I
1