Hitachi Equipment Owners Manual

ASIAN STAR PROJECT SALES HANDBOOK
Hitachi Construction Machinery Co., Ltd.

www.hitachi-c-m.com
HO-EN008
09.03 (KA/KA,GT2)
Printed in Japan
ASIAN STAR PROJECT

SALES HANDBOOK
- Contents 1. Steel Industry
2. Scrap Industry
3. Magnet Machine
21
4. Material Handling Machine
37
5. High mount Cab
53
6. Base Machine for Mobile Shear
65
7. Mobile Shear (Maker:GENESIS)
73
8. Electric Material Handling Machines
91
9. Recycling Equipments
101
10. Mining & Quarry Equipment
131
11. Forestry Machines
155
12. Brochures List
161
1. Steel Industry
1-1. Basic Steel Production Methods

Blast Furnace
Blast
Furnace
Electric Arc Furnace
BOS
Furnace
Production
Volume
Variety
Large Facility
High efficiency
Raw
Iron oreCoal
Material
Limestone + scrap
Scrap
Heat
Pure oxygen
Electric Arc
Slag
Slag
Process
source
Byproduct
ZX
ZR
ZW
HITACHI
Product
ZW
ZX
1-2. Blast Furnace

Stock yard
Maintenance
Port handling
Variety of HITACHI
products working in
steel works
Recycling
1-3. Electric Arc Furnace

Recycling
Maintenance
Port handling
Variety of HITACHI
products working in
steel works
Stock yard
1-4. Supply of Raw Materials for

Electric Arc Furnace
Manufacture
Products
Scrap Dealer
Domestic
market
Steel
Manufacture
Port handling
Export
Scrap
Import
Scrap
2. Scrap Industry
2-1. Dividing and Sizing
Demolish
Retirement
Gus Cutting
Pressing
Shearing
Shredding
All materials will be

Treated
Steel
Manufacturer
Steel materials
using in construction
10
2-2. Outline of Scrap Yard

Shredder
Scrap Loader
Shearing
Scrap Yard
Magnet
Mobile Shear
11
Grapple
2-3. Scrap Grade (1)

Classifi
cation
Variety
Steel
Scrap
Heavy*
Grade
Specification ( m/ m )
Thickness
Press
Shredder
Width Height Length
Unit
Weight
(kg)
Densit
y (t/
m3 )
Cu %
HS
>6
<500 <700
<600
<=0.15
H1
>6
<500 <1200
<1000
<=0.20
H2
36
<500 <1200
<1000
H3
13
<500 <1200
<1000
H4
<1
<500 <1200
<1000
W+H+L<1800,with the max dimension

<800
W+H+L<1800,with the max dimension

<800
CS**
600<=W+H+L<1800,with the max

dimension <800
>=0.6
C*
600<=W+H+L<1800,with the max

dimension <800
>=0.6
AS
>=1.0
<=0.15
B
C
Steel
Sheet
Clipping
A ( Bundle of Steel
Sheet)
W+H+L<1800, with the max dimension

<800
B ( Bundle of Steel
Sheet)

<800
A ( Busheling , Steel
Sheet Clipping etc )
B ( Busheling , Steel
Sheet Clipping etc )
Turning
A
B
Pig
Iron
Scrap
Cast Iron
Iron
Boring
Press

< 800
Length of one dimension < 1200
<1000
Length of one dimension < 1200
<1000
A
B
* Not contaminated with plastic dust etc.

** CS & C are such items as not only pressed for each piece but formed as a solid cube unbreakable in handling
EXCEPTIONS
A. Hazardous or Hermetically Sealed Items ( Gun shells, bullets, high-pressurized containers, pipes with closed ends, shock-absorbers, door
controllers, Jacks, etc.)
B. Steel Alloy Scraps, Non-Ferrous Metals or those containing or contaminated with them (tin, cupper, zinc, lead, nickel, chromium, Aluminum,
manganese, etc )
C. Foreign materials or those containing or contaminated with them (enameled wares, welding rods, glass, plugs, textiles, vinyl or other plastics,
concrete, tar, scale, rubber, woodchip, oil/ grease, etc. )
D. Items difficult to handle in loading/ unloading( those ball-shaped and/or entangled steel bars or wires, those disturbing magnetic operations)
E. Those rusted and/or corroded heavily.
F. Those containing radioactive elements.
G. Containers not allowing to identify the contents therein specifically
12
2-3. Scrap Grade (2)

Classification
Variety
Grade
Remarks (Examples)
Steel
Scrap
Heavy*
HS
Steel plate, Wide Flange Beam, Angle, Channel,

Hot rolled Bars, Rail, Punching, Small Clipping,
Scrap of Heavy Machinery ( other than
Concrete Reinforcing Bars, sheet piles ) etc.
H1
Rail, Punching, Small Clipping, Wheels, Nuts &

Bolts, Pipes
H2
Steel plate, Angel, Channel, Scrap of Heavy

Machinery etc.
H3
Light Gavage, Steel Sheet, Steel Band, Auto

Wheel, Spring Plate etc.
H4
Steel Sheet, Wire, Wire rope, Steel Furniture,

Door Shutter, Bicycle etc.
Press
Shredder
Steel
Sheet
Clipping
Turning
Auto Body, Fender, Galvanized Sheet
Galvanized Sheet, Pressed Turing of mild steel,

Electric Household Appliance, motorcycles,
Bicycles etc.
CS**
Cans for food/drink, Cans in general( expect for

paint, chemicals or oil )
C*
Mixed cans of various types, including 18-liter

cans
AS
Auto Body, Fender, Clipping etc. especially not

contaminated with non-ferrous dusts.
Auto Body, Fender, Steel Furniture etc.
Galvanized Sheet, Electric Household

Appliance, Motorcycles, Bicycles etc.
Tin Plated Sheet, Mixed cans etc.
A ( Bundle of Steel Sheet)
Hot or Cold Sheet with no rust
B ( Bundle of Steel Sheet)
Hot or Cold Sheet with some rust, incl. Coated

Sheet without harm for steel making
A ( Busheling , Steel Sheet

Clipping etc )
Hot or Cold Sheet with no rust
B ( Busheling , Steel Sheet

Clipping etc )
Hot or Cold Sheet with some rust, incl. Coated

Sheet without harm for steel making
Turing of mild steel with no rust, in fine forms
Turning of mild steel with some rust, in various

forms
Press
Pig
Iron
Scrap
Cast Iron
Iron
Boring
Press grade added for new market
Machinery parts, Clean Auto Blocks etc.
Charging box cast, unstripped auto blocs
Iron boring of mild casting
Iron boring of mild casting with some rust
13
2-4. Scrap Processing Facility
Pressing
Shearing
Shreding
Reduce volume
Sizing
Dividing &Sizing
(Factory
bindle/Can/Car)
(H
beam/Pipe/Ship/etc)
(Ferrous/Aluminum/Co
pper/etc)
Our products
Our products
14
Our products
2-5. Scrap Handling Machine

Equipment
Front
1 Standard
2 High boss
3 Straight
4 Long
Cabin
1 Standard cabin
2 Fixed high cabin
3 Linkage high cabin
Engine
1 Diesel
2 Electric
Attachment
Undercarriage
1 Grouser *
2 Flat
3 Rubber pad
4 Wheel
5 Stationary ( high
post)
ZX330-3
15
1 Fork grapple
2 Magnet
3 Orange grapple
4 Shear
2-6. How to Select Attachment

ferrous
Non ferrous
mixture
Scrap handling
Popular
handling
attachment
Popular
machine size
20ton-30ton
Excavator
Simple
function
function
+ attachment
Volume
Process
Fork Grapple
Light weight
scrap handling
function
Usefully
and
Separate
Over size
On site
Magnet
Orange
Grapple
Easy to loading and
unloading from lorry.
Easy to picking up
from ground.
16
Shear
2-7. Characteristic Structure of Front

Hanging
Value
1.Wide working radius
2.Reduce front
damage
Weakness
1.Separating operation
2.pushing operation
Tilt Type
Value
1.Separating operation
2.pushing operation
Weakness
1.Front damage
High boss
Value
1.High working
radius/low cost
Weakness
1.Shallow working
radius
17
2-8. Characteristic Structure of

High Cab
Fixed
Value
1.0 m
1.5 m
2.0 m
1.Low initial cost

2.High stability
3.Low maintenance
cost
Weakness
1.Transportation with
reduction
high cab unit
2.unadjustment height
Value
Linkage
1.Higher eye point

level
2.easy transportation
3.adjustment height
Weakness
1.High initial cost
2.less stability
3.Need Maintenance for
Rink unit
18

Undercarriage
Value
Crawler
1.Reasonable initial
cost
2.Off road travel ability
1 Grouser *
2 Flat
3 Rubber
pad
Weakness
1.Slow traveling speed
2.Damage for Concrete Yard
3.High undercarriage
Operation cost
Value
Wheel
1.Large size yard

2.High traveling Speed
3.Low undercarriage
maintenance cost
Weakness
1.High initial cost
2.low off road travel ability
Stationary
Value
1.low operation cost
2.Saving space
3.wide operation reach
Weakness
1.Fixed operation
2.high initial cost
19

Power Source
Diesel Engine
Value
1.Low initial cost
2.Generale machine
3.Location free
Weakness
1.High operation cost
2.High CO2 discharge
3.Dirty exhaust guss
Value
Electric Motor
1.Low operation cost

2.Clean operation
3.Low noise
Weakness
1.High initial cost
2.limited location
20
3. Magnet Machine
21
3-1. Whats a Magnet Machine
It is a machine that
absorbs, loads the
iron scrap with the
electromagnet.
Motive
power
Power
transmission Generator
Power
supply
box
Electromagnet
Absorption &
Release
Iron scrap
22
3-2. Structure of Magnet

Bracket
Insulation
Check the wear on the magnet

bottom plate. Repair or
replace the inner and outer
poles according to the wear
limits shown in the table
below.
Magnet
Wear limit
LECHX11F6
10
LECHX13F6
15
LECHX15F6
15
Yoke
(portion H)
Coil
Iron core
Inner pole ring
1 stainless steel welding
Outer pole ring

Coil support
(non-magnetic,
stainless steel)
Use the magnet within the adsorption time ratio and

the continuous adsorption time.
For the magnet of 60% ED, the adsorption time to
attract scraps is 60% or less in one cycle, and the
continuous attraction time is 6 minutes or less.
In case the appearance of the magnet is excessively
deformed or the wear on the bottom surface becomes
remarkable, repair the magnet or replace the bottom
plate.
23
3-3. Engine: Magnet Machine

One Engine Type
Generator is work with Excavators engine
Reasonable Price
Easy Maintenance
Good Better Rear Visibility
Excavators
Engine
Much Fuel Consumption

=>High idling drive for engine
Heavy Engine Load
No Good
Two Engine Type

Generator is work with Engine - Generator unit
Engine
Generator
unit
Less Engine Load

Good
Excavators
Engine
High Price
Poor Rear Visibility
More Maintenance
Required
No Good
(for Two engines)
24
3-4. Power Transmission

Hydraulic Pump & Motor Drive
(HITACHI Genuine Magnet)
Generator
Engine
HYD.Motor
HYD. Pump
The Layout position
is free.
GoodBetter weight balance

Better performance by using hyd
system (Good heat balance).
Good stability (better than transmission).
V-Belt Drive (Local Magnet)

V-Belt
Engine
Cheap in Price
(but cheap in quality)
Generator
Good
Layout Space is Limited.
Frequent change of V-belt is necessary.
Life time of bearing is short.
No Good
Weight balance is bad

25
3-5. Advantage of Control System

Production is Different between HITACHI and Local
made.
Local magnet
Slow
response
Fixed Current Control

Magnetism
Curve
200V
Slow release
Slow Absorption
Absorption
Releasing time:
Approx.6 sec
current
Releasing point
Absorption point
HITACHI magnet Over excite Current Control!

Quick
response!!
Quick release
Absorption
Releasing time:
Approx.1 sec
Quick Absorption
current
Releasing point
Reverse
Excitation
26
3-6. HITACHI Magnet Machine

Engine
Power Transmission
Generator
Power Supply Box
1 Engine type
Hydraulic Pump & Motor Drive
3-phase A.C Generator
Over excitement & Reverse
excitation control type
Boom slow return vale

Magnet
Electric Cable
Base machine
Heavy
Counterweight
Grip Switch
(adsorption)
Instrument
Box
(Control
Switch Box)
Power
Supply
Box
Bracket, Cover for
Power supply box
& Generator
Grip
Switch
(release)
3-phase AC power
generator
Parts for Generator drive
27
3-7. ZAXIS-3 Model Magnet Machine

Control Panel
Magnet
(Power Supply Box)
Control switch
box
Additional
hydraulic
pump
Magnet
switch
Generator
Large sized
air filter
Hydraulic motor
28
3-8. Characteristics
Cable layout is between the upper side of the arm and the magnet.
Reduction of broken cable accidents.
Engine Controls
Engine speed when a magnet is used.
When the magnet main switch turns on, the engine speed switches to its rated
speed.
Improvement of operability.
Auto Idle Control

When magnet is not adsorbing and the machine is not operating any other
operation, the engine speed decreases to a specified speed.
Improvement of fuel consumption.
By comparison with ZX-1, about 15% less.
However fuel consumption vary by working conditions.
ZX200LCZX330LC Magnet Comparison

Scrap Absorption
MODEL
Gravity
MAGNET
0.7
1.3
ZX200LC/ZX240LC
1 370 mm
515-605 kg
815-920 kg
ZX330LC
1 570 mm
630-760 kg
990-1 130 kg
29
3-9. ZX200LC-3 Specification

Working Range
Unit : mm
Model
ZX200LC-3
A Max. working reach
8 680
B Max. working height
7 930
C Magnet height
(arm rolled-in)
3 370
Magnet outside diameter
1 370
A
30

Unit : mm
Working Range
Model
ZX240LC-3
8 960
8 050
C Magnet height
(arm rolled-in)
3 640
1 370
A
31

Unit : mm
Working Range
Model
ZX330LC-3
9 730
8 220
C Magnet height
(arm rolled-in)
3 600
1 570
A
32
3-12. Vs. Local Magnet : Warranty
Standard Machine
KOMASTU
Local
Modification
KOBELCO
USER
Machine
Trouble
NO
WARRANTY
Unstable
Counterweight
Engine Overheat
HCM Magnet Machine

with WARRANTY
*Selling Points
33
3-13. Vs. Local Magnet : Productivity
Volume of Magnet absorption

Absorption volume
Outside
Diameter
Duty
ratio
Weight
Pig Iron /
Crop Ends
HS1 Scrap
Steel /
Iron Chips
HITACHI
Magnet
1 570
mm
60%ED
3 120
kg
1 900 /
1 710 kg
1 250 /
1 120 kg
Local
magnet
1 500
mm
60%ED
3 000
kg
1 990 /
1 570 kg
1 150 /
940 kg
HS1 scrap steel 9-19 % More absorption

9 % More absorption
Pig iron
3600sec1
.185t
HITACHI
=185
magnet 23sec(cycle t/hr
time)
10% bigger volume against ZX-1 model.

due to bigger diameter.
Shorter turning radius (130mm) by 5%.
Local
magnet
Add. 5 sec for local magnet.
Loading volume
38% up!!
34
3600sec1.
045t
=134t
23+5sec(cyc /hr
le time)
3-14. Vs. Local Magnet : Selling Point
HITACHI genuine
magnet Machine
Include
Heavier
Counterweight
Good Stability
C/W : counter weight
Base machine Magnet size
ARM
Heavy C/W
(STD + ? Ton)
ZX200LCZX200LC-3
1 370
2.9m STD
1.5
ZX240LCZX240LC-3
1 370
2.96m STD
1.7
ZX330LCZX330LC-3
1 570
3.2m STD
2.2
Local Magnet Machine

Bad Stability
Cut out counterweight
Not Include
Heavier Counterweight
Unbalanced
*Many trouble cases
35
36
4. Material Handling Machine
37
4-1. Suggestion of Elimination

DOUBLE HANDLING
WORKS.
No Good
13 750 mm
8 000
mm
Double!!
Maintenance
Fuel
Labor Fee
5 750 mm
Change!!
HITACHI Material Handling
Machine WORKS.(EX.ZX240LC-3)
Good
OneOne-Half!!
Maintenance
Fuel
13 710 mm
Labor Fee
38
Can work
with One machine
4-2. Equipment
Arm Cyl.
Installed both
sides.
Piping
guard
plate
Clamping pipe :
Fixes with two bolts.
(Prevent loosing bolts)
Cab :
Standard Cab
HighHigh-Mount Cab
(Option)
Fixed Type
Type
Linkage Type
Counterweight :
heavier type
(reinforced main
frame)
End of piping
point with stop
valve
Front light :
Boom x 1
Arm x 2
39
4-3. Working Range (Arm Point)
Comparison
Material Handling
Machine
Excavator
(STD front)
40

Working Range & Dimension
Unit : mm
Model
Operating weight
A Max. arm point reach
ZX200LC-3
23 000(kg)
11 000
B Max. arm point height
12 280
C Min. swing radius
3 190
D Max. arm point depth
5 680
E Max. arm point depth reach
6 150
F Overall length
9 520
G Length from swing center to

front end
H Overall height of boom
6 770
3 270
41
ZX200LC-3 ENGINE
Model
Isuzu AI-4HK1X
Type
4-cycle watercooled, intercooled
Rated
power
122kW(164HP)
Maximum
torque
At 2 000min-1(rpm)
655Nm(67kgfm)
At 1 500min-1(rpm)

Unit : mm
Model
ZX240LC-3
ZX240LC-3 ENGINE
26 100(kg)
Model
Isuzu AI-4HK1X
12 500
Type
13 710
4-cycle watercooled, intercooled
C Min. swing radius
3 770
Rated
power
132kW(177HP)
6 700
6 680
F Overall length
10 400

front end
7 400
3 400
Operating weight
42
Maximum
torque
At 2 000min-1(rpm)
673Nm(69kgfm)
At 1 500min-1(rpm)

Unit : mm
Model
ZX330LC-3
ZX330LC-3 ENGINE
35 600(kg)
Model
Isuzu AI-6HK1X
14 200
Type
15 660
4-cycle water-cooled,
intercooled
C Min. swing radius
3 850
202kW(271HP)
6 150
Rated
power
8 420
F Overall length
12 340

front end
8 800
2 690
Operating weight
43
At 1 900min-1(rpm)
Maximum 1 080Nm(110kgfm)
torque At 1 500min-1(rpm)

Model
Operating weight
Max. arm point reach
Max. arm point height
Min. swing radius
Max. arm point depth
Max. arm point depth reach
Overall length
Length from swing center to front
end
Overall height of boom
Unit :mm
ZX450LC-3
50 700(kg)
16 200
17 500
5 300
7 210
9 370
13 420
9 900
3 370
44
ZX450LC-3 ENGINE
Model
Isuzu AH6WG1XYSA-01
Type
4-cycle water-cooled,
direct injection
Rated
power
260kW(349HP)
At 1 800min-1(rpm)
Maximum 1 580Nm(161kgfm)
torque At 1 500min-1(rpm)
4-8. Outline of Lifting Capacity

Lifting capacity Total weight of attachment and material
ZX200LCZX200LC-3
ZX240LCZX240LC-3
ZX330LCZX330LC-3
ZX450LCZX450LC-3
Max. Load
radius
11.0
12.5
14.2
16.2
Lifting
capacity
(at Max.
reach)
ton
2.3
2.1
3.2
4.1
Load radius
When selecting the
attachments, refer to Lifting
Capacities in Specification.
Take care to the weight of
the attachment and select
the attachment.
Lifting capacity
Prevent the front from
contacting the attachment.
When the front is raised, it is
possible that the attachment may
come in contact with the arm.
Operate the machine carefully when
the front is raised.
45
4-9. ZAXIS-3 Specifications

LIFTING CAPACITY( Unit :1000kg) & Load radius ( Rating over-front)
EX) Load point height 2m
Lifting capacity
MAX Working range

14200mm
MAX Working range

16200mm
MAX Working range

11000mm
MAX Working range

12500mm
Loading radius
ZX200LCZX450LC Main Spec Comparison

MODEL
Arm
Boom length Undercarriage Operating
length
length
weight
Engine rated power
ZX200LC-3
4950mm
6500mm
4470mm
23000kg
122kW (2000min-1)
ZX240LC-3
6000mm
7000mm
4640mm
26100kg
132kW(2000min-1)
ZX330LC-3
6200mm
8500mm
4940mm
35600kg
202kW(1900min-1)
ZX450LC-3
7300mm
9500mm
5470mm
50700kg
260kW(1900min-1)
46
4-10. ZX200LC-3 Lifting Capacity
47
48
49
ZX450LC-3
50
4-14. Comparison Data

Weight
Class
Manufacturer
Model
20t23
2330
HITACHI
LIEBHERR
HITACHI
LIEBHERR
CAT
KOMATSU
ZX200LC-3
R904C
ZX240LC3
R924B
320C MH
PC210LC- PC220LC7
8
23.0t
22.2t
26.1t
27t
25.5t
25.0t
Track
LC
HD-SL
LC
HD-SL
LC
LC
LC
Boom
6.5m
6.6m
7.0m
6.8m
6.5m
6.8m
7.2m
Arm
4.95m
5.0m
6.0m
6.0m
5.8m
4.0m
5.0m
Max. Reach
11.0m
11.5m
12.5m
12.7m
12.4m
12.45m
11.5m
Max. Height
12.28m
12.8m
13.7m
13.8m
13.7m
13.6m
11.8m
2.7t
(11m)
2.9t
(10.5m)
3.4t
(12m)
3.3t
(12m)
3.2t
(12.4m)
2.9t
(12.45m)
-t(-m)
Weight
Lifting
capacity
Weight Class
Manufacturer
Model
Weight
30t40t
27.4t
40t50t
HITACHI
LIEBHERR
CAT
ZX330LC-3
R934C(3A)
330C MH
KOMATSU
HITACHI
PC330LC-7 ZX450LC-3
LIEBHERR
R944C
35.6t
35.7t
38.4t
38.4t
50.7t
Track
LC
HD-SL
HDHW
LC
LC
EW
Boom
8.5m
7.6m
9.1m
10.5m
9.5m
9.5m
Arm
6.2m
6.0m
6.0m
6.8m
7.3m
7.3m
Max. Reach
14.2m
13.5m
14.1m
16.1m
16.2m
16.5m
Max. Height
15.6m
15.1m
14.4m
16.2m
17.5m
18.3m
Lifting
capacity
4.6t
(14m)
4.1t
(13.4m)
4.35t
(14.1m)
-t(-m)
4.0t
(16m)
3.7t
(16.5m)
HITACHI material handling machines are comparable to

competitors machines.
51
46.1t
52
5. High mount Cab

Fixed Cab
Linkage Cab
53
5-1. Fixed Type High Cab

Normal cabin is BAD VISIBILITY.
No Good
Operator cannot see loads from truck.

Difficult
Difficultto
toOperate
Operate
--Low
Productivity
Low Productivity
HIGH cabin is GOOD VISIBILITY.

Good
Wider
WiderWorking
WorkingRange
Range&&Better
BetterVisibility
Visibility
for
High
Productivity
for High Productivity
54
5-1-1. Operators Eye Point of Fixed

Cab
Example: ZX330LC-3 with 2.0m Fixed High-mount cabin
Advantages of Fixed high-mount cabin

Higher visibility allows Operators to see truck loading
position.
Lower capital maintenance cost
Eye point of Fixed cab
Eye point of Std cab
4 730
Truck Height
55
5-1-2. Kind of Extention Stand
Options of fixed high-mount cabin
1.0 m
1.5 m
2.0 m
Better Visibility = Better Operation !!
Side ladder type
Sidewalk stair type
56
5-1-3. Dimensions
Dimensions
ZX210LC-3
Extension stand
1.0
m
1.5
m
2.0
m
ZX240LC-3
1.0
m
1.5
m
2.0
m
ZX330LC-3
1.0
m
1.5
m
2.0
m
A Overall height of cab
3 990 4 490 4 990 4 010 4 510 5 010 4 160 4 660 5 160
B Operator's view
3 530 4 030 4 530 3 600 4 100 4 600 3 730 4 230 4 730
C Floor height
2 330 2 830 3 330 2 360 2 860 3 360 2 520 3 020 3 520
D Operator's view between

swing center
E Step height
480
370
370
530
420
420
640
530
530
2 090 2 590 2 570 2 160 2 660 2 660 2 290 2 790 2 790
57
5-2. Linkage Type High Cab

Better Visibility = More Safety & Efficient Operation
Cab Height
Operators Eye
About
35sec
Picture : ZX200-3 Magnet machine
58
5-2-1. Feature
Linkage cab has two cylinders.
Lock pin
Holding valve on
lift cylinder is
equipped
Enhancement of safety device

Emergency lowering switch is located both inside and outside the cab.
Push
59
5-2-2. Operators Eye Point of Linkage

Cab
Example ZX330LC-3
Advantages of 1 Link cabin
Higher visibility allows Operators to see the truck
loading position.
Cab height can be adjustable according to working
conditions.
Easier transportation.
Eye point of Linkage cab
Truck Height
5 180
Eye point of Std cab
60
5-2-3. Dimensions
Dimensions
Unit: mm
ZX200LC-3
ZX240LC-3
ZX330LC-3
A Overall height of cab
2 950 to 5 450 3 010 to 5 510 3 160 to 5 660
B Operator's view
2 500 to 5 000 2 570 to 5 070 2 700 to 5 180
C Floor height
1 300 to 3 800 1 360 to 3 860 1 490 to 3 990
D Operator's view between

swing center
1 270 to 1 330 1 320 to 1 380 1 430 to 1 490
61
5-2-4. Selling Point (1)

Customer (Malaysia): Purchased 1 Linkage Cab
Before purchasing ZX240LC-3 1 link high cabin
Model
: EX 220
40 ft / 16 wheels truck takes
metal scrap.
One day :
2 hrs loading 30 tons
truck loading only.
D
SE
A
XC
OR
T
A
62
R
FO
A
LO
NG
I
D
5-2-5. Selling Point (2)
Model
Less than 1
One day
NE
EX
ZX240LC-3 1 link high cabin
hr to load 30 tons scrap metal.

4 - 5 truck loading.
V
CA
OR
F
R
TO
63
G
N
I
AD
O
L
64
6. Base Machine for

Mobile Shear
65
6-1. Equipment
Item
Long crawler
Cab front guard (Lower & Upper)
Weight-added counterweight
Reinforced boom
Piping for Large flow volume exclusive use
2-Speed selector (auxiliary flow combining)
GENESIS shear
Reinforced boom
Cab front guard
Weight-added
counterweight
Piping for large flow

Volume Exclusive use
2-Speed selector
GENESIS shear
Long crawler
66
6-2. Recommended Base Machine List
Base Machine
(Boom
mounted)
ZX250LCK-3
ZX350LCK-3
ZX470LCH-3
Counter
weight
(t)
Shear
Model
shear
weight
(t)
Jaw
opening
(mm)
Jaw
depth
(mm)
Shear
force
(t)
GXP400R
5.4
711
737
980
GXP500
5.8
813
813
1 305
GXP500R
6.2
813
813
1 305
GXP700
6.3
889
889
1 460
GXP700R
7.7
889
889
1 460
GXP1000
7.2
965
965
1 750
6.5
8.2
9.2+2.5
at throat
34.3(MPa)
*R=Rotation
67
6-3. ZAXIS-3 Demolition Version :

K-Series
Lunched Model
ZX210K(LC)-3
ZX250K(LC)-3
ZX350K(LC)-3
Standard Equipment
(Difference with standard machine)
Example ZX350K-3
K-cab (CRES with

overhead window & guard)
Attachment basic
piping
Damage prevention
plate
Reinforced
link B
Front screen of fuel

cooler and air condenser
Twin
wiper
Kreinforced
bucket
8200kg
Counterweight
Reinforced
lower flange
Reinforced idler bracket

Front glass lower guard
600mm reinforced triple

grouser shoe
Track undercover
6.0mm thickness
undercover
68
6-4. K-Cab Specification

Twin wiper
switch
Overhead window
Head guard (ISO level 1)
Roof wiper , washer switch
Roof wiper
Twin wiper
Wipe area
69
6-5. K-series Standard Equipment

Front screen of fuel cooler
6.0mm Thickness undercover
Air condenser
Track center frame lower

flange thickness increase
Class
STD
200
240
330
14 mm 14 mm 22 mm
K-Series 19 mm 19 mm 28 mm
9.0 mm Thickness track undercover

70
6-6. ZAXIS-3 Heavy Duty Version :

H Series
ZX470(LC)H-3 Standard Equipment
Full track guard

Protect track links and lower rollers
from damage and deformation.
H/R Cab
*Heavy/Rock
H/R cab utilizes Reinforced front

window and FOPS at roof
for protection against falling
objects.
Front glass window,
made of straight-laminated,
is fixed to shut out dirt and debris
Reinforced boom and arm

4.5 mm thickness undercover
600 mm triple grouser shoes
71
72
7. Mobile Shear
Maker : GENESIS
73
7-1. Out Line of XP (GXP) Series
74
7-1-1. XP Series Performance Guide
75
7-2. Machanical Pulverizer (GMP)
76
7-3. Linkage Shear (GLS)
77
7-4. Rebar Shear (GRS)
78
7-5. Concrete Cracker (GCC)
79
7-6. Severe-Duty Grapple (GSD)
80
7-7. Image of Hydraulic Flow
81
7-8. Hydraulic Flows and Pressures
82
7-9. Genesis Shear Capability (1)

Base MachineZX450-1
Genesis ShearGPX700R
Cuttable Object: Construction debris at demolition site
Approx: 10mm
Approx: 9mm
Blade position is the Key for efficient cutting
83
84
85
86
87
7-14. Comparison :
Side Guard for Boss
GGENESIS
VS
LLabounty
More Reinforcement.
Easy to replace for Pin.
Little trouble reported.
Looks reinforced, but Difficult to

Remove it, after using long time.
Much trouble reported.
88
7-15. Comparison : Blade Edge

GGENESIS
VS
LLabounty
Not Invertible usage,

But, More reinforcement,
Can be used for Long time
Invertible usage,
But, Less reinforcement,
Cant be used for Long time
89
90
8. Electric Material Handling

Machines
Japanese electricity charge & diesel fuel charge in 2008.

Figures are different for your country & situation.
91
8-1. Market Needs

Crude oil (dollar/barrel)
Change of Material Costs

osts
CoalLNG
(yen/ton)
uranium (dollar/pound)
sts
Co
l
a
ri
at e
M
l
Al
Coal (yen/ton)
LNG (yen/ton)
ng
i
s
a
c re
n
I
idly
Ra p
Crude oil (dollar/barrel)
uranium (dollar/pound)
Total
TotalMachine
MachineRunning
RunningCost
Cost
Lease
Labor Fee
Fuel Cost
Maintenance
Maximum: Approx 70% of Total cost

Instead of Fuel (Diesel),
Another Power Source Required ==> Electricity
92
8-2. Introduce
Swing
Approx360
Approx360
Grabbed
Position
Power
Supply
Switch
Board
Scrap Slot
Fixed Type
No Need to
Travel
Travel
Way
Wayof
ofPower
PowerSupply
Supply
Fixed high post : 360Swing
Collector Ring
Switchboard
93
8-3. Feature
Cheap
Cheap in
in Cost
Cost
Good
Lessthan
thanEngine
EngineType
Type
20-35%
20-35% Less
1L=150Yen
**Diesel
Diesel 1L=150Yen
Better
Better for
for Environment
Environment
Emissionmaterial
material=>
=>CO2,
CO2,Nox
Nox,
etc
No
No Emission
, etc
Lower
Lower Noise
Noise
Lessthan
thanEngine
EngineType
Type
4-6dB
4-6dB Less
A
A Little
Little Slower
Slower Operation
Operation
No Good
Approx
Approx15-20%
15-20%Less)
Less)=>Full
=>FullMode
Mode
Travel
Travel Area
Area Limited
Limited
*Some
*SomeCustomers
Customersdont
dontrequire
requiretravel
travelfunction
function
94
8-4. Cost Performance

Ex.)
-3 Case
ZX200
Ex.)ZX200ZX200-3
Casein
inJapan
Japan
%QORCTKUQP4WPPKPI%QUV
-5 485 920Yen
/Year
Engine
Type
Terms of Cost Comparison

Normal Operation
8hours/ day
25days/month
Electric
Type
Engine Running Cost
Engine Maintenance(4times/year)
240 000Yen
Include in Engine Running Cost
14
12
10
Electric Running Cost
8
6
Modification Cost
For Electricity 8 000k
000k
Electric Driving Modification Recover within 1 year and half
Initial Cost (Approx):
4
2
5 Year
95
8-5. Sales Record: in Japan
Unitsyear
UnitYear
2002
2003
2004
2005
2006
2007
Total 35 units!!
Category Breakdown
Scrap
Rental
Steel
Industrial waste
Others
Approx 50% of Demand

Scarp & Steel Category
11units
9units
6units
5units
4units
96
8-6. Job Site Study : ZX200-3

ZX200-3
ZX200-3 Fork
Fork
200V-55KW
Mechanical Fork
Fixed Cabin
Scrap Handling (Guillotine Operation )

*Prior owned machine - Komatsu( Engine type)
Currently, new inquiry
- interchange from Komatsu 78U
Customer satisfy with cheaper running cost
Protection:
for Original Source Cable
(Customer need to purchase
Original cable
Swing 220(Base machine)
Wall blackened
by Engine
Cost Comparison
Hitachi
-482 000/M
(versus Engine)
Prior Machine
Fuel Cost8h/d 25days = 570 000/m (110/L)
Electricity Cost8h/d 25days = 88 000/m
97
8-7. Job Site Study : High Post Type

AC400V 60Hv
160kW
Grapple (Hanging type)
7m High Post
ZX450-3
ZX450-3 High
High Post
Post
ZX330
ZX330 High
High Post
Post
AC400V
177KW/1 900min-1
Fork (Rotation type)
Total Weight 31.0t
98
8-8. Check Point with Customer
Power Supply Voltage

Should be
(400/440V)
Operation AreaFix or Travel

Power supply Cable
Travel area is Limited

*Need to Check - Installation Location
Travel Area & Operation Area
Fetch Position: Electric Cable

Original power supply
-Customer need to set up
Fetch position (Cabinet panel)
-Need to Decide with Customer
99
100
9. Recycling Equipments
101
9-1. Product line
Soil recycler
Crusher
Screen
Shredder
Wood grinder
5 main recycling equipment product lines.
102
9-2. Position of Recycle Equipment

*For customer, recycle equipment is a facility for making money.
And money becomes an origin when the customer buy the next
machine.
So, recycle equipment is also important for customer site.
Recycle equipments
Products
Material
Money
*And the most important thing to sell or select the machine is

to know what the material is
and what the customer wants to make.
103
9-3. Track Mounted Crusher
Crusher
ZR950JC
Quarry
Mining
Civil engineering
(Dam)
High
versatility
Recycle
Landfill or
Illegal dumping
Demolition
104
Steel Slaggy
9-3-1. Feature : ZR950JC

More detail, please see product information.
High
Highperformance
performance
Jaw
Jawcrusher
crusher
featuring
featuringoverload
overload
protection
protectionsystem.
system.
Engine
Enginecomplies
complieswith
with
Tier
3
gas
Tier 3 gasemission
emission
regulation
regulation
e-Service
e-Serviceisisavailable
available
Easy
operation
:
7
inch
Easy operation : 7 inchwide
widedisplay
display
Over load protection

cylinder
Dimension
Applicable
Applicablematerial
material
Stone,
Stone,Concrete
Concrete
105
Length
With
Height
Weight
(mm)
(mm)
(mm)
(kg)
12 400
2 900
3 200
29 800
9-3-2. Job Site Study : ZR950JC (1)

Application reference at demolition site in Japan
Remove steal by
Magnet machine
Rough crushing
by breaker
Feed material into

crusher
Rough crushing
with
multi-purpose
boom
Crushing by
ZR950JC
Recycle as road
foundation material
Screen by VR408
(vibration screen)
Discharge material
Feed back over size

material
Feed material into
crusher
Crushing
Screening
Zaxis
ZR950JC
VR408
Product(0-40mm)
For more information,

please see application bulletin
106
9-3-3. Job Site Study : ZR950JC (2)

Application reference at quarry site in Australia
Material
:Concrete debris
Target size
:0-40mm
Loading machine
:ZX270HCA Demo fleet)
Crusher followed by :N/A
Material
:Basalt
Target size
:0-40mm
Loading machine
:ZX270 (HCA demo fleet)
Crusher followed by :HITACHI VR408
107
9-3-4. Competitors of Crushure
Hitachi ZR950JC
Sandvik EXTEC
Hartl
C-10+
PC1055J
TEREX-PEGSON
Metso
M-Trak
LT95
KOMATSU BR380JG
ZR950JC and Competitors
108
9-4. Track Mounted Screen
Screen
VR516FS
Quarry
Mining
Civil
engineering
High versatility
Recycle
Demolition
Steel Slaggy
Landfill or Illegal
dumping
VR408
109
9-4-1. Feature : VR516FS

Finger
Fingerscreen
screenisis
superior
superiorto
toscreen
screen
sticky
material
sticky materialthan
than
mesh
meshscreen
screen
Engine
Enginecomplies
complieswith
with
Tier
3
gas
Tier 3 gasemission
emission
regulation
regulation
Selectable
Selectable
screening
screening
mode
mode
Its
Its
possible
possibleto
to
select
2or
select 2or33
way
way
separation.
separation.
e-Service
e-Serviceisisavailable
available
Hydraulically
Hydraulicallyadjustable
adjustable
screen
screenbox
boxangle
angle
810
1214
1416
16
81012
Dimension
Applicable
Applicablematerial
material
Concrete
debris,
Top
soil,
Concrete debris, Top soil,Demolition
Demolitiondebris
debris
Industrial
Industrialwaste,
waste,Contaminated
Contaminatedsoil
soiletc.
etc.
110
Length
With
Height
Weight
(mm)
(mm)
(mm)
(kg)
16 030
7 370
5 030
27 500
9-4-2. Feature : VR408

Dimension
Length
With
Height
Weight
(mm)
(mm)
(mm)
(kg)
9 250
5 800
3 500
9 000
Adjustable
Adjustable
screen
screenbox
box
Both
Bothways
ways
rotation
rotation
High discharge
height
Superior
transportability
Applicable
Applicablematerial
material
Crushed
Crushedconcrete,
concrete,aggregate,
aggregate,
soil
soilincluding
includingpiece
pieceofofwood,etc
wood,etc
Equip
Equipsingle
singledeck
deckvibration
vibrationscreen
screenand
and
22discharge
dischargeconveyor
conveyorwith
withcompact
compactbody
body
Realize
Realizesuperior
superiorutility
utility
111
9-4-3. Job Site Study : VR408

*Shearing dust screening
Shearing Dust
Screening!
10%
90%
40mm over
Fines: under 40mm
Dumping /
Recycling
Resalable /
Reusable
In this Case,
About 10% of Shearing dust was valuable material such as metals, steels.
So, using Hitachi VR408,
10% of such valuable material was screened completely,
and disposal cost was reduced.
112
9-4-4. Job Site Study : VR516FS/VR408

More information, please see application bulletin
Application reference
Reference 1 : for mixed waste
VR516FS
:material
ZR900TS
Reference 2: for debris with topsoil
SR2000G
VR516FS
Reference 3: for soil improving
SR2000G
VR408
Reference 4: for Aggregate crushing
ZR950JC
VR408
113
ZR950JC
9-4-5. Competitors Crusher

Product map of Mobile Screen
1 or 2way 3ways (Finger type) 3ways
HITACHI
PowerScreen
TEREX
SANDVIC
SANDVIC
MetsoMinerals
VR408 COMPETITORS
VR516FS COMPETITORS
Competitors
3ways(Finger)
1or2way
3ways
SANDVIK-EXTEC
S-5
HITACHI VR408
HITACHI VR516FS
TEREX-FINLAY
694SUPERTRAK
TEREXPOWERSCREEN
POWERTRAK 600
TEREX-FINLAY
883
114
9-5. Track Mounted Wood Grinder
Wood grinder
ZR260HC
Deforestation
Forestry
Wood path
Recycle
Agriculture
Landfill /
Illegal dumping
Waste
management
115
9-5-1. Feature : ZR260HC

Dimension
Length
With
Height
Weight
(mm)
(mm)
(mm)
(kg)
11 200
2 980
3 200
24 000
High
Highgrinding
grinding
performance
performance
Easy
Easymaterial
material
feeding
feeding
The
Thehorizontal
horizontal
feeding
feedinghopper
hopper
excels
excelsat
at
processing
processingof
of
long
longmaterials.
materials.
Easy
Easymaintenance
maintenance
Replace
Replacescreen
screen
easily
easily
Auto
Autofeeder
feeder
The
Theauto
autofeeder
feeder
can
adjust
can adjustthe
the
amount
amountof
of
feeding
feeding
e-Service
is
available
e-Service is available materials.
materials.
Applicable
Applicablematerial
material
C&D
C&Dwaste,
waste,green
greenwaste,
waste,
cut
cutwood,
wood,bamboo,
bamboo,etc.
etc.
116
9-5-2. Job Site Study : ZR260HC

At forestry site
At deforestation site
Material
Material
:Bamboo
:Log/Stump
Production :Primary grinding
Production :Primary grinding
Loading by :EX60-1 with grapple
Loading by :ZX120 with Grapple
At recycle site
At recycle site
Material
:Log/C&D waste etc
Material
:Green waste
Production :Chip for fuel/compost
Production :Compost
Loading by :ZX225USR
Loading by :CAT+ Grapple
with grapple
117
9-5-3. Competitors of Wood Grinder

(*Include upper size/class)
HITACHI ZR260HC
Vermeer HG365E
WILLIBALD MZA2400
MORBARK 950TUB
Precision Husky
PROGRIND1000
KOMATSU BR200T-2
118
9-6. Track Mounted Shredder
ZR900TS
*Suitable for disposal of
plastics, tires, vinyl, thin
metal, and so on.
*Not suitable for solid
materials
such as metals, slag,
rocks etc.
High versatility
Recycle (General )
Landfill or Illegal
dumping
Incinerator
Auto salvage
Disposal
station
Metal scrap
(Thin material)
Waste
management
119
9-6-1. Applicable Materials

Rubber
Tire
Pallet
Conveyor
belt
Wooden/ Fiber
Rubber
hose
Pallet
Tatami
mat
Urethan
Bumper
C&D
waste
Waste
textile
ZR900TS
Electric
base
Refrigerator
ZR900TS is the machine that

shred these kind of materials.
Bowling ball
Hard waste
Vinyl
Container
Soft waste
Plastic
pipe
Thin metal
Hard
waste
Waste
120
Sheet
9-6-2. Feature : ZR900TS

Specification
Length (mm)
With (mm)
Height (mm)
Weight (kg)
9 510
3 610
3 930
18 900
Feature
*Realize minimized cost.
-one-man operation by remote control can minimize labor cost.
-ZR900TS is all-in-one design. There is no need to prepare additional control
equipment.
-self clean up function can minimize machine downtime.
-maximum discharge height in 20t class can reduce the time of
carry-out material and use less fuel.
*Realize reducing maintenance cost.
-adopting mono-cutter can reduce maintenance cost.
(Cutters are reproduced about 3 times*.)
*Realize more efficiency shredding.
-adopting two axis shaft realize cutting sharpness.
-variable cutter and the spacer makes various size of cutting.
-easy layout change realize flexible placement.
121
9-6-3. Job Site Study : ZR900TS

Example of Tire shredding
About 1min/piece
Estimated Capacity & Distribution

-Condition
*Material weight :About 8Kg/Tire
*Number of tires: tires/Automobile
*Shredded automobile per day: 84
1.Estimated capacity
=8Kg5tires84auto/day3.36t/day
Fines
over
2.Distribution
*70%(2.36t)
70%(2.36t) was fine (under 50mm)=
50mm)= Resalable
*30%(1t)
30%(1t) was over (over 50mm) =Waste
70
30
In this case,
HITACHI ZR900TS could reduce 70% of disposal cost
and made 70% of valuable / resalable materials.
122
9-6-4. Competitors Shredders

Competitor 1:Fixed type
*Fixed type of shredder is made by many companies.
and sometimes, ZR900TS is preprocessor for Fixed type.
Competitor 2:Tack mounted & Stationary type
(*Include upper size/class)
HITACHI ZR900TS
KOMATSU BR300S
CAT MC220-S
HAMMEL VB650
Doppstadt DW2060
KOMPTECH
TERMINATOR
Forus
BZ171
123
9-7. Track Mounted Soil Recycler

Soil Recycler
SR2000G
Order recieved from
Australian customer
Disaster-relief
Erosion
control
High versatility
Recycle
Road
construction
Dredging
Contaminated treatment
124
9-7-1. Feature : SR2000G

Dimension
Length
With
Height
Weight
(mm)
(mm)
(mm)
(kg)
12 500
2 990
4 500
19 600
Note
-Structure-Structure-
-Flow-
Additive
Additive
hopper
hopper
Swing
Swing
Gate
Gate
Additive
Additive
Additivefeeder
feeder
Feeding
material
Discharge
Discharge
conveyor
conveyor
Improved/
Hopper
Hopper
Feeder
Feeder
Mixing
Mixing
chamber
chamber
Mixing
Treatmented
Soil
*Apply to higher moisturized material by Horizontal and wide feed hopper

*Realize stable material feeding without bridging by Swing Gate
*Continuous and direct measurement of feed material by Level roller
*Apply to various additive by Screw feeder
*Feed additive precisely by Precise additive feed control
*Realize higher mixing performance by Two shafts paddle mixer
125
9-7-2. Job Site Study (1)

At disaster-relief site
At erosion control site
Aim to :Banking reinforcement
Aim to :Prevent mud flow
Material :Levee soil
Material : Soil with volcanic ash l
Additive :Cement
Additive :Cement
At Highway construction site
At VOCs contaminated site
Aim to : Recycle for road base
Aim to : Remediation
Material :Turned Soil
Material : Contaminated soil
Additive :Cement
Additive : Unknown
126
9-7-3. Job Site Study (2)

Application reference
Reference1:Dredged soil improvement
Digging by
Dredging
ship
Feed
dredged soil
Prescreening
Improve
Products
Separate stone
to VR408
from soil
by Soil
recycler
(Improved
soil)
Reference2:Soil Recycle
Pre screening by VR408
Digging by backhoe
Separate fine(0-20mm)
from over(20-100mm)
Improve by soil
recycler
Products(0-20mm)
Material
Backhoe
VR408
Soil recycler
127
Recycle
products
9-7-4. Competitors Soil Recycler
HITACHI SR2000G
KOMATSU
BZ210-1
3,500
128
9-7-5. Appendix :
Estimated Productivity
Note This information just shows estimated capacity.
HCM doesn't warrant any information on this sheet.
Estimated capacity depends much on
feeding material, condition and so on.
129
130
10. Mining & Quarry

Equipment
131
10-1. Process of Mine Development

Examination
Select of
mountain
Close
investigation
Product
Introduced
Crusher/Screen
Machines/Plants Conveyer/Mining
Examination of land surface

Examination by literature
machines
Elastic wave exploration
Introduced
each furnishing
Boring exploration
Digging of
raw stone
license
application
Blasting face/ road

/ stock yard / balancing
reservoir / detritus tank
Blasting work
Formation of Bench
Development
Processing
production
Wood grinding
clearing
Introduced
machines
Land cleaning
Custody
control
Backhoe & Dump &

Bulldozer
Product by product
custody
Acceptance of
order &
Shipment
Creation of Stock yard
Treatment
Finish of digging
treatment
Plant trees
Application of
vacant lot
Four components of Development of mine

Rock ( Blasted rocks )
Water (balancing reservoir / detritus tank )
Burden ( Stock yard ( capacity )
Equipment ( Machines & Plants
132
10-2. Products Line Up Aggregate
For road
Material for
concrete
Ballast
Broken stone
For paving
material
Aggregate is classified
into four products.
Aggregate
products
For road
Material for concrete
Ballast
Broken stone
For road
For surface &

Groundsill
For Base course

For upper or lower
material
For sub grade material
Material
for concrete
Coarse
aggregate
Fine
aggregate
For railroad stone
Other
Ballast
Broken stone
For lower stone
Products are classified into size and/or

grain by purpose and/or uses.
133
Dust & others
10-3. Specification Table of

General Rock
Various rare metals are included in many kinds of
rocks. Loading capacity estimation is based on the
chart below.
Refer to the chart below for silica level
Average density
name
silica
soil (overburden)
sedimentary
rock
metamorphic
rock
igneous
rock
Bankt/m3
low
Looset/m3
1.6
sandstone
high
2.5
1.5
graywacke
high
2.7
1.6
slate
low
2.6
1.6
schalstein
high
2.8
1.7
limestone
low
2.6
1.6
chert
high
2.6
1.6
coal
low
1.9
1.1
gneiss
high
2.7
1.6
amphibolite
medium
3.0
1.8
marble
low
3.0
1.8
andesite
medium
2.6
1.5
basalt
medium
3.0
1.8
porphyrite
medium
2.8
1.7
diabase
medium
3.0
1.8
granite
high
2.7
1.6
diorite
medium
2.9
1.7
gabbro
medium
3.0
1.8
serpentinite
low
3.0
1.8
134
10-4. Development of Mine in Japan (1)

Bench-cut
Stock yard
floor
(mountain top cutting)
bench
<Big limestone mine>

<Big quarry pit>
Related with TOP6 companies
<features>
vertical
shaft
1.Initial investment is huge.

mainly, construction costs
of vertical shaft & hauling
tunnel.
2.Production cost is
relatively stable,
because carrying distance
will not be so extended in
future.
Bench-cut
(mountain side cutting)
There is crusher and/or

feeder at bottom of
the shaft
carrying distance
is extended in
future
<Ordinary quarry pit>
Expanding
area
<features>
Finished wall
(rehabilitation)
bench
Stock yard
1.Initial investment is small.

2.Production cost will be
increased in future
because carrying distance
will be extended in
process.
Need to check Periodical
review of carrying volume
is required, especially
combination of machines
floor
Down road carrying
Plant
1st,2nd,3rd,
135
10-4. Development of Mine in Japan (2)

Bench-cut (down the hall)
<Rare-metal & Coal mine >
<features>
1.Initial investment is huge.
(boring examination, digging
up an overburden)
2.Production cost will be

increased in future 0by
increasing carrying distance
in process. Need to check
Periodical review.
3.In comparison with other
methods, fuel cost 0is at a
disadvantage by uphill
carrying of load
Russia diamond mine
Chili copper mine
Indonesia coal mine (KPC)

136
10-5. Marketing : Production of

Aggregate
Mt
Quarry &
1 200 gravel
Quarry Sand & gravel (sea/river)
Limestone Cement
For steel
Sand & gravel (land/mountain)
Quarry
Others
For chemical Others
1 000
800
Total Products
600
400
Main Target
200
0
71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 01 03 05
year
137
10-6. Marketing : Produce of

Scale (1)
2008
Limestone
mines quarry
sites 1.369
More than 1 000kt / year
100500kt / year
Less than 100kt / year
5001 000kt / year
t/hr
Kt/year
m3
MODEL
100
172
1.0
ZX240H
200
343
1.41.5
ZX350H
600
1 030
5.0
EX1200
800
1 373
5.612.0
EX1200BE EX1900
1 000
1 716
12.0
EX1900
1 500
2 574
15.0
EX2500
2 000
3 432
22.029.0
EX3600 EX5500
2 500
4 290
29.0
EX5500
Supposed loading machine

6.5hr/day 22days/month
12months/year
Bucket Efficiency 90
Loading Efficiency 65
138
10-6. Marketing : Produce of

Scale (2)
ZX450 over Excavator sale records
<Period: 03 the first half of year08 the first half of the year>
(units)
100
NOT FOUND
80
14
14
4
2
CAT JAPAN
14
60
11
15
OTHERS
4
4
1
KOMATSU
19
11
HITACHI
13
30
11
35
40
36
35
31
31
29
27
40
26
32
44
20
28
31
29
32
29
32
36
30
23
13
0
'03/F '03/S '04/F '04/S '05/F '05/S '06/F '06/S '07/F '07/S '08/F
139
10-7. Strategy Making in Japan

Application range of our products
Main
Market
EXCAVATOR
WLIN PLANT
CRUSHER
t/hr
Kt/
year
100
172
ZX240H
3.2
ZW220
ZR950JC
200
343
ZX350H
ZX400
3.2
ZW220
ZR950JC
300
515
ZX470H
ZX520LCH
3.2
3.5
ZW220
ZW250
ZR950JC
LT105
400
686
ZX670H
ZX870H
4.0
5.0
ZW310
LX300
LT125
500
858
ZX870H
ZX870BEH
6.0
LX450
LT125 LT140
600
1 030
EX1200
LT140
800
1 373
EX1200BE
EX1900
LT160
1 000
1 716
EX1900
LT160
m3
MODEL
MODEL
Developed Quarry-model Developed quarry-model

Selecting customers &
Selecting customers & Demo
Demo
MODEL
Demo at customers site.

Attending to the Hi-OSS
demo site
Selection of main promotion Model

140
10-8. Production Process & Machines

in Japan (1)
Rough Crushing & Digging up (with breaker)
ZX850H
EX800H
After blasting operation need to crush rocks by hydraulic breaker.

Above crushing operation is quite heavily-loaded, HD spec is most suitable.
Digging up (after blasting)
Back break of blasting ZX520H
Back break of blasting ZX870H
pit
by bulldozer
by backhoe
The edge of blasting pit EX800H
The bottom of blasting face EX1200
On dangerous job site, Excavator is more suitable than Bulldozer considered

with safety issue.
141

in Japan (2)
Shovel & Dump
Overburden ZX450H
Overburden
EX1200
Blasted rock
EX850H
Blasted rock ZW310
In SH&DP Work, blasted rocks are Loaded & Carried to Dump truck by big excavator & big WL.
Load & Carry

L&C ZW310
In L & C work, WL directly carries rocks or gravel to hopper.
142

in Japan (3)
Crushing & Screening (Mobile Crusher & MCP ~Mobile Crushing Plant~)
ZR950JC&VR408(screen)
Producing Recycle Crusher-run
ZX450&Crusher
Primary crusher
Dump-less system
After first crushing next two steps crushing operation done.

After that above, by Screen the rocks separated by each size.
143
10-9. Information of ZAXIS R-Model

ZX520LCH (Back break of blasting)
2006/11 delivery 1 800hr
ZX870LCH (Rough Crushing)

2007/3 delivery 800hr
144
10-10. Wheel Loader Information

(ZW series)
ZW220~ZW330
Comfort-designed suspension seat
All round visibility panoramic cab

Adjustable steering column
Bushings
system
transmission
Hydraulically operated
cooling fan with HeatSensing system
ZW Selling point
Three works modes TT (Total Torque-control) system
Three work modes are selectable according to job needs and operators preference .In each
Work mode, TT system controls the total torque of the engine and pump for well matched
Penetration force and implement speed according to job needs. The three work modes can be
Optimally selected to suit materials to be handled for higher production.
P mode : Heavy-duty excavation N mode: Loading
L mode : Light-duty operation
Three driving modes L/N/H/M

The three driving modes can be selected according to job needs and operators preference.
Automatic shift
Driving modes
Shift timing
Recommend site
transmission
L
M
(manual mode)
nothing
Early
Long distance and/or flat terrain
Slow
Core working is diggingSloping road
Voluntarily
All
Selectable Clutch Cutoff timing

Clutch cutoff timing can be selected from three position to suit various job condition, including
Rapid operation on level ground , and surefooted operation on gradient.
145
10-11. Loading Method of Wheel

Loader (ZW series)
Material
Material
Type- Loading methodCross

Loading method
Type-V Loading method
Weld edge
Bucket Specification
Bolt-on Cutting edge (BOC)

Bolt-on cutting edge isnt
compatible with bolt on teeth.
(Weld edge is different.)
BOC
Teeth cant be attached to BOC

bucket.
Bolt-on Teeth (BOT)
Weld edge
146
10-12. Feature of Wheel Loader

(ZW series)
Extinguisher
With or Without of
Gumball machine
BOC or
Tooth
Selectable for custom
EX.)
9mm
9mm
25mm
Main work of WL by ZW310 class is loading to dump truck and feeding into hoppers
by bucket.
In case of carrying products, the bucket is not necessary to be reinforced. But in case
of loading to dump truck& throwing into hoppers, it needs to be reinforced.
Side, inner and bottom plates, and side edges are usually reinforced depending on
customers request.
147
10-13. Tire
Bias tire
Tire size
Tire for WL
pattern
L3/L4/L5
Radial tire
Section
Ply
Diameter of rim ( inch)
Height of
tire
Bias tire
Diameter
of rim
Outside
Diameter
of tire
Width of Tire ( inch)
Radial tire
Diameter of rim ( inch)

Width of Tire ( inch)
Bridgestone Bias tires pattern

Usually Europe and
America use radial
tire.
Michelin radial tires pattern

Michelin treat
only radial tire.

Contact
pressure
Deflection
Decay
durability
Cost
Feature
Radial
Bias
Low
High
Side wall is only bow, Tread face isnt

bowContact area is stabilized to load.
Side wall and Tread face are

bow. Contact area is fickleness.
Radial tire has several strong steel belts,

carcass. Steel belt be for tread faces stability
and guard. Carcass is steel code of one ply
that it is arranged radial pattern.
Bias tire is configured to nylon

codes that it is piled up carcass.
148
10-14. Matching of Dump & Excavator

Information (1)
Carrying methods of minerals are as followings.
Dump-Truck method
Dump-less method
In Japan, Dump method is usually went on to Shovel-Dump method that it combines
Hydraulic Excavator and Dump.
Advantages of Dump-Truck method

1.High general versatility. Applicable to
various sites
2.Damage would be smaller when trouble
happens
3.Managable by adjusting no. of units for
distance and/or amount of production change
4.High ability to handle various objects
5.Easier operation, less tiredness for operator
6.Easier maintenance
7.Lower cost for long distance carry comparing
with Bulldozer method & L & C method.
Carrying distance and Cost ( Polar example)

High
Wheel loader
Bulldozer
Dump
Cost
L & C method
( Load & Carry )
Bulldozer method
Low
Carrying distance
149
Shovel & Dump

method

Information (2)
Dimensions of Excavator, Size of Dump and Matching
numbers of Unit should be considered.
Matching numbers of Loading machine & Dumping machine
Dumping clearance of Loading machine & Bessels Height of Dump
Dumping reach & Bessels Length of Dump
Bucket width & Bessel width
A :Rear-end swing radius
B : Dumping height
C : Dumping reach
D : MAX. digging reach
E : Bucket width
F : Bessel length
G : Inner Bessel width
H : Bessel height
(Standard Specification)
Excavator (Bucket capacityISOunitmm)

Bucket
A
B
C
D
Model code
capacity
ZX380HH
1.5 m3 3 320 2 680 3 650 11 020
ZX470H-3
1.9
3 645 2 990 3 410 12 060
ZX520LCH-3
1.9
3 645 3 070 3 410 12 000
ZX650H
2.9
3 850 3 240 4 310 13 280
ZX670LCH-3
ZX650H(BE)
3.3
3 850 3 200 4 520 11 800
ZX670LCH-3(BE)
ZX870LCH-3
3.5
4 600 4 000 4 590 14 100
ZX870LCH-3(BE)
4.3
4 600 3 770 4 620 12 340
EX1200-5C
5.0
4 850 3 220 7 000 15 340
EX1900-5
12.0
6 010 4 050 6 430 15 250
EX2500-5
15.0
6 290 4 250 7 580 17 050
EX3600-5
22.0
6 780 4 990 7 470 18 190
150

E
1 470
1 500
1 500
1 680
1 700
1 890
2 110
2 100
3 050
3 180
3 790

Information (3)
(Standard Specification)
Bucket
capacity
(m3)
Cycle
tine
(sec)
11t
(7m3)
20t
(14m3)
32t
(24m3)
ZX450H
1.9
22
ZX650H
2.8
24
34
82
23
60
78
162
56
120
1213
278
89
206
ZX650BE
3.3
24
25
2
45
102
ZX850H
3.4
25
23
52
ZX850BE
4.3
25
12
40
EX1200-5
5.0
26
EX1900-5
12.0
28
EX2500-5
15.0
EX3600-5
EX5500-5
Model code
46t
(34m3)
55t
(40m3)
64t
(42m3)
90t
(60m3)
136t
(78m3)
78
174
1011
248
1213
290
45
102
78
176
1011
250
1112
294
34
82
56
140
78
198
910
232
23
72
45
124
67
176
78
192
89
218
23
56
23
80
34
94
34
98
56
140
67
182
29
23
66
23
78
23
82
34
116
56
150
22.0
30
12
50
12
58
23
62
23
88
34
114
29.0
32
12
44
12
46
23
66
23
86
Appropriate units of Dump per 1 lording machine is

calculated by the following formula.
Cm1
Cm2
Required units unit
Necessary time at 1 cycle of Dump ( second )

Necessary time at loading to Dump ( second )
151
10-15. Mobile System in Mine

VR516FS(Finger screen)
ZR260HC(Wood grinder)
Screening out usable

material from stockpile of
wastes in the stockyard
Woods & stubs are recycled by

wood grinder. (used as recycle
fuel or compost.)
SR2000G(Soil recycler)
Improving overburden for recycle.
(used as bank of road construction.)
152
10-16. Hearing seat to customer

Format of acquisition of information
Customers name
mining company
Business place/Job site
business place
Booklet/URL
Booklet Y
Rock quality
Coal ironstonelimestone
Amount of production
Monthly output 0000/month Annual output

84000/year
Condition of blast
6.0hr/day 22day/month 12month/year

1 584hr/year
Update term of
Operation license
Development of forest land by September,2009

Rock extraction April,2010per 5 years
Method of quarrying
Bench cut
Method of carrying
SH&DP one way 800m L&C one way 60m
URL Y
Open shoot
SH ZX470R
PC450
ZX210H
WL WA400 ZW310 966G

Ownership machines
DP HD2052 10tDP5
others
1stJoe crusherXinch
Plant/Equipment
etc.
2ndCone crusher
3rd
153
154
11. Forestry Machines
155
11-1. Dimensions : ZX130L

Dimensions/Working Range Diagram
Operating weight
Bucket capacity
(PCSA heaped)
Traction force
Gradeability
Ground pressure
Rated power
13 700 kg
0.5 m
130 kN
35(70%)
41 kPa
-1
P moed : 63/1950 kW/min
-1
HP moed : 66/2150 kW/min
156
11-2. Equipment (1)

ZX130L Forestry EQUIPMENT
Tropical
cover
High performance filter
Air cleaner
double
filters
Upperstructure
reinforced under
cover(4.5mm)
Std cab
Arm with damage

prevention plate
(Upper,Lower,Side)
Reinforced
under
carriage
Reinforced under carriage

Reinforced
under cover
Reinforced step
Two roller
guard
Distance between tumbles

L2990mm
STD2880mm
157
Traction force
15%UP
LkN
STD102kN
11-3. Equipment (2)
(Std:440mm)
(Std:890mm)
Min.ground clearance
Component comparison
Track link assembly

Travel motor
Upper rollers
Lower rollers
Idler assembly
Spring track assembly
Other
Hydraulic circuit
It is the same as std modelZX120.
Electric circuit
It is the same as std modelZX120.
158
ZX110M
ZX110M
ZX200
ZX200
ZX200
ZX110M
11-4. Attachments (1)

Processor
Device for
Branch cutting off
Transfer device for
Hanging wood
Measure
device
Grapple
Chain saw
Attachment for specializing in lopping branches off and

cross cutting(cut same size).
Composed of grapple(handling wood), blade
cutter(lopping branches), feed controlling device, and
chainsaw(cross cutting).
Human operation(lopping branches): 10minutes
Processor operation(lopping branches & cross cutting):
2minutes
Shotens operation time and reduces manpower
159
11-5. Attachments (2)

Feller Buncher
Attachment for felling trees for easy collection.

Lighter attachment weight than processor & harvester.
Can be fitted to Long front machine.
Harvester
Cut off device for Branch
Transfer device for
Hanging wood
Measure device
Grapple
Chain saw
Attachment for felling trees, cutting branches off,

cross cutting,
Different point(from Processor): Equipped with Tilt
system(for easy cutting down trees)
160
12. Brochures List

For Metal Recycling Machines Brochure
Scrap Metal Recycling Brochure
KA-EN077
Material Handling Machines Brochure
KA-EN078
Recycling Equipments Brochure

ZR260HC
KA-EN044
ZR125HC
KA-EN043
VR516FS
KA-EN061P
VR408
KA-EN082
ZR950JC
SR2000G
KA-EN020
KA-EN074
For Mining Machines Brochure

ZX400LCH-3
KS-EN044
ZX450-3 Series (450-3/450LC-3/470H-3/470LCH-3)
KS-EN060
ZX450-3 F Type Series
KS-EN073
ZX500LC-3 Series (500LC-3/520LCH-3)
KS-EN030
KS-EN074
ZX650LC-3 Series (650LC-3/670LCH-3)
KS-EN031
ZX650LC-3 F Type Series
KS-EN075
ZX850-3 Series (850-3/850LC-3/870H-3/870LCH-3)
KS-EN059
KS-EN076
ZX-R Series (400R-3/470R-3/520R-3/670R-3/870R-3)
KS-EN047
ZX-R F Type Series
KS-EN077
EX1200-6
EX1900-6
EX2500-6
EX3600-6
EX5500-6
EX8000-6
Brochure
KS-EN109
Spec.
KS-EN112
Brochure
KS-EN058
Spec.
KS-EN052Q
Brochure
KS-EN057P
Spec.
KS-EN051Q
Brochure
KS-EN056P
Spec.
KS-EN105
Brochure
KS-EN122
Spec.
KS-EN104
Brochure
Spec.
KS-EN125
KS-EN103
This information is the present in February, 2009.
161

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ASIAN STAR PROJECT SALES HANDBOOK

Hitachi Construction Machinery Co., Ltd.

ASIAN STAR PROJECT

- Contents 1. Steel Industry

4. Material Handling Machine

5. High mount Cab

6. Base Machine for Mobile Shear

7. Mobile Shear (Maker:GENESIS)

8. Electric Material Handling Machines

10. Mining & Quarry Equipment

11. Forestry Machines

12. Brochures List

1-1. Basic Steel Production Methods

Electric Arc Furnace

1-2. Blast Furnace

1-3. Electric Arc Furnace

1-4. Supply of Raw Materials for

2-1. Dividing and Sizing

All materials will be

2-2. Outline of Scrap Yard

2-3. Scrap Grade (1)

Width Height Length

W+H+L<1800,with the max dimension

W+H+L<1800,with the max dimension

600<=W+H+L<1800,with the max

600<=W+H+L<1800,with the max

W+H+L<1800, with the max dimension

W+H+L<1800, with the max dimension

W+H+L<1800, with the max dimension

Length of one dimension < 1200

Length of one dimension < 1200

* Not contaminated with plastic dust etc.

2-3. Scrap Grade (2)

Steel plate, Wide Flange Beam, Angle, Channel,

Rail, Punching, Small Clipping, Wheels, Nuts &

Steel plate, Angel, Channel, Scrap of Heavy

Light Gavage, Steel Sheet, Steel Band, Auto

Steel Sheet, Wire, Wire rope, Steel Furniture,

Auto Body, Fender, Galvanized Sheet

Galvanized Sheet, Pressed Turing of mild steel,

Cans for food/drink, Cans in general( expect for

Mixed cans of various types, including 18-liter

Auto Body, Fender, Clipping etc. especially not

Auto Body, Fender, Steel Furniture etc.

Galvanized Sheet, Electric Household

Tin Plated Sheet, Mixed cans etc.

A ( Bundle of Steel Sheet)

Hot or Cold Sheet with no rust

B ( Bundle of Steel Sheet)

Hot or Cold Sheet with some rust, incl. Coated

A ( Busheling , Steel Sheet

Hot or Cold Sheet with no rust

B ( Busheling , Steel Sheet

Hot or Cold Sheet with some rust, incl. Coated

Turing of mild steel with no rust, in fine forms

Turning of mild steel with some rust, in various

Press grade added for new market

Machinery parts, Clean Auto Blocks etc.

Charging box cast, unstripped auto blocs

Iron boring of mild casting

Iron boring of mild casting with some rust

2-4. Scrap Processing Facility