Lampiran Perhitungan Edit Lagi Pusta

Perhitungan untuk data ke 1
4.4.1.
Menghitung panas hasil pembakaran untuk FICI
1)
Menghitung panas yang diserap oleh Crude Oil
Feed
Ton
Hari
= 2685
= 246.641,86
1 Hari
24 Jam
= 0.8540
T-in rate
= 167,4 oC = 333,32 oF
T-out rate
= 191,24 oC = 376,23 oF
API
2,20462 Lb
Kg
1
Lb
Jam
Sg
1000 Kg
1 Ton
141,5
131,5
SGR(60 o F / 60 o F )
........................(Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Untuk mencari nilai kapasitas panas (Cp) dapat dicari dengan grafik Specific Heat of Hydrocarbon
Liquids. (Lampiran 1)
Cp pada 34,19 oAPI
T-in rate
= 167,4 oC = 333,32 oF
Btu
Lb
Cp
= 0,61
T-out rate
= 191,24 oC = 376,23 oF
Cp
Maka Cp rata-rata
= 0,64
Btu
Lb
0,61 0,64
2
= 0,625
Btu
Lb
Mencari Entalpi Feed = Cp (TOutlet TInlet)
= 0,625
Btu
Lb
= 26,82
F (376,23 333,32) oF
Btu
Lb
Mencari panas Feed = M Feed x H
Lb
Jam
Q FICI = 246.641,86
= 6.614.934,68
1)
x 26,82
Btu
Jam
Btu
Lb
................................................(1)
Menghitung panas yang dilepaskan oleh Fuel Oil
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
= 13080 - 3425 Sg2 ..................(Diktat Fuel and Combution 2001)
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Btu
Lb
= M Fuel Oil x LHV(FO)
Q Fuel oil = 339,87
Lb
Jam
x 18.343,22
= 6.234.310,18
Btu
Jam
Btu
Lb
................................................(2)
2)
Menghitung panas yang diserap steam

Jumlah pemakaian steam yang digunakan untuk steam atomizing
Dimana pemakaian FO untuk FICI adalah: 3,70
Tekanan steam atomizing = 7,5

Suhu steam atomizing
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
Kg
Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
Maka didapat enthalpy
= 1173,7
Btu
Lb
(Lampiran 4)
Enthalpy steam pada suhu 600F adalah 28,06
Btu
Lb
(Lampiran 3)
Tekanan FO adalah = 4,86 bar

Dengan menggunakan grafik atomizing consumtion didapatkan
Kgsteam
KgFO
Pemakaian steam atomizing sebesar 0,285
(Lampiran 2)
Kgsteam
KgFO
Maka Msteam = 0,285
= 44
= 97,00
x 154,41
Kgsteam
Jam
KgFO
Jam
Lb
Kg
x 2,20462
Lbsteam
Jam
Mencari panas steam = M steam x H
Q steam
= 97,00
Lb
Jam
x (1173,7
Btu
Lb
- 28,06
Btu
Lb
Btu
Jam
= 110.127,08
4)
.........................................(3)
Menghitung panas yang dilepaskan oleh Fuel Gas
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG) = (155+1425 Rd)x(
1 Hari
24 Jam
2,20462 Lb
Kg
1
Lb
Jam
6.8718
Rd
)....(Diktat Fuel and Combution 2001)
= (155+1425 x0,7061)x(
Kcal
Kg
= 11.300,783
Mencari panas Fuel
1000 Kg
1 Ton
6.8718
0.7061
= 20.341,43
Btu
Lb
= M Fuel gas x LHV(FG)
Q Fuel gas = 377,54
Btu
Jam
Lb
Jam
x 20.341,43
Btu
Lb
= 7.679.703,48
................................................(4)
4.4.2. Menghitung panas hasil pembakaran untuk FIC2

1)
Feed
= 2626
Ton
Hari
= 241.222,17
1 Hari
24 Jam
Lb
Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Sg
= 0,8540
T-in rate
= 248,52 oC = 479,33 oF
T-out rate
= 291,24 oC = 556,23 oF
o
API
141,5
131,5
SGR(60 o F / 60 o F )
.................... (Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
= 248,52 oC = 479,33 oF
T-in rate
Btu
Lb
Cp
= 0,685
T-out rate
= 291,24 oC = 556,23 oF
Cp
= 0,7025
Maka Cp rata-rata
Btu
Lb
0,685 0,720
2
= 0,7025
Btu
Lb
= 0,7025
= 54,02
Btu
Lb
F (556,23 479,33) oF
Btu
Lb
Q FIC2 = 241.222,17
Lb
Jam
x 54,02
Btu
Lb
= 13.030.821,62
2)
Btu
Jam
...............................................(5)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Q Fuel oil = 339,87
Lb
Jam
Btu
Lb
x 18.343,22
= 6.234.310,18
3)
Btu
Lb
Btu
Jam
................................................(6)

Kg
Cm 2
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
= 1173,7
Btu
Lb
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Dengan menggunakan grafik atomizing consumtion (Lampiran 2) didapatkan
Kgsteam
KgFO
Maka Msteam = 0,26
Kgsteam
KgFO
= 40,15
x 154,416
Kgsteam
Jam
KgFO
Jam
x 2,20462
Lb
Kg
88,51
Lbsteam
Jam
Q steam
= 88,51
Lb
Jam
x (1173,7
= 101.400,59
4)
Btu
Jam
Btu
Lb
Btu
Lb
- 28,06
.......................................................(7)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG)
1 Hari
24 Jam
2,20462 Lb
Kg
1
Lb
Jam
6.8718
Rd
= (155+1425 Rd)x(
= (155+1425 x0,7061)x(
= 11.300,783
Mencari panas Fuel
1000 Kg
1 Ton
Kcal
Kg
6.8718
0.7061
= 20.341,43
Btu
Lb
Q Fuel gas = 377,54
Lb
Jam
= 7.679.703,48
x 20.341,43
Btu
Jam
Btu
Lb
................................................(8)
5)
Menghitung panas yang diserap Udara dari APH
Tin
= 32 oC = 305 K
Tout
= 294 oC = 523 K
Kj
Kg 0 C
Pada Tin
= HIn = 1,00423
= 20,97
Kj
Kg 0 C
Pada Tout
= Hout = 1,04460
= 21,82
Btu
Lb
(Lampiran 5)
Btu
Lb
Menghitung Total Panas yang diserap udara

Mass flow
= 41.200 (diambil dari dalam data sheet)
= 41.200
Kg
Jam
= 90.830,34
Mencari panas udara
2,20462 Lb
Kg
1
Lb
Jam
= M Feed x H
= 90.830,34
Lb
Jam
= 77.205,789
x (21,82
Btu
Jam
Btu
Lb
- 20,97
Btu
Lb
...................................................(9)
Tabel 5 Neraca Panas Furnace I
No
Deskripsi
1 Heat Release absorb
Btu/hr
# Fuel Oil
12.468.620,36
# Fuel Gas
15.359.406,96
TOTAL
27.828.027,32
Heat Absorb
# Crude Oil
19.645.756,63
# Steam
211,527,67
# Udara
77.205,79
TOTAL
3
4.4.3
Btu/hr
Heat loss
Menghitung Efisiensi
Heat absorb total
x100%
Heat release
Efisiensi () =
19.934.490,09
x100%
27.828.027,32
= 71.63 %
19.934.490,09
7.893.637,23
Perhitungan untuk data hari ke 2
4.4.1.
1)
Feed
= 2685
Ton
Hari
= 246.641,86
1 Hari
24 Jam
= 0.8540
T-in rate
= 167,4 oC = 333,32 oF
T-out rate
= 191,24 oC = 376,23 oF
API
2,20462 Lb
Kg
1
Lb
Jam
Sg
1000 Kg
1 Ton
141,5
131,5
SGR(60 o F / 60 o F )
........................(Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
T-in rate
= 167,4 oC = 333,32 oF
Btu
Lb
Cp
= 0,61
T-out rate
= 191,24 oC = 376,23 oF
Cp
= 0,64
Maka Cp rata-rata
Btu
Lb
0,61 0,64
2
= 0,625
Btu
Lb
= 0,625
Btu
Lb
= 26,82
F (376,23 333,32) oF
Btu
Lb
Q FICI = 246.641,86
Lb
Jam
= 6.614.934,68
3)
x 26,82
Btu
Jam
Btu
Lb
................................................(1)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Btu
Lb
Q Fuel oil = 339,87
Lb
Jam
x 18.343,22
= 6.234.310,18
4)
Btu
Jam
Btu
Lb
................................................(2)


Kg
Cm 2
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
= 1173,7
Btu
Lb
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
Kgsteam
KgFO
Maka Msteam = 0,285
= 44
x 154,41
Kgsteam
Jam
(Lampiran 2)
KgFO
Jam
Lb
Kg
x 2,20462
= 97,00
Lbsteam
Jam
Q steam
= 97,00
Lb
Jam
x (1173,7
Btu
Jam
= 110.127,08
4)
Btu
Lb
- 28,06
Btu
Lb
.........................................(3)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG) = (155+1425 Rd)x(
1 Hari
24 Jam
2,20462 Lb
Kg
1
Lb
Jam
6.8718
Rd
= (155+1425 x0,7061)x(
= 11.300,783
Mencari panas Fuel
1000 Kg
1 Ton
Kcal
Kg
6.8718
0.7061
= 20.341,43
Btu
Lb
Q Fuel gas = 377,54
Btu
Jam
Lb
Jam
x 20.341,43
Btu
Lb
................................................(4)
= 7.679.703,48
1)
Feed
= 2626
Ton
Hari
= 241.222,17
1 Hari
24 Jam
= 0,8540
T-in rate
= 248,52 oC = 479,33 oF
T-out rate
= 291,24 oC = 556,23 oF
API
2,20462 Lb
Kg
1
Lb
Jam
Sg
1000 Kg
1 Ton
141,5
131,5
SGR(60 o F / 60 o F )
.................... (Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
T-in rate
= 248,52 oC = 479,33 oF
Btu
Lb
Cp
= 0,685
T-out rate
= 291,24 oC = 556,23 oF
Cp
Maka Cp rata-rata
= 0,7025
Btu
Lb
0,685 0,720
2
= 0,7025
Btu
Lb
= 0,7025
= 54,02
Btu
Lb
F (556,23 479,33) oF
Btu
Lb
Q FIC2 = 241.222,17
Lb
Jam
= 13.030.821,62
2)
x 54,02
Btu
Jam
Btu
Lb
...............................................(5)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Q Fuel oil = 339,87
Lb
Jam
Btu
Lb
x 18.343,22
= 6.234.310,18
3)
Btu
Lb
Btu
Jam
................................................(6)
Kg
Cm 2
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
Btu
Lb
= 1173,7
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
Maka Msteam = 0,26
Kgsteam
KgFO
= 40,15
x 154,416
Kgsteam
Jam
KgFO
Jam
x 2,20462
Lb
Kg
88,51
Lbsteam
Jam
Q steam
= 88,51
Lb
Jam
x (1173,7
= 101.400,59
4)
Btu
Jam
Btu
Lb
Btu
Lb
- 28,06
.......................................................(7)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG)
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
= (155+1425 Rd)x(
6.8718
Rd
= (155+1425 x0,7061)x(
= 11.300,783
Kcal
Kg
6.8718
0.7061
= 20.341,43
Btu
Lb
Mencari panas Fuel
Q Fuel gas = 377,54
Lb
Jam
= 7.679.703,48
5)
x 20.341,43
Btu
Jam
Btu
Lb
................................................(8)
Tin
= 32 oC = 305 K
Tout
= 294 oC = 523 K
Kj
Kg 0 C
Pada Tin
= HIn = 1,00423
= 20,97
Kj
Kg 0 C
Pada Tout
= Hout = 1,04460
= 21,82
Btu
Lb
(Lampiran 5)
Btu
Lb

Mass flow
= 41.200
Kg
Jam
= 90.830,34
Mencari panas udara
2,20462 Lb
Kg
1
Lb
Jam
= M Feed x H
= 90.830,34
Lb
Jam
= 77.205,789
x (21,82
Btu
Jam
Btu
Lb
- 20,97
Btu
Lb
...................................................(9)
No
Deskripsi
Btu/hr
# Fuel Oil
12.468.620,36
# Fuel Gas
15.359.406,96
TOTAL
27.828.027,32
Heat Absorb
# Crude Oil
19.645.756,63
# Steam
211,527,67
# Udara
77.205,79
TOTAL
3
4.4.4
Btu/hr
Heat loss
Heat absorb total
x100%
Heat release
Efisiensi () =
19.934.490,09
x100%
27.828.027,32
= 71.63 %
19.934.490,09
7.893.637,23
4.4.1.
1)
Feed
= 2685
Ton
Hari
= 246.641,86
1 Hari
24 Jam
= 0.8540
T-in rate
= 167,4 oC = 333,32 oF
T-out rate
= 191,24 oC = 376,23 oF
API
2,20462 Lb
Kg
1
Lb
Jam
Sg
1000 Kg
1 Ton
141,5
131,5
SGR(60 o F / 60 o F )
........................(Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI

= 167,4 oC = 333,32 oF
T-in rate
Btu
Lb
Cp
= 0,61
T-out rate
= 191,24 oC = 376,23 oF
Cp
= 0,64
Maka Cp rata-rata
Btu
Lb
0,61 0,64
2
= 0,625
Btu
Lb
= 0,625
Btu
Lb
= 26,82
F (376,23 333,32) oF
Btu
Lb
Q FICI = 246.641,86
Lb
Jam
= 6.614.934,68
5)
x 26,82
Btu
Jam
Btu
Lb
................................................(1)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
LHV(FO)
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Q Fuel oil = 339,87
Lb
Jam
x 18.343,22
= 6.234.310,18
6)
Btu
Lb
Btu
Jam
Btu
Lb
................................................(2)


Kg
Cm 2
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
= 1173,7
Btu
Lb
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
(Lampiran 2)
Kgsteam
KgFO
Maka Msteam = 0,285
= 44
= 97,00
KgFO
Jam
x 154,41
Kgsteam
Jam
Lb
Kg
x 2,20462
Lbsteam
Jam
Q steam
= 97,00
Lb
Jam
x (1173,7
Btu
Jam
= 110.127,08
4)
Btu
Lb
- 28,06
Btu
Lb
.........................................(3)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG) = (155+1425 Rd)x(
1 Hari
24 Jam
2,20462 Lb
Kg
1
Lb
Jam
6.8718
Rd
= (155+1425 x0,7061)x(
= 11.300,783
Mencari panas Fuel
1000 Kg
1 Ton
Kcal
Kg
6.8718
0.7061
= 20.341,43
Btu
Lb
Q Fuel gas = 377,54
Btu
Jam
Lb
Jam
x 20.341,43
Btu
Lb
= 7.679.703,48
................................................(4)

1)
Feed
= 2626
Ton
Hari
= 241.222,17
1 Hari
24 Jam
= 0,8540
T-in rate
= 248,52 oC = 479,33 oF
T-out rate
= 291,24 oC = 556,23 oF
API
2,20462 Lb
Kg
1
Lb
Jam
Sg
1000 Kg
1 Ton
141,5
131,5
SGR(60 o F / 60 o F )
.................... (Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
T-in rate
= 248,52 oC = 479,33 oF
Btu
Lb
Cp
= 0,685
T-out rate
= 291,24 oC = 556,23 oF
Cp
= 0,7025
Maka Cp rata-rata
Btu
Lb
0,685 0,720
2
Btu
Lb
= 0,7025
= 0,7025
= 54,02
Btu
Lb
F (556,23 479,33) oF
Btu
Lb
Q FIC2 = 241.222,17
Lb
Jam
= 13.030.821,62
2)
x 54,02
Btu
Jam
Btu
Lb
...............................................(5)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Q Fuel oil = 339,87
Lb
Jam
x 18.343,22
= 6.234.310,18
3)
Btu
Lb
Btu
Jam
Btu
Lb
................................................(6)
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
Kg
Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
Btu
Lb
= 1173,7
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
Maka Msteam = 0,26
Kgsteam
KgFO
= 40,15
x 154,416
Kgsteam
Jam
KgFO
Jam
x 2,20462
Lb
Kg
88,51
Lbsteam
Jam
Q steam
= 88,51
Lb
Jam
x (1173,7
= 101.400,59
4)
Btu
Jam
Btu
Lb
- 28,06
Btu
Lb
.......................................................(7)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
Lb
Jam
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
LHV(FG)
6.8718
Rd
= (155+1425 Rd)x(
6.8718
0.7061
= (155+1425 x0,7061)x(
= 11.300,783
Mencari panas Fuel
Kcal
Kg
= 20.341,43
Btu
Lb
Q Fuel gas = 377,54
Lb
Jam
= 7.679.703,48
5)
x 20.341,43
Btu
Jam
Btu
Lb
................................................(8)
Tin
= 32 oC = 305 K
Tout
= 294 oC = 523 K
Kj
Kg 0 C
Pada Tin
= HIn = 1,00423
= 20,97
Kj
Kg 0 C
Pada Tout
= Hout = 1,04460
= 21,82
Btu
Lb
(Lampiran 5)
Btu
Lb

Mass flow
= 41.200
Kg
Jam
= 90.830,34
Mencari panas udara
2,20462 Lb
Kg
1
Lb
Jam
= M Feed x H
= 90.830,34
Lb
Jam
x (21,82
Btu
Lb
- 20,97
Btu
Lb
= 77.205,789
Btu
Jam
...................................................(9)
No
Deskripsi
Btu/hr
# Fuel Oil
12.468.620,36
# Fuel Gas
15.359.406,96
TOTAL
19.645.756,63
# Steam
211,527,67
# Udara
77.205,79
TOTAL
4.4.5
27.828.027,32
Heat Absorb
# Crude Oil
Btu/hr
Heat loss
19.934.490,09
7.893.637,23
Heat absorb total

x100%
Heat release
Efisiensi () =
19.934.490,09
x100%
27.828.027,32
= 71.63 %
4.4.1.
1)
Feed
= 2685
Ton
Hari
= 246.641,86
1 Hari
24 Jam
Lb
Jam
Sg
= 0.8540
T-in rate
= 167,4 oC = 333,32 oF
T-out rate
= 191,24 oC = 376,23 oF
1000 Kg
1 Ton
2,20462 Lb
Kg
1
API
141,5
131,5
SGR(60 o F / 60 o F )
........................(Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
= 167,4 oC = 333,32 oF
T-in rate
Btu
Lb
Cp
= 0,61
T-out rate
= 191,24 oC = 376,23 oF
Cp
= 0,64
Maka Cp rata-rata
Btu
Lb
0,61 0,64
2
= 0,625
Btu
Lb
= 0,625
Btu
Lb
= 26,82
F (376,23 333,32) oF
Btu
Lb
Q FICI = 246.641,86
Lb
Jam
= 6.614.934,68
x 26,82
Btu
Jam
Btu
Lb
................................................(1)
7)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Q Fuel oil = 339,87
Lb
Jam
x 18.343,22
= 6.234.310,18
8)
Btu
Lb
Btu
Jam
Btu
Lb
................................................(2)


Kg
Cm 2
Ton
Hari
= 154,41
Psia
Kg.Cm 2
x 14,22
= 310 oC = 590 oF
= 1173,7
KgFO
Jam
Btu
Lb
(Lampiran 4)
= 106,65 Psia
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
(Lampiran 2)
Kgsteam
KgFO
Maka Msteam = 0,285
= 44
= 97,00
KgFO
Jam
x 154,41
Kgsteam
Jam
Lb
Kg
x 2,20462
Lbsteam
Jam
Q steam
= 97,00
Lb
Jam
x (1173,7
Btu
Jam
= 110.127,08
4)
Btu
Lb
- 28,06
Btu
Lb
.........................................(3)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG) = (155+1425 Rd)x(
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
6.8718
Rd
= (155+1425 x0,7061)x(
Kcal
Kg
= 11.300,783
Mencari panas Fuel
6.8718
0.7061
= 20.341,43
Btu
Lb
Q Fuel gas = 377,54
Btu
Jam
Lb
Jam
x 20.341,43
Btu
Lb
= 7.679.703,48
................................................(4)

1)
Feed
= 2626
Ton
Hari
= 241.222,17
1 Hari
24 Jam
= 0,8540
T-in rate
= 248,52 oC = 479,33 oF
T-out rate
= 291,24 oC = 556,23 oF
API
2,20462 Lb
Kg
1
Lb
Jam
Sg
1000 Kg
1 Ton
141,5
131,5
SGR(60 o F / 60 o F )
.................... (Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
= 248,52 oC = 479,33 oF
T-in rate
Btu
Lb
Cp
= 0,685
T-out rate
= 291,24 oC = 556,23 oF
Cp
= 0,7025
Maka Cp rata-rata
Btu
Lb
0,685 0,720
2
= 0,7025
Btu
Lb
= 0,7025
= 54,02
Btu
Lb
F (556,23 479,33) oF
Btu
Lb
Q FIC2 = 241.222,17
Lb
Jam
= 13.030.821,62
2)
Btu
Jam
...............................................(5)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
LHV(FO)
x 54,02
Btu
Lb
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam

= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Lb
Jam
Q Fuel oil = 339,87
Btu
Lb
x 18.343,22
= 6.234.310,18
3)
Btu
Lb
Btu
Jam
................................................(6)

Kg
Cm 2
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
Btu
Lb
= 1173,7
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
Maka Msteam = 0,26
Kgsteam
KgFO
= 40,15
x 154,416
Kgsteam
Jam
KgFO
Jam
x 2,20462
Lb
Kg
88,51
Lbsteam
Jam
Q steam
= 88,51
Lb
Jam
x (1173,7
Btu
Lb
- 28,06
Btu
Lb
= 101.400,59
4)
Btu
Jam
.......................................................(7)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG)
1 Hari
24 Jam
6.8718
Rd
= 11.300,783
Kcal
Kg
6.8718
0.7061
= (155+1425 x0,7061)x(
= 20.341,43
Btu
Lb
Q Fuel gas = 377,54
Lb
Jam
= 7.679.703,48
5)
2,20462 Lb
Kg
1
Lb
Jam
= (155+1425 Rd)x(
Mencari panas Fuel
1000 Kg
1 Ton
x 20.341,43
Btu
Jam
Btu
Lb
................................................(8)
Tin
= 32 oC = 305 K
Tout
= 294 oC = 523 K
Kj
Kg 0 C
Pada Tin
= HIn = 1,00423
= 20,97
Kj
Kg 0 C
Pada Tout
= Hout = 1,04460
= 21,82
Btu
Lb
(Lampiran 5)
Btu
Lb

Mass flow
= 41.200
Kg
Jam
= 90.830,34
Mencari panas udara
2,20462 Lb
Kg
1
Lb
Jam
= M Feed x H
= 90.830,34
Lb
Jam
= 77.205,789
x (21,82
Btu
Jam
Btu
Lb
- 20,97
Btu
Lb
...................................................(9)
No
Deskripsi
Btu/hr
Btu/hr
Heat Release absorb

# Fuel Oil
12.468.620,36
# Fuel Gas
15.359.406,96
TOTAL
27.828.027,32
Heat Absorb
# Crude Oil
19.645.756,63
# Steam
211,527,67
# Udara
77.205,79
TOTAL
Heat loss
4.4.6
Heat absorb total
x100%
Heat release
Efisiensi () =
19.934.490,09
x100%
27.828.027,32
= 71.63 %
4.4.1.
19.934.490,09
7.893.637,23
1)
Feed
Ton
Hari
= 2685
= 246.641,86
1 Hari
24 Jam
= 0.8540
T-in rate
= 167,4 oC = 333,32 oF
T-out rate
= 191,24 oC = 376,23 oF
API
2,20462 Lb
Kg
1
Lb
Jam
Sg
1000 Kg
1 Ton
141,5
131,5
SGR(60 o F / 60 o F )
........................(Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
T-in rate
= 167,4 oC = 333,32 oF
Btu
Lb
Cp
= 0,61
T-out rate
= 191,24 oC = 376,23 oF
Cp
Maka Cp rata-rata
= 0,64
Btu
Lb
0,61 0,64
2
= 0,625
Btu
Lb
= 0,625
Btu
Lb
= 26,82
F (376,23 333,32) oF
Btu
Lb
Lb
Jam
Q FICI = 246.641,86
= 6.614.934,68
9)
x 26,82
Btu
Jam
Btu
Lb
................................................(1)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Q Fuel oil = 339,87
Lb
Jam
x 18.343,22
= 6.234.310,18
10)
Btu
Lb
Btu
Jam
Btu
Lb
................................................(2)

Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
Kg
Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
= 1173,7
Btu
Lb
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
(Lampiran 2)
Kgsteam
KgFO
Maka Msteam = 0,285
= 44
= 97,00
x 154,41
Kgsteam
Jam
KgFO
Jam
Lb
Kg
x 2,20462
Lbsteam
Jam
Q steam
= 97,00
Lb
Jam
x (1173,7
Btu
Lb
- 28,06
Btu
Lb
Btu
Jam
= 110.127,08
4)
.........................................(3)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG) = (155+1425 Rd)x(
1 Hari
24 Jam
2,20462 Lb
Kg
1
Lb
Jam
6.8718
Rd
= (155+1425 x0,7061)x(
Kcal
Kg
= 11.300,783
Mencari panas Fuel
1000 Kg
1 Ton
6.8718
0.7061
= 20.341,43
Btu
Lb
Q Fuel gas = 377,54
Btu
Jam
Lb
Jam
x 20.341,43
Btu
Lb
= 7.679.703,48
................................................(4)

1)
Feed
= 2626
Ton
Hari
= 241.222,17
1 Hari
24 Jam
Lb
Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Sg
= 0,8540
T-in rate
= 248,52 oC = 479,33 oF
T-out rate
= 291,24 oC = 556,23 oF
o
API
141,5
131,5
SGR(60 o F / 60 o F )
.................... (Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
= 248,52 oC = 479,33 oF
T-in rate
Btu
Lb
Cp
= 0,685
T-out rate
= 291,24 oC = 556,23 oF
Cp
= 0,7025
Maka Cp rata-rata
Btu
Lb
0,685 0,720
2
= 0,7025
Btu
Lb
= 0,7025
= 54,02
Btu
Lb
F (556,23 479,33) oF
Btu
Lb
Q FIC2 = 241.222,17
Lb
Jam
x 54,02
Btu
Lb
= 13.030.821,62
2)
Btu
Jam
...............................................(5)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Q Fuel oil = 339,87
Lb
Jam
Btu
Lb
x 18.343,22
= 6.234.310,18
3)
Btu
Lb
Btu
Jam
................................................(6)

Kg
Cm 2
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
= 1173,7
Btu
Lb
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
Maka Msteam = 0,26
Kgsteam
KgFO
= 40,15
x 154,416
Kgsteam
Jam
KgFO
Jam
x 2,20462
Lb
Kg
88,51
Lbsteam
Jam
Q steam
= 88,51
Lb
Jam
x (1173,7
= 101.400,59
4)
Btu
Jam
Btu
Lb
Btu
Lb
- 28,06
.......................................................(7)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG)
1 Hari
24 Jam
2,20462 Lb
Kg
1
Lb
Jam
6.8718
Rd
= (155+1425 Rd)x(
= (155+1425 x0,7061)x(
= 11.300,783
Mencari panas Fuel
1000 Kg
1 Ton
Kcal
Kg
6.8718
0.7061
= 20.341,43
Btu
Lb
Q Fuel gas = 377,54
Lb
Jam
= 7.679.703,48
x 20.341,43
Btu
Jam
Btu
Lb
................................................(8)
5)
Tin
= 32 oC = 305 K
Tout
= 294 oC = 523 K
Kj
Kg 0 C
Pada Tin
= HIn = 1,00423
= 20,97
Kj
Kg 0 C
Pada Tout
= Hout = 1,04460
= 21,82
Btu
Lb
(Lampiran 5)
Btu
Lb

Mass flow
= 41.200
Kg
Jam
= 90.830,34
Mencari panas udara
2,20462 Lb
Kg
1
Lb
Jam
= M Feed x H
= 90.830,34
Lb
Jam
= 77.205,789
x (21,82
Btu
Jam
Btu
Lb
- 20,97
Btu
Lb
...................................................(9)
No
Deskripsi
Btu/hr
# Fuel Oil
12.468.620,36
# Fuel Gas
15.359.406,96
TOTAL
27.828.027,32
Heat Absorb
# Crude Oil
19.645.756,63
# Steam
211,527,67
# Udara
77.205,79
TOTAL
3
4.4.7
Btu/hr
Heat loss
Heat absorb total
x100%
Heat release
Efisiensi () =
19.934.490,09
x100%
27.828.027,32
= 71.63 %
19.934.490,09
7.893.637,23
4.4.1.
1)
Feed
= 2685
Ton
Hari
= 246.641,86
1 Hari
24 Jam
= 0.8540
T-in rate
= 167,4 oC = 333,32 oF
T-out rate
= 191,24 oC = 376,23 oF
API
2,20462 Lb
Kg
1
Lb
Jam
Sg
1000 Kg
1 Ton
141,5
131,5
SGR(60 o F / 60 o F )
........................(Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
T-in rate
= 167,4 oC = 333,32 oF
Btu
Lb
Cp
= 0,61
T-out rate
= 191,24 oC = 376,23 oF
Cp
= 0,64
Maka Cp rata-rata
Btu
Lb
0,61 0,64
2
= 0,625
Btu
Lb
= 0,625
Btu
Lb
= 26,82
F (376,23 333,32) oF
Btu
Lb
Q FICI = 246.641,86
Lb
Jam
= 6.614.934,68
11)
x 26,82
Btu
Jam
Btu
Lb
................................................(1)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Btu
Lb
Q Fuel oil = 339,87
Lb
Jam
x 18.343,22
= 6.234.310,18
12)
Btu
Jam
Btu
Lb
................................................(2)


Kg
Cm 2
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
= 1173,7
Btu
Lb
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
Kgsteam
KgFO
Maka Msteam = 0,285
= 44
x 154,41
Kgsteam
Jam
(Lampiran 2)
KgFO
Jam
Lb
Kg
x 2,20462
= 97,00
Lbsteam
Jam
Q steam
= 97,00
Lb
Jam
x (1173,7
Btu
Jam
= 110.127,08
4)
Btu
Lb
- 28,06
Btu
Lb
.........................................(3)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG) = (155+1425 Rd)x(
1 Hari
24 Jam
2,20462 Lb
Kg
1
Lb
Jam
6.8718
Rd
= (155+1425 x0,7061)x(
= 11.300,783
Mencari panas Fuel
1000 Kg
1 Ton
Kcal
Kg
6.8718
0.7061
= 20.341,43
Btu
Lb
Q Fuel gas = 377,54
Btu
Jam
Lb
Jam
x 20.341,43
Btu
Lb
................................................(4)
= 7.679.703,48
1)
Feed
= 2626
Ton
Hari
= 241.222,17
1 Hari
24 Jam
= 0,8540
T-in rate
= 248,52 oC = 479,33 oF
T-out rate
= 291,24 oC = 556,23 oF
API
2,20462 Lb
Kg
1
Lb
Jam
Sg
1000 Kg
1 Ton
141,5
131,5
SGR(60 o F / 60 o F )
.................... (Persamaan 1.4 Kern)
141,5
131,5
0,8540
=
=34,19
Cp pada 34,19 oAPI
T-in rate
= 248,52 oC = 479,33 oF
Btu
Lb
Cp
= 0,685
T-out rate
= 291,24 oC = 556,23 oF
Cp
Maka Cp rata-rata
= 0,7025
Btu
Lb
0,685 0,720
2
= 0,7025
Btu
Lb
= 0,7025
= 54,02
Btu
Lb
F (556,23 479,33) oF
Btu
Lb
Q FIC2 = 241.222,17
Lb
Jam
= 13.030.821,62
2)
x 54,02
Btu
Jam
Btu
Lb
...............................................(5)
Fuel Oil
= 3,70
Ton
Hari
= 339,87
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
LHV(FO)
= 13080 3425 (0,9146)2
= 10.190,75
Mencari panas Fuel
Kcal
Kg
18.343,22
Q Fuel oil = 339,87
Lb
Jam
Btu
Lb
x 18.343,22
= 6.234.310,18
3)
Btu
Lb
Btu
Jam
................................................(6)
Kg
Cm 2
Ton
Hari
= 154,41
KgFO
Jam
Psia
Kg.Cm 2
x 14,22
= 106,65 Psia
= 310 oC = 590 oF
Btu
Lb
= 1173,7
(Lampiran 4)
Btu
Lb
(Lampiran 3)

Kgsteam
KgFO
Maka Msteam = 0,26
Kgsteam
KgFO
= 40,15
x 154,416
Kgsteam
Jam
KgFO
Jam
x 2,20462
Lb
Kg
88,51
Lbsteam
Jam
Q steam
= 88,51
Lb
Jam
x (1173,7
= 101.400,59
4)
Btu
Jam
Btu
Lb
Btu
Lb
- 28,06
.......................................................(7)
Fuel Gas
= 4,11
Ton
Hari
= 377,54
LHV(FG)
1 Hari
24 Jam
1000 Kg
1 Ton
2,20462 Lb
Kg
1
Lb
Jam
= (155+1425 Rd)x(
6.8718
Rd
= (155+1425 x0,7061)x(
= 11.300,783
Kcal
Kg
6.8718
0.7061
= 20.341,43
Btu
Lb
Mencari panas Fuel
Q Fuel gas = 377,54
Lb
Jam
= 7.679.703,48
5)
Btu
Lb
x 20.341,43
Btu
Jam
................................................(8)
Tin
= 32 oC = 305 K
Tout
= 294 oC = 523 K
Kj
Kg 0 C
Pada Tin
= HIn = 1,00423
= 20,97
Kj
Kg 0 C
Pada Tout
= Hout = 1,04460
= 21,82
Btu
Lb
(Lampiran 5)
Btu
Lb

Mass flow
= 41.200
Kg
Jam
= 90.830,34
Mencari panas udara
2,20462 Lb
Kg
1
Lb
Jam
= M Feed x H
= 90.830,34
Lb
Jam
= 77.205,789
x (21,82
Btu
Jam
Btu
Lb
- 20,97
Btu
Lb
...................................................(9)
No
Deskripsi
Btu/hr
Btu/hr
Heat Release absorb

# Fuel Oil
12.468.620,36
# Fuel Gas
15.359.406,96
TOTAL
27.828.027,32
Heat Absorb
# Crude Oil
19.645.756,63
# Steam
211,527,67
# Udara
77.205,79
TOTAL
3
4.4.8
Heat loss
Heat absorb total
x100%
Heat release
Efisiensi () =
19.934.490,09
x100%
27.828.027,32
= 71.63 %
19.934.490,09
7.893.637,23

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Perhitungan untuk data ke 1

Menghitung panas hasil pembakaran untuk FICI

Menghitung panas yang diserap oleh Crude Oil

Mencari Entalpi Feed = Cp (TOutlet TInlet)

Mencari panas Feed = M Feed x H

Menghitung panas yang dilepaskan oleh Fuel Oil

= 13080 - 3425 Sg2 ..................(Diktat Fuel and Combution 2001)

= 13080 3425 (0,9146)2

= M Fuel Oil x LHV(FO)

Q Fuel oil = 339,87

Menghitung panas yang diserap steam

Dimana pemakaian FO untuk FICI adalah: 3,70

Tekanan steam atomizing = 7,5

Maka didapat enthalpy

Enthalpy steam pada suhu 600F adalah 28,06

Tekanan FO adalah = 4,86 bar

Mencari panas steam = M steam x H

Menghitung panas yang dilepaskan oleh Fuel Gas

LHV(FG) = (155+1425 Rd)x(

)....(Diktat Fuel and Combution 2001)

= M Fuel gas x LHV(FG)

Q Fuel gas = 377,54

4.4.2. Menghitung panas hasil pembakaran untuk FIC2

Menghitung panas yang diserap oleh Crude Oil

Mencari Entalpi Feed = Cp (TOutlet TInlet)

Mencari panas Feed = M Feed x H

Menghitung panas yang dilepaskan oleh Fuel Oil

= 13080 - 3425 Sg2 ..................(Diktat Fuel and Combution 2001)

= 13080 3425 (0,9146)2

= M Fuel Oil x LHV(FO)

Q Fuel oil = 339,87

Menghitung panas yang diserap steam

Jumlah pemakaian steam yang digunakan untuk steam atomizing

Dimana pemakaian FO untuk FICI adalah: 3,70

Tekanan steam atomizing = 7,5

Maka didapat enthalpy

Enthalpy steam pada suhu 600F adalah 28,06

Tekanan FO adalah = 5,15 bar

Pemakaian steam atomizing sebesar 0,26

Maka Msteam = 0,26

Mencari panas steam = M steam x H

Menghitung panas yang dilepaskan oleh Fuel Gas

)....(Diktat Fuel and Combution 2001)

= M Fuel gas x LHV(FG)

Q Fuel gas = 377,54

Menghitung panas yang diserap Udara dari APH

Menghitung Total Panas yang diserap udara

= 41.200 (diambil dari dalam data sheet)

Tabel 5 Neraca Panas Furnace I

Perhitungan untuk data hari ke 2

Menghitung panas hasil pembakaran untuk FICI

Menghitung panas yang diserap oleh Crude Oil

Mencari Entalpi Feed = Cp (TOutlet TInlet)

Mencari panas Feed = M Feed x H

Menghitung panas yang dilepaskan oleh Fuel Oil

= 13080 - 3425 Sg2 ..................(Diktat Fuel and Combution 2001)

= 13080 3425 (0,9146)2

= M Fuel Oil x LHV(FO)

Q Fuel oil = 339,87

Menghitung panas yang diserap steam

Dimana pemakaian FO untuk FICI adalah: 3,70

Tekanan steam atomizing = 7,5

Maka didapat enthalpy

Enthalpy steam pada suhu 600F adalah 28,06