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CONTRACT NO.

LTC/C/VEN/1553/B-14
EPIC FOR TEMPORARY ELECTRICAL
POWER BRIDGING IN QG1
Welding Parameters Running Sheet For Hot Tap Welding

PQR NO.: 597-03-HT-001

Base Metal : PIPE to WELDOLET

WPS No.: 597-03-02

Heat No.: Existing Pipe to 08/391876

WIS No: 597-03-WIS-001

Welder No.: W-1102 Raju Kumar

P No & Gr.No:- P1 Gr.1 to P1 Gr.2 & A671 CC60 to A350LF2

Welding Process: GTAW + SMAW

Dia. 34" X 6" Thick. 11.13 X 7.11 mm

Specification: API 1104 App.B , 02.18.50.02

Orifice or Gas Cup Size: 8mm

Date of Test: 12-NOV-15

Shielding Gas: Argon

Filler Metal: ER 70S-6

Electrode: E7018-1

Size: 2.4 mm

Size: 2.5 mm & 3.2 mm

Trade Name: ESAB OK TOG ROD 12.61

Trade Name: ESAB OK 55

Heat/Batch No: PV419012580

Heat/Batch No: SF339055(2.5mm) & SEP031564(3.2mm)

Flow Rate : 15-20 LPM

JOINT DETAILS

WELDING PARAMETERS
Filler
Pass No.

ROOT
PASS

Process

587-MCH-014, Rev 0

GTAW

AWS class

Size mm

ER 70S-6

2.4

Voltage
(V)

Current
(A)

T.Speed
mm/min

Heat Input
(KJ/mm)

W.ID No

Welder Name

39

11.1

151

63.75

1.578

1102

RAJU KUMAR

40

12

145

73.91

1.413

52

12.3

140

44.68

2.312

58

12

156

51.92

2.163

58

11.7

149

42.85

2.441

58

12

144

60.00

1.728

60

11.8

155

48.00

2.286

90

11.8

160

49.25

2.300

93

11.1

157

60.00

1.743

70

11.8

161

55.71

2.046

78

10.3

153

61.76

1.531

60

11.6

147

57.69

1.773

63

11.4

152

70.00

1.485

Polarity

Temp
0
C

DCEN

Page 1 of 7

CONTRACT NO. LTC/C/VEN/1553/B-14


EPIC FOR TEMPORARY ELECTRICAL
POWER BRIDGING IN QG1

HOT
PASS

FILL 1

FILL 2

FILL 3.1

587-MCH-014, Rev 0

GTAW

SMAW

SMAW

SMAW

ER 70S-6

E7018-1

E7018-1

E7018-1

2.4

2.5

3.2

3.2

DCEN

DCEP

DCEP

DCEP

61

12.1

145

94.73

1.111

61

12.5

176

94.73

1.393

81

12.3

179

108.00

1.223

70

12.6

182

94.73

1.452

92

11.7

184

103.84

1.244

79

11.9

185

105.00

1.258

84

12.4

181

104.65

1.287

95

12.5

183

88.23

1.556

37

22

105

85.71

1.617

41

23

99

130.43

1.047

60

23

96

109.09

1.214

110

23.3

101

100.00

1.412

130

24.1

97.2

106.66

1.318

105

24.7

101.2

97.82

1.533

120

23.5

94.2

102.27

1.299

123

24.6

97.5

65.62

2.193

69

25.4

121

109.85

1.679

84

26.1

127

112.50

1.768

106

24.4

126

105.40

1.750

101

23.6

124.3

110.29

1.596

96

25.3

128.4

104.34

1.868

66

22.1

125.7

116.12

1.435

72

24.1

133.1

110.76

1.738

1102

RAJU KUMAR

1102

RAJU KUMAR

1102

RAJU KUMAR

1102

RAJU KUMAR

Page 2 of 7

CONTRACT NO. LTC/C/VEN/1553/B-14


EPIC FOR TEMPORARY ELECTRICAL
POWER BRIDGING IN QG1

FILL 3.2

CAP 4.1

CAP 4.2

587-MCH-014, Rev 0

SMAW

SMAW

SMAW

E7018-1

E7018-1

E7018-1

3.2

3.2

3.2

DCEP

DCEP

DCEP

82

21.5

127.3

110.52

1.486

115

23.9

128.4

109.45

1.682

102

23.5

128.1

105.54

1.711

52

23.1

125.3

88.00

1.973

60

22.3

114.4

88.00

1.739

72

22.8

117.3

68.35

2.348

110

23.2

130.1

70.83

2.557

117

24.2

120.1

69.56

2.507

115

23.6

123.7

80.00

2.189

92

22.4

128.3

94.28

1.829

107

23.2

124.2

68.57

2.521

67

23.8

139

105.88

1.875

75

23.3

141

126.08

1.563

120

24.7

142.1

110.76

1.901

132

24.4

141.3

143.75

1.439

85

24.1

142.1

108.00

1.903

120

24

139

120.00

1.668

74

25.1

146

120.00

1.832

115

24.6

147.1

106.15

2.045

128

24.1

147.6

125.00

1.707

114

26.2

149.3

94.73

2.478

72

25.3

133

143.07

1.411

110

26.2

147.7

97.50

2.381

1102

RAJU KUMAR

1102

RAJU KUMAR

1102

RAJU KUMAR

Page 3 of 7

CONTRACT NO. LTC/C/VEN/1553/B-14


EPIC FOR TEMPORARY ELECTRICAL
POWER BRIDGING IN QG1

CAP 4.3

CAP 4.4

SMAW

SMAW

INSPECTED BY

E7018-1

E7018-1

2.5

2.5

DCEP

DCEP

85

23.1

109.4

81.81

1.853

118

24.5

102.3

67.92

2.214

124

25.3

114.3

73.68

2.355

118

24.3

112.3

102.63

1.595

99

24.1

108

97.82

1.596

109

24.6

112.4

95.74

1.733

126

24.8

114.6

91.83

1.857

122

25.3

116.3

81.25

2.173

96

24.2

108.3

80.48

1.954

101

24.3

99.2

108.00

1.339

83

23.1

106.3

157.14

0.938

74

29.9

107.1

100.00

1.921

96

24.1

102.3

105.00

1.409

81

23.7

103.1

112.50

1.303

92

23.9

103.4

140.42

1.056

80

24.3

105.2

98.18

1.562

90

25.1

109.1

112.50

1.460

78

23.1

107.1

108.51

1.368

MEDGULF

1102

RAJU KUMAR

1102

RAJU KUMAR

QATARGAS

NAME

SIGNATURE

DATE

587-MCH-014, Rev 0

Page 4 of 7

Root pass

Hot Pass

Fill 1.1

Fill 2.1

Fill 3.1

Fill 3.2

Cap 4.1

Cap 4.2

Cap 4.3

Cap 4.4

distance

time

TS

KJ/min

151
145
140
156
149
144
155
160
157
161
153
147
152
145
176
179
182
184
185
181
183
105
99
96
101
97.2
101.2
94.2
97.5
121
127
126
124.3
128.4
125.7
133.1
127.3
128.4
128.1
125.3
114.4
117.3
130.1
120.1
123.7
128.3
124.2
139
141
142.1
141.3
142.1
139
146
147.1
147.6
149.3
133
147.7
109.4
102.3
114.3
112.3
108
112.4
114.6
116.3
108.3
99.2
106.3
107.1
102.3
103.1
103.4

11.1
12
12.3
12
11.7
12
11.8
11.8
11.1
11.8
10.3
11.6
11.4
12.1
12.5
12.3
12.6
11.7
11.9
12.4
12.5
22
23
23
23.3
24.1
24.7
23.5
24.6
25.4
26.1
24.4
23.6
25.3
22.1
24.1
21.5
23.9
23.5
23.1
22.3
22.8
23.2
24.2
23.6
22.4
23.2
23.8
23.3
24.7
24.4
24.1
24
25.1
24.6
24.1
26.2
25.3
26.2
23.1
24.5
25.3
24.3
24.1
24.6
24.8
25.3
24.2
24.3
23.1
29.9
24.1
23.7
23.9

85
85
35
45
30
30
28
55
65
65
70
50
35
60
120
90
120
90
70
75
125
80
100
100
80
80
75
75
35
130
135
130
125
120
120
120
140
135
146
110
110
90
85
80
40
110
40
120
145
120
115
90
120
120
115
125
90
155
65
75
60
70
65
75
75
75
65
55
45
110
85
70
90
110

80
69
47
52
42
30
35
67
65
70
68
52
30
38
76
50
76
52
40
43
85
56
46
55
48
45
46
44
32
71
72
74
68
69
62
65
76
74
83
75
75
79
72
69
30
70
35
68
69
65
48
50
60
60
65
60
57
65
40
55
53
57
38
46
47
49
48
41
25
42
51
40
48
47

63.75
73.91
44.68
51.92
42.86
60.00
48.00
49.25
60.00
55.71
61.76
57.69
70.00
94.74
94.74
108.00
94.74
103.85
105.00
104.65
88.24
85.71
130.43
109.09
100.00
106.67
97.83
102.27
65.63
109.86
112.50
105.41
110.29
104.35
116.13
110.77
110.53
109.46
105.54
88.00
88.00
68.35
70.83
69.57
80.00
94.29
68.57
105.88
126.09
110.77
143.75
108.00
120.00
120.00
106.15
125.00
94.74
143.08
97.50
81.82
67.92
73.68
102.63
97.83
95.74
91.84
81.25
80.49
108.00
157.14
100.00
105.00
112.50
140.43

1.5775058824
1.4124705882
2.3124
2.1632
2.44062
1.728
2.28625
2.2999272727
1.7427
2.0459384615
1.5308742857
1.773408
1.4852571429
1.1111833333
1.3933333333
1.2231666667
1.45236
1.24384
1.258
1.2867893333
1.5555
1.617
1.04742
1.2144
1.41198
1.3176675
1.5331125333
1.298704
2.1929142857
1.6785492308
1.76784
1.7500430769
1.59581312
1.867899
1.4352845
1.7375095833
1.4857728571
1.6821351111
1.7113633562
1.973475
1.7394
2.347564
2.5566945882
2.50678725
2.18949
1.8288581818
2.52126
1.8746466667
1.5633496552
1.9011795833
1.4390483478
1.9025611111
1.668
1.8323
2.0453295652
1.7074368
2.4773846667
1.4110870968
2.3813784615
1.853236
2.2139425
2.3547432857
1.5953510769
1.596384
1.7327584
1.8568256
2.1728418462
1.953732
1.3392
0.937566
1.921374
1.4088171429
1.303184
1.055902

Cap 4.4
105.2
109.1
107.1

24.3
25.1
23.1

90
75
85

55
40
47

98.18
112.50
108.51

1.56222
1.4604853333
1.367982

#DIV/0!