CONFIDENTIAL

Upper Cisokan Pumped Storage Power Plant

Tender T/F team, DAW JV.
2014-11-10

Contents
1. Project location
2. Organization chart
3. Temporary facilities & Access roads
4. Working conditions
5. Construction schedule
6. Batching / mixing plan
7. Construction plan Upper dam
8. Construction plan Lower dam
9. Construction methology Water way
10. Construction methology P/H

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UCPSPP project

1. Project location

() , .

1. Project location

() , .

1. Project location

ACCESS ROAD BY PLN

( 5.8Km )
SWITCHYARD

MAIN ACCESS ROAD

( 19.6Km )

LOWER DAM

TAILRACE TUNNEL
ADMINISTRATION
BUILDING

PENSTOCK

ACCESS ROAD BY PLN

( 2.0Km )

OUTLET
UNDER GROUND
POWERHOUSE
SURGE TANK

INTAKE

HEADRACE TUNNEL
UPPER DAM

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UCPSPP project

2. Organization chart

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2. Organization chart

Staff Plan

PD
COMMITTEE

LOT
1A

LOT
1B

1A +
1B

PM / DPM

Project Coordinator

QA / QC

Contract manager

Contract

Section manager

QA/QC

Site Activity

24

32

54

Cost

Administration

16

17

17

56

66

89

DEALIM

ASTALDI

WIKA

10

10

10

JV

36

46

69

PM
DPM
Project
Coordinator

Construction
Management

LOT 1A
Survey
Main Dams

Planning / Cost
Management

Planning
Schedule
Cost Control
Design

Administration

Administration
HSE
Equipment

LOT 1B
Survey
Waterway
PHC
Admin BLDG
Switch Yard

() , .

S/T

UCPSPP project

3. Temporary facilities &

Access roads

() , .

3. Temporary facilities & Access roads

ACCESS ROAD #1
BY OTHER ( 5.4Km )

B/P
1A #1

C/P 1A

LOWERDAM
SITE OFFICE

EXPLOSIVES
MAGAZINES

TAR 1A #1
TAR 1B #2
MAIN OFFICE
B/P
1B#1

POWERHOUSE
SITE OFFICE
C/P
1B

TAR 1B #4

TAR 1B #3
TAR 1A #2

MAIN ACCESS ROAD #3

BY OTHER ( 19.6Km )

TAR 1B #6

TAR 1B #1
B/P
1A #2

TAR 1A #3

ACCESS ROAD #2
BY OTHER ( 2.0Km )
HEADRACE
SITE OFFICE
B/P
1B#2

TAR 1B #5
UPPERDAM
SITE OFFICE
LEGEND
LOT 1A
LOT 1B

() , .

TAR 1A #5
TAR 1A #4

3. Temporary facilities & Access roads

PLAN

LOT 1A

Road Name

Location

TAR 1A #1 B=8m

L= 1,831m

Lower Dam Down Stream B/P 1A #1

TAR 1A #2 B=8m

L= 1,281m

Lower Dam Up Stream

TAR 1A #3 B=8m

L= 2,019m

Upper Dam Down Stream Middle Adit

TAR 1A #4 B=8m

L= 2,785m

Upper Dam Down Stream Access Road #2

TAR 1A #5 B=8m

L= 2,216m

Upper Dam Up Stream

TAR 1B #1 B=8m

L= 2,435m

B/P 1B #1 Outlet Structure

TAR 1B #2 B=8m

L= 497m

To Switch Yard

TAR 1B #3 B=8m

L= 169m

To Administration Building

TAR 1B #4 B=8m

L= 979m

To Middle Adit

TAR 1B #5 B=8m

L= 540m

Upper Dam Crest Inspection Adit

TAR 1B #6 B=8m

L= 896m

Upper Dam Crest Surge Tank Portal

Access Road #1

B/P 1A #2

LOT 1B

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UCPSPP project

4. Working conditions

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4. Working conditions

Working time
Flood season

: November to March (5 months)

Half flood season : April to June (3 months)

Dry season

: July to October (4 months)

Working hours at surface area

Flood season

: 6Hours/Shift, 2Shift/day (6Hours/shift x 2shift/day x 5M x 26 days

= 1,248 Hours)

Half flood season : 8Hours/Shift, 2Shift/day (8Hours/shift x 2shift/day x 3M x 26 days

= 1,248 Hours)

Dry season

= 2,080 Hours)

: 10Hours/Shift, 2Shift/day (10Hours/shift x 2shift/day x 4M x 26 days

4,888 Hours
20days/month (10Hours/shift x 2shift/day x 20 days/month x 12month/year =

Working hours at u/g tunnel

2shift/day, 26days/month, 10hours/shift

() , .

4,800 Hours

UCPSPP project

5. Construction schedule

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5. Construction schedule
Construction Progress Schedule Lot 1A
2016

2015

10

11

12

10

11

12

M25

M26

M27

M28

M29

M30

M31

M32

M33

M34

M35

M36

M37

M38

M39

M40

M41

M42

M43

M44

Dam Excavation & Consolidation

3.3

RCC-Dam body

3.4

Spill way work

() , .

(M14~M25)

(M26~M33)

(M26~M34)

M55

M24

3.2

(M14~M16)

M55

M23

Diversion Tunnel

12

M22

3.1

M54

M21

Lower Dam

11

M20

3.

(M18~M24)

M52

M19

Spill way work

10

M18

2.5

(M16~M23)

M51

12

M17

RCC-Dam body

11

M16

2.4

(M6~M15)

M50

10

M15

Dam Excavation & Consolidation

M14

2.3

(M10~M11)

M49

M13

Diversion Channel

M12

2.2

(M1~M5.5)

M48

M11

Mobilization

M10

2.1

M47

M09

Upper Dam

M08

2.

M07

1.1.4 Completion of The Whole Works

(M34)

M45

M06

Completion of Lower Dam

(Ready for Impounding)

M46

12

M05

(M26)

11

M04

(1st. July, M1)

10

1.1.2

M03

1.1.1 Completion of Upper Dam

NTP

M02

1.1

Key-Dates

M01

1.

Description

2019

2018

No.

2017

(M45)

5. Construction schedule
Construction Progress Schedule Lot 1B
2015
10

11

12

10

11

12

10

11

12

10

11

12

10

11

12

M03

M04

M05

M06

M07

M08

M09

M10

M11

M12

M13

M14

M15

M16

M17

M18

M19

M20

M21

M22

M23

M24

M25

M26

M27

M28

M29

M30

M31

M32

M33

M34

M35

M36

M37

M38

M39

M40

M41

M42

M43

M44

M45

M46

M47

M48

M49

M50

M51

M52

M54

M55

M55

1.1.1 Completion of Penstock(tunnel exca.)

NTP

M02

1.1

Key-Dates

M01

1.

(1st. July, M1)

(M27)

1.1.2 Completion of PH Cavern

1.1.4 Completion of The Whole Works
Waterway

2.1

Mobilization

2.2

Headrace Tunnel

2.3

Inspection Adit

2.4

Surge Tanks

2.5

Penstock Tunnel

3.

Power House Cavern

3.1

Ventilation Tunnel

3.2

Power House Cavern

3.3

Access Tunnel

3.4

Tailrace Tunnel

(M30.5)
(M30.5)

1.1.3 Completion of Switch Yard

2.

2019

Description

2018

No.

2017

2016

(M50)

(M11~M25)
(M11~M14)

(M12~M15
(Lining, M15~M17)
(M11~M26)

(M8~M10)

(M11~M14)

(Lining, M26~M35)

(Lining, M27~M34)

(M10~M27)

(M6~M14)
(M15~M17)

() , .

(Lining, M16~M29)

(Lining, M28~M41)

UCPSPP project

6. Batching/Mixing plan

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6. Conc production & supply plan

General plot plan for aggregate process and batching / mixing

CP#2
BP#3

BP#2

100m3/HR x 2units
for CVC

200m3/HR x 1unit,
Coarse aggregate

BP#1
150m3/HR x 2units for RCC
100m3/HR x 1unit for CVC

Quarry

U/G PH

<Lot1a>
CP#1 200/HR x 2units =100,000 ton/month

<Lot1b>
CP#1 200/HR x 1unit=50,000 ton/month
() , .

6. Conc production & supply plan

Aggregates Processing Plan

Item

Crushing
Processing
Plan

Lot1a or Lot1b

Lot1a(Q=2,708,400ton)

Lot1a(Q=2,708,400ton)

CP (200ton/HR x 2units)
100,000ton/month x 27months
Location : Quarry

CP (200ton/HR x 2units)
100,000ton/month x 27months
Location : Quarry
Fine/ coarse aggregates

Lot1b(Q=674,000ton)

Lot1b(Q=674,000ton)

CP (200ton/HR x 1unit)
50,000ton/month x 14months
Location : Quarry

CP (200ton/HR x 1unit)
50,000ton/month x 14months
Location : at site
Only coarse aggregates

Quarry CP BP(L=27km)

Lot1a : 2,708,400 ton

Lot1b : 674,000 ton

Quarry CP BP (L=27km)

Lot1a : 2,708,400 ton

Lot1b : 253,000 ton

Site CP BP (L=2km)

Lot1b : 421,000 ton

Transportation

S/T

Combination

U$ 32,136,000

() , .

(253,000t+421,000t)

U$ 28,858,000 ( U$3,278,000)

6. Conc production & supply plan

Batching & Mixing Plan

Item

Lot1a or Lot1b

Combination

Concrete
Volume

Lot 1a : 994,700 m3
Lot 1b : 316,500 m3
(RCC : 914,200 m3)

Lot 1a : 994,700 m3
Lot 1b : 316,500 m3
(RCC : 914,200 m3)

BP Operation
plan

BP : 150m3/HR x 2units (RCC)

BP : 100m3/HR x 1unit (CVC)
Lot 1b, BP : 100m3/HR x 2units (CVC)

Lot 1a

Cost

() , .

Lot 1a : 150m3/HR x 2units (RCC)

Lot1a : 100m3/HR x 2units (CVC)
Lot1b

UCPSPP project

7. Construction plan
- Upper dam

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7. Construction plan - Upper dam

General layout Plan

Access Road

Conveyor Belt
L=500m

Access Road

Inspection Road
L=1,200m W=8m

B/P
A=20,000
(150/hr 2unit)

Upper Dam

() , .

7. Construction plan - Upper dam

Upper dam progress Plan

. Q = 387,000 M23 / EL 800.5

. Q = 339,710 M22 / EL 788.4
. Q = 292,600 M21 / EL 777.3
. Q = 245,460 M20 / EL 769.5
. Q = 198,300 M19 / EL 762.6
. Q = 151,200 M18 / EL 755.7
. Q = 104,100 M17 / EL 748.5
. Q = 34,700

M16 / EL 735.6

2015
1

10

11

12

10

11

12

10

11

12

10

11

12

M07

M08

M09

M10

M11

M12

M13

M14

M15

M16

M17

M18

M19

M20

M21

M22

M23

M24

M25

M26

M27

M28

M29

M30

M31

M32

M33

M34

M35

M36

M37

M38

M39

M40

M41

M42

M43

M44

M45

M46

M47

M48

M49

M50

M51

M52

M54

M55

M55

Spill way work

M06

2.5

12

RCC-Dam body

M05

2.4

11

Dam Excavation & Consolidation

M04

2.3

10

Diversion Channel

M03

2.2

Mobilization

M02

2.1

Upper Dam

2019

M01

2.

2018

Description

2017

No.

2016

(M1~M5.5)

(Competion of Upper Dam)

(M10~M11)

(M6~M15)

() , .

(M16~M23)

(M18~M24)

UCPSPP project

8. Construction plan
- Lower dam

() , .

8. Construction plan - Lower dam

General layout Plan

Conveyor Belt
L=500m

Access Road

B/P
A=20,000
(150/hr 2unit)

Inspection Road
L=1,076m W=8m

Lower Dam

() , .

8. Construction plan - Lower dam

Lower dam progress Plan

. Q = 520

M33 / EL 503.0

. Q = 471,650 M32 / EL 478.5

. Q = 422,860 M31 / EL 469.2
. Q = 374,100 M30 / EL 461.9
. Q = 325,300 M29 / EL 454.2
. Q = 238,500 M28 / EL 442.2
. Q = 151,800 M27 / EL 429.6
. Q = 65,060

M26 / EL 417.0

2015
12

10

11

12

10

11

12

10

11

12

10

11

12

M06

M07

M08

M09

M10

M11

M12

M13

M14

M15

M16

M17

M18

M19

M20

M21

M22

M23

M24

M25

M26

M27

M28

M29

M30

M31

M32

M33

M34

M35

M36

M37

M38

M39

M40

M41

M42

M43

M44

M45

M46

M47

M48

M49

M50

M51

M52

M54

M55

M55

Spill way work

M05

3.4

11

RCC-Dam body

M04

3.3

10

Dam Excavation & Consolidation

M03

3.2

Diversion Tunnel

M02

3.1

Lower Dam

M01

3.

2019

Description

2018

No.

2017

2016

(M14~M16)

() , .

(Competion of Lower Dam)

(M14~M25)

(M26~M33)

(M26~M34)

8. Construction plan

Resource Mobilization Plan (for Dam)

Classification

Detail

BP (150m3/HR, RCC)
BP (100m3/HR, CVC)
Conveyor belt system
Dump truck (15ton)

Excavator with cutter

Bull dozer (19ton)
Vibro roller (12~15ton)
Placement roller (1ton)

Fore mam
Operation for conveyor belt
Operation for equipment
Operation for BP
Driver
Skilled worker
Unskilled worker

Quantity
2units
1unit
1unit
3units
(50units)
1unit
3units
3units
5units

Sinohydro
Soma
Direct management

Peak : 1,184man
AVE. : 581man

2shift work

Equipment

Manpower

Remarks

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UCPSPP project

9. Construction methology
Water way

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9. Construction methology water way

General layout Plan

INTAKE

HEADRACE TUNNEL
=8.6m
L1=1,217m
L2=1,157m

SURGE TANK
ID=15m, OD=17.5m
H=53m

Concrete lining

INSPECTION ADIT
B=8.5m, H=8.5m,
L=374m

Steel lining

PENSTOCK TUNNEL
=5.37m
L=385m

MIDDLE ADIT
B=4.5m, H=4.8m

() , .

BIFURCATION
TUNNEL

9. Construction methology water way

Tunnel Excavation Plan Headrace & Penstock tunnel

Option 1 (By Astaldi)

Inspection adit (L=374m)

Surge tank tunnel

(L=35m x 2 lines)

Headrace tunnel
(L=1,217m, 1,157m)
at 600m
Cross tunnel (L=40m)

Tunnel excavation - Option 2&3

Inspection adit (L=374m)

Surge tank tunnel

(L=35m x 2 lines)

Option I (Astaldi)

[ 3 Boom jumbo ]
Advance rate : 167m/month(AVE.)
Duration : 15months+2.5months
1 working crew

Headrace tunnel
(L1=600m, L2=600m)

Headrace tunnel
(L1=617m, L2=557m)

Option II (Subcontractor)

Option III (Subcontractor)

[ 3 Boom jumbo ]
Advance rate : 156m/month(AVE.)
Duration : 15months+2.5months
1 working crew

[ Leg drill ]
Advance rate : 90m/month(AVE.)
Duration : 14months+4.5months
2 working crew

() , .

9. Construction methology water way

Surge tank
Dimension (ID : 15m, OD : 17.5m, H=53.3m, 58.3m)
Method : Raise boring machine will be adapted in these vertical shaft

Phase I

A pilot tunnel(216mm) will be

performed from top to down.
(Equipment ; $200,000)

Phase II

Enlargement(1400mm) along
pilot tunnel as shown above will
be performed.

() , .

Phase III

Full tunnel excavation will be carried

out by means of leg drill from top
to down, spoil materials will be
removed to spoil through head race
tunnel and inspection adit(or spoil
bank area)

9. Construction methology water way

Penstock tunnel
Construction sequences

Middle adit

By jumbo drill

Penstock upper part

Penstock lower part

HEADRACE
TUNNEL

Upper part

PENSTOCK
TUNNEL

By RBM (for pilot tunnel)

+ Leg Drill (Enlargement)
Lower part

MIDDLE ADIT
TUNNEL

() , .

9. Construction methology water way

Penstock tunnel

1st phase

2nd phase

3rd phase

Pilot tunnel, 216

(Raise Boring Machine)

Enlargement of the pilot tunnel

( > 2.0m)
(Raise Boring Machine)

Tunnel excavation will be completed by

means of leg drill and spoil material
will be disposed from bottom through
access tunnel #2

() , .

UCPSPP project

10. Construction methology

U/G Power House Cavern

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10. Construction methology U/G power house cavern

General layout Plan

WORK 1,1A TUNNEL
B=4.5m, H=5.1m

WORK 2 TUNNEL
B=7.0m, H=6.0m

ACCESS TUNNEL
B=7.0m, H=6.0m

POWERHOUSE
B=26m, H=51m,
L=165m

TRANSFORMER TUNNEL
B=7.0m, H=6.25m

TRANSFORMER
B=18m, H=6.5,
L=170m

VENTILATION
TUNNEL
B=5.4m, H=5.4m

AQUIFER TUNNEL
B=3.1m, H=3.3m

CABLE TUNNEL
B=4.1,m H=5.1m
TAILRACE TUNNEL
B=6.0m, H=6.0m

() , .

10. Construction methology U/G power house cavern

U/G Power house cavern

ACCESS TUNNEL
( EL 461 )

VENTILATION
TUNNEL
( EL 479 )

TAILRACE TUNNEL
( EL 433.85 )

ACCESS TUNNEL
VENTILATION
TUNNEL

TAILRACE TUNNEL

() , .

10. Construction methology U/G power house cavern

Cavern excavation sequence

Power house will be divided into 7 stages for excavation
Excavation sequence plan

Access
Tunnel

1st stage

2nd stage

3rd stage

1A1B2A
3A
(V/T)

2B3B
(V/T)

47
(V/T or A/T)

6th stage

5th stage

4th stage

1213
(T/T)

111410
(T/T)

5689
(A/T)

7th stage
Tailrace
Tunnel

1516
(T/T)

() , .

* ( ) ; Mucking
V/T Ventilation tunnel
A/T Acess tunnel
T/T Tailrace tunnel

UCPSPP project

Appendix-1
Dam concrete work
: Conveyor belt systems

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Appendix-1 Dam concrete work : Conveyor belt systems

() , .

Appendix-1 Dam concrete work : Conveyor belt systems

() , .

Appendix-1 Dam concrete work : Conveyor belt systems

() , .

UCPSPP project

Appendix-2
Equipment lists

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Appendix-2 Equipment lists

Equipment lists Lot1A

Item

Equipment Name

Size

Status

Required
Number

Partner

Aggregate
producing

CP

200ton/HR

Batching/
Mixing

BP (RCC)
BP (CVC)
Chiller Plant
Cement silo

150m3/HR
100m3/HR
3500ton

2
1
3
1

2
1
1
1

Transportation

Conveyor belt
Telescopic
conveyor system

540m
36m

1
1

1
1

Placing

Dozer
Vibro Roller

10~15ton

3
5

3
5

Others

Tower crane
Mobile crane

73m x 5ton
50ton

1
1

1
2

() , .

Subcon.

Others

Appendix-2 Equipment lists

Equipment lists Lot1B

Item

Drilling/
Blasting

Mucking

Supporting/
Lining

Others

Equipment Name
2 Boom Jumbo
3 Boom Jumbo
Surface drill
RBM

Size

Required
Number

Status
Partner

4
1

64~102mm
200m

4
1
4
2

Mini Excavator
Wheel loader
Articulated dumper

0.3m3
4.3m3
27ton

2
2
10

2
2

S/C spraying machine

BP (CVC)
Mixer truck
Conc pump

30m3/h
100m3/h
7m3
65m3/h

2
2
5
1

~198m2

Ventilation
Electric supply

() , .

1 L/S
1 L/S

Subcon.

Others

10

2
5
1
1 L/S
1 L/S

UCPSPP project

Thank you
for your attention !

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