HINDUSTAN AERONAUTICS LIMITED

COMMITMEN
T

INTEGRITY

MISSION

June 01, 2015

QUALITY

Vijay Yadav
Manager (A&TM)

Aeronautical Industry
Environment

Stockholm International Peace Research

Institute
Rank
Company
2013 2012 2011

Country Sectors
Aircraft,Electronics,Missiles,
Space
Aircraft,Electronics,Missiles,
Space
Aircraft,Artillery,Electronics,
Missiles,Militaryvehicles,Small
arms/ammunition,Ships

LockheedMartin

Boeing

BAESystems

Raytheon

42

43 34

Northrop Grumman
Hindustan
Aeronautics

Electronics,Missiles
Aircraft,Missiles,Militaryaircraft,
Advancedelectronicsensorsand
systems

Aircraft,Missiles

Artillery,Smallarms/ammunition

Electronics

54

49

48

82

76 77

IndianOrdnance
Factory
BharatElectronics

HAL PROSPECTS

Core Business
Meettherequirementsof
IndianDefenceServices
MMRCA
IMRH
MTA
FGFA
LUH
RTA
UAVs

New Programs
LicenseProduction
MediumMulti-RoleCombatAircraft(MMRCA)
IndigenousPrograms
FifthGenerationFighterAircraft(FGFA)
Multi-RoleTransportAircraft(MTA)
BasicTurbopropTrainer(HTT40)
IndianMulti-RoleHelicopter(IMRH)
UpgradePrograms
MirageUpgrade
SU-30MKIUpgrade
ROHProgram
SU-30MKIROH
HawkROH

Future Programs
IndiaMulti-RoleHelicopter

FifthGenerationfighterAircraft

Multi-roleTransportAircraft

BasicTurbopropTrainer
7

Generation of Aircrafts

Quality Standards/ Systems

QUALITY PARAMETERS & CUSTOMER

SATISFACTION
QMS Certification Standards:
(i) ISO 9001: 2008
(ii)AS9100 C: 2009-01, EN9100:2001 & JIS Q9100:2009
(iii)NABL : NDT Testing
(iv)NABL: Physical Testing
(v)NABL: Chemical Testing
QMS Certification Standards:
(i) ISO 14001:2004
Regulatory compliance:
(i) DGAQA : AFIO based on AFQMS
(ii)DGCA : CAR-21 & CAR-145 based on PoE & MoE
(iii)CEMILAC: to comply DDPMAS2002 guidelines
(iv)IAF: to comply AFO guidelines
10

10

QUALITY PARAMETERS & CUSTOMER

SATISFACTION

Monitoring System:
(i) FRACAS, as per MIL standard
(ii)ASL (Average Service Life)
(iii)DIRC (Defect Investigation Review Committee)
(iv)DQRC (Divisional Quality Review Committee)
(v)JQRC (Joint Quality Review Committee)
Auditing Process: (periodicals & Snaps)
(i) Internal audits
(ii)Corporate Quality Audits
(iii)Licensor Audits
(iv)Customers Audits
(v)JQA (Joint Quality Audits)
(vi)Supplier Audits
11

11

HISTORICAL PERSPECTIVE

Dec 1940

: Founded as Hindustan Aircraft Private Limited at

Bangalore by Late. Walchand Hirachand in association
with the
Govt. of Mysore with the aim of
manufacturing Aircraft in India.

Aug 1963 : Aeronautics India Ltd (fully owned

incorporated for MiG-21 aircraft
Oct 1964

: Hindustan Aeronautics Ltd (HAL)

amalgamation of
Hindustan Aircraft
Aeronautics India Ltd

by

GoI)

formed with
Ltd
and

7 Decades of Service to the

Nation
Largest Defence PSU Today

12

EXPANDING HORIZONS

13

ACHIEVEMENT IN 7 DECADES

Accessories/Avionics
2,182 (including 602
Indigenous Design)
types in Manufacture /
Overhaul Range

WIDE TECHNOLOGY BASE

Western, Russian and Indigenous
14

GLIMPSE OF HAL

Navratna Company
since 2007

20 Production
&
10 R&D Centres

ISO-9001,
31,100 Employees

AS-9100,
NADCAP
Certifications

Turnover : Rs.15,480 Cr

Export

(201415)

to
more than 20
Countries
15

DIVISIONS OF HAL

BANGALORE COMPLEX

HELICOPTER
COMPLEX

Aircraft Division

Helicopter Division, Bangalore

LCA Tejas Division

Helicopter MRO Division, Bangalore

Engine Division
Indl. & Marine Gas Turbine Division
Overhaul Division
Aerospace Division

Barrackpore Division, Barrackpore

Composite Mfg Division, Bangalore
Rotary Wing R&D Centre, Bangalore

Foundry & Forge Division

Airport Services Centre
Central Materials and Processes Laboratory

MiG COMPLEX
Aircraft Manufacturing Division, Nasik
Aircraft Overhaul Division, Nasik
Engine Division, Koraput
Sukhoi Engine Division, Koraput
Aircraft Upgrade R&D Centre, Nasik
Gas Turbine R&D Centre, Koraput

DESIGN
COMPLEX

Aircraft R&D Centre, Bangalore

Mission & Combat System R&D Centre, Bangalore

ACCESSORIES
Transport Aircraft
Division, Kanpur
COMPLEX
Accessories Division, Lucknow
Avionics Division, Hyderabad
Strategic Electronic Factory, Kasargod
Avionics Division, Korwa
Aircraft Systems and Equipment R&D
Centre,
Lucknow & Korwa
Strategic Electronics R&D Centre,
Hyderabad
Transport Aircraft R&D Centre, Kanpur

Aero Engine R&D Centre, Bangalore

16

HAL TODAY
CORPORATE ORGANISATION

CMD

T. Suvarna Raju

HUMAN
RESOURCES
(Director)

V. M. Chamola

FINANCE
(Director)

Dr A K Mishra

Director
(Operations)

Director
(Engineering
and R &D)

SSubrahmanyan

17

HAL ENABLING INDIA

100% (21)
80%(588)

100%(239)

100% (36)

100%(23)

(187)
63% (67)
54% (26)
(96)

IAF

(185)

Indian Navy

Indian Army Coast Guard

Supplied Helicopters to BSF for Law Enforcement & Counter insurgency

operations
Supply of Gas Turbines for engines of Ship and MRO of Gas turbines for
Energy sector
Special Mission platforms for rare earth material exploration for GSI

18

HAL-ENABLING DEFENCE FORCES

Sl. Custom No Of
Technicia
Officers
Total
No
er
Bases
ns
1

IAF

37

48

326

374

ARMY

27

32

NAVY

23

24

CG

46

54

379

433

Total

Supported by senior officers visit to

customer bases

2014-15
Total No of bases Visited
30
Total No of officers
39

:
:

19

HAL SPACE BUSINESS

Supporting space programmes through

manufacture of Aero structures for ISRO
Polar Satellite Launch Vehicle (PSLV)
Geo-Synchronous Satellite Launch Vehicle
(GSLV)
INSAT and IRS satellites
GSLV MK III
Integrated Strap-on Boosters (L-40)

HAL & ISRO Relationship

All satellite structures launched by ISRO till
date;
Structures for nations Mars Orbiter
Mission;
Crew module for Human Mission

20

HAL CURRENT OPERATIONS

Manufacturing
In House Design Development Programmes
ROH and Through Life Support
Mid Life Upgrade Programmes
New programs

21

CURRENT OPERATIONS
MANUFACTURE

SU-30MKI

LCA

HAWK

DO 228

ALH

CHEETAL

PTA
22

HAL CURRENT OPERATIONS

23

HAL CURRENT OPERATIONS

24

HAL CURRENT OPERATIONS

25

HAL CURRENT OPERATIONS

26

CURRENT IN-HOUSE DESIGN & DEVELOPMENT PROGRAMS

Fixed Wing Platforms

LCA
Tejas

ALHDhruv

IJT

HTT-40

Rotary Platforms

LCH

LUH
27

MID LIFE UP-GRADE PROJECTS

Jaguar DARIN III Upgrade

Su-30 MKI Upgrade

Mirage 2000 Upgrade

Hawk Upgrade
28

CURRENT OPERATIONS REPAIR &

OVERHAUL

Su-30 MKI

MiG - Bison

MiG - 27

Jaguar

AIRCRAFT ROH
13 types

Kiran Mk I /MK II

AVRO

Cheetah

Mirage

Do-228

Chetak

AN-32

ALH

29

CURRENT OPERATIONS - ENGINES

Adour Mk 871

(Hawk)

Garrett TPE 331-5

(Do-228)

RD 33

(MiG-29

AL 31 FP
(SU-30 MKI)

ENGINES
Manufacture (8 types)
& ROH (17 types)

Shakti
(ALH)

Artouste III

PTAE-7

(Cheetah / Chetak)

(PTA)

LM 2500
(Marine application)
30

NEW PROGRAMS

Fifth Generation Fighter Aircraft(FGFA)

MMRCA

Multi Role Transport

Aircraft(MTA)

Indian Multi-Role Helicopter/

Naval Multirole Helicopter

Indian Regional Civil Aircraft

Unmanned Aerial Vehicle

31

COMPANY PERFORMANCE AND RETURNS TO GOVT

TURNOVER

Rs in Crs
*

MOU
PERFORMANCE
YEAR
RATING
2010-11

EXCELLENT

2011-12

EXCELLENT

2012-13

EXCELLENT

2013-14

EXCELLENT

2014-15

EXCELLENT *
* PROVISIONAL

DIVIDEND

Rs in Crs

HAL being rated Excellent

category continuously for the
past 13 years

Total Dividend paid is Rs. 6454 Crs (Including

Tax) against Share Capital of Rs 482 Crs
32

EXPORT
BUSINESS
In Rs. Cr
451
Export Sales

Exports to over 20 countries

Helicopters, trainers and combat aircraft
potential exports
Inline with National Vision of doubling
exports
13 ALHs, 24 Cheetah/Chetak/Cheetals
and 3 Do-228s have been exported
33

R & D INITIATIVES FOR SELF RELIANCE

More than 2000 Designers

Internal R&D Council: COIN and TDC
- R&D policy firmed up
- Technology Development Projects (111) identified.
MoUs for Technology development with IITs

IIT,
ROORKEE

IPR / Patents
- Over 1000 patents filed in last two years
- Awareness campaign for IPR across HAL

Lucknow &
Korwa
ASERDC
Kanpur
TARDC
IIT,KANPUR

R&D corpus fund with 10% of operating

IIT, BOMBAY
PAT approved
Nasik

COIN
(Committee Of
Institutions
Network)

IIT, Kharagpur
Koraput
GTRDC

Design & Development of Aero Engine

AURDC
Hyderabad
(25KN)
SLRDC
- Preliminary Design Review completed with
participation of external experts
Bangalore
ARDC,
RWRDC,
Design and Development of 1200 KW
IIT,CHENNAI
AERDC,
turbo
shaft
engine
is
proposed
Development of Composites
MCSRDC,
Central
Material
MoU signed with NAL for technology
& Process lab
partnership.
Initial technologies
identified
for FGFA. Board (DDMB)
-Design
& Development
Management
Will suggest measures to strengthen design & development in aerospace
and promote self-reliance in critical areas of Indias defence preparedness

34

HAL & AEROSPACE ECOSYSTEM

DEVELOPMENT

35

LIGHT COMBAT AIRCRAFT (LCA)

Hindustan Aeronautics Limited (HAL) is the

principal partner in the LCA programme with
Aeronautical Development Agency (ADA)
acting as the Program Management Agency
Initial Operation clearance received on Dec
20, 2013 and Release to Service Document
handed over to IAF
Maiden flight of Series Production aircraft,
SP-1, carried out on 30 Sep 2014 and handed
over to IAF on Jan 17,2015

36

LIGHT COMBAT AIRCRAFT (LCA)

37

LIGHT UTILITY HELICOPTER (LUH)

3 Ton category Helicopter

Project sanctioned in 2009
First Prototype is planned to fly in
Aug 2015
Production facility is being established
to produce helicopters @ 30 nos /
annum

SPECIAL FEATURES
Main Rotor Blade Folding
Glass Cockpit
3 Axis Automatic Flight
Control System
Crashworthy Fuselage

Helicopter would be ready for induction by

2017
38

LIGHT UTILITY HELICOPTER (LUH)

COMMITMENTS MADE

610 acres of land acquired in Tumkur near Bangalore; Land survey completed

Procurement activity for all basic equipment / Systems

Procurement commitment of Rs 149.23 Cr has been made so far.

HAL is funding about Rs 52 Crs for developmental activities for adaptations and testing
required for engine for LUH

Invested around 50 Crs in the establishment of dedicated development and system test
facilities

Development of Rotor and Transmission System, which are core technology in helicopter
have been indigenously developed

LTBAs have been entered into private industries for development and production of
many equipment/ systems for projected quantity of 187 Nos

has

been

completed.

Clubbing of both RSH and LUH program will deprive the country and the
Company of Indigenous development capability. Hence , RSH and LUH to
be delinked
HAL should be supported to continue with prestigious indigenous
development project of LUH with the backing of MoD / Gol and to achieve
self-reliance in the field of Rotary Wing Research and Development.
39

UNMANNED AERIAL VEHICLES (UAV)

Current UAV Development Activities at HAL

Indigenous development of Mini UAV of 8 kg class. First
flight carried out in Sep 2014
Co-development of Micro UAV of 2.5 kg class with NAL.
Co-development of Rustom MALE UAV with ADE.
(MALE - Medium Altitude Long Endurance)
Co-development of Rotary Mini UAV with IIT-K
Collaboration with international OEMs for meeting
immediate market requirements (Mini / Tactical / MALE).
TOT discussions on Nishant UAV with ADE.
Strategic Business Unit (SBU) has been created for UAV
Business.

40

PRODUCTION PROGRAMS

Project

MiG
Complx

SU 30 MKI

Dornier DO
Accessorie 228
s Complex
IJT SP
Helicopter Cheetal
Complex
ALH
HAWK
Bangalore
I J T - LSP
Complex
LCA SP
Grand Total

Projected
Qty

Prod
Beyon
up
15- 16- 17- 18- 19- 20- 21- 22- 23- 24- 25- 26d 26to 13- 16 17 18 19 20 21 22 23 24 25 26 27
27
14

222

163

12

12

14

73

20

159

98

19

22

57

36

15

12

40

597

319

12 12 11

15

18

18

18

20

13

16

62 63 60 46 29 18

Contract yet to be concluded

41

AAWARDS & RECOGNITION

Best Engineering Marvel Award for

project innovativeness

Best Exporter Award in Special

Category
(Gold)
large
scale
industries - FKCCI

Golden
Peacock
Eco-Innovation
award from Institute of Directors
(IOD)

Best PSU under the category Best

Global Presence based on first ever
survey by India Today survey on

Scope Meritorious Award

American
Helicopter Society
(AHS) Honoured Indian team for
the
heroic
operations
of
Dhruv in Operation Rahat in
Uttarakhand
42

Accessories Complex

43

GEOGRAPHICALLOCATION

ACCESSORIESDIVISION

TRANSPORTA/CDIVISION

DORNIER-228A/C
AVROHS-748A/C
HPT-32A/C
OVERHAULOFAN-32A/C

AGRA

MECHANICALSYSTEMS
ELECTRICALSYSTEMS
ENGINEFUELCONTROLS
COCKPITINSTRUMENTS

AEROSPACE
SYSTEMS&EQPT.
R&DCENTER

AVIONICSDIVISION

COMMUNICATIONEQPT.
NAVIGATIONEQPUIPMENT
AIRBORNERADARS
GROUNDRADARS
ON-BOARDCOMPUTERS

STRATEGIC
ELECTRONICS
R&DCENTER

AVIONICSDIVISION

*KASARGOD
1

INERTIALNAVIGATIONSYS
MULTI-FUNCTIONDISPLAYS
HEAD-UPDISPLAYS
LASERRANGINGSYSTEM
FLIGHTDATARECORDERS
44

44

45

DORNIER-228
15/19SEATERTRANSPORTA/C

HS-748AVRO
44SEATERTRANSPORTA/C
Aircraft
Production

Aircraft
Overhaul

TRANSPORTAIRCRAFT
DIVISION,KANPUR
(Types)

INTERMEDIATEJETTRAINER

SARAS(PLANNED)
14SEATERTRANSPORTA/C

HTT-40

AN-32
TRANSPORTA/C

4646

TotalArea:
Manpower:
Turnover:
1

47

47

COMED-JAGUAR

LRMTS-JAGUAR

FLIR

MLDR
Multi-functionDisplay(Su-30)

MOSP-UAV

Display
Systems

Electro-optical
Systems

AVIONICSDIVN.
KORWA

HeadUpDisplay(Su-30)

CLA

LASERRANGER&TARGET
Illuminator-MiG-27M

(104types)

Inertial
Navigation
INS-Jaguar(D-I)

FlightData
Recorders
FDR-Jaguar(D-1)

48
INGPS-Jaguar(Darin-II)

AutoStab-Jaguar

FDR-MiG27M

SSFDR-Jaguar(Darin-II)

48

TotalArea:314Acres
Manpower:2222Employees
Turnover:Rs.1334Cr.

49

49

PAR2080C

RAM

ACS235

Communication
Systems

Radar
Systems

5kW

1kW

IFF

AVIONICSDIVISION,
HYDERABAD
(795types)

Navigation
Systems

Computers

MCDP

RC1&RC2
VOR/ILS
50
TACAN

50

ADMINISTRATIVEBLDG

STRATEGICELECTRONICS
FACTORY
KASARAGOD

FACTORYBLDG

51

TESTFACILITY

ASSEMBLYFACILITY

51

52

52

CAMPUSPANORAMICVIEW

ENTRANCE

SU-30,LCA
EXTENSION
FACTORY
AREA

RESIDENTIAL
AREA

FactoryArea:60Acres
TownshipArea:233Acres
1
TotalArea:293Acres(11.86LakhSqMts)

53

53

PrescenceindifferentAircraftPlatforms

Exports
SeaHarrier
(O/H)
Mirage
(O/H)

MiG
Variants

Civil

SU-30MKI
Jaguar

R-25
Engine

R-29
Engine

AL-31FP
Engine

Adour
Engine

LCA

Hawk

LCH

PTA/
UAV

ALH

HPT-32

Chetak/
Chetan
Cheetah/
Cheetal

Kiran

IJT

Saras
Space
Programs

AN-32
(O/H)

HS-748

Do-228

Missile
Programs

54

54

Customers
Services

SisterDivisions

IndianAir-Force,
Army,
Navy,
CoastGuard

Aircraft,Engine,
Helicopter,Overhaul,
ARDC,RWRDC,
Nasik,Koraput,
Kanpur,Barrackpore

CUSTOMERS

ExportCustomers

Others

RoyalAirForce,Oman
IsraelAircraftIndustries
Namibia
Ecuador

RCI,BDL
ADA,GTRE,
ADE,DRDL,
VSSC,NAL,BSF
StateGovts
55

55

AccessoriesProducedbytheDivision
HydraulicSystems

CockpitPanelsandGyroscopicInstruments
EnvironmentalControlSystems

AirBrakeJack

FCGProbes
NoseWheel
ElectronicPower
Control,Protection&
PowerDistribution
System
ElectricalRotating
Machines
MainWheelandBrakeUnit

BrakeParachute

MainAircraftGenerator
1

EngineFuelSystemAccessories

56

56

WHEELS&BRAKE

ENVIRONMENTCONTROLSYSTEM

MAINFUELPUMP

Mechanical
Systems
(745LRUs)

HYDRAULICSYSTEM

MAINFUELDISTRIBUTOR

FuelSystems
(39LRUs)

ACCESSORIES

AFTER-BURNERFUELDISTRIBUTOR

(Total
1383 Types, including
410 Indigenously developed)

FCSACTUATORS

Electrical
Equipments
TRU

Instruments
(469LRUs)

)LRUs130(

SENSORS&SWITCHES

STARTER-GENERATOR
ELECTRICALSYSTEM

STATICINVERTER

GYRO&BARO-METRIC
INSTRUMENT

57
FUELCONTENTGAUGINGSYS

57

MANPOWERPROFILE

HIGHLY SKILLED AND EXPERIENCED MANPOWER

2
%

8
%

30
%

60%

DIPLOMA

GRADUATE

OFFICERS : 715

ITI

PG

DIPLOM
A

GRADUATE PG

WORKMEN : 1688
(DIRECT- 936, INDIRECT - 752)

TOTAL STRENGTH:

2403
58

58

MACHINES AVAILABLE

CNC Machines

040

Special Purpose Machines

214

General Purpose Machines

261

Total

515

59

59

INSPECTIONFACILITIES

CoordinateMeasuringMachine(CMM)

OpticalMeasuringInstrument

60

60

PRODUCTIONFACILITIES

Vaccum Furnace

Ultrasonic Non-Destructive Testing

61

61

PRODUCTIONFACILITIES

Main Fuel Pump

1 (Su-30 MKI)

62

62

ASSEMBLY&TESTING

Assy. Shop of Wheels & Brakes

Hyd. Test Bench

Cold Air Unit Assy. Shop

Testing of Hyd. Accys.

63

63

ASSEMBLY&TESTING

BP 23 Hyd. Test Rig

Assy. & Test, MiG Clean Room

Under Carriage Assy. Shop

Gyroscopic Unit Assy. Shop

64

64

QUALITYAPPROVALS
DGAQA

DGCA

Approval of
firms
inspection
organization
Quality
Control
System
Requirement
s for
industry
- AFQMS

Internation
al
accreditatio
n

CAR
[Civil
Aviation
ISO 9001
Requirement ]
- CAR-21
AS 9100C
(POE)
- CAR-145
(MOE)
Emphasis
on
- CAR-21
(JB)
process approach
(DOA)
Increased focus
on customer

Process
certificatio
n
NABL
- NDT
PHYSICAL

OEM
- IAI

GOODRICH/UT
C
- SAGEM
- THALES
- DASSAULT

CHEMICAL
Special Processes

Heat Treatment
NDT
Chemical process
Welding

1
ACCREDITATIONBYNATIONAL&INTERNATIONALAGENCIES

65

65

65

QUALITYASSURANCE
Surveillance / Renewal Audit at fixed
Periodicity By Certifying agencies:
DGAQA
ISO 9001
AS 9100C
NABL
DGCA
EMS
Outsourcing :
Vendors Firm evaluation
with DGAQA.
Periodic monitoring by
HAL.

Licensors / OEMs Audit at

defined periodicity:
Israel Aerospace Industry
Goodrich /UTC
Sagem

Quality System
Monitoring

Customer /Joint Quality Audit:

Annual Audits by DGAQA
JQRC (JAGUAR)
JQA (Su 30 MKI)
JQA (MIG-21)
JQA (ALH)

Internal Audits by
Trained Auditors:
QMS: AS9100C
EMS: ISO1400
Special (Process) Audit

Annual Corporate Quality Audit

by
Composite Inter-Divisional Team

1
CONTINUOUS SURVEILLANCE
THROUGH AUDITS

66

66

66

ToTProjects
SuccessfullyCompleted:

ToTProjects

ALH:Mfg./ROHofTrimActuators,ECS&EMRU
ALH:ROHof6KWStarterGenerator&GCU
CH/CK:ROHofDG,GyroHorizon
SU-30:DLMofSBIs

ToTFinalizedUnderCommissioning

IJT:Mfg./ROHofFuelboosterpump,Tailplaneflap,
Ejectionseat.
LCA:ROHof7LRUsofECS
HAWK:ROHof3FuelLRUs

ToTProposalUnderFinalization:

IJT:Mfg./ROHofECSValves&3ATI/4ATI
DORNIER:ROHofHeatExchanger,RamAirSOV
&TrimActuators
ALH:ROHof9KWStarterGenerator&GCU
HAWK:ROHofLPFuelPump
PC-7MKII:MaintenanceToTof27LRUs
67

67

ToTProjects
TotalVolumeofBusinessinnext5yearsRs.834.82Crores

HAWK:Rs417Cr

IJT:Rs242Cr.

ROHofECS

Mfg/ROHofEjectionSeat,Actuators,FuelBooster

&
EngineFuelAggregates

&
LPShutoffCockPRV

CTH/CTK:Rs.10.58Cr:

Su-30:Rs.31.71Cr

ROHofGyroHorizon

DLMofSBIs

LCA:Rs.132.28Cr.
ROHofECS

68

68

DESIGN&DEVELOPMENT

69

Design&DevelopmentCompetence

EnvironmentalControlSystem

GeneralHydraulics

HydraulicPump

ASERDC

ElectricalandElectronics

HydraulicActuator

InstrumentationandSensors

WheelsandBrakes

TestEquipment
70

ASERDCParticipationinVariousAircraftPrograms

71

AccessoriesDevelopedByASERDC,Lucknow

Indigenously Developed LRUs: 410

Nos.

72

RevenueGeneration
(IndigenousUnitsunderSeriesProduction)

Platform:LCA(IAF/Navy)
Type of Units involved

80

Systems Involved:
Environment Control System
Hydraulic System
Hydraulic Pumps
Flight Control System
Wheels & Brakes
Electronic Power Control,
Protection &
Power Distribution System
Fuel Gauging Sensors

Rs 7.5 Cr per Aircraft-set

73

RevenueGeneration
(IndigenousUnitsunderSeriesProduction)

Platform:IJT
Type of Units involved

43

Systems Involved
Environment Control
System
Hydraulic System
Flight Control System
Wheels & Brakes
Electronic Power Control,
Protection & Power
Distribution System
Rs
Cr per
Aircraft-setSensors
3.5
Fuel
Gauging
74

RevenueGeneration
(IndigenousUnitsunderSeriesProduction)

Platform:ALH

Type of Units involved

: 35

Systems Involved
Environment Control
System
Hydraulic System
Electro-Mechanical
Actuators
Wheels & Brakes
Sensor and switches
Electronic Power
Control, Protection &
Power Distribution
Rs 2.5 Cr per Aircraft-set
System

75

CurrentR&DParticipation
Platforms/Programs
On-Going Projects

10 Nos.
:

38 Nos. (for 57

types LRUs)

Total Value : ~ 103

Cr.

76

Indigenization
Task (2014-15)

Achievement

FE Savings: 450Lakh

451.62 Lakhs

Indigenization of Items:
350 Nos.

353 Nos.

Major Items indigenized during the year:

Project

Dornier
Jaguar
Jaguar/
Mirage/
Sea Harier

Item
Descripti
on

Importe
Indg. Saving/Annu
d Cost
Cost m
(Rs. in
(Rs. in Lakhs)

Mercury
Switch
PIN

0.13

Bearings

2.53

1.8

(Rs)

1330
0
8086
5467
4

Lakhs)

41.68
23.38
124
77

LevelofIndigenisation

Platform

% of Indg.

Do-228

27

Cheetal

58

Jaguar

72

Su-30MKI

51

IJT

62

78

R&DINFRASTRUCTURE
Design/ Analysis Tools:
High end 3D Modelling Software :UNIGRAPHICS Nx8
Analysis Software : MATLAB, ABAQUS, ADAMS and ORCAD
Online availability of design standards, journals, status of
BOFs & M-parts etc on designer desktop through in house
developed web based information portal.

DesignOffice
79

R&DINFRASTRUCTURE
Prototype shop :

Conventional & advanced CNC (5 Axis) manufacturing

facilities
Performance/Endurance test facilities for:

Electrical system
Electrical Rotating Machine
Fuel gauging probes
Hydraulic pump
Hydraulic actuator
Turbo expander
Wheel Static Strength/fatigue test

80

R&DINFRASTRUCTURE

Environmental Test
Facilities :
Hot & cold
Humidity
Altitude
Combined Altitude Temp.
& Humidity Chamber
Vibration
Acceleration
Shock test
Salt fog
Rain drip
Sand & dust etc
Meeting requirements of
MIL-Std- 810 and RTCA DO-160

81

Tie-upwithAcademicInstitutions
Chairs at :
NLSIU , Bangalore,
IIT-Roorkee,IIT-Kanpur, IIT-Kharagpur, IIT-Bombay
and IIT Madras

IIT KANPUR

IIT ROORKEE
82

FINANCIAL PERFORMANCE

83

83

FINANCIALPERFORMANCE

84

84

Export/CivilSale2014-15
(Value in Rs Lakh)
SN

Customer

Order Booking
2014-15

Mauritius Police

0.82

Govt. of Namibia

4.83

IAI, Israel

Mauritius Police
(Thru TAD, Kanpur)

MRO Helicopter Division

Civil

489.14
72.63
496.55
4.75

Total

1068.72

85

85

INITIATIVES

86

86

ProposedOpenAirAeroPark

FAIZABAD
ROAD

TTC

PROPOSED
AREA: 1.7 Acres
SITE
(Approx.)

Y
TR
EN

MAIN
ROAD

7
Water Body

1 Fuel System

2 Hyd. System
3 Wheels & Brakes
4
5
6

Instruments &
Avionics
Env. Control
System

7 Working Models

2
3
4
5
6

87

EMPLOYEEWELFARE

88

88

THERESIDENTIALCOLONY

Beautiful,Secure&Saferesidentialcolony

Fullylushgreencampus,withparksandplayinggrounds

Market,shoppingmallsandmultiplexesatwalkingdistance

Superstoreinsidethecampus
89

89

SPORTSFACILITIES

Indoor Badminton Court

Squash Court

Swimming pool

Volley Ball Court

Jogging Track

Basket Ball Court

Large play ground

Aerobics Center

90

90

HEALTHCARE
ACARINGORGANIZATION:

10bedfullyequippedhospital
Ateamof27experienceddoctors
HealthClubestablishedinHAL
officers'club
Yogaclassesforbetterliving
Regularsessionfordiabeticcheck-up
andguidance
Healthrelatedbooksmadeavailable
inalllibraries
MedicalInspectionroomopened
insidethefactorywherefacilitiesof
medicalcheck-up&medicinesare
beingprovided
FullyequippedGymnasium

91

91

WELFARE &OTHERS

ModernGuestHousewithACandNonACrooms

Intermediatelevelschools

KalyanMandapamforvariousfamilyfunctions

DedicatedCrcheFacilityequippedwithallamenitiesfor
childrenofladyemployees
92

92

HELPSOLICITED

93

93

MiG-29

Jaguar
8%

Su-30 MKI

17%

28%

Mirage
7%

68%

MiG-27

10
%

MiG-21
30%

Presence in IAF Fighter Fleet : 68%

94

94

2013- 2014- 2015- 2016- 2017- 2019- 2021- 2022- 2023- 2024- 202514
15
16
17
18
20
22
23
24
25
32

Type-96

Strength

: 49

03-04
years

(Since
1973)
Strength :

Type-75 26

04-05 years

108

Strength :
70

(Since
1978)
Strength :

Type-69 49

10-11 years

(Since197
3)

BISON

Strength

10-11 years

(Since
2002)

MiG-27
(Since
1984)

MiG-29

Strength :
59

05-06 years

15-20 years

95

95

Financial Performance 2014-15 & Plan 2015-16

S
N

PARTICULARS

(Rs. In Crs.)

Actual
2014-15

Plan
2015-16 (Likely)

%age
Growth

830.53

916.00

10.29%

3.00

-29.91%

Sales

Export Sales (Incl. in

above)

4.28

Value of Production

792.99

820.00

3.41%

Value Added

580.34

605.00

4.25%

Profit before Tax

82.76

138.33

67.15%

Salary & Wages

333.67

325.45

-2.46%

Overheads

88.89

84.26

-5.21%

No. of Employees

2380

2446

2.77%

Sales per employee

0.47

0.35

0.37

10

Profit per employee

0.11

0.03

0.06

11

Salary per employee

0.08

0.14

0.13

12

Overheads per
employee

0.04

0.04

0.03

13

Value Added per

employee

0.21

0.24

0.25

14

Salary & Wages % of

Sales

17.75%

40.18%

35.53%

15

Overheads % of Sales

9.21%

10.70%

9.20%

96

96

Accessories Division Lucknow

Su-30 : Engine Supplies (Manufactured)

189%
344%

Year

DW (Avg)

2013-14

1020

2014-15

943

97

97

TechnologyEvolution
We have kept ourselves abreast with the latest state-of-the-art
technology in each field :

Fully Mechanical
Fuel Control
System
(Su-30 MKI)

Supervisory
(Partial Electrical)
Fuel Control
System (Jaguar)

Full Authority
Digital Fuel
Control System
(Kaveri)

Engine Fuel Control System

98

TechnologyEvolution

Hydromechanical
Actuator
(Ajeet, Kiran,
LCA)

Flight Control
Actuator with
Mechanical FeedBack (Jaguar)

Actuators

Flight Control
Actuator with
CSAS* (LCA,
Mirage, ALH, LCH)
* CSAS: Control Stability & Augmentation System

99

TechnologyEvolution
TechnologyEvolution
FuelContentGaugingProbes

FCG Probes
10Sec
Accuracy
(ALH, LCA)

FCG Probes
3Sec Accuracy
(ALH, LCA)

FCG Probes
1Sec Accuracy
(LCH)

Passive FCG
Probes with
processor based

100

TechnologyEvolution
Wheels&Brakes

Caliper Type
Brake with
organic pads
(HPT-32, HJT16,
Cheetah/Chetak)

Multiple Disc
Brake with
metallo-ceramic
brake pads (Kiran
Mk-2, ALH, IJT,
Saras, IAI)

Multiple Disc
Brake with
composite carbon
pads (LCA,LCANavy,Su-30 MKI,
PMF)
Future :
Electrically
Actuated Brakes

101

AnticipatedR&DParticipation
Platforms/Programs
Projects

09 Nos.

:
:

31 Nos. (for 39

types LRUs)

Total Value : ~145

Cr.

102

ExportProjects
Wheels & Brakes:
Successful Design & development of Wheels & Brakes for
Israel Aerospace Industries two aircraft programmes
One Ship set comprises of
Nose Wheel :1
Main Wheel : 2
Brake Unit : 2
Wheel Speed Transducer : 2
Now in series production
Total orders till date:15.5 Cr.
Under Discussion with IAI:
Hydraulic Pump
Hydraulic Fuse
Shuttle Valve
New Nose Wheel
Additional QT of Nose & Main Wheels
103

BHOOMI PUJAN

104

FOUNDATION STONE LAYING

105

FOUNDATION STONE CEREMONY

106

INAUGRATION CEREMONY

107

CAMPUS PANORAMIC VIEW

SU-30, LCA EXTENSION

FACTORY AREA
RESIDENTIAL AREA

108

PRODUCT RANGE

Based on technologies, the division is

organised into 3 factories

Mechanical
Instrument
Fuel

109

PRODUCTION RANGE
Current : 975 types

Additional : 157 types

MECHANICAL
FACTORY
Current : 537
Additional: 103

Hydraulic Accessories
Environment Control System
Power Flying Controls
Ejection Seats
Wheels & Brakes
Ejection Release Unit
Missile Systems

INSTRUMENT
FACTORY
Current : 412
Additional: 45

Electrical Rotating Machines

Barometric Instruments
Gyroscopic Instruments
Electrical/Electronic System & Controls
Fuel Content Gauging System
Oxygen System
Ground Navigation System

FUEL FACTORY
Current : 26
Additional: 9

Engine Fuel Control units

Reheat Fuel & Nozzle Control units
Centrifugal/Reciprocating Fuel Pump
Control Valves & Fuel Distributors
Hydraulic Pump

AIRCRAFT

Chetak
Cheetah
MiG-BIS
Jaguar
HPT-32
MiG-27
Dornier
Mirage(O/H)
ALH
Sea Harrier (O/H)
Missile
SU-30
LCA

110

ROLE OF RCMA / DGAQA / DGQA / MSQAA

RCMA
DGAQA
DGQA
MSQAA

Regional Center for Military Airworthiness

Director General for Aeronautical Quality Assurance
(Aircraft)
Director General for Quality Assurance (Army Q/c)
Missile System Quality Assurance Agency

111

DIFFERENT CATEGORIES OF AGGREGATES

Cat- A

New Aggregate

Cat-B

Overhauled & Repaired

Cat-C

Not defective Units but serviceability need to be ensured

before installation on Aircraft

Cat-D

Un-serviceable Aggregates due for overhaul / Repair

112

RANGE OF ACCESSORIES

113

PRODUCT RANGE
MECHANICAL FACTORY
Hydraulic Accessories
Environment Control
System
Power Flying Controls
Ejection Seats
Wheels & Brakes
Ejection Release Valve

114

HYD. JACKS & SELECTORS

115

ASSORTED HYDRAULIC ACCESSORIES

116

LCA ACCESSORIES

ALH ACCESSORIES

118

LCA WHEELS & BRAKE

119

LCA ENVIRONMENTAL CONTROL SYSTEM

120

LCA HYDRAULICS ITEMS

121

NOSE UNDER-CARRIAGE (JAGUAR)

122

MAIN UNDER-CARRIAGE (JAGUAR)

123

MAIN WHEEL & BRAKE (JAGUAR)

124

BOMB EJECTOR RELEASE UNIT

125

ASSY. SHOP OF WHEELS & BRAKES

126

TEST BENCH AT MIRAGE SHOP

127

HYDRAULIC TEST BENCH AT MIRAGE SHOP

128

TESTING OF MIRAGE HYDRAULIC ACCYS.

129

BP 23 HYD. TEST RIG

130

UNDER CARRIAGE ASSY. SHOP

131

COLD AIR UNIT ASSY. SHOP

132

133

134

135

HYDRAULIC PUMP

136

Test Rig

137

Test Rig

138

JAI HIND
139