1.

EXERCISE ON CONTOUR MILLING USING VERTICAL MILLING MACHINE

2.

MACHINE THE SPUR GEAR TO THE GIVEN MODULE AND OUTER DIAMETER

3.

GENERATE A GEAR CORRESPONDING TO THE GIVEN HOB CUTTER

Fig 01 Before Gear cutting

Fig 02After Gear cutting

4.

GRIND A CYLINDER TO THE REQUIRED DIMENSION CYLINDRICAL

GRINDING

5. GRIND A PLAIN SURFACE TO THE REQUIRED DIMENSION

6. CUTTING FORCE MEASUREMENT BY LATHE TOOL DYNAMOMETER

7.
8. CHIP THICKNESS:
Sl. Depth of cut
No.
t1 (mm)

Pitch scale
reading
(PSR)

Head scale
coincidence
(HSC)

Head scale
reading
HSR = HSC*LC

Chip thickness
t2 = PSR + HSR

1
2
3
4
1
2
3
4
9.

** Note: Depth of cut may be given between 0.25 mm to 5 mm

10. SHEAR ANGLE:

l.
No.
1
2
3
4
1
2
3
4

Uncut Chip
Thickness
t1 (mm)

Chip Thickness
t2 (mm)

Chip
Thickness ratio
rc = t1 / t2

Shear Angle

Average
Shear Angle

7. PROVIDING INTERNAL KEYWAYS

8. PROVIDING DRILLS AND TAP BY RADIAL MILLING MACHINE

9. MACHINE THE WORKPIECE TO THE GIVEN DIMENSION USING CAPSTAN LATHE