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Petroleum Development Oman LLC

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Petroleum Development Oman L.L.C.


Document title: Level 2 and 3 HSE Audits and
Inspections

Document ID

Document Type

Security

Discipline

Owner

Issue Date

Version

GU-441

Guideline

Restricted

HSE

MSEM

Feb 2014

2.0

Keywords: This document is the property of Petroleum Development Oman, LLC. Neither the
whole nor any part of this document may be disclosed to others or reproduced, stored in a
retrieval system, or transmitted in any form by any means (electronic, mechanical, reprographic
recording or otherwise) without prior written consent of the owner.

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Document Authorisation

Authorised For Issue


Document Authorisation
Document Authority

Document Custodian

Document Controller

(CFDH)
Younis Al-Hinai

Vaughan Clarke

Vaughan Clarke

MSE/53

MSE/53

MSE/53

Date:

Date:

Date: 05/02/2014

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ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of all
revisions prior to these are held on file by the issuing department.

Version No.
Version 2.0
Version 1.0

Date
April
2013
June
2002

Author
Younis Al-Hinai
Ohi Aikhoje (CSM/4)

Scope / Remarks
Review guideline, update to align with
CP-122 and rename the document.
New
Guideline
incorporating:
Management HSE Inspections; Joint
Management
HSE
Inspection
Guidelines;
Well
Engineering
Inspection
Tool;
Industrial
Area
Inspection Tool; Permit to Work
Inspection Tool; Waste Management
Inspection
Tool;
Vehicle
Spot
Inspection Tool; Spot Inspection Tool.

iii Related Business Processes


Code
CP-122
PR-1969

Business Process (EPBM 4.0)


HSE MS Manual
Corporate HSE Audits

iv Related Corporate Management Frame Work (CMF)


Documents
The related CMF Documents can be retrieved from the Corporate Business Control
Documentation Register CMF.

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TABLE OF CONTENTS
i

Document Authorisation ..........................................................................................................3

ii

Revision History ......................................................................................................................5

iii

Related Business Processes ..................................................................................................5

iv

Related Corporate Management Frame Work (CMF) Documents .........................................5

1.

Introduction .............................................................................................................................7

2.

1.1

Background .......................................................................................................................7

1.2

Purpose .............................................................................................................................7

1.3

Distribution/Target Audience & Further Copies ................................................................7

1.4

Review & Improvement .....................................................................................................7

Level 2 HSE Audits & Inspections Guideline ..........................................................................8


2.1

Scope ................................................................................................................................8

2.2

Description ........................................................................................................................8

2.2.1

Audits and Inspections Process ......................................................................8

2.2.1.1

Programme/Plan..............................................................................................8

2.2.1.2

Review Briefing Material ..................................................................................9

2.2.1.3

On-Site Briefing ...............................................................................................9

2.2.1.4

Execute ......................................................................................................... 10

2.2.1.5

Interviews ..................................................................................................... 10

2.2.1.6

Round-Up Session ....................................................................................... 11

2.3

Roles and Responsibilities ............................................................................................. 11

2.4

Related Business Control Documents ........................................................................... 11

Appendix 1: Management HSE Inspections ............................................................................... 12


Appendix 2: Joint Management HSE Inspections Level 2 .......................................................... 35
Appendix 3: Permit to Work ........................................................................................................ 40
Appendix 4: Camp Inspection Checklist ..................................................................................... 41
Appendix 5: Minimum Requirements for Camp/Worksite Clinics ............................................... 59
Appendix 6: Minimum Requirements for Ambulances ................................................................ 61
Appendix 7: Well Engineering MDSV Checklist .......................................................................... 62
Appendix 8: Vehicle Spot Inspections Checklist ......................................................................... 75

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1. Introduction
1.1 Background
In PDO, Level 2 HSE audits and inspections form part of the HSE Management System
monitoring programme.
A monitoring programme is required to measure HSE
performance, and the implementation of the HSE Management System, against
established targets. Audits and inspections, in the form of workplace inspections and task
verifications, supplement the formal HSE audit process.
Level 2 HSE audits and inspection are checks to ensure standards are being achieved.
Any non-compliance is recorded and remedial action instigated. Localised improvements
may result from an inspection.
An HSE inspection typically entails the following:

A scheduled, structured examination of a work site with specific focus on HSE


physical conditions and working practices, in addition to normal supervisory duties.

It follows a pro-forma checklist and results in the generation of a written report.

It does not mean 'walkabouts', STOP 'audits' or any other ad hoc exercise.

An inspection captures non-compliances at work site level, which can be rectified


on a 'quick-fix' basis.

1.2 Purpose
The tools and processes described in this Guideline are not mandatory, but rather, are
suggested ways of complying with PDO HSE Management System monitoring programme,
as detailed in CP 122 HSE Management System Manual- Part 7.

1.3 Distribution/Target Audience & Further Copies


This Guideline is intended to be used by PDO staff and contractors involved in any Level 2
/L3 HSE audit and inspection process.

1.4 Review & Improvement


Any user of this document who encounters a mistake or confusing entry is requested to
immediately notify the Document Custodian using the form provided in CP 122 HSE
Management System Manual.
This Guideline shall be reviewed as necessary by the Document Custodian, but no less
frequently than every four years. Triggers for full or partial review of this Specification are
listed in CP 122 HSE Management System Manual Chapter 8.
This document is published with the stated intention of early review to align and provide
structured support for the delivery of Level 2 & 3 Audits / Inspections.

The user of this document should ensure that the Appendices included as part of
this document, are the latest versions and prior to use, should verify this via
Livelink, or alternatively, request assistance from HSE Corporate.

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2.

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Level 2 HSE Audits & Inspections Guideline


2.1 Scope
This Guideline is intended for HSE audits and inspections of PDO facilities and assets
conducted by PDO staff and contractors.
This Guideline provides background information, and describes a general process for
conducting Level 2/3 HSE audits and inspections of PDO facilities, assets and components
of the HSE Management System (e.g. the Permit to Work System).
The Appendices to this Guideline contain detailed checklists or tools for the following HSE
audits and inspections:

Level 2 HSE Audits.

Level 3 HSE Inspections


1. Joint Management HSE Inspections
2. Permit to Work Inspections
3. Spot Inspections
4. Vehicle Spot Inspections
5. Well Engineering Inspections
6. Waste Management Inspections
7. Industrial Area Inspections.

2.2 Description
The scope, depth and focus of an HSE audit or inspection vary depending on the type of
inspection. In general, there are two levels of focus:
Level 2 HSE Audit (High level view)
The main focus is to verify the effectiveness of the HSE Management System, rather than
unsafe acts and conditions on site. For example, when inspecting vehicle safety it is more
useful to inquire about the system for carrying out vehicle checks, rather than ask if vehicle
checks have been carried out that day.
Level 3 HSE Inspection (Lower level view)
These involve systematic observation of the work and behaviour of staff and contractors to
assess compliance with procedures and work instructions. The main focus is to identify
unsafe acts and conditions on site. Examples include Spot Vehicle Inspections and Permit
to Work Inspections.

2.2.1 Audits and Inspections Process


2.2.1.1

Programme/Plan

Prior to conducting an audit or inspection it may be necessary to contact the relevant area
manager or supervisor to discuss details of the inspection and make the necessary
arrangements. Issues to be covered may include:

date and time for the inspection

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briefing material required

list of documents and records to be reviewed

interviews to be conducted

site access and safety requirements/procedures (including personal protective


equipment)

emergency drills

travel/accommodation arrangements.

Based on this information it may be useful to prepare a plan. This will help ensure that the
people you want to interview are available, emergency drills can be conducted and do not
disrupt interviews, etc.
This is not necessary for spot inspections.

2.2.1.2

Review Briefing Material

The following list highlights the briefing material that may be useful in preparing and
conducting an audit or inspection:

Organisation chart for facility, preferably with names.

Previous visit reports for same facility with list of recommendations.

Last self-check report made by off-site supervisor in asset holding department.

Safety milestones achieved by the facility since last visit.

Site supervisors report on all accidents at facility since last visit.

Reports of investigations of accidents since last visit.

Minutes of HSE meetings since last visit.

List of drills carried out since last visit.

Asset holders report on status of all outstanding HSE actions at the facility.

Maintenance list of major failures since last visit.

Drilling list of major delays or problems since last visit.

List of equipment modifications reviewed since last visit.

List of amendments to General Emergency Procedures.

List of amendments to departmental emergency procedures.

List of amendments to Operating Procedure Guide.

2.2.1.3

On-Site Briefing

On arrival at the site, the audit/inspection team should be briefed on the work going on at
the facility. The team should also get a Safety Briefing from the host, highlighting any HSE
precautions they should take.
In turn, the team should brief the staff at the site, on the aims and programme for the visit.

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2.2.1.4

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Execute

Conduct the audit/inspection of the facility, asset or the relevant component of the HSE
Management System using the relevant checklist (refer to Appendices). The visit may
require completion of the checklist only, or may require more detailed interviews with PDO
staff and contractors, along with checks on documentation and records.

2.2.1.5

Interviews

In general, interviews involve a series of questions. Depending on the type of inspection,


interviews with PDO staff and contractors may or may not be necessary. For example,
interviews are an integral part of Management HSE Inspections, but may not be necessary
during a Vehicle Spot Inspection.
The best approach when working in a team is for one person to interview the supervisor,
another the operator, and a third the maintenance man. Asking several levels of
supervision the same questions can be revealing, so maintain a certain amount of
duplication of key areas by the different interviewers.
A variety of answers to questions should be expected because of different shift cycles and
differences in perception. If there are conflicts, explore the issue further rather than
assuming that something is wrong.
Ask them about their knowledge of Company HSE policy, regulations, and facility-specific
rules. How were they briefed initially, when and by whom? Did they feel their briefing was
adequate? Had they found any surprises?
Conducting Operative Interviews
The following provides some tips for conducting operative interviews:
1. Visit the site and watch activities. Study one operation in depth, rather than
trying to cover them all.
2. First observe from a distance:

Are the staff properly equipped for the job?

Are they standing in safe positions?

Are they using correct equipment?

Is it in good condition?

Are they aware of the positions of others?

Judge for yourself what the potential hazards are.

3. When the operator can safely stop what they are doing, talk to them.
4. If they can identify precautions that they were not taking, find out why not.
5. If there should be a work permit for the job, ask to see it so that you find out if
they know where it is.
6. Ask them what hazards they were verbally warned of, and whether any of the
work permit requirements were explained or discussed.
7. If you feel they should have been doing more than they were, say so. Your
silence will otherwise be taken as acquiescence.
8. If there has been a flagrant disregard of procedures, then those concerned
must be clearly told that this is unacceptable. If they have just not thought
deeply enough about HSE, make the points less forcefully.

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9. Ask if the job couldnt be done more safely. Check the information from the
interviews with the supervisor. When was the last drill they took part in? What
did it consist of? Did they discuss it afterwards?

2.2.1.6

Round-Up Session

As well as highlighting good points, the round-up session should emphasise those
deficiencies that can be rectified immediately by the facility staff themselves. Deficiencies
which require higher level action should be noted in general terms stating that they will
be taken up with the higher level or Asset Managers.
Avoid too much detail, and discuss deficiencies in the system, rather than individual failings
(except as examples).
Finally thank the site staff for their help and ask them to keep HSE in the forefront of their
minds when working.

2.3 Roles and Responsibilities


Corporate HSE Auditor shall ensure the guideline is aligned with CP-122, PR-1969 and
industry best practices. Changes shall be communicated to all relevant parties for
implementation accordingly.

2.4 Related Business Control Documents


Code
CP-122
PR-1969

Business Process (EPBM 4.0)


HSE MS Manual
Corporate HSE Audits

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Appendix 1: Management HSE Inspections


Introduction:
This is intended for use by managers conducting HSE inspections or visits in the field. It
contains a series of questions and checks that enable the effectiveness of the HSE
Management System to be demonstrated.
The involvement of high level of management in HSE inspections and field visits
demonstrates to PDO staff and contractors the leadership and commitment to HSE from
high level management.

Visit Organisation:
Annual Schedule
The visits are part of the annual PDO HSE Plan.
Travel Arrangements
Individuals are requested to book land transport and air flights well in advance.
Visit Programme
It is the responsibility of the host Asset Manager and Area Coordinator to prepare a
detailed inspection programme, which should be agreed with the Director one week before
the visit.
The programme should include a visit to at least one active site.
Visit Team
The visit team should comprise:

PDO Director
Contractor CEO
Host Asset Manager
HSE focal point.
Senior Asset Rep (Coast)
Host Asset Rep (Interior)

In order to cover as much ground as possible, it is recommended that the visit team be split
into two groups, each looking at different aspects of the HSE Management System on site.
Visit Report
The host Asset Manager shall note the key points raised by the inspection team and
compile a report with actions to be implemented.
The contents of the report should be agreed with the Director, and copy issued to all visit
team members.

The Visit:
Pre-Visit Meeting
It is suggested that a pre-inspection meeting be held a few days before the visit to agree
roles, responsibilities and scope of the visit. The timing for each item on the programme
should also be discussed.
The Inspection

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Upon arrival at site, conduct a brief review in the office of selected HSE MS elements to
identify areas to focus on. The host Asset team should also brief the team on their key
areas of exposure.
The Site Visit
Check on site that actual practice match with what is written down in documents.
After the site visit, debrief personnel highlighting good practices and deviations noted.
Preparation Checklists
Before you leave home:

Flight Arranged?
Own Vehicle checks?
Journey Management?
Accommodation arranged?
Preparation file?
Personal Protective Equipment?

Before you go to site:

Ensure you get Safety Briefing


Give a briefing to the site team on 'objectives' of the visit
Discuss the previous inspection results

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Level 2 Management HSE Inspection Checklist


for
(Directors, managers and team leaders)
HSE Program:
Supervisors and Records
Responsibilities

Does he have a job description?


Does it include:
his safety responsibilities?
his safety activities?

Programmes

How does he manage facility integrity and HSE?


Is there a department HSE program and integrity program?
Does he have a copy of the program?
How does the programme get changed?
Have there been any changes during the year?
What part did he play in developing:
the overall programme?
the facility programme?
his individual programme?
How does he pass information relating to facility programme and objectives to:
his subordinates?
contractors?
How does he check that they have understood it?
What activities by others has he seen as evidence of the departments technical
integrity and HSE programme?

Objectives

What specific HSE objectives has he been given to staff reporting to him?
What HSE objectives have been given to the whole facility team?

Progress

Does he know the departments progress towards their HSE objectives?


How does he report progress of HSE objectives to the department?
How often?
What progress have they made?
What feedback has he had from the department on his progress?
How does he evaluate contractors progress?

Team

Who is the man on his team, beside himself, with the best attitude to HSE?
Has this been recognised in any way, such as in his staff report?
Who is the worst?
What is he personally doing to improve the performance and attitude of this man?

Operative Interviews
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Responsibilities

What are their responsibilities for HSE? (Responsibilities for work-mates is an


essential element)
Has this responsibilities being included in the personal performance contract
(PPC)?

Programme

What do they know of the facilitys HSE programme?


How did they get to know about it?
from work mates?
from facility supervisors?
from base line-staff?
from HSE staff

Progress

Has their record been better or worse recently?


What HSE improvements have they seen in the last six months?
Where have they seen deterioration?

Comments

What differences do they see with other facilities in the way of safety of the
operation?
Have they themselves made suggestions to help improving HSE?
Has the suggestions been accepted and implemented?

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HSE Organisation:
Supervisor and Records
Organisation

Who is responsible for the overall HSE and integrity of the facility?
Who is in charge during emergencies?
Is there an HSE focal point?
What are his duties and responsibilities?
Who is he responsible to?

Information

How are they informed of new regulations and changes to procedures?


How do new standards from Engineering and Operations become known?
Is there a briefing or is it a purely paper communication?
If they identify a hazard how do they go about getting it put right?
What feedback do they get when action is needed by people at base?

Operative interviews

Is there a focal point for HSE?

What does he do that affects them?

When have they come across the HSE function?

If they identify a hazard, who do they report it to?

What happens then?


Integrity Management

Examine the checklists to see if they are up to date and correctly signed off.
Check when the facility was last inspected by supervisory staff.
The third level is the daily shift changeover document.
Examine the above document to verify completeness. For example are their
overrides in place but not noted.

Procedures:
Supervisors and Records
NOTE: (Briefing notes should include a list of amendments to General and Department
Emergency Procedures and Operating Manuals since issued, so that the updating of
facility manuals can be checked.)

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General Emergency Records
Procedure guide

Review the facility copy of General Emergency Procedures (for Company-wide


emergency response)
Where is it kept and who refers to it?
Does it look like it has been used, and is it up to date with all amendments in
place?

Duties

What is the facility command structure for emergencies?


Who is in overall charge?
Are there nominees for key duties?
How does this change if people are absent or incapacitated?
Is a deputy nominated for each role?
Is there a nominated fire/emergency team?
What special training have they had?
What refresher training they have been given?

Initiation

Is there always an operator on duty on the facility who can immediately initiate the
emergency procedures without reference to anyone else?
What circumstances would cause him to initiate the emergency procedure without
reference to anyone else?
What is his experience?
What briefing or training has he had?
How does he know what support is available from base?
Is his deputy as well trained and briefed?

Exercises/tests

How often does the facility exercise their role, apart from exercises organised by
base?
What form do these exercises take?
How many base exercises have they been involved in?
How often are emergency communications systems tested?
How often are faults, problems found?
Are there any reports from these exercises?
Are there any learning?
Are the learning tracked for action?
Are the learning been implemented?
How do you know that they effectively implemented?

Department Emergency Procedures


Procedure guide

Where are department


emergencies in-house)?
Who refers to them?

Emergency

Procedures

kept

(covering

operating

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Are they up-to-date?


How are updates controlled?
What evidence is there of controlled updating?
Do they merge logically with the General Emergency Procedure?
Are there other operating emergencies the supervisor would like to see covered by
the procedures?

Exercises

What exercises are held?


How often? At any particular time?
How do they choose the scenarios?
Are they logged at site and reported to base?
Are there any reports from these exercises?
Are there any learning?
Are the learning tracked for action?
Are the learning been implemented?
How do you know that they effectively implemented?

Exercises debriefing/critiques

How do they discuss the results and conclusions of exercises?


Are there procedures need to be revised to include learning?
How is this being handled?
Response in genuine emergencies
What genuine emergencies have been dealt with according to the procedures?
Were they reviewed afterwards?
By whom?
Where were the results recorded?
What action items resulted?
Have these been complete?

Operating and maintaining/craft procedures


Guides

Who wrote them?


When?
Where are they kept?
Who refers to them?
How often?
Are there official or unofficial short versions of the guides?
Are they relevant to the operations/activities?

Introduction of procedures

How does the supervisor ensure that the operatives know the procedures?
New contractors?
Are all procedures seen as being practical?
If so, are they enforced at all times?
Procedure checks
Who checks that new operatives know procedures?

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How does the supervisor ensure that procedures are always followed?
Does he ever ask an operator to take him through an operating procedure to check
his knowledge?

Variations/revisions

If the procedure needs to be varied for a particular job, how is this instruction:
authorised?
given to the operatives?
recorded
Are base informed?
Are procedures discussed in the facility HSE meetings?
Just occasionally or systematically?
How can procedures be revised?

Operative Interviews
Emergency procedures

What do they know of emergency procedures?


How did they get this knowledge?
From whom?
Where are the procedures kept?
Have they read the procedures themselves?

Operating procedures

What is the operating procedure for the job that they are doing?
How did they find out what the procedure was?
What are the safety features included in the procedures?
Are they following it exactly?
Have they been trained in all the operating procedures?
How do they know?
Are procedures appropriate and up to date?

Comment

Are there situations where they have to deviate from the procedures?
How do they know they are allowed to?
Do they consider parts of any procedures:
unnecessary?
impractical?
hazardous
How can they get them changed?
Have they been involved in writing new procedures?
Who checks to make sure that they are aware of a new procedure and understand
it?
How often does this happen?
Are procedures ever discussed in safety meetings?
How regularly?

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Exercises and Drills


Supervisor and Records
NOTE: (Briefing notes should include a list of the drills carried out since the last inspection.)

Records

What drills have been recorded in the log books since last inspection?
Is this according to programme?
What scenarios where used for these drills?
Where they planned or surprise drills?

Scenarios & planning

Have the facility staff been given a range of scenarios or have they developed their
own?
If so at what level?
Do the scenarios assume the HSE system failures, such as:
failure of detectors or fire pump to start?
personnel unavailable, including supervisor?
power failure?
communications failure with base?
within facility?
Do drills systematically cover:
the range of anticipated emergencies?
tests of the operational functioning of all items of emergency equipment?
Are all drills according to predefined scenarios or are situations escalated by an
umpire during the drill itself?

Timing preparation

How is timing of drills decided?


Are they usually at the most convenient time?
How many drills have been held out of working hours?
At night?
What preparations are there beforehand?
How many drills are genuine surprises?
Who gets informed beforehand?
When?
Are false alarms ever used for drill opportunities?
Are false alarms taken through until completion (check evidence)?
Are observers used to collect actual happening during the drills?

Scope

Do emergency drills also cover the process reactions required (e.g. blowdown,
electrical isolations)?
Do drills require all equipment to be exercised up to the final point?
At what point do drills usually stop?
Do drills cover the furthest distance?
How many times has drill had to be aborted by operating or weather conditions?

Review/critiques
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Are all drills reviewed immediately afterwards, and problems identified with all
involved (including non-facility staff from stand-by boat, medical team or fire
brigade) taking part?
Are response times recorded?
Are they improving?

Action items & feedback

Are the action items recorded, tracked regularly and closed out when completed?
How the review of the status of actions from the learning reviewed and by whom?
Are these learning part of a common action tracking or separate?
How are the lessons disseminated:
to other facilities?
to the department?
What input is there from departments on drills and exercises?
What feedback/reaction on response?
How do they hear about and incorporate the experience of other facilities?

Duty and part-time staff

Which staff do not take part in which drills because of their operating duties?
Because they are not regular facility staff?
Are records kept of drill attendance to control this?
Are drills ever witnessed by non-facility staff?

Operative Interviews
Last drills

When was the last drill they took part in?


What did it consist of?
How did it go?
Did they discuss it afterwards?
Do they think it was realistic?
Useful?

Comment of drills

When are drills usually held?


Do they feel competent to operate all emergency equipment?
What emergencies do they think should be included in drill programmes?
Have they suggested these already?

Practical Test
Holding an exercise during the visit is an excellent idea. Seeing people do things is a better test
than talking about it. However, it must be carefully planned before hand, using the other team
members as umpires during the exercise to enforce the chosen scenario and monitor
performance. All umpires should record steps in the emergency, timing with a stop-watch from
the alarm being sounded.
If parts of the emergency procedures are hazardous to test, then work out in advance on how
you are going to deal with them. If drilling cannot be stopped for safety reasons, have an umpire
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on the rig floor when the alarm goes to direct the crew to disregard the alarm. He should then
ask them what they would do in a real emergency.
Make sure that at least one key member of the facility team is removed from the exercise,
preferably without the others knowing, to see how long it is before a deputy takes over. Ensure
that the scenario has one failure built in, such as declaring one vital access way impassable or
one vital item of equipment (e.g. fire pump, radios, PA system, power) unusable.
Decide in advance at what point you want them to stop, and make sure you have umpires in
place to ensure this.
All messages should identify this as a drill, but emergency procedures should be followed as
though it were a real emergency.
Do not shrink from stopping production if it is a full management inspection, well organised and
with enough observers to get full value form the exercise. Apart from the value of the insight into
problems in procedures and training, there is always value in management demonstrating that
they are prepared to lose production to ensure that the safety systems work (so long as it is
done as a serious test).
After the drill, ensure that those taking part are debriefed the supervisors by the inspection
team and the rest of the facility crew by the supervisors. The discussion will usually identify a
number of problems where guidance on policy is sought or policy questioned. The following
points should also be covered:

response to the initial alarm


establishment of communications
dissemination of essential information
formation of emergency teams
effectiveness of command structures
readiness of emergency equipment
operation of equipment
local control of activities
response to change (surprises).
Site access control

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Accident Reporting:
Supervisor and Records
(NOTE: The briefing package should include the site supervisors report on all accidents since
the last inspection, together with any more detailed investigations. If this package seems too
large then perhaps inspection should be more frequent. The line department responsible for the
facility should report on the status of all outstanding HSE action items. Maintenance should also
report on major equipment failures since the last inspection and drilling on any major delays or
problems.)
Procedure theory and practice
Ask the supervisor to explain the accident reporting procedure, in theory and in practice.

What is the criterion used to decide whether an accident requires a report or not?
What is the deadline for reports to reach base?
Who writes them?
Who are they sent to?
What checks does the supervisor make to ensure that he is told of all accidents?
How is the loss of production or containment reported?

Check the first aid register since the last inspection for injuries not covered by formal reports.
Check the reports, if any, of drugs and dressings used. Check site log book for last couple of
months correlating incidents with accident reports.

How many of the major equipment damage reports from Maintenance, or problems
from Drilling, were covered by accident reports?
What happened to the rest?

Feedback

How often there is a query from base on an accident report?


Who does this usually come from?
What sort of queries are raised?

Investigation by team
Ask to see the site of any accident which was subject to a team investigation in the briefing
notes. Ask the supervisor to describe what happened (whether it happened on his tour of duty
or not, he should have been briefed).

Are there significant differences between the versions?


How long did it take the team to arrive on site?
Who was on the team from the line department?
Who was interviewed?
Was the investigation thorough enough?
Was the investigation report adequate?
Will the actions recommended eliminate the problem?
Did the site supervisor see the report before it was published?
Did he agree with it?
If he had reservations, how were these communicated:
to the line department?
to HSE?
Were other potential problems identified by the report?
How were the results fed back:
to the supervisor?
to the rest of the facility crew?

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Accident reports individual

Had the victim (if around) seen the accident report?


What was his reaction?
Had eyewitnesses seen the final report that went to base?
Had they agreed with it?
Was the injured person lack of knowledge identified as a cause?
If so, what recommendations were made for improving on-the-job training?
What recommendations were made for testing knowledge on-the-job?
Was it the injured persons failure to use his knowledge identified as a cause?
If so, what recommendations were made for improving:
supervision?
self-checks?
cross-checks?
job safety assignment by the supervisor?
Had the supervisor reminded him of the procedures before work started?
What had he personally said to the injured person?
How long was it before the accident had been discussed by the facility crew?
How long was it before they had told other crews who might have the same
accident?

Near miss accidents

Are near misses reported and how?


Are the near misses get analysed for learning and how?
Are these learning implemented and how made sure they are implemented?
Are there evidence that the above near misses implementation taking place?
Are the preventative actions effective?
How often the action status reviewed?
Who lead the review process?
Who decided to initiate a formal accident report?
Why?
What feedback had he got from base on the near-miss report (congratulations or
blame)?
How many of the base action items?
What feedback did the supervisor get from the line on the progress of action items?
Does he have an up-to-date list of outstanding safety action items and their status?
Who keeps track?
Are they part of a common action tracking or separate?
Where there are action items in dispute, ask to see the site of the accident and
have the action item explained. If possible resolve the dispute with the departments
represented on the team. Wonder why this had not been done already.

Accident prevention

How does he feel accidents could be prevented:


initiatives by the line department to identify problems in advance?
more self checks on procedures by line supervisors?
by department heads?
more (or better) pre-work briefings?
better briefing of new staff and contractors?

Operative Interviews
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Personal experience

Have any of them been involved in an accident, as victim or eyewitnesses?


Was an accident report made out?
Did they see it?
What went into it?
What were identified as the causes?
Did they agree with the report?
What action was taken?

Comment on other accidents

Are they informed of others accidents?


By whom?
What kind of information do they get?
What kind of accidents do not need accident reports?
How about equipment damage?
How is loss of containment reported?
Have they ever reported an accident or near miss, which was not followed up by
supervisors?

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Self-check:
Supervisor and Records
Self audit

Are regular self-audits carried out by the facility supervisors?


How often?
What do they look for?
Is there any guidance on the subject?
From whom?
How often has this been updated?
What reports are generated?
Are the results fed back to the men doing the work, good results as well as bad
ones?

Take the latest self-audit report and go round the facility with the supervisor who made the
report. Note the deficiencies he found as well as those he did not find (bearing in mind that
these may not have been present when he went round).

How many of the deficiencies he identified have already been rectified?

Review the recent reports to identify the main focus, the gaps in the checks and the checks
which apparently found no deficiencies.

Were any checks made on working methods or unsafe actions?

Action items

What action items have resulted?

Were these reported to base?

Has there been any feedback from base on these reports?

Does any one carry out sample audits to check the effectiveness of the self-audits?
Cross audits

Are cross-audits part of the programme?


Are they initiated by the facility or the base organisation?
Do they find things, which the facility crew has not noticed?
Are the results discussed with them before reporting to base?
When was the last visit by his supervisor at base?
Does his supervisor at base ever make a self-audit of the facility?
When was the last one (check the report made by the supervisor)?
When was the last audit by the department head?

Lifting gear

Is there a system for inspection, testing and recording of lifting equipment?


What is his part in it?
What records does he maintain of lifting gear stored or used at the facility?
What happens if it is necessary to use a temporary non-certified lifting point?
How he prevent the use of damaged lifting equipment?
Is he aware of the lifting equipment procedure and its requirements?
Has he received the appropriate training on lifting equipment?

Operative Interviews

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Has anyone ever stopped them working, or suggested a different method, because
the person considered their approach unsafe?
Who was he/she?
Has it happened often?
How often do supervisors check their working practices and equipment?
Do they know about the self-audit system?
Are the results discussed with them?
Are they encouraged to identify deficiencies and report them?
What do they do if they see a colleague doing something unsafe (ask for
examples)?
Have they ever reported tools or equipment as unsafe?
What happened?
Do they know the checks to make before using a sling or other piece of lifting
equipment?

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Work Permits:
Supervisors and Records
P.T.W. management Structure

Is there PTW coordinator and is he/she qualified?


Is the PTW holdership structure known?
Is there PTW competency approval panel?
Who is leading the approval team?
Is there current list of approved PTW certified staff PDO andf contractors?

What work can be done without any permit?


How many permits does he have to sign each day?
Who fills in the bulk of the precautions to be taken?
Who physically checks on site that these precautions have been taken before work
starts?
How is a permit arranged in an emergency, such as during the night?
What happens if the scope of work changes such that a non-permit job becomes
one for which a permit is required?

Issue

Instructions/briefing

Who personally briefs the men doing the job before work starts?
How does he know which contractors are new to the site?
What briefing does he give a contractor new to the site?
Does he check their knowledge of Company regulations beforehand?

What proportion of jobs in progress does he personally check on site to ensure that
the precautions are being followed?
How many yesterday?
Does he ask the people doing the job what precautions they are supposed to take
to check their knowledge of the permits contents?

Checks

NOTE: (Check the permits for several weeks for evidence of blanket permits, permits which
have been repeatedly renewed, permits valid for more than one day, permits for jobs which
resulted in accidents, and permits with inadequate precautions.)

Operative Interviews
Current permits
(Ask to see current permits.)

Who were the signatories?


Which is the oldest permit still in use?
Who filled in the precaution on the various permits?
Who checked the job site before work started?
Who briefed the men doing the job?
What did the briefing cover?
When was the last check made on site to ensure that the precautions were being
taken?

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Comment

What are the problems with the permit procedure?


What jobs can be done without a permit?
What work is being done today without a permit?
What checks are made before a permit is signed off?
By whom?

Job safety plan and Tool Box Talks(TBT)

Do safety plans reflect appropriate risk control for the job?


Who checks the safety plan?
Are safety plans part of the tool box talks?
What style of communication used in TBTs one way, two ways?
Where job executors (operators, technicians, welders, etc.) involved in the
development of the TBTs?
Who attends TBTs?
What happen when there is change in the work scope, or there is a new person
joining the team in the middle of the job? (check evidence)

Documentation:
Supervisor and Records
Plans & drawings

Are the P & IDs available on the facility?


Where?
Hazardous Area Classification drawings?
Alarm and shutdown logic drawings or matrix?
Plot plans?
What is the last revision date on these drawings?
Are the drawings up-to-date or does he know of any anomalies?
How regularly does he receive updates?
Who from?
What does he do when an anomaly is found?
How quickly is the drawing revised?
Do the operators make their own flow schemes?
Why?

Modifications

What recent modifications can he recall?


Are these listed anywhere?
Do they have to inform base of any modifications?
If so, how is it decided which need to be reported and which not?
What happens with emergency modifications and temporary repairs?

Manuals

Are there maintenance manuals on site for the individual pieces of equipment?
Adequate spare parts lists?
Is the operating manual up to date?

Records
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What kind of log books are kept on the facility?


What kind of information has to be entered?
Where is this laid down?
Equipment histories?

Operative Interviews

Do they ever have occasions to use drawings?


What for?
Are they up to date?
Where do they record the differences between the drawing and the actual
situation?
What happens to the modification?
How do they find out about modifications made by the other shifts?

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HSE Meetings:
Supervisor and Records
Arrangements

What programme do they have for HSE meetings?


Who chairs the facility HSE meetings?
What language is used?
Can all participants understand?

Attendance

Who attends facility HSE meetings?


How often for the different groups?
Is attendance compulsory or voluntary?
Who does not go to safety meetings:
contractors?
junior staff?
Who from the facility attends base HSE meetings?

Subjects

What subjects are discussed:


a theme of the month?
accidents at this facility?
accidents at other facilities?
old procedures?
new procedures?
HSE suggestions?
department HSE programme?
company HSE policy, programme and performance?
Who suggests the subjects for discussion?
How many come from the top and how many from the bottom of the organisation?
How many items minuted are welfare items?
Are presentations made on specific topics, such as work permits, or electrical
safety?
By whom?

Action items

How are action items handled?

Are they reported in the minutes until closed out?

Is there a list of outstanding action items?

How many have been outstanding for more than six months/

Twelve months?

How does action items progressed?

Who does he report overdue actions to?


(Review the minutes of the last six HSE meetings looking for:

frequency, duration and attendance, especially by base staff


number of upward suggestions compared with downward instructions
age of outstanding action items
reporting back from base safety committees
reports on progress of actions
subjects discussed)
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actions/recommendations raised
check if actions raised appear in the action tracking record

Operative Interviews
Last meeting

When was the last HSE meeting they attended?


What can they remember about the subjects discussed?
What suggestions did they make?

Comments on meetings

Can they remember a particularly interesting session?


What was the subject?
What happens to the suggestions they make?
Do they get a chance to see the minutes?
Do the read them?
Do they agree with them?
Who else do they think should attend their meeting?
Are accidents always discussed?
How do they report a hazardous situation?

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Training:
Supervisor and Records
Introduction training/briefing

What induction training or briefing is given to new arrivals (briefed by, subjects,
duration of briefing)?
What is the difference between briefings given to:
visitors?
transferees?
new employees?
new contractors?
Does he check the knowledge of visitors to the facility?
Brief them on the action they are to take if an alarm sounds?
Has he personally checked before all new contractors start work at the facility that
they are:
aware of the HSE regulations?
wearing the required protective equipment?
if he has not checked who has personally checked?

Training programme

What safety training is required before starting work at the facility?


Does he keep records of such training and the dates on which his men become
due for refreshers?
Have all his people had the essential training?
How does he know?
Which of his people have been nominated for training?
Are there any others who need this training?

Off-site training/courses

Who is responsible for ensuring that people are sent on certification and refresher
course?
What check is made on the knowledge gained in off-site courses?
Does he/she make it a point to debrief each person returning from such courses (to
reinforce the training and establish its effectiveness)?
Does he/she give any feedback on course effectiveness?
Formally?
To whom?

On-site training

What training in his/her new job did he get when he was promoted?
How could it have been improved?
Is there any training he/she still thinks he needs?
How does a new person get trained in operating procedures?
Who checks the newcomers competence before he/she is allowed to perform
operations unsupervised?
Is any formal feedback given on individuals progress in on-the-job training?

Checks

How does he/she check the knowledge of a new addition to the team, including
contractors:

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on company HSE regulations?


on departmental HSE procedures?
on emergency HSE procedures?
Is this always on the persons first day on site?
Is any record kept of these checks?
Does he/she personally check out any of his/her people by going through a
procedure with them?
On site or in the office?
Does he/she require his/her subordinates to do this formally (in their tasks and
targets)?
How often are they supposed to do it?
How often do they actually do it?

Operative Interviews
Induction

What induction HSE training did they get:


when they first joined the company?
when they first worked at the facility?
From whom?
How long did it last?

Training

What is the most recent HSE course they have attended?


Did they find it useful?
What training should they have had for their job which they have not yet had?
When are they scheduled to get this training?

What checks are made on what they have learned on site?


Did they know what they had to be able to do before operating on their own?
Who checked that they had achieved this?

Checks

Individual training records

Have they had training in:


fire fighting (individual and team)?
first aid?
cardio-pulmonary resuscitation?
emergency evacuation and survival?
breathing apparatus?
emergency procedures?
operating procedures?

Handover

is there any formal (documented) shift change/leave handover?


is the handover comprehensives (covers all aspects of the business)?
is there a positive handover where the two parties go through the handover
together?
Are handovers connected (current reports status of the past)?
Are handovers records kept?

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Appendix 2: Joint Management HSE Inspections Level 2


(Note: Items in italics should be checked in the office/from records).

HSE Management System Questions


1

Remarks

Leadership & Management Commitment


Does senior management:
Visit site regularly?
Last time?
Record of visit?
Attend onsite HSE meetings?
Evidence?
Get involved in inspections?
Evidence?
Is priority for Safety clear?
Reward/recognise HSE achievements?
Sufficient funds allocated to HSE (e.g. adequate PPE,
training)?

Policy & Strategic Objectives


Contractor HSE policy/strategic objectives?
Quality?
Signed off?
Displayed?
What are the HSE targets/objectives?
Known to random employee?

Organisation & Responsibilities


Organogram?
Who is responsible for HSE?
HSE Adviser reports to senior man?
Job descriptions for HSE critical staff?
HSE Part of Tasks &Targets?
Individual
HSE
responsibilities
understood?

known

and

What would they do if saw a colleague doing something


not safe?
HSE meetings structure?
Minutes?
Follow up/close out of action items?
Competency/attitude of HSE adviser?
Participating in PDO competency programme?
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Is he authorised in writing to stop any activity in event of


HSE lapses?
Management of subcontractors?
Standard of PDO supervision?
Competency/attitude of PDO supervisor?
CH/CSR
attended
mandatory
Certification Scheme (CHCS)?

Contract

Holder

Does Contract Holder get involved?


Evidence?
Does Contract Site Representative (CSR) have a
Contract Monitoring Plan?
Does PDO effectively cascade HSE information?
HSE critical jobs adequately staffed?
Stipulated hours?
Regular working beyond?
Training matrix?
Identifies when training is overdue?
Mandatory training up-to-date?
Who briefs staff about procedures?
Briefing felt to be adequate?
What is procedure for current job?
How found out about it?
What are the safety features in the procedures?
Control procedure for variations from procedures?
Record of step outs?
Non-conformity integrity register maintained?
Emergency plan?
Emergency tel. no. posted?
4

Hazards and Effects Management Process (HEMP)


What are the big HSE issues?
Main causes of accidents?
Hazards known?
Mitigation?
Hazards routinely identified?
Discussed in tool box meetings?
Hazard analysis sheets used?
Who attends? (Everybody? Senior man on site?)
Who directs?
Records/minutes?
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Is language a barrier?
What is done about it?
What work can be done without a PTW?
When is PTW required?
What checks are made?
Check quality (incl. job hazard analysis)
Security hazards?
Response?
STOP used?
Who trained?
No. cards?
Feedback?
5

Planning
Quality of HSE plan?
Aligned with PDO HSE plan?
Reviewed by Contract Holder?
Specific HSE targets?
Disseminated to staff
Evidence?
What do they know of it?

Implementation & Monitoring


Site access control?
Quality of briefing on arrival?
How is information on activities and HSE requirements
passed on to staff?
How well understood?
Have they made any suggestions for improvement?
Or colleagues?
Examples?
What became of them?
Near miss reporting?
Heard about a recent fatality/LTI?
Evidence of learning from incidents being used to
improve processes on site?
Have they ever stopped job because felt unsafe?
Do they know of any examples?
Have they ever reported tools or equipment unsafe?
What happened?
Are they encouraged to report deficiencies?
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Housekeeping standards?
Evacuation drills?
Last one?
Record?
Results discussed?
What if H2S alarm?
Drills?
Last genuine emergency?
What happened?
Vehicle and driver available for medical emergency now?
Reporting of actual vs. HSE targets?
Near misses reported?
Fingers - what have they done?
Observe people working
7

Audit
Audit and inspection plan?
Examine record of recent inspection
Quality?
Formal system to track and close out non-conformances?
Inspection
schedules/lifting
certification/pressure equipment?

equipment

Review
Evidence that HSE MS has
Management/improved recently

been

reviewed

by

Implemented any new HSE initiatives?

Supplementary Questions
Health and Environment

Remarks

Waste management
Chemicals storage
Eye wash
SHOC cards
First aid boxes
First aiders
Medic
All workers medically certified?
Road Safety
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Register of approved drivers?
Valid PDO licences?
Do drivers attend drivers forums?
Records?
Criteria for recruiting drivers?
PDO safety videos shown to drivers?
Inspect some vehicles:
RAS stickers?
General condition?
Who is responsible for vehicle condition?
Response when faults reported?
Records?
Structured journey management system?
Have Journey Managers been on he approved Journey
Management course?
Can they communicate in drivers' language?
Challenge necessity of journey?
Minimise km. Driven?
How?
Know which roads permitted/not permitted?
Have they ever been to destinations they journey manage?
Do drivers themselves know the rules?
Appreciate the hazards?

Scoring System for HSE MS Elements


No System in Place
System can be described but not formally documented
HSE
paper

On System can be described and formally documented

0
1
2

HSE In the System can be described an documented but not being


Head
implemented consistently.

HSE In the System can be described, documented, is being


Heart
implemented consistently by all staff and allows for
continuous improvement.

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Appendix 3: Permit to Work


AI-PSM Level 3 PTW
System Audit Form
Worksite examination &
Permit Holder - Interview

AIPSM level 3 audit


form.doc

PTW
SYSTEM
AUDIT
FORM A
Compilation of Findings

Form_A.doc

PTW
SYSTEM
FORM B
Area Coordinators

Form_B.doc

AUDIT

PTW
SYSTEM
AUDIT
FORM C
Responsible
Supervisor
Part 1 - Interview
PTW
SYSTEM
AUDIT
FORM C
Responsible
Supervisor
Part 2
PTW
SYSTEM
FORM D
Area Authority

AUDIT

PTW
SYSTEM
FORM E
Permit Applicant

AUDIT

Form_C_1.doc

Form C_2.doc

Form_D.doc

Form_E.doc

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Appendix 4: Camp Inspection Checklist


Contract No.:

Contractor:

Site Supervisor:

Date :

Location:
Not Applicable = N/A

Inspected by :

General Guidelines
The information in the description section is to assist personnel during the inspection;
however, personnel conducting this inspection must be thoroughly familiar with the
information relating to camps in the following Company manuals:
PDO HSE SP 1230, 1231, 1232
Public Health inspections are to include all aspects of HSE

Suitable building layout for Receiving, Storage, cooking, dishwashing, food serving
and dining areas, accommodation for the staff with sanitary facilities, Laundry,
Recreation facilities and medical services.
All the buildings or porta cabins should be compliant with specifications in terms of
safe building with no associated known hazards.
Fitted with all emergency escape measures and Exits
Availability of fire extinguishers, fire alarms, escape route signs, escape route maps,
emergency telephone numbers, assembly points etc
Electrical: cabling/ earthling/ water resistant plugs etc.
Water supply facilities
Water drainage and sewage disposal
Waste disposal and waste management
Pest control and eradication

Rating System will be used from 1-5

1= Very Poor condition- Totally Unacceptable

2= Poor Condition- Unacceptable

3= Slightly acceptable with great preservations

4= Acceptable with preservations

5= Excellent condition

The Public Health Checklists are:


1. Accommodations
2. Waste disposals
3. Pest control

4. Water
5. Barber shop
6. Emergency
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7. Food Receiving and Storage


8. Kitchen
9. Dinning Mess
10. Food Handlers and Personal Hygiene
11. HACCP System
12. Sleeping Accommodation
13. Sanitary facilities
14. Recreation
15. Laundry
16. Medical facilities

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Level 3 Management HSE Inspection Checklist for (Supervisors,


technicians and operators)
ACCOMMODATION
Item

Description

Sound
construction
which
provides protection against pests,
and adverse weather conditions.

Min. space provided as 4 m per


person with 1 m. between beds.

Each occupant is provided with a


full length locker with the ability to
be locked (cupboard).

If clothes are to be hung on the


wall, proper hanger hooks or
racks are to be used.

Beds are comfortable and staffs


are provided with blankets, two
bed sheets, two pillows and two
pillow cases.

Linen is washed at least once a


week.

No evidence of bed bugs.

Proper ventilation is provided


(e.g. windows placed opposite
sides) is provided.

Air conditioners are provided and


working properly. Filters are kept
clean

10

Lighting is sufficient in all the


rooms (e.g. not less than 150 lux
intensity).

11

No evidence of smoking in the


rooms.

12

Electrical plugs are 3 pin or 2 pin


plugged into a recommended
fused 3 pin adapter.

13

Housekeeping is to the required


standard and cleaning schedule
posted.

Remarks

Recommendation

Remarks

Recommendation

Waste Disposal
Item
1

Description
Sufficient number of covered bins
lined with plastic bags is provided
in all residential areas, work sites,
food premises.

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Waste is collected from the food


premises on daily basis and not
less than twice a week from living
quarters / working sites within the
camp.

Garbage is carried in the tied-up


bags or in covered bins to the
designated collection point at
which the Waste Management
Contractor collects on daily basis.

Waste is stored in dedicated area


which is kept tidy, sanitised and
insect proof

All waste water, including floor


washing water is disposed to
septic tank

If applicable, Clinical waste in


collected in dedicated clinical
waste containers

The clinical waste is transported


to MAF for incineration in
accordance with the procedures
(MCH/02/95)

Revision 2
Effective: Feb-14

Pest Control
Item

Description

Pest Control Schedule for camp


facilities is available and recorded

Proper equipment and pesticides


are provided.

All pesticides have SHOC cards


available at site.

Trained person handling/applying


pesticides are provided with
proper PPE - coveralls, rubber
gloves, appropriate pesticide
mask/ respirator and goggles.

General
cleaning
and
housekeeping of the camp and
the surroundings is maintained
properly.

Remarks

Recommendation

Remarks

Recommendation

Water
Item

Description

Water for cooking, washing and


toilets in camps is provided from
the
Company's
approved
sources.

Water is stored in the above


grounds tanks made either in
stainless steel, galvanised steel
or reinforced fibre glass.
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Water supply for domestic use is


disinfected by chlorinating to the
required standard (0.2-0.5mg/l
residual chlorine)

Water is checked for bacteriology


monthly

If water is trucked, the water


tanker / driver / helper have valid
health certificates from Reg.
Municipalities or Ministry of
Health.
The water tanker is painted blue
and has words POTABLE
WATER" written in white on both
sides of the tanker in Arabic and
English. It is kept clean and well
maintained.

Revision 2
Effective: Feb-14

Barber Shop
Item

Description

Muscat or Regional Municipal


Regulations for barber shop is
available and the shop is in
compliance with the regulation.

A Laundry facility is provided for


all personnel accommodated in
the camp and maintained in clean
and working order.

Detergents and other related


chemicals are stored in a
ventilated room.

SHOC Cards should be available


for each detergent and chemical
used.

Remarks

Recommendation

Emergency
Item

Description

Fire extinguishers are provided in


the camp with valid dates.
(Ref. SP1075) and the fire
wardens are appointed.

Audible alarm for evacuation is


available
in
cases
of
emergencies. Fire exits, alarm
points and fire fighting equipment
are kept clear of obstructions.

Staff is aware of the emergency


procedures.

Remarks

Recommendation

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Food Receiving & Storage


Item
1
2
3
4
5
6
7
8

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16

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18

19
20

21

Description
Approved vendors
Frequency of supply
Records of suppliers
Method of storage
FIFO Assurance
Expiry dates display
Suitable Storage area space
Separate storage areas for
different food items. Frozen, Dry,
vegetables & fruits.
Separate storage for chemicals
with Shoc Card display
Secure sound storage area with
external doors fitted with brushes
or rubber barrier to prevent light /
insect entry
Self closing fly screen doors fitted
to all external doors in such a way
as to provide insect proof
ventilation while main door is
open.
Electric fly killer installed and
operational.
The store is clean and free of any
spillage and pests
Storage cleaning include light,
AC, Windows, exhaust fans etc..
schedule provided
Frozen food items
Suitable and adequate cold
storage
and
refrigerated
equipment are available.
Requirements:
Frozen food at minus 18 C+ 2 C
Chilled and refrigerated
food
from 1 C to 4 C.
Sufficient number of refrigerators
and chest freezers are provided.
Healthy thermometers are in
place, temperatures for freezers
and chillers are recorded a
minimum three times daily
Record charts posted on the
chillers/freezer unit.
Fish and fish products are stored
in a separate freezer. Fish must
be firmly wrapped if mixed with
chicken/meat
If 'walk-in' freezers are used Stainless Steel shelves are
available, lighting is adequate
(150 Lux), safety devices to
prevent accidental lock-in are
provided, and a thermometer

Remarks

Recommendation

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gauge is fixed outside the unit


and portable inside
No external packaging should be
present in the freezers.
Clearance provided between
freezer/fridges to access the
switch at plug socket.
All freezers labelled with their
stored
contents.
(pictures
recommended
for
language
barrier)
Dry Food Store is separate
from Vegetable & Fruit Store
Food items are stored in a well
lighted (150 lux) and air
conditioned room large enough
with respect to size of the camp to
ensure adequate supply of food is
available and not congested.
Wall
mounted
thermometer
o
provided. (10-16 C)
The storage of food is in such a
way that allows the "First-in, Firstout" or FIRST EXPIRY FIRST
OUT practice to be observed and
expiry date clearly available.
Dry food is stored on Stainless
Steel shelves which are nonabsorbent.
The area underneath is kept
clean and have a minimum
clearance of 30cm from ground
level.
For loose grains, flour etc., use
metal or plastic bins with tight
fitting covers on plastic pallets.
FIFO tags used on open grain &
flour sacks.
Plastic baskets are used to store
loose vegetables. Sacks of
vegetables to be stored on plastic
pallets.
Plastic baskets are used to store
loose Fruits. Sacks of Fruits to be
stored on plastic pallets.
Cleaning chemicals, detergents,
mops, and brushes should not be
kept in the food store
The store is clean and free of any
spillage and pests

Kitchen
Item
1
2

Description
Kitchen is securely anchored
against strong winds.
Walkways and stairways to kitchen
are free of tripping hazards.

Remarks

Recommendation

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2

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Walkway access to gas cylinder


storage area provided.
Gas cylinder emergency shutdown
system active. (e.g. free falling
weight & complete shutdown
achieved)
On line gas bottles are located
outside and chained. A block work
separation wall is provided (in
cases where the cylinders are
closer than 5m from combustible
material) and the enclosure is well
ventilated.
'No smoking' signs are displayed
near the gas cylinders.
Inspection of gas cylinder date is
recorded if cylinder is more than
5years since manufactured.
Earthling / grounding for the
kitchen is attached.
External caballing is either of an
armored / outdoor specification or
contained within rigid / flexible
conduit.
External
wall
mounted
fire
extinguisher provided for kitchen,
within affixed inspection date and
sun shade provided.
Kitchen is big enough to cater for
the number of employees served.
2
(e.g. approx. 1 m per person
served).
All doors to kitchen are fitted with
self closing mechanisms.
Signage provided for emergency
escape route on every door.
Internal doors from canteens to
kitchen are fitted with unauthorized access signage.
All doors to kitchen are locked
when kitchen not in use.
Self closing fly screen doors fitted
to all external doors in such a way
as to provide insect proof
ventilation while main door is open;
not required for emergency exits.
All external doors are fitted with
brushes or rubber barrier to
prevent light / insect entry to the
kitchen.
Smoke alarms fitted in Kitchen
Ceilings are smooth, fire resistant,
covered at wall joints and easy to
clean.
Walls
are
smooth
enough,
impervious, light in color and
durable from floor to ceiling.
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Aluminium/stainless steel wall


cladding shall be fitted at cooking
ranges area if porta cabin is used
as kitchen.
Adequate lighting (not less than
500 lux intensity for general
working area).
Splash back walls are installed to
prevent water contact with hot
cooking oils, food etc.
The floor is durable, non
absorbent, non slip, and no
crevices in which dirt/bacteria can
lodge.
Adequate and proper drainage
provided.
Kitchen floor drains are clean and
capped with insect resistant
covers.
Kitchens are air conditioned
Hoods and grease filters are fixed
over cooking ranges.
Suitable extractor fans are fixed
with fly screens fitted to all
extractor fans.
Electronic fly killers with sticky
board are installed away from food
preparation areas. UV lamps to be
changed annually.
Gas piping is painted / colored
black.
Gas burners are clean with no
carbon deposits & all jets are clear
and functional.
Separate hands free washing sink
shall be mandatory in all facilities.
Liquid soap provided in a suitable
dispenser.
Disposable Paper towels shall be
provided. With foot operated
dustbin for paper towels disposal.
Hair nets and plastic gloves are
stored and available within the
kitchen entrance.
Separate stainless steel work
surfaces shall be provided for
preparation
of
cooked
and
uncooked food.
All storage cabinets are labelled
and fitted with self closing doors.
Clean
wall
mounted
fire
extinguishers are provided and
affixed with current inspection
date.
Wet chemical fire extinguisher is
provided in cooking area.
Fire
Extinguishers
and
fire
blankets are provided.
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The cook has attended the fire


extinguisher
course
and
understands the necessary action
to be taken during emergencies.
Sufficient number of refrigerators
and chest freezers are provided.
Fish is placed either in different
freezer or firmly wrapped and
segregated
in
separate
compartment in a combined
freezer. Temperatures for freezer
and chillers are recorded a
minimum three times a day.
First Aid Box to be available in the
kitchen with a clear list of contents
which are available at all times
Kitchen and refrigerators are kept
clean on all external and internal
surfaces including handles
A facility (thawing cabinet) for
defrosting frozen foods is provided
(e.g. a purpose built rapid thaw
cabinet a refrigerator or a chill
room with a temp. Of 10 to 15 deg.
C/thermometer provided
NB. Defrosting of fish, meat and
poultry at ambient temperatures -e.g. in a kitchen sink is prohibited.
Once the food is thawed, it shall
not be refrozen
Food stored in kitchens is located
on plastic palettes or sanitize able
shelving.
6 Colour coded cutting boards
made of polypropylene material
are provided for fish, meat, cooked
meat, salad fruit, dairy and
vegetables. These should be
sanitised after each use
All
purpose
polypropylene
chopping blocks for cutting large
joints of meat shall be cleaned and
sanitised after each use.
Kitchen knives shall be colour
coded, cleaned and sanitised after
each use.
Chain glove provided & sanitised
after each use
2 digital food thermometers with
probes are provided to check and
record temperatures of prepared
food. Recommended above >63
C or below 5 C
Food must be cooled within 90
minutes and then stored under
temperature control.
Cooked and uncooked food is
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segregated, covered and clearly


labelled with production date when
stored.
Prepared foods transported to
kitchen are in insect proof
containers.
All bain-marie are clean, set to the
correct temperature and sited at an
appropriate location
Samples of each cooked food item
must be retained in a freezer for 96
hours or 4 working days. The
samples must be clearly identified
with the date and time of
preparation.
Proper dish washing facilities
provided e.g. double unit stainless
steel sink, running hot/cold water,
detergent, cleaning solutions and
suitable disinfectant. Dishwashing
area is available away from the
cooking area
For drying the dishes/crockery, air
drying or paper towel is used.
(Cloths should not be used to wipe
and dry dishes/crockery).
Sanitize able storage for kitchen
utensils, pots and pans are
provided.
(wall
mounting
recommended)
A
specific
and
measurable
cleaning schedule for the kitchen
and its equipment is available.
Waste bins are foot operated and
covered.
Waste
bins
are
of
clean
appearance and not transported
outside of kitchen.
Storage area for used kitchen oil is
bonded
and
suitable
for
containment of 110% of the
amount of intended stored oil.
Used kitchen oil is stored in a
suitable sealed container. (e.g. oil
drum)
On-line gas cylinders are not
stored with empty cylinders.

Dining Mess
Item
1

2
3

Description
Walkways and stairways to
Canteens are free of tripping
hazards.
External light is functional.
External light switch is of
waterproof design if positioned
outside.

Remarks

Recommendation

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External electrical switch is of


water resistant design, mounted
with a sealed box.
Water heater (if provided) is
earthed.
Earthling / grounding for the
canteen is attached.
External caballing is either of an
armored / outdoor specification or
contained within rigid / flexible
conduit.
Waste bins with lids provided
outside canteen. Liquid soap in
dispenser and paper towels are
provided
External
wall
mounted
fire
extinguishers
provided
for
canteens, within affixed inspection
date and sun shade provided.
Canteen is securely restrained
against strong winds.
Area under and around canteens
are free of waste / debris.
External painting of canteens is
maintained. (e.g. no paint chipping
or rotting)
No standing water under or around
canteen.
No open drains leading from
canteen.
All doors to the outside shall be
self closing, fitted with brushes or
rubber barrier. Fly screen Doors
are provided.
Hand wash basins (as per
specification) are provided outside
the mess halls under shade. Liquid
Soap in dispenser and paper
towels are provided.
The mess is large enough to seat
50% of the camp's population and
2
a minimum of 1.4M shall be
provided
for
each
seated
employee
The mess is air conditioned and
well lighted. All lights are working.
(300lux)- A/C is turned on.
Electronic fly killers are installed at
entrance and exit and adequately
maintained. UV lamps to be
changed annually.
Hand washing area with hot and
cold running water (Shaded if
outdoors)
Cold drinking water in clean glass
water jugs are provided on each
table
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Food Handlers and Personal Hygiene


Item
1

10

Description
Food handlers appear clean, neat
and tidy. They have clean hands
with short finger nails and short
hair which is covered during food
preparation.
Jewellery
(rings,
watches,
necklaces etc.) are not worn while
working with food.
Food handlers have been provided
with minimum of 3 uniforms-aprons, caps, and a pair of nonslip footwear appropriate to the
hazards.
Food handlers have been trained
on food hygiene. Including HACCP
Certification for all the required
individuals at different levels. As
per the required standard in the
specification. Records kept
All food handlers have a valid
Municipality certificate.
Camp
boss has the copies of all the
certificates.
Food handlers suffering from
diarrhoea, vomiting, high temp, or
who have cuts, septic sores in their
hands or body have been kept
away from food handling works.
Staff are aware of the procedure of
reporting to the supervisors if they
are ill
Fitness to work including stool
analysis reports, documented and
records kept.
Notices indicating 'Unauthorised
Persons are not allowed in the
food premises' are displayed and
ensured.
Smoking is not allowed in the food
handling area. Appropriate signs
are displayed.

Remarks

Recommendation

Remarks

Recommendation

Managers and supervisors shall be


trained to the required level of food
hygiene and records kept
Caterer shall provide a competent
food hygiene officer

HACCP System
Item
1

Description
Implemented

and

maintained

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permanent procedures based on


the Codex Hazard Analysis and
Critical Control Points (HACCP) or
Food Safety Management System;
(in
each
food
production
operation).
Critical Control Points (CCP) are
identified and recorded in risk
based assessment for food
preparation
Cooked food should achieve
temperature above 75C and
recorded
Cooked food shall be stored either
above 64C (Bain Marie)or below
5c (in cold units or refrigerators
Cooked food shall be transported
using thermal containers

Sleeping Accommodation
Item
1

2
3

4
5
6

8
9
10

11
12
13
14
15

Description
Walkways and stairways to
accommodation are free of tripping
hazards.
External light is functional and of
waterproof material.
External electrical switch is of
water resistant design, mounted
within a sealed box.
Water heater is earthed.
Earthling / grounding for the porta
cabin is attached.
External cabling is either of an
armored / outdoor specification or
contained within rigid / flexible
conduit.
Wall mounted fire extinguisher
provided for porta cabin, within
affixed inspection date and sun
shade provided.
Porta cabin is securely restrained
against strong winds.
Sound construction which provides
protection against pests
External painting of porta cabin is
maintained. (e.g. no paint chipping
or rotting)
No standing water/ waste / debris
under or around porta cabin.
Waste bin with lid provided outside
porta cabin.
Ash tray provided in proximity of
room for smokers.
Wall mounted shoe rack provided
outside room.
Lighting is sufficient in all the
rooms (e.g. not less than 150 lux

Remarks

Recommendation

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intensity).
Electrical fuse box labeled with
electrical hazard sign.
Electrical plugs are 3 pin or 2 pin
plugged into a recommended
fused 3 pin adapter.
Plug sockets show no sign of
burning / damage.
Cable and fused plug for fridge is
of twin & earth design with three
terminals.
Air conditioning with seals includes
cooling
&
heating
system
(compiled/separated). Filters are
kept clean
Schedule
provided
for
A/C
cleaning.
Proper ventilation is provided (e.g.
windows placed opposite sides) is
provided.
Curtains are sufficient to restrict
night lighting disturbance in
bedrooms.
Each occupant is provided with a
full length locker with the ability to
be locked (cupboard).
Proper hanger hooks or racks
2
Min. space provided as 4 m per
person with 2 m. between beds.
Beds are comfortable and staffs is
provided with a blanket, two bed
sheets, two pillows and two pillow
cases.
No evidence of bed bugs.
Schedule provided for bed linen
weekly change and wash or twice
weekly
Housekeeping is to the required
standard and cleaning schedule
posted.
Smoke detectors available and
working with inspection record
No evidence of smoking in the
rooms.
No evidence of cooked food in
room.
No evidence of incense burning in
room.
Insect proof netting fitted over
extractor fans.
No leaks from internal pipe work.
(e.g. drains/ water)
Signage provided for emergency
escape route & no smoking.
Hygiene and cleanliness level of
bathroom is acceptable.

Sanitary Facilities
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Item
1
2

5
6

10

11
12
13
14

15
16

17

18
19

Description
Lighting is adequate all working
(150 Lux).
External light switch is of
waterproof design if positioned
outside.
External electrical switch is of
water resistant design, mounted
with a sealed box.
Water heaters are earthed and
thermostat is set to an acceptable
temperature
Earthling / grounding for the
ablution block is attached.
External caballing is either of an
armoured / outdoor specification or
contained within rigid / flexible
conduit.
Toilets are provided as per the
minimum requirement (1per 10
persons) Toilets have WCs,
showers, and wash hand basins in
good working order and are clean.
Toilet cubicles should have a
functional
door
locking
mechanism. Shower cubicles shall
be made of water resistant
material.
Self closing fly screen doors fitted
to all external doors in such a way
as to provide insect proof
ventilation while main door is open.
Toilets have window openings to
the outside air or are provided with
adequate
artificial
ventilation
system.
Suitable container for used razor
blades disposal provided.
Mirrors for shaving provided.
Fly screens fitted to all extractor
fans
Floor of showers are clean,
sanitised regularly, non-slippery,
and in good repair.
Soap trays and towel hangers are
provided for each shower cubicle.
Supply of running cold and hot
water is provided in or adjacent to
toilets and washing facilities.

Remarks

Revision 2
Effective: Feb-14

Recommendation

Sewage lines not leaking and


Sewage pit not overflowing, no
evidence of bad smells.
Areas under and around Ablution
blocks are free of waste / debris.
No visible indication of leakage
from external pipe work.
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20
21

Revision 2
Effective: Feb-14

Covered waste-bin provided for


each doorway.
Toilet cleaning schedule provided.

Recreation
Item
1

Description
Appropriate recreational facilities
are provided: Indoor and outdoor
activities and recreation
Sufficient lighting no tripping
hazards
Appropriate
equipments
and
space.

Remarks

Recommendation

Remarks

Recommendation

Remarks

Recommendation

Laundry
Item
1

2
3

5
6

Description
Laundry is suitable for the number
of employees staying in the camp
and provided with Sufficient
numbers of washing machines,
dryers and automatic irons.
Detergents and other related
chemicals are labelled
SHOC Cards should be available
for each detergent and chemical
used.
Eye wash station available and
checked daily for water level and
function
Sufficient shelves for clothes after
ironing
Functional Exhaust fan fitted with
external fly screen net

Medical Facilities
Item
1

Description
Pre-employment, fitness to work
and Routine Medical Examinations
are provided at no cost to
employee.
A fully equipped Clinic with all
necessary emergency services
equipment including ECG machine
and defibrillator and treatment
drugs; is to be established on site
if > 100 employees reside on
camp.
Qualified
trained
for
emergency handling male nurse is
present.
A suitable vehicle must be
provided as an ambulance If the
nearest PDO clinic is more than 10
km from the camp.
The clinic is provided with an
emergency ramp for trolley and
patient stretcher access to clinic.

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5

10

Revision 2
Effective: Feb-14

The clinic should have a suitable


patient waiting area, examination,
treatment or observation room with
access to a toilet for patients. A
separate room as storage for
medical equipments. A lockable
drug cabinet with alarm for
controlled medication.
Nurse has had a familiarization
period and induction through PDO
clinic and is competent to perform
the tasks allocated to him in
managing emergency cases. Has
been trained in BLS, ACLS and
has attended emergency drills.
Computer is necessary for keeping
of records up to date and entry of
examination
and
treatment
records.
Fax machine and telephone
availability with access to make
phone calls to enable the nurse
communication with PDO Clinics
and doctors in case of emergency
and follow up.
Records on Evidence of checking
first aid kits and eye wash stations
at rig site/camp
Monthly collection of Water for
chemical/bacteriologic
analysis,
records kept
Availability of fitness to work
records of food handlers including
the required stool analysis reports
Rating System will be used from 1-5
1= Very Poor condition- Totally Unacceptable
2= Poor Condition- Unacceptable
3= Slightly acceptable with great preservations
4= Acceptable with preservations
5= Excellent condition

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Appendix 5: Minimum Requirements for Camp/Worksite Clinics
Quantity

Item

Quantity

Item

Oxygen Cylinder

Urine Glasses

Oxygen Cylinder Stand

Dressing Trolley

Drip Stand (Portable)

Patient Carry Chair

Portable Suction Machine

Weighing Scales

Crash Box and Ambu Bag

Oxygen Flowmeter

Stretchers - Folding

Suture Scissors

Refrigerator

Undine and Receiver

Examination Couch

Eye Test Chart

Sphygmomanometer

Ring Cutter

Stethoscope

Hospital Beds

Patella Hammer

Hospital Lockers

Torch (Flashlight)

Over bed Tables

Metal Tongue Depressor

Sterilizer

Mouth Gags

ECG Machine

Magnifying Glass

Weeder Splints - 4 sizes

Defibrillator- portable
Automatic External
Defibrillator(AED)

Thomas Splint

Electric Kettle

Ear Tray with Aural Syringe,


Receiver, Bowl

Coleman Flask

Dissecting Forceps

Tourniquet
(venous access only)

Medicine Cupboard with:


(x1) DDA Cupboard

Plastic Basins

Plastic Buckets

Hand washing basin with


plumbed water

Vomit Bowls

Artery Forceps

Urinals

Patient Carry Chair

Brooms and Handles

Probe

Steel Bucket and Mop

Instrument Tray c/w Lid

Pedal Bins

Stretcher Trolley with:

Hand Towel and Holder

Cupboard for medical files


Means of communication
e.g. Telephone, Fax, GSM
and pagers

(x1) Infra Red Light


(x1) Angle Poise Light
1

Needle Holder

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Quantity

Item

Quantity

Item

Sterile Supplies
4

Oxygen Masks with Tubing


Asstd 24%, 100%

2 Box

Gloves (sterile and


unsterile) (size 7 and 8)

Oxygen Flow Meters c/w Key

1 Doz

Razor and Razor Blades

1 Box

Suction Gatherers

2 Doz

Asstd Sutures and


Steristrips

1 Box

IV Cannullas 20,18,16g

1 Doz

Eye Pads

6 Bot

IV Normal Saline 0.9%

6 Bot

Plasma Expander
(Haemacell or equivalent)

2 Each

2 Box

Syringes (assorted sizes)

Draw Sheets

6 Box

Needles

Plastic Draw Sheets

5 Box

Plasters (assorted)

2 Doz

Disposable Basic Packs

5 Box

Gauze Swabs

6 each

Towels - hand and bath

5 Box

Cotton Wool

2 Box

Scalpels (assorted blades)

2 Doz

Each Bandages (assorted)

Tube Gauze (different sizes


with applicators)

5 Box

Sterilised Swabs

1 Box

Spatulae

3 bottles
1

Dressing Scissors
Oropharyngeal Airways
(sizes 2,3,4,5)

Anti-septic solutions
Spinal board

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Appendix 6: Minimum Requirements for Ambulances


The ambulance shall contain as a minimum the following:

A seat adjacent to the stretcher(s) for a nurse / doctor

Cardiac monitor

Defibrillator - portable Automatic External Defibrillator (AED).

Resuscitator

(x1) Oxygen cylinder with breathing apparatus

(x1) Portable oxygen cylinder with breathing apparatus (AMBU)

(x1) Hook for hanging IV fluids (drips)

(x1) Urinal and bed pan, preferably plastic

(x1) Coleman flask with disposable cups

(x2) Wooden leg splints

(x2) Wooden arm splints

(x1) Locksly stretcher

(x1) Spinal board (for spinal fracture)

Bandages / gauze / cotton wool

Spare oxygen cylinders of each size

(x1) Suction machine

Syringes

IV fluids

Small plastic bags

Plasters / scissors / forceps

Mouth gauge and tongue forceps

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Appendix 7: Well
Engineering MDSV
Checklist

It is the responsibility of the Contract


Holder and/or SWE to prepare a
detailed visit programme which
should be agreed with the Section
Head one week before the visit.
2.4 Visit Team

1.0

Introduction

Well Engineering Section Heads


and other key asset personnel have
offered their involvement in MultiDisciplined
Site
Visits
to
demonstrate their commitment to
the management of HSE on interior
worksites.
This brief provides a checklist to
assist Contract Holders to plan and
carry out an inspection/assessment
of the management of HSE on Well
Engineering Worksites.
The key objective of the site visit is
IMPROVEMENT. It is not a fault
finding mission and all effort must
be made to offer a balance opinion
on areas of commendation and
areas of improvement.
2.0

Visit Organisation

2.1 Annual Schedule


The visits are part of the annual
Well Engineering HSE plan.
2.2 Travel Arrangements
Contract Holders are responsible to
book land transport and air flights
for all team members well in
advance of the scheduled visit.
2.3 Visit Programme
Page 62

The following team composition is


recommended;
1. Well Eng Team Lead
2. Contractor Contract Manger
3. Contract Holder
4. Contractor HSE advisor.
5. Senior Contractor site rep
6. Asset Rep (Interior)
7. Senior Well Engineer
8. Representatives from different
department
In order to cover as much ground
as possible, it is recommended that
the visit team be split into two or
three groups, each looking at
different aspects of the HSE
Management System on site.
2.5 MDSV Report
The Contract Holder and/or SWE
shall note the key points raised by
the visiting team and compile a
report
with
actions
to
be
implemented.
The contents of the report should
be agreed with the members of the
Team and copy within 2 weeks of
the date of the visit issued to

3.0

UWD HSE section


The Visit

MDSV date 1 Week

3.1 Pre visit meeting

Arrange flight seats

A pre visit meeting be held a 2 days


before the visit to agree roles,
responsibilities and scope of the
visit. The timing for each item on
the programme should also be
discussed.

Personal
Equipment?

1.1.1.2

Upon arrival at site, conduct a brief


review in the office of selected HSE
MS elements to identify areas to
focus on. The host Worksite
supervisor should also brief the
team on their key areas of
exposure.

Protective

MDSV date 2 Days

Check
flight
arrangements

3.2 The Inspection

&

transport

Prepare checklists and pre-visit


meeting
Hold pre-visit meeting with all
team members
Ensure all Personal have PPE

3.3 The Site Visit


One objective of is that a check is
made that actual practices match
those documented.

1.1.1.3

MDSV day

Get a
location

Safety

Before you leave the site it is


mandatory that good practises and
areas
for
improvement
are
highlighted to the Worksite team
prior to departure the report
should contain no surprises.

Give a briefing to the site team


on 'objectives' of the visit

Preparation Checklist

Team members

MDSV date
Weeks:
Approach team members

Well Eng team lead

Finalise team and date

Contract Holders

Notify Worksite

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Briefing

Incorporate
worksite
focus requirements
Discuss
any
inspection results

1.1.1.4

on

team
previous

MDSV day + 2 weeks

Final
report
issued
to
respective contract holder &
SWE by the team lead

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CH/SWE to start close out of


the identified actions within the
given timeframe
Checklist
The most important principle of the
Multi-Disciplined Site Visit HSE
inspections is to check the
effectiveness of the site HSE
management system, i.e checking
that there is a system in place that
can effectively manage the risks to
ensure there is control and
continuous improvement rather than
trying to identify unsafe acts and
unsafe conditions on site.
Remember a thorough check of the
HSE MS is often not possible within
the limited time of a MDSV.
However the checklist provided
provides a quick but effective guide
to the functioning of the site HSE
MS.
As an example it is more useful to
enquire about the system for
carrying out vehicle checks rather
than ask if vehicle checks have
been carried out on that day.
Usually in preparation for these
visits vehicle checks would have
been carried out, however the
system in place for structured
vehicle checks may be deficient.
Instructions on use
The PDO HSE Management
System is divided into 8 elements.

3. Organisation,
Responsibilities,
Resources,
Standards
and
Documents
4. Hazard and Effects Management
5. Planning and Procedures
6. Implementation and Operation
7. Monitoring and Audit
8. Management Review
As previously indicated, it is
recommended that the visiting team
is split up into two or more sub teams
and each sub team focuses on three
or four elements.
Some typical questions are provided
below to assist in obtaining
information on each element.
The simple method to appraise is to
answer Yes or No to the questions.
The areas for improvement would
be
identified
and
findings/recommendations can then
be agreed.

Looking for Improvements

This is where we
focus MDSVs

Fallible
decisions
Latent
failures

by Top level decision makers


by Line management, designers, planners
by Line managers, supervisors
Preconditions
by Operators, maintenance crews
Unsafe
acts
System
defences

The more involving method is to


also score the elements from 1-4 as
indicated at the end of the
checklists.
The key to all audit/inspections is
the follow-up and close-out of
required action. This is achieved by
including all agreed action points in
the close-out report and entering
these points in the Fountain
tracking system by the Contract
Holder of the Unit with actions
assigned to the respective parties.

Failed defences

Accident

1. Leadership and Commitment


2. Policy and Strategic Objectives
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Purpose:
Summary of visit:

Highlights:

Lowlights:

Team consisted of following members:

Overall Scoring

1.0 Leadership & Management Commitment


1

Y/N

Comments

Do top management visit the site regularly?


(Is a management visit schedule available?, do they present Super safety meetings, deliver
poster packages? Do Contractor rig/hoist superintendents & PDO SWE visit the unit regularly?
Is there a formal report issued by Contractor rig/hoist superintendents & PDO SWE after the
visit? )

Do all contractor, supervisor and sub contractor staff attend onsite HSE meetings
(Are minutes available? What is discussed in the meetings?)

Are Supervisor involved in inspections of safety critical tasks


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(Is the Rig HSE file up-to-date? Is there a list of HSE Critical tasks available? Is the
responsibility of HSE Critical tasks assigned to particular job positions? )
4

Is priority for Safety clear with all staff?


(Are staff HSE achievements rewarded or recognised?, do management staff initiate the
recognition? What are the priorities from the office? Have all PDO and Contractor senior staff
attended the mandatory safety leadership courses? )

Are sufficient funds allocated to HSE?


(e.g. adequate PPE, training? What is the Contractor policy on frequency of issue of new
coveralls & safety shoes? Is the training room well equipped with a TV, video, computer, etc?)

2.0 Policy & Strategic Objectives


1

Y/N

Comments

& Y/N

Comments

Is the HSE Policy clear?


(Is the Contractor HSE policy/strategic objectives displayed and understood by all - language?)
What are the contractors HSE targets/objectives for the year?

(Are they displayed, tracked and known to employees? Is a copy of the Contractor annual HSE
plan available on site?)
Are the life saving rules clear? Does Contractor maintain records to track whether LSRs have
been disseminated to all personnel on site?

Is it clear that everyone is responsible for their own safety and that of others around them?
Is COMPLY, INTERVENE and RESPECT understood?

3.0 Organisation,
Documents
1

Responsibilities,

Resources,

Standards

Is the Organisation Structure defined?


(Is an organogram available? Who does the HSE adviser reports to? Is staff (Contractor &
PDO) turnover affecting the overall competency on site? )
Is there a consequence management system in use? Are contractor personnel aware of their
companys LSR consequence management matrix?

Are Individual HSE responsibilities known and understood?

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(Job descriptions for HSE critical staff? HSE Part of T&T?)


3

Is Empowerment to STOP a reality?


(What would staff do if saw their boss doing something not safe? Can the unit cite an example
of where staff have exercised Empowerment to STOP work within the past 3 months?)
Are HSE meetings effective?
(Minutes - Quality? Super Tuesday? follow up/close out of action items. Do PDOs other
contractors or sub-contractors attend the HSE meetings?)

Competency/attitude of HSE advisers?


(Do they have the requisite NEBOSH / IOSH certification? Have they participated in PDO
competency programme, DOIRC and SAWOG meetings? How actively do they support the
line?)
Are subcontractors managed on-site?
rd

(Evidence of inspections, active walk-about? Does Contractor have a 3


their sub-contractors or Companys other contractors working on site? )

party checklist for

Is the standard and involvement of PDO supervision high?


(Is he involved in the HSE meetings, site inspections, STOP program, coaching of staff?,
completed Hitch Hikers guide to HSE?)
7
8

Has the CSR attended the HSE Management of Contracts course? Is the HSE competency
profile of the CSR filled up and assessed in Sapphire?
Does the CSR have a Contract Monitoring Plan?

Does PDO effectively cascade HSE information?


(Evidence of recent issues, DOIRC, Lat Learning, Alerts?)

10

Are staff briefed about procedures for their current job?


(Ask them - who does it, when, where?)

11
12

Are documents current/controlled?


Are record kept of step outs to procedures?
Are copies of HAZ-ID books available on site?
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Hazards and Effects Management

Y/N Comments

4.0
1

What are the big HSE issues on this site?


(What are the main causes of accidents and what action is being taken?)

Are all Hazards known?


(Does a hazard register exist on site?)

Are Hazards routinely identified?


(Are toolbox talks conducted with the TRIC card?)

5
6

Who attends and conducts TBTs?


(Everybody? Senior man on site?, who directs? Are they recorded?, how is the quality
assessed?)
What language are they conducted in?
(What is done about it?)
When is the PTW required?

(Are procedures available? Is the Contractors PTW system PDO approved? Are permits
raised and closed out correctly check a couple?, are any open now?)
Is a STOP observation system used?

(Who is trained?, Review some cards - Quality? How do the give Feedback? Are STOP cards
analysed at the Contractor base office in town? )
How are Well Control hazards identified? Is a filled in copy of the Well Control Assessment
Questionnaire available on site? Are pit, strip drills held regularly? Are records of BOP and
accumulator tests maintained? Can the installed shear rams shear the supplied drillpipe? Is
there a NRV available on the BOP kill line? Are the electrical light fittings on the mast &
substructure explosion proof?
1. Are supervisors fully aware of the well control equipment functionality and well control
procedures for their specific unit (i.e. did they complete the Site visit WC audit questionnaire).
2. Is all well control equipment within certification (i.e. well control equipment register up to date
and compliant with major and intermediate inspection requirements).
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9
10

3. Are pre-kick sheets prepared at appropriate intervals? Are trip sheets in use and properly
recorded?
Is Playsafe system used on your unit and who is in charge of verifying the points?

11
12

13

Do you have formal handover systems? Do tool pushers and CSRs have positive handovers
at crew change?
Are legible copies of Hazardous Area Classification map (as per IP 15) and noise maps
displayed prominently on site?
Is there a rig saver / air shut-off valve available on all engines at site? Is there an emergency
shutdown / total black out switch connected to the rig saver valves on the engines available on
site?
How is the Hazard of dropped objects managed in your location?

14

(Check for DROPS Program implementation, weekly checks, picture book, No-Go & Red
Zones, DROPS register etc)
How are the temporary pipe work Hazards managed in your location, is a 1502 gauge ring
available and do the staff know the difference between 1502 vs 1002 and 602 unions?

5.0 Planning & Procedures

Y/N Comments

Is the Contractor HSE plan known?

Is it aligned/related to the PDO Well Engineering HSE plan?

Is progress against the plan discussed?

How do staff know of procedure changes?

Management of Change

5a

Does the unit have a MOC procedure?

5b

What all changes are addressed in this procedure?


(Permanent, temporary, programme, organisational, procedure changes? Examples of any
MOC applied on the unit.)

5c

What level of Contractor personnel can authorize the change or step-out from standard
procedures as per Contractor policy?
Is Emergency response procedure well established?
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(Emergency tel. no. posted? Does the staff know what the emergency Numbers are?Have the
CSR and Contractor Senior Supervisor had OSC training?)
Is Muster control adequate?

(Is a Persons-On-Site POS board maintained accurately?)

6.0 Implementation & Monitoring

Y/N Comments

Site access control was a site brief conducted

(Was it clear?, complete?, available in all languages ?, were GSMs prohibited?)


Was the HSE plan presented to the staff, do they know what the focus is for this year?

Are HSE improvement suggestions by the staff logged and actioned?

4
Is staff training adequate and controlled?

(Do all staff get an induction? Is there a copy of the Contractor Training matrix available with
Contractor tool pusher and Company Site Representative? Are the records accurate of training
for all staff? Including refreshers?, IWCF current? Are there adequate no of first aiders
available in each shift? )

Are Near miss reported by the staff?

Are incident reports completed as per procedures?

(Notification in 24hrs? copies filed?, copies of completed reports?, latest procedure on site?)
9

Are recent HSE Alerts, posters displayed?

10

How are the learnings from incidents discussed/actioned?


(Are Lateral Learning sheets posted on-site?, are DOIRC minutes discussed?)

11

Is the work ever stopped because it was unsafe?


How are unsafe tools or equipment reported, repaired, replaced?

12
How are staff encouraged to report deficiencies?
(Non-conformity integrity register maintained?)
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What is the standard of Housekeeping?


(Look around the site, in containers, pump stores)
Are all drills/exercises up-to-date

14

(Are they reported?, what action is taken? , are they varied? When was the last evacuation
from height drill held? When was the last fire drill held? )
Hands & Fingers Injury Prevention

15

(What evidence is there of awareness and/or exposure reduction efforts?)


Is Hazard identification embedded?

16

(Are the Haz-ID files on-site, used in meetings and/or toolbox talks?)
Is the DESC/HSE case available and used?

17

(Are HSE critical staff aware of the HSE requirements, HSE critical tasks?, MOPO?, is the
case live?)
Is the a lifting equipment register available

18
19
20

(Check some items are they current, up-to-date, correct colour code ? Do all eye pads on the
unit have a unique identification no? Is there a locked to control use of nylon webbing slings
under PTW only? )
Is there a system to ensure all Well Control Equipment is certified? Are intermediate and major
inspections of well control equipment up to date and evidence of records available on site?
Are Drillpipe /teststring..etc effectively inspected?
(Are certifications and inspection records available and up to date?)
Are Pressure vessels effectively inspected?
(Are certifications and inspection records available and up to date? Do all PRVs on pressure
vessels have a unique ID no and are they inspected ? How often are pop-off valves / relief
valves on mud pumps inspected? Do all chiksans on site have a unique ID no and tag?
Evidence to show last date of inspection of chiksans. Are there any 2 602 WECO
connections on site?)
Is man-riding done on the unit? Is it avoidable?
Is man-riding done under PTW? Is there a man-riding register? When the man-riding winch
was last inspected? Does the inspection records show winch stalling at a maximum force of
Page 70

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150 kgs?

7.0 Audit
1

Y/N

Comments

Y/N

Comments

Is there a contract audit and inspection plan?


(Is it current and up-to-date?, what records of recent inspection - Quality?)

Is there a formal system to track and close out non-conformances on the worksite?
(Is a Rig Action list maintained at site? Are audit and inspection points from MDSVs, FST visits,
SWE visits, STOP tours etc. in it? Are copies of the Rig Action List available with Contractor
Toolpusher, CSR at site and SWE / Contractor Rig Supdt. in town?)

8.0 Management Review


1

Evidence that HSE MS has been reviewed by Management and/or improved recently?

Have the Contractors implemented any new non-PDO HSE initiatives?

Supplementary Questions

Y/N

Health

Are eye wash stations well stocked?

Are First aid boxes well stocked?

Are First aiders listed?

Has Medic received correct training?

What are the conditions of the Medical Facilities?

Comments

(Medical Supplies adequate?, Latest procedures and guidelines available?, SHOC cards available?,
Facilities inspected by PDO medical department? Are all scheduled drugs e.g painkillers like morphine
available? Are medicine cabinets locked and secure? )

Are employees fit for work?


(Is there a register of medical certification for all workers? has action been taken on Occ health issues?)

Page 71

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Are the Fitness To Work Assessments of all contractor & Subcontractors staff valid?

8
Is potable water checked? (Check the records, how often? Quality?)

Environment
1

Y/N

Comments

Y/N

Comments

Are Waste management procedures followed?


(Check skips segregation?, Waste consignment notes? Are signed waste consignment notes after
delivery of waste at waste yard returned to the unit?)

Quality of Chemicals storage?


(Are they stacked neatly?, segregated?, first in first out ?, covered with tarpaulins?)

Are SHOC cards available for all chemicals?


(Are they printed and filed/ are key hazardous chemical SHOC cards laminated and kept on site?)

Are prevention controls in place at potential spill points?


(Inspect crude connectors, pumps, lube oil storage for drip and spill protection)

Does the site and camp have adequate sewage facilities?


(Is there overflow or overloading?, what water conservation methods have been employed?)

6
RS
1

Are personnel aware of NORM? Are NORM meters available and calibrated (hoists only)? Is NORM
containment material available on site (hoists only)?
Road Safety
Do drivers themselves know the rules?
(Register of approved drivers? Valid PDO licences? DDC?
completed vehicle checks)

Are PDO safety videos shown to drivers?


(Inspect some vehicles - RAS stickers? General condition? Tyres OK?)

Page 72

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Who is responsible for vehicle condition?


(Is there a system for scheduled vehicle maintenance?)

Response when faults reported?


(What records are there? How long to get things fixed?)

Is there a structured journey management system?

(Is it auditable, recorded, accurate, complete?)

Have Journey Managers been on the approved J M course?

Can the JMs communicate in drivers' language?

Is there evidence of challenges to the necessity of journey? Are effort made to minimise km driven?

10

JM
knowledge
Know
which
roads
What do they do to avoid/control the car-jacking threat?

11
12
13
14

are

permitted/which

not?

(Implemented the DOIRC Workgroup recommendation?)


Are journeys closed out as required? Check a few journey management records.
rd

Are 3 party vehicles arriving at site inspected tyre condition, seat belts, load restraint, dunnage?
Contracts awarded post Sep 2009: Is IVMS fitted on all vehicles at the rig site? Who is monitoring the
IVMS data real time? What is the frequency of reports from IVMS being generated? Is feedback provided
to drivers on a regular basis?
Is there a list of authorized drivers available on site? Is key access to vehicles controlled?

CK

Camp & Kitchen

Y/N

Are fly screens fitted to kitchen doors? Are doors fitted with door closers?

Is Kitchen clean, tidy and organised?

Are health checks completed for all food handlers?

Are catering staff camp boss, cooks HACCP certified? Are catering crew trained in basic fire fighting
skills?

Comments

Do fridges and freezers have thermometers?


6

(Fridge 1-4 degC, Chilled -4degC, Frozen -18degC ?)

Page 73

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Is there First Aid and Fire cover on camp? (What records are there? Is training up-to-date?)

Are regular drills held on camp? (Are they recorded, fire, first aid?)
Are there smoke detectors in all rooms? (Are they checked regularly records?)
Is adequate fire fighting equipment available? (Extinguishers outside rooms?)
Are catering staff getting a field break to Muscat every 3 months?
Check no evidence of hotplates and smoking inside camp accommodation, Check room heaters supplied
at camp are of the correct type.

NB. Items in italics should be checked to establish compliance.


Scoring System for HSE Management System Elements

No System in Place

HSE Spoken

System can be described but not formally documented

HSE On paper

System can be described and formally documented

HSE In the Head

System can be described and documented but not being implemented


consistently.

HSE In the Heart

System can be described, documented, is being implemented consistently by


all staff and allows for continuous improvement.

Page 74

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Appendix 8: Vehicle Spot Inspections Checklist


This spot check list is used within the Company, by non-professional vehicle inspectors when carrying out
roadside checks of vehicles. The list only covers part of the requirements of SP2000 and must not be seen
as diminishing the set requirements. This guidance note is designed to comply with current standards. If in
doubt, or in cases of conflict, refer to SP2000.

VEHICLE SPOT CHECK LIST- INTERIOR: (For use by non-professional inspectors)


NAME/INDICATOR

LOCATION :

OF INSPECTOR :
DATE :

VEHICLE OWNER :
CONTRACTOR / CONTRACT

REG. No. :

USING VEHICLE :

RANDOM CHECK :

RAS INPECTION DATE :

FLEET No. :

NAME of RAS INSPECTOR :

VEHICLE MODEL :

NAME of RAS CONTRACTOR :

VEHICLE TYPE : (TICK OR CIRCLE)

ADDITIONAL REMARKS :

LIGHT / HEAVY / GOODS /HIAB / TANKER /


BUS / TRAILER / MOBILE CRANE / FORKLIFT /
GRADER / JCB / DUMPER OTHER:

BLOCK-A (FOR ANY NON-COMPLIANCE, A VEHICLE NOT TO BE USED UNTIL RECTIFIED.)


NO

DESCRIPTION

STATUS

SEAT BELTS, MISSING, DEFECTIVE

ROLL CAGE
REQUIRED

TYRE CONDITION CAUSING A RISK

SPEED LIMITER MISSING OR FAILED IF


NO IVMS AND CAUGHT SPEEDING

LOAD SECURITY OR RESTRAING NOT AS


PER SP2001

NOT

FITTED

DEFECTS FOUND

WHERE

BLOCK-B (FOR ANY NON-COMPLIANCE, THE PROBLEM/S TO BE RECTIFIED)


6

SPEED LIMITER NOT WORKING AND NO


IVMS BUT NOT CAUGHT SPEEDING

VEHICLE LIGHTS MALFUNCTIONING

A DRIVER CAN NOT


JOURNEY MANAGED

Page 75

PROVE HE IS

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A DRIVER CAN NOT PROVE HE HAS A


VALID
AND
RELEVANT
DEFENSIVE
DRIVING PERMIT

10

CRANES AND MATERIAL HANDLING


EQUIPMENT HAVE OUT OF DATE SAFETY
INSPECTION RECORDS

11

HIGH INTENSITY REAR LIGHTS ARE NOT


AVAILABLE OR FUNCTIONING

12

AIR CONDITIONING NOT FUNCTIONING


OR AVAILABLE

13

SUITABLE AND SUFFICIENT


TYRES ON THE VEHICLE

14

WINDSCREEN OR MIRRORS CRACKED


SO AS TO PRESENT SIGNIFICANT LOSS
OF VISION

15

SEATS ARE IN A POOR STATE OF REPAIR

Revision: DRAFT
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SPARE

I HAVE INSPECTED:
Reg. No:

PDO/Contractor:

Fleet No:

Name & Ref. Ind :

Page 76

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Area:
Date:

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item
Description

: Mobile crane
:
:
E/NE

Operator ROP license

Operator PDO permit

RAS (Roadworthiness Assurance


Standard) sticker

Valid inspection certificates *1

Logbook or daily checklist

Operation manual on board

NE

Hydraulics / Boom*2

Fuel tank/radiator

Start/stop system

10

Reverse alarm

11

Brakes (truck, drum , crane moves)

12

Moving parts protection

13

Body work / chassis

NE

14

Battery

NE

15

Tires

16

Mirrors

NE

17

Horn

NE

18

Safety cab

19

Lights front / reverse / brake

NE

20

Rated capacity indicator/limiter

NE

21

Windows

NE

22

Slings / certified

23

Emergency release

24

Outriggers / - mats

25

Hook block with safety latch

26

Wire rope

27

Load charts

28

Fire extinguisher/first aid kit

NE

29

Exhaust system

NE

30

General condition

NE

31

Zone suitability *3

32

Safety system- / Function test

Checked by
Ref. ind.
Page 77

Acc.
/Rej./NA

Remarks

:
:
GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Date
:
E Essential. Failure to comply will warrant immediate removal from site, NE Non essential. 10 days to
correct fault, Acc. Acceptable, Rej. Rejected, NA Not Applicable
*1 To include wire rope and hook block certificates, annual thorough examination cert and a 4 year load
test certificate, *2 Check for leaks, *3 Check zone classification/requirements of equipment specific to
the zone of work

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item
Description

: Lorry loader crane


:
:
E/NE

Operator ROP license

Operator PDO permit

RAS (Roadworthiness Assurance


Standard) sticker

Valid inspection certificates *1

Logbook or daily checklist

Operation manual on board

NE

Hydraulics / Boom*2

Fuel tank/radiator

Start/stop system

10

Reverse alarm

11

Brakes

12

Moving parts protection

13

Body work / chassis

NE

14

Battery

NE

15

Tires

16

Mirrors

NE

17

Horn

NE

18

Lights front / reverse / brake

NE

19

Seats, rails and steps

NE

20

Slings etc. / certified

21

Tow bar / safety chain

NE

22

Outriggers / - mats

23

Hook with safety latch

24

Wire rope if any

25

Load charts

26

Fire extinguisher/first aid kit

NE

27

Exhaust system

NE

28

General condition

NE

29

Zone suitability *3

30

Safety system- / Function test

Acc.
/Rej./NA

Remarks

31
Checked by
Ref. ind.
Date
Page 79

:
:
:
GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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E Essential. Failure to comply will warrant immediate removal from site


NE Non essential. 10 days to correct fault
Acc. Acceptable, Rej. Rejected, NA Not Applicable
*1 To include wire rope and hook block certificates, annual thorough examination cert and a 4 year load
test certificate
*2 Check for leaks
*3 Check zone classification/requirements of equipment specific to the zone of work

Page 80

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item Description

: Grader
:
:
E/NE

Operator ROP license

Operator PDO permit

RAS (Roadworthiness Assurance


Standard) sticker

Operation manual on board

NE

Hydraulics *1

Fuel tank/radiator

Start/stop system

Reverse alarm

Brakes

10

Blade

12

Moving parts protection

13

Body work

NE

14

Battery

NE

15

Tires

16

Mirrors

NE

17

Horn

NE

18

Safety cab *2

19

Lights

NE

20

Exhaust system

NE

21

General condition

NE

22

Zone suitability *3

23

Function test

Acc.
/Rej./NA

Remarks

24
Checked by
:
Ref. ind.
:
Date
:
E Essential. Failure to comply will warrant immediate removal from site
NE Non essential. 10 days to correct fault
Acc. Acceptable, Rej. Rejected, NA Not Applicable
*1 Check for leaks
*2 Roll over bars fitted?
*3 Check zone classification/requirements of equipment specific to the zone of work

Page 81

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item Description
1

: Front end loader


:
:
E/NE

Operator ROP license

Operator PDO permit

RAS (Roadworthiness Assurance


Standard) sticker

Operation manual on board

Valid inspection certificate

Hydraulics *1

Fuel tank/radiator

Start/stop system

Reverse alarm

10

Brakes

11

Buckets

12

Moving parts protection

13

Body work

NE

14

Battery

NE

15

Tires

16

Mirrors

NE

17

Horn

NE

18

Safety cab *2

19

Lights

20

Certified lifting lugs *3

21

Safe Load Indicator if appl.

22

SWL clearly marked

23

Exhaust system

NE

24

General condition

NE

25

Zone suitability *4

26

Safety system - / Function test

Acc.
/Rej./NA

Remarks

NE

E
NE
E
NE
E

27
Checked by
:
Ref. ind.
:
Date
:
E Essential. Failure to comply will warrant immediate removal from site
NE Non essential. 10 days to correct fault
Acc. Acceptable, Rej. Rejected, NA Not Applicable
*1 Check for leaks
*2 Roll over bars fitted?
*3 Lifting lugs for bucket connection
Page 82

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*4 Check zone classification/requirements of equipment specific to the zone of work

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item Description

: Forklift
:
:
E/NE

Operator ROP license

Operator PDO permit

RAS (Roadworthiness Assurance


Standard) sticker

Operation manual on board

Valid inspection certificate

Hydraulics *1

Fuel tank/radiator

Start/stop system

Reverse alarm

10

Brakes

11

Body work

NE

12

Battery

NE

13

Tires

14

Mirrors

NE

15

Horn

NE

16

Lights

NE

17

Safe Load Indicator if appl.

NE

18

SWL clearly marked

19

Exhaust system

NE

20

General condition

NE

21

Zone suitability *2

22

Safety system - / Function test

Acc.
/Rej./NA

Remarks

NE

Checked by
:
Ref. ind.
:
Date
:
E Essential. Failure to comply will warrant immediate removal from site
NE Non essential. 10 days to correct fault
Acc. Acceptable, Rej. Rejected, NA Not Applicable
*1 Check for leaks
*2 Check zone classification/requirements of equipment specific to the zone of work

Page 84

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item Description

: Flat bed lorry


:
:
E/NE

Operator ROP license

Operator PDO permit

RAS
(Roadworthiness
Standard) sticker

Fuel tank/radiator

Start/stop system

Reverse alarm

Brakes

Body work / chassis

NE

Battery

NE

10

Tires

11

Mirrors

NE

12

Horn

NE

13

Lights

NE

14

Flat deck

NE

15

Exhaust system

NE

16

Seats, rails and steps

NE

17

Tow bar / safety chain

NE

18

General condition

NE

19

Zone suitability *1

20

Steering *2

Assurance

Acc.
/Rej./NA

Remarks

21
Checked by
:
Ref. ind.
:
Date
:
E Essential. Failure to comply will warrant immediate removal from site
NE Non essential. 10 days to correct fault
Acc. Acceptable, Rej. Rejected, NA Not Applicable
*1 Check zone classification/requirements of equipment specific to the zone of work
*2 Check vehicle positively responds to steering wheel motion

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item Description

: Mechanical Excavator (wheel or track)


:
:
E/NE Acc.
/Rej./NA

Operator ROP license

Operator PDO permit *1

RAS (Roadworthiness Assurance


Standard) sticker

Operation manual on board

NE

Valid inspection certificate *1

Hydraulics *2

Fuel tank/radiator

Start/stop system

Reverse alarm

10

Brakes

11

Buckets

12

Moving parts protection

13

Body work

NE

14

Battery

NE

15

Tires, track/pins

16

Mirrors

NE

17

Horn

NE

18

Safety cab *3

19

Lights

NE

20

Safe Load Indicator *1

NE

21

Lugs *4

NE

22

Exhaust system

NE

23

General condition

NE

24

Zone suitability *5

25

Safety system- / Function test

Remarks

26
Checked by
:
Ref. ind.
:
Date
:
E Essential. Failure to comply will warrant immediate removal from site
NE Non essential. 10 days to correct fault
Acc. Acceptable, Rej. Rejected, NA Not Applicable
*1 If used as crane
*2 Check for leaks
*3 Roll over bars fitted?
*4 Check lugs for bucket connection
*5 Check zone classification/requirements of equipment specific to the zone of work
Page 86

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item Description

: Dump truck
:
:
E/NE

Operator ROP license

Operator PDO permit

RAS (Roadworthiness Assurance


Standard) sticker

Hydraulics *1

Fuel tank/radiator

Start/stop system

Reverse alarm

Brakes: hand

parking

10

lights

NE

11

Body work / chassis

NE

12

Battery

NE

13

Tires

14

Mirrors

NE

15

Horn

NE

16

Lights

NE

17

Tray

NE

18

Exhaust system

NE

19

General condition

NE

20

Zone suitability *2

21

Steering *3

Acc.
/Rej./NA

Remarks

22
Checked by
:
Ref. ind.
:
Date
:
E Essential. Failure to comply will warrant immediate removal from site
NE Non essential. 10 days to correct fault
Acc. Acceptable, Rej. Rejected, NA Not Applicable
*1 Check for visible evidence of leaking seals
*2 Check zone classification/requirements of equipment specific to the zone of work
*3 Check vehicle positively responds to steering wheel motion

Page 87

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item Description

: Crawler crane
:
:
E/NE

Operator ROP license

Operator PDO permit

RAS (Roadworthiness Assurance


Standard) sticker

Valid inspection certificates *1

Logbook or daily checklist

Operation manual on board

Fuel tank/radiator

Start/stop system

Reverse alarm

10

Brakes (truck, drum, crane moves)

11

Moving parts protection

12

Body work / chassis

NE

13

Battery

NE

14

Track/pins

15

Mirrors

NE

16

Horn

NE

17

Safety cab

18

Lights

NE

19

Rated capacity indicator/limiter

NE

20

Windows

NE

21

Slings etc. / certified

22

Emergency release

23

Fixed boom

24

Outriggers / - mats

25

Hook block with safety latch

26

Wire rope

27

Load charts

28

Fire extinguisher/first aid kit

NE

29

Exhaust system

NE

30

General condition

NE

31

Zone suitability *2

32

Safety system- / Function test

Acc.
/Rej./NA

Remarks

NE

NE

33
Page 88

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Checked by
:
Ref. ind.
:
Date
:
E Essential. Failure to comply will warrant immediate removal from site, NE Non essential. 10 days to
correct fault, Acc. Acceptable, Rej. Rejected, NA Not Applicable , *1 To include wire rope and hook
block certificates, annual thorough examination cert and a 4 year load test certificate, *2 Check zone
classification/requirements of equipment specific to the zone of work

Page 89

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Petroleum Development Oman LLC

Model
Registration number
Contractor
Item Description

Revision: DRAFT
Effective: May-13

: Bulldozer
:
:
E/NE

Operator ROP license

Operator PDO permit

RAS (Roadworthiness Assurance


Standard) sticker

Operation manual on board

Hydraulics *1

Fuel tank/radiator

Start/stop system

Reverse alarm

Brakes

10

Blade

11

Moving parts protection

12

Body work

NE

13

Battery

NE

14

Tracks

15

Mirrors

NE

16

Horn

NE

17

Safety cab *2

18

Lights

NE

19

Exhaust system

NE

20

General condition

NE

21

Zone suitability *3

22

Function test

Acc.
/Rej./NA

Remarks

NE

23
Checked by
:
Ref. ind.
:
Date
:
E Essential. Failure to comply will warrant immediate removal from site
NE Non essential. 10 days to correct fault
Acc. Acceptable, Rej. Rejected, NA Not Applicable
*1 Check for leaks
*2 Roll over bars fitted?
*3 Check zone classification/requirements of equipment specific to the zone of work

Page 90

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Well Head and Well Site General


Item

Description

Pressure gauge in good condition

Well cellar free of water/sand

Well cellar
condition

Condition of location valve and


sampling point

General housekeeping

Condition and connection


electrical earthing

Well pad clean and free of oil


contaminated sand

grating

in

Remarks

Recommendation

Remarks

Recommendation

good

of

Beam Pump
Item

Description

Load cell and clinometer cable


condition

Abnormal noise or vibration

Oil leak from gear box

Condition of Samson ladder

Condition of the wire rope

Camel guard fence condition

V-belts condition

Condition of earth and RCU switch

Condition of
junction box

10

Condition of equalizer bearing

11

Condition of RPC panel (corrosion)

12

Condition of hand break

13

Condition of stuffing box

14

Loose, missing foundation bolts

15

Electrical motor Abnormal noise

16

Loose
cable
connections

17

Loose, missing mountain bolts

Page 91

instrument

and

panel

earthing

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Petroleum Development Oman LLC

Oil and Gas Production Facility


Item

Description

Remarks

Recommendation

Control and Auxiliary Room


1

Condition of access/escape doors


can be closed

PTW board up-to-date

Access to control room log book

Override register up to date

Copy of over rides available and


valid

Status and condition of control


panel (lamps, charts announciator)
are all healthy

Locked open/closed valve register


up to date

Technical
integrity
nonconformance list and fit to operate
displayed

Operating manuals and drawings


available, appropriate and up-todate

10

First aid box in place, accessible


and up-to-date

11

BA set in place, accessible and full

12

Log book of BA set donation in


place and up to date

13

Explosive meter calibration date


valid

14

Station log book available and up


to date

15

Emergency drills conducted and


recorded

16

Station emergency
alarm operational

17

Emergency
contact procedure
known and displayed

18

Emergency
working

19

Emergency exits clear, clearly


marked and doors working

20

ID card board for emergency head


count available and used

21

Ignition sources (lighter, telephone,


pager, cameras etc) surrendered
prior to station access

Page 92

and

evacuation

normal

lights

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

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22

H2S
monitor
functional

available

23

Instrument
closed

24

Earthing of auxiliary
healthy and connected

25

Fire
extinguishers
in
place,
accessible, correct for the type of
fire and maintained

26

Air conditioners working

27

Fire detection system healthy

28

Lighting enough and working

29

General house-keeping including


painting, fall ceiling, floor tiles and
wiring conditions

30

Station as built drawings available


and up-to-date

31

Battery room ventilation is working

32

Toilet facility, clean, well ventilated


and in good condition

33

Rest/changing/eating room clean


and in good condition

34

Facility access HSE induction is


given before entering the facility

panels

Revision: DRAFT
Effective: May-13

and

doors

are

cabinets

Instrument Air Compressor


1

Pressure and temperature gauges


healthy

No abnormal noise

No oil leak

No instrument air leak

Air receiver auto drain system


functioning

Loading and unloading


functioning (check timing)

Fire extinguishers, in place easily


accessible and within the marked
inspection date

Standby compressor available and


change over cycle maintained

General housekeeping including


corrosion, grating, painting, hand
railing,
ladders,
walkways,
concrete base pillars conditions
etc.

control

Oil Manifold
Page 93

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Petroleum Development Oman LLC

Pressure gauges healthy

Chock valves operable

No Oil spills/Leaks

Well numbers clearly marked

Fire
extinguishers
available,
accessible and within the stamped
inspection date

Ladders, hand rails and walkways


healthy

General
condition
including
housekeeping corrosion, concrete
grouting are all good

Revision: DRAFT
Effective: May-13

Gas Lift Manifold


1

Pressure
condition

gauges

in

working

Conditions of the valves

Conditions of the flow control


valves

Conditions
of
the
transmitter switch

Well numbers clearly marked

Gas leak

Fire extinguishers in place and


within inspection date

Conditions of ladders, hand rails


and walk ways

Conditions of concrete foundations


and supports

10

General
condition
including
housekeeping corrosion, concrete
grouting are all good

pressure

Oil Well Test Separator


1

Pressure and temperature gauges


are in working conditions

Condition of level indicator glass

Oil leak

LO/LC valves securely locked

Instrument air leaks

Conditions of flow and level control


valves

Relieve
valves
inspection date

Condition of separator tag

Page 94

tagged

with

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Petroleum Development Oman LLC

By pass line valve in closed


position

10

Fire
extinguishers
in
place,
accessible and within inspection
date

11

Condition of production measuring


transmitters

12

General housekeeping including


paint, ladder, hand rails, walk
ways, steel structure, concrete
foundations etc.

13

Condition of earthing

Revision: DRAFT
Effective: May-13

Surge Tank
1

Oil leaks

Condition of bound wall

LO/LC valves securely locked

Pressure
operational

Condition of blanket gas flow


pressure system

Tank operating pressure

Conditions of level switches and


transmitters

Condition of the electrical earthing

Condition
protection

10

Condition of the tank pad

11

Condition of sampling facility

12

Sampling point drip tray in place


and emptied

13

Condition of glass level indicator

14

Fire
extinguishers
in
place,
accessible and within inspection
date

15

Condition of the hatch cover (no


escape of gas)

16

General housekeeping including


paint, tags, ladder, hand rails,
walk ways, concrete foundations
etc.

17

Lighting enough and working

18

Cathodic
protection
connected and working

vacuum

of

the

valve

Cathodic

(CP)

Shipping Pumps
Page 95

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Petroleum Development Oman LLC

Oil leak

Condition of Suction strainer


differential pressure transmitter

Condition of oil seal

Conditions of
pressure
temperature gauges

Abnormal noise

Abnormal pipe work vibration

Condition of electrical earthing

Abnormal structural vibration

Relieve valves tagged and has


valid inspection date

10

Mechanical seal drip container


switch functioning

11

Equipment tags numbers are on

12

Over head lifting beams and gears


inspected, colour coded and SWL
marked

13

Fire detection system is healthy

14

Fire fighting system is healthy

15

Guards of rotating parts, in place,


healthy and secured

16

Fire
extinguishers
in
place,
accessible and within inspection
period

17

General housekeeping including oil


tarnish, floor, corrosion, painting
stare case, ladders, hand rails,
walkways,
concrete
structure,
foundations, slippers etc.

18

Lighting enough and working

Revision: DRAFT
Effective: May-13

and

Chemical Injection Skids


1

Chemical drums correctly placed,


on hard stand, shaded and
properly closed

Chemical had stand


empty and clean

Chemical hazards note (SCHOC)


displayed

Eye wash/emergency shower in


place, accessible, operations and
filled with fresh water

Personal protective equipment


available, appropriate, healthy and
being used

Page 96

drain

pit

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Petroleum Development Oman LLC

Chemical leak

Instrument air leak

Empty chemical drums destroyed


after use

Fire
extinguisher
accessible
and
inspection date.

10

Condition
indicator

11

Emergency
contact
number
displayed and phone accessible

12

Condition of skid earthing

13

General housekeeping including


status of paint, corrosion, concrete
foundations etc.

14

Equipment/Skid
and connected

15

Lighting enough and working

of

in
has

place,
valid

chemical

earthig

Revision: DRAFT
Effective: May-13

level

healthy

Oil Saver Pits


1

Oil spill/leak

Pump operational

Level controller is working

Pump rotating part guards, in


place, healthy and secured

Vent is free

General housekeeping including


status: paint, concrete, corrosion,
oil contaminated soil etc.
Gas Compressors

Condition
of
pressure,
temperature and flow gauges

Abnormal noise

Instrument air leak

Lube oil leak

Gas leak

Condition of seal oil pump

Liquid level control knock out


vessels operational

Liquid level sight glass clean

Daily compressor
completed

10

Ear protection sign available and in

Page 97

log

sheet

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Petroleum Development Oman LLC

Revision: DRAFT
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appropriate place
11

Fire detection system is in place


and working

12

On line fire fighting system in place


and working

13

Abnormal pipe work vibration

14

Equipment/Skid earthing healthy


and connected

15

General housekeeping including


status of paint, floor, corrosion,
concrete foundations, ladders,
hand rails, walk ways grating etc.

16

Lighting enough and working

17

Roof sheeting condition


Facility General

Main entrance gates lockable

Condition of station fencing

Condition of escape gates

Escape gates free opening, not


obstructed by sand Build up and
open outward

Condition of windsock

Personal protective equipment


available, appropriate, healthy and
being used

Hearing protection and no smoking


signs appropriately displayed

Escape gate earthing in good


condition and connected

Break glass units (BGUs) in good


condition and visible

10

Fencing in good condition and


walk ways clear of obstructions

11

Sand dunes clear from the fence

12

Station lighting in good condition

13

Concrete
foundation,
slippers in good condition

14

Pipe work and steel structure in


good and clean condition

15

Fire extinguishers available, of


correct medium, and within
maintenance period

16

Oil drip trays are empty and being


emptied

Page 98

pillars,

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Petroleum Development Oman LLC

17

Facility free of contaminated sand

18

All valves (manual, electrical,


hydraulic & control valves etc) are
in good conditions (no oil leak)

19

Car parking areas clearly marked


reveres parking rules displayed

20

Flanges bolting are even

21

Emergency evacuation siren is


being tested and working

22

On line H2S detection and alarm


system being tested and working

23

Emergency
identified

24

Condition of the asset integrity is


known, marked and action plan in
place

assembly

Revision: DRAFT
Effective: May-13

point

Lifting Equipment
1

Maximum
identified

Inspection/test date stamped and


valid

Wire rope free


damage

Lifting hook healthy and with latch

Operating
control
(electrical
operated) in good condition

Overhead gantry have warning


siren

Page 99

Allowable

of

kinks

Load

and

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: DRAFT
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Lifting Equipment Management System


Item
#

Description

Remarks

Competent focal point appointed

Equipment register is in place and


up to date

Equipment stored appropriately ad


secured

Equipment release
place and up-to-date

Routine inspection plan in place


and timely implemented

Equipment colour code is current

Equipment clearly tagged

Defective
equipment
clearly
marked "not to be used" or
locked, controlled and destroyed
before disposal

Findings from routine maintenance


and inspections tracked and
implemented.

Page 100

records

Recommendation

in

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: DRAFT
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Tool Store
Item
#

Description

Remarks

All tools including hand, electrical


and air driven tools are properly
stored

Tool register is in place and up-todate

Tools release management system


is in place, used and up to date

Inspection and maintenance plans


for power tools (air and electrical
tools) in place and timely
implemented

Power tools carry valid inspection


date

Electrical wires, extensions are in


good conditions

Electrical plugs are of three pins


type, good quality and have correct
fuse value

Electrical sockets are of good


quality and have the correct fuse
value

Grinding wheels compatible for the


speed of the tools and the type of
work

10

Drill chucks
healthy

11

Chisels, punches and hammers,


copper mallets' free of mushroom
heads

12

Tools inspection
recommendations
implemented

13

Calibration
tools
(electrical,
Instrument)
have
calibration
certificate, marked with the next
calibration date and up-to-date.

14

Defective tools are clearly tagged


"not fit for use" , locked and
controlled

15

Fire
extinguishers
in
place,
accessible, correct for the type of
fire and within maintenance period

16

Lighting enough and in working


condition

Page 101

and

chuck

findings
tracked

Recommendation

keys

and
and

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

17

Air conditioner is working

18

General house-keeping including


shelves, floor, roof in good
condition, free of corrosion and
cleanly painted

19

All tools including hand, electrical


and air driven tools are properly
stored

Page 102

Revision: DRAFT
Effective: May-13

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: DRAFT
Effective: May-13

Reverse Osmosis Plant (ROP)


Item
#

Description

Remarks

Plant access controlled

Noise level
displayed

Escape procedure in place in the event


of H2S release

Wind sack is in place and in good


condition

Personal
protective
available, appropriate,
being used

Operator qualified, fit for the job and


have the necessary HSE training

Water leak

Chemical specific for the plant stored on


hard stand, shaded, ventilated if
enclosed and SHOC cards in place

Conditions of the pumps, membranes,


tanks, pipes, valves, H2S scrubber etc.

10

Emergency contact
known by staff

11

Emergency
evacuation
practiced,
recorded,
learning
tracked
and
implemented

12

Hazards, effects and controls within the


ROP identified and used in tool box
talks. Tool box talks recorded

13

Fire extinguishers in place, accessible,


correct for the type of fire and within
maintenance period

14

Earthing of all steal structure in good


condition

15

Row water supply (well head, valves


and pipes) in good conditions

16

Freshwater supply systems (pumps,


tanks, valves, pipes and meters) in
good conditions

17

Lighting in good working condition

18

Equipment and steel/concrete structure


steps, grating, handrails, roof, fence
healthy free of corrosion, erosion,
cracks and cleanly painted

19

Earthing of all steal structure including


entrance and escape gates in good

Page 103

mapped

and

Recommendation

warning

equipment
healthy and

displayed

and

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: DRAFT
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condition

Chemical Storage and battery charging room


Item
#

Description

Remarks

Chemical placed on hard stand,


shaded, bounded and enclosure
ventilated

Chemical clearly labelled

Appropriate SHOC card displayed next


to each type of chemical

Drip tray in place and being emptied

Hand operated lube oil pumps protected


from dust build up

Containers/drums securely closed

Personal
protective
available, appropriate,
being used

Eye wash/shower in place, easily


accessible, under shade or insulated if
exposed to the sun, working and
containing fresh water

Empty hazardous chemical containers


disposed safely

10

Fire extinguishers in place, accessible,


correct for the type of fire and within
maintenance period

11

General
housekeeping
including
stacking of chemical containers/drums,
condition of floor, roof, lighting, concrete
and steel structure, paint, electrical
wiring etc.

12

Earthing of steel structure

Page 104

Recommendation

equipment
healthy and

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

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Petroleum Development Oman LLC

Revision: DRAFT
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Fire Response (permanent and mobile)


Item
#

Description

Remarks

Maps of areas under response available


and up to date

Fire fighting trucks in working conditions

Foam tankers available and in working


conditions

Mobile pressure booster pumps are


available, working and tested for
performance

Breathing apparatus are available?

Personal protective equipment available


and appropriate including face shields,
hard hats, suits, shoes and gloves

Call records available and up to date

Permanent fire detection system is


working and tested

Fire alarm indication system healthy

10

Call receiving system in place and


working

11

Equipment maintenance plan in place,


implemented and recorded

12

Equipment
test
plan
in
implemented and recorded

13

Electrical driven fire water pump tested


and available

14

Auto cut-in engine powered pump


tested and available

15

Fire water supply available and in full


capacity

16

Permanent foam system is in working


condition

17

Fixed fire fighting nozzles maintained


and protected

18

Smoke detectors checked as per plan

19

Fire extinguishers in place, of correct for


the type of fire and within maintenance
period

Page 105

Recommendation

place,

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

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Petroleum Development Oman LLC

Revision: DRAFT
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Offices and Meeting Rooms


Item
#

Description

Remarks

Postures are ergonomically arranged


including foot, back arm supports and
display screen

Office lighting and Emergency lights


working

Emergency escape routes are clearly


marked, free of optical, escape doors
not locked and open outward and
assembly point is clearly marked

Air conditioners working

Waste segregated

Printer room ventilated

Paper Schrader safe to use (guard in


place and has interlocking system)

Files, documents including office


consumables properly arranged and
stored

Working floor free of obstacles',


electrical wiring routed out of the way

10

Floor non slippery, healthy (no


broken/missing tiles, or torn/wrinkled
rag)

11

Floor risers clearly highlighted

12

Roof drops clearly highlighted

13

Ceiling tiles in good condition

14

Electrical plugs, electrical extensions


healthy, of three pin type and correct
fuse.

15

Fire extinguishers in place, accessible,


correct for the type of fire and
maintained

16

Smoke detection system


working and being tested

17

Fire warden system in place

Page 106

in

Recommendation

place,

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

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Petroleum Development Oman LLC

Revision: DRAFT
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Workshops
Item
#

Description

Remarks

Work area lay out

Safe walkways markation

Floor condition (non slippery/even)

Floor levels
marked

Low ceiling clearly highlighted

Noise level

Fumes

Lighting

Ventilation

10

Safety signs appropriately displayed

11

Fire
extinguishers
accessible and checked

appropriate,

12

Personal
protective
available, appropriate,
being used

equipment
healthy and

13

Drilling machine has swarf guard and


pulley guard installed

14

Grinding machine installed with correct


wheel, work rest correctly adjusted, has
cooling medium and transparent
guarded.

15

Grinding face masks/goggles in place,


used and in good conditions

16

Welding area properly isolated

17

Special
welding
PPEs
used
(helmet/goggles, gloved, apron, sleeves
etc.)

18

Electrical wires , air hoses are properly


routed

19

Battery room properly ventilated

20

Special rubber gloves for chemical


handling or electrical tasks appropriate,
healthy and being used.

21

Breathing masks appropriate, healthy


and used

22

Escape
marked

23

Escape doors
working

Page 107

step

routes

up/down

and
open

doors

Recommendation

clearly

clearly

outwards

and

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Petroleum Development Oman LLC

24

Overhead crane, SWL clearly marked


and test date valid

25

Chisels and hammers


mushroom heads

26

File used with proper handle

27

All rotating machines (drilling, lathe


machines, air compressor, welding
machines) guarded

28

Toilet, rest and eating places are


healthy

29

All earthing points are connected and


healthy

30

Evacuation exercises being conducted,


learning recorded and implemented

31

Eye wash/showers clearly


accessible and ready to use.

32

Ceiling sheets in good conditions and


fixed

Page 108

have

Revision: DRAFT
Effective: May-13

no

marked,

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

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Petroleum Development Oman LLC

Revision: DRAFT
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Local Emergency centre Management Room (LEBC)


Item
#

Description

Remarks

Has a dedicated focal point to ensure


maintained up to date

Has up to date documentations


including area drawings, contingency
plans, contacts, etc.

Roles of preeminent members are


clearly defined

Computers, printer, overhead projector


and telephones are working

Normal and
working

Air conditioner is working

Refreshments with expiry dates have


not expired

Office requirements (pens, pencils,


markers, papers etc.) are available.

General
housekeeping
(document
placing, electrical wiring, floor tiles,
paint, ceiling condition etc.)

10

White boards in place and marked for


their purpose

11

Tables and chairs available and in good


conditions

12

Mobile communication aids for the on


scene commander available and
working

13

Special jacket/Vest and other necessary


tools for the on-scene commander is
available and suitable

Page 109

emergency

lights

Recommendation

are

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Petroleum Development Oman LLC

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Construction Sites
Item

Activity

Remarks

Recommendation

Access control
01

There is access control gate with guard

02

All HSE mandates displayed at the gate

03

Display language is appropriate

04

Log book of visitors maintained at the


gate

05

ID card board maintained at the gate

06

HSE induction is carried out on visitors


and new comers

07

PPE requirement clearly displayed

08

Car parks well laid out and reverse


parking rule applied

Emergency response
01

Emergency contacts are available

02

Name of Key staff and their contacts


displayed

03

Means of communication available and


working

04

Site layout is available

05

Assembly point clearly marked

06

Wind sack visible and healthy

07

Emergency call procedure up-to-date and


posted

08

Meaning full scenarios in place to test the


emergency response and tested as per
plan

09

Emergency alarm/siren system in place


easily accessible, being tested and
recorded

10

Learning tracked and implemented for


improvement

Staff
01

Received all HSE mandated training

02

Technically fit the task in hand

03

Relevant records and license of individual


available

Waste management
01

An area has been designated for the


collection of the waste and is being well

Page 110

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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managed
02

Waste containers are in good condition

03

Waste containers are colour coded

04

Hazardous wastes segregated from nonhazardous

05

Segregation of recyclable waste in place

06

Hazardous waste storage area isolated


and secured

07

Waste transfer
effectively used

consignment

paper

Scaffolding
01

People Erect scaffolds are trained and


certified

02

Safety harness is used when erecting


scaffolding

03

Scaffold members and boards are all


healthy

04

Scaffold tagged green as safe for use or


red and barricaded as not safe for use

05

Scaffolds inspected before initial used


and following adverse weather such as
high wind etc.

06

Scaffold contracted on a firm and level


ground

07

Scaffold is not close to an life overhead


power line

08

Scaffold has adequate and proper means


of access

09

The immediate are bellow the scaffold is


restricted

10

Scaffold uses kick board

Ladders and step ladders


01

Fit for the purpose

02

In good integrity

03

Secured properly when used

04

Stored properly

05

Rises by one meter minimum above the


landing

06

Vertical ladders rising more than 20 have


metal cage

07

Metal ladders not used where there is


electrical hazards

Page 111

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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Radiation
01

Radiation specialist is on site as required

02

Radiation constantly monitored

03

Radiation source clearly marked and


appropriately stored and controlled

04

Radiation source transportation escorted


on a special vehicle

05

Staff dealing with radiation are trained

06

Staff equipped with the necessary PPEs

07

Record of staff dealing with radiation


available and radiation does monitored

08

Emergency response procedures and


contacts are appropriately displayed

06

Emergency response system regularly


tested and learning adopted

07

There is an up-to-date
management procedure

radiation

Chemical hazards
Item

Activity

01

All container stored are labelled with


essential information

02

MSDS in place against each type of


chemical

03

Inventory list and usage records available


and up to date

04

The storage facility appropriate for the


type of chemical

05

Access to the chemical restricted

06

Appropriate PPE in pace, healthy, valid


and being used

07

Transportation of hazardous chemical are


specially designated

08

Emergency contacts
procedure displayed

09

Storage areas well maintained. Lighten,


ventilated and temperature controlled

10

Eye wash and shower are in place,


maintained normal temperature and in
working condition

11

First aid kit in place, appropriate and up to


date

displayed

and

First aid
01

Contractor has sufficient qualified first

Page 112

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Petroleum Development Oman LLC

Revision: DRAFT
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aiders
First raiders are easily identified
02

There are up to date first aid kits place in


appropriate places

Vibration exposure (mobiles and jack hammer)


01

Mobile and manual equipment are fitted


with vibration absorbers

02

Equipment are inspected as per set plan

03

Operating seats are appropriate and


operators aware of the appropriate
posture

Dust
01

Proper dust masks are provided, up to


date and healthy

02

People are aware of the importance of the


masks and use them

03

The subject is in the TBT

Heat
01

There is shade for rest

02

There is readily available drinking water

03

Mid day work stoppage applied during


summer for outside workers

04

The subject is in the TBT

Confined space
01

Tool box talk conducted, appropriate and


recorded

02

Confined space entry permit is available


and up-to-date

03

Testing for oxygen level (19 to 23.5%)


being carried out and is safe to execute

04

The confined space physically isolated


and prepared for entry

05

Staff entering the confined space are fit


for the task

06

Breathing
working

apparatus

07

Confined
lightened

space

08

Radio communication aid is tested and


working

09

A competent external body is made


available and full time

Page 113

well

tested,

full

and

ventilated

and

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

10

Fire
extinguishers
available
appropriate for the hazard in hand

11

Staff are trained to use the breathing


apparatus and fire extinguisher

Revision: DRAFT
Effective: May-13

and

Personal Protective equipment (PPE)


01

Available

02

Fit for purpose

03

Up-to-date

04

Properly used

05

Properly stored

HSE training
01

Training appropriate to staff needs

02

Training tracked

03

Training up-to-date

04

Staff
carry
appropriate
ID/certificate/passport

training

Welding and cutting


01

Risk assessment was completed and hot


permit was issued

02

Gas test has been carried out before


welding start especially in enclosed area.

03

No flammable material is around (good


housekeeping)

04

Work area is well ventilated

05

Welder is qualified for the job in hand

06

Signs of hazards posted at the area


approach

07

Welder not wearing metallic jewelleries,


ring, or watch.

08

Welding activities shielded


surrounding workers

09

Gas cylinders colour coded conforming to


BS EN 1089

10

Gas cylinders protected from radian heat,


source of ignition, or direct sun light

11

Gas cylinders kept up and secured from


falling

12

Gas line equipped with fire arrester

13

Gas cylinders located outside the welding


and cutting area

14

Arc welding generator equipped with


automatic regulator for reducing the open

Page 114

from

the

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

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Petroleum Development Oman LLC

Revision: DRAFT
Effective: May-13

circuit voltage to a safe limit (15 volts)


15

The welding equipment inspected and


maintained healthy

Working at height
01

A tool box talks conducted


appropriate to the painting hazards

and

02

Staff are aware of the hazards and trained


to avoid the risk

03

There is valid work permit and specific to


the activities and properly formalized

04

Safety harness appropriate and used

05

The lanyard is attached to secured


anchorage

06

Clear access/egress is identified

07

Weather is suitable to be working at


height (not dusty or extra windy)

08

All safety equipment including harness,


helmet lanyards and anchor points are
subject
to
regular
inspection/maintenance.

Grinding
01

Correct grinding wheel installed

02

Sign of protective equipment is in place


and clear

03

Face shield safety glasses in place,


healthy and used

04

The machine has been valid inspection


/maintenance date.

05

Proper wheel guard installed and healthy

06

Bench grinder has work piece support


and with correct clearance from the wheel

07

Electrical operated effectively earthed

Mobile equipment
01

All mobile equipment have maintenance


and inspection program

02

Maintenance is carried out as per the plan

03

Lifting equipment such as cranes, forklifts,


earth moving, cherry pickup have been
certified for safe working load. Certificate
available.

04

Equipment operators are licensed and


certified to operate the specific equipment
and carry the licence

05

All safety appliances such foot beaks,

Page 115

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Petroleum Development Oman LLC

Revision: DRAFT
Effective: May-13

hand breaks, light, movement siren, side


mirrors, cabinet centre mirrors, safe load
indicator are in good shape and working
06

Operators are aware of lifting lifesaving


rule

07

Working areas are clearing marked and


barricaded

08

Cranes and other lifting equipment placed


on flat rigid floor and have necessary foot
plat

09

Lifting appliances such are wire rope,


slings, shackles are in good conditions,
tagged and properly stored

10

Lifting hook has safety latch and in good


shape

11

Cranes have lifting block maximum up


travel limit and working

12

Banksman available and qualified

13

Area behind crane counter weight free

Power tools
01

Equipment/tool
inspection

has

valid

date

of

02

It physically looks healthy

03

When not attended isolated from power

04

Use proper fuse rating and earthed

05

Appropriate PPEs available, healthy and


used

Hand tools
01

Correct for the job

02

Properly stored

03

In healthy condition no mushroom head,


no welded attachments

04

Hammers equipped with shock absorbing


handle

05

Files are equipped with handles

Electrical tools and equipment


01

All equipment
identification tag

02

All
electrical
equipment
maintenance/inspection plans

03

Maintenance/ inspections are carried out


as per the plan

04

Electrical tools are equipped with correct

Page 116

are

registered

with
have

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: DRAFT
Effective: May-13

fuse
05

Electrical equipment are certified to use

06

Electrical
earthing

equipment

have

effective

Excavation
01

Undergrounded services identified and


positively isolated and locked

02

Excavation with underground service are


hand dug

03

Excavation area barricaded

04

Trenches are proper slopped out and


shored to avoid clasping

05

Access ladder for deeper than one meter


should have ladder and should be 1 meter
above the top of the trench

06

Safe escape is available

07

Where trench crossing is inevitable,


proper crossing with raining provided

08

Where there are night activities the


crossing must be well lit.

Painting and coating


01

Appropriate work permit must be in place


with an up to date job safety plan.

02

The re proper PPEs in place, in good


status and effectively used

03

Personal are aware of the hazards they


are dealing with and aware of the
importance of the controls

04

MSDS of the paint is available and first


aid facility is in place

05

The painting area is properly ventilated

06

When the external air if exposed to paint


mist, there must be clean air aspirator
used

07

Hot work should be permitted in the


confined painting space

08

Display sign such as no smoking sign


should be clearly displayed

09

Appropriate fire extinguisher in place and


up to-date

10

Staff are trained


extinguishers

to

use

the

fire

Driving and journey management


01

Vehicles are regularly maintained and

Page 117

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

Revision: DRAFT
Effective: May-13

approved for use


02

Records of maintenance are kept for


reference

03

Staff and facility to maintain equipment


are competent and professional

04

Drivers qualified

05

Journeys are managed


manager qualified

06

Journey management records kept for at


least 6 months

07

Vehicle is equipped with necessary


accessories including fire extinguisher,
jack, spare tire, reflective triangle, first aid
kit etc.

08

Class "A" defects tracked and corrected

and

journey

House keeping
01

Electrical cable, cords and hoses are


properly routed and do not pose tripping
hazards

02

The workplace is tidy

03

Flammable material properly

04

Walkways, stairs are clearly marked

05

Emergency escape routes are clearly


marked

06

Emergency equipment tested regularly

07

Emergency escape
wards

08

Emergency exercises planned and carried


out according to set plan

09

Learning from
implemented

gates opening out

exercise

tracked

and

Manual handling
01

Proper manual handling procedure is in


place

02

People are trained on manual handling

HEMP/PTW, JSP and TBT


01

All activities are listed and Risk assessed

02

HEMP is in place, comprehensive and up


to date

03

HEMP is used in the job safety planning


(JSP)

04

There is qualified PTW management


structure

Page 118

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

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The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

Petroleum Development Oman LLC

05

Staff managing the PTW are qualified

06

PTW in place are appropriate to the job,


formalized the JSP is comprehensive

07

Closed PTW archived for minimum 6


months

08

TBTs, fit for the job in hand, two ways


communicated and recorded

Revision: DRAFT
Effective: May-13

Handover
01

Handover procedure is in place

02

There is
handover

03

The handover copies are archived

04

The handover effectively followed

positive

121

and

written

General
01

Fire extinguishers available relevant to


the type of fire, accessible and up to date

02

Remote generators/Compressors placed


in drop trays or plastic lined bound

03

All gates are effectively earthed

Page 119

GU-441 Level 2 and 3 HSE Audits and Inspections Guideline

Printed 11/02/14

The controlled version of this CMF Document resides online in Livelink. Printed copies are UNCONTROLLED.

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