TECHNICAL INFORMATION
TYPE
HS 845 HD
SERIAL NUMBER
183 429
VERSION
001
HYDRAULICS .....................................................2
ELECTRICS ........................................................3
OPTIONS ............................................................4
ELECTRONICS ...................................................5
INDEX
FOREWORD
The documentation should enable you to operate the machine safely with trained personnel, carry
out routine maintenance tasks and to utilise the permissible application possibilities which this
machine features.
The documentation comprises of:
VOLUME
VOLUME
VOLUME
VOLUME
1
2
3
4
OPERATING MANUAL
LOAD CHART BOOK
SPARE PARTS CATALOGUE
TECHNICAL INFORMATION
The operating manual and all relevant regulations and guidelines (e.g. accident-prevention guidelines) must be adhered to. This machine may only be operated and maintained by trained, authorised
personnel.
NEGLIGENCE OF THESE PRINCIPLES CAN LEAD TO SERIOUS DAMAGE.
Special attention must be paid to the safety devices installed in this machine. They must be checked
constantly for correct functioning. With incorrect functioning of an installed safety device or if there is
no function at all, the machine may not be operated.
Your motto must be: "SAFETY FIRST"
The technical information and the spare parts catalogue give notes concerning functioning of the
different systems. They contain information about carrying out special maintenance and repair tasks
and serve the provision of any spare parts required. These tasks may only be carried out by trained,
authorised personnel from LIEBHERR WERK NENZING GMBH .
Should you receive any further information from us concerning this machine, e.g. in the form of
technical information letters, these instructions are to be noted and affixed to this operating manual.
0-1
INDEX
INDEX
1.
GENERAL DRAWINGS
1-1
2.
2-1
3.
ELECTRICAL CHARTS
3-1
4.
OPTIONS
4-1
5.
ELECTRONICS
5-1
5.1
5-3
5.1.1
Features
5-3
5.1.2
General
5-3
5.1.3
5-4
5.1.4
The menues
5-6
5.1.5
5-8
5.1.6
MEMORY PAGE
5-8
5.1.7
SELECT
5-9
5.1.8
ERROR PAGE
5 - 12
5.1.9
CORRECTION PAGE
5 - 12
5.1.10
5 - 13
5.1.11
5 - 14
ADDITIONAL DESCRIPTIONS
6-1
6.
0-3
INDEX
NOTES:
0-4
INDEX
0-5
1. GENERAL DRAWINGS
1. GENERAL DRAWINGS
DESCRIPTION
DRAWING NUMBER
EDITION
1-1
PAGE
1-1
1. GENERAL DRAWINGS
1-3
1. GENERAL DRAWINGS
NOTES:
1-4
1. GENERAL DRAWINGS
1-5
PAGE
DRAWING NUMBER
EDITION
Uppercarriage
Hydraulics schematic
1-5
Undercarriage
Hydraulics schematic
1-2
CAUTION !
All adjustments of the hydraulics may only be carried out by LIEBHERR service personnel.
With inappropriate adjustment from outside personnel, absolutely no responsibility will be
accepted!
2-1
2-3
NOTES:
2-4
2-5
3. ELECTRICAL CHARTS
3. ELECTRICAL CHARTS
PAGE
DRAWING NUMBER
EDITION
Basic machine
Circuit wiring diagram
1 - 58
Electrical box
Circuit wiring diagram
1/1
Bridging plug
Electrical box
Circuit wiring diagram
1/1
Bridging plug
Main boom foot
Circuit wiring diagram
1/1
VME card-rack
Assembly plan
1/2
VME Bus
Wiring plan
1/1
Circuit board
Retaining strip
Overview
Circuit wiring diagram
1/2
1/1
1
1
Printed circuit P1
Circuit wiring diagram
1/1
DESCRIPTION
3-1
3. ELECTRICAL CHARTS
3-3
3. ELECTRICAL CHARTS
NOTES:
3-4
3. ELECTRICAL CHARTS
3-5
4. OPTIONS
4. OPTIONS
DESCRIPTION
PAGE
DRAWING NUMBER
EDITION
1-4
Refuelling system
Module
Loom of cables
1-6
1-5
1
1
Air-conditioning system
Circuit wiring diagram
1-2
Winch synchronicity
Circuit wiring diagram
Hydraulics schematic
1-3
1-2
1
1
Lowering control /
Interlock control
Circuit wiring diagram
1-3
2-8
612436614
(Identification number)
Central lubrication
automatic
Circuit wiring diagram
1-2
Module (010)
Circuit wiring diagram
1-4
GSM Modem
Circuit wiring diagram
1/1
1-5
1-5
Module
Cable
1-3
3-coil-limit switch
Circuit wiring diagram
1-4
Hydraulics
1-3
1/1
1-3
1-2
1
1
1
1
Casing Oszillator
Circuit wiring diagram
Hydraulics
1-5
1-3
1
1
Grab
Circuit wiring diagram
Hydraulics schematic
1 - 18
1-2
1
1
Emergency Operation
control
Circuit wiring diagram
Operating panel
Steadying winch
Circuit wiring diagram
4-1
4. OPTIONS
4-3
4. OPTIONS
NOTES:
4-4
4. OPTIONS
4-5
5. ELECTRONICS
5. ELECTRONICS
DESCRIPTION
5-3 5-18
DRAWING NUMBER
EDITION
Testsystem
PAGE
5-1
5. ELECTRONICS
5.1
5.1.1
Features
The testsystem is features following tasks:
Display of installed software ID and versions
Display of all inputs / outputs with comment
Display of memories with comment
Display of a select-list
Display of errors (error stack)
Display of correction values (setup of the machine)
Display of messages (messages stack)
Display of special functions:
- Modem configuration ( optional )
- Flash card control (PCMICA)
- Display of CAN configuration / information
5.1.2
General
The testsystem is built up with several pages, which can be switched over to by the function keys.
Some pages have two menu bars (for the function keys), which can be switched over to with MENU
1/2 function key. If a page is being called up the first menu bar appears every time.
If the testsystem is being called up the first time (after starting the crane) the main page of the
testsystem is loaded. For all further calling ups, the page, which had been active last, will be
reloaded. All the other adjustments will be kept as well.
Some actions in the testsystem are secured and can only be carried out in the appropriate userlevel.
IMPORTANT !
Modification of settings resp. correction values with the service panel are only allowed to be done
from LIEBHERR authorized personnel.
5-3
5. ELECTRONICS
5.1.3
ATTENTION !
Errors of the LIEBHERR ELECTRONIC CONTROL will not be shown whilst test system is
running.
5-4
5. ELECTRONICS
LAYOUT OF SERVICE PANEL
1
1
2
Not used
Back key to delete a wrong input of a
number
9 Key for changing to the correction values
page (possible in operation page and testsystem)
10 Brightness of monitor
11 The +/- key to enter negative numbers
12 Decimal key
7
8
5-5
5. ELECTRONICS
5.1.4
The menues
The following description of the menu bars describes all available function keys.
MAIN MENUE
From the main menu you get access to the next menu pages or leave the testsystem by pressing
function key F8 ( BACK ).
1
2
3
5-6
4
5
5. ELECTRONICS
Key layout:
Button on monitor
F1
F2
F3
F4
F5
F6
F7
F8
Exit (Operation picture optional)
Correction values
Exponent
Minus
Numbers, decimal point
Testsystem (Refresh)
Correction of input
Button on laptop
a
s
d
f
g
h
j
k
"x" oder "X"
"c" oder "C"
"e" oder "E"
"-" oder "_"
Numbers, decimal point
"t" or "T"
Backspace, "q" or "Q"
5-7
5. ELECTRONICS
5.1.5
5.1.6
MEMORY PAGE
On this page the internal used memorys are indicated
Function key layout
NEXT SECTION changes between the 16 memory-sections: X-B-W-D, 1-2-3-4
PREVIOUS-NEXT PAGE changes between the pages. One page contains 16 memories of the
selected SECTION.
PREVIOUS-NEXT changes between the memories. Indicates the selected memory with an invers
indicated M.
Mit SELECT loads the selected memory into the "select-list". The selected memory is deleted from
the select-list , if already been selected before. If a memory is selected, the item is displayed
invers.
MENU 1/2 changes between the two different function key bars.
DOCUMENT indicates the memory with the full text additionally.
IDENTIFY indicates the memory with the identifier.
BACK returns to main menu page.
5-8
5. ELECTRONICS
5.1.7
SELECT
It is possible to enter 16 values into the select-list, without permanently changing to the different
menue pages. The entries can be modified and are displayed on the SELECT PAGE.
When adding a new entry to a full select-list, the oldest entry in the select-list is deleted.
The select-list can be saved to the memory card and loaded from the memory card.
Possibility for adding to the select-list
Select with function key SELECT directly on the I/O, MEMORY or CORRECTION VALUE PAGE
required entry (collecting of entries) or
with function key ADD on the SELECT PAGE by entering the IEC address or
load select-list from a file with function key LOAD FROM CARD
Possibility for deleting from the select-list
Select with function key SELECT directly on the I/O, MEMORY or CORRECTION VALUE PAGE
required entry again or
delete selected entry with function key DELETE on the SELECT PAGE
Function key layout
ADD adds a new entry to the select-list. A menu bar appears (see ADD SELECTION) and the IEC
address can be entered.
DELETE deletes the selected entry in the select-list.
PREVIOUS-NEXT changes to each the select-entry. The selected entry is displayed invers.
MENU 1/2 changes to the two different function key bars.
IDENTIFY indicates the identifier additionally.
DOCUMENT indicates the full text additionally.
LOAD FROM CARD loads a new select-list from a file. A menu bar appears and a filename can
be selected, or a new filename entered.
SAVE TO CARD saves the current select-list in a file. A menu bar appears and a filename can be
selected.
5-9
5. ELECTRONICS
Add selection page
This page is selected by operating ADD out of the SELECTION PAGE. On this page the IEC
address of a new select entry is generated. The IEC address is generated in the input line by
operating the function keys F1 - F7 and the numerical keys. e.g.:
wanted IEC address %QW1.17.1
Q is generated by pressing F3
W is generated by pressing F6
1..17.1 is entered as normal number and can be modified corresponding. Press button F8
(TAKE&BACK) to take over the adress
Function key layout
M, I, Q defines the IEC-types memory, input or output. This type is modified at each operation of
the function key and is displayed in the input line. The entry can be easily corrected by entering an
other type.
X, B, W, D defines the size of the IEC entry. The size is modified at each operation of the function
key and is displayed in the input line. The entry can be easily corrected by entering an other type.
TAKE & BACK returns to the SELECT PAGE. The IEC address is taken over to the input line.
Select file load page
This menu is used to load a stored select-list from the memory card.
Function key layout
CHARACTER NEXT adds a new sign at the end of the input line. New signs can also be
generated by entering numbers/letters.
CHARACTER DOWN and CHARACTER UP modify the last sign of the input line.
PREVIOUS and NEXT moves the cursor up and down in the file-list. When selecting a file, its
filename is taken over to the input line.
LOAD loads the selected file, which is indicated in the input line and returns to the SELECT
PAGE.
BACK stops the process and returns to the SELECT PAGE.
5 - 10
5. ELECTRONICS
Select file save page
This menu is used to save a select-list to the memory card.
Function key layout
CHARACTER NEXT adds a new sign at the end of the input line. New signs can also be
generated by entering numbers/letters.
CHARACTER DOWN and CHARACTER UP modify the last sign of the input line.
PREVIOUS and NEXT select the different files in the list. When selecting a file, its filename is
taken over to the input line.
SAVE saves the select-list in a file (enter file-name in the input line) and returns to the SELECT
PAGE.
5 - 11
5. ELECTRONICS
5.1.8
ERROR PAGE
Indicates all errors (systemerrors) of the CAN-system (CAN-bus, modules, CPU,...)
Function key layout
ALL lists the last 1000 stored errors since machine start
SINCE START lists all indicated errors since last time starting (ignition on)
ACKN depresses switching over to the ERROR PAGE if a new error appears.
PREVIOUS-NEXT changes between the error messages.
SAVE TO CARD saves all errors in the error stack in a file. A menu bar appears and a filename
can be selected. A standard file name generated out of the current date is suggested. The file
name can also be modified (Function key layout refer to SELECT FILE SAVE page)
EXTENDED switches to normal or extended indication of the error code on the monitor.
BACK returns to the main menu.
5.1.9
CORRECTION PAGE
On this page correction values are indicated. This page is similar to the MEMORY PAGE but only
correction values are indicated.
Function key layout
NEXT SECTION changes between the 4 correction value sections: X-B-W-D
PREVIOUS-NEXT-PAGE changes between pages. One page contains 16 correction values of the
selected SECTION.
PREVIOUS-NEXT changes between the correction values. The selected correction value is indicated with an invers displayed M.
MENU 1/2 changes between the two different function key bars.
DOCUMENT indicates the correction values with the full text.
IDENTIFY indicates the correction values with the identifier.
BASE MIN & MAX indicates the correction values with the base value, the minimum and the
maximum value.
SAVE TO CARD saves the current correction values in a file. A menu bar appears and a filename
can be selected (Function key layout refer to SELECT FILE SAVE page)
SELECT loads the selected entry into the select-list. The selected entry is deleted from the
select-list, if already selected before. If a correction value is selected, the item is displayed invers.
BACK returns to main menu page.
5 - 12
5. ELECTRONICS
5 - 13
5. ELECTRONICS
5 - 14
5. ELECTRONICS
Drive functions page
On this page informations about the current drive are indicated
Function key layout
REMOVE CARD must be operated first before the memory card is removed from the drive. The
system automatically recognizes if a card is plugged into the drive.
DIR LIST lists all files and directories (no subdirectories) of the current drive.
PREVIOUS-NEXT DRIVE changes between the drives defined in the system.
CHECK CARD checks for errors of actual drive
5 - 15
5. ELECTRONICS
Time Functions page
On this page informations about date, time and systemtime are indicated.
Function key layout
DAYLIGHT SAVING switches over to summer time.
TIMEZONE MOVE WEST switches timezone setting one hour to the west.
BACK returns to the SPECIAL FUNCTION page.
Priority level page
On this page you can enter a LICCODE to get into the supervisor level.
Function key layout
Mit LEVEL CHANGE takes over the value in the input line and checks if it is a valid LICCODE.
BACK returns to the SPECIAL FUNCTION page.
Can configuration page
On this page all mounted modules are indicated with their status of useus
Function key layout
NEXT PAGE changes to the next page
PREVIOUS-NEXT MODULE moves the cursor up an down between the modules
CAN LINE INFO changes to the CAN LINE INFORMATION page
BACK returns to the SPECIAL FUNCTION page.
Can line information page
On this page the used CAN lines and their settings are indicated
Function key layout
IDENT.NO. indicates the ident-, modification- and serialnumber of the CAN bus interface card
CV003.
VERSION indicates the versionnumbers of the different installed software components of the CAN
bus interface card CV003.
MODULE INFO changes to the CAN CONFIGURATION page.
BACK returns to the SPECIAL FUNCTION page.
5 - 16
5. ELECTRONICS
DISPLAY CONFIGURATION PAGE
On this page the settings for indication of the in-/output pagecan be changed
Function key layout
ALL MODULES indicates all modules ("used" and "not used") on the I/O page.
ONLY USED MODULES indicates "used" modules on the I/O page only.
BACK returns to the SPECIAL FUNCTION page.
System language selection page
On this page the system language can be set resp. modified. Depending on the access level the
enabled languages or all available languages with release note are displayed.
Function key layout
PREVIOUS and NEXT select the different files in the list. When selecting a file, its filename is
taken over to the input line.
SELECT loads the selected file with new system language and returns to the SPECIAL FUNCTION PAGE.
MENU 1/2 changes between the two different function key bars.
USE DEFAULT loads English as new internal system language and returns to the SPECIAL
FUNCTION PAGE.
BACK stops the process and returns to the SELECT PAGE.
Sampling trace page
The SAMPLE TRACE will be used for online data-recording of selected in-/outputs
On this page information about the sampling trace is displayed, the condition of the sampling trace
can be modified and recorded datas can be saved to the memory card.
Function key layout
SAMPLE ACTIVE activates the sampling-trace functionality after setting the options. With this
function recording is started and the trigger conditions are checked.
TRIGGER MANUAL simulates the trigger conditions. This function is available only if the sampling
is activated and the trigger conditions are not fullfilled yet.
END MANUAL stops the recording of the sampling-trace and leads automatically to READY
condition. This function is available only if the sampling is in active condition.
5 - 17
5. ELECTRONICS
LOAD FROM CARD loads a configuration from a existing sample-trace file. A menu bar appears
and a filename can be selected. (Function key layout refer to SELECT FILE LOAD page)
SAVE TO CARD saves all recorded datas and the sample-trace configuration into a file. A menu
bar appears and a filename can be selected. (Function key layout refer to SELECT FILE SAVE
page)
SAVE TO SELECT saves the variables used in the sampling-trace into the select-list. Existing
variables in the select-list will be deleted.
LOAD FROM SELECT loads the currently selected variables (see SELECT) into the sampling-list.
Existing variables in the sampling-list will be deleted.
PREVIOUS-NEXT changes between the configuration datas. The selected / active entry is displayed invers.
Mit CHANGE modifies the selected entry to the value entered in the input line. This operation is
done only if the value of the input line is in the specified range.
MENU 1/2 changes between the two different function key bars.
BACK returns to the SPECIAL FUNCTION page.
SYSTEM STATUS PAGE
On this page the current systemstatus (running, stopped, ...) and the timing of the SPS is displayed.
Function key layout
BACK returns to the SPECIAL FUNCTION page.
MDE PAGE
On this page the condition of the MDE is displayed.
Function key layout
SAVE TO CARD saves the MDE-data (Function key layout refer to SELECT FILE SAVE page)
BACK returns to the SPECIAL FUNCTION page.
CLIENTS PAGE
On this page the condition of the different communication interfaces (clients) is displayed.
Function key layout
PREVIOUS-NEXT changes between the interfaces.
BACK returns to the SPECIAL FUNCTION page.
5 - 18
5. ELECTRONICS
5 - 19
6. ADDITIONAL DESCRIPTIONS
6. ADDITIONAL DESCRIPTIONS
6-1
6. ADDITIONAL DESCRIPTIONS
NOTES:
6-2
6. ADDITIONAL DESCRIPTIONS
6-3