10_0542A
DOCUMENT NO.:
PR-10-AA-5054
ARABIAN
INDUSTRIAL
FIBERS COMPANY
YANBU, KINGDOM
OF SAUDI ARABIA
CERTIFIED
PROJ.
0
REV.
BY
CHK.
APPR.
DATE
MGR
DATE
CLIENT
DATE
PAGE 1 OF 8
CTCI
CORPORATION
NO.
DATE
PR-10-AA-5054
8-May-2012
REV.
CONTENTS
1. Purpose .............................................................................................................. 3
2. Reference ........................................................................................................... 3
3. Definition ............................................................................................................ 3
4. Screening Review for OWNER 100% Punch .................................................. 44
5. Notice of Mechanical Completion................................................................... 55
6. OWNER 100% Walkthrough Punch Listing ................................................... 55
7. OWNER 100% Punch Closing ........................................................................... 6
8. Confirmation for OWNER 100% Punch Close Out .......................................... 5
9. System / Sub-system Mechanical Completion ................................................ 5
Attachment-1. OWNER 100% Walkthrough Punch Work Flow Diagram
Attachment-2. Punch List Entry Form
Attachment-3. SPF-PCC Punch List Report Format
Attachment-4. SPF-PCC Punch Work Cycle
Attachment-5. Punch Responsible Person List
Page 2 of 8
NO.
DATE
PR-10-AA-5054
8-May-2012
REV.
1. Purpose
This procedure is established to describe the requirements, sequential action steps, and
work flow to be followed by OWNER and CONTRACTOR for OWNER 100%
Walkthrough Punch in order to verify and achieve that the system/subsystem
construction and pre-commissioning has been completed as per requirements in ITB
Section 4.1.3 and 4.9.3.
The OWNER 100% Walkthrough Punch Work Flow Diagram is given as Attachment 1
and each step / milestone is described in the detail in the following sections.
2. Reference
PR-10-AA-5006
PT-L-CY-PY-0325
PT-L-CY-PY-0325
PT-L-CY-PY-0325
Sec 4.1.3 of ITB
Sec 4.9.3 of ITB
3. Definition
OWNER
CONTRACTOR
Pre-Commissioning
Mechanical Completion
System/Sub-system
OWNER 100 %
Punch Lists
Category A
Punch List Items
Category B
Punch List Items
Category C
NO.
DATE
Turnover
PR-10-AA-5054
8-May-2012
REV.
1.2
2.2
2.3
Component List
3. Punch List
3.1
3.2
NO.
DATE
3.3
PR-10-AA-5054
8-May-2012
REV.
4.2
5. Exception List
5. Notice of Mechanical Completion (-20 Days to MC)
Following the screening review, when OWNER agrees that system/sub-system is ready
for OWNER 100% Punch Listing and all required work for a system/sub-system to reach
the phase of system/sub-system mechanical completion has been achieved in
accordance with ITB Section 4.9.3., CONTRACTOR will submit Notice of Mechanical
Completion. This notification is intended to formally request OWNER to commence with
system/sub-system OWNER 100% Punch Listing.
Within one (1) day after OWNER acceptance of the Notice of Mechanical Completion,
CONTRACTOR shall arrange joint walkthrough with OWNER as a start of punch listing of
the subject system/subsystem. CONTRACTOR shall provide facilities like access,
platforms, ladders, tools, etc to facilitate the OWNERs punching (if required).
When OWNER receives the Notice of Mechanical Completion, OWNER shall provide
OWNER 100% Punch List within three (3) targeted days duration. Some systems will
take longer and some will take fewer days.
When OWNER completes punch listing by all related disciplines, a meeting between
OWNER and CONTRACTOR to discuss the punch list will be conducted to clarify and
agree on the punch items and category. OWNER punch list will be provided to
CONTRACTOR formally after the meeting and the agreement in the meeting will be the
base of the OWNER 100% punch list. Any punch item which has not been agreed by
both OWNER and CONTRACTOR will be resolved later after issuance of punch list by
OWNER. OWNER will provide the OWNER 100% Punch List for each discipline by using
the Punch List Entry Form as in Attachment - 2.
CONTRACTOR Turnover Team, upon receipt of the punch list from OWNER, shall input
Page 5 of 8
NO.
DATE
PR-10-AA-5054
8-May-2012
REV.
OWNER 100% punch list into the data base (SPF-PCC) for control of the OWNER 100%
punch list closing. The SPF-PCC punch list shall then be printed out from SPF-PCC for
distribution to CONTRACTORs disciplines for punch closing and to OWNER disciplines
for confirmation that OWNERs 100% punch list has been entered into the SPF-PCC data
base correctly.
CONTRACTOR will keep the original of OWNERs 100% punch list master log for each
system/sub-system. The OWNERs 100% punch list master log will be kept at
CONTRACTOR
turnover
team
and
will
be
in
custody
and
monitoring
by
CONTRACTOR disciplines shall start correction for the OWNER 100% Punch List items.
When correction is completed for any punch item per each system/sub-system,
CONTRACTOR will notify OWNER disciplines to perform punch closing verification.
OWNER disciplines will verify that the item is completed and notify CONTRACTOR.
CONTRACTOR will then arrange for sign-off of punch items on master log by all OWNER
disciplines. Each punch item must be signed off as cleared by CONTRACTORs
responsible personnels and signed off as closed and verified by OWNERs responsible
personnels.
For Punch Work Life Cycle, please refer to Attachment - 4. The detail steps are as below:
1. Walkthrough punch list: After walk through, OWNER collects all punches input, lists
all punches, and then handover to CONTRACTOR.
2. Input active punch: CONTRACTOR Turnover Team Punch Coordinator will upload
those native files of punches received from OWNER into SPF-PCC system.
3. Produce punch sheet: CONTRACTOR Turnover Team Punch Coordinator will
generate the punch sheet from SPF-PCC system and send to CONTRACTOR
Page 6 of 8
NO.
DATE
PR-10-AA-5054
8-May-2012
REV.
8. Confirmation for OWNER 100% Punch Close Out (-2 Days to MC)
Upon completion of all category A Punches and most category B Punches closing for
each system/sub-system, CONTRACTOR will issue to OWNER one copy of all the
signed off punch list by letter for OWNER approval. CONTRACTOR shall also submit
Mechanical Completion Book for System/Sub-system together with all required
documents.
OWNER shall verify that all category A Punch items must be closed, only minority of
category B Punch items agreed can remain, and category D punch items identified for
completion prior to Plant Acceptance.
Page 7 of 8
NO.
DATE
PR-10-AA-5054
8-May-2012
REV.
After acceptance of completed category 'A' punch items and verification and acceptance
of the Mechanical Completion Book by OWNER, the OWNER will issue the Mechanical
Completion Certificate to CONTRACTOR for particular System/Sub-system.
After the signing of Mechanical Completion Certificate, OWNER's safety work permit
system will come in effect. From this point onwards, OWNER shall commence the
commissioning of particular system with full support of CONTRACTOR. Following this,
category 'B' and 'D' punch items shall be completed by the CONTRACTOR. Any
remaining QVDs will be turned over at this stage.
Page 8 of 8
ATTACHMENT - 1
DAY -20
NOTICE OF
MECHANICAL COMPLETION
DAY 0
MECHANICAL COMPLETION
4
CONTRACTOR Close Out of
OWNER 100% Punch List Items
*) All "A" closed
*) Most "B" closed
Notice of Mechanical
Completion Issued By
CONTRACTOR for OWNER's
100% Punch Kick-off
OWNER's 100%
Punching
(3 days)
1
Screening review for
OWNER 100% Punch
At approximately -21 days
prior to Mechanical Completion
Owner and CONTRACTOR review
CONTRACTOR's punch status and quality
documentation to ensure sstem is
Complete and Ready for OWNER's 100%
Punch
Category-A:
Category-B:
Category-C:
Category-D:
CONTRACTOR submits
Mechanical Completion Book.
Confirmation for
100% Punch Close
out (2 days)
Outstanding items which must be completed prior to the start of commissioning work. These items typically affect the safety or functionality of the System/Sub-system.
Outstanding items which will not delay or affect the applicable commissioning work.
Outstanding items identified as additional scope of work or requirements excluded in ITB. Category C must be agreed as such between CONTRACTOR and OWNER.
Outstanding items that require corrective actions, but to be deferred at later time if agreed mutually by OWNER and CONTRACTOR.
These items are deferred to aid completion of subsequent activities, itemed as preparatory activities for commissioning but must be completed prior to Plant Acceptance.
ATTACHMENT - 2
Discipline
In Charge / Action by
A - These items Typically affect the Safety or Functionality of the Subsystem/System. Must be completed before Mechanical
Completion Agreement on a Sub-system or System.
01 - Civil
06 - Electrical
11 - HSE
ENG - Engineering
B - Items of Less importance that do not prevent commissioning of Unit / System / Sub-system.
02 - Buildings
07 - Instrumentation
CON - Construction
C - Punch items identified as additional scope of work or requirements outside the Job Specification.
03 - Steel Structure
08 - Insulation
PRO - Procurement
D - Minor Punch items, mutually agreed to be deferred to a later time but must be completed prior to FC.
04 - Mechanical Equipment
09 - Painting
QAC - QA/QC
10 - Fireproofing
Punch
Item No
(Pxxxxx)
Area (Unit)
System/
Sub-system
Tag No /
Package /
Component
Sub-system
Description
Reference Drawing
No
Discipline
Material
Required
(Y/N)
Engineer
Required
(Y/N)
Punch
Category
In Charge /
Action by
Punch Description
1 of 1
Due Date /
Raised Date
ETC
Organzation
Raised By
(yyyy/mm/dd)
(yyyy/mm/dd)
Status
Remark
ATTACHMENT - 3
Punch List Summary Status
(Sub-system)
IBN RUSHD-II PTA DBN PROJECT
Completion Rate
Total
A
Overall
18-P001
123
35
79
21
35
56
100.00%
70.89%
0.00%
75.00%
76.42%
Summary
123
35
79
21
35
56
100.00%
70.89%
0.00%
75.00%
76.42%
Total Punch Items = Active Punch Items + Cleared Punched Items + Not Accepted Punch Items + Verified Punch Items
Completion Rate = Verified Punch Items / Total Punch Items
FCA
Submission
Date
FCA Signed
Back
Remarks
System FCA
Submission
System FCA
Signed
Unit MC
Submission
Unit MC
Signed Back
Facility MC
Submission
Facility MC
Signed Back
01 Civil
Completion Rate
Total
31
Overall
23
14
100.00%
39.13%
0.00%
100.00%
54.84%
02 Buildings
0.00%
0.00%
0.00%
0.00%
0.00%
03 Steel Structure
0.00%
0.00%
0.00%
0.00%
0.00%
04 Mechanical Equipment
100.00%
0.00%
0.00%
0.00%
37.50%
65
23
40
23
33
100.00%
82.50%
0.00%
100.00%
87.69%
06 Electrical
100.00%
0.00%
0.00%
50.00%
66.67%
07 Instrumentation
15
14
14
100.00%
100.00%
0.00%
0.00%
100.00%
08 Insulation
0.00%
0.00%
0.00%
0.00%
0.00%
09 Painting
0.00%
0.00%
0.00%
0.00%
0.00%
10 Fireproofing
0.00%
0.00%
0.00%
0.00%
0.00%
11 HSE
0.00%
0.00%
0.00%
0.00%
0.00%
123
35
79
21
35
56
100.00%
70.89%
0.00%
75.00%
76.42%
Summary
Total Punch Items = Active Punch Items + Cleared Punched Items + Not Accepted Punch Items + Verified Punch Items
Completion Rate = Verified Punch Items / Total Punch Items
Discipline
In Charge / Action by
A - These items Typically affect the Safety or Functionality of the Subsystem/System. Must be completed before Mechanical
Completion Certificate on a Sub-system or System.
01 - Civil
06 - Electrical
B - Items of Less importance that do not prevent commissioning of Unit / System / Sub-system.
02 - Buildings
07 - Instrumentation
CON - Construction
C - Punch items identified as additional scope of work or requirements outside the Job Specification.
03 - Steel Structure
08 - Insulation
PRO - Procurement
D - Minor Punch items, mutually agreed to be deferred to a later time but must be completed prior to FC.
04 - Mechanical Equipment
09 - Painting
QAC - QA/QC
10 - Fireproofing
Punch
Item No
(Pxxxxx)
Area (Unit)
P00001
18
18-P001
18D001 Sump
01
P00002
18
18-P001
18D001 Sump
01
P00003
18
18-P001
18D001 Sump
01
P00004
18
18-P001
18D001 Sump
P00005
P00006
P00007
P00008
P00009
P00010
18
18
18
18
18
18
18-P001
18-P001
18-P001
18-P001
18-P001
18-P001
18D001 Sump
18D001 Sump
18D001 Sump
18D001 Sump
18D001 Sump
18D001 Sump
P00011
18
18-P001
P00012
18
18-P001
P00013
18
18-P001
P00014
18
P00015
18
P00016
System/
Sub-system
Sub-system
Description
Tag No /
Package /
Component
Discipline
Material
Required
(Y/N)
Engineer
Required
(Y/N)
Punch
Category
In Charge /
Action by
11 - HSE
Raised Date
(yyyy/mm/dd)
Due Date /
ETC
(yyyy/mm/dd)
ENG - Engineering
Siraj Ul Hassan
2012/04/11
2012/04/11
Siraj Ul Hassan
2012/04/11
01
Siraj Ul Hassan
01
01
01
01
01
01
B
B
B
A
B
A
Siraj Ul Hassan
Siraj Ul Hassan
Siraj Ul Hassan
Siraj Ul Hassan
Siraj Ul Hassan
Siraj Ul Hassan
18D001 Sump
05
18D001 Sump
01
18D001 Sump
01
18-P001
18D001 Sump
01
Siraj Ul Hassan
2012/04/11
2012/04/12
Civil
Cleared
18-P001
18D001 Sump
01
Siraj Ul Hassan
2012/04/11
2012/04/12
Civil
Cleared
18
18-P001
18D001 Sump
01
Siraj Ul Hassan
2012/04/11
2012/04/12
Civil
Verified
P00017
18
18-P001
18D001 Sump
01
Ed Salcedo
2012/04/11
2012/04/12
Civil
Verified
P00018
18
18-P001
18D001 Sump
01
Ed Salcedo
2012/04/11
2012/04/12
Civil
Verified
P00019
18
18-P001
18D001 Sump
01
Ed Salcedo
2012/04/11
2012/04/12
Civil
Verified
P00020
18
18-P001
05
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Verified
Can Be Closed
P00021
18
18-P001
05
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Verified
Closed
P00022
18
18-P001
05
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Verified
P00023
18
18-P001
05
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Verified
P00024
18
18-P001
01
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Cleared
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Verified
05
P00026
18
18-P001
05
P00027
18
18-P001
05
P00028
18
18-P001
05
P00029
18
18-P001
09
P00030
18
18-P001
05
P00031
18
18-P001
05
P00032
18
18-P001
05
P00033
18
18-P001
05
P00034
18
18-P001
01
P00035
18
18-P001
01
P00036
18
18-P001
06
Civil
Cleared
Civil
Verified
2012/04/12
Civil
Cleared
2012/04/11
2012/04/12
Civil
Verified
2012/04/11
2012/04/11
2012/04/11
2012/04/11
2012/04/11
2012/04/11
2012/04/12
2012/04/12
2012/04/12
2012/04/12
2012/04/12
2012/04/12
Civil
Civil
Civil
Civil
Civil
Civil
Cleared
Cleared
Cleared
Verified
Cleared
Verified
Siraj Ul Hassan
2012/04/11
2012/04/12
Civil
Cleared
Siraj Ul Hassan
2012/04/11
2012/04/12
Civil
Verified
Siraj Ul Hassan
2012/04/11
2012/04/12
Civil
Cleared
Verified Date
(yyyy/mm/dd)
Siraj Ul Hassan
18-P001
2012/04/12
2012/04/12
Verified By /
OWNER
18
Status
Cleared Date
(yyyy/mm/dd)
Raised By
P00025
Organization
Cleared By /
CTCI
Punch Description
Remark
Can Be Closed
Can Be Closed
Closed
Can Be Closed
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Cleared
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Cleared
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Verified
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Active
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Verified
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Cleared
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Cleared
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Cleared
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Cleared
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Verified
Can Be Closed
Saleh Al-Qahtani
2012/04/11
2012/04/12
IR-Operation
Verified
Outstanding
Inside the corridor, all the lines are touching with the
soil
Inside the corridor, all the lines flanges, some parts
under the soil
Inside the corridor, all the lines are not having
suffecient hight from the ground
Access to the new 18-D-001 pit operating area is not
available
New 18-D-001 is not accessable, improved
temporary access to be provided to avoid harness
requirement.
Pumps 18-G-001/011 discharge valves are not
accessable
1 of 4
Closed
Closed
ATTACHMENT - 4
PMC/Owner
11. Filing
for check
2. Input active punch
6. Input cleared punch
9. Input verified punch
SPF-PCC Team
Information Integrator
SPF-PCC Server
3. Produce
Punch Sheet
4. Punch clearing
One punch One
sheet
CTCI Supervisor
Punch Sheet
ATTACHMENT - 5
Punch Responsible Disciplines in Owner, PMT, and Contractor
Discipline
Owner
Name
Brova/Cell Phone
Name
Brova/Cell Phone
Name
Brova/Cell Phone
01 - Civil
02 - Buildings
03 - Steel Structure
04 - Mechanical Equipment
05 - Piping (Underground and Aboveground)
06 - Electrical
07 - Instrumentation
08 - Insulation
09 - Painting
10 - Fireproofing
11 - HSE
12 - Pre-commissioning
Discipline
PMT QA/QC
E-mail
01 - Civil
02 - Buildings
03 - Steel Structure
04 - Mechanical Equipment (STATIC)
05 - Mechanical Equipment (ROTARY)
06 - Piping (Underground and Aboveground)
07 - Electrical
08 - Instrumentation
09 - Insulation
10 - Painting
11 - Fireproofing
12 - HSE
13 - Pre-commissioning
Discipline
Turnover Manager
Turnover Engineer
Turnover Coordinator
01 - Civil
02 - Buildings
03 - Steel Structure
04 - Mechanical Equipment
05 - Piping (Underground and Aboveground)
06 - Electrical
07 - Instrumentation
08 - Insulation
09 - Painting
10 - Fireproofing
11 - HSE
12 - Pre-commissioning
Contractor
E-mail