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June 2006 Standard Method of Detailing Structural Concrete A manual for best practice Third edition 55 Mechanical couplers for bars Where the reinforcement in a seston is congested smechanical couples maybe used to good eet, There are two distinc pes of mechanical couplers (Se LCIRIA: 92 Reinforcement comeciorand- anchorage meds) + sion SORES. * compression couples Unless specitied otherwise tension couplers should be used. It sould be nowd that the cover provided for couplers should be diet specified for dhe reinforcement, ‘The notation used on the drawings and schedules for any special end preparation requirements is given as “E” just before the mark Couplers are mainly tested in tension, but as required, may be tested under comoression. evelic and fatigue regimes. In the UK couplers should be supplied by a company holding a valid third party technical approval (cg. CARES UK, BBA eic) and should be processed by fabricators being a member of the CARES UK third party certification scheme or equivalent. ‘Several types of coupler are available tor tensile ‘and compressive bars. Figure 3.11 shows typical examples of eonunuly available wouplers, f ou Type ta Type tb Type 2 Typed Internally Internally Enleraed Fama ||| (nk threaded bared [nee f ut coupler Treaces coupler UA tivescea eae es macening hotest bararoa luthenate tapered deformations less than bararea bars unthreaded Internally Internally bar ares frend threaded coupler ‘coupler Lock ee ‘Sioel loove teal hydraulically seve nat | ‘waged swaged Weds one conto bars bars half throadod | coupler onto stud ff containing | two serated looking swps | Threaded nOsTEs oe Sieeve Lockshear | ‘a Bort tigntened nti bole shear off | Dpe4 ‘Types ‘Types ‘Type7 Figure 5.11 Tyically available mechanical couplers ) Transitional coupler Figure 9.12 Lop Joint in tension inciuaing a tour bar Type |: Couplers with paralle! threads Threads can be cut, rolled or forged. There are ‘wo variations to this type of coupler. Type 1a uses reinforcing bars with the threaded portion having a smaller clameter than the rest. 1ype 1 uses bars with te Unewded portion having a cross sectional area quel or greater than the snsinal sas, The former ie rarely wood sinoo the load capacity is reduced; the latter which maintains the parent bor load eapacity is widely used. An altemative to Type I also inchudes « variant where ane end ofa parallel threaded coupler is waged on toa br. ‘The parallel (Type 1) couplers elso have transitional and positional variants. ‘The transitional coupler allows two bars of different size to be joined. ‘The positional coupler usually comprises two halves Joined by a parallel thread and lock nut arrangement. ype 2: Couplers with toper-cut threads ‘This system consists of an internally threaded metal ‘coupler with a tapered thread, and matening tapered bus, Due w its ability «@ meet the majority of the structural building applications itis popula The ctandard tapered coupler can only be used in situations where the continuing bars can be rotated. ‘This is nar always practical and more sophisticated tapered couplers have heen developed whieh allow the ing of bars that can not be rotated, and the joining of bars where the continuing bar can nether be rotated nor moved (e.g. L-bars). Figure 5.12 shows examples of positional and transitional couplers Type 3: Couplers with integral threads over full length bar High yield reinforcing bars are specially manufactured ‘with helical deformations along the full length of the bar. ‘The deformations form a continuous coarse thread onto which an internally threaded coupler can be screwed. Lockmuts are used at ester end of the ‘ouple: w prevent slippage on the coarse threads. A fumbuckle system for when dhe continuing bar cannot be rotated ‘completely threaded onto one bar and then run back foto the rantining bar to form the joint rot available, but the coupler ean be Type 4: Metal sleeves swaged onta have AA seamless malleable ste! sleeve is slipped over the abutting ends of two reinforcing bars (see Figure 5.13). The sleeve is then swaged (deformed) onto the ends of the bars using a hydraulic press. This action effectively spices the bars together. The process can bbe caried out wholly in-situ. The hydraulic press compresses the sleeve laterally onto the bars and several “ies’ are usually necessary to cover the whole Joint, ‘Sulficieut working space must be avetlable round the bars to enable the lydiaulic press 0 sewage onto the bars. In addition, swaging equipment for lange diameter bars (HH40 ond greater) muy ‘quire mechanical support for safe operation. It io therefore important to take this fata account in likely ‘construction sequencing and detailing reinforcement in confined areas. lype $: threaded couplers swaged onto the ends of reinforcing oars In his system two malleable steeves which are threaded sway for bel? Uect leug ave joined wogedher by 8 high tensile threaded stud. The unthvcaded pasts of the sleoves aro hydraulically swaged on the two ends of the har to be joined. Those ends can be sorewed together using the threaded std (see Figore §.13). The sswaging process can be performed hy the fahriestor prior to arrival on site, ina stockvard at the site. oF ‘nsitu, For the later method it must be ensured that ‘there is sufficient working space around the ars Connection of the bars with the threaded stud is performed in-situ. Type 6: Wedge locking sleeves ‘nis system can be used for connecting compression bars only, The bars to be Joined together are held in couveutsic Dearing by dhe lateral clamping action of @ sleeve and wedge. The sleeve is vyTindvical i shape, ‘with @ wedge-shaped opening. This opening has

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