: Jambu Mete
WaktuOperasi
: 24 jam
Basis
: Hari
kg
=1864,127 hari
( Diketahuiuntukkapasitas37.358,16 kg/haridihasilkan 1071,39 kg/hari)
Waktuoperasi = 24 jam
PerhitunganNeraca Massa
Aliran 1 ( Bahanbakujambu mete masuksrew press)
Aliran 1 = 65.000 kg/hari
Aliran 2 ( sari buahhasil press masuk cyclone )
kg
Sari buah= 90% daribahanbaku = 90 x 65.000 hari
Ampas = 65000-58500= 6500
= 58.500
kg
hari
kg
hari
kg
hari
kg
hari
kg
hari
: 1231,46
kg
m3
= 47,50458805 m3 =
47504,58805 L
Volume H2SO4 = ( untukbahanbaku 37358,16 kg di butuhkan0,008 L )
Sehingga volume H2SO4 kebutuhan
=
kg
kg
x 0.008 liter ) :37.358,16
=
(65.000 hari
hari
0,0144liter
kg
m3
= 0,02505477 kg
kg
Aliranmasuk 5% dariumpansehingga = 5 x 58.000,031 hari = 2925,002
kg
hari
Komponenmasuk
Basis
37.358,16 kg/hari 65.000 kg/hari
Air
950,60
1653,963
Glukosa
712,08
1238,958
Mineral
3,46
6,020
Protein
8,07
14,041
Lemak
6,91
12,022
H2SO4
0,0007
0,0012
Total
1681,12
2925,0052
larutan = (fraksi sg) airpada 32OC
= 1,237 995,026 kg/m3 = 1230,73 kg/m3
Volume larutan
= M/
Kg
hari
=2,376 m 3
Kg
1230,79
m3
2925,002
(Gumbira.,1987)
(Gumbira.,1987)
= 0,166365kg aliran 13
Biomassa
Volume biomass = 15% volume larutan
(Riegels.,1974)
= 15 x 2,376 m 3
= 0,3564 m3
Dimana :
= rate pertumbuhanspesifik biomass (liter/jam)
M = rate pertumbuhanspesifik biomass maksimum (liter/jam)
M= 0,43
Ks = konsentrasijenuhsubstrat = 0,025 kg/m3 (untukjumlahbahan 65000)
S =
= 0,4299 l/jam
0,3314
=0,121 kg /m3
2,733
Kapasitas 37358,2
Air
Glukosa
C2H5OH
CH3COOH
C3H8O3
Biomass akhir
Mineral
Protein
Lemak
919,69
0
126,2
103,03
315,96
1,91
3,46
8,07
6,91
Kapasitas 65000
Air
Glukosa
C2H5OH
CH3COOH
C3H8O3
Biomass akhir
Mineral
Protein
Lemak
CO2 WASTE
1600,182
0
219,577
179,2634
549,7433
6,020104
14,0411
12,0228
3,323
341,4975 (aliran
16)
Aliran 11
Massa masuk total R-220 (tangkifermentor ) = 95% x massa total aliran 9
= 0,95 x 58.500,031= 55575,029 kg
Massa 95% feed sari buah
Massa 5 %
Aliran 17
Massa total masuk R-210 (Tangki Starter)
= 2925,002 kg
sari buah
= 1231,46 kg/m3
V larutan
= 2925,002 : 1231,46
Antifoam
Antifoam
= 2,376 m3
Aliran 18
TangkiFermentor (R- 220)
Komponen (ke D-310)
air
glukosa
etanol
as asetat
C3h8o3
biomass akir
mineral
protein
lemak
antifoam
Aliran 19
CO2
Aliran 20
Kapasitas 37358,2
18553,81
0
3273,17
1527,12
4683,18
28,15
69,13
161,31
138,27
0,29
Kapasitas 65000
32282,01
0
5695,029
2657,055
8148,324
48,97854
120,2802
280.6653
240,5777
0,504575
13704,35
23844,37
Kapasitas 37358,2
18553,81
0
3273,17
1527,12
4683,18
28,15
69,13
161,31
138,27
Kapasitas 65000
32282,01
0
5695,029
2657,055
8148,324
48,97854
120,2802
280,6653
240,5777
antifoam
0,29
Aliran 21 DARI BEER STEEL D-310
Komponen (BOTOM
PRODUK)
etanol
H2O
CH3COOH
C3H8O3
biomass
anti foam
mineral
protein lemak
lemak
KAPASITAS
37358,2
60,67
2064,11
189,27
585,4
28,15
0,29
69,13
161,13
138,27
0,504575
KAPASITAS
65000
105,5605
3591,371
329,3132
1018,545
48,97854
0,504575
120,2802
280,3521
240,5777
KAPASITAS 37358,2
140,51
244,37
1,67
0
KAPASITAS 65000
244,4751
425,1824
2,905654
0
komponen
KAPASITAS 37358,2
KAPASITAS 65000
air
1,05
1,826908
ALIRAN 25&28 PADA RECTIFYING COULUMN (D-320)
BOTTOM PRODUK
komponen
ETAN0L
H2O
CH3COOH
C3H8O3
KAPASITAS
37358,2
11,57
9,35
0,54
0
KAPASITAS 65000
20,13079
16,26818
0,939553
0
komponen
ETANOL
CH3COOH
H2O
KAPASITAS
37358,2
209,18
9,35
KAPASITAS 65000
363,9549
0
16,26818
ALIRAN 31
NeracaMasapadaRegenerasiMoleculer Sieve
komponen
air
N2
O2
KAPASITAS
37358,2
0,01
45,9
12,2
KAPASITAS 65000
0,017399
79,86198
21,22693
ALIRAN 32
komponen
air
N2
O2
KAPASITAS
37358,2
1,06
45,9
12,2
KAPASITAS 65000
1,844307
79,86198
21,22693
KAPASITAS 37358,2
209,18
9,35
KAPASITAS 65000
363,9549
16,26818
DESAIN VESSEL
58.500
1231.46
= 47,50458 m3
Volume design = ( 10% darivolum + volume )
= ( 10 x 47,50458 ) +47,50458
=52,25504 m3
Konversi volume dalamsatuan gallon ( 1 m3 = 264.172 galon )
52,25504 x 264.172=13804,30786 galon
CONTOH PERHITUNGAN UNTUK DESAIN VESSEL
1. Tangki Mixing ( M-120)larutan sari buah + H2SO4
Volume
massa
saribuah
58.500,0306
1231,46
= 47,50458 m3
Volume design = ( 10% darivolum + volume )
= ( 10 x 47,50458 ) +47,50458
=52,25507421m3
Konversi volume dalamsatuan gallon ( 1 m3 = 264,172 galon )
52,25507421 x 264,172=13804,30786 galon
1
x D2 x L
4
52,25507421=( 3,14 : 4 ) X 3 D 3
D
L
2,781156282 m
8,343468846 m
( Pi x Di )
t = t= 2 x S x E1,2 X Pi
t = 0,002081105 m
t =2,100546 mm
tebal total = t + corrosion allowance
= 2,100546 + 0,4
= 2,300546393 mm
TANGKI MIXING
Diketahui : v = 47,50461 m3
Menghitungpropeler
Height( fluida)
Volume
7,823757 m
47,50461 m3/day
ll
V
H=
3,14 X
D
2
( )
47, 50461
2,7811
3,14 X
2
= 7,823757 m
Standart design for AGITATED VESSEL
Dt
H (agitated)
1
1
0, 55475812 m
height of agitated
C
D
1
1
2,781156282 m
impeller clearance
Dt
J
12
1
0,231763023 m
buffle width
Dt
D
3
1
0,927052094 m
Impller diameter
W
D
1
4
0, 9528907 m
IMPELEER WIDTH
MENGHITUNG NredanNp
=
=
=
Sg=
Dt=
d =
36,498 inchi = 0,92705 m ( 1m = 39,37 in)
Ns = 50 rpm
N =
LOCATION OF IMPELEER
Dt
= 0,355475812
H/D
D/Dt
Number of
impeller
Impeller clearance
=
upper
Dt/3
0,118492 m
=
2/3*H
1,523(10 ) P
10,75 Nd 2 S
N Re
N 3 Dt5 S
0,236984 m
13
NP
Nre =
= 51345,88637
1m
15 m
D= 2,807
9,5 m
L tangki8,421
PUM
P
KONDISI OPERASI
DIKETAHUI L tangki
=
=
=
=
D tangki
1m
1 gpm
H pipa
Pabs = 14,7psia
Sg
= 5,382
= 1 atm
kg
= 1231,46 m3
8,421 m
2,807 m
3,28084 feet
3,785
L
9,5 m
= 9,8 m/s
Pvap
=0
N PSH =Pabslineloss+differenelevasiPvap
14,72,31
14,735 x 2,31
(18,0446 ) +
0
5,382
5,382
= 30,678ft
= 9,3509m
Diplotkankedalamgrafik( single suction,1800 rpm standart pump walas)
didapatkansuction 5 in & discharge 4inchi (key no 14)
WHP
kW
QH g
1000 3600
= 2437,5 kg/jam
= 1,979 m3/jam =
1,979
WHP=
m3
kg
m
x 9,3509 m x 1231,46
x 9,8
jam
m3
s
1000 x 3600
= 0,062047kw
Centrifugal pumps: Single stage for 15-5000 gpm, 500 ft max head; multistage for 2011,000 gpm, 5500 ft max head. Efficiency 45% at 100 gpm, 70% at 500 gpm, 80% at 10,000
gpm. ( walas )
Dari NPSH yang didapatkantipepompasentrifugal pump single stage
karenaberadapadakirasan 15- 5000 GPM. Sehinggadidapatkan sebesar = 70,02%
( interpolasi )
BHP
kW
WHP
0,0620
x 100
70,02
= 0,08859 kW