PIPING JOINT
Piping Specification
8.-WF-1007-1A1E which is interpreted as follows:
8.
WF
Donts
a) When cleaning a flange face, never use a tool which may damage the
surface finish. A soft wire brush is recommended.
b) Do not use unnecessary force, say by tirforing or pulling, to bring
flanges which are clearly misaligned together. This may overstress
adjacent pipework and will make sealing of the flanged joint difficult and
unreliable. Instead, report the situation.
c) Do not mate flanges manufactured to different standards unless
specified in an approved design.
Donts
a) Do not re-use old gaskets. For every joint being made up, a new gasket
should be used.
b) Do not use a gasket that has no identification. It may appear to fit the
flange but this is not a guarantee.
c) Do not cut or deform a gasket to fit a flange. If the gasket doesnt fit, the
wrong one has been chosen.
d) Do not hand-cut tanged reinforced gasket sheet. Use pre-cut gaskets.
Breaking Joints
a) Before starting, check that your permit to
work is valid for the job in hand, and that
the right protective clothing/equipment is
worn.
b) Confirm that the line has been drained
/vented or isolated as appropriate before
attempting to break a joint.
c) Ensure that the correct tools for the job
are available and are used.
Do.s
a) Ensure that the correct size and material of bolting is used.
(Refer to the piping specification.)
b) Allow for two threads to be exposed outside the nut once tightened;
this is good practice. The only exception is when a flange requires hydraulic
bolt tensioning and the additional length of bolt to be exposed outside the nut
will be specified.
c) Only use clean, rust-free nuts and studbolts.
d) Coat the stud, the nut thread, the nut and the flange bearing surfaces with
the selected bolt thread lubricant.
Donts
a) Do not use damaged or worn studbolts, bolts or nuts.
b) Do not use nuts or bolts that do not fit correctly together.
c) Do not use bolting that cannot be correctly identified.
d) Do not mix studbolts with different coatings on a particular flange.
Different bolt coatings require different torques to achieve the same bolt
tension, as some coatings are more lubricating than others.
e) Nuts should not be assembled with the hard stamp or pad against the
flange. The machined face should always come into contact with the flange.
f) Do not use bolting which is not clearly marked with the correct
material grade - a wrong assumption could have serious consequences
Don.ts
a) Do not draw the flange up tight on one or two bolts only. This
will cause local gasket crushing or pinching and will ultimately result in a
leaking flange.
b) Do not overtighten bolts and take particular care with small bolts, i.e.
those less than 1 inch in diameter.
c) Do not align/draw misaligned pipework spools together using flange
bolts without specific agreement from the Mechanical Supervisor
d) Do not flog - results are variable and indeterminate.
Donts
a) Do not re-use old gaskets. For every joint being made up, a new
gasket should be used.
b) Do not use a gasket that has no identification. It may appear to
fit the flange but this is not a guarantee.
c) Do not cut or deform a gasket to fit a flange. If the gasket
doesnt fit, the wrong one has been chosen.
d) Do not hand-cut tanged reinforced gasket sheet. Use pre-cut
gaskets.
Donts
a) Never force or stretch the O-ring into a groove for which it is not
specifically designed.
b) Do not use unmarked O-rings or O-rings that have not been stored in the
suppliers packing.
c) Do not install an O-ring with an expired shelf life.
d) Do not make up an O-ring joint if the previous O-ring showed
evidence of faliure. Check with your Engineering Department first.
e) Never cut O-rings to size and then glue or bond back together.
f) Do not estimate O-ring dimensions from the groove dimensions.
Only use the schematic, arrangement drawing or parts list for
the equipment you are dealing with.
g) Do not re-use hard back-up rings. New back-up rings must be
fitted when installing new O-rings.
THANK YOU
BY : Kurniawan A
SOURCES : BP-AMOCO
PIPING JOINTS HANDBOOK