MEU 07603
ENVIRONMENT AND
SAFETY ENGINEERING
SAFETY ISSUES
Occupational safety and health
Workplace accidents and accident
investigationRisk managementPrinciples of accident preventionPersonal protective equipment-PPE
Safe use and handling of chemicalsDangerous goods
Workshop safety inspections
SAFETY ISSUES
Welding safety
Eye injuries and conditions at the
work place
Common fire hazards
First aid in workshops
Industrial ergonomics
Industrial waste disposal
Ecology
AVERAGE CAUSES OF
ACCIDENTS
OSHA
Poor supervisions
The Occupational accidents and diseases are
economic burden.
Hence there is a need to promote and
maintain OHS
to create a working environment free from
accidents and occupational illness
OSH has not been a priority for many workers.
Wage issues are one of their immediate
concerns.
OSHA
What is OHS?
Functions
Prevent adverse effects of working conditions
on the safety and health of workers.
Place and maintain workers in working
environment that is adapted to their physical
and mental requirements.
Adapt work to the worker (not the worker to
work)
The focus is elimination of risk factors rather
than using PPEs
Industrial/labour process
Availability of OH &S policy
Legislation
Education and training programmes for workers
Costs of occupational injuries/ disease
(workers)
Pain and suffering
Loss of income
Loss of job
Health care costs
Heart disease;
Musculoskeletal disorders such as
permanent back injuries or muscle
disorders;
Allergies;
Reproductive problems;
Stress-related disorders.
PPE
Respiratory Protection
These may include dust masks to
protect against dusts, chemical
respirators to protect against
chemicals - they have a cartridge
which contains activated charcoal.
This cartridge can be replaced when
it has expired
Respiratory Protection
Selection of PPE
Class 3:
Class 3: Flammable Liquids
Packing Group I, boiling point of
35C or less diethyl ether or carbon
disulfide;
Packing Group II, boiling point
greater than 35C such as gasoline
(petrol) and acetone;
Packing Group III, if the criteria
for inclusion in Packing Group I or II
are not met, such as kerosene and
Class 4:
Class 4: Flammable Solids
4..1 Flammable Solids: easily ignited
and readily combustible (nitrocellulose,
magnesium,
4..2 Spontaneousll Combustiiblle:
(aluminum alkyls, white phosphorus).
4..3 Dangerous when Wet: (sodium,,
calcium,, potassium,, calcium carbide
Class 5:
Class 5: Oxidizing Agents and
Organic Peroxides
5.1 Oxidizing agents other than organic
peroxides (calcium hypochlorite,
ammonium nitrate, hydrogen peroxide,
potassium permanganate).
5.2 Organic peroxides, either in liquid
or solid form (benzoyl peroxides,
cumene hydro peroxide).
Class 6:
Class 6: Toxic and Infectious Substances
6.1a Toxic substances which are liable to
cause death or serious injury to human health
if inhaled, swallowed or by skin absorption
(potassium cyanide, mercuric chloride).
6.1b (Now PGIII) Toxic substances which are
harmful to human health (N.B this symbol is
no longer authorized by the United Nations)
(pesticides, methylene chloride).
Class 6:
6.2 Bio hazardous substances;
(WHO) divides this class into two
categories: Category A: Infectious;
and Category B: Samples (virus
cultures, pathology specimens, used
intravenous needles
Class 7:
Class 7: Radioactive Substances
Radioactive substances comprise substances
emitting ionizing
radiation (uranium, plutonium).
Gas welding.
WELDING FLAME
WELDING FUMES
Welding fumes are the most serious problem in
all types of electric welding.
The fumes contain a number of hazardous
substances.
Use local suction exhaust when working in doors,
particularly in enclosed areas. The exhaust
should be placed as close to the point of the
weld as possible
Screen off the work area to protect other people
from welding glare.
Without one of these three
elements, there is nothing to burn.
Much can and should be done to
prevent disasters of this kind by those
responsible for the building of
factories; but the workers, too have a
very responsibility for ensuring the
effectiveness of fire prevention.
Include
smoking,
flammable liquids,
poor housekeeping,
electric wiring,
Welding and soldering equipment etc
Firefighting/control
Buckets of water/sand
Sprinkler systems
Fire alarms
Portable fire extinguishers
Buckets of water/sand
Sprinkler systems
Fire alarms
Portable fire extinguishers
Safety Inspections/Audits
A common form of analysis to prevent accidents.
Inspections are part of a preventive or proactive
approach to accident prevention.
They are performed to detect actual faults and
failures.
They are conducted to evaluate work environment
regarding occupational safety and health.
The companies which perform safety audits have
fewer accidents than those that do not perform
audits.
The use of safety inspections/audits has been shown
to contribute positively to loss prevention initiatives.
Types of Inspection
Inspections Discoveries
When to Inspect?
Daily prior to the start of each shift
The supervisor in conjunction with SHE
officer should determine the required
frequency of the inspections.
The frequency need to be based on the
level and complexity of anticipated work
activities and on the hazards associated
with such activities.
Inspection Tools
The most common tool for inspection is a
Checklist.
Humans are not good at remembering, so
the checklist helps remove memory errors!
A checklist helps the inspector to keep
track.
Note: when the visual inspection is not
sufficient, special tools and instruments
are needed.
Checklist Contents
List of items to be checked.
Means for marking which items have
been inspected and what was found.
Place for inspectors signature
Control Subjects
These may vary from one worksite to
another!
Emergency exists
Passageways and barriers
Housekeeping and storage
Waste Disposal
Material handling
Hazardous objects
7. Machine guards
Control Subjects
8. Electrical safety
9. Ventilation
10. Lighting
11. Noise
12. Hazardous substances
13.
Control Subjects
PPE
Lifting and postures
Working surface
Chairs
Tools
Reach
Stress
Control Subjects
Communications
Skills and training
Working time and rest
Sanitary Facilities
Welfare facilities
Health Programme
Material handling
Ladders
Scaffolds
Floors
Stairways
Parking lot and outside sidewalks
Machinery
Housekeeping
PPE
Fire doors
Fire escapes
Rail road trucks
Special inspections
First Aid
Ergonomic Checkpoints
Ergonomic Checkpoints
End