Ape Passenger Parts Catalog

Spare Parts
Catalogue
Petrol/CNG/LPG
i
Reproduction or translation of the whole or part

of this Spare Parts Catalogue without our written
approval is prohibited.
Subject to change without notice.
Designed & Printed by : Sawkar Art Service, Pune

: Tel. : (020) 24455739

: E-mail : sawkarartservice@vsnl.net
Edition
ii
: SAS / MARCH -2013 / 1000
Petrol/CNG/LPG
iii
xiv
PLATE - I
ENG.200 4S/3V BIII AIR APE PAX INDIA
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 CM168801 Engine Assy - Petrol
1 CM168802 Engine Assy - LPG
1 CM168803 Engine Assy - CNG
No. Part No.
Description
Qty.
PLATE - II
CLUTCH COVER ASSEMBLY
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 127012019 Bellow Clutch Actuating 1

2 120170018 Hose Clip - Clutch Cover 1

Below
3 842001600 Circlip Dia.16(Ext)
4 120164019 Retaining Plate
5 B015863
Clutch Cover with P.I.
6 127013013 Pin Clutch
7 B018549
Clutch Cover Gasket
8 822031942 Spring Pin 3 X 19
9 B018947
Plunger Shaft Assy
10 479986
O-Ring Gasket
11 843000809 Circlip Dia.8(Ext) Type C 2

12 BO19220
O- Ring (Plunger Shaft) 1
13 127185012 Spring - Clutch Cover
14 B016472
Oil Dipstick Assy
15 127460010 Link Assly - Clutch

(Improved)
2
No. Part No.
16 B018853

Description
Hexag. Head Screw

(M6x30)
Qty.
12
PLATE - III
CLUTCH GROUP
No. Part No.
Description
Qty.
1 B018678
Screw M8x30
2 B016033
Clutch Hub with P.I.
3 B016103
Complete Clutch Assly
No. Part No.
Petrol/CNG/LPG
Description
Qty.
4 127693019 Pressure Plate Outer (Ve) 1

5 B015862
Engine Gear
6 B016160
Spacer Washer
7 127754019 Circlip - Clutch Box
8 127692015 Driving Plate Thk. 2.0 mm 4

9 127530011 Driven Plate Asly
10 127758015 Shim
11 B023890
Clutch Spring
12 127757011 Cup - Clutch Spring
13 127691011 Clutch Box
14 1U000022 Clutch Plate set (Driving, 1

Pressure & Driven = 10

plates)
PLATE - IV
OIL PUMP ASSEMBLY
Petrol/CNG/LPG
No. Part No.
Description
1 830061

1 830061

Flanged Hexagonal
2
Head Screw
Flanged Hexagonal Head 2
Screw
2 B018401
Oil Bulkhead
3 829593

Flanged Hexagonal Head 1

Screw
4 82948R
Oil Pump Assembly
5 436739

Flat Head Screw with

Cross Slot (M3x12)
6 B015943

Crankcase/ Oil Pump

Gasket
Qty.
No. Part No.
Description
Qty.
PLATE - V
COMPLETE DIFFERENTIAL GEAR
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 B003163

Hex Screw
(M10x20L X1.25-6g)
2 B003155
Lock Plate
3 288730

Differential Cage
(Ape 501)
4 B017135
Differential Crown
5 132136R
Gear Sun
6 165155R
Differential Gear
7 132134
Circlip
8 220575
Washer 65x3
9 132244
Stopper Thk=1.0
10 132129
Pin
No. Part No.
Description
Qty.
PLATE - VI
DIFFERENTIAL GEAR COVER WITH P.I.
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 B019214
Differential Cover
2 112898
Oil Level Arm With Plug 1
3 632191
O - Ring
4 17702
Spring Pin
5 B017492

Complete Inverter
Lever Sector
6 822051647 Spring Pin 5X16
7 843000500 Circlip Dia.5 (Ext) Type C 1

8 B017493
Slider
9 120302013 Bush
10 841005506 Circlip Dia. 55 (Int)
11 111353
Circlip
12 880305509R Deep Groove

Ball Bearing 30X55X13
13 7066
Ball Brg Tata 16010
14 B015875
Differential Cover Gasket 1
15 B016621
Screw M8x50
10
No. Part No.
Description
Qty.
PLATE - VII
INTAKE FITTING - CARBURETOR
Petrol/CNG/LPG
6
7
2
12
3
13
4
9
8
3
10
5
11
No. Part No.
Description
Qty.
1 B014771
Intake Fitting Gasket
1 B018442
2 B018775
Intake Fitting
3 18639
Screw M6x20
No. Part No.
Description
Qty.
8 B017443

Carb./Air Box Coupling

(CNG/LPG)
9 B017480
Air Box Snorkel
10 604756
Hose Clip
4 CM166104 Carburetor UVD

22 Petrol
11 604553
Worm Clip
12 932279
Air Filter Element

22-LPG
13 B008924
Air Filter MTG. BKT. (NI) 1

22-CNG
5 B016016


With O-Ring
6 B003605

Air Filter Assembly

W/o MTG BKT
7 B024936

Restrictor Air Filter

Inlet - CNG/LLPG
7 B024937

Restrictor Air Filter

Inlet - Petrol
8 B018072

Carb./Air Box Coupling

(Petrol)
1
7
PLATE - VIII
carburEtor
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
Description
Qty.
1 B016823
Float Pin 1
12 B016826
Air Screw Kit
2 B019344
Needle Jet (Petrol/LPG)
13 B016828
Idle Adjuster kit
2 B017541
Needle Jet (CNG)
14 B016869
Cable Adjuster Kit
3 CM167802 Pilot Jet (CNG/LPG)
15 B017542
Needle Valve Kit
3 CM167803 Pilot Jet (Petrol)
4 B019342
Jet Needle (Petrol)
4 B019343
Jet Needle (CNG)
5 B016829
Spring (PV)
6 CM167704 Main Jet (CNG)
6 CM167706 Main Jet (Petrol)
6 CM167708 Main Jet (LPG)
7 CM167901 Jet Holder (Petrol)
7 CM167902 Jet Holder (CNG/LPG)
8 B016834
O-Ring (FCB)
9 B016825
Mixing Cap Assy Kit
10 B016822

Float Chamber Body

Assy Kit
11 1A000542 Starter Kit 1

8
PLATE - IX
COMPLETE CRANKCASE
Petrol/CNG/LPG
36
21
22
25
20
19
23
24
28
26
27
29
30
31
18
17
32
16
33
34
15
35
14
13
10
12
11
6
7
8
No. Part No.
Description
Qty.
1 B016166
Seal Ring 35x47x6
1 B016166
Seal Ring 35x47x6
2 120302013 Bush
3 880255211R Deep Groove Ball

Bearing 25x52x15
4 478115
Reference Dowel
No. Part No.
16 432142

Description
Hexagonal Range
Head Screw (M6x35)
17 127640012 Complete Gear Shifter

Hsg Assly
Qty.
22
1
18 819064530 Socket Head Cap Screw 2

M6x45
5 165121014 Pin
19 641541

Min.Pressure Oil
Switch N.C.
6 117404
Speedometer Gear
20 AP9150472 Washer
7 117401
Bush
21 414837
Screw M6x20
8 117402
Oil Seal
22 642537
Protection Cap
9 224664
Washer
23 B018598
Complete Crankcase
10 B018848
Screw
24 B019246
Dowel
11 82635R
Complete Oil Filter
25 B014755
Stud Screw
12 BO17540
Oil Filter/ Strainer
26 B015941
Half-Crankcase Gasket
13 B015598
Oil Filter Plug
27 120212012 Needle Bush
14 B016856
Oil Filter Screw
Dowel (7,5, H=12)
28 239388

15 277916
Reference Plug
(D9,5 H15)
PLATE - IX
COMPLETE CRANKCASE
Petrol/CNG/LPG
36
21
22
25
20
19
23
24
28
26
27
29
30
31
18
17
32
16
33
34
15
35
14
13
10
12
11
6
7
8
No. Part No.
Description
Qty.
29 884222808 Needle Bush 22x28x12
30 484034
Sizing Nozzle
31 411311
Taper Thread Plug
32 B015872

Crankshaft Stub Upper

Half Bearing
33 B015873

Crankshaft Stub
Lower Half Bearing
34 829661
Oil Pres.Valve
35 485655

Spring For Oil

Pressure Valve
36 680181
H.T.Coil Complete
10
No. Part No.
Description
Qty.
PLATE - X
CYLINDER HEAD WITH I.P.
No. Part No.
1 B015288
2 B014706
3 83053R
4 B014680
5 B018309
6 B017336
7 B017438
8 B014684
9 B017230
10 269755

11 485703
12 434716
13 B016368
14 643367
15 B015334
16 83054R
17 B014705
18 B017456
Description
Half - Cone Collet

Valve Spring (Intake)
Valve Seal Ring
Intake Valve Guide
Cylinder Head Assy
Exhaust Valve Seat
Exhaust Valve 22
Intake Valve 20
Intake Valve Seat
Socket Head Screw
(M8x12)
Washer
Cyl. Head/Muffler Gasket
Special Stud
Spark Plug
Exhaust Valve Guide
Valve Seal RIng
Valve Spring (Exhaust)
Upper Cup
Petrol/CNG/LPG
Qty.
3
2
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
3
No. Part No.
19 B016602

20 B017763
21 B014732
22 B018533
23 1U000020

24 1U000021
25 B017921
25 B019285
26 436947
27 30074

28 16408
29 3056
31 31089

32 433122
33 016195
Description
Flanged Hex. Head

Screw M6x20 CL10
Head Cover
Spark Plug Hole Gasket
Cyl. Head Cover Gaskek
Valve Set (2 Inlet & 1
Outlet)
Valve Guide Set
Muffler Assy-Petrol/LPG
Muffler Assy - CNG
Flanged Nut M7x1 H = 8
Hex Head Bolt M8 x 40
CL 8.8
Spring washer M8
Plain washer
Hex head screw M6x18
CL 8.8
Screw M10x6
Washer
Qty.
4
1
1
1
1
1
1
1
2
2
2
2
2
1
1
11
PLATE - XI
CRANKSHAFT ASSEMBLY
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 B016144
Washer
2 B018601
Crankshaft Assembly
3 680075
Stator Assly
4 680095
A.C.Generator Assly
5 B024056
Cover CDI 1
6 B024965
Voltage Regulator
7 680165

Control Device Ignition

(CDI) CNG
7 643140

Control Device Ignition 1

(CDI) Petrol
7 680164

Control Device Ignition 1

(CDI) LPG
12
No. Part No.
Description
Qty.
PLATE - XII
AIRCOOLING CIRCUIT COMPONENTS
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 B018023

Complete Shroud
Intake Side
2 B015931
Fan Cover Support
3 B018993
Assy Fan
4 873433

Hexagon Socket Button 3

Head Screw
5 1A000024 Self Tapping Screw

(3x20)
6 B017377
Fan Cover
7 414837
Screw M6x20
8 B016192
Washer 6.2x20x2
9 B018025
Shroud Exhaust Side
10 15856

Screw with Cylindr.

Cup Head (M5x21)
No. Part No.
Description
Qty.
13
PLATE - XIII
TIMING GROUP
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
Description
Qty.
1 414837
Flanged Hex Head Scre
Sheet-Steel
2 485868

Spacer for Chain

Tightning Rod
14 83041R

Deep Groove Ball

Bearing
3 B015017
Timing Pinion
15 B017746
Camshaft with I.P.
4 B014996
Chain Tightening Rod
16 83040R
Deep Groove Ball Bearing 1
5 B014997
Fixed Pad 1
17 B017323
Valve Adjustment Screw 3
6 B015018

Timing Chain
Soundless Type
18 B017431
Rocker Arm Nut
7 B018056

Centrifugal Mass
with I.P.
19 83062R
Rocker Arm Group
20 B017113
Rocker Arm Shaft
8 B018718

Hexagonal Socket
Cylindr Head Screw
9 B015483
Decompression Spring
10 B015043

Centrifugal Mass
Containment Sheet
11 B015019
Timing Crown
12 B018946

Countersunk Screw
M6x18
13 B014760
Camshaft Containment
14
PLATE - XIV
CYLINDER- PISTON GROUP
No. Part No.
Description
Petrol/CNG/LPG
Qty.
No. Part No.
Description
Qty.
1 963486
Circlip for Piston Wrist
12 1U000024 Piston Assly
2 B016604

Flanged Hex. Head

Screw M6x16 Cl10
13 1U000025 Barrel Piston Kit
3 82650R
Chain Tightening Device 1
4 847928

Chain Tensioner Support 1

Gasket
5 B014555
Head Cylinder Gasket
6 435571
Reference Dowel
7 889505
Flanged Nut
8 B018854
Screw M6x90 T.E. Flange 2
9 B0173834 Cylinder
1 0A CM166201 Crankcase/

Cylinder Gasket 0.4 Mm
1 0B CM166202 Crankcase/

1 0C CM166203 Crankcase/

11 1U000023 Ring Set
1
15
PLATE - XV
CYLINDER- PISTON GROUP
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 18639
Screw M6x20
2 642264
Starting Motor
3 58296R
One Way Clutch
4 B015928
Starter Crown Bush
5 B016148
Washer 1
6 B016147
Ring Nut 1
7 B016120
Seal Ring 25x35x7
8 B015888
Starter Cover
9 B018853

Hexag. Head Screw

(M6x30)
10
10 B015942
Starter Cover Gasket
11 B017055

Toothed Crown Electric 1

Starter with I.P.
12 B017189

Electric Starter Intermed 1

Gear with P.I.
13 932282
O Ring (Starter Motor)

16
No. Part No.
Description
Qty.
PLATE - XVI
GEAR GROUP
No. Part No.
Petrol/CNG/LPG
Description
1 828050
Circlip for Shaft
2 B018472
Spacer 1
3 B018473
O-Ring 1
4 B018471
Secondary Gear Shaft
5 127306018 Cross
Qty.
No. Part No.
17 B016206
Description
Shoulder Washer
Qty.
6 B041216
Speed Gear 4th
7 B041215
Speed Gear 3rd
8 B041214
Speed Gear 2nd
9 B041213
Speed Gear 1st
10 523012017 Shoulder Ring

1.7 mm Thk
11 842004808 Circlip Dia.48 (Ext)
12 523021018 Stem Gear Operating
13 B016205

Internal Ring
(Fly Wheel Side)
14 B016198
Gear Drive Shaft with I.P. 1
15 B041220
Cluster Gear (VE)
16 122032014 Inner Ring-Cluster Gear 1

17
PLATE - XVII
DIFFERENTIAL GEAR GROUP
No. Part No.
Description
Petrol/CNG/LPG
Qty.
No. Part No.
Description
Qty.
1 B016621
Screw M8x50
10
16 11286R
Slider Block Prop. Shaft 4
2 6450
Ext Circlip Dia 48
17 B023940
Prop. Shaft S/A
3 B018891
Plug For Faremeter
Differential Cover Gasket 1
18 113278

Bracket Retainer
Ring (41736)
4 B015875
5 B018890
Reverse Shaft
19 183511
Oil Ring
6 B017134
Reverse Gear-Petrol/LPG 1
20 198618
Bellow
6 B015817
Reverse Gear-CNG
21 111356
Cover
7 B017133
Sliding Gear
22 16406
Spring Washer
8 B016170

Differential Gear Cover

with P.I.
23 31092
Hex. Hd Screw M6x25
24 231370
Self Breaking Nut M10
9 3054
Plain Washer
25 16410
Spring Washer
10 15996
Phil Rd Hd Screw M4x12 2
26 111498
Elastic Hub
11 567498R

Brake/Reverse Light Sw 1
(Integral Cap)-Pav
1
27 15578
Hex Hd. Bolt M10x45
12 127111011 Reverse Gear Spring
13 128307019 Bolt R.C. Spring

Retaining
14 842003000 Circlip Dia. 30 (Ext.)
15 888472671 Oil Seal (30x52x7)
18
PLATE - XVIII
ENGINE SUPPORT
Petrol/CNG/LPG
No. Part No.
Description
Qty.
No. Part No.
Description
1 B024838

Frame Assy. Suspension 1

& Engine Support
2 B008893

Cross Member Engine

Support Rear
16 567454
Double End Spanner7/8 1
17 604948

Hex.Hdd bolt M8 X 110 2

with pointing
3 569241
Spacer 2
18 16408
Spring Washer M8
19 2383
Plain Washer M20x8.5x2 3
4 20108
Hex Nut M8
5 16408
Spring Washer M8
20 15235
Nylock Nut M10
21 108834
Plate
6 31119
Hex HD Screw M8 x 25
7 568689
Hex Head Bolt M10x100 2
22 632247

Hex hdd Screw

m10x30 CC8.8
8 286328
Plain Washer 20x10.2x2 2
23 569375
Plate
9 265091
Dumper Engine MTG.
24 569244
Plate
10 15335
Hex HD Nut M8
FRT Cross Member

Assy. Eng. Mtg.
25 B008898

Support Arm Engine

Rear Sub Assy With IP
11 B008921

12 231370
Self Braking Nut M10
26 16406

Hex HDD Bolt M10 x 45 2

CC:10.9
13 20108
Hex Nut M8
14 568140
Grommet 1
15 16408
Spring Washer M8
Qty.
27 B003286 Rear AVM Support Bkt. 1

Assy.
28 178610
Grommet
29 15478
Grommet4
2
19
PLATE - XVIII
ENGINE SUPPORT
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
Description
Qty.
30 567456

Double End Spanner

12/14
44 286328

Plain Washer
20 x 10.2 x 2
31 567458
Screw Driver (-)&(+) 80 1

Tool Bag 1
Hex. Hdd bolt M8x122

CL 10.9
32 B006688
45 272178

33 31154

Hex HDD Screw

M10x22 CL 8.8
46 675378
Socket Wrench 16
34 20108
Nut
35 16410
Spring Washer M10
36 16410
Spring Washer M10
37 20110
Hex Nut M10
38 286328

Plain Washer
M20x10.2x2
39 16408
Spring Washer M8
40 2383
Plain Washer 20x8.5x2
41 B003855

Socket Head Cap

Screw M8
42 190479
Jack assy. component
43 B001494
L Type Spanner-A/F -16
20
PLATE - XIX
FUEL TANK, FILTER, FUEL PIPES
No. Part No.
Description
Petrol/CNG/LPG
Qty.
No. Part No.
Description
Qty.
1 567683

Cap, Fuel Tank Lock

(Body cap)
13 B002628

Y Connector to Fuel
ank Return - CNG/LPG
2 B001430
Fuel Tank Assy.
2 B002278

Fuel Tank Assy.

Complete (CNG/LPG)
14 644824

Three Way Y Connector 1

- CNG/LPG
Hex HD Screw M6x16

CL 8.8 (811061623)
Hose Clip (Dia.7)

(Petrol & CNG/LPG)
3 31088

15 B003282

16 B003929
Fly Spring (CNG/LPG)
4 16406
Spring Washer M6
17 604591
Hose Clip - (CNG/LPG)
5 13880
Metalic Plain Washer
17 604591
Clamp - (Petrol)
6 B003114
Hose Fuel Tank
18 109249
Clamp
7 B003115
Tube Fuel Tank Filler Assy 1
19 604908
Banjo
8 604756
Hose Clip (Size : 2x)
20 604909
Banjo Bolt (M14x1.5)
9 B009582
Fuel Pipe Tank To Filter
21 604910
Copper Washer Feed Pum 2
10 B002625

Fuel Pipe Filter To Feed

Pump - CNG/LPG
22 B002630

Electrical Feed Pump

CNG/LPG
11 B002626

Feed Pump to Y
Connector - CNG/LPG
23 16406
Spring Washer M6
12 B024892

Y Cont. to Carburettor - 1
CNG/LPG
24 31088

Hex Head Screw M6x16 2

CL 18.8
25 616738
Fuel Filter 1
21
PLATE - XIX
FUEL TANK, FILTER, FUEL PIPES
No. Part No.
Description
Petrol/CNG/LPG
Qty.
26 15733

Self Tapping Screw

(Petrol & CNG/LPG)
27 652105

Rubber Packing Primary 1

Fuel Filter (Petrol &
CNG/LPG)
28 217280

Spring Washer M6
(Petrol & CNG/LPG)
29 31088
Hex Hd. Screw M6x16CL 4
30 13880

Plain washer (Petrol

& CNG/LPG)
31 B003942

Fuel Pipe Fuel Filter To

Carburettor - CNG/LPG
32 B024908

Fuel Pipe Fuel Filter

To Carb.
22
No. Part No.
Description
Qty.
PLATE - XX
WIND SHIELD / GLASS / BEADING
No. Part No.
Description
Petrol/CNG/LPG
Qty.
No. Part No.
Description
Qty.
1 16670
13 20108
Hex Nut M8
2 568692

Pan Self Tap Screw

6SG x 16AB
14 190462
Plate Assy.
3 18630

Pan Self Tap Screw

6SG x 25AB
15 B024645
Rim coverage joint
16 3054
Plain Washer M4
3a B009429

Self Tap Screw

AB3.5 x 38
17 20104
Hex Nut M4
18 B024855
Terminal
4 109012
Wind Shield Packing
5 109011
Toughened Windscreen
5 587963

Laminated Windshield
Glass
6 632288

Pass Wind - Shield

Frame Assy
7 B001386
8 16405
Spring Washer M5
16
9 20105
Hex Nut M5
20
10 30242
Slot CH. HD. Screw
11 808000826 Plain Washer M8
12 16408
Spring Washer M8
23
PLATE - XXI
MAIN FRAME / DRIVER SEAT / BATTERY BKT / NOSE / FR. MUD / MUD FLAP
No. Part No.
Description
Qty.
1 B024542
Driver Back Rest Assy
2 B024520

Driver Seat Assy

complete
2 B024516

Pass Driver Seat Assy

(CNG/LPG)
3 B001294
Driver Seat Pipe S/A
3 B024521

Driver Seat Pipe S/A

(CNG/LPG)
4 16408
No. Part No.
Petrol/CNG/LPG
Description
Qty.
8 B024790GY Main Frame Assy.

With IP (LPG) - GY
8 B024790BY Main Frame Assy.

With IP (LPG) - BY
8 B024787EG Main Frame Assy.

With IP (CNG) - EG

With IP (CNG) - GY
Spring Washer M8
5 2383
Plain Washer

With IP (CNG) - BY
6 20108
Hex. Nut M8
9 604954
Tension Rod
7 31119

Hex Head Screw

M8 yx.25 (811082524)
10 16408
Spring Washer M8
11 20108
Hex Nut M8

With IP (Petrol) - GY
12 3058
Plain Washer 15x8.4x1.5 6
13 20108
Hex Nut M8

With IP (Petrol) - BY
14 3058
Plain Washer
8 B024790EG Main Frame Assy.

With IP (LPG) - EG
15 632508

Tension Rod Assy.

(Battery Mounting.)
16 B024496
Driver Seat Sub. Assy
24
PLATE - XXI
MAIN FRAME / DRIVER SEAT / BATTERY BKT / NOSE / FR. MUD / MUD FLAP
No. Part No.
Description
Petrol/CNG/LPG
Qty.
No. Part No.
Description
Qty.
17 B001273
C Clamp
31 568703
Gasket for Front Mudguard 2
18 B002412

Grommet Wiring
Hand Brake
32 B003261
Ornament Crest
19 604954
Tension Rod
33 615101
Emblem PIAGGIO
20 645141
Bottle Carrier Stand
34 567515
Register 1
21 660168

Pan Self tp. Screw 10

SGx13AB
35 3054
Plain Washer M4
36 20104
Hex Nut M4
22 B024452

Fr. Mudguard &

Trim Assly
37 B041054
Mud Flap Front
38 13880
Metallic Plain Washer
23 13880
39 16406
Spring Washer M6
24 20106
Hex Nut M6
40 20106
Hex Nut M6
25 31089

Hex Head Screw

M6x18 CL 8.8
41 31088


CL 8.8 (811061623)
26 78307
Bent Spring Washer M6 4
42 B003978
Battery Holding Plate
27 B025598
Central Cover
43 616649
Battery Tray
28 B025603
Fr. Mud. Trim
44 B003415
Battery Stand S/A
29 97756
45 13861
30 B001493

Pan Self Tap Screw

4SG x 16AB
46 16408
Spring Washer M8
47 31118
Screw M8x20
4
25
PLATE - XXII
INNER PARTS OF CABIN
Petrol/CNG/LPG
No. Part No.
Description
Qty.
1 660322

Dash Board object &

instrument holder (VE)
4 8080
Spring Plate
5 604548
Glove Box Cover
6 569114
Lock Glove Box
Compartment W/O Key
7 660168
Self Tapping Screw
8 605389
Hinge
9 604984
Cap Dash Board
10 643691
Bolt Lock Plate
11 567893
Pop Rivet 4 x 9.5
12 3054
Plain Washer M4
13 568671

Gasket - Glow Box

Cover (N.I.)
26
No. Part No.
Description
14 B001481R Instr. Cluster (Petrol)
Qty.
14 B002209R Instr. Cluster (CNG/LPG) 1

15 B024683
Lock Set
PLATE - XXIII
REAR SUSPENTION
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
Description
Qty.
16 128486

Needle Bearing Rear

2
Wheel Hub (Roller Cage)
17 20359
Seal ring 2
18 243303

Ball Bearing RR Wheel

Axle TATA 62/22
19 B002354

Rear Wheel Axle

complete
20a 661570P
Wheel rim Inner
20b 661571P
Wheel rim Outer
21 B001317
Tyre & Tube Assembly
22 B001316

Inner Tube for Tyre

4.0 x 8 inch
1 B002470
Rubber Bumper
2 231370
Self Braking Nut M10
3 157103
Bush - Shock Absorber
4 107827
Spacer
5 128633
Cone
6 643741


Cl 12.9
7 157103

Buffer for Coupling

Shock Absorber
8 6066
Pl Washer 10.5x38x9
9 16410
Spring Washer
10 20110
Hex Nut M10
23 16410
Spring Washer M10
12
11 136451
Shock Absorber Rear
24 20110
Hex Nut M10
12
12 267068

Hex Head Bolt M10 x 60 2

CC 10.9
25 15594
13 286328
Plain Washer 20X10.2X2 2
26 196302
Oil Seal 2
14 B002344
Rear Wheel Hub
27 587617

Elastic Joint Connection 2

Hub (WHL - side)
15 B002486
Bolt M8 x 35 6g cl 12.9
28 661267
Ring
2
27
PLATE - XXIII
REAR SUSPENTION
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
Description
Qty.
29 109892
Protection Cup RR Hub
44 12790
Split Pin
30 604535
Flexible Coupling
45 177559
Cap
31 6650
Circlip Dia 50 (int)
46 21118
Hex Nut M18 x 1.5p
32 231370
Self Locking Nut M10
12
47 16410
Spring Washer M10
33 B009603

Arm Assy. LH Suspen-

sion With Silent Bush
48 20110
Hex Nut M10x1.5
34 B009605

Arm Assy. RH Suspen-

sion With Silent Bush
35 226662
Ring for Elastic Support 2
36 226661
Internal Bush
37 267065
Spacer Front
38 226596

Bush Front Ring For

Elastic Support
39 661266
Shoulder Washer
40 237246
Shim Washer 20x10.2x1 12
41 231370
Nut Self Breaking nut 10 4
42 3068
Plain washer
43 16408
Spring Washer M8
28
PLATE - XXIV
STEERING COLUMN AND FRONT SUSPENTION
Qty.
Petrol/CNG/LPG
No. Part No.
Description
1 B008177

Steering Column Comp. 1

with Susp. Arm
13 567473

Circlip Dia. 42 int.

(841004203)
1 B008116
Steering Column with IP 1
14 180431
Coin Washer
2 568095
Nylock Nut
15 74521
Nut M14 x 1.5
3 87067

Plain Washer
30.5 x 14.3 x 2
16 107871
Cap
4 B024375

Brake Drum Assy.

Complete
17 75708
Silent Block
18 B008117
Front Shock Absorber
5 16410
Spring Washer M10
19 21110
Hex ut M10x1.25p Assy. 1
6 20110
Hex Nut - M10 x 1.5
20 16410
Spring Washer M10
10
7 196302
Oil Seal 1
21 6066
Washer 10.5 x 38 x 3
8 125289

Needle Bearing, Crankase, 1

Front Wheel
22 74414

Rubber Bush/Buffer for 2

Coupling Shock Absorbe
9 B001302
Front Hub Assly.
23 604758
Protection
10 B001323
Stud M10 - Brake Drum 4
24 108873
Stop Washer For Holding 1
11 B024371

Spacer Disc Front

Wheel MTG.
25 567990

Bearing Race Upper

Bottom
12 30209R

Ball Bearing Front

Wheel Hub
26 567991
Bearing Race Upper Top 1
27 108874
Securing Ring Nut
No. Part No.
Description
Qty.
1
1
1
29
PLATE - XXIV
STEERING COLUMN AND FRONT SUSPENTION
No. Part No.
Description
Qty.
28 662423

Solid Oil Ball Cage

(Upper) 7105
29 109064
Dust Cover
30 567992
Bearing Race Lower Top 1
31 662422

Solid Oil Ball Cage

(Lower) 7104
32 567993

Bearing Race Lower

Bottom
33 109066

Washer With Protection 1

For Bearing
34 604759

Rubber Cap Steering

Column (N.I.)
35 109064
Dust Cover
36 107732
Bush for Silent Block
37 109117

Rubber Bush (Frt Shock 1

Absorber) / Ring
AR
38 566545
Rubber Bush (Frt Shock 1
Absorber) - Modified
39 6733
30
O Ring 2
Petrol/CNG/LPG
No. Part No.
Description
Qty.
40 B024018
Front Suspension Arm
41 137235
Steering Pin
42 8771
Oil Seal (18-24-4)
43 107718
Roller Bush
44 643772R
Front Wheel Axle
45 150579

Ring for Holding Type

J F101 17A
46 661230
Steering LocK
47 569150

Spring; Steering Lock

(modified)
48 661231

Circlip Steering Lock

dia 16 (int)
49 127927
Packing (NI)
PLATE - XXV
HANDLE BAR AND CONTROL
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 30103

Handle Securing Bolt

M10 x 70 CL 8.8
2 16626

Plain Washer
(18X10.5X2)
3 16410
Spring Washer M10
4 21110
Hex Nut M10x1.25p
5 604543
Cover
6 632158
CSK Head Screw
7 31089
Hex HDD Screw M6 x 18 2
8 16406
Spring Washer M6
9 3055

No. Part No.
Description
Qty.
15 16319
Bent Spring Washer
16 16620
Plain Washer
17 12138
Nylock Nut M6
18 B024585

Clutch Lever And

Bkt. Assy.
19 141925
Handle
20 126902
Protection Collar Cable
21 567567
Handle Bar Body
22 109635

Throttle Control Lever

With IP
Raw Washer
(808000527)
23 587902
Accelerator Tube Assy.
10 109775
Gear Control Lever S/A
24 109227
Protection Grommet
11 60565
Spring Washer
25 125181
Spacer
12 109404

Washer of Rabbet
(41737)
26 90511
Wire Guide Terminal
27 119278
Terminal
13 B024579

Change Central Tube

with I.P.
28 118806
Protection Bellow
14 15618
Slt Pan HD Screw
29 587904

Sintered Washer Handle 1

Bar (41769)
31
PLATE - XXV
HANDLE BAR AND CONTROL
No. Part No.
Description
Petrol/CNG/LPG
Qty.
30 31054

Hex Hd. Screw M5x10

CL8.8
31 B006853
Spring handle bar
32 B006851
Bracket
33 B006852

Bkt. Spring mtg.

Handle Bar
34 30104
Mounting bolt M10 x 75 1
35 109397
Tube with Terminal
36 B024581
Clutch Central Lever
37 B024587

Bracket Assembly
Switch Mounting
38 B024577
Clutch Switch
39 B024580
Switch Support Bkt
40 B024477

Handle Bar Switch

(With Starter Button)
32
No. Part No.
Description
Qty.
PLATE - XXVI
BRAKE - TANDEM MASTER CYLINDER ,BRAKE PIPE AND HAND BRAKES
No. Part No.
Description
1 604615 Tandem Master Cyl. Assy.

1 604615
Tandem Master Cyl. Assy.
1 604880
Tandom Master Cylinder

Assy. (CNG/LPG)
2 B002207 Brake Oil Tank
4 107038
Pin for Lever
5 604760
Brake Pedal With

Footrest Assy.
6 567461
Rubber Protection

For Pedal
7 20108
Hex Nut M8
8 31122
Hex HDD Screw

M8x30 CC8.8
9 925508
Major Kit - TMC
10 925509
Minor Kit - TMC
11 20106
Hex Nut M6
12 604502
Cup Retaining Spring
13 568162
Brake Tube for Rear

Wheel (TMC to 3 Way

Connector)
Petrol/CNG/LPG
Qty.
No. Part No.
1
1
1
14 567920
Split Pin 3
15 B041161

Brake-Pump Tube of
LH Rear Wheel (VE)
16 B041160

Brake-Pump Tube of
RH Rear Wheel (VE)
17 177949
Grommet for Bunty Tube 2
18 5969
Circlip- DIA 9 E Type
19 6173
20 108785
Spring
21 108788
Spacer
22 567690

Reverse Gear Coupling

Spring
23 125411

Reverse Gear Control

Lever
24 604717
Knob For R.C.
25 16406
Spring Washer M6
26 567898
Pulley for hand brake
27 567899
Clevis Pin 1
28 567897
Ratchet-Hand Brake Control 1
1
1
1
2
2
2
1
1
2
2
Description
Qty.
33
PLATE - XXVI
BRAKE - TANDEM MASTER CYLINDER ,BRAKE PIPE AND HAND BRAKES
No. Part No.
Description
Qty.
Petrol/CNG/LPG
No. Part No.
Description
Qty.
29 16408
Spring Washer M8
44 643692
Three Way Connector
30 6411
Circlip DIA - 11
31 20108
Hex Nut M8
45 B001581

Brake Hose Fr.

Flexible Pipe
32 568161

Brake Bunty Tube Front 1

Between TMC &
Frt Wheel
46 21216
Hex Nut M16 x 1.5
47 48197
Plain Washer
33 16408
Spring Washer
48 B003228

Lock Plate Fr. Brake

Hose.
34 567920

Split Pin for Shaft -

Alternate for Circlip
49 587829
Banjo Bolt
35 3058
50 612455
Copper Washer M10
36 587928
Spring Foot Brake Pedal 1
51 644812

Brake Pump Tube Of

Right Rear Wheel
37 229524
Washer 21x14.3x2
Cap
Brake Pump Tube Of

Left Rear Wheel
38 138237
52 644813

39 567746
Hand Brake Control Assy. 1
40 119278
Terminal 1
41 568737
Split Pin 4x25
42 136916

Plate For Retaining Brake 3

Flex pipe
43 644814
Flexible Hose Rear Brake 2
34
PLATE - XXVII
ELECTRICAL DEVICES
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
Description
Qty.
1 567878R
Tank Unit
14 B024642
Tail Lamp Assy. RH
2 16405

Spring washer M5x10

- CL8.8
15 31116
Hex Hd. Screw M8x16
3 31056


CL8.8
16 16408
Spring Washer M8
Screw Securing Switch
Cabin Light Assy.

(w/o Bulb)
4 15640
17 150041R

5 B024477
Handle Bar Switch
18 71633
Bulb 12V 5W
6 604557
Fuse (10A)
19 15727
Pan Self Tapping Screw 2
7 652253
Battery 12V 35Ah
20 632479
Electronic Flasher 12V
8 -------
Tail Lamp Lense LH
21 12546

Plain Washer/Multi Tooth 1

Lock Washer M5
9 -------
Tail Lamp Lense RH
10 925888

Rubber gasket for

tank unit
22 31057


CL 8.8
23 568721
Spring Washer M4
11 181746
Indicator Bulb 12V 10W 2

Lens Assy. Indicator
Lamp
Registration Plate
Lamp Assy
11 -------

24 150915R

25 71633
Bulb 12V 5W
12 71633

Stop and Parking

Bulb 12V 10/5 W
26 8451

Pan self Tp Screw 6

SGx13 AB
13 B024643
Tail Lamp Assy. LH
27 929910
Fuse box with fuse
35
PLATE - XXVII
ELECTRICAL DEVICES
No. Part No.
Petrol/CNG/LPG
Description
Qty.
28 31058


CC8.8
29 567498R
Switch brake pedal
30 15996
Phil RD HD Screw
31 3054
Washer/Plain WasherM4 2
32 645041
Horn Protection
33 567582

Fuse Holder/Fuse Holder 1

ith Fuse (1 x 30A)
34 567706
Fuse 30 A
35 181747

Reverse Lamp Bulb

12V 5W
36 12136
Nut / Nylock Nut M5
37 6078
38 16405
Spring Washer
39 660109
Fuse Box Bkt
40 3055
Plain Washer M5
40 6078
41 6965
Spring Washer
42 20105
Nut / Hex Nut M5
36
No. Part No.
Description
Qty.
43 3058
44 31058


CL8.8
45 6965

Spring Washer/Bent Spr 2

Washer Dia 5
46 20105
Nut / Hex Nut M5
47 567747

Stop (Brake) Switch

Protection/Packing Boot
48 20105
Nut / Hex Nut M5
49 3055
Raw Washer
50 568103

Mtg Bkt One Way

Fuse - Holde
51 568692
Self Tp Screw 656x16
52 31088
Flex Hd. Screw M6x16
53 3056
Plain Washer
54 16406
Spring Washer M6
55 680166
Safety Starter relay
56 B003727

Relay 12V-NC - CNG

587671R
PLATE - XXVII
ELECTRICAL DEVICES
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
70 B024948
Batter
71 925786
ECU - Fuse (2A) (N.I)
72 31088
Hex Head Screw
73 16406
Spring Washer
74 20106
Hex Nut 2
75 632995

Wiper motor Assy. With 1

mtg. bkt. (N.I.)
76 643616
Cabin lamp (N.I.)
77 B024187
Lens Assy Reverse Lamp 1
78 604667
Horn Sealed Type Dia.75 1
57 569166

Wiper Motor Mounting

Bracket
58 632284

Wiper Motor Assy.

(Rack Type)
59 604506
Bundy Tube Outer
60 632285

Bundy Tube (Motor to

wheel box)
61 632292
Wiper Arm & blade Assy 1
62 569197
Wheel Box Assy. (Mod.) 1
63 569165
Dome Nut 1
64 569177

Strap Assy For Wiper

Motor (N.I.)
65 569178

Rubber Pad For Wiper

Moto (N.I.)
66 16406
Spring Washer M6
67 20106
Hex Nut m6 (N.I.)
68 3056
Plain Washer (N.I.)
69 31088

Hex Hd. Screw M6x16

CL8.8
Description
Qty.
37
PLATE - XXVIII
ELECTRICAL DEVICES
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
Description
Qty.
11 925581

Indicator Light Bulb

12V 21W Amber Colour
12 119735

Protection Securing
4
Spring/Spr. for Protection
13 127179

Spring for Head Lamp

/ Spring
2
2
1 B025600
Seat of Lamp Right
1 B025601
Seat of Lamp Left
2 8080
Spring Plate
3 8455

Screw/Panself Tapping
Screw
4 124449
Head Lamp
5 15641

Head Lamp Adjusting

Screw
14 185843

Head Lamp Support

/Ring
6 114121

Bulb Holder / Holder

Front Lamp
15 15900

Head Lamp Securing

6
Screw/Pan Self Tap Screw
7 177559
Cap
16 567593
Bulb 12V 5W / Lamp 4W 2
8 632477R

Assy. Head Lamp with

Lateral Lamp RH
17 127177
F/Parking Lamp Body RH 1
17 127176
F/Parking Lamp Body LH 1
8 632478R

Assy. Head Lamp with

Lateral Lamp LH
18 925579

H.L. lateral lamp lense

RH - Neolite
9 8432

Screw for Fixing

Parking Lamp Assy./
Pan Sey Tp Sc
18 925580


LH - Neolite
Bulb 12V 35/35W
18 925578


LH - Lumax
10 219528
38
PLATE - XXVIII
ELECTRICAL DEVICES
No. Part No.
Petrol/CNG/LPG
Description
Qty.
18 925577


RH - Lumax
19 587670R
Switch 3 Position
20 B024642

Lateral Lamp Assy. RH

(Neolite)
20 B024643

No. Part No.
Description
Qty.
27 71633
Lamp 12V-5W
28 587671R
4 ST Relay Solenoid
29 15727

Pan Self Tp Screw 4

SG x 9.5 AB
Lateral Lamp Assy. LH

(Neolite)
30 567573R

Engine Compartment
Lamp Assy. W/o Bulb
20 925588

Lateral Lamp Assy. RH

(Lumax)
31 661925

Philip Pan Head Screw

(M5 x 0.8 x 1.6)
20 925598

Lateral Lamp Assy. L H 1

(Lumax)
32 645153
Mobile Charger w/o lamp 1
21 B024532

Key ignition Switch

w/coupler (PAVNA)
33 660826R

Hazard Warning Switch 1

with Crown Cap (12V)(VE)
34 658810

Spring Fixing On Rim

Head Light
22 587974R Wiper Motor Switch/

Switch Wiper Motor
1
1
23 119975
Grommet 2
24 20105
Hex Nut M5
25 3055
Raw Washer
26 16405
Spring Washer M5
39
PLATE - XXIX
PASSANGER AUTO RIKSHAW BODY
No. Part No.
1 B024345

1 B001431

2 B024318
2 B001918
3 B041186
3 B001445

4 B024313

4 B001432

5 B024825
5 B002303

6 B041182

6 B002305

40
Description
Hood Frame Assembly

(Petrol)
Hood Frame Assembly
(Gas)
Pipe Side Front
Pipe Side Front (Gas)
Horrizintal Pipe No. 1
Horrizintal Pipe No. 1
(Gas)
Hood Frame Rear
Section Assly
Hood Frame Rear
Section Assly (Gas)
Rear Most Frame Assly
Rear Most Frame
Assly (Gas)
Vertical Pipe Body Rear
Corner assly LH
Corner assly LH (Gas)
Petrol/CNG/LPG
Qty.
1
1
2
2
2
2
1
1
1
1
1
1
No. Part No.
7 B041184

7 B002309

8 B041187
8 B002307

9 B024316
9 B001434
10 B024726
10 B001433

11 B024805

11 B003897

12 16406
13 16408
14 20206

Description

Corner assly RH
Corner assly RH (Gas)
Pipe Luggage Compartmet
Pipe Luggage
Compartmet (Gas)
Pipe S/A - Middle
Pipe S/A - Middle (Gas)
Pipe S/A - Body Header
Pipe S/A - Body
Header (Gas)
Back Rest Support
Tube Assly
Back Rest Support
Tube Assly (Gas)
Spring Washer M6
Spring Washer M8
Thin Hex. Nut
(800000624)
Qty.
1
1
1
1
1
1
1
1
1
1
22
6
20
PLATE - XXIX
No. Part No.
Description
Petrol/CNG/LPG
Qty.
No. Part No.
Description
Pl Washer 15x8.4x1.5
Qty.
15 3056
Plain Washer M6
22
28 3058
16 3058
PL Washer 15x8.4x1.5
20
17 31088

Hex HD Screw M6x16

CL 8.8 (811061623)
22
29 B024364GY Pass. Body Assy

GY - Petrol
Screw M8 x 20
(811082029)
29 B024364BY Pass. Body Assy

BY - Petrol
18 31118

Screw Head Cap Screw 4

M8x20 (819082037)
29 B024835EG Passenger Body

EG - (CNG/LPG)
19 568096

Soft top Assy (Canvas)

- Petrol
29 B024835GY Passenger Body

GY - (CNG/LPG)
20 B002261

20 B006332

Soft Top Assy.

(CNG/LPG)
29 B024835BY Passenger Body

BY - (CNG/LPG)
30 13880
Metallic Plain Washer M5 8
21 B024345
Pass. Seat Back Rest
31 16405
Spring Washer M5
22 16408
Spring Washer M8
32 20105
Hex Nut M5
23 20108
Hex Nut M8
33 31057
24 3058
PL Washer 15x8.4x1.5
Pass. Seat S/A
Self Tapping Screw

Washer Integral
12
25 B024516
34 660168

26 16408
Spring Washer M8
35 B024402
Tail Gate Assy.
27 20108
Hex Nut M8
36 B003422
Split Pin 2.5 x 25
2
41
PLATE - XXIX
No. Part No.
Description
Petrol/CNG/LPG
Qty.
No. Part No.
Description
Qty.
37 16670
50 B003657
Plate LPG
38 B001636

Engine Comp. Door

Assy. (Petrol)
52 B002208

Strap with pin spare

wheel mtg.
38 B002210

Engine Comp. Door

Assy. (CNG/LPG)
53 20108
Hex Nut M8
58 16406
Spring Washer M6
12
39 B001423
Knob Rear Door
58a 13880
12
40 B001402
Screw for Door Knob
59 20106
Hex. Nut M6
12
41 15911

Pan self Tap Screw

8SG x 16 AB
60 B001788
Clamp Mudflap Rear
42 643661
License Plate Mtg. Bkt.
61 B001789
Mudflap Mudgaurd Rear 2
43 16405
Spring Washer M5
62 B025672
Rear Visual Barrier Assy. 1
44 20105
Hex. Nut M5
63 568717

Grommet engine comp. 7

Door
45 3055
Raw Washer (808000527) 4
64 16408
Spring Washer M8
46 31058

Hex. Head Screw M5x16 4

CL 8.8
65 31116

Hex Head Bolt M8 x 16 AR

(811081623)
47 B001887
Stopper Assly.
66 20108
Hex Nut M8
48 B003076
Cover Shocker Mtg. Hole 2

Pan Self Tap Screw 6
SG x 13 AB
Plain Metallic Washer

(826000828)
49 8451

67 116831

68 16408
Spring Washer M8
42
1
4
PLATE - XXIX
No. Part No.
Description
Petrol/CNG/LPG
Qty.
No. Part No.
Description
Qty.
69 30072
85 16408
Spring washer M8
70 30074


CL 8.8
86 3058
Plian Washer M8
71 31116
(811081623)
Hex Head Screw M8x16

AR
87 31116
Screw M8 x 16
Cover Tail Lamp Gap
Beading (Rubber
packing LH/RH)
72 B003030
88 B006598

73 B003358
Plate apecity - sticker
89 B006599

Beading (Rubber
packing rear LH/RH)
74 B003652
Plate Petrol
90 B006892
Beading
75 B003654
Rubber Bush Engine Do 2
91 B006600

Beading (Rubber
packing rear middle)
92 B006792

Beading (Insulation
Eng. Comp. Cover)
93 B006593
Wing nut M6
94 B006949
Tail Gate Lock W/o key
95 B024403
Panel for Tail Gate
96 B002334
Fare Meter Mtg. bkt.
97 16408
assy. Spring Washer M8 4
98 3058
76 B001948R Rear View Mirror LH
77 B001949R Rear View Mirror RH
78 13861
79 12540
Spring Washer M8
80 20108
Hex Nut M8
81 30072
Hex Head Bolt M8x35
82 16670
83 B003502
Female Button Assy.
84 B003658
Plate CNG 1
AR
43
PLATE - XXIX
No. Part No.
Description
Petrol/CNG/LPG
Qty.
99 31118
Screw M8 x 20
100 B041118
Trim Pad Side Panel
101 B041217
Trim Pad Side Panel LH
102 B024512
Passenger Backrest
44
No. Part No.
Description
Qty.
PLATE - XXX
WIRING HARNESS
No. Part No.
Petrol/CNG/LPG
Description
1 B023986

Wiring Harness - Main

(Petrol)
1 B024259

Wiring Harness Main

(ape city - CNG)
1 B024261

Wiring Harness Main

(ape city LPG) Vanaz
2 B024554

Wiring Harness
Instrument Panel-Petrol
2 B024555

Qty.
No. Part No.
1 7 B002456

1
Qty.
Battery+Ve Cable-Battery 1
To cut off Switch
(LPG/CNG)
Battery Cable Positive
No.1(Petrol / LPG/CNG)
Battery Cable Positive

No.2 (Petrol / LPG)
Pig Tail Fuel Tank (N.I.)
Wiring Harness Instrument 1 9 661492

Panel (ape city gas)

Pig Tail Cabin Lamp

(Pass upgrade)(N.I.)
3 660820
Battery Cable Negative
LPG Kit Harness (Vanaz 1
4 31088

Hex Screw/Hd M6x16

C6 8.8
5 3056
Washer/Plain Washer M6 1
6 16406
Spring Washer/M6
7 B002183

7 B024949
1
7 B002183
1
Description
8 B003110
10 B024271
11 B024270

12 B023968
Battery +Ve Cable-Cut 1
Off Switch-Starter
motor (LPG/CNG)
ape city SM) - (N.I.)

Wire Harness Vanaz ape 1
city - (N.I.)
Engine Wiring Harness
(Pet) (CNG&LPG)
45
PLATE - XXXI
FRONT BRAKE ASSEMBLY
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 B003326
Front Brake Shoe Kit
2 B003008
Strut Front
3 B024071

Bracket Wheel Carrier

with IP
4 20108
Wheel Cylinder Assy.
5 B003325
Minor Kit Wheel Cylinder 1
6 B003324
Major Kit Wheel Cylinder 1
7 B003296
Bleeder Screw
8 B003295
Bleeder Cap
9 63440
Bolt M6x12
10 12536
Spring Washer
11 16405

Shoe Return
Spring (Upper)
12 B003003

Shoe Return
Spring (Lower)
13 B003002
Strut Spring
14 B003327
Shoe Hold Down Kit
15 B006509
Clip & Pin Kit
46
No. Part No.
Description
Qty.
PLATE - XXXII
REAR BRAKE ASSEMBLY
No. Part No.
Description
Petrol/CNG/LPG
Qty.
1 B003330 Rear Brake Shoe Kit LH 1

2 B003331

Rear Brake Shoe

Kit RH (NI)
3 B003004

Shoe Return
Spring (Upper)
4 B003012
Strut Rear
5 B003003

Shoe Return
Spring (Lower)
6 B003011
Strut Spring RH
7 B003002
Strut Spring LH
8 B003014

Wheel Cylinder
Assy. dia 25.4mm
9 925574
Minor Kit Wheel Cylinder 1
10 B003328
Major Kit Wheel Cylinder 1
11 63440
Bolt M6 x 12
12 12536
Spring Washer M12
13 B003300
Bleeder Screw
14 B003299
Bleeder Cap
15 B001228
Brake Plate Assy RH
No. Part No.
Description
Qty.
16 B001225 Brake Plate Assy.LH (N.I) 1
1 17 B003327 Shoe Hold Down Kit
18 B006509
2 18 B006510
Clip & Pin Kit LH
Clip & Pin Kit RH
---------------
---
19 ----------
47
PLATE - XXXIII
CABLES
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
Description
Qty.
1 B023919

Clutch Control
Transmision assy.
13 B024774

Sleeve for ACC. And

Choke Cable
2 B023912

Cable gear control

assy. (Black)
14 B023918

Gasoline Control
Transmission Assy.
3 B023915

Cable Gear Control 1

Assy No. 2 (White)
15 587633

Cable, Reverse Gear

Control Assy.
3a B023916

Inner Gear Control

Cable (Black/White)
16 587822

Cable, Reverse Gear

with Terminals
4 645124
Speedo Cable
Transmission Cable
(Inner) for Odometer
Parking Brake
Transmission Sub Assy.
5 587812

17 B002338

6 150418
Small Disc THK 1.8
7 150417
Screw terminal
8 604560

Screw Terminal Assy.

- Gear Control
9 197071
Adjuster Screw M6
10 20106
Hex Nut M6
11 158495
Adjuster Screw with Nut 1
12 B023909
Choke Control Cable Assy 1
48
PLATE - XXXIV
CNG KIT
No. Part No.
Petrol/CNG/LPG
Description
Qty.
No. Part No.
15 604863
Upper Straps Assy.
16 632185
Lower Straps Assy.
17 925786
Fuse 5A
18 B024692

Gas Cylinder Cover

LH Assy
19 B024694

Gas Cylinder Cover

RH Assy
20 932244
Mixture Assy.
21 B008686
ECU
22 932245
Kit Wiring Harness
23 B024601R Gas Cylinder 30Ltr.
24 632134

Protection For Cyl.

Valve CNG
25 31118
Screw M8X20
26 3058
Plain Washer
27 16408
Spring Washer
28 20108
Hex. Nut M8
1 B024131

First Stage Reduction

Unit (HPR)
2 932248

Flexible Hose Assy

(HPR- Filter Sol. Valve)
3 B024129
Assembly CNG Regulator 1
4 932252
Hose Solenoid To LPR
5 932250

Filter sol. Valve

With Bracket
6 932253
Hose Low Pressure CNG 1
7 932254
Clip
8 920072

CNG Pressure Gauge

With Sensor
9 932247

Restrictor -1 Foe
CNG/LPG
10 932246
Restrictor -2 Foe CNG
11 643850
Sticker
12 643655R
Fire Extinguisher
13 659870
Central Mtg Bracket
14 604958
Straps Assy.
Description
Qty.
49
PLATE - XXXV
Two Stage CNG Regulator
No. Part No.
Description
Petrol/CNG/LPG
Qty.
No. Part No.
19 --------

Spring Adjusting
Screw
20 932218
Seat
21 932219
Washer
22 --------
Washer
23 932230
Breather-I
24 932216
Spring
25 932217
Lever Sub Assy.
26 --------
Inlet Connector
27 932220
Cheese Head Screw
28 --------
Plug
29 932221
O Ring
30 932222
Plug
31 932223
O Ring
32 --------
Flow Adjusting Screw
33 932242
ORing
34 --------
Breather-II
35 932224
Flow Control Body
1 --------
Body
2 --------
Bonnet
3 932207
Diaphragm sub Assy.
4 932208
Washer
5 932210
Lever Pin
6 932211
Seat
7 932229
Plug
8 --------
Lever Pin
9 932232
Flange Screw
12
10 932212
Spring Guide
11 925781
O Ring
12 932226
Idle Screw
13 --------
Body Ideling Screw
14 932213
Spring
15 932215
Diaphragm sub Assy.
16 661909
Cheese Head Screw
17 932214
Washer
18 --------
Bonnet
50
Description
Qty.
PLATE - XXXV
Two Stage CNG Regulator
No. Part No.
Description
Petrol/CNG/LPG
Qty.
36 932227
Breather Hose
37 932228
Clamp
38 932240
O Ring
39 932231
O Ring
40 --------
Cap (Idle Screw)
41 --------
Cap (Power Screw)
42 --------
Breather Restrictor
43 932254
Clip
44 --------
Pad
45 --------
Bracket Sub Assy.
46 932255
Flange Screw
No. Part No.
Description
Qty.
51
PLATE - XXXVI
First Stage Reduction Unit
No. Part No.
Description
1 --------
2 929931
3 929933
4 661399
5 929934
6 920072

7 --------
8 929935
9 932233
10 929936
11 --------
12 --------
13 932235
14 --------
15 932237
16 932236
17 --------
18 932238
Refuelling Adaptor
O Ring
String
Dust Plug
Sealing Washer
Pressure Gauge With
Sensor
Sub Assy. Seat
Spring
Washer
Washer
Coupling Screw( L.H.)
Connector
O Ring
Junction Block
Piston Sub Assy.
Spring
Packing Washer
O Ring
52
Petrol/CNG/LPG
Qty.
No. Part No.
1
2
1
1
1
1
19 --------
20 932239
21 --------
22 --------
23 --------
24 --------
25 932243
26 --------
27 929938

28 929939
29 929940

30 --------
31 --------
32 932240
33 932241
34 932242
1
1
1
1
1
1
2
1
1
1
1
1
Description
Cylinder
Lock Nut
Relief Valve Spring
Adjusting Screw
Pad Holder
Sealing Pad
Filter
Mounting Plate
Philips Head Screw
M3 x 20L
MicroSwitch
Philips Head Screw
M3 x 15L
Washer
Pad Holder
O Ring
Retainer
O Ring
Qty.
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
PLATE - XXXVII
LPG KIT
Petrol/CNG/LPG
No. Part No.
Description
Qty.
No. Part No.
1 925743
2 --------

3 --------
4 643866
5 643884
6 643883
7 --------

8 --------

9 661735

10 --------
11 --------
12 661910
13 925722
14 --------
15 929925

Filler Connector with Cap

Copper Tube Assy For
Refuelling
Vent Hose Assembly-1
Multi Function Valve
Allen Screw
Seal Box 1
Copper Tube Assy-
MFV to Filter
Filter Solenoid Valve
With Bracket
Copper Tube Assy-
Filter To LPR
Assembly LPG Regulator
Hose Regulator To Mixer
Clip
Clamp For Copper Tube
Sticker
Housing Assembly For
Filler Connector
1
1
16 --------
17 932247

18 932271
19 632183
20 632184
21 632185
22 632186
23 643927
24 925786
25 B024692

26 B024694

27 925737
28 932266
29 932267
30 932268
1
1
6
1
1
1
1
1
1
2
3
2
Description
Vent Hose Assembly-2

Restrictor - 1 For
CNG/LPG
Restrictor - 2 For LPG
Rubber Strap
Rubber Strap Upper
Rubber Strap Lower
LPG Cylinder
Assy Central Bracket
Fuse 5A 1
Gas Cylinder Cover
LH Assy
Gas Cylinder Cover
RH Assy
Filter Element
Mixer Assembly
Wire Harness
ECU
Qty.
1
1
1
2
2
2
1
2
1
1
AR
1
1
1
53
PLATE - XXXVIII
Two Stage LPG Regulator
No. Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
54
--------
--------
932207
932208
932210
932263
932229
--------
932232
932212
--------
932226
--------
--------
932215
661909
932214
--------
--------
Description
Petrol/CNG/LPG
Qty.
Body
1
Bonnet
1
Diaphragm sub Assy.
1
Washer
4
Lever Pin
1
Seat
1
Plug
1
Lever
-Flange Screw
12
Spring Guide
1
O Ring
1
Idle Screw
1
Body Ideling Screw
1
Spring
1
Diaphragm sub Assy.
1
Cheese Head Screw
4
Washer
1
Bonnet
1
Spring Adjusting Screw 1
No. Part No.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
932218
932219
--------
932230
--------
932217
--------
932220
--------
932221
932222
--------
932225
932242
--------
--------
932227
932228
932240
Description
Seat
Washer
Washer
Breather-I
Spring
Lever Sub Assy.
Inlet Connector
Cheese Head Screw
Plug
O Ring
Plug
O Ring
Flow Adjusting Screw
ORing
Breather-II
Flow Control Body
Breather Hose
Clamp
O Ring
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
PLATE - XXXVIII
Two Stage LPG Regulator
No. Part No.
39
40
41
42
43
44
45
46
932231
--------
--------
--------
932270
--------
--------
932255
Description
O Ring
Cap (Idle Screw)
Cap (Power Screw)
Breather Restrictor
Clip
Pad
Bracket Sub Assy.
Flange Screw
Petrol/CNG/LPG
Qty.
No. Part No.
Description
Qty.
1
1
1
1
1
1
1
1
55
Petrol/CNG/LPG
No. Part No.
56
Description
Qty.
No. Part No.
Description
Qty.

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Spare Parts

Reproduction or translation of the whole or part

: SAS / MARCH -2013 / 1000

No. Part No.

1 CM168801 Engine Assy - Petrol

1 CM168802 Engine Assy - LPG

1 CM168803 Engine Assy - CNG

No. Part No.

No. Part No.

1 127012019 Bellow Clutch Actuating 1

4 120164019 Retaining Plate

Clutch Cover with P.I.

6 127013013 Pin Clutch

Clutch Cover Gasket

8 822031942 Spring Pin 3 X 19

Plunger Shaft Assy

11 843000809 Circlip Dia.8(Ext) Type C 2

O- Ring (Plunger Shaft) 1

13 127185012 Spring - Clutch Cover

Oil Dipstick Assy

15 127460010 Link Assly - Clutch

No. Part No.

Hexag. Head Screw

No. Part No.

Clutch Hub with P.I.

Complete Clutch Assly

No. Part No.

4 127693019 Pressure Plate Outer (Ve) 1

7 127754019 Circlip - Clutch Box

8 127692015 Driving Plate Thk. 2.0 mm 4

12 127757011 Cup - Clutch Spring

13 127691011 Clutch Box

14 1U000022 Clutch Plate set (Driving, 1

No. Part No.

Flanged Hexagonal Head 1

Oil Pump Assembly

Flat Head Screw with

Crankcase/ Oil Pump

No. Part No.

No. Part No.

No. Part No.

No. Part No.

Oil Level Arm With Plug 1

6 822051647 Spring Pin 5X16

7 843000500 Circlip Dia.5 (Ext) Type C 1

10 841005506 Circlip Dia. 55 (Int)

12 880305509R Deep Groove

Ball Brg Tata 16010

Differential Cover Gasket 1

No. Part No.

No. Part No.

Intake Fitting Gasket

Intake Fitting Gasket

No. Part No.

Carb./Air Box Coupling

Air Box Snorkel

4 CM166104 Carburetor UVD

Air Filter Element

4 CM166102 Carburetor UVD

Air Filter MTG. BKT. (NI) 1

4 CM166103 Carburetor UVD

Intake Fitting Gasket

Air Filter Assembly

Restrictor Air Filter