Sa oT BAN Beactor an Br Naroung 6. Bt ‘case of changes this printout is not taken into account! ‘Besides this sa copy and only for krhause purpoces of ‘SMS Schloemann-Siemag AG. (ace. to DIN reference sheet 3) DEUTSCH E NORM. Seamless precision steel tubes Dimensions 105 23,040.10 Descriptors. Tube, steel tube, procision tube, dimensions. Supersedes July 1981 edition. Nahtlose Prazisionsstahlrohre mit besonderer MaSgenavigkelt; MaBe In keeping with current practice in standards published by ‘comma has Been used throughout as the decimal marker. tha International Organization for Standardization (ISO). @ Dimensions in mm 1 Scope and field of application ‘This standard specifies dimensions tor cold finished, ‘seamless precision steel tubes and is to be used in con- junction with DIN 2391 Part 2 which states the rolevant echnical dalivary conditions. The preferred sizes listed in table 2 are mainly used in méchanical and automotive er gineering. Where steel tubes of dimensions specitied in this standard are to comply with the technical delivery conditions listed in subclause 1,2 of DIN2391 Part 2, they shall be ordered in quality grade C. 2 Dimensions “Tho tube diameter is subject to tho limit deviations speci- fied in table 2. one of the limit deviations is to be zeto, this shall be stated in the order, @.g. instead of (650,26) mm, either (5575) mm or (55-55) mm. Table 1: Limit deviations for the diameter ‘of heat treated tubes. ‘Wall thickness, T Limit deviations for diameter, D (0.08 -D and above ‘As specified in table 2. ‘Above 0,05. D. up to 0,025- 1D 1,5 times the valves, in table 2. ‘Twice the values in lable 2. ‘Above 0,025-D ‘The limit deviations for diameters given in table 2 allow for ‘ovallty and apply for the cold finished (hard) (BK) and cold finished (soft) (BKWY) conditions. For heat treated tubes, i.e. cold finished and stress~relet annealed (BKS), annealed (GBK) or normalized (NBK} tubes, the limit deviations for the diameter increase as a {function of the wall thickness/diameter ratio (see tabla 7}. The dimensions given in table 1 also apply to the inside dlameter of stee! tubes. {Inthe case of intermediate stzes, the deviations for the next {argest size shall apply. ‘The limit deviations for walt thickness shall be 410% of the ‘nominal size ang Include the concentrlcty tolerance, which is calculated as a percentage using the following formula Trt ~ Tusa Tou Tne? where 1, Is the largest wall thickness measured of a ube cross section; the omallost wall thickness measured of a tube cross section 1, Where the wall thickness is of significance, the tubes may also be ordered in terms of outside diameter and wal thick hess or inside diameter and wal thickness. In this case, the limit deviations specified here rater only to two of threo possible parameters, the deviations for the third being suD- ject to agreement. Such tubes shall be ordered in quality grade C. Continued on pages 2 to 6. September 1994 Price group 6 ‘ath Verag Grr. Ban, ps he exclusive og eal ar Garman Sanda (ON NOT, ‘DIN 2391 Part? Engi.Page 2 DIN 2301 Part t 3. Designation Designation of a seamiess precision steel tube, made of St 35 steel, with an outside diameter, D, of 100 mm and an inside diameter, D,, of 84mm (1D $4), normalized (NBK) Tube DIN 2391 - St 35 NBK 100% ID 94 Designation of seamless precision steel tube, made of St 36 steel, with an outside diameter, D, of 100mm and a wal thickness, T, of 3 mm, normalized (NBKY: Tube DIN 2391 ~ St 35 NBK 1003 Designation of soamiess precision stoal tube, made of St 36 steol, with an isi thiokness, T, of 3mm, normalized (NBK): Tube DIN 2391 ~ St 35 NBK ID 94x 3 Dy, of 94 mm (IO 94) and a wall Dasignation of seamless precision steel tube, made of St 35.8 steel, quality grade C, with an outside diameter, D, of 26 mm ‘and a wall thickness, T, of 1.5mm, normalized (NBK), complying wit tha technieai delivery conditions specified in DIN 17178: Tube DIN 2391 - C ~ 25 x 1,5 - DIN 17175 - St 35.8 Table 2 mensions. — oe aaieeat {hominal size) = = ne ; se a ra wee ECT ala s2015] seas] «£ars| saross| sais] ators] azar oo leo al ] paella all x] eles el eli | i 92095] 642.015] 02015] Te20x9| 72098] 642015] 6015] sez] ox096] 44 o25| «025 ~ =] alesse ae ele wall a = afore el eg ® srs age| ven opel ws aoe [ose oan to aae| aa ovo] 2008 rape] a eons |iza ars] we r0n8| 12015] 02005 pw | ‘yz opal oes ooa| v9 ape ire oo] 172008 e+ ove v6 0 [tsa ns] 152015 [4a ons] 2075] 19-2078 | 12015 Sezer een oe enone 2 26+ ope] 224-4 ops] 22 x ot |226 4 aoe] 22 + oa |214-t n04) 21 + noe fans + 008] 20-+ one fia + os] 19 20,5] 18.015] 17 tors * 2st ova feas 0ne| 21200 |zoe 2 oon] one eee + one ze = on [ara = one 7 x 008 [20a 015204. 0x5| 1 015) 005 2 ase 4 agel 252 ome [zea ona] 24 ona 236 x ons] 20 008 za + aoe] 2 #04 212 5 [20-08 ” tour + on fase xo] 2 = on [26.2 on] 2s aa [aves omar 015 [20> wx | 222 015, I i (continued)5s DIN 2361 Part 1 Pago 3 Dimensions in min Inside diameter, D, {nominal size and limit deviations) For the sizes given between the con- tinuous thick stepped lines, the wall thickness/outside diameter ratio is 0,05 or 0,028. 3202s “ 5025) #025! 72035 exons #025 42025 oss e015 14025 2025 114035 ros0ts exons 84025) S025] wens! eanss) 112018 to#015 41025: 64095 ise015 ws0ts 132018 1re015 92025 4035 wexois ws2035 144015 e088 wos! eas 1085 164015 144035 reais] 214015 04015 rae095 64036 164015 ax015 124045] 102028 eleleleislelsialsPage4 DIN2391 Part ‘Table 2 (concluded) Wate Os og 1 Ww oy we 2 22 28 28 . as 4 (nominal size) Outside 7 diameter, D Inside diameter, D, ha) ne tpomiat ate ang tm vate) ate 2 Sauer] tan mevan] wos [erro] wiv] ersa] mien] aren] Stan) mean] moO = serene onze] oso [tnaers| wie azoe] o1ea| eva] waer] mecan] azeo| wai] 05 a te ‘g7£0,15 | 36440,15] 364085 | 9564015 | 3540.15 | 3444015] B4E0N5| 396015 23405] 324015] S15] 314018] L015) . a1 [means sae [seen] sraes tans mens] ween ast] nest wa] azo wa @ —"Vssan|mssaz| wien [macen| ren] sean) sanz] mecca) sco] sea) sanz « ruta fasion ao [esa] 20m) mssaz son) we2ca axon] ws] 7200 7] ‘evan fessim| ei0m|ucien] axe] essa] o200| ccc] aéen| azo] ean C= vea0ni [aero] a0 som] «030 ‘steat| axsan] mez] aaa] 00 8 694025 | 52,540.25 | $240.25 |51.44025 | 5140.25) 304025] 49,4025] 49025] 482025] 471025) o a $840.25 | $7.8:+0.25 | $740.25 |5642026| 560,25 | S84025| S40 5240328) % scram |eassom|enzem [sess] tsa] cson] 200] azo ssa =| crane n| rsa foeani| esa] eon] zn] tzu] ios 7 ‘aien|raseos| sam [rasan] rene| este nae] aea0s| wes J fe 7620.95 | 1750: | 7740.9 | 7644035] 764025] 756405] 754045) 744£0.25| ‘T2£035] es 424040 | 8144040} 8140.40] 8062040} 807040) 78,420.40) ‘et040} 1720.40) @ fee 474.040 | 86440.40| 964040) 8564040] A5 +040) €44+0.40) 032040) 624040) l 6 M1045] 9O6L045} 992045) £440.45] abt048) 874048) | cern] wsznef za] sxzea] wave] meee) 206} v0 rswasoiss 205 zea rvaes| rsa =| ess cas reeves nose nens| 2403 = etal ease rn seen] zea | ~ vam ue ror|oezarafosar| eae 190 a i : | 440.80) 1424.0,80) | a 7. aan oso} nese = za) azo] na200 190 ae /173.4.0,90) 172+ 0,90] 190 i 189410 | 182+ 1.0 = see ; Bl ow = — mlsDIN 2991 Part Pages Dimensions in mm, awfs fale lr fel sf a] 2] uf se] wf]! 2 |» F inside damoter, Dy car {nominal size and limit deviations) - ~Trranne] exo] cranss] 202095] woxans] 62006] reson] 122025 1 rn 62015] 254015) 240.16) 294015) 2140.15] 1920.15) 174015) 154015) 7 as casas] zeeers| e20rs| aez0%s] 2015) 2220,6| 202015] 18085 * ads] any6| 82075] zn40s6] acs] 204s] 223015] 2020.9 ” sx0z0| sezero| stam) 202020] 222070] w:2020) 21070] 2-t020 1 ry wsany| suc] ssn] sau] sna) mam ra03| we 6 ‘a0zt| 394970] 32020] a64n2n| a+20z0| 122020] sos] 2802] * ‘raza 02220] 2020] 2020] aexozn) wz] 22:02] 20-020 a 12025] ex0ze| 20s] ar202s] arbnas| 209] 20x] ase0z] 314025 # ‘rags 0203s] vznas| a20ns| aso] e+x02s] «2402s| «s0zs| 36005 ix 20] s62030| 203] 2020] 12030] eox0s0| 474030] 2020) «140% 2703 e ison) woz 030| ooze $4020] so2030] se¥0s0| s2030! so20s0] w4020] atom 70 esos] os038| wean] or 035| 02025] saxnas| 572028] sa03s| s1z0as| «72025/ e033) % 10,95) 704035] 6940.25) 6&+0,35} ‘eeons ‘t4t025) 624035] 6040.35) 560.5] 524035) 4620.39) LJ i) Texoa reto4] 74049] 712040] ae20a0| 6720] G20] 3120.0] 570m] 53200 T ® zoel] exo mane] nana wexne| 1200] e200) ms0«| exon) caval wane ~ ~ Tena] scene] orzo] acs or005) 005 72065 M04 206] e405] 2040] S404 = s ‘rzeas| soxaas| 204s eas] 204s] aan] erzads| wends| 15406] 722005] ero] 044 109 vz cs] sos] sae] oot] waza] wana eau] ze 3 [oe ve zosal vox og esos} on os e405 zou 020302050] o60so| az os| abso] 62089 ry rarcara)ravtorolaso7e} rxezo|nie+ovontezoro| 220702070) nsz07a}eea70| 62070] 9070 10 har2a7o)aoe070}ze207e}i28a0; r2ez0re| eer aoa] 2070 ie ¢7ace2070| 83074 ry ata] too] 80901900] 862 030 +2002 xan] 0:e000| es o90| tz eso] 2.90 1n¢x08e 10-080 10 1512090 ozone sao so] 00 azo en noe 0993204 02090 ru ang} rz02. 080 10 [ore coos] a e900 se 203 we soa on] | no] 170 enue s ano ame xaos wesc zaeseozom exon iezee nian] iasen|vaso| “0 fers [rzv0 fgeg [revo lvevan [exo [ezvo [voxvo jasavo [ize uasta [iseaia [oxio | esto ‘0 svi jes |izva fone ve feato [uvato zi to [mara [weave jeu [wana [ios [eosin |ssezi0} | 20 aveia faves 42 [az t2 lows [avezia [ata foozva fovea fea 2 [aszi feonia [vezi2| vaste] a | arene [aoe ear ie ene fovea [eee ta fron waa fees a [nasi Leesa | 5212) sooe12| 200 nia fai a jazess [ewara frasaa foes femurs bnosia [zea 0 1T=0025°D tT=005 + DPage 6 DIN 2991 Part Standards referred to DIN 2991 Part’2 Seamless precision stool tubes; technical delivery conditions DIN 17175 Seamless tubes with olovated temperature properties; technical delivery conditions Previous editions DIN 2386: 1993-12; DIN 2885-1: 1940-06, 1949-12, 1957-07; DIN 2391: 1982-04, DIN 2991~ 1981-07, 1940-08, 1997-11, Amendments In comparison with the July 1981 edition, this standard has been restructured and the following amendments made: ‘) The limit deviations for wall thickness nave been amended (#10 %). Thay now include the tolerance on concentricty. b) The specified limit doviations only refer to two of three possible parameters, limit deviations for the third parameter being subject to agresment (cf, ciause 2). ) In table 2, limit deviations of + 0,08 mm for the outside diameter have beon specified for sizes up to GO mm, the limit deviations for the inside dlameter having been reduced for smallar nominal sizes. International Patent Classification F 161. 009/02 GorBozi0Im case of changes (his printout is net taken into account! ‘esidos thas = copy snd ony for trhouse perposes st ‘SMS Schoemann-Siaag AG. (2c 0 DIN refronice shot 3) DEUTSCHE NORM. in cise at aove se German langeage gina hauls be consulted tothe avn et Seamless precision steel tubes Technical delivery conditions ICS 23,040.10 Suporeodos July 1981 ‘edition. Descriptors: Tube. steel tube, precision tube, technical delivery conditions, Nantlose Prizisionsst irohre (mit besonderer MaBgenauigkelt): technische Lieterbedingungen In keeping with current practice in standards published by the International Organization for Standarcization (ISO), @ comma has been used throughout as the decimal marker. Dimensions in mm 1 Scope and field of application 4.1. This standard specifies technical delivery conditions for cold finished seamiess precision steel tubes of the d+ mensions sted in DIN 2881 Part 1, which aro made from the stool grades listed in clause 4. Such tubes are mainly used where accuracy to size and, possibly, a small wal thickness, a particular surface condl- tion and specific mechanical proponties are required. 4.2 This standard does not cover: ~ seamiass circular unalioyed steel tubes subject to ‘special roqulrements (cf. DIN 1629); = high performance seamioss circular unalloyod stool tubes (ct. DIN 1630}: — seamless circular steel tubes for structural steelwork, (ef. OWN 17121); ~ seamless circular fine grain stesl tubes for structural stestwork (ef. DIN 17124); = seamless circular tubes made from steel with low: temperature toughness (cf. DIN 17173); ~ saamlass tubes made trom steo! with elovated tem- orature properties (of. DIN 17175}; = seamless circular fine grain steel tubes subjact to spacial requirements (cf. BIN 17178); — seamless circular tubes made from steel for quench- ing and tempering (ct DIN 17204): — seamless circular austenitic stainless ste! tubes subject to special requirements (cf. DIN 17458), = stool pipes for conveying combustible liquids and ‘gases (ef. BIN 17172), Subjact 1o agreement, tubes of dimensions specified in DIN 2301 Part 1 and in compliance with one of the stand: ards listed above may be ordered in quality grade C. 2 Quality grades Tubes shall be supplied in the following quality grades: {or precision stes! tubes, that de not require an inspec- tion certiticate and thus are nat subject to special re- quirements, grade A; for precision stool tubes subject to special roquire- ments, grade C: ‘in accordance with the stated demands of the purchas such special requiromonts and the relevant test mothods shall Be the subject of agreement. Tabla 10 lists possible additional requirements (for grade ©). 3. Order details and options ‘The following Information shall be supplied by the pur- chaser: 2) the quantity, in metres; ») a reterence to this standard ©) the quality grade; 4) tha steol grado; ) the final supply condition; 4) the outside and inside élameters, or, where relevant, th outside diameter and wall thickness or inside diam: ‘ter and wall thickness; 9) the type of tube length to be supplied; fh any inspection document agreod upon. Designation for 1000_m seamless precision steel tubes, made of St85 steel, normalized (NBK) as specitied in DIN 2901 Part 1, of quality grade C, with an outside diam- ter, D, of 100 a and an inside diamatar,D,, of 94 mm, #0 exact lengths of 4000 mm, wih type 3.1.8 inspection cer Uicate as speciied in DIN 50089" 1000 m tube DIN 2391 -C-St 35 NBK — 100 x ID 94 x 4000 -3.1.B Continued on pages 2 to 8. September 1994 {Bou Vereg GoM, Der, hs exe san or Geman Sandards OW Narre) ‘DIN 2991 Part? Engh, Price group 8 ‘Sales No. 0908Page2 DIN 2391 Part2 Unless otherwise specified, tubes shall ba supplied in qual ity grade A and in lengths as specified in subclause 9.3. 4 Materials The tubes shall be manufactured from electric stee! or ba- sic oxygen steal, the melting and casting processes being al the discretion of the manufacturer. ‘The steel shall be cast as killed steel. Table 1 lists relevant steel grades. 5 Chemical composition 5.1 Ladle analysis ‘Tha chemical composition of the staeis dealt with in this standard shall be as speoitied in table 2. Small departures from these specications are permissible if they do not impair the performance of the stac 5.2 Product analysis, When a product analysis is carried out on finished tubes, tho pormitted deviations given in table S shall apply to the ladle analysis specified in table 2. Table 1: Steel grades ‘teal grade joualty grade} as in DINEN 10027 Part 1 ‘as in DIN EN 10027 Part 2 revious designation used ‘Ali grades as for quailty grade A, and any ather steel grades. Table 2: Chemical composition of steel grades shown on ladle analysis: — Dea ce Chemical composition, as a percentage by mass c si Mn P s symbol _| Mato number | ee moe ra nm sa08! waz 010) 030 088 0025 p25, ‘5830 AL 0212 010 005, 5058 (0025 0025 Erg 70308 on? 035 = 040 0025 0025 48 10408 opt 035 2040 0025 0025 oz “10580 072 055 160 0025 0025 “The folowing alloying toments may bo addod: Nb: < 0,086; Tr < 0.0396 V: 50,0596; ND+Ti +: <0,059%, Element ermitted deviations of the product analysis trom the specified ladle analysis Permitted deviation from the specified limits of the Tadle analysis, as @ percentage by mass +0,005, ND +001 Ti +001 v +002IN 2391 Part2 Pages 6 Final supply conditions 7.3 In the case at steel grades and/or tal supply cond a tions other than those specified in tables 2 and 4, the re- Tubes are tobe supplied In one of the conditions specified quired mechanical properties shall be subjact to agrae- in table 4, mont, Such tubes shall be supplied in quality grade C, 7 Mechanical properties 7.4 On the basis of their chemical composition and the 7.4. The mechanical propetas ave a function ofthe tinal tay have bean processed, the stl std yale 2 echaly conaiton (et table'#) and shall comply with tables, _-a7@ 10 De regarded 3s waldable. tt should, however, be me : reer ftoted that the mechanical properties of tubes in the BK, 7.2. men tested as described in suciauses 10.22.2 and _BKWW or BKS condition are modified in tho zane of the tube $02.28, tubes shall show no cracks. ‘which has been subjected to heat (ct, DIN 8526 Part). ‘Table 4: Final supply conditions: Designation ‘Ssymbo! Description Gola finished (hard) 8k Tubes do not undergo hest treatmont following the final cold forming and, thus, have a rather high resistance to deformation. ‘Cold finished (sott) BKW | Tho final heat treatment (s followed by cold drawing involving timited deformation, Appropriate further processing allows a certain degroe of cold forming (@.g. bending, expanding). Gold finished and BKS | Heat treetment is applied following the last cola forming process. Subject 10 stress-rellevad appropriate processing conditions, the incroase in the residual stressos involved enables both forming and machining to a cartain degree. ‘Annealed GBK | The last cold forming process is followed by annealing in a controlled atmosphere. Normalized NK | The last cold forming process is followed by annealing above the upper transformation point in a controled atmosphere. ‘Table S: Mechanical properties of tubes at ambient temperature Final supply| condition] Gold finished | Cold finished | Cold finished and | Anneated “e (hard) (BK)}) | (sott) (@KW)) | stross-relieved (BKS) | (GBKN") Normalized (NBK) Stest grade Min Mo. Mn. in Me. 7 in | songe-| min. | aonga-] min, | min. | songa-| Men. | eooge-| 5, Min. | seonga- vate | spat | te | tone | terele | ona | wrta | yd | tone | wre | wonat | toon, | veil | ronat ‘0g. | Matar | arngtn| tact, | song | mete |ernae| stung. | face | eng] tate, Seer rena, | ac, ration Maoh |Avasal Ry [Ava9a] Ryn | Rapin | A383) Ry Bel Lregein [Aaa twin | percnt-| Kiem? | peroare| aim | Nin | percent ime? | percent om a oe a ‘xaos | tz | aso | 8 | aa | 12 | 390 | 200 | 16 | 280 | a0 | 200toszo| 215 | 30 aon | tor | 40 | & | 30 | 12 | seo | 20 | 16 | 240 | 30 | 20000420} 215 | a0 iss | sos | 400 | 6 | 420] 10 | 420 | sis | 14 | as | 25 | 340 toa70| 235 | 25 sts | 100s | s80 | 5 | s2o | 6 | sao) 375 | 12 | 90 | a1 | 40tos70] 255 | 2 ise | rose | sao | 4 | sao | 7 | sao | 420 | 10 | 490 | 22 | 490t0690| 355 | 22 ——1— 1-4 ') The yleld sirength for the annealed (GBK) condition shall be equal to at ieast 50% of the tensile strength, Depending On the extent of deformation, the yield strength of tubes supplied in the cold finished (hard) (BK) and cold finished (sor) (BK) conditions, may come close to reaching the tensile strength. Calculations should be based on a minimum value ‘of BO96 of the tensile strength for the cold finishes (hard) condition and of 70% for the cold tinished (soft) condition. 2) For tubes with an outside diameter of up to 30 mm and a wall thickness up to 3mm, the minimum yield strength may be 10. N/mm? towerPage 4 DIN2391 Part2 8 Appearance 8.1. Tubes shall have a smooth intemal and external sur- ‘face consistent with the cold working process. As a result the arithmetical mean deviation of the profile, R,, will be 6.3 4mm oF less, Lowar f@, values shail be subject fo agreo- ment for quality grade C tubes, NOTE; For technical reasons, it is not always pos- sible to obtain a smooth surface on tubes with an internal diameter of less than 15 mm, 8.2 Slight surface imperfections such as scabs or gouges, resulting from the manufacturing process, ara par- mitted provided the inner and outer diameters, after dress- ing, continue to meet the specified roquiraments. Scabs, laps or laminations are not permitted. {1 treeciom from imperfections is of particular significance, ‘an appropriate non-destructive test method (such as eddy Current of ultrasonic testing) shall be agreed (cf. subelause 10.2.2.8), 8.3 Asa result of cold working, (ubes that have not undor= {gone heat treatment, ie. tubes in the BK or BKW condition, ‘are generally coverad by a lubricant or grease film on their ‘nner and outer surtaces. An agreement shall be made con- emning its removal. ‘Tubes that have undergone heat treatment, 2. tubes in the [BKS, GBK oF NBK condition, may show signs of scorching, put shall be free of loase scale. 8.4. Whera, with regard to subsequent surface treatment {euch as galvanizing}, special requirements are to be met conceming the surface preparation grade of tubes, such fequiramente shall be agreed upon at the time of ordering. 8.8. In compliance with commercial practice, the tubes shall be Supplied with provisional corrosion protection. If particular form of corrosion protection (9.9. galvanizing at Specified in DIN 50960 Part 1), or none whatsoever, is ra= quested, this shall be stated in the order. 9 Dimensions and limit deviations 9.1. Diameter and wall thicknesses DIN 2991 Part 1 shall apply for the dimensions of searniess. precision steel tubes. If ane af the limit deviations for the diameter is to be zero, the limit deviation for the wall thickness shall be equal 19, 30% of the maan wall thickness calculated using the for- mula given in clause 2 of DINZ391 Part 1. 9.2 Straightnesss ‘Tubes with an outside diamatar exceeding 15 mm shall not deviate from straigniness by more than 0,25 % of the total lenath, Tubss with a yield strength greater than 500 N/mm? shall not deviate from straightness by mora than 0.39% of the total length, Localized deviations shall not axcocd Smm/m and shall be measured as the distance between the tube surface ana a chord linking two random points 1000 mm apart ‘Tubes of exact lengths shall not deviate from straightness by more than 0,39 of the tube length. In compliance with commercial practice, tubes with an outside diamater of up to 15 mm shall be supplied straight- fened, As establishing the straightness of such tubes might prove to be difficult, he straightness measuring procedure shall be eubject to agreement. More stringent requirements regarding straightness shall 'be subject fo agraament and shall apply for quality grade C tubes. 9.3 Lengths Unless otherwise specified by the purchaser at the time of trdering, tubes shall be supplied as random lengths bo- tween 4m and 7m, ‘The number of tubes in lengths from 2 m to below 4 m shall not exceed 18% of tha quantity ordered and shall be sup- plied in separate bundles, Cut lengths shall alow for deviations of + 600mm of the length ordered, short lengths of 2000 mm or more being supplied in soparate bundles up to a maximum of 10% of the quantity ordered. Exact lengths are subject to the folowing limit deviations: for lengths up to 500 mm: “tm: for lengths above 800 mm un to 2000 mm: “2 mm: for lengths above 2000 mm up te 5000 mm: for longths above 5000 up 10 700mm: "'S mm. Forlengthe greater than 7000 mm, mit deviations shall bbe subjact 0 agreement. 9.4 Tube ends ‘Tube ends shall be cut nominally square to the tube axis and shalt be tree trom excessive burrs, as may result from the outting process. Such burrs may cause a change in diameter, exceeding the limit deviations spocitied in DIN 2391 Part 1. Agreement regarding the finishing of ends of tubes of exact, Jongih is mandatory, 9.5 Divergence between quantity ordered and consignment Where tubes of exact length have been ordered, deficient supplies shatl not be permitted. However, excess supplies shall be permiseible in compliance with tho specifications sgiven in tabi 7. Table 7: Excess supplies Quantity odored, Percentage devia in metres: and Up to 500 +20 ‘Above 500 up to 2000 v6 Roava 2000 [ 370 10 Testing 10.1 Tubes to be supplied without inspection document (quality grade A) ‘As part of intemal control, the manufacturer shall submit tubes to: 8} a dimensional check; ») 2 surface inspection 6) a tensile tast, a5 specified in DINEN 10002 Part 1; 4) a flattening test, as specified in DIN EN 10233; 2) a drift expanding test, as specified in DIN EN 10234. Flattening and drift expanding tests shall only be carried fut on annealed or normalized tubes made of the steel {grades listed in table 2 if testing does not adversely atfect the tube diameter and wall thicknoss, Subject to agreement, a type 2.2 Inspection document in ‘compliance with DIN 50049 shall be issued. ‘Additional tests shall be subject to agreement. They ars relavant for qualty grade C steels.10.2. Tubes to be supplied with inspection document (quality grade C) ‘Should @ DIN 50049 inspection certificate be required for ‘quality grade G steel tubes, this shall be agreed upon at the time of ordering. The order shall state the type of document requested and the name the testing agency ifthe inspection | cartied out by a third party ‘Tubes shall be tested at the manufacturer's works. Produc- tion shall not be unduly disturbed if inspection is carried out by experts who are not employed by the manufacturer. 10.21 Scope of testing ‘Tubes shall bo tested by batches. For details, see table 9. For the purpose of tasting, tubes shall be divided according {0 steel grade, final supply condition and size, into batches ‘each comprising 200 units. Remainders of up to 20 units may be distributed uniformly across the other batches, remainders ranging from 20 to 200 units and consignments ‘of lass than 200 units being considered a whole batch. 10.2.2 Procedure All tests shall be carried out at ambient temperature. 102.21 Tonsile test The tensile test shall be carried out as specified in DIN EN 10002 Part 1 10:2.2.2 Fiattening test ‘The flattening test shall bo carrried out, as spocitiod in DIN EN 10233, on annealed and normatized tubes, the wall thickness of wnich is less than 15% of the outside dlam- ster. The test pleces oF tubo ends shall be flattoned until a ‘Specified distance botween platens, H, 1s reached. This distance, in mm, is to be calculated on the basis of the following equation: (tee) H ee where Tis the wall thickness, in mm; Dis the outside diameter of the tube, in mm; is a constant, which is 0,09 for steel grades St30 and St36, and 0,07 for steal grades St 45 and 852. After testing, the samples shall be inspected for cracks, Table 8: Percentage expansion Percentage expansion for a ‘wall thickness, in mm, of above 4 Final supply ‘condition, 8130 51 8130 At Nowmalized stas or st4s annealed st 52 DIN 2391 Part2 Pages 10.2.2.3 Drift expanding test ‘The drift expanging test shall be conducted until the max) mum expansion specified in table 8 is reached. It shall be ‘carried out, as described in DINEN 10234, on annealed ‘and normalized tubes with a maximum outside diameter of 150 mm and a wall thickness of up to 8mm. ‘Alter testing, the samples shall bo inspected for cracks. 10.2.2.4 Measurement of surtace roughnoss ‘The surface roughness shall be measured axially by using lectric stylus instrumonts as specified in DIN 4768, 10.2.2.5 Dimensional chack The tube dimensions shall be measured with sultable tech- niques. ‘The type and scope of the dimensional checking of tub9s of, exact length shall be subject to agreement. 0.2.26 Surface inspection ‘The appearance of the outer and, if possible, inner tube surtace shall be examined visually under appropriate Hght- ing conditions by an inspector having normal vision. if 30 ‘agreed, another method of checking the appearance may be used. ‘The type and scope of surface inspection of tubes of exact length shall be subject to agraement, 10,2.2.7 Leak tightness test ‘The tubes shall be tested for leak tightness by using appro priate non-destructive test methods (e.g. eddy current testing in accordance with Stahl-Eisen-Prifblatt (ron and. ‘steel testing spacitication) 1925%). 10.228 Non-destructive testing It treedom from imperfections is of particular significance, ‘addy current tasting as specified in PRP 02-74 may be car- fled out, primary to detect transverse defects. The ultra- sonic test, as specified In Stahi-Eisen-Profbiatt 1916, is usually conducted to detect longitudinal detects. 1023 Retests 10.231 Tubes not satistying the requirements when tested as specified in subclauses 10.2.2.1 to 10.2.2.9 shall be rejactad. Two further tubes shall Da taken trom the batch concerned in place of the rejected sample tube and submit- tad for testing. fone of these two tubes does nat fufil the equiraments, the entire batch stall be considered not to ‘comply with the standard. 10.2.2 If the defects or deticiencies established can be made good by means of heat treatment or other suitable ‘maasures, the supplior shall be given the opportunity to ppresent a'batch which was rejected for renewed accept- ‘ance inspaction. i the test pieces still fall to satisfy the Tequiremante, the entire batch shall be considered not to comply with tha standard 10. Inspection documents ‘The Inopoction documents to be issued shall comply with DIN 50049,Pageé OIN 2081 Pan Table 9: Scope of testing specitied under item No. 1. vo.) Type of test or inspection ‘Scape of testing") Fesponsible for testing 1 | Teneite teat One test piece, taken from one sample tube per | Subject to agreement. batch, 2 | Flattening test 10.22.2 | One test piece, taken at one end of sample tube | Subject to agreement. 3 | Daft expanding test 10.2.2.3 | One test piace, taken at one end of sample tube | Subject to agreement. specified under item No. 1 4 | Measurement of surface | 10.2.2.4 | If agreed upon, one test piece taken from one | Manufacturer roughnes Sample tube specified under item No. 1. 5 | Dimensional check 10.2.2.5 | All tubes. ‘Subject to agroement. 6 | Surtace inspection 102.26 | All tubes. Subject to agreement. 7 | Leak tightness tast 10.2.2.7 | if agreed, al tubes, Manufacturer 8 | Non-destructive tost 10.2.2.8 | W agreed, all tubes Manufacturer +) Applies to random lengths and multiples of cut and exact longths. 11 Quality grade C Line ‘Special requirement Table 10: Special requirements (examples) Features and/or technical delivery conditions| 1 | Stee! grades other than spool fled in table 1 DIN 17210, ‘As specified in DIN 1651, DINEN 10025, DINEN 10083 Paris # and 2, or 2__| Tubes tor pipetines ‘As specified in DIN 1829, DIN 1890, or DIN 2445 Part 2. 3. | Other geometry and surface, Tubes with an outside diameter smaller than 4mm and greater than 260 mm, with a non ircular cross section, subject to other tolerances than those specified in DIN 2307 Part 1, other tolaranco positions or special requirements regarding the surface condition, siraighinass and squareness ot pipe ands. 4 | Final supply condition other ‘Tempered; annealed to obtain specific microstructure. than specified in table 4, 5 _| Othor mechanical propertie Daviations regarding the mechanical properties specified in tab 12. Marking ‘A durable tag, containing the following information, shall be Securely attached to ezch bund a) the manufacturer's mark; ) the relevant standard (technical delivery condition) and quality grade; 9) steel grade, in compliance with table 1; 4) the final supply candition, in accordance with ta- ble 9) the dimensions: ‘the inspector's mark, where tubes are supplied with an inspection document. Further markings shall be subject to agreement 13 Bundling ‘The type of bundiing shall be subject to agreement, 14 Complaints ‘Warranty claiins may only be raised if based on the techni ‘al delivery conditions specified here or on any further ‘agreement. ‘The purchaser shail give the supplier the opportunity of judging whether the complaint is justified, by submitting tho tube objected to and samples of the other tubes supplied,DIN 2391 Part2 Page 7 Standards and documents referred to DIN 1620 DIN 1630 DIN 1651 DIN 2991 Part 1 DIN 2645 Part 2 DIN 4760, DIN 9628 Part 1 DINA7121 DIN 17124 IN 17172 DIN 17173 DIN T7175 DIN 17579 pin 17204 bin 17210 IN 17458 DIN 60049, IN 50 960 Part + DINEN 10002 Part DIN EN 10025 DIN EN 10027 Part 1 DINEN 10027 Part 2 DIN EN 10088 Part 1 DINEN 10088 Pat2 DINEN 10233 DINEN 10234 ‘Staht-Eison-Profolatt 1915") Stani-Eigen-Profoiatt 1925") PRP 02-74 Other re! Seamless, circular, unalloyed st conditions High pertormance seamless, circular, unalioyed steel tubes; technical delivery conditions Free cutting stee!; technical delivery conditions. ‘Seamless pracision steel tubes; dimensions ‘Seamless preciaion stool tubes subject to fatigue loading, rated for a pressure of 64 to 400 bar Dotormination of surface roughness paramoters R,, R,, and Ry. using slactric stylus Instru- ments; concepts and measuring conditions Weldabity of metalic materials; concepts ‘Seamless circular steel stubas for structural steelwork; technical delivery conditions ‘Seamless circular fine grain stael tubes for structural steelwork; technical delivery conditions Steel pipes for convaying combustible liquids and gases; technical delivery conditions Seamless circular tubes made from steel with (ow temperature toughness; technical detivery conditions | Seamless tubes with elevated temperature properties; technical delivery conditions Seamless circular fine grain steel! tubes subject to special requirements; technical delivery ‘conditions ‘Seamless circular tubes made from steals for quenching and temperin conditions ase hardening steel; technical delivery conditions austenitic stainlass steel tubos subject to special requirements; technical ry conditions, Inspection documents for the delivery of metatic products Jesignation and information in technical | pines subject to special requirements; technical delivery technical delivery documentation Tensile testing of metallic materials; method of test at ambient temperature (Including Amend- ment AC 1:1990) Hot rolled unalloyed structural steel products; technical delivery conditions (including Amandment At: 1993) Designation aystams for steel: steal names and principal symbols Designation systems for steel; numerical system ‘Quanched and tempered steels; tachnical delivery conditions for spacial steels ‘Quenched and temparad steels; tachnical delivery conditions tor unalloyed quality steels Metallic materials; tubs; flattening test Motaltic materials; tube; dritt expanding tost Ultraschaliprifung auf Langsfehler von Ronren aus warmfesten Stahien (Ultrasonic testing for longitudinal imperfections in steel tubes with elevated temperature properties) Floktromagnetische Prifung von Rahren zum Nachwels dor Dichtheit (Eddy current testing of ‘ubos for leak tightness) Prufblatt far die Wirbelstromprbfung von Prézisionsstahirohren (Specification regarding the ‘addy current testing of seamiess precision steel tubes) sant standard DINEN 10021 Ganeral technica! delivery conditions for steal and iron products Previous editions DIN 2391 Part2: 1940-06, 1967-11, 1967-07, 1981-07. }) Obtainable trom Fachvereinigung Prizisionsrohrwarke V, Postfach 30 03 64, D-40403 Dusseldorf, *4) Obtainable from Verlag Stahleisen mbH, Posttach 1051 64, 0-40042 Dusseldert.Page 8 DIN 2991 Part2 Amendments. In comparison with the July 1981 edition, this standard has been revised in form and substance and the following amendments. made: 4) Quality grade B has beon dropped and grades A and C redefined. ') The outside diamater, the inside diameter and the wall thicknass have boon raferrad to as D, D,, and T, respectively, ‘and the order details changed accordingly ©} Tha use of SM stee! and unkilad casted steel is no longer specified for precision stee! tubes. 4) Grade C tubes may be made from other steels if these are suitable (ct. table 1). 9) In table 2 the maximum permissible P and S contents were brought into line with the state of the art and the addition af further alloying elements specified, 4) Atable covering permitted deviations of the product analysis trom the specitied ladle analysis has been included (ef. table 8). 9) The BKS ‘cold formed and stress-relief annealed’ condition has boon included and the descriptions provided for the other final supply conditions amended, hh) Mechanical properties of tubes in the BKS condition nave been specified and the minimum values regarding the tensite strength for BK and BKW conditions increased. 1) The specifications for surface appearance have bean completely revised. }), With ragard to deviations from straightness, a distinction has boon made batweon localized deviations and deviations along the entire tubs length I) Random lengths have been limited to a range between 4m and 7m. 1) The requirements for tube ends have been amended. 'm) Specifications regarding divergence between the quantity ordered and the actual consignment now apply to orders ‘or exact lengths only. 1} Leak tightness tests are no longer specified for quality grade A tube ‘tubes shall be supplied in quality grade C. 0} A table covering the scope of testing has been Included (ct. tabla 9). 1p) The requirements regarding tha performance of test pipas submitted to flattening and drift expanding tests have boon amended, ) The procedures regarding surface roughness measurement, dimensional checks and surface Inspections, as wall as leak tightness tests and non-dostructive testing have bean altered. ‘ If delivery conditions require leak tightness, International Patent Classification € 161 009/02 G01 802180 Gor Nossi20