FPS Design Assistant ver.1.

20
Blue cell
Red cell
1. Define the system specifications
Minimum Line voltage (Vlinemin)

is the input parameters

is the output parameters

85 V.rms

Maximum Line voltage (Vlinemax)

280 V.rms

Line frequency (fL)

50 Hz
Vo(n)

1st output for feedback

2nd output
3rd output
4th output
5th output
6th output
Maximum output power (Po) =

5
12
12
33

V
V
V
V
V
V

Io(n)
3.00
0.00
0.00
0.00
0.00

Po(n)
15.000
0.00
0
0
0
0

A
A
A
A
A
A

15.0 W

Estimated efficiency (Eff)

83 %

Maximum input power (Pin) =

18.1 W

2. Determine DC link capacitor and DC link voltage range

DC link capacitor (CDC)

47 uF

Minimum DC link voltage (VDCmin) =

95 V

Maximum DC link voltage (VDCmax)=

396 V

3. Determine Maximum duty ratio (Dmax)

Maximum duty ratio (Dmax)

0.5

Max nominal MOSFET voltage (Vdsnom) =

491 V

Output voltage reflected to primary (VRO)=

95 V

4. Determine transformer primary inductance (Lm)

Switching frequency of FPS (fs)

80 kHz

Ripple factor (KRF)

K RF 1 ( DCM )

0.4

Primary side inductance (Lm) =

K RF 1 (CCM )

1.935 mH

Maximum peak drain current (Idspeak) =

0.53 A

RMS drain current (Idsrms) =

0.28 A

###

Maximum DC link voltage in CCM (VDCCCM)

357 V

5. Choose the proper FPS considering the input power and current limit
Typical current limit of FPS (Iover)
Minimum Iover considering tolerance of 12%

K RF

I
2 I EDC

4.00 A
3.52 A

>

0.53

->O.K.
6. Determine the proper core and the minimum primary turns
Saturation flux density (Bsat)

0.30 T

Cross sectional area of core (Ae)

42 mm2

Minimum primary turns (Np )=

min

82.1 T

7. Determine the number of turns for each output

Vo(n)
Vcc (Use Vcc start voltage)
1st output for feedback
2nd output
3rd output

12
3.3
5
12

V
V
V
V

VF(n)
0.7
0.3
0.3
0.7

V
V
V
V

9.6
4
9.3
9.6

4th output
5th output
6th output

33 V
0V
0V

0.7 V
25.4
0V
0.0
0V
0.0
Primary turns (Np)=
--->enough turns
2130 nH/T2
0.2765392914 mm

VF : Forward voltage drop of rectifier diode

Ungapped AL value (AL)
Gap length (G) ; center pole gap =
8. Determine the wire diameter for each winding

Diameter
Primary winding
Vcc winding
1st output winding
2nd output winding
3rd output winding
4th output winding
5th output winding
6th output winding
Copper area (Ac) =

0.2
0.15
0.3
0.3
0.2
0.15
0.4

Parallel
mm
1T
mm
1T
mm
4T
mm
4T
mm
1T
mm
1T
mm
1T
mm
T

7.91 mm2
0.3

Fill factor (KF)

Required window area (Awr)

26.36 mm

ID(n)rms
0.3
0.1
4.9
0.0
0.0
0.0
#DIV/0!
#DIV/0!
G70/E70/(3.14/4*C70^2)

9. Choose the rectifier diode in the secondary side

VD(n)
Vcc diode
1st output diode
2nd output diode
3rd output diode
4th output diode
5th output diode
6th output diode

65
27
63
65
174
0
0

ID(n)rms
0.10
4.95
0.00
0.00
0.00
#DIV/0!
#DIV/0!

V
V
V
V
V
V
V

10. Determine the output capacitor

Co(n)
1st output capacitor
2nd output capacitor
3rd output capacitor
4th output capacitor
5th output capacitor
6th output capacitor

RC(n)
2000
200
56
15

11. Design RCD snubber

Primary side leakage inductance (Llk)

uF
uF
uF
uF
uF
uF

21
150
240
880

m
m
m
m
m
m

Icap(n)
3.9
0.0
0.0
0.0
#DIV/0!
#DIV/0!

28 uH

Maximum Voltage of snubber capacitor (Vsn)

Maximum snubber capacitor voltage ripple
Snubber resistor (Rsn)=

200 V
7%
65793.7

Snubber capacitor (Csn)=

2.7 nF

Power loss in snubber resistor (Psn)=

0.0 W (In Normal Operation)

Peak drain current at VDCmax (Ids2) =

0.48 A

Max Voltage of Csn at VDCmax (Vsn2)=

Max Voltage stress of MOSFET (Vds

max

187 V
)=

583 V

FPS

12. Design Feedback control loop

Control-to-output DC gain =

0.192863

13

vFB

CB

FPS
Control-to-output zero (wz) =
Control-to-output RHP zero (wrz)=
Control-to-output pole (wp)=
Voltage divider resistor (R1)

23810 rad/s => fz=

137 rad/s => frz=

3,791

300 rad/s => fp=

48

Opto coupler diode resistor (RD)

22

CB

12
12

Voltage divider resistor (R2)=

vFB

1
3

KA431 Bias resistor (Rbias)

Feeback pin capacitor (CB) =
Feedback Capacitor (CF) =

1 nF
100 nF

Feedback resistor (RF) =

1.2

Feedback integrator gain (wi) =

398

Compensator zero (wzc)=

2500 rad/s => fi=

758 rad/s => fzc=

Compensator pole (wpc)=

333333 rad/s => fpc=

53,079

121

Gain (dB)

60
50
40
30
20
10
0
10
-10

100

-20
-30

Phase (degree)

-40

0
10

100

-30
-60

16
23.8293681167
25
25.0094172596
40
26.5049460234
63
27.7413306969
100
28.5322721023
160
28.9364817662
250
29.1154745509
1000
400
29.2188287988
630
29.3179293685
1000
29.5035767508
1600
29.9280657751
2500 frequency
30.7859982773
(Hz)
4000
32.4680429214
6300
34.9723877627
10000
38.2266918904
16000
41.9631125476
1000
25000
45.7010296983
40000
49.7235285558
63000
53.6460005397
100000
57.6497288561

-90
-120
-150

Control-to-output
Compensator
T (Closed loop gain)

-180

frequency (Hz)

28
24
20
17
14
12
11
11
11
10
10
10
10
10
10
10
10
8
7
4

51.82
16
Control-to-output
49.23
25
46.92
40
Compensator
44.8
63
T (Closed loop gain)
42.8
100
41.26
160
40.39
250
10000
40
400
39.84
630
39.94
1000
40.32
1600
41.16
2500
42.82
4000
45.28
6300
48.45
10000
52
16000
10000
55.2
25000
58.14
40000
60.2
63000
61.44
100000

100000

100000

By Choi

KL(n)
W
W
W
W
W
W

100
0
0
0
0
0

%
%
%
%
%
%

K RF 1 ( DCM )
K RF 1 (CCM )

K RF

I
2 I EDC

# of turns
=>
=>
=>
=>

10
4
9
10

T
T
T
T

=>
=>
=>

25 T
0T
0T
105 T

(A/mm2)
8.83
2.83
17.51
0.00
0.00
0.00
#DIV/0!
#DIV/0!

A
A
A
A
A
A
A
A

G70/E70/(3.14/4*C70^2)

A
A
A
A
A
A
A

Icap(n)

Vo(n)
A
A
A
A
A
A

0.21
0.00
0.00
0.00
#DIV/0!
#DIV/0!

V
V
V
V
V
V

vo1'

FPS
vFB

CB

RD
iD
1:1

vo1
ibias
Rbias

vo1'

FPS
vFB

RD

3,791 Hz
22 Hz

CB

1:1

ibias
Rbias

iD

48 Hz

vo1

CF

RF

R1

KA431
R2
398 Hz
121 Hz
53,079 Hz
-55

-82.4582###

Control-to-output-76 -78.31282###
Compensator ###

###
T (Closed loop gain)
###
###
###
0
###
###
###
###
###
###
###
###
###
0
-99
-95
-93
-92

-71.6892###
-62.47847###
-50.43051###
-37.16064###
-25.99623###
100000###
-17.17726
-11.48006###
-7.916241###
-5.995711###
-5.416322###
-5.994495###
-7.824195###
-11.32072###
-17.16996###
100000
-25.46419
###
-37.14768###
-49.97472###
-62.09625###

Device

Recommend
New Device

Function
Pin(max)(W)_open frame
[adaptor type]
85-265VAC
230VAC

Protection Mode
Soft Start
Option

PKG

Cross
Reference

Application

Application Note
www.fairchildsemi.c
om

DVD
VCR / DVD

AN4105
AN4106

Features

Fopr
(KHz)

Rds(on)
max ()

Over
Load

Over
Current

Over
Voltage

Thermal
Shutdown

30
50
100
100
100
130
130
100
100
130

67
67/50
100/67
100
67
67
67
20~150
20~150
20~150

7.0
5.0
2.0
2.0
2.0
1.5
1.5
2.0
2.0
1.5

A/R
A/R
Latch
A/R
A/R
Latch
Latch
Latch
A/R
A/R

NO
NO
NO
NO
NO
NO
NO
NO
NO
NO

A/R
A/R
Latch
A/R
A/R
Latch
Latch
Latch
A/R
A/R

A/R
A/R
Latch
A/R
A/R
Latch
Latch
Latch
A/R
A/R

NO
NO
YES
YES
YES
YES
YES
YES
YES
YES

TO-220F-4L TOP223Y
TO-220F-4L TOP224Y
TO-3P-5L
TO-3PF-5L
Original
TO-3P-5L
TO-3P(F)-5L
Original
TO-3P-5L
TO-3P-5L STR-F6653
TO-3PF-5L
STR-S6707
TO-3PF-5L

10
15
25
40
50
100
120

10
15
30
50
60
120
145

100
100
67
67
100/67
67
67

10
10
6.0
4.5
2.2
1.6
1.2

A/R
A/R
A/R
A/R
A/R
A/R
A/R

NO
NO
NO
NO
NO
NO
NO

A/R
A/R
A/R
A/R
A/R
A/R
A/R

A/R
A/R
A/R
A/R
A/R
A/R
A/R

YES
NO
NO
NO
NO
YES
YES

8DIP
TO-220F-4L
TO-220F-4L
TO-220F-4L
TO-220F-4L
TO-3P-5L
TO-3P-5L

TOP222P
TOP222Y
TOP223Y
TOP224Y
TOP227Y

Charger

AN4105
AN4101

Auxiliary Power
STB
Note-PC Adaptor

AN4105
AN4106

Original

SMPS

AN4105

1.2
2.15
4.0

25
40
80

30
50
100

100/67
100/67/50
20~150

7.0
5.0
2.0

A/R
A/R
A/R

A/R
A/R
Latch

A/R
A/R
A/R

A/R
A/R
Latch

NO
NO
YES

TO-220F-4L
TO-220F-4L
TO-220-5L

TOP223Y
TOP224Y
Original

DVD
STB
PC SMPS

650
650
650
650
650
650
650
650
650
650
650
650
650
650
400
650
650
650
650
650

0.6
0.6
0.9
1.2
1.2
2.15
2.15
5.0
6.0
4.0
6.0
6.0
8.0
3.5
5.0
5.0
6.0
8.0
8.0
11.5

15
10
15
25
25
25
40
100
120
80
120
120
160
70
100
100
150
200
200
270

15
10
17
30
30
30
50
120
145
100
145
145
190
80
130
180
230
230
300

100/67/50
100/67/50
100/67
100
67/50
67/50
100/67/50
67
67
Sync.
Sync.
Sync.
Sync.
QRC
QRC
QRC
QRC
QRC
QRC
QRC

10
10
6.0
6.0
6.0
4.5
4.5
1.6
1.2
1.6
1.2
0.9
0.9
2.2
1.1
1.6
0.9
0.9
0.9
0.65

A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
Latch
Latch
Latch
Latch
Latch
A/R
A/R
A/R
A/R
A/R
A/R
A/R

A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch

A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
Latch
Latch
Latch
Latch
Latch
A/R
A/R
A/R
A/R
A/R
A/R
A/R

A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch
Latch

NO
NO
NO
YES
NO
NO
NO
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO
NO

TO-220F-4L
8DIP
8DIP
TO-220-5L
TO-220F-4L
8DIP
TO-220F-4L
TO-220-5L
TO-3P-5L
TO-220-5L
TO-3P-5L
TO-3P-5L
TO-3P-5L
TO-220F-5L
TO-220F-5L
TO-220F-5L
TO-220F-5L
TO-3PF-5L
TO-3PF-5L
TO-3PF-5L

TOP222Y
TOP222P

Charger
Auxiliary

TOP223Y

Auxiliary Power

TOP224P
TOP224Y

STB

Original

SMPS

AN4105

STR-F6653
STR-F6654
STR-F6656
STR-F6656

Monitor

AN4105
AN4103

STR-F6653
STR-F6654
STR-F6656
STR-F6656
-

C-TV

AN4105
AN4102

1.Burst Mode Operation for low

stdby
2.Simple application with both
primary and secondary side
regulation

650
650
650
650
650
650
650
650
800
800
650
200
200

2.0
3.2
4.0
6.0
6.0
6.0
8.0
9.7
4.0
5.0
4.0
3.2
3.2

55
80
80
120
120
120
160
200
80
110
80
40
40

65
95
100
145
145
145
190
240
100
130
100
@36-75VDC
@36-75VDC

70
70
Sync.
Sync.
Sync.
Sync.
Sync.
Sync.
66
66
Sync.
300
300

1.6
0.9
1.6
1.2
1.2
1.2
0.9
0.65
2.0
1.5
1.6
0.3
0.3

A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
Latch
Latch
A/R
A/R
A/R

A/R
A/R
A/R
Latch
Latch
A/R
A/R
A/R
Latch
Latch
A/R
NO
NO

A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
Latch
Latch
NO
A/R
A/R

Latch
Latch
A/R
Latch
Latch
A/R
A/R
A/R
Latch
Latch
A/R
A/R
A/R

YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO

TO-220F-5L
TO-220F-5L
TO-220-5L
TO-220F-5L
TO-3P-5L
TO-220-5L
TO-3P-5L
TO-3P-5L
TO-3P-5L
TO-3P-5L
TO-220-5L
TO-220F-5L
D2-PAK-5L

LCD Monitor

AN4105
AN4116

Burst Mode Operation for low stdby

STR-F6653
STR-F6654
STR-F6654
STR-F6654
STR-F6656
Original
Original
STR-G5653
DPA426R
DPA426R

Monitor

AN4105
AN4108

Burst Mode Operation for low stdby

PDP, PC

AN4104

650
650
650
700
700
650
650
700
650
650
650
650
650
650
650
650
650

0.6
0.48
0.3
0.3
0.3
0.48
1.2

9 / [7]
9 / [7]
6 / [5]
6 / [5]
6 / [5]
9 / [7]
15

9 / [7]
9 / [7]
6 / [5]
9 / [6]
9 / [6]
9 / [7]
17

100
100
100
134
134
70
50

18
18
38
32
32
19
10

A/R
A/R
A/R
A/R
A/R
A/R
A/R

NO
NO
NO
NO
NO
NO
A/R

NO
NO
NO
NO
NO
A/R
A/R

A/R
A/R
A/R
A/R
A/R
A/R
A/R

NO
NO
NO
YES
YES
YES
YES

8DIPH
8DIPH
8DIPH
7DIP(7LSOP)
7DIP(7LSOP)
8DIP
8DIP
12DIPH
8DIP(8LSOP)
8DIP
8DIP
TO-220F-6L
TO-220F-6L
TO-220F-5L
TO-220F-5L
TO-3PF-6L
TO-3PF-6L

Vdmax
(V)

Ipeak
(A)

800
800
800
800
800
800
800
800
800
800

1.2
2.15
4.0
4.0
4.0
5.0
5.0
4.0
4.0
5.0

25
40
80
80
80
110
110
80
80
110

650
650
650
650
650
650
650

0.6
0.6
1.2
2.15
3.5
5.0
6.0

800
800
800

1st Generation 800V Class

KA1M0280RB
KA1x0380RB
KA1x0680B
KA1H0680RFB
KA1M0680RB
KA1M0880B(F)
KA1M0880D
KA2S0680B
KA3S0680RFB
KA3S0880RFB

KA5x0280R
KA5x0380R
FS7M0680
FS7M0680
FS7M0680
FS7M0880
FS7M0880
FS8S0765RCB
KA5Q0765RTH
KA5Q12656RT

PC, SMPS

AN4105
AN4104

PC, SMPS
Monitor
C-TV

AN4105
AN4103
AN4105
AN4102

Optimized for forward converter

1st Generation 650V Class

KA1H0165RN
KA1H0165R
KA1M0265R
KA1M0365R
KA1x0565R
KA1M0765R
KA1M0965R

KA5x0165RN
KA5x0165R
KA5x0265R
KA5x0365R
FSDM0565R
KA5M0765RQC
KA5M0965Q

2nd Generation 800V Class

KA5x0280R
KA5x0380R
KA5P0680C

AN4105
AN4106
AN4105, AN4104 Intelligent Power Saving Mode

2nd Generation 650V Class

KA5x0165R
KA5x0165RN
KA5x02659RN
KA5H0265RC
KA5x0265R
KA5x0365RN
KA5x0365R
KA5M0765RQC
KA5M0965Q
KA5S0765C
KA5S0965
KA5S12656
KA5S1265
KA5Q0565RT
KA5Q0740RT
KA5Q0765RTH
KA5Q12656RT
KA5Q1265RF
KA5Q1265RFH
KA5Q1565RF

FSDL0165RN
FSDx0265RN

FSDx0365RN

FS8S0765RCB
FS6S0965RCB
FS6S1265RE
FS6S1265RE

FSCQ0765RT

AN4105
AN4101
AN4105
AN4106

3rd Generation
FS6M07652RTC
FS6M12653RTC
FS6S0765RCH
FS6S0965RT
FS6S0965R
FS6S0965RCB
FS6S1265RE
FS6S1565RB
FS7M0680
FS7M0880
FS8S0765RCB
FS6X1220RT
FS6X1220RD

FSDM07652R
FS8S0765RCB
FS6S0965RCB

Original

PSR, Low stdby power

DC/DC off-line

Green FPS
FSDH0165
FSDH0165D
FSDH565
FSD200(M)
FSD210(M)
FSDM311
FSDL312
FSD1000
FSDL0165RN(L)
FSDx0265RN
FSDx0365RN
FSDM0565R
FSDM07652R
FSCQ0765RT
FSCQ1565RT
FSCQ1565RG
FSCQ2065RG

FSDM311
FSDM311
FSD200/FSD210

1.2
1.5
2.15
2.3
2.5

15
20
25
60
75

17
23
30
70
85

50
100/67
67/50
66
66

10.0
6.0
4.5
2.2
1.6

A/R
A/R
A/R
A/R
A/R

A/R
A/R
A/R
A/R
A/R

A/R-Auto Restart
The letter 'x' stands for H/M/L separately. Each letter 'H','M' & 'L' means 100KHz/70KHz/50KHz.
Pin(max) Test Condition :
85-265VAC : Flyback Converter, Discontinuous Current Mode, Dmax=0.50, Vin=100VDC
230VAC : Flyback Converter, Discontinuous Current Mode, Dmax=0.25, Vin=220VDC

under development
not recommend for new design

A/R
A/R
A/R
A/R
A/R

A/R
A/R
A/R
Latch
Latch

YES
YES
YES
YES
YES

TNY266P
TNY266P
TNY264P
TNY264P
TNY264P
VIPer22A

Charger

AN4105
AN4111

1Chip 1PKG

Charger

1Chip 1PKG

PC Aux

2Chip 1PKG

PC

1Chip 1PKG

DVDP/STB
LCD Monitor

CTV