Project Guide
Camshaft Controlled
Twostroke Engines
This Project Guide is intended to provide the information necessary for the layout of a marine propulsion
plant.
The information is to be considered as preliminary. It is intended for the project stage only and subject to
modification in the interest of technical progress. The Project Guide provides the general technical data
available at the date of issue.
It should be noted that all figures, values, measurements or information about performance stated in this
project guide are for guidance only and should not be used for detailed design purposes or as a substitute for specific drawings and instructions prepared for such purposes.
Data updates
Data not finally calculated at the time of issue is marked Available on request. Such data may be made
available at a later date, however, for a specific project the data can be requested. Pages and table entries
marked Not applicable represent an option, function or selection which is not valid.
The latest, most current version of the individual Project Guide sections are available on the Internet at:
www.mandieselturbo.com under Products Marine Engines & Systems Low Speed.
Extent of Delivery
The final and binding design and outlines are to be supplied by our licensee, the engine maker, see Chapter 20 of this Project Guide.
In order to facilitate negotiations between the yard, the engine maker and the customer, a set of Extent of
Delivery forms is available in which the basic and the optional executions are specified.
Electronic versions
This Project Guide book and the Extent of Delivery forms are available on a DVD and can also be found
on the Internet at: www.mandieselturbo.com under Products Marine Engines & Systems Low
Speed, where they can be downloaded.
1st Edition
April 2010
198 75 60-3.1
All data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way.
Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will
be assessed and determined individually for each project. This will depend on the particular characteristics of
each individual project, especially specific site and operational conditions.
If this document is delivered in another language than English and doubts arise concerning the translation, the
English text shall prevail.
Copyright 2010 MAN Diesel & Turbo, branch of MAN Diesel & Turbo SE, Germany, registered with the Danish
Commerce and Companies Agency under CVR Nr.: 31611792, (herein referred to as MAN Diesel & Turbo).
This document is the product and property of MAN Diesel & Turbo and is protected by applicable copyright laws.
Subject to modification in the interest of technical progress. Reproduction permitted provided source is given.
7020-0085-00ppr Apr 2010
198 75 60-3.1
MAN B&W
Contents
MAN B&W
Contents
Chapter
Section
Engine Design
Electricity Production
Electricity production
Designation of PTO
PTO/RCF
Space requirements for side mounted PTO/RCF
Engine preparations for PTO
PTO/BW GCR
Waste Heat Recovery Systems (WHR)
L16/24 GenSet data
L21/31 GenSet data
L23/30H GenSet data
L27/38 GenSet data
L28/32H GenSet data
MAN Diesel
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1987468-2.0
1983824-3.6
1987405-9.0
1985556-9.1
1985331-6.1
1987471-6.0
1985608-6.0
2.01
2.02
2.03
2.04
2.05
2.06
2.07
2.08
2.08
2.09
2.10
2.11
2.12
1983833-8.4
1983878-2.5
1986911-0.0
1986994-7.1
1986909-9.1
1985310-1.0
1987012-8.0
1987464-5.0
1987018-9.0
1986886-9.0
1986931-3.0
1986631-7.0
1986636-6.1
3.01
3.02
3.03
1987511-3.0
1984593-4.5
1985894-7.1
4.01
4.01
4.01
4.02
4.03
4.04
4.05
4.06
4.07
4.08
4.09
4.10
1985740-2.0
1986634-2.0
1984300-0.2
1984313-2.1
1984315-6.2
1984316-8.6
1986647-4.0
1984205-4.5
1984206-6.5
1984207-8.5
1984209-1.5
1984210-1.5
MAN B&W
Contents
Chapter
Section
Installation Aspects
Fuel
Calculation of capacities
List of capacities and cooling water systems
List of capacities, L60MC-C8
Auxiliary system capacities for derated engines
Pump capacities, pressures and flow velocities
Example 1, Pumps and Cooler Capacity
Freshwater generator
Example 2, Fresh Water Production
Calculation of exhaust gas amount and temperature
Diagram for change of exhaust gas amount
Exhaust gas correction formula
Example 3, Expected Exhaust Gas
Fuel oil system
Fuel oils
Fuel oil pipes and drain pipes
Fuel oil pipe insulation
Components for fuel oil system
Components for fuel oil system, venting box
Water in fuel emulsification
MAN Diesel
5.01
5.02
5.03
5.03
5.04
5.04
5.04
5.05
5.06
5.07
5.08
5.09
5.10
5.10
5.10
5.11
5.12
5.12
5.13
5.14
5.15
5.16
5.17
5.18
5.18
5.18
1984375-4.6
1985980-9.0
1984500-1.3
1984848-8.2
1985750-9.0
1984534-8.4
1984541-9.2
1984715-8.3
1986610-2.0
1985704-4.0
1985677-9.0
1986465-2.0
1986536-0.0
1986670-0.2
1987027-3.0
1984176-5.7
1984189-7.1
1984202-9.1
1984672-5.8
1986007-6.0
1986025-5.0
1986030-2.0
1984929-2.4
1984695-3.5
1985320-8.2
1985322-1.2
6.01
6.02
6.03
6.04
6.04
6.04
6.04
6.04
6.04
6.04
6.04
6.04
1986166-8.1
1987463-3.0
1987089-5.0
1987149-5.0
1986195-5.1
1987208-3.0
1987141-0.0
1987209-5.0
1986176-4.0
1986177-6.0
1987140-9.0
1987210-5.0
7.01
7.02
7.03
7.04
7.05
7.05
7.06
1985639-7.2
1983880-4.5
1985905-7.0
1984051-8.3
1983951-2.6
1984735-0.2
1983882-8.3
MAN B&W
Contents
Chapter
Section
Lubricating Oil
Cylinder Lubrication
Seawater systems
Seawater cooling system
Seawater cooling pipes
Components for seawater cooling system
Jacket cooling water system
Jacket cooling water pipes
Components for jacket cooling water system
Deaerating tank
Temperature at start of engine
12 Seawater Cooling
MAN Diesel
8.01
8.01
8.02
8.03
8.04
8.05
8.05
8.06
8.07
1985636-1.1
1986731-2.0
1985637-3.0
1984232-8.3
1983886-5.6
1984242-4.5
1987034-4.0
1984256-8.1
1985926-1.0
9.01
9.02
9.02
9.02
9.03
9.03
1986612-6.3
1985632-4.2
1987614-4.0
1986420-8.0
1985968-0.1
1986598-2.0
10.01
1983974-0.5
11.01/02
11.03
1984696-5.3
1983987-2.4
12.01
12.02
12.03
12.04
12.05
12.06
12.07
12.07
12.08
1983892-4.4
1983893-6.5
1983978-8.6
1983981-1.3
1983894-8.6
1983984-7.6
1984056-7.3
1984063-8.3
1983986-0.2
13.01
13.02
13.03
13.04
1986052-9.0
1986048-3.0
1986060-1.0
1984138-3.1
MAN B&W
Contents
Chapter
Section
14 Scavenge Air
15 Exhaust Gas
17 Vibration Aspects
Vibration aspects
2nd order moments on 4, 5 and 6-cylinder engines
1st order moments on 4-cylinder engines
Electrically driven moment compensator
Power Related Unbalance (PRU)
Guide force moments
Guide force moments, data
Axial vibrations
Critical running
External forces and moments in layout point
MAN Diesel
14.01
14.02
14.02
14.03
14.04
14.05
14.06
14.07
14.07
1984005-3.3
1986586-2.3
1986587-4.0
1986161-9.0
1986216-1.0
1987684-9.0
1985403-6.2
1984042-3.4
1987681-3.0
15.01
15.02
15.02
15.02
15.03
15.04
15.04
15.05
15.06
15.07
1984046-0.5
1986402-9.1
1984071-0.5
1984073-4.7
1984074-6.3
1984075-8.7
1984092-5.1
1984094-9.3
1984067-5.1
1986502-4.0
16.01
16.01
16.01
16.01
16.01
16.01
16.01
16.02
16.03
1985634-8.2
1987902-0.0
1987905-6.0
1987908-1.0
1987909-3.0
1987911-5.0
1986637-8.1
1986640-1.1
1986641-3.1
17.01
17.02
17.02
17.03
17.04
17.05
17.05
17.06
17.06
17.07
1984140-5.3
1986644-9.2
1983925-0.5
1984222-1.5
1985870-7.0
1984223-3.4
1985904-5.2
1984225-7.6
1984226-9.2
1985942-7.0
MAN B&W
Contents
Chapter
Section
Appendix
MAN Diesel
18.01
18.02
18.03
18.04
18.04
18.05
18.06
18.07
1986233-9.0
1986234-0.2
1986235-2.1
1987040-3.0
1986236-4.2
1986237-6.2
1984587-5.7
1984585-1.5
19.01
19.02
19.03
19.04
19.05
19.06
19.07
19.08
19.09
19.10
19.11
1987620-3.0
1984516-9.3
1986562-2.0
1986574-2.0
1984612-7.5
1985594-9.7
1987041-5.1
1985185-4.1
1984665-4.2
1986450-7.0
1986645-0.0
20.01
20.02
20.03
20.04
1984588-7.4
1984590-9.2
1984591-0.3
1984592-2.3
1983866-2.3
MAN B&W
Subject
Index
Section
A
Additional spares......................................................19.07
Air cooler cleaning pipes..........................................14.05
Air cooler cleaning unit.............................................14.05
Air spring, exhaust valve..........................................13.03
Alarm - slow down and shut down system..............18.04
Alarm system.......................................................16.01/03
Alarms for UMS Class and MAN Diesel
requirements........................................................18.04
Alpha ACC, Alpha Adaptive Cylinder Oil Control.......9.02
Alpha ACC, basic and minimum setting with.............9.02
Alpha Adaptive Cylinder Oil Control (Alpha ACC)......9.02
Alpha Controllable Pitch (CP) propeller,
MAN Diesels..........................................................5.18
Alpha CP propeller, Hydraulic Power Unit for............5.18
Alphatronic 2000 Propulsion Control System............5.18
Arctic running condition.............................................3.02
Auto Pump Overboard System................................14.05
Auxiliary blower...............................................1.06, 14.02
Auxiliary blower control............................................14.02
Auxiliary blower, electric motor for...........................14.04
Auxiliary blower, operation panel for........................14.02
Auxiliary blowers, emergency running......................14.02
Auxiliary equipment system................................16.01/03
Auxiliary Propulsion System/Take Home System......4.04
Auxiliary system capacities for derated engines .......6.04
Axial vibration damper................................................1.06
Axial vibrations.........................................................17.06
B
Balancing 1st order moments..................................17.02
Balancing other forces and moments......................17.03
Bearing condition monitoring...................................18.06
Bearing Temperature Monitoring system (BTM).......18.06
Bearing Wear Monitoring system (BWM).................18.06
Bedplate.....................................................................1.06
Bedplate drain pipes..................................................8.07
Boiler, exhaust gas...................................................15.04
C
Calculation of capacities............................................6.01
Calculation of exhaust data for derated engine.........6.04
Calculation of exhaust gas amount and temp...........6.04
Calculation of exhaust gas back-pressure...............15.05
Cams..........................................................................1.06
Subject
Section
C
Camshaft....................................................................1.06
Capacities of the engine, calculation of.....................6.04
Capacities, calculation of...........................................6.01
CEAS (Computerised Engine Application System)..20.02
Central cooler...........................................................11.03
Central cooling system, advantages of....................11.01
Central cooling system, disadvantages of...............11.01
Central cooling water pumps...................................11.03
Central cooling water system . ...........................11.01/02
Central cooling water thermostatic valve.................11.03
Centre of gravity.........................................................5.07
Centrifuges, fuel oil.....................................................7.05
Chain drive.................................................................1.06
Class and MAN Diesel requirements........................18.04
Class and MAN Diesel requirements, alarms,
slow and shut down.............................................18.04
Classes A and B, dispatch pattern...........................19.03
Cleaning systems, ABB and Mitsubishi ..................15.02
Cleaning systems, MAN Diesel................................15.02
CoCoS-EDS.............................................................18.03
CoCoS-EDS sensor list............................................18.03
Compensator solutions, 2nd order moments..........17.02
Compensators (2nd order moments),
preparation for.....................................................17.02
Components for central cooling water system........11.03
Components for Engine Control System....................5.16
Components for fuel oil system.................................7.05
Components for fuel oil system, venting box.............7.05
Components for jacket cooling water system..........12.07
Components for lube oil system................................8.05
Components for seawater cooling system...............12.04
Components for starting air system.........................13.02
Components of the exhaust gas system..................15.04
Computerised Engine Application System (CEAS)..20.02
Connecting rod...........................................................1.06
Constant ship speed lines..........................................2.01
Consumption, cylinder oil...........................................1.03
Consumption, lubricating oil......................................1.03
Continuous service rating (S).....................................2.04
Control devices........................................................18.06
Control system for plants with CPP.........................16.01
Controllable Pitch Propeller......................................16.02
Cooler heat dissipations.............................................6.04
Cooler, central cooling..............................................11.03
Cooler, jacket water.......................................11.03, 12.04
Cooler, lubricating oil.......................................8.05, 11.03
Cooler, scavenge air......................................11.03, 12.04
Cooling water systems, list of capacities and............6.02
Cooling water temperature, recommended...............2.08
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
Documentation, installation-relevant........................20.04
Documentation, Project Guides...............................20.01
Documentation, symbols for piping................................A
Documentation, tools...............................................20.04
Double-Jib crane........................................................5.04
Drain box for fuel oil leakage alarm..........................18.06
Drain from water mist catcher..................................14.05
Drain oil system, stuffing box...................................10.01
Drains, bedplate.........................................................8.07
D
Damper, axial vibration...............................................1.06
Damper, torsional vibration........................................1.06
Data sheet for propeller..............................................5.18
Deaerating tank........................................................12.07
Delivery test..............................................................19.01
Delivery test, minimum.............................................19.05
Design parameters, fuel oil system............................7.01
Designation of PTO....................................................4.01
Diagram for actual project..........................................2.05
Diagram for change of exhaust gas amount..............6.04
Diagram of manoeuvring system.............................16.01
Diameter of exhaust gas pipe..................................15.07
Dimensions and masses of tools.............................19.10
Dimensions and masses, large spare parts.............19.09
Dispatch Pattern.......................................................19.03
Dispatch pattern, list of masses and dimensions....19.04
Dispatch pattern, testing, spares and tools.............19.01
DMG/CFE Generators................................................4.03
Documentation, engine production..........................20.04
Documentation, engine room-relevant.....................20.04
Documentation, Engine Selection Guides................20.01
Documentation, engine-relevant..............................20.04
Documentation, Extent of Delivery...........................20.03
E
Earthing device, shaftline...........................................5.17
EIAPP certificate.......................................................19.05
Electric motor for auxiliary blower............................14.04
Electric motor for turning gear.................................13.04
Electrical system, general outline.............................18.04
Electrically driven moment compensator.................17.03
Electricity production.................................................4.01
Emission control.........................................................2.12
Emission limits, IMO NOx...........................................2.12
Emulsification, Water In Fuel (WIF).............................7.06
Engine and gallery outline..........................................5.06
Engine configurations related to SFOC......................6.01
Engine control room console...................................16.01
Engine Control System interface to surrounding
systems................................................................16.03
Engine Control System MC/MC-C...........................16.01
Engine Control System, components for...................5.16
Engine cross section..................................................1.07
Engine design and IMO regulation compliance.........1.01
Engine layout (heavy propeller)..................................2.01
Engine layout and load diagrams..........................2.01/04
Engine load diagram..................................................2.04
Engine margin.............................................................2.01
Engine masses and centre of gravity.........................5.05
Engine monitoring....................................................16.01
Engine outline.............................................................5.05
Engine outline, galleries and pipe connections..........5.05
Engine pipe connections.......................................5.05/09
Engine power.............................................................1.04
Engine power range and fuel oil consumption...........1.04
Engine preparations for PTO......................................4.03
Engine room crane.....................................................5.04
Engine running points, propulsion..............................2.01
Engine seating and holding down bolts.....................5.11
Engine seating profile.................................................5.12
Engine Selection Guide and Project Guide..............20.01
Engine side control console and instrument panel..16.01
Engine side control console with diagram...............16.01
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
F
Filter, fuel oil...............................................................7.05
Fire extinguishing pipes in scavenge air space........14.07
Fire extinguishing system for scavenge air space...14.07
Flow meter, fuel oil.....................................................7.05
Flow velocities............................................................6.04
Flushing of lube oil system.........................................8.05
Flushing of the fuel oil system....................................7.05
Forces and moments at turbocharger......................15.06
Fouled hull..................................................................2.01
Frame box..................................................................1.06
G
Gallery arrangement...................................................1.06
Gallery outline........................................................5.05/06
Generator step-up gear and flexible coupling............4.04
Governor....................................................................1.06
Governor and remote control components..............16.01
Governor parts and mode of operation....................16.01
Governor tests, etc...................................................19.05
Graphic calculation of SFOC, examples....................2.08
Guide force moments...............................................17.05
Guide force moments, data......................................17.05
Guiding heavy fuel oil specification............................7.02
H
Heat loss in piping......................................................7.04
Heat radiation and air consumption...........................6.02
Heat tracing, fuel oil pipe...........................................7.04
Heater, fuel oil.............................................................7.05
Heating of fuel drain pipe...........................................7.01
Heavy fuel oil (HFO)....................................................7.01
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
I
Identification of instruments.....................................18.07
IMO NOx emission limits............................................2.12
Indicator drive.............................................................1.06
Influence on the optimum propeller speed................2.02
Installation documentation.......................................20.04
Instrument panel, engine side control console........16.01
Instrumentation, monitoring systems and................18.01
Instruments, identification........................................18.07
Insulation, fuel oil pipe................................................7.04
J
Jacket cooling water pipes......................................12.06
Jacket cooling water system....................................12.05
Jacket cooling water temperature control..................6.04
Jacket water cooler.......................................11.03, 12.04
Jacket water cooling pump...........................11.03, 12.07
Jacket water preheater.............................................12.07
Jacket water system................................................11.03
Jacket water thermostatic valve...............................12.07
L
L16/24 GenSet data...................................................4.06
L21/31 GenSet data...................................................4.07
L23/30H GenSet data ...............................................4.08
L27/38 GenSet data...................................................4.09
L28/32H GenSet data ...............................................4.10
Large spare parts, dimension and masses..............19.09
Layout diagram sizes.................................................2.03
Limits for continuous operation, operating curves.....2.04
Liner Wall Monitoring system (LWM)........................18.06
List of capacities........................................................6.03
List of capacities and cooling water systems............6.02
List of spare parts, unrestricted service...................19.06
List of standard tools for maintenance.....................19.10
Load diagram, examples of the use of.......................2.04
Local instruments.....................................................18.05
Low load operation...................................................16.01
Low load operation, limits..........................................2.04
Lube oil system, flushing of........................................8.05
Lubricating and cooling oil pipes...............................8.01
M
Main bearing...............................................................1.06
MAN B&W Alpha Cylinder Lubrication system..........9.02
MAN B&W Alpha Cylinder Lubrication, wiring
diagram..................................................................9.02
MAN B&W Alpha Cylinder Lubricators on engine......9.02
MAN Diesels Alpha Controllable Pitch (CP)
propeller.................................................................5.18
Manoeuvring consoles.............................................16.01
Manoeuvring system..................................................1.06
Manoeuvring system on engine ..............................16.01
Manoeuvring system, diagram of . ..........................16.01
Marine diesel oil.........................................................7.01
Mass of tools and panels, total................................19.11
Mass of water and oil.................................................5.08
Masses and dimensions, list of, for dispatch
pattern.................................................................19.04
MC Engine description...............................................1.06
Measuring Back Pressure, exhaust..........................15.05
Mechanical cylinder lubricators..................................9.03
Mechanical top bracing..............................................5.14
Mode of operation, governor...................................16.01
Moment compensators (2nd order), basic design
regarding..............................................................17.02
Moment compensators (2nd order), determine
the need...............................................................17.02
Monitoring systems and instrumentation.................18.01
N
Nodes and Compensators.......................................17.03
NOx reduction............................................................2.12
NOx Reduction by SCR..............................................3.03
NOx reduction methods.............................................2.12
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
P
Painting of main engine............................................19.01
Painting specification, for engine.............................19.02
Performance curves...................................................1.05
Pipe connections, engine......................................5.05/09
Pipes, air cooler cleaning.........................................14.05
Pipes, bedplate drain.................................................8.07
Pipes, exhaust gas...................................................15.02
Pipes, exhaust valve air spring.................................13.03
Pipes, fire extinguishing for scavenge air space......14.07
Pipes, fuel oil high pressure.......................................1.06
Pipes, jacket water cooling......................................12.06
Pipes, scavenge air..................................................14.03
Pipes, seawater cooling...........................................12.03
Pipes, starting air......................................................13.03
Pipes, turbocharger lubricating oil.............................8.03
Piping arrangements..................................................1.06
Piping, symbols for..........................................................A
Piston.........................................................................1.06
Piston rod...................................................................1.06
PMI System..............................................................18.02
PMI System, Off-line and On-line versions..............18.02
Power management system................................16.01/03
Power Related Unbalance (PRU) ............................17.04
Power Take Off (PTO).................................................4.01
Power Take Off/Gear Constant Ratio (PTO/GCR)......4.04
Power, speed, SFOC .................................................1.03
Preheater, jacket water.............................................12.07
Preheating of diesel engine......................................12.08
Pressure losses across components, exhaust.........15.05
Pressure losses and coefficients of resistance,
exhaust pipes.......................................................15.05
Pressure losses in pipes, exhaust............................15.05
Project Guides..........................................................20.01
Propeller clearance.....................................................5.18
Propeller curve...........................................................2.01
R
Recommendation for operation.................................2.04
Reduction station, control and safety air.................13.02
Reduction valve, turbocharger cleaning etc.............13.02
Remote control system.......................................16.01/03
Remote sensors.......................................................18.05
Renk KAZ clutch for auxilliary propulsion systems....5.18
Reversing....................................................................1.06
S
Safety system......................................................16.01/03
Scavenge air box drain system ...............................14.06
Scavenge air cooler..............................1.06, 11.03, 12.04
Scavenge air cooler cleaning system.......................14.05
Scavenge air cooler requirements............................14.02
Scavenge air pipes...................................................14.03
Scavenge air system.......................................1.06, 14.01
Sea margin and heavy weather..................................2.01
Seawater cooling pipes............................................12.03
Seawater cooling pumps...............................11.03, 12.04
Seawater cooling system.........................................12.02
Seawater systems....................................................12.01
Seawater thermostatic valve....................................12.04
Selective Catalytic Reduction (SCR)..........................3.03
Sequence diagram...................................................16.01
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
Section
T
Tank, deaerating.......................................................12.07
Tank, lubricating oil.....................................................8.06
Telegraph system................................................16.01/03
Temperature at start of engine.................................12.08
Temperature control valve, lubricating oil...................8.05
The MC/MC-C Tier II Engine......................................1.01
Thermostatic valve, central cooling..........................11.03
Thermostatic valve, jacket water..............................12.07
Thermostatic valve, seawater...................................12.04
Thrust bearing............................................................1.06
Tool panels...............................................................19.11
Tools.........................................................................19.01
Tools, dimensions and masses of............................19.10
MAN Diesel
MAN B&W
Subject
Index
Section
Subject
T
Top bracing, engine.........................................5.13, 17.05
Torsional vibration damper.........................................1.06
Torsional vibrations...................................................17.06
Total back-pressure, exhaust...................................15.05
Tuning wheel...............................................................1.06
Tunnel gear with hollow flexible coupling...................4.04
Turbocharger arrangement and cleaning.................15.01
Turbocharger selection...............................................3.01
Turbocharger, exhaust................................................1.06
Turbochargers, lubrication of......................................8.01
Turning gear.....................................................1.06, 13.02
Turning gear, electric motor for................................13.04
Turning wheel.............................................................1.06
U
Undercritical running................................................17.06
V
VBS type CP propeller and range..............................5.18
Vectors of thermal expansion, turbocharger
outlet flange.........................................................15.06
Venting box, fuel oil....................................................7.05
Vibration aspects . ...................................................17.01
Vibration limits valid for single order harmonics......17.05
W
Waste Heat Recovery Systems (WHR).......................4.05
Water and oil in engine...............................................5.08
Water in fuel emulsification........................................7.06
Water In Oil Monitoring system (WIO)......................18.06
Water mist catcher, drain from.................................14.05
Water washing, turbocharger cleaning.....................15.02
Water, masses of........................................................5.08
Wearing parts...........................................................19.08
Wiring diagram, MAN B&W Alpha Cylinder
Lubrication.............................................................9.02
X
X-type guide force moment......................................17.05
MAN Diesel
Section
MAN B&W
Engine Design
1
MAN Diesel
MAN B&W
1.01
Page 1 of 2
Each cylinder is equipped with its own fuel injection pump, which consists of a simple plunger activated by the fuel cam directly. The optimal
combination of NOx and SFOC (Specific Fuel Oil
Consumption) is achieved by means of the Variable Injection Timing (VIT) incorporated in the fuel
pumps (applicable for MC/MC-C engines type 9850 only).
The cam controlled exhaust valve is opened hydraulically and closed by means of an air spring.
Lubrication is either by means of a uni-lube oil
system serving both crankshaft, chain drive, piston cooling and camshaft or a combination of a
main lubricating oil system and a separate camshaft lube oil system.
Cylinder lubrication is accomplished by electronically controlled Alpha lubricators, securing a low
lube oil consumption, or timed mechanical lubricators alternatively.
The starting valves are opened pneumatically by
control air from the starting air distributor(s) and
closed by a spring.
MAN Diesel
198 74 68-2.0
MAN B&W
1.01
Page 2 of 2
MAN Diesel
198 74 68-2.0
MAN B&W
1.02
Page 1 of 1
Emission regulation
Mark version
Design
C Compact engine
Concept
E Electronically controlled
C Camshaft controlled
Engine programme
Diameter of piston in cm
S
Stroke/bore ratio
L Long stroke
K Short stroke
Number of cylinders
198 38 243.6
MAN B&W
1.03
Page 1 of 1
MEP
bar
kW/cyl.
2,000
1,880
1,600
Cyl.
L1
2,340
MCR
Minimum at
Part Load
20.0
172
168
16.0
166
162
L3
L2
L4
105
L1 kW
SFOC
g/kWh
123 r/min
MEP
bar
Stroke:
2,022 mm
5
6
7
8
9
11,700
14,040
16,380
18,720
21,060
kW/cyl.
L1
2,340
2,000
1,880
1,600
SFOC
g/kWh
MCR
Minimum at
Part Load
20.0
175
172
16.0
169
166
L3
L2
L4
105
123 r/min
MC-C8
At load
Layout point
80%
L1 and L2
175
172
L3 and L4
169
166
0.1
0.65
MAN Diesel
198 74 05-9.0
MAN B&W
1.04
Page 1 of 1
L1
L3
L2
L4
Speed
178 51 489.0
During runningin periods and under special conditions, feed rates of up to 1.5 times the stated
values should be used.
The engine power figures given in the tables remain valid up to tropical conditions at sea level as
stated in IACS M28 (1978), i.e.:
Blower inlet temperature................................. 45 C
Blower inlet pressure..............................1000 mbar
Seawater temperature..................................... 32 C
Relative humidity...............................................60%
MAN Diesel
198 55 56-9.1
MAN B&W
1.05
Page 1 of 1
Performance Curves
MAN Diesel
198 53 31-6.1
MAN B&W
1.06
Page 1 of 7
MC Engine Description
Please note that engines built by our licensees
are in accordance with MAN Diesel drawings and
standards but, in certain cases, some local standards may be applied; however, all spare parts are
interchangeable with MAN Diesel designed parts.
Some components may differ from MAN Diesels
design because of local production facilities or the
application of local standard components.
In the following, reference is made to the item
numbers specified in the Extent of Delivery (EoD)
forms, both for the Basic delivery extent and for
some Options.
Frame Box
The frame box is of triangular plate welded design on new and a range of recent engine types.
Table 1.06.01 lists current engine types not yet
updated from the rib to the triangular plate frame
box design. On the exhaust side, it is provided
with relief valves for each cylinder while, on the
manoeuvring side, it is provided with a large
hinged door for each cylinder. The crosshead
guides are welded onto the frame box.
The frame box is bolted to the bedplate. The bedplate, frame box and cylinder frame are tightened
together by stay bolts.
MAN Diesel
198 74 71-6.0
MAN B&W
1.06
Page 2 of 7
Thrust Bearing
The propeller thrust is transferred through the
thrust collar, the segments, and the bedplate, to
the end chocks and engine seating, and thus to
the ships hull.
The thrust bearing is located in the aft end of the
engine. The thrust bearing is of the B&WMichell
type, and consists primarily of a thrust collar on
the crankshaft, a bearing support, and segments
of steel lined with white metal.
Tuning Wheel/
Torsional Vibration Damper
A tuning wheel or torsional vibration damper may
have to be ordered separately, depending on the
final torsional vibration calculations.
MAN Diesel
198 74 71-6.0
MAN B&W
1.06
Page 3 of 7
Connecting Rod
Crosshead
The telescopic pipe for oil inlet and the pipe for oil
outlet are mounted on the guide shoes.
Piston
The piston consists of a piston crown and piston
skirt. The piston crown is made of heatresistant
steel. A piston cleaning ring located in the very
top of the cylinder liner scrapes off excessive ash
and carbon formations on the piston topland.
Auxiliary Blower
Piston Rod
The piston rod is of forged steel and is surfacehardened on the running surface for the stuffing
box. The piston rod is connected to the crosshead
with four bolts. The piston rod has a central bore
which, in conjunction with a cooling oil pipe, forms
the inlet and outlet for cooling oil.
Between the air cooler and the scavenge air receiver, nonreturn valves are fitted which automatically
close when the auxiliary blowers supply the air.
The auxiliary blowers will start operating consecutively before the engine is started in order to
ensure sufficient scavenge air pressure to obtain a
safe start.
Further information is given in Chapter 14.
MAN Diesel
198 74 71-6.0
MAN B&W
1.06
Page 4 of 7
Chain Drive
Indicator Drive
A protective grating is installed between the exhaust gas receiver and the turbocharger.
Exhaust Turbocharger
The engines can be fitted with either MAN Diesel,
ABB or Mitsubishi turbochargers.
The turbocharger choice is described in Chapter
3, and the exhaust gas system in Chapter 15.
MAN Diesel
198 74 71-6.0
MAN B&W
1.06
Page 5 of 7
MAN Diesel
198 74 71-6.0
MAN B&W
1.06
Page 6 of 7
In operation, the valve spindle slowly rotates, driven by the exhaust gas acting on small vanes fixed
to the spindle.
Sealing of the exhaust valve spindle guide is provided by means of Controlled Oil Level (COL), an
oil bath in the bottom of the air cylinder, above the
sealing ring. This oil bath lubricates the exhaust
valve spindle guide and sealing ring as well.
Reversing
On reversible engines (with Fixed Pitch Propellers mainly), reversing of the engine is performed
by means of an angular displaceable roller in the
driving mechanism for the fuel pump of each
engine cylinder. The reversing mechanism is activated and controlled by compressed air supplied
to the engine.
The exhaust valve gear is not to be reversed.
Cylinder Lubrication
The cylinder lubrication system can be of either
the electronic MAN B&W Alpha cylinder lubrication system or a mechanical type.
The cylinder lubrication systems are described in
detail in Chapter 9.
Manoeuvring System
The engine is provided with gallery brackets, stanchions, railings, platforms, and ladders between
platforms. The brackets are placed at such a
height as to provide the best possible overhauling
and inspection conditions.
The engine is prepared for top bracings on the exhaust side, or on the manoeuvring side.
Gallery Arrangement
Piping Arrangements
The engine is delivered with piping arrangements
for:
Fuel oil
Heating of fuel oil pipes
Lubricating oil, piston cooling oil and
camshaft lubrication
Cylinder lubricating oil
Cooling water to scavenge air cooler
Jacket and turbocharger cooling water
Cleaning of scavenge air cooler
Cleaning of turbocharger
Fire extinguishing in scavenge air space
Starting air
Control air
Safety air
Oil mist detector
Various drain pipes.
MAN Diesel
198 74 71-6.0
MAN B&W
1.06
Page 7 of 7
Cylinder no.
S80MC
S70MC
S60MC
K90MC-C
K80MC-C
5-12
5-8
5-8
6-12
6-12
For some engine types of for instance S70/60MC-C, rib design of the frame box is still applicable along with triangular
plate design.
Table 1.06.01 MC and MC-C engines with frame box of rib design
MAN Diesel
198 74 71-6.0
MAN B&W
1.07
Page of 1
178 22 70-5.1
MAN Diesel
198 56 08-6.0
MAN B&W
2
MAN Diesel
MAN B&W
2.01
Page 1 of 2
Introduction
P=n xc
i=0
The effective power P of a diesel engine is proportional to the mean effective pressure pe and
engine speed n, i.e. when using c as a constant:
i=1
P = c x pe x n
i=2
i=3
x = log (n)
178 05 403.1
Thus, propeller curves will be parallel to lines having the inclination i = 3, and lines with constant
mep will be parallel to lines with the inclination i = 1.
P = c x n3 (propeller law)
Therefore, in the Layout Diagrams and Load Diagrams for diesel engines, logarithmic scales are
used, giving simple diagrams with straight lines.
P = c x ni
The power functions P = c x ni will be linear functions when using logarithmic scales:
y=ax+b
b
x
0
0
P = c x n3, in which:
178 05 403.0
MAN Diesel
198 38 338.4
MAN B&W
2.01
Page 2 of 2
L1
L3
MP
Engine margin
(SP=90% of MP)
SP
PD
L2
Sea margin
(15% of PD)
PD
L4
HR
2 6
LR
Engine speed, % of L 1
Engine margin
100%
178 05 415.3
Fouled hull
When the ship has sailed for some time, the hull
and propeller become fouled and the hulls resistance will increase. Consequently, the ships
speed will be reduced unless the engine delivers
more power to the propeller, i.e. the propeller will
be further loaded and will be heavy running (HR).
As modern vessels with a relatively high service
speed are prepared with very smooth propeller
and hull surfaces, the gradual fouling after sea
trial will increase the hulls resistance and make
the propeller heavier running.
Sea margin and heavy weather
If, at the same time the weather is bad, with head
winds, the ships resistance may increase compared to operating in calm weather conditions.
When determining the necessary engine power, it
is normal practice to add an extra power margin,
Besides the sea margin, a socalled engine margin of some 10% or 15% is frequently added. The
corresponding point is called the specified MCR
for propulsion (MP), and refers to the fact that the
power for point SP is 10% or 15% lower than for
point MP.
Point MP is identical to the engines specified
MCR point (M) unless a main engine driven shaft
generator is installed. In such a case, the extra
power demand of the shaft generator must also
be considered.
Constant ship speed lines
The constant ship speed lines , are shown at
the very top of the figure. They indicate the power
required at various propeller speeds in order to
keep the same ship speed. It is assumed that, for
each ship speed, the optimum propeller diameter
is used, taking into consideration the total propulsion efficiency. See definition of in Section 2.02.
Note:
Light/heavy running, fouling and sea margin are
overlapping terms. Light/heavy running of the
propeller refers to hull and propeller deterioration
and heavy weather, whereas sea margin i.e. extra
power to the propeller, refers to the influence of
the wind and the sea. However, the degree of light
running must be decided upon experience from
the actual trade and hull design of the vessel.
MAN Diesel
198 38 338.4
MAN B&W
2.02
Page 1 of 2
The maximum possible propeller diameter depends on the given design draught of the ship,
and the clearance needed between the propeller
and the aft body hull and the keel.
When the optimum propeller diameter D is increased from 6.6 m to 7.2. m, the power demand
is reduced from about 9,290 kW to 8,820 kW, and
the optimum propeller speed is reduced from 120
r/min to 100 r/min, corresponding to the constant
ship speed coefficient = 0.28 (see definition of
in Section 2.02, page 2).
Shaft power
kW
9.500
D = Optimum propeller diameters
P/D = Pitch/diameter ratio
9.400
P/D
0.50
6.6m
9.300
P/D
1.00
9.200
6.8m
0.95
9.100
0.55
0.90
9.000
7.0m
0.85
0.60
8.900
0.80
8.800
0.75
7.2m
0.70
0.65
7.4m
8.700
D
8.600
Propeller
speed
8.500
70
80
90
100
110
120
130
r/min
178 47 032.0
MAN Diesel
198 38 782.5
MAN B&W
2.02
Page 2 of 2
P2 = P1 x (n2 /n1)
where:
P = Propulsion power
n = Propeller speed, and
= the constant ship speed coefficient.
= 0.15 0.25
Power
=0,20
110%
=0,15
=0,25
speed lines
Constant ship
=0,30
100%
90%
MP1
80%
=0,25
MP2
3
me p
%
100
95%
70%
90%
85%
60%
80%
75%
70%
50%
4
40%
75%
80%
85%
90%
95%
100%
105%
Engine speed
178 05 667.0
MAN Diesel
198 38 782.5
MAN B&W
2.03
Page 1 of 1
Power
Power
L1
L3
L3
L4
L2
L4
Speed
Power
Power
L1
L3
LL3
2
Powerand
100 80% power
100 75% speed
L 1 range
valid for the types:
S80MC-C/ME-C7,
L2
S80MC6,
S70MC-C/ME-C7,
S70MC6,
S60MC-C/ME-C7,
S60MC6,
S50MC-C/ME-C7,
S50MC6 Speed
Powerand
100 80% power
100 80% speed
L 1 range
valid for the types:
S90MC-C/ME-C7
Power
L1
L3
L3
L2
L4
L2
L4
Speed
Speed
Power
L1
L3
L1
L3
L2
L2
L4
L4
L1
L2
L4
L4
Speed
Power
Power
L1
L3
L2
L4
Speed
Speed
Powerand
100 80% power
100 84% speed
range
L1
valid for the types:
LL70MC-C/ME-C7/8,
3
L2
S46MC-C7
L1
L1
L3
L2
L4
Speed
Power
L3
L2
L4
L4
Speed
Speed
Speed
Speed
178 60 45-2.0
MAN Diesel
198 69 11-0.0
MAN B&W
2.04
Page 1 of 10
An engines layout diagram is limited by two constant mean effective pressure (mep) lines L1 L3
and L2 L4, and by two constant engine speed
lines L1 L2 and L3 L4. The L1 point refers to the
engines nominal maximum continuous rating, see
Fig. 2.04.01.
L1
O=M
L3
S
1
L2
L4
Specified maximum continuous rating (M)
Speed
178 60 85-8.0
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 2 of 10
Definitions
The engines load diagram, see Fig. 2.04.02, defines the power and speed limits for continuous as
well as overload operation of an installed engine
having an optimising point O and a specified MCR
point M that confirms the specification of the ship.
Point A is a 100% speed and power reference
point of the load diagram, and is defined as the
point on the propeller curve (line 1), through the
optimising point O, having the specified MCR
power. Normally, point M is equal to point A, but
in special cases, for example if a shaft generator
is installed, point M may be placed to the right of
point A on line 7.
The service points of the installed engine incorporate the engine power required for ship propulsion
and shaft generator, if installed.
Operating curves and limits for continuous
operation
The continuous service range is limited by four
lines: 4, 5, 7 and 3 (9), see Fig. 2.04.02. The propeller curves, line 1, 2 and 6 in the load diagram
are also described below.
Line 1:
Propeller curve through specified MCR (M) engine
layout curve.
110
105
100
95
90
O=A=M
7
5
5
4
1 2 6
85
80
75
70
65
60
55
50
3
9
2
45
40
60
65
70
75
80
85
90
95
Engine speed, % of A
178 39 18-4.1
Line 2:
Propeller curve, fouled hull and heavy weather
heavy running.
Line 3 and line 9:
Line 3 represents the maximum acceptable speed
for continuous operation, i.e. 105% of A.
During trial conditions, the maximum speed may
be extended to 107% of A, see line 9.
The above limits may in general be extended to
105%, and during trial conditions to 107% of the
nominal L1 speed of the engine, provided that the
torsional vibration conditions permit.
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 3 of 10
Line 4:
Represents the limit at which an ample air supply
is available for combustion and imposes a limitation on the maximum combination of torque and
speed.
Line 5:
Represents the maximum mean effective pressure level (mep), which can be accepted for continuous operation.
Line 6:
Propeller curve, clean hull and calm weather
light running, used for propeller layout/design.
Line 7:
Represents the maximum power for continuous
operation.
Limits for overload operation
The overload service range is limited as follows:
Line 8:
Represents the overload operation limitations.
The area between lines 4, 5, 7 and the heavy
dashed line 8 is available for overload running for
limited periods only (1 hour per 12 hours).
Line 9:
Speed limit at sea trial.
Limits for low load operation
The engine is able to operate down to around
25% of nominal L1 speed.
Recommendation
Continuous operation without limitations is allowed only within the area limited by lines 4, 5, 7
and 3 of the Load diagram, except for CP propeller plants mentioned in the previous section.
The area between lines 4 and 1 is available for
operation in shallow waters, heavy weather and
during acceleration, i.e. for nonsteady operation
without any strict time limitation.
After some time in operation, the ships hull and
propeller will be fouled, resulting in heavier running of the propeller, i.e. the propeller curve will
move to the left of line 6 towards line 2, and extra
power is required for propulsion in order to keep
the speed of the ship.
In calm weather conditions, the extent of heavy
running of the propeller will indicate the need for
cleaning the hull and possibly polishing the propeller.
Once the specified MCR (and the optimising point)
have been chosen, the capacities of the auxiliary
equipment will be adapted to the specified MCR,
and the turbocharger specification and the compression ratio will be selected.
If the specified MCR (and the optimising point) is
to be increased later on, this may involve a change
of the pump and cooler capacities, retiming of the
engine, change of the fuel valve nozzles, adjusting
the cylinder liner cooling, as well as rematching of
the turbocharger or even a change to a larger size
of turbocharger. In some cases, it can also require
larger dimensions of the piping systems.
It is therefore of the utmost importance to consider, already at the project stage, if the specification
should be prepared for a later power increase.
This is to be indicated in item 4 02 010 of the Extent of Delivery.
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 4 of 10
Extended load diagram for ships operating in extreme heavy running conditions
When a ship with fixed pitch propeller is operating in normal sea service, it will in general be
operating in the hatched area around the design
propeller curve 6, as shown on the standard load
diagram in Fig. 2.04.02.
Sometimes, when operating in heavy weather, the
fixed pitch propeller performance will be more
heavy running, i.e. for equal power absorption of
the propeller, the propeller speed will be lower
and the propeller curve will move to the left.
As the low speed main engines are directly coupled to the propeller, the engine has to follow the
propeller performance, i.e. also in heavy running
propeller situations. For this type of operation,
there is normally enough margin in the load area
between line 6 and the normal torque/speed limitation line 4, see Fig. 2.04.02. To the left of line 4
in torquerich operation, the engine will lack air
from the turbocharger to the combustion process,
i.e. the heat load limits may be exceeded and
bearing loads might also become too high.
For some special ships and operating conditions,
it would be an advantage when occasionally
needed to be able to operate the propeller/main
engine as much as possible to the left of line 6,
but inside the torque/speed limit, line 4.
Extended load diagram for speed derated engines with increased light running
The maximum speed limit (line 3) of the engines is
105% of the SMCR (Specified Maximum Continuous Rating) speed, as shown in Fig. 2.04.02.
However, for speed and, thereby, power derated
engines it is possible to extend the maximum
speed limit to 105% of the engines nominal MCR
speed, line 3, but only provided that the torsional
vibration conditions permit this. Thus, the shafting, with regard to torsional vibrations, has to be
approved by the classification society in question,
based on the extended maximum speed limit.
When choosing an increased light running to be
used for the design of the propeller, the load diagram area may be extended from line 3 to line 3,
as shown in Fig. 2.04.03, and the propeller/main
engine operating curve 6 may have a correspondingly increased heavy running margin before exceeding the torque/speed limit, line 4.
A corresponding slight reduction of the propeller efficiency may be the result, due to the higher
propeller design speed used.
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 5 of 10
L1
A=O=M
5 7
90
5%
L2
L3
Heavy
running
operation
80
70
Normal
operation
L4
Example 1 shows how to place the load diagram for an engine without a shaft generator
coupled to a fixed pitch propeller.
60
4
6
50
2
40
55
60
65
70
Normal load
diagram area
75
80
85
90
Extended light
running area
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 6 of 10
Load diagram
Power,
% of%
L1 of L
Power,
1
Power,
% of%
L1 of L
Power,
1
100%
100%
L 1L 1
5%A5%A
3.3%A
3.3%A
100%
100%
L 1L 1
4
1 21 62 6
L 3L 3
A=O=M=MP
A=O=M=MP
L 3L 3
A=O=M
A=O=M
S=SP
S=SP
1
2
6
1
L 2L 2
4 1 6
1
2 2
7
5%L5%L
1
1
L 2L 2
6
3
L 4L 4
Engine
speed,
% of%
L1of L
Engine
speed,
1
M
S
O
A
MP
SP
L 4L 4
Propulsion
and engine
Propulsion
and engine
service
curvecurve
for fouled
service
for fouled
hull and
heavy
weather
hull and heavy weather
Propulsion
and engine
Propulsion
and engine
service
curvecurve
for fouled
service
for fouled
hull and
heavy
weather
hull and heavy weather
Engine
speed,
% of%
L1of L
Engine
speed,
1
100%
100%
100%
100%
The specified MCR (M) and optimising point O and its propeller curve 1 will normally be selected on the engine service
curve 2 (for fouled hull and heavy weather), as shown in the
layout diagram.
Point A is then found at the intersection between propeller
curve 1 (2) and the constant power curve through M, line 7. In
this case, point A is equal to point M and point O.
Once point A has been found in the layout diagram, the load
diagram can be drawn, as shown in the above figure, and
hence the actual load limitation lines of the diesel engine may
be found by using the inclinations from the construction lines
and the %figures stated.
178 39 20-6.0
Fig. 2.04.04: Normal running conditions. Engine coupled to a fixed pitch propeller (FPP) and without a shaft generator
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 7 of 10
Load diagram
LL11
77
55
Power,
Power,%
%of
ofLL11
100%
100%
3.3%A
3.3%A
5%A
5%A
LL11
44
LL33
11 22 66
A=O
A=O
M=MP
M=MP
LL33
77
A=O
A=O
77
55
M
M
11 22
5%L
5%L11
SS
S=SP
S=SP
LL22
66
44
11 22
LL22
66
33
33
LL44
Engine
Enginespeed,
speed,%
%of
ofLL11
M
S
O
A
MP
SP
LL44
Propulsion
Propulsionand
andengine
engine
service
servicecurve
curvefor
forfouled
fouled
hull
hulland
andheavy
heavyweather
weather
Engine
Enginespeed,
speed,%
%of
ofLL11
100%
100%
Propulsion
Propulsionand
andengine
engine
service
servicecurve
curvefor
forfouled
fouled
hull
hulland
andheavy
heavyweather
weather
100%
100%
Fig. 2.04.05: Special running conditions. Engine coupled to a fixed pitch propeller (FPP) and without a shaft generator
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 8 of 10
L 3L 3
Load diagram
L 1L 1
7
5
L 4L 4
62
MPMP
1 1
L 4L 4
Propulsion
curvecurve
for fouled
Propulsion
for fouled
hull and
weather
hull heavy
and heavy
weather
Engine
speed,
Engine
speed,
% of%
L1of L1
M
S
O
A
MP
SP
SG
L 2L 2
SPSP
2 26 6
LL2 2
33
33
Propulsion
curve
forfor
fouled
Propulsion
curve
fouled
hullhull
and
heavy
weather
and
heavy
weather
Engine
speed,
Engine
speed,
%%
of of
L1 L1
100%
100%
5%L
11
5%L
S S
4 4
SP SP
A=O=M
A=O=M7
7
5 5
L 3L 3
SG SGMP MP
Engine
Engine
service
service
curvecurve
SG SG
5%A
5%A
LL1 1
A=O=M
A=O=M
7 7
1 2 16 2 6
3.3%A
3.3%A
Power, % of L1
Power, % of L1
100%
100%
100%
100%
178 39 25-5.1
Fig. 2.04.06: Normal running conditions. Engine coupled to a fixed pitch propeller (FPP) and with a shaft generator
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 9 of 10
Load diagram
Power, % of L1
100%
3.3%A 5%A
L1
100%
O=A
5
4
SG
1 2 6
L3
MP
L3
SP
Engine
service
curve
S
SG
M
MP
5% L1
SP
L2
O=A
S M
L1
Power, % of L1
L2
L4
Engine speed, % of L1
M
S
O
A
MP
SP
SG
L4
Propulsion curve
for fouled hull
and heavy weather
100%
Propulsion curve
for fouled hull
and heavy weather
Engine speed, % of L1
100%
178 39 28-0.0
Fig. 2.04.07: Special running conditions. Engine coupled to a fixed pitch propeller (FPP) and with a shaft generator
MAN Diesel
198 69 94-7.1
MAN B&W
2.04
Page 10 of 10
Example 5: Engine coupled to a controllable pitch propeller (CPP) with or without a shaft generator
Power
7
5%A
3.3%A
L1
4
1 2 6
L3
A=O=M
5
7
5%L1
L2
L4
Min. speed
Combinator curve for
loaded ship and incl.
sea margin
Max. speed
Recommended range for
shaft generator operation
with constant speed
Engine speed
M
S
O
A
Load diagram
Therefore, when the engines specified MCR point
(M) has been chosen, including engine margin,
sea margin and the power for a shaft generator,
if installed, point M can be used as point A of the
load diagram, which can then be drawn.
The position of the combinator curve ensures the
maximum load range within the permitted speed
range for engine operation, and it still leaves a
reasonable margin to the limit indicated by curves
4 and 5.
MAN Diesel
198 69 94-7.1
MAN B&W
2.05
Page 1 of 1
5%A
3.3%A
A
5
5
4
4
1 2 6
Power, % of L 1
110%
L1
100%
90%
L3
5%L1
L2
80%
70%
L4
60%
50%
40%
70%
75%
80%
85%
90%
95%
100%
105%
110%
Engine s peed, % of L 1
178 06 37-5.3
MAN Diesel
198 69 09-9.1
MAN B&W
2.06
Page of 1
MAN Diesel
198 53 10-1.0
MAN B&W
2.07
Page 1 of 1
SFOC
g/kWh
+2
4
50%
60%
70%
80%
90%
100%
178 60 99-1.0
Fig. 2.07.01: Example of part load SFOC curves for high efficiency turbochargers
MAN Diesel
198 70 12-8.0
MAN B&W
2.08
Page 1 of 2
SFOC guarantee
The SFOC guarantee refers to the above ISO reference conditions and lower calorific value and is
valid for one running point only. The guaranteed
running point is equal to the powerspeed combination in the optimising point (O) = 100% SMCR
but, if requested, a running point between 85%
and 100% SMCR can be selected.
Condition
change
Parameter
With
pmax
adjusted
SFOC
change
Without
pmax
adjusted
SFOC
change
per 10 C rise
+ 0.60%
+ 0.41%
per 10 C rise
+ 0.20%
+ 0.71%
per 10 mbar
0.02%
rise
rise 1%
1.00%
(42,700 kJ/kg)
0.05%
1.00%
MAN Diesel
198 74 64-5.0
MAN B&W
2.08
Page 2 of 2
MAN Diesel
198 70 18-9.0
MAN B&W
2.09
Page of 2
Engine
kW
5 L60MC-C8
11,700
6 L60MC-C8
14,040
7 L60MC-C8
16,380
8 L60MC-C8
18,720
9 L60MC-C8
21,060
g/kWh
123
175
$IAGRAMA
cyl. No.
3&/#
GK7H
kW
r/min
g/kWh
SFOC found:
r/min
3&/#
GK7H
0ART,OAD3&/#CURVE
.OMINAL3&/#
OFOPTIMISINGPOINT
178 60 39-3.0
Fig. 2.09.01
MAN Diesel
198 68 86-9.0
MAN B&W
2.09
Page of 2
LINES
HIPSPEED
#ONSTANTS
Diagram b
,
U
2E D
TION
OPT
&/
OF3
IM
PO
ISE D
G K
#IN
O
WE R
RELA
7H
PTIM
ER
POW
ISE D
PTIM
O
NOM
THE
TO
T I VE
POW
ISE D
ER
IN
INA L
MEP
.OMINALPROPELLERCURVE
3PEEDOF,
178 60 22-4.0
Fig. 2.09.02
LINES
HIPSPEED
#ONSTANTS
Diagram c
U
2E D
C TIO
3&
NOF
P
ISE D
ING
/#
OWE
IM
OPT
K7H
O
RELA
PTIM
POW
ISE D
ER
ER
POW
ISE D
PTIM
O
NOM
THE
TO
T I VE
,
IN
INA L
MEP
.OMINALPROPELLERCURVE
3PEEDOF,
178 60 23-6.0
Fig. 2.09.03
MAN Diesel
198 68 86-9.0
MAN B&W
2.10
Page of 2
Power 100%
14,040 kW
Speed 100%
123 r/min
Nominal SFOC:
High efficiency turbocharger
175 g/kWh
Power
Speed
Turbocharger type
High efficiency
SFOC found in O = M
173.3 g/kWh
MAN Diesel
198 69 31-3.0
MAN B&W
2.10
Page of 2
0OWEROF,
LINES
HIPSPEED
#ONSTANTS
Diagram b
U
2E D
&/
OF3
TION
PO
ISE D
G K
#IN
O
WE R
IM
OPT
RELA
7H
PTIM
TO
T I VE
POW
ISE D
ER
IN,
INA L
ER
POW
ISE D
PTIM
O
NOM
THE
MEP
.OMINALPROPELLERCURVE
3PEEDOF,
178 60 66-7.0
100% O
80% O
50% O
1
2
3
100% M
80% M
50% M
SFOC
g/kWh
-1.7
-4.7
-1.1
$IAGRAMA
3&/#
GK7H
SFOC
g/kWh
173.3
170.3
173.9
3&/#
GK7H
0ART,OAD3&/#CURVE
.OMINAL3&/#
OFSPECIFIED-#2
178 60 52-3.0
Fig. 2.10.01: Example of SFOC for derated L60MC-C8 with fixed pitch propeller and high efficiency turbocharger
MAN Diesel
198 69 31-3.0
MAN B&W
2.11
Page of 1
!
3
3
3
)
))
3PEED OF !
198 95 962.2
MAN Diesel
198 66 31-7.0
MAN B&W
2.12
Page 1 of 1
Emission Control
IMO NOx Emission Limits
All MC and MC-C engines are, as standard, delivered in compliance with the IMO speed dependent NOx limit, measured according to ISO 8178
Test Cycles E2/E3 for Heavy Duty Diesel Engines.
The NOx content in the exhaust gas can be reduced with primary and/or secondary reduction
methods.
The primary methods affect the combustion process directly by reducing the maximum combustion temperature, whereas the secondary methods are means of reducing the emission level
without changing the engine performance, using
external equipment.
030% NOx Reduction
The MC and MC-C engines are as standard delivered to comply with IMO NOx emission limitations, EoD: 4 06 060 Economy mode. Engine test
cycles E2 and E3 has to be ordered as an option:
4 06 060a and 060b, and various conditions can
be specified, options: 4 06 060f, 060g and 060h.
Compliance with other emission limits can be
specified as an option: 4 06 065.
Regardless of the emission limit specified, the engines are matched for best economy in service.
For further information on engine operation options, see Extent of Delivery.
MAN Diesel
198 66 366.1
MAN B&W
3
MAN Diesel
MAN B&W
3.01
Page 1 of 1
Turbocharger Selection
Updated turbocharger data based on the latest
information from the turbocharger makers are
available from the Turbocharger Selection
program on www.mandiesel.com under
Turbocharger Overview Turbocharger
Selection.
The data specified in the printed edition are valid
at the time of publishing.
The MC/ME engines are designed for the application of either MAN Diesel, ABB or Mitsubishi (MHI)
turbochargers.
The turbocharger choice is made with a view to
obtaining the lowest possible Specific Fuel Oil
Consumption (SFOC) values at the nominal MCR
by applying high efficiency turbochargers.
MAN (TCA)
ABB (TPL)
ABB (A100)
MHI (MET)
1 x TCA66-21
1 x TPL80-B11
1 x A180-L34
1 x MET60MA
1 x TCA77-21
1 x TPL80-B12
1 x A180-L35
1 x MET66MA
1 x TCA77-21
1 x TPL85-B14
1 x A185-L34
1 x MET71MA
1 x TCA88-21
1 x TPL85-B15
1 x A190-L34
1 x MET83MA
1 x TCA88-21
1 x TPL85-B15
1 x A190-L35
1 x MET83MA
MAN Diesel
198 75 11-3.0
MAN B&W
3.02
Page 1 of 2
MAN Diesel
198 45 934.5
MAN B&W
3.02
Page 2 of 2
By-pass flange
Centre of cylinder
Exhaust receiver
Turbocharger
178 06 721.1
MAN Diesel
198 45 934.5
MAN B&W
3.03
Page 1 of 2
MAN Diesel
198 58 94-7.1
MAN B&W
3.03
Page 2 of 2
Air
Process
computer
Ammonia
tank
Evaporator
SCR reactor
Air intake
Air outlet
Static mixer
Air
Orifice
High efficiency turbocharger
Engine
198 99 271.0
MAN Diesel
198 58 94-7.1
MAN B&W
Electricity Production
4
MAN Diesel
MAN B&W
4.01
Page 1 of 6
Electricity Production
Introduction
Next to power for propulsion, electricity production is the largest fuel consumer on board. The
electricity is produced by using one or more of the
following types of machinery, either running alone
or in parallel:
Auxiliary diesel generating sets
Main engine driven generators
Steam driven turbogenerators
Emergency diesel generating sets.
The machinery installed should be selected on the
basis of an economic evaluation of first cost, operating costs, and the demand for manhours for
maintenance.
In the following, technical information is given regarding main engine driven generators (PTO) and
the auxiliary diesel generating sets produced by
MAN Diesel.
The possibility of using a turbogenerator driven by
the steam produced by an exhaust gas boiler can
be evaluated based on the exhaust gas data.
Power Take Off
With a generator coupled to a Power Take Off
(PTO) from the main engine, electrical power
can be produced based on the main engines
low SFOC and the use of heavy fuel oil. Several
standardised PTO systems are available, see Fig.
4.01.01 and the designations in Fig. 4.01.02:
PTO/RCF
(Power Take Off/RENK Constant Frequency):
Generator giving constant frequency, based on
mechanicalhydraulical speed control.
PTO/CFE
(Power Take Off/Constant Frequency Electrical):
Generator giving constant frequency, based on
electrical frequency control.
PTO/GCR
(Power Take Off/Gear Constant Ratio):
Generator coupled to a constant ratio stepup
gear, used only for engines running at constant
speed.
The DMG/CFE (Direct Mounted Generator/Constant Frequency Electrical) and the SMG/CFE
(Shaft Mounted Generator/Constant Frequency
Electrical) are special designs within the PTO/CFE
group in which the generator is coupled directly to
the main engine crankshaft and the intermediate
shaft, respectively, without a gear. The electrical
output of the generator is controlled by electrical
frequency control.
Within each PTO system, several designs are
available, depending on the positioning of the
gear:
BW I:
Gear with a vertical generator mounted onto the
fore end of the diesel engine, without any connections to the ship structure.
BW II:
A freestanding gear mounted on the tank top
and connected to the fore end of the diesel engine, with a vertical or horizontal generator.
BW III:
A crankshaft gear mounted onto the fore end
of the diesel engine, with a sidemounted
generator without any connections to the ship
structure.
BW IV:
A freestanding stepup gear connected to the
intermediate shaft, with a horizontal generator.
The most popular of the gear based alternatives
are the BW III/RCF types for plants with a fixed
pitch propeller (FPP) and the BW IV/GCR for
plants with a controllable pitch propeller (CPP).
The BW III/RCF requires no separate seating in
the ship and only little attention from the shipyard
with respect to alignment.
MAN Diesel
198 57 40-2.0
MAN B&W
4.01
Page 2 of 6
PTO/GCR
PTO/CFE
PTO/RCF
Design
Seating
Total
efficiency (%)
1a
1b
BW I/RCF
On engine
(vertical generator)
8891
2a
2b
BW II/RCF
On tank top
8891
3a
3b
BW III/RCF
On engine
8891
4a
4b
BW IV/RCF
On tank top
8891
5a
5b
DMG/CFE
On engine
8488
6a
6b
SMG/CFE
On tank top
8488
BW I/GCR
On engine
(vertical generator)
92
BW II/GCR
On tank top
92
BW III/GCR
On engine
92
10
BW IV/GCR
On tank top
92
178 19 663.1
MAN Diesel
198 57 40-2.0
MAN B&W
4.01
Page of 6
Designation of PTO
For further information, please refer to our publication titled:
Shaft Generators for MC and ME engines
The publication is available at: www.mandiesel.com
under Quicklinks Technical Papers
178 06 490.0
50: 50 Hz
60: 60 Hz
kW on generator terminals
Mark version
MAN Diesel
198 66 34-2.0
MAN B&W
4.01
Page 4 of 6
PTO/RCF
is bolted directly to the frame box of the main
engine. The bearings of the three gear wheels
are mounted in the gear box so that the weight of
the wheels is not carried by the crankshaft. In the
frame box, between the crankcase and the gear
drive, space is available for tuning wheel, counterweights, axial vibration damper, etc.
The first gear wheel is connected to the crankshaft via a special flexible coupling made in one
piece with a tooth coupling driving the crankshaft
gear, thus isolating it against torsional and axial
vibrations.
For marine engines with controllable pitch propellers running at constant engine speed, the
hydraulic system can be dispensed with, i.e. a
PTO/GCR design is normally used.
Toothed
coupling
Generator
RCFController
Hydrostatic pump
Annulus ring
Sun wheel
Multidisc clutch
Crankshaft
Elastic damping coupling
Crankshaft gear
Toothed coupling
178 23 222.1
Fig. 4.01.03: Power take off with RENK constant frequency gear: BW III/RCF, option: 4 85 253
MAN Diesel
198 43 000.2
MAN B&W
4.01
Page 5 of 6
The power from the crankshaft gear is transferred, via a multidisc clutch, to an epicyclic
variableratio gear and the generator. These are
mounted on a common bedplate, bolted to brackets integrated with the engine bedplate.
The BWIII/RCF unit is an epicyclic gear with a
hydrostatic superposition drive. The hydrostatic
input drives the annulus of the epicyclic gear in
either direction of rotation, hence continuously
varying the gearing ratio to keep the generator speed constant throughout an engine speed
variation of 30%. In the standard layout, this is
between 100% and 70% of the engine speed at
specified MCR, but it can be placed in a lower
range if required.
The input power to the gear is divided into two
paths one mechanical and the other hydrostatic
and the epicyclic differential combines the
power of the two paths and transmits the combined power to the output shaft, connected to the
generator. The gear is equipped with a hydrostatic
motor driven by a pump, and controlled by an
electronic control unit. This keeps the generator
speed constant during single running as well as
when running in parallel with other generators.
The multidisc clutch, integrated into the gear input shaft, permits the engaging and disengaging
of the epicyclic gear, and thus the generator, from
the main engine during operation.
An electronic control system with a RENK controller ensures that the control signals to the main
electrical switchboard are identical to those for
the normal auxiliary generator sets. This applies
to ships with automatic synchronising and load
sharing, as well as to ships with manual switchboard operation.
Internal control circuits and interlocking functions
between the epicyclic gear and the electronic
control box provide automatic control of the functions necessary for the reliable operation and
protection of the BWIII/RCF unit. If any monitored
value exceeds the normal operation limits, a warning or an alarm is given depending upon the origin, severity and the extent of deviation from the
permissible values. The cause of a warning or an
alarm is shown on a digital display.
M24
L14
L24
M14
M24
L14
L24
K14
M14
L24
K14
440 V
1800
kVA
60 Hz
r/min
kW
380 V
1500
kVA
50 Hz
r/min
kW
707
855
1,056
1,271
1,432
1,651
1,924
1,942
2,345
2,792
3,222
566
684
845
1,017
1,146
1,321
1,539
1,554
1,876
2,234
2,578
627
761
940
1,137
1,280
1,468
1,709
1,844
2,148
2,542
2,989
501
609
752
909
1,024
1,174
1,368
1,475
1,718
2,033
2,391
178 34 893.1
MAN Diesel
198 43 000.2
MAN B&W
4.01
Page 6 of 6
MAN Diesel
198 43 000.2
MAN B&W
4.02
Page of 1
$
!
'
"
&
178 36 29-6.1
kW generator
700 kW
1200 kW
1800 kW
2600 kW
2,647
2,647
2,787
2,787
632
632
632
632
3,307
3,307
3,587
3,587
3,699
3,699
3,979
3,979
1,682
1,802
1,922
2,032
2,391
2,391
2,751
2,751
2,067
2,569
2,954
4,284
390
480
570
620
22,750
26,500
38,100
51,050
20,750
23,850
33,800
45,850
The stated kW at the generator terminals is available between 70% and 100% of the engine speed at specified MCR
Space requirements have to be investigated case by case on plants with 2600 kW generator.
Dimension H: This is only valid for A. van Kaick generator type DSG, enclosure IP23,
frequency = 60 Hz, speed = 1800 r/min
Fig. 4.02.01: Space requirement for side mounted generator PTO/RCF type BWlll L60C/RCF
MAN Diesel
198 43 13-2.1
MAN B&W
4.03
Page 1 of 6
2
9
2
15
19
8
13
2
18
14
12
10
11
21
6
17
20
Toothed coupling
Alternator
22
Bedframe
RCFgear
(if ordered)
16
Crankshaft gear
178 57 15-7.0
MAN Diesel
198 43 156.2
MAN B&W
4.03
Page 2 of 6
Pos.
1
Ribs and brackets for supporting the face and machined blocks for alignment of gear or stator housing
Machined washers placed on frame box part of face to ensure that it is flush with the face on the bedplate
Shim placed on frame box part of face to ensure that it is flush with the face of the bedplate
Threaded hole size, number and size of spring pins and bolts to be made in agreement with PTO maker
10
Free flange end at lubricating oil inlet pipe (incl. blank flange)
11
12
13
Brackets
14
15
Studs, nuts and shims for mounting of RCF/generator unit on the brackets
16
Shims, studs and nuts for connection between crankshaft gear and RCF/generator unit
17
Engine cover with connecting bolts to bedplate/frame box to be used for shop test without PTO
18
19
20
Engine cover with hole for intermediate shaft and connecting bolts to bedplate/frame box
21
Plug box for electronic measuring instrument for checking condition of axial vibration damper
22
23
Tacho trigger ring for ME control system or Alpha lubrication system on MC engine
Pos. no:
10
11
12
13
14
15
16
17
18
19 20 21 22 23
BWIII/RCF
BWIII/CFE
BWII/RCF
BWII/CFE
BWI/RCF
BWI/CFE
DMG/CFE
MAN Diesel
198 43 156.2
MAN B&W
4.03
Page 3 of 6
Crankshaft gear lubricated from the main engine lubricating oil system
The figures are to be added to the main engine capacity list:
Nominal output of generator
kW
700
1,200
1,800
2,600
m /h
4.1
4.1
4.9
6.2
kW
12.1
20.8
31.1
45.0
700
1,200
1,800
2,600
m3/h
14.1
22.1
30.0
39.0
Heat dissipation
kW
55
92
134
180
kW
11.0
15.0
18.0
21.0
0.40
0.51
0.69
0.95
Engine
oil
To main engine
Main
engine
DR
DS
C/D
C/D
From purifier
Lube oil
bottom tank
To purifier
178 25 235.0
MAN Diesel
198 43 156.2
MAN B&W
4.03
Page 4 of 6
DMG/CFE Generators
Option: 4 85 259
Fig. 4.01.01 alternative 5, shows the DMG/CFE
(Direct Mounted Generator/Constant Frequency
Electrical) which is a low speed generator with
its rotor mounted directly on the crankshaft and
its stator bolted on to the frame box as shown in
Figs. 4.03.04 and 4.03.05.
If the permissible load on the foremost main bearing is exceeded, e.g. because a tuning wheel
is needed, this does not preclude the use of a
DMG/CFE.
The DMG/CFE system has been developed in cooperation with the German generator manufacturers Siemens and AEG, but similar types of generator can be supplied by others, e.g. Fuji, Taiyo
and Nishishiba in Japan.
Synchronous
condenser
Converter
Excitation
Control
Cooler
Support
bearing
Rotor
Stator housing
178 06 733.1
MAN Diesel
198 43 156.2
MAN B&W
4.03
Page 5 of 6
Stator shell
Stator shell
Stuffing box
Stuffing box
Crankshaft
Crankshaft
Air cooler
Air cooler
Support
bearing
Pole wheel
Pole wheel
Tuning wheel
Fig. 4.03.05: Standard engine, with direct mounted generator and tuning wheel
Synchronous
condenser
Excitation converter
DMG
Smoothing reactor
Static converter
Diesel engine
178 56 553.1
MAN Diesel
198 43 156.2
MAN B&W
4.03
Page 6 of 6
Static converter
The static frequency converter system (see Fig.
4.03.06) consists of a static part, i.e. thyristors and
control equipment, and a rotary electric machine.
The DMG produces a threephase alternating
current with a low frequency, which varies in accordance with the main engine speed. This alternating current is rectified and led to a thyristor inverter producing a threephase alternating current
with constant frequency.
Since the frequency converter system uses a DC
intermediate link, no reactive power can be supplied to the electric mains. To supply this reactive
power, a synchronous condenser is used. The
synchronous condenser consists of an ordinary
synchronous generator coupled to the electric
mains.
MAN Diesel
198 43 156.2
MAN B&W
4.04
Page 1 of 3
Step-up gear
Generator
Elastic coupling
Support bearing, if required
178 18 225.0
MAN Diesel
198 43 168.6
MAN B&W
4.04
Page 2 of 3
178 18 250.1
MAN Diesel
198 43 168.6
MAN B&W
4.04
Page 3 of 3
Main engine
Hydraulic coupling
Intermediate bearing
Flexible coupling
178 57 16-9.0
MAN Diesel
198 43 168.6
MAN B&W
4.05
Page of 1
MAN Diesel
198 66 47-4.0
MAN Diesel
4.06
Page 1 of 3
Stroke: 240 mm
Power layout
60 Hz
1,000 r/min
Gen. kW
Eng. kW
1,200 r/min
Eng. kW
5L16/24
500
475
50 Hz
Gen. kW
450
430
6L16/24
660
625
570
542
7L16/24
770
730
665
632
8L16/24
880
835
760
722
9L16/24
990
940
855
812
P
H
830
1000
Q
178 23 031.0
No. of Cyls.
A (mm)
* B (mm)
* C (mm)
H (mm)
5 (1,000 r/min)
2,751
1,400
4,151
2,457
**Dry weight
GenSet (t)
9.5
5 (1,200 r/min)
2,751
1,400
4,151
2,457
9.5
6 (1,000 r/min)
3,026
1,490
4,516
2,457
10.5
6 (1,200 r/min)
3,026
1,490
4,516
2,457
10.5
7 (1,000 r/min)
3,501
1,585
5,086
2,457
11.4
7 (1,200 r/min)
3,501
1,585
5,086
2,457
11.4
8 (1,000 r/min)
3,776
1,680
5,456
2,495
12.4
8 (1,200 r/min)
3,776
1,680
5,456
2,457
12.4
9 (1,000 r/min)
4,151
1,680
5,731
2,495
13.1
9 (1,200 r/min)
4,151
1,680
5,731
2,495
13.1
P Free passage between the engines, width 600 mm and height 2,000 mm
Q Min. distance between engines: 1,800 mm
* Depending on alternator
** Weight incl. standard alternator (based on a Leroy Somer alternator)
All dimensions and masses are approximate and subject to change without prior notice.
178 33 874.3
MAN Diesel
198 42 054.5
MAN Diesel
4.06
Page 2 of 3
Cyl.
kW
450
540
630
720
810
10.9
15.7
21
12.7
18.9
23
14.5
22.0
24
16.3
25.1
26
18.1
28.3
28
0.31
0.15
0.32
0.38
0.18
0.38
0.44
0.22
0.45
0.50
0.25
0.51
0.57
0.28
0.57
kW
kW
m3/h
kW
kW
79
43
13.1
107
107
95
51
15.7
129
129
110
60
18.4
150
150
126
68
21.0
171
171
142
77
23.6
193
193
kg/h
C
bar
kg/h
3,321
330
0.025
3,231
3,985
330
0.025
3,877
4,649
330
0.025
4,523
5,314
330
0.025
5,170
5,978
330
0.025
5,816
Nm
Nm
0.47
0.80
0.56
0.96
0.65
1.12
0.75
1.28
0.84
1.44
1,000 rpm
Lubricating oil
Charge air L.T.
*Flow L.T. at 36C inlet and 44C outlet
Jacket cooling
Charge air H.T
Gas Data:
Engine
Alternator
kW
kW
11
13
15
17
19
(see separate data from the alternator maker)
The stated heat balances are based on tropical conditions, the flows are based on ISO ambient condition.
* The outlet temperature of the H.T. water is fixed to 80C, and
44C for L.T. water. At different inlet temperatures the flow will
change accordingly.
Example: if the inlet temperature is 25C, then the L.T. flow will
change to (44-36)/(44-25)*100 = 42% of the original flow. If the
temperature rises above 36C, then the L.T. outlet will rise accordingly.
178 56 53-3.0
Fig. 4.06.02a: List of capacities for L16/24 1,000 rpm, IMO Tier I. Tier II values available on request.
MAN Diesel
198 42 054.5
MAN Diesel
4.06
Page 3 of 3
1,200 rpm
Cyl.
kW
500
660
770
880
990
27
27
21
27
27
21
27
27
35
27
27
35
27
27
35
2.5
0.35
0.17
0.35
2.5
0.46
0.22
0.46
2.5
0.54
0.26
0.54
2.5
0.61
0.30
0.62
2.5
0.69
0.34
0.70
kW
kW
kW
m/h
kW
kW
kW
m/h
kW
m/h
C
79
40
119
13
119
123
242
6
361
13
60
103
57
160
17
162
169
331
8
491
17
61
122
70
192
21
191
190
381
9
573
21
60
140
82
222
24
220
211
431
10
653
24
60
159
95
254
27
249
230
479
11
733
27
59
kg/h
C
bar
kg/h
3,400
330
0.025
3,280
4,600
340
0.025
4,500
5,500
340
0.025
5,300
6,200
340
0.025
6,000
7,000
340
0.025
6,800
Nm
Nm
0.47
0.80
0.56
0.96
0.65
1.12
0.75
1.28
0.84
1.44
kW
kW
2 bar m/h
2 bar m/h
8 bar m/h
Separate pumps:
Lubricating oil
Charge air LT
Total LT system
Flow LT at 36C inlet and 44C outlet
Jacket cooling
Charge air HT
Total HT system
Flow HT at 44Cinlet and 80C outlet
Total from engine
LT flow at 36C inlet
LT temp. Outlet engine
(at 36C and 1 string cooling water system)
Gas Data:
Engine
Alternator
13
15
18
21
(see separate data from the alternator maker)
The stated heat balances are based on tropical conditions. The exhaust gas data (exhaust gas flow, exhaust gas temp.
and air consumption). are based on ISO ambient condition.
* The outlet temperature of the HT water is fixed to 80C, and 44C for the LT water
At different inlet temperature the flow will change accordingly.
Example: If the inlet temperature is 25C then the LT flow will change to (44-36)/(44-25)*100 = 42% of the original flow.
If the temperature rises above 36C, then the L.T. outlet will rise acordingly.
Fig. 4.06.02b: List of capacities for L16/24 1,200 rpm, IMO Tier I. Tier II values available on request.
MAN Diesel
198 42 054.5
MAN Diesel
4.07
Page 1 of 3
Stroke: 310 mm
Power layout
900 r/min
60 Hz
1,000 r/min
50 Hz
Eng. kW
Gen. kW
Eng. kW
Gen. kW
5L21/31
1,000
950
1,000
950
6L21/31
1,320
1,254
1,320
1,254
7L21/31
1,540
1,463
1,540
1,463
8L21/31
1,760
1,672
1,760
1,672
9L21/31
1,980
1,881
1,980
1,881
P
H
1,200
1,400
Q
178 23 043.2
Cyl. no
A (mm)
* B (mm)
* C (mm)
H (mm)
**Dry weight
GenSet (t)
(900 rpm)
3,959
1,820
5,829
3,183
21.5
5 (1000 rpm)
3,959
1,870
5,829
3,183
21.5
(900 rpm)
4,314
2,000
6,314
3,183
23.7
6 (1000 rpm)
4,314
2,000
6,314
3,183
23.7
(900 rpm)
4,669
1,970
6,639
3,183
25.9
7 (1000 rpm)
4,669
1,970
6,639
3,183
25.9
(900 rpm)
5,024
2,250
7,274
3,289
28.5
8 (1000 rpm)
5,024
2,250
7,274
3,289
28.5
(900 rpm)
5,379
2,400
7,779
3,289
30.9
9 (1000 rpm)
5,379
2,400
7,779
3,289
30.9
P Free passage between the engines, width 600 mm and height 2000 mm.
Q Min. distance between engines: 2400 mm (without gallery) and 2600 mm (with galley)
* Depending on alternator
** Weight incl. standard alternator (based on a Uljanik alternator)
All dimensions and masses are approximate, and subject to changes without prior notice.
Fig. 4.07.01: Power and outline of L21/31
MAN Diesel
198 42 066.5
MAN Diesel
4.07
Page 2 of 3
900 rpm
Cyl.
kW
950
1,320
1,540
1,760
1,980
55
55
31
55
55
31
55
55
41
55
55
41
55
55
41
2.5
0.65
0.32
0.66
2.5
0.91
0.44
0.92
2.5
1.06
0.52
1.07
2.5
1.21
0.59
1.23
2.5
1.36
0.67
1.38
Engine-driven pumps:
External pumps:
Lubricating oil
LT charge air
Total LT system
LT flow at 36C inlet and 44C outlet*
kW
kW
kW
m/h
195
118
313
27.0
158
313
471
44.0
189
366
555
48.1
218
418
636
51.9
247
468
715
54.0
Jacket cooling
HT charge air
Total HT system
HT flow at 44C inlet and 80C outlet*
kW
kW
kW
m/h
154
201
355
8.5
274
337
611
19.8
326
383
709
22.6
376
429
805
25.3
427
475
902
27.9
kW
m/h
C
668
27.0
55
1082
43.5
58
1264
47.6
59
1441
51.3
61
1617
53.5
63
kg/h
C
bar
kg/h
6,679
335
0.025
6,489
9,600
348
0.025
9,330
11,200
348
0.025
10,900
12,800
348
0.025
12,400
14,400
348
0.025
14,000
Nm
1.0
1.2
1.4
1.6
1.8
Gas data:
Engine
Alternator
kW
kW
49
50
54
58
( See separate data from alternator maker )
The stated heat balances are based on 100% load and tropical
condition.
The mass flows and exhaust gas temperature are based on ISO
ambient condition.
* The outlet temperature of the HT water is fixed to 80C, and
44C for the LT water.
At different inlet temperature the flow will change accordingly.
Example: If the inlet temperature is 25C then the LT flow will
change to (44-36)/(44-25)*100 = 42% of the original flow.
The HT flow will not change.
17856 53-3.0
Fig. 4.07.02a: List of capacities for L21/31, 900 rpm, IMO Tier I. Tier II values available on request.
MAN Diesel
198 42 066.5
MAN Diesel
4.07
Page 3 of 3
1000 rpm kW
1,000
1,320
1,540
1,760
1,980
61
61
34
61
61
34
61
61
46
61
61
46
61
61
46
bar
m/h
m/h
m/h
2.5
0.69
0.34
0.70
2.5
0.92
0.45
0.93
2.5
1.08
0.53
1.09
2.5
1.23
0.60
1.25
2.5
1.38
0.68
1.40
Lubricating oil
LT charge air
Total LT system
LT flow at 36C inlet and 44C outlet*
kW
kW
kW
m/h
206
125
331
35.5
162
333
495
47.8
192
388
580
52.1
222
443
665
56.2
252
499
751
60.5
Jacket cooling
HT charge air
Total HT system
HT flow at 44C inlet and 80C outlet*
kW
kW
kW
m/h
163
212
374
8.9
280
361
641
20.9
332
411
743
23.9
383
460
843
26.7
435
509
944
29.5
kW
m/h
C
705
35.5
53
1136
47.2
57
1323
51.5
59
1508
55.6
60
1695
59.9
61
kg/h
C
bar
kg/h
6,920
335
0.025
6,720
10,200
333
0.025
9,940
11,900
333
0.025
11,600
13,600
333
0.025
13,200
15,300
333
0.025
14,900
Nm
1.0
1.2
1.4
1.6
1.8
kW
kW
21
47
50
54
56
( See separate data from alternator maker )
Gas data:
Engine
Alternator
The stated heat balances are based on 100% load and tropical
condition.
The mass flows and exhaust gas temperature are based on ISO
ambient condition.
* The outlet temperature of the HT water is fixed to 80C, and
44C for the LT water.
At different inlet temperature the flow will change accordingly.
Example: If the inlet temperature is 25C then the LT flow will
change to (44-36)/(44-25)*100 = 42% of the original flow.
The HT flow will not change.
17856 53-3.0
Fig. 4.07.02a: List of capacities for L21/31, 1,000 rpm, IMO Tier I. Tier II values available on request.
MAN Diesel
198 42 066.5
MAN Diesel
4.08
Page 1 of 3
Stroke: 300 mm
Power layout
720 r/min
60 Hz
750 r/min
50 Hz
900 r/min
60 Hz
Eng. kW
Gen. kW
Eng. kW
Gen. kW
Eng. kW
Gen. kW
5L23/30H
650
620
675
640
6L23/30H
780
740
810
770
960
910
7L23/30H
910
865
945
900
1,120
1,065
8L23/30H
1,040
990
1,080
1,025
1,280
1,215
1,270
1,600
Q
178 23 067.0
No. of Cyls.
A (mm)
* B (mm)
* C (mm)
H (mm)
**Dry weight
GenSet (t)
5 (720 r/min)
3,369
2,155
5,524
2,383
18.0
5 (750 r/min)
3,369
2,155
5,524
2,383
18.0
6 (720 r/min)
3,738
2,265
6,004
2,383
19.7
6 (750 r/min)
3,738
2,265
6,004
2,383
19.7
6 (900 r/min)
3,738
2,265
6,004
2,815
21.0
7 (720 r/min)
4,109
2,395
6,504
2,815
21.4
7 (750 r/min)
4,109
2,395
6,504
2,815
21.4
7 (900 r/min)
4,109
2,395
6,504
2,815
22.8
8 (720 r/min)
4,475
2,480
6,959
2,815
23.5
8 (750 r/min)
4,475
2,480
6,959
2,815
23.5
8 (900 r/min)
4,475
2,340
6,815
2,815
24.5
P Free passage between the engines, width 600 mm and height 2,000 mm
Q Min. distance between engines: 2,250 mm
* Depending on alternator
** Weight includes a standard alternator, make A. van Kaick
All dimensions and masses are approximate and subject to change without prior notice.
178 34 537.1
MAN Diesel
198 42 078.5
MAN Diesel
4.08
Page 2 of 3
Cyl.
720/750 RPM
kW
650/675
780/810
(5.5-7.5 bar)
(1-2.5 bar)
(1-2.5 bar)
(3-5 bar)
m3/h
m3/h
m3/h
m3/h
1.0
55
36
16
1.0
55
36
16
910/945 1,040/1,080
Engine-driven Pumps:
1.0
55
36
20
1.0
55
36
20
Separate Pumps:
0.73/0.76
0.36/0.37
0.74/0.77
55
73
32
17.0
Cooling Capacities:
Lubricating Oil:
Heat dissipation
L.T. cooling water quantity*
L.T. cooling water quantity**
Lub. oil temp. inlet cooler
L.T. cooling water temp. inlet cooler
kW
m3/h
m3/h
C
C
69
5.3
18
67
36
84
6.4
18
67
36
98
7.5
18
67
36
112
8.5
25
67
36
kW
m3/h
C
251
30
36
299
36
36
348
42
36
395
48
36
kW
m3/h
C
182
20
77
219
24
77
257
28
77
294
32
77
kg/h
C
bar
kg/s
5,510
310
0.025
1.49
6,620
310
0.025
1.79
7,720
310
0.025
2.09
8,820
310
0.025
2.39
Nm3
2.0
2.0
2.0
2.0
Charge Air:
Heat dissipation
L.T. cooling water quantity
L.T. cooling water inlet cooler
Jacket Cooling:
Heat dissipation
H.T. cooling water quantity
H.T. cooling water temp. inlet cooler
Gas Data:
Engine
Generator
kW
kW
21
25
29
34
(See separat data from generator maker)
The stated heat dissipation, capacities of gas and engine-driven pumps are given at 720 RPM. Heat dissipation gas and pump capacities at 750 RPM are 4% higher than stated. If L.T. cooling are sea water, the L.T. inlet is 32 C instead of 36C.
Based on tropical conditions, except for exhaust flow and air consumption which are based on ISO conditions.
* Only valid for engines equipped with internal basic cooling water system nos. 1 and 2.
** Only valid for engines equipped with combined coolers, internal basic cooling water system no. 3.
*** To compensate for built on pumps, ambient condition, calorific value and adequate circulations flow. The ISO fuel oil consumption is
multiplied by 1.45.
Fig. 4.08.02a: List of capacities for L23/30H, 720/750 rpm, IMO Tier I.
MAN Diesel
198 42 078.5
MAN Diesel
4.08
Page 3 of 3
kW
960
1,120
1,280
(5.5-7.5 bar)
(1-2.5 bar)
(1-2.5 bar)
(3.5-5 bar)
m3/h
m3/h
m3/h
m3/h
1.3
69
45
20
1.3
69
45
20
1.3
69
45
20
m/h
m3/h
m/h
m3/h
m3/h
m3/h
m3/h
0.69
0.34
0.70
52
63
30
17
0.81
0.40
0.82
61
71
35
18
0.92
0.45
0.94
70
85
40
19
kW
m3/h
m3/h
C
C
117
7.5
18
67
36
137
8.8
18
67
36
158
10.1
25
67
36
kW
m3/h
C
369
46
36
428
53
36
487
61
36
kW
m3/h
C
239
30
77
281
35
77
323
40
77
kg/h
C
bar
kg/s
8,370
325
0.025
2.25
9,770
325
0.025
2.62
11,160
325
0.025
3.00
Nm3
2.0
2.0
2.0
kW
kW
32
37
42
(See separat data from generator maker)
900 RPM
Engine-driven Pumps:
Cooling Capacities:
Lubricating Oil:
Heat dissipation
L.T. cooling water quantity*
SW L.T. cooling water quantity**
Lub. oil temp. inlet cooler
L.T. cooling water temp. inlet cooler
Charge Air:
Heat dissipation
L.T. cooling water quantity
L.T. cooling water inlet cooler
Jacket Cooling:
Heat dissipation
H.T. cooling water quantity
H.T. cooling water temp. inlet cooler
Gas Data:
Engine
Generator
Fig. 4.08.02b: List of capacities for L23/30H, 900 rpm, IMO Tier I.
MAN Diesel
198 42 078.5
MAN Diesel
4.09
Page 1 of 3
Stroke: 380 mm
Power layout
720 r/min
60 Hz
750 r/min
50 Hz
720/750 r/min
(MGO/MDO)
Eng. kW
60/50 Hz
(MGO/MDO)
Gen. kW
Eng. kW
Gen. kW
Eng. kW
Gen. kW
5L27/38
1,500
1,440
1,600
1,536
6L27/38
1,980
1,900
1,980
1,900
2,100
2,016
7L27/38
2,310
2,218
2,310
2,218
2,450
2,352
8L27/38
2,640
2,534
2,640
2,534
2,800
2,688
9L27/38
2,970
2,851
2,970
2,851
3,150
3,054
1,480
1,770
Q
1,285
178 23 079.0
No. of Cyls.
A (mm)
* B (mm)
* C (mm)
H (mm)
**Dry weight
GenSet (t)
5 (720 r/min)
4,346
2,486
6,832
3,628
42.3
5 (750 r/min)
4,346
2,486
6,832
3,628
42.3
6 (720 r/min)
4,791
2,766
7,557
3,712
45.8
6 (750 r/min)
4,791
2,766
7,557
3,712
46.1
7 (720 r/min)
5,236
2,766
8,002
3,712
52.1
7 (750 r/min)
5,236
2,766
8,002
3,712
52.1
8 (720 r/min)
5,681
2,986
8,667
3,899
56.3
8 (750 r/min)
5,681
2,986
8,667
3,899
58.3
9 (720 r/min)
6,126
2,986
9,112
3,899
63.9
9 (750 r/min)
6,126
2,986
9,112
3,899
63.9
P Free passage between the engines, width 600 mm and height 2,000 mm
Q Min. distance between engines: 2,900 mm (without gallery) and 3,100 mm (with gallery)
* Depending on alternator
** Weight includes a standard alternator
All dimensions and masses are approximate and subject to change without prior notice.
178 33 898.2
MAN Diesel
198 42 091.5
MAN Diesel
4.09
Page 2 of 3
720 RPM
Cyl.
kW
1,500
1,980
2,310
2,640
2,970
58
58
64
58
58
64
58
58
92
58
58
92
58
58
92
2.5
1.02
0.50
1.03
2.5
1.33
0.66
1.35
2.5
1.55
0.76
1.57
2.5
1.77
0.87
1.80
2.5
2.00
0.98
2.02
Separate pumps:
Lubricating oil
Charge air LT
Total LT system
Flow LT at 36C inlet and 44C outlet
kW
kW
kW
m/h
206
144
350
38
283
392
675
58
328
436
764
58
376
473
849
58
420
504
924
58
Jacket cooling
Charge air HT
Total HT system
Flow HT at 44Cinlet and 80C outlet
kW
kW
kW
m/h
287
390
677
16
486
558
1,044
22
573
640
1,213
27
664
722
1,386
32
754
802
1,556
38
kW
m/h
C
1,027
38
59
1,719
58
58
1,977
58
61
2,235
58
64
2,480
58
68
kg/h
C
bar
kg/h
10,476
330
0,025
10,177
15,000
295
0,025
14,600
17,400
295
0,025
17,000
19,900
295
0,025
19,400
22,400
295
0,025
21,800
Nm3
2,5
2,9
3,3
3,8
4,3
kW
kW
53
64
75
68
73
(see separate data from the alternator maker)
Gas Data:
Engine
Alternator
MAN Diesel
198 42 091.5
MAN Diesel
4.09
Page 3 of 3
750 RPM
Cyl.
kW
1,600
1,980
2,310
2,640
2,970
70
70
66
70
70
66
70
70
96
70
70
96
70
70
96
2.5
1.10
0.54
1.11
2.5
1.34
0.66
1.36
2.5
1.57
0.77
1.59
2.5
1.79
0.88
1.81
2.5
2.01
0.99
2.04
Separate pumps:
Lubricating oil
Charge air LT
Total LT system
Flow LT at 36C inlet and 44C outlet
kW
kW
kW
m/h
217
155
372
40
283
392
675
70
328
436
764
70
376
473
849
70
420
504
924
70
Jacket cooling
Charge air HT
Total HT system
Flow HT at 44Cinlet and 80C outlet
kW
kW
kW
m/h
402
457
859
21
486
558
1,044
22
573
640
1,213
27
664
722
1,386
32
754
802
1,556
38
kW
m/h
C
1,231
40
62
1,719
70
55
1,977
70
58
2,235
70
61
2,480
70
64
kg/h
C
bar
kg/h
11,693
330
0.025
11,662
15,000
305
0.025
14,600
17,400
305
0.025
17,000
19,900
305
0.025
19,400
22,400
305
0.025
21,800
Nm3
2.5
2.9
3.3
3.8
4.3
kW
kW
54
64
75
68
73
(see separate data from the alternator maker)
Gas Data:
Engine
Alternator
MAN Diesel
198 42 091.5
MAN Diesel
4.10
Page 1 of 2
Stroke: 320 mm
Power layout
720 r/min
Eng. kW
60 Hz
Gen. kW
750 r/min
Eng. kW
50 Hz
Gen. kW
5L28/32H
1,050
1,000
1,100
1,045
6L28/32H
1,260
1,200
1,320
1,255
7L28/32H
1,470
1,400
1,540
1,465
8L28/32H
1,680
1,600
1,760
1,670
9L28/32H
1,890
1,800
1,980
1,880
1,490
1,800
1,126
178 23 092.0
No. of Cyls.
A (mm)
* B (mm)
* C (mm)
H (mm)
**Dry weight
GenSet (t)
5 (720 r/min)
4,279
2,400
6,679
3,184
32.6
5 (750 r/min)
4,279
2,400
6,679
3,184
32.6
6 (720 r/min)
4,759
2,510
7,269
3,184
36.3
6 (750 r/min)
4,759
2,510
7,269
3,184
36.3
7 (720 r/min)
5,499
2,680
8,179
3,374
39.4
7 (750 r/min)
5,499
2,680
8,179
3,374
39.4
8 (720 r/min)
5,979
2,770
8,749
3,374
40.7
8 (750 r/min)
5,979
2,770
8,749
3,374
40.7
9 (720 r/min)
6,199
2,690
8,889
3,534
47.1
9 (750 r/min)
6,199
2,690
8,889
3,534
47.1
P Free passage between the engines, width 600 mm and height 2,000 mm
Q Min. distance between engines: 2,655 mm (without gallery) and 2,850 mm (with gallery)
* Depending on alternator
** Weight includes a standard alternator, make A. van Kaick
All dimensions and masses are approximate and subject to change without prior notice.
178 33 921.3
MAN Diesel
198 42 101.5
MAN Diesel
4.10
Page 2 of 2
1,050/
1,100
1,260/
1,320
1,470/
1,540
1,680/
1,760
1,890/
1,980
(5.5-7.5 bar)
(1-2.5 bar)
(1-2.5 bar)
(3-5 bar)
m3/h
m3/h
m3/h
m3/h
1.4
45
45
23
1.4
60
45
23
1.4
75
60
31
1.4
75
60
31
1.4
75
60
31
m/h
m3/h
m/h
m3/h
m3/h
m3/h
m3/h
0.73/0.77
0.36/0.38
0.74/0.78
45
65
37
22
0.88/0.92
0.43/0.45
0.89/0.93
54
73
45
23
1.02/1.08
0.50/0.53
1.04/1.09
65
95
50
25
1.17/1.23
0.57/0.60
1.18/1.25
77
105
55
27
1.32/1.38
0.64/0.68
1.33/1.40
89
115
60
28
Lubricating Oil:
Heat dissipation
L.T. cooling water quantity*
SW L.T. cooling water quantity**
Lub. oil temp. inlet cooler
L.T. cooling water temp. inlet cooler
kW
m3/h
m3/h
C
C
105
7.8
28
67
36
127
9.4
28
67
36
149
11.0
40
67
36
172
12.7
40
67
36
194
14.4
40
67
36
Charge Air:
Heat dissipation
L.T. cooling water quantity
L.T. cooling water inlet cooler
kW
m3/h
C
393
37
36
467
45
36
541
55
36
614
65
36
687
75
36
Jacket Cooling:
Heat dissipation
H.T. cooling water quantity
H.T. cooling water temp. inlet cooler
kW
m3/h
C
264
37
77
320
45
77
375
50
77
432
55
77
489
60
77
Gas Data:
Exhaust gas flow
Exhaust gas temp.
Max. allowable back. press.
Air consumption
kg/h
C
bar
kg/s
9,260
305
0.025
2.51
11,110
305
0.025
3.02
12,970
305
0.025
3.52
14,820
305
0.025
4.02
16,670
305
0.025
4.53
Nm3
2.5
2.5
2.5
2.5
2.5
Heat Radiation:
Engine
Generator
kW
kW
26
Separate Pumps:
Diesel oil Pump
Fuel oil supply pump ***
Fuel oil circulating pump
L.T. cooling water pump*
L.T. cooling water pump**
H.T. cooling water pump
Lub. oil stand-by pump
Cooling Capacities:
32
38
44
(See separat data from generator maker)
50
The stated heat dissipation, capacities of gas and engine-driven pumps are given at 720 RPM. Heat dissipation gas and pump capacities at 750 RPM are 4% higher than stated. If L.T. cooling are sea water, the L.T. inlet is 32 C instead of 36C.
Based on tropical conditions, except for exhaust flow and air consumption which are based on ISO conditions.
* Only valid for engines equipped with internal basic cooling water system nos. 1 and 2.
** Only valid for engines equipped with combined coolers, internal basic cooling water system no. 3.
*** To compensate for built on pumps, ambient condition, calorific value and adequate circulations flow. The ISO fuel oil consumption
is multiplied by 1.45.
MAN Diesel
198 42 101.5
MAN B&W
Installation Aspects
5
MAN Diesel
MAN B&W
5.01
Page 1 of 1
A special crane beam for dismantling the turbocharger must be fitted. The lifting capacity of the
crane beam for dismantling the turbocharger is
stated in Section 5.03.
The overhaul tools for the engine are designed
to be used with a crane hook according to DIN
15400, June 1990, material class M and load capacity 1Am and dimensions of the single hook
type according to DIN 15401, part 1.
The total length of the engine at the crankshaft
level may vary depending on the equipment to
be fitted on the fore end of the engine, such as
adjustable counterweights, tuning wheel, moment
compensators or PTO.
MAN Diesel
198 43 754.6
MAN B&W
5.02
Page of 2
Space Requirement
'
"
#YL
$ECKBEAM
&
4ANKTOP
&LOOR
"ULKHEAD
,UBOILTANK
#OFFERDAM
+
178 57 87-5.0
Normal centre line distance for twin engine installation: 6,250 mm.
The dimensions are given in mm, and are for guidance only. If the dimensions cannot be fulfilled,
please contact MAN Diesel or our local representative.
Fig. 5.02.01a: Space requirement for the engine, turbocharger on exhaust side (4 59 122)
MAN Diesel
198 59 80-9.0
MAN B&W
5.02
Page of 2
Cyl. No.
A min.
7,122
8,142
max. 7,597
8,617
4,590
4,590
4,590
4,590
4,590
3,787
3,987
4,466
4,566
3,521
3,827
4,304
4,404
3,546
3,871
4,234
4,334
3,437
3,537
3,562
3,632
8,925
9,675
9,125
3,400
6,677
6,677
6,677
6,677
6,209
6,332
6,392
6,581
6,581
345
See text
MAN Diesel
198 59 80-9.0
MAN B&W
5.03
Page of 3
MAN B&W
Units
W
HB
Crane hook
TCA77
TCA88
kg
mm
m
1,200
1,600
700
2,000
1,800
800
3,000
2,000
1,000
Units
TPL77
TPL80
TPL85
kg
mm
m
1,000
1,550
700
1,500
1,900
800
3,000
2,200
1,000
MET60
MET66
MET71
MET83
1,000
1,600
700
1,500
1,800
800
1,800
1,800
800
2,700
2,200
800
ABB
W
HB
TCA66
Mitsubishi
Units
W
HB
b
178 52 340.1
kg
mm
m
MAN Diesel
198 45 00-1.3
MAN B&W
5.03
Page 2 of 3
Spares
178 52 746.0
MAN Diesel
198 48 488.2
MAN B&W
5.03
Page 3 of 3
6. Lower down the cooler insert between the gallery brackets and down to the engine room
floor.
Make sure that the cooler insert is supported,
e.g. on a wooden support.
5
4
Fig.: 5.03.03: Crane beam for overhaul of air cooler, turbochargers located on exhaust side of the engine
MAN Diesel
178 52 734.0
198 48 488.2
MAN B&W
5.04
Page of 3
-!."7$OUBLE*IB#RANE
.ORMALCRANE
$ECK
$ECK
$ECKBEAM
!
""
$ECKBEAM
!
#RANKSHAFT
#RANKSHAFT
"ASELINE
"ASELINE
079 43 25-9.1.0
3PARES
1) The lifting tools for the engine are designed to fit together
with a standard crane hook with a lifting capacity in accordance with the figure stated in the table. If a larger
crane hook is used, it may not fit directly to the overhaul
tools, and the use of an intermediate shackle or similar
between the lifting tool and the crane hook will affect the
requirements for the minimum lifting height in the engine
room (dimension B)
2ECOMMENDEDAREATOBECOVERED
BYTHEENGINEROOMCRANE
%NGINEROOMHATCH
-INIMUMAREATOBECOVEREDBY
THEENGINEROOMCRANE
Normal crane
Height to crane hook in
mm for:
Weight in kg including
lifting tools
2,575
2,775
1,550
Crane capacity in
Crane
tons selected in acoperating
cordance with DIN
width in
and JIS standard camm
pacities
Normal
crane
3.2
MAN B&W
DoubleJib
Crane
2x2.0
B1
A
Minimum Minimum
distance height from
centreline
crankshaft
to centreline
crane hook
2,650
Normal
lifting
procedure
9,675
Reduced
height lifting
procedure
involving tilting of main
components
(option)
B1
Minimum
height from
centreline
crankshaft
to underside
deck beam
9,125
Buildingin height
in mm
C
D
Minimum Additional height
height from required for recentreline moval of exhaust
crankshaft
valve without
to underremoving any
side deck
exhaust valve
beam
stud
8,925
575
MAN Diesel
198 57 50-9.0
MAN B&W
5.04
Page 2 of 3
178 24 863.2
MAN Diesel
198 45 348.4
MAN B&W
5.04
Page 3 of 3
30
Deck beam
178 37 30-1.1
MAN Diesel
198 45 419.2
MAN B&W
5.05
Page 1 of 1
MAN Diesel
198 47 158.3
MAN B&W
5.06
Page of 9
C
!FTCYL
#YL
&ORE
3PACEFOROVERHAULING
ANDMOUNTINGOF
MOMENTCOMPENSATOR
G
CYLCYLWITHOUT
MOMENTCOMPENSATOR
CYL
2EGARDINGPITCHCIRCLEDIAMETERNUMBERANDSIZE
OFBOLTSFORTHEINTERMEDIATESHAFT
CONTACTTHEENGINEBUILDER
T/C Type
MAN Diesel
ABB
MHI
Cylinder no.
TCA77
Available on request
c1
4,080
TCA88
Available on request
5,100
TPL80-B
Available on request
6,120
MET53MA
Available on request
7,140
MET66MA
Available on request
MET71MA
Available on request
MET83MA
Available on request
176 22 77-8.1
MAN Diesel
198 66 10-2.0
MAN B&W
5.06
!FTCYL
#YL
Page of 9
&ORE
CYLCYL
WITHOUTMOMENT
COMPENSATOR
CYL
178 22 79-1.1
Please note that the latest version of the dimensioned drawing is available for download at www.mandiesel.com under Marine
Low Speed Installation Drawings. First choose engine series, then engine type and select Outline drawing for the actual number of cylinders and type of turbocharger installation in the list of drawings available for download.
For platform dimensions, see Gallery outline.
MAN Diesel
198 66 10-2.0
MAN B&W
5.06
C
#YL
!FTCYL
Page of 9
C
&ORE
3PACEFOROVERHAULING
ANDMOUNTINGOF
MOMENTCOMPENSATOR
MAN Diesel
ABB
MHI
c1
c2
CYLCYL
WITHOUTMOMENT
COMPENSATOR
2EGARDINGPITCHCIRCLEDIAMETERNUMBERANDSIZE
OFBOLTSFORTHEINTERMEDIATESHAFT
CONTACTTHEENGINEBUILDER
T/C Type
CYL
G
Cylinder no.
TCA55-21
Available on request
5,100
TCA66-21
Available on request
6,120
7,140
TPL73-B12
Available on request
TPL77-B11
Available on request
MET53MA
Available on request
MET60MA
Available on request
178 22 80-1.0.0
Fig. 5.06.02a: Engine outline, 6-8L60MC-C with two turbochargers on exhaust side
MAN Diesel
198 66 10-2.0
MAN B&W
5.06
!FTCYL
#YL
Page of 9
&ORE
CYLCYL
WITHOUTMOMENT
COMPENSATOR
CYL
178 22 80-1.1
Please note that the latest version of the dimensioned drawing is available for download at www.mandiesel.com under Marine
Low Speed Installation Drawings. First choose engine series, then engine type and select Outline drawing for the actual number of cylinders and type of turbocharger installation in the list of drawings available for download.
For platform dimensions, see Gallery outline.
Fig. 5.06.02b: Engine outline, 6-8L60MC-C with two turbochargers on exhaust side
MAN Diesel
198 66 10-2.0
MAN B&W
5.06
#YL
!FTCYL
Page of 9
C
C
&ORE
#YL
CYL
WITHOUTMOMENT
COMPENSATOR
T/C Type
MAN TCA55-21
Diesel TCA66-21
ABB
MHI
Cyl. no.
c1
c2
Cylinder no.
2,650
6,327
1,768
4,828
4,050
7,400
9,050
4,005
5,100
7-8
2,900
6,327
1,828
5,908
4,210
8,420
10,070
4,158
6,120
TPL73
2,600
6,093
1,720
4,780
4,050
7,400
9,050
4,005
7,140
TPL77
7-8
2,700
6,209
1,823
5,903
4,210
8,420
10,070
4,158
MET53MA
6-8
Available on request
MET60MA
6-8
Available on request
176 78 84-7.3.0
Fig. 5.06.01a: Gallery outline, 6-8L60MC-C with two turbochargers on exhaust side
MAN Diesel
198 66 10-2.0
MAN B&W
5.06
!FTCYL
#YL
Page of 9
B
&ORE
CYL
WITHOUTMOMENT
COMPENSATOR
#YL
176 78 84-7.3.0
Fig. 5.06.01b: Gallery outline, 6-8L60MC-C with two turbochargers on exhaust side
MAN Diesel
198 66 10-2.0
MAN B&W
5.06
Page of 9
500%20,!4&/2-CYL
&LOORPLATEMM
HOLESFORPISTONOVERHAULING
X
X
500%20,!4&/2-CYL
&LOORPLATEMM
9
44
HOLESFORPISTONOVERHAULING
X
X
176 78 84-7.3.0
Fig. 5.06.01c: Gallery outline, 6-8L60MC-C with two turbochargers on exhaust side
MAN Diesel
198 66 10-2.0
MAN B&W
5.06
Page of 9
500%20,!4&/2-CYL
&LOORPLATEMM
AULING
X
HOLESFORPISTONOVERHAULING
X
X
44
ERHAULING
99
X
X
3TANCHIONANDHANDRAIL
176 78 84-7.3.0
Fig. 5.06.01c: Gallery outline, 6-8L60MC-C with two turbochargers on exhaust side
MAN Diesel
198 66 10-2.0
STONOVERHAULING
X
MAN B&W
5.06
Page of 9
X
X
,/7%20,!4&/2-CYL
&LOORPLATEMM
4
!IR
COOLER
!IR
COOLER
,/7%20,!4&/2-
&LOORPLATEMM
CYLWITHOUTMOMENTCOMPENSATOR
X
4
X
!IR
COOLER
!IR
COOLER
176 78 84-7.3.0
Please note that the latest version of the dimensioned drawing is available for download at www.mandiesel.com under Marine
Low Speed Installation Drawings. First choose engine series, then engine type and select Outline drawing for the actual number of cylinders and type of turbocharger installation in the list of drawings available for download.
For platform dimensions, see Engine outline.
Fig. 5.06.01c: Gallery outline, 6-8L60MC-C with two turbochargers on exhaust side
MAN Diesel
198 66 10-2.0
MAN B&W
5.07
Page of 1
Centre of Gravity
#ENTREOFGRAVITY
#ENTREOFCYLINDER
#ENTREOFCRANSHAFT
178 56 66-5.0
For 6-8 cylinder engines with two turbochargers and 5 cylinder engines with one turbucharger
No. of cylinders
Distance X mm
2,510
3,020
3,485
3,940
4,400
Distance Y mm
2,365
2,500
2,500
2,520
2,525
Distance Z mm
130
All values stated are approximate
205
190
185
185
MAN Diesel
198 57 04-4.0
MAN B&W
5.08
Page of 1
No. of
cylinders
Jacket cooling
water
kg
Total
kg
395
50
445
445
460
905
439
50
489
495
576
1,071
487
50
537
538
719
1,257
542
50
592
591
899
1,490
770
50
820
922
756
1,678
198 56 77-9.0
MAN B&W
5.09
Page of 3
#9,
!&4#9,
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7ITHOUTMOMENT
COMPENSATOR
#YL
176 93 56-3.1.0
n1
h1
s1
x1
x2
TCA77
T/C Type
5-6
MAN TCA77
7-8
Diesel TCA88
5-6
TCA88
7-8
TPL80-B
5-6
2,881 6,332 1,860 7,099 3,086 2,365 1,732 1,790 2,839 372
4,880
TPL80-B
7-8
2,881 6,332 1,860 7,099 3,086 4,387 3,748 3,314 3,866 372
4,880
MET53MA
6-7
Available on request
MET66MA
Available on request
MET71MA
Available on request
MET83MA
7-8
Available on request
ABB
MHI
Cyl. no.
Fig. 5.09.01a: Engine pipe connections, 5-8L60MC-C with turbocharger on exhaust side
MAN Diesel
198 64 65-2.0
MAN B&W
5.09
H%
A
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Page of 3
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25
X
!,!-
!6
!%
!3
"6
"6
!%
!%
!3
"&
"8"&
"8
S!!
I!-
M!0
0.
!%
!6
W!,!-
!3
#YL#YL
7ITHOUTMOMENT
COMPENSATOR
#YL#YL
7ITHOUTMOMENT
COMPENSATOR
176 93 56-3.1.0
Cyl. No.
4,080
1,020
4,080
5,100
1,020
4,080
6,120
1,020
4,080
6,120
7,140
1,020
4,080
7,140
Fig. 5.09.01b: Engine pipe connections, 5-8L60MC-C with turbocharger on exhaust side
MAN Diesel
198 64 65-2.0
MAN B&W
5.09
#9,
H%
A
E$
!$
"$
!4!&
#
&
%%
"$
!&!4
N
D
$
+ !(
!.
!0
!!
!#
!+
!$
"
!&4#9,
Page of 3
"8"&
B
!
U!.
,+!(
!5
T!0
H!!
!#
&/2%
"
0
.
!+
!"
!6
!,!-
0
.
25
X
!,!-
!6
!%
!3
"6
"6
!%
!'
!3
!'
!%
!%
S!!
I!-
M!0
0.
!%
!6
W!,!-
!3
#YL#YL
7ITHOUTMOMENT
COMPENSATOR
#YL
176 93 56-3.1.0
Please note that the latest version of the dimensioned drawing is available for download at www.mandiesel.com under Marine
Low Speed Installation Drawings. First choose engine series, then engine type and select Outline drawing for the actual number of cylinders and type of turbocharger installation in the list of drawings available for download.
For platform dimensions, see Gallery Outline.
Fig. 5.09.01c: Engine pipe connections, 5-8L60MC-C with turbocharger on exhaust side
MAN Diesel
198 64 65-2.0
MAN B&W
5.10
Page of 2
Counterflanges
Refer
ence
A
BC
D
F
K
L
M
N
P
N
P
S
RU
X
AB
AC
AD
Cyl. no.
5-8
5-8
Flange
Bolts
TCA55
TCA66
TCA77
See Fig. 5.10.01b
TCA88
TPL73
165 125
20
M16 4
TPL77
185 145
20
M16 8
TPL80/85
200 160
20
M16 8
MET53MA
Available on request
MET60MA
140 145
14
M16 4
MET66MA
Available on request
MET71MA
MET83MA
See Fig. 5.10.01b
5-8
150 110
16
M16 4
5
220 180
20
M16 8
6-8
250 210
22
M16 8
5
220 180
20
M16 8
5-8
250 210
22
M16 8
5-8
115
85
16
M12 4
5
250 210
22
M16 8
6-8
285 240
24
M20 8
5-8
250 210
22
M16 8
6-8
285 240
24
M20 8
5-6
285 240
24
M20 8
7-8
340 295
24
M20 8
5-6
285 240
24
M20 8
7-8
340 295
24
M20 8
5-8
See speciel drawing of oil outlet
5
340 295
24
M20 12
6-8
395 350
28
M20 12
5-8
185 145
18
M16 44
2xTCA55
Available on request
2xTCA66
285 240
24
M20 8
220 180
22
M16 8
1xTCA77
250 210
22
M16 8
1xTCA88
200 160
20
M16 8
1xTPL77
220 180
22
M16 8
1xTPL80
220 180
22
M16 8
1xTPL85
2xTPL73, 77 220 180
22
M16 8
2xMET53MA
1xMET66MA
Available on request
1xMET71MA
1xMET83MA
5-8
Coupling for 25 mm pipe
5-8
115
85
14
M12 4
Description
Venting of lub. oil discharge pipe for MAN Diesel, ABB and
MHI MET turbochargers
MAN Diesel
198 65 36-0.0
MAN B&W
5.10
Page of 2
Refer
ence
Cyl. no.
AE
AF
AG
AH
AK
AL
AL
AM
AM
AN
AP 1xTC
AR 2xTC
AR
AS
AT
AV
BD
BX
BF
BV
5-8
5-8
5-8
5-8
5-8
1xA.C.
2xA.C.
1xA.C.
2xA.C.
5-8
5-8
5-8
5-8
5-8
5-8
5-8
5-8
5-8
5-8
5-8
Flange
Bolts
140 100
16
M16
140 100
16
M16
140 100
16
M16
140 100
16
M16
Coupling for 30 mm pipe
150 110
18
M16
165 125
20
M16
150 110
18
M16
165 125
20
M16
Coupling for 30 mm pipe
Coupling for 12 mm pipe
Coupling for 30 mm pipe
165 125
18
M16
Coupling for 30 mm pipe
Coupling for 30 mm pipe
185 145
18
M16
Coupling for 16 mm pipe
Coupling for 16 mm pipe
Coupling for 16 mm pipe
Coupling for 16 mm pipe
4
4
4
4
4
4
4
4
Description
The list of flanges will be extended, when a PTO system is built onto the engine
Cylinder lubrication
Refe
rence
Flange
Bolts
Description
Mechanical lubricator
AC
Electronic lubricator
Pumpstation on engine side
AC
AU
Coupling for G 1
Electronic lubricator
Pumpstation on ship side
AC
AU
140
100
16
M16
Table 5.10.01a: List of counterflanges, L60MC-C7/8, 5-8S60MC-C7/8, option: 4 30 202. Reference is made to section
5.09 Engine Pipe Connections
Connection E
-!.4#!
-!.4#!
-%4
X
X
-!.4#!
X
X0#$
MAN Diesel
198 65 36-0.0
MAN B&W
5.10
Page 1 of 3
Counterflanges, Connection D
MAN Diesel Type TCA/TCR
Dia 1
L
A
Di
a2
D
W
B
F
IW
PC
IL
G
C
E
N x diameter (O)
N x diameter (O)
IL
IW
TCA44
1,012
TCA55
1,206
TCA66
TCA77
430
910
328
962
286
854
516
1,080
390
1,143
360
1,000
472
972
96
122
24
13
1,155
120
125
26
18
1,433
613
1,283
463
1,358
420
1,200
560
1,694
720
1,524
550
1,612
480
1,280
664
1,373
140
150
26
18
1,628
160
160
34
22
TCA88
2,012
855
1,810
653
1,914
570
1,710
TCA99
2,207
938
1,985
717
2,100
624
1,872
788
1,934
160
190
28
22
866
2,120
208
208
28
22
TCR18
425
310
395
12
TCR22
595
434
550
16
L
A
22
F
B
22 x 14
22
IL
710
G
C
390
4x90
PCD
300
Dia 2
Dia 1
IW
T.C.
7x110
Nx Thread (0)
MAN Diesel
800
198 66 70-0.2
MAN B&W
5.10
Page 2 of 3
Dia 1
L
A
B
F
D
W
IW
PC
Di
a2
IL
G
C
IL
1,168
550
984
381
1,092
1,372
638
1,176
462
1,294
IW
TPL73
TPL77
B
F
N x diameter (O)
324
972
492
108
108
28
26
390
1,170
580
130
130
28
26
D
W
T.C.
L
A
IW
N x diameter (O)
TPL80
1,580
729
1,364
IL
538
1,494
450
1,350
668
150
150
28
30
TPL85
1,910
857
1,740
690
G
1,812
700
1,540
796
140
140
36
30
TPL91
2,226
958
2,006
770
2,134
896
125
125
48
22
N x diameter (O)
625
1,875
Dia 1
Dia 2
PCD
TPL69
650
500
600
20
22
TPL65
540
400
495
16
22
T.C.
Dia 1
PCD
A165
A170
A175
A180
Available on request
A185
A190
MAN Diesel
198 66 70-0.2
Dia 1
L
A
PC
B
F
D
W
IW
MAN B&W
Di
5.10
a2
Page 3 of 3
IL
G
C
N x diameter (O)
N x diameter (O)
D
W
B
F
IW
L
A
IL
G
C
N x diameter (O)
Type MET
T.C.
IL
IW
793
275
850
MET33MA
MET42MA
80
90
24
15
Available on request
883
365
240
630
335
MET53MA 1,122
465
1,006
349
1,073
300
945
420
100
105
28
20
MET60MA 1,230
660
1,120
388
1,190
315
1,050
500
105
105
30
20
MET66MA 1,380
560
1,254
434
1,330
345
1,200
510
115
120
30
24
MET71MA 1,520
700
1,400
480
1,475
345
1,265
640
115
115
34
20
MET83MA 1,740
700
1,586
550
1,680
450
1,500
640
150
150
30
24
MET90MA 1,910
755
1,750
595
1,850
480
1,650
695
160
165
30
24
503 26 38-6.0.1
MAN Diesel
198 66 70-0.2
MAN B&W
5.10
Page 1 of 3
Counterflanges, Connection E
Dia
Dia
N x diameter (O)
N x diameter (O)
Dia
Thickness of flanges
TCA77
116
126
72
20
18
TCA88
141.5
150
86
20
18
TCA99
141.5
164
94
22
24
Dia
TCA
Dia
Dia 1
N x diameter (O)
N x diameter (O)
Dia
TCA66
Dia
77.5
86
76
16
15
18
16
90.5
TPL
110
90
Dia 1
Dia 2
Thickness of flanges
Dia 1
B
TCA55
Dia 2
198 70 27-3.0
MAN Diesel
Dia
MET
Dia 1
MAN B&W
Dia
Dia
TCA
N x diameter (O)
5.10
N x diameter (O)
Page 2 of 3
ABB Type TPL
Dia 1
TPL
TPL65B
Dia 1
PCD
Thickness of flanges
165
125
18
18
TPL69B
185
145
TPL73B11/12/13
185
145
MET
18
18
18
Dia 1
145
18
18
160
18
20
185
200
Dia
TPL77B11/12/13
TPL80B11/12/13
TPL85B11/12/13
200
165
19
16
TPL85B14/15/16
200
160
16
14
TPL91B
210
175
18
N x diameter (O) PCD
MAN Diesel
Dia 2
18
19
198 70 27-3.0
Dia 1
TPL
MAN B&W
5.10
Page 3 of 3
Dia
Dia
Dia 2
N x diameter (O)
N x diameter (O)
B
Dia
MET
W
Dia 1
Dia
PCD
MET33MA
43.5
95
95
95
14
12
MET42MA
61.5
105
105
105
14
14
MET53MA
77
130
125
125
14
14
MET60MA
90
145
140
140
18
14
N x diameter
(O) PCD
MET66MA
90
145
140
140
18
14
MET71MA
90
145
140
140
18
14
MET90MA
115
155
155
155
18
14
Dia 2
Dia 1
Dia
Thickness of flanges
MET83MA
Dia 1
Dia 2
PCD
180
90
145
114.3
18
14
MAN Diesel
198 70 27-3.0
MAN B&W
5.11
Page 1 of 1
MAN Diesel
198 41 765.7
MAN B&W
5.12
Page of 3
MMFREESPACESFORSUPPORTINGWEDGES
"
"
%NGINE
#YL
#YL
!FT#YL
4HURST
BEARING
4HEWIDTHOFMACHININGON
THEUNDERSIDEOFBEDPLATE
#YL
#YL
HOLESINTHEBEDPLATEANDHOLESINTHETOPPLATE
-XHOLESPREDRILLEDINTHEBEDPLATEANDHOLESINTHETOPPLATE
XOFFHOLES
%NDFLANGEOFTHRUSTSHAFT
!!
%POXYWEDGESTOBE
CHISELLEDAFTER
CURINGTOENABLE
MOUNTINGOFSIDE
CHOCKLINERS
%FFECTIVE
TOENGINE
!LIGNMENT
SCREW
""
0LUG
178 23 50-8.1
MAN Diesel
198 41 89-7.1
MAN B&W
5.12
Page of 3
#ENTRELINEENGINE
$
)FREQUIREDBY
CLASSIFICATION
SOCIETYAPPLY
THISBRACKET
4HICKNESSOF
BRACKETISTHE
SAMEASTHICKNESS
OFFLOORPLATES
"
2
"
3LOTSTOBECUTINVERTICALFLOORPLATESTOCLEARNUTSWHENNECESSARY
4HICKNESSOFFLOORPLATESBETWEENMAINENGINEGIRDERSMM
4.
5.
6.
Distance pipe
Round nut
Holding down bolt
178 24 01-3.2
MAN Diesel
198 42 02-9.1
MAN B&W
5.12
Page of 3
3ECTION" "
-IDDLEOF
MAINBEARING
#ENTRELINE
CYLINDER
$ETAIL$
!
!
178 57 36-1.0
4APER
ABOUT
ABOUT
3PACEFORHYDRAULIC
TIGHTENINGJACK
MAN Diesel
178 57 22-8.0
198 42 02-9.1
MAN B&W
5.13
Page 1 of 2
MAN Diesel
198 46 725.8
MAN B&W
5.13
Page 2 of 2
The top bracing unit is designed to allow displacements between the hull and engine caused
by thermal expansion of the engine or different
loading conditions of the vessel.
AA
Oil Accumulator
178 23 61-6.1
684
320
The top bracing unit consists of a single-acting hydraulic cylinder with a hydraulic control unit and an
accumulator mounted directly on the cylinder unit.
475
Hull side
350
14
Engine side
250
280
178 57 48-8.0
MAN Diesel
198 46 725.8
MAN B&W
5.14
Page of 2
D E
4#
#
A A
D E F
4#
#
A A
D E F
4#
4#
#
A A B
E F G
4#
#
A A B
E F G
4#
4#
#
A A B
A A B
-IN2
1
F G H
4#
#
0
#ENTRELINE
CRANKSHAFT
F G H
4#
4#
#
A A B
F G H I
4#
#
A A B
#ENTRELINE
CYLINDER
F G H I
4#
4#
#
#YL
4HISSYMBOLINDICATES
THATTHETOPBRACINGIS
ATTACHEDATPOINT0
4HISSYMBOLINDICATES
THATTHETOPBRACINGIS
ATTACHEDATPOINT1
4#
#
#YLINDERNUMBER
4URBOCHARGER
#HAINBOX
=
=
=
=
=
510
1,530
2,550
3,570
4,590
Turbocharger
TCA66
TCA77
TCA88
TPL77B
TPL80B
TPL85B
MET60MA
MET66MA
MET71MA
MET83MA
f =
g =
h =
i =
5,610
6,630
7,650
8,670
Available on request
3,580
3,780
4,370
4,590
4,590
4,590
Available on request
178 23 54-5.1
MAN Diesel
198 60 07-6.0
MAN B&W
5.14
Page of 2
AA
D E
# 4#
AA
D E F
# 4#
AA B
E F
# 4#
AA B
#ENTRELINE
CRANKSHAFT
G H
# 4#
-IN
AA B
G H I
# 4#
#ENTRELINECYLINDER
#ENTRELINE
CYLINDER
4HISSYMBOLINDICATES
ATOPBRACING
# 4#
#YLINDERNUMBER
#HAINBOX
4URBOCHARGER
=
=
=
=
=
510
1,530
2,550
3,570
4,590
f =
g =
h =
i =
5,610
6,630
7,650
8,670
178 23 55-7.1
MAN Diesel
198 60 07-6.0
MAN B&W
5.15
Page of 2
!LTERNATIVE
AA
D E
!LTERNATIVE
#ENTRELINECYLINDER
4#
4#
#
AA
#
E F
AA
4#
#
AA
D E
4#
#
E F
AA
4#
4#
#
AA
4#
AA
E F
4#
#
'ALLERYEND
'ALLERYEND
MM
'ALLERYEND
'ALLERYEND
MM
0LEASEREFERTOTHE
@%NGINEAND'ALLERY/UTLINE
INTHISSECTION
4#
#
AA
#ENTRELINE
CRANKSHAFT
E F
4#
#
G
AA
4#
4#
#
#ENTRELINECYLINDER
AA
F
4#
#
G H
AA
4#
#
4#
AA
4#
#
G H
AA
4#
4#
#
AA
G H
4#
4#
4#
4#
#
H I
AA
4#
4#
#
G H
#
#ENTRELINECYLINDER
AA
4HISSYMBOLINDICATESTHATTHETOP
BRACINGISATTACHEDATTHISPOINT
4URBOCHARGER
4#
#
#YLINDERNUMBER
H I
#HAINBOX
=
=
=
510
3,570
4,590
f
g
h
=
=
=
5,610
6,630
7,650
8,670
178 23 56-9.1
MAN Diesel
198 60 25-5.0
MAN B&W
5.15
Page of 2
!LTERNATIVE
!LTERNATIVE
!LTERNATIVE
AA
!LTERNATIVE
D E
#ENTRELINECYLINDER
# 4#
AA
# 4#
E F
AA
# 4#
AA
# 4#
G
AA
# 4#
#ENTRELINE
CRANKSHAFT
0LEASEREFERTOTHE
@%NGINEAND'ALLERY/UTLINE
INTHISSECTION
AA
E F
# 4#
G H
AA
'ALLERYEND
'ALLERYENDMM
'ALLERYENDMM
'ALLERYEND
D E
# 4#
AA
# 4#
H I
AA
# 4#
G H
# 4#
#ENTRELINECYLINDER
AA
H I
#ENTRELINE
#YLINDER
4OPBRACING
#YLINDERNUMBER
4URBOCHARGER
# 4#
#HAINBOX
=
=
=
=
510
3,570
4,590
5,610
g
h
i
=
=
=
6,630
7,650
8,670
178 23 57-0.1
MAN Diesel
198 60 25-5.0
MAN B&W
5.16
Page of 1
MAN Diesel
198 60 30-2.0
MAN B&W
5.17
Page 1 of 3
MAN Diesel
198 49 292.4
MAN B&W
5.17
Page 2 of 3
Cable
connected
to the hull
Brush holder
arrangement
Monitoring
equipment
with mVmeter
Cable
connected
to the hull
Cable
to alarm
system
Slip ring
Slip ring
for monitoring
equipment
Brush holder
arrangement
079 21 82-1.3.1.0
Rudder
Propeller
Voltage monitoring
for shafthull potential
difference
Shaftline
earthing device
Current
Propeller shaft
Intermediate shaft
Main bearings
Thrust bearing
079 21 82-1.3.2.0
Fig. 5.17.02: Installation of shaftline earthing device in an engine plant without shaft-mounted generator
MAN Diesel
198 49 292.4
MAN B&W
5.17
Page 3 of 3
Rudder
Voltage monitoring
for shafthull potential
difference
Propeller
Shaftline
earthing device
Current
Thrust bearing
Propeller shaft
Intermediate shaft
Main bearings
Fig. 5.17.03: Installation of shaftline earthing device in an engine plant with shaft-mounted generator
MAN Diesel
198 49 292.4
MAN B&W
5.18
Page 1 of 8
MAN Diesels Alpha Controllable Pitch Propeller and Alphatronic Propulsion Control
MAN Diesels Alpha Controllable Pitch propeller
The VBS type CP propellers are designated according to the diameter of their hubs, i.e. VBS2240
indicates a propeller hub diameter of 2,240 mm.
9,000
VB S20 80
V B S19 4
8,000
V B S18
V B S16
7,000
00
80
V B S15
60
V B S14
60
V B S13
80
V B S1
28 0
V B S1
180
V B S1
080
VBS
980
VBS
860
VBS
74 0
VBS
640
6,000
5,000
4,000
3,000
2,000
1,000
0
10
15
20
25
30
35
40
Engine Power (1,000 kW)
178 22 239.1
Fig. 5.18.01: VBS type Controllable Pitch (CP) propeller diameter (mm)
MAN Diesel
198 46 953.5
MAN B&W
5.18
Page 2 of 8
178 22 360.0
Type of vessel:_______________________________
For propeller design purposes please provide us
with the following information:
1. S:_______________ mm
W:_ _____________ mm
I:________________ mm (as shown above)
Ship speed:____________________________ kn
Engine service load:_____________________ %
Service/sea margin:_____________________ %
Shaft generator service load:_____________ kW
Draft:__________________________________ m
9. Comments:
6. Classification Society:___________
Ice class notation:_ _____________
Table 5.18.02b: Data sheet for propeller design purposes
MAN Diesel
198 46 953.5
MAN B&W
5.18
Page 3 of 8
Main Dimensions
Symbol
Unit
LPP
LWL
Breadth
TF
TA
Displacement
Block coefficient (LPP)
Midship coefficient
Waterplane area coefficient
Wetted surface with appendages
Centre of buoyancy forward of LPP/2
Propeller centre height above baseline
Bulb section area at forward perpendicular
m3
CB
CM
CWL
m2
LCB
AB
m2
Ballast
Loaded
178 22 970.0
Table 5.18.03: Data sheet for propeller design purposes, in case model test is not available this table should be filled in
Propeller clearance
To reduce pressure impulses and vibrations emitted from the propeller to the hull, MAN Diesel
recommend a minimum tip clearance as shown in
Fig. 5.18.04.
178 22 372.0
Hub
Baseline
VBS1280
VBS1380
VBS1460
VBS1560
VBS 1680
VBS 1800
VBS 1940
VBS 2080
VBS 2240
1520%
of D
2025%
of D
Min.
50100
178 48 589.0
MAN Diesel
198 46 953.5
MAN B&W
5.18
Page 4 of 8
If deviation occurs, a proportional valve is actuated. Hereby high pressure oil is fed to one or the
other side of the servo piston, via the oil distributor ring, until the desired propeller pitch has been
reached.
The pitch setting is normally remote controlled,
but local emergency control is possible.
Pitch
order
PI
PAL
TI
PI PAH
PAL
TAH
LAL
PSL
PSL
M
Servo
piston
Pitch
feedback
Hydraulic
pipe
Propeller shaft
Zinc
anode
Monoblock
hub
Stern
tube
Oil distribution
ring
Drain
tank
178 22 384.1
Fig. 5.18.05: Servo oil system for MAN Diesels Alpha VBS type CP propeller
MAN Diesel
198 46 953.5
MAN B&W
5.18
Page 5 of 8
The servo oil unit is equipped with alarms according to the Classification Societys requirements
as well as necessary pressure and temperature
indicators.
The return oil is led back to the tank via a thermostatic valve, cooler and paper filter.
If the servo oil unit cannot be located with maximum oil level below the oil distribution ring, the
system must incorporate an extra, small drain
tank complete with pump, located at a suitable
level, below the oil distributor ring drain lines.
178 22 396.0
Fig. 5.18.06: Hydraulic Power Unit for MAN Diesels Alpha CP propeller, the servo oil tank unit
MAN Diesel
198 53 208.2
MAN B&W
5.18
Page 6 of 8
Bridge Wing
Bridge Wing
RPM Pitch
RPM Pitch
Operator
Panel (*)
RPM Pitch
Operator
Panel
ES
BU
ES
Operator
Panel (*)
ES
Duplicated Network
Handles
interface
Bridge
Ships
Alarm
System
RPM Pitch
PI
Terminals for
engine monitoring
sensors
Governor
STOP
Local engine
control
STOP
(In governor)
STOP
START
Engine Room
OVER
LOAD
PI
Engine
safety
system
Operator
Panel
(OPP)
Ahead/
Astern
Propeller Pitch
Closed Loop
Control Box
Pitch
I
Pitch Set
Remote/Local
Backup selected
Operator
Panel
Shaft Generator
/ PMS
Propulsion
Control
System
Auxiliary Control
Equipment
Coordinated
Control
System
Engine speed
Shut down, Shut down reset/cancel
PI
Terminals for
propeller
monitoring
sensors
Pitch
178 22 406.1
MAN Diesel
198 53 221.2
MAN B&W
5.18
Page 7 of 8
288
PROPELLER
PITCH
288
PROPELLER
RPM
144
BACK UP
CONTROL
ON/OFF
IN
CONTROL
TAKE
CONTROL
178 22 418.1
MAN Diesel
198 53 221.2
MAN B&W
5.18
Page 8 of 8
MAN Diesel
198 53 221.2
MAN B&W
List of Capacities:
Pumps, Coolers &
Exhaust Gas
MAN Diesel
MAN B&W
6.01
Page 1 of 1
This chapter describes the necessary auxiliary machinery capacities to be used for a nominally rated
engine. The capacities given are valid for seawater
cooling system and central cooling water system,
respectively. For derated engine, i.e. with a specified MCR and/or optimising point different from the
Nomenclature
In the following description and examples of the auxiliary machinery capacities, freshwater generator production and exhaust gas data, the below nomenclatures are used:
Engine ratings
Point / Index
Power
Speed
L1
PL1
nL1
PM
nM
Optimising point
PO
nO
Service point
PS
nS
Cooler index
Parameters
Flow index
= Heat dissipation
air
sw
seawater flow
= Volume flow
lub
cw
M = Mass flow
jw
exh
exhaust gas
fw
freshwater
= Temperature
MAN Diesel
198 61 66-8.1
MAN B&W
6.02
Page 1 of 1
45 C
Seawater
32 C
38 C
Seawater outlet
Jacket water cooler
80 C
178 11 264.1
Seawater outlet
80 C
Jaket
water
cooler
Central
cooler
Scavenge
air
cooler (s)
43 C
45 C
Seawater inlet
32 C
Central coolant
36 C
MAN Diesel
Lubricating
oil
cooler
178 11 276.1
198 74 63-3.0
MAN B&W
6.03
Page 1 of 5
1 x TCA66-21
1 x A180-L34
1 x MET66MA
5.8
2.9
99.0
380.0
245.0
-
5.8
2.9
99.0
380.0
245.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
5.8
2.9
99.0
370.0
245.0
295
5.8
2.9
99.0
370.0
245.0
300
5.8
2.9
99.0
370.0
245.0
295
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
4,890
246
4,890
246
4,890
246
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
4,860
169
-
4,860
169
-
4,860
169
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
940
245.0
134
960
245.0
134
940
245.0
134
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
940
245.0
126
-
960
245.0
131
-
940
245.0
126
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,730
99
134
1,730
99
134
1,730
99
134
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,730
99
126
-
1,730
99
131
-
1,730
99
126
-
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
7,530
295
370
7,550
300
370
7,530
295
370
2 x 4.0
240
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.0
240
2 x 4.0
240
2 x 4.0
240
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
5.8
2.9
99.0
380.0
245.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
1 x MET66MA
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
m/h
m/h
m/h
m/h
m/h
m/h
1 x A180-L34
Central cooling
Conventional TC
High eff. TC
1 x TCA66-21
Seawater cooling
Conventional TC
High eff. TC
Pumps
Fuel oil circulation
Fuel oil supply
Jacket cooling
Seawater cooling *
Main lubrication oil *
Central cooling *
Central cooler
Heat diss. app. *
Central water flow
Seawater flow
Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.0
240
2 x 4.0
240
Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
C
kg/h
kg/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
150
150
150
N.A.
245
245
245
N.A. 105,000 105,000 105,000
N.A.
28.6
28.6
28.6
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
150
150
150
N.A.
245
245
245
N.A. 105,000 105,000 105,000
N.A.
28.6
28.6
28.6
Other values
Fuel oil heater
Exh. gas temp.
Exh. gas amount
Air consumption
* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel recommended type and/or torsional vibration
damper the engine's capacities must be increased by those stated for the actual system
For List of Capacities for derated engines and performance data at part load please visit http://www.manbw.dk/ceas/erd/
Table 6.03.01e: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR
MAN Diesel
198 70 89-5.0
MAN B&W
6.03
Page 2 of 5
1 x TCA77-21
1 x A180-L35
1 x MET71MA
6.9
3.5
120.0
455.0
290.0
-
6.9
3.5
120.0
455.0
295.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
6.9
3.5
120.0
445.0
295.0
355
6.9
3.5
120.0
445.0
290.0
355
6.9
3.5
120.0
445.0
295.0
360
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
5,870
295
5,870
295
5,870
295
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
5,840
203
-
5,840
203
-
5,840
203
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,130
295.0
160
1,130
290.0
160
1,140
295.0
160
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,130
295.0
152
-
1,130
290.0
152
-
1,140
295.0
157
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2,080
120
160
2,080
120
160
2,080
120
160
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2,080
120
152
-
2,080
120
152
-
2,080
120
157
-
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
9,050
355
445
9,050
355
445
9,060
360
445
2 x 4.5
270
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.5
270
2 x 4.5
270
2 x 4.5
270
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
6.9
3.5
120.0
455.0
295.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
1 x MET71MA
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
m/h
m/h
m/h
m/h
m/h
m/h
1 x A180-L35
Central cooling
Conventional TC
High eff. TC
1 x TCA77-21
Seawater cooling
Conventional TC
High eff. TC
Pumps
Fuel oil circulation
Fuel oil supply
Jacket cooling
Seawater cooling *
Main lubrication oil *
Central cooling *
Central cooler
Heat diss. app. *
Central water flow
Seawater flow
Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.5
270
2 x 4.5
270
Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
C
kg/h
kg/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
180
180
180
N.A.
245
245
245
N.A. 126,000 126,000 126,000
N.A.
34.3
34.3
34.3
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
180
180
180
N.A.
245
245
245
N.A. 126,000 126,000 126,000
N.A.
34.3
34.3
34.3
Other values
Fuel oil heater
Exh. gas temp.
Exh. gas amount
Air consumption
* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel recommended type and/or torsional vibration
damper the engine's capacities must be increased by those stated for the actual system
For List of Capacities for derated engines and performance data at part load please visit http://www.manbw.dk/ceas/erd/
Table 6.03.01f: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR
MAN Diesel
198 70 89-5.0
MAN B&W
6.03
Page 3 of 5
1 x TCA77-21
1 x A185-L34
1 x MET83MA
8.1
4.1
140.0
530.0
340.0
-
8.1
4.1
140.0
530.0
345.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
8.1
4.1
140.0
520.0
340.0
415
8.1
4.1
140.0
520.0
340.0
415
8.1
4.1
140.0
520.0
345.0
420
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
6,850
344
6,850
344
6,850
344
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
6,810
237
-
6,810
237
-
6,810
237
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,300
340.0
186
1,330
340.0
186
1,340
345.0
186
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,300
340.0
178
-
1,330
340.0
178
-
1,340
345.0
183
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2,420
140
186
2,420
140
186
2,420
140
186
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2,420
140
178
-
2,420
140
178
-
2,420
140
183
-
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
10,530
415
520
10,560
415
520
10,570
420
520
2 x 4.5
270
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.5
270
2 x 4.5
270
2 x 4.5
270
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
8.1
4.1
140.0
530.0
340.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
1 x MET83MA
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
m/h
m/h
m/h
m/h
m/h
m/h
1 x A185-L34
Central cooling
Conventional TC
High eff. TC
1 x TCA77-21
Seawater cooling
Conventional TC
High eff. TC
Pumps
Fuel oil circulation
Fuel oil supply
Jacket cooling
Seawater cooling *
Main lubrication oil *
Central cooling *
Central cooler
Heat diss. app. *
Central water flow
Seawater flow
Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.5
270
2 x 4.5
270
Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
C
kg/h
kg/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
210
210
210
N.A.
245
245
245
N.A. 147,000 147,000 147,000
N.A.
40.0
40.0
40.0
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
210
210
210
N.A.
245
245
245
N.A. 147,000 147,000 147,000
N.A.
40.0
40.0
40.0
Other values
Fuel oil heater
Exh. gas temp.
Exh. gas amount
Air consumption
* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel recommended type and/or torsional vibration
damper the engine's capacities must be increased by those stated for the actual system
For List of Capacities for derated engines and performance data at part load please visit http://www.manbw.dk/ceas/erd/
Table 6.03.01g: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR
MAN Diesel
198 70 89-5.0
MAN B&W
6.03
Page 4 of 5
1 x TCA88-21
1 x A190-L34
1 x MET83MA
9.2
4.7
160.0
610.0
385.0
-
9.2
4.7
160.0
600.0
390.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
9.2
4.7
160.0
590.0
390.0
475
9.2
4.7
160.0
590.0
385.0
475
9.2
4.7
160.0
590.0
390.0
475
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
7,830
393
7,830
393
7,830
393
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
7,780
271
-
7,780
271
-
7,780
271
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,490
390.0
207
1,520
385.0
217
1,510
390.0
207
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,490
390.0
204
-
1,520
385.0
204
-
1,510
390.0
204
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2,770
160
207
2,770
160
217
2,770
160
207
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2,770
160
204
-
2,770
160
204
-
2,770
160
204
-
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
12,040
475
590
12,070
475
590
12,060
475
590
2 x 4.5
270
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.5
270
2 x 4.5
270
2 x 4.5
270
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
9.2
4.7
160.0
600.0
390.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
1 x MET83MA
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
m/h
m/h
m/h
m/h
m/h
m/h
1 x A190-L34
Central cooling
Conventional TC
High eff. TC
1 x TCA88-21
Seawater cooling
Conventional TC
High eff. TC
Pumps
Fuel oil circulation
Fuel oil supply
Jacket cooling
Seawater cooling *
Main lubrication oil *
Central cooling *
Central cooler
Heat diss. app. *
Central water flow
Seawater flow
Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.5
270
2 x 4.5
270
Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
C
kg/h
kg/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
240
240
240
N.A.
245
245
245
N.A. 168,000 168,000 168,000
N.A.
45.8
45.8
45.8
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
240
240
240
N.A.
245
245
245
N.A. 168,000 168,000 168,000
N.A.
45.8
45.8
45.8
Other values
Fuel oil heater
Exh. gas temp.
Exh. gas amount
Air consumption
* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel recommended type and/or torsional vibration
damper the engine's capacities must be increased by those stated for the actual system
For List of Capacities for derated engines and performance data at part load please visit http://www.manbw.dk/ceas/erd/
Table 6.03.01h: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR
MAN Diesel
198 70 89-5.0
MAN B&W
6.03
Page 5 of 5
1 x TCA88-21
1 x A190-L35
1 x MET83MA
10.4
5.3
180.0
680.0
435.0
-
10.4
5.3
180.0
680.0
440.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
10.4
5.3
180.0
670.0
435.0
530
10.4
5.3
180.0
670.0
435.0
540
10.4
5.3
180.0
670.0
440.0
530
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
8,800
442
8,800
442
8,800
442
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
8,760
305
-
8,760
305
-
8,760
305
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,660
435.0
238
1,690
435.0
238
1,680
440.0
238
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
1,660
435.0
225
-
1,690
435.0
235
-
1,680
440.0
225
-
kW
m/h
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
3,110
180
238
3,110
180
238
3,110
180
238
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
3,110
180
225
-
3,110
180
235
-
3,110
180
225
-
kW
m/h
m/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
13,530
530
670
13,560
540
670
13,550
530
670
2 x 4.5
270
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.5
270
2 x 4.5
270
2 x 4.5
270
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
10.4
5.3
180.0
680.0
435.0
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
1 x MET83MA
N.A.
N.A.
N.A.
N.A.
N.A.
-
N.A.
N.A.
N.A.
N.A.
N.A.
-
m/h
m/h
m/h
m/h
m/h
m/h
1 x A190-L35
Central cooling
Conventional TC
High eff. TC
1 x TCA88-21
Seawater cooling
Conventional TC
High eff. TC
Pumps
Fuel oil circulation
Fuel oil supply
Jacket cooling
Seawater cooling *
Main lubrication oil *
Central cooling *
Central cooler
Heat diss. app. *
Central water flow
Seawater flow
Starting air system, 30.0 bar g, 12 starts. Fixed pitch propeller - reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 4.5
270
2 x 4.5
270
Starting air system, 30.0 bar g, 6 starts. Controllable pitch propeller - non-reversible engine
Receiver volume
Compressor cap.
m
m
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
2 x 2.5
150
2 x 2.5
150
2 x 2.5
150
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
kW
C
kg/h
kg/h
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
275
275
275
N.A.
245
245
245
N.A. 189,000 189,000 189,000
N.A.
51.5
51.5
51.5
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
N.A.
275
275
275
N.A.
245
245
245
N.A. 189,000 189,000 189,000
N.A.
51.5
51.5
51.5
Other values
Fuel oil heater
Exh. gas temp.
Exh. gas amount
Air consumption
* For main engine arrangements with built-on power take-off (PTO) of a MAN Diesel recommended type and/or torsional vibration
damper the engine's capacities must be increased by those stated for the actual system
For List of Capacities for derated engines and performance data at part load please visit http://www.manbw.dk/ceas/erd/
Table 6.03.01i: Capacities for seawater and central systems as well as conventional and high efficiency turbochargers stated at NMCR
MAN Diesel
198 70 89-5.0
MAN B&W
6.04
Page 1 of 12
L1
100%
94%
L3
90%
O=M
90%
For the specified MCR (M) the following three diagrams in Figs. 6.04.01, 6.04.02 and 6.04.03 show
reduction factors for the corresponding heat dissipations for the coolers, relative to the values
stated in the List of Capacities valid for nominal
MCR (L1).
Qjw%
86%
L1
100%
100%
90%
90%
80%
M
Qair%
70%
78%
70%
L4
80%
85%
90%
95%
Qjw% = e
95%
100%
178 59 46-9.0
L4
90%
60%
110% nM%
L1
70%
85%
105%
) + 0.8072 x ln (P
) + 1.2614)
M%
M%
65%
80%
100%
80%
L2
80%
L2
82%
110%
L3
100%
98%
105%
60%
110% nM%
L3
88%
90%
92%
94%
96%
100%
98%
90%
80%
L2
Qlub%
178 53 75-3.1
100%
70%
L4
kO = 1 + 0.27 x (1 PO/PM) = 1
Fig. 6.04.01: Scavenge air cooler, heat dissipation Qair% in
point M, in % of the L1 value Qair, L1 and valid for PO = PM..
As optimising point O = M, correction kO = 1
80%
85%
90%
95%
100%
105%
60%
110% nM%
MAN Diesel
198 71 49-5.0
MAN B&W
6.04
Page 2 of 12
Pump capacities
The pump capacities given in the List of Capacities refer to engines rated at nominal MCR (L1).
For lower rated engines, only a marginal saving in
the pump capacities is obtainable.
To ensure proper lubrication, the lubricating oil
pump must remain unchanged.
Also, the fuel oil circulating and supply pumps
should remain unchanged.
In order to ensure reliable starting, the starting air
compressors and the starting air receivers must
also remain unchanged.
The jacket cooling water pump capacity is relatively low. Practically no saving is possible, and it
is therefore unchanged.
order to avoid too low a water velocity in the scavenge air cooler pipes.
As the jacket water cooler is connected in series
with the lube oil cooler, the seawater flow capacity for the latter is used also for the jacket water
cooler.
Central cooling water system
If a central cooler is used, the above still applies,
but the central cooling water capacities are used
instead of the above seawater capacities. The
seawater flow capacity for the central cooler can
be reduced in proportion to the reduction of the
total cooler heat dissipation, i.e. as follows:
Vcw,air,M = Vcw,air,L1 x (Qair% / 100)
Vcw,lub,M = Vcw,lub,L1 x (Qlub% / 100)
Vcw,jw,M = Vcw,lub,M
Vcw,cent,M = Vcw,air,M + Vcw,lub,M
Vsw,cent,M = Vsw,cent,L1 x Qcent,M / Qcent,L1
Pump pressures
Irrespective of the capacities selected as per the
above guidelines, the belowmentioned pump
heads at the mentioned maximum working temperatures for each system shall be kept:
Pump
Max. working
head bar
temp. C
100
150
4.3
70
Seawater pump
2.5
50
2.5
80
3.0
100
Flow velocities
For external pipe connections, we prescribe the
following maximum velocities:
Marine diesel oil .......................................... 1.0 m/s
Heavy fuel oil . ............................................. 0.6 m/s
Lubricating oil . ............................................ 1.8 m/s
Cooling water .............................................. 3.0 m/s
MAN Diesel
198 61 95-5.1
MAN B&W
6.04
Page 3 of 12
The method of calculating the reduced capacities for point M (nM% = 90.0% and PM% = 85.0%) is
shown below.
The values valid for the nominal rated engine are
found in the List of Capacities, Figs. 6.03.01 and
6.03.02, and are listed together with the result in
the figure on the next page.
Heat dissipation of scavenge air cooler
Fig. 6.04.01 which approximately indicates a Qair%
= 83.1% heat dissipation, i.e.:
Qair,M =Qair,L1 x Qair% / 100
Seawater pump:
Vsw,cent,M = Vsw,cent,L1 x Qcent,M / Qcent,L1
MAN Diesel
198 72 08-3.0
MAN B&W
6.04
Page 4 of 12
Nominal rated engine (L1)
High efficiency
turbocharger (TCA)
14,040 kW
at 123.0 r/min
100%
Example 1
Specified MCR (M)
11,934 kW
at 110.7 r/min
90%
m3/h
m3/h
m3/h
m3/h
m3/h
m3/h
6.9
3.5
120
355
445
295
6.9
3.5
120
308
380
295
kW
m3/h
5,840
203
4,853
169
kW
m3/h
m3/h
1,130
295
152
1,036
295
139
kW
m3/h
m3/h
2,080
120
152
1,841
120
139
kW
m3/h
m3/h
9,050
355
445
7,730
308
380
kW
180
180
kg/h
C
kg/s
126,000
245
34.3
107,400
237.8
29.3
m3
m3/h
2 x 4.5
270
2 x 4.5
270
m3
m3/h
2 x 2.5
150
2 x 2.5
150
Coolers:
Scavenge air cooler
Heat dissipation
Central water quantity
Lub. oil cooler
Heat dissipation
Lubricating oil quantity
Central water quantity
Jacket water cooler
Heat dissipation
Jacket cooling water quantity
Central water quantity
Central cooler
Heat dissipation
Central water quantity
Seawater quantity
The air consumption and exhaust gas figures are expected and refer to 100% specified MCR,
ISO ambient reference conditions and the exhaust gas back pressure 300 mm WC
The exhaust gas temperatures refer to after turbocharger
* Calculated in example 3, in this chapter
Example 1 Capacities of derated 6L60MC-C8-TII with high efficiency MAN Diesel turbocharger type TCA and
central cooling water system.
MAN B&W L60MC-C8-TII
MAN Diesel
198 72 08-3.0
MAN B&W
6.04
Page 5 of 12
Freshwater Generator
If a freshwater generator is installed and is utilising the heat in the jacket water cooling system,
it should be noted that the actual available heat
in the jacket cooling water system is lower than
indicated by the heat dissipation figures valid for
nominal MCR (L1) given in the List of Capacities.
This is because the latter figures are used for
dimensioning the jacket water cooler and hence
incorporate a safety margin which can be needed
when the engine is operating under conditions
such as, e.g. overload. Normally, this margin is
10% at nominal MCR.
1.
Calculation Method
2.
0.6
FPP
CPP
0.3
0.2
0.1
0
0
10
20
30
40
50
60
70
80
90
[1]
[2]
where
Qjw = jacket water heat dissipation
Qjw,L1= jacket water heat dissipation at nominal
MCR (L1)
Qjw% = percentage correction factor from
Fig. 6.04.02
Qjw,O = jacket water heat dissipation at optimising
power (O), found by means of equation [1]
kp = part load correction factor from Fig. 6.04.04
0.9 = factor for safety margin of cooler, tropical
ambient conditions
0.5
0.4
Qjw%
Qjw,O = Qjw,L1 x ___
x 0.9 (0.88)
100
100%
FPP : kp = 0.742 x
PS
__
PO
+ 0.258
PS
CPP : kp = 0.822 x __
+ 0.178
P
O
MAN Diesel
198 71 41-0.0
MAN B&W
6.04
Page 6 of 12
Expansion tank
Seawater
In
Jacket cooling
water circuit
Out
Condensator
min
Tjw
max
Tjw
Produced
freshwater
Evaporator
Brine out
Deaerating tank
Jacket water
cooler
Cooling
water
Main engine
Fig. 6.04.05: Freshwater generators. Jacket cooling water heat recovery flow diagram
[3]
If necessary, all the actually available jacket cooling water heat may be used provided that a special
temperature control system ensures that the jacket
cooling water temperature at the outlet from the
engine does not fall below a certain level. Such a
temperature control system may consist, e.g., of a
special bypass pipe installed in the jacket cooling
water system, see Fig. 6.04.05, or a special builtin
temperature control in the freshwater generator,
e.g., an automatic start/stop function, or similar.
If such a special temperature control is not applied,
we recommend limiting the heat utilised to maximum 50% of the heat actually available at specified
MCR, and only using the freshwater generator at
engine loads above 50%. Considering the cooler
margin of 10% and the minus tolerance of 15%,
this heat corresponds to 50 x(1.000.15)x0.9 = 38%
of the jacket water cooler capacity Qjw,M used for
dimensioning of the jacket water cooler.
MAN Diesel
198 71 41-0.0
MAN B&W
6.04
Page 7 of 12
x 0.88
100
88.5
= 2,080 x ___
x 0.88 = 1,620 kW
100
MAN Diesel
198 72 09-50
MAN B&W
6.04
Page of 12
PS
Calculation Method
To enable the project engineer to estimate the actual exhaust gas data at an arbitrary service rating,
the following method of calculation may be used.
The partial calculations based on the above influencing factors have been summarised in equations
[4] and [5].
kg/h
x
x 1 + _____
x S%
100
100
100 100
PL1
Texh = TL1 + TM + TO + Tamb + TS C /+15 C
+/5% [4]
[5]
where, according to List of capacities, i.e. referring to ISO ambient conditions and 300 mm WC
backpressure and specified/optimised in L1:
ML1: exhaust gas amount in kg/h at nominal MCR (L1)
TL1: exhaust gas temperature after turbocharger in C at nominal MCR (L1)
Fig. 6.04.06: Summarising equations for exhaust gas amounts and temperatures
MAN Diesel
198 61 76-4.0
MAN B&W
6.04
Page of 12
3PECIFIED-#2POWEROF,
0-
,
,
,
#
,
3PECIFIED-#2POWEROF,
0-
,
M-
,
,
#
# ,
#
4M
#
#
#
3PECIFIED-#2ENGINESPEEDOF,
TM = 15 x ln (PM/PL1) + 45 x ln (nM/nL1)
178 51 130.2
178 51 117.2
[6]
Parameter
Change
Change of
exhaust gas
temperature
Change of
exhaust gas
amount
+ 10 C
+ 16.0 C
4.1 %
+ 10 mbar
0.1 C
+ 0.3 %
+ 10 C
+ 1.0 C
+ 1.9 %
+ 100 mm WC
+ 5.0 C
1.1 %
Fig. 6.04.09: Correction of exhaust gas data for ambient conditions and exhaust gas back pressure
MAN Diesel
198 61 77-6.0
MAN B&W
6.04
Page 10 of 12
Mamb% = 0.41 x (Tair 25) + 0.03 x (pbar 1000) + 0.19 x (TCW 25 ) 0.011 x (pM 300) %
[7]
Tamb
[8]
= 1.6 x (Tair 25) 0.01 x (pbar 1000) +0.1 x (TCW 25) + 0.05 x (pM 300) C
Fig. 6.04.10: Exhaust gas correction formula for ambient conditions and exhaust gas back pressure
TS C
20
mS%
20
18
15
16
10
14
12
10
-5
8
-10
-15
-20
2
M
-25
0
50
60
70
2
80
90
100
110
PS%
4
50
60
70
80
90
100
110 PS%
Engine load, % specified MCR power
178 24 623.0
178 24 635.0
MAN Diesel
198 71 40-9.0
MAN B&W
6.04
Page 11 of 12
Reference conditions
Air temperature Tair ......................................... 20 C
Scavenge air coolant temperature TCW .......... 18 C
Barometric pressure pbar........................ 1,013 mbar
Exhaust gas backpressure
at specified MCR pM.......................... 300 mm WC
a) Correction for choice of specified MCR point M
and optmising point O:
= _____
x 100 = 85.0%
14,040
nM%
= _____
110.7
x
100 = 90.0%
123.0
11,934
PM%
mM% = + 0.25%
TM = 7.2 C
mS% = + 7.1%
TS
TO
= 18.8 C
MAN Diesel
198 72 10-5.0
MAN B&W
6.04
Page 12 of 12
Final calculation
ML1
= 126,000 kg/h
Mexh
+0.25
= 126,000 x _____
x (1 + ____
) x
14,040
100
80
1.11
(1 + ___
100
) x (1 + ___
7.1) x ___
= 93,014 kg/h
100
100
+0.25
0.0
Mexh,M = 126,000 x _____
x (1 + ____
) x (1 + ___
)
14,040
100
100
Mexh
= 93,000 kg/h 5%
0.0
100.0
x (1 + ___
) x ____
= 107,368 kg/h
100
100
11,934
= 245 C
Texh
Texh
= 210.2 C 15 C
11,934
MAN Diesel
198 72 10-5.0
MAN B&W
Fuel
7
MAN Diesel
MAN B&W
7.01
Page 1 of 3
Design parameters
To ensure ample filling of the fuel injection pumps,
the capacity of the electricallydriven circulating
pump is higher than the amount of fuel consumed
by the diesel engine. Surplus fuel oil is recirculated from the engine through the venting box.
To ensure a constant fuel pressure to the fuel
injection pumps during all engine loads, a spring
loaded overflow valve is inserted in the fuel oil
system on the engine.
The fuel oil pressure measured on the engine (at
fuel pump level) should be 78 bar, equivalent to a
circulating pump pressure of 10 bar.
MAN Diesel
198 56 39-7.1
MAN B&W
7.01
Page 2 of 3
From centrifuges # )
Aut. deaerating valve
Deck
Venting tank
Arr. of main engine fuel oil system.
(See Fig. 7.03.01)
Top of fuel oil service tank
F
AF
AD
BD
TE
32 mm Nominal bore
To HFO settling tank
Fuel oil
drain tank
overflow tank
8005
PI
a)
PI
PT
TI
D* )
D* )
8002
Overflow valve
Adjusted to 4 bar
TI
b)
To jacket water
cooling pump
a)
Heater
VT
To sludge tank
Diesel
oil
service
tank
Circulating pumps
d* )
Supply pumps
8004
078 70 37-2.3.0
a)
b)
Diesel oil
Heavy fuel oil
Heated pipe with insulation
Tracing fuel oil lines: Max.150 C
Tracing drain lines: By jacket cooling water
MAN Diesel
198 56 39-7.2
MAN B&W
7.01
Page 3 of 3
Fuel considerations
When the engine is stopped, the circulating
pump will continue to circulate heated heavy fuel
through the fuel oil system on the engine, thereby
keeping the fuel pumps heated and the fuel valves
deaerated. This automatic circulation of preheated
fuel during engine standstill is the background for
our recommendation:
MAN Diesel
198 67 78-0.1
MAN B&W
7.02
Page 1 of 1
Fuel Oils
Marine diesel oil:
< 1.010*
at 100 C
cSt
< 55
at 50 C
cSt
< 700
Flash point
> 60
Pour point
< 30
Carbon residue
% (m/m)
< 22
Ash
% (m/m)
<0.15
% (m/m)
<0.10
Water
% (v/v)
< 0.5
Sulphur
% (m/m)
< 4.5
Vanadium
mg/kg
< 600
Aluminum + Silicon
mg/kg
< 80
Density at 15 C
Kinematic viscosity
v/v = volume
MAN Diesel
198 38 80-4.5
MAN B&W
7.03
Page of 1
#YL
#YL
&UEL
VALVE
&UEL
VALVE
(IGHPRESSURE
PIPES
(IGHPRESSURE
PIPES
&UEL
PUMP
&UEL
PUMP
&
4)
4%)
4%)
4)
178 57 51-5.0
3,-##
+-#-##3-##
#YL
+-#-##3-#
+-##3-#
#YL
#YL
,UBR
#YL
3HOCK
ABSORBER
"YPASSVALVE
04)!,
0) ,OCALOPERATIONPANEL
0)
,3!(
$RAINBOXWITH
LEAKAGEALARM
!&
!$
3-##ONLY
4OSLUDGETANK
178 57 52-7.0
MAN Diesel
198 59 05-7.0
MAN B&W
7.04
Page of 3
Mounting
#YL
&UELOILINLET
"
8 &
"&"8
&UNNELAND
PIPEMM
NOTTOBEINSULATED
"
$RAINPIPEFUELOIL
&UELOILDRAIN
UMBRELLA
&UELOILOUTLET
!!
&UELOILINLET
(EATINGPIPE
&UELOILOUTLET
%
3EENFROMCYLSIDE
(EATINGPIPE
#YL
&ORE
!$
!&
"$
Fig. 7.04.01: Details of fuel oil pipes insulation, option: 4 35 121. Example from 98-50 MC engine
MAN Diesel
178 50 65 0.2
198 40 518.3
MAN B&W
7.04
Page of 3
30
la
tio
n
th
ic
kn
es
20
su
In
40
50
60
70 0
8 0
9 0
10 0
12
16
20
MAN Diesel
198 40 518.3
MAN B&W
7.04
Page 3 of 3
To heat the pipe to pumping level we recommend to use 100 watt leaking/meter pipe.
Cyl. 1
Fresh cooling
water outlet
Fuel valve
Shock absorber
Fuel pump
F
BX
AF
AD
BD
X
BF
178 50 625.0
To avoid leaks, the spray shields are to be installed after pressure testing of the pipe system.
Antisplashing tape
Clamping bands
Overlap
MAN Diesel
198 67 68-4.1
MAN B&W
7.05
Page 1 of 3
If it is decided after all to install an individual purifier for MDO on board, the capacity should be
based on the above recommendation, or it should
be a centrifuge of the same size as that for HFO.
The Nominal MCR is used to determine the total installed capacity. Any derating can be taken
into consideration in borderline cases where the
centrifuge that is one step smaller is able to cover
Specified MCR.
Fuel oil supply pump
This is to be of the screw or gear wheel type.
Fuel oil viscosity, specified..... up to 700 cSt at 50 C
Fuel oil viscosity maximum........................1000 cSt
Pump head.......................................................4 bar
Fuel oil flow......................... see List of Capacities
Delivery pressure.............................................4 bar
Working temperature.................................... 100 C
Minimum temperature..................................... 50 C
The capacity stated in List of Capacities is to be fulfilled with a tolerance of: 0% to +15% and shall also
be able to cover the backflushing, see Fuel oil filter.
0.23 litres/kWh
This figure includes a margin for:
The size of the centrifuge has to be chosen according to the suppliers table valid for the selected viscosity of the Heavy Fuel Oil. Normally, two
centrifuges are installed for Heavy Fuel Oil (HFO),
each with adequate capacity to comply with the
above recommendation.
A centrifuge for Marine Diesel Oil (MDO) is not a
must. However, MAN Diesel recommends that at
least one of the HFO purifiers can also treat MDO.
MAN Diesel
198 39 512.6
MAN B&W
7.05
Page 2 of 3
Approximate viscosity
after heater
cSt.
Temperature
after heater
C
sec.
Rw.
43
10
52
12
59
15
69
20
87
30
125
170
Normal heating limit
160
150
140
130
120
110
100
90
80
70
60
50
40
30
35
45 55
cST/100C
30
60
100
180
380
600
cST/50C
200
400
800
1500
3500
6000
sec.Rw/100 F
10
15
25
178 06 280.1
MAN Diesel
198 39 512.6
MAN B&W
7.05
Page of 3
#ONE
4OPOFFUELOIL
SERVICETANK
(
)NLETPIPE
NOMINAL$
(
6ENTPIPE
NOMINAL$
(
0IPE
NOMINAL$
/UTLETPIPE
NOMINAL$
178 38 393.3
Flow m3/h
Q (max.)*
1.3
2.1
5.0
8.4
11.5
19.5
29.4
43.0
D1
150
150
200
400
400
400
500
500
D2
32
40
65
80
90
125
150
200
Dimensions in mm
D3
H1
H2
H3
15
100
600 171.3
15
100
600 171.3
15
100
600 171.3
15
150 1,200 333.5
15
150 1,200 333.5
15
150 1,200 333.5
15
150 1,500 402.4
15
150 1,500 402.4
H4
1,000
1,000
1,000
1,800
1,800
1,800
2,150
2,150
H5
550
550
550
1,100
1,100
1,100
1,350
1,350
MAN Diesel
198 47 35-0.2
MAN B&W
7.06
Page 1 of 2
Safety system
In case the pressure in the fuel oil line drops, the
water homogenised into the Water In Fuel emulsion will evaporate, damaging the emulsion and
creating supply problems. This situation is avoided by installing a third, air driven supply pump,
which keeps the pressure as long as air is left in
the tank S, see Fig. 7.06.01.
Before the tank S is empty, an alarm is given and
the drain valve is opened, which will drain off the
WIF and replace it with HFO or diesel oil from the
service tank.
The drain system is kept at atmospheric pressure,
so the water will evaporate when the hot emulsion
enters the safety tank. The safety tank shall be
designed accordingly.
Impact on the auxiliary systems
Please note that if the engine operates on Water
In Fuel emulsion (WIF), in order to reduce the NOx
emission, the exhaust gas temperature will decrease due to the reduced air / exhaust gas ratio
and the increased specific heat of the exhaust gas.
For further information about emulsification of water into the fuel and use of Water In Fuel emulsion
(WIF), please refer to our publication titled:
Freshwater generators
Energy for production of freshwater
Jacket water system
Waste heat recovery system
Exhaust gas boiler
Storage tank for freshwater
MAN Diesel
198 38 828.3
MAN B&W
7.06
Page 2 of 2
From
centrifuges
Deck
Automatic
deaerating
valve
To special
safety tank
Deaerating to be
controlled against
expansion of water
Venting box
Diesel
oil service
tank
BX F
X
F. O. special
safety tank
To HFO
service or
settling tank
BF
AD
AF
BD
32 mm
Nom.
bore
b)
Full flow
filter
Homogeniser
Supply pumps
Water in oil
measuring
Filter
F.O.
drain
tank
Booster
pump
To HFO service
or settling tank
S
Supply air tank
Heater
Circulating
pumps
Fresh water
supply
Compressed
air
Safety pump
air operated
A2
A1
A3
A2
A1
A3
A2
A1
A3
GenSet
GenSet
GenSet
To HFO service
or settling tank
Diesel oil
a)
b)
a)
Main engine
Fuel oil
sludge tank
To freshwater cooling
pump suction
198 99 018.3
Fig. 7.06.01: System for emulsification of water into the fuel common to the main engine and MAN Diesel GenSets
MAN Diesel
198 38 828.3
MAN B&W
Lubricating Oil
8
MAN Diesel
MAN B&W
8.01
Page 1 of 2
The main lube oil system is common to the camshaft as well. The major part of the oil is divided
between piston cooling and crosshead lubrication.
Lubrication of turbochargers
Deck
Engine
oil
To drain tank
*
Min. 15
Thermostatic valve
TI
TI
TI
PI
PI
RU
AR
Feeler, 45 C
Lube. oil
cooler
Fullflow filter
AB
Deaeration
S
From purifier
To purifier
MAN Diesel
198 56 36-1.1
MAN B&W
8.01
Page of 2
4)
&3!,9
4%)!(9
4)
43:
4%)!(
!FT
#AMSHAFTANDEXHAUSTVALVEACTUATORLUBROILSYSTEM
&ORE
3TARTINGAIR
DISTRIBUTOR
#YLLUBDRIVE-ECHANICALLUBRICATOR
-AINBEARINGS
#ROSSHEADBEARINGSPISTON
!XIALVIBRATIONDAMPER
7)
74)!(9
/NLY3,-##
4HRUSTBEARING
4OCHAINDRIVE
3
4ONDORDERMOMENTCOMPENSATOR
FOREENDIFMOUNTED
!2
3YSTEMOILOUTLET
,UBROILTOTURBOCHARGER
0)
04)!,9
03:
4%)!(!,
4)
25
121 00 99-5.1.0
MAN Diesel
198 67 31-2.0
MAN B&W
8.02
Page of 1
MAN Diesel
198 56 37-3.0
MAN B&W
8.03
Page 1 of 2
PI 8103
MAN Diesel TCA
turbocharger
TI 8117
PT 8103 I AL
TE 8117 I AH
AB
121 14 96-6.1.0
PI 8103
PT 8103 I AL
ABB TPL
turbocharger
TI 8117
TE 8117 I AH
AB
126 40 85-8.3.0
MAN Diesel
198 42 328.3
MAN B&W
8.03
Page 2 of 2
PI 8103
MET turbocharger
TI 8117
TE 8117 I AH
AB
126 40 87-1.2.0
MAN Diesel
198 42 328.3
MAN B&W
8.04
Page 1 of 1
Company
Circulating oil
SAE 30, BN 510
BP
Castrol
Chevron *)
ExxonMobil
Shell
Total
Energol OEHT 30
CDX 30
Veritas 800 Marine 30
Mobilgard 300
Melina 30 / S 30
Atlanta Marine D 3005
MAN Diesel
198 38 865.6
MAN B&W
8.05
Page of 3
The lubricating oil pump can be of the displacement wheel, or the centrifugal type:
To ensure the correct functioning of the lubricating oil cooler, we recommend that the seawater
temperature is regulated so that it will not be
lower than 10 C.
The pressure drop may be larger, depending on
the actual cooler design.
Lubricating oil temperature control valve
The temperature control system can, by means of
a threeway valve unit, bypass the cooler totally
or partly.
Lubricating oil viscosity, specified.....75 cSt at 50 C
Lubricating oil flow............... see List of capacities
Temperature range, inlet to engine..........40 47 C
MAN Diesel
198 42 424.5
MAN B&W
8.05
Page of 3
Before starting the engine for the first time, the lubricating oil system on board has to be cleaned in
accordance with MAN Diesels recommendations:
Flushing of Main Lubricating Oil System, which is
available on request.
MAN Diesel
198 42 424.5
MAN B&W
8.05
Page 3 of 3
178 07 416.1
MAN Diesel
198 70 344.0
MAN B&W
8.06
Page of 2
"
#YL
#YL
3EENFROM! !
$
/ILLEVELWITH1M OILINBOTTOM
TANKANDWITHPUMPSSTOPPED
,UBOILPUMPSUCTION
,
!
"
$
( (
(
/,
-INHEIGHTACCTO
CLASSREQUIREMENT
/UTLETFROMENGINEMMHAVING
ITSBOTTOMEDGEBELOWTHEOILLEVEL
TOOBTAINGASSEALBETWEENCRANK
CASEANDBOTTOMTANK
3EENFROM"
"
CYL
MMAIRPIPE
MMAIRPIPE
CYL
/ILOUTLETFROMTURBOCHARGER
3EELISTOF@COUNTERFLANGES
MMAIRPIPE
(
CYL
CYL
"ASEDONMMTHICKNESSOFEPOXYCHOCKS
CYL
#YLNO
178 23 582.1
MAN Diesel
198 42 568.1
MAN B&W
8.06
Page of 2
Note:
When calculating the tank heights, allowance has
not been made for the possibility that a quantity of
oil in the lubricating oil system outside the engine
may be returned to the bottom tank, when the
pumps are stopped.
Cylinder No.
5
6
7
8
9
Drain at
cylinder No.
D0
D1
H0
H1
H2
H3
OL
Qm3
25
25
257
258
2-5-7-9
225
250
275
300
300
450
475
550
600
600
1,045
1,145
1,170
1,240
1,290
450
475
550
600
600
90
95
110
110
110
300
400
400
400
400
400
500
500
500
600
6,750
7,500
8,250
9,750
11,250
945
1,045
1,075
1,140
1,190
15.5
19.0
21.5
27.0
32.5
Athwartships
Static
15
Dynamic
22.5
Dynamic
7.5
MAN Diesel
198 42 568.1
MAN B&W
8.07
Page of 1
$ECK
)NSIDEDIAMOFPIPEMM
4ODRAINTANK
4OBELAIDWITHINCLINATION
6ENTINGFROMCRANKCASE
INSIDEDIAMOFPIPEMM
(OLEDIAMMM
4OBEEQUIPPEDWITHFLAMESCREEN
IFREQUIREDBYCLASSRULES
$RAINCOWL
!2
)NSIDEDIAMETER
OFDRAINPIPEMM
6APOURDISCHARGE
FROMENGINE
4HISPIPETOBE
DELIVEREDWITHTHEENGINE
178 57 78-0.0
Drain from
exhaust side
Fore
AE
178 57 58-8.0
MAN Diesel
198 59 261.0
MAN B&W
Cylinder Lubrication
9
MAN Diesel
MAN B&W
9.01
Page 1 of 1
BP
Cylinder oil
SAE 50, BN 60-80
Energol CLO 50 M
Energol CL 605
Castrol
Cyltech 70 / 80AW
Chevron *) Taro Special HT 70
ExxonMobil Mobilgard 570
Shell
Alexia 50
Total
Talusia Universal
Talusia HR 70
Cylinder oil
SAE 50, BN 40-50
Energol CL 505
Energol CL-DX 405
Cyltech 40 SX / 50 S
Taro Special HT LS 40
Mobilgard L540
Alexia LS
Talusia LS 40
Cylinder oils
Cylinder oils should, preferably, be of the SAE 50
viscosity grade.
MAN Diesel
198 66 12-6.3
MAN B&W
9.02
Page 1 of 5
Prior to start-up, the cylinders can be pre-lubricated and, during the runningin period, the operator
can choose to increase the lubricating oil feed
rate to a max. setting of 200%.
MAN Diesel
198 56 32-4.2
MAN B&W
9.02
Page 2 of 5
1.5
2.5
3.5
4
Sulphur %
178 61 196.0
Due to the sulphur dependency, the average cylinder oil dosages rely on the sulphur distribution
in worldwide fuel bunkers. Based on deliveries all
over the world, the resulting yearly specific cylinder oil dosage is close to 0.65 g/kWh.
Further information on cylinder oil as a function of
fuel oil sulphur content and alkalinity of lubricating
oil is available from MAN Diesel.
MAN Diesel
198 76 14-4.0
MAN B&W
9.02
Page of 5
&ILLINGPIPE
&LOWMETER
3ERVICETANK
FORHIGH".
CYLINDEROIL
&ILLINGPIPE
)NTERLOCK
&LOWMETER
,3
&
,3
&
MMNOMINALBORE
3TORAGETANK
FORHIGH".
CYLINDEROIL
$.
$.
!5
!#
)FPUMPSTATIONISPLACEDONENGINE
)FPUMPSTATIONISPLACEDINENGINEROOM
)FREQUIREDBYTHESHIPOWNER
3HIPBUILDER
3HIPBUILDER
-INMM
3TORAGETANK
FORLOW".
CYLINDEROIL
$.
!#
0UMP
STATION
!5
$.
Fig. 9.02.02: Cylinder lubricating oil supply system for two different BN oils
#YLINDER
!CCUMULATOR
:6#
3OLENOIDVALVE
:4#
&EEDBACKSENSOR
,UBRICATOR
!CCU
#IRCULATIONVALVE
!5
!#
Fig. 9.02.03: MAN B&W Alpha cylinder lubricators with piping and instrumentation on engine
MAN Diesel
198 64 20-8.0
MAN B&W
9.02
Page 4 of 5
MCU fail
MCU power fail
MCU common alarm
BCU in control
BCU fail
BCU power fail
Cylinder
Solenoid valve
Accu
mulator
Lubricator
Sensor
AU
AC
Pump station
with
standby pump
To other cylinders
Pump control
unit
To other
cylinders
Tacho signal
Index signal
Switch
Board
Unit
Backup
Control
Unit
Master
Control
Unit
Alarm
system
Safety
system
HMI panel
For the actual number of cylinder lubrication points on the specific engine see Fig. 9.02.03
178 47 13-9.3
Fig. 9.02.04: Control of the MAN B&W Alpha Cylinder Lubrication System, one lubricator per cylinder
MAN Diesel
198 65 27-6.0
MAN B&W
9.02
Page 5 of 5
Wiring Diagram
On engine
Pump station
TE
Prelubrication
PE
Alarm
system
Alpha Lubricator
Control Unit
(ALCU)
Pump
control unit
Slow down
system
Uninterruptible
power supply
Intermediate
box
Lubri
cator
Intermediate
box
ZE
ZE
Pickups
Display unit
(HMI panel)
Intermediate
box
ZE
ZE
Tacho
signal
Index
signal
Per cylinder
178 47 16-4.2
Fig. 9.02.05: Wiring diagram for MAN B&W Alpha Cylinder Lubrication System, one lubricator per cylinder
MAN Diesel
198 65 27-6.0
MAN B&W
9.03
Page 1 of 2
In that case, the signal for the Load Change Dependent system comes from the electronic governor.
In the Engine Speed Dependent design, the lubricator pumps a fixed amount of oil to the cylinders for each engine revolution.
Fore
Aft
Electronic governor
(digital type)
LS 8250 AL
FS 8251 AL
Solenoid valve
AC
Lubricator
178 59 504.0
178 57 718.0
MAN Diesel
198 59 68-0.1
MAN B&W
9.03
Page of 2
$ECK
3ERVICETANK
FORHIGH".
CYLINDEROIL
3ERVICETANK
FORLOW".
CYLINDEROIL
&ILLINGPIPE
&ILLINGPIPE
&LOWMETER
&LOWMETER
&
-INMM
&
3TORAGETANK
FORLOW".
CYLINDEROIL
3TORAGETANK
FORHIGH".
CYLINDEROIL
!#
MMNOMINALBORE
)FREQUIREDBYTHESHIPOWNER
Fig. 9.03.03: Cylinder lubricating oil supply system for two different BN cylinder oils, for mechanical lubricators
MAN Diesel
198 65 98-2.0
MAN B&W
10
MAN Diesel
MAN B&W
10.01
Page 1 of 1
Yards supply
AG
32 mm
nom. bore
LS AH
Drain
tank
198 97 448.1
MAN Diesel
198 39 740.5
MAN B&W
Central Cooling
Water System
11
MAN Diesel
MAN B&W
11.01
Page 1 of 1
For information on the alternative Seawater Cooling System, see Chapter 12.
MAN Diesel
198 46 965.3
MAN B&W
11.02
Page 1 of 1
Expansion tank
central cooling water
PT 8421 AL
TI 8431
Seawater
outlet
TE 8431 I AL
TI
TI
TI
Lubricating
oil cooler
TI
PI
PI
TI
TI
Central cooling
water pumps
Seawater
pumps
N
AS
Central
cooler
Jacket water
cooler
TI
Main
engine
Cooling water
drain air cooler
Seawater
inlet
Seawater
inlet
Jacket cooling water
Sea water
Fuel oil
The letters refer to list of Counterflanges, Fig. 5.10.01
The item No. refer to Guidance values automation
178 52 771.1
MAN Diesel
198 40 579.5
MAN B&W
11.03
Page 1 of 2
MAN Diesel
198 39 872.4
MAN B&W
11.03
Page 2 of 2
MAN Diesel
198 39 872.4
MAN B&W
Seawater
Cooling System
12
MAN Diesel
MAN B&W
12.01
Page 1 of 1
Seawater Systems
The water cooling can be arranged in several configurations, the most simple system choices being
seawater and central cooling water system:
MAN Diesel
198 38 924.4
MAN B&W
12.02
Page 1 of 1
Lubricating
oil cooler
Seawater
pumps
N
Thermostatic
valve
Seawater
outlet
P
Scavenge
air cooler
Jacket water
cooler
Seawater
inlet
Seawater
inlet
198 98 132.5
MAN Diesel
198 38 936.5
MAN B&W
12.03
Page 1 of 1
Scavenge
air cooler
TE 8423 I
TI 8423
AS
AS
P
TI 8422
PI 8421
TE 8422 I
PT 8421 I AL
178 50 387.1
Fig. 12.03.01: Seawater cooling pipes for engines with one turbocharger
MAN Diesel
198 39 788.6
MAN B&W
12.04
Page 1 of 1
MAN Diesel
198 39 811.3
MAN B&W
12.05
Page 1 of 1
The freshwater generator, if installed, may be connected to the seawater system if the generator
does not have a separate cooling water pump.
The generator must be coupled in and out slowly
over a period of at least 3 minutes.
Expansion tank
AF
*) BD
Preheater pump
PI
K
AE
TI
AE
PI
Jacket water pumps,
3 bar head
Main
engine
Regulating valve
TI
AH
Deaerating tank,
see Fig. 12.07.01
TI
Jacket water
cooler
Freshwater
generator
*) Flange BD and the tracing line are not applicable on MC/MCC engines type 42 and smaller
MAN Diesel
198 38 948.6
MAN B&W
12.06
Page 1 of 1
Cyl. 1
TE 8408 I AH YH
M
M
TI 8408
PDS 8403 AL
L
To heating fuel
oil drain pipes
AH
TI 8407
TE 8407 I AL
PT 8401 I AL YL
PI 8401
PS 8402 Z
Only GL
121 15 18-4.3.0
Fig. 12.06.01: Jacket cooling water pipes for engines with MAN Diesel turbochargers, type TCA, ABB turbochargers,
type TPL, Mitsubishi turbochargers, type MET
MAN Diesel
198 39 847.6
MAN B&W
12.07
Page 1 of 2
Freshwater generator
If a generator is installed in the ship for production of freshwater by utilising the heat in the jacket
water cooling system it should be noted that the
actual available heat in the jacket water system is
lower than indicated by the heat dissipation figures
given in the List of Capacities. This is because
the latter figures are used for dimensioning the
jacket water cooler and hence incorporate a safety
margin which can be needed when the engine is
operating under conditions such as, e.g. overload.
Normally, this margin is 10% at nominal MCR.
The calculation of the heat actually available at
specified MCR for a derated diesel engine is stated in Chapter 6 List of Capacities.
The total expansion tank volume has to be approximate 10% of the total jacket cooling water
amount in the system.
MAN Diesel
198 40 567.3
MAN B&W
12.07
Page 2 of 2
Deaerating tank
Deaerating tank dimensions
90
Tank size
Max. jacket water capacity
0.05 m3
0.16 m3
120 m /h
300 m3/h
200
600
800
125
210
150
150
90
125
300
500
Dimensions in mm
Max. nominal diameter
910
1,195
250
350
300
500
320
520
ND 50
ND 80
ND 32
ND 50
In order not to impede the rotation of water, the pipe connection must end flush with the tank, so that no internal edges are
protruding.
15
Expansion tank
LS 8412 AL
Level switch float
Alarm device
Level switch
198 97 091.1
MAN Diesel
198 40 638.3
MAN B&W
12.08
Page 1 of 1
60
50
Normally, a minimum engine jacket water temperature of 50 C is recommended before the engine
is started and run up gradually to 90% of specified MCR speed.
For running between 90% and 100% of specified
MCR speed, it is recommended that the load be
increased slowly i.e. over a period of 30 minutes.
Start of cold engine
Temperature
increase of
jacket water
Preheater
capacity in
% of nominal
MCR power
1.25%
1.50%
1.00%
0.75%
0.50%
40
30
20
10
In exceptional circumstances where it is not possible to comply with the above-mentioned recommendation, a minimum of 20 C can be accepted
before the engine is started and run up slowly to
90% of specified MCR speed.
However, before exceeding 90% specified MCR
speed, a minimum engine temperature of 50 C
should be obtained and, increased slowly i.e.
over a period of at least 30 minutes.
The time period required for increasing the jacket
water temperature from 20 C to 50 C will depend on the amount of water in the jacket cooling
water system, and the engine load.
Note:
The above considerations are based on the assumption that the engine has already been well
runin.
0
0
10
20
30
40
50
60
70
hours
Preheating time
178 16 631.0
MAN Diesel
198 39 860.2
MAN B&W
13
MAN Diesel
MAN B&W
13.01
Page of 1
4OFUELVALVE
TESTINGUNIT
0IPE$.MM
3TARTINGAIR
RECEIVERBAR
&ILTER
M
!IRINLETFOR
TURBOCHARGERCLEANING
!0
"#
0)
4O
BILGE
-AIN
ENGINE
0IPEA$.
/ILWATER
SEPARATOR
3TARTINGAIR
RECEIVERBAR
0)
4OBILGE
!IRCOMPRESSORS
079 61 01-7.1.0
The starting air of 30 bar is supplied by the starting air compressors to the starting air receivers
and from these to the main engine inlet A.
Through a reduction station, filtered compressed
air at 7 bar is supplied to the engine as:
Control air for manoeuvring system and for exhaust valve air springs, through engine inlet B
Safety air for emergency stop, through inlet C.
Through a reduction valve, compressed air is supplied at 10 bar to AP for turbocharger cleaning
(soft blast), and a minor volume used for the fuel
valve testing unit.
MAN Diesel
198 60 529.0
MAN B&W
13.02
Page of 1
MAN Diesel
198 60 483.0
MAN B&W
13.03
Page of 2
3TARTINGAIRDISTRIBUTORNO
3TARTINGAIRDISTRIBUTORNO
%XHAUSTVALVE
ACTUATOR
#YL
3TARTINGVALVE
"URSTINGCAP
0UNCTUREPIPEONLY
CYLENGINES
:6#
"LOW
OFF
:6#
-AINSTARTINGVALVE
:3#
",/#+%$
:3#
3%26)#%
"LOWOFF
3LOWTURNING
04)!,
0)
,OCALOPERATIONPANEL
.UMBEROF3TARTINGAIRDISTRIBUTORS
CYLPC
CYLPCS
The main starting valve is combined with the manoeuvring system, which controls the start of the
engine. Slow turning before start of engine is an
option: 4 50 140 and is recommended by MAN
Diesel, see section 16.01.
For information about a common starting air system for main engines and auxiliary engines, please
refer to the Engine Selection Guide or to our publication:
Uniconcept Auxiliary Systems for Twostroke Main
MAN Diesel
198 60 601.0
MAN B&W
13.03
Page 2 of 2
04)!,
!IRSUPPLY
FROMTHE
MANOEUVRING
SYSTEM
3AFETYRELIEFVALVE
3AFETYRELIEFVALVE
3AFETYRELIEFVALVE
!IR
SPRING
121 36 87-1.1.0b
MAN Diesel
198 60 625.0
MAN B&W
13.04
Page of 1
Turning gear with electric motor of other protection or insulation classes can be ordered, option
40 80 103. Information about the alternative executions is available on request.
Number of
cylinders
Electric motor
Nominal power, kW
Normal current, A
5-7 *)
8-9 **)
3.6
3.6
Number of
cylinders
6.5
7.1
Electric motor
Nominal power, kW
Normal current, A
5-7 *)
8-9 **)
3.0
3.0
6.5
7.1
,
,
,
,
&
&
&
&
3
,
,
6
+
3
+
3
0%
+
+
+
+
+
+
(
(
&
,
&
7
7
6
X
X
0%
5
2UNNING
FORWARD
2UNNING
REVERSE
0%
-
5
178 31 309.1
MAN Diesel
198 41 38-3.1
MAN B&W
Scavenge Air
14
MAN Diesel
MAN B&W
14.01
Page 1 of 1
Exhaust gas
receiver
Exhaust valve
Turbocharger
Cylinder liner
Scavenge air
receiver
Scavenge air
cooler
Water mist
catcher
178 25 188.1
MAN Diesel
198 40 053.3
MAN B&W
14.02
Page 1 of 3
Auxiliary Blowers
The engine is provided with a minimum of two
electrically driven auxiliary blowers, the actual
number depending on the number of cylinders as
well as the turbocharger make and amount. Between the scavenge air cooler and the scavenge
air receiver, nonreturn valves are fitted which
close automatically when the auxiliary blowers
start supplying the scavenge air.
Emergency running
If one of the auxiliary blowers is out of function,
the other auxiliary blower will function in the system, without any manual adjustment of the valves
being necessary.
Scavenge air cooler requirements
The auxiliary blowers start operating consecutively before the engine is started and will ensure
complete scavenging of the cylinders in the starting phase, thus providing the best conditions for a
safe start.
During operation of the engine, the auxiliary blowers will start automatically whenever the blower
inlet pressure drops below a preset pressure,
corresponding to an engine load of approximately
25-35%. The blowers will continue to operate until
the blower inlet pressure again exceeds the preset
pressure plus an appropriate hysteresis (i.e. taking
recent pressure history into account), corresponding to an engine load of approximately 30-40%.
MAN Diesel
198 65 86-2.3
MAN B&W
14.02
Page 2 of 3
The auxiliary blowers are fitted onto the main engine and controlled by a system comprising:
1 pc
1 pc
2 pc
Control Panel
Starter Panel per Auxiliary Blower
Pressure Switches
On engine
Control panel
Alarm system
Telegraph system
PS 8603
Pressure switch P
PS 8604
Pressure switch B
Safety system
24V DC Power supply
from ship
Aux. blower
starter panel 1
M
Auxiliary
blower
Aux. blower
starter panel 2
M
Motor
heater
Auxiliary
blower
Power
cable
Aux. blower
starter panel 3
M
Motor
heater
Auxiliary
blower
Power
cable
Aux. blower
starter panel 4
M
Motor
heater
Auxiliary
blower
Power
cable
Aux. blower
starter panel 5
M
Motor
heater
Auxiliary
blower
Power
cable
Motor
heater
Power
cable
513 53 301.0.0
MAN Diesel
198 65 86-2.3
MAN B&W
14.02
Page 3 of 3
MAIN ENGINE
AUXILIARY BLOWER CONTROL
AUXILIARY
BLOWER 1
RUNNING
AUXILIARY
BLOWER 2
RUNNING
AUXILIARY
BLOWER 3
RUNNING
AUXILIARY
BLOWER 4
RUNNING
AUXILIARY
BLOWER 5
RUNNING
AUXILIARY
BLOWER 6
RUNNING
OFF
AUTO
IN SERVICE
MANUAL
LAMP TEST
K5
K10
K7
512 36 604.0.0
Fig. 14.02.03: Control panel including operation panel, wiring harness and terminal row, option: 4 55 650
MAN Diesel
198 65 874.0
MAN B&W
14.03
Page of 1
3CAVENGEAIRCOOLER
4%)
4)
4)
4%)
3CAVENGEAIRCOOLER
%
%
!UXILIARYBLOWER
4%)!(9(
0)
03!,
4)
4)
03#
4%)
,OCALCONTROLPANEL
4)
03#
0)
0$)
4%)
3CAVENGEAIRRECEIVER
0$)
#YL
0)
%XHAUSTRECEIVER
121 36 89-5.2.0a
!IRCOOLER
!UXILIARYBLOWERS
3CAVENGEAIRRECEIVER
#YL
!6
"6
178 50 591.1
MAN Diesel
198 61 619.0
MAN B&W
14.04
Page of 1
Number of
cylinders
Number of auxiliary
blowers
Required power/blower
kW
Installed power/blower
kW
45
53
62
71
80
52
65
65
85
85
5
6
7
8
9
The installed power of the electric motors are based on a voltage supply of 3x440V at 60Hz.
The electric motors are delivered with and fitted onto the engine.
MAN Diesel
198 62 16-1.0
MAN B&W
14.05
Page 1 of 2
AK
It is common practice on board to lead drain water directly overboard via a collecting tank. Before
pumping the drain water overboard, it is recommended to measure the oil content. If above
15ppm, the drain water should be lead to the
clean bilge tank / bilge holding tank.
If required by the owner, a system for automatic
disposal of drain water with oil content monitoring
could be built as outlined in Fig. 14.05.02.
AK
LS 8611 AH
DX
AL
DX
AM
MAN Diesel
198 76 84-9.0
MAN B&W
14.05
Page 2 of 2
Oil in water
monitor
(15ppm oil)
Drain water
collecting tank
Start pump
Hull
DX
Stop pump
Low level alarm
Overboard
To oily water
separator
079 21 94-1.0.0c
Fig. 14.05.02: Suggested automatic disposal of drain water, if required by owner (not a demand from MAN Diesel)
AK
PI
DN=25 mm
Air cooler
Air cooler
Freshwater
(from hydrophor)
AL
DX
Recirculation
DN=50 mm
AM
DN=50 mm
Circulation pump
TI
Chemical
cleaning tank
Filter
1 mm mesh size
Heating coil
To fit the chemical
makers requirement
No. of cylinders
5-6
7-9
0.3 m3
0.6 m3
1 m3/h
2 m3/h
079 21 94-1.0.0a
Fig. 14.05.03: Air cooler cleaning system with Air Cooler Cleaning Unit, option: 4 55 665
MAN Diesel
198 76 85-0.0
MAN B&W
14.06
Page 1 of 1
Deck/Roof
DN 50 mm
Min. 15
DN 15 mm
BV
Normally open.
To be closed in case of fire
in the scavenge air box.
AV
Orifice 10 mm
Min. distance
1,000 mm
DN 65 mm
DN 50 mm
Drain
tank
Normally closed.
Tank to be emptied
during service with
valve open.
Sludge tank
for fuel oil
centrifuges
No. of cylinders
5-6
7-9
0.5 m3
0.7 m3
MAN Diesel
198 54 03-6.2
MAN B&W
14.07
Page 1 of 2
Option: CO 2 extinguishing
CO 2 test pressure: 150 bar
AT
AT
DN 40mm
Normal position
open to bilge
DN 20mm
CO 2 bottles
Option: Water mist extinguishing
Fresh water presssure: min. 3.5 bar
AT
DN 40mm
CO 2
At least two bottles ought to be installed.
In most cases, one bottle should be sufficient
to extinguish fire in three cylilnders, while two
or more bottles would be required to extinguish
fire in all cylinders.
To prevent the fire from spreading to the next
cylinder(s), the ballvalve of the neighbouring
cylinder(s) should be opened in the event of
fire in one cylinder.
Normal position
open to bilge
079 61 029.0.0a
MAN Diesel
198 40 423.4
MAN B&W
14.07
Page 2 of 2
Exhaust side
Cyl. 1
Manoeuvering side
TE 8610 I AH Y
Extinguishing agent:
CO2, Steam or Freshwater
AT
MAN Diesel
198 76 813.0
MAN B&W
Exhaust Gas
15
MAN Diesel
MAN B&W
15.01
Page 1 of 1
Exhaust gas
receiver
Exhaust valve
Turbocharger
Cylinder liner
Scavenge air
receiver
Scavenge
air cooler
Water mist
catcher
178 07 274.1
MAN Diesel
198 40 460.5
MAN B&W
15.02
Page 1 of 3
Cyl. 1
TI 8702
PI 8601
PI 8706
Turbocharger
TI 8701
ST 8801 I
TC 8701 I AH YH
Flange connection D
*) AL: Deviation alarm/Cylinder 50C
YL: Deviation alarm/Cylinder 60C
TI 8707
Fig. 15.02.01a: Exhaust gas pipes, with turbocharger located on exhaust side of engine, option 4 59 122
ST 8801 IR
Aft
Fore
TI 8702
TI 8707
*)
TC 8702 I AH AL YH YL
Flange connection D
Exhaust gas receiver
Turbocharger
PI 8706
TI 8701
PI 8601
TC 8701 I AH YH
178 38 692.2
Fig.15.02.01b: Exhaust gas pipes, with turbocharger located on aft end of engine, option 4 59 124
MAN Diesel
198 64 029.1
MAN B&W
15.02
Page 2 of 3
Cleaning Systems
AN
PI 8804
Compressor cleaning
To bedplate drain, AE
121 15 21-8.0.0
Fig. 15.02.02: MAN Diesel TCA turbocharger, water washing of turbine side
MAN Diesel
198 40 710.5
MAN B&W
15.02
Page 3 of 3
Cleaning Systems
PI
8804
AN
Water inlet
Inlet valve
ABB TPL Turbocharger
Drain cock
Compressor cleaning
Water cleaning nozzle
To bedplate drain, AE
121 36 75-1.0.0
Fig. 15.02.03: Water washing of turbine and compressor sides for ABB, TPL turbochargers
PI
8803
AP
Drain
126 40 93-0.2.0
MAN Diesel
198 40 734.7
MAN B&W
15.03
Page of 1
MAN Diesel
198 40 746.3
MAN B&W
15.04
Page 1 of 2
The expansion joints are to be chosen with an elasticity that limits the forces and the moments of the
exhaust gas outlet flange of the turbocharger as
stated for each of the turbocharger makers in Table
15.06.04. The orientation of the maximum permissible forces and moments on the gas outlet flange
of the turbocharger is shown in Fig. 15.06.03.
It should be noted that the exhaust gas temperature and flow rate are influenced by the ambient
conditions, for which reason this should be considered when the exhaust gas boiler is planned. At
specified MCR, the maximum recommended pressure loss across the exhaust gas boiler is normally
150 mm WC.
D0
Exhaust gas
silencer
D4
D0
Exhaust gas
boiler
Slide support
Exhaust gas
boiler
Slide support
Fixed support
D4
Fixed support
D0
D4
D0
178 33 467.4
MAN Diesel
198 40 758.7
MAN B&W
15.04
Page of 2
D"
D"!
,-##-%#
The need for an exhaust gas silencer can be decided based on the requirement of a maximum
permissible noise level at a specific position.
,-##-%#
#ENTREFREQUENCIESOFOCTAVEBAND
178 22 69-5.2
Fig. 15.04.02: ISOs NR curves and typical sound pressure levels from the engines exhaust gas system. The
noise levels at nominal MCR and a distance of 1 metre
from the edge of the exhaust gas pipe opening at an angle
of 30 degrees to the gas flow and valid for an exhaust
gas system without boiler and silencer, etc. Data for a
specific engine and cylinder no. is available on request.
Spark arrester
To prevent sparks from the exhaust gas being
spread over deck houses, a spark arrester can be
fitted as the last component in the exhaust gas
system.
It should be noted that a spark arrester contributes with a considerable pressure drop, which is
often a disadvantage.
It is recommended that the combined pressure
loss across the silencer and/or spark arrester
should not be allowed to exceed 100 mm WC at
specified MCR. This depends, of course, on the
pressure loss in the remaining part of the system,
thus if no exhaust gas boiler is installed, 200 mm
WC might be allowed.
MAN Diesel
198 40 92-5.1
MAN B&W
15.05
Page of 3
273
1.293 x ______
273
x 1.015 in kg/m3
+T
The factor 1.015 refers to the average backpressure of 150 mm WC (0.015 bar) in the exhaust gas
system.
MAN Diesel
198 40 949.3
MAN B&W
15.05
Page of 3
MAN Diesel
198 40 949.3
MAN B&W
15.05
Page of 3
60
90
Changeover valves
Changeover valve
of type with constant cross section
a = 0.6 to 1.2
b = 1.0 to 1.5
c = 1.5 to 2.0
20
90
D
R
60
D
R
Changeover valve
of type with volume
a = b = about 2.0
30
90
M
Spark
arrester
p
Silencer
p2
ptc
45
M
D
M
Exhaust
gas boiler
p3
M
Mtc
Mtc
T/C
R = D
R = 1.5D
R = 2D
R = D
R = 1.5D
R = 2D
R = D
R = 1.5D
R = 2D
Outlet from
top of exhaust
gas uptake
Inlet (from
turbocharger)
= 0.28
= 0.20
= 0.17
= 0.16
= 0.12
= 0.11
= 0.05
= 0.45
= 0.35
= 0.30
= 0.14
= 1.00
= 1.00
M: Measuring points
178 32 091.0
178 06 853.0
MAN Diesel
198 40 949.3
MAN B&W
15.06
Page of 3
$!
$"
$"
$#
Fig. 15.06.01a: Vectors of thermal expansion at the turbocharger exhaust gas outlet flange, TC on exhaust side
No. of cylinders
DA
mm
5-9
DB
mm
DC
mm
DC
mm
DC
mm
DC
mm
DC
mm
TCA55
7.1
1.1
1.4
1.6
1.8
2.0
2.2
TCA66
7.4
1.2
1.4
1.6
1.8
2.0
2.2
TCA77
8.7
1.3
1.4
1.6
1.8
2.0
2.2
TCA88
9.2
1.4
1.4
1.6
1.8
2.0
2.2
NA48
NA57
NA70
7.0
7.4
8.8
1.2
1.2
1.4
1.4
1.4
1.4
1.6
1.6
1.6
1.8
1.8
1.8
2.0
2.0
2.0
2.2
2.2
2.2
TPL73
6.2
1.1
1.4
1.6
1.8
2.0
2.2
TPL77
6.8
1.1
1.4
1.6
1.8
2.0
2.2
Turbocharger
Make
Type
MAN Diesel
ABB
MHI
TPL80
7.4
1.2
1.4
1.6
1.8
2.0
2.2
MET66
7.3
1.2
1.4
1.6
1.8
2.0
2.2
MET83
8.4
1.4
1.4
1.6
1.8
2.0
2.2
Table 15.06.02a: Max. expected movements of the exhaust gas flange resulting from thermal expansion, TC on exhaust side
MAN Diesel
198 40 67-5.1
MAN B&W
15.06
Page of 3
!FT
#YL
$#
078 87 11-1.0.0a
Fig. 15.06.01b: Vectors of thermal expansion at the turbocharger exhaust gas outlet flange, TC on aft end
No. of cylinders
DA
mm
5-9
DB
mm
DC
mm
DC
mm
DC
mm
DC
mm
DC
mm
TCA55
TCA66
TCA77
TCA88
NA48
NA57
NA70
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
TPL73
TPL77
Turbocharger
Make
Type
MAN Diesel
ABB
MHI
TPL80
MET66
MET83
Table 15.06.02b: Max. expected movements of the exhaust gas flange resulting from thermal expansion, TC on aft end
MAN Diesel
198 40 67-5.1
MAN B&W
15.06
Page of 3
-!.$IESEL
!""40,
&
&
-
-
&
-
-
&
&
&
-ITSUBISHI
&
-
-
&
&
078 38 48-6.2.0
Fig. 15.06.03: Forces and moments on the turbochargers exhaust gas outlet flange
Table 15.06.04 indicates the maximum permissible forces (F1, F2 and F3) and moments (M1 and
Turbocharger
Make
Type
MAN Diesel
ABB
MHI
M1
Nm
M3
Nm
TCA55
3,400
6,900
TCA66
3,700
7,500
TCA77
4,100
8,200
TCA88
4,500
9,100
NA48
3,600
NA57
NA70
M3), on the exhaust gas outlet flange of the turbocharger(s). Reference is made to Fig. 15.06.03.
F1
N
F2
N
F3
N
9,100
9,100
4,500
9,900
9,900
4,900
10,900
10,900
5,400
12,000
12,000
5,900
2,400
6,000
6,000
2,400
4,300
3,000
7,000
7,000
3,000
5,300
3,500
8,800
8,800
3,500
TPL73
5,500
5,500
9,500
9,000
9,000
TPL77
7,700
7,700
11,500
10,000
10,000
TPL80
11,000
11,000
15,000
13,000
13,000
MET53
4,900
2,500
7,300
2,600
2,300
MET66
6,800
3,400
9,300
3,200
3,000
MET83
9,800
4,900
11,700
4,100
3,700
Table 15.06.04: The max. permissible forces and moments on the turbochargers gas outlet flanges
MAN Diesel
198 40 67-5.1
MAN B&W
15.07
Page of 1
%XPANSIONJOINT
OPTION
$
$
$
$
$
$
&IXEDPOINT
%XPANSIONJOINT
OPTION
4RANSITIONPIECE
OPTION
4RANSITIONPIECE
OPTION
#ENTRELINETURBOCHARGER
#ENTRELINETURBOCHARGER
178 09 395.2r
178 31 598.1r
35 m/s
kg/s
Gas velocity
40 m/s
45 m/s
Gas mass flow
kg/s
kg/s
Fig. 15.07.01b: Exhaust pipe system, with single turbocharger located on aft end of engine, option: 4 59 124
50 m/s
kg/s
1 T/C
[DN]
D4
[DN]
22.4
25.7
28.9
32.1
1,100
800
650
550
1,100
24.5
28.0
31.5
35.1
1,150
800
650
600
1,150
26.7
30.5
34.3
38.2
1,200
850
700
600
1,200
31.4
35.8
40.3
44.8
1,300
900
750
650
1,300
36.4
41.6
46.8
51.9
1,400
1,000
800
700
1,400
41.7
47.7
53.7
59.6
1,500
1,050
850
750
1,500
47.5
54.3
61.1
67.8
1,600
1,150
900
800
1,600
53.6
61.3
68.9
76.6
1,700
1,200
1,000
850
1,700
60.1
68.7
77.3
85.9
1,800
1,300
1,050
900
1,800
Table 15.07.02: Exhaust gas pipe diameters and exhaust gas mass flow at various velocities
MAN Diesel
198 65 02-4.0
MAN B&W
16
MAN Diesel
MAN B&W
16.01
Page 1 of 11
Manoeuvring Consoles
The Engine Control System for the MC / MC-C
engine is prepared for conventional remote control, having an interface to the Bridge Control (BC)
system and the Engine Side Console (ESC).
The main Engine Control Room (ECR) manoeuvring console is to be located in the engine control room. The console with buttons, lamps, etc.
recommended by MAN Diesel is shown in Fig.
16.01.07. Components for remote control for a
typical installation with bridge control is shown in
Fig. 16.01.05.
The layout of the Engine Side Console and instrument panel is shown in Fig. 16.01.06a, b and c.
The console and an electronic speed setting
device, the governor, are located on the manoeuvring side of the engine.
In the event of breakdown of the normal pneumatic/electric manoeuvring system, the engine can be
operated from the Engine Side Console.
On Bridge
Bridge Control
ESC
Governor
RPM pickups
178 58 06-8.0
MAN Diesel
198 56 34-8.2
MAN B&W
16.01
Page 2 of 11
317 74 06-9.0.0
Fig. 16.01.02a: Diagram of manoeuvring system for reversible engine with FPP, slow turning and VIT
MAN Diesel
198 79 02-0.0
MAN B&W
16.01
Page 3 of 11
Slow turning
The standard manoeuvring system does not
feature slow turning before starting, but for Unattended Machinery Spaces (UMS) we strongly recommend the addition of the slow turning device
shown in Fig. 16.01.02 as well as Fig. 16.01.03,
option: 4 50 140.
MAN Diesel
198 79 05-6.0
MAN B&W
16.01
Page 4 of 11
Sequence Diagram
MAN Diesels requirements for the control system are indicated graphically in Fig. 16.01.08a,
Sequence diagram.
The diagram shows the functions as well as the
delays which must be considered in respect to
starting Ahead and starting Astern, as well as
for the activation of the slow down and shut down
functions.
On the right of the diagram, a situation is shown
where the order Astern is over-ridden by an
Ahead order the engine immediately starts
Ahead if the engine speed is above the specified
starting level.
MAN Diesel
198 79 08-1.0
MAN B&W
16.01
Page 5 of 11
1112
C
Service / Blocked
ZS
ZS
1116
1111
C
Main starting valve
1117
16X2
Slow turning
valve
16X2
ZS
28
ZV
1114
Slow turning
Starting air
distributor
Starting valve
78
Engine control
room console
Pos.
Qty.
Description
28
78
Additional components for slow turning are the slow turning valve in bypass and position nos. 28 and 78
The item No. refers to Guidance values automation
The letter refers to list of Counterflanges
The piping is delivered with and fitted onto the engine
178 58 11.5-0
Fig. 16.01.03: Starting air system, with slow turning, option: 4 50 140
MAN Diesel
198 79 08-1.0
MAN B&W
16.01
Page 6 of 11
Actuator
4 65 175 Nabtesco
4 65 177 Siemens.
MAN Diesel
198 79 09-3.0
MAN B&W
16.01
Page 7 of 11
r
erno
G ov o l
r
t
n
co
r
Fuel
ack
ZS 1122
1182
178 58 12-7.0
Remote
Control room
Astern
ZS 1137 C
Start
ZS 1142 C
ZS 1141 C
ZS 1136 C
PS 1134 C
ZS 708
ZS 709
ZS 1140 C
ZS 1108 C
ZS 1107 C
Astern
Bridge control
Stop
Ahead
Telegraph
Ahead
MAX
MIN
START
STOP
Manual
178 58 13-9.0
Fig. 16.01.05: Components for remote control of reversible engine with FPP with bridge control
MAN Diesel
198 79 11-5.0
MAN B&W
16.01
Page 8 of 11
REMOTE
MANUAL
MAX
ASTERN
START
AHEAD
MIN
START
STOP
STOP
STOP
178 58 15-2.0
REMOTE
AHEAD
MANUAL
START
ASTERN
STOP
PS 1106
*7
VIT
PS 1118
2 Ahead
3 Astern
1
Supply
4 Stop
PS 1118
5 Start
6 Remote
* Terminal 7 only connected on engines with VIT type fuel pumps
178 58 16-4.0
MAN Diesel
198 79 11-5.0
MAN B&W
16.01
Page 9 of 11
EMERGENCY
AH
STOP
MIN
ASTERN
STOP
START
REM
STOP
MAX
START
Start button
Stop button
MAN Diesel
198 79 11-5.0
MAN B&W
16.01
Page 10 of 11
1
2
3
4
5
6
10
7
8
9
178 58 17-6.0
Fig. 16.01.07: Instruments and pneumatic components for Engine Control Room console, yards supply
MAN Diesel
198 79 11-5.0
MAN B&W
16.01
Page 11 of 11
178 58 22-3.0
Fig. 16.01.08a: Sequence diagram for fixed pitch propeller, MC/MC-C types 98-60
MAN Diesel
198 66 37-8.1
MAN B&W
16.02
Page 1 of 1
MAN Diesel
198 66 40-1.1
MAN B&W
16.03
Page 1 of 2
Alarm system
4 75 610c Nabtesco
4 75 610d Siemens
Safety system
MAN Diesel
198 66 41-3.1
MAN B&W
16.03
Page 2 of 2
MAN Diesel
198 66 41-3.1
MAN B&W
Vibration Aspects
17
MAN Diesel
MAN B&W
17.01
Page 1 of 1
C
Vibration Aspects
A Combustion pressure
B Guide force
C Staybolt force
D Main bearing force
Of these moments, the 1st order (one cycle per revolution) and the 2nd order (two cycles per revolution)
need to be considered for engines with a low num
ber of cylinders. On 7cylinder engines, also the 4th
order external moment may have to be examined.
The inertia forces on engines with more than 6 cylin
ders tend, more or less, to neutralise themselves.
MAN Diesel
198 41 405.3
MAN B&W
17.02
Page 1 of 3
300
S50MC
5n
S70MC
S80MC
S90MC
200
150
od
4 no
de
100
3 n od
e
50
2 n od
e
dwt
20,000
40,000
60,000
80,000
178 06 924.2
Fig. 17.02.01: Statistics of vertical hull vibrations in tankers and bulk carriers
As standard, the compensators reduce the external 2nd order moment to a level as for a 7-cylinder
engine or less.
250
S60MC
Natural frequency
cycles/min.
Cycles/min. *)
Compensator solutions
MAN Diesel
198 69 76-8.1
MAN B&W
17.02
Page 2 of 3
MAN Diesel
198 66 44-9.2
MAN B&W
17.02
Page 3 of 3
Adjustable
counterweights
Aft
Fore
Fixed
counterweights
Adjustable
counterweights
Fixed
counterweights
MAN Diesel
198 39 250.5
MAN B&W
17.03
Page 1 of 2
The decision whether or not to install compensators can be taken at a much later stage of a
project, since no special version of the engine
structure has to be ordered for the installation.
No preparation for a later installation nor an extra chain drive for the compensator on the fore
end of the engine is required. This saves the
cost of such preparation, often left unused.
Compensators could be retrofit, even on ships
in service, and also be applied to engines with a
higher number of cylinders than is normally considered relevant, if found necessary.
The compensator only needs to be active at
speeds critical for the hull girder vibration. Thus,
it may be activated or deactivated at specified
speeds automatically or manually.
Combinations with and without moment compensators are not required in torsional and axial
vibration calculations, since the electrically
driven moment compensator is not part of the
mass-elastic system of the crankshaft.
Furthermore, by using the compensator as a vibration exciter a ships vibration pattern can easily
be identified without having the engine running,
e.g. on newbuildings at an advanced stage of
construction. If it is verified that a ship does not
need the compensator, it can be removed and reused on another ship.
It is a condition for the application of the rotating
force moment compensator that no annoying longitudinal hull girder vibration modes are excited.
Based on our present knowledge, and confirmed
by actual vibration measurements onboard a ship,
we do not expect such problems.
178 57 45-6.0
Fig. 17.03.01: MAN Diesel 2nd order electrically driven moment compensator, separately mounted,
option: 4 31 255
MAN Diesel
198 42 221.5
MAN B&W
17.03
Page 2 of 2
Moment compensator
Aft end, option: 4 31 203
Compensating moment
F2C x Lnode
outbalances M2V
M2V
Node AFT
F2C
Lnode
Moment compensator
Fore end, option: 4 31 213
M2V
M2C
Centre line
crankshaft
M2V
FD
Node Aft
L n
D od
3 Node
178 27 104.1
MAN Diesel
198 42 221.5
MAN B&W
17.04
Page of 1
moment
___________
PRU = External
Nm/kW
Engine power
15.4
159.6
6 cyl.
7 cyl.
8 cyl.
9 cyl.
10 cyl.
11 cyl.
12 cyl.
14 cyl.
0.0
92.5
6.5
23.0
19.2
0.0
16.0
26.4
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
N.a.
{ }
nA 2
MA = M1 x __
n kNm
1
MAN Diesel
198 58 70-7.0
MAN B&W
17.05
Page 1 of 3
Over the years it has been discussed how to define the guide force moments. Especially now that
complete FEMmodels are made to predict hull/
engine interaction, the propeller definition of these
moments has become increasingly important.
Htype
Xtype
MH
Lz
DistX
Cyl.X M x
Lx
Lx
178 06 816.4
MAN Diesel
198 42 233.4
MAN B&W
17.05
Page 2 of 3
10
5x10 2 mm/s
10
/s 2
10
1
10 2 mm/s
is
/s
pl
ac
0m
1
em
en
50mm/s
1
m
25mm/s
10
Velocity
/s 2
10
2
10 mm/s
Ac
10
ce
le
ra
tio
/s 2
10
3
1 mm/s
5x10 1 mm/s
60
100
1 Hz
Zone :
Zone :
Zone :
10
1.000
m
10
/s 2
10 Hz
Frequency
6.000 c/min
2
/s 2
100 Hz
Acceptable
Vibration will not damage the main engine, however,
under adverse conditions, annoying/harmful vibration
responses may appear in the connected structures
Not acceptable
078 81 27-6.1
MAN Diesel
198 42 233.4
MAN B&W
17.05
Page 3 of 3
N x MH(one cylinder)
For modelling purpose the size of the four (4) forces can be calculated:
MX = BiMoment/L [kNm]
Force = MX /L X [kN]
where:
Engine Type
L in mm
Engine Type
L in mm
K98MC6/7
3,220
S60MCC7/8
2,460
K98MCC6/7
3,090
L60MCC7/8
2,280
S90MCC7/8
3,270
S50MC6
2,190
K90MC-C6
3,159
S50MCC7/8
2,050
S80MC6
3,504
S46MC-C7/8
1,980
S80MCC7/8
3,280
S42MC7
2,025
K80MCC6
2,920
S40MCC9
1,770
S70MC6
3,066
S35MCC9
1,550
S70MCC7/8
2,870
S35MC7
1,600
L70MCC7/8
2,660
L35MC6
1,260
S65MCC8
2,730
S26MC6
1,125
S60MC6
2,628
MAN Diesel
198 59 045.2
MAN B&W
17.06
Page 1 of 2
Axial Vibrations
When the crank throw is loaded by the gas pressure through the connecting rod mechanism, the
arms of the crank throw deflect in the axial direction
of the crankshaft, exciting axial vibrations. Through
the thrust bearing, the system is connected to the
ships hull.
Generally, only zeronode axial vibrations are of
interest. Thus the effect of the additional bending
stresses in the crankshaft and possible vibrations
of the ship`s structure due to the reaction force in
the thrust bearing are to be considered.
An axial damper is fitted as standard on all engines,
minimising the effects of the axial vibrations, 4 31 111.
Torsional Vibrations
The reciprocating and rotating masses of the engine including the crankshaft, the thrust shaft, the
intermediate shaft(s), the propeller shaft and the
propeller are for calculation purposes considered
as a system of rotating masses (inertias) interconnected by torsional springs. The gas pressure of
the engine acts through the connecting rod mechanism with a varying torque on each crank throw,
exciting torsional vibration in the system with different frequencies.
MAN Diesel
198 42 257.6
MAN B&W
17.06
Page 2 of 2
Critical Running
When running undercritical, significant varying
torque at MCR conditions of about 100150% of
the mean torque is to be expected.
Please note:
We do not include any tuning wheel or torsional
vibration damper in the standard scope of supply,
as the proper countermeasure has to be found after torsional vibration calculations for the specific
plant, and after the decision has been taken if and
where a barred speed range might be acceptable.
For further information about vibration aspects,
please refer to our publications:
Overcritical running
An Introduction to Vibration Aspects
The natural frequency of the onenode vibration
is so adjusted that resonance with the main critical order occurs about 3070% below the engine
speed at specified MCR. Such overcritical conditions can be realised by choosing an elastic
shaft system, leading to a relatively low natural
frequency.
MAN Diesel
198 42 269.2
MAN B&W
17.07
Page of 1
1-4-3-2-5
1-5-3-4-2-6
1-7-2-5-4-3-6
1-8-3-4-7-2-5-6
1-9-2-5-7-3-64-8
1. Order : Horizontal
1. Order : Vertical
2. Order : Vertical
4. Order : Vertical
6. Order : Vertical
0
0
0
0
0
0
0
0
0
7
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
107
107
378
201
0
360
360
0
82
0
338
338
557
297
9
774
42
-
575
52
-
401
50
-
239
-
0
226
532
390
0
0
0
78
107
24
0
0
0
11
28
10
77
66
582
1,108
96
15
0
6
12
69
43
3
1
0
1
3
257
0
746
450
1,204
0
33
0
11
0
55
13
39
0
3
0
241
97
446
1,632
1,383
436
54
19
0
6
6
24
45
48
23
4
1. Order : Horizontal a)
180
1. Order : Vertical a)
180
2. Order : Vertical
1,870 c)
4. Order : Vertical
9
6. Order : Vertical
1
0
0
1,301 c)
71
0
1 x No. of cyl.
2 x No. of cyl.
3 x No. of cyl.
1,066
79
34
1. Order :
2. Order :
3. Order :
4. Order :
5. Order :
6. Order :
7. Order :
8. Order :
9. Order :
10. Order :
11. Order :
12. Order :
13. Order :
14. Order :
15. Order :
16. Order :
129
325
294
51
0
26
183
112
5
0
2
16
15
1
0
1
a) 1st order moments are, as standard, balanced so as to obtain equal values for horizontal and vertical moments for
all cylinder numbers.
c) 5 and 6-cylinder engines can be fitted with 2nd order moment compensators on the aft and fore end, reducing the
2nd order external moment.
Table 17.07.01
MAN Diesel
198 59 42-7.0
MAN B&W
18
MAN Diesel
MAN B&W
18.01
Page of 1
MAN Diesel
198 62 339.0
MAN B&W
18.02
Page 1 of 2
PMI System
As an option on the MC engines, the mechanical
indicator system can be supported by a pressure
analyser system for measurement of the cylinder
combustion pressure.
Monitoring of cylinder pressures allows for:
optimising the engine performance
optimising the fuel economy
minimising engine load
minimising operating cost through condition
based maintenance
complying with emission requirements
Measurements
The cylinder pressure is measured by a high
performance piezo-electric pressure transducer,
mounted on the indicator valve.
The engine speed signal is obtained from an angle encoder mounted on the crankshaft fore end.
Alternatively the signal could be obtained from a
trigger arrangement on the aft end of the engine.
The PMI system compensates automatically for
the twisting experienced by each section of the
crankshaft due to the torque generated at different loads.
Pressure transducer
PMI contoller box
Junction box
Indicator cock
Cylinder cover
* Supply
24 V DC (500mA)
Printer
Intermediate box
PC
Other equipment
RS232
Fore
RS422
Converter box
CONTROL ROOM
ENGINE ROOM
*) Cable delivered by Yard
178 59 57-7.0
MAN Diesel
198 62 340.2
MAN B&W
18.02
Page 2 of 2
Engine Room
Portable
measuring unit
Junction box
PMI/CoCoS
EDS PC
PMI DAU
Data Aqusition Unit
To Tacho System
To Pscav sensor
Switch/router
Connectors
AMS PC *
* Optional
Up to 20 cylinders
Fixed pressure sensor
178 61 88-9.0
MAN Diesel
198 62 340.2
MAN B&W
18.03
Page of 2
CoCoS-EDS
The Computer Controlled Surveillance system is
the family name of the software application products from the MAN Diesel group.
In order to obtain an easier, more versatile and
continuous diagnostics system, the Engine Control System and the PMI System is recommended
extended by the CoCoSEDS products.
Connectivity
In order to obtain an easier, more versatile and
continuous diagnostics system, the CoCoS-EDS
is recommended extended by interfaces to the
PMI system and the plants alarm and monitoring
system.
Table 18.03.01 lists the sensors required to enable
online diagnostics for CoCoS-EDS, option: 4 75
129.
CoCoSEDS features
The CoCoS-EDS, option: 4 09 660, allows for engine condition monitoring through surveillance of
operating states and behaviour of diesel engines.
Primary features are:
Data and trend logging
Engine performance monitoring, analysis and
reporting
Troubleshooting and diagnostics.
The CoCoS-EDS assists the operator effectively
in maintaining the main as well as the auxiliary engines in optimal operating condition.
With CoCoS-EDS, early intervention as well as
preventive maintenance, the engine operators are
able to reduce the risk of damages and failures.
CoCoS-EDS further allow for easier troubleshooting in case of unusual engine behaviour.
MAN Diesel
198 62 352.1
MAN B&W
18.03
Page of 2
No.
Recommended ResoluRemark
sensors range
tion 3)
Parameter name
Fuel oil system data
PT 8001
TE 8005
Inlet pressure
Inlet temperature
1
1
0 10 bar
0 200 C
0.1 bar
0.1 C
A/C
1
A/C
A/C
0 - 4 bar
0 100 C
0 100 C
0 - 800 mbar
0.1 bar
0.1 C
0.1 C
0.1 mbar
Rec.
A/C
A/C
T/C
A/C
Rec.
T/C
0 4 bar
0 200 C
0 100 mbar
0 - 100 mbar
0 100 C
0 100 C
0 100 C
1 mbar
1)
0.1 C
0.1 mbar
0.1 mbar
0.1 C
Optional if one T/C
0.1 C
0.1 C
T/C
Cyl.
Rec.
T/C
T/C
0 - 600 C
0 - 600 C
0 - 4 bar
0 - 600 C
0 - 100 mbar
0.1 C
0.1 C
0.01 bar
0.1 C
0.1 mbar
T/C
1
1
1
1
rpm
900 1,100 mbar
rpm
mm
kW
1 rpm
1 mbar
0.1 rpm
0.1 mm
1 kW
Cyl.
Cyl.
Cyl.
Cyl.
bar
bar
bar
rpm
0.01 bar
0.1 bar
0.1 bar
0.1 rpm
PT 8421
TE 8422
TE 8423
PDT 8424
PT 8601
TE 8605
PDT 8606
PDT 8607
TE 8608
TE 8609
TE 8612
TC 8701
TC 8702
PT 8706
TC 8707
PT 8708
ZT 8801
PT 8802
ZT 4020
XC 3003
Turbocharger speed
Ambient pressure
Engine speed
Governor index (absolute)
Power take off/in from main engine shaft
(PTO/PTI)
Absolute!
1)
With option
installed
Pressure measurement
XC1401
XC1402
XC1403
2)
2)
2)
2)
MAN Diesel
198 62 352.1
MAN B&W
18.04
Page of 7
Tables 18.04.02 and 18.04.03 show the requirements by MAN Diesel for alarm and slow down
and for UMS by the classification societies (Class),
as well as IACS recommendations.
The slow down functions are designed to safeguard the engine components against overloading
during normal service conditions and to keep the
ship manoeuvrable if fault conditions occur.
MAN Diesel
198 70 403.0
MAN B&W
18.04
Page of 7
One common power supply might be used, instead of the three indicated, provided that the
systems are equipped with separate fuses.
/UTPUTSIGNALS
/UTPUTSIGNALS
!LARM
PANEL
3LOWDOWN
PANEL
9ARDS
SUPPLY
0OWERSUPPLY
"INARYSENSOR
2EMOTE
INDICATION
!NALOGSENSOR
"INARYSENSOR
!NALOGSENSOR
3HUTDOWN
PANEL
0OWERSUPPLY
3LOWDOWNPANEL
AND
3HUTDOWNPANEL
/PTION
OR
OR
2EQUIREDBY
CLASSIFICATION
SOCIETYAND
-!.$IESEL
OPTION
!DDITIONALSENSORS
OPTION
OR
/UTPUTSIGNALS
"INARYSENSORS
!NALOGSENSORS
)NCLUDEDIN
OPTION
0OWERSUPPLY
178 30 100.5
Fig. 18.04.01: Panels and sensors for alarm and safety systems
MAN Diesel
198 70 403.0
MAN B&W
18.04
Page of 7
MAN Diesel
IACS
RS
RINA
NK
LR
KR
GL
DNV
CCS
BV
ABS
Sensor and
function
Point of location
Fuel oil
1
PT 8001 AL
PT 8108 AL
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Lubricating oil
1
1
1
1
1
1
MAN Diesel
198 62 364.2
MAN B&W
18.04
Page of 7
MAN Diesel
IACS
RS
RINA
NK
LR
KR
GL
DNV
CCS
BV
ABS
Sensor and
function
Point of location
Cooling water
1
1 PT 8401 AL
1 PDS/PDT
8403 AL
1 TE 8407 AL
1 TE 8408 AH
1 PT 8413 I
1 PT 8421 AL
1 TE 8422 AH
1
1
1
1
1
1
1
Compressed air
1
1 PT 8501 AL
1+
1 PT 8503 AL
1 PT 8505 AL
Scavenge air
1
1
1
1
1 PS 8604 AL
1 TE 8609 AH
1 TE 8610 AH
1 LS 8611 AH
MAN Diesel
198 62 364.2
MAN B&W
18.04
Page of 7
MAN Diesel
IACS
RS
RINA
NK
LR
KR
GL
DNV
CCS
BV
ABS
Sensor and
function
Point of location
Exhaust gas
1
1
1
1
1
1
1
(1)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
(1) May be combined with TC 8702 AH where turbocharger is mounted directly on the exhaust manifold.
2) Required for: K-MC-C6/7 and K98MC6/7 engines with 11 and 14 cylinders.
S-MC-C7/8 and L-MC-C7/8 engines with 5 and 6 cylinders.
(For 9-12 cylinder S42MC7, L35MC6, and S26MC6 data is available on request).
3) Required for: K98MC/MC-C6/7, S90MC-C7/8 and K90MC-C6 engines
Alarm for overheating of main, crank and crosshead bearings, option: 4 75 134.
MAN Diesel
198 62 364.2
MAN B&W
18.04
Page of 7
ABS
BV
CCS
DNV
GL
KR
LR
NK
RINA
RS
IACS
MAN Diesel
1*
1 PT 8108 YL
1
1
1*
1 PT 8401 YL
1
1
1
Point of location
Sensor and
function
Or shut down
Or shut down
Or alarm for overheating of main, crank and crosshead bearings, option: 4 75 134.
See also Table 18.04.04: Shut down functions for AMS and UMS
MAN Diesel
198 62 364.2
MAN B&W
18.04
Page of 7
BV
CCS
DNV
GL
KR
LR
NK
RINA
RS
IACS
1*
1*
1
*
MAN Diesel
ABS
Shut down for AMS and UMS Class and MAN Diesel requirements
Sensor and
function
Point of location
XS 8813 Z
Or alarm for overheating of main, crank and crosshead bearings, option: 4 75 134.
See also Table 18.04.03: Slow down functions for UMS
* Or slow down
Table 18.04.04: Shut down functions for AMS and UMS, option: 4 75 124
MAN Diesel
198 62 364.2
MAN B&W
18.05
Page 1 of 3
Local Instruments
The basic local instrumentation on the engine, options: 4 70 120 comprises thermometers, pressure gauges and other indicators located on the piping or mounted on panels on the engine. The tables 18.05.01a, b
and c list those as well as sensors for slow down, alarm and remote indication, option: 4 75 127.
Local instruments Remote sensors
Thermometer,
stem type
Temperature
element/switch
TI 8005
TE 8005
TI 8106
TE 8106
TE/TS 8107
TE 8112
TE 8113
TE 8117
Point of location
Fuel oil
TI 8112
TI 8113
TI 8117
TE 8123
TE 8202
TI 8407
TI 8408
TI 8409
TE 8407
TE 8408
TE 8409
TI 8422
TI 8423
TE 8422
TE 8423
TI 8605
TI 8608
TI 8609
TE 8605
TE 8608
TE 8609
TE 8610
Thermometer,
dial type
Thermo couple
TI 8701
TI 8702
TC 8701
TC 8702
TC 8704
TC 8707
Exhaust gas
TI 8707
Table 18.05.01a: Local thermometers on engine, option 4 70 120, and remote indication sensors, option: 4 75 127
MAN Diesel
198 62 376.2
MAN B&W
18.05
Page 2 of 3
Pressure
transmitter/switch
PI 8001
PT 8001
PT 8007
PI 8103
PI 8108
PT 8103
PT 8108
PS/PT 8109
Point of location
Fuel oil
PT 8201
PDI 8206
PI 8401
PT 8401
PS/PT 8402
PDS/PDT 8403
PT 8413
PI 8421
PT 8421
PI 8501
PI 8503
PI 8504
PT 8501
PT 8503
PT 8504
PT 8505
PI 8601
PT 8601
PS 8604
PDI 8606
PI 8613
PDI 8614
PT 8613
PDT 8614
PI 8706
PI 8803
PI 8804
Table 18.05.01b: Local pressure gauges on engine, option: 4 70 120, and remote indication sensors, option: 4 75 127
MAN Diesel
198 62 376.2
MAN B&W
18.05
Page 3 of 3
Point of location
Other transmitters/
switches
Fuel oil
LS 8006
FS 8114
XC 8126
XS 8127
XS 8150
XS 8151
XS 8152
LS 8208
LS 8212
LS 8250
XC 8220
XC 8221
XC 8222
XC 8223
XC 8224
XC 8226
FS 8251
Level switch
Small box for heating element, low level
Cylinder lubricators (built-in switches)/lubricator (Mechanical lubricator)
MCU common alarm (Alpha cylinder lubrication system)
BCU in control (Alpha cylinder lubrication system)
MCU failure (Alpha cylinder lubrication system)
BCU failure (Alpha cylinder lubrication system)
MCU power fail (Alpha cylinder lubrication system)
BCU power fail (Alpha cylinder lubrication system)
Cylinder lubricators (built-in switches)/lubricator (Mechanical lubricator)
Scavenge air
LS 8611
WI 8812
ZT 8801 I
WT 8812
XS 8813
XS 8814
Turbocharger speed/turbocharger
Axial vibration monitor (For certain engines only, see note in Table 18.04.04)
(WI 8812 instrument is part of the transmitter WT 8812)
Oil mist in crankcase/cylinder
Oil mist detector failure
Table 18.05.01c: Other indicators on engine, option: 4 70 120, and remote indication sensors, option: 4 75 127
MAN Diesel
198 62 376.2
MAN B&W
18.06
Page 1 of 5
Furthermore, for shop trials only MAN Diesel requires that the oil mist detector is connected to
the shut down system.
Four alternative oil mist detectors are available:
4 75 161
4 75 163
4 75 165
4 75 166
4 75 167
Diagrams of the two of them are shown for reference in Figs. 18.06.01a and 18.06.01b.
MAN Diesel
198 45 875.7
MAN B&W
18.06
Page 2 of 5
XS 8813 AH Y
Junction box
Cables
Detector head
178 49 809.3
Fig. 18.06.01a: Oil mist detector pipes on engine, type Graviner MK6 from Kidde Fire Protection (4 75 161)
XS 8813 AH Y
Siphonblock
178 49 810.3
Fig. 18.06.01b: Oil mist detector pipes on engine, type Visatron VN215/93 from Schaller Automation (4 75 163)
MAN Diesel
198 45 875.7
MAN B&W
18.06
Page 3 of 5
The Bearing Wear Monitoring (BWM) system monitors all three principal crank-train bearings using
two proximity sensors forward/aft per cylinder
unit and placed inside the frame box.
The Bearing Temperature Monitoring (BTM) system continuously monitors the temperature of the
bearing. Some systems measure the temperature
on the backside of the bearing shell directly, other
systems detect it by sampling a small part of the
return oil from each bearing in the crankcase.
Targeting the guide shoe bottom ends continuously, the sensors measure the distance to the
crosshead in Bottom Dead Center (BDC). Signals
are computed and digitally presented to computer
hardware, from which a useable and easily interpretable interface is presented to the user.
The measuring precision is more than adequate to
obtain an alarm well before steel-to-steel contact
in the bearings occur. Also the long-term stability
of the measurements has shown to be excellent.
In fact, BWM is expected to provide long-term
wear data at better precision and reliability than
the manual vertical clearance measurements normally performed by the crew during regular service checks.
For the above reasons, we consider unscheduled
open-up inspections of the crank-train bearings to
be superfluous, given BWM has been installed.
Two BWM high wear alarm levels including deviation alarm apply. The first level of the high wear /
deviation alarm is indicated in the alarm panel only
while the second level also activates a slow down.
The Extent of Delivery lists four Bearing Wear
Monitoring options of which the two systems from
Dr. E. Horn and Kongsberg Maritime could also
include Bearing Temperature Monitoring:
4 75 142
4 75 143
4 75 144
4 75 147
4 75 134
Temperature sensors fitted to main bearings, crankpin bearings, crosshead bearings and for moment compensator, if any
4 75 135
S42MC7, S40MC-C9, S35MC7, L35MC6, S35MCC9 and S26MC6 engines are as standard specified with option 4 75 133.
MAN Diesel
198 62 388.4
MAN B&W
18.06
Page 4 of 5
The Liner Wall Monitoring (LWM) system monitors the temperature of each cylinder liner. It is to
be regarded as a tool providing the engine room
crew the possibility to react with appropriate
countermeasures in case the cylinder oil film is
indicating early signs of breakdown.
Abs. water
content, %
Water
activity, aw
0.2
0.35
0.5
0.9
MAN Diesel
198 62 388.4
MAN B&W
18.06
Page 5 of 5
Control Devices
The control devices mainly include a position switch (ZS) or a position transmitter (ZT) and solenoid valves
(ZV) which are listed in Table 18.06.02 below. The sensor identification codes are listed in Table 18.07.01.
Sensor
Point of location
Manoeuvring system
ZV 1103 C
XS/PS 1106 C
ZS 1109A/B C
ZS 1110A/B C
ZS 1111A/B C
ZS 1112A/B C
ZV 1114 C
ZS 1116A/B C
ZS 1117A/B C
PS 1118 C
ZS 1121A/B C
XC 1126 C
ZV 1127 C
PS 1133 C
PS 1134 C
ZV 1136 C
ZV 1137 C
ZS 1138 C
ZS 1139 C
ZV 1141 C
ZV 1142 C
PT 1149
E 1180
E 1181
E 1182 C
ZV 8020 Z
Fuel oil cut-off at engine inlet (shut down), Germanischer Lloyd only
ZT 8203 C
ZV 8204 C
PS 8603 C
ZS 1122 C
Fuel oil
Scavenge air
MAN Diesel
198 62 388.4
MAN B&W
18.07
Page of 1
Identification of Instruments
The instruments and sensors are identified by a
position number which is made up of a combination of letters and an identification number:
Measured variables
First letters:
DS
Density switch
DT
Density transmitter
FT
Flow transmitter
FS
Flow switch
GT
Gauging transmitter (Index, load)
LI
Level indication, local
LS
Level switch
LT
Level transmitter
PDI
Pressure difference indication, local
PDS
Pressure difference switch
PDT
Pressure difference transmitter
PI
Pressure indication, local
PS
Pressure switch
PT
Pressure transmitter
ST
Speed transmitter
TC
Thermo couple (NiCrNi)
TE
Temperature element (Pt 100)
TI
Temperature indication, local
TS
Temperature switch
VS
Viscosity switch
VT
Viscosity transmitter
WI
Vibration indication, local
WS
Vibration switch
WT
Vibration transmitter
XC
Unclassified control
XS
Unclassified switch
XT
Unclassified transmitter
ZS
Position switch
ZT
Position transmitter (proximity switch)
ZV
Position valve (solenoid valve)
Location of measuring point
Ident. number:
11xx Manoeuvring system
12xx Hydraulic power supply system
14xx Combustion pressure supervision
20xx ECS to/from safety system
21xx ECS to/from remote control system
22xx ECS to/from alarm system
30xx ECS miscellaneous input/output
40xx Tacho/crankshaft position system
41xx Engine cylinder components
50xx VOC, supply system
51xx VOC, sealing oil system
52xx VOC, control oil system
53xx VOC, other related systems
Table 18.07.01: Identification of instruments
MAN Diesel
198 45 851.5
MAN B&W
19
MAN Diesel
MAN B&W
19.01
Page 1 of 2
Note:
Long term preservation and seaworthy packing
are always to be used for class B.
Furthermore, the dispatch patterns are divided
into several degrees of dismantling in which 1
comprises the complete or almost complete engine. Other degrees of dismantling can be agreed
upon in each case.
When determining the degree of dismantling, consideration should be given to the lifting capacities
and number of crane hooks available at the engine
maker and, in particular, at the yard (purchaser).
Dispatch Pattern
The dispatch patterns are divided into two classes, see Section 19.03:
A: Short distance transportation and short term
storage
B: Overseas or long distance transportation or
long term storage.
Short distance transportation (A) is limited by a
duration of a few days from delivery ex works until
installation, or a distance of approximately 1,000
km and short term storage.
The duration from engine delivery until installation
must not exceed 8 weeks.
Dismantling of the engine is limited as much as
possible.
Overseas or long distance transportation or
long term storage require a class B dispatch pattern.
The duration from engine delivery until installation
is assumed to be between 8 weeks and maximum
6 months.
Dismantling is effected to a certain degree with
the aim of reducing the transportation volume of
the individual units to a suitable extent.
MAN Diesel
198 76 203.0
MAN B&W
19.01
Page 2 of 2
Spare Parts
List of spare parts, unrestricted service
The tendency today is for the classification societies to change their rules such that required spare
parts are changed into recommended spare parts.
Tools
Tool Panels
Most of the tools are arranged on steel plate panels, EoD: 4 88 660, see Section 19.11 Tool Panels.
Wearing parts
The consumable spare parts for a certain period
are not included in the above mentioned sets, but
can be ordered for the first 1, 2, up to 10 years
service of a new engine, option: 4 87 629, a service year being assumed to be 6,000 running
hours.
MAN Diesel
198 76 203.0
MAN B&W
19.02
Page 1 of 1
Type of paint
No. of coats/
Total dry film
thickness
m
Colour:
RAL 840HR
DIN 6164
MUNSELL
2/80
Free
1/30
White:
RAL 9010
DIN N:0:0.5
MUNSELL N9.5
2/80
Free
1/30
Light green:
RAL 6019
DIN 23:2:2
MUNSELL10GY 8/4
2/60
Alu:
RAL 9006
DIN N:0:2
MUNSELL N7.5
2/75
Free
2/80
Free
2/60
Orange red:
RAL 2004
DIN:6:7:2
MUNSELL N7.5r 6/12
2/60
Light grey:
RAL 7038
DIN:24:1:2
MUNSELL N7.5
2. Engine body, pipes, gallery, brackets etc. Engine alkyd primer, weather
resistant.
Delivery standard is in a primed and finally
Final alkyd paint resistant to salt
painted condition, unless otherwise stated
water and oil, option: 4 81 103.
in the contract.
Heat affected components:
3. Supports for exhaust receiver
Scavenge airpipe outside.
Air cooler housing inside and outside.
Components affected by water and
cleaning agents
4. Scavenge air cooler box inside.
Note: All paints are to be of good quality. Paints according to builders standard may be used provided they at least
fulfil the above requirements.
The data stated are only to be considered as guidelines. Preparation, number of coats, film thickness per coat,
etc. have to be in accordance with the paint manufacturers specifications.
178 30 207.4
MAN Diesel
198 45 169.3
MAN B&W
19.03
Page 1 of 2
Dispatch Pattern
The relevant engine supplier is responsible for the
actual execution and delivery extent. As differences may appear in the individual suppliers extent
and dispatch variants.
Class A (option 4 12 020):
Short distance transportation limited by duration
of transportation time within a few days or a distance of approximately 1000 km and short term
storage.
Duration from engine delivery to installation must
not exceed eight weeks.
Dismantling must be limited.
Class B (option 4 12 030):
Overseas and other long distance transportation,
as well as long-term storage.
Dismantling is effected to reduce the transport
volume to a suitable extent.
Long-term preservation and seaworthy packing
must always be used.
!"
%NGINECOMPLETE
!"
4OPSECTION
"OTTOM
178 59 51-6.0a
!"
4OPSECTION
Fig. 19.03.01a : Dispatch pattern, engine with turbocharger on exhaust side (4 59 122)
&RAMEBOXSECTION
MAN Diesel
"EDPLATECRANKSHAFT
SECTION
198 65 62-2.0
MAN B&W
19.03
Page 2 of 2
4OPSECTION
"OTTOM
!"
4OPSECTION
&RAMEBOXSECTION
"EDPLATECRANKSHAFT
SECTION
178 59 51-6.0a
4OPSECTION
3CAVENGEAIRRECEIVER
%XHAUSTRECEIVER
4URBOCHARGER
"EDPLATESECTION
!IRCOOLERBOX
#RANKSHAFTSECTION
&RAMEBOXSECTION
!IRCOOLERBOX
178 59 52-8.0
Fig. 19.03.01b: Dispatch pattern, engine with turbocharger on exhaust side (4 59 122)
MAN Diesel
198 65 62-2.0
"EDPLATESECTION
#RANKSHAFTSECTION
MAN B&W
19.04
Page 1 of 1
Length
Mass
Length
Mass
Length
Mass
Length
in m
in t
in m
in t
in m
in t
in m
in m
in m
327.8
8.9
352.9
9.9
406.6
11.0
451.0
12.1
9.7
7.3
8.0
139.8
9.1
165.5
10.1
185.0
11.2
6.3
7.3
193.3
8.9
198.1
9.9
225.1
11.0
249.1
12.1
5.2
5.2
8.0
139.8
9.1
165.5
10.1
185.0
11.2
6.3
7.3
14.0
120.5
15.0
16.0
17.0
72.8
8.9
81.7
9.9
89.1
11.0
98.7
12.1
120.5
7.5
116.4
8.6
136.0
9.7
150.4
10.7
8.0
106.2
9.1
122.9
10.1
139.6
89.5
Turbocharger, each
Height Width
120.5
14.0
9 cyl.
in t
Top section
Exhaust receiver
8 cyl.
Mass
Remaining parts
7 cyl.
15.0
16.0
17.0
11.2
6.4
6.6
7.4
7.6
8.4
8.7
9.4
9.8
14.8
8.0
16.4
9.1
19.5
10.1
21.2
11.2
5.4
5.4
9.8
9.8
4.1
4.2
4.6
4.7
Available on request
Pattern
6 cyl.
3.5
5.2
3.2
3.5
4.2
3.9
2.1
2.2
3.3
3.6
73.1
8.9
82.0
9.9
89.3
11.0
98.9
12.1
3.5
5.2
Crankshaft
76.7
7.3
67.3
8.4
81.7
9.4
90.9
10.5
3.0
3.0
Bedplate
43.5
7.2
48.7
8.3
53.9
9.3
59.1
10.4
3.2
3.5
Remaining parts
14.3
15.4
16.4
17.5
The weights stated are for standard engines with semibuilt crankshaft with forged throws, crosshead guides integrated in the frame box, and MAN Diesel turbocharger. All masses and dimensions in the dispatch pattern are therefore approximate and do not include packing and lifting tools. The masses of tuning wheel, turbocharger specified in
dispatch pattern outline can vary, and should be checked. Moment compensator and tuning wheel are not included in
dispatch pattern outline. Tuning wheel is supposed to be of 22 ton (5 cyl.) and 4,5 ton (6, 7 and 8 cyl.).
MAN Diesel
198 65 74-2.0
MAN B&W
19.05
Page 1 of 1
Shop Test
Minimum delivery test
EIAPP certificate
MAN Diesel
198 46 127.5
MAN B&W
19.06
Page 1 of 1
2
1
1
1 set
1
1
1
1 set
1
2
1
1
1
6
2
or
1 set
1
1
1
2
1 set
Thrust pads for one face of each size, if different for ahead and astern
1
6
1
1
1 set
1
1 a)
1 set
a)
1 set
1 set
1
1 set
1
1 set
MAN Diesel
198 55 94-9.7
MAN B&W
19.07
Page 1 of 3
Additional Spares
Beyond class requirements or recommendation, for easier maintenance and increased security in operation.
Mechanically driven cylinder lubricator drive,
section 90305
1
Coupling
3
Discs
Table 19.07.01a: Additional spare parts beyond class requirements or recommendation, option: 4 87 603
MAN Diesel
198 70 415.1
MAN B&W
19.07
Page 2 of 3
) if fitted
Table 19.07.01b: Additional spare parts beyond class requirements or recommendation, option: 4 87 603
MAN Diesel
198 70 415.1
MAN B&W
19.07
Page 3 of 3
Note:
Section numbers refer to Instruction Book, Vol. III containing plates with spare parts
Table 19.07.01c: Additional spare parts beyond class requirements or recommendation, option: 4 87 603
MAN Diesel
198 70 415.1
MAN B&W
19.08
Page of 6
Wearing Parts
Table A
Group No.
Section
1
2
3
4
5
90101
90205
90302
90161
90201
8
9
10
90610
90612
11
12
13
14
90615-25
90702
90704
90801
15
17
90901
18
90910
19
91000
20
91000
Qty.
50%
25%
50%
50%
1 Box
100%
100%
100%
100%
50%
50%
50%
50%
50%
100%
1Pcs
1Pcs
50%
100%
25%
25%
50%
100%
25%
25%
100%
100%
100%
100%
1 Pcs
2 Pcs
50%
100%
25%
50%
100%
50%
25%
200%
1
1
1
1
Descriptions
MAN Diesel
198 51 85-4.1
MAN B&W
19.08
Page of 6
In order to find the expected consumption for a 6
cylinder engine during the first 18000 hours service, the extent stated for each group in table A is
to be multiplied by the figures stated in the table
B (see the arrow), for the cylinder No. and service
hours in question.
Table B
Group
No. Service hours
0-6000
0-12000
Description
Number of cylinders
7
8
4
5
Spring housing
Cylinder liners
10
12
14
16
10
12
14
16
10
10
12
14
16
11
Pull-rods
12
13
10
12
14
16
14
15
10
12
14
16
18
19
20
17
178 24 92-2.1
MAN Diesel
198 51 85-4.1
MAN B&W
19.08
Page of 6
Table B
Group
No. Service hours
Description
0-18000
0-24000
Number of cylinders
7
8
4
5
12
15
18
21
24
16
20
24
28
32
Spring housing
12
15
18
21
24
16
20
24
28
32
10
12
14
16
10
12
14
16
10
12
14
16
Cylinder liners
12
15
18
21
24
16
20
24
28
32
10
11
Pull-rods
12
10
12
14
16
13
12
15
18
21
24
16
20
24
28
32
14
15
10
12
14
16
12
15
18
21
24
16
20
24
28
32
10
12
14
16
18
10
12
14
16
19
20
17
178 24 92-2.1
MAN Diesel
198 51 85-4.1
MAN B&W
19.08
Page of 6
Table B
Group
No.
Service hours
0-30000
0-36000
Number of cylinders
Description
20
25
30
35
40
24
30
36
42
48
20
25
30
35
40
24
30
36
42
48
10
12
14
16
Spring housing
12
15
18
21
24
16
20
24
28
32
10
12
14
16
12
15
18
21
24
10
12
14
16
Cylinder liners
10
12
14
16
20
25
30
35
40
24
30
36
42
48
10
11
Pull-rods
12
12
15
18
21
24
16
20
24
28
32
13
20
25
30
35
40
24
30
36
42
48
14
10
12
14
16
15
10
12
14
16
16
20
24
28
32
20
25
30
35
40
24
30
36
42
48
10
12
14
16
12
15
18
21
24
16
20
24
28
32
16
20
24
28
32
18
19
20
17
178 24 92-2.1
MAN Diesel
198 51 85-4.1
MAN B&W
19.08
Page of 6
Table B
Group
Service hours
No.
0-42000
0-48000
Number of cylinders
Description
28
35
42
49
56
32
40
48
56
64
Spring housing
10
12
14
16
12
15
18
21
24
16
20
24
28
32
12
15
18
21
24
16
20
24
28
32
10
12
14
16
16
20
24
28
32
Cylinder liners
10
12
14
16
28
35
42
49
56
32
40
48
56
64
28
35
42
49
56
32
40
48
56
64
10
11
Pull-rods
12
12
15
18
21
24
16
20
24
28
32
13
28
35
42
49
56
32
40
48
56
64
14
10
12
14
16
15
10
12
14
16
16
20
24
28
32
28
35
42
49
56
32
40
48
56
64
12
15
18
21
24
16
20
24
28
32
20
25
30
35
40
20
25
30
35
40
18
19
20
17
178 24 92-2.1
MAN Diesel
198 51 85-4.1
MAN B&W
19.08
Page of 6
Table B
Group
No. Service hours
0-54000
0-60000
Number of cylinders
Description
36
45
54
63
72
40
50
60
70
80
36
45
54
63
72
40
50
60
70
80
10
12
14
16
Spring housing
16
20
24
28
32
16
20
24
28
32
12
15
18
21
24
16
20
24
28
32
10
12
14
16
Cylinder liners
10
12
14
16
28
35
42
49
56
32
40
48
56
64
10
11
Pull-rods
12
12
15
18
21
24
16
20
24
28
32
13
36
45
54
63
72
40
50
60
70
80
14
10
12
14
16
15
10
12
14
16
16
20
24
28
32
36
45
54
63
72
40
50
60
70
80
12
15
18
21
24
12
15
18
21
24
12
15
18
21
24
12
15
18
21
24
18
19
20
17
178 24 92-2.1
MAN Diesel
198 51 85-4.1
MAN B&W
19.09
Page of 1
"
"
#
"
"
!
"
#
178 51 597.1
Pos
Sec.
Description
Exhaust valve
5
5
Mass
Dimensions (mm)
(kg)
2,265
856
2,292
711
1,518
765
596
1,370
600
364
235
2,371
1,100
462
817
360
750
1,360
610
890
1,630
330
730
1,271
400
790
1,318
600
924
1,555
190
602
1,136
300
699
1,319
550
855
1,613
3,011
386
684
MAN Diesel
198 46 65-4.2
MAN B&W
19.10
Page of 1
MAN Diesel
198 64 50-7.0
MAN B&W
19.11
Page of 1
Tool Panels
MAN Diesel
198 66 45-0.0
MAN B&W
20
MAN Diesel
MAN B&W
20.01
Page 1 of 1
Project Guides
For each engine type of MC or ME design a
Project Guide has been prepared, describing the
general technical features of that specific engine
type, and also including some optional features
and equipment.
The information is general, and some deviations
may appear in a final engine documentation, depending on the content specified in the contract
and on the individual licensee supplying the engine. The Project Guides comprise an extension
of the general information in the Engine Selection
Guide, as well as specific information on such
subjects as:
Engine Design
Engine Layout and Load Diagrams, SFOC
Turbocharger Selection & Exhaust Gas Bypass
Electricity Production
Installation Aspects
List of Capacities: Pumps, Coolers & Exhaust Gas
Fuel Oil
Lubricating Oil
Cylinder Lubrication
Piston Rod Stuffing Box Drain Oil
Central Cooling Water System
Seawater Cooling
Starting and Control Air
Scavenge Air
Exhaust Gas
Engine Control System
Vibration Aspects
Monitoring Systems and Instrumentation
Dispatch Pattern, Testing, Spares and Tools
Project Support and Documentation.
MAN Diesel
198 45 887.4
MAN B&W
20.02
Page 1 of 1
MAN Diesel
198 45 909.2
MAN B&W
20.03
Page 1 of 2
Extent of Delivery
The Extent of Delivery (EoD) sheets have been
compiled in order to facilitate communication between owner, consultants, yard and engine maker
during the project stage, regarding the scope of
supply and the alternatives (options) available for
MAN B&W twostroke engines.
We provide four different EoDs:
EoD 98 50 MC Type Engine
EoD 46 26 MC Type Engines
EoD 98 50 ME Type Engines
EoD 60 35 ME-B Type Engines
These publications are available at:
www.mandiesel.com under Marine Low speed
Project Guides and Extent of Delivery (EOD)
Diesel engine
4 30 xxx Diesel engine
4 31 xxx Torsional and axial vibrations
4 35 xxx Fuel oil piping
4 40 xxx Lubricating oil piping
4 42 xxx Cylinder lubricating oil piping
4 43 xxx Piston rod stuffing box drain piping
4 45 xxx Low temperature cooling water piping
4 46 xxx Jacket cooling water piping
4 50 xxx Starting and control air piping
4 54 xxx Scavenge air cooler
4 55 xxx Scavenge air piping
4 59 xxx Turbocharger
4 60 xxx Exhaust gas piping
4 65 xxx Engine control system
4 70 xxx Local instrumentation
4 75 xxx Monitoring, safety, alarm and
remote indication
4 78 xxx Electrical wiring on engine
Miscellaneous
4 80 xxx Miscellaneous
4 81 xxx Painting
4 82 xxx Engine seating
4 83 xxx Galleries
4 85 xxx Power Take Off
4 87 xxx Spare parts
4 88 xxx Tools
Remote control system
4 95 xxx Bridge control system
MAN Diesel
198 45 910.3
MAN B&W
20.03
Page 2 of 2
MAN Diesel
198 45 910.3
MAN B&W
20.04
Page 1 of 4
Installation Documentation
When a final contract is signed, a complete set of
documentation, in the following called Installation
Documentation, will be supplied to the buyer by
the engine maker.
The Installation Documentation is normally divided into the A and B volumes mentioned in
the Extent of Delivery under items:
4 09 602 Volume A:
Mainly comprises general guiding system drawings for the engine room
4 09 603 Volume B:
Mainly comprises specific drawings for the main
engine itself
Most of the documentation in volume A are similar to those contained in the respective Project
Guides, but the Installation Documentation will
only cover the orderrelevant designs. These will
be forwarded within 4 weeks from order.
The engine layout drawings in volume B will, in
each case, be customised according to the buyers requirements and the engine manufacturers
production facilities. The documentation will be
forwarded, as soon as it is ready, normally within
36 months from order.
As MAN Diesel and most of our licensees are using computerised drawings UniGraphics, Cadam
and TIFF format, the documentation forwarded
will normally be in size A4 or A3. The maximum
size available is A1.
The drawings of volume A are available on CD
ROM.
The following list is intended to show an example
of such a set of Installation Documentation, but
the extent may vary from order to order.
Enginerelevant documentation
Main Section 901 Engine data
External forces and moments
Guide force moments
Water and oil in engine
Centre of gravity
Basic symbols for piping
Instrument symbols for piping
Balancing
Main Section 915 Engine connections
Scaled engine outline
Engine outline
List of flanges/counterflanges
Engine pipe connections
Gallery outline
Main Section 921 Engine instrumentation
List of instruments
Connections for electric components
Guidance values for automation
Main Section 923 Engine Control System
Engine Control System, description
Engine Control System, diagrams
Pneumatic system
Speed correlation to telegraph
List of components
Sequence diagram
Main Section 924 Oil mist detector
Oil mist detector
Main Section 925 Control equipment for
auxiliary blower
Electric wiring diagram
Auxiliary blower
Starter for electric motors
Main Section 932 Shaft line
Crankshaft driving end
Fitted bolts
Main Section 934 Turning gear
Turning gear arrangement
Turning gear, control system
Turning gear, with motor
MAN Diesel
198 45 922.3
MAN B&W
20.04
Page 2 of 4
MAN Diesel
198 45 922.3
MAN B&W
20.04
Page 3 of 4
S19R
S45R
S25Cr1
S34Cr1R
C4
MAN Diesel
198 45 922.3
MAN B&W
20.04
Page 4 of 4
Tools
Main Section 926 Engine seating
Hydraulic jack for holding down bolts
Hydraulic jack for end chock bolts
Main Section 937 Engine tools
List of tools
Outline dimensions, main tools
Main Section 938 Tool panel
Tool panels
Auxiliary equipment
980 Fuel oil supply unit, if ordered
990 Exhaust silencer, if ordered
995 Other auxiliary equipment
MAN Diesel
198 45 922.3
MAN B&W
Appendix
A
MAN Diesel
MAN B&W
Appendix A
Page 1 of 3
Symbol
Symbol designation
No.
Symbol
Symbol designation
2.14
Spectacle flange
1.1
Pipe
2.15
1.2
2.16
1.3
2.17
1.4
Appliances
2.18
1.5
2.19
Orifice
2.1
3.1
2.2
3.2
Valves, angle
2.3
Tee pipe
3.3
2.4
Flexible pipe
3.4
2.5
3.5
2.6
Joint, screwed
3.6
2.7
Joint, flanged
3.7
2.8
Joint, sleeve
3.8
2.9
Joint, quickreleasing
3.9
Flap, angle
2.10
3.10
Reduction valve
2.11
Expansion pipe
3.11
Safety valve
2.12
Cap nut
3.12
2.13
Blank flange
3.13
Selfclosing valve
MAN Diesel
198 38 662.3
MAN B&W
Appendix A
Page 2 of 3
No.
Symbol
Symbol designation
No.
Symbol
3.14
Quickopening valve
3.15
Quickclosing valve
4.1
Handoperated
3.16
Regulating valve
4.2
Remote control
3.17
Kingston valve
4.3
Spring
3.18
Ballvalve (cock)
4.4
Mass
3.19
Butterfly valve
4.5
Float
3.20
Gate valve
4.6
Piston
3.21
4.7
Membrane
3.22
4.8
Electric motor
3.23
4.9
Electromagnetic
3.24
3.25
5.1
Mudbox
3.26
5.2
Filter or strainer
3.27
Cock, angle
5.3
Magnetic filter
3.28
5.4
Separator
3.29
5.5
Steam trap
3.30
5.6
Centrifugal pump
3.31
5.7
3.32
5.8
3.33
5.9
Ejector
3.34
5.10
Symbol designation
Appliances
MAN Diesel
198 38 662.3
MAN B&W
Appendix A
Page 3 of 3
No.
Symbol
5.11
6
Symbol designation
No.
Symbol
Piston pump
Fittings
Symbol designation
7.1
6.1
Funnel
7.2
Observation glass
6.2
7.3
Level indicator
6.3
Air pipe
7.4
6.4
7.5
6.5
7.6
Recorder
6.6
6.7
6.8
6.9
6.10
6.11
The symbols used are in accordance with ISO/R 5381967, except symbol No. 2.19
178 30 614.1
MAN Diesel
198 38 662.3