For
Hal. 7-1
CHAPTER 7
THE COST OF QUALITY AND ACCOUNTING FOR PRODUCTION LOSSES
The Cost of Quality
Meliputi cost untuk mendapatkan kualitas dan cost akibat kualitas tidak terpenuhi.
Types of Quality Costs
1. Prevention costs
Cost untuk mencegah kegagalan produk.
Cost untuk mendisain produk dan system produksi yang berkualitas tinggi.
2. Appraisal costs
Cost untuk mendeteksi kegagalan produk
Cost untuk inspeksi material, produksi (dalam proses dan produk jadi).
Cost untuk mendapatkan informasi tingkat kepuasan pelanggan.
3. Failure costs
Cost apabila terjadi kegagalan produk.
Internal failure costs: biaya kegagalan produk selama dalam proses
(spoilage, rework dll).
External failure costs: terjadi setelah produk dijual (garansi, complaint,
penurunan penjualan dll).
Total Quality Management
Agar perusahaan bisa bertahan dalam persaingan bisnis harus bisa
menyediakan produk yang berkualitas dengan harga yang menarik.
Total Quality Management adalah peningkatan kualitas dengan cara
meningkatkan kualitas seluruh proses dan aktivitas.
Karakteristik TQM:
1. Seluruh aktivitas bisnis bertujuan melayani pelanggan, baik internal maupun
eksternal.
2. Top manajemen berperan aktif dalam peningkatan kualitas.
3. Seluruh pegawai terlibat secara aktif dalam peningkatan kualitas.
4. Memiliki system untuk mengidentifikasi masalah, membangun pemecahan
masalah dan bertujuan peningkatan kualitas.
5. Menganggap karyawan sebagai asset yang bernilai tinggi dan memberikan
pelatihan terus-menerus kepada karyawan.
Accounting for Production Losses in a Job Order Cost System
Accounting for Scrap
Scrap:
sisa material
material yang rusak dan tidak bisa dikembalikan ke vendor
material yang rusak akibat kesalahan pekerja / mesin
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Hal. 7-2
A. Jika nilai scrap tidak material: pada waktu terjadi scrap tidak di catat, dan saat
dijual dapat dicatat sbb:
1. Penjualan scrap dicatat sebagai scrap sales
Cash (or Accounts Receivable)
Scrap Sales (or Other Income)
500
500
500
500
500
500
5.000
5.000
5.000
5.000
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Hal. 7-3
Total costs yang dibebankan pada job 876: 1.100 unit x $35 = $38.500
Jurnal untuk mencatat penyelesaian job 876:
Spoiled Goods Inventory (100 x $10)
Cost of Goods Sold ($38.500 $1.000)
Work in Process
1.000
37.500
56.250
38.500
56.250
1.000
1.000
1.000
2.500
35.000
38.500
52.500
52.500
$8.000
1.000
4.000
$13.00
0
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Hal. 7-4
13.000
8.000
1.000
4.000
319.500
319.500
13.000
8.000
1.000
4.000
300.000
300.000
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Hal. 7-5
Molding
4.000
21.000
19.000
Glazing
3.000
19.000
15.000
4.000
3.000
3.600
2.400
Molding
100%
30%
Glazing
100%
25%
Molding
$615,00
366,40
549,60
Glazing
$1.396,00
196,00
310,00
310,00
3.885,00
2.273,60
3.410,40
1.520,00
3.718,00
3.718,00
FOH
19.000
3.600
30%
19.000
3.600
30%
1.080
2.400
1.080
2.400
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Hal. 7-6
Tingkat penyelesaian
100%
80%
80%
Eq. units of spoilage
2.400
1.920
1.920
Total Equivalent units
25.000
22.000
22.000
Langkah 2: Membuat Cost of Production Report
Deco Pottery Company
Molding Departement
Cost of Production Report
For November, 20A
Quantity Schedule
Material
Labor
FOH
Quantity
Beginning Inventory
4.000
Started in process
21.000
25.000
Transferred to Glazing Dept.
19.000
Ending Inventory
100%
30%
30%
3.600
Lost in the process
100%
80%
80%
2.400
25.000
Cost charged to Departement
Total Cost
Eq.Unit
Unit Cost
Beginning inventory:
Materials
$615,00
Labor
366,40
Factory overhead
549,60
Total cost in beginning inv.
$1.531
Cost added during the current period:
Materials
3.885,00 25.000
$0,18
Labor
2.273,60 22.000
0,12
Factory overhead
3.410,40 22.000
0,18
Total cost added
$9.569
Total cost charged to department
$11.100
$0,48
Cost Accounted for as
%
Eq.
Unit
Total Cost
follows
Units
Comp
Unit
Cost
Transfer to Glazing Dep
19.000
100
19.000 $0,48
$9.120,0
0
Spoilage charge to FOHC
Materials
2.400
100
2.400 $0,18 $432,0
0
Labor
2.400
80
1.920
0,12 230,40
Factory overhead
2.400
80
1.920
0,18 345,60
1.008,00
WIP, ending inventory
Materials
3.600
100
3.600 $0,18 $648,0
0
Labor
3.600
30
1.080
0,12 129,60
Factory overhead
3.600
30
1.080
0,18 194,40
972,00
Tot. cost accounted for
$11.100,
00
Jurnal untuk mencatat transfer cost dari departemen
WIP-Glazing Dept
9.120
Factory Overhead Control
1.008
WIP Molding Dept.
10.128
B. Departemen Glazing
Langkah 1: Menghitung equivalent unit
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
From Pre Dept.
Material
Eq. Units transferred out
15.000
15.000
Eq. Unit in ending inv
4.000
4.000
Eq. Unit of spoilage
3.000
3.000
Total equivalent unit
22.000
22.000
Langkah 2: Membuat Cost of Production Report
Deco Pottery Company
Glazing Departement
Cost of Production Report
For November 20A
Quantity Schedule
Material
Labor
Beginning Inventory
Started in process
Transferred to FG
Ending Inventory
Lost in the process
100%
100%
Units
15.000
3.000
%
Comp
100
3.000
3.000
100
4.000
4.000
4.000
4.000
100
100
25
25
Labor
15.000
1.000
3.000
19.000
FOH
25%
100%
25%
100%
Total Cost
Eq. Unit
Hal. 7-7
FOH
15.000
1.000
3.000
19.000
Quantity
3.000
19.000
22.000
15.000
4.000
3.000
22.000
Unit Cost
$1.396
196
310
310
$2.212
$9.120
1.520
3.718
3.718
$18.076
$20.288
Eq.
Unit
15.000
3.000
4.000
4.000
1.000
1.000
22.000
22.000
19.000
19.000
$0,478
0,078
0,212
0,212
$0,980
Unit
Cost
$0,98
$0,50
$0,98 2.940
$0,50 1.500
$0,478 1.912
0,078
312
0,212
212
0,212
212
14.700
1.500
Total
Cost
$14.700
1.500
1.440
2.648
$20.288
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Factory Overhead Control
WIP Glazing Dept.
Hal. 7-8
1.440
17.640
4.000
26.000
20.000
5.000
5.000
100%
25%
25%
Costs data:
WIP, beg. Inv.
Materials
Labor
FOH
Cost added to process during period
Materials
Labor
FOH
$5.450
535
1.070
32.550
7.540
15.080
Departemen Cooking
Langkah 1: Menghitung equivalent unit
Eq. Units transferred out
Eq. Unit in ending inv
Total equivalent unit
Material
20.000
5.000
25.000
Labor
20.000
1.250
21.250
FOH
20.000
1.250
21.250
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
100%
FOH
25%
25%
Total
Cost
Beginning inventory:
Materials
Labor
Factory overhead
Total cost in beginning inv.
Cost added during the current period:
Materials
Labor
Factory overhead
Total cost added
Total cost charged to department
Cost Accounted for as
%
Follows
Units
Comp
Transfer to Canning Dept.
Eq.Unit
Hal. 7-9
Q
4.000
26.000
30.000
20.000
5.000
5.000
30.000
Unit Cost
$5.450
535
1.070
$7.055
$32.550
25.000
7.540
21.250
15.080
21.250
$55.170
$62.225
Unit
Eq.
Cost
Unit
20.000 $2,66
20.00
0
100
5.000
100
5.000
$1,52
5.000
5.000
25
25
1.250
1.250
0,38
0,76
$7.60
0
475
950
$$1,52
0,38
0,76
$2,66
Total
Cost
$53.200
9.025
$62.225
53.200
53.200
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Eq. unit to complete beg. Inv
0
Eq. unit started and completed
15.000
Eq. unit ending inv
3.600
Eq. unit of spoilage
2.400
Total
21.000
Langkah 2: Membuat Cost of Production Report
Deco Pottery Company
Molding Departement
Cost of Production Report
For January, 2004
Quantity Schedule
Material
Labor
Beginning Inventory
100%
60%
Started in process
Transferred to Ass. Dept.
Ending Inventory
Lost in the process
100%
100%
Units
1.600
15.000
1.080
1.920
19.600
FOH
60%
30%
80%
30%
80%
Total Cost
Eq. Unit
1.600
15.000
1.080
1.920
19.600
Quantity
4.000
21.000
25.000
19.000
3.600
2.400
25.000
Unit Cost
$615,00
366,40
549,60
$1.531,00
%
Comp
$3.885,00 21.000
2.273,60 19.600
3.410,40 19.600
$9.569,00
$11.100,0
0
Eq.
Unit
Unit
Cost
$0,185
0,116
0,174
$0,475
Total Cost
$1.531,
00
4.000
4.000
40
40
1.600
1.600
$0,116
0,174
15.00
0
100
15.00
0
$0,475
185,60
278,40
Hal. 7-10
$1.995,0
0
7.125,00
$9.120,0
0
2.400
2.400
2.400
100
80
80
2.400
1.920
1.920
$0,185
0,116
0,174
$444,00
222,72
334,08
3.600
100
3.600
$0,185
$666,00
1.000,80
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Labor
Factory overhead
Tot. cost accounted for
3.600
3.600
30
30
1.080
1.080
0,116
0,174
125,28
187,92
Hal. 7-11
979.20
$11.100,
00
10.120,80
B. Departemen Glazing
Langkah 1: Menghitung eq. unit untuk Biaya yang ditambahkan pada periode
sekarang
From Pre.
Material
Labor
FOH
Dep.
Eq. unit to complete beg. Inv
0
0
900
900
Eq. unit started and
12.000
12.000
12.000
12.000
completed
Eq. unit ending inv
4.000
4.000
1.000
1.000
Eq. unit of spoilage
3.000
3.000
3.000
3.000
Total
19.000
19.000
16.900
16.900
Langkah 2: Membuat Cost of Production Report.
Deco Pottery Company
Glazing Departement
Cost of Production Report
For January, 2004
Quantity Schedule
Material
Labor
FOH
Quantity
Beginning Inventory
100%
70%
70%
3.000
Started in process
19.000
22.000
Transferred to Ass. Dept.
15.000
Ending Inventory
100%
25%
25%
4.000
Lost in the process
100%
100%
100%
3.000
22.000
Cost charged to Departement
Total Cost
Eq. Unit
Unit Cost
Beginning inventory:
Cost from preceding departemen
$1.396
Materials
196
Labor
310
Factory overhead
310
Total cost in beginning inv.
$2.212
Cost added during the current period:
Cost from preceding departemen
$9.120 19.000
$0,48
Materials
1.520 19.000
0,08
Labor
3.718 16.900
0,22
Factory overhead
3.718 16.900
0,22
Total cost added
$18.076
Total cost charged to departement
$20.288
$1,00
Cost Accounted for as
Units
%
E.Unit
Un
Total Cost
Follow:
Com
Cost
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Transfered to Ass. Dept.:
From beginning inv:
Cost to complete:
Labor
Factory overhead
Started and completed
Total cost transfered
Tranf. to Spoilage Good
Inv
Spolage charged to FOH
Cost of spoilage unit
Less Salvage value of
SG
WIP, ending inventory
From beginning inv
Materials
Labor
Factory overhead
Tot. cost accounted for
Hal. 7-12
$2.212
3.000
3.000
12.00
0
30
30
100
900
900
12.00
0
3.000
$0,22
0,22
1,00
198
198
$14.608
1.500
$0,50
3.000
3.000
100
4.000
4.000
4.000
4.000
100
100
25
25
3.000
4.000
4.000
1.000
1.000
$1,00
0,50
$3.000
1.500
$0,48
0,08
0,22
0,22
$1.920
320
220
220
Jurnal:
Finished Goods Inventory
Spoiled Goods Inventory
FOH Control
WIP Glazing Dept.
$2.608
12.000
1.500
2.680
$20.288
14.608
1.500
1.500
17.608
100%
25%
FOH
25%
Quantity
4.000
26.000
30.000
20.000
5.000
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Units lost in the process
Cost charged to Departement
Beginning inventory:
Materials
Labor
Factory overhead
Total cost in beginning inv.
Cost added during the current period:
Materials
Labor
Factory overhead
Total cost added
Total cost charged to departement
Cost Accounted for as
Follow:
Transfered to Ass. Dept.:
From beginning inv:
Cost to complete:
Labor
Factory overhead
Started and completed
Total cost transfered
WIP, ending inventory
Materials
Labor
Factory overhead
Tot. cost accounted for
Units
%
Comp
Total Cost
Eq.Unit
Hal. 7-13
5.000
30.000
Unit Cost
$5.450
535
1.070
$7.055
$32.550
7.540
15.080
$55.170
$62.225
Eq.
Unit
Unit
Cost
Total Cost
$7.055
4.000
4.000
16.00
0
40
40
100
1.600
1.600
16.00
0
640
1.280
$8.975
44.000
$52.975
5.000
5.000
5.000
100
25
25
5.000
1.250
1.250
$7.750
500
1.000
9.250
$62.225
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Hal. 7-14
2) Buat jurnal untuk mencatat penjualan scrap dan spoilage good inventory.
P7-2 Spoilage in Job Order Costing
Terdapat pesanan 5.000 custom housing (Job 3387). Setelah selesai ternyata
terdapat 200 unit yang rusak. Pemesan setuju untuk menerima 4.800 saja. Unit
yang rusak dapat dijual $15 per unit. Total cost job 3387 adalah sbb:
Material
$46.000
Labor (1.000 jam x $14)
14.000
FOH ($30 jam per DLH)
30.000
Total
$90.000
Harga jual 140% dari cost.
Diminta:
1) Asumsikan kerusakan disebabkan oleh internal failure, buat jurnal untuk
mencatat transfer ke spoiled good inventory dan pengiriman job 3387.
2) Buat jurnal di atas dengan asumsi external failure.
P 7-3 Rework in Job Costing
Total cost job 8962 (1.000 unit lemari) adalah sbb:
Material
$92.000
Labor (3.000 jam x $12)
36.000
FOH ($24 per DLH)
72.000
Total
$200.00
0
Harga jual 150% dari cost. Terdapat 100 unit yang rusak dengan biaya perbaikan
$4 dan DLH.
Diminta:
1) Asumsikan kerusakan disebabkan oleh internal failure, buat jurnal untuk
mencatat rework dan pengiriman job 8962.
2) Buat jurnal di atas dengan asumsi external failure.
P 7-5 Spoilage and Shrinkage in Process Costing, Average cost.
Proses produksi pada Hometown Brewery Company: Bahan-bahan dicampur dan
dimasak di Departemen Mixing and Brewing (terdapat normal shrinkage karena
pemanasan). Kemudian bahan dikirim ke Departemen Canning (terdapat spoilage
pada tingkat biaya konversi 80%, material telah lengkap). Data bulan Januari
adalah sbb:
Mixing and
Brewing
4.000
36.000
28.000
6.000
Canning
2.000
28.000
25.000
4.000
6.000
Costs data:
1.000
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Mixing and
Brewing
WIP, beg. Inv.
Cost from preceding dept.
Materials
Labor
FOH
Cost added to process during period
Materials
Labor
FOH
Hal. 7-15
Canning
$600
88
128
$550
190
75
150
4.840
824
1.088
1.520
786
1.572
Diminta:
(1)
Buat Cost of Production Report.
(2)
Jurnal untuk mencatat transfer biaya dari tiap departemen.
Costs data:
WIP, beg. Inv.
Cost from preceding dept.
Materials
Labor
FOH
Finishing
2.000
3.000
9.000
9.000
500
9.000
9.900
100
1.500
2.000
Fabricating
Finishing
$1.900
340
1.020
$6.100
3.500
520
780
Carter-Usry: Cost Accounting 13th ed. Ch. 7 The Cost of Quality and Acc. For
Cost added to process during period
Materials
Labor
FOH
9.180
2.125
6.375
Hal. 7-16
10.800
3.720
5.580
Diminta:
(3)
Buat Cost of Production Report.
(4)
Jurnal untuk mencatat transfer dari Departemen Fabricating ke
Departemen Finishing dan dari Departemen Finishing ke Finished Goods.