Anda di halaman 1dari 23

INTERACTIVE SCHEMATIC

Bookmarks

Options

This document is best viewed at a


screen resolution of 1024 X 768.

Features
Cover Page

To set your screen resolution do the following:


RIGHT CLICK on the DESKTOP.
Select PROPERTIES.
CLICK the SETTINGS TAB.
MOVE THE SLIDER under SCREEN RESOLUTION
until it shows 1024 X 768.
CLICK OK to apply the resolution.

Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION
Zoom In
Zoom Out
Fit to Page
Hand Tool
Find

KEYS
CTRL / +
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
CTRL / F

RENR8392-01
September 2011

776D Tractor and


777D Off-Highway Truck
Electrical System
AGC1302-UP
AFS82-UP

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Schematic
Location

Machine
Location

Alarm - Action

E-7

Alarm - Backup

C-16

Alternator

C-8

H-148

A-6, A-7

Component

Batteries 1-4

Component
Relay - Wiper Delay

Schematic
Location

Machine
Location

H-16

D-91

Resistor - Blower Motor

F-5

F-73

Resistor - Start Aid

I-15

D-87

Sender - Fuel Level

C-9

D-5

H-132
H-146

Breaker - Electric Window

H-9

Sensor - Aftercooler Temp

Breaker - A/C

H-10

Sensor - Atmospheric Pressure

D-3

Breaker - Air Dryer

H-10

Breaker - Alternator

H-10

Breaker - Backup Alarm

H-11

Breaker - Caterpillar Monitoring System

H-10

Breaker - Cigar Lighter

H-10

Breaker - Dome lamp

H-9

Breaker - Engine Control

I-9

Breaker - Gauge Lamp

H-10

Breaker - Headlamp

H-9

Breaker - Integrated Brake Control

H-10

Sensor - Hoist Lever Position

Sensor - Body Up

C-15

11

Sensor - Boost Pressure

D-3

H-147
B-52

Sensor - Brake Air Pressure

I-14

Sensor - Brake Oil Temp

C-9

12

Sensor - Brake Retract Pressure (LH)

B-14

32

Sensor - Brake Retract Pressure (RH)

B-14

32

Sensor - Crankcase Pressure

D-4

H-140

Sensor - Engine Coolant Temp

D-3

H-133

Sensor - Engine Speed

C-7

31

Sensor - Fan Speed

D-3

31

H-8

114

Breaker - Key Switch

H-9

Sensor - Oil Pressure (Filtered)

D-4

H-137

Breaker - Payload Control (TPMS)

H-11

Sensor - Oil Pressure (Unfiltered)

D-3

H-136

Breaker - Prelube

H-11

Sensor - Shift Lever Position

G-8

Breaker - Secondary Steering

H-9

Sensor - Speed / Timing (Engine)

D-4

H-139

Breaker - Spare

H-9

Sensor - Strut Pressure Front (LH)

E-1

17

Breaker - Spare 2

H-11

Sensor - Strut Pressure Front (RH)

E-1

20

Breaker - Start Aid

H-10

Sensor - Strut Pressure Rear (LH)

C-16

19

Breaker - Power Train/Chassis Control

H-10

Sensor - Strut Pressure Rear (RH)

B-16

22

Breaker - Turn Signal

H-9

Sensor - Throttle Position

D-5

Breaker - Wiper

H-10

Sensor - Torque Converter Temp

C-7

24

B-8

47

Sensor - Transmission Speed

B-11

10

Bus Bar (LH)


Bus Bar (RH)

B-7

Sensor - Turbo Exhaust Temperature (LH)

D-4

H-135

Cigar Lighter

G-2

Sensor - Turbo Exhaust Temperature (RH)

D-4

H-141

Control - Caterpillar Monitoring System

H-2

Sensor - Turbo Inlet Pressure (LH)

D-5

16

Control - Engine

A-3

H-145

Sensor - Turbo Inlet Pressure (RH)

D-5

23

Control - Integrated Braking

F-14

B-70

Sensor - Wheel Speed (LH)

A-14

26

Control - Power Train / Chassis

D-13

B-65

Sensor - Wheel Speed (RH)

A-14

27

Control - Truck Payload Monitoring System

D-16

B-122

Solenoid - A/C Clutch

C-7

28

Converter - 24V to 12V

J-13

B-62

Solenoid - Air Horn

H-13

B-53

Display - TPMS Operator Monitor

G-6

111

Solenoid - Automatic Retarder Control

J-2

F-80

Flasher

I-15

D-86

Solenoid - Automatic Retarder Supply

J-2

F-80

Fuse - Secondary Steering

B-9

Solenoid - Body Lower

B-12

12

Ground - Engine Block

A-5

H-138

Solenoid - Body Raise

B-12

12

Ground - Cab

D-12

G-103

Solenoid - Brake Oil Diverter

A-10

24

Ground - Cab (Rear Compartment)

F-11

B-65

Solenoid - Cylinder Injector Heads 1,3,5,and 7

A-2

35

Ground - Disconnect Switch

A-5

113

Ground - Engine (lower starter)

A-9

Ground - Engine Block (alternator)

C-8

Ground - Engine Control Ground Strap

B-3

Solenoid - Cylinder Injector Heads 2,4,6,and 8

C-2

35

Solenoid - Down Shift

B-12

30

H-148

Solenoid - Exhaust Diverter

C-12

H-145

Solenoid - Fan Clutch

D-2

15

Solenoid - Lockup

B-12

Solenoid - Start Aid

B-6

34

Ground - Frame

B-10

18

Ground - Frame

D-12

G-103

COMPONENT LOCATION
Page 2 of 2
Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location

Ground - Frame (upper starter)

A-7

Solenoid - TCS 4 Way

A-13

11

Ground - Prelubrication Motor

A-5

48

Solenoid - TCS Proportional

A-14

32

Ground - Secondary Steering Motor

A-6

Solenoid - Up Shift

B-12

30

Lamp - Action

F-2

Suppressor - Arc (A/C Clutch)

C-8

28

Lamp - Body Up Indicator

G-2

Suppressor - Arc (Air Horn Sol)

G-14

B-121

Lamp - High Beam Indicator

F-2

Suppressor - Arc (Key Switch)

E-5

D-58

Lamp - Panel Light (LH)

E-2

Suppressor - Stop Lamp Relay

F-10

D-97

Lamp - Panel Light (RH)

E-2

Switch - A/C High/Low Pressure

C-8

28

Lamp - Payload Green (LH)

I-12

Switch - A/C On/Off

D-4

Lamp - Payload Green (RH)

D-1

94

Switch - A/C Thermostat

F-6

F-73

Lamp - Payload Red (LH)

I-12

Switch - Air Dryer

A-10

47

Lamp - Payload Red (RH)

D-1

94

Switch - Automatic Retarder On/Off

E-4

Lamp - Retarder On Indicator

F-2

Switch - Automatic Retarder Pressure

I-1

F-80

Lamp - Secondary Steering On Ind

F-2

Switch - Blower

G-3

Lamp - TCS Activated Indicator

F-2

Switch - Brake Oil Diverter Temp

B-10

24

Lamp - Transmission Reverse Indicator

F-2

Switch - Brake Overstroke

C-9

42

Lamp - Turn Indicator (LH)

G-2

Switch - Coolant Flow

B-8

H-143
113

Lamp - Turn Indicator (RH)

F-2

Module - Dimmer

I-16

D-85

Module - Quad Gauge

I-3

Module - Speedometer / Tachometer

Switch - Disconnect

A-6

Switch - Door

E-7

Switch - Engine Oil Level (Low)

B-7

H-142

I-3

J-16

D-88

Motor - A/C Blower

F-6

F-71

Switch - Ground Level Shutdown

D-2

39

Motor - Secondary Steering

A-6

Switch - Hazard Lamps

G-7

111

Motor - Starter (lower)

A-9

Switch - Headlamp

E-5

Motor - Starter (upper)

A-8

Switch - Horn

H-5

Motor - Window (LH)

J-11

114

Switch - Key Start

G-2

Motor - Windshield Washer

B-10

17

Switch - Mode (Cat Mon Sys)

E-2

Motor - Wiper

I-5

F-78

Motor- Prelubrication

A-6

48

Module - Wiper Delay

Switch - Exhaust Diverter

F-7

111

Switch - Fuel Filter Pressure (Diff)

B-8

H-134

Switch - Noise Reduction

D-3

Switch - Power Window

I-11

114

Receptacle - 12V PWR

I-9

B-126

Switch - Retarder Brake Pressure

I-1

F-80

Receptacle - 24V PWR

D-10

G-110

Switch - Secondary / Park Brake Pressure

I-14

B-54

Receptacle - Auxiliary Start

B-8

Switch - Secondary Steering

D-2

G-16

D-83

Switch - Service Brake Pressure

I-14

B-56

Relay - Headlamp

F-10

D 98

Switch - Service Clear (Cat Mon Sys)

H-11

Relay - High Beam

H-16

D-90

Switch - Service Set (Cat Mon Sys)

H-11

Relay - Main Power

G-9

D-101

Switch - Start Aid

D-5

Relay - Prelubrication (Primary)

A-9

48

Switch - Steering Pressure

A-11

40

Switch - Stop Lamp (Pressure)

I-14

B-56

Switch - TCS Test

E-3

Switch - Throttle Backup

D-5

E
B-55

Relay - Backup

Relay - Prelubrication

G-15

D-84

Relay - Secondary Steering

B-9

Relay - Secondary Steering

F-10

D-96

Relay - Start

A-8

Switch - Trailer Stop Lamp (Pressure)

J-15

Relay - Start (lower)

A-9

Switch - Transmission Filter

C-9

42

Relay - Start Aid Hold

H-15

D-93

Switch - Transmission Gear

A-12

41

Relay - Start Aid On

H-16

D-92

Switch - Turn Signal/Wiper/Washer/Hi Beam

I-4

Relay - Stop Lamp

F-10

D-97

Machine locations are repeated for components located close together.


A = Located inside of cab.
B = Located in rear compartment.
C = Located behind operator's seat.
D = Located on left side wall of rear compartment.
E = Located on dash panel.
F = Located in front compartment.
G =Located on right wall of rear compartment.
H = Located on engine.

CONNECTOR LOCATION
Schematic
Location

Machine
Location

CONN 1

F-16

B-59

CONN 2

B-15

43

Connector Number

CONN 3

B-15

43

CONN 4

C-15

43

CONN 5

C-15

CONN 6

G-14

B-124

CONN 7

G-14

B-60

CONN 8

A-13

11

CONN 9

B-13

112

CONN 10

B-13

11

CONN 11

I-13

D-89

CONN 12

I-13

D-89

CONN 13

A-12

45

CONN 14

C-12

18

CONN 15

D-12

B-67

CONN 16

D-12

G-109

CONN 17

E-12

B-122

CONN 18

G-12

B-61

CONN 19

I-12

B-60

CONN 20

D-11

G-106

CONN 21

D-10

G-107

CONN 22

I-10

B-66

CONN 23

D-9

G-108

CONN 24

B-8

28

CONN 25

D-8

G-104

CONN 26

C-7

51

CONN 27

D-7

51

CONN 28

G-7

B-68

CONN 29

C-6

H-130

CONN 30

D-6

G-105

CONN 31

C-5

H-131

CONN 32

F-5

F-73

CONN 33 Product Link

E-4

B-127

CONN 34

F-4

F-76

CONN 35

G-4

F-76

CONN 36

G-4

F-76

CONN 37

H-3

F-77

CONN 38
CONN 39 Payload Download

F-2

F-74

I-8

B-123

I-8

B-125

C-2

15

CONN 40 Service Tool


CONN 41
CONN 42

A-9

47

CONN 43 Timing Calibration

B-6

H-144

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

CID / MID / FMI


Page 1 of 2
Component identifiers (CID) and Module Identifier (MID)
Transmission / Chassis (Power Train) Control (MID 027)
CID No.
Component
0168
System Voltage
0190
Engine Output Speed(EOS) Signal
0248
CAT Data Link
0269
Sensor Supply Voltage
0420
Secondary Steering Relay
0444
Start Relay
0562
Caterpillar Monitoring System
0590
Engine Control
0627
Parking Brake Switch
0700
Transmission Gear Sensor
0701
Transmission Output Speed Sensor
0702
Gear Selector Lever
0704
Service Brake Pressure Switch
0706
Body Up Switch
0707
Upshift Solenoid Valve
0708
Downshift Solenoid Valve
0709
Lockup Solenoid
0718
Transmission System
0724
Body Raise Solenoid Valve
0725
Body Lower Solenoid Valve
0773
Hoist Lever Rotary Position Switch
0967
Machine Application
1236
Body Up Lamp
1326
Location Code Incorrect
1394
Exhaust Diverter Solenoid
1427
Machine Lockout Lamp

CID No.
0084
0091
0168
0190
0248
0269
0296
0590
0627
0689
0690
0700
0701
0702
0704
0710
0711
0712
0713
0714
0715
0719
0966
0967
1225
1226
1231
1326

Integrated Brake Control (MID 116)


Component
Ground Speed Sensor
Throttle Position Sensor
System Voltage
Engine Output Speed(EOS) Signal
CAT Data Link
Sensor Supply Voltage
Transmission Control
Engine Control Module
Parking Brake Switch
TCS Left Brake Solenoid
TCS Right Brake Solenoid
Transmission Gear Position Sensor
Transmission Output Speed Sensor
Transmission Shift Lever Position Sensor
Brake System Pressure Switch
ARC Supply Solenoid
ARC Control Solenoid
ARC Lamp
Operator ARC On/Off Switch
ARC Pressure Switch
Retarder Pressure Switch
TCS Proportional Solenoid
TCS Lamp
Machine Application
Left Rear Park Brake Pressure Sensor
Right Rear Park Brake Pressure Sensor
Brake Oil Diverter Solenoid
Location Code Incorrect

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID No.
0001
0002
0003
0004
0005
0006
0007
0008
0091
0100
0101
0110
0168
0190
0248
0253
0254
0261
0262
0263
0267
0268
0273
0274
0275
0276
0291
0296
0338
0526
0542
0544
0545
0546
0562
0569
0827
0828
0829

CID
0096
0177
0248
0263
0271
0324
0601
0819
0821
0830

ADEM II Engine Control (MID 036)


Component
Cylinder 1 Injector Solenoid
Cylinder 2 Injector Solenoid
Cylinder 3 Injector Solenoid
Cylinder 4 Injector Solenoid
Cylinder 5 Injector Solenoid
Cylinder 6 Injector Solenoid
Cylinder 7 Injector Solenoid
Cylinder 8 Injector Solenoid
Throttle Sensor Output
Filtered Oil Pressure
Crankcase Pressure Signal
Coolant Temperature
Battery Voltage
Engine RPM Signal
CAT Data Link
Personality Module
ECM
Timing Calibration
Analog Sensor Supply
Digital Sensor Supply
Shutdown Inputs
System Parameters
Turbocharger Outlet Pressure
Atmospheric Pressure
Right Turbocharger Inlet Pressure
Left Turbocharger Inlet Pressure
Engine Cooling Fan Solenoid
Communicate w/Trans
Prelube Pump Relay
Wastegate Solenoid
Unfiltered Oil Pressure Signal
Engine Fan Speed Sensor Signal
Start Aid Relay
Start Aid Hold Relay
Caterpillar Monitoring System Communications
Oil Renewal Solenoid
Left Exhaust Temp Signal
Right Exhaust Temp Signal
Rear Aftercooler Coolant Temperature Signal

Caterpillar Monitoring System (MID 030)


Component
Fuel Level Sensor
Transmission Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Brake Air Pressure Sensor
Display Data Link
Display Power Supply
Brake Oil Temperature Sensor

CID / MID / FMI


Page 2 of 2
Event Codes
Engine Control
Event Code

Condition

E017

High Engine Coolant Temperature Warning.

E021

High Exhaust Temperature Derate.

E035

Loss of Coolant Flow Warning.

E038

Low Engine Coolant Temperature Warning.

E072

Oil Level Low Mark.

E073

Oil Filter Differential Pressure High.

E074

Oil Filter Differential Pressure Very High.

E092

Boost Pressure Above Normal.

E093

Boost Pressure Below Normal.

E095

Fuel Filter Restriction Warning.

E098

Engine Prelube Override.

E100

Low Engine Oil Pressure Warning.

E101

High Crankcase Pressure Warning.

E190

Engine Overspeed Warning.

E265

User Defined Shutdown.

E272

Inlet Air Restriction Warning.

E279

High Aftercooler Temperature Warning.

FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Failure Mode Identifiers (FMI)


Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.
Parameter failures.
Parameter failures.
Parameter not available.
Module not responding.
Sensor supply fault.
Condition not met.
Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

SPECIFICATIONS AND RELATED MANUALS


Part No.

Function

Off Machine Switch Specification


Actuate

Deactuate

Contact Position

80.0 kPa MAX


55 20 kPa
3E-2034
Service Brake Pressure
Normally Closed
(11.6 psi MAX)
(8.0 2.9 psi)
-1.1 0.8C
2.2 0.8C
3E-5464
Air Conditioner Refrigerant Thermostat
Normally Closed
(30 1 .4F)
(36 1.4F)
38.0 3.0C
27C MIN
3E-6449
Brake Oil Diverter Temperature
Normally Closed
(100 5.4F)
(81F MIN)
1200 kPa MAX
700 100 kPa
A-C Normally Closed
3E-6450
Steering Pressure
A-B Normally Open
(174.0 psi MAX)
(102 14.5 psi)
Stop Lamp Pressure
45 kPa MAX
5 kPa MIN
166-7781
Normally Open
Trailer Stop Lamp Pressure
(6.5 psi MAX)
(0.7 psi MIN)
60 kPa MAX
28 15 kPa
103-4977
Retarder Brake Pressure
Normally Open
(8.7 psi MAX)
(4.1 2.2 psi)
275 to 1750 kPa
114-5333
A/C High / Low Pressure
Normally Open
(40 to 254 psi)
80.0 kPa MAX
55 20 kPa
111-9563
ARC Pressure
Normally Closed
(11.6 psi MAX)
(8.0 2.9 psi)
137.9 13.8 kPa
82.7 kPa MIN
144-5661
Fuel Filter Pressure
Normally Closed
(20.00 2.00 psi)
(12.0 kPa MIN)
517 35 kPa
448 35 kPa
Normally Open
160-2445
Secondary Brake Pressure
(75.0 5.1 psi)
(65.0 5.1 psi)
362 29 mN
303 mN MIN
171-8709
Coolant Flow
Normally Open
( 1.30 0.1 oz)
(1.09 oz MIN)
At Point X
At Point X
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications

Part No.

Component Description

Resistance (Ohms)

3E-8691

Solenoid:

3T-0062

Solenoid:

ARC Control
ARC Supply
Proportional

9G-9988

Solenoid:

Four Way

24.9 0.4

101-3430

Solenoid:

Exhaust Diverter

31.1 2.4

31.0 3.0
16

112-5874

Solenoid:

124-3497

Solenoid:

124-6704

Resistor:

Body Lower
Body Raise
Fan Clutch
Down Shift
Start Aid

125-9740

Resistor:

Blower Motor

139-8667

Sender:

144-6292

Solenoid:

185-0008

Solenoid:

Lockup
Up Shift
Air Horn

189-8667

Solenoid:

Brake Oil Diverter

6.5 0.4
2.8 0.3
20 0.2 (50W)
A-C 2.0 0.1 (50W)
B-C 1.0 0.05 (50W)
C-D 0.36 0.02 (25W)
Empty - 95.0 3.0
Full - 1.75 1.75

Fuel Level

32.6 1.6
74.0 2.0
31.0 3.0

At room temperature unless otherwise noted.

Monitoring System Service Modes


Service Mode

Number

Operator Mode Sequence

Harness Code

Numeric Readout

Service

Digital Tattletale

Units

Permanent Load Count


Calibration (Transmission Control)

Title

Form Number

Alternator: 30-SI Series

SENR7508

Caterpillar Monitoring System

SENR6717

Troubleshooting 3500B Engines for


Caterpillar Built Machines

SENR1128

Integrated Brake Control

SENR1503

Monitoring System Operator Modes


Operator Mode

Related Electrical Service Manuals

Number

Service Meter

Odometer

Tachometer

Resettable Load Counter

Diagnostic Scrolling

Payload Monitoring System

SENR4733

Power Train Electronic Control System

RENR2668

Starting Motor: 50MT Series

SENR3860

WIRE DESCRIPTION
Page 1 of 3
Wire
Number

Wire Color

Wire
Number

Wire Color

101

RD

Sec Steering Relay to Breaker Panel

713

OR

102

Power Train Control (Shift Lever Position 3)

BU

Head Lamp / 24V Receptacle

714

YL

Power Train Control (Shift Lever Position 4)

103

YL

Stop Lamp / Dome Lamp / Air Horn

715

GN

105

BR

Key Switch / Service Tool / Product Link

716

BU

109

OR

Alternator Output / Main Relay Coil

720

PU

112

PU

721

BR

Power Train Control (Shift Lever Position 5)


Power Train Control
(Shift Lever Ground Verify)
Power Train Control
(Secondary/Park Brake Pressure Switch)
Power Train Control (Trans. Gear Switch 1)

722

WH

Power Train Control (Trans. Gear Switch 2)

723

OR

Power Train Control (Trans. Gear Switch 3)

Description
Power Circuits

Description

Control Circuits (Continued)

113

OR

119

PK

Main Power Relay Contact / Breaker Panel


Cat Mon Sys / Converter / AM FM Radio /
Engine Control / Dimmer Mod
Turn Signal / Wiper / High Beam

120

YL

Converter

724

YL

Power Train Control (Trans. Gear Switch 4)

121

YL

Breaker to Backup Alarm Relay

725

GN

122

BU

Air Dryer Breaker to Air Dryer

726

BU

123

WH

Gauge Breaker to Retarder Lamp

727

GN

124

GN

A/C Breaker to Blower Switch

728

BU

Power Train Control (Trans. Gear Switch 5)


Power Train Control
(Trans. Gear Switch Ground Verify)
Secondary Steering
(Relay / Primary Relay / Switch)
Power Train Control (Sec. Steering Press)

126

PK

Power Train Control and Components

767

WH

Brake Control (Sensor Power)

129

BU

Cigar Lighter Breaker to Cigar Lighter

769

BU

Brake Control (LH Wheel Speed Sensor)

135

BU

AM FM Radio / 12V Receptacle

770

GN

Brake Control (RH Wheel Speed Sensor)

136

GN

Secondary Steering Relay and Switch

773

GY

Brake Control (TCS Proportional Solenoid)

137

OR

Secondary Steering Lamp Fuse

774

YL

Brake Control (TCS 4 Way Solenoid)

138

GN

Payload Operator Monitor (TPMS)

775

BR

140

BU

Prelubrication Relay / Auxiliary Circuit

799

WH

141

PK

Auxiliary Circuit

A700

OR

Brake Control (TCS 4 Way Solenoid)


Power from Payload Operator Display to
Payload Control and Components
Engine Control (Digital Sensor Power)

147

PU

Start Aid On Relay and Hold Relay

A701

GY

Engine Control (Injector #1)

150

RD

Engine Control Module

A702

PU

Engine Control (Injector #2)

173

YL

Turn Signal Flasher

A703

BR

Engine Control (Injector #3)

176

OR

Brake Control and Components

A704

GN

Engine Control (Injector #4)

185

YL

Power Window Switch

Engine Control (Injector #5)

A705

BU

Ground Circuits

A706

GY

Engine Control (Injector #6)

200

BK

Main Chassis

A707

PU

Engine Control (Injector #7)

201

BK

Cat Mon Sys Return

A708

BR

Engine Control (Injector #8)

202

BK

Power Train Control

A746

PK

Engine Control (Turbo Outlet -Boost- Press)

229

BK

Engine Control Module

A747

GY

Engine Control (Atmospheric Pressure)

231

BK

Transmission Gear Switch

A751

YL

Engine Control (After Cooler Temperature)

250

BK

Payload Monitor Download Port

E707

GN

Cat Mon Sys (Display Power)

251

BK

Payload Monitor System

E708

PK

270

BK

Cat Mon Sys Ident Code 0

E735

PU

271

BK

Cat Mon Sys Ident Code 1

E750

PU

Cat Mon Sys (Display Clock)


Cat Mon Sys
(Mode Select Switch to Monitor Control)
Power Train Control (Body Position)

272

BK

Cat Mon Sys Ident Code 2

E790

PK

Power Train Control (Solenoid Return)

273

BK

Cat Mon Sys Ident Code 3

E793

BU

Engine Control (ATA Data Link -)

290

BK

Cat Mon Sys Service Set

E794

YL

Engine Control (ATA Data Link +)

291

BK

Cat Mon Sys Service Clear

E795

YL

Engine Control (Crankcase Pressure)

A254

BK

Brake Control

E796

GN

Engine Control (Oil Pressure - Unfiltered)

Basic Machine Circuits

E799

BR

Engine Control (Solenoid Return)

BU

Engine Control (Fan Clutch Solenoid)

304

WH

Starter Relay to Starter (Upper)

F700

306

GN

Starter Relay Coils (Upper and Lower)

F701

BR

Not Used

307

OR

Key Switch to Power Train Control

F702

GN

Engine Control (Throttle Position)

308

YL

Key Sw / Main Power Relay / Product Link

F703

GY

Engine Control (LH Turbo Exhaust Temp)

314

PU

Starter Relay to Starter (Lower)

F704

OR

Engine Control (RH Turbo Exhaust Temp)

317

YL

Start Aid On Relay To Start Aid Solenoid

F705

PK

Not Used

321

BR

Power Train Control to Backup Alarm Relay

F707

WH

Engine Control (Start Aid Hold Relay)

322

GY

Air Horn Switch to Air Horn Solenoid

F708

YL

Not Used

337

WH

Prelubrication (Relay to Primary Relay)

F709

BU

Engine Control (Prelubrication Relay)

WIRE DESCRIPTION
Page 2 of 3
Wire
Number

Wire Color

Description
Monitoring Circuits
Alternator (R term) / Product Link /
Cat Mon Sys
Cat Mon Sys (Brake Air Pressure)

Wire
Number

Wire Color

F710

BR

Engine Control (Start Aid On Relay )

F713

OR

Engine Control (LH Turbo Inlet Pressure)

F714

PK

Description

403

GN

408

WH

410

WH

Cat Mon Sys (Action Alarm)

F715

PU

411

PK

Cat Mon Sys (Action Lamp)

F716

WH

412

BU

Engine Control (Coolant Flow)

F717

YL

Engine Control (LH Turbo Inlet Pressure)


Engine Control
(Ground Level Shutdown - NO)
Engine Control
(Ground Level Shutdown - NC)
Engine Control (Throttle Backup Switch)

417

GY

Cat Mon Sys (Not Used)

F718

BU

Engine Control (Noise Reduction Switch)

426

BR

Cat Mon Sys (Transmission Oil Filter)

F719

BR

Engine Control (Low Oil Level)

446

PU

Cat Mon Sys (Brake Oil Temperature)

F720

GN

Engine Control (Start Aid Switch)

447

PK

F721

GY

Engine Control (User Defined Shutdown)

454

GN

F722

OR

Engine Control (A/C - Jumpered)

F723

PK

Engine Control (TDC Probe +)

F724

PU

Engine Control (TDC Probe -)

462

YL

Cat Mon Sys (Fuel Level)


Retarder Brake Pressure Switch to
Retarder Lamp
Secondary Steering Lamp Fuse to Lamp

472

OR

Cat Mon Sys (Brake Overstroke)

481

GN

Cat Mon Sys (Torque Converter Temp)

F725

WH

Engine Control (Fuel Filter Differential Press)

C413

YL

Cat Mon Sys (Display Data)

F726

YL

Engine Control (Injector Common 1 & 3)

C414

BU

Cat Mon Sys (Display Load)

F727

BU

Engine Control (Injector Common 2 & 4)

H428

GY

Brake Control (LH Brake Retract Pressure)

F728

BR

Engine Control (Injector Common 5 & 7)

H429

BU

Brake Control (RH Brake Retract Pressure)

F729

GN

Engine Control (Injector Common 6 & 8)

H430

BU

Engine Control (Fan Speed)

Power Train Control (Body Up Position)


Accessory Circuits

F732

PK

G704

YL

Power Train Control (Body Raise Solenoid)

GN

Power Train Control (Body Lower Solenoid)


Power Train Control (Hoist Lever Position)

500

BR

Wiper Delay Relay to Wiper Motor

G705

501

GN

Turn Signal... Switch to Wiper Motor (Low)

H710

PK

502

OR

Turn Signal... Switch to Wiper Motor (High)

J764

BR

Power Train Control (Switch/Sensor Return)

506

PU

Turn Signal... Switch to Washer Motor

J765

BU

Power Train Control (Switch/Sensor Return)

508

PU

AM FM Radio Speaker -Left

J766

PU

Brake Control (Switch/Sensor Return)

509

WH

AM FM Radio Speaker -Left (Common)

J767

GY

511

BR

AM FM Radio Speaker -Right

K748

OR

512

GN

AM FM Radio Speaker -Right (Common)

M728

WH

Brake Control (Switch/Sensor Return)


Power Train Control
(Secondary Steering Relay)
Power Train Control (Exhaust Diverter Sw)

513

OR

A/C Compressor to Refrigerant Press Sw

818

BR

Payload Control (Serial Data - Transmit)

515

GY

Blower Switch to Blower Resistor (High)

819

GY

Payload Control (Serial Data - Receive)

516

GN

Blower Switch to Blower Resistor (Medium)

820

BU

Payload Control (Transmit Key)

517

BU

Blower Switch to Blower Resistor (Low)

858

GY

Payload Control (Right Front Sensor)

518

OR

Blower Switch to Blower Resistor

859

YL

Payload Control (Left Front Sensor)

520

WH

Blower Switch to A/C On Switch

860

PK

Payload Control (Right Rear Sensor)

521

YL

A/C On Switch to Refrigerant Press Sw

861

PU

Payload Control (Left Rear Sensor)

522

WH

A/C Compressor to Thermostat Switch

863

BU

Payload Control (Transmit LCD Out)

537

GN

Flasher to Turn Signal... Sw and Hazard Sw

864

BR

Payload Control (Clock LCD Out)

575

YL

Wiper Delay Relay to Turn Signal... Switch

865

GY

Payload Control (Latch LCD Out)

590

GY

Turn Signal... Switch to Wiper Delay Module

866

PK

Payload Control (Test/Set)

591

WH

Wiper Delay Module to Wiper Delay Relay

867

PU

A500

GN

Power Window Switch to LH Window Motor

891

BU

A513

PK

Converter Memory Output to AM FM Radio

892

BR

Payload Control (Mode)


Power Train Control to Payload Control
(Neutral Signal)
Cat Data Link -

A589

OR

Power Window Switch to LH Window Motor

893

GN

Cat Data Link +

WIRE DESCRIPTION
Page 3 of 3
Wire
Number

Wire Color

602

WH

Door Switch to Dome Lamp

604

OR

605

YL

606

GY

610

OR

611

PU

612

GY

614

PU

619

GN

635

BU

636

GN

661

GN

Stop Lamp Relay to Stop Lamps


Turn Signal... Switch / Hazard Switch /
Front and Rear Turn Lamps / Indicator (LH)
Turn Signal... Switch / Hazard Switch /
Front and Rear Turn Lamps / Indicator (RH)
Head Lamp Switch to Head Lamp Relay
High Beam Relay /
High Beam Head Lamp (LH/RH) / Indicator
Backup Lamp Relay and Lamps (LH/RH) /
Backup Alarm / Indicator
Head Lamp Switch to Dimmer Module /
Panel Lamps / Tail Lamps / Park Lamps
Head Lamp Relay / Turn Signal... Switch /
Head Lamps (LH/RH)
Payload Control
(Red Payload Lamps LH/RH)
Payload Control
(Green Payload Lamps LH/RH)
Tachometer Lamp -Cat Mon Sys

K927

BU

Brake Control (Solenoid Return)

662

YL

Speedometer Lamp -Cat Mon Sys

K952

BR

Brake Control (Solenoid Return)

663

GY

Gauge Lamps -Cat Mon Sys

K984

GY

Start Aid Hold Relay to Start Aid Resistor

A608

GY

Light SW to High Beam Relay

K985

BR

Brake Control (Auto Retard On Switch)

K986

PK

Description
Lighting Circuits

Wire
Number

Wire Color

922

BR

Power Train Control (Solenoid Return)

958

YL

Stop Lamp Switches to Stop Lamp Relay

987

WH

Exhaust Diverter Sw to Exhaust Diverter Sol

993

BR

Engine Control (Analog Sensor Return)

994

GY

Engine Control (Oil Pressure - Filtered)

995

BU

996

GN

Engine Control (Coolant Temperature)


Engine Control
(Engine Speed/Timing Sensor Power)

997

OR

Engine Control (Analog Sensor Power)

998

BR

Engine Control (Digital Sensor Return)

999

WH

Engine Control (Speed/Timing)

C985

BU

Not Used

F975

OR

Cat Mon Sys (Sensor Supply)

Description

700

PK

Brake Control (TCS Test Switch)

K988

WH

703

BU

Power Train Control (Upshift Solenoid)

K989

BU

704

GY

Power Train Control (Downshift Solenoid)

K991

OR

705

PK

Power Train Control (Lockup Solenoid)

K992

PU

Brake Control (Auto Retard Off Switch)


Brake Control
(Auto Retarder Air Control Solenoid)
Brake Control
(Auto Retarder Air Supply Solenoid)
Brake Control
(Auto Retarder Pressure Switch)
Not Used

706

BR

L910

PK

Not Used

707

PU

L911

YL

Not Used

709

OR

L912

WH

Power Train Control (Engine Speed)

710

GN

L913

OR

Power Train Control (Engine Speed)

L918

GN

Brake Oil Diverter (Temp Sw to Solenoid)

M901

YL

Brake Control ("TCS Activated" Lamp)

Control Circuits

711

BR

Power Train Control (Service Brake Switch)


Power Train Control to Payload Control
(Body Raise)
Transmission Speed Sensor Supply
Power Train Control and Payload Control
(Transmission Speed)
Power Train Control (Shift Lever Position 1)

712

WH

Power Train Control (Shift Lever Position 2)

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

+V
GROUND
SIGNAL

J767-RR3

767-RR6
J767-RR3

WH-16
GY-16
BU-16
N

1
2
3
4
5
6

1
2
3
4
5
6

767-J17
J767-J21

WH-16
GY-16

769-J24
770-J25

BU-16
GN-16

GN-16
403-A97

F718-A193 BU-16
F717-A191 YL-16

BK-16
A
B
1
2
3
4
5
6
C
D

2
3

(E) START AID SW


1701303

403-P17
270-P8

GN-18
BK-18

291-P16
E707-P40
C413-P23

BK-18
GN-18
YL-18

408-P18

WH-18

417-P27

GY-18

OR-16

614-G60 PU-18
614-G66 PU-18
200-G27 BK-18
2

(E) A/C ON SW
1701328

C
S
B

PU-16
BK-18
G-C15
1071984

+
-

M901-G80
K952-G82

YL-18
BR-18
G-C16
1071984

+
-

BK-18
201-G35
BK-18

BK-18

614-G66 PU-18
614-G65 PU-18
200-G26 BK-18
700-G69

A
B
1
2
3
4
5
6
C
D

PK-18

PK-18
BK-18
G-C19
1071984

+
-

606-G51
200-G14

GY-18
BK-18

+
-

201-G8
E735-G75

614-G63 PU-18
200-G28 BK-18
F718-G71
998-G17

G-C9
3E-7996
200-G27

614-G62
A
B
1
2
3
4
5
6
C
D

BU-18
BR-18

G-C10
3E-7996

BK-18

OR-16
BR-16
GN-16

A
B
C

RD-18
BK-18
WH-18

614-G59 PU-18
614-G61 PU-18
200-G33 BK-18

GN-18
GN-18

OR-16
PU-16
K991-CW6
J766-CW12

859-CL3 YL-16
799-CL16 WH-16
799-CL17 WH-16
799-CL15 WH-16
251-CL13 BK-16
251-CL14 BK-16
251-CL12 BK-16
858-CL6 GY-16

2
3

727-G73
136-G81

(E) NOISE REDUCTION SW


1701327

(H-139) SPD TIMING


SNSR
1296628
(H-141) RH TURBO
EXH TEMP SNSR
1637882

(H-137) OIL
PRESS SNSR
(FILTERED)
1619931

(H-136) OIL
PRESS SNSR
(UNFILTERED)
1619931

(H-133) ENG COOL (H-147) BOOST


PRESS SNSR
TEMP-SNSR
1619929
1022240

(H-146) ATMOS
PRESS SNSR
1619926

GN-18
GN-18

636-CL10

F715-HH1 PU-16
F716-HH3 WH-16
998-HH2 BR-16

799-CL9
636-CL10

GN-16

GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1
+V

9W3089
CF-C1

MTR

BAT

MOTOR

(5) START
RELAY
1183534

12

BAT

(35) CYLINDER
HEAD
(35) CYLINDER
SOL 6
HEAD
132-0203
SOL 4
C-P14
132-0203
C-P15

BK-000

POS

NEG

(3) 12V BATTERY 4


9X9730

(5) ENGINE
GROUND

10

AA-P1

POS

NEG

(3) 12V BATTERY 3


9X9730
AA-P2

POS

(3) 12V BATTERY 2


9X9730
AA-P5

POS

NEG

(3) 12V BATTERY 1


9X9730

CBL-CA1

BK-00
(113) DISCONNECT
SWITCH
7N0718
AE-P1

(H-138) ADEM II
ENGINE BLOCK
GROUND

AA-P7

(5) FRAME (UPPER STARTER)


GROUND

A708-C68
A706-C73
F729-C67
A704-C77
A702-C80
F727-C57
A701-C62
F726-C53
A703-C71
A705-C75
F728-C63
A707-C79

C-P7

PU-16
BU-16

C-C10
3E-3361

A702-C80
F727-C86

GN-16
BU-16

GY-16
GN-16
A706-C73
F729-C84

C-C9
3E-3361

A704-C77
F727-C85

BR-16
GN-16
A708-C68
F729-C83

C-C8
3E-3361

BR-16
BU-16
GN-16
GN-16

GY-16
YL-16
A701-C62
F726-C87

C-C21
3E3361
C-P32

YL
YL

C-P31

1
2

BU-16
BR-16

BR-16
YL-16
A703-C71
F726-C88

YL-16
BU-16
BR-16
GN-16
F726-C53
F727-C57
F728-C63
F729-C67

1
2

GY-16
PU-16
BR-16
GN-16
BU-16
GY-16
PU-16
BR-16
A701-C62
A702-C80
A703-C71
A704-C77
A705-C75
A706-C73
A707-C79
A708-C68

C-P30

C-C32
3E3361

YL
YL

PU-16
WH-16
F715-C31
F716-C34

A705-C75
F728-C89

OR-18
PK-18
GY-18
YL-18
A700-C46
A746-C69
A747-C66
A751-C61

C-P29

C-C33
3E3361

1
2

YL-18
GN-16
BR-18
E795-C44
E796-C48
E799-C54

C-C34
1010205

C-C35
3E3361

YL
YL

PU-16
BR-16

BR-16
GY-18
BU-18
GN-18
OR-16
WH-18
993-C43
994-C55
995-C56
996-C45
997-C47
999-C49

A707-C79
F728-C90

PK-18
F732-C50

ADEM II
HOUSING
GROUND

1
2

BU-18
GY-18
OR-18
O
F700-C65
F703-C70
F704-C51

WH
O

BK-14

(35) CYLINDER
(35) CYLINDER (35) CYLINDER (35) CYLINDER
INJECTOR HEAD INJECTOR HEAD INJECTOR HEAD INJECTOR HEAD
SOL 5
SOL 3
SOL 7
SOL 1
132-0203
C-P21

132-0203
C-P22

132-0203
C-P23

ID
PART#
A 200-8807
C 201-0715
E 170-1001
F 185-9549
G 173-1069
H 188-0630
J 170-1000
K 170-1007
L 200-8797
M 172-6142
N 118-8580
P 172-6774
R 201-0442
T 170-1011
V 117-2932
W 173-1066
AA 9G-0549
AE 170-1026
AF 128-8479
AG 2A-7094
AH 161-4023
AJ 8G-4090
AK 2A-7093
AL 109-4394
AM 2G-4177
AN 125-3565
AP 134-4410
AR 2G-4177
AT 2A-7098
AV 9G-0549
AW 170-1025
AY 156-5733
CA 170-1024
CC 4N-6580
CE 116-9309
CF 120-9288
CG 173-1067
CH 161-9845
CJ 130-5998
CK 201-0716
CL 180-1497
CM 139-0673
CN 130-6614
CP 132-6469
CR 174-2849
CT 161-4023
CV 174-2850
CW 163-0957
CY 170-1004
EC 118-7952
EE 6S-1061
FF 163-0954
GA 118-6753
GG 2A-7098
HH 170-1012
JJ 179-9485
KK 2G-5786
LL 134-4411
MM 7G-1060
NN 7X-6315
PP 153-7485
RR 170-1003
UU 160-5073
XX 117-2931
YY 7I-4731

ATCH
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
ATT
STD
ATT
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
STD
ATT
ATT
STD
STD
STD
ATT
STD
STD
STD
STD
STD
ATT
STD
STD
ATT
STD
ATT
STD
STD
STD
STD
ATT
ATT
STD
STD
STD
STD
STD
STD
STD
STD
ATT
STD
STD
STD
ATT
STD
STD
STD

HARNESS & CABLE CHART


LOC
TYPE
DESCRIPTION
D10 HARNESS MAIN CAB
C6 HARNESS ENGINE
B13 HARNESS REAR CHASSIS
C9 HARNESS EMSII CHASSIS
F4 HARNESS DASH PANEL
C10 HARNESS POWER
C11 HARNESS MAIN CHASSIS
C12 HARNESS CHASSIS XMSN
D13 HARNESS CAB XMSN
E7 HARNESS OVERHEAD
E5 HARNESS CAB A/C UNIT
G3 HARNESS CEMS DASH PANEL
F13 HARNESS INTEGRATED BRAKING
F1 HARNESS FRONT LIGHTS
I11 CABLE
ANTENNA COAX
G9 WIRE AS. POWER DISTRIBUTION
A6 CABLE
POS TO NEG BATTERY
A6 CABLE
NEG FR BATT TO DISC SW
B7 WIRE AS. A/C FAN JUMPER
A8 CABLE
POS SEC BATT TO RH BUS BAR
B14 HARNESS RIGHT REAR LIGHTS
A8 CABLE
STARTER TO GND
SEC STEER RLY TO RH BUS BAR
A8 CABLE
A7 CABLE
SEC STEER RLY TO MOTOR
SEC STEER MOTOR TO GND
A6 CABLE
A6 CABLE
RH BUS BAR TO LH BUS BAR
A6 CABLE
PRE-LUBR RELAY TO MOTOR
A5 CABLE
PRE-LUBR MOTOR TO GND
A8 CABLE
STARTER TO LH BUS BAR
A7 CABLE
POS TO NEG BAT
A6 CABLE
NEG THIRD BATT TO DISC SW
A13 HARNESS TRACTION CONTROL VALVE
A6 CABLE
DISCONNECT SW TO GND
B8 CABLE
AUXILLARY STARTING
G4 WIRE AS. RETARDER LAMP DIVERSION
A11 HARNESS XMSN GEAR SW
F9 WIRE AS. MAIN RLY TO ALT BKR
D15 HARNESS CAB PAYLOAD MONITORING
B5 WIRE AS. GND LEVEL SHUTDOWN DIVERSION
C6 HARNESS ENG TO CAB SIDEWALL
D1 HARNESS CHASSIS PAYLOAD
I10 HARNESS ELECTRIC LH WINDOW
A9 HARNESS PRE-LUBR RELAY JUMPER
B2 HARNESS UNIT INJECTORS
H3 WIRE AS. CEMS CODE - 777D
C14 HARNESS LEFT REAR LIGHTS
H3 WIRE AS. CEMS CODE - 776D
I1
HARNESS AUTOMATIC RETARDER VALVE
C11 HARNESS EXHAUST DIVERTER SOL
C5 HARNESS TURBO INLET SENSORS
A8 CABLE
TOP STARTER TO BOTTOM STARTER
G5 HARNESS CAB CEMS
A7 CABLE
POS RR BATT TO RH BUS BAR
A8 CABLE
STARTER TO LH BUS BAR
B5 HARNESS GND LEVEL SHUTDOWN
G9 HARNESS CIRCUIT BREAKER PANEL
A7 CABLE
TOP STARTER TO FRAME GND
A8 CABLE
PRE-LUBR RELAY TO STARTER
C11 STRAP
CAB GND TO CHASSIS GND
A2 STRAP
ECM GND STRAP
A1 WIRE AS. ALT GND
B13 HARNESS TCS SENSORS
F7 HARNESS CENTER CONSOLE
I14 HARNESS 776D TRAILER STOPLAMPS
A8 WIRE AS. BOTTOM STARTER TO ENG GND

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE


NOTE B: USED ON 777D ONLY
NOTE C: USED ON 776D ONLY
NOTE D: NOT USED ON MACHINES WITH AUTOMATIC RETARDER
NOTE E: NOT USED

(H-145) ADEM II
ENGINE
CONTROL
132-8900
C-P33

THIS SCHEMATIC IS FOR THE 776D/777D EMISSIONS


UPDATE TRUCK.
169-3765 -02

132-0203
C-P24

J2

CIRCUIT GROUPING
DESIGNATION

C-P8

1
2

C-P6

DESCRIPTION

ATCH WIRE, CABLE,


COMPONENT
L#

BR-16
GY-16
GN-16
GN-16
PU-16
BU-16
GY-16
YL-16
BR-16
BU-16
BR-16
PU-16

YL
YL

(113) DISCONNECT SWITCH


GROUND

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

WH

BK-00

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT NOT CONNECTED

YL
YL
C-P5

C-C7
3E-3361

F715-C31
F716-C34

O
CBL-AE1

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

YL
YL

YL
YL

C-C29
3E-3370

1
2

NEG

RD-00

RD
BK

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

1
2
3
4

J1

CBL-AA1

1
2

(35) CYLINDER
HEAD
SOL 2
132-0203
C-P16

CONN 31

BR-18
YL-18
GN-18
GY-18
OR-18
F710-C15
F717-C30
F720-C29
F721-C14
A700-C8

WH-18
YL-18
F707-C20
F708-C23

GN-18
F702-C10

OR-14
BR-18
GN-18
RD-14
RD-14
BU-18
YL-18
113-C7
892-C6
893-C5
150-C1
150-C3
E793-C26
E794-C25

CBL-KK1

11

C-C43
1010204

MOTOR

BK-00

(48) PRE-LUBR MOTOR


GROUND

MTR

H-P6

CBL-EE1
H

A708-C68
A705-C75
A704-C77
F729-C67

BK-18
BK-18

PU-16
GY-16
BR-16

H-P7

1
2

A707-C79
A706-C73
A703-C71

H-C24
1552269

PK-18
GN-18
GY-18
PU-16
BR-16

A746-C69
F702-C10
F703-C70
A702-C80
F728-C63

H-P4

BU-16
BU-16

6D8149
K-C5

CONN 13

H-P5

BU-18
GY-18

(5) START
(LOWER) RELAY
1183534

F700-C65
A747-C66

BK-18
BK-18

(H-145) ADEM
MOUNT
GROUND

A751-C61
A701-C62
F727-C57

1
2

STRAP-NN1

O
YL-18
GY-16
BU-16

BK-00

YL-16

PK-16

A
B
C

CBL-AR1

BU-18
O
O
N
WH

126-K17

(47) AIR DRYER SW


2G2159

MOTOR

RD-00

E799-C54 BR-18
994-C55 GY-18
995-C56 BU-18

YL-18

GN-16
YL-16
OR-16
WH-16
BR-16

J-C4
1698670
728-J14
J765-J33

CBL-AP1

(5) STARTER
(UPPER) MOTOR
1W6363

F726-C53

308-CF8

725-K15
724-K14
723-K13
722-K12
721-K11

(40) STER PRESS SW


3E6450

(5) STARTER
(LOWER) MOTOR
1W6363

N
O ND

OR-18

GN-18
YL-18
OR-18
WH-18
BR-18

H-C25
1552269

OND
MO O

(48) PRE-LUBR
MOTOR
2G6158

F704-C51

725-CF3
724-CF4
723-CF5
722-CF6
721-CF7

G
H
I
F
E
C
B
A
D
J
5S3657
CF-C2

BU-16

CBL-AM1 BK-00

F709-C13
A700-C4

BK-18
BU-18

122-J1

MOTOR

RD-00

YL-18

231-CF1
726-CF2

PK-16
BR-16
GY-16
BU-16
BR-16
BU-16

CBL-AL1

RD-10
PU-10

(3) SECONDARY
STEERING
MOTOR
1164531

(3) BUS
BAR (RH)
8C6358

WH-16
GN-16

CONNECTOR

993-C43 BR-16
E795-C44 YL-18
996-C45 GN-18

10
1
9
2
3
6
7
8
5
4

705-K8
922-K3
704-K7
703-K6
J764-K1
726-K16

101-H16
314-H17

F708-C23

(47) BUS
BAR (LH)
8C6358

D
H

GN-16

RD-00

(48) PRE-LUBR
RELAY PRIM
3E0154

WH

H
306-H1

CBL-CC1

CONN 42

OR-12

(H-142) ENG LOW OIL


LEVEL SW
1232993

GN-18

N
N

1
2

137-H12

F720-C29

O D

1
2

1
2

CN-C1
3E-3361

F707-C20 WH-18
113-C7 OR-14

337-H11
200-H10

H-C6
1552269

RD-00

GY-18

L918-J35

J-C10
1552269
GN-16

H-C5
3E-3364
WH-16
BK-16

CBL-AK1

F721-C14

(3) SECONDARY
STEER RELAY
3E0154

GN-16
BK-16

RD
BK

BLADE, SPADE, RING,


OR SCREW TERMINAL

O
WH

GN-18
GY-18
OR-14
RD-14
RD-14

H
K-C6
8T8667

727-H5
200-H14

3K-8782
10A
(3) FUSE

1
2

SYMBOL

1
2

F720-C29
F721-C14
113-C7
150-C1
150-C3

K-C4
7N9738

(24) BK OIL DIV TEMP SW


3E6449

BK-18
BK-18

RD-00

BK-18
BK-18

WH

1
2

CBL-AK1

RD-4

(H-143) COOL FLOW


SW
1718709

O
YL-18

J-C7
1552269

101-H4

C-C28
3E3361

OR-4

F717-C30

K-C3
7N9738

K-C14
7N9737

109-H3

WH-16
BU-16

BK-14

K-C13
7N9737

(18) FRAME GND


9G0028

BK-00

C-C25
3E3361

WH

1
2

229-C33

(10) XMSN
SPD SNSR
1440178

BK-16

C-C30
3E3361
BK-18
BK-18

(20) RH FRONT STRUT


PRESS SNSR
1753186

BK-18
RD-18
WH-18

A
B
C

1
2

CONN 41

1
2

BU-18
YL-18
BR-18
GN-18
GN-18
YL-18
WH-18
BU-18
BR-18
YL-18

200-J38

J-C13
3E3364
1
2

CBL-CC2

RD-00

+BATTERY
GROUND
SIGNAL

HH-C1
1698670

PU-16
WH-16

WH-14
YL-14
GN-18
522-C21
521-C27
403-C28

C-C4
3E3373

E793-C26
E794-C25
892-C6
893-C5
F702-C10
F708-C23
F707-C20
F709-C13
F710-C15
F717-C30

NO
J-C12
1552269

(8) LOCKUP SOL


1446292

CBL-CC1

(H-134) FUEL FLTR


DIFF SW
1445661

(7) AUX START


RECEPTACLE

OR-18
BK-18
YL-18

(39) GND LVL


SHUTDOWN SW
1392116

YL
YL

C-C1
3E3361

A
B
C

1
2

A
B
C
A
B
C

C-C13
1042921

C-C14
3E3370

OR-16
BR-16
GY-18

C-C15
3E3370

997-C9
993-C99
A747-C66

A
B
C

A
B
C

997-C114
993-C115
995-C56

997-C112
993-C96
E796-C48

OR-16
BR-16
GY-18
997-C16
993-C97
994-C55

C-C41
1042921
OR-16
BR-16
BU-18

C-C36
3E3370

OR-16
BR-16
GN-16

C-C17
3E3370

A
B
C

A
B
C

A
B
C

WH-18

GN-18
996-C45

C-C37
3E3370

999-C49

OR-18
F704-C51

A700-C94

OR-18

C-C39
1042921

BK-18
BK-18

OR-18
BK-18
WH-18

OR-18
YL-18
GN-18

OR-18
YL-18
GN-18

WH-18

OR-18
BK-18

OR-18
YL-18
GN-18

OR-18
YL-18
GN-18

OR-18
BK-18
WH-18

1
2

A
B
C

A
B
C

GY-18

OR-18
A700-C93

F703-C70

A
B
C

OR-16
BR-16
YL-18
997-C36
993-C82
E795-C44

OR-16
BR-16
YL-18
997-C113
993-C101
A751-C61

C-C38
1042921

C-C16
3E3370

N
N

997-EC2
993-EC5

997-EC1
993-EC4

C-C40
1042921

C-C11
3E3361
BU-18
BK-18

A
B
C

(94) RH GREEN
PAYLOAD
LAMP
8T9684

(35) CYLINDER
HEAD
SOL 8
132-0203
C-P13

EC-C1
3E3376

BK-14
BK-14

BK-16

(34) START AID SOL


1238773

CL-C5
3E-3370
WH-16
BK-16
GY-16

CL-C7
7N9737

HH-C2
1698670
F715-HH1 PU-16
998-HH2 BR-16
F716-HH3 WH-16

CONN 43

CONN 24

799-CL4
251-CL5
858-CL6

ABBREV

1
2

WH

1
2

MOTOR

(17) LH FRONT STRUT


PRESS SNSR
1753186

(E) SECONDARY STEER SW


1701331

G-C11
3E-7996

C-C5
3E3361

TIMING CALIBRATION
(TC) PROBE CONNECTOR

+BATTERY
GROUND
SIGNAL

CIRCUIT CONNECTED
C-C12
3E3364

WH-18

OR-18
BK-18

WH-18

OR-18
BK-18

OR-18
YL-18
GN-18

OR-18
YL-18
GN-18
A
B
C

EC-C3
3E3370

OR-16
BR-16

A
B
C

OR-16
BR-16
O

EC-C2
3E3370

BK-14
229-C33
229-C32

K-C2
7N9738

GN/BK-14
BK-14

C-C31
3E-3364

OR-18
BK-18
YL-18

1
2

200-J5

1
2

OR-4

PU-16
BK-16

109-H3

J-C8
1552269

506-J8
200-J22

C-C6
3E3364

AF-C1
3E-3361

(17) WSHLD WASHER


MOTOR
1754143

A
B
C

(31) FAN SPEED


SENSOR
(ATTACH)
(15) FAN CLUTCH
126-1133
SOLENOID
C-P46
(ATTCH)
124-3497
C-P47

C-C23
3E3361

C-C22
3E3361

H
H

251-CL2
859-CL3

(94) RH RED
PAYLOAD
LAMP
8T9683

1
2

(H-140) CRANKCASE
PRESS
(H-135) LH TURBO EXH
SNSR
TEMP SNSR
1619926
1637882

RH
PARK/TURN
LAMP
135-0427
T-P6

TN
GD
PK

CL-C4
3E-3370
WH
BK-16
YL-16

799-CL7
635-CL8

BK
BK

RD-18
BK-18
WH-18

(E) EMSII MODE SW


1701307

+5 VOLTS
GROUND
SIGNAL

(H-132) AFTCLR
TEMP SNSR
1022240

454-A105 GN-16
200-A67 BK-16
BK
BK

1
2

PU-16

A
B
C

A
B
1
2
3
4
5
6
C
D

1
2

O
WH-18

T-C7
1698670

PU-18

C-C24
3E3361

YL-14
OR-14

RH
LOW BEAM
HEADLAMP
161-0908
T-P5

1
2

(E) RH PANEL
BACKLTG LAMP
1636508

(23) RH TURBO
INLET PRESS
SNSR
1619926

OR-18
YL-18
GN-18

YL-16

E794-CK24 YL-16
E793-CK25 BU-16
521-CK26 YL-14
403-CK27 GN-16
F720-CK11 GN-16

522-CK21 WH-14
J765-CK23
BU-16
L912-CK22 WH-16
WH

WH

N
WH

N
O
O

D
BK-18
WH-18

1
2

PK-18

A
B
C
C-C3
1042921

OR-18
BK-18
WH-18

NO

RH
HIGH BEAM
HEADLAMP
157-0305
T-P4

T-C6
1552269

(E) LH PANEL
BACKLTG LAMP
1636508

799-CL11 WH-16
635-CL8 BU-16

+5V
GROUND
SIGNAL

(16) LH TURBO
INLET PRESS
SNSR
1619926

481-CK19 GN-16
F707-CK20 WH-16

F975-CK17 OR-16
200-CK18 BK-14

F709-CK13 BU-16
F721-CK14 GY-16
F710-CK15 BR-16
317-CK16 YL-16

150-CK1 RD-14
201-CK2 BK-16
150-CK3 RD-14
L910-CK4 PK-16
893-CK5 GN-16
892-CK6 BR-16
113-CK7 OR-14
A700-CK8 OR-16
998-CK9 BR-16
F702-CK10 GN-16

CONN 29

BU-16
BU-16

(E) RH TURN IND LAMP


1631879

A
B
1
2
3
4
5
6
C
D

BK-18
PU-16

T-C5
1552269

CONN 30

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

+8V
GROUND
SIGNAL

CK-C2
3E6286

(A) THRT POS


SNSR
1761602

+V ANALOG
GROUND
SIGNAL

LH
HIGH BEAM
HEADLAMP
157-0305
T-P3

1
2

T-C1
9G3670

CL-C6
7N9738

E735-G75 PU-16
727-G73 GN-18
136-G81 GN-18

T-C4
1552269

1
2

G-C6
3E-7996

LH
LOW BEAM
HEADLAMP
161-0908
T-P2

1
2

(E) SECONDARY STEER ON


LAMP
1631876

+
-

(E) TCS TEST SW


1701301

G-C5
3E-7996

A-C30
9G3676

(E) EMSII ACTION LAMP


1631876

PU-18
BK-18

614-G62 PU-18
614-G61 PU-18
200-G34 BK-18

T-C3
1552269

+
-

+
614-G67 PU-18
200-G21 BK-18
G-C23
1071984

BK-18
BK-18
200-G31 BK-18
200-G32 BK-18

LH
PARK/TURN
LAMP
135-0427
T-P1

TN
GD
PK

+
WH-18
GN-18
G-C17 (E) RETARDER ON LAMP
1071984 1631878

G-C21
1071984

BK-18

RD-18
BK-18
WH-18

(E) TCS ACTIVATED LAMP


1631878

411-G40
201-G37

614-G68
200-G20

A
B
C

(E) HIGH BEAM IND LAMP


1631880

G-C20
1071984

520-G48 WH-16
521-G49 YL-16

BR-18

611-G54
200-G32

YL-18
BK-18
G-C18
1071984

200-G34
200-G25

103-G2 YL-16
102-G1 BU-16
610-G53 OR-16
F717-G70 YL-18
F720-G72 GN-18
614-G64 PU-18
614-G65 PU-18
200-G18 BK-18

+
G-C14 (E) XMSN REV IND LAMP
1631878
107-1984

GY-18
BK-18

462-G43
200-G15

200-G19

G-C4
3E-7996

(E) BODY UP IND LAMP


1631878

612-G55
200-G31

123-G10
454-G42

200-G23

PU-18
PU-18
BK-18
PK-18
PU-18
BR-18

+
-

BU-16
BU-18
G-C13
107-1984

BK-18
BK-18

A
B
1
2
3
4
5
6
C
D

+
G-C12 (E) LH TURN IND LAMP
1071984 1631879

H430-G76
J765-G6

PU-18

PU-18

T-C2
1698670

YL-18
BK-18

BK-18

614-G64
614-G63
200-G36
K986-G9
J766-G78
K985-G74

G
H

605-G52
200-G29

J766-G79

(E) KEY START


SWITCH
1107887

OFF
ON
ST

BU-18
BK-18

WH-16

A
B
1
2
3
4
5
6
C
D

OR-18
BR-18

200-A61 BK-16
605-A127 YL-16
606-A132 GY-16

BU-16

518-G47

307-G38
105-G3

1
2
3
4

PU-16
GN-16
PU-14

517-G46

YL-18

614-A145
619-A151
611-A140

308-G39

A-C19
1698669

A700-A172
998-A221
F702-A185

1
2
3
4
5
6
7

GN-16

BK-18
(E) AUTO RETARDER SW
1701326

998-G17

J766-CW9

BR-18

PU-18
3

G-C8
3E-7996

454-CW1 GN-16

426-P28

1
2
3
4

BK-18
BK-18
OR-18
PK-18

CW-C3
3E3373

CONN 38

516-G45

PU-18

200-G5

F720-G72 GN-18
998-G50 BR-18
998-G24 BR-18

1
2

GN-18
GN-18
1
2

273-P12
290-P15
F975-P47
E708-P43

129-G12
200-G30

+5V
GROUND
SIGNAL

YL-16
F717-CK12

GN-18
PU-18
OR-18

(F-80) RETARD BK SW
1034977

(E) +24V CIGAR LIGHTER


9W0335

+8V
GROUND
SIGNAL

YL-16
BU-16
YL-14
GN-16
GN-16
E794-CK24
E793-CK25
521-CK26
403-CK27
F720-CK11

481-P32
E735-P44
472-P31

611-G54 PU-16
M901-G80 YL-18
K952-G82 BR-18
454-G41 GN-18
462-G43 YL-18
411-G40 PK-18
123-G4 WH-18
606-G51 GY-18

PU-18

PU-18

J766-G77

OD

GY-16

+5V
GROUND
SIGNAL

WH-14
OR-14
WH-16
BU-16
O
522-CK21
113-CK7
L912-CK22
J765-CK23

BK-18
PK-18
BR-18
BU-18

200-G13

614-G56

GN-14

515-G44

J766-G78

BR-18
PK-18
YL-18
GN-18
GN-14
GY-16
GN-18
GN-16
BU-16
BU-18
BU-18
PU-18
PU-16
BR-18

(A) BLOWER SW
1570217

124-G11

+8V
GROUND
SIGNAL

GN-16
WH-16
481-CK19
F707-CK20

272-P9
411-P20
892-P45
C414-P24

308-G39 YL-18
307-G38 OR-18
105-G3 BR-18
129-G12 BU-18
605-G52 YL-18
H430-G76 BU-16
612-G55 GY-18

+8V
GROUND
SIGNAL

OR-16
BK-14
F975-CK17
200-CK18

CONN 36

520-G48

J765-G6 BU-18
308-G39 YL-18
307-G38 OR-18
105-G3 BR-18
129-G12 BU-18
605-G52 YL-18
H430-G76 BU-16
612-G55 GY-18
201-G35 BK-18
611-G54 PU-16
M901-G80 YL-18
K952-G82 BR-18
454-G41 GN-18
462-G43 YL-18
411-G40 PK-18
123-G4 WH-18
606-G51 GY-18
200-G13 BK-18
136-G81 GN-18
727-G73 GN-18
E735-G75 PU-16
F718-G71 BU-18
700-G69 PK-18
102-G1 BU-16
103-G2 YL-16
521-G49 YL-16
610-G53 OR-16
F717-G70 YL-18
F720-G72 GN-18
K985-G74 BR-18
K986-G9 PK-18

+8V
GROUND
SIGNAL

BU-16
GY-16
BR-16
YL-16
F709-CK13
F721-CK14
F710-CK15
317-CK16

201-P48

GN-14
GY-16
GN-16
BU-16
OR-16

CONN 33

+5V
GROUND
SIGNAL

BR-16
GN-16
OR-16
BR-16
GN-16
892-CK6
893-CK5
A700-CK8
998-CK9
F702-CK10

PK-18

A-C9
1698668

G-C1
1698671

200-G18

PU-18
BK-18

G-C7
3E-7996

PU-18

447-P30

(E) CATERPILLAR MONITORING SYSTEM


(EMSII) CONTROL
1833561

454-G42 GN-18
454-G41 GN-18
123-G4 WH-18
123-G10 WH-18

1
2
3
4

WH-16

614-G57

308-A88

124-G11
515-G44
516-G45
517-G46
518-G47

F717-G70 YL-18
998-G17 BR-18
998-G24 BR-18

446-P29

+BATTERY
GROUND
HARNESS CODE 1
ACTION ALARM
CAT DATA LINK +
HARNESS CODE 5
BK OIL TEMP SENSOR
UNUSED
FUEL LVL SENDER
UNUSED
UNUSED
HARNESS CODE 2
ACTION LAMP
CAT DATA LINK MODULE LOAD
HARNESS CODE 4
T/C TEMP SENSOR
OPERATOR SW
BRAKE OVERSTK SW
UNUSED
UNUSED
HARNESS CODE 3
SERVICE SW
+8V SENSOR SUPPLY
MODULE CLOCK
UNUSED
XMSN FILTER SW
UNUSED
UNUSED
ALT "R" TERM
HARNESS CODE 0
UNUSED
CLEAR SW
MODULE +V
MODULE DATA
UNUSED
BRAKE AIR PRESS
UNUSED
UNUSED
UNUSED

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

123-CE2

+5V
GROUND
SIGNAL

RD-14
BK-16
RD-14
PK-16
150-CK1
201-CK2
150-CK3
L910-CK4

GN-16

A-C28
169-8668
308-A90 YL-16
200-A70 BK-16

+8V
GROUND
SIGNAL

E794-A184 YL-16
E793-A183 BU-16
521-A118 YL-16
403-A97 GN-16
F720-A194 GN-16

O
PK-16
F723-A196

522-A119 WH-14
113-A19 OR-16
L912-A101 WH-16

481-A107 GN-16
F707-A186 WH-16

F975-A228 OR-16
200-A57 BK-16

F709-A188 BU-16
F721-A195 GY-16
F710-A189 BR-16
317-A92 YL-16

892-A206 BR-16
893-A212 GN-16
A700-A172 OR-16
998-A220 BR-16
F702-A185 GN-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

109-CK28
1

CONN 26

OR-04

BK
BK

454-CE1

A-C52
1552273
1
2
3
4
5
6

201-CR1 BK-16
NOTE B

1
2

G-C3
3E-7996

OR-04

CONN 27

WH

OR-14
WH-14

521-C27
513-C76

CONN 34

103-G2 YL-16
614-G58 PU-18
614-G57 PU-18
102-G1 BU-16
610-G53 OR-16

C-C26
1130580

C-C18
3E3361
1
2

BK-18

(E) THROT BACKUP SW


1701302

WH-18
O

F702-A185 GN-16
998-A221 BR-16
A700-A172 OR-16

L912-C22

2
1

OR-16

C-C2
9G4351

MUR440

BK-18

K985-G74
K986-G9
M901-G80
F720-G72
124-G11
515-G44
136-G81
516-G45
517-G46
J765-G6
F718-G71
J766-G77
E735-G75
998-G50

614-G59 PU-18
614-G58 PU-18
200-G5 BK-18

614-G60
200-G16

A
B
1
2
3
4
5
6
C
D

BK-18
GN-18
OR-18
PK-18

BK-16

513-C74
522-C58

1
2

201-C2
481-C19
F975-C11
L910-C4

(42) BRAKE OVERSTROKE


SWITCH
7V5647

(H-148) ENG BLOCK


GND

C-C19
3E3361

C-C20
3E3361

(31) ENG SPD


SNSR
1895746

L912-C22

(28) ARC (A/C CLUTCH)


SUPPRESSOR
1068704
C-P10
(28) A/C HI/LO
PRESS SW
114-5333
A-P25

BK-02

CK-C4
9G4348

L910-C4

CBL-PP1

150-A49 RD-14
201-A77 BK-16
150-A50 RD-14
L910-A104 PK-16

WH-16
799-CH21

GY-16
YL-16
858-CH25
859-CH26

BR-16
PK-16
YL-16
GN-16
GN-14
GY-14
GN-16
GN-16
BU-16
BU-16
BU-16
PU-16
PU-16
BR-16

BK-16
BK-16

GN-18
BU-18
YL-18
PK-18
BK-18
OR-18
PU-18
GN-16
BR-18
GN-18
OR-18
PK-18
PU-18
BR-18
GY-18
PK-18
WH-18
WH-18
GN-18
BK-18
BK-18
OR-18

200-G16
200-G33

998-A225 BR-16
998-A221 BR-16

N
F718-A193 BU-16
F720-A194 GN-16
521-A118 YL-16
522-A119 WH-14
N
N

YL-16

WH-16
PK-16
GY-16
BR-16
BU-16
YL-16
YL-16
200-A57 BK-16
201-A77 BK-16
481-A107 GN-16
F975-A228 OR-16

O
O
WH-16
WH-16
PK-16
L912-A103
L912-A101
L910-A104

WH-16
L912-A103

150-A50 RD-14
150-A49 RD-14
113-A19 OR-16
317-A92 YL-16
E793-A183 BU-16
E794-A184 YL-16
892-A206 BR-16
893-A212 GN-16

998-A220

F717-A191

WH-16

(24) T/C TEMP


SNSR
1187226

(9) FUEL LEVEL


SENDER
1398667

PK-18
BK-18

GY-16
YL-16

ALT

1
2

L912-A102

OR-18
BK-18
BK-18
WH-18
GN-16

NO

GN-18

(12) BRAKE OIL


TEMP SENSOR
1187226

+8V
GROUND
SIGNAL

858-CL6
859-CL3

WH
BK-16
PU-16
PK-16
BU-16
GN-16
H

1
2

OR-18
BK-18
WH-18

CK-C3
9G4351

481-C19

447-F5
201-F9

F-C2
155-2269
PK-16
BK-16

A
B
C

(28) A/C
COMPRESSOR
CLUTCH
7N-4287
C-P25

(H-148) ALTERNATOR
105 AMP
@ HI IDLE
9X-7803
C-P20

K985-A234
K986-A235
M901-A236
F720-A194
124-A33
515-A114
136-A30
516-A115
517-A116
J765-A176
F718-A193
J766-A201
E735-A174
998-A225

201-CR2
201-CR3

CW-C2
3E3361
PU-16
PU-16

454-CW1 GN-16

113-P1
201-P10
271-P11
410-P19
893-P46

201-CV1 BK-16
NOTE C

(F-80) ARC PRESS SW


1119563

K992-CW7
J766-CW8

P-C1
8T9834

G-C22
3E3375

CE-C1
3E3373

102-G1 BU-16
129-G12 BU-18
103-G2 YL-16
105-G3 BR-18
123-G4 WH-18
200-G13 BK-18
201-G35 BK-18
307-G38 OR-18
308-G39 YL-18
411-G40 PK-18
K952-G82 BR-18
454-G41 GN-18
462-G43 YL-18
606-G51 GY-18
605-G52 YL-18
610-G53 OR-16
612-G55 GY-18
611-G54 PU-16
614-G56 PU-18
521-G49 YL-16
700-G69 PK-18
F717-G70 YL-18
518-G47 OR-16
727-G73 GN-18
H430-G76 BU-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

BK-16

BK-18
BK-18

PU-16
PU-16

NOTE D

BR-18

A
B
1
2
3
4
5
6
C
D

BR-16
BR-16

F707-A186
F723-A196
F721-A195
F710-A189
F709-A188
F717-A192
F717-A190

H-C9
9G4348

109-C116

BK-16

F-P2
1187226

OR-04

PU-18
PK-18
OR-18
GN-18
YL-18
GY-16
BR-18
GN-16
OR-18
PU-18
WH-18

998-G50

BR-16

CK-C1
8T9834

OR-14
WH-14

F-C3
169-8670
F975-F6 OR-16
201-F7 BK-16
446-F3 PU-16

BU-14
BU-16
YL-14
BR-16
WH-16
BK-16
BK-16
OR-16
YL-16
PK-16
BR-16
GN-16
YL-16
GY-16
YL-16
OR-16
GY-16
PU-16
PU-16
YL-16
PK-16
YL-16
OR-16
GN-16
BU-16

N
N

+5V
GROUND
SIGNAL

998-A221
BR-16

998-A224
998-A222
L910-A104 PK-16

BR-16

513-C72
522-C64

201-F2

BK-16

1
2

446-P29
447-P30
472-P31
661-P33
662-P34
663-P35
892-P45
893-P46
F975-P47
E735-P44
408-P18

A-C16
9X7148

GN-16
BU-16
GY-16
YL-16
BK-16
WH-16
WH-16

OR-16
F975-F6

(42) XMSN FLTR


SW
9X7781

1
2

MUR440

GY-18
BR-18

+5V
GROUND
SIGNAL

BU-16

(A) HEADLAMP SW
1701305

109-C116

102-A3
129-A38
103-A7
105-A10
123-A32
200-A62
201-A81
307-A87
308-A88
411-A100
K952-A231
454-A105
462-A106
606-A135
605-A130
610-A137
612-A143
611-A139
614-A144
521-A118
700-A157
F717-A190
518-A117
727-A163
H430-A150

YL-16
H

(D-58) KEY SW ARC


SUPPRESSOR
1068704

417-P27
426-P28

G-C2
1130580

A-C5
3E6286

614-G57

DOME
LAMP
7N9943
8C9678

RD-18
BK-18
WH-18

1
2
3

251-CL13
861-CL18
860-CL19
635-CL8
636-CL10

PK-16
447-F5

861-CL18 PU-16
860-CL19 PK-16

OR-16
472-F4

126-J34
PK-16
728-J14
BU-16
122-J1 BU-16
506-J8 PU-16

612-J37

GY-16

J765-J19
BU-16
J765-J33
BU-16
176-J31
OR-16
K952-J30
BR-16
H428-J6 GY-16
H429-J7 BU-16
767-J17
WH-16
769-J24
BU-16
770-J25
GN-16
773-J26
GY-16
774-J27
YL-16
775-J28
BR-16
J767-J20
GY-16

GY-16
612-J36

OR-16
YL-16
GY-16
PU-16
PU-16

H430-A150

CH-C3
3E7990

WH-16
WH-16
BK-16
BK-16

PU-16
PK-16
OR-16
GN-16
YL-16
GY-16
BR-16
GN-16
OR-16
PU-16
WH-16

WH-18

109-A13 OR-04
101-A1 RD-04
OR-16
F975-FF26

PK-16

OR-16

447-FF16

472-FF17

PU-16
446-F3

BR-16
201-F8

799-CL15
799-CL17
251-CL14
251-CL12

13

103-M2 YL-14
200-M15 BK-16
602-M29 WH-16

BR-16

BU-16
PU-16
446-FF15

201-FF6
BK-16
201-F2

PK-16
126-J2

BK-16

BR-16
BR-16
426-F1

K-C9
1552269

K-C12
7N9737

(41) TRANSMISSION
GEAR SWITCH
1188471

BK-18

WH-16
BK-16

M-C4
7N7781

CL-C1
1552252

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

BK-08

F-C5
9X7146

200-H6

337-H11

306-H1 GN-16
462-H13 YL-16
109-H3 OR-4
101-H4 RD-4
727-H5 GN-16

WH-16

8N1518
H-C1

472-F4

GY-16

J-C6
1552273

J-C15
3E3382

410-M20
201-M19

1
2

CONN 25

446-FF15
447-FF16
472-FF17
661-FF19
662-FF20
663-FF21
892-FF23
893-FF24
F975-FF27
E735-FF22
408-FF10

A-C53
3E3382

BK-14
229-C33

J767-J20

RD-18

FF-C3
9X7145

23
24
25

19
20
21
22

16
17
18

15

11
12
13
14

9
10

7
8

PU-16
PK-16
BR-16
GY-16
GY-16
WH-16
GN-16
BU-16
GY-16
PU-16
BU-16
BR-16
YL-16

REF: 108-1029 BEACON


128-6985 BEACON
9U-7206 FLORESCENT LAMP

426-FF14

BK-08
200-A54

GN-16
YL-16
OR-04
RD-04
GN-16

337-A96

306-A86
462-A106
109-A13
101-A1
727-A162

WH-16

PK-16
BR-16
E790-A179
998-A223
5
6

CONN 21

CONN 23

8N1517
A-C18
3
4

CONN 20

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

E750-J15
126-J2
K952-J30
606-J11
612-J36
767-J17
770-J25
769-J24
773-J26
614-J13
728-J14
775-J28
774-J27

BR-16
J764-K18

GY-16
PU-16
BU-16
GY-16
BU-16
OR-16
WH-16
PK-16
OR-16
YL-16

BR-16
PK-16
YL-16
BU-16
GY-16
PK-16
OR-16
GN-16
BR-16
WH-16
OR-16
YL-16
GN-16
BU-16
PK-16
922-K3
E790-K4
G704-K5
703-K6
704-K7
705-K8
709-K9
710-K10
721-K11
722-K12
723-K13
724-K14
725-K15
726-K16
126-K17

J767-J20
506-J8
122-J1
H428-J6
H429-J7
176-J31
987-J32
E790-J29
604-J9
605-J10

GN-16
G705-K2

(G-110) +24V PWR


9R7941
1
2

J767-A202
GY-16
506-A113 PU-16
122-A14 BU-16
H428-A108 GY-16
H429-A109 BU-16
176-A227 OR-16
987-A219 WH-16
E790-A182 PK-16
604-A126 OR-16
605-A128 YL-16
J765-A200
BU-16
E750-A175 PU-16
126-A36 PK-16
K952-A232 BR-16
606-A133 GY-16
612-A142 GY-16
767-A166 WH-16
770-A168 GN-16
769-A167 BU-16
773-A169 GY-16
614-A147 PU-16
728-A165 BU-16
775-A171 BR-16
774-A170 YL-16

BR-16
J764-L50

BR-16

BK-16

BK-16

201-CV2

1
2
CW-C5
7N9738

K989-CW5
K927-CW11

BK-16
BR-16
GN-16
OR-16
PK-16
200-A63
500-A110
501-A111
502-A112
119-A21
GY-14
515-N5

517-N8
516-N7

OR-14

BU-14
GN-14

BK-14
GY-14

518-N9

BR-16

F717-CK12

GN-14
619-A250

PK-16
OR-16
PU-16
PK-16
GN-16
OR-16
PK-16
GN-16
GN-14

201-P48

273-P12 BK-18
272-P9 BK-18
271-P11 BK-18
270-P8 BK-18
E707-P40
C414-P24
C413-P23
E708-P43
201-P10
F975-P47
E735-P44
893-P46
892-P45
481-P32
472-P31
447-P30
446-P29
426-P28
417-P27
411-P20
410-P19
408-P18
403-P17
291-P16
290-P15
113-P1

BK-16

CR-C2
3E3382
1
2
3
4
5
6

OR-16
BR-16
PK-18

605-A128

GN-14
619-A250

109-CG1

YL-16
BK-16
308-JJ54
200-JJ47

1
2

87
87a

200-N3 BK-14
522-N10 WH-14

BU-14

200-N1
515-N4

N-P1

(F-71) A/C
BLOWER
MOTOR
1129565

RH SPEAKER
6T7695

+
-

BU-14

M-C2
3E3360

(A) ACTION
ALARM
(MONITOR)

(A) DOOR
SWITCH
9D4068

H
BR-16
BK-16
PU-16

BK-18
BK-18
BK-18
BK-18

997-C12
993-C98
A746-C69

GY-16

YL-16

606-A133

J765-UU16 BU-16
200-UU5 BK-16

135-UU4

511-M23 BR-16
512-M24 GN-16

102-A3

123-A32 WH-16
105-A12 BR-16
105-A10
105-A11 BR-16
124-A33 GN-14
129-A38 BU-16
200-A62 BK-16
201-A81 BK-16
454-A105 GN-16
610-A137 OR-16
200-A70 BK-16
308-A89 YL-16
136-A30 GN-16
H430-A150 BU-16

(F-73) BLOWER MOTOR


DROPPING
RESISTOR
1259740

MOTOR

515-A114 GY-14
200-A55 BK-14
516-A115 GN-16
517-A116 BU-16
522-A119 WH-14
518-A117 OR-16

1
2
3
4
5
6

102-A5 BU-14
102-A4 BU-16
102-A2 BU-14
200-A55 BK-14

AM/FM
RADIO
1736530
1736532

M-P5

998-A223

GN-16
426-FF14
201-FF6
446-FF15

K988-CW4 WH-16
K927-CW10 BU-16

T
1
2
3
4
5
6

GN-16
537-A121

GN-16
619-A151

PU-14

YL-16
GY-16
605-A127
606-A132

611-A140

200-A61

307-A87 OR-16
K952-A231 BR-16

1
2

BK-16
201-FF5

BK-16

BK-16
200-A61

200-A63
103-JJ3
YL-14
103-JJ4
YL-14
105-JJ7
BR-16

BU-16

LEFT SPKR LEFT SPKR +


GROUND
+ BATTERY (24V)
+ BATTERY (MEMORY)
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +
ANTENNA

N
WH-14

522-A119

GY-16
BR-16

E793-C26 BU-18
F715-C31 PU-16
892-C6 BR-18
150-C3 RD-14
229-C32 BK-14
150-C1 RD-14
E794-C25 YL-18
F716-C34 WH-16
893-C5 GN-18

WH

WH/BK BR/BK
WH/GN
BK
BU
YL
RD
GY/BK VI/BK
GY/VI

N-C1
3E-3361

GY-14
BK-14
GN-14
BU-14
WH-14
OR-14

A-C15
169-8672

417-FF13
426-FF14

113-P1 OR-18
200-P6 BK-18
201-P7 BK-18
290-P15 BK-18
291-P16 BK-18
403-P17 GN-18
481-P32 GN-18
410-P19 WH-18
411-P20 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

CONN 35

OR-18
BK-18

101-W5 RD-14

OR-6
JJ-C3
9X-1054

1
5
2
4
3

85

86
30

87
87a

200-A76

YL-14
173-JJ41

101-W3 RD-14

PU-08

PU-08

112-JJ12

112-JJ8

PU-08
112-JJ17

PU-08
112-JJ23
BU-14
OR-14
BK-16
GN-14
102-JJ2
610-JJ59
200-JJ48
619-JJ60

OR-14

1
5
2
4
3

JJ-C2
9X-1054

604-JJ58

YL-14
103-JJ5

614-A145

BK-16

102-JJ1
BU-14
102-JJ2
BU-14
YL-14

GN-16
185-JJ43

124-JJ31

136-JJ34

PU-16
PK-16

GN-14

PU-14
112-JJ13

112-JJ8
PU-08
112-JJ15
PU-14
112-JJ14
PU-16

OR-16
176-JJ42

PU-16
112-JJ18

GN-14
YL-14

85

BK-16

PU-16

RD-14
RD-14
150-JJ39
150-JJ40

PU-16
112-JJ10

126-JJ32
PK-16
101-W4 RD-08

112-JJ19
PU-16
120-JJ45
YL-16

101-W16

129-JJ33
BU-16
122-JJ29

113-JJ26
PK-16

RD-08

BU-16

PU-16

PU-14
112-JJ24

147-JJ38
OR-16

PK-14

PU-16
141-JJ37
121-JJ28
YL-14
140-JJ36
BU-14
112-JJ46

BU-14

112-JJ16
126-JJ32

OR-16
113-A18

BK-16
201-JJ50

201-JJ49
BK-16
138-JJ35
GN-16

119-JJ27

136-JJ62
103-JJ5

614-A144 PU-16
462-A106 YL-16
727-A163

270-P8
271-P11
272-P9
273-P12

201-CV3

CW-C4
7N9738

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

RR-C3
3E-3382

769-RR7

14

1
2
3
4
5
6
7
8

(F-73) A/C
THERMOSTAT
SWITCH
3E5464

N-C2
3E3382

229-C32

OR-16
BR-16
GY-16
BU-16
GY-16
BR-16
YL-16
GY-16

CONN 8

15

WH-16
PU-16
BK-16
OR-16
PK-16
BU-16
GN-16
BR-16

1
4
2
3

LH SPEAKER
6T7695

+
-

200-A58

(R)
S-1

(111) EXH DIVERTER SW


1701315

201-F10

K-C11
3E3364

K-C8
1552269

GROUND
GND VERIFY

GY-16
H

WH
J767-RR1
GY-16
N

1
2
3
4
5
6
7
8

K-C10
3E3364

(30) UPSHIFT SOL (30) DNSHIFT SOL


1446292
1446292

AY-C2
7N-8204

(11) TCS 4WAY SOL


9G9988

RR-C2
9D3955
A
B
C

PU-16
WH-16

CONN 32
515-N6
200-N2
516-N7
517-N8
522-N10
518-N9

(32) TCS PROPN SOL


3T0062
WH-16
(L)
S-2

(12) RAISE SOL


1125874

BK
WH
BK

WH-18
BK-18

767-RR6

1
3

N
BR-16
YL-16
YL-16
BU-16
GN-16

998-A225
521-A118
F717-A190
F718-A193
F720-A194

K992-CW7
J766-CW2

(E) QUAD GAGE


MODULE
1666926

R TURBO EXH TEMP


RH TURBO INLET
UNUSED
UNUSED
ING 1/3 RETURN
UNUSED
SOLENOID RETURN
OIL PRES (FLTRD)
COOLANT TEMP
UNUSED
UNUSED
UNUSED
OIL RENEWAL SOL
LH TURBO INLET
R AFTERCOOL TEMP
INJ 1 POWER
INJ 2/4 RETURN
UNUSED
FAN CLUTCH SOL
ATMOSPHERIC PRES
UNUSED
UNUSED
BOOST PRES
THROTTLE POS
L TURBO EXH TEMP
INJ 2 POWER
INJ 5/7 RETURN
UNUSED
UNUSED
INJ 7 POWER
INJ 6 POWER
INJ 3 POWER
UNUSED
UNUSED
UNUSED
INJ 8 POWER
INJ 5 POWER
INJ 4 POWER
INJ 6/8 RETURN
UNUSED

(27) RH WHEEL
SPEED SENSOR
3T2469

RR-C1
9D3955
767-RR4 WH-16
J767-RR2
GY-16
769-RR7 BU-16

A
B
1
2
3
4
5
6
C
D

BK-16

OR-16
BK-16
BK-16
BK-16
BK-16
GN-16
GN-16
WH-16
PK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

A
B
C

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
ADDRESS SEL

176-AY13 OR-16
K952-AY9 BR-16
H428-AY1 GY-16
H429-AY2 BU-16
J767-AY6 GY-16
775-AY5 BR-16
774-AY4 YL-16
773-AY3 GY-16

OR-16
GY-16
BU-16

PU-16

+ BATTERY
GROUND
+24V OUT
TX LCD OUT
LCD CLOCK
LCD LATCH
TEST/SET
MODE

A
B
C

GN-18
BK-18
WH-18
BU-18
BR-18
GY-18
PK-18
PU-18

1
2
3
4
5
6
7
8

201-FF4

113-FF1
200-FF2
201-FF4
290-FF7
291-FF8
403-FF9
481-FF18
410-FF11
411-FF12

661-P33 GN-18
662-P34 YL-18
200-P6 BK-18
663-P35 GY-16
201-P7 BK-18
F975-P47 OR-18
E735-P44 PU-18
893-P46 GN-16
892-P45 BR-18
481-P32 GN-18
472-P31 OR-18
447-P30 PK-18
446-P29 PU-18
426-P28 BR-18
417-P27 GY-18
411-P20 PK-18
410-P19 WH-18
408-P18 WH-18
403-P17 GN-18
291-P16 BK-18
290-P15 BK-18
113-P1 OR-18

P-C2
7X6222

FF-C1
9X0146

103-A7 YL-14
612-A143 GY-16
700-A157 PK-16
J766-A201
PU-16
M901-A236 YL-16
K986-A235 PK-16
K985-A234 BR-16

WH-18

(111) HAZARD SW
1655957

GN-16
BK-16
WH-16
BU-16
BR-16
GY-16
PK-16
PU-16

WH

OR-18
BK-18

998-A225

+BAT
GROUND
SIGNAL

AY-C6
1042921
176-AY15
J767-AY7
H429-AY2

BK-00

OR-16
GY-16
GY-16

J-C11
1552264
176-J31
K952-J30
H428-J6
H429-J7
J767-J23
775-J28
774-J27
773-J26

WH-16

CBL-CC2

WH-18

A
B
C

OR-16
BK-16
BK-16
BK-16
GN-16
WH-16
WH-16
PK-16
GN-16
PU-16
GY-16
GN-16
YL-16
GY-16
BR-16
GN-16

OR-16
F975-FF27
OR-16
426-FF14
BR-16
446-FF15
PU-16
447-FF16
PK-16
472-FF17
OR-16
462-A106 YL-16
727-A163 GN-16
614-A144 PU-16
J765-A176
BU-16
K952-A231 BR-16
307-A87 OR-16
606-A135 GY-16
611-A139 PU-16
605-A130 YL-16
E735-A174 PU-16
411-A100 PK-16
N

(111) TPMS OPERATOR


MONITOR DISPLAY
9X6847

BK-16
WH-16

103-M2 YL-14
200-M15 BK-16
103-M3 YL-16
H

RD-10

PK-16

AY-C1
3E3388

1
2
3
+V
GROUND
SIGNAL

16

200-M16 BK-16
113-M6 OR-16
A513-M28 PK-16
135-M10 BU-16

201-M19
410-M20

GN-16
YL-16
RD-4
OR-4

PU-16

101-H16

OR-18
BK-18

GN-16

509-M22
508-M21
200-M16
113-M6
A513-M28
135-M10
512-M24
511-M23

PU-16
PU-16
PU-16

BK-08
GN-16
WH-16

200-J4 BK-14
612-J12
GY-16
605-J10
YL-16
606-J11
GY-16
604-J9 OR-16
614-J13
PU-16
E750-J15
PU-16
J765-J16
BU-16
126-J18
PK-16

AY-C3
7N7781

1
2

(12) LOWER SOL


1125874

GY-16

AY-C5
1042921
176-AY14
J767-AY8
H428-AY1

537-M26

WH-16

200-H6
306-H1
337-H11
H
727-H5
462-H13
101-H4
109-H3

606-E31

GY-16

M-C5
3E3384

BU-16
BR-16
YL-16
GY-16
PK-16
BR-16

337-A96

BK-16

126-J18

(26) LH WHEEL
SPEED SENSOR
3T2469

337-A96

200-H15

+BAT
GROUND
SIGNAL

(32) RH PARKBK
RETRACT PRESS
1578394

RD-16
BK-16

CY-C2
7N9738

BU-16

PK-16

GN-16

138-CH1
251-CH6
799-CH18
863-CH29
864-CH30
865-CH31
866-CH32
867-CH33

508-M21
509-M22

F-C1
155-2269

+10V
GROUND
SIGNAL

WH-16
BK-16
PK-16

WH-16
BK-16
PU-16

F709-A188
F710-A189
F717-A192
F721-A195
F723-A196
998-A222

GN-16

A
B
C

126-E12

E750-J15

YL-16

BR-16
WH-16

138-A40

OR-16
BR-16
GN-16

PU-16

537-M27

A
B
1
2
3
4
5
6
C
D

ANTENNA-V1 COAX

126-A37 PK-16
126-A34 PK-16

709-K9
J764-K18
710-K10

A
B
C

799-CL17
251-CL14
861-CL18

606-M31 GY-16
537-M25 GN-16

604-J9
605-J10
606-J11
614-J13
E750-J15
E750-E9

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

CW-C6
3E3361

WH-16
WH-16

OR-16

CH-C7
9G3675

1
2

604-E4

614-M33

PU-16
BK-16

605-M30

M-C7
3E-7996
PU-16

M-C8
3E-7996

CONN 9

CL-C3
3E-3370
799-CL15
251-CL12
860-CL19

CONN 10
(32) LH PARKBK
RETRACT PRESS
1578394

614-A237
614-A145
614-A144

YL-16
PK-16

BK-16

1
2
3
4
5
6
7
8
9
10
11
12

998-A224
F707-A186

1
2

1
2

GN-18
GN-18

J-C9
7N9738

J-C14
7N9737

1
2

OR-18
BK-18
YL-18

+BATTERY
GROUND
SIGNAL

200-E2

612-E1
200-E2
614-E3
604-E4
605-E30
606-E31
J765-E7

J-C2
1552252
612-J12
GY-16
200-J4 BK-14
614-J13
PU-16
604-J9 OR-16
605-J10
YL-16
606-J11
GY-16
J765-J16
BU-16

CONN 2
WH

CY-C1
7N9737

PK-16
BR-16

A
B
C

OR-16
BK-16
PU-16
GY-16

GY-16

636-CH12 GN-16
820-CH24 BU-16
818-CH22 BR-16
250-CH2 BK-16
635-CH9 BU-16

G704-K5
E790-K20

1
2
3
4

E-C7
1552272
604-E26
200-E27
614-E28
606-E29

GN-16
PU-16
BU-16

705-K8
922-K21

(22) RH REAR
STRUT PRESS
1753186

RD-18
BK-18
WH-18

CONN 3

E-C10
3E3376

604-E13 OR-16
604-E22 OR-16
604-E18 OR-16
604-E26 OR-16
614-E17 PU-16
614-E21 PU-16
614-E24 PU-16
614-E10 PU-16
614-E28 PU-16
614-E8 PU-16
606-E6 GY-16
606-E29 GY-16

612-E1

WH-16
WH-16
WH-16

636-CL10
635-CL8
858-CL6
859-CL3
251-CL13
799-CL16
799-CL11

710-A160
707-A159
891-A205

(G-103) FRAME
GROUND

GN-18
GN-18

614-AH4 PU-16
WH-16(RH)

GN-16

J-C1
9X7144

1
2

604-AH1 OR-16
200-AH2 BK-16
612-AH3 GY-16

GY-16
GY-16
BK-16
BK-16
BK-16
BK-16

799-CH19
799-CH20
799-CH17

F975-FF26

126-L4 PK-16
614-L18 PU-16
200-L7 BK-16
J765-L54
BU-16
711-L28 BR-16
H710-L48 PK-16
716-L33 BU-16
715-L32 GN-16
714-L31 YL-16
713-L30 OR-16
712-L29 WH-16

819-CH23

614-M34
200-M18 BK-16
126-M8 PK-16
987-M36 WH-16
M728-M35 WH-16

A-C17
9X7143

GY-16
BR-16

OR-16

612-E20
612-E15
200-E14
200-E23
200-E27
200-E19

L-C4
3E5179

1
2
3
4
5
6
7
8
9
10
11
12

799-CH16 WH-16
251-CH5 BK-16
861-CH28 PU-16
860-CH27 PK-16
635-CH8 BU-16
636-CH11 GN-16

138-A40

H
YL-16

126-UU1 PK-16
614-UU8 PU-16
200-UU5 BK-16
J765-UU16 BU-16
711-UU9 BR-18
H710-UU15 PK-16
716-UU14 BU-18
715-UU13 GN-18
714-UU12 YL-18
713-UU11 OR-18
712-UU10 WH-18
135-UU4 BU-16

CONN 16

WH-16
WH-16

1
2
3
4
5
6

E-C3
1552273
604-E18 OR-16
200-E19 BK-16
612-E20 GY-16
614-E10 PU-16
614-E21 PU-16
606-E6 GY-16

GN-18
GN-18

605-E30

(G-103) CAB
GROUND

1
2

614-CT4 PU-16
WH-16(LH)

A-C23
3E3381
1
2
3
4
5
6

PK-16

E790-A180 PK-16
321-A94 BR-16
706-A158 BR-16
720-A161 PU-16
J765-A197
BU-16
H
M728-A204 WH-16
892-A208 BR-16
893-A214 GN-16
614-A146 PU-16
614-A146 PU-16
126-A35 PK-16
306-A86 GN-16

MM

(A) EXHAUST DIV SOL


1013430

E-C1
3E5179
GY-16
BK-16
PU-16
OR-16
YL-16
GY-16
BU-16

113-FF1
200-FF2
290-FF7
291-FF8
403-FF9
408-FF10
410-FF11
411-FF12
481-FF18
E735-FF22
417-FF13
661-FF19
662-FF20
663-FF21
892-FF23
893-FF24
F975-FF25
OR-16
201-FF3 BK-16
201-FF5 BK-16
201-FF6 BK-16

CONN 28

UU-C1
3E5176

GN-16
PK-16

GY-16

AH-C3
1042921

RH RR PARK/
TURN LAMP
1350427

9W3089
UU-C5

JJ-C12
169-8668

426-F1

605-E25 YL-16
605-E5 YL-16

UU-C3
3E3361

BK-16

1
2
3
4
5
6
7
8
9
10
11
12

(B-65) POWER TRAIN/CHASSIS


CONTROL (TCC)
2005375

BR-16
GN-16
OR-16
BR-16
BU-16
GN-16
GY-16
BU-16
YL-16
BR-16
PK-16
OR-16
PK-16
BR-16
WH-16
YL-16
PK-16
GN-16

E-C2
1552273
604-E13 OR-16
200-E14 BK-16
612-E15 GY-16
614-E8 PU-16
614-E17 PU-16
605-E5 YL-16

YL-18
OR-18
WH-18

614-M32
200-M17

WH-16

CH-C4
3E3379

704-K7
922-K22

H
H
H

A
B
C

714-UU12
713-UU11
712-UU10

(A) SHIFT LEVER POS SNSR


1267896

102-A4

306-A86 GN-16
307-A87 OR-16
321-A94 BR-16
L912-A102 WH-16
L910-A104 PK-16
706-A158 BR-16
707-A159 PU-16
M728-A204 WH-16
720-A161 PU-16
E750-A175 PU-16
891-A205 BU-16
892-A208 BR-16
893-A214 GN-16
E790-A178 PK-16
K748-A203 OR-16
J765-A197
BU-16
728-A165 BU-16
710-A160 GN-16
O

GN-16

E790-A178
OR-16

307-A87

O
614-A148 PU-16
K748-A203 OR-16

CONN 15

GN-18
GN-18

RD-18
BK-18
WH-18

LEVER 4
LEVER 3
LEVER 2

716-UU14 BU-18
715-UU13 GN-18
J765-UU17 BU-18
711-UU9 BR-18
126-UU2 PK-18

E790-A181
K748-A203
614-A237
126-A37
138-A40
604-A126
126-A34
727-A164
619-A250

126-A35 PK-16
H430-A150 BU-16
614-A148 PU-16
200-A73 BK-16

710-CH4 GN-16
707-CH13 PU-16
891-CH34 BU-16

1
2

10
1
9
2
3
6
7
8
5
4

NEUTRAL
GND VERIFY
LEVER 5
GROUND
LEVER 1
+V

YL-14

337-A96

BU-16
BR-16

200-UU7

BU-14

614-A147 PU-16
604-A126 OR-16
E790-A182 PK-16

GN-16
OR-16
BR-16
WH-16
PK-16
BR-16
PU-16
WH-16
PU-16
PU-16
BU-16
BR-16
GN-16
PK-16
OR-16
BU-16
BU-16
GN-16
O

703-K6
922-K23

AH-C2
1042921

605-A128 YL-16
606-A133 GY-16
307-A87 OR-16

306-L13
307-L14
321-L15
L912-L16
L910-L17
706-L22
707-L23
M728-L56
720-L34
E750-L42
891-L57
892-L58
893-L59
E790-L45
K748-L55
J765-L53
728-L41
710-L26

J764-K18
710-K10
709-K9
J764-K1
726-K16
725-K15
704-K7
703-K6
724-K14
922-K3
705-K8
723-K13
126-K17
721-K11
722-K12
G704-K5
E790-K4
G705-K2

1
2
3
4
5
6

CT-C1
3E3382

604-CT1 OR-16
200-CT2 BK-16
612-CT3 GY-16

H
200-AH7 BK-16
200-AH8 BK-16
612-AH3 GY-16
614-AH4 PU-16
WH-16(RH)

BK-16

OR-16
BK-16
PU-16
YL-16

CONN 5

604-CT1 OR-16
200-CT6 BK-16
200-CT7 BK-16
200-CT8 BK-16

H
200-AH6

E-C8
1552272
604-E22
200-E23
614-E24
605-E25

SHIFT LEVER BACKLTG


1636508

UU-C4
1071984

126-UU3 PK-16
J765-UU18 BU-16
H710-UU15 PK-16

A
B
C

+
-

614-UU8 PU-16
200-UU6 BK-16

UU-C2
1042921

OR-18
BK-18
BR-18

+V
GROUND
SIGNAL

K952-A232 BR-16
K952-A231 BR-16
537-A121 GN-16
176-A227 OR-16

PK-16
PU-16
BU-16

774-AY4 YL-16
K952-AY10 BR-16
775-AY5 BR-16
K952-AY11 BR-16

RH STOP/
TAIL LAMP
1350426

1
2

(114) HOIST LEVER POS SNSR


1618937

YL-14
BR-16
YL-14

GN-16

CONN 37

BK-16

H430-A150 BU-16
200-A73 BK-16
E790-A178 PK-16
307-A87 OR-16
L912-A102 WH-16
L910-A104 PK-16

A-C4
9X0146
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

138-CH1

J765-E7
BU-16
E750-E9 PU-16
126-E12 PK-16

1
2
3
4

CONN 4

AH-C1
3E3382

WH-18
BK-18

103-JJ3
105-JJ7
173-JJ41

CONN 14

BK-16

E-C9
3E3376

614-CT4 PU-16
WH-16(LH)

RH BKUP LAMP
1712065

1
2
3

RD-18
BU-18
BK-18

+ BATTERY
SOLENOID
GROUND

E-C5
7N7781
126-E12
E750-E9
J765-E7

BK-16

15A

BK-16

CONN 17

GY-16
BK-16

604-AH1

102-JJ2

201-FF5

1
2
3
4
5
6

1
2
3
4
5
6

1
2

(A) HORN SW
2T3360

10A

(C) KEY SW BKR


6T3642

(C) DOME LAMP BKR


6T3643

RD-14

322-A95

K988-CW4 WH-16
K989-CW5 BU-16
K927-CW3 BU-16
K991-CW6 OR-16

CV-C1
3E3382

A-C41
169-8668
GY-16

SPEED

200-P4 BK-18
200-P5 BK-18
663-P36 GY-16
663-P37 GY-16

728-A165 BU-16
E750-A175 PU-16

E790-L45
PK-16
200-L7 BK-16
614-L18 PU-16
126-L3 PK-16

126-L3 PK-16
614-L18 PU-16
200-L7 BK-16
E790-L45
PK-16
PU-16
O
PK-16
BR-16
GN-16
707-L23

L910-L17
321-L15
710-L25

WH-16
O
L912-L16

BU-16

L912-L16

E750-L42
G705-L47

891-L57

PU-16
GN-16

WH-16

BU-16
PU-16
GN-16
OR-16
BR-16
BR-16
PU-16
BU-16
PU-16
OR-16
WH-16
BU-16
BR-16
GN-16
BU-16
PK-16

J765-L53
707-L23
306-L13
307-L14
321-L15
706-L22
720-L34
728-L41
E750-L42
K748-L55
M728-L56
891-L57
892-L58
893-L59
H430-L11
L910-L17
OR-16

YL-16
G704-L46

709-L24

710-L27
GN-16
710-L25

710-L26 GN-16
J765-L52
BU-16

PK-16
E790-L43

PK-16

PK-16
E790-L43

PK-16
BU-16
PU-16
BK-16

H710-L48

OR-16
307-L14

GN-16

BR-16
BR-16
OR-16
BU-16
BU-16
713-L30
726-L40
728-L41

202-L12 BK-16
716-L33 BU-16
712-L29 WH-16
706-L22 BR-16
720-L34 PU-16
715-L32 GN-16
126-L6 PK-16
721-L35 BR-16
722-L36 WH-16
723-L37 OR-16
724-L38 YL-16
725-L39 GN-16

711-L28 BR-16
J764-L49
BR-16
J765-L52
BU-16
M728-L56 WH-16
704-L20 GY-16
714-L31 YL-16

126-L3
H430-L11
614-L18
200-L7

L-C5
9X0145

WH-16
BK-16
PU-16

AH-C4
1552273

126-A36 PK-16
506-A113 PU-16
987-A219 WH-16
122-A14 BU-16
773-A169 GY-16
769-A167 BU-16
775-A171 BR-16
774-A170 YL-16
J767-A202
GY-16
J765-A200
BU-16
767-A166 WH-16
770-A168 GN-16
612-A142 GY-16
H429-A109 BU-16
H428-A108 GY-16
K952-A230 BR-16

L-C3
7X6222

GN-16

WH-16

202-L10

G705-L47

GN-16

612-CT3

(C) SEC STER


BKR
6T3642

E707-P39 GN-18
201-P13 BK-18
E708-P41 PK-18
C413-P22 YL-18
C414-P25 BU-18

(A) TURN SIG/


WIPER/WASHER/
HI BEAM SW
1416579

J2

1
2

WH-18
BK-18

10A

GN-14
GY-16
YL-16
PU-16
PK-16
YL-16
GN-16
GY-16
GY-16

WH

CT-C4
1552273

LH BKUP LAMP
1712065

101-W2 RD-14

619-A152
A608-A156
575-A123
506-A113
119-A22
605-A129
537-A121
606-A134
590-A124

BR
OR
WH
GY
YL
GN
RD
BU
RD/WH
PK
PU
BK

1
2
3
4
5
6
7
8
9
10
11
12

YL-16
GY-16
PU-16
OR-16
BR-16
BU-16

502-A112
501-A111

P-C3
3E3379

(11) BODY UP SNSR


3E0461

A
B
C

(C) TURN SIG BKR


6T3643

PK-16

773-AY3 GY-16
K952-AY12 BR-16

RD-18
BK-18
WH-18

9D3374

GN-16
GN-14
GY-16

605-A129 YL-16
200-A63 BK-16
605-A130
606-A135
611-A139
307-A87
K952-A231
J765-A176

(D-97) STOP LAMP RLY


SUPPRESSOR
(D-98) HEAD LAMP RLY
1068704
3E5239

(D-97) STOP LAMP RLY


3E5239

(D-96) SECONDARY STEER


RELAY
3E5239

C
D
E

L-C2
3E6287

CT-C2
1042921

(C) ELEC WDO BKR


6T3643

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

J1

WH-16(LH)

A
B
C

537-A121
619-A152
606-A134

PAYLOAD
DOWNLOAD
PORT

200-E16

RD-18
BK-18
WH-18

150-JJ40

136-JJ34

G705-K2
E790-K19

CL-C2
3E-3370
799-CL17
251-CL14
861-CL18

15A

15A

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
ADDRESS SEL

P-C9
3E3379

A-C29
169-8674
OR-16
GN-16

ATA DATA LINK (-)


SHUTDOWN SIG N/O
CAT DAT LINK (-)
+BATTERY
-BATTERY
+BATTERY
ATA DATA LINK (+)
SHUTDOWN SIG N/C
CAT DATA LINK (+)
UNUSED
-BATTERY
TIMING CAL A/C STATUS SW
THROTTLE BYPASS
UNUSED
UNUSED
FUEL FILTER SW
TIMING CAL +
USER DEF SHUTDOWN
BU SOUND REDUCTION
ORS RLY
ETHER HOLD RELAY
KEY SW ON
LOW OIL LVL SW
MANUAL ETHER SW
COOLANT FLOW SW
UNUSED
SHUT/FAN BRK SOL
DIGITAL RETURN
ANALOG RETURN
CRANKCASE PRESS
+V TIMING
UNUSED
PRELUBE RELAY
+V THROTTLE
+5V ANALOG SUPPLY
OIL PRES (UNFLTR)
ENGINE SPD
ENGINE FAN SPD
ETHER ON RELAY

BK-16

E790-L45

E790-L44
PK-16
126-L5 PK-16
703-L19 BU-16
704-L20 GY-16
705-L21 PK-16
709-L24 OR-16
721-L35 BR-16
722-L36 WH-16
723-L37 OR-16
725-L39 GN-16
724-L38 YL-16
726-L40 BU-16
G704-L46 YL-16
G705-L47 GN-16
922-L60 BR-16
J764-L50
J764-L49
BR-16
J764-L51

126-L5 PK-16
E790-L44
PK-16

J765-L54
200-L7
614-L18
126-L4
712-L29
714-L31
715-L32
713-L30
716-L33
711-L28
H710-L48

BU-16
BK-16
PU-16
PK-16
WH-16
YL-16
GN-16
OR-16
BU-16
BR-16
PK-16

PK-16
614-L18 PU-16
200-L7 BK-16
J765-L54
BU-16
126-L4

126-L3 PK-16
126-L5 PK-16
PK-16
PK-16
PK-16

PK-16
BK-16
BR-16
BU-16
BK-16
PK-16
BR-16
GN-16
GN-16
OR-16
PK-16
BU-16

126-L6
126-L1
126-L2

BK-16
202-L10
202-L12 BK-16
202-L9 BK-16
202-L8 BK-16

CT-C3
1042921

LH RR PARK/
TURN LAMP
1350427

LH STOP/
TAIL LAMP
1350426

A
B
C

BK-16
BK-16

15A

OR-6

CONN 39

GY-16

OR-18
BK-18
YL-18

+BATTERY
GROUND
SIGNAL

1
2

15A

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

TACH

200-A63 BK-16
500-A110 BR-16
119-A21 PK-16
619-A152 GN-14
A608-A156 GY-16
575-A123 YL-16
506-A113 PU-16
119-A22 PK-16
605-A129 YL-16
537-A121 GN-16
606-A134 GY-16
590-A124 GY-16

(C) SPARE BKR


6T3643

185-JJ43
YL-14
102-JJ1
BU-14
150-JJ39
RD-14

PK-16

820-CH24 BU-16
250-CH2 BK-16
819-CH23 GY-16
818-CH22 BR-16
799-CH20 WH-16

119-A21 PK-16
119-A22 PK-16
322-A95 GY-16
575-A123 YL-16
506-A113 PU-16
500-A110 BR-16
590-A124 GY-16
A608-A156 GY-16
BU-16

15A

RD-14

(C) HDLAMP BKR


3T2662

PU-16

BK-16
GN-16

CH-C2

(D-101) MAIN POWER RLY


1654026

H
(B-70) INTEGRATED
BRAKING
CONTROL (IBC)
2005373 ARC
2005374 TCS
2005372 ARC/TCS

PU-16
PU-16

200-A67
454-A105

BU-16

1
2
3
4
5
6

200-P2 BK-18
200-P3 BK-18
661-P33 GN-18
662-P34 YL-18

A
B
C

200-A73

10A

BU-14

1
2

BK-16

112-JJ21
112-JJ22

102-A5

102-A5

BK-16

200-A73

201-FF5 BK-16
200-A61 BK-16
200-A63 BK-16
200-A76 BK-16

OR-16

BK-16

86

BK-16
BK-08

176-JJ42

103-JJ4

(B-65) CAB REAR


COMPARTMENT
GROUND

BK-16

101-W12

(C) BK CONT BKR


6T3642

(C) A/C
BKR
6T3643

9W1951
H

15A

(C) ENG CONT BKR


6T3643
101-W8 RD-14

(C) POWER TRAIN/


CHASSIS CONT BKR
6T3642

112-JJ9

BU-16
BU-16
WH-16

GN-14

135-A39

GN-18
BK-18
PK-18
YL-18
BU-18

A-C39
1698672

J765-A176
605-A131 YL-16
606-A136 GY-16
611-A138 PU-16
611-A138 PU-16

101-W1 RD-08

109-CG1

30

201-A79

BK-16

(B-126) +12V PWR


1172311

WH-16

10A

(C) GAUGE
LAMP BKR
6T3642

PU-16

408-FF10

101-W7 RD-14

10A

G
H
J

BK-16

A254-R27
A254-R34

BK-16

(C) AIR DRYER


BKR
6T3642

BU-16
YL-16

SERV TOOL
CONNECTOR

D
E
F

(C) PWR CONV BKR


6T3642

(C) CIGAR
LTR BKR
6T3642

GN-16
BR-16

A-C14

820-CH24 BU-16
250-CH2 BK-16
818-CH22 BR-16
819-CH23 GY-16
799-CH20 WH-16

101-W6 RD-14

105A

86

201-A81

126-L3 PK-16
614-L18 PU-16
200-L7 BK-16

126-L3 PK-16
614-L18 PU-16
200-L7 BK-16
BU-16
E790-L44
PK-16

612-E11

(19) LH REAR
STRUT PRESS
1753186

BK-18
BK-18

202-L10

BK-16

(C) WIPER BKR


6T3642

30

200-A56

E735-FF22

103-JJ3
YL-14
105-JJ7
BR-16
173-JJ41
YL-14

200-JJ47

GY-16
OR-16
GN-16
YL-16
GY-16
BR-16
GN-16

E793-A183
E794-A184

(C) ALT BKR


3E7294

136-JJ62
GN-14
K748-JJ20
OR-16
E790-JJ57
PK-16
727-JJ55
GN-14

BK-16

417-FF13
F975-FF25
661-FF19
662-FF20
663-FF21
892-FF23
893-FF24

799-CH19 WH-16
799-CH17 WH-16
636-CH12 GN-16
635-CH9 BU-16
H

CONN 40

893-A213
892-A207

126-JJ32

BK-16

200-A60 BK-16
200-A61 BK-16
200-A63 BK-16

NO

10A

124-JJ31

185-JJ43
YL-14
102-JJ1
BU-14
150-JJ39
RD-14
126-JJ32
PK-16
150-JJ40
RD-14
103-JJ3
YL-14
105-JJ7
BR-16
173-JJ41
YL-14
140-JJ36
BU-14
958-JJ56
YL-16
619-JJ60
GN-14
610-JJ59
OR-14
604-JJ58
OR-14
K748-JJ20
OR-16
727-JJ55
GN-14
E790-JJ57
PK-16
136-JJ61
GN-16
200-JJ44
BK-16

200-A70 BK-16
201-A82 BK-16

J764-K1

(1) BACKUP ALARM


1236449

RD-14
OR-16
YL-14
YL-14
PK-16
OR-16
BK-16
BK-16
BK-16
BK-16
YL-16
OR-14
GN-16
GN-14
OR-14
YL-16
GN-14

10A

(C) PRELUBR
BKR
6T3642

129-JJ33
122-JJ29
123-JJ30

BK-08

K-C7
7X6222

E-C6
1552269
612-E11
200-E16

150-JJ40
K748-JJ20
173-JJ41
185-JJ43
E790-JJ57
176-JJ42
200-JJ44
201-JJ49
290-JJ52
291-JJ53
308-JJ54
604-JJ58
136-JJ61
727-JJ55
610-JJ59
958-JJ56
619-JJ60

200-A57 BK-16
200-A71 BK-16

922-L60 BR-16
E790-L44
PK-16
G704-L46 YL-16
703-L19 BU-16
704-L20 GY-16
705-L21 PK-16
709-L24 OR-16
710-L27 GN-16
721-L35 BR-16
722-L36 WH-16
723-L37 OR-16
724-L38 YL-16
725-L39 GN-16
726-L40 BU-16
126-L5 PK-16

BK-16

BK-16

200-A66

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

251-CH3

202-L10

L-C1
1010205

799-CH18 WH-16
799-CH17 WH-16
799-CH19 WH-16
636-CH12 GN-16
251-CH6 BK-16
251-CH5 BK-16
138-CH1 GN-16
636-CH12 GN-16

WH-16
WH-16
WH-16

BK-16
BK-16

200-A60

200-A76

BR-16

799-CH20
799-CH15
799-CH16
799-CH21

200-A59
200-A62

200-A58
200-A54

J764-L51

138-CH1

BU-16

BK-16
BK-16
BK-16
BK-16
BK-16
BK-16

200-A72 BK-16
201-A77 BK-16
201-A78 BK-16

UNUSED
UNUSED
SOLENOID RETURN
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
HOIST LEVER
UNUSED
BODY RAISE SOL
UNUSED
+10V SUPPLY
UNUSED
UNUSED
BODY UP SW
BODY LOWER SOL
UNUSED
UNUSED
UNUSED
UNUSED
ENGINE SPEED (+)
UNUSED
UNUSED
UNUSED
NEUTRAL OUTPUT
UNUSED
T/C OUT SPEED (-)
UNUSED
UNUSED
UNUSED
BODY RAISE OUTPUT
ENGINE SPEED (-)
T/C OUT SPEED (+)
BACKUP ALARM
XMSN OUT SPEED
UNUSED
UNUSED

635-CH9

(B-122) TPMS CONT


9X6846

GN-16

126-L1
202-L8
892-L58
H430-L11
202-L9
126-L2
922-L60
306-L13
893-L59
K748-L55
705-L21
703-L19

636-CH10 GN-16
250-CH2 BK-16
710-CH4 GN-16
859-CH26 YL-16
858-CH25 GY-16
861-CH28 PU-16
860-CH27 PK-16
863-CH29 BU-16
864-CH30 BR-16
818-CH22 BR-16
820-CH24 BU-16
819-CH23 GY-16
891-CH34 BU-16
865-CH31 GY-16
866-CH32 PK-16
867-CH33 PU-16
707-CH13 PU-16

200-A66

200-A55 BK-14
200-A68 BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

GN-16

BK-16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

YL-16
PK-14
RD-14

(C) PAYLOAD
BKR
6T3642

H
OR-16
BK-16
BK-16
BK-16
BK-16
GN-16
GN-16
WH-16
PK-16

E707-P38
201-P14
E708-P42
C413-P21
C414-P26

(F-78) WIPER MOTOR


1398928

(F-80) ARC SUPPLY SOL


3E8691

(F-80) ARC CONT SOL


3E8691

(E) SPEEDO/TACH
MODULE
6V6457

P-C4
3E3379

A
B

+BATTERY
-BATTERY
CAT DATALINK BODY UP IND
-BATTERY
+BATTERY
SOLENOID RETURN
START RELAY
CAT DATALINK +
SECONDARY STEER RELAY
LOCKUP CLUTCH SOL
UPSHIFT SOL
UNUSED
SHIFT LEVER 1
SW/SNSR GROUND
SW/SNSR GROUND
EXHAUST DIVERTER SW
DOWNSHIFT SOL
SHIFT LEVER 4
UNUSED
LOCATION CODE 1
LOCATION CODE 0
SHIFT LEVER-GND VERIFY
SHIFT LEVER 2
BRAKE SW
SEC/PARK BRAKE SW
SHIFT LEVER 5
LOCATION ENABLE (+BAT)
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
UNUSED
SHIFT LEVER 3
GEAR SW-GND VERIFY
LOW STEERING SW
LOCATION CODE 2
UNUSED
KEY START SW

+24V IN
GROUND
RED LAMP
GREEN LAMP
LINK GND
XMSN SPD
LF STRUT PRESS
RF STRUT PRESS
LR STRUT PRESS
RR STRUT PRESS
TX LCD OUT
LCD CLOCK
TX OUT
TX KEY OUT
RX IN
NEUTRAL
LCD LATCH
TEST/SET
MODE
BED RAISE

635-CH7

CH-C1
8N1525

769-R26

770-R23 GN-16
L912-R25 WH-16

200-A69
200-A74
200-A67
200-A75
200-A65
200-A64

BK-16

WH-16

10A

1
5
2
4
3

200-A71
H

UNUSED
UNUSED
SOLENOID RETURN
LH PARKBK SNSR
RH PARKBK SNSR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
+8V POWER
UNUSED
UNUSED
+10V POWER
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
RR WHEEL SPD SEN
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
ENGINE SPEED SEN
UNUSED
UNUSED
LR WHEEL SPD SEN
UNUSED
UNUSED

+BATTERY
-BATTERY
CAT DATA LINK RETARDER ACTIVE
-BATTERY
+BATTERY
SOLENOID RETURN
TCS ACTIVE LAMP
CAT DATA LINK +
TCS RIGHT SOL
TCS LEFT SOL
ARC AIR CONTROL
ARC ON/OFF SW
ARC ON/OFF SW
SENSOR GROUND
SENSOR GROUND
TCS SERVO SOL
ARC AIR SUPPLY
TCS SYSTEM TEST
ARC PRESS SW
LOCATION CODE 1
LOCATION CODE 0
MANUAL RET SW
UNUSED
UNUSED
UNUSED
UNUSED
LOC ENABLE (+BAT)
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
LOCATION CODE 2
UNUSED
+BATTERY
BU-16

BK-16

120-JJ45
141-JJ37
150-JJ39

BK-16

290-JJ52
BK-16
291-JJ53
BK-16
201-JJ49
BK-16
138-JJ35
GN-16
141-JJ37
PK-14
147-JJ38
PU-16
113-JJ26
OR-16
119-JJ27
PK-16
129-JJ33
BU-16
122-JJ29
BU-16
123-JJ30
WH-16
120-JJ45
YL-16
176-JJ42
OR-16
124-JJ31
GN-14
121-JJ28
YL-14

CONN 18

200-A54

PU-16

408-A98

105-A12 BR-16
201-A78 BK-16

113-FF1
200-FF2
201-FF3
290-FF7
291-FF8
403-FF9
481-FF18
410-FF11
411-FF12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

OR-16
GN-16
YL-16
GY-16
BR-16
GN-16

E735-A174

10A

MON O N
M
6T3642

1
H

J765-L54

251-CH3

OR-16
PK-16
YL-14
BU-16
WH-16
GN-14
PK-16
BU-16
GN-16
BU-14
PU-16

138-CH1 GN-16
707-CH13 PU-16
710-CH4 GN-16
H
891-CH34 BU-16
636-CH11 GN-16
799-CH21 WH-16
799-CH16 WH-16
636-CH11 GN-16
635-CH8 BU-16
859-CH26 YL-16
858-CH25 GY-16
861-CH28 PU-16
860-CH27 PK-16
251-CH5 BK-16
251-CH5 BK-16
863-CH29 BU-16
864-CH30 BR-16
818-CH22 BR-16
820-CH24 BU-16
819-CH23 GY-16
250-CH2 BK-16
865-CH31 GY-16
H
867-CH33 PU-16
866-CH32 PK-16

RD-14
OR-16
YL-16
YL-16
PK-16
OR-16
BK-16
BK-16
BK-16
BK-16
YL-16
OR-16
GN-16
GN-16
OR-16
YL-16
GN-14

290-JJ52

113-JJ26
119-JJ27
121-JJ28
122-JJ29
123-JJ30
124-JJ31
126-JJ32
129-JJ33
138-JJ35
140-JJ36
147-JJ38

10A

202-L10

799-CH16 WH-16
799-CH15 WH-16

150-A50
K748-A203
173-A51
185-A53
E790-A181
176-A52
200-A72
201-A80
290-A84
291-A85
308-A89
604-A126
136-A30
727-A164
610-A137
958-A218
619-A250

YL-14
BR-16

BK-16

636-CH11

YL-16
PK-14
RD-14

F975-A228
661-A153
662-A154
663-A155
892-A209
893-A215

10A

102-JJ2

120-A28
141-A44
150-A49

103-JJ3
105-JJ7

201-JJ51

(C) SERV SET SW


(EMSII)
6T6066

BU-14

15A

(C) BKUP ALM BKR


6T3643

JJ-C1
9X-1054

K927-R22 BU-16
K988-R12 WH-16
K989-R18 BU-16
K991-R20 OR-16
K992-R21 PU-16
A254-R31 BK-16
A254-R33 BK-16
A254-R5 BK-16
A254-R2 BK-16

PU-16

GN-16
454-R4
WH-16
767-R24

K986-R14

J766-R15

BU-16
C985-R36

454-CW1 GN-16
J766-CW2 PU-16
K927-CW3 BU-16
K988-CW4 WH-16
K989-CW5 BU-16
K991-CW6 OR-16
K992-CW7 PU-16

OR-16
PK-16
YL-16
BU-16
WH-16
GN-14
PK-16
BU-16
GN-16
BU-14
PU-16

102-JJ1

15A

(C) SPARE BKR 2


6T3643

PK-16
GN-14
OR-16

GN-16
PU-16
BU-16
WH-16
BU-16
OR-16
PU-16

113-A15
119-A25
121-A27
122-A14
123-A32
124-A33
126-A34
129-A38
138-A40
140-A41
147-A45

200-A56

454-R4
J766-R32
K927-R22
K988-R12
K989-R18
K991-R20
K992-R21

1
2
3
4
5
6
7
8

E790-A181 PK-16
126-A34 PK-16
138-A40 GN-16
604-A126 OR-16
619-A250 GN-14
727-A164 GN-16
K748-A203 OR-16
201-A81 BK-16
201-A80 BK-16
201-A78 BK-16
200-A70 BK-16
200-A62 BK-16
200-A72 BK-16
200-A55 BK-14

CW-C1
3E3388

R-C4
3E3385

K986-R14

K985-R13

BR-16
O
PK-16
K985-R13

GY-16

892-R3 BR-16
893-R9 GN-16
K952-R7 BR-16
M901-R8 YL-16

BU-16
GY-16
BU-16
K927-R22
H428-R37
H429-R38

J767-R16

GN-16
GY-16
YL-16
BR-16
770-R23
773-R17
774-R11
775-R10
OR-16
176-R28

176-R35 OR-16
176-R6 OR-16
176-R1 OR-16
176-R28 OR-16
C985-R36 BU-16
H428-R37 GY-16
H429-R38 BU-16
L912-R25 WH-16
700-R19 PK-16
767-R24 WH-16
769-R26 BU-16
OR-16
176-R35

PU-16
PK-16

1
2

CONN 7

BR-16
O
PK-16

892-R3 BR-16
893-R9 GN-16
K952-R7 BR-16
M901-R8 YL-16

GN-16
GY-16
YL-16
BR-16
PU-16
GY-16
770-R23
773-R17
774-R11
775-R10
J766-R30
J767-R16

(B-121) HORN SOL SUPPRESSOR


1068704

BU-16

291-A85 BK-16
290-A84 BK-16
185-A53 YL-16
200-A72 BK-16
201-A80 BK-16
201-A78 BK-16
126-A34 PK-16
138-A40 GN-16
604-A126 OR-16
619-A250 GN-14
727-A164 GN-16
E790-A181 PK-16
K748-A203 OR-16

YL-14
BR-16

BK-16

MOTOR

10A

85

1
2

K986-A235

GN-16
GY-16
YL-16
BR-16
PU-16
GY-16

A-C35
7N9738

454-A105 GN-16
136-A30 GN-16
102-A2 BU-14
105-A12 BR-16
105-A11 BR-16
123-A32 WH-16
124-A33 GN-14
129-A38 BU-16
308-A89 YL-16
610-A137 OR-16
200-A62 BK-16
201-A81 BK-16
200-A55 BK-14
200-A70 BK-16

103-A6
105-A11

291-JJ53

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

BU-14

OR-16
BK-16
BK-16
BK-16
BK-16
N
GN-16
WH-16
PK-16

481-A107
410-A99
411-A100

(C) START AID BKR


6T3642

FF-C2
7X6222

101-W11 RD-14
112-JJ11
PU-16

87
87a

102-A2

A-C22
169-8668

JJ-C8
3E-6286

A-C1
1130580

113-A18
200-A59
201-A79
290-A84
291-A85

GN-16
OR-16

CONN 22

A-C6
9X0146

10A

201-A78 BK-16
105-A12 BR-16

481-A107
F975-A228

BK-16

(B-53) HORN AIR SOLENOID


185-0008

200-JJ48

OR-14
OR-14
GN-14

635-CH9

1
2

WH

(C) SERV CLEAR SW


(EMSII)
6T6066

1
2

OR-16

H
3
4

604-JJ58
610-JJ59
619-JJ60

O
L912-A103 WH-16
176-A52 OR-16

BR-16
GN-16

1
2

A-C27
3E3364

A-C24
169-8668

BU-16

141-A44 PK-14
120-A28 YL-16
119-A25 PK-16
140-A41 BU-14
103-A6 YL-14
113-A15 OR-16
121-A27 YL-16
122-A14 BU-16
147-A45 PU-16
150-A49 RD-14
150-A50 RD-14
173-A51 YL-16
176-A52 OR-16
958-A218 YL-16

201-A80

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

F723-A196
F721-A195
F717-A192

892-A211
893-A217

1
2
3
4
5
6
7
8
9
10
11
12

J2

636-CH12

A-C26
3E3364

H
H

R-C2
3E6287

J1

A-C37
3E5176

YL-16
GN-16
BR-16
WH-16
YL-16
BU-16

A
B
1
2
3
4
5
6
C
D

893-A213 GN-16
892-A207 BR-16

893-A212 GN-16
893-A217 GN-16
893-A216 GN-16
893-A215 GN-16
893-A215 GN-16
892-A209 BR-16
663-A155 GY-16
661-A153 GN-16
662-A154 YL-16
N
E735-A174 PU-16
411-A100 PK-16
113-A18 OR-16
200-A59 BK-16
201-A79 BK-16
290-A84 BK-16
291-A85 BK-16
408-A98 WH-16
410-A99 WH-16
135-A39 BU-16
201-A77 BK-16
200-A57 BK-16
200-A57 BK-16
201-A77 BK-16
N

CM-C4
3E-7996

H
1

A-C25
3E3363

A-C43
155-2269

CONN 6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

OR-16
BU-16
GY-16
BU-16
WH-16
PK-16
WH-16
BU-16
176-R29
C985-R36
H428-R37
H429-R38
L912-R25
700-R19
767-R24
769-R26

A-C42
9X-1054

87
87a

R-C1
1010205

A-C36
3E5179

317-A92
893-A212
892-A206
L912-A103
E794-A184
E793-A183

H
H

BR-16

892-A206 BR-16
892-A211 BR-16
892-A209 BR-16
892-A210 BR-16
893-A214 GN-16
N

185-CM1 YL-16
200-CM2 BK-16
CM-C2
3E-3361

CONN 19

85

PU-16
BK-16

BU-16
WH-16

BR-16
O
PK-16
K985-A234

176-A177

OR-16

H428-A108 GY-16
H429-A109 BU-16
L912-A103 WH-16
700-A157 PK-16
767-A166 WH-16
769-A167 BU-16

OR-16
OR-16
176-A52
176-A227

140-A43 BU-16
F709-A188 BU-16
998-A224 BR-16
337-A96 WH-16
86
30

87
87a

(D-84) PRELUBR RLY


3E5239

140-A42

113-A19

185-CM6 YL-16
200-CM5 BK-16
185-CM1 YL-16
185-CM9 YL-16
A589-CM11 OR-16
200-CM2 BK-16
200-CM10 BK-16
200-CM10 BK-16
200-CM4 BK-16
A500-CM12 GN-16
185-CM9 YL-16
185-CM3 YL-16
185-CM3 YL-16
185-CM6 YL-16
200-CM5 BK-16
200-CM4 BK-16

RD-18
BK-18

987-M36 WH-16
M728-M35 WH-16

(114) POWER WINDOW SW


1701313

(6) LH RED TPMS


LAMP
8T9683

GY-16
YL-14
YL-16
BR-16
PK-16
PK-16
PU-16

A254-R34 BK-16
A254-R27 BK-16

K992-R21
A254-R31

BU-16
BR-16
BR-16
WH-16
WH-16
PK-16
GY-16
YL-16

R-C3
9X0146

176-R1 OR-16
A254-R2 BK-16
892-R3 BR-16
454-R4 GN-16
A254-R5 BK-16
176-R6 OR-16
K952-R7 BR-16
M901-R8 YL-16
893-R9 GN-16
775-R10 BR-16
774-R11 YL-16
K988-R12 WH-16
K985-R13 BR-16
K986-R14 PK-16
J766-R15
PU-16
J767-R16
GY-16
773-R17 GY-16
K989-R18 BU-16
700-R19 PK-16
K991-R20 OR-16
A254-R33 BK-16

F709-A188
998-A222
F710-A189
F707-A186
337-A96
F723-A196
F721-A195
F717-A192

612-A143
103-A7
M901-A236
K985-A234
K986-A235
700-A157
J766-A201

BK-16

200-A59 BK-16
201-A77 BK-16
200-A57 BK-16
201-A79 BK-16
290-A84 BK-16
291-A85 BK-16
200-A68 BK-16
185-A53 YL-16
H

RD-18
BK-18

(6) LH GREEN TPMS


LAMP
8T9684

H
H

RD-14
RD-14
O
OR-16

322-A95 GY-16
103-A9 YL-14

1
5
2
4
3

1
5
2
4
3

85

86
30
BR-16

PK-16
GY-16
YL-16

BR-16
GN-16

A-C10
9X-1054

121-A27 YL-16
E790-A180 PK-16
321-A94 BR-16
612-A141 GY-16

BR-16
998-A224

998-A222

F709-A188

BR-16

BU-16

WH-16
337-A96

BR-16
F707-A186 WH-16
F710-A189

998-A224

892-A210
893-A216

987-A219

GY-16

987-A219 WH-16
537-A121 GN-16
612-A142 GY-16
506-A113 PU-16
J765-A200
BU-16
122-A14 BU-16
176-A227 OR-16
H428-A108 GY-16
H429-A109 BU-16
767-A166 WH-16
769-A167 BU-16
770-A168 GN-16
773-A169 GY-16
774-A170 YL-16
775-A171 BR-16
J767-A202
GY-16
K952-A230 BR-16

WH-16

612-A143

A-C3
7X6222

(D-83) BACKUP RLY


3E5239

BU-16
BK-16

1
2

E790-JJ57
727-JJ55
K748-JJ20

135-M10
201-M19

1
2

BK-14

YL-16
317-A92

YL-16
173-A51

J765-A200
BU-16
506-A113 PU-16
537-A121 GN-16
173-A51 YL-16

YL-16

612-A141 GY-16
612-A142 GY-16

140-A42 BU-16
140-A41 BU-14
122-A14 BU-16

317-A92

140-A43

(D-93) ST AID
HOLD RLY
3E5239

(D-92) ST AID ON RLY


3E5239

BU-16

PK-16

YL-16
121-A27

E790-A180

A-C7
9X-1054

87
87a

85

1
5
2
4
3

30

87
87a

86

85

86
30

87
87a

(D-91) WIPER
DELAY RLY
3E5239

147-A48 PU-12
147-A47 PU-12
F707-A186 WH-16
K984-A233 GY-16

147-A46 PU-12
998-A222 BR-16
F710-A189 BR-16
317-A91 YL-12
1
5
2
4
3

(D-90) HI BEAM RLY


3E5239

A-C8
9X-1054

575-A123 YL-16
200-A74 BK-16
591-A125 WH-16
119-A24 PK-16
500-A110 BR-16
A-C38
3E-5519
1
5
2
4
3

86
30

87
87a

30

85

102-A5 BU-14
200-A75 BK-16
A608-A156 GY-16
611-A138 PU-16
86

85

1
5
2
4
3

F707-A186 WH-16
F710-A189 BR-16
998-A222 BR-16

A-C34
9X-1054

PU-16

OR-16

200-M18

135-A39
410-A99

113-M6

892-A208

CH-C6
7N9737

BK-16

147-A45

YL-16
YL-16
YL-16
YL-14
OR-16
OR-16
BU-16
BU-16
BU-14
PK-16
GN-16
PU-16
YL-16
RD-14
RD-14
150-A49
150-A50

BK-16
BK-16
BK-16
YL-14
YL-16

GN-16
OR-16

8
H

200-A55

CONN 1

BK-18

892-A210 BR-16
893-A216 GN-16
K952-A230 BR-16
M901-A236 YL-16

321-A94

GN-16

317-A92 YL-16
147-A46 PU-12
147-A48 PU-12
147-A47 PU-12

770-A168
773-A169
774-A170
775-A171
J766-A201
J767-A202

BR-16

537-A122

120-A28
121-A27
958-A218
103-A6
176-A52
113-A15
122-A14
140-A42
140-A41
119-A25
454-A105
147-A45
173-A51
150-A50
150-A49

(114) LH WINDOW MOTOR AS.


214-2456(145-7768)

1
2

CONN 12

200-M16
200-M15
200-M17
103-M2
103-M3

A500-CM12
A589-CM11

CH-C5
7N9738

CONN 11

200-A74 BK-16
200-A65 BK-16
200-A75 BK-16

OR-16

H
H

1
2
3
4
5
6
7
8
9
10
11
12

614-A237
126-A37

113-A17

A
B
C

YL-16

M-C1
3E5175

103-M1 YL-14
200-M12 BK-16
113-M4 OR-16
120-M7 YL-16
135-M11 BU-16
201-M19 BK-16
410-M20 WH-16
537-M25 GN-16
605-M30 YL-16
606-M31 GY-16
614-M32 PU-16
126-M8 PK-16
A-C40
M-C6
3E3364
169-8668
1
987-A219 WH-16
2
M728-A204 WH-16

BK-16
BK-16
BK-16
BK-16
BK-16

ANTENNA
9W-3072

ANTENNA-V1 COAX

635-CH9 BU-16
799-CH19 WH-16
636-CH12 GN-16
799-CH17 WH-16

PU-16
BU-16
958-A218

A-C2
3E-5178
103-A8 YL-14
200-A69 BK-16
113-A16 OR-16
120-A28 YL-16
135-A39 BU-16
201-A82 BK-16
410-A99 WH-16
537-A122 GN-16
605-A131 YL-16
606-A136 GY-16
614-A237 PU-16
126-A37 PK-16

WH-16

201-A82
200-A69
201-A83
200-A67
200-A64

(B-52) BK AIR
PRESS SNSR
1850600

(B-56) STOP LAMP SW


1667781

720-A161
J765-A199

408-A98

GROUND
+12 V MEMORY OUT
+12 V SWITCHED OUT
GROUND

M-P7

1
2

(B-56) SERV BK SW
3E2034

CM-C3
3E3361

1
2

PU-16

(B-54) SEC/
PARKBK SW
1602445

OR-16

120-M7 YL-16
113-M5 OR-14
200-M13 BK-14
A513-M28 PK-16
135-M9 BU-16
200-M14 BK-16

1
2
3
4
5
6

+24 V BATTERY IN
+24 V SWITCHED IN

BK-16
BK-16
BK-16
BK-16
BK-16

614-A146

1
2

(B-62) 24V - 12V


5A CONVERTER
2054285

201-A79
201-A77
200-A68
200-A57
200-A59

K984-A233
317-A93

10
H

A-C32
8T8732

BK-18

113-A18

M-C3
3E3378

454-A105 GN-16
200-A67 BK-16
M728-A204 WH-16

11

RD-18
RD-18

A-C13
1698668
GY-16
YL-16

103-A9 YL-14
103-A8 YL-14
120-A28 YL-16

(D-87) START AID


RESISTOR
1246704

A-C20
7N9737

WH-18

BK-18

BK

YL-16

706-A158 BR-16
J765-A198
BU-16
1
2

173-A51

A-C21
7N9737

RD-18

PU-16
BR-16
PK-16
BR-16
GN-16

113-A20 OR-16
201-A83 BK-16

OR-16

BU-16

200-A65 BK-16
200-A65 BK-16
200-A74 BK-16
200-A75 BK-16

322-A95 GY-16
103-A9 YL-14
113-A20 OR-16
113-A18 OR-16
113-A16 OR-16

BR-16
GN-16

893-A214 GN-16
892-A208 BR-16

BR-16
GN-16

892-A210
893-A216
H

892-A206 BR-16
893-A212 GN-16

H
H

BK-16

(D-86) FLASHER
1080358

GN-16

BU-16

+BAT
GROUND
SIGNAL

537-A120

200-A65

892-A211
893-A217

537-A121

12
113-A18

BK

PK-16
WH-16

H
(D-85) DIMMER MODULE A-C11
1698672
1035526
1
GROUND
200-A65 BK-16
2
LIGHTS ON
614-A146 PU-16
+ BATTERY
3
113-A17 OR-16
4
SPEEDO LAMP
662-A154 YL-16
5
TACH LAMP
661-A153 GN-16
6
GAGE LAMPS
663-A155 GY-16

PU-16

J765-A197

614-A146
321-A94
E790-A180
892-A208
893-A214

WH-16

720-A161

BR-16

591-A125

LOAD (L)

(B-55) TRAILER STOP LAMP SW


1667781
NO

321-A94

GY-16

WH-16

590-A124

BU-16

M728-A204

PK-16

GN-16

PULSE (P)

119-A21 PK-16
119-A22 PK-16
119-A25 PK-16

119-A23

J765-A200

102-A5 BU-14
500-A110 BR-16
575-A123 YL-16
A608-A156 GY-16
611-A138 PU-16
506-A113 PU-16
J765-A176
BU-16
322-A95 GY-16
H
605-A131 YL-16
606-A136 GY-16
119-A21 PK-16
119-A22 PK-16
590-A124 GY-16
119-A25 PK-16

+ V (X)

PU-16

113-A18

506-A113

(D-88) WIPER DELAY


MODULE
1437884

13

119-A24
591-A125

14

PU-14

15
H

112-JJ25

16
H

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE


MACHINE WITH THE KEY AND ENGINE OFF AND THE
XMSN SHIFTER IN NEUTRAL.

1
WIRE GROUP COLOR DESCRIPTIONS
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CAT DATA LINK.
J1587(ATA) DATA LINK.
MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT.
PAYLOAD CONTROL CIRCUIT.
TRANSMISSION CIRCUIT.
INTEGRATED BRAKING CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


VIEW ALL CALLOUTS

113

23

35

20

94

40

10

42

41

27
30

34

22

48
28

45

31

43

32

39

15

19

16

26
51

23

111 114

E 111 A 114 16

47

17

94

18

24

18

24 112

112

12

12

11

11

41
45

28

32

34

43

31

22

39

19

113

27

15

26

51

35

48

17

20

40

47

42

10

30

AREA B - COMPARTMENT BEHIND CAB


VIEW ALL CALLOUTS

125

62
Access to connector
faces is behind the seat.

126
123

61
122
67
59

60

56

65

70

66 121 53

68

124

55

127

52

54

AREA D - INSIDE LEFT WALL OF COMPARTMENT BEHIND CAB


VIEW ALL CALLOUTS

89

88

96

97

98

87
101
86

behind
wall

58

85

84

83

90

91

92

93

AREA F - COMPARTMENT IN FRONT OF CAB


VIEW ALL CALLOUTS

78

77
76
73

71

74

80

AREA G - OUTSIDE RIGHT WALL OF COMPARTMENT BEHIND CAB


VIEW ALL CALLOUTS

110

109

108

107

103

106

104

105

AREA H - ENGINE (FRONT VIEW)


VIEW ALL CALLOUTS

145

148

146

AREA H - ENGINE (LEFT SIDE VIEW)


VIEW ALL CALLOUTS

135

133

134
130

136

137

138

139

AREA H - ENGINE (REAR VIEW)


VIEW ALL CALLOUTS

132

130

131

AREA H - ENGINE (RIGHT SIDE VIEW)


VIEW ALL CALLOUTS

141

140
143
144

142

RIGHT SIDE VIEW OF CAB

Anda mungkin juga menyukai