ISSUE NO.

R7

TCE.M4-113-01

TCE CONSULTING ENGINEERS LIMITED

ENQ.SPEC.NO.

DATA SHEET A1

TCE.

ELECTRICALLY OPERATED TRAVELLING CRANE

SECTION : D

SHEET : 1 OF 4

(OVERHEAD AND UNDERSLUNG)

DESIGN DATA (CONTD.)

GENERAL

1. DESIGNATION : ELECTRICALLY

19. OPERATING FLOOR ELEVATION :

OPERATED TRAVELLING CRANE FOR

2. NUMBER REQUIRED :
3. TAG NUMBERS :
4. LOCATION IN HAZARDOUS AREA :

YES / NO
5. HAZARDOUS AREA CLASSIFICATION :
AS PER IS 5572 ZONE 0 / 1 / 2

M
20. TYPE OF HOOK :
20.1 MAIN : PLAIN SHANK / RAMSHORN /
20.2 AUXILIARY : PLAIN SHANK /
21. SPEEDS : M / MIN

MAIN

CREEP

21.1 MAIN HOIST

21.2 AUX. HOIST

6. LOCATION : INDOOR / OUTDOOR

21.3 LONG TRAVEL

7. CRANE CLASSIFICATION AS PER

21.4 CROSS TRAVEL

IS 13834 :

22. METHOD OF OPERATION : PENDENT

8. MECHANISM CLASS AS PER IS 13834 :

PUSH BUTTON / OPEN CABIN/ CLOSED

CABIN / REMOTE

9.

23. INCHING AND PLUGGING CONTROLS

10.

23.1 INCHING CONTROL REQUIRED FOR :

11.

HOISTING/LT/CT

12.

23.2 PLUGGING CONTROL REQUIRED FOR :

DESIGN DATA

13. TYPE : OVERHEAD / UNDERSLUNG

HOISTING/LT/ CT

SINGLE GIRDER / DOUBLE GIRDER

24. DESIGN SEISMIC COEFFICIENT FOR

14. TYPE OF GIRDER : BOX / LATTICE

THE CRANE : AS PER PROJECT

15. CAPACITY :

INFORMATION, SECTION B OF THE

15.1 MAIN HOIST :

15.2 AUXILIARY HOIST :

16. SPAN :

mm

17. RUNWAY LENGTH :

mm

ENQUIRY SPECIFICATION
25. LONG TRAVEL WALKWAY REQUIRED:
YES / NO
BY PURCHASER/ CONTRACTOR

18. RANGE OF LIFTING FOR :

26.

18.1 MAIN HOIST:

27.

ELEVATION FROM

TO

18.2 AUXILIARY HOIST :

ELEVATION FROM

28.
29.

TO

REV.NO.

PPD. BY :

JOB NO.

DATE

CHD. BY :

TCE.

REV. BY

DATE :

30.
CLIENT:

PROJECT:
TCE FORM NO. 330 R1

ISSUE NO. R7

FILE NAME: DA11301R7.DOC

TCE.M4-113-01

TCE CONSULTING ENGINEERS LIMITED

ENQ.SPEC.NO.

DATA SHEET A1

TCE.

ELECTRICALLY OPERATED TRAVELLING CRANE

SECTION : D

SHEET : 2 OF 4

MATERIALS AND CODES OF CONSTRUCTION

31. BRIDGE GIRDER : IS 2062 /

32. END CARRIAGE : IS 2062 /

BRAKES
ELECTRICALS (NOTE
2) (CONTD.)

(OVERHEAD AND UNDERSLUNG)

45. LONG TRAVEL AND CROSS TRAVEL:
ELECTRO MAGNETIC OR ELECTRO

33. ROPE DRUMS AND SHEAVES : IS 3177

(NOTE 1)
34. WIRE ROPE : IS 2266

35. GEARS AND PINIONS : SPUR/ HELICAL/

THRUSTOR
46. MOTORS : BY CONTRACTOR/
47. STARTERS : BY CONTRACTOR/

WORM AS PER IS 4460/IS 7443/ BS 436/

BS 721/ AGMA STANDARDS

(NOTE 1)

48. CONTROL PANEL MOUNTING : FLOOR/

36. BEARINGS : BALL OR ROLLER TYPE

ANTI-FRICTION BEARINGS AS PER
IS 5669 / IS 5692 / IS 5932 / IS 5935

WALL MOUNTED / MOUNTED ON

CRANE BRIDGE
49. RUNWAY CONDUCTORS : RIGID

37. SHAFTS AND AXLES: CARBON STEEL

CONDUCTORS / FLEXIBLE TRAILING

38. LIFTING HOOKS : FORGED AND HEAT

CABLE / PVC SHROUDED BUS BAR

TREATED ALLOY STEEL / CARBON

50. CROSS TRAVEL CONDUCTORS :

STEEL AS PER IS 3813 / IS 3815 TABLE 1

FLEXIBLE TRAILING CABLE / PVC

/ IS 3815 TABLE 2 (25 T TO 50 T) /

SHROUDED BUS BAR

IS 3815 TABLE 3/IS 4164/IS 5749/IS 8610

51. POWER CONDUCTORS : MINIMUM

39. LONG AND CROSS TRAVEL WHEELS :

RIM TOUGHENED, HEAT TREATED

6 mm COPPER / ALUMINIUM
52. CONTROL CABLE : MINIMUM 2.5 mm

CAST STEEL OR WROUGHT STEEL

STRANDED COPPER

(NOTE 1)

53. LIGHTING CABLES : MINIMUM 2.5 mm

40. CRANE RAILS : IS 3443 / SQUARE BAR

41. LUBRICATION : CENTRALISED

54.
55.

OPERATED GRESE PUMP

56. ERECTION OF CRANE RAIL WITH

BRAKES

43. MAIN HOIST : ELECTRO MAGNETIC

AND ELECTRO THRUSTOR / 2 NOS.

ERECTION

GREASE LUBRICATION WITH HAND

42.

FIXTURES :
BY CONTRACTOR / OTHERS
57. ERECTION OF RUNWAY CONDUCTORS
WITH FIXTURES :

TESTS AND INSPECTION

ELECTRO THRUSTOR
44. AUXILIARY HOIST : ELECTRO-

BY CONTRACTOR / OTHERS

MAGNETIC AND ELECTRO THRUSTOR/

58.

2 NOS. ELECTRO THRUSTOR

59.

REV.NO.

PPD. BY :

JOB NO.

DATE

CHD. BY :

TCE.

REV. BY

DATE :

FILE NAME: DA11301R7.DOC

ISSUE NO. R7

SINGLE CORE STRANDED COPPER

CLIENT:

PROJECT:
TCE FORM NO. 330 R1

TCE.M4-113-01

TCE CONSULTING ENGINEERS LIMITED

ENQ.SPEC.NO.

DATA SHEET A1

TCE.

ELECTRICALLY OPERATED TRAVELLING CRANE

SECTION : D

SHEET : 3 OF 4

SPECIFICATIONS

(OVERHEAD AND UNDERSLUNG)

60. MOTORS :
TCE.M4-203-01 AND / OR TCE.M4-203-02

72. TCE.M4-904 AND / OR TCE.M4-185-01

AND TCE.M4-185-69 OR TCE.M4-186-11

61. CONTROL CABINETS : TCE.M4-219-01

(NOTE 3)

62.

73. OVER LOAD TEST

63.

73.1 FOR HOISTING : 150 % OF SPECIFIED

SPARESPAINTING
AND MAINTENANCE TOOLS AND TACKLES

64. REFER TCE.M4-907

LOAD

65. ESSENTIAL SPARES

73.2 FOR CRANE MOTIONS : 125 % OF

65.1

SPECIFIED LOAD

65.2

: YES

74. TEST LOADS : BY CONTRACTOR /

65.3
65.4

75. DEFLECTION OF MAIN GIRDERS

65.5

WITH LOAD AT THE CENTRE :

65.6

MAXIMUM 1/900 OF SPAN

66. PRIMER : RED OXIDE/ EPOXY

76. SPEED CHECK FOR ALL MOTIONS:YES

66.1 NUMBER OF COATS :

77. INSULATION TEST FOR ALL

ELECTRICAL EQUIPMENT
COST LOADING ANDPERFORMANCE
PENALTY
GUARANTEES

66.2 DRY FILM THICKNESS PER COAT :

67. FINISH PAINT : SYNTHETIC ENAMEL/

EPOXY /
67.1 NUMBER OF COATS :
67.2 DRY FILM THICKNESS PER COAT :

68.
69.
70.
VENDORSLIST OF APPROVED SUB-

71.
87. MOTORS
88. BRAKES
89. LIMIT SWITCHES
90. BEARINGS

78. CAPACITY :

79. LIFT :

80. SPEEDS FOR ALL MOTIONS :

MPM

PPD. BY :

JOB NO.

DATE

CHD. BY :

TCE.

REV. BY

DATE :

10 %

81.
82. POWER :

Rs.

PER KW

83.
84.
85.
86.

CLIENT:
PROJECT :
TCE FORM NO. 330 R1

TCE.M4-113-01

TCE CONSULTING ENGINEERS LIMITED

ENQ.SPEC.NO.

DATA SHEET A1
ELECTRICALLY OPERATED TRAVELLING CRANE
(OVERHEAD AND UNDERSLUNG)

NOTES

92.

REV.NO.

TCE.

: YES

91.

FILE NAME: DA11301R7.DOC

ISSUE NO. R7

: YES

SECTION : D

SHEET : 4 OF 4

1.
2.
3.

MATERIALS OF CONSTRUCTION INDICATED ARE FOR CRANES OPERATING IN NON-HAZARDOUS

AREA. FOR THE CRANES OPERATING IN HAZARDOUS AREA, ALL CONTACT PARTS SHALL BE OF
DISSIMILIAR MATERIALS. FOR EXAMPLE : BRONZE TO STEEL, BRASS TO STEEL ETC.
ALL ELECTRICAL EQUIPMENT SHALL BE SUITABLE FOR SPECIFIED HAZARDOUS ZONE AS PER IS
5572.
FOLLOWING ADDITIONAL TESTS INDICATED AS B IN TCE.M4-186-11 SHALL ALSO BE CARRIED
OUT WHEN TCE.M4-186-11 IS APPLICABLE.

REV.NO.

PPD. BY :

JOB NO.

DATE

CHD. BY :

TCE.

REV. BY

DATE :

FILE NAME: DA11301R7.DOC

CLIENT:

PROJECT:
TCE FORM NO. 330 R1