5 044 BNR Service Manual - g2

MEI Incorporated
2009-2010 MEI. All rights reserved
BNR SERVICE MANUAL

Information subject to change without
prior notice
67902 5 044 G2
Published by:
MEI Inc.
P.O. Box 2650
CH-1211 Geneva 2
Switzerland
MEI BNR - Banknote Recycler Service Manual
MEI and the MEI logo are registered trademarks.
Except as permitted under the relevant local legislation, no part of this publication
may be copied, transmitted, transcribed or distributed in any form or by any means,
or stored in a database or retrieval system, or translated into any language (natural
or computer) without the prior written permission of MEI Inc.
MEI Inc. reserves the right to change the product specifications at any time. While
every effort has been made to ensure that the information in this publication is
accurate, MEI Inc. disclaims any liability for any direct or indirect losses (howsoever
caused) arising out of use or reliance on this information.
This document does not necessarily imply product availability.
Part Number
67902-5-044-G2
Release G2
This edition
June 2010
ECN Number
5 000 000 12828
FILE REF
BNR SERVICE MANUAL 67902-5-044_G2.docx
VERSIONS
Version G1
(Reference 67902-5-044-G1 2009-10-23)
First official release for customers.
Version G2
(Reference 67902-5-044-G2 2010-06-01)
Global review.
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TABLE OF CONTENT
1.
SERVICE MANUAL ....................................................................... 5
2.
PACKAGING.................................................................................. 6
3.
LABELS ......................................................................................... 7
4.
SHIPPING .................................................................................... 11
5.
INSTALL / UNINSTALL ............................................................... 12
5.1.
5.2.
5.3.
5.4.
FIXING THE BNR IN THE HOST MACHINE .................................................. 12

GROUNDING CONNECTION ........................................................................ 13
INSTALL THE MAIN MODULE ONTO THE CHASSIS ................................... 14
REMOVE THE MAIN MODULE ...................................................................... 17
6.
ADJUST LOADER CASSETTE TO BANKNOTE SIZE................ 19
7.
BNR SUPPORT TOOL ................................................................. 20
7.1.
7.2.
BNR SOFTWARE TOOLS .............................................................................. 20

INSTALLING AND STARTING THE BNR SUPPORT TOOL.......................... 21
8.
TESTING BNR WITH SUPPORT TOOL ...................................... 23
8.1.
8.2.
8.3.
ACCEPTING BANKNOTES ............................................................................ 23

DISPENSING BANKNOTES........................................................................... 24
PARKING THE RECYCLER TAPES .............................................................. 25
9.
DIAGNOSTICS ............................................................................. 26
10. TROUBLESHOOTING ................................................................. 29

11. ADVANCED JAM CLEARING ..................................................... 30
11.1.
11.2.
11.3.
11.4.
BOTTOM ..................................................................................................... 30
BUNDLER ................................................................................................... 31
RECYCLER ................................................................................................. 33
PISTON IN BOX .......................................................................................... 38
12. ON SITE CLEANING .................................................................... 39

13. EXCHANGING MODULES ........................................................... 45
13.1.
13.2.
13.3.
13.4.
SPINE.......................................................................................................... 45
INTERLOCK SYSTEM ................................................................................ 47
MAIN MODULE POWER CABLE ................................................................ 50
MAIN MODULE USB CABLE ...................................................................... 52
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NOTES:
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1. SERVICE MANUAL
This document is a summarized step-by-step guide intended to help the technician or
the service engineer to assemble and to disassemble a MEI BNR Banknote
Recycler, to identify modules, to use the BNR Support tool, to clear jams, to clean
the unit and to replace modules.
For more information on the BNR systems, see also the BNR Integration Manual
67902-5-044 and the BNR User Guide 67061-5-044.
The technician will need several tools:
Screwdrivers Torx size 8 and 10,
Socket screwdriver size 7,
Spray of filtered and compressed air with a max pressure

of 50 PSI (=3.5 bars),
Keys to access to the modules and/or to the money.
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2. PACKAGING
IMPORTANT WARNING - HEAVY MATERIAL
Some MEI BNR equipment completely assembled can
weight more than >25 kg (>55 lb).
Unpacking
The MEI BNR is shipped in two boxes.

One of the boxes includes the Main Module only and the other box includes the
Chassis with all other modules attached and an electrical ground connection.
Unpack the BNR unit and keep the packing material and boxes for any future
shipment.
Check that the equipment has not been damaged during shipment.
For assembling the BNR, refer to Section 5.3 INSTALL THE MAIN MODULE.
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Product label identification:

Serial Number
WW Y L CC # # # # #
WW = Week Manufactured (0-52)
Y= Year Manufactured (Last digit of year)
L = Manufacturing Location
CC = Configuration Code = REV
# = Sequential Production Number
3. LABELS
All front labels of the BNR refers to the complete BNR unit. It is not used for
monitoring and repair.
Every module has its own serial number (MSN) wich is the one used to track it for
repair and upgrade.
LABEL DESCRIPTION
MPN = Module Part Number
MSN = Module Serial Number
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LABEL POSITION
For instructions on removing modules and
opening doors, see the BNR User Guide.
MAIN MODULE (MM)
The label is inside the Recognition Sensor (RS or
HI); you need to open the Recognition Sensor
Door.
CASH-BOX (CB)
The label is at the back of the module.
LOADER CASSETTE (LO)

The label is at the back of the module.
RECYCLER (RE)
The label is on the right-hand side.
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SPINE (SP)
The label is inside the door, you need to open the
door and look at the vertical small white label.
INTERLOCK SYSTEM (IS)

The label is inside the Chassis, you need to
remove the Cash-Box and look at the horizontal
small white label.
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REPAIR LABEL DEFINITION

(See also the PACKAGING chapter)
You can see GVA or FIELD on the Repair label:

GVA = the module has been repaired in Geneva, tested on a test bed and approved.
FIELD = the module has been repaired in a Repair shop, tested without test bed.
W = Week and Y= Year
If the repair number is the same like the number between the two 0 in the MSN
= The module has been repaired.
If the repair number differ from the 5th and the 6th numbers in the MSN
= The module has been upgraded.
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4. SHIPPING
To send your BNR back to MEI in case of failure:
Contact MEI Order Processing to receive a RMA (Return Material
Authorization).
Complete the Error Report document.
Refer to ERROR REPORT in the BNR User Guide 67061-5-044.
The Recyclers should have the tape spools rewound before shipping (use the
Park Command),
Refer to Section 8.3 PARKING THE RECYCLER TAPES in the TESTING
BNR WITH SUPPORT TOOL chapter.
Use the original packaging,
Refer to Section 2. PACKAGING.
Use the label numbers,
Refer to Section 3. LABEL.
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5. INSTALL / UNINSTALL
5.1. FIXING THE BNR IN THE HOST MACHINE
NOTE: Fixing the BNR in the Host Machine may require a specific assembly
provided by the Host Machine manufacturer.
The BNR Chassis has various holes that allow mounting the system on the side or
bottom to the host machine hardware. The mounting accessories for the BNR system
are not supplied in the package.
For this operation you will need three M5 screws for side mounting or four M4
countersunk head screws for bottom mounting.
Chassis, right hand side, left hand side and bottom side views:
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5.2. GROUNDING CONNECTION

The BNR must be connected to the Host Machine local electric earth.
Warning, the connection to the local electrical ground / earth (equipotential) is

absolutely necessary to ensure the correct operation of the BNR system and a good
immunity against electromagnetic interferences.
Use one of the free fixing points of the Chassis to fix the cable to the ground.
Earthing: MEI recommends connecting the BNR Chassis to the main Host Machine
chassis.
Insulation: The BNR is internally equipped with a 1 Mohm resistor between case
and 0 VDC.
USB cable: The BNR shielded cable is internally connected to the GND electronics.
0 VDC link: When the BNR is powered with a dedicated power supply, MEI does not
recommend linking the 0 VDC lead of this supply to the Host Machine general 0 VDC
power supply reference.
Galvanic separation: Because there is a risk of interference noise (current loops)
when many power supplies are connected, for powering the BNR, MEI recommends
using a premium quality dedicated power supply with a galvanic separation.
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5.3. INSTALL THE MAIN MODULE ONTO THE CHASSIS

1. After unpacking the BNR from the two boxes, you will need the
key of the Interlock System and the key of the Cash-Box.
2. Release the Interlock

System with lock (1) and
lever (2) using the key.
3. Remove the Cash-Box. Use the handle to

pull the Cash-Box out of the chassis.
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4.
Open the back Spine door.

Raise and hold the yellow
button up and pull the door.
5.
Carefully place the Main Module

on top of the chassis with the
holes centered on the pan-head
pins (1). The hood of the Main
Module must be outside the
Chassis.
Then shift the Main Module
towards the front (2), until the
back of the main module is flush
with the chassis. A Click
ensures that the Main Module is
correctly locked.
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6.
Push the Main Module Remove

Lever back towards the spine (1)
(don't raise it up, this is a system
to lock the Main Module), and
insert the 6-pole electrical
connector in the Spine board (2).
7.
Close the back Spine door.
8.
Install the Cash-Box (1).
NOTE: The Cash Box should install

into the BNR with little force. If the
cashbox does not sit flush in the
BNR, first check that the interlock
lever is unlocked and then check the
cashbox arming indicator to ensure
it is green. If it is not green, the
cashbox will need to be rearmed by
opening, emptying and closing.
Refer to CASH-BOX HANDLING
AND ARMING in the BNR User
Guide 67061-5-044.
9.
Lock the Interlock System

with lever (2) and lock (3)
using the key.
10. Connect the Power cable and the USB cable.

11. Switch the power ON and restart the BNR.
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5.4. REMOVE THE MAIN MODULE

1.
For this operation you will need the key of the Interlock System.
2.
Switch the power OFF and unplug the power cable and the USB cable.
3.
Release the Interlock System

with lock (1) and lever (2)
using the key.
4.
Remove the Cash-Box (3).
5.
Release the Shockblocker

by pulling the green
unlocking lever to the
second stop.
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6.
Open the Spine door to have

access to the back side of the
Main Module.
7.
Unplug the cable

connecting the Main
Module to the Spine (1).
8.
Pull the Main Module

Remove Lever up and hold
it (2).
9.
Continue holding the

Remove Lever up while
sliding the Main Module
backward (3).
10. Raise up the Main Module

with care (4).
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6. ADJUST LOADER CASSETTE TO BANKNOTE SIZE

1.
For this operation you will need a screw driver

Torx size 8.
2.
Remove and open the Loader Cassette

Refer to LOADER CASSETTE HANDLING, USING AND QUALITY OF NOTE
in the BNR User Guide 67061-5-044 G2.
3.
It is important to adjust the housing

to the bundle with about 2 mm gap
for the lateral bill guide flap and
3 mm gap for the front guide
(metallic guide).
Use the screw driver Torx size 8.
All notes placed into the Loader
Cassette must have the same
length and same width (same size).
Lateral Bill Guide
Loader Cassette top view
4.
Close and install the Loader Cassette.

Refer to LOADER CASSETTE HANDLING, USING AND QUALITY OF NOTE
in the BNR User Guide 67061-5-044.
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7. BNR SUPPORT TOOL

7.1. BNR SOFTWARE TOOLS
The primary tool for servicing the BNR is the BNR Support Tool.
Other software tools such as the Software Development Kit which is targeted for
the engineers designing the Host Machine application is not described in this
document.
OPERATING SYSTEM REQUIREMENTS
The BNR Software Tools have the following operating system requirements:
Windows 2000, XP or higher.
Java Virtual Machine compatible Java 2 platform.
Other operating system where a Java Virtual Machine is available could also be used
to run the BNR Support Tools.
Minimum hardware configuration required for device supporting full Banknote
Recycler Software Tools functionality:
Processor and memory are defined by the Java Virtual Machine used,
Color screen with 1024 x 768 resolution,
USB Host port free for Banknote Recycler,
Mouse or equivalent pointing device.
J-XFS STANDARD
The BNR command set complies with the J/XFS standard description (Java
eXtensions for Financial Services (J/XFS) for the Java Platform - Release May 2004)
(WEB site http://www.jxfs.net/).
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7.2. INSTALLING AND STARTING THE BNR SUPPORT TOOL

Install the software and launch the program.
A Login window will appear. Help

button gives instructions.
The first login and password are
supplied by your MEI Tech Support
resource.Then OK.
Select the first line Go to BNR

Support Tool.
The Welcome Page appears for the
first time only.
Power the BNR Unit ON, the BNR
LEDs should flashes. Then connect
the USB Cable to the PC.
Caution:
At the first connection, the PC will detect a new hardware and it will try to install it.
The default location for MEI-BNR USB driver is located in
C:\Program Files\MEI\BNR Support Tools\BNR USB Driver
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Open the USB folder.

Select MEI BNR #... (1)
Click on the icon Open
Monitor (2). This tab
allows you to exercise the
BNR command set.
Select the Service
Operations (3).
Starting the BNR.
Click on:
Open Device (4),
and Reset (5)
The line that reads

operationCompleteOccurr
ed says that the reset is
complete. The message
that says
XFS_RC_SUCCESSFUL
shows that the reset has
completed successfully.
The BNR resets itself and
runs all mobile
components for testing.
LED of every module
successively turns into solid
green when ready.
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8. TESTING BNR WITH SUPPORT TOOL

8.1. ACCEPTING BANKNOTES
The example shows two banknotes (5 & 10) being inserted and encashed.
Open the JXFS
operations section (6)
Click on:
Cash In start (7)
Cash In (8) for the 1st
banknote.
The BNR Bezel inlet
Arrows should illuminate
solid green.
The BNR is waiting for
the insertion of the
banknote.
Repeat this operation for
the 2nd banknote and
insert the 2nd banknote.
Cash In End (9)
To check the details of the banknote:

Double-click on the blue Operation
CompleteOccurred message.
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8.2. DISPENSING BANKNOTES
Click on Dispense (10)
To Dispense banknotes, enter:

the value in hundreds of the amount to
be dispensed (15 would be entered as
1500, not the value of the banknotes),
and the currency code (ISO) (e.g.: EUR,
USD, CHF, etc).
Then OK.
NOTE: Do not select more than 15 banknotes (Bundler capacity) for a single
dispense.
The banknotes are
prepared in the Bundler
ready for presentation
(delivery).
Click on:
Present (11)
The banknotes are
transported to the Outlet.
Withdraw the banknotes.
Green Bezel Outlet
Arrows flashuntil the
banknotes are
withdrawn.
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8.3. PARKING THE RECYCLER TAPES

In order to prevent
the tape spools from
collapsing, when the
BNR or the Recycler
modules have to be
shipped, it is required
to park them.
Use the Park
command (12)
The parking finished
when the Recyclers
LEDs are blinking
Green (x1)
NOTE: Before removing the Recyclers, switch the power OFF.
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9. DIAGNOSTICS
The BNR Support Tool includes a Diagnostics function for troubleshooting.
Saving a diagnostic file is important if there is a BNR problem. This should be
completed after troubleshooting with the blinking codes (refer to BASIC
TROUBLESHOOTING in the BNR User Guide 67061-5-044 G1) and before any
module is removed.
NOTE: The Host Machine may also put a BNR Diagnostics function at disposal and
it may offer to save it into a file.
Example:
A problem occurs in the BNR, Inlet arrows and a module LED (for this example the
Main Module) are blinking red (x3 Fast).
Select MEI BNR # , click on the

icon Open Diagnostic (13)
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Some information is available

on all modules (14).
All modules can be displayed
as well. You can see the
various Firmware versions in
the section Components.
In this example with a faulty Main Module,

select the tab Main Module, you can see the
module state reporting an error (15).
There is a BILL JAM in the Main Module.
To generate and save a

diagnostic, select the Tab
Overview and open the User
information (16).
Complete the form with User
Name, Company and
Comments (optional).
Open the Automat information (17) (Host

Machine).
Complete the form with Location, Number,
Position, Type and Version of the Host
Machine itself.
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Click on the icon Generate

Diagnostic File (18).
Save as the diagnostic file in a

folder Diagnostic for example.
The file will be saved in .mei type.
Suggestion:
Keep the file name
proposed by the
Support Tool and add
some short note to it
for easier file finding
(e.g.: Host Machine
place and number).
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10. TROUBLESHOOTING
Refer to BASIC TROUBLESHOOTING and EASY JAM CLEARING in the BNR
User Guide 67061-5-044.
Refer to Chapter 11 - ADVANCED JAM CLEARING in this manual
Refer to ERROR REPORT in the BNR User Guide 67061-5-044.
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11. ADVANCED JAM CLEARING

It is possible for a banknote to jam inside the BNR.
Here are the advanced cases of jammed banknotes to clear.
To find easy cases of jammed banknote, refer to EASY JAM CLEARING in the BNR
User Guide 67061-5-044.
11.1. BOTTOM
1. For this operation, you will need the key of the Interlock System
and an empty Cash-Box.

2. Remove the Cash-Box.
3. You can see the jammed

banknote at the Bottom part
of the Main Module.
4. Carefully withdraw the banknote.

5. Replace the Cash-Box with an empty one.
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11.2. BUNDLER
1. Remove the Main Module.
Refer to Section 5.4 - REMOVE THE MAIN MODULE.
2. Place the Main Module upside down.
3. Move the two yellow opening

levers together (1) and raise
the Bottom assembly (2).
When the Bottom assembly
is fully open, a mechanism
will hold it in place.
4. Turn the Main Module.

Raise the first diverter at the
outlet of the bundler (1) and
move the second diverter (2).
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5. Manually turn the drum with your finger using the green or pink rubber wheel.
6. The banknote will appear at the exit of the Bundler.
7. Continue to turn
the drum and
press on the
second diverter in
order to direct the
banknote out of
the Bundler.
8. Carefully withdraw the banknote.

9. Close the Bottom assembly and lock it by moving the two yellow opening
levers together.
10. Install the Main Module.
Refer to Section 5.3 INSTALL THE MAIN MODULE ONTO THE CHASSIS.
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11.3. RECYCLER
1. For this operation you will need the key of the Interlock System
and the key of the Recyclers.
2. Remove the Recycler:
2.1. Release the Interlock System

with lock (1) and lever (2)
using the key.
2.2. Remove the Loader Cassette

(3).
2.3. Raise up the Loader

locking pin (1) in the
back of the chassis and
position the key with
your left hand to unlock
the first Recycler.
2.4. Push and turn the key
90 to the right (2),
remove the key before
removing the Recycler A
(3).
2.5. Same handling for the
Recycler B if you need

to remove it (there is no
locking pin in the back
of the Chassis for the
lower Recycler).
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3. Bill jam in the 30 note Recycler 3 or Recycler 5:
3.1. Position the Recycler so that the front

side is in front of you.
3.2. On the right hand side,

hold the white puck
labeled load 30 (1).
Warning, do not attempt

to disassemble or destroy
the spring box as the flat
spring roll would release
itself and may injure
someone.
3.3. On the left hand side, pull

and hold the
disengageable gear in
order to decouple the
gears (2).
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3.4. Manually turn the

white puck on the right
hand side clockwise.
The banknotes move
to the exit on the
backside of the
Recycler.
NOTE: do not release
the white puck,
otherwise the
system will
rewind.
3.5. The banknotes will appear at the exit in back of the recycler.
3.6. Continue to turn the white puck until all banknotes are removed from
the Recycler.
3.7. When the banknotes are emptied from the Recycler, release the
disengageable gear first and then release the white puck.
4. Bill jam in the Recycler 4 or Recycler 6:
4.1. Put the Recycler so the front of the

module is facing you.
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4.2. On the right hand side, hold

the white puck labeled load
60.
Warning, do not attempt

to disassemble or destroy
the spring box as the flat
spring roll would release
itself and may injure
someone
4.3. On the left hand side,

pull and hold the
disengageable gear
in order to decouple
the gears.
4.4. Manually turn the white

puck on the right hand side
counter clockwise. The
banknotes move to the exit
on the backside of the
Recycler.
NOTE: do not release the
white puck,
otherwise the
system will rewind.
4.5. The banknotes will appear at the banknote exit located at the back of
the recycler.
4.6. Continue to turn the white puck until all banknotes exit the Recycler.
4.7. When the Recycler is emptied of all banknotes, release the
disengageable gear first and then release the white puck.
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5. Install the Recycler:

5.1. Re-install the Recycler
modules in the Chassis
(1). Recycler with the
label B is located at
the bottom of the BNR.
Recycler with the label
A is located over the
Recycler B.
5.2. Install and lock the
bottom recycler (B) prior
to installing the top
recycler (A).
5.3. Position the key to lock
the Recycler module with
your left hand. Push and
turn the key 90 to the left
(2).
5.4. Lower the Loader locking
pin in the back of the
Chassis (3).
5.5. Install the Loader

Cassette (1).
5.6. Lock the Interlock

System with lever (2) and
lock (3) using the key.
6. Connect the power cable and the USB cable.

7. Switch the power ON and restart the BNR.
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11.4. PISTON IN BOX

1. For this operation you will need the key of the Interlock System
and the key of the Cash-Box.
2. When the piston of the Main Module plunges into the Cash-Box and jams, you
cannot remove the Cash-Box, but it is possible to remove the Main Module.
3. Open the Cash-Box as it is

still in the Chassis using the
key.
4. A mechanical system will release the Main Module via the Interlock System.
Refer to Section 5.4 - REMOVE THE MAIN MODULE. In this case the Cash-Box will
remain in the Chassis during the removal.
6. Indentify the failure and repair it.
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12. ON SITE CLEANING

It may happen that the Main Module were out of service because of dust around
gears, belts, motors or optic guides.
The Main Module has to be cleaned every 60 days or every 50000 cycles.
The dust is due to banknote fibers which accumulate around critical parts.
The best solution to clean the Main Module is to blow the dust with a spray of
compressed air.
NOTE: On some pictures, the power cable and the USB cable are not represented
for better understanding.
1. For this operation you will need a spray of filtered and
compressed air with a max pressure of 50 PSI (=3.5 bars).
2. Remove the Cash-Box.
3. Open the Recognition Sensor door.
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4. Open the Positioner door.
5. Clean the Inlet.

Standard Bezel Version:
Safety Metal Bezel Version:
6. Clean the Bill Intake and the Positioner towards the Recognition Sensor.
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7. Blow the inner part of the Recognition Sensor, in the same direction, at the
opposite of white flat cables.
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8. For the rear part of the Recognition Sensor, turn the coding wheel while
blowing everywhere.
Caution, Ensure the compressed air cleaner produces no residue or liquid.

Carefully clean the recognition sensor lenses to remove dust but take care
to not scratch or damage the lenses.
9. Close the Positioner door and the Recognition Sensor door.
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10. Open the Spine door and

the Recognition Sensor
door.
11. Clean the rotating

diverters inside the
recognition sensor door, to
clean sensor on the
bottom transport.
12. Clean under Main Module.
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13. Close the Recognition Sensor door and clean the Spine:
13.1. Blow the inner part of the Spine.
13.2. Blow the rear part of the Spine.
14. Close the Spine door.
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13. EXCHANGING MODULES

13.1. SPINE
1. For this operation you will need a socket
screwdriver/wrench size 7.
2. Switch the power OFF and unplug the power cable and the USB cable.
3. Remove all the modules:

1.1. Remove the Cash-Box and the Main Module.
1.2. Remove the Loader and the Recyclers.
Refer to Section 11.3 ADVANCED JAM CLEARING RECYCLER.
4. Remove the nut at the bottom part of

the Spine using the socket
screwdriver/wrench.
Be careful not to lose the spring
behind the nut.
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5. Open the Spine.

6. Remove the 2 nuts at the upper part of the Spine.
Be careful not to lose the springs behind the nuts.
7. Remove and replace the Spine.

8. Install the new spine and the screws/nuts (no torque is defined).
Make sure that the springs are correctly in place.
9. Install all the modules:
9.1. Install the Recyclers and the Loader
Refer to Section 11.3, ADVANCED JAM CLEARING RECYCLER.
9.2. Install the Cash-Box and the Main Module
10. Plug the USB cable and the Power cable.
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13.2. INTERLOCK SYSTEM

1. Remove all the modules:
1.1. Remove the Cash-Box and the Main Module.
1.2. Remove the Loader Cassette and the Recyclers.
Refer to Section 11.3, ADVANCED JAM CLEARING RECYCLER.
1.3. Remove the Spine.
Refer to SPINE in the EXCHANGING MODULE chapter.
2. For this operation you will need a screwdriver Torx
size 10.
3. Remove the 3 screws located on the upper part of the Interlock System.
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4. Push on the pin.
5. The locking bar falls.
6. Remove and replace the Interlock System.

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7. Install the new Interlock System and replace the locking bar.
8. Install the 3 screws

located on the
upper part of the
Interlock System.
9. Install all the modules:

9.1. Install the Spine.
Refer to Section 13.1 - EXCHANGING MODULES SPINE.
9.2. Install the Recyclers and the Loader Cassette.
Refer to Section 11.3 ADVANCED JAM CLEARING RECYCLER.
9.3. Install the Cash-Box and the Main Module.
Refer to Section 5.3 - INSTALL THE MAIN MODULE ONTO THE
CHASSIS.
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13.3. MAIN MODULE POWER CABLE

1. For this operation you will need a screw driver Torx
size 10.
Refer to REMOVE THE MAIN MODULE in the INSTALL / UNINSTALL
chapter.
3. Remove the left cover

using the screwdriver
Torx size 10.
4. There are two versions of Power Cable.

See the pictures below and compare the part number on the Power cable
equipped on your Main Module to order spares
Power Cable with ferrite:
Power Cable without ferrite:
Spares list:
- Power cable, P/N: 66450 4 001
- Ferrite, P/N: 67306 9 001
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5. The replacement of the Power cable is the same for each version.
5.1. Unplug the Power cable

connected to the Main
Module electronic card by
pushing the connector (1)
and pulling it (2).
5.2. Remove the screw using

the screwdriver Torx size
10 and remove the Cable
Clamp.
5.3. Remove and replace the Power cable.

5.4. Plug the new Power Cable into the Main Module electronic board.
5.5. Correctly place the Power cable and install the cable clamp with its screw
using the screw driver Torx size 10.
Take care that the USB cable is correctly in place.
5.6. If one was previously installed, install the ferrite.
6. Install the left cover using the screw driver Torx size 10.
7. Install the Main Module on the Chassis.
Refer to Section 5.3 INSTALL THE MAIN MODULE ONTO THE CHASSIS.
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13.4. MAIN MODULE USB CABLE
1. For this operation you will need a screw driver Torx
size 10.
3. Remove the left cover

using the screwdriver
Torx size 10.
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4. There are several versions of USB cable.

See the pictures below and compare with the connection and the type of USB
cable on your Main Module.
There are two possible connections depending of the version of the Main
Module and electronic board.
1st generation
2nd generation
The cables are connected on the

same electronic board.
Each cable is connected on a

different electronic board.
The following pictures give you the Part Number of the several USB cable and
accessories. Compare the pictures with the USB cable equipped on your
Main Module and use the Part Number in order to command a new one to
MEI.
White USB Cable with ferrite
Part Numbers:
White USB cable, P/N: 66452 0 001
Ferrite, P/N: 67306 9 001
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Black USB Cable with ferrite

Part Numbers:
Black USB cable, P/N: 66452 0 001
Ferrite, P/N: 67306 9 001
Standard USB Cable

Part Number:
Std USB cable, P/N: 66644 6 001
FCI Cable
Part Numbers:
1st generation:
FCI Cable, P/N: 67404 4 001
2nd generation:
FCI Cable, P/N: 67635 5 001
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5. The replacement of the USB cable is the same for each version.
5.1. Unplug the USB cable connected to the Main Module electronic board.
5.2. Remove the screw using

the screw driver Torx size
10 and remove the Cable
Clamp.
5.3. Remove and replace the USB Cable.
5.4. Plug the new USB Cable on the Main Module electronic board.
5.5. Correctly place the USB cable and install the cable clamp with its screw
using the screw driver Torx size 10.
Take care that the Power cable is correctly in place.
5.6. If one was previously installed, install the ferrite.
6. Install the left cover using the screw driver Torx size 10.
7. Install the Main Module on the Chassis.

Refer to Section 5.3 - INSTALL THE MAIN MODULE ONTO THE CHASSIS.
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NOTES:
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NOTES:
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5 044 BNR Service Manual - g2

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MEI Incorporated

2009-2010 MEI. All rights reserved

BNR SERVICE MANUAL

5 000 000 12828

BNR SERVICE MANUAL 67902-5-044_G2.docx

BNR SERVICE MANUAL

SERVICE MANUAL ....................................................................... 5

INSTALL / UNINSTALL ............................................................... 12

FIXING THE BNR IN THE HOST MACHINE .................................................. 12

ADJUST LOADER CASSETTE TO BANKNOTE SIZE................ 19

BNR SUPPORT TOOL ................................................................. 20

BNR SOFTWARE TOOLS .............................................................................. 20

TESTING BNR WITH SUPPORT TOOL ...................................... 23

ACCEPTING BANKNOTES ............................................................................ 23

10. TROUBLESHOOTING ................................................................. 29

12. ON SITE CLEANING .................................................................... 39

BNR SERVICE MANUAL

BNR SERVICE MANUAL

Screwdrivers Torx size 8 and 10,

Socket screwdriver size 7,

Spray of filtered and compressed air with a max pressure

Keys to access to the modules and/or to the money.

BNR SERVICE MANUAL

The MEI BNR is shipped in two boxes.

BNR SERVICE MANUAL

Product label identification:

MPN = Module Part Number

MSN = Module Serial Number

BNR SERVICE MANUAL

LOADER CASSETTE (LO)

BNR SERVICE MANUAL

INTERLOCK SYSTEM (IS)

BNR SERVICE MANUAL

REPAIR LABEL DEFINITION

You can see GVA or FIELD on the Repair label:

BNR SERVICE MANUAL

BNR SERVICE MANUAL

BNR SERVICE MANUAL

5.2. GROUNDING CONNECTION

Warning, the connection to the local electrical ground / earth (equipotential) is

BNR SERVICE MANUAL

5.3. INSTALL THE MAIN MODULE ONTO THE CHASSIS

2. Release the Interlock

3. Remove the Cash-Box. Use the handle to

BNR SERVICE MANUAL

Open the back Spine door.

Carefully place the Main Module

BNR SERVICE MANUAL

Push the Main Module Remove

Close the back Spine door.

Install the Cash-Box (1).

NOTE: The Cash Box should install

Lock the Interlock System

10. Connect the Power cable and the USB cable.

BNR SERVICE MANUAL

5.4. REMOVE THE MAIN MODULE

Release the Interlock System

Remove the Cash-Box (3).

Release the Shockblocker

BNR SERVICE MANUAL

Open the Spine door to have

Unplug the cable

Pull the Main Module