ANSYS

Homework
Assignment date: 2014.12.22
Due date: 2014.12.29

Name

Aditya Nugraha ()

Department

Mechanical Engineering

Student
Number

10373063

A.Problem:

1. Model: D1.igs
2. Material:
Al= ADC12
Mg=AZ91D
3. Element Shell 63
4. Safety factor 2
5. Weight=120Kg
6. Find out yield stress. (R1>R2 & Dist1<15)
B.Material Properties
ADC 12 Properties (Al)
Mechanical Properties

Metric

Hardness, Brinell

85

Hardness, Knoop

109

Hardness, Rockwell B

53

Hardness, Vickers

96

Tensile Strength, Ultimate

331 MPa

Tensile Strength, Yield

165 MPa

Elongation at Break

2.5 %

Modulus Elasticity

75.4 Gpa

Poissons Ratio

0.35

Fatigue Strength

140 MPa

Machinability

50 %

Shear Strength

199 MPa

AZ91D Properties (Mg)

Mechanical Properties

Metric

Hardness, Brinell

63

Hardness, Knoop

84

Hardness, Rockwell E

75

Hardness, Vickers

71

Tensile Strength, Ultimate

230 MPa

Tensile Strength, Yield

150 MPa

Elongation at Break

3.0 %

Modulus of Elasticity

44.8 GPa

Poissons Ratio

0.35

Compressive Yield Strength

165 MPa

Fatigue Strength

97.0 MPa

Shear Modulus

17.0 GPa

Shear Strength

140 MPa

Charpy Impact

2.70 J

R1= The thickness of surface

R2= The thickness of Rib
Dis1 = The length (or the depth) of Rib
P=Pressure (((120kg*10m/s2)/832.3mm2)/4)

Yield (Al)=165MPa/2=82.5MPa
Yield (Mg)=150MPa/2=75MPa

C. Commands

R1=6
R2=3
DIS1=15
P1=1200/832.3/4

/AUX15
IOPTN,IGES,NODEFEAT
!*
IOPTN,MERGE,YES
IOPTN,SMALL,YES
IOPTN,GTOLER, DEFA
IGESIN,'d1','igs',' '
FINI
/PREP7
ET,1,63
MP,EX,1,75.4E9
MP,NUXY,1,0.3
R,1,R1
R,2,R2
ASEL,S,AREA,,120
CM,A1,AREA
ASEL,INVE
CM,A2,AREA
ASEL,ALL
ASBA,A1,A2
CM,A1,AREA

VEXT,A1,,,0,0,-DIS1
WPROTA,,90
KWPAVE, 1877
VSBW,ALL
!*
LDIV,215, , ,2,0
WPROTA,,,90
KWPAVE,
89

VSBW,ALL
CSWPLA,11,0,1,1,
VSEL,S,LOC,Z,0,-1000
VPLOT
VDELE,ALL,,,1
ALLSEL,ALL
VSEL,S,LOC,X,0,1000
VPLOT
VDELE,ALL,,,1
ALLSEL,ALL
WPOFF,0,0,163
VSBW,ALL

FLST,5,10,5,ORDE,10
FITEM,5,1
FITEM,5,3
FITEM,5,7
FITEM,5,9
FITEM,5,12
FITEM,5,14
FITEM,5,22
FITEM,5,150
FITEM,5,168
FITEM,5,187
ASEL,S, , ,P51X
CM,A1,AREA
ALLSEL,ALL
APLOT
FLST,5,26,5,ORDE,19
FITEM,5,2
FITEM,5,4
FITEM,5,8
FITEM,5,10
FITEM,5,21
FITEM,5,29
FITEM,5,-32
FITEM,5,39
FITEM,5,-42
FITEM,5,69
FITEM,5,-72
FITEM,5,90
FITEM,5,-91
FITEM,5,94
FITEM,5,-96
FITEM,5,127
FITEM,5,130
FITEM,5,164
FITEM,5,184
ASEL,S, , ,P51X
FLST,5,2,5,ORDE,2
FITEM,5,147
FITEM,5,-148
ASEL,A, , ,P51X
APLOT
CM,A2,AREA

ALLSEL,ALL
TYPE,1
REAL,1
MAT,1
ESIZE,3
AMESH,A1

REAL,2
AMESH,A2
FINI

/SOLU
NSEL,S,LOC,X,0
DSYM,SYMM,X,11,

NSEL,S,LOC,Z,0
DSYM,SYMM,Z,11,
FLST,2,1,3,ORDE,1
FITEM,2,3
DK,P51X, ,,,0,UZ
ALLSEL,ALL

SFA,22,1,PRES,-P1
NLGEOM,ON
NSUBST,10

SOLVE
FINI
/POST1
/DSCALE,1,1
WPSTYLE
PLNSOL,S,EQV

D.Results
1. Yield (AL)

E.
F.
R1=8.87
G.
R2=3.2
H.
Dist=14
I.
2. Yield (Mg)

J.
K.
L.
M.

R1=8.79
R2=4
Dist=14

3. Effect of R1 to Stress
N.
R

O.
R

P.
D

S.
8

T.
3

U.
1

Q. Al

V.

R. Mg

W.
X.

Y.
7

Z.
3

AA.
1

AB.

AC.

AD. AE.
6
3

AF.
1

AG.

AH.

AI. AJ.
5
3

AK.
1

AL.

AM.

AN. AO.
4
3

AP.
1

AQ.

AR.

AS.
AT.
AU.
AV.
AW.
AX.
AY.
AZ.
BA.

BB.
BC.
4. The effect of R2 to Stress
BD. BE. BF.
R R
D
BI. BJ.
6 5

BK.
1

BG.

Al

BL.

BH.

BM.

Mg

BN. BO.
6 4

BP.
1

BQ.

BR.

BS. BT.
6 3

BU.
1

BV.

BW.

BX. BY.
6 2

BZ.
1

CA.

CB.

CC. CD. CE.

6 1
1

CH.
CI.
CJ.
CK.
CL.
CM.
CN.
CO.

CF.

CG.

CP.
5. The effect of Dist1 to Stress
CQ. CR. CS.
R R
D
CV. CW. CX.
6 3
1

CT. Al

CY.

CU.

CZ.

Mg

DA. DB. DC.

6 3
1

DD.

DE.

DF. DG. DH.

6 3
1

DI.

DJ.

DK. DL.
6 3

DM.
7

DN.

DO.

DP. DQ. DR.

6 3
5

DS.

DT.

DU. DV.
6 3

DW.
3

DX.

DY.

DZ. EA.
6 3

EE.

EB.
1

EC.

ED.

EF.Result in table and graph

EG.
EH.
Discussion
When R1=8.87 R2=3.2 Dist=14, the model with material Al reach yield.
When R1=8.79 R2=4 Dist=14, the model with material Mg reach yield.
When the thickness of R1 is increase, the stress will decrease.
When the thickness of R2 is increase, the stress will decrease.
When the thickness of Dist1 is increase from 1 to 7, the stress will dincrease.
While, when Dist1 is increase from 10 to 15 the stress will decrease.
With same R1,R2 and Dist1, Al and Mg have same result of stress.