800 SERIES 100K

PARTS MANUAL

CHALMERS SUSPENSIONS INTERNATIONAL INC

6400 NORTHAM DRIVE
MISSISSAUGA, ONTARIO, CANADA
L4V 1J1
(905) 362-6400 PHONE
(905) 362-6401 FAX

Chalmers Suspensions 800 Series 100,0000 lbs. Tandem Truck Suspension

CHALMERS 800 SERIES SUSPENSION

100,000 LBS PARTS LISTING
65 AXLE SPREAD
ITEM NO. PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

SEE TABLE
SEE TABLE
SEE TABLE

15026
07S00001
805131
05S00002
05S00002
05S00002
05S00002
02S00074
800055
800010
800009
02P00166
48045
SEE TABLE
SEE TABLE
SEE TABLE
SEE TABLE
SEE TABLE
SEE TABLE
SEE TABLE

HDW 388
HDW 382
HDW 380
HDW 313
HDW 336
HDW 379
HDW 133

DESCRIPTION

QTY COMMENTS

HANGER ASSEMBLY
BEAM
SPRING PLATE
#26 LOADGUARD SPRING
#26 RESTRICTOR CAN H/D
UPPER TORQUE ROD
LOWER TORQUE ROD
LOWER TORQUE ROD
LOWER TORQUE ROD
LOWER TORQUE ROD
UPPER FRAME BRACKETS
SPIGOT CAP #2 JOINT
BUSHING #2 JOINT
BUSHING #2 JOINT
SPACER
REBOUND STOP
TOWER
TOWER BASE
TOWER BASE GUSSET
SADDLE
SADDLE
TORQUE ROD AXLE BRACKET
TORQUE ROD AXLE BRACKET
5/8 NC X 6.0 LG BOLT
5/8 NC X 5.5 LG BOLT
5/8 NC X 3.5 LG BOLT
5/8 NC X 2.0 LG BOLT
3/8 NC X 1.0 LG BOLT
5/8 NC LOCKNUT
3/8 NC LOCKNUT

2
2
2
2
2
8
1
1
1
1
4
16
16
16
2
2
2
2
4
2
2
2
2
8
16
8
8
4
40
4

13 1/8 LONG
29 3/16 LONG ADJ.
29 3/16 LONG ADJ.
29 3/16 LONG ADJ.
29 3/16 LONG ADJ.

STANDARD
OVERSIZED/SERVICE

LHF/RHR
RHF/LHR
LHF/RHR
RHF/LHR

CHALMERS 800 SERIES SUSPENSION

100,000 LBS PARTS LISTING
72 AXLE SPREAD
ITEM NO. PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

SEE TABLE
SEE TABLE
SEE TABLE

15026
07S00001
805131
05S00086
05S00086
05S00086
05S00086
02S00074
800055
800010
800009
02P00166
48045
SEE TABLE
SEE TABLE
SEE TABLE
SEE TABLE
SEE TABLE
SEE TABLE
SEE TABLE

HDW 388
HDW 382
HDW 380
HDW 313
HDW 336
HDW 379
HDW 133

DESCRIPTION

QTY COMMENTS

HANGER ASSEMBLY
BEAM
SPRING PLATE
#26 LOADGUARD SPRING
#26 RESTRICTOR CAN H/D
UPPER TORQUE ROD
LOWER TORQUE ROD
LOWER TORQUE ROD
LOWER TORQUE ROD
LOWER TORQUE ROD
UPPER FRAME BRACKETS
SPIGOT CAP #2 JOINT
BUSHING #2 JOINT
BUSHING #2 JOINT
SPACER
REBOUND STOP
TOWER
TOWER BASE
TOWER BASE GUSSET
SADDLE
SADDLE
TORQUE ROD AXLE BRACKET
TORQUE ROD AXLE BRACKET
5/8 NC X 6.0 LG BOLT
5/8 NC X 5.5 LG BOLT
5/8 NC X 3.5 LG BOLT
5/8 NC X 2.0 LG BOLT
3/8 NC X 1.0 LG BOLT
5/8 NC LOCKNUT
3/8 NC LOCKNUT

2
2
2
2
2
8
1
1
1
1
4
16
16
16
2
2
2
2
4
2
2
2
2
8
16
8
8
4
40
4

13 1/8 LONG
32 1/16 LONG ADJ.
32 1/16 LONG ADJ.
32 1/16 LONG ADJ.
32 1/16 LONG ADJ.

STANDARD
OVERSIZED/SERVICE

LHF/RHR
RHF/LHR
LHF/RHR
RHF/LHR

CHALMERS 800 SERIES SUSPENSIONS

100,000 LBS FRAME HANGER ASSEMBLIES
65 AXLE SPREAD
FRAME HANGER
PART NO RH/LH
02S00070
02S00113 / 02S00114
02S00307 / 02S00308

FRONT
AXLE
PINION
ANGLE
0 DEG
2.5 DEG
2.5 DEG

REAR
AXLE
PINION
ANGLE
0 DEG
2.5 DEG
2.5 DEG

COMMENTS

48 BEAM CENTRES

CHALMERS 800 SERIES SUSPENSIONS

100,000 LBS FRAME HANGER ASSEMBLIES
72 AXLE SPREAD
FRAME HANGER
PART NO RH/LH
02S00469
02S00525 / 02S00526

FRONT
AXLE
PINION
ANGLE
0 DEG
2.5 DEG

REAR
AXLE
PINION
ANGLE
0 DEG
2.5 DEG

COMMENTS

CHALMERS 800 SERIES BEAMS & SPRING PLATES

100,000 LBS CAPACITY, 65 AXLE SPREAD
65 BEAM
04S00009
04S00014
04S00016

SPRING
PLATE
04S00010
04S00010
04S00010

DESCRIPTION

COMMENTS

HIGH MOUNT
LOW MOUNT
X-LOW MOUNT

CHALMERS 800 SERIES BEAMS & SPRING PLATES

100,000 LBS CAPACITY, 72 AXLE SPREAD
72 BEAM
04S00094
04S00100

SPRING
PLATE
04S00010
04S00010

DESCRIPTION
HIGH MOUNT
LOW MOUNT
X-LOW MOUNT

COMMENTS

CHALMERS 800 SERIES TOWERS 100,000 LBS CAPACITY

TOWER PART NO.

AXLE MODEL
SISU
STANDARD USED ON MOST AXLES

03S00121
03S00206

* NO TOWER BASE REQUIRED WITH SISU AXLE

CHALMERS 800 SERIES TOWER BASE 100,000 LBS CAPACITY

TOWER BASE PART
NO.
03S00143
03S00222
03S00222
03S00240

BASE GUSSET

AXLE MODEL

2 REQD PER BASE

03P00206
03P00181
03P00206
03P00402

CLARK BD 91000
ROCKWELL SPRC 1735
CLARK BD 71000
ROCKWELL SPRC 1927

CHALMERS 800 SERIES SADDLES 100,000 LBS CAPACITY

LHF/RHR
SADDLE

RHF/LHR
SADDLE

03S00115
03S00116
03S00142
03S00176
03S00221

03S00115
03S00116
03S00142
03S00176
03S00221

AXLE MODEL
SISU
ROCKWELL SPRC 1735
CLARK BD 91000
ROCKWELL SPRC 1927
CLARK CD 71000

CHALMERS 800 SERIES TORQUE ROD AXLE BRACKETS

100,000 LBS CAPACITY
LHF/RHR
BRACKET

RHF/LHR
BRACKET

03S00118
03S00120
03S00141
03S00178
03S00220

03S00117
03S00119
03S00140
03S00177
03S00219

AXLE MODEL
ROCKWELL SPRC 1735
SISU
CLARK BD 91000
ROCKWELL SPRC 1927
CLARK BD 71000