Battery Sizing Design Basis TCE

SECTION: TITLE
TATA CONSULTING ENGINEERS

TCE.M6-EL-7186000
SHEET ( i ) OF (v)
DC SYSTEM
DESIGN GUIDE
FOR
DC SYSTEM

73/1, ST. MARKS ROAD
BANGALORE 560 001
FLOPPY NO
FILE NAME
: TCE.M6-EL-FP-DOC-006
: M6-6000.DWG
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CKD.BY
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DATE
92-09-04
97-03-31
INITIALS
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99-03-02
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REVISION STATUS
REV. NO
DATE
R3
99-03-02
DESCRIPTION
1.Design guides for Lead Acid

battery-(M6-EL-BT-6000 R2),NiCad
battery (M6-EL-BT-6000A R1) and
battery
Chargers(M6-EL-BC-6004
R2) have been combined to make a
composite design guide on the DC
System.
2. In addition the loads considered
for emergency lighting , auxiliary
relays and indicating lamps have
been revised.
3.Section
4.0
providing
recommendation for quantities of
batteries in different installations has
been revised.
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CONTENTS

TCE.M6-EL-7186000
SHEET (iii) OF (v)
DC SYSTEM
CONTENTS
PART-A
LEAD ACID BATTERY
SL.NO.
1.0
TITLE
SCOPE
SHEET NO.
2
2.0
TYPES OF LEAD ACID CELLS
3.0
SELECTION OF DC VOLTAGE LEVELS
4.0
QUANTITIES OF BATTERIES
5.0
AMPERE HOUR CAPACITY SIZING
6.0
INSTALLATION OF BATTERY
11
7.0
REFERENCES
13
APPENDIX-1 TYPICAL EMERGENCY LOADS
14
APPENDIX-2 RATING AND DESIGNATION
16
CAPACITIES AND DIMENSIONS OF TUBULAR CELLS
18
CAPACITIES AND FINAL CELL VOLTAGE OF HDP

TUBULAR CELLS AT VARIOUS RATES OF
DISCHARGE AT 27deg.C
19
CAPACITIES AT 27deg.C AT VARIOUS RATES OF

DISCHARGE OF TYPE II HDP CELLS (TUBULAR)
20
PERFORMANCE CURVES TYPE-II HDP CELLS

(TUBULAR)
21
CAPACITIES AND DIMENSIONS OF PLANTE CELLS
23
APPENDIX-3 BATTERY SIZING - SAMPLE CALCULATION
24
APPENDIX-4 TYPICAL BATTERY ROOM PLAN
31
SAMPLE WORK SHEET
32
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TCE.M6-EL-7186000
SHEET (iv ) OF (v)
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CONTENTS
PART-B
NICAD BATTERY
SL.NO.
1.0
TITLE
SCOPE
2.0
DIFFERENT TYPES OF NICAD CELLS
35
3.0
PERFORMANCE CHARECTERISTICS
35
4.0
APPLICATIONS OF NICAD BATTERIES
38
5.0
MODE OF OPERATION
39
6.0
NUMBER OF CELLS
40
7.0
OTHER CONSIDERATIONS FOR SIZING NICAD

BATTERIES
41
8.0
INSTALLATION
42
9.0
BATTERY SIZING CALCULATIONS
43
10.0
SPECIFYING THE BATTERY
44
11.0
REFERENCES
45
APPENDIX-1 CELL DESIGNATION
SHEET NO.
35
46
PREFERRED DIMENSIONS
47
DISCHARGE DATA FOR NICAD BATTERY

(L,M & H TYPE CELLS)
48
TEMPERATURE CORRECTION
FACTOR CURVES
APPENDIX-2 SAMPLE CELL SIZING CALCULATION
CELL SIZING WORK SHEET
64
67
69
APPENDIX-3 COMPARISION OF NICAD BATTERIES

WITH LEAD ACID BATTERIES
71
SAMPLE WORK SHEET
72
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TCE.M6-EL-7186000
SHEET (v ) OF (v)
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CONTENTS
PART-C
BATTERY CHARGER
SL.NO.
TITLE
SHEET NO.
1.0
SCOPE
75
2.0
RECOMMENDED PRACTICE
75
3.0
DISCUSSION
79
4.0
ENCLOSURES
i)
FLOAT CUM BOOST
CHARGER WITH
2 x 100% BATTERIES
ii)
iii)
TCE.M2-EL-CW-S-2631 R0
FLOAT CUM BOOST

CHARGER WITH
1 x 100% BATTERY
FLOAT AND BOOST

CHARGER WITH
1 x 100% BATTERY
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PART A : LEAD ACID BATTERY
PART-A
LEAD ACID BATTERY
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1.0
SCOPE
This design guide outlines the recommendation for the determination
of voltage level, capacity, quantities and installation of DC battery of
lead acid storage type required for providing DC power supply to
essential services in the plant when the normal power supply fails.
This also gives consideration to the safe shut down of the plant as
well as human safety.
1.1
This section (Part A) of this guide pertains to lead acid batteries and
also includes a few recommendations applicable to NiCad batteries
also like selecting voltage levels. The sizing criteria for Nickel
Cadmium batteries are dealt in Part B of this design guide and
Part C of this guide covers details about Battery chargers .
2.0
VARIOUS TYPES OF LEAD ACID CELLS
2.1
The plante type cells are more rugged, need less maintenance and
have a life expectancy of about 15-18 years, which is 5-7 years
longer than that for tubular type. However, the plante type battery is
costlier than the tubular type. All the manufacturers make tubular
cells while very few manufacturers make plante cell.
2.2
The cells with tubular plate construction are smaller in size than the
plante type for a given AH rating.
2.3
The following types of tubular cells are available in the market in

addition to standard variety :
a)
b)
c)
High Discharge Performance (HDP)

Maintenance Free-Valve Regulated (MF-VR)
Low-Maintenance (LM) type
2.4
The capacity of HDP cells under short duration discharge conditions

are higher than that of normal tubular batteries and are comparable to
that of Plante type batteries. Hence the capacity of battery required
will be smaller than that with the standard performance cells for
applications requiring high discharge currents for short duration.
Hence these cells are preferred for power plant applications.
2.5
The MF-VR cells require minimal attention from operation /

maintenance staff and are stated to need no topping up of distilled
water and no regular equalising charges. This type is well suited in
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the plants where organised maintenance is infrequent. The low

maintenance cells have grids made of low-antimony lead and require
topping up only once in a year or so even at higher float voltages like
2.25 VpC. Hence this type also is well suited for plants where
organised maintenance is infrequent or standalone substations in the
distribution system or medium or small scale industries or where
battery capacity is less than 300/500 AH.
2.6
The operating experience of the MF-VR and LM type cells for large
capacities is limited and very few manufacturers make the same.
Hence the sizing of these cells is not being discussed in the present
guide and use of these cells may be decided on case to case basis.
2.7
The recommended float voltage for lead acid batteries is between

2.16 V and 2.25V/ cell. The recommended boost charging duration is
10 hours in case of smaller capacity batteries and 14 to 16 hours for
larger capacities (1000 AH and above). The recommended maximum
boost charger voltage is 2.75 V/cell. The recommended equalising
charge voltage is 2.33 VpC.
3.0
SELECTION OF DC VOLTAGE LEVELS
3.1
The voltage level selection for the plant shall consider the following
aspects :
3.2
a)
Quantum of power
b)
Individual load point power ratings, quantum of such load points

and the geographic spread of the load points
c)
Standard voltages suitable for the equipment
For the same power requirement, the battery room size, and battery
cost with higher voltage will be higher than those with lower voltage.
However, the lower voltage requires higher current for the loads and
hence to meet this current and to limit the voltage drop within limits
cable sizes will be higher than those with higher voltage. Considering
all the aspects following voltage levels are recommended.
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3.2.1 Power Plant

3.2.1.1 Large power plants (Coal based)
a)
For electrical power,

control & protection
requirements
b)
I&C system
Normally most of the I&C

vendors' systems are suitable
for +24V or 48V DC.The
voltage level shall be fixed
after I&C system requirement
is finalised.
c)
Isolated auxiliary plants
30 V DC or 110 V DC like raw

water pump house (dedicated
battery if running lengths of
cables from the main plant is
comparatively much higher)
d)
Switchyards
220 V DC (If switchyard has

got separate control building)
e)
Coal handling plant
110 V DC/220 V DC
3.2.1.2 Gas based/diesel/Hydro
110 V/220 V DC power plants

including captive power
plants
3.2.2
220 V DC
Industrial Plants
a)
Large plants with many

load points and distributed
in large area
220 V DC
b)
Small plants with

multiple load points and
outdoor substations
110 V DC
c)
Small plants with very

few switchboards / load points
30 V DC
d)
For process control
Generally 24/48V (As

required by the I&C system
design)
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4.0
4.1
4.1.1
4.1.2
QUANTITIES OF BATTERIES
Power Plants
a) In case of unit sizes upto 250 MW, each unit shall be provided
with one battery and also, a separate battery shall be provided
for the common services of these units and switchyard load. The
unit and common services batteries shall be sized to cater one
unit and station service loads so that one serves as a standby to
the other.
b)
For instrumentation and control system two 100% batteries for

each unit shall be provided.
c)
If switchyard is having a separate control building one 100%

battery shall be provided for the switchyard. In addition
switchyard DCDB will be provided with a tie feeder from station
DCDB (as a standby).
d)
One no. 100% rating battery shall be considered for coal

handling plant DC power requirements.
For large power units (500 MW and above) and nuclear power plants,
for each unit, the 220V DC unit loads shall be divided into two
categories, e.g.
a)
D.C. power loads comprising D.C. motor drives, solenoids,

emergency lighting , etc.
b)
D.C. control loads comprising tripping and closing circuits,

indicating lamps, protection and control panels, safetysupervisory systems etc.
Each category of loads will be catered to by a separate 220V battery

and battery charger system. There will be three 50% rated
batteries.Each battery is capable of catering to 50 % power loads of
unit ( since the power load requirement of 500MW unit is very huge )
and entire control load of unit. Normally two of the three batteries will
cater power loads and the third one will be catering control loads.
For switchyard load there will be a seperate 100% battery feeding
switchyard loads.It is recommended to provide a tie from DCDB of
control loads to DCDB of switchyard. One number 100% battery shall
be considered for coal handling plant DC power requirement.
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4.1.3
Gas Power Plants

The battery and charging equipment for each gas turbine is supplied
by gas turbine supplier as part of the package.It is recommended to
have each unit battrery rated to cater two gas turbine units.and a tie
feeder is provided between one unit DCDB to another unit DCDB.
The station and STG DC loads shall be catered by provision of
2X100% batteries .
If switchyard and station building is seperate from the main plant
control building a seperate 1X 100% dedicated battery shall be
recommended.
For catering I&C loads , it is recommended to have 2X 100% rated
batteries for each unit.
4.1.4
Separate batteries with chargers are required to be provided for UPS

for power plants. For details please refer to design guide M6-CL-AUG-715-6011 for UPS.
4.2
Industrial Plants and Small Power Plants

Two 1X 100% rated batteries to cater for all the emergency power,
control and protection requirements of the plant. Shall be provided.
However, it shall be firmed up based on the quantum of the load
points and their geographic location.
A separate battery may be required for instrumentation, control and
annunciation requirement for process purposes. The specific
requirements in each case shall be ascertained.
Separate batteries with chargers are required to be provided for UPS
for Industrial and Small power plants. Possibility of using the same
station battery for UPS as well may be explored on a case to case
basis.
4.3
The recommendations on quantities are included int Part C of this

design guide in Tabular form.
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5.0
AMPERE HOUR CAPACITY SIZING
5.1
The capacity of a cell or battery as defined in Indian standards 1651

& 1652 is expressed in Ah, at 27deg.C, attainable when the cell or
battery is discharged at the 10-hour rate to an end voltage of 1.85 V
per cell. The capacity is a function of number of positive plates per
cell.
5.2
The battery capacity is influenced by the factors listed below.

a)
b)
c)
d)
e)
5.2.1
Duty cycle
End of the duty cycle voltage
Temperature correction factor
Compensation for ageing
Design margin
Duty cycle
a)
At the time of power supply failure, the battery is required to

supply D.C. power requirements of essential circuits for safe
shut down of the station, vital instrumentation, controls,
communication system, DC annunciation and emergency
lighting.
b)
In power plants and some industrial plants an emergency diesel

generator is available, which will provide a.c. power to the
battery charger after the period required to start and connect it
to the emergency AC bus. However, the battery size shall be
calculated on the assumption that the engine driven generator
may fail to start or operate satisfactorily.
c)
The duration for which each type of D.C. load will have to be
supplied by battery when the normal power supply fails is
different. The same may be continuous or for short time duration
or momentary. In a typical power plant the DC power, control &
protection loads and their classification based on duration for
which they need to be supplied are as follows.
Time duration
i)
Upto 1 minute
Loads (Amperes)
*
Trip relay / Trip coil currents of

circuit breakers.
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Starting currents of all

automatically started D.C.
motors.
DC motor operated emergency

steam stop valves.
Solenoid valves for isolation,

safety relief, minimum
recirculation etc.
Inrush currents of supervisory

safety system for fuel, turbine
and generator controls.
ii)
Upto one(1) hour
*
*
*
Emergency oil pump

Jacking oil pump
Steam generator control panels
(including FSSS, Mill panels)
iii)
Upto two(2) hours
*
*
*
*
*
D.C. seal oil pump

Scanner air fan
D.C. emergency lighting
P.A. system
Annunciation (20%)
iv)
Upto 10 hours
*
*
d)
Indicating lamps / Semaphore

indicators in switchgears/control
panels
Control room emergency lighting
Annunciation (10%)
Auxiliary relay ( which are likely
to be energized during black out
condition )
A table of loads indicating their power requirement and duration

shall be prepared and a load curve for the battery shall be
established. Appendix-1 indicates a table for typical emergency
DC loads. Appendix-3 indicates a list of equipment and their
typical D.C. loads for a 210 MW unit. It is recommended that
project specific loads for DC motors, T.G. & S.G. vendor loads
and inrush currents shall be obtained before proceeding with the
sizing.
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e)
5.2.2
I&C battery for power plant application shall be sized to cater

the loads for half hour. The loads to be considered shall be the
maximum load of I&C system at any operating condition viz
starting, running and tripping/stopping.
End of duty cycle voltage

a)
The allowable end of duty cycle voltage of a battery has a major

role in determination of the capacity of the battery. This in turn is
dependent on the limits of system voltages that can be
withstood by D.C. equipment. The D.C. equipment are generally
rated to operate between +10% and -15% of their rated value
with certain exceptions like trip coils and trip relays which can
accept lower voltages.
b)
Manufacturers recommend a float voltage ranging from 2.06V to

2.3 volts per cell, for different float voltage adopted, the required
frequency of equalising charges are given below.
-----------------------------------------------------------------------------------Float Voltage Per Cell
Approximate
periodicity of
equalising charges
----------------------------------------------------------------------------------2.25
No equalising charges
2.20
12 months
2.15
3 months
2.10
1 month
2.06
2 weeks
---------------------------------------------------------------------------------
c)
It is desirable to keep the float voltages as high as the D.C.

system can accept to minimise frequency of equalising charges.
It is recommended to keep a float voltage of 2.2V per cell.
However, this shall be confirmed from the battery supplier
specific to the project.
i)
ii)
Considering the above, the number cells of a battery are

selected as :
Max.allowable DC voltage - Regulation due to charger
--------------------------------------------------------------Float voltage per cell
The end of duty cycle cell voltage is determined
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by
Min. allowable D.C. voltage + Cable drop
------------------------------------------------No. of cells
d)
Sl.
No
1
Typical values for 220V DC system and 24V DC systems are

given in the table below:
System
Max.allow Min.allowable No.of End of duty cycle
voltage
cells
voltage
able
voltage
220V
242V
187V
108
1 min - 1.75V /
cell 1,2 HRS &
10 hours 1.85V/cell
24V
30V*
21.5V*
13
1.8V/cell
* To be ascertained on project to project basis

Note : For 110V & 30V plant DC systems, the details can be worked
out in the same manner as for 220V system above.
5.2.3
e)
The cable drop to be considered in DC system shall be 2% from

the charger/battery to Distribution board and 3% from board to
any feeder in case of 220V DC system.
f)
In case of 24V DC system to keep the voltage drop

within 5% limit, the cable sizes between DC board and I&C
cabinets are very large and sometimes impractical to terminate.
Hence for 24V system a total drop of 7.5% (2.5% between board
and charger/battery and 5% between board and individual
loads) is recommended.
Temperature correction factor

The standard temperature for stating cell capacity is 27deg.C. If the
lowest expected electrolyte temperature is below 27deg.C, a cell
large enough to have the required capacity available at the lowest
expected temperature shall be selected. The lowest electrolyte
temperature shall be considered as 10o above minimum ambient
temperature. If the lowest expected temperature is above 27deg.C,
no correction factor shall be applied. The correction factor shall be
calculated according to the formula:
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Correction factor
=
/
K
\
for the lowest
| 1 + -------- (27-T) |
expected electrolyte
|
100
|
temperature, Tdeg.C
\
/
The factor 'K' for plante cells is 0.9 and for tubular, 0.43. The
minimum electrolyte temperature (T) shall be considered as 10deg.C
higher than the minimum ambient air temperature at site.
5.2.4
Compensation for age

ANSI/IEEE STG.450-1270 recommends that a battery be replaced
when its actual capacity drops to 80% of its rated capacity. Hence a
factor of 1.25 shall be considered for ageing.
5.2.5
Design margin
When the D.C. loads are more or less final at the time of battery
sizing for tender specification purposes and/or the battery sizing is
being done for a similar plant already executed, no design margin is
considered necessary. If the sizing is being done for a new type of
project or with very little confirmed loads, a design margin of 10 to
15% shall be provided over the final capacity arrived.
While sizing the battery for nuclear power plant applications, it shall
be noted that the "margins" required by IEEE STD.323-1273. 6.3.15
& 6.3.3 are to be applied during "Qualification" and are not related to
"design margin".
5.3
Calculation of Ampere Hour Capacity

The plante and tubular high discharge performance cells have better
capacity factors at the short duration discharges (1 hour, 2 hours
etc.). For durations less than one hour, the above types of cells have
higher capacity factor than the tubular standard discharge
performance cell. Hence for power plant application and for
applications where short duration loads are appreciable high
discharge performance cell shall be used.
The capacity of the battery shall then be determined in accordance
with the procedure outlined in Appendix-3.
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6.0
INSTALLATION
6.1
Battery cells shall be installed in a separate battery room, preferably

near the D.C.load. The 24V batteries shall be in the same floor as
I&C cabinets and as near as possible. Fig.4 included in design guide
TCE.M6-EL-PJ-G-SG-6602 R1 (GA of Turbine Building Electrical
Equipment & Space Organisation) indicates a typical battery Room
Plan (Copy of Fig.4 enclosed as Appendix-4 for ready reference).
6.2
The flooring shall be provided with acid resistance tiles, a dished

floor drain and drainage piping for collecting spilled acid. The spilled
acid shall be diluted before discharging to the outside storm water
drainage system.
6.3
Acid proof paint shall be provided on walls upto 2.3m height.
6.4
A wash basin shall be provided for emergency drenching of face and

body.
6.5
The total capacity of exhaust fans (suitably distributed) should be

minimum 1/10th of the total volume of the battery room per minute.
The exhaust shall be directly outside the building. However, specific
requirements shall be obtained from the battery manufacturer.
6.6
Separate cable(s) shall be provided for each polarity of the outgoing

battery leads. If the cables are unarmoured they shall be taken in
separate conduits and the conduits shall be PVC coated for
protection against corrosion. Routing of any cables in cable-trays
through battery room shall be avoided.
6.7
Adequate provision for storage of acid, distilled water, instruments,

accessories, etc. should be provided in the battery room.
6.8
During float or boost charging of the lead acid battery hydrogen gas
is generated. The volume of hydrogen gas generated depends on the
amount of charging current. Also, the float current demand of a fully
charged battery will double approximately for every 10deg.C rise
above the base temperature of 27deg.C. Each fully charged cell
produces 4.5 x 10-4 Cu.m (0.016 Cu.pt) hydrogen gas per hour per
charging amperes in an ambient of 25deg.C to 27deg.C. Hydrogen
explosive concentration is reached if the explosives mixture is three
percent of the volume of room air.
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6.9
In view of the presence of hydrogen gas, warning signs shall be

installed outside and inside the room prohibiting smoking, sparks of
flame.
6.10
Lighting fixtures shall be vapour-proof type with reflectors painted

with anticorrosive epoxy-paint. Lighting switch should be outside the
battery room.
7.0
REFERENCES
7.1
IS:1651-1991
Stationary cells and batteries,lead-acid type

with Tubular positive plates Specification.
7.2
IS:1652-1991
Stationary cells and batteries, lead-acid

type with Plante' positive plates
Specification.
7.3
IEEE Std 485-1273 :
Recommended practice for sizing large lead

acid storage batteries for Generating
Stations and Sub-stations.
7.4
IS:8320-1272
General requirements and methods of tests

for lead-acid storage batteries
7.5
IS:1885-1965
Electrotechnical vocabulary Secondary cells and batteries.
7.6
IEEE Std. 450-1270 :
Recommended practice for maintenance

testing and replacement of large lead
storage batteries for generating stations and
sub-stations.
7.7
IEEE Std. 484-1271 :
Recommended practice for Installation

design and installation of large lead storage
batteries for generating stations and substations.
7.8
IEEE Std. 323-1273 :
IEEE Standard for Qualifying class-1E

Equipment for Nuclear Power Generating
Stations.
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APPENDIX-1
TYPICAL EMERGENCY LOADS
a) Bearing oil pump

b) Bearing oil pump for BFPT
c) Bearing oil pump for MBFP
STEAM TG
500MW
120MW
13kW
15kW
2x5.5kW --11kW
---
a) Seal oil pump

b) Seal water pump for BFPS
13kW
60kW
10kW
---
11kW
---
Jacking oil pump
35kW
37KW
28KW
Scanner air fan
----
4.4KW
7.5KW
Inverter for instruments
5kW
10kW
Inverter for PA system
2kW
2kW
2kW
Carrier panels
<-----------
Auxiliary relay (each)
<-----------
150watt/ --------->
panel
3watts
--------->
Auxiliary contactor (each)
<-----------
10watts
--------->
10
DC emergency lights
<-----------
Approx.
10% of
normal
lighting
--------->
11
UPS load (Incl. DAS,

transmitters, controllers)
55kVA
45KVA
30kVA
210MW
13kW
-----
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX - 1
SHEET
15
OF 79
APPENDIX-1 (Contd)
TYPICAL EMERGENCY LOADS
500MW
STEAM TG
120MW
210MW
Continuous Loads
Annunciator window (each)
Indicating lamp (each)
-----5-10W For filament type ----

----1 W For cluster LED type type ---
Auxiliary relays (each)
<--------------------3W--------------------------
Auxiliary contactors (each)
<--------------------10W-----------------------
Semaphore indicator (each)
<--------------------3W------------------------
Control room emergency

lighting
<---------------------1kW---------------------
FSSS load
-------------------10kW---------------------
---------------------5W -----------------
NOTES:
1.
The data for 120MW and 210MW units are taken from the designed
data for GIPCL and Bhatinda units. All DC motor loads,
electromagnetic valve loads, FSSS loads, instrumentation & control,
UPS loads, other turbine generator supervisory loads should be as
far as possible ascertained from the manufacturers.
2.
When starting currents of DC motors are not available it may be

assumed as 3.5 x FL current. If step resistor starting is provided the
starting current may be assumed as 2.5 x FL current.
3.
Instrumentation and control loads and annunciation loads may be on

a separate 48 V / 24V battery.
4.
For 210 MW unit loads also refer Appendix-3.
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
SECTION:
APPENDIX-2
SHEET
DC SYSTEM
16
OF 79
APPENDIX-2
CELL DATA
RATING AND DESIGNATION
1
Ampere-Hour Rating
The rating assigned to the cell shall be the capacity expressed in
ampere-hours (after correction to 27deg.C) stated by the
manufacturer to be obtainable when the cell is discharged at the 10hour rate (C10) to a final voltage of 1.85 voltage.
2.
Designation
The cell shall be designated by symbols given below, arranged in the
following sequence :
Type of Positive
Plate
(See 2.1)
Ah Rating
of Cell
(See 2.2)
Type of
Container
(See 2.3)
Notes:
1.
The plates are not replaced in this type of construction

therefore, this designation does not include the number of
positive plates; and
2.
The designation of partially plated cells is not being

standardized because partial plating of cells in this type of
construction is not done.
2.1
The positive plates shall be designated by the letter 'T' for tubular
and 'P' for plante.
2.2
The capacity rating shall be indicated by a number equal to the

capacity in Ah.
2.3
The material of container shall be designated by any one of the

following letters as the case may be :
G - for glass;
H - for hard-rubber;
P - for plastics;
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-2
SHEET
17
OF 79
W - for wood, lead-lined; or

F - for fibre reinforced plastics (FRP)
Example : T 400H HDP - designates a high discharge performance
cell having tubular positive plates and a capacity of 400 Ah at 10 hour
rate in hard-rubber container. SOURCE : IS 1651 & 1652 - 1991
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-2
SHEET
18
OF 79
APPENDIX-2 (Contd)
CELL DATA
Capacities and Dimensions of
Tubular Cells
----------------------------------------------------------------------------------------------Capacity at
Maximum Overall Dimensions
10-Hour Rate ---------------------------------------------------------------------Length
Width
Height
(1)
(2)
(3)
(4)
Ah
mm
mm
mm
--------------------------------------------------------------------------------------------20
105
170
365
40
105
170
365
60
140
170
365
80
165
190
365
100
190
190
450
120
190
190
450
150
190
190
550
200
265
215
550
300
320
215
550
400
380
215
550
500
390
235
550
600
390
235
715
800
515
235
715
1000
515
300
750
1500
450
400
865
2000
500
450
865
2500
650
450
865
4000
900
480
1240
5000
900
480
1240
6000
900
500
1240
7000
1100
500
1240
8000
1100
500
1240
--------------------------------------------------------------------------------------------NOTES :
1.
The length and width dimensions given in this table may be

interchanged.
2.
In the case of batteries with built-in cell connectors, the height of

the interconnector shall be disregarded.
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-2
SHEET
19
OF 79
3.
For capacities not covered in this table, the cell dimensions shall
not exceed the dimensions of the cell of next higher size covered
by this table.
SOURCE : IS 1651 - 1991
APPENDIX - 2 (Contd)
Standard Discharge Performance Cells (Tubular)
Capacities and Final Cell Voltage

at various rates of discharge at 27deg.C
------------------------------------------------------------------------------------------Period of Capacity Ratio :
Capacity
Final
Discharge Ah capacity (CT)
Rating Factor
Cell
Hours (T) divided by the 10hr (KT) = (1/2)
Voltage
Rated capacity (C10)
(Volts)
(1)
(2)
(3)
(4)
--------------------------------------------------------------------------------------------1
0.500
2
1.75
2
0.633
3.16
1.78
3
0.717
4.18
1.80
4
0.782
5.12
1.81
5
0.833
6.00
1.82
6
0.879
6.83
1.83
7
0.917
7.63
1.83
8
0.950
8.42
1.84
9
0.979
9.19
1.84
10
1.0
10
1.85
-------------------------------------------------------------------------------------------Source : IS 1651-1991
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
SECTION:
APPENDIX-2
SHEET
DC SYSTEM
20
OF 79
CELL DATA
Capacities at 27deg.C at various rates of discharge
Type II High Discharge Performance (HDP) Cells (Tubular)
------------------------------------------------------------------------------------------------Period of Capacity Ratio :
Capacity
Final Remarks
Discharge Ah capacity (CT)
Rating Factor Cell
Hours (T) divided by the 10hr (KT) = (1/2) Voltage
Rated capacity (C10)
(Volts)
(1)
(2)
(3)
(4)
------------------------------------------------------------------------------------------------1/60 (1 min)
0.022
0.76 1.75 } M/s Chloride
1/2 (30 min)
0.368
1.36 1.75 } India
1
0.60
0.488
0.392
1.67
2.05
2.55
1.75
1.80 } M/s Chloride
1.85 } India
0.738
0.714
0.597
2.71
2.80
3.35
1.78
1.80 } M/s Chloride
1.85 } India
0.811
3.77
1.80
0.862
4.13
1.81
0.90
5.55
1.82
0.93
6.45
1.83
0.951
7.361 1.83
0.971
8.239 1.84
0.988
9.109 1.84
10
1.0
10.0 1.85
---------------------------------------------------------------------------------------------Source : IS 1651-1991 & Capacity Rating curves from M/s Chloride India.
NOTE : The above data is applicable for plante cells also. The capacities for
Type-I HDP cells are same as above for discharge rates of 3 hour, 5
hour and 10 hours (ISS does not specify capacities at other
discharge rates for Type-I cells).
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-2
SHEET
21
OF 79
TYPICAL CELL PERFORMANCE CURVES (SH-1)
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-2
SHEET
22
OF 79
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-2
SHEET
23
OF 79
CELL DATA
Capacities and Dimensions: Plante Cells
----------------------------------------------------------------------------------Capacity at
Maximum
Overall
Dimensions
10-Hour Rate ---------------------------------------------------------Length
Width
Height
(1)
(2)
(3)
(4)
Ah
mm
mm
mm
----------------------------------------------------------------------------------20
130
140
225
40
205
140
225
60
205
140
225
80
175
235
370
100
175
235
370
120
175
235
370
150
175
235
370
200
210
235
370
300
290
235
370
400
365
235
370
500
375
310
625
600
375
310
625
800
375
335
625
1000
385
375
635
1500
520
390
635
2000
650
390
635
2500
785
405
130
4000
1160
405
130
5000
1350
515
650
----------------------------------------------------------------------------------NOTES :
1.
The length and width dimensions given in this table may be

interchanged.
2.
For capacities not covered in this table, the cell dimensions shall
not exceed the dimensions of the cell of next higher size covered
by this table.
Source : IS 1652-1995
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-3
SHEET
24
OF 79
BATTERY DUTY CYCLE DIAGRAM

L
4
=
9
0
0
A
L6 = 84 A
L5 = 186 A
L3 = 46A
L2 = 30A
L1 = 13 A
SECTION-1
60
120
600
SECTION-2
SECTION-3
SECTION - 4
DURATION ( MIN )
ISSUE
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FORM NO. 120 R1
SECTION:
APPENDIX-3

TCE.M6-EL-7186000
SHEET
DC SYSTEM
25
OF 79
APPENDIX - 3
SAMPLE CALCULATION FOR SIZING OF A THERMAL POWER
STATION 220V UNIT BATTERY (210 MW)
LOAD TABULATION
Sl.
no
Load description
Qty.
Rating
Watts
1 min
1 hr.
I.
UNIT LOADS
1.
Tripping loads ( Prot. Relay + Trip Relay + CB Trip coil )
a.
6.6 kV CBs
34
300
10,200
b.
415 V CBs
250
1,750
2.
Turb. Generator
a.
E.O.P.
13,000
32,500*
13,000
b.
DC seal oil pump
11,000
27,500*
c.
Jacking oil pump
28,000
70,000*
28,000
d.
Others
2,000
2,000
Steam generator
10,000
2hrs.
10 hrs.
11,000
10,000
DC CSP (includes
FSSS, mill panel)
4.
Main steam stop

valve
4,000
10,000
5.
Scanner air fan
7,500
18,750 *
7,500
6.
Emergency lighting
5000
7.
Indicating lamps
400
1#
8.
Annunciation
windows
10
9.
Auxiliary relays
LS
LS
1000
400
100
50
600 (200
nos @ 3W
each )
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-3

TCE.M6-EL-7186000
SHEET
DC SYSTEM
26
OF 79
II
STATION LOADS
1.
Tripping loads
6.6 kV CBs
70
300
21,000
415 V CBs
12
250
3,000
2.
Indicating lamps
500
1 #
3.
PA system
LS
LS
4.
Auxiliary relays
LS
LS
500
2,000
300
(100 nos
@3W
each )
TOTAL AMPS
894
232
116
13
*
#
Starting currents of motor ( 2.5 times the rated current )

Cluster LED type indicating lamps
2.0
SIZING CALCULATION
2.1
Battery duty cycle diagram in Sh.24 is constructed as detailed below

from the above DC emergency load list for a typical 210 MW unit.
2.2
Analysis of load data in Sh.25&26 indicates the distribution of loads

with duration as under :
Load
Sl.
no
Duration
0 10 hrs.
2850 W
13A
1 min. - 2 hrs.
(11000+7500) =18500W
84A
0 2 hrs.
(5000-1000) + (100- 50) +

2000 = 6500W
30A
1 min. - 1 hr.
(28000+13000) = 41000 W
186A
0 1 hr.
(51000 -(13000+28000))
=10000 W
46A
0 - 1 min.
196680 W
894A
In Watts
in Amperes
NOTE: These loads are arrived at taking care to see that loads are not
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-3
SHEET
27
OF 79
repeated under the same time duration , for example in (0-1hr) load
duration the load would be (51000-(13000+28000))=10000,
(13000+28000) being subtracted from the total load as the same is
already considered under (1minute -1hr )load.
2.3
The cell sizing data that will be useful in filling out the cell sizing work
sheet is derived from the duty cycle diagram and tabulated as below :
Cell sizing data
--------------------------------------------------------------------------------period
Loads
Total Amperes
Duration (min)
---------------------------------------------------------------------------------
2.4
1.
L1+L2+L3+L4
983
1
2.
L1+L2+L3+L5+L6
359
59
3.
L1+L2+L6
127
60
4.
L1
13
480
-------------------------------------------------------------------------------Capacity rating factors (KT) are derived from the table for HDP, Type
II tubular lead acid cells enclosed in Appendix-2. (These can be read
from the curves enclosed in Appendix-2 also).
2.5
Sh.29 &30 shows the way in which the cell sizing work sheet and the
KT rating factor would be used to size the battery for the duty cycle
indicated.
2.6
Design margin
Considered as 1.0 since the loads for 210 MW thermal power plant
are well established.
2.7
Temperature correction factor :

Minimum ambient temperature for the installation is 7deg.C. Hence,
the lowest expected electrolyte temperature to be considered (in
accordance with cl.5.2.3) is 17deg.C (=7deg.C+10deg.C)
Temperature correction factor to be applied
0.43 (27-17)
= 1 + ----100
= 1.043
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-3
SHEET
28
OF 79
NOTES :
1.
Tubular cell type HDP-II is considered in the above sample

calculation as the duty requires the cells to deliver high discharge in
short duration (1 hr). However, the same procedure as above can be
followed for sizing the battery using HDP Type-I or standard
discharge performance cells. Data on cell capacities at varying
periods of discharge for standard discharge performance type cells &
for Type-I HDP cells is enclosed in Appendix-2.
2.
If plante cells are being sized, the data on capacities for Type II HDP
cells enclosed in Appendix-2 can be used sizing procedure also
remains same except the value of 'K' in formula for temperature
correction factor (Refer cl.5.2.3).
3.
Typical DC emergency loads for a 210 MW unit are considered for

the sample calculation above. In case the load cycle diagram for a
particular installation happens to be more complex than the one in the
sample calculation above, IEEE 485-1273 may be referred for further
guidance.
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-3

TCE.M6-EL-7186000
SHEET
DC SYSTEM
29
OF 79
Project :
Date :
Lowest Expected
Electrolyte Temp : 17oC
(1)
Period
(2)
Load
(Ampe
res)
Minimum 1 Min.:1.75V DC
Cell Voltage : Others: 1.85V DC
Cell Chloride
Mfg. : India
Cell Tubular
Type : HDP, Type-II Sized By : RRN
(3)
(4)
(5)
(6)
(7)
Change in
Load
(Amperes)
Duration
of Period
(minutes)
Time to
End of
Section
(minutes)
Capacity
at T Min.
rate
K Factor
(KT)
Required Section Size or

(3)x(6B) = Rated AH
Pos Values
Neg.Value
LOAD DATA :
A1= 983 A,
M1= 1 Min;
A2 = 359 A,
A3= 127 A,
M3= 60 Min;
A4 = 13 A,
A5= A,
M5= Min; A6 = A, M6 = Min.
M2 = 59 Min.
M4 = 480 Min.
Section - 1: First Period only - If A2 is greater than A1, go to Section-2

1
A1=983
A1-0=983
M1=1
T=M1=1
Sec.-1
Section - 2: First Two Periods only - If A3 is greater than A2, go to Section-3

1
A1=983
A1-0=983
M1=1
T=M1+M2=60
2
A2=359
A2-A1= -624
M2=59
T=M2=59
Sec.-2
Section - 3: First Three Periods only - If A4 is greater than A3, go to Section-4

1
A1=983
A1-0=983
M1=1
T=M1+...+M3=120
2
A2=359
A2-A1= -624
M2=59
T=M2+M3=119
3
A3=127
A3-A2= -232
M3=60
T=M3=60
Sec.-3
Section - 4: First Four Periods only - If A5 is greater than A4 go to Section-5

1
A1=983
A1-0=983
M1=1
T=M1+...+M4=600
2
A2=359
A2-A1= -624
M2=59
T=M2+...+M4=599
3
A3=127
A3-A2= -232
M3=60
T=M3+M4=540
4
A4=13
A4-A3= -134
M4=480
T=M4=480
Sec.-4
Section - 5: First Five Periods only - If A6 is greater than A4 go to Section-6

1
A1=
A1-0=
M1=
T=M1+...+M5=
2
A2=
A2-A1=
M2=
T=M2+...+M5=
3
A3=
A3-A2=
M3=
T=M3+...+M5=
4
A4=
A4-A3=
M4=
T=M4+M5=
5
A5=
A5-A4=
M5=
T=M5=
Sec.-5
0.76
Total
747
747
2.55
2.55
Sub Total
Total
2507
3.35
3.35
2.55
Sub Total
Total
3293
10
10
9.1
8.2
Sub Total
Total
9830
2507
916
3293
611
9830
544
Sub Total
Total
***
***
1591
1591
***
2090
592
2682
***
6240
2111
935
9286
***
***
Section - 6: IF LOAD CYCLE HAS MORE THAN 5 LOAD PERIODS, CONTINUE FURTHER IN SIMILAR MANNER.
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-3
SHEET
30
OF 79
Section - 7: Random Equipment Load only (if needed)

R
AR=
AR-0=
MR=
T=M+R=
Section - 8:
Maximum Section Size = 916
Section - 9:
Random Section Size = -
Section - 10:
Temperature Correction Factor = 1.043
Section - 11:
Design margin = 1.0
Section - 12:
Aging Factor = 1.25
Section - 13:
Uncorrected size = (8) + (9)= 916+ - = 916
Section - 14:
All capacity required = (13) x (10) x (11) x (12) = 916 x 1.043 x 1.0 x 1.25 = 1193 AH
Section - 15:
When AH capacity required is larger than the nearest standard cell, the next larger size cell is required.
Section - 16:
Therefore AH capacity of the cell = 1200 AH
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-4
SHEET
31
OF 79
TYPICAL BATTERY ROOM LAYOUT
FOR DETAILS REFER HARDCOPY
ISSUE
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FORM NO. 120 R1
SECTION:
APPENDIX-4

TCE.M6-EL-7186000
SHEET
DC SYSTEM
32
OF 79
Project :
Date :
Lowest Expected
Minimum
Electrolyte Temp : oC Cell Voltage :
Cell
Cell
Mfg. :
Type :
Sized By :
(1)
(2)
(3)
(4)
(5)
(6)
Period
Load
(Amperes)
Change in
Load
(Amperes)
Duration
of Period
(minutes)
Time to
End of
Section
(minutes)
Capacity
at T Min.
rate
K Factor
(KT)
(7)
Required Section Size or
(3)x(6B) = Rated AH
Pos Values
Neg.Value
LOAD DATA :
A1=
A3=
A5=
A,
A,
A,
M1=
M3=
M5=
Min;
Min;
Min;
A2 =
A4 =
A6 =
A,
A,
A,
M2 =
M4 =
M6 =
Min.
Min.
Min.

1
A1=
A1-0=
M1=
T=M1=
Sec.-1

1
A1=
A1-0=
M1=
T=M1+M2=
2
A2=
A2-A1=
M2=
T=M2=
Sec.-2

1
A1=
A1-0=
M1=
T=M1+...+M3=
2
A2=
A2-A1=
M2=
T=M2+M3=
3
A3=
A3A2=
M3=
T=M3=
Sec.-3

1
A1=
A1-0=
M1=
T=M1+...+M4=
2
A2=
A2-A1=
M2=
T=M2+...+M4=
3
A3=
A3-A2=
M3=
T=M3+M4=
4
A4=
A4-A3=
M4=
T=M4=
Sec.-4
Total
***
***
Sub Total
Total
***
Sub Total
Total
***
Sub Total
Total
***
Sub Total
Total
***

1
A1=
A1-0=
M1=
T=M1+...+M5=
2
3
4
5
A2=
A3=
A4=
A5=
A2-A1=
A3-A2=
A4-A3=
A5-A4=
M2=
M3=
M4=
M5=
T=M2+...+M5=
T=M3+...+M5=
T=M4+M5=
T=M5=
Sec.-5
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-4
SHEET
33
OF 79

R
AR=
AR-0=
MR=
T=M+R=
Section - 8:
Maximum Section Size =
Section - 9:
Random Section Size =
Section - 10:
Temperature Correction Factor =
Section - 11:
Design margin =
Section - 12:
Aging Factor =
Section - 13:
Uncorrected size = (8) + (9)=
Section - 14:
All capacity required = (13) x (10) x (11) x (12)
Section - 15:
Section - 16:
Therefore AH capacity of the cell = AH
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
FACING SHEET
SHEET
34
OF 79
PART B : NICAD BATTERY
PART-B
NICAD BATTERY
ISSUE
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FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
WRITEUP
SHEET
35
OF 79
1.0
SCOPE
This section outlines the Ni-Cd alkaline station storage battery
performance characteristics, usage and sizing.
2.0
DIFFERENT TYPES OF Ni-Cd BATTERIES
2.1
The most common electrode design for the nickel-cadmium batteries

is the pocket plate type designated by 'P' as per IS:10918-1274. The
active constituents are cadmium in the negative plates and nickel in
the positive plates. The active material in each electrode is enclosed
in metal pockets of finely perforated steel strips. Each plate is
insulated from the next by thin plastic separators. The electrolyte is a
solution of potassium hydroxide in de-ionised water. The resulting
electrochemical reaction produces a nominal discharge voltage of 1.2
volts per cell. The electrolyte takes no part in these reactions and
acts only as an ion conductor. The other electrode designs are
sintered plate(s) and tubular plate(T).
2.2
The cells are further classified as H,M,L and X type based on the
discharge performance of individual designs. The plate type, and the
number of such plates employed in a cell indicate the cell type and
determine its discharge characteristics.
2.3
The cell container is usually translucent polypropelene

plastic.Polypropelene has high strength, it is corrosion free and not
electrically conductive. Cells can also be supplied in stainless steel
containers, if required, to with-stand conditions of high shock and
vibrations. Steel cells are mounted on wooden racks.
3.0
PERFORMANCE CHARACTERISTICS
3.1
The rated capacity C5 of any cell type is defined as available

amperehours (Ah) at 5 hours discharge rate at 27C, to an end
voltage of 1.0V/Cell after charging for 8 hours with 0.2C5 A. (In the
U.S. the Ni-Cd capacity is based on 8 hours discharge).
The standard ambient temp. specified by IS:10918 is 27C, whereas
the Ni-Cd batteries available in Indian market are rated at 20C +5C
ambient. The same is adopted in the design guide for the present.
3.2
Normal voltage is 1.2V/Cell

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3.3
Open circuit voltage is 1.28 V/Cell.
3.4
The measure of performance is not the rated Ah capacity but the

battery cell construction. H type cells have thin plates (more plate
area per amount of active material) giving excellent high rate
performance. M and L types have medium thickness plates and thick
plates respectively. For example H-type cell at 15 minutes discharge
can deliver about twice the discharge current compared to an L-type
cell of equal rated capacity.
3.5
The published discharge data for nickel-cadmium cells are most

commonly available in tabular form, in which the current, available
from each cell type, is stated for a given discharge time and end of
discharge voltage. For intermediate times and voltages, it is
necessary to interpolate between the known values (IEEE 11151992).
3.6
There are three manufacturers in India, AMCO (in collaboration with

SAFT,France), SABNIFE POWER SYSTEMS LTD., Hyderabad in
collaboration with M/s Sabnife, Sweden and Punjab Power Packs Ltd.
in collaboration with M/s Alcad Ltd. UK. The available tabulated
discharge performance data from M/s SABNIFE on different types of
cells for varying end cell voltages, is enclosed at Appendix-1.(The
cell designations of Sabnife make cells confirm to IS.S10918-1274).
More details if required, may be obtained from the manufacturers.
3.7
EFFECT OF TEMPERATURE
Battery optimum performance is based on cell electrolyte temperature
maintained at 20-25C. For temperatures below 20C a loss of about
0.5% of rated capacity per C is expected for Ni-Cd battery. No
increase in capacity is to be considered above 20C. The derating
curves enclosed in Appendix-1 can be used for arriving at the
derating factors appropriate to the lowest expected electrolyte
temperature for the individual installation.
Example:
Cell Type
Cell end Volt
Discharge time
Min. Ambient temperature
Lowest expected electrolyte temp.
: KPM100P
: 1.1 V
: 30 mins
: 0C
: 0+10C ( Ref. Clause 5.2.3
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of Part A of this design guide )

: 0.925
Temp. derating factor

(From enclosed curves)
Available current at 10C = 101A
(Data from performance table

at 20-25C) x 0.925 = 93.425A
3.7.1
Life of the battery is shortened when temperatures are above the

reference temperature of 25C. Generally it has been estimated that
Ni-Cd battery loses approximately 15% of its life for every 8-10C
electrolyte temperature above 25C.
3.8
CHARGING REQUIREMENTS
To fully charge, a cell will require an Ah input, from the charger to the
battery, of 160% of the capacity. For example a 100Ah cell requires
160 Ah to fully charge it from a fully discharged state. If the charger
can supply 20A then the time for charging will be 160/20 i.e. 8 hours.
3.9
Cell Data :
Type-L
Type-M
Type-H
a) D C internal resistance,
ohms
0.20x(1/C5) 0.15x(1/C5) 0.06x(1/C5)
b) Maximum Short circuit

current, A
10xC5
15xC5
25xC5
3.10
The electrolyte specific gravity (S.G.) is not an indication of the state

of charge in Ni-Cd cells since it does not change appreciably during
charge or discharge. The acceptable limits to be maintained in normal
service (of the electrolyte S.G) are 1.17-1.19 at a reference
temperature of 20 at the specified level line of the cell.
3.11
Indian Standard 10918-1274 specifies the general requirements and

methods of test for Ni-Cd batteries. This is derived from IEC Pub 6231978.
4.0
APPLICATIONS OF Ni-Cd BATTERIES

Some typical applications of different battery (Cell) types (X,H,M,L)
are mentioned herewith for their optimum usage.
Applications of very high rates of discharge batteries (Type X) are to
deliver very large currents (>7C5) for very short durations (1 Sec-15
min).
4.1
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4.2
Applications of High rate (H type) batteries are to deliver high

currents (>3.5C5 A) for very short discharge times of 20 mins and
less. Typical uses are
- Engine starting (gen-sets, fire pumps, locomotives, vehicles)
- Some applications of Uninterruptible power supply (UPS).
- Switch closing, electromagnets.
In such cases the capacity of the battery is not so important as the
ability to deliver high current.
4.3
Medium rate (M type) applications are load duties having discharge

times between 3 hours to 30 min, for examples:
- UPS for A.C process control
- Electric train control
- Off-shore applications
- Combined discharge cycle like switchgear operation, standby
pumps and emergency lighting.(Typically medium rate of discharge
usage is between 0.5C5A and 3.5C5A).
4.4
Low rate (L type) applications are of power requirements for an

extended discharge time of 3 hours and longer.
Example are:- Telecommunications and signalling
- Scada/Computer system
- General standby applications for power stations/ industrial projects,
i.e. load cycle duty of switch trippings, emergency oil pumps,
emergency lighting, protection/controls annunciation, communication.
(Typically low rate of discharge usage is between less than 0.5C5A to
C5A).
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4.5
For applications where adverse conditions of usage prevail, (like

extremes of temperature, on regular routine maintenance and nonavailability of a separate battery room), Ni-Cd batteries are most
suitable for use because of their following special features.
a)
Tolerance of extremes of temperature. The manufacturers claim

the range from -50C to +55C. It is of advantage to use Ni-Cd
battery for cold temperature performance.
b)
Maintenance requirements are very low for pocket plate Ni-Cd

batteries when operated as mentioned in clause 5.0 within the
range of 15C to 25C.
c)
Overcharging even for a prolonged period is tolerated. Also,

these batteries can be left in discharged/partially discharged
conditions without damage.
d)
Gases given off by Ni-Cd batteries are not corrosive and normal
building materials/room can be used and therefore the battery
can be kept in the electrical/mechanical equipment room, if it
becomes necessary to do so. However, adequate ventilation is
necessary as stated under installation (Clause 7.0).
5.0
MODE OF OPERATION
5.1
In the standby battery usage for continuous parallel operation with

rectifier, with occasional battery discharge, the recommended
charging values are as follows:
Charging in service:
a)
Float charge
1.4 - 1.42 V/Cell H,M,L
b)
High rate (Boost)

charge
1.53-1.67 V/Cell for H type

1.54-1.69 V/Cell for M type
1.55-1.7 V/Cell for L type
c)
Trickle charging current of :

fully charged cell
1.5 mA per Ah
d)
Boost charging standard
0.4C5A for 8 hours,H,M,L
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e)
Fast recharging
0.5C5A for 2.5 Hours followed

by 0.2C5A for 2.5 hours.
f)
With float charging at 1.4-1.42 V/Cell and where the load

temporarily exceeds the
charger rating, it is beneficial to
apply an equalising charge every 6 to 12 months (depending
on use) to keep the battery up to a fully charged condition.
5.2
For use of batteries without any boost charge, the float charge
voltage is 1.47-1.5V pC for L type, 1.46-1.49V pC for M type and
1.45-1.47V pC for H type.
6.0
NUMBER OF CELLS
For the usual standard system voltages, the recommended number of
cells is as follows:
6.1
Nominal System Voltage
24
No. of Cells
For continuous operation with 19
float charging
48
110
220
37-38
84-86
168-172
6.2
The number of cells to be used for a specific project should be

checked considering the nominal system voltage, voltage tolerances,
charging voltage (i.e. mode of operation) and type of load (i.e.
discharge currents / time for given cell end - voltage). Based on these
factors the number of cells may vary from the number given above.
6.3
Recommendations on selection of voltage level and quantities of

batteries cells are provided at Clause 3.0 & 4.0 of Part A of this
design guide.
6.4
Example :
a)
Nominal system voltage 110V
b)
All equipments are specified to operate satisfactorily at 80-110%

of rated DC voltage, except the DC motors which work
satisfactorily upto 85% of rated voltage.
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c)
No. of cells 'n'

Allowable max. voltage for DC system = 110% of 110V = 121
volts
Float voltage to be selected = 1.4 to 1.42 V/Cell
With float voltage of 1.42 V pC and system voltage limit of 121
volts.
d)
No. of cells required of 110V rated DC system

121
= ---- = 85.2 or 85 cells.
1.42
Cell end voltage :
Allowable min. voltage for DC system
85% of 110V at equipment terminals = 93.5 volts.
Considering a max. voltage drop of 5% in the system,
Allowable min. voltage at battery terminals = 90% of 110V = 99
volts.
99
Thus permissible cell end voltage =---- = 1.16 volts
85
7.0
OTHER CONSIDERATIONS FOR SIZING Ni-Cd BATTERIES

In addition to the above factors, factors like design margin, ageing
factor also influence the final size of the battery selected.
7.1
Design Margin :
This is to allow for unforeseen additions to the dc systems and less
than optimum operating conditions of the battery due to improper
maintenance, recent discharge or ambient temperatures lower than
anticipated. This shall be decided on case to case basis. The cell
size calculations for a specific application will seldom match a
commercially available cell exactly and it is normal procedure to
select the next higher size cell. The additional capacity obtained thus,
can be considered part of the design margin. While sizing battery for
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Nuclear power plant applications, it may be noted that the "margins"

required by IEEE Std. 323-1273, 6.3.1.5 and 6.3.3 are to be applied
during "qualification" and are not related to "design margin".
7.2
Ageing Factor :
Capacity decreases gradually during the life of the battery, with no
sudden capacity loss being encountered. Since the rate of capacity
loss is dependent upon such factors as operating temperature,
electrolyte sp.gravity, and depth and frequency of discharge, an
ageing factor should be chosen based on required service life. The
choice of ageing factor is, therefore, essentially an economic
consideration. IEEE recommends a factor of 1.11 for batteries used
for UPS wherein the discharges are for a short time and 1.43 for
applications involving continuous high temperatures and/or frequent
deep discharges.
7.3
State of Charge Factor :

When the batteries are subjected to discharge and then charge, they
get charged gradually. The state of charge at any point depends on
the initial state of charge, the recharge voltage, the charge current
limit and the charging voltage. The state of charge factor can be
determined by consulting the charging curves provided by Battery
manufacturers and shall be considered if the selected float charge
voltage is 1.47-1.50V (Ref. item 5.2 above).
7.4
Float Charge Factor :

When batteries are expected to remain in continuous float charge for
prolonged periods without boost charge, they exhibit a dip in
performance depending on end voltage and duration of discharge.
The cells float charged at 1.4-1.42V pC (Ref item 5.1 of above) are
not expected to lose much charge if the schedule for equalising
charges is adhered to. Hence no provision is made for float charge
factor in cell sizing calculations.
8.0
INSTALLATION
8.1
Ni-Cd battery can be installed in a separate room or in the same room

as the electrical/mechanical equipment since the gases given off are
not corrosive. However, a separate room specially for large size
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batteries would be preferable. The typical battery room layout is

enclosed in Part A of this design guide for information.
8.2
Though Ni-Cd batteries are tolerant of extremes of temperature, it is

preferable to operate within the range of 15C to 25C to optimise
efficiency. Direct sunlight and heat on cells should be avoided.
8.3
Hydrogen and oxygen evolved from a battery during charge can form
an explosive mixture. For this reason adequate ventilation is to be
provided to keep the hydrogen content to a low value. The maximum
gas evolution occurs at end of charge or on overcharge. Since
hydrogen is lighter than air, openings/grilles to take away the gas
mixture should be located as high as possible in the room.
Following formula is given by the Manufacturers for a mean hydrogen
concentration of 1%.
Air changes required
per hour
1.47xFinal charge(amps)xNo. of cells

Room air Vol.in Cu.ft
If forced ventilation is found necessary to obtain the required air

changes per hour, the air should be drawn from a high location in the
room. When calculating air changes in confined spaces it will be
necessary to deduct the volume of other apparatus and the battery.
9.0
BATTERY SIZING CALCULATIONS

The method to be used for sizing Ni-Cd battery is same as explained
in PARTA of this DC System Design guide .
9.1
The duty cycle profile (the load currents and the durations for which
the battery is to be sized) shall be prepared.
9.2
The factor KT related to the specified end cell voltage and load
duration is readily available for lead-acid cells. But for Ni-Cd cells,
this shall be computed from the discharge data tables (enclosed at
Appendix-1). Wherever the required data is not available, it can be
interpolated/extrapolated from the known values (Refer item 3.5
above).
Select the cell type most suited to the duty profile required (Ref. item
4.0).
9.3
Add 10C to the min. ambient temperature specified to obtain

expected minimum electrolyte temperature and read the temperature
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correction factors corresponding to the cell type selected and specific

discharge duration, for the above temp, from the relevant curves
enclosed in Appendix-1.
9.4
Divide the load currents specified by the temperature correction

factors corresponding to the specified duration to obtain the load
currents corrected to 25C.
9.5
Select the cell size, looking at the discharge tables, that can meet the
short duration load current requirements.
9.6
Crated
Calculate the capacity rating factors ( KT = ------- ; t = duration )
It
for different load currents & corresponding durations as above, from
the discharge tables.
9.7
Follow the worksheet (Blank form enclosed in Appendix-3) and

determine the cell size. Apply ageing factor, design margin etc. (in
accordance with item 7.0 above) to arrive at final cell size.
9.8
Sample cell sizing calculation is included in Appendix-2.
10.0
SPECIFYING THE BATTERY

It is observed that the discharge data available from different
manufacturers for a given type and AH rating of cells differs
considerably at durations other than nominal duration (5 hours).
Hence it is recommended that while specifying the battery, the
following may be noted.
10.1
Load profile, required end cell voltage, factors to be considered and

other data shall be provided to the bidder and the bidder is allowed to
offer cell size other than the one indicated (determined by TCE
through cell sizing calculations as above) providing the supporting
calculations.
10.2
Bidder may be allowed to offer cell type other than the one indicated,
if the offered cell type & size meets the load cycle duty requirements
satisfactorily (bidder to establish the same through supporting
calculations). This is being recommended as many a time the load
profile consists of mixed type of loads (ie. of different durations) and
thus more than one type (but with different ratings) can meet the
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requirements satisfactorily.
11.0
REFERENCES
11.1
TCE.M6-EL-718-6000 'Station battery- Lead Acid' Design Guide.
11.2
IS:10918-1274 Specification for vented type Ni-Cd batteries.
11.3
Technical Data from M/s SABNIFE.
11.4
IEEE 1115-1992 IEEE Recommended Practice for sizing NickelCadmium Batteries for Stationary applications.
11.5
IEEE : 1106-1277 IEEE Recommended practice for maintenance,

testing and replacement of Nickel-Cadmium storage batteries for
Generating Stations and Substations.
11.6
IEEE : 323-1273 IEEE Standard for qualifying class IE equipment for

Nuclear Power Generating Stations.
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APPENDIX-1
CELL DESIGNATION
Vented nickel cadmium prismatic rechargeable cells shall be
designated by the letter 'K' followed by a second letter referring to the
positive plates:
T for cells with tubular plates,
P for cells with pocket plates, and
S for cells with sintered plates.
The second letter shall be followed by a third letter:
L for low rate of discharge (below 0.5 C5),
M for medium rate of discharge (between 0.5 C5 and 3.5 C5),
H for high rate of discharge (between 3.5 C5 and 7 C5), and
X for very high rate of discharge (above 7 C5).
The group of three letters shall then be followed by a group of figures
indicative of the capacity of the cell in ampere-hours, for example
KSH 185. Cells in cases of plastic material shall be marked with the
letter "p" after the figures, for example KSH 185 P.
Source : IS:10918-1274
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APPENDIX-1 (contd)
PREFERRED DIMENSIONS
TABLE :
THESE DIMENSIONS ARE VALID FOR OPEN NICKEL

CADMIUM PRISMATIC CELLS IN STEEL CONTAINERS AND
PLASTIC CONTAINERS
STEEL CONTAINERS
PLASTIC CONTAINERS
Max. Width. (b)in Max. Height (h) in Max. Width. (b) Max. Height (h) in
mm
mm
mm
in
mm
81
291
62
178
105
350
81
241
131
409
87
273
148
409
123
273
157
409
138
273
188
409
147
285
--165
406
--173
375
--195
406
NOTE 1 --
The dimensions, given in Table 1, represent preferred values.
NOTE 2 --
The widths relate to the overall width dimension of the cell

excluding the thickness of the lug flanges.
NOTE 3 --
The maximum height relates to the total height dimensions over

terminals or closed cell valves. The data for heights given in
table are maximum values, no lower limits being stated.
NOTE 4 --
It is not possible to make proposals for length dimensions (d) at

this stage.
NOTE 5 --
The dimensions shown in Table 1 are not coupled to particular

cell capacities. The apply to all kinds of open prismatic nickelcadmium cells, such as L,M,H, and X types.
Source : IS:10918-1274
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KPL RANGE
TYPICAL CELL PERFORMANCE DATA ( 20o C + 5o C )
Discharge data is for full charged cells after 1 hour open circuit and allowing for voltage losses associated with connectors.
AMPERES ON DISCHARGE TO 1.00 VOLT PER CELL
CELL
TYPE
CAP
(Ah)
SECONDS
MINUTES
HOURS
10
60
10
30
60
90
10
KPL5P
KPL11P
KPL19P
KPL29P
KPL39P
KPL49P
KPL60P
KPL70P
KPL75P
KPL90P
KPL100P
KPL130P
KPL155P
KPL190
KPL220P
KPL250P
KPL280P
KPL320P
KPL350P
KPL380P
KPL410P
KPL440P
KPL480P
KPL500P
5
11
19
29
39
49
60
70
75
90
100
130
155
190
220
250
280
320
350
380
410
440
480
500
11.8
25.9
44.7
68.3
93.6
120
138
157
177
204
231
283
337
389
440
486
531
579
628
675
723
750
805
916
9.7
21.4
37
56.5
76.8
96.6
115
131
150
171
193
236
282
327
373
413
453
496
539
581
624
654
713
808
8
17.7
30.5
46.6
62.9
80
96.5
111
118
137
156
192
213
258
308
346
377
409
442
473
505
570
615
676
6.6
14.5
25
38.1
51.3
67.7
81.8
90.5
94.9
108
123
150
182
230
244
274
300
326
351
378
406
483
525
566
5.9
12.9
22.3
34
45.5
59.8
72.5
79.4
82.8
93.1
105
131
158
186
214
241
265
290
315
339
363
443
482
514
4.6
10
17
26.7
35.9
45.1
55.2
61.7
65
74.8
85.7
108
124
147
172
197
222
246
271
296
321
368
400
428
3.5
7.7
13.3
20.3
27.3
34.3
42
48.3
51.7
61.
71.4
89.6
107
129
150
171
193
215
236
258
279
297
323
352
2.8
6.2
10.6
16.2
21.8
27.4
33.6
38.6
42
49.5
57.1
71.7
87.9
106
124
141
159
177
194
212
230
243
254
278
2.3
5
8.6
13.1
17.6
22.1
27
31.1
34.2
40.1
45.9
57.6
70.7
85.1
99.5
113
128
142
156
171
185
199
216
227
1.6
3.5
6.1
9.3
12.5
15.7
19.2
22.1
24.3
28.5
32.6
41
50.2
60.5
70.7
80.6
90.9
101
111
121
132
141
154
162
1
2.2
3.8
5.8
7.8
9.8
12
14
15
18
20
26
31
38
44
50
56
64
70
76
82
88
95
100
0.6
1.4
2.4
3.7
4.9
6.2
7.6
8.7
9.5
11.2
12.9
15.1
19.8
23.8
27.8
31.8
35.8
39.8
43.7
47.8
51.8
55.4
61.2
64.4
0.5
1.1
1.9
2.9
3.9
4.9
6.1
7
7.7
9
10.3
12.9
15.9
19.1
22.3
25.3
28.7
31.9
35
38.3
41.5
45.5
49.4
52
KPL580P
KPL655P
KPL730P
KPL810P
KPL885P
KPL960P
KPL1100P
KPL1210P
KPL1320P
KPL1440P
580
655
730
810
885
960
1100
1210
1320
1440
1030
1150
1270
1390
1500
1610
1900
2080
2250
2410
914
1020
1120
1230
1330
1420
1690
1840
1992
2140
768
860
955
1050
1140
1230
1430
1570
1710
1840
644
722
801
880
966
1050
1200
1320
1450
1570
596
678
743
808
886
964
1090
1210
1330
1440
490
552
612
672
736
800
912
1010
1100
1190
400
448
494
540
594
646
729
810
891
969
319
360
402
446
487
528
605
666
726
792
261
295
329
365
398
432
495
545
594
648
186
210
234
259
283
307
352
387
422
461
116
131
146
162
177
192
220
242
254
288
74
83.5
93.1
103
113
122
140
154
168
184
59.7
67.5
75.2
83.4
91.2
98.9
113
125
136
148
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SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
49
OF 79
KPL RANGE
CELL
TYPE
CAP
(Ah)
10
60
10
30
60
90
10
KPL5P
KPL11P
KPL19P
KPL29P
KPL39P
KPL49P
KPL60P
KPL70P
KPL75P
KPL90P
KPL100P
KPL130P
KPL155P
KPL190
KPL220P
KPL250P
KPL280P
KPL320P
KPL350P
KPL380P
KPL410P
KPL440P
KPL480P
KPL500P
5
11
19
29
39
49
60
70
75
90
100
130
155
190
220
250
280
320
350
380
410
440
480
500
11.1
24.4
42.2
64.3
88
113
130
147
167
192
218
267
318
367
415
453
500
546
592
637
683
706
757
875
9.2
20.2
34.9
53.3
72.2
91
108
124
140
160
181
222
264
307
350
388
425
463
502
540
578
628
674
762
7.5
16.6
28.7
43.8
58.9
75.2
90.5
104
112
128
145
182
215
251
288
322
351
383
414
445
476
537
579
638
6.2
13.5
23.4
35.7
48.4
63.5
76.7
84.8
88.9
101
115
139
169
198
227
255
279
304
331
354
380
452
491
532
5.5
12.1
20.9
32
43.4
56.5
68.1
74.4
77.5
86.9
98.6
122
147
173
199
224
247
272
298
321
344
416
452
482
4.4
9.7
16.6
25.7
34.8
43.9
53.5
59.4
62.4
71.3
81.8
102
119
142
165
188
211
235
259
282
306
351
381
406
3.4
7.5
13
19.8
26.7
33.5
41
47.2
49.9
58.7
68.1
85.5
103
123
144
164
185
206
227
247
268
286
311
337
2.7
6
10.4
15.9
21.4
26.9
32.9
37.8
41
48.2
55.5
69.6
85.4
103
120
137
154
172
189
206
224
237
258
271
2.2
7.9
8.4
12.9
17.3
21.8
26.6
30.6
33.7
39.5
45.3
56.8
69.7
83.9
98.1
112
126
140
154
168
182
196
213
223
1.6
3.5
6
9.2
12.4
15.5
19
21.9
24.1
28.2
32.3
40.6
49.7
59.9
70
79.8
90
100
110
120
130
139
151
159
1
2.2
3.8
5.7
7.7
9.7
11.9
13.9
14.8
17.8
19.8
25.7
30.7
37.6
43.6
49.5
55.4
63.4
69.3
75.2
81.2
87.1
95
99
.6
1.4
2.4
3.6
4.9
6.1
7.5
8.6
9.5
11.1
12.8
16
19.7
23.7
27.7
31.6
35.5
39.5
43.4
47.5
51.5
56.5
60.9
64.1
0.50
1.1
1.9
2.9
3.9
4.9
6
6.9
7.6
8.9
10.2
12.9
15.8
19
22.2
25.3
28.5
31.7
34.8
38.1
41.3
45.3
49.2
51.8
KPL580P
KPL655P
KPL730P
KPL810P
KPL885P
KPL960P
KPL1100P
KPL1210P
KPL1320P
KPL1440P
580
655
730
810
885
960
1100
1210
1320
1440
979
1086
1198
1310
1412
1514
1792
1960
2118
2266
862
964
1060
1162
1254
1344
1594
1740
1883
2020
724
810
899
988
1073
1158
1346
1478
1610
1735
603
675
750
826
904
982
1124
1236
1354
1470
554
627
693
760
832
904
1030
1138
1246
1352
462
519
581
642
702
759
872
963
1050
1134
382
426
474
522
576
621
709
784
859
932
311
349
391
435
474
513
591
649
708
771
257
290
323
359
391
424
487
536
584
638
183
206
230
255
279
302
347
381
416
454
115
130
145
160
175
190
218
240
261
285
73.5
83.1
92.5
103
112
122
140
154
163
183
59.5
67.1
74.8
83
90.7
98.4
113
124
135
143
SECONDS
MINUTES
HOURS
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
50
OF 79
KPL RANGE
CELL
TYPE
CAP
(Ah)
10
60
10
30
60
90
10
KPL5P
KPL11P
KPL19P
KPL29P
KPL39P
KPL49P
KPL60P
KPL70P
KPL75P
KPL90P
KPL100P
KPL130P
KPL155P
KPL190
KPL220P
KPL250P
KPL280P
KPL320P
KPL350P
KPL380P
KPL410P
KPL440P
KPL480P
KPL500P
5
11
19
29
39
49
60
70
75
90
100
130
155
190
220
250
280
320
350
380
410
440
480
500
11.1
24.4
42.2
64.3
88
113
130
147
167
192
218
267
318
367
415
453
500
546
592
637
683
706
757
875
9.2
20.2
34.9
53.3
72.2
91
108
124
140
160
181
222
264
307
350
388
425
463
502
540
578
628
674
762
7.5
16.6
28.7
43.8
58.9
75.2
90.5
104
112
128
145
182
215
251
288
322
351
383
414
445
476
537
579
638
6.2
13.5
23.4
35.7
48.4
63.5
76.7
84.8
88.9
101
115
139
169
198
227
255
279
304
331
354
380
452
491
532
5.5
12.1
20.9
32
43.4
56.5
68.1
74.4
77.5
86.9
98.6
122
147
173
199
224
247
272
298
321
344
416
452
482
4.4
9.7
16.6
25.7
34.8
43.9
53.5
59.4
62.4
71.3
81.8
102
119
142
165
188
211
235
259
282
306
351
381
406
3.4
7.5
13
19.8
26.7
33.5
41
47.2
49.9
58.7
68.1
85.5
103
123
144
164
185
206
227
247
268
286
311
337
2.7
6
10.4
15.9
21.4
26.9
32.9
37.8
41
48.2
55.5
69.6
85.4
103
120
137
154
172
189
206
224
237
258
271
2.2
7.9
8.4
12.9
17.3
21.8
26.6
30.6
33.7
39.5
45.3
56.8
69.7
83.9
98.1
112
126
140
154
168
182
196
213
223
1.6
3.5
6
9.2
12.4
15.5
19
21.9
24.1
28.2
32.3
40.6
49.7
59.9
70
79.8
90
100
110
120
130
139
151
159
1
2.2
3.8
5.7
7.7
9.7
11.9
13.9
14.8
17.8
19.8
25.7
30.7
37.6
43.6
49.5
55.4
63.4
69.3
75.2
81.2
87.1
95
99
.6
1.4
2.4
3.6
4.9
6.1
7.5
8.6
9.5
11.1
12.8
16
19.7
23.7
27.7
31.6
35.5
39.5
43.4
47.5
51.5
56.5
60.9
64.1
0.50
1.1
1.9
2.9
3.9
4.9
6
6.9
7.6
8.9
10.2
12.9
15.8
19
22.2
25.3
28.5
31.7
34.8
38.1
41.3
45.3
49.2
51.8
KPL580P
KPL655P
KPL730P
KPL810P
KPL885P
KPL960P
KPL1100P
KPL1210P
KPL1320P
KPL1440P
580
655
730
810
885
960
1100
1210
1320
1440
979
1086
1198
1310
1412
1514
1792
1960
2118
2266
862
964
1060
1162
1254
1344
1594
1740
1883
2020
724
810
899
988
1073
1158
1346
1478
1610
1735
603
675
750
826
904
982
1124
1236
1354
1470
554
627
693
760
832
904
1030
1138
1246
1352
462
519
581
642
702
759
872
963
1050
1134
382
426
474
522
576
621
709
784
859
932
311
349
391
435
474
513
591
649
708
771
257
290
323
359
391
424
487
536
584
638
183
206
230
255
279
302
347
381
416
454
115
130
145
160
175
190
218
240
261
285
73.5
83.1
92.5
103
112
122
140
154
163
183
59.5
67.1
74.8
83
90.7
98.4
113
124
135
143
SECONDS
MINUTES
HOURS
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
51
SHEET
DC SYSTEM
OF 79
KPL RANGE
AMPERES ON DISCHARGE TO 1.05V PER CELL
CELL
TYPE
CAP
AH
SECONDS
1
10
KPL5P
KPL11P
KPL19P
KPL29P
KPL39P
KPL49P
KPL60P
KPL70P
KPL75P
KPL90P
KPL100P
KPL130P
KPL155P
KPL190
KPL220P
KPL250P
KPL280P
KPL320P
KPL350P
KPL380P
KPL410P
KPL440P
KPL480P
KPL500P
5
11
19
29
39
49
60
70
75
90
100
130
155
190
220
250
280
320
350
380
410
440
480
500
10.1
22.2
38.3
58.4
79.6
102
118
133
151
175
199
244
289
335
378
416
453
496
539
581
624
640
685
814
8.3
18.4
31.7
48.4
65.4
82.7
97.9
113
125
143
162
201
238
277
315
351
382
414
447
478
510
573
615
692
6.8
15
25.9
39.5
52.8
67.9
81.5
94
102
114
129
166
193
225
258
286
313
343
373
403
432
487
526
580
5.5
12.2
21
32.1
44
57.3
69
76.1
79.6
90.2
102
123
149
175
201
225
248
271
301
317
342
406
440
480
KPL580P
KPL655P
KPL730P
KPL810P
KPL885P
KPL960P
KPL1100P
KPL1210P
KPL1320P
KPL1440P
580
655
730
810
885
960
1100
1210
1320
1440
902
990
1090
1190
1280
1370
1630
1780
1920
2050
786
880
970
1060
1140
1230
1450
1590
1720
1840
658
736
806
896
974
1050
1220
1340
1460
1580
542
604
674
744
812
880
1010
1110
1210
1320
60
MINUTES
5
10
HOURS
2
3
30
60
90
5
11
18.9
28.9
40.2
51.5
61.5
66.9
69.6
77.7
89
108
130
153
176
198
220
245
272
294
316
375
407
434
4.2
9.2
15.9
24.3
33.1
42.2
51
56
58.5
66
76
94.5
112
133
154
174
195
217
242
262
284
325
352
373
3.3
7.3
12.5
19.1
25.7
32.3
39.6
45.5
47.1
55.2
63.2
79.4
97.3
115
134
153
173
193
213
232
251
270
292
314
2.7
5.8
10.1
15.4
20.7
26
31.8
36.6
39.5
46.3
53
66.6
81.6
98.3
115
131
148
164
180
197
214
228
248
262
2.2
4.8
8.3
12.6
17
21.3
26.1
30
33.1
38.7
44.4
55.7
68.3
82.2
95.1
110
124
137
151
165
179
191
208
217
492
550
619
688
750
814
939
1030
1120
1220
420
470
534
596
650
697
813
894
975
1050
354
394
445
496
540
584
678
744
810
876
300
333
375
418
455
491
570
625
680
740
250
282
315
350
380
412
475
523
568
622
10
1.5
3.4
6.9
9
12.2
15.3
18.7
20.5
23.7
27.8
31.7
39.9
49.8
59.8
69
78.5
88.5
98.6
108
113
123
149
152
160
1
2.2
3.7
5.7
7.6
9.5
11.8
13.7
14.7
17.6
19.6
25.5
30.4
37.2
43.1
49
54.9
62.7
68.6
74.5
80.4
86.2
94.1
98
0.6
1.4
2.4
3.6
4.8
6.1
7.4
8.6
9.4
11
12.5
15.9
19.5
23.4
27.4
31.2
35.2
39.2
43
47
51
55.8
60.6
63.7
0.5
1.1
1.9
2.9
3.9
4.9
6
6.9
7.6
8.9
10.1
12.7
15.6
18.8
22
25.1
28.3
31.4
34.5
37.7
40.9
45.1
48.9
51.5
183
207
232
256
281
306
346
383
418
456
114
128
143
159
173
188
216
237
259
282
73.2
82.7
92.1
102
112
121
139
153
167
182
59.1
56.8
74.4
82.6
90.2
97.9
112
123
135
147
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
52
OF 79
KPL RANGE
CELL
CAP
TYPE
AH
SECONDS
1
10
MINUTES
60
HOURS
10
30
60
90
10
KPL5P
8.3
6.9
5.6
4.6
4.4
3.8
3.2
2.6
2.1
1.5
0.5
0.5
KPL11P
11
18.4
15.2
12.3
10.1
9.6
8.4
6.9
5.6
4.6
3.4
2.1
1.3
1.1
KPL19P
19
31.7
26.3
21.3
17.5
16.1
13.5
11.5
9.5
5.8
3.7
2.3
1.9
KPL29P
29
48.4
40.2
32.5
26.7
25.3
22.2
18.3
14.8
12.2
8.9
5.6
3.5
2.8
KPL39P
39
65.1
53.8
43.6
36.3
35
30.4
24.5
19.9
16.4
12
7.5
4.8
3.8
KPL49P
49
82.6
68.1
55.1
47.3
45
39
31
25
20.6
15
9.5
5.9
4.8
KPL60P
60
97.4
81
66.6
57.3
54
46.5
37.5
30.6
25.2
18.4
11.6
7.3
5.9
KPL70P
70
111
93.3
76.6
61.9
58
50.6
41.7
35.2
29
21.2
13.5
8.4
6.8
KPL75P
75
128
106
81.2
64.2
60
52.5
43.8
36.1
30.4
22.3
14.5
9.3
7.4
KPL90P
90
147
119
94.7
71
66
58.8
50
42.3
35.6
26.7
17.4 10.9
8.7
KPL100P
100
166
135
106
82
75
66.9
57
48.5
40.8
30.8
19.3 12.4
10
KPL130P
130
202
166
130
99
92
83.1
71
60.8
51.2
38.4
25.1 15.5
12.5
KPL155P
155
240
199
158
117
110
101
87
74.6
62.8
47.1
29.9 19.2
15.4
KPL190
190
278
231
182
140
133
121
105
89.8
75.6
56.7
36.7 23.1
18.5
KPL220P
220
313
262
206
160
151
140
122
105
88.4
66.3
42.5
21.7
KPL250P
250
346
289
230
179
169
158
139
120
101
75.6
48.3 30.7
24.7
KPL280P
280
380
317
254
202
192
177
156
135
114
85.2
54.1 34.5
27.8
KPL320P
320
417
349
281
225
215
197
174
150
126
94.8
61.8 38.6
31
KPL350P
350
455
382
308
253
238
218
192
165
139
104
67.6 41.3
34
KPL380P
380
492
413
334
275
258
238
210
180
152
114
73.4 45.2
37.1
KPL410P
410
529
445
361
298
279
258
225
195
164
123
79.2 49.7
40.3
KPL440P
440
546
476
401
333
309
275
235
203
175
133
85
55.2
44.6
KPL480P
480
582
514
435
360
335
297
255
220
190
144
92.7
61
48.5
KPL500P
500
690
578
472
384
363
321
273
233
199
152
96.6 63.4
KPL580P
580
770
654
540
440
410
361
310
267
230
174
112
80
58.5
KPL655P
655
850
730
608
496
455
407
350
303
262
197
126
89
66.1
KPL730P
730
935
803
670
552
510
453
388
335
290
219
141
98
73.7
KPL810P
810
1020
876
732
608
565
506
430
370
320
243
156
109
81.8
KPL885P
885
1090
952
802
665
618
550
470
405
350
266
171
119
89.3
27
51
KPL960P
960
1160
1030
870
720
670
594
510
440
380
288
185
128
96.9
KPL1100P
1100
1400
1200
1000
828
765
680
582
503
435
338
212
149
111
KPL1210P
1210
1530
1310
1100
912
848
759
645
555
480
363
234
165
122
KPL1320P
1320
1640
1430
1200
990
927
825
705
608
525
395
255
179
133
KPL1440P
1440
1740
1540
1300
1080
1000
891
765
660
570
432
278
195
145
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
53
OF 79
KPL RANGE
CELL
CAP
TYPE
AH
SECONDS
1
10
MINUTES
60
10
HOURS
30
60
90
10
KPL5P
6.9
5.8
4.6
3.7
3.3
2.8
2.3
1.7
1.3
0.9
0.6
KPL11P
11
15.2
12.8
10.2
8.2
7.2
6.2
5.1
4.3
3.7
2.9
1.3
0.5
1
KPL19P
19
26.3
22.1
17.6
14.2
12.5
10.7
8.8
7.4
6.3
5.2
3.4
2.2
1.8
KPL29P
29
40.2
33.7
25.9
21.7
19.1
16.3
13.4
11.3
9.7
7.6
5.2
3.4
2.7
KPL39P
39
53.1
44.4
36.7
29.8
25.9
21.7
18
15.2
13
10.2
4.5
3.6
KPL49P
49
67.2
56.5
46.4
38.6
33.7
27.8
22.7
19.2
16.3
12.8
8.7
5.7
4.6
KPL60P
60
80.7
67.5
54.7
46.5
40.6
33.6
27.5
23.5
20
15.7
10.7
5.6
KPL70P
70
92.6
78.2
63.8
50.6
44.1
35.4
29.3
25.1
23
18.3
12.5
6.5
KPL75P
75
107
85.7
66.7
52.7
45.9
36.3
30.2
27
23.2
19.4
13.4
8.8
7.1
KPL90P
90
123
98.1
77
58.8
51.2
38.9
32.9
29.4
27.1
22.7
16.1
10.3
8.3
KPL100P
100
139
111
87.5
66.9
58.2
44.2
37.7
33.7
31.1
25
17.8
11.8
9.5
KPL130P
130
170
136
108
82.8
72.3
55.1
47.4
42.2
39
32.5
23.2
14.8
12
KPL155P
155
200
163
129
100
88.1
66.7
58.1
51.8
47.9
40
27.7
18.2
14.7
KPL190
190
231
189
150
118
103
80.7
69.9
62.4
57.6
48.2
33.9
21.9
17.7
KPL220P
220
260
214
171
135
118
93
81.8
72.9
67.4
56.4
39.3
25.6
20.7
KPL250P
250
288
238
191
151
133
105
93.2
83.2
76.9
64.3
44.6
29.2
23.6
KPL280P
280
312
263
211
168
148
118
105
93.7
86.6
72.4
50
32.9
26.6
KPL320P
320
338
290
233
184
163
130
117
104
95.4
80.5
57.1
36.7
29.5
KPL350P
350
365
311
254
201
178
143
128
115
106
88.5
62.5
40.3
32.4
KPL380P
380
400
343
275
218
193
156
140
125
116
95.5
67.8
44
35.4
KPL410P
410
437
370
297
236
207
169
152
136
125
105
73.2
47.7
38.4
KPL440P
440
460
395
330
273
245
201
172
150
138
118
78.5
54.7
44.2
KPL480P
480
490
428
357
296
265
218
186
162
149
129
85.7
59.4
48
KPL500P
500
594
488
406
316
286
236
198
176
160
135
89.2
62.5
50.5
KPL580P
580
662
544
456
362
328
266
224
200
182
155
103
71.7
57.9
KPL655P
655
730
600
506
408
370
296
250
224
204
175
117
81
65.4
KPL730P
730
795
661
556
452
409
332
282
249
228
196
130
90.3
72.9
KPL810P
810
860
722
606
496
448
368
314
274
252
217
145
100
80.9
KPL885P
885
920
790
660
544
490
402
344
300
276
237
158
109
88.4
KPL960P
960
980
856
714
588
530
436
372
329
298
257
171
119
95.9
KPL1100P
1100
1190
992
834
678
609
501
426
372
342
295
196
136
110
KPL1210P
1210
1290
1080
909
744
672
552
471
411
378
324
216
150
121
KPL1320P
1320
1380
1180
990
815
735
603
516
450
414
354
236
163
132
KPL1440P
1440
1470
1280
1070
890
795
654
558
486
447
356
257
178
144
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
54
OF 79
KPM RANGE
CELL TYPE
CAP
SECONDS
AH
60
MINUTES
HOURS
10
15
30
60
90
KPM
11 P
11
40.5
28.7
24
21.1
18.9
14.9
9.3
6.6
5.1
3.5
2.2
1.4
KPM
18 P
18
69.1
49.4
39.2
34.6
31
24.3
15.3
10.8
8.4
5.8
3.6
2.2
KPM
25 P
25
101
71.5
55.2
48
43
33.8
21.3
15
11.7
8.1
3.2
KPM
32 P
32
125
89
69.8
61.4
55
43.2
27.2
19.2
15
10.3
6.4
4.1
KPM
39 P
39
149
106
82.8
73
65.4
51.3
32.3
22.8
17.8
12.3
7.8
4.8
KPM
45 P
45
174
124
98.1
86.4
77.4
60.8
38.3
27
21.1
14.5
5.9
KPM
55 P
55
199
142
116
102
91.2
71.6
45.1
31.8
24.9
17.1
11
6.7
KPM
60 P
60
229
164
129
113
101
79.7
50.2
35.4
27.7
19.1
12
7.5
KPM
80 P
80
270
204
166
154
141
112
70.6
50.2
38.9
26.8
16
10.5
KPM
100 P
100
325
248
202
187
172
136
85.9
61.1
47.4
32.5
20
12.8
KPM
120 P
120
377
290
236
218
201
159
100
71.4
55.3
38.1
24
15
KPM
145 P
145
457
340
276
254
239
189
120
87
68
46.8
29
18.4
KPM
165 P
165
507
390
320
292
276
217
139
100
78.3
53.9
33
21.2
KPM
190 P
190
556
440
359
331
312
246
157
113
88.6
61
38
24
KPM
210 P
210
594
475
401
369
348
274
175
127
99
68.2
42
26.8
KPM
230 P
230
679
533
441
406
383
302
193
139
109
74.9
46
29.5
KPM
250 P
250
741
590
483
445
419
330
211
152
119
82
50
32.3
KPM
275 P
275
801
635
524
483
455
359
229
166
129
89.1
55
35.1
KPM
300 P
300
843
675
566
522
492
387
247
179
140
96.3
60
37.8
KPM
320 P
320
890
720
606
558
526
415
265
191
150
103
64
40.5
KPM
340 P
340
935
755
648
597
563
443
283
205
160
110
68
43.3
KPM
360 P
360
1060
810
657
607
575
451
295
213
166
116
72
45.3
KPM
380 P
380
1110
853
703
650
616
483
315
228
178
124
76
48.5
KPM
410 P
410
1170
895
749
693
656
514
336
243
190
132
82
51.8
KPM
450 P
450
1450
1050
833
770
729
572
374
270
211
147
90
57.4
KPM
500 P
500
1570
1170
925
855
810
635
415
300
235
164
100
58.8
KPM
555 P
555
1700
1280
1030
949
899
705
461
333
260
181
111
70.8
KPM
600 P
600
1820
1390
1120
1030
980
768
502
363
284
198
120
77.1
KPM
655 P
655
1970
1500
1210
1120
1060
832
544
393
307
214
131
83.5
KPM
710 P
710
2120
1620
1310
1210
1150
902
589
426
333
232
142
90.5
KPM
760 P
760
2230
1700
1410
1300
1230
965
631
456
356
249
152
96.9
KPM
810 P
810
2350
1790
1500
1380
1310
1030
672
486
380
265
162
103
KPM
830 P
830
2550
1920
1540
1420
1350
1060
691
500
390
272
166
106
KPM
910 P
910
2730
2090
1680
1550
1470
1150
753
545
426
297
182
116
KPM
985 P
985
2950
2250
1820
1630
1590
1250
815
590
461
321
197
125
KPM
1060 P
1060
3180
2430
1970
1820
1720
1350
884
639
499
348
212
135
KPM
1140 P
1140
3350
2550
2110
1950
1850
1450
946
684
535
373
228
145
KPM
1220 P
1220
3520
2630
2250
2080
1970
1540
1010
729
570
397
244
156
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
55
OF 79
KPM RANGE
CELL TYPE
CAP
SECONDS
MINUTES
AH
60
10
15
30
HOURS
60
90
KPM
11 P
11
35.2
24.4
19.5
16.8
15.6
13
8.6
6.3
3.5
2.2
1.2
KPM
18 P
18
61
41.6
31.9
27.5
25.6
21.2
14.2
10.4
8.2
5.7
3.6
2.2
KPM
25 P
25
87
60
45
38.3
35.5
29.5
19.8
14.5
11.5
7.9
3.1
KPM
32 P
32
108
75
56.6
49
45.4
37.8
25.3
18.6
14.7
10.1
6.3
KPM
39 P
39
128
89
67.3
58.1
54
44.8
30
22
17.4
12
7.7
4.7
KPM
45 P
45
149
104
79.7
68.9
63.9
53.1
35.6
26.1
20.7
14.4
8.9
5.8
KPM
55 P
55
170
120
93.8
81.1
75.3
62.5
41.9
30.7
24.3
16.8
10.9
6.7
KPM
60 P
60
195
134
104
90.3
83.8
69.6
46.6
34.2
27.1
19
11.9
7.4
KPM
80 P
80
233
171
141
127
118
97.9
65.6
48.1
33.1
26.3
15.8
10.4
KPM
100 P
100
278
210
172
155
143
119
79.8
58.6
45.4
32
19.8
12.7
KPM
120 P
120
322
245
201
181
168
139
93.2
68.4
54.2
37.4
23.8
14.8
KPM
145 P
145
392
294
236
218
202
168
115
84.1
56.6
45.9
28.7
18.2
KPM
165 P
165
438
327
272
251
232
194
132
96.9
76.7
52.9
32.7
21
KPM
190 P
190
476
364
308
284
263
219
149
110
86.8
59.8
37.6
23.8
KPM
210 P
210
515
393
344
317
293
245
167
122
96.5
67
41.6
26.5
KPM
230 P
230
587
450
378
348
322
269
183
135
106
73.4
45.5
29.2
KPM
250 P
250
643
492
414
381
353
295
201
147
117
80.4
49.5
31.9
KPM
275 P
275
694
531
450
414
384
320
218
160
127
87.4
54.5
34.7
KPM
300 P
300
728
563
486
447
414
346
235
173
137
94.3
59.4
37.5
KPM
320 P
320
765
595
520
479
443
370
252
185
146
101
63.4
40.1
KPM
340 P
340
801
625
556
512
474
396
269
198
157
108
67.3
42.9
KPM
360 P
360
931
690
565
522
483
408
280
206
162
112
71.3
44.8
KPM
380 P
380
971
723
595
559
517
437
300
220
174
120
75.2
48
KPM
410 P
410
1010
755
625
595
551
466
320
235
185
128
81.2
51.2
KPM
450 P
450
1260
903
700
662
612
518
356
261
206
142
89.1
56.8
KPM
500 P
500
1370
1000
778
735
680
575
395
290
228
158
99
63.1
KPM
555 P
555
1480
1100
873
816
755
638
438
322
254
175
110
70.1
KPM
600 P
600
1600
1200
968
889
823
696
478
351
276
191
119
76.4
KPM
655 P
655
1730
1290
1040
963
891
753
517
380
299
207
130
82.7
KPM
710 P
710
1860
1380
1130
1040
956
817
561
412
324
224
141
89.6
KPM
760 P
760
1940
1440
1190
1120
1030
874
600
441
347
240
150
95.9
KPM
810 P
810
2020
1510
1250
1190
1100
932
640
470
3B0
256
160
102
KPM
830 P
830
2230
1650
1310
1220
1130
957
658
483
380
263
164
105
KPM
910 P
910
2400
1800
1450
1330
1230
1040
717
526
415
287
180
115
KPM
985 P
985
2590
1930
1560
1440
1340
1130
776
570
449
311
195
124
KPM
1060 P 1060
2790
2070
1690
1570
1450
1220
841
618
486
337
210
134
KPM
1140 P 1140
2910
2160
1780
1680
1550
1310
901
661
531
360
225
144
KPM
1220 P 1220
3030
2260
1870
1790
1650
1400
960
705
555
384
242
154
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
56
OF 79
KPM RANGE
CELL TYPE
CAP
AH
SECONDS
MINUTES
60
10
HOURS
15
30
60
90
KPM
11 P
11
29.5
20.1
15.8
14
12.8
11
4.7
3.3
2.1
1.3
KPM
18 P
18
52.5
34.1
27
22.9
20.9
18
13.1
9.9
7.8
5.5
3.5
2.2
KPM
25 P
25
73.6
50.2
38
32.3
29
25
18.3
13.8
10.9
7.6
4.9
3.1
KPM
32 P
32
91.2
63.7
48.5
40.6
37.1
32
23.4
17.6
13.9
9.8
6.2
3.9
KPM
39 P
39
107
76
58.5
48.3
44.1
38
27.7
20.9
16.5
11.7
7.6
4.7
KPM
45 P
45
125
87.3
68.2
57.2
52.2
45
32.9
24.8
19.6
13.8
8.7
5.7
KPM
55 P
55
142
98.5
77.9
67.3
61.5
53
38.7
29.2
23.1
16.3
10.7
6.6
KPM
60 P
60
161
111
88
75.5
68.4
59
43.1
32.5
25.7
14.1
11.6
7.3
KPM
80 P
80
196
142
113
99.6
94.6
83
60.6
45.7
36.1
25.5
15.5
10.3
KPM
100 P
100
232
174
137
123
115
101
73.7
55.6
43.9
31
19.4
12.6
KPM
120 P
120
270
204
161
142
135
118
86.1
64.9
51.3
36.2
23.3
14.7
KPM
145 P
145
326
246
195
165
157
138
103
79.8
63.1
44.5
28.1
18
KPM
165 P
165
370
272
220
190
180
159
119
91.9
72.6
51.2
32
20.8
KPM
190 P
190
400
305
245
215
204
180
134
104
82.2
58
36.9
23.5
KPM
210 P
210
428
330
268
241
228
200
150
116
91.8
64.7
40.8
26.3
KPM
230 P
230
501
378
298
264
251
220
165
128
101
71.2
44.6
28.9
KPM
250 P
250
546
413
326
290
274
241
180
140
110
77.9
48.5
31.6
KPM
275 P
275
589
446
352
315
298
262
196
152
120
84.7
53.4
34.4
KPM
300 P
300
615
468
382
340
322
283
212
164
130
91.4
58.2
37.1
KPM
320 P
320
640
500
408
364
345
303
226
175
139
97.9
62.1
39.7
KPM
340 P
340
664
518
437
389
368
324
242
188
148
105
66
42.4
KPM
360 P
360
770
572
461
405
375
330
249
192
154
109
69.9
44.4
KPM
380 P
380
806
599
485
426
393
345
266
205
165
116
73.7
47.5
KPM
410 P
410
841
625
505
446
410
364
284
219
176
124
79.6
50.7
KPM
450 P
450
1080
750
562
490
444
390
315
243
196
138
87.3
56.2
KPM
500 P
500
1170
836
638
560
506
450
350
270
218
153
97
62.5
KPM
555 P
555
1270
922
714
630
573
505
389
300
241
170
108
69.3
KPM
600 P
600
1360
1000
790
690
635
560
424
327
263
185
116
75.6
KPM
655 P
655
1450
1070
856
745
695
610
459
354
285
200
127
81.8
KPM
710 P
710
1540
1140
922
810
750
660
497
383
309
217
138
88.7
KPM
760 P
760
1610
1190
969
851
785
690
532
410
331
233
147
95
KPM
810 P
810
1680
1250
1010
892
820
728
567
437
352
248
157
101
KPM
830 P
830
1900
1380
1070
945
860
758
583
450
362
255
161
104
KPM
910 P
910
2040
1510
1180
1030
953
840
635
490
395
278
177
114
KPM
985 P
985
2170
1610
1280
1120
1040
915
688
531
427
301
191
123
KPM
1060 P
1060
2310
1710
1380
1210
1120
990
746
575
463
325
206
132
KPM
1140 P
1140
2410
1790
1450
1280
1180
1030
798
616
496
349
221
142
KPM
1220 P
1220
2520
1870
1510
1340
1230
1090
851
656
529
372
237
152
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
57
OF 79
KPM RANGE
CELL TYPE
CAP
AH
SECONDS
MINUTES
60
10
15
30
HOURS
60
90
KPM
11 P
11
25.2
16.9
13.2
11.3
10.5
8.4
6.4
5.1
4.2
3.2
2.1
1.3
KPM
18 P
18
45.4
28.7
22.4
19.2
17.1
13.9
10.6
8.4
5.5
3.4
2.1
KPM
25 P
25
63
42.2
33
27
23.8
19.3
14.8
11.8
9.7
7.2
4.7
KPM
32 P
32
78
54
41.3
34.4
30.4
24.6
18.9
15
12.5
9.3
3.8
KPM
39 P
39
90.1
64.5
49.3
41.5
36.1
29.3
22.4
17.9
14.8
11
7.3
4.5
KPM
45 P
45
105
73.7
57
48.4
42.8
34.7
26.6
21.2
17.5
13.1
8.5
5.5
KPM
55 P
55
119
82.8
64.7
55.3
50.4
40.8
31.3
24.9
20.6
15.4
10.3
6.4
KPM
60 P
60
132
92
73.5
63
56.1
45.4
34.8
27.7
23
17.2
11.3
7.1
KPM
80 P
80
166
118
93.3
83
74.7
63.9
49
39
32.3
24.1
15
10
KPM
100 P
100
197
145
114
101
90.9
77.8
59.6
47.5
39.3
29.4
18.8
12.2
KPM
120 P
120
228
172
134
116
106
90.9
69.6
55.5
45.9
34.3
22.6
14.2
KPM
145 P
145
275
210
163
142
130
110
85.6
68.2
56.4
42.2
27.3
17.5
KPM
165 P
165
314
231
183
160
148
127
98.5
78.5
65
48.5
31
20.1
KPM
190 P
190
339
260
203
179
166
144
112
88.8
73.6
54.9
35.7
22.8
KPM
210 P
210
363
280
221
196
186
160
124
99.2
82.1
61.3
39.5
25.5
KPM
230 P
230
426
321
246
218
204
176
137
109
90.3
67.4
43.3
28
KPM
250 P
250
462
350
268
237
224
193
150
119
98.9
73.8
47
30.6
KPM
275 P
275
500
379
290
255
241
210
163
130
107
80.2
51.7
33.3
KPM
300 P
300
523
396
314
277
262
226
176
140
116
86.6
56.4
36
KPM
320 P
320
538
423
335
297
281
242
188
150
124
92.7
60.2
38.5
KPM
340 P
340
552
436
359
321
300
259
201
160
133
99.1
64
41.1
KPM
360 P
360
655
482
370
332
306
264
208
167
138
101
67.7
43.9
KPM
380 P
380
682
501
389
349
321
277
221
179
148
108
71.5
47
KPM
410 P
410
708
519
408
366
339
297
234
190
158
115
77.1
50.2
KPM
450 P
450
943
629
472
404
365
320
263
212
176
128
84.7
55.7
KPM
500 P
500
1020
704
530
460
414
360
292
235
195
142
94.1
61.3
KPM
555 P
555
1090
779
588
516
467
410
321
261
216
158
104
63.6
KPM
600 P
600
1170
854
646
572
520
445
355
284
235
172
113
74.5
KPM
655 P
655
1240
909
693
618
566
485
383
308
255
186
123
81
KPM
710 P
710
1310
964
740
664
612
527
416
334
277
202
134
87.3
KPM
760 P
760
1360
1000
778
698
650
567
442
357
296
216
143
94
KPM
810 P
810
1410
1040
816
722
672
594
468
381
316
230
152
100
KPM
830 P
830
1640
1160
882
774
701
607
482
391
324
236
156
103
KPM
910 P
910
1760
1280
969
858
780
670
530
427
355
258
171
113
KPM
985 P
985
1860
1360
1040
927
849
735
575
462
384
280
185
122
KPM
1060 P
1060
1960
1440
1110
996
918
790
624
501
413
301
199
131
KPM
1140 P
1140
2040
1500
1160
1040
963
840
663
536
445
324
214
141
KPM
1220 P
1220
2120
1550
1220
1090
1020
891
702
571
476
346
229
151
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
58
OF 79
KPH RANGE
CELL TYPE
CAP (Ah)
SECONDS
1
10
30
60
90
KPH
11 P
11
187
173
161
140
124
112
KPH
14 P
14
254
235
218
190
169
153
KPH
18 P
18
321
296
276
240
214
193
KPH
22 P
22
404
373
347
302
269
243
KPH
26 P
26
470
434
404
352
314
283
KPH
34 P
34
601
554
516
450
401
353
KPH
38 P
38
665
613
571
499
445
403
KPH
46 P
46
810
746
695
608
543
492
KPH
50 P
50
889
819
763
668
596
540
KPH
60 P
60
1010
934
870
763
682
613
KPH
65 P
65
1150
1060
989
869
777
705
KPH
85 P
85
1440
1320
1230
1090
975
888
KPH
95 P
95
1570
1440
1350
1190
1060
971
KPH
100 P
100
1700
1560
1460
1290
1160
1050
KPH
110 P
110
1830
1680
1570
1390
1250
1140
KPH
130 P
130
2100
1920
1790
1590
1430
1310
KPH
140 P
140
2220
2030
1900
1690
1520
1390
KPH
150 P
150
2360
2160
2020
1800
1620
1490
KPH
170 P
170
2660
2430
2270
2030
1840
1690
KPH
190 P
190
2930
2670
2510
2250
2040
1880
KPH
210 P
210
3200
2910
2740
2470
2240
2070
KPH
245 P
245
3580
3240
3050
2780
2530
2340
KPH
255 P
255
3700
3350
3160
2860
2630
2440
KPH
265 P
265
3820
3450
3250
2970
2720
2520
KPH
290 P
290
2630
2610
2590
2520
2430
2340
KPH
320 P
320
2880
2860
2840
2770
2660
2550
KPH
355 P
355
3220
3200
3180
3100
2980
2880
KPH
410 P
410
3730
3710
3680
3580
3450
3330
KPH
470 P
470
4240
4210
4180
4070
3920
3780
KPH
525 P
525
4760
4720
4690
4570
4400
4240
KPH
580 P
580
5250
5220
5180
5050
4850
4672
KPH
635 P
635
5750
5710
5670
5520
5320
5140
KPH
700 P
700
6340
6300
6250
6090
5870
5660
KPH
785 P
785
7110
7060
7010
6830
6580
6350
KPH
870 P
870
7880
7830
7770
7570
7290
7030
KPH
955 P
955
8650
8590
8530
8310
8000
7700
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
59
OF 79
KPH RANGE
CELL TYPE
CAP (Ah)
SECONDS
1
10
30
60
90
KPH
11 P
11
135
124
116
101
91.3
84.7
KPH
14 P
14
184
169
157
138
124
115
KPH
18 P
18
232
213
198
174
157
146
KPH
22 P
22
292
268
250
219
197
183
KPH
26 P
26
340
312
290
255
230
213
KPH
34 P
34
435
399
371
326
294
273
KPH
38 P
38
482
442
411
361
326
302
KPH
46 P
46
586
537
500
439
396
368
KPH
50 P
50
643
590
549
482
435
404
KPH
60 P
60
734
672
626
550
497
461
KPH
65 P
65
835
764
712
626
566
525
KPH
85 P
85
1040
954
889
783
708
656
KPH
95 P
95
1140
1040
971
856
773
717
KPH
100 P
100
1230
1120
1050
928
838
777
KPH
110 P
110
1330
1210
1130
998
902
837
KPH
130 P
130
1520
1380
1290
1140
1030
959
KPH
140 P
140
1610
1460
1370
1210
1090
1010
KPH
150 P
150
1710
1560
1460
1290
1160
1080
KPH
170 P
170
1930
1750
1640
1450
1310
1220
KPH
190 P
190
2130
1930
1810
1600
1450
1340
KPH
210 P
210
2320
2100
1970
1760
1590
1470
KPH
245 P
245
2600
2340
2210
1970
1780
1650
KPH
255 P
255
2690
2420
2280
2040
1850
1710
KPH
265 P
265
2770
2500
2350
2100
1910
1770
KPH
290 P
290
1930
1920
1900
1840
1760
1690
KPH
320 P
320
2120
2100
2090
2020
1930
1850
KPH
355 P
355
2400
2380
2360
2290
2190
2090
KPH
410 P
410
2770
2750
2730
2640
2530
2420
KPH
470 P
470
3150
3120
3100
3000
2870
2750
KPH
525 P
525
3520
3490
3470
3350
3210
3070
KPH
580 P
580
3900
3870
3830
3710
3560
3400
KPH
635 P
635
4270
4240
4200
4070
3900
3730
KPH
700 P
700
4740
4700
4660
4510
4320
4140
KPH
785 P
785
5300
5260
5220
5050
4840
4630
KPH
870 P
870
5860
5820
5770
5580
5350
5120
KPH
955 P
955
6420
6370
6320
6120
5860
5610
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
60
OF 79
KPH RANGE
CELL TYPE
CAP
AH
SECONDS
1
MINUTES
30
60
10
HOURS
15
30
60
90
KPH
11 P
11
99.9
88
71.5
65.5
53.2
46
34
27
16.8
9.5
6.6
3.5
2.2
KPH
14 P
14
136
120
97.2
89
71.8
62.5
46.3
36.2
21.8
12
8.4
4.5
2.8
KPH
18 P
18
171
151
123
112
90.7
79
58.5
45.8
27.6
15.5
10.8
5.8
3.6
KPH
22 P
22
215
190
154
141
114
99.5
73.7
57.8
34.8
18.9
13.2
4.4
KPH
26 P
26
250
221
180
164
133
116
85.8
67.5
40.6
22.4
15.6
8.3
5.2
KPH
34 P
34
319
282
229
210
170
148
110
86.8
52.2
29.2
20.4
10.9
6.8
KPH
38 P
38
353
312
254
232
188
164
122
96.4
58
32.7
22.8
12.2
7.6
KPH
46 P
46
429
379
309
282
229
200
149
118
71.1
39.6
27.6
14.7
9.2
KPH
50 P
50
471
415
339
310
251
219
164
130
78.3
43
30
16
10
KPH
60 P
60
536
473
387
353
287
249
185
144
88.7
49.9
34.8
18.6
12
KPH
65 P
65
609
537
439
401
327
283
210
165
102
57.6
40.2
21.4
13
KPH
85 P
85
757
669
548
500
408
357
268
210
129
73.1
51
27.2
17
KPH
95 P
95
825
729
598
546
446
390
293
231
142
80
55.8
29.8
19
KPH
100 P
100
892
788
648
591
483
423
319
252
154
87.7
61.2
32.6
20
KPH
110 P
110
958
846
696
635
520
456
344
273
167
95.5
66.6
35.5
22
KPH
130 P
130
1090
965
796
725
596
523
396
317
194
110
76.8
41
26
KPH
140 P
140
1150
1020
842
767
631
554
420
338
207
118
82.2
43.8
28
KPH
150 P
150
1220
1080
897
817
673
588
445
356
222
126
88.2
47
30
KPH
170 P
170
1370
1210
1010
917
759
667
510
408
254
144
101
53.8
34
KPH
190 P
190
1500
1330
1110
1010
838
737
566
453
285
163
114
60.8
38
KPH
210 P
210
1630
1440
1210
1100
916
807
623
497
318
181
127
67.5
42
KPH
245 P
245
1800
1600
1340
1220
1020
906
705
573
366
210
146
78.1
49
KPH
255 P
255
1860
1650
1390
1260
1060
940
733
599
383
218
152
81.3
51
KPH
265 P
265
1910
1700
1430
1300
1090
969
759
624
399
228
159
84.8
53
KPH
290 P
290
1420
1410
1330
1260
1070
991
824
695
450
258
180
95.1
58
KPH
320 P
320
1560
1550
1460
1380
1180
1090
905
764
493
283
197
104
64
KPH
355 P
355
1770
1750
1660
1560
1330
1230
1030
866
552
317
221
117
71
KPH
410 P
410
2040
2020
1910
1800
1540
1430
1190
1000
639
367
255
135
82
KPH
470 P
470
2320
2300
2170
2050
1750
1620
1350
1140
725
417
290
154
94
KPH
525 P
525
2590
2570
2430
2290
1960
1820
1510
1280
814
467
326
172
105
KPH
580 P
580
2870
2840
2690
2530
2170
2010
1670
1410
899
516
360
190
116
KPH
635 P
635
3140
3120
2950
2780
2380
2210
1840
1550
984
565
394
208
127
KPH
700 P
700
3490
3460
3270
3080
2640
2450
2040
1720
1080
623
434
230
140
KPH
785 P
785
3900
3870
3660
3450
2950
2730
2270
1910
1220
699
487
257
157
KPH
870 P
870
4320
4280
4050
3810
3250
3020
2510
2120
1350
774
539
285
174
KPH
955 P
955
4730
4690
4430
4180
3580
3310
2750
2330
1480
850
592
313
191
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
61
OF 79
KPH RANGE
CELL TYPE
CAP
SECONDS
MINUTES
HOURS
AH
30
60
10
15
30
60
90
KPH
11 P
11
85.7
74.8
61.6
55.8
45.1
39.5
30.5
24.9
15.8
9.1
6.4
3.5
2.2
KPH
14 P
14
116
102
68.7
75.8
61.3
53.5
39.9
31.8
20.2
11.6
8.2
4.4
2.8
KPH
18 P
18
147
128
106
95.7
77.5
67.5
51.2
40.9
25.9
14.9
10.5
5.7
3.6
KPH
22 P
22
185
161
133
120
97.5
83.7
62.4
49.9
31.7
18.3
12.9
5.9
4.4
KPH
26 P
26
215
188
155
140
113
98.6
73.7
59
37.4
21.6
15.2
6.2
5.1
KPH
34 P
34
274
240
198
179
145
126
96
77.2
49
28.2
19.9
10.7
6.7
KPH
38 P
38
303
265
219
198
161
140
107
86.3
54.7
31.5
22.2
12
7.5
KPH
46 P
46
369
323
266
241
196
170
129
104
66.2
38.2
26.9
14.5
9.1
KPH
50 P
50
404
354
292
264
215
187
140
114
72
41.5
29.3
15.8
9.9
KPH
60 P
60
461
404
333
310
245
213
160
129
81.8
48.1
33.9
18.3
11.9
KPH
65 P
65
523
459
379
343
279
243
183
148
94.5
55.6
39.2
21.1
12.9
KPH
85 P
85
651
572
472
427
349
305
232
187
120
70.6
49.7
26.8
16.8
KPH
95 P
95
710
624
516
466
382
337
257
207
131
77.2
54.4
29.3
18.8
KPH
100 P
100
768
675
558
505
414
363
278
226
144
84.7
59.7
32.1
19.8
KPH
110 P
110
825
725
600
543
445
393
304
247
157
92.1
64.9
35
21.8
KPH
130 P
130
940
828
686
620
510
453
348
284
180
106
74.9
40.3
25.7
KPH
140 P
140
994
876
726
656
541
481
371
303
193
114
80.1
43.2
27.7
KPH
150 P
150
1050
933
773
699
577
507
390
318
204
122
86
46.3
29.7
KPH
170 P
170
1180
1040
869
785
650
575
443
360
234
133
98.3
52.9
33.7
KPH
190 P
190
1300
1150
956
863
718
637
497
404
264
158
111
59.9
37.6
KPH
210 P
210
1410
1250
1040
941
786
695
540
445
293
175
123
66.5
41.6
KPH
245 P
245
1560
1390
1160
1050
881
788
628
520
339
203
143
76.9
48.5
KPH
255 P
255
1610
1440
1200
1080
913
817
655
541
353
211
149
80
50.5
KPH
265 P
265
1660
1480
1230
1110
941
845
677
562
368
220
155
83.5
52.5
KPH
290 P
290
1270
1260
1170
1090
921
848
720
631
431
252
177
94
57.4
KPH
320 P
320
1400
1380
1290
1200
1010
931
791
693
472
277
194
103
63.4
KPH
355 P
355
1580
1560
1450
1350
1150
1060
897
787
529
310
217
115
70.3
KPH
410 P
410
1830
1810
1680
1560
1330
1220
1040
911
612
358
251
133
81.2
KPH
470 P
470
2080
2050
1910
1770
1510
1390
1180
1030
695
407
285
152
93.1
KPH
525 P
525
2320
2300
2130
1980
1691
1560
1320
1160
780
457
320
170
104
KPH
580 P
580
2570
2540
2360
2190
1872
1720
1460
1280
861
505
354
188
115
KPH
635 P
635
2820
2780
2590
2400
2054
1890
1600
1410
943
552
387
206
126
KPH
700 P
700
3130
3090
2870
2670
2280
2100
1780
1560
1040
589
427
227
139
KPH
785 P
785
3500
3460
3210
2980
2540
2330
1980
1740
1170
683
479
254
155
KPH
870 P
870
3870
3820
3550
3300
2810
2580
2190
1920
1290
757
531
282
172
KPH
955 P
955
4240
4190
3890
3620
3080
2840
2410
2110
1420
831
583
309
189
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
SHEET
DC SYSTEM
62
OF 79
KPH RANGE
CELL TYPE
CAP
AH
SECONDS
MINUTES
HOURS
30
60
10
15
30
60
90
KPH
11 P
11
71
62.7
51.7
45.7
36.3
32.1
25.5
21.5
14.3
8.7
6.2
3.4
2.2
KPH
14 P
14
96.5
85.2
70.3
62.1
49.5
43.5
34.2
28.2
18.5
11.1
7.9
4.4
2.7
KPH
18 P
18
122
108
88.7
78.4
63
55.7
43.9
36.3
23.8
14.2
10.2
5.6
3.5
KPH
22 P
22
153
135
112
98.6
79.2
69.6
53.7
44.3
29
17.4
12.4
6.9
4.3
KPH
26 P
26
178
157
130
115
92.4
81.2
63.4
52.4
34.3
20.5
14.7
8.1
5.1
KPH
34 P
34
228
201
166
147
119
105
83
68.5
44.9
26.9
19.2
10.6
6.7
KPH
38 P
38
252
223
184
162
132
117
93
76.6
50.2
30
21.5
11.9
7.5
KPH
46 P
46
307
271
223
198
162
142
112
92.7
60.7
36.3
26
14.4
KPH
50 P
50
337
297
245
217
178
157
122
101
66
39.5
28.3
15.6
9.8
KPH
60 P
60
384
339
280
248
193
169
135
113
76
45.8
32.8
18.1
11.8
KPH
65 P
65
437
386
318
282
220
194
155
131
87.8
52.9
37.9
20.9
12.7
KPH
85 P
85
545
481
397
352
280
248
197
166
111
67.2
48
26.5
16.7
KPH
95 P
95
595
526
433
384
306
270
216
181
122
73.5
52.5
29
18.6
KPH
100 P
100
644
569
469
416
332
295
237
199
134
80.6
57.6
31.8
19.6
KPH
110 P
110
693
612
504
447
361
320
258
216
145
87.7
62.7
34.6
21.6
KPH
130 P
130
792
700
576
512
415
370
297
250
168
101
72.3
39.9
25.5
KPH
140 P
140
838
740
610
542
442
395
318
267
179
108
77.4
42.7
27.5
KPH
150 P
150
893
789
649
578
445
395
320
273
187
116
83.1
45.9
29.4
KPH
170 P
170
1000
887
730
650
501
448
366
312
213
133
94.9
52.4
33.3
KPH
190 P
190
1100
976
803
717
563
503
414
353
241
150
107
59.3
37.3
KPH
210 P
210
1200
1060
876
783
627
560
460
392
268
167
119
65.8
41.2
KPH
245 P
245
1340
1180
977
875
722
645
532
454
310
193
138
76.1
48
KPH
255 P
255
1390
1230
1010
906
756
675
554
472
323
201
144
79.2
50
KPH
265 P
265
1430
1260
1040
933
787
703
578
493
337
209
150
82.7
52
KPH
290 P
290
1130
1120
1020
921
747
699
624
560
406
247
175
93.7
56.9
KPH
320 P
320
1240
1230
1110
1010
821
766
684
614
445
270
192
103
62.7
KPH
355 P
355
1410
1390
1260
1150
931
858
765
687
498
303
215
115
69.6
KPH
410 P
410
1630
1610
1460
1330
1080
993
886
795
577
350
249
133
80.4
KPH
470 P
470
1850
1820
1660
1510
1220
1130
1010
903
655
398
283
151
92.2
KPH
525 P
525
2070
2040
1850
1690
1370
1260
1130
1010
735
446
318
170
103
KPH
580 P
580
2290
2260
2050
1870
1510
1400
1250
1120
812
493
351
187
114
KPH
635 P
635
2510
2470
2250
2040
1660
1530
1360
1230
889
540
384
205
125
KPH
700 P
700
2780
2740
2500
2270
1840
1690
1500
1350
980
595
424
226
137
KPH
785 P
785
3110
3070
2790
2540
2060
1890
1690
1510
1100
667
475
254
154
KPH
870 P
870
3440
3390
3090
2810
2280
2100
1870
1680
1220
740
526
281
171
KPH
955 P
955
3770
3720
3380
3080
2490
2300
2050
1840
1340
812
578
308
187
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-1

TCE.M6-EL-7186000
63
SHEET
DC SYSTEM
OF 79
KPH RANGE
CELL TYPE
CAP
AH
SECONDS
MINUTES
HOURS
30
60
10
15
30
60
90
KPH
11 P
11
59.4
52.3
42.9
37.4
28.6
24.8
19.8
17.1
12.3
5.9
3.4
2.1
KPH
14 P
14
80.8
71
58.3
50.9
39
33.8
27
22.8
15.7
10.2
7.6
4.3
2.7
KPH
18 P
18
102
89.7
73.6
64.3
49.4
42.8
34.2
29.3
20.2
13.1
9.7
5.5
3.5
KPH
22 P
22
128
113
92.7
80.9
62.4
54
43.2
35.9
24.6
16
11.9
6.7
4.3
KPH
26 P
26
149
131
108
94.1
72.8
63
50.4
32.4
29.1
18.9
14
7.9
KPH
34 P
34
191
168
138
120
93.6
81
64.8
55.4
38.1
24.7
18.4
10.4
6.6
KPH
38 P
38
212
186
153
133
104
90
72
61.9
42.6
27.6
20.5
11.6
7.4
KPH
46 P
46
258
226
186
162
127
110
88.2
75
51.5
33.4
24.8
14
8.9
KPH
50 P
50
283
249
204
178
140
122
97.2
81.5
56
36.3
27
15.3
9.7
KPH
60 P
60
323
284
232
204
154
135
105
88.2
63.8
42.1
31.3
17.7
11.7
KPH
65 P
65
368
323
264
232
177
154
121
102
73.7
48.6
36.2
20.4
12.6
KPH
85 P
85
460
403
330
290
224
195
153
129
93.5
61.6
45.9
25.9
16.5
KPH
95 P
95
503
441
360
317
247
215
168
141
102
67.4
50.2
28.4
18.4
KPH
100 P
100
546
477
390
344
269
234
194
155
112
74
55.1
31.1
19.4
KPH
110 P
110
587
513
420
370
291
254
199
169
122
80.5
59.9
33.9
21.4
KPH
130 P
130
673
588
480
425
339
295
231
195
141
92.8
69.1
39
25.2
KPH
140 P
140
713
623
508
450
361
315
247
208
151
99.3
74
41.8
27.2
KPH
150 P
150
761
664
541
480
367
323
261
222
162
107
79.4
44.8
29.1
KPH
170 P
170
859
748
609
542
421
368
299
254
185
122
90.7
51.2
33
KPH
190 P
190
948
825
671
599
472
416
336
287
209
138
103
58
36.9
KPH
210 P
210
1040
901
732
656
526
464
374
319
232
153
114
64.4
40.8
KPH
245 P
245
1160
1010
817
736
606
534
431
368
268
177
132
74.4
47.5
KPH
255 P
255
1200
1040
846
763
635
559
451
384
279
184
137
77.5
49.5
KPH
265 P
265
1240
1070
871
787
660
582
469
400
292
192
143
80.8
51.5
KPH
290 P
290
1020
1000
854
772
650
576
473
427
334
226
169
92.8
56.3
KPH
320 P
320
1120
1090
938
848
714
633
519
469
366
248
185
102
62.1
KPH
355 P
355
1270
1240
1060
961
809
718
589
532
409
278
208
114
68.9
KPH
410 P
410
1460
1430
1230
1110
937
832
682
616
474
321
240
132
79.6
KPH
470 P
470
1660
1630
1400
1260
1060
945
775
700
538
365
273
150
91.3
KPH
525 P
525
1860
1820
1570
1420
1190
1060
868
784
604
410
306
168
102
KPH
580 P
580
2060
2010
1740
1570
1320
1170
961
868
667
452
338
186
113
KPH
635 P
635
2260
2210
1900
1720
1450
1280
1050
952
730
495
370
203
123
KPH
700 P
700
2500
2450
2110
1910
1610
1430
1170
1060
805
546
408
224
136
KPH
785 P
785
2800
2740
2350
2120
1790
1590
1300
1180
903
612
458
251
152
KPH
870 P
870
3100
3030
2600
2350
1980
1760
1440
1300
1000
679
507
278
169
KPH
955 P
955
3390
3320
2860
2580
2170
1930
1580
1430
1100
745
557
306
185
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-1
SHEET
64
OF 79
TYPICAL TEMPERATURE DERATING CURVES FOR L-TYPE CELLS
FOR GRAPH PLEASE REFER TO THE HARD COPY
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-1
SHEET
65
OF 79
TYPICAL TEMPERATURE DERATING CURVES FOR M-TYPE CELLS
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-1
SHEET
66
OF 79
TYPICAL TEMPERATURE DERATING CURVES FORH-TYPE CELLS
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-2
SHEET 67
OF 79
APPENDIX-2
SAMPLE CELL SIZING CALCULATION
1.0
The same load profile as in part A of this Design Guide is

considered. The discharge currents and durations are :
2.0
Since the battery backup is required for more than 4 hours, the low
rate discharge type (L) cell is to be considered. As per catalog of
Sabnife they do not have any cell which delivers 983 A for one minute
in the KPL type of cells. Hence KPM type cell is considered.
3.0
For temperature derating factors and the discharge data for

calculating the capacity rating factors, the data of M/s SABNIFE (for
KPM type) included in Appendix-1 is considered.
4.0
The end cell voltage selected is 1.16 volts (Ref. item 6.4 of Part B
in this Design guide).
5.0
Min. expected electrolyte temperature is 17C (Ref. Part A of this

Design guide). The temperature derating factors corresponding to the
above temp. applicable for KPM type cells and as read from the
curves included in Appendix-1 are
1 min = 0.96
1 hour = 0.97
2 hours/1 hr. 59 min = 0.98
8-10 hrs = 1.0
Hence the load currents as referred to the rated temperature of 25C
are
983
359
I1 = --------- = 1024A, I2= ------ = 370A
0.96
0.97
127
I3 = ------- = 131A,
0.97
13
I4 = ------ = 13A
1.0
6.0
The published discharge data from manufacturers does not indicate

discharge ratings at the required end cell voltage of 1.16 volts. Hence
these need to be extrapolated from the data available.
6.1
As per catalog of Sabnife they do not have any cell which delivers
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-2
SHEET 68
OF 79
1024 A for one minute in the KPL type of cells. Hence select KPM
type. Consider cell KPM 830P : Rated discharge current of KPM830P
cell at 1 min is 1160A at an end cell voltage of 1.14 volts.
6.2
The extrapolated discharge data for KPM 830P cell comes to,
1 Min.
1 hr.
2 hrs.
8 hrs.
9 hrs.
10 hrs.
7.0
1050A
431.5A
305A
102.5A
91.1A(by interpolation)
82A
The performance factors (KT) are,

1 Min.
1 hr.
2 hrs.
8 hrs.
9 hrs.
10 hrs.
8.0
830/1050
830/431.5
830/305
830/102.5
830/91.1
830/82
=0.79
= 1.923
=2.721
= 8.097
= 9.109
=10.122
The cell sizing worksheet is filled up using the above data and the
required cell size is 898 AH. determined as enclosed.
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-2

TCE.M6-EL-7186000
SHEET 69
DC SYSTEM
OF 79
Project :
Date :
Lowest Expected
Electrolyte Temp : 17oC
(1)
Per
-iod
(2)
Load
(Amperes)
Minimum
Cell Voltage : 1.16V DC
(3)
Change in
Load
(Amperes)
(4)
Duration
of Period
(minutes)
Cell
Mfg. : SAB NIFE
(5)
Time to End
of Section
(minutes)
(6)
Capacity
Rating
factor at
T Min.
rate
(KT)
Cell
Type : KPL 1440P
(7)
Temperatu-
re
Derating
factor for
T min. Tt
Sized By : RRN
(8)
Required
Section Size or
(3)x(6)x(7) =
Rated AH
Pos.
Value
Neg.
Value
LOAD DATA :
A1= 983 A,
M1= 1 Min;
A2 = 359 A,
A3= 127 A,
M3= 60 Min;
A4 = 13 A,
A5= A,
M5= Min; A6 = A, M6 = Min.
M2 = 59 Min.
M4 = 480 Min.

1
A1=983
A1-0=983
M1=1
T=M1=1

1
A1=983
A1-0=983
M1=1
T=M1+M2=60
2
A2=359
A2-A1= -624
M2=59
T=M2=59

1
A1=983
A1-0=983
M1=1
T=M1+...+M3=120
2
A2=359
A2-A1= -624
M2=59
T=M2+M3=119
3
A3=127
A3-A2= -232
M3=60
T=M3=60

1
A1=983
A1-0=983
M1=1
T=M1+...+M4=600
2
A2=359
A2-A1= -624
M2=59
T=M2+...+M4=599
3
A3=127
A3-A2= -232
M3=60
T=M3+M4=540
4
A4=13
A4-A3= -114
M4=480
T=M4=480
0.79
Sec.-1
1/0.96=1.042
Total
809
809
1.92
1.92
Sec.-2
1/0.97=1.031
1.031
Sub Total
Total
1946
2.72
2.72
1.92
Sec.-3
1/0.985=1.015
1.015
1.031
Sub Total
Total
2714
10.12
10.12
9.11
8.10
Sec.-4
1.0
1.0
1.0
1.0
Sub Total
Total
9948
Sec.-5
Sub Total
Total
1946
711
2714
532
9948
596
***
***
1235
1235
***
1723
459
2182
***
6315
2114
923
9352
***

1
A1=
A1-0=
M1=
T=M1+...+M5=
2
A2=
A2-A1=
M2=
T=M2+...+M5=
3
A3=
A3-A2=
M3=
T=M3+...+M5=
4
A4=
A4-A3=
M4=
T=M4+M5=
5
A5=
A5-A4=
M5=
T=M5=
***
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-2
SHEET 70
OF 79

R
AR=
AR-0=
MR=
T=M+R=
Section - 8:
Maximum Section Size = 809
Section - 9:
Random Section Size = -
Section - 10:
Design margin Factor = 1.0
Section - 11:
Aging Factor = 1.11
Section - 12:
Uncorrected size = (8) + (9)= 809+ - = 809
Section - 13:
All capacity required = (10) x (11) x (12) = 1.0 x 1.11 x 809 = 898 AH
Section - 14:
Select the next higher standard size of the cell.
Section - 15:
Therefore AH capacity of the cell = 910 AH
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-3

TCE.M6-EL-7186000
SHEET
DC SYSTEM
71
OF 79
APPENDIX-3
COMPARISON OF Ni-Cd BATTERIES WITH LEAD ACID BATTERIES
Some technical details of lead-acid and Ni-Cd battery cells are compared.
Lead-Acid
Ni-Cd
a) Nominal voltage
2.0
1.2
b) Open Circuit voltage
2.05
1.28
c) Float charge voltage
2.15-2.3
1.4-1.5
d) Boost charge voltage
2.4-2.75
1.55-1.7
e) Final discharge voltage
1.75-1.85
1.00-1.16
f) Ah Efficiency
85-90%
Approx. 70%
g) Watt-hour Efficiency
68-75%
50-60%
h) SG
1.215+.01 at 27CDRL
1.17-1.19 at 20C
i) Maintenance
Interval months :
3-12
6-12
j) Optimum battery room

temperature
27CDRL
20-25C
k) Loss of rated capacity

per oC
For temp below 25C Approx:

: 0.43%
For temp below

20C 0.5%
l) Life-Years:
a) Lead - antimony 14-18

years
m) Loss in life for every 810Cincrease in electrolyte

temp:above 25C
b) Lead-Calcium: 20years
25 years
c) Plante : 20-25 years

50%
15%
ISSUE
R3
FORM NO. 120 R1
SECTION:
APPENDIX-3

TCE.M6-EL-7186000
SHEET
DC SYSTEM
72
OF 79
Project :
Date :
Lowest Expected
Electrolyte Temp :
(1)
Per
-iod
Minimum
Cell Voltage :
Cell
Mfg. :
(2)
(3)
(4)
(5)
Load
Change in
Load
(Amperes)
Duration
of Period
(minutes)
Time to
End of
Section
(minutes)
(Amperes)
(6)
Capacity
Rating
factor at T
Min. rate
(KT)
Cell
Type :
(7)
Temperatu
re
Derating
factor for
T min. Tt
Sized By :
(8)
Required
Section Size or
(3)x(6)x(7) =
Rated AH
Pos
Value
Neg.
Value
LOAD DATA :
A1=
A3=
A5=
A,
A,
A,
M1=
M3=
M5=
Min;
Min;
Min;
A2 =
A4 =
A6 =
A,
A,
A,
M2 =
M4 =
M6 =
Min.
Min.
Min.

1
A1=
A1-0=
M1=
T=M1=
Sec.-1
Total
***
***
Sec.-2
Sub Total
Total
***
Sub Total
Total
***
Sub Total
Total
***
Sub Total
Total
***

1
A1=
A1-0=
M1=
T=M1+M2=
2
A2=
A2-A1=
M2=
T=M2=

1
A1=
A1-0=
M1=
T=M1+...+M3=
2
A2=
A2-A1=
M2=
T=M2+M3=
3
A3=
A3-A2=
M3=
T=M3=
Sec.-3

1
A1=
A1-0=
M1=
T=M1+...+M4=
2
A2=
A2-A1=
M2=
T=M2+...+M4=
3
A3=
A3-A2=
M3=
T=M3+M4=
4
A4=
A4-A3=
M4=
T=M4=
Sec.-4

1
A1=
A1-0=
M1=
T=M1+...+M5=
2
A2=
A2-A1=
M2=
T=M2+...+M5=
3
A3=
A3-A2=
M3=
T=M3+...+M5=
4
A4=
A4-A3=
M4=
T=M4+M5=
5
A5=
A5-A4=
M5=
T=M5=
Sec.-5
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
APPENDIX-3
SHEET
73
OF 79

R
AR=
AR-0=
MR=
T=M+R=
Section - 8:
Maximum Section Size =
Section - 9:
Random Section Size =
Section - 10:
Design margin =
Section - 11:
Aging Factor =
Section - 12:
Uncorrected size = (8) + (9)=
Section - 13:
All capacity required = (10) x (11) x (12)= AH
Section - 14:
Section - 15:
Therefore AH capacity of the cell = AH
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
FACING SHEET
SHEET
74
OF 79
PART C : BATTERY CHARGER
PART-C
BATTERY CHARGER
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
WRITEUP
SHEET
75
OF 79
1.0
SCOPE
This section outlines the recommendations for the selection of types,
rating & scheme for Battery Charger for stationary lead acid and
Nickel Cadmium batteries used in power plants, industrial plants and
chemical plants.
2.0
RECOMMENDED PRACTICE
2.1
Type
2.1.1
Static type Battery Chargers shall be used.
2.1.2
Silicon Controlled Rectifiers (SCR) type battery chargers are

provided for both float and boost chargers.
2.2
Scheme
2.2.1
The charging equipment shall be suitable for charging each battery in

float as well as in boost mode. The float charger should be provided
with Automatic Voltage Regulator to maintain the output voltage
within +1% of the set value under all load conditions and for an input
voltage variation of +10% and frequency variation of +5%. Boost
charging mode should have current control and limiting facility. The
boost charger shall be provided with automatic constant current
regulator to maintain the current output within +2% of the set value
for AC input voltage and frequency variation of +10% and +5%
respectively. The load limiting feature shall be provided for the
chargers.
2.3
Type and quantity of chargers
2.3.1
Wherever 2x100% capacity batteries are provided for each service,

2x100% combined float cum boost charger shall be provided (For ex.
battery chargers for I&C systems). Typical scheme of battery and
charger connection is shown in sketch no. TCE.M2-EL-CW-S-2631
R0.
2.3.2
Wherever individual battery is provided for each service/system

following chargers shall be provided.
(a)
In a multiple unit power stations, battery charger with separate

float and boost charging units shall be provided for each battery.
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
SECTION:
WRITEUP
SHEET
DC SYSTEM
76
OF 79
Typical scheme of battery and charger connection is shown in

sketch no. TCE.M2- EL-CW-S-2633 R0.
(b)
2.3.4
For unit loads of each gas turbine, coal handling plant,

switchyard etc. one battery, 2x100% combined float cum boost
charger shalls be provided. Typical scheme of battery and
charger connection is shown in sketch no. TCE.M2-EL-CW-S2632 R0.
Type and Quantity of chargers

The requirement of type and standby chargers based on different
types of plants and unit sizes are presented in Table below:
Sl.No
.
Type of Plant
1.0
Coal/lignite based
power plant
Unit upto
250MW.
Unit Load
1.1
1.1.1
Station Load
1.1.2
1.1.3
Coal handling
plant(CHP)
I & C System
1.1.4
Switchyard
1.2
1.2.1
500MW Unit
Unit loads
1.2.2
Control loads
1.2.3
Station loads
1.2.4
Coal handling
plant(CHP)
I & C System
1.2.5
Quantity of
Batteries
Provided
Quantity of
Main
Chargers
Type of
Charger
Quantity of
Standby
Chargers
Remarks
1X100% for
each unit
One per
battery
Float &
Boost
One common
float charger for
unit load
&station load
Float charger
sizing-One unit
load+stati-on
load
1x100% for
station load
1X100%
One per
battery
One per
battery
One per
battery
One per
battery
Float &
Bbost
Float cum
Boost
Floot cum
Boost
Float cum
Boost
Float cum Boost

- 1no
NIL.
CHP loads
One per
battery
Float &
Boost
Float & Boost1no
Unit power
loads
One per
battery
One per
battery
One per
battery
One per
Float &
Boost
Float &
Boost
Float cum
Boost
Floot cum
Float & Boost1no

Float & Boost1no
Float cum
Boost- 1no
NIL.
Unit control
loads
Station loads
2x100%
1x100%
2X50% for
power &
control loads
but feeding
only power
loads.
1X50% for
control loads
1X100%
1X100%
2x100%
Float cum
Boost- 1no
I&C system
loads
Swyd. load
CHP loads
I&C system
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
SECTION:
WRITEUP
SHEET
DC SYSTEM
77
OF 79
battery
One per
battery
Boost
Float cum
Boost
One per
battery
One per
battery
One per
battery
Float cum
Boost
Float cum
Boost
Float cum
Boost
Float cum
Boost- 1no
Nil
1X100%
One per
battery
Float cum
boost
Float cum
boost- 1no
Complete unit
+station loads
2X100%
Batteries for
a group of
DG Sets (in
one block)
1x100%
One per
battery
Float cum
Boost
Nil
Complete DG
Set loads in one
block
One per
battery
Float cum
Boost
Float cum
Boost- 1no
Station loads
2X100% for
complete
plant
One per
battery
Float cum
Boost
Nil
Complete Unit
& Station loads
2X100% for
complete
plant
One per
battery
Float cum
Boost
Nil
Complete Plant
loads.
1.2.6
Switchyard
1x100%
2.0
Gas Turbine
power plant.
For all unit sizes
Unit loads
1x100%
2.1
2.1.1
2.1.2
2.1.3
STG loads &

Station loads
I & C System
3.0
3.1
DG Plants
Unit size upto 20
MW
3.1.1
Unit & Station

loads
DG Power plant Independent
Power Plant (IPP)
Unit loads in one
block
3.2
3.2.1
3.2.2
Station loads
4.0
Hydro Power
Plants
All Unit Sizes
4.1
5.0
5.1
5.1.1
Industrial Plants
All Types of
Plants
Complete Plant
Loads
2X100%
2x100%
Float cum
Boost- 1no
NIL.
loads
Swyd. load
two unit loads

STG loads
+Station loads
I&C system
loads
2.4
Capacity
2.4.1
Float charger
2.4.2
The float charger for DC power and control supply system of plant
shall be capable of meeting the following load requirements.
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
DC SYSTEM
SECTION:
WRITEUP
SHEET
78
OF 79
(a)
Float charger current of the associated battery.
(b)
Continuous load of the DC system :
Continuous load of the DC system is obtained from the battery sizing

calculations made as per Design Guide for Battery, Part A and
Part B. It shall be recognised that 10 hour rating indicated in battery
sizing does not consider the continuous load of the excitation system,
boiler DC control panels, etc. As such the DC loads which exist
during the normal running of the plant shall also be considered over
and above the 10 hour loads indicated for the battery.
(c)
Largest DC motor current.
(d)
25% margin shall be considered over and above loads.
2.4.3
The float charger for I&C system battery shall be capable of meeting
the highest of the I&C system loads which will occur during the
starting or tripping/shut down or running of the unit/plant.
2.5
Boost charger
The rating of the Boost charger should be adequate to charge the
battery after the battery is completely discharged within a period of 10
hours for lead acid and 8 hours for Nickel-Cadmium batteries. The
boost charging voltage for lead acid battery will be between 2.40 to
2.75 V/cell and for nickel cadmium it will be between 1.53 V to 1.67 V
for high discharge type (H), 1.54V to 1.69V for medium discharge
type (M) and 1.55V to 1.7V for low discharge type (L). During boost
charging of battery, the load is fed by the float charger. During boost
charging the battery, the battery shall be disconnected from the load
to avoid uneven charging of the battery bank).
3.0
DISCUSSION
3.1
The spare charger unit wherever provided should have facilities for
connection to the DC distribution board. Drawing no. TCE.M2-ELCW-S-2633 R0 shows typical spare charger connection. The design
of the leads from the spare charger should be such that chance of
wrong connection (reversal of polarity) is totally eliminated.
3.2
The leads interconnecting the Battery, Charger and DC distribution

board should be single core, armoured cables. The cable size should
ISSUE
R3
FORM NO. 120 R1

TCE.M6-EL-7186000
SECTION:
WRITEUP
SHEET
DC SYSTEM
79
OF 79
be rated for the emergency loads (2 hour or 1 hour of battery). The

armouring of the cable should be of aluminium.
3.3
The cables shall be sized considering the voltage drop within

acceptable limits of 5% from the battery to load terminal.
3.4
The Blocker diodes connected between the end cell Tap and the DC
bus should be rated to carry the 1 min. output of the battery. Two
diodes in series are preferred to safeguard the D.C system against
short circuiting of one diode.
3.5
The ripple content of the DC output nominal voltage of the Float and
Boost charger shall be within +1% of the nominal output voltage when
battery is disconnected.
3.6
The transformer rating of the float & boost charger offered by the
Vendor shall be checked for it's suitability by asking the sizing
calculation from the charger supplier.
4.0
ENCLOSURES
i.
Float cum boost charger

with 2x100% batteries
ii.
Float cum boost charger

with 1x100% battery
iii.
Float and boost charger

2633 R0
with 1x100% battery
TCE.M2-EL-CW-S-
ISSUE
R3
FORM NO. 120 R1

Battery Sizing Design Basis TCE

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SECTION: TITLE

TATA CONSULTING ENGINEERS

TATA CONSULTING ENGINEERS

TATA CONSULTING ENGINEERS

SHEET (ii ) OF (v)

1.Design guides for Lead Acid

TATA CONSULTING ENGINEERS

SHEET (iii) OF (v)

TYPES OF LEAD ACID CELLS

SELECTION OF DC VOLTAGE LEVELS

AMPERE HOUR CAPACITY SIZING

APPENDIX-1 TYPICAL EMERGENCY LOADS

APPENDIX-2 RATING AND DESIGNATION

CAPACITIES AND DIMENSIONS OF TUBULAR CELLS

CAPACITIES AND FINAL CELL VOLTAGE OF HDP

CAPACITIES AT 27deg.C AT VARIOUS RATES OF

PERFORMANCE CURVES TYPE-II HDP CELLS

CAPACITIES AND DIMENSIONS OF PLANTE CELLS

APPENDIX-3 BATTERY SIZING - SAMPLE CALCULATION

APPENDIX-4 TYPICAL BATTERY ROOM PLAN

SAMPLE WORK SHEET

TATA CONSULTING ENGINEERS

SHEET (iv ) OF (v)

DIFFERENT TYPES OF NICAD CELLS

APPLICATIONS OF NICAD BATTERIES

OTHER CONSIDERATIONS FOR SIZING NICAD

BATTERY SIZING CALCULATIONS

SPECIFYING THE BATTERY

APPENDIX-1 CELL DESIGNATION

DISCHARGE DATA FOR NICAD BATTERY

APPENDIX-3 COMPARISION OF NICAD BATTERIES

SAMPLE WORK SHEET

TATA CONSULTING ENGINEERS

FLOAT CUM BOOST

FLOAT AND BOOST

TATA CONSULTING ENGINEERS

PART A : LEAD ACID BATTERY

TATA CONSULTING ENGINEERS

PART A : LEAD ACID BATTERY

VARIOUS TYPES OF LEAD ACID CELLS

The following types of tubular cells are available in the market in

High Discharge Performance (HDP)

The capacity of HDP cells under short duration discharge conditions

The MF-VR cells require minimal attention from operation /

TATA CONSULTING ENGINEERS

PART A : LEAD ACID BATTERY

the plants where organised maintenance is infrequent. The low

The recommended float voltage for lead acid batteries is between

SELECTION OF DC VOLTAGE LEVELS

Individual load point power ratings, quantum of such load points

Standard voltages suitable for the equipment

TATA CONSULTING ENGINEERS

PART A : LEAD ACID BATTERY

3.2.1 Power Plant

For electrical power,

Normally most of the I&C

Isolated auxiliary plants

30 V DC or 110 V DC like raw

220 V DC (If switchyard has

Coal handling plant

3.2.1.2 Gas based/diesel/Hydro

110 V/220 V DC power plants

Large plants with many

Small plants with