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HYDRAULIC/HYDROSTATIC SCHEMATIC

WITH SJC AND HIGH FLOW OPTION


S250 (S/N 526016000 & Above)
(S/N 526112000 & Above)
S300 (S/N 525815000 & Above)
(S/N 525912000 & Above)
(PRINTED MARCH 2005)
V-0667legend

LEGEND
1

RESERVOIR:
Capacity . . . . . . . . 21 Qts. (19.9 L)

16 FILTER - BICS CONTROL VALVE


(SCREEN)

FILTER - CASE DRAIN (90 Micron)

17 FILTER - BOB-TACH VALVE

FILTER - HYDRAULIC (CANISTER)

SPRING LOADED FILTER BYPASS


VALVE: 45-55 PSI (3,1-3,8 Bar)

SOLENOID ACTIVATED DIRECTIONAL


CONTROL VALVE - BUCKET POSITION
VALVE (ON/OFF)

6
7
8

DIFFERENTIAL PRESSURE SWITCH:


36-44 PSI (2,5-3,0 Bar)
FLOW DIVIDER ADJUSTMENT VALVE
CHECK VALVE - BUCKET POSITION
VALVE

FIXED CAPACITY DISPLACEMENT


BIDIRECTIONAL HYDROSTATIC
MOTOR
10 PILOTED ACTIVATED DIRECTIONAL
CONTROL VALVE - FLOW CONTROL
SPOOL
11 PILOTED ACTIVATED DIRECTIONAL
CONTROL VALVE - UNLOADING
SPOOL
12 PILOTED ACTIVATED DIRECTIONAL
CONTROL VALVE - TILT CONTROL
13 PILOTED ACTIVATED DIRECTIONAL
CONTROL VALVE - LIFT CONTROL
14
15

SOLENOID ACTIVATED DIRECTIONAL


CONTROL VALVE - BICS CONTROL
PULL BUTTON ACTIVATED
DIRECTIONAL CONTROL VALVE - LIFT
ARM BY PASS

31

DRIVE MOTOR SHUTTLE VALVE

32

SHUTTLE RELIEF VALVE:


200 PSI (13,8 Bar)

18 LOAD CHECK VALVE

33

SOLENOID ACTIVATED DIRECTIONAL


CONTROL VALVE - Base

19 RELIEF VALVE - MAIN:


at Front Quick Couplers
3250-3350 PSI (224-231 Bar)

34 SOLENOID ACTIVATED DIRECTIONAL


CONTROL VALVE - Rod

20 RELIEF VALVE - PORT:


4000 PSI (275 Bar)
21 ANTICAVITATION VALVE
22 RELIEF/ANTICAVITATION VALVE PORT (TILT BASE END)
4000 PSI (275 Bar)
23 RELIEF VALVE - PORT:
4000 PSI (275 Bar)
24 SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE - AUXILIARY
25

RELIEF VALVE - PORT: . . . . . (Optional)


3100 PSI (214 Bar)

35

LOAD SHUTTLE VALVE - BLEED OFF

36

PILOT ACTIVATED DIRECTIONAL


CONTROL VALVE - (Two Coil)

37

PILOT ACTIVATED DIRECTIONAL


CONTROL VALVE - REAR AUXILIARY

38

ORIFICE - With 0.140 inch (3,6 mm)

39

RELIEF VALVE - PORT:


3000 PSI (207 Bar)

40 ORIFICE - With 0.031 inch (0,79 mm)


41

CHECK VALVE - BICS CONTROL VALVE

RELIEF/REPLENISHING VALVE - HIGH


PRESSURE:
5220 PSI (345 Bar)

42

RESTRICTION

27

PRESSURE SWITCH

43

CHECK VALVE

28

RELIEF VALVE - CHARGE:


120 degrees F. (53 degrees C.)Fluid
at High Engine Idle
330 - 360 PSI (22,7 - 24,8 Bar)

44 FRONT AUXILIARY MANUAL


PRESSURE BLEED-OFF VALVE

26

29 CHARGE PUMP:
11.1 GPM (42 L/min) (for each
pump) at High Engine Idle
30 HYDRAULIC PUMP . . . . . . . . . Gear Type
20.7 GPM (78,4 L/min) at
High Engine Idle

45

VARIABLE CAPACITY DISPLACEMENT


BIDIRECTIONAL HYDROSTATIC PUMP

46

RELIEF VALVE - 2000 PSI (138 Bar)

47

SOLENOID ACTIVATED DIRECTIONAL


CONTROL VALVE (TWO COIL)
RELIEF VALVE - 1200 PSI (83 Bar)

48

49 CHECK VALVE - With 80 PSI (5,5 Bar)


Spring

Printed in U.S.A.

50

CHECK VALVE - With 300 PSI (20,7 Bar)


Spring and 0.016 inch (0,40 mm) orifice

51 ORIFICE - With 0.025 inch (0,64 mm)


52

PILOT ACTIVATED DIRECTIONAL


CONTROL VALVE - HYDRAULIC
POWERED BOB-TACH

53 FILTER - CASE DRAIN (ATTACHMENT)


54 SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE - BRAKE
55 HYDRAULIC BRAKE - SPRING APPLIED
- PRESSURE RELEASE
56 ORIFICE - With 0.089 inch (2,26 mm)
57

DISPLACEMENT CONTROL VALVE

58

PUMP SERVO

59

PRESSURE CONTROL PILOT VALVE


(2 COILS)
0 - 0.085 Ampere

60

AUXILIARY HYDRAULIC PUMP


S250 - S/N 526016000 - 526016699
S250 - S/N 526112000 - 526112199
S300 - S/N 525815000 - 525815599
S300 - S/N 525912000 - 525912199
10.2 GPM (37.85 L/min.) at High Engine Idle
S250 - S/N 526016700 & Above
S250 - S/N 526112200 & Above
S300 - S/N 525815600 & Above
S300 - S/N 525912200 & Above
20.7 GPM (76.8 L/min.) at High Engine Idle

61

RELIEF VALVE - PORT:


3300 PSI (228 Bar)

62

DUMP VALVE - ON/OFF

63

CHECK VALVE

NOTE: Unless otherwise specified


springs have NO significant
pressure value.
V-0667legend (3-8-05)

HYDRAULIC/HYDROSTATIC SCHEMATIC
WITH SJC AND HIGH FLOW OPTION
S250 (S/N 526016000 & Above)
(S/N 526112000 & Above)
S300 (S/N 525815000 & Above)
(S/N 525912000 & Above)

FEMALE

MALE
(REAR QUICK
COUPLERS)

(PRINTED MARCH 2005)


V-0667

BASE

ROD

REAR AUX VALVE (OPTIONAL)

DRIVE MOTOR
31

32

INTEGRATED QUICK COUPLER BLOCK


34

33

MALE
35
36

55
38

44
9
HYDROSTATIC
PUMP

MALE

40
M2

M1

(FRONT AUXILIARY
LEFT SIDE LIFT ARM)

44

39
37
26

26

FEMALE
HYDRAULIC FILTER
P-OUT

CHARGE
INLET

P-IN

28
M3

BUCKET POSITION
VALVE (OPTIONAL)

4
29

OIL
COOLER

M4

D
8

45
M
5

CASE
DRAIN

58

6
7

57
Control
Module
(EDC)
59

HYDRAULIC CONTROL VALVE


C

Control
Module
(EDC)

10

27

X2

X1

25

X1

X2

11
59
24

24
B

HYDROSTATIC
PUMP

BOB-TACH
CYLINDER
(OPTIONAL)

AUXILIARY
SPOOL

57
M4
M
5

HYDRAULIC
POWERED
BOB-TACH
(OPTIONAL)

58
45

CHARGE
INLET

M3

29

M3

18

23
28

CASE
DRAIN
DR

M2

M1

A
48
47

HYD
PUMP

BICS CONTROL VALVE

49

26

26

TILT CYLINDERS

22

51

46

TILT
CYLINDER
SPOOL

56
PP

OUTLET

21
18

17

30

12

50

OUTLET

BRAK
E
VALVE

LIFT CYLINDERS
P1

62
60
54

P2

52

20

13

63

61

LIFT
CYLINDER
SPOOL

DRIVE MOTOR
43

16

41
42

18
2

53
14
16
19

31

WORKING CIRCUITS
PILOT CIRCUITS
DRAIN CIRCUITS
COMPONENTS

32

55

15
1

Printed in U.S.A.

LIFT ARM BY PASS VALVE

V-0667 (3-8-05)

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