INTERNATIONAL ISO STANDARD 2531 Fifth ecition 1998-08-15 Ductile iron pipes, fittings, accessories and their joints for water or gas applications Tuyaux, raccords et accessoires en fonte ductile et leurs assemblages pour Feau ou le gaz Reterence number 180 2831:1998(E)ISO 2531:1998(E) Contents Page 1 Scope 2 Normative references .. 3+ Definitions ves 4 Tevinival requirements Nel 4.1 General .. 7 411 Pipes and fittings .. 4,1.2 Surface coridition and repairs ....~. 4.1.3 Types of joints and interconnection 4.1.4 Materials in contact with potable water 4.2 Dimensional requirements 4.21 Diameter .. 422 Wall thickness 4.2.3 Length. 4.2.4 Straightness of pipes 4.9 Material characteristics .. 4.3.1 Tensile properties 4.3.2 Brinell hardness 4.4 Coating and linings for pipes 4.4.1 External coatings .. 4.4.2 _ Internal linings vs 4.5 Coatings and linings for fittings and accessories: 45.1 External coatings 45.2 Internal linings 4.6 Marking sss © 180 1998 [Alrights reserved, Unless otherwise specified, n part cf ths publication may be reproduced Gr ullzed in any form or By ary means, electronic oF mechanical, inetuding photocopying and fricrorim, wilwul permission i writing from tho pubiehor International Organization for Standardization Case postala 56 « CH-1211 Geneve 20 « Switzertand Intemet io@iso.ch Printed in Saitzertandelso ISO 2531:1998(E) 5 Leaktightness requirements 5.1 Pipes and fittings 5.2 Flexible Joints 5.2.1 General se 5.2.2 _ Internal pressure .. ~ 52.9 Cxtemal pressure 6 Test methods .. 6.1 Dimensions 6.41.1 Extemal diameter 6.1.2 Wall thickness «nu. 6.1.3 Length 6.2 Straightness of pipes .. 63 Tensile test 6.3.1 Sampling 63.2 Test bat onnn 63.3 Equipment and test method .. 6.3.4 Test results 6.3.5 Test frequency 6.4 Brinell hardness 6.5 Works leaktightness test of pipes and fittings for water appiication 6.5.1 General nsnsnnnnse 6.5.2 Centrifugally cast pipes ..... 6.5.3 Pipes not centrifugally cast and fittings .ane 6.6 Works leaktightness test of pipes and fittings for gas applications 7 Type tests : 7.1 Leaktightness of joints to internal pressure 7.2 Leaktightness of joints to external pressure 8 Tables of dimensions . 8.1 Socket and spigot pipes 8.2 Flanged piper .. 821 Centifugally cast 822 Centrifugally cast pipes with screwed-on flanges ... 19 8.23 Pipes with integrally cast flanges .. 8.3 _ Fittings for socketed joints 8.3.1. Flanged sockets .. 83.2 Flanged spigcts ..... 83.3 Collars... see 8.3.4 Double socket 90° (1/4) bends... 8.3.5 Double socket 45° (1/8) bends . 8.3.6 Double socket 22° 30 (1/16) bends ....... 8.8.7 Double socket 11° 15' (1/02) bends . 8.3.8 All-socket tees .. 1 nsnnnee 1 " 12 soe WD 15 sesmnsesnnee 16 i1SO 2531:1998(E) 8.3.9 83.10 8.3.11 83.12 8.4 Fittings for flanged joints 8.4 84.2 Annex A (informative) Field of use, soil characteristics .. Annex B (informative) Field of use, characteristics of waters Annex C (informative) Pipe stiffness and diametral deflection Double-socket tees with flanged branch, DN 40 to DN 250 e1so Double-socket tees with flanged branch, DN 300 to DN 700 Double-socket tees with flanged branch, DN 600 to DN 2.600 Double-sacket tapers ... Double-flanged 90° (1/4) bends Double-tlanged duektoot yu" (1/4) bends Doubie-flanged 45° (1/8) bends... Allflanged tees, DN 40 to DN 250 ... Allflanged tees, DN 300 to DN 700 Allflanged tees, DN 800 to DN 2.600 . Double-fianged tapers ... Blank flanges PN 10 .. Blank flangos PN'16 Blank flanges PN 25 .... Blank flanges PN 40 ... Reducing flanges PN 10 Reducing tlanges PN 16 Reducing flanges PN 25 Reducing flanges PN 40 28 32 43 a4 45els {SO 2531:1998(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (!SO member bodies). The work of preparing International Standards is normally carried out through |SO {echnical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented ‘on that committee. International organizations. governmental and non- governmental, in liaison with ISO, also take part in the work. ISO Collaborates closely with the Intemational Electrotechnical Commission (IEC) on all matters of electrotechnical standardization, raft Intarnatinnal Standards ariapted by the technical committees: are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting avote. International Standard SO 2531 was prepared by Technical Committee ISOITC 5, Ferrous metal pipes and metallic fittings, Subcommittee SC 2, Cast iron pipes, fittings and their joints. This fifth edition cancels and replaces the fourth edition (ISO 2531:1991), of which it conotitutes a technical revicion. Ite scope hao been extended to include performance requirements and type testing of joints. Its style and presentation have been reviewed and improved. Annexes A, B and C of this International Standard are for information only.INTERNATIONAL STANDARD ©1SO {SO 2531:1998(E) Ductile iron pipes, fittings, accessorles and thelr joints for water or gas applications 1 Scope This International Standard specifies the requirements and test methods applicable to ductile iron accessories and their joints for the construction of pipelines 2s, fittings, — to convey water (2.9. potable water) or gas; — operated with or without pressure; — installed below or above ground. NOTE— inthis International Standard, al pressures are relative pressures expressed in bars”). This International Standard gives specifications for materials, dimensions and tolerances, mechanical properties and standard coatings ot pipes, fittings and accessories. It also gives pertormance requirements tor all components including joints. This Intemational Standard covers pipes, filings and accessories cast by any type of foundry process or manufactured by fabrication of cast components, as well as corresponding joints, of a size range extending from DN 40 to DN 2 600 inclusive. ttis applicable to pipes, fittings and accessories which are — manutactured with socketed, flanged or spigot ends for jointing by means of various types of gaskets which are not within the scope of this International Standard; — normally delivered internally and extemalty coated. 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this International Standard, At the time of the publication, the editions indicated were valid. All standards are subject to revision. and parties to agreements based on the International Standard are encouraged to investigate the possibilty of applying the most recent editions of the standards indicated below. Members of IEC and ISO maintain registers of currently valid International Standards. 1SO 4179:1985, Ductile iron pipes for pressure and non-pressure pipelines — Centrifugal coment mortar lining — General requiremonts. 1SO 4633:1996, Rubber seals — Joint rings for water supply, drainage and sewerage pipelines — Specification for materials. 1) 100 kPa bar1S0 2531:1998(E) ©1so 1SO 6447:1983, Rubber seals — Joint rings used for gas supply pipes and fittings —~ Specification for material ISO 6506. 2), Metalic materials — Hardness testing — Brinell test Part 1: Test method. 180 6708:1995, Pipeworks components — Definition and selection of ON (nominal size) ISO 7005-2:1988, Metallic flanges — Part 2: Cast iron flanges. 1SO 7268:1983, Pioe components — Definition of nominal pressure. 1S0 7268/Amd 1:1984, Amendment 1 to ISO 7268:1983. 1SO 7483:1991, Dimensions of gaskets for use with flanges to ISO 7006. 180 8179-1:1995, Ductile iron pipes — Extemal coating — Part 1: Metalic zinc with finishing layer. SO 8179-2:19%, Ductile ron pipes — External coating — Pat 2. Zin vich paint with finishing layer. 180 8180:1985, Ductile iron pipes — Polyethylene sleeving. 1S0,10804-1:1996, Restrained joint systems for duct fen pipelines — Part 1: Design rules and type testing. EN 1092-2:1997, Circular flanges for pipes, valves, fitings and accessories, PN designated — Part 2: Cast iron flanges. 3 Definitions For the purposes ofthis International Standard, the following definions apply 9.1 ductile iron: Type of iron used for pipes, fittnge and accessories in which graphite is present primarily in spheroidal form. 3.2. pipe: Casting of uniform bore, with straight axis, having either socket, spigot or flanged ends, except for flanged sockets, flanged spigots and collars which are classified as fitings. 3.3. fitting: Casting other than a pipe, which allows pipeline deviation, change of direction or bore. In addition, flanged sockets, flanged spigots and collars are also classified as fitings. 3.4. accessory: Any casting other than a pipe or fitting, which is used in a pipeline, such as: — glands and bolts for mechanical flexible joints (see 9.13); — glands, bolts and locking rings or segments for restrained joints (see 3.14). NOTE — Valves and hydrants ofall types are not covered by the term accessory. 3.5 flange: flat, circular end of a pipe or fiting, extending perpendicular to its axis, with bolt holes equally spaced ona circle. NOTE— A flange may be fixed (e.g. integrally cast, threaded-on or welded-on) or adjustable; an adjustable flange comprises a ring, in one or several parts bolted together, which bears on an end joint hub and can be freely rotated around the pipe axis before jointing. 3.6. collar; coupling: Connecting piece used to join together the spigots of mating pipes or fitings, 2) Tobe published. (Revision of ISO 6506:1981 and ISO 410:1962)e1sO ISO 2531:1998(E) 8.7 spigot: Malo ond of a pipe or fitting 3.8 socket: Female end of a pipe or fitting to make the joint with the spigot of an adjacent component. 3.9 gasket: Sealing component of a joint 3.10. joint: Connection between the ends of pipes andior fittings in which a gasket is used to effect a seal. 3.11 flexible joint: Joint which provides significant angular deflection and movement parallel andlor perpendicular to the pipe axis. 3.12 push-in flexible j the mating component. : Flexible joint assembled by pushing the spigot through the gasket into the socket of 3.13. mechanical flexible joint: Flexible joint in which sealing is obtained by applying pressure to the gasket by mechanical means, e.g. a gland. 3.14 restrained joint: Joint in which a means is provided to prevent separation of the assembled joint. 3.45. flanged joint: Joint between two flanged ends. 3.16 nominal size (DN): Numerical designation of size which is common to all.components in a piping system. It is a convenient round number for reterence purposes and 1s only loosely related to manutacturing dimensions (see ISO 6708). 3.17 nominal pressure (PN): Numerical designation expressed by a number which is used for reference purposes, All components of the same nominal size DN designated by the same PN number have compatible mating dimensions (see ISO 7268 and its Amendment 1).. 3.18 allowable operating pressure (PFA): Internal pressure, excluding surge, that a component can safely withstand in permanent service. 3.19 allowable maximum operating pressure (PMA): Maximum internal pressure, including surge, that a component can safely withstand in service. 3.20 allowable test pressure (PEA): Maximum hydrostatic pressure that a newly installed component can withstand for a relatively short duration, when either fixed above ground level or laid and backfilled underground, in order to measure the integrity and tightness of the pipeline. NOTE — This test pressure is different from the system tost pressure (STP), which is related to the design pressure of the pipeline and is intended to ensure its integrity and leaklightness. 3.21 diametral stiffness of a pipe: Characteristic of a pipe which allows itto resist diametral deflection under loading. 3.22. batch: Quantity of castings from which a sample may be taken for testing purposes during manufacture. 9.23 type test: Proot-of design test which ia done once and is repeated only after change of design. 3.24 length: Effective length of a pipe or fitting, as shown in the figures in clause 8. NOTE — For flanged pipes and fittings, the effective length L (for branches) is equal to the everall length, For socketed pipes and fittings, the oflective length L, (I, for branches) ie equal to the overall length minue the opiget insertion depth as indicated inthe manufacturer's catalogues. 9.25 deviation: Amount by which the design length may differ from the standardized length of a pipe or a fitting. NOTE — Pipes and fitinas are designed to a length selected in tha range of standard langth plus or minus the deviation (see table 4); they are manufactured to this length plus or minus the tolerance givan in table S.150 2591:1990(E) e180 3.26. ovality: Out of roundness of a pipe section, equal to Ae 100 ava] where Ay isthe maximum axis, In milimetres, and : ‘Ag, the minimum axis of the pipe cross-section, in millimetres. 4 Technical requirements 44 General 4.1.1 Pipes and fittings Nominal sizes, thicknesses, lengths and coatings are specified in 4.1.1, 4.2.2, 4.2.3, 4.4 and 45, respectively. When, by agreement between manufacturer and purchaser, pipes and fittings with different lengths, thicknesses and/or coatings, and other types of fittings than thoge' given in 8.3 and 8.4, are supplied according to this International Standard, they shall comply with all-tne other requirements uf tis Interiational Standard. The standard nominal sizes DN of pipes and fittings are the following: 40. 50, 60, 65, 80, 100, 125, 150, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800, 900, 1 000, 1 100, 1 200, 1400, 1 500, 1 600, 1 800, 2 000, 2 200, 2 400, 2 600. The functional properties of ductile iron pipes are those given in annex C. ‘Tha prassures PFA, PMA and PEA (see 3.18, 3.19 and 3.20) are those indicated in the national standards or regulations. NOTE — When installed and operated under the conditions for which they are designed (see annexes A and B), ductile ron pipes, fitings, accessories and their join's maintain all their functional charactersties over their operating life, due to constant Material properties, to the stabilty of their cross-section and to their design with high safety factors. 4.1.2 Surface condition and repairs Pipes, fittings and accessories shall be free from defects and surface imperfections which could impair their ‘compliance with the requirements af clauses 4 and 5. ‘When necessary, pipes and fittings may be repaired, for example by welding, to remove surface imperfections and localized defects which do not affect the entire wall thickness, provided that the repaired pipes and fittings comply with all the requitements of clauses 4 and 5. 4.41.3. Types of joints and interconnection 4.1.3.1 General Joint design and gasket shapes are beyond ine Scope of tits tntwiniativnal Standard. Rubber gasket materials shall conform to the requirements of ISO 4633 for water applications and 1SO 6447 for gas applications, When materials other than rubber are necessary (e.g. for flanged joints), they shall conform to the appropriate ISO standards.©1so 1SO 2531:1998(E) 4.1.3.2 Flanged joints The dimensions and tolerances of the flanges of pipes and fittings shall comply with ISO 7005-2 or EN 1092-2 and flange gaskets with ISO 7483. This ensures interconnection between all flanged components (pipes, fitings, valves, etc.) of the same DN and PN and adequate joint performance. ‘Although it does not affect interconnection, the manufacturer shall indicate in his catalogue whether his products are normally delivered with fixed flanges or loose flangos. 4.1.3.3. Flexible joints Pipes and fitings with flexible joints shall be in accordance with 4.2.1.1 for their spigot external diameters DE and their tolerances. This provides the possiblity of interconnection between components equipped with ditterent types of flexible joints. In addition, each type of flexible joint shall be designed to meet the performance requirements of 5.2. NOTES 1. For interconnection with certain types of joints operating within a tighter tolerance range on DE, the manufacturer's guidance should be folowed as to the means of ensuring adequate joint performance up tothe highest pressures (e.g. measurement and selection of external diameter). ag pipelines anhich can have extemal diameters ‘not in accordance with 42.1.1, tb 2. For interconnection wile manufacturers guidance wil be folowed as fo the appropriate means of interconnection (e.g. adaptors. 41.3.4 Restrained joints Restrained joints for ductile iron pipelines shall be designed in accordance with ISO 10804-1. Their spigot externat diameters DE and their tolerances shall comply with 4.2.1.1. 4.1.4 Materials in contact with potable water When used under the conditions for which they are designed, in permanent or in temporary contact with water intended for human consumption, ductile iron pipes, fittings and their joints shall not have detrimental effects on the properties of that water for its intended use. NOTE— When applicable, refer to national standards or reaulations on the effects of materials on the quality of water. 4.2. Dimensional requirements 4.24 Diameter 42.1.4 Outer diameter Table 11 in 8.1 specifies the values of the outer diameter DE of the spigot end of pipes and fittings, when measured circumterentially using a circumferential tape in accordance with 6.1.1. The positive tolerance Is + 1 mm and applies toll thickness classes of pipes and also to flanged-spigot fittings. The negative tolerance depends on the design of each type of joint and shall be as specified in national standards, or, when not so specified, in manufacturers’ catalogues, for the type of joint and the nominal size considered. In addition, the ovaiity (see 3.26) of the spigot end of pipes and fitings shall — remain within the tolerances on DE for DN 40 to 200; — not exceed 1 % of DE for DN 250 to DN 600 or 2 % for DN > ON 609. NOTE— The manufacturers recommendations should be followed with respect to the necessity and means of ovalty correction; certain types of flexible joints can accept the maximum ovalty without the need for spigot re-rounding prior to jointingISO 2531:1998(E) e1so 4.2.1.2 Inner diameter The nominal values of the inner diameters of centritugaly cast pipes, expressed in milimetres, are approximately ‘equal to the numbers indicating their nominal sizes DN. 4.22 Wallthickness The nominal iron wall thickness of pipes and fittings shall be calculated as a function of the nominal size, DN, by the following formula, with a minimum of 6 mm for centrifugally cast pipes and 7 mm for pipes not centrifugally cast and fittings: e= K (0,5 + 0,001 DN) where e is the nominal wall thickness, milimetros; DN is the nominal size; K —__ is.acoetficient used for thickness class designation. It is selected from a series of whole numbers: 7, 8, 9, 10, 11, 12, 7 oe The standardizéd thickness classes of pipes are given in 8.1 ‘and 8.2; other thicknesses aro possible for pipes by agreement between manufacturer and purchaser. For fitings, the thickness e, given in tables and in figures in 8.3 and 8.4, is the nominal thickness corresponding to the main part of the body. The actual thickness at any particular point shall be increased where necessary to meet localized high stresses depending on the size and shape of the casting (e.g. at inner radius of bends, at the branch- body junction of tees, etc.). The tolerances on nominal wall thickness of pipes and fittings shall be as qiven in table 1. The measurement of wall thickness shall be in accordance with 6.1.2. Table 1 Dimansions in millimetres ‘Type of casting e Tolerance!) Pipes centifugally cast 6 =i >é = (1,3 + 0,001 DN) Pipes not centrifugally cast and fitings 7 23 >7 = (2,3 + 0,001 DN) 1) Anegative tolerance only is given s0 as to ensure sufficient resistance to intemal pressure. 42.3 Length 4.2.3.1 Lengths of socket and spigot pipes Pipes shall be supplied to the lengths given in table 2.©1so ISO 2531:1998(E) Table 2 Dimensions in matres 40 and 50 3 60 to. 600 4015 0r5,5 or 6 or9 700 and 800 401 5,5 0r6 or 7 or 9 900 02600 4 0r 5 0F 8,5 or 6 oF 7 oF 8,15 0r 9 NOTE — Notall the standardized lengths are availabe in all countries, ‘The manufacturers’ design lengths Ly (see 3.24) shall be within a deviation (see 3.25) of + 250 mm with respect to the lengths given in table 2 and shall be given in their catalogues. The actual longth Ly chall bo meaaured in ‘accordance with 6.1.3 and shall not differ from the manufacturer's design length by more than the tolerance given in table 5. Of the total number of socket and spigot pipes to be supplied in each diameter, the percentage of shorter pipes shail not exceed 10 %. Notes ‘ : A 1. Pipes cut for test purposes may be excluded from the 10 % limitation and treated as full length pipes. 2 When pipes are ordered on a meterage basis, the manufacturer may determine the required quantily of pipes to be supplied by the summation of the measured individual pipe effective lenaths. 423.2 Lengths of flanged pipes The lengths of flanged pipes shall be as given in table 3. Other lengths are available by agreement between manufacturer and purchaser. Table 3 Dimensions in metios Type of pipe DN Standardized tengtls, LD With east-on flanges 40 to 2 600 05 ort or20r3 40 19 600 Qordorsors With screwedion or welded-on flanges 700 to 1 000 Por ord orBerk 1100102 600 AorSor6or7 1) 820324, 423.3 Lengths of fittings Fittings shall be supplied to the lengths as given in 8.3 and 8.4. NOTE — Two series of dimensions are shown, the serios A and the new series B, generally limited up to ON 450 at this, stage. ‘The permissible deviations (see 3.25) on the lengths of series A fittings shall be as given in table 4.ISO 2821:1998(F) e1so Table 4 Dimensions in milimetres Type of fitting oN Deviation Flanged sockets aa oes a Flanged spi hana 1.409 to 2 600 235 Collars, tapers 40 to 1 200 +2 Teos +5 1400 to 2 600 8 Bends 90° (1/4) 40 to 2.600 2 (15 + 0,03 DN) Bends 45° (1/8) 40 102 600 £ (10+ 0,025 DN) Bonds 22° 30°(1/16) and 11° 15! 40 to 1 200 (10 + 0,02 DN) (0732) 1.400 te 2 600 (10 + 0,025 ON) 4.2.3.4 Tolerances on lengths ‘The tolerarices on lengths shall be as giver in table 5. , Table 5 Dimensions in mitimetres ‘Socket and spigot pipes (tull length or shortened) 30 Fittings for socketed joints #20 Pipes and fitings for flanged joints +10 1) By agreement between manufacturer and purchaser, smaller tolerances are possible, but not less than £3 mm for DN = 600 and + 4 mm for DN > 600. Straightnece of pipe 4s Pipes shall be straight, with a maximum deviation of 0,125 % of their length. The verification of this requirement is normally carried out by visual inspection, but in case of doubt or in dispute the Geviation shall be measured in accordance will 6.2. 4.3. Material characteristics 4.3.1 Tensile properties Pipes, fittings and accessories made of ductile iron shall have the tensile properties given in table 6. During the manufacturing process the manufacturer shall carry out suitable tests to verify these tensile properties; these tests may be a) either a batch sampling system whereby samples are obtained from the pipe spigot or, for fittings, from samples cast separately or integrally with the casting concerned. Test bars shall be machined from these samples and tensile tested in accordance with 6.3; or h) a system of process contro! testing (e.0. non-destructive) where a positive correlation can be demonstrated with the tensile properties specified in table 6. Testing veritication procedures shail be based on the use of comparitor samples having known and verifiable properties. This system of testing shall be supported by tensile testing in accordance with 6.3.©1so ISO 2531:1998(E) Table 6 Ci ‘Minimum tensile inimum elongation pereent after Type of casting Teena Fe Minimum elongation pereent after fracture, A MPa DN 40 to DN 2 600 DN 40 to DN 1 000 DN 1 100 toDN2.600 Pipes centritugally cast 420 Pipes not centritugally cast, fitings and accessories 420 5 NOTES 1 By agreement between manutacturer and purchaser, the 02 % proof stress (Ryq2) may bo measured. It shall be not less than 270 MPa when A > 12% for DN 40 to 1 0000 A > 10 % for DN > 1 000; 300 MPa in omar cases. {2 For centntugaly cast plpas of ON 40 t0 DN 1 000, the minum elongation aier fracture shill be 7% for whckness classes ‘greater han k12, 43.2 Brinell hardness : ot The hardness of the various components shall be such that they can be cut, tapped, drilled and/or machined with standard tools, In case of dispute, the hardness shall be measured according to 6.4 The Brinell hardness shall not exceed 230 HE for centrifugally cast pipes and 250 HB for not centrifugally cast pipes, titings and accessories. For components manufactured by welding, a higher Brineli hardness is allowed in the heat-affected zone of the weld. 44 Coating and linings for pipes Pipes shail normally be delivered internally and externally coated. 4.4.1 External coatings Depending on the external conditions of use (see annex A) and taking into account existing national standards, the following coatings may be supplied: — metallic zine with finishing layer, in accordance with ISO 8179- = zine rich with finishing layer, in accordance with ISO 8179-2; | — thicker metallic zinc with finishing layer; — polyethylene sleeving, in accordance with ISO 8180; — polyurethane; — polyethylene; = fibre cement mortar, — adhesive tapes; — bitur ‘ous paint; — epoxy. ‘When ISO standards do not exist, these coatings shall comply with national standards, or with an agreed technical specification.180 2531:1998(E) ©1so 4.42 Internal linings Depending on the internal conditions of use (see annay A) and taking intn acenuint visting national standards, the following linings may be supplied: — Portland cement (with or without additives) mortar, in accordance with ISO 4179; — high alumina (calcium aluminate) cement mortar, in accordance with ISO 4179; — blast fumace slag cement mortar, in accordance with ISO 4179; — cement mortar with seal-coat; — polyurethane; — polyethylene; — epoxy; — bituminous paint. When ISO standards do not exist, these linings shall comply with national standards, or with an agreed technical specification. 4.5 Coatings and linings for fittings and accessories Fittings and accessories shall normally be delivered intemally and extemally coated. 4.5.4 External coatings Depending on external conditions of use (see annex A) and taking into account existing national standards, the following coatings may be supplied: — bituminous paint or synthetic resin paint; — epoxy: — zinc with finishing layer; — polyethylene sleeving, in accordance with ISO 6180; — polyurethane: — adhesive tapes. When ISO standards do not exist, these coatings shall comply with national standards, or with an agreed technical specification, 45.2 Internal linings Depending on the internal conditions of use (see annex B) and taking into account existing national standards, the followina lininas may be supplied: — bituminous paint or synthetic resin paint; — Portland cement (with or without additives) mortar; — high alumina (calcium aluminate) cement mortar; — blast furnace slag cement mortar, — cement mortar lining with seal-coat; — polyurethane: — polyethylene; — epoxy. 10els ISO 2531:1998(E) When ISO standards do not exist, these linings shall comply with national standards, or with an agraed technical specification. 4.8 Marking A\l pipes and fitings shall be durably and legibly marked and shall bear at least the following indications: “the manufacturers name or mark; — the identification of the year of manufacture; — the identification as ductile iron; — the DN; — the PN rating of flanges when applicable; — the reference to this International Standard; — the identification of pipes which have been tested for gas applications. The first five markings above shall be cast-on or cold stamped. The last two indications can be applied by any method, ¢.g. painted on the castings or attached to the packaging, 7 2 5 Leaktightness requirements 5.1 Pipes and fittings Pipes and fitings shall be designed to be leaktight at their allowable test pressure (PEA). They shal! be tested in accordance with 6.5 or 6.6, as applicable, and shall exhibit no visible leakage, sweeting or any other sign of failure. 5.2. Flexible Joints 5.24 General Al flexible joints for ductite iron pipes and components shall be designed in compliance with the requirements of 5.2. tthe design has been tested and documented by the manufacturer and successfully used for a minimum of ten years, the performance of a type test in accordance with 5.2.2 for intemal pressure and in accordance with 5.2.3 for external pressure is only requited for significant changes in design which could adversely affect the performance of the joint. Joint designs shall be type tested to demonstrate leaktightness to both internal and extemal pressure under the most unfavourable conditions of castings tolerances and joint movements. There shall be a type test for al least one DN for each of the groupings given in table 7. One DN is representative ‘of @ grouping when the performances are based on the same design parameters throughout the size range. Table 7 DN groupings 40t0250 | 30010600 | 700101000 | 1 100102000 | 2.200102 600 Preferred DN in each grouping 200 400, 800 1.600 2.400 {a grouping covers products of different designs and/or manufactured by different processes, the grouping shall be subdivided. NOTE — If for 2 manufacturer a grouping contains only one DN, this DN may be considered as part of the adjacent grouping provided that itis of identical design and manutactured by the same process, "11SO 2531:1998(E) e1so he type tests shail be carried out in the configuration of maximum design radial gap between the components to be inted (smallest spigot together with largest socket). In the type test, the maximum gap shall be equal to the maximum design radial gap with a tolerance of plus 0 % minus 5 ®%. The internal socket diameter may be machined to achieve this, even if the resulting diameter is slightly ‘outside the normal manufacturing tolerance. Restrained flexible Joints shall be designed ard lested in accordance with ISO 108041. 5.2.2 Internal pressure ‘The feaktigntness of joints to internal pressure shall be type tested in accordance with /.1 ata test pressure which shall be not less than their declared allowable test pressure PEA; the joints shall exhibit no visible leakage inthe two folowing positir 8) joint aligned and subjected to shear: the shear force across the joint, expressed in N, shall be not less than 30 times DN; 'b) joint deflected: the test angular deflection shall be the maximum allowable deflection indicated in the manufacturer's catalogue, but not less than 3° for DN 40 to DN 300, 2° for DN 350 to DN 600, 1° for DN 700 to DN 2 600. % 5.2.3 External pressure ‘The leaktightness of joints to external pressure shall be type tested in accordance with 7.2; the joints shall exhibit no visible leakage when eubjected to a shear load, expressed in newtons, not less than 30 times DN. The test pressure shall be not less than 1 bar. 6 Test methods 6.1 Dimensions 6.1.1 External dlameter Pipes with sockets and spigot ends shall be measured at their spigot end by means of a circumferential tape for ‘compliance with the outer diameter tolerance. They can also be verified by means of pass-fail gauges In addition, the pipes shall be visually inspected at their spigot end for compliance with the ovalty tolerance and, in case of doubt, checked by measurement of the maximum and minimum axes. This contro! may also be carried out by pass-fail gauges. ‘Tha frequency of testing is related to the system of production and quality control used by the manufacturer. 6.1.2 Walt kness Pipe wall thickness compliance shall be demonstrated by the manufacturer: he may use a combination of various means, such as: — pipe weight control; — direct wall thickness measuring or gauging by suitable equipment, such as mechanical or ultrasonic equipment. The frequency of testing is related to the system of production and quality contro! used by the manufacturer. 12e1so ISO 2531:1998(E) 6.1.3 Length The length of centrifugally cast pipes with sockets and spigot ends shall be measured by means of suitable equipment — onthe first pipe cast from a new mold, for full length pipes; — onthe first cut pipe, for pipes which are systematically cut to a predetermined length. 6.2 Straightness of pipes The pipe shall be rolled on two supports or rotated along its axis on rollers, whic! least two thirds of the standard pipe length. in each case ate separated by at The point of maximum deviation from the true axis shall be determined, and the deviation measured at that point shall not exceed the limit fixed in 4.2.4. 6.3 Tensile test 63.1. Sampling The thickness of the sample and the diameter of the test bar shall be as indicated in table 8. 6.3.1.1 Centrifugally cast pipes A sample shall be cut from the spigot end of the pipe. This sample may be cut perpendicular to or parallel with the pipe axis, but in case of dispute the parallel to axis sample shall be used. 6.3.1.2 Pipes not centrifugally cast, fittings and accessories ‘Samples shall be taken, at the manufacturer's option, either from an integrally cast sample, from a sample attached to the casting, or from a sample cast separately. In the latter case, it shall be cast from the same metal as that used for the casting, If the casting is subjected to heat treatment, the sample shall be subjected to the same heat treatment. 6.3.2 Test bar A test bar shall be machined from each sample to be representative of the metal at the mid-thickness of the sample, with a cylindrical part having the diameters given in table 8. The test bars shall have a gauge length at least five times the nominal test bar diameter. The ends of the test bars shall be such that they will fit the testing machine, ‘The surface roughness of the machined gauge length of the test bar shall be such that A, < 6,3. ‘Two methods of measuring the tensile strength may be used at the manufacturer's option: Method A: Produce the test bar to a nominal diameter + 10 %, measure the actual diameter before the test with an accuracy of 4:0,01 mm and use this measured diameter to calculate the cross-sectional area and the tensile strength; or Method B: Produce the test bar to a nominal area S, within a specified tolerance on the diameter (see table 8) and use the nominal area to calculate the tensile strength. 13ISO 2531:1998(E) elso Table 8 Teot bar method Test bar, method B Type of casting Nominal area | Nominal | Tolerance So, diameter | on diameter rome mm mm ‘Centrfugally cast pipes with wall thickness of less than 6 mm 25 5 2,82 6 mm, up to but not including 8 mm 35 10 387 8 mm, up to but not including 12 mm 5 20 5,05 12mm and over 6 30 6.18 Pipes, fittings and accessories not ccentrifugally cast: integrally cast samples 5 20 5,05 +002 separately cast sample: thickness 12,5 mm for casting 6. 30 sf 618 +£0.08 thickness less than 12 mm . 7 ie 2 thickness 25 mm for casting thickness 12 = - - 42mm and over ort 6.3.3 Equipment and test method The tensile testing machine shall have suitable holders of grips to attach to the test bar ends so as to positively apply the test foad axially. The testing machine shall have a force range suitable for testing the bars to failure w! indicating the toad applied. The rate of stressing shal! be as constant as possible within the limits of 6 N/mm? per second to 30 Nimm2 per second. The tensile strength shall be calculated by dividing the maximum force sustained by the test bar by the cross- sectional area of the lest bar before testing. The elongation stall be measured by piecing together the broken parts of the test bar and taking the ratio of the extended gauge length to the original gauge length. Alternatively, the elongation may be measured directly by means of an extensometer. 63.4 Test results Test results shall comply with table 6. If they do not comply, the manufacturer shall a) in the case where the metal does not achieve the required mechanical properties, investigate the reason and ensure that all castings in the batch are either re-heat-treated or rejected; castings which have been re-heat- treated are then re-tested in accordance with 6.9; b) in the case of a defect in the test bar, carry out a further test. If it passes, the batch is accepted; if not, the manufacturer has the option to proceed in accordance with a) above. NOTE— The manufacturer may mit the amount of relecion by makina addtional test, in order of manutacture, unti the fejected batch of castings is bracketed by a successful test at each end of th interval in question. 6.3.5 Test frequency The frequency of testing is related to the system of production and quality control used by the manufacturer {see 4.3.1). The maximum batch sizes shall be as given in table 9. 14e1so ISO 2531:1998(E) Table 9 Maximum batch size Type of casting DN Baich sampling | Process control systom testing system 4010300 200 pipes: 1200 pipes Cece iste 350 to 600 100 pipes 600 pipes 700 to 1 000 50 pipes 300 pipes 1 100102 600 25 pipes 150 pipes Pipes not centifayally cas, filings anu accessories Allsizes am 480 1) Mass of crude castings, exctuting risers. 6.4 Brinell hardness When Brinell hardness tests are carried out (see 4.9.2), they shall be performed either on the casting in dispute or ‘on a sample cut from the casting. The surface to be tested shall be suitably prepared by slight local grinding, and the test shall he carried outt in accordance with ISO 8SN8-1 using.2 steal hall of 2.5 mm or 5 mm er 10 mm diamoter. * 6.5 Works leaktightness test of pipes and fittings for water applications 6.5.1, General Pipes and fittings shall be tested in accordance with 6.5.2 and 6.5.3 respectively. The test shall be carried out on all pipes and fitings before the application of their external and internal coatings, except for the metallic zine coating of pipes which may be applied before the test. The test apparatus shall be suitable for applying the specified test pressures to the pipes andlor fitings. It shall be equipped with a pressure gauge having an accuracy of +3 %. 6.52 Centrifugally east pipes Centvifugally cast pipes shall be subjected to a works hydrostatic test for a duration of at least 10 s at the minimum internal test pressures given in table 10. a 6.5.3 Pipes not ecntrifugally east and fittings ‘At the manufacturer's option, they shall be submitted to a hydrostatic pressure test, or to an air test, of to any other leaktightness test of equivalent performance. When the hydrostatic pressure test Is cared out, it shall be in the same way as for centrifugally cast pipes (see 6.5.2), except for the test pressures, which shall be as given in table 10. When the air testis carried out it shall be with an internal pressure of at least 1 bar and an inspection time not less than 10's; for leak detection, the castings shal! be either uniformly coated on the extemal surface by a suitable | foaming agent or submerged in water. 15ISO 2531:1998(E) elso Table 10 Minimum works test pressure bar Pipes not centrifugally cast 3d fitings ke All thickness classes Pipes centrifugally cast 40 to. 300 0,5 (K+ 1)2 50 252) 950 to 600 0,5 Ke 40 16 700 to 1.000 0,8 012 2 10 1100 to 2 000 0,5 (K~2)2 25 10 2.200t0 2 600 0,5 (K-32 18 10 1) The works hydrostatic teat pressure for fitings is less than that for pipes because the shape of the fitings makes Wt cificut ta provide eufficiont roetaint io high intomal proccuros during the lost 2) 16 bar for pipes and fitings with PN 10 flanges. gs for gas applic: ns : 6.6 Works leaktightnoss tost of pipes dnd fi Pipes and fitings shall be subjected to an air test with an internal pressure of at least 1 bar and an inspection time not less than 10 s for fittings and 30 s for pipes. For leak detection, pipes and fittings are submerged in water or uniformly coated on their external surface by a suitable foaming agent. NOTE — National regulations may specity special safety requirements which must be observed during air testing. 7 Type tests 7.1 Leaktightness of joints to internal pressure This type test shall be carried out on an assembled joint comprising two pipe sections at least 1m long each (see figure 1), The test apparatus shall be capable of providing suitable end restraints, whether the joint is in the aligned position, or deflected, or subjected to a shear load. It shall be equipped with a pressure gauge having an accuracy of +3 %. The shear load W shall be applied to the spigot end by means of a V-shaped block with an angle of 120°, located at approximately 0,5 x DN in millimetres or 200 mm from the socket face (Whichever is the largest); the socket shall bear on a flat support. The ioad W shall be such that the resultant shear force F across the joint is equal to the value specified in 5.2.2, taking into account the mass M of the pipe and its contents and the geometry of the test assembly: weFxe=Me-b) ca where W, Fand Mare expressed in newtons: band care given in fiqure 1. 16e1so ISO 2531:1998(E) w w hy iF ls XS ; 7 cee TE Th HE Vi aes o The test assembly shall be filled with water and suitably vented of air, except for gas applications, where the joints. shall be tested with air. The pressure shall be raised steadily until it reaches the teat pressure given in 5.2.0; the rate of pressure increase shall not exceed 1 bar/s. The test pressure shall be kept constant within + 0,5 bar for at least 2 h during which the joint shall be thoroughly inspected every 15 min. Figure 1 7.2 »Leaktightness of joints to external pressure “This type test assembly, which applies only to push-in flexible joints, shall comprise two joints made with two pipe sockels connected together and one double-spigot piece so as to create an annular chamber allowing to test one joint under internal pressure and one joint under extemal pressure (see figure 2) wr 44/7 SOOO L ¢ Figure 2 The test assembly shall be subjected to the shear load defined in 5.2.3; one half of this load shall be applied to the spigot end on each side of the test assembly, by means of a V-shaped block with an angle of 120°, located at approximately 0,5 x DN in millimetres or 200 mm from the end of sockets (whichever is the largest); the sockets hall bear on a flat cupport. The test assembly shall then be filled with water and suitably vonted of air. The pressure shall be steadily increased until it reaches the test pressure given in 5.2.3 and then kept constant within + 0,1 bar for at least 2 h, during which the internal side of the joint subjected to external pressure shall be thoroughly inspected every 15 min. 8 Tables of dimensions 81 Socket and spigot pipes ‘The dimensions of socket and spigot pipes shall be as shown in figure 3 and as given in table 11 The values of Ly are given in table 2. For external and internal coatings, see 4.4. 171SO 2531:1998(E) 18 els oe & Figure 3 Table 11 Dimnensions in itimetres External diameter DE tron wall thickness, e, K9 40 56 6 50 66 6 60 7 6 co m2: 8 : 98 1) Atolorance of + 11mm applies (see 4.2.1.1)Iso ISO 2531:1998(E) 8.2. Flanged pipes ‘Standardized thickness classes, DNs and PNs of flanged pipes are specified in 8.2.1 to 8.2.3. The values of L are given in table 3. For coatings and linings, see 4.4. NOTE — Dimensions of flanges are in conformity with ISO 7005-2 and EN 1092-2. 8.2.1 Centrifugally cast pipes with welded-on flanges DN40 = to. DN450:_—_—K9 for PN 10, PN 16, PN 25 and PN 40 DN500 and DN600: —K9 for PN 10, PN 16 and PN 25; K 10 for PN 40 DN700 to DN1600: K9 for PN 10, PN 16 and PN 25 DN1800 to DN2600: K9for PN 10 and PN 16 8.2.2 Centrifugally cast pipes with screwed-on flanges DN 40, to DN 450: K9 or K10 for PN 10, PN 16, PN 25 and PN 40 DN 500 and DN 600: K9 or K10 for PN 10, PN 16 and PN 25; K10 for PN 40 DN 700 to DN 1 200: K10 for PN 10, PN 16 and PN 25 DN41 400 to DN2609; K10 for PN 10 and PN, 16 8.2.3 Pipes with integrally cast flanges DN40 = to. DN 600: ~—_-K12 for PN 10, PN 16, PN 25 and PN 40 DN700 to ON 1.600: K12 for PN 10, PN 16 and PN 25, DN1800 to ON2600: K12 for PN 10 and PN 16 8.3 Fittings for socketed Joints In tables 12 to 20, all the dimensions are nominal values and are given in millimetres. The values of Ly and {, have been rounded off to the nearest multiple of five. For coating and linings, see 4.5. 8.3.1 Flanged sockets See figure 4 and table 12, Figure 4 19ISO 2591:1998(E) Table 12 by DN e d Series A Series B 40 7 125 75 67 50 7 (28 05. 78 60 7 125 100 aa 65 7 125 105 93. 20 7 130 105 109 100 72 130 110 190 125 78 135 15 156 150 78 435 120 183 200 84 140 120 235 250 9 145 125 288 300 96 150 130 340 360 10.2 185 135 aaa 400 10.8 160 140 445 450 114 165 145 498 500 12 170 - 850 600 13,2 180 - 655, 700 144 190 - 760 800 156 200 - 865 900 16.8 210 - 970 1.000 18 220 - 1075 1100 19.2 230 - 1180 1200 20,4 240 - 1285 1 400 22.8 310 - 1477 1500 24 330 = 1580 1600 oz 330 - 1009 1800 27,8 950 - 1889 2.000 30 370 - 2095, 2200 32,4 90 - 2901 2.400 348 410 - 2507 2.600 372 4e0 - 2113 20 e1soe1so 8.3.2 Flanged spigots See figure 5 and table 13. 8.3.3 Collars See figure 6 and table 13. ISO 2531:1998(E) SanaBaaneeee |. yo } t t Figure 5 Figure 6 Table 13 ca Flanged spigots Collars L 7 u a SeriesA_| Series B SeriosA | Series B 335 335 200 155 155 67 340 340 200 155 155 78 | 345 345 200 155 155 88 345 345 200 188 155 93 350 350 215 160 160 108 360 360 215 160 160 130 370 370 220 165 165 156 380 380 225 165 165 483 400 400 230 170 170 235 420 420 240 175 175 288 440 440 250 180 180 340 460 460 2Ra 18 485 303 480 480 270 190 190 445 114 500 500 280 195 195 498 12 520 - 290 200 - 550 io 13,2 560 - 310 210 = 655 144 00 - 330 220 = 760 186 600 = 330 230 - 865 | 168 600 - 330 240 - 970 18 600 = 330 250 - 1075 192 600 - 330 260 = 4180 204 600 = 330 270 - 1285 228 710 - 390 340 - 1477 2a 750 - 410 350 - 1580 | 252 780 - 430 360 - 1683 276 850 = 470 360 = 1889 30 920 - 500 400 = 2095 324 990 = 540 420 = 2301 | 348 1060 - 570 440 - 2507 372 1130 610 480 2713 cist length of ne spigot enc to wich ie vz 1201 DE and is wie atISO 2531:1998(E) 8.3.4 Double socket 90° (1/4) bends Soo figuro 7 and table 14. 8.3.5 Double socket 45° (1/8) bends Sara figure and table 14, DN e 40 7 50 7 60 7 65, 7 80 7 100 72 125 75 150 78 200 84 250 9 300 96 350 10,2 400 10.8 450 114 500 12 800 132 700 144 800 186 900 168 1.000 18 1100 19.2 1200 20,4 1400 28 1600 24 1600 252 1800 276 2.000 30 2.200 30,4 2.400 348 2.600 372 Figure 8 Table 14 20° (14) bends 145° (1/8) bends Ly i 4 Series A Series B series A Series B © 35 40 3 70 96 40 8s 80 90 45 90 8 90 50 90 100 85 55 50 120 100 65 60 145 118 7 65 170 120 8s 10 220 160 110 80 270 240 130 135 220 20 150 155 a pa 175 170 - - 198 185 a 7 220 200 S 7 240 = = = 205 7 a 7 320 ie - - 370 - a at 415 - = - 460 - = = 505 ld a 7 550 - - - 515 a - = 540 7 a a ses 2 - 610 7 a = 660 - - - 710 eel a = 735 - a = 205 = e1soo1so 83.6 Double socket 22° 30° (1/16) bends See figura 9 and table 15, 22°30" Figure 9 1SO 2531:1998(€) 8.3.7 Double socket 11° 15° (1/32) bends See figure 10 and tabla 15 wy be Figure 10 Tabie's . 22°20! (1/16) bends 11° 15! (1/32) bends ty ty seriesa | senests | senesa | sone 231SO 2531:1998(E) 8.3.8 All-socket tees See figure 11 and table 16. 24 Figure 11 ©1so©1so ISO 2531:1998(E) Table 16 Body by Series B 40x 40 155 50x50 155 60x60 155 65x65 185 80x 40 155, 60x80 176 100 x 40 185, 100 x 60 155, z 100 x80 * 7 165 100 x 100” 195, 12540 155 125 x80 175 128 x 100 f 195 125 x 125 225 150 x 40 160 15080 180 150 100 200 150 x 150 260 200 x40 200 x 80 200 x 100 200 x 150 200 x 200 250 x80 250 x 100 250 x 150 250 x 200 250 » 250 200 x 100 300 x 150 300 x 200 300 x 250 300 x 300 NOTE — The main nominal size is designated DN and the nominal sizeof the branch is designated dn. 25ISO 2531:1998(E) 8.3.9 Double-socket tees with flanged branch, DN 40 to DN 250 See figure 12 and table 17. 26 hl Figure 12, olselso ISO 2531:1998(E) Table 17 Bouy Branch DNxdn et 4 & SeriesA | Series 8 SeriesA | Series 8 40x40 7 120 155 7 130 130 50x50 7 130 185 7 140 140 60x40 7 = 155 7 = 130 60x60 7 148 185 z 150 150 65x40 7 = 185 7 = 130 65x65 7 150 185 7 150 185 8040 7 = 185 7 = 135 8060 7 - 155 7 - 155 £080 7 170 175 7 165 165 100 x40 72 = 155 7 = 1a 10x 60 72 - 2+ 185 7 = 165 100 «80 72} 179 |), 165 7 175 170 * 400 100 72 190 195 72 180 180 125 x40 75 = 185 7 = 160 125 x60 7s - 185 7 - 180 125 x 80 7 170 178 7 190 189 125 x 100 78 195 195 72 195 195 425125 78 225 225 78 200 200 150 x 40 78 = 160 7 = 170 4150x60 78 - 160 7 - 190 15080 78 170 180 7 205 200 450% 100 78 195 200 72 210 205 1506 125 78 - 230 78 - 215 450150 78 255 260 78 220 220 200 x 40 aa = 16 7 = 198 200 x 60 a4 - 165 7 - 218 zou x 80 os 175 180 7 235 225 200. 100 84 200 200 72 240 230 200% 125, 84 - 235 78 - 240 200% 150 84 255 260 78 260 245 200% 200 84 318 320 84 260 260 250% 60 9 = 165 7 = 260 20x80 8 180 185 7 265 265 280% 100 9 200 205 72 270 270 250.x 180 9 260 265 78 280 280 250x200 8 315 320 a 290 200 [eave | 29 | x | oo | os | mm | om NOHE—_ the main rominal size ts designated DN and the nominal size ofthe branch is designated dr _| 27ISO 2531:1998(E) iso 8.3.10 Double-socket tees with flanged branch, DN 300 to DN 700 See figure 12 and table 18. ‘Table 18 Body Branch DNxdn ey be e t Series A Series B Series A Series B 00x60 | 96 = 165 7 7 290 300xe0 | 96 10 105 7 295, 295 300x100 | 96 205, 210 72 300 300 | 200x150 | 98 260 265 78 310 310 300x200 | 96 320 325, a4 320 320 s0ox250 | 98 - aan 9 - Een 300 x 300 96 435 440 96 340, 340 350 x 60 10,2 - 170 7 _ 320 350xe0 | 102 = ws of, 7 ros 325 ssoxtoo | 102 | 205% 210 72 330 390 350 x 150 10,2 = 270 78 - 340 350x200 | 102 225 325 a4 350 350 350%250 | 102 - 385 ° - 260 ason9c0 | 102 495 500 102 200 300 40x60 | 108 185 190 7 355 355 4oox too | 10.8 210 210 72 360 360 400x150 | 198 270 270 78 370 370 400x200 | 108 296 290 8A 280 80 400x250 | 108 - 385 ° — 390 I 400 x 300 10,8 440 445 96 400, 400 400x400 | _108 560 560 10a 420 420 . “50x10 | 14 aS 26 72 200 209) 450 x 150 14 270 270 78 400, 400 450 x 200 11,4 330 330 84 410, AID 450 x 250 4 390 390 9 420 420 450x300 | 114 445 445 28 490 420 450x400 | 11.4 560 550 108 450 450 450x450 | 114 620 620 4 460, 460 ‘500x100 | 12 a = 72 420 = suoxzov | 12 990 - oa 440 a 500x400 | 12 565 - 108. 40 - 500x500 | 12 680 = 12 500 = 600x200 | 132 Er} = 3a 300 = 600 x 400 VW. 870 - 10,8 $40 - 600 x 600 13,2 800 = 13,2 580 _ 700x200 | 14.4 m5 = 84 325 = 7ooxaoo | 14.4 575 - 108 555 - 700 x 700 144 925, _ 144 600, _ NOTE — The main nominal zo le designated DN andthe nominal sizeof he branch s designated daelso 8.3.11 Double-socket tees with flanged branch, DN 800 to DN 2600 See figure 12 and table 19, ISO 2531:1998(E) Table 19 Branch te & 7 Sates A Series A 300% 200 156 350 ea 388 800 x 400 156 520 108 815 800 x 600 186 1045 102 645 200x800 156. 1045 156 675 800 x 200 16.8 255 a4 645 900 x 400 16,8 590 10,8 675 900 x 600 tee 1170 2 708 800 x 900 188 1170 68 750 1000x200 18 380 a4 705 1 000 x 400 18 595 108 788 onan ‘8 1290 bap oes 1.000 + 1 000 18 1.280 18 225 1 100x400 192 600 108 798 1.100600 192 830 132 825 1200x600 20.4 840 132 285 1 200x800 20.4 1070 186 018 1.200 » 1 000, 20.4 1.300 18 945 1 400 x 600 228 1080 182 380 1 400x800 228 1260 156 1010 1400 1 000 228 1495 18 1040 1 500 x 600 24 035 132 035 1.500% 1 000 24 1.500 18 1595 1600x600 252 010 132 090 4 600 » 000 252 275 150 +120 1 600.1 000 25.2 1505 8 1150 1.6001 200 252 1740 204 1180 1 800 x 600 27.6 055 132 200 1200800 276 1285 156 1230 1 800 x 1 000 276 1520 8 1260 18001 200 276 1750 204 1200 7.000 x 600 30 065 192 310 2.0003 1 000 20 11590 18 1370 2.000% 1 400 30 1.995 28 1430 2.200 x600 sea 080 132 1420 2200% 1 200 24 1715 204 1510 2.200 1 800 24 2470 276 1600 2 400x600 we 1080 132 1520 2.400% 1 200 ae 1785 204 1620 2-400 1 800 349 2.480 276 1710 2600 x 600 372 1100 132 te10 2.600% 1 100 ona 2000 220 1780 26002 000 372 2725 2 11850 NOTE — The main nominal eizel ccgated ON and enamel eae of he branch ia designated én 298.3.12 Double-socket tapers See figure 13 and table 20. 30 Figure 13 Table 20 enw a0 7 7 60x50 7c 7 70 5 65x50 Zz Z 80 5 80x40 7 7 = 20) 80x60 7 7 90 80 80365, z Zz 20. 20, 10060 72 7 = 120 10080 72 7 90 85, 125 x60 78 7 - 190 125 x 80 78 7 140 195 125 x 100 78 2 100 120 150 x 80 78 7 190) 180 150x 100 78 72 150 150 150x125 78 7S 100 118 200 x 100 84 72 250 250 200% 125 84 18 200 280 200 x 150 BA 78 150 145, 250% 125 9 75 300) 335 250 x 150 9 78 250 250 250x200 9 84 150 150 300 x 150 96 78 360 370 300 x 200 96 84 250 250 300 x 250 96 9 150 150, "350 x 200 102 84 260) 370) ABN 950 ino a 260, 350300 102 96 160 ‘400 x 250 10,8. 9 360 400 x 300 108 96 260 400x350 108 10,2 160 450 x 350 Th 1o,2 200 480 x 400 14 10,8 160 800 x 350 2 10,2 360 600 x 400 12 10,8 260 e1soe1so Table 20 (concluded) ISO 2531:1998(E) DN> dn e & Series A Series B 600 x 400 132 108 460 = 1600500 132 iz 200 - 700 x 500 144 12 480 - 700 x 600, 14,4 132 280 - "800% 600 166) 132 480 7 * 900x700 15.6 "144, * 280 | 900 x 700 168 144 480 aa $909 > 800 168 156 280 - 1.000 x 800, 18 156 480 = 1.000 x 900 18 168 280 = 4 100 1.000 19.2 18 280 = 1.200 x 1 000 204 18 480 = 4400x1200 22.8 20,4 360 = 1.600% 1 400 24 22.8 260 i 1.600% 1 400 252 28 360 i 1.800 x 1 600 276 25,2 360 a 2.000% 1 800 30 276 360 = 2 200% 2.000 wa 20 360 — 2400x2200 348 204 360 i 2600x2400 72 348 380 i NOTE — The larger nominal sizes designated ON and the smaller nominal size s d. ca)ISO 2531:1998(E) e1so 8.4 Fittings for flanged joints ‘Standardized PN are those given in 8.2.3. Intables 21 to 30, all the dimensions are nominal values and are given in millimetres. For coatings and linings, see 4.5. 8.4.1 Double-flanged 90° (1/4) bends 84.2 Double-flanged ducktoot 90° (1/4) bends See figure 14 and table 21 See figure 15 and table 21 Figure 14 Figure 15 Table 21 Aand B series oN e 90° (1/4) bends 80° (1/4) duckfoot bends L L c a 40 7 140 = = = 50 7 150 150 98 150 €0 7 160 160 709 160 65 i 165 165 4100 185 0 7 165 165 110 180 100 72 180 180 125 200 125 7.5 200 200 140 225 150 78 220 220 160 250 200 a4 260 260 180 300 250 9 350 350 225 350 300 96 400 400 255 400 360 10.2 450 450 280 450 400 108 500 500 320 ‘500 450 114 550 550 355 550 500 2 600 600 385 600 600 132 700 700 450 700 700 144 ‘800 = = = a00 | 18.6 900 - = = ‘800 168 4.000 = = = 1.000 18 4.100 = = =e1so 1SO 2531:1998(E) 8.4.3 Double-flanged 45° (1/8) bends Sea figure 16 and table 99 Figure 16 Table 22, 7 = DN Sories A Sories B 40 7 140 50 z 150 60 7 160 160 65 z 165 165 80 7 130 130 100 72 140 140 125 7.5 150 150 150 18 160 160 200 84 180 180 250 9 350 245 309 an “aon 275 350 10.2 3000) 300 ‘400 10,8) ‘sash 325 450 114 350 350 500 12 378 = 600 13.2 4250) = 700 144 4801) = £00 158.6 539) = 00 168 500") = 4.000 18 6999) 1100 192 695 = 1.200 20.4 750 a 1-400 22.8 778 = 1.500 24 810 Ls 1 600 25.2 245 — 1.800 27.6 910 S 2.000 30 980 = 2200 32.4 880 = 2 400 34.0 946 = 2600 37.2 1.005 1) These values are sightl cilferent from those In te fourth eation of ISO 2531 because they have been rounded to the nearest 5 mm as al others 33ISO 2531:1998(E) 8.4.4 All-flanged tees, DN 40 to DN 250 See figure 17 and table 23. 34 Figure 17 e1soe1so 1S 2531:1998(E) Table 23 a DNxdn 2 7 @ 7 Series A | Series 8 SeriesA | Series B woxa0 7 280 255 7 140 130 50x50 z 300 280 1 150 140 60x40 7 300 7 7 130 = 60x60 7 320 300 7 160 150 65x65 7 320 30s 1 165 10 Box40 7 = are 7 7 198 80x60 7 - 310 7 155 80x20 7 320 330 1 165 165 100% 40 72 = 320 7 = 7 10060 72 — 320 7 ~ 165 10x80 72 260 390 7 175 170 tooxtoo | 72 360 360 72 180 180 125% 40 75 = 320 7 = 160 12560 78 - 330 7 a 180 125%80 78 400 350 1 190 185 125x100 | 75 400 370 12 195 195 sesuies | 78 aon ana 75 >on 200 15040 78 - 340 7 a 170 15060 78 - 340 7 = 190 18080 78 440 360 7 208 200 reoxwo | 78 440 300 72 210 208 tsoxtas | 78 440 410 15 215 215 tsoxtso | 78 440 440 18 220 220 200% 40 aA = 365 7 = 795 20060 a4 - 365 7 7 215 200 x 60 a4 520 a0 7 295 228 200x100 | 84 520 400 72 240 200 zoox12s | 84 - 438 78 7 240 200x150 | 84 520 460 78 250 245 200x200 | 84 520 520 ea 260 260 250° 60 2 = 385 7 = 260 250%€0 8 - 40s 7 7 265 250x100 | 9 700 425 72 218 270 zsoxiso | 9 - 485 78 7 220 250x200 | 9 700 540 ea 325 290 250x250 | 9 709 600 ° aso 300 NOTE — Tho main nominal size is designated DN and the nominal size ofthe branch is designated da | 35ISO 2531:1998(E) 8.4.5 All-flanged tees, DN 300 to DN 700 See figure 17 and table 24. 36 Table 24 e1so Branch DNx dn ey 7 ee Series | Series B Series A Series B 800 x 60 96 = 405 7 = 200 300 x 80 96 - 425 7 - 295 900 x 100 28 200 160 72 300 300 800 x 150 96 = 505, 78 - 310 800 x 200 96 200 565 84 360 320 300 x 250 96 - 620 9 - 330 800 > 800 o6 800, 680, o6 400 240 350 x 60 10.2 7 430) 7 = 320 950 x 80 10.2 - 445 = 325 950 x 100 102 850 470 325 330 360% 160, 10.2 a7 530 - 340 ; 350x200, 102 850 585 325 360 350 x 250 10.2 - 645 _ 360 350 x 350 102 850, 760 425 380 400 > 80 10.8) 470 7 255 400 x 100 108 900 490 72 360 360 400 x 150 108 - 550 78 - 370 400 x 200 108 900 610 84 360 380 400 x 250 108 = 665 9 - 390 400 x 300 108 - 725 98 - 400 400 x 400, 108 900 840 10.8 450 420 450 x 100 114 350 515 72 375 390 450 x 150 14 - $70 78 - 400 450 x 200 4 950 630 a4 378 410 450x250 114 - 690 9 - 420 450 x 300 14 = 748 8 = 430 ‘450 x 400 4 - 860 108 - 450 450 x 450 14 $50 920 14 475, 460, ‘500 x 100) 1000 535 72 400 420 1500 x 200 1.000 650 84 400 440 1500 x 400 1.000 885 108 500 480 00 x 600 1.000 1.000 500 500 1600 x 200 1100 700 450 500 1600 x 400 1100 930 550 840 600 x 600 1100 1165 550, 580 700 x 200 50 = 525 = 700 x 400 870 - 555 = 700 x 700 1200 600 NOTE — The main nonin sey ly desigrated DN win! We muita lew ofthe Ural fy designated dn,e1so ISO 2531:1998(E) 8.4.6 All-flanged tees, DN 800 to DN 2.600 See figure 17 and table 25. Table 25 800 x 200 800 x 400 15,6 910 10,8 615 eooxe0o | 156 1350 132 64s so0x800 | 156 1350 156 815 900 x 200 16,8 730 84 645 900x400 | 168 980 108 ors s00x600 | 168 1500 132 705 so0x200 | 16.8 11500 168 750 1000x200 | 18 770 a8 708 1000x400 | 18 990 10.8 28 1000 x 600 18 + 1650 13,2 765 4000 x 1.000 18. 41650 48. 825 1100x400 | 192 980 aa 795 1100x600 | 192 1210 132 25 200600 | 204 1240 199 ana 1200x800 | 208 1470 158 ans 1200%1000_| 20.8 4700 18 945 1 400% 600 | 22,8, 1550 132 980 1400x800 | 228 1760 156 1010 revo xruv | ze 2015 18 1040 1.500 x 600 24 1575 13,2 1035 1500x1000 | 24 2040 18 1 095, 600x600 252 600 132 090) 1600x800 | 252 1835 155 1120 1600x1000 | 25,2 2065 18 1150 1600x1200 | 252 2.300 208 1180 1800 x 6 00 27,6 1655 13,2 1.200 1800x800 | 276 1885 156 1230 1800x1000 | 270 2120 10 1 200 1800x1200 | 27.6 2350 204 1200 2.000600 | 30 1705 132 1310 2000x1000 | 30 2170 8 1370 2000x1400 | _30 2.635 228 1.490 2200x600 | 324 1560 132 1420 2200x1200 | 324 2200 204 1510 2200x1800 | 324 2.80 278. 1.600 2.400600 | 348 1620 182 1530 2400%1200 | 940 2200 204 11620 2400x1800 | 348 2.980 276 1710 2600x600 | 37.2 1680 132 1540 2600x1400 | 372 2.560 228 1760 2.600 x 2.000 3220 30 1.850 NOTE — The maln nominal size Is designated ON and the nominal size of the branch is dosignatod da. 37ISO 2531:1998(E) 8.4.7 Double-flanged tapers See figure 18 and table 26. ‘ Figure 18 Table 26 e @ t ee : Sefios A Series B 50x40 7 7 “150 165 60x50 7 7 160 160 65x50 z 7 200 190 80% 60 7 7 200 185 20x65 7 z 200 190 100 x 80 72 7 200 195 428 x 100 78 22 200 185 180% 125 78 78 200 190 200 « 150 et 78 300 235 250 x 200 8 a4 300 250 300 x 250 96 $ 300 265 380 x 800 102) 86 300 290 400% 350 108 10.2 300 305 “450 x 400 114 10,8) 300 320 500 x 400 12 108 600 = 600x500 132 2 ‘600 = 700 x 600 144 132 600 = 800x700 15.6 144 600 = 900 x 800, 16.8 156 600 = 7 000 x 300 18 168 600 = 41409 x 4.000 192 18 600. = 1200 x + 000 204 18 790 = 4.400 x 1 200 22.8 20.4 850 - 500% 1 400 24 22,8 695 = 1600 1 400 25.2 22.8 910 = 800% 1 600 27,6 25,2 970 2.000 x 1 800 30 276 1030 = 2200x2000 334 20 1090 = 2.400 x2 200 348 324 2.600 x 2 400 312 3468 NOTE — The larger nomina siz is designated DN and the smaller nominal size is designated by da, e1soeso 8.4.8 Blank flanges PN 10 See figure 19 and table 27. "Table 27 ISO 2531:1998(E) 8.4.9 Blank flanges PN 16 See figure 20 and table 27. _s| Y) » Figure 20 3 3 3 3 3 a 3 3 3 3 3 3 3 3 3 a 200 340 20 7 3 340 | 20 7 3 250 400 22 19 3 400 | 22 9 a 300 455 24,5 20,5 4 455 | 245 205 4 350 505 24,5 20,5 4 s20 | 265 22.5 4 “400 565 24,5 20.6 4 eo | 28 2A a 450 615 25,5 24,5 4 640} 30 26 4 500 670 26,5 22,8 4 m5] 315 278 4 600, 780 30 25. 5 40 | 36 31 5 700 895 32.8 27.5 $ 310] 398 345 5 800 1015 35 30 5 1025 43 38 5 900 1115 378 32,5 5 1125 465 a8 5 1.000 1.290 40 38 5 1255 50 45 5 1100 1340 425 ‘37.5 5 1355 53.8 485 5 1200 1485 45 40 > 1485 or be > 1400 1875 46 a 5 1685 60 55 5 1.800 1785 475 42,5 5 1620 62,5 575. 5 1 600 1915 49 44 5 1830 cy 60 5 1.800 2415 62 7 5 2130 70 6s, 6 2.000 2325 55 50 5 2345 75 70 5 NOTE — For blank flanges of nominal ameter greater than or equal to DN 09, the cantre of blank flanges may be dished. 391SO 2531:1998(E) 8.4.10 Blank flanges PN 25 See figure 21 and table 28. 40 8.4.11. Blank flanges PN 40 See figure 22 and table 28. 4_o| As) “lA 6 M4 9 y Y a oll . Figure 21 Figure 22 Table 28 oN PN25 PN ao D a b c oD a b c ao | is | 19 | 1 3 | wo | 1 | «6 | 3 so | tas | to | an a foams | 1 | aw | a co | as | i9 | 16 3 | ws] | 6 | 3 os | tes | 19 | 16 3_| 1s | 1 | 6 | 80 200 19, 16 3 200 19 16 3 too | 25 | t9 | 16 3 | 25 | 1 | 6 | 3 1s | 270 | 12 | 16 3 | 2 | 25 | 25 | 2 150 300 20 ara 3 300 26 23 3 200 | 360 | 22 | 19 3 | a | 3 | 2 | 3 20 | as | 2s | ais | 3 | aso | 45 | sis] 9 soo | 485 ] 275 | 235 | 4 | sis | 395 | 355] 4 sso_| sss] 0 | 26 4 |= | - | -| - 400 | 620 | a2 | 28 ¢{|—-f-};)-lf-— 40 | 67 | a5 | aos} « | — | — | — | - soo | 700 | aos | os} « | — | — | — | — 600, 845, 42 37 5 bal cr fr ind NOTE — For blank fangos of nominal diameter greatar tan or aqua ON 300, tho conto of blank flanges may be cished ©1sOe1so 8.4.12 Reducing flanges PN 10 See figure 23 and table 29. ISO 2531:1998(E) 8.4.13 Reducing flanges PN 16 Gee figure 24 and table 20. Figure 23 Figure 24 Table 29 DNxdn PN 10 PN 16 ] D a b c | & D a > a [oe | 20060 340 7 3 3 3a0 | 40 | 17 a | 3 200 x 100 ow | 40 | 17 3 2 aso | an | 17 aja 200 x 125 340 | 40 | 7 3 3 aio | 40 | 17 3 | 3 360 x 250 sos | 48 | 205 | 4 a 520 | o4 | 225 | 4 | 3 400 x 250 ses | 48 | 205 | 4 3 so | 54 | 24 4 |3 400 200 ses | 49 | 205 | 4 4 seo |_s5_| 24 4 [4 700% 500 es | 56 | 275] 5 a oo | a7 | sas | 5 | 4 poox700 | 115 | 63 | 325 | 5 s | 115 | 73 | a5} 5 | 5 1000x700 | 1230 | 63 | 935 5 5 | 1255 | 73 | 45 s | 5 1000~e00 | 1290 | 6a | as. 5 s | 1256 | 77 | 45 s | 5 NOTE — The larger nominal size is designated DN and the smaller nominal size is designated dn, a1S0 2531:1998(E) 8.4.14 Reducing flanges PN 25 See figure 25 and table 30. 42 @1sO 8.4.15 Reducing flanges PN 40, See figure 26 and table 80, Figure 25 Figure 26 Table 30 DNxdn PN 25 PN 40 D a b a e D a B a ee zooxe0 | 360 | 40 | 19 3 3 375 | 40 27 3 3 200x100 | 360 | 47 | 19 3 3 37 | 47 27 3 3 200x125 | 960 | 63 | 19 3 3 37s | 53 ea | 3 | 3 350x250 | 555 | 60 | 26 4 3 = = a = a 400x250 | 620 | 60 | 28 4 3 = = 400x300 | 620 | 61 | 28 4 4 aa = NOTE — Tha main naminal ela ie dacignatad ON and the nominal cize af the ranch i dacignatedl dne1so Annex A (informative) Field of use, soil characteristics ISO 2531:1998(E) Ductile iron pipelines with appropriate external coatings, in accordance with 4.4.1 and 4.5.1, may be buried in all types of soil. The choice of the appropriate coating depends mainly on the resistivity of the soil; the pH of the soit the presence of the water table at pipe level; the occurrence of stray currents; the presence of corrosion cells due to external metallic structures; the possible contamination of the soil by certain industrial effluents or wastes. 43ISO 2531:1998(E) ©1so Annex B (informative) Field of use, characteristics of waters Ductile iron pipelines supplied with the appropriate intemal linings, in accordance with 4.4.2 and 4.5.2, may be used to convey all types of potable and raw water. For cement mortar linings without seal-coat, the limits of use depend on the type of cement used for the lining and on the water characteristics (minimum value of pH, maximum content in aggressive CO, sulfates, magnesium and ammonium). For othor types of linings, the limite of use are given in the manufacturor’s literature,e1so ISO 2531:1998(E) Annex C (informative) Pipe stiffness and diametral deflection Ductile iron pipes can undergo large diametral deflections in operation while Keeping all their functional characteristics. Allowable pipe diametral deflections, when the pipoline ic in eorviee, aro given in table C.1, togethor with their minimum diametral stiffnesses which allow the pipes to withstand large heights of cover and/or heavy traffic loads in a wide range of installation conditions. The diametral deflection, in percent, is one hundred times the vertical pipe deflection, in milimetres, divided by the initial pipe external diameter Ut, in milimetres. The values of allowable clametral detiection given In table .1 apply to cement lined class K9 pipes: they provide joint integrity as well as safety against overstressing of the pipe wall and excessive cracking of the lining, National standards and manufacturers’ catalogues may introduce more stringent limitations, such as 3 %. i The diametra! stiffness Sof a pipe is given by tHe formula: $=1000 3 Bt 7al5) where S _ is the diametral stiffness, in kilonewtons per square metre; E _ is the modulus of elasticity of the material, in megapascals (170 000 MPa); 1 isthe second moment of area of the pipe wall per unit length, in millimetres to the third power, 2 is the wall thicknass af tha pipe. in millimetres: D isthe mean diameter of the pipe (DE ~ ¢}, in millimetres; DE is the nominal pipe outer diameter, in millimetres. 45ISO 2531:1998(E) 46 Table C1 Minimum diametral stiffness S,| Allowable K9 pipe DN K9 pipes dlametral deflection KN/ m2 % 40 14.000 048 50 8 000 oss 6 5.000 0.65 65 4000 0.70 80 2.400 085 400 1.350 1.05 125 800 1,30 160 480, 1,85 é 200 . 3 20! 190; * 250 185 2.20 300 110 2,50 350 88 2,70 400 7 2,90 450 6 3,05 500 52 325 ‘600 “1 3,55 700 34 375 200 30 4 ‘900 28 4 1000 24 4 1400 2 4 1.200 20 4 1400 18 4 1800 W 4 1.600 7 4 1.800 16 4 2.000 16 4 2.200 18 4 2.400 14 4 2.600 19 4 wove — ine values or © nave deen celcularea assuming a pipe wall MexTeSs equal o We minum thickness plus haf ofthe tolerance, to take into account that there are ony afew points witha thickness ‘equal or close tothe minimum ticknass ©1sOISO 2531:1998(E) ©1SO ICS 23.040.10; 23.040.40 Descriptors: castlton products, aphersidal graphite cestiron, water pipsines, gas pipelines, pipes (tubes), metal tubes, pipe ftings, pipe Joints, accessories, specifications, dimensons, mechanical properties, leakighiness, tests, tension tests, leak tests, dimensional | messiremens, mang | Price based on 48 pages