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Description

Wire
Number

Component Location
Wire
Color

Module Identifiers (MID)


MID No.
1E
24
69
6A

Module
Monitor Panel
Engine Controller
Engine/Pump Controller
Attachment Controller

Component Identifiers (CID) For


Engine/Pump Control (MID No. 69)
CID
91
96
110
167
168
190
286
291
374
376
581
586
587
590
598
600
1161
1162
1178

Component
Throttle Position Signal
Fuel Level Sensor
Engine Coolant Temperature Sensor
Alternator
Voltage Of The Power Supply (keyswitch)
Speed Sensor
Signal For Engine Oil Pressure Decrease
Fan Motor Proportional Reducing Valve
Swing Brake Solenoid Valve
Travel Alarm
Proportional Reducing Valve For The Power Shift
Pressure
Engine Speed Dial
Feedback Sensor For The Governor Actuator
Engine Control
Travel Speed Solenoid
Hydraulic Oil Temperature Sensor
Pump Delivery Pressure Sensor (Drive)
Pump Delivery Pressure Sensor 2 (Idle)
Boom Hold Pressure Sensor

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Component Identifiers (CID) For


Engine Control (MID No. 24)
CID
1
2
3
4
5
6
42
91
94
100
110
164
168
172
175
247
253
254
261
262
263
268
273
274
320
342
617
1627

Component
Injector Solenoid 1st Cylinder
Injector Solenoid 2nd Cylinder
Injector Solenoid 3rd Cylinder
Injector Solenoid 4th Cylinder
Injector Solenoid 5th Cylinder
Injector Solenoid 6th Cylinder
Injector Actuation Control Valve
Backup Throttle Position Switch
Fuel Pressure Sensor
Engine Oil Pressure Sensor
Engine Coolant Sensor
Injector Pressure Sensor
System Voltage
Inlet Air Temperature Sensor
Engine Oil Temperature Sensor
J1939 Data Link
Personality Module
ECM Error
Timing Sensor Calibration
Analog Sensor Power Supply Voltage
Digital Supply Sensor
Check Programmable Parameters
Turbocharger Compressor Outlet Press. Sens.
Atmospheric Pressure Sensor
Speed Timing Sensor
Secondary Speed Timing Sensor
Air Heater Relay
Fuel Pump Relay

Component Identifiers (CID) For


Valve Control (MID No. 6A)
CID
145
1522
1523
1593
1594
1595
1596
1597
1598
1609
1615
1657
1658

Component
12 V Power Supply
Variable Releif #2 Check Solenoid Valve
Variable Releif #1 Check Solenoid Valve
ATT Valve #1 Extension
ATT Valve #2 Extension
ATT Valve #3 Extension
ATT Valve #1 Retraction
ATT Valve #1 Retraction
ATT Valve #1 Retraction
Squeeze Load Pressure Sensor
1 Way / 2Way Changeover Solenoid Valve
Left Joystick Thumb Wheel
Right Joystick Thumb Wheel
Proportional Reducing Valve For Variable
Relief Valve #2
Proportional Reducing Valve For Variable
Relief Valve #1

Description
Lighting Circuits

Power Circuits

Component

Schematic
Location

Machine
Location

F-2

Alarm Action

Schematic
Location

Machine
Location

Sensor Negative Cont Pressure 1

A-12

Component

101

RD

Battery +

607

PK

Chassis Lamp

Alarm Travel

A-4

Sensor Negative Cont Pressure 2

A-12

103

RD

Monitor

615

YL

Cab Lamp

Alternator

E-10

Sensor OLWD Pressure

B-3

105

RD

Key Switch

109

RD

110

RD

112
113

Boom Lamp

Battery

E-12

WH

ATCH Beacon Relay

Battery

E-11

RD

Switch Panel to Boom Lamp Relay

Breaker Alternator

H-9

646

RD

Switch Panel to Cab Lamp Relay

Clutch A/C

D-10

A623

BU

Switch Panel to Chassis Lamp Relay

Control Engine / Pump


Control Wiper

616

BU

Alternator B+

638

Timer Relay B+

645

PU

Main Power Relay Output

OR

Switch Panel/Radio

Control Circuits

Sensor Squeeze Pressure

B-5

Sensor Turbo Outlet Pressure

B-10

Sensor WTR Separator Level

H-7

16

25

Solenoid 1Way/2Way Cont

B-5

17

E-8

Solenoid Boom Down Line Out Off

C-9

20

F-2

Solenoid Fine Swing

C-3

18

13

Solenoid Flow Limit

A-12

19

RD

Forward Horn

115

RD

Cab Lamp

763

BU

Travel Speed Solenoid+G45

Converter 12V 7A

F-3

118

GY

Wiper/Washer

779

WH

Low Pressure ATCH Quick Coupler Solenoid

Diode

I-11

Solenoid Hammer

A-9

I-8

Solenoid High Pressure Quick Cpl (A2)

B-2

24

Solenoid High Pressure Quick Cpl (A1)

C-2

17

119

PK

Aux Ckt

780

PU

Quick Coupler SW to Solenoid

Diode

120

YL

12V 10A Converter 1

788

YL

Engine Speed -

Engine Control

F-12

123

WH

Aux Circuit

A701

GY

Injector #1

Engine Speed Pickup

D-10

14

Solenoid Hyd Lock

C-8

20

124

GN

A/C

A702

PU

Injector #2

Heater Unit

D-5

Solenoid Low Pressure Quick Cpl (A3)

B-2

C-1

Solenoid Power Shift Cont

A-10

129

BU

Cigar Lighter

A703

BR

Injector #3

Horn

130

RD

Coolant Temp Sensor

A704

GN

Injector #4

Ind Unit

H-1

Solenoid Primary NFC

A-12

Injector 1 thru 6

C-10

Solenoid Pump 2 Flow Cont

A-12

Joystick

I-3

Solenoid Pump Flow Cont

A-12

Joystick

H-1

Solenoid Relief 1

B-5

135

BU

Switched Conveter Output

A705

BU

Injector #5

139

OR

12V Mem Out

A706

GY

Injector #6

143

BR

Boom Float

A755

PK

Throttle Switch #1

147

PU

Atch Sol

A756

BU

Throttle Switch #2

149

RD

Boom Lamp

A757

GY

Throttle Switch #3

150

OR

Quick Coupler

A758

BR

Throttle Switch #4

151

GN

Neutral Start Limit Switch

A762

PU

Engine Speed +

152

BU

Lower Wiper/Washer

A768

BU

Backup EPR SW Valve to Power Switch Sol

154

RD

Neutral Start Limit Switch

A769

GY

Backup EPR SW Valve to Power Switch Sol

160

PU

Chassis Lamp

A770

PK

Electronic Pump Control Bypass Switch to Resistor

168

RD

Aux Circuit

F773

OR

Governor Acceleration

169

PK

Backup/Monitor Control

F774

WH

Governor Deceleration

175

RD

A/C Blower

H705

BR

Fuel Pump Relay

179

BU

12V 10A Converter 2

H792

BR

ATCH Boom Start Boom Up/Down Relay 1

180

GN

Aux Circuit

M734

BR

Travel Mode Switch

184

RD

E/P Control

M736

BU

Governor Command

188

WH

Fuel Pump

M737

WH

Flow Limit Press Valve Solenoid

189

RD

Engine Governer Actuator

M738

OR

Prim NFC Press PRV

191

WH

Atch Fine Swing Cont SW

M739

YL

Solenoid Return 2

196

BU

INSP Lamp

M740

PK

Travel Straight Solenoid

199

OR

Beacon Lamp

M741

GY

Travel Alarm Cancel

Ground Circuits
200

BK

Main Chassis

M742

PU

AEC Model Switch

M743

GN

Travel Mode Switch

201

BK

Opr. Mon. Return

M744

PK

ATCH Boom Float Display Relay

210

BK

Converter Ground

M745

BU

ATCH Smart Boom Up/Down Relay 2

211

BK

Converter Ground

M746

YL

ATCH Smart Boom Up/Down Relay 1+G34

229

BK

Battery -

M747

PU

ATCH Boom Float Exchange

235

BK

E/P Control Ground


Basic Machine Circuits

M748

OR

ATCH Boom Down Pressure Sw

M749

WH

ATCH Boom Check Solenoid 2

304

WH

Start Relay Output

R746

PK

Turbo Outlet Pressure

306

GN

Starter Relay Coil to Neut Start Switch

R747

GY

Atmospheric Pressure

307

OR

Key Start To Neut Start Switch

892

BR

CAT Data Link -

308

YL

Main Power Relay Coil

893

GN

CAT Data Link +

310

PU

Start Aid Switch To Start Aid Solenoid

A893

OR

Fuel Pump

320

RD

Horn Relay To Horn Switch

F889

WH

Throttle

321

BR

Backup Alarm Lamp Travel Alarm

G826

BR

Oil Pressure Sensor +5V

322

GY

Forward Horn

G827

BU

Oil Pressure Sensor Return

323

WH

ATCH Refueling Power Relay

G828

WH

Eng Pressure Sensor +5V

325

PK

ATCH Refueling Stop Sw

G829

GN

Eng Pressure Sensor Return

326

RD

Engine Shutdown Solenoid To Key Switch

G833

PK

Eng Temp Sensor Rtn

329

YL

ATCH Refueling Stop Relay

G849

BR

Inj Actuation Pressure

365

YL

ATCH Refueling Start Relay

G850

BU

Inlet Air Htr Relay

Monitoring Circuits

G853

OR

Intake Air Temp

Lamp Boom

C-1

Solenoid Relief Boom 1

B-5

Lamp Cab

G-1

Solenoid Relief Boom 2

B-5

Lamp Chassis

B-1

Solenoid Relief Check 1

A-5

17

Lamp Dome

G-1

10

Solenoid Relief Check 2

B-5

24

Lighter

F-2

Solenoid Stem 1 Cont (A)

A-9

Meter Service

F-2

Solenoid Stem 1 Cont (B)

A-9

Monitor

F-1

11

Solenoid Stem 2 Cont (A)

A-9

Motor Fuel Pump

H-7

25

Solenoid Stem 2 Cont (B)

A-9

Motor Lower Wiper

I-1

Solenoid Stem 3 Cont (A)

B-9

Motor Starter

D-10

12

Solenoid Stem 3 Cont (B)

B-9

Motor Washer

G-7

15

Solenoid Stem 4 Cont (A)

B-9

Pump Refueling

A-3

27

Solenoid Stem 4 Cont (B)

B-9

Relay Boom Float Disable

I-12

23

Solenoid Swing Brake

C-9

20

Relay Beacon

G-8

Solenoid Travel Speed

C-9

20

Relay Boom

I-8

23

Solenoid Travel Straight

C-9

20

Relay Cab Lamp

I-8

23

Switch A/C Panel

D-1

Relay Chassis Lamp

I-8

23

Switch ACL

F-9

Relay Fuel Pump

G-8

Switch Backup EPR Valve

G-2

Relay Heater

E-11

23

Switch Backup Governor

H-2

Relay Horn

I-8

23

Switch Boom Down

C-8

20

Relay Hydraulic Lock

H-8

23

Switch Boom Float Exchange

D-2

Relay Main

H-11

23

Switch Coolant Level

H-7

21

Relay Neutral Start

H-8

23

Switch Disconnect

G-9

23

Relay QC Safety Lever "ON" Coil

I-11

23

Switch Engine Oil Level

D-10

12

Relay QC Safety Lever Lock 1 Switch

I-11

23

Switch Fine Swing Control

D-2

Relay QC Safety Lever Lock 2 Switch

I-11

23

Switch Hammer

A-9

Relay QC Safety Lever Priority

I-10

23

Switch Hammer Foot

H-2

Relay Refueling Power

A-3

27

Switch Horn

I-3

Relay Refueling Stop

C-3

27

Switch Hydraulic Filter

A-5

Relay Smart Boom Up/Down 1

I-12

23

Switch Joystick Pressure

H-3

Relay Smart Boom Up/Down 2

I-11

23

Switch Key

G-1

Relay Start

H-11

23

Switch Neutral Start Limit

I-3

Relay Timer

I-9

23

Switch OLWD Alarm Cancel

D-3

Seat with Seat Heater

H-2

27

Switch One Touch Low Idle

H-1

Sender Hydraulic Temperature

A-4

Switch Panel

F-1

Sensor A/C Photo

F-1

Switch Quick Coupler

G-1

Sensor Atmospheric Pressure

B-11

Switch Refueling

A-4

26

Sensor Coolant Temperature

B-11

Switch Refueling (NC)

A-3

26

Sensor Discharge Pressure 1

A-10

Switch Refueling (NO)

A-3

26

Sensor Discharge Pressure 2

A-10

Switch Refueling Start

A-3

26

Sensor Dual Cam SP/TMG (HIGH)

B-11

Switch Rotary

D-3

Sensor Dual Cam SP/TMG (LOW)

B-11

Switch Seat Heater

D-2

Sensor Engine Oil Pressure

C-11

Switch Str Pressure

I-2

Sensor Engine Oil Temperature

B-11

Switch Throttle Position

H-1

Sensor FLY TMG Cal

B-11

Switch Travel Left

H_1

403

GN

Alternator+C96 Term

G854

PK

IAP Control Valve

405

GY

Opr. Mon. Oil Pressure (Low Setting)

G855

PU

IAPCV Common

410

WH

Opr. Mon. Action Alarm

G856

WH

Timing Cal Probe +

412

BU

Opr. Mon. Coolant Level

G857

YL

Timing Cal Probe -

430

BU

Opr. Mon. Air Filter

K843

GN

Stem 3 Extend Switch

Sensor Fuel Level

A-4

26

Switch Travel Right

H-1

487

OR

Hyd. Oil Flow Switch

K844

GY

Stem 4 Extend Switch

Sensor Fuel Pressure

C-11

Switch UP/Down

B-8

20

Sensor Inj Actuation Pressure

B-11

Switch Window Limit

G-1

Sensor Intake Air Temperature

B-11

491

PK

Hyd. Oil Temp Sensor

K847

PU

Stem 3 Retract Switch

495

GN

Fuel Level Signal

K848

WH

Stem 4 Retract Switch

496

WH

Opr. Mon. Panel Hyd. Oil Level

K849

YL

Hammer Pressure Switch

A = Inside of Cab Area

E = Inside of pump Compartment

C468

BU

Engine Oil Level

K850

BR

ATT Stem 2

B = Inside of Right Console Area

F = Inside of Engine Compartment

E469

YL

Tool Pressure Sensor

K851

BU

Medium Line Pressure SW

C = Inside of Left Console Area

G = Around Dash Area

E470

BR

Negative Cont. Pressure Sensor 1

K852

GN

Aux Hyd Pressure SW

D = Swing Motor Area

H = Under Operators Platform

E471

BU

Negative Cont. Pressure Sensor 2

K853

GY

Atch Pump 1 Control Valve

E472

GN

12V Supply From Valve Control

K854

OR

Atch Pump 2 Control Valve

E473

GY

Stem 1 Modulation

K855

PK

Seperator Valve

E474

OR

Stem 2 Modulation

K856

PU

Stem 1 Control Valve A

Pressure
Symbol

114

Electrical Schematic Symbols And Definitions

RENR5383-01
June 2004

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is
grounded by being fastened to the machine.
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

325C Excavator
Electrical System

Sender- A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

CRB1-642
DTF1-275
JLC1-276
JLD1-197
CSJ1-763

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Pin

Socket

Wire Color

Circuit Number
Identification

Fuse

AA

105-9344

325-PK-14

Single Wire
Connector

Component
Part Number

Wire, Cable, or Harness


Assembly Identification

Receptacle

Wire Gauge
Plug

Ground
Connection

200-BK-14

Pin or Socket
Number
1
2

Typical representation of a Deutsch


connector. The plug contains all
sockets and the receptacle contains
all pins.

1
2

Typical representation of a Sure-Seal


connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

Connector Location
Connector Number

Schematic
Location

Machine
Location

C-11
G-12
G-12
G-12
I-11
H-11
G-11
G-10
G-10
I-9
G-9
I-8
H-6
H-6
H-6
E-6
A-6
E-5
I-4
G-4
F-4
F-4
E-4
E-4
E-4
D-4
D-4
D-4
B-4
B-4
A-4
B-3
B-3

2
23
23
23
23
23
23
23
23
23
23
23
H
H
H
H
E
H
H
G
G
G
G
G
G
G
G
G
26
26
30
29
29

15

Parameter failures.

530

16

Parameter not available.

578

BU

Washer - Aux.

C990

YL

Eng Oil Pressure

CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 31
CONN 32
CONN 33

17

Module not responding.

586

BR

Not Used

C991

PK

Fuel Pressure

CONN 34

C-3

112-0090

ATCH Relief Solenoid

18

Sensor supply fault.

CONN 35

G-3

107-7056

ATCH Fine Swing Solenoid

34 .5

19

Condition not met.

CONN 36

G-3

Parameter failures.

7Y-8242

Backup Resistor

20

47 4.7

CONN 37

G-3

1665
1666

E475

PK

Stem 3 Modulation

K857

WH

Stem 2 Control Valve A

E476

PU

Stem 4 Modulation

K858

YL

Stem 3 Control Valve A

E480

WH

Overload Alm Cancel Sw

K859

BR

Stem 4 Control Valve A

F441

GN

Oil Temp

K860

BU

Stem 1 Control Valve B

23
C

16

15

10

5
1

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

H446

PK

O.L.W.D. Pressure Sensor

K861

GN

Stem 2 Control Valve B

H465

GN

Travel Alarm Cancel Indicator

K862

GY

Stem 3 Control Valve B

H466

BU

AEC Mode Indicator

K863

OR

Stem 4 Control Valve B

Data valid but above normal operational range.

Data valid but below normal operational range.

H467

WH

Travel Mode Indicator 1

K864

PK

ATT Relief Valve Solenoid 1

Data erratic, intermittent, or incorrect.

H473

BR

Travel Straight Pressure Switch

K865

PU

ATT Relief Valve Solenoid 2

Voltage above normal or shorted high.

H474

GN

Travel Right Pressure Switch

K866

WH

ATT 1-Way/2-Way Control Valve Solenoid

Voltage below normal or shorted low.

H475

BU

Travel Left Pressure Switch

K867

YL

ATT Solenoid Return 1

Current below normal or open circuit.

H476

WH

Joystick Pressure Switch

K868

BR

ATT Solenoid Return 2

Current above normal or grounded circuit.

Mechanical system not responding properly.

K869

BU

ATT Solenoid Return 3

GN

Wiper - Front (Low)

K870

GN

ATT Solenoid Return 4

Accessory Circuits

Abnormal frequency, pulse width, or period.

Abnormal update.

506

PU

Washer - Front

K876

BR

ATT Relief Check Valve Solenoid 1

10

Abnormal rate of change.

508

PU

Radio Speaker - Left

K877

BU

ATT Relief Check Valve Solenoid 2

11

Failure mode not identifiable.

509

WH

Radio Speaker - Left (Common)

954

GN

ATCH Hammer Solenoid

12

Bad device or component.

13

Out of calibration.

511

BR

Radio Speaker - Right

995

BU

Coolant Temp

14

Parameter failures.

512

GN

Radio Speaker - Right (Common)

OR

Washer

The FMI is a diagnostic code that indicates what type of failure has occurred.

9W-3043
104-7040

Consist:

106-8557

998

BR

Throttle Return

C987

RD

Atch Valve Cont +B

28
D
6

18
4

22

12

20
26

14

17
29

30

19

Wiper Switch To Intermittent Module

E963

BK

Top Cam S/T -

A537

PK

Not Used

E964

WH

Top Cam S/T +

A579

OR

Wiper Motor +

E965

BU

Bottom Cam S/T -

A580

GN

Wiper Motor -

E966

YL

Bottom Cam S/T+G67

CONN 38

H-3

Water Seporator Sensor

CONN 39

H-3

CONN 40

I-3

CONN 41

I-3

CONN 42

C-2

28

CONN 43

C-2

28

CONN 44

F-1

BU

Front Window Limit Switch to Wiper Cont.

G976

BU

OR

Wiper Switch. To Wiper Cont

K904

GN

Pump Discharge Pressure Sensor 1 - Signal

Form Number

A588

GN

Hyd Lock Sol. Relay to Hyd Lock Sol.

K906

GN

Swing Brake Sol - Signal

SENR3685

C537

GN

A/C Photo Sensor + Sig

K907

BU

Swing Brake Cancel Sol

C538

OR

A/C Photo Sensor - Sig

L968

OR

E/P Control PS Valve -

SENR3859

27
3

GY

A586

Related Electrical Service Manuals


Alternator:

24

25

590

A584

Electric Starting Motor:

501

Title

11
G

B
13

21

8
10
A

14

16

2
12

25

1
26

YL

Second DC/DC Converter Power Output

L969

WH

E/P Control PS Valve +

Consist:

6V-5720

SENR3851

E554

PK

A/C Controller to A/C Compressor Clutch

L972

BU

Cold Weather Application

6V-5821

SENR3851

E562

PU

Buzzer As

L973

GN

Fine Swing Control Relay to Sol Valve

E564

PK

Relay

L976

GN

ATCH Refueling Start Sw (NO)

E565

BU

Rotary Sw

19

15

24

11
18
6

D
21

28

17

13

30

23

22

C569

29
20

27

The connectors shown in this chart are for


harness to harness connectors. Connectors that
join a harness to a component are generally
located at or near the component. See the
Component Location Chart.

Low Idle Switch

L983

WH

Injector Common 1&2

L984

OR

Injector Common 3&4

L985

YL

Injector Common 5&6

M906

BU

Squeeze Pressure Sensor

T967

YL

Pump Discharge Pressure Sensor 2 - Signal

Machine Harness Connector And Component Locations

Off Machine Switch Specification


Part No.

Function

Actuate

Deactuate

Contact Position

635 58 mm H2O

Normally Open

290 kPa MIN


(42.06 psi)

Normally Open

10335 689 kPa


1498.97 99.93 psi

Normally Closed

154-0498

ACL Switch

167-3466

ATCH Boom Down Pressure Switch


ATCH Hammer Pressure Switch
Joystick Pressure Swicth
490 49 kPa
ATCH Str Pressure Switch
(71.07 7.11 psi)
Travel Left Pressure Switch
Travel Right Pressure Switch

168-7557

ATCH Up/Down Pressure Switch

13780 kPa Max


1998.62 psi Max

Resistor, Sender and Solenoid Specifications


Part No.
121-1491
111-9916
4I-5394

Component Description
Travel Speed Solenoid
Swing Brake Solenoid
Travel Straight Solenoid
Hydraulic Lock Solenoid
ATCH Valve Separate Valve Solenoid
Hydraulic Oil Temperature Sendor

At room temperature unless otherwise noted.

Resistance (Ohms)
32.0 3.2
11.7 2.2
6134 to 7496
19.5 2.0

20 Page, NJJ

Wire
Color

RENR5383-01

Wire Description
Wire
Number

L51

B
CONN 11

430-BU-18
G976-BU-18
412-BU-18
506-PU-18
200-BK
235-BK-16

607-PK
200-BK-14
175-RD-14
124-GN-14
191-WH-16
L24

WASHER
7T-8890

308-YL
954-GN

147-PU
A893-OR-18

M743-GN-18
M744-PK-18
M746-YL-18
M747-PU-18

L70

L68

ATCH
PRIMARY
NFC SOL
171-0114

1
2

MM

ATCH
FLOW LIMIT
SOL
171-0188
M738-OR-18
M739-YL-18

12

F441-GN-18 P
G833-PK-18
G833-PK-18

995-BU-18

995-BU-18
G833-PK-18

G853-OR-18

G853-OR-18
G833-PK-18

P
P

A
C
B

OR
GN
YL

+5V
SENSOR SIGNAL
SENSOR COMMON

ATMOSPHERIC
PRESS. SNSR
194-6722

B
C
A

BK
WH
OR

SENSOR COMMON
SENSOR SIGNAL
+5V

INJ ACTUATION
PRESS. SNSR
194-6726

B
C
A

YL
GN
OR

SENSOR COMMON
SENSOR SIGNAL
+5V

TURBO OUTLET
PRESSURE SENSOR
194-6723

SENSOR SIGNAL
SENSOR COMMON

ENG OIL TEMP


PASSIVE SENSOR
191-6587

1
2

GN
YL

1
2

GN
YL

SENSOR SIGNAL
SENSOR COMMON

1
2

GN
YL

SENSOR SIGNAL
SENSOR COMMON

E963-BK-18
E964-WH-18

E963-BK-18 P
E964-WH-18

A
B

GN
YL

S/T S/T +

E965-BU-18
E966-YL-18

E965-BU-18 P

E966-YL-18

A
B

GN
YL

S/T S/T +

G856-WH-18
G857-YL-18

G856-WH-18 P
G857-YL-18

1
2

GN
YL

TCD +
TCD -

G854-PK-18
G855-PU-18

G854-PK-18
G855-PU-18

1
2

GN
YL

IAPCV
COMMON

L65

ATCH STEM 4
CONT SOL(B)
111-9916
K863-OR-18
K869-BU-18

COOLANT TEMP
SENSOR
130-9811
INTAKE AIR TEMP
SENSOR
130-9811
DUAL CAM
SP/TMG SNSR(HI)
169-3300
DUAL CAM
SP/TMG SNSR(LOW)
169-3300
FLY. TMG CAL
SENSOR
6V-2197
IAP CONTROL
VALVE
122-5053

L74

L73

L74
Z
1
2

ATCH STEM 4
CONT SOL(A)
111-9916

Z
1
2

K862-GY-18
K869-BU-18

ATCH STEM 3
CONT SOL(A)
111-9916

ATCH STEM 3
CONT SOL(B)
111-9916

ATCH STEM 2
CONT SOL(B)
111-9916
K861-GN-18
K868-BR-18

308-YL
E471-BU-18
235-BK-18

E470-BR-18
308-YL
E471-BU-18
235-BK-18
K853-GY-18
K854-OR-18
K867-YL-18
K867-YL-18

308-YL
308-YL
235-BK-18

K860-BU-18
K868-BR-18
L78

Z
K859-BR-18
K869-BU-18

1
2

L73

Z
K858-YL-18
K869-BU-18

1
2

K869-BU-18
K869-BU-18
K869-BU-18

1
2

ATCH STEM 2
CONT SOL(A)
111-9916

K869-BU-18
K869-BU-18

1
2

ATCH STEM 1
CONT SOL(A)
111-9916

ATCH STEM 1
CONT SOL(B)
111-9916

K868-BR-18
K868-BR-18
K868-BR-18

L73

Z
K857-WH-18
K868-BR-18

1
2
Z

K856-PU-18
K868-BR-18

1
2

K858-YL-18
K857-WH-18
K856-PU-18
K868-BR-18
K862-GY-18
K861-GN-18
K860-BU-18
K859-BR-18
K869-BU-18
K863-OR-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18

K867-YL-18
K867-YL-18
M906-BU-18
E469-YL-18
K855-PK-18
K866-WH-18
K876-BR-18
L66
K877-BU-18
K864-PK-18
K865-PU-18
K870-GN-18
E474-OR-18
E473-GY-18
L71
E476-PU-18
E475-PK-18
E472-GN-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18

Z
E470-BR-18
308-YL
235-BK-18

ATCH UP/DOWN
PRESS. SW
168-7557

2
1

K868-BR-18
K868-BR-18

L72

STEM1 EXTEND
STEM1 RETRACT
STEM2 EXTEND
STEM2 RETRACT
STEM3 RETRACT
STEM3 EXTEND
STEM4 EXTEND
STEM4 RETRACT

ATCH STEM3 CONT PRV(A)


ATCH STEM2 CONT PRV(A)
ATCH STEM1 CONT PRV(A)
SOL GND2
ATCH STEM3 CONT PRV(B)
ATCH STEM2 CONT PRV(B)
ATCH STEM1 CONT PRV(B)
ATCH STEM4 CONT PRV(A)
SOL GND3
ATCH STEM4 CONT PRV(B)
NEG CONT PRESS SNSR1
NEG CONT PRESS SNSR2
PUMP1 F1 F CONT PRV
PUMP2 F1 F CONT PRV
PRV RETURN(1)
STEM1(SQUEEZE) PRESS SNSR
TOOL PRESS SNSR
SEPARATE VALVE PRV
1WAY/2WAY CONT SOL
RLF CHK V1
RLF CHK V2
ATCH1 RLF PRV
ATCH2 RLF PRV
SOL GND4
ATCH STEM2 MODULATION
ATCH STEM1 MODULATION
ATCH STEM4 MODULATION
ATCH STEM3 MODULATION
12V SPLY
ATCH STEM1
ATCH STEM4
ATCH STEM3
ATCH STEM2
L72

L73

K854-OR-18
K867-YL-18

1
2

K867-YL-18

M738-OR-18
1
2

MM

M737-WH-18
M739-YL-18
M739-YL-18

POWER SHIFT
CONT SOL
111-9916

K867-YL-18
K867-YL-18

M738-OR-18
M737-WH-18
M739-YL-18

BR-18
YL-18
BK-18

SIGNAL
+B
GROUND
L75

PUMP DISCHARGE
PRESS SENSOR1
157-3182
L75

11

C
A
B

L65
L82
1
2

K904-GN-18
147-PU
235-BK-18
C

ATCH
ATCH
ATCH
ATCH

SW
SW
SW
SW
SW
SW
SW
SW

GND
GND
RS422 RX+
RS422 RXRS422 TX+
RS422 TXSNSR GND
STEM1 NEUTRAL
STEM2 NEUTRAL
RS232 RX
RS232 TX
STEM3 NEUTRAL
STEM4 NEUTRAL
RS232 GND
MASK ENABLE

CDL(+)
CDL(-)

C987-RD-14
C987-RD-14
151-GN
308-YL

L71

K843-GN-18
K844-GY-18
K848-WH-18
E474-OR-18
E473-GY-18
E476-PU-18
E475-PK-18
E472-GN-18
235-BK-16

147-PU
+B
SIGNAL
GROUND

YL-18
BR-18
BK-18

PUMP DISCHARGE
PRESS SENSOR2
157-3182

A
C
B

147-PU
T967-YL-18
235-BK-18
C
235-BK-18

147-PU
235-BK-18

A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
235-BK-18

2
1

L20

L62

L62

235-BK-18
K849-YL-18
954-GN

L61
508-PU-18
509-WH-18

L22

K867-YL-18
K855-PK-18
E469-YL-18
M906-BU-18
K877-BU-18
K864-PK-18
K870-GN-18
K865-PU-18
K866-WH-18
K876-BR-18

B
A
C

ATCH RELIEF
CHECK SOL2
000-0000

2
1

235-BK-18
K877-BU-18
Z

ATCH
RELIEF SOL1
112-0090

1
2

K864-PK-18
K870-GN-18

ATCH
RELIEF SOL2
000-0000

2
1

K870-GN-18
K865-PU-18

2
1

ATCH 1WAY/2WAY
CONT SOL
165-9560

1
2

ATCH RELIEF
CHECK SOL1
165-9560

Z
L65

L69

308-YL
235-BK-18

K876-BR-18
235-BK-18

235-BK-18
235-BK-18

CONN 17

L66

L66

L75

L65

L81

MM

L81

L81

L20
L75

L61
K848-WH-18
K844-GY-18
E474-OR-18
E472-GN-18
E476-PU-18
E475-PK-18
235-BK-16
K843-GN-18
E473-GY-18
E472-GN-18
235-BK-18
410-WH-18
235-BK-18
235-BK-18
235-BK-18
410-WH-18
129-BU
403-GN-18

139-OR-18

210-BK-16
200-BK-16

ATCH 12V 7A CONV

12V 7A CONV
131-0327
24V SW. IN
24 BAT IN MEM
12V SW. OUT
LIGHT OUT (DC 12V)
GND
GND
LIGHT IN (DC 24V)
12V MEM OUT
120-YL-16
103-RD-18
135-BU-16

120-YL-16
120-YL-16
120-YL-16

120-YL-16

211-BK-16
200-BK-16

2
3
7
5
6
1
4
8

CAB
L9

B
A
C

M738-OR-18
M737-WH-18
M739-YL-18

235-BK-18
A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18

235-BK-18
C
1
235-BK-18
487-OR-18
2

1
2

ATCH BOOM
CHECK SOL2
(EC2)
165-9560

2
1

M745-BU-18
200-BK-18
200-BK-18
200-BK-18
KK
200-BK-18
M749-WH-18

GROUND
SIGNAL

HYD OIL
TEMP SENDER
4I-5394

HYD OIL
FILTER SW
173-3518

TRAVEL MODE IND 2


AEC MODE IND
ALARM CANCEL IND
ALARM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
L. CHASSIS
TRAVEL MODE IND 1
+B
SWITCH PANEL
163-6701
L6

E
893-GN-18
892-BR-18
103-RD

L5

508-PU-18
509-WH-18

L8

509-WH-18
135-BU-16
139-OR-18
512-GN-18
210-BK-16
508-PU-18

A537-PK-28
586-BR

511-BR-18

8630-BU
199-OR
307-OR
310-PU
L973-GN
123-WH-18

L10

L5

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
L973-GN

147-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
586-BR

310-PU
200-BK-18
200-BK-18

607-PK-18
607-PK-18
307-OR

199-OR
200-BK-18
200-BK-18

607-PK-18
607-PK-18
8630-BU

607-PK-18
M746-YL-18
M747-PU-18
M744-PK-18
200-BK-18
G

ABBREV

BN
GN
BU
BK

ATCH SEAT
HEATER SW
163-6721

ATCH FINE
SWING CONT SW
163-6722

4
3
1

ATCH BOOM
FLOAT EXCHANGE
186-46-39

A/C SW PANEL
157-3210
ATCH HEATER
SW PANEL
176-2005

L1

322-GY
200-BK
200-BK
200-BK

1
2

J
K

616-BU
616-BU
200-BK
200-BK

SYMBOL

1
2

B
C
A

322-GY
200-BK
322-GY
322-GY
200-BK
200-BK

780-PU-18
780-PU-18
780-PU-18

L2

HORN
7Y-3919
HORN
7Y-3920

1
2

779-WH-18
200-BK-18

HIGH PRESSURE
ATCH QUICK
COUPLER SOL (A2)
1569513

1
2

1
2

200-BK-18
200-BK-18
200-BK-18

CONN 30

LOW PRESSURE
ATCH QUICK
COUPLER SOL (A3)
121-1491
200-BK-18

200-BK-10
168-RD-10
200-BK-18
607-PK

325-PK-18

L1

CHASSIS
LAMP
153-2523

200-BK
607-PK

CONN 32

IDENT

CIRCUIT GROUPING
DESIGNATION
PART NO.

LOC

NOTE

HARNESS AS.
A
B
C
D
E
F
G
J
K
L
M
N
P
R
S
T
U
V
AG
X
Y
Z
KK
LL
MM
TT
VV
WW
AF

206-7597
211-1307
204-0008
204-0009
170-6959
186-4624
198-0857
186-4617
186-4618
170-6828
163-6750
163-6810
195-7336
153-8920
193-3494
204-1686
116-0098
116-0096
155-4572
167-3457
167-3473
186-4637
211-3444
183-1020
183-0998
204-1672
167-3456
170-9295
206-7599

G-3
A-2
A-4
G-8
I-3
G-1
D-1
C-1
C-1
G-1
C-2
F-1
A-12
C-11
C-3
A-2
A-3
A-3
G-4
I-5
F-3
I-1
B-4
H-2
A-6
G-12
G-1
G-1
G-9

NOTE A

NOTE E

B
NOTE B

200-BK-10
200-BK-18

L976-GN-18
L976-GN-18
365-YL-18
365-YL-18

T
U

DIODE
121-1022

ATCH
REFUELING
STOP SW(NC)
9X-4184

ATCH
REFUELING
START SW(NO)
6T-9442

ATCH
REFUELING
START RELAY
149-5050

WIRES THAT HAVE SYSTEM VOLTAGE


WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAGE CIRCUIT.
ENGINE PUMP CONTROL CIRCUIT.
PANEL LAMP CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
GROUND CIRCUIT.
ENGINE CONTROL CIRCUIT.
START AID CIRCUIT.
VALVE CONTROL CIRCUIT
HEATER CIRCUIT.
ALL DASHED LINES ARE ATTACHMENTS.

D-10
E-11
G-9
H-9
H-9
H-9
D-10
E-12
G-9

NOTE D
NOTE D
NOTE D

COMPONENTS ARE SHOWN INSTALL ED ON A FULLY


OPERABLE MACHINE WITH THE KE Y AND ENGINE OFF.
UNLESS OTHERWISE SPECIFIED A LL WIRE IS 16 GAGE.

WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED


AT LEAST 1 TURN PER 25mm.

323-WH-10
ATCH
REFUELING
POWER RELAY
165-4026

210-7236
170-6929
186-4588
197-4353
197-4302
197-4304
204-1789
170-6929
186-4634

ATCH
REFUELING
STOP RELAY
149-5050

H-10
H-10
H-10
I-7
A-4

THIS SCHEMATIC IS FOR THE 32 5C-HYD EXCAVATOR.

365-YL-18

T
U

200-BK-10

L976-GN-18

183-1011
111-4829
183-1012
163-6780
132-1827

CABLE AS.
AA
BB
CC
DD
EE
FF
GG
HH
JJ

235-BK-18
321-BR-18

UU

L#

NN
PP
RR
SS
UU

CONN 33
T
B

CONN 31
UU
C
1
2

GOLD TERMINAL

WIRE AS.

495-GN-18
235-BK-18

2
1

ATCH
REFUELING SW
5C-6108

235-BK-18
H446-PK-18
147-PU

CONNECTOR

ATCH WIRE, CABLE,


COMPONENT

HIGH PRESSURE
ATCH QUICK
COUPLER SOL(A1)
156-9513

ATCH O.L.W.D
PRESS SENSOR
157-3182

ATCH
TRAVEL ALARM
3E-7738

ATCH
BOOM LAMP
153-2521
J
K

ATCH
FINE SWING SOL
107-7056
S S
1
2

235-BK-18
H446-PK-18
147-PU

CIRCUIT NOT CONNECTED

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

200-BK
616-BU

780-PU-18
200-BK-18
BK-18
BR-18
YL-18

DESCRIPTION

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE

CONN 43

780-PU-18
200-BK-18

496-WH-18
235-BK-18

C
1
2

YL
BK

J
K

CONN 34

GROUND
SIGNAL
+B

BLADE, SPADE, RING,


OR SCREW TERMINAL

ATCH
BOOM LAMP
153-2521

616-BU
200-BK

L3

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT CONNECTED

L2

L973-GN
200-BK

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

ROTARY SW
155-2715
2
4
3
1

C
1
2

FUEL LEVEL
SENSOR
163-6700

H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
646-RD-18
H467-WH-18
113-OR-18

W. INT(6)
W. INT(3)
W. LOW
WASH
L. BOOM
GND

512-GN-18
511-BR-18

L19

235-BK-18

200-BK
200-BK-18

4
5
14
17
2
20
3
12
13
15
16
11
19
18
8
7
6
1
10
9

8
4
1
6
5
7
3
2

L4

KK

ATCH BOOM
CHECK SOL1
(EC1)
190-7770
200-BK-18

ATCH
CAB LAMP
167-3441

CONN 44
N
G
2
201-BK-18
3
169-PK-18
L7
607-PK
7
5
893-GN-18
6
892-BR-18
L6
1
103-RD
4
A/C PHOTO
8
SENSOR
Y/G
167-7083
(NOTE G)
L5
C538-OR-18
C537-GN-18
Y/W
G
G

A586-OR-18
590-GY-18
501-GN-18
530-OR-18
645-RD-18
200-BK-18

A584-BU-18
A579-OR
A580-BR
A586-OR-18
590-GY-18
501-GN-18
530-OR-18
118-GY-14
200-BK
506-PU-18

200-BK
200-BK-18

200-BK
200-BK
200-BK-10

HYD OIL
LEVEL SW
170-9376

491-PK-18

KK

L19

235-BK-18
235-BK-18
235-BK-18

ATCH HAMMER
PRESS. SW
167-3466

200-BK-18
M749-WH-18
M745-BU-18

CONN 29

308-YL

L20

201-BK-18
169-PK-18
607-PK
893-GN-18
892-BR-18
103-RD

WIPER CONT
155-7042
WINDOW SW
1
9
MOT WIPER
BRAKE WIP 10
6
INT SP 1
7
INT SP 2
WIPER SW
2
8
WASHER SW
+24 V
11
5
GND IN
4
MOT WASH

NOTE C

235-BK-18

L69

N
2
3
7
5
6
1
4
8

200-BK-18

CONN 42
B
1
616-BU
2
200-BK

616-BU
322-GY
200-BK
607-PK
168-RD-10
235-BK-18
H446-PK-18
147-PU
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
496-WH-18
487-OR-18
A768-BU-18
A769-GY-18

L4

200-BK
200-BK-18
200-BK-18
200-BK-18

L64

WW
WW
615-YL
200-BK
VV
VV

135-BU-16

G
NOTE C

NOTE C

L19

WINDOW
LIMIT SW
117-6306

CAB
OPERATOR STATION

ATCH SQUEEZE
PRESS SENSOR
000-0000

GROUND
+B
SIGNAL

235-BK-18
K866-WH-18

L71

E562-PU-18
E562-PU-18

L3

893-GN-18
892-BR-18
K849-YL-18
K852-GN-18
K851-BU-18
K850-BR-18

103-RD-18
C569-YL-16

8
3
7
5
6
1
4
2

G
E562-PU-18
E565-BU-18
191-WH-16

L64

Z
235-BK-18
308-YL
M906-BU-18

MONITOR
157-3198
GND
ACC
LIGHT
CDL +
CDL +B
+12V

SERVICE
METER
6T-7337

+ -

403-GN-18
G

L3

K870-GN-18
K870-GN-18

L72

12V MEM OUT


24 BAT IN MEM
12V SW. OUT
LIGHT OUT (DC 12V)
GND
GND
LIGHT IN (DC 24V)
24V SW. IN

L7
607-PK
169-PK-18

CONN 27

CHASSIS

235-BK-14
235-BK-14
235-BK-14

L20
L75

235-BK-18
235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18
235-BK-18

L67

L76

LL
2
1

200-BK-18
954-GN

ATCH HAMMER
SOL
121-6303

L75

10

235-BK-18
200-BK-18

LL

200-BK-18
A584-BU-18

L32

CAB

779-WH-18
780-PU-18
200-BK-18
H446-PK-18
L973-GN
A769-GY-18
A768-BU-18
487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18
M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
147-PU
168-RD-10
607-PK
322-GY
616-BU
235-BK-18

M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK

L22
C987-RD-14
151-GN
308-YL
308-YL
308-YL
308-YL

L66

L65
L82

A768-BU-18
A769-GY-18

200-BK-18

615-YL
200-BK

L11

L973-GN
780-PU-18
779-WH-18

235-BK-18
Z

200-BK-18

323-WH-10
200-BK-10

KK
M749-WH-18
H792-BR-18

200-BK-18

ATCH
CAB LAMP
167-3441

120-YL

Z
1
13
53
23
4
9
10
19
20
12
11
21
22
5
6
7
8
16
51
52
17
18
26
27
2
14
3
15
24
25
28
31
32
34
35
41
42
44
54
29
30
36
37
38
39
40
45
46
33
43
49
50
47
48

DOME LAMP
176-1986

WW
WW
615-YL
200-BK
VV
VV

118-GY-14

L64

+B
+B
INTER LOCK
KEY SW

615-YL
200-BK

ATCH UPPER RADIO

L21

K855-PK-18
K867-YL-18

ATCH
VALVE CONT
4
5
6
11
15
17
20
21
24
32
49
27
31
34
42
43
44
9
18
28
39
19
29
8
30
40
10
35
45
47
48
52
53
38
50
51
16
25
7
1
2
3
12
22
41
26
36
37
46
54
13
14
23
33

ANTENNA
167-3492

L67

210-BK-16

508-PU-18
509-WH-18

191-WH-16

L21

780-PU-18

KEY SW
9G-7641

150-OR-18
780-PU-18

168-RD-18
168-RD-18
168-RD-10

FUEL PRESSURE
SENSOR
194-6725

L67

ATCH QUICK
COUPLER SW
150-6988

CIGAR
LIGHTER
9W-0335

168-RD-18

SENSOR COMMON
SENSOR SIGNAL
+5V

1
2

308-YL
E469-YL-18
235-BK-18
K855-PK-18
K867-YL-18

A
C
B

L64
Z

329-YL-18

YL
GN
OR

C
B
A

235-BK-18

F
150-OR-18

103-RD
200-BK

L976-GN-18
329-YL-18

B
C
A

1
3
4
5
2
6

C OFF
S ON
B ST

11
A769-GY-18
F

129-BU
200-BK

235-BK-18
410-WH-18
129-BU
403-GN-18
506-PU-18
645-RD-18

L3
L2

G827-BU-18 P
C991-PK-18
G826-BR-18

YL-18
BR-18
BK-18

139-OR-18
139-OR-18

508-PU-18
508-PU-18
508-PU-18

509-WH-18
509-WH-18
509-WH-18

ATCH TOOLE +B
PRESS.
SIGNAL
SENSOR
GROUND
000-0000

210-BK-16
210-BK-16
210-BK-16
135-BU-16
135-BU-16
135-BU-16
512-GN-18
512-GN-18
511-BR-18
511-BR-18

1
2

ENG OIL PRESSURE


SENSOR
194-6725

235-BK-18

200-BK
200-BK

200-BK
200-BK

512-GN-18
511-BR-18

508-PU-18
509-WH-18

2
1

+5V
SENSOR SIGNAL
SENSOR COMMON

ATCH BOOM
DOWN PRESS. SW
167-3466

1
2

10
12

ATCH O.L.W.D
ALARM CANCEL SW
170-9317

A/C UNIT
161-3779

L76

200-BK-18
M745-BU-18
M749-WH-18

325-PK-18

OR
WH
BK

M748-OR-18
M745-BU-18
M745-BU-18

L74

A
C
B

L77

KK

ATCH JOYSTICK
000-0000
235-BK-18

ONE TOUCH LOW IDLE SW


128-2134

THROTTLE POS SW
106-0107

K906-GN-18
308-YL
326-RD
307-OR
105-RD

L13

A768-BU-18

235-BK-18
L972-BU-18

G
E562-PU-18
E565-BU-18

KK
200-BK-18
M748-OR-18
M748-OR-18
M745-BU-18
H792-BR-18

L968-OR-18

+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND

235-BK-18
235-BK-18
235-BK-18

CAB

139-OR-18

511-BR-18
G

L4

2
1

ATCH
HEATER UNIT
164-0490

L21

L76

ATCH BOOM DOWN


LINE OUT OFF SOL
(S1)
185-0472

INJECTOR
SOL 1

1
2

235-BK-18

L13

4
6
7

BACKUP
EPR VALVE SW
163-6710
K906-GN-18

168-RD-18

L28

508-PU-18
210-BK-16
509-WH-18
139-OR-18
135-BU-16
512-GN-18

2
1

L969-WH-18
M736-BU-18
F889-WH-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

S1
S2
S3
S4
COM

2
3
4
5
1
6

200-BK
200-BK

L37

ATCH SEPARATE
VALVE SOL
111-9916

K907-BU-18
A770-PK-18

1
3

L1

E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
998-BR-18
E562-PU-18
E565-BU-18
506-PU-18

L33

2
3
1
5
6
7
4
8

CAB

L29

L22

A588-GN
200-BK-18

F
169-PK-18

F774-WH-18
F773-OR-18

L9

487-OR-18
235-BK-18
147-PU
325-PK-18

L983-WH-18
A701-GY-18

1
2

L76

INJECTOR
SOL 2

1
2

235-BK-18
763-BU-18

K906-GN-18
235-BK-18

1
2

1F

IND UNIT
163-6702

L. CHASSIS
+B

CONN 28

G
R/L
R
BR
B
B
L29

L33

L22

HYD LOCK
SOL
121-1491

200-BK-18
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
235-BK-18

E480-WH-18

1
4
2
3

2
1

ATCH
SEAT WITH
SEAT HEATER
164-0505

2
1

2
998-BR-18
F
BACKUP GOV SW
163-6711

200-BK
200-BK

L9

A768-BU-18
A769-GY-18

A702-PU-18
L983-WH-18

SWING
BRAKE SOL
121-1491

TRAVEL
SPEED SOL
121-1491

INJECTOR
SOL 3

1
2

200-BK-18
A537-PK-18

L12

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
496-WH-18
495-GN-18
321-BR-18

235-BK-18
M740-PK-18

2
1

200-BK-18
200-BK-18

1
3
5
6
4
2

E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
235-BK-18
235-BK-18
F

L14

L14

103-RD

E480-WH-18
200-BK-18
200-BK-18

E554-PK-14
200-BK-14
175-RD-14
124-GN-14
607-PK
200-BK-14
191-WH-16

E562-PU-18
E565-BU-18
191-WH-16

4
6
3
1
5
2

L64

L984-OR-18
A703-BR-18

INJECTOR
SOL 4

1
2

TRAVEL
STRAIGHT SOL
121-1491

LL

A
235-BK-18
2
H474-GN-18
1
TRAVEL RIGHT PRESS. SW
167-3466

H473-BR-18
H475-BU-18
H474-GN-18

L16

ATCH HAMMER
FOOT SW.
138-4653

1
2

L7

607-PK-18
607-PK-18
235-BK-18

L25

L68

L28

892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18

C569-YL-14
211-BK-16

L67

308-YL
954-GN

G CONN 26
A580-GN-14
A579-OR-14
118-GY-14
118-GY-14

120-YL

135-BU-14
210-BK-14

ATCH LOWER RADIO

L26
892-BR-18
892-BR-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18
893-GN-18
893-GN-18

L68

K849-YL-18
4
6
5
3
2
1

L24

L62
L81

L38

954-GN
K849-YL-18

L39

L31

L29

L33

L24

L46
L38
L40
L973-GN

403-GN-18

L48

L47

L39

L46

L45
308-YL
147-PU

L31

L62
L69
L81

INJECTOR
SOL 5

1
2

A704-GN-18
L984-OR-18

A
235-BK-18
2
1
H475-BU-18
TRAVEL LEFT PRESS. SW
167-3466

L16

365-YL-18
L976-GN-18
L976-GN-18
L976-GN-18

ATCH PUMP 2
FLOW CONT SOL
171-0114

L31

K867-YL-18
K855-PK-18
E469-YL-18
308-YL
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
M740-PK-18
K906-GN-18
763-BU-18
A588-GN
200-BK-18

L61

L80

168-RD-18

K853-GY-18
K867-YL-18

A
A580-GN-14
A579-OR-14
118-GY-14
118-GY-14

L24

L81

INJECTOR
SOL 6

1
2

G826-BR-18
P
G826-BR-18
C990-YL-18
G827-BU-18

G829-GN-18
R746-PK-18
G828-WH-18

F441-GN-18
G833-PK-18
G833-PK-18

L985-YL-18
A705-BU-18

6
8
7
5
4
10
9
3
2
12
11
1

G849-BR-18
G828-WH-18

R746-PK-18

A
C
B

586-BR
E554-PK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-16

G849-BR-18

YL-18
BR-18
BK-18

L18

L38

L62
L69

G828-WH-18
G828-WH-18
G828-WH-18 P
R747-GY-18
G829-GN-18
G829-GN-18
P
G829-GN-18

G828-WH-18
R747-GY-18
G829-GN-18
G829-GN-18

+B
SIGNAL
GROUND

235-BK-16
506-PU-18
200-BK
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
L973-GN
893-GN-18
892-BR-18
403-GN-18
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
H446-PK-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
998-BR-18

L44

L55

C991-PK-18

C
A
B

L35

2
1

ATCH STR PRESS.SW


167-3466

615-YL
615-YL

168-RD-18
L976-GN-18

ATCH PUMP 1
FLOW CONT SOL
171-0114

G826-BR-18
C990-YL-18
G827-BU-18

ATCH NEGATIVE
CONT PRESS.
SENSOR 2
157-3128
1
2

CONN 1
A706-GY-18
L985-YL-18
L985-YL-18
L985-YL-18
A705-BU-18
A704-GN-18
L984-OR-18
L984-OR-18
L984-OR-18
A703-BR-18
A702-PU-18
L983-WH-18
L983-WH-18
L983-WH-18
A701-GY-18

BR-18
YL-18
BK-18

308-YL
235-BK-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
E562-PU-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
F889-WH-18
998-BR-18
E565-18-BU
H466-BU-18
H465-GN-18
M741-GY-18
M742-PU-18
M734-BR-18
H467-WH-18
410-WH-18
893-GN-18
892-BR-18
310-PU
578-BU
506-PU-18
403-GN-18
L973-GN
E480-WH-18

L55

A706-GY-18
L985-YL-18

SIGNAL
+B
GROUND

L37

184-RD
184-RD
430-BU-18
G976-BU-18
412-BU-18
K850-BR-18
892-BR-18
893-GN-18
K849-YL-18
K851-BU-18
K852-GN-18
E480-WH-18
H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL

L39

L21

ATCH NEGATIVE
CONT PRESS.
SENSOR 1
157-3128

C987-RD-18
G850-BU-18

L43

A
235-BK-18
H473-BR-18

L7

325-PK-18
365-YL-18

IAP CONTROL VALVE


IAPCV COMMON

L42

200-BK-18
E562-PU-18

235-BK-18
235-BK-18

TIMING CAL PROBE +


TIMING CAL PROBE -

LL

CHASSIS

1
2

103-RD
103-RD
103-RD
200-BK-18
200-BK-14
200-BK

235-BK-18
235-BK-18
235-BK-18

BOTTOM CAM S/T BOTTOM CAM S/T +

229-BK-14

615-YL

CONSOLE(RH)
CAB

9
10
11
4
12
8
6
5
7
3
1
2

STRAP

L37

GROUND STRAP
128-8886

L21

STARTER
MOTOR
104-7040

MOTOR

235-BK-18
235-BK-18

235-BK-18

235-BK-18
235-BK-18

A768-BU-18
A769-GY-18
K904-GN-18
147-PU
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
487-OR-18
491-PK-18
496-WH-18
495-GN-18
235-BK-18
321-BR-18
325-PK-18

TOP CAM S/T TOP CAM S/T +

L82

L42

101-RD-4
AA
RD-00
GG
RD-00

MOTOR

L42

L76

304-WH-8

L43

MTR BAT

200-BK-18
101-RD-4
109-RD-4
168-RD-10
304-WH-8
607-PK
A588-GN
130-RD-14
616-BU
322-GY
779-WH-18
780-PU-18
H705-BR-18
E562-PU-18
E565-BU-18

788-YL-18
A762-PU-18

235-BK-16
101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
893-GN-18
892-BR-18
F774-WH-18
F773-OR-18
405-GY-18
130-RD-14
F889-WH-18
308-YL
998-BR-18
H705-BR-18
A588-GN
763-BU-18
K906-GN-18
M740-PK-18
200-BK
616-BU
322-GY
607-PK
168-RD-10
147-PU
780-PU-18
A768-BU-18
A769-GY-18
L973-GN
496-WH-18
487-OR-18
K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
491-PK-18
495-GN-18
321-BR-18
200-BK-18
H446-PK-18
779-WH-18
E562-PU-18
E565-BU-18
506-PU-18

1
2

L77
L76

130-RD-14
H705-BR-18
998-BR-18
893-GN-18
892-BR-18
F773-OR-18
F774-WH-18
405-GN-18
F889-WH-18
308-YL

B
WH-18
BK-18

L82

235-BK-18
C468-BU-18

2
1

ENG SPEED
PICKUP
189-5746

130-RD-14

L77

ENG OIL
LEVEL SW
111-4759

229-BK-14

200-BK-18
E554-PK-18

CONN 21
A
G
ATCH
2
12V 7A SOCKET
1
121-0987
21
20
200-BK-14
200-BK-14
200-BK-14
14
200-BK-14
200-BK-14
200-BK
12
6
ATCH
7
12V 7A SOCKET
8
121-0987 (NOTE F)
9
147-PU
18
8630-BU
5
200-BK
199-OR
A537-PK-18
4
307-OR
307-OR
15
L11
310-PU
16
235-BK-18
L26
A580-GN-14
L973-GN
3
A579-OR-14
123-WH-18
19
118-GY-14
17
10
118-GY-14
A579-OR-14
607-PK
11
13
607-PK
607-PK
A580-GN-14
169-PK-18
G CONN 22 G
A
638-WH
607-PK
1
1
200-BK
2
2
638-WH
8630-BU
G
A
615-YL
199-OR
9
123-WH-18
169-PK-18
13
16
615-YL
CONN 23
646-RD-18
5
L25
12
113-OR-18
7
H466-BU-18
129-BU
H465-GN-18
1
103-RD
14
M741-GY-18
645-RD-18
L9
M742-PU-18
2
147-PU
120-YL
M734-BR-18
11
118-GY-14
10
646-RD-18
H467-WH-18
8
118-GY-14
120-YL
E480-WH-18
15
113-OR-18
4
17
18
586-BR
3
H466-BU-18
L10
6
A537-PK-18
H465-GN-18
M741-GY-18
A
G CONN 24
410-WH-18
2
M742-PU-18
129-BU
7
M734-BR-18
L12
403-GN-18
1
H467-WH-18
506-PU-18
3
410-WH-18
645-RD-18
8
893-GN-18
235-BK-18
892-BR-18
12
893-GN-18
310-PU
10
892-BR-18
9
506-PU-18
6
403-GN-18
E480-WH-18
5
4
L973-GN
586-BR
11
103-RD
103-RD
103-RD
CONN 25
KK
G
M744-PK-18
A
L68
L32
M746-YL-18
B
M747-PU-18
C

CONN 18

235-BK-18

INTAKE AIR TEMP

B
2
1

Z
487-OR-18
496-WH-18
405-GY-18
C468-BU-18
235-BK
235-BK

L75

COOLANT TEMP

200-BK-4

CONN 16
L69

L20

OIL TEMP
ENG TEMP SENSOR RTN

A/C CLUTCH
SOL
113-3499

229-BK-14
229-BK-14
229-BK-14
130-RD-14
130-RD-14
130-RD-14

403-GN-18

L28

LL

L66

E565-BU-18
506-PU-18
E554-PK-18
F773-OR-18
F774-WH-18
A769-GY-18
A768-BU-18
K906-GN-18
E562-PU-18
998-BR-18
235-BK-18

L65

TURBO OUTLET PRESSURE

J1
49
6
44
34
35
15
3
25
24
17
4
37
36
27
26
7
8
5
52
51
38
42
32
41
40
14
2
50
54
13
1
48
47
31
18
43
33
28
45
46
16
53
29
30
39
11
9
10
19
20
22
12
21
23
B

H473-BR-18
H476-WH-18
H475-BU-18
H474-GN-18
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
M741-GY-18
M742-PU-18
M734-BR-18
308-YL
E480-WH-18

L81

INJ ACTUATION PRESSURE

ALT

OPTION V SW(2)
SW RETURN
SWING BK CANCEL SOL
PS CONT PRV
PRV RETURN(1)
AEC MODE IND
TRAVEL ALM CANCEL IND
TRAVEL MODE IND
FAULT ALM
BKUP SW
CREEPER TRAVEL FUNCTION SW
ALT R TERM
FREE SWING
AIR HEATER CONTROLLER
GOV COMMAND
TRAVEL SP CHG SOL
SP SNSR(-)
SP SNSR(+)
OPTION SW
TRAVEL STR SOL
OPTION SW
FLOW LIMIT PRESS PRV
AUTO LUB FAILURE
PRIM NFC PRESS PRV
SPL FLTR PLUGGED
TRAVEL ALM
F SEC FLTR PLUGGED
PRV RETURN(2)
F PRIM FLTR PLUGGED
FUEL LEVEL
PUMP DISCH (1) PRESS SNSRCAPSULE FLTR PLUGGED
HYD. OIL LEVEL SW
HYD OIL TEMP SNSR
ENG OIL PRESS SW
PUMP DISCH (2) PRESS SNSR
ENG OIL LEVEL SW
O.L.W.D PRESS SNSR
GND
GOV FDBK
GND
OPTION V SW(1)
OPTION CONT PRV(1)
+B
OPTION CONT PRV(2)
+B
PRV RETURN(3)
ACL PLUGGED
FAN MOT CONT PRV
WTR SEPARATOR LEVEL SW
PRV RETURN(4)
COOL. LEVEL SW
SNSR RETURN
ATCH STEM 2 SWING CANCEL
CAT DATA LINK(-)
HEATER RLY/STARTER RLY
CAT DATA LINK(+)
ATCH STEM 1 SWING CANCEL
ANLG SNSR RETURN
ATCH STEM 3 SWING CANCEL
COOL TEMP SNSR
ATCH STEM 4 SWING CANCEL
+12V SPLY
OVER LOAD ALM CANCEL SW
TRAVEL STR PRESS SW
OPTION PWM IN(1)
JOYSTICK PRESS SW
TRAVEL LEFT PRESS SW
TRAVEL RIGHT PRESS SW
ONE TOUCH LO IDEL SW
THRT POS 1
THRT POS 2
THRT POS 3
THRT POS 4
TRAVEL ALM CANCEL SW
AEC MODE SW
TRAVEL MODE SW
KEY SW ON

L71

ENG PRESS SENSOR +5V


ATMOSPHERIC PRESSURE
ENG PRESS SENSOR RTN

J2
17
4
7
19
14
24
15
23
47
35
6
44
2
16
25
1
8
9
13
20
30
37
39
45
46
36
3
26
11
12
21
10
22
40
28
5
18
31
29
52
54
48
34
33
43
49
50
51
32
41
42
53
38
27
B

F889-WH-18
L973-GN
M736-BU-18
403-GN-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
892-BR-18
893-GN-18

4
6
5
3
2
1

ALTERNATOR
185-5294

L29
ENG/PUMP CONT
157-3165

K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18
893-GN-18
892-BR-18

109-RD-4

K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K862-GY-18
K863-OR-18
K859-BR-18
K858-YL-18
K857-WH-18
K856-PU-18

FUEL PRESSURE

F889-WH-18
F889-WH-18
L973-GN
L973-GN
403-GN-18
403-GN-18

BATTERY
3T-5760

L65

OIL PRESSURE SENSOR +5V


ENG OIL PRESSURE
OIL PRESSURE SENSOR RTN

430-BU-18

L48

L73

INJECTOR 1

235-BK-18

AIH
HEATER
RELAY

892-BR-18

L30

L62

K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18
M736-BU-18
403-GN-18
L973-GN
F889-WH-18
763-BU-18
788-YL-18
A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18
321-BR-18
M739-YL-18
495-GN-18
K904-GN-18
491-PK-18
T967-YL-18
H446-PK-18

893-GN-18

L30

L30

184-RD
892-BR-18
893-GN-18
893-GN-18
893-GN-18
892-BR-18
892-BR-18

L40

L69

101-RD-4

AA

L39

184-RD

NEG POS

L73

INJECTOR 3
INJECTOR 2
INJECTOR COMMON 1&2

L45

CONN 35

509-WH-18
508-PU-18

AG
AG
200-BK-18
E562-PU-18

BUZZER AS
113-4683

18
37
23
24
34
35
38
6
5
45
32
31
4
3
2
33
7
11
12
13
14
10
9
8
46
47
48
44
43
42
30
22
36
29
20
19
15
16
17
21
49
41
40
53
51
50
52
28
25
26
27
54
1
39

L40

184-RD
184-RD

RD-00
BB

L78

INJECTOR 5
INJECTOR 4
INJECTOR COMMON 3&4

511-BR-18
512-GN-18

CONN 20

L39

892-BR-18
893-GN-18
F889-WH-18
L973-GN
403-GN-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
H466-BU-18
H465-GN-18
H467-WH-18
410-WH-18

L55

K867-YL-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18
235-BK-18
308-YL

20 Page, NJJ

RENR5383-01

INJECTOR 6
INJECTOR COMMON 5&6

L47

F889-WH-18

RD-00

NEG POS

ENG BLOCK

9
12
15
30
63
10
11
8
13
4
55
46
5
54
39
45
6
38
37
44
7
36
17
47
41
24
42
19
29
16
31
20
21
26
28
2
14
3
33
1
27
67
53
43
40
50
51
52
25
34
18
56
57
32
60
69
35
64
65
49
48
66
59
58
68
22
23
70
61
62

893-GN-18
892-BR-18
403-GN-18
L973-GN

L33

CC

ATCH BATTERY
3T-5760

ENG CONT GND

INLET AIR HTR RLY COMMON


INLET AIR HTR RLY

L39

L76
L77
GG

NEG POS

G850-BU-18
C987-RD-18

L82

FUEL PUMP RELAY


THROTTLE RETURN
CAT DATA LINK +
CAT DATA LINK THROTTLE BACKUP (ACCEL)
THROTTLE BACKUP (DECEL)
LOW OIL PRESSURE OUTPUT
THROTTLE
IGNITION KEY SW

HH
RD-00

NEG POS

2
1

L43

L76

101-RD-4
304-WH-8
A762-PU-18
788-YL-18
C468-BU-18
E554-PK-18
403-GN-18
109-RD-4
235-BK-14
235-BK-14
235-BK-18
200-BK-18
200-BK-4
235-BK-14
200-BK-18
235-BK-16
235-BK-14
235-BK-18
200-BK-18

-B
-B
-B
+B
+B
+B

L44

L65

USER DEFINED SHUTDOWN

L46

L55

JJ

L42

BK-00

NOT AVAILABLE-USED ON J2

L77

RD-00

SHARED WITH TDC CAL


SHARED WITH TDC CAL

ACL SW
154-0498

BK-00

NOT AVAILABLE-USED ON J2

L45

1
2
3
4
6
7
10
11
12
13
14
15
16
17
18
20
21
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
49
50
51
54
55
56
57
58
59
60
62
64
67
61
63
65
48
52
53
68
69
19
5
8
9
22
23
28
66
70

L46

L61

CONN 39
E472-GN-18
E473-GY-18
K843-GN-18
K847-PU-18
F CONN 38
12
235-BK-18
11
200-BK-18
607-PK
8
L972-BU-18
5
A755-PK-18
1
2
A757-GY-18
A756-BU-18
3
4
A758-BR-18
7
F773-OR-18
6
F774-WH-18
10
169-PK-18
9
M736-BU-18
F CONN 37
998-BR-18
1
F889-WH-18
2
F CONN 36
5
A537-PK-18
6
K907-BU-18
11
A770-PK-18
8
L969-WH-18
9
L968-OR-18
3
A769-GY-18
2
A768-BU-18
1
K906-GN-18
308-YL
10
326-RD
7
307-OR
12
105-RD
4
F
1
150-OR-18
2
780-PU-18
F

ATCH LOWER
WIPER MOTOR
186-5763
A
200-BK-74
1
A580-GN-14
2
A579-OR-14
3
118-GY-14
4

L15

L70

147-PU

308-YL
147-PU

235-BK-14
A893-OR-18
184-RD
892-BR-18
893-GN-18

L17

L68

L36

147-PU
147-PU

L44

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
THROTTLE POWER

CAB

L62

L41

L18

L26

L38

L36

L41

ENG CONT
157-3165

L18

ATCH SPEAKER (L)


7Y-5505

L46

L62

L62

L80

L36

307-OR

E476-PU-18
ATCH RIGHT
FOOT PEDAL Z

L13

L62

1
2
MOTOR

1
2
3
4

169-PK-18
A770-PK-18
105-RD
307-OR
308-YL
607-PK
L972-BU-18
A755-PK-18
A756-BU-18
A757-GY-18
A758-BR-18
F773-OR-18
F774-WH-18
M736-BU-18
K907-BU-18
L969-WH-18
L968-OR-18
A769-GY-18
A768-BU-18
K906-GN-18
326-RD
998-BR-18
F889-WH-18
A537-PK-18

607-PK
607-PK

L62
308-YL

L16

200-BK-18

235-BK-16

L36

169-PK-18
113-OR-18
147-PU
120-YL
646-RD-18
124-GN-14
638-WH
607-PK
103-RD
175-RD-14
307-OR
191-WH-16
8630-BU
118-GY
199-OR
189-RD
105-RD
154-RD
151-GN
320-RD-18
615-YL
645-RD-18
A770-PK-18
123-WH-18
129-BU
235-BK-18
308-YL

L41

893-GN-18
235-BK-14
892-BR-18
184-RD
A893-OR-18

308-YL
308-YL

L16

A770-PK-18
105-RD
307-OR
307-OR

308-YL
308-YL

2
1

A
235-BK-18
2
H476-WH-18
1
JOYSTIC PRESS. SW
167-3466

M743-GN-18

L34

NEUTRAL START
LIMIT SW
163-6785

RD-18
WH-18
BK-18

1
2

L44

CONN 15

235-BK-18
H476-WH-18
H473-BR-18
H475-BU-18
H474-GN-18

L35

L25

E472-GN-18
E472-GN-18
E472-GN-18

ACTION ALARM G
132-1829

780-PU-18
779-WH-18
E562-PU-18
E565-BU-18
A588-GN
101-RD-4
109-RD-4
168-RD-10
304-WH-8
130-RD-14
616-BU
322-GY
H705-BR-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

L61

A893-OR-18
200-BK-18
B

506-PU-18

L36

L76

L56

CONN 14

L35

A
A
B
C

2
1
5
4
3
6

235-BK-18
E472-GN-18
E472-GN-18

L15

L26

147-PU
147-PU

235-BK-18
147-PU
G976-BU-18
200-BK-18
200-BK-18

L70

L70

L70

638-WH
8630-BU
123-WH-18
615-YL
118-GY
646-RD-18
113-OR-18
129-BU
120-YL-16
103-RD
645-RD-18
147-PU
199-OR
308-YL
124-GN-14
175-RD-14
191-WH-16
607-PK
607-PK

L34

L15

235-BK-18

E
CONSOLE(LH)

320-RD-18
154-RD
151-GN
189-RD

3
4
5
2
1
6

235-BK-16
235-BK-18
E472-GN-18
ATCH LEFT
FOOT PEDAL Z

235-BK-16
235-BK-18
235-BK-18

235-BK-18
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18

L63

L15

169-PK-18
169-PK-18
L34

L80

CHASSIS
L76

L17

200-BK

L17

512-GN-18
511-BR-18

L49

DISCONNECT SW.
7N-0718
7N-0719 (NOTE D)

CONN 13

L26

L15

L70

154-RD
189-RD
H705-BR-18
607-PK
320-RD-18
A893-OR-18
615-YL
645-RD-18
118-GY

L51

RELAY PANEL

L59

607-PK

120-YL
147-PU
113-OR-18
169-PK-18
646-RD-18

L38

CONN 9

638-WH

L49
GROUND STRAP
167-3583

4
2
1
3

12
7
11
1
4
2
6
10
5
3
9
8

CONN 8

JJ

199-OR

5
1
8
7
12
3
4
2
6
10
9
11

124-GN-14

MOTOR

4
2
1
3

L59

L56

CC

AF

L77

FUEL PUMP
188-6121

ATCH WTR
SEPARATOR
LEVEL SNSR
178-2345

307-OR
175-RD-14
103-RD
607-PK

A588-GN-18
320-RD-18
154-RD
151-GN
189-RD
169-PK-18
A770-PK-18
307-OR
105-RD

200-BK-18
A579-OR-14
118-GY-14
A580-GN-14
235-BK-18
307-OR

ATCH SPEAKER (R)


7Y-5505

412-BU-18
G976-BU-18
147-PU
A893-OR-18
200-BK
506-PU-18

780-PU-18
779-WH-18
E562-PU-18
E565-BU-18

A588-GN
119-PK-18
199-OR
123-WH-18
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
152-BU
191-WH-16
307-OR

A893-OR-18

ATCH BEACON RELAY


161-3128
200-BK-18
8630-BU
L49

BK-00
BK-00

L51

L49

308-YL
103-RD
175-RD-14
154-RD
189-RD
320-RD-18
607-PK
615-YL
645-RD-18
H705-BR-18
118-GY
A893-OR-18

L58

147-PU
607-PK
A588-GN
105-RD
184-RD
130-RD-14
322-GY
616-BU
892-BR-18
893-GN-18
235-BK-14
304-WH-8
109-RD-4
101-RD-4
168-RD-10
638-WH
8630-BU
151-GN
646-RD-18
A770-PK-18
169-PK-18

L58

168-RD-10

101-RD-4

L59

CONN 7

11
8
1
10
5
6
9
4
3
2
12
7

L59
L58

188-WH-18

235-BK-14
235-BK
235-BK
235-BK-16

L49
L51

L51

L49
L51
L60

FUEL PUMP RELAY


161-3128
229-BK-18
H705-BR-18

L50
638-WH
8630-BU

L50

L50

1
2
4
3
5
6
B

B
101-RD-4

B
A
C

L70

L50

L58

308-YL

LL

B
109-RD-4

304-WH-8

CONN 4 BLOCK AS.


121-1023

COOLANT
LEVEL SW
096-0744

306-GN

4
1
3
2
5
6

638-WH
L36

B
L50

307-OR

191-WH-16
307-OR

235-BK-18
200-BK
200-BK-18
200-BK-18
200-BK
229-BK-18
200-BK-18

L57

DD

EE

154-RD

L57

L60

151-GN
169-PK-18
A770-PK-18
646-RD-18
638-WH
8630-BU

168-RD-10

101-RD-4

304-WH-8

109-RD-6
109-RD-4

L60

L53

L52

151-GN
151-GN
L76

NN

B
CONN 3

M748-OR-18
H792-BR-18
M745-BU-18
M744-PK-18
M743-GN-18
M747-PU-18
M746-YL-18
L77

PP

7
9
1
10
11
8
6
2
5
4
3
12

B
A
C
Z

KK

L59

2
1
6
5
4
7
3
8

CONN 2

105-RD
184-RD
130-RD-14
A588-GN
147-PU
322-GY
607-PK
616-BU
892-BR-18
893-GN-18
235-BK-14

308-YL
C987-RD-14
151-GN

L79
M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18
TT

L54

235-BK-14
200-BK-18
200-BK-18
200-BK
235-BK-14
TT

NEUTRAL START RELAY


161-3128
200-BK-18

L62

L62

L25

L57

8630-BU
118-GY-14
199-OR

L36

189-RD

ATCH
JOYSTICK
000-0000

+12V
PWM+
SWITCH 1
SWITCH 2
COMMON
GND

HORN SW
128-2134

L62
L80

L26

189-RD
189-RD

L51

1
3
5
6
4
2

200-BK-18
320-RD-18

A588-GN-18
200-BK-18

L80

A
11
8
6
9
2
3
4
1
12
10
7
5

L25

HYD LOCK SOL RELAY


161-3128
200-BK-18
D
A588-GN
A588-GN
A588-GN

151-GN

199-OR
124-GN-14
179-BU
120-YL
147-PU
113-OR-18
129-BU
152-BU
123-WH-18
119-PK-18
A588-GN

322-GY

EE
109-RD-4

ALT BREAKER
171-2210

L54

320-RD-18

114-RD
114-RD
114-RD

B
308-YL
129-BU
191-WH-16
123-WH-18
A770-PK-18
645-RD-18
615-YL
320-RD-18
151-GN
154-RD
105-RD
189-RD

L35

L52

L57

A
PLATFORM

CHASSIS

199-OR
199-OR

199-OR

HORN RELAY
161-3128

QUICK COUPLER

80A

SS

615-YL

AUX CKT

GROUND STRAP
7G-1060

L18

101-RD-4
FF
101-RD-4

115-RD
115-RD
115-RD

180-GN

E475-PK-18

E
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

2
1

CONN 19
E
1
2
3
4
M743-GN-18
M743-GN-18
KK
Z

200-BK-18
200-BK
200-BK-18
200-BK-14
200-BK-14
200-BK-14

L35
L18

DD

CAB LAMP RELAY


161-3128
646-RD-18

BEACON LAMP

200-BK-18
320-RD-18

200-BK-18
200-BK-18

L17

L80

130-RD-14
114-RD
110-RD
115-RD
105-RD
149-RD
184-RD
C987-RD-14
103-RD
175-RD-14
168-RD-10
191-WH-16

199-OR

5
1
2
3
4
6

CONN 40
200-BK

L24
L68

L53

ENG CONT
HORN
TIMER RELAY
CAB LAMP
KEY SW
BOOM LAMP
E/P CONT
ATCH V CONT
DOME LAMP/MEMORY
A/C BLOWER
REFUELING PUMP

AUX CKT
INSP LAMP
FUEL PUMP
WIPER/WASHER
CHASSIS LAMP
BACKUP/MONITOR CONT
SEAT HEATER
LOWER WIPER/WASHER
CIGAR LIGHTER
SW PANEL/RADIO
ATT SOL
12V 7A CONVERTOR 1
12V 7A CONVERTOR 2
A/C

147-PU

30A
15A
10A
10A
10A
10A
10A
10A
15A
10A
15A
30A
10A

607-PK
607-PK

119-PK-18
196-BU
188-WH-18
118-GY
160-PU
169-PK-18
123-WH-18
152-BU
129-BU
113-OR-18
147-PU
120-YL
179-BU
124-GN-14

L62

L53

114-RD
115-RD
149-RD

L60
184-RD
105-RD
130-RD-14

L54

A623-BU-18

BOOM FLOAT

412-BU-18

L52

CHASSIS LAMP RELAY


161-3128
160-PU
160-PU
160-PU
D

143-BR-18

235-BK-14
235-BK-18
235-BK-18

L54

L52
L53

L54

IN
GND
+B
OUT

5A
5A
10A
10A
5A
10A
10A
5A
5A
10A
10A
5A
10A
10A
10A
15A
5A
10A
5A
10A

235-BK-18
E472-GN-18
E474-OR-18
K844-GY-18
K848-WH-18

L63

SIGNAL
GROUND
+B
SIGNAL

L53

E565-BU-18
780-PU-18

L54

FF

A588-GN
147-PU
322-GY
L52
607-PK
616-BU
BOOM LAMP RELAY
161-3128
149-RD
645-RD-18
149-RD
149-RD
616-BU
D

CONN 41
Z

196-BU
200-BK

112-PU-6

START RELAY
125-1302

4
2
1
3

114-RD
115-RD
149-RD

L52

D
CONN 6
304-WH-8
PP

RR

308-YL
200-BK
110-RD
189-RD

INSP LAMP SOCKET


9R-7941
CONN 12

646-RD-18
646-RD-18
A623-BU-18

L51

MAIN RELAY
165-4026

ET CONN
A
D
E
B
D C
F
TIMER
G
RELAY
H
163-6703
J
CONN 10

DIODE
121-1022

308-YL
893-GN-18
892-BR-18
235-BK-18

L53

200-BK
306-GN

2
1

RR
109-RD-8
109-RD-6
NN

SS

L79

BACKUP RESISTOR
7Y-8242
D
D
169-PK-18
169-PK-18

A770-PK-18
169-PK-18

L53

L52
L53

112-PU-6

200-BK
200-BK
200-BK

AF

E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18

308-YL
200-BK

L79

308-YL
308-YL
308-YL
308-YL

306-GN
306-GN
306-GN
200-BK

DIODE
121-1022

AF

AF

779-WH-18

DIODE
121-1022
D

AF

E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18
779-WH-18
E565-BU-18
780-PU-18

A588-GN
235-BK-14

AF

AF

AF

E564-PK-18
E562-PU-18

CONN 5
AF
D
1 A588-GN-18
2 235-BK-14

AF

E564-PK-18
E564-PK-18

ATCH BOOM FLOAT


DISABLE RELAY
149-5050
143-BR-18
M743-GN-18
143-BR-18
143-BR-18
TT
M744-PK-18

L60

L52

H792-BR-18

E564-PK-18

TT

M746-YL-18
M746-YL-18

E562-PU-18

M745-BU-18

M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

ATCH-QC SAFETY LEVER "ON"


ATCH-QC SAFETY
RELAY COIL
LOCK RELAY 2 SW
ATCH-QC SAFETY LEVER
ATCH-QC SAFETY
PRIORITY RELAY
LOCK RELAY 1 SW
R1
R4
R2
R3
RELAY
RELAY_2
RELAY_1
RELAY

ATCH SMART BOOM


UP/DOWN RELAY2
149-5050
200-BK-18
235-BK-18
A588-GN-18

ATCH SMART BOOM


UP/DOWN RELAY1
149-5050
200-BK-18
M746-YL-18
M746-YL-18
M748-OR-18
M746-YL-18
TT
M747-PU-18

OPERATOR STATION

L63

L6

C537-GN-18
C538-OR-18

L15

200-BK-18
200-BK
200-BK-14
200-BK
201-BK-18
200-BK

607-PK-18
607-PK-18
A537-PK-18
123-WH-18
200-BK-18
200-BK-18

10
RELAY PANEL

200-BK-18
365-YL-18

11

147-PU
147-PU
147-PU
147-PU

12

+ ATCH
REFUELING PUMP
123-3929

NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

A:
B:
C:
D:
E:
F:
G:

USE
USE
NOT
USE
USE
USE
NOT

WITH SHORT BOOM.


WITH CAB GUARD.
USE ON THIS VEHICLE.
WITH COLD WEATHER.
WITH CONFIG 3.
WITH 12V 7A X 2 CONVERTE R.
USE WITH HEATER UNIT.
325C 183-1009 V00

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