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TRUNNION QUALIFICATION SHEET

Procedure for Evaluation of the Design of Hollow Circular Cross Section


Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
Yellow cells: User input; Gray cells: automated

ENTER STRESS PROGRAM OUTPUT ON NEXT TAB. (Stress Model must include Reaction Node at pipe O.D. See Gener
JOB NO.:

Upgrade Steam System

PIPE SUPPORT NO.:

NODE 4000

LINE NUMBER:

Attachment location =
Run Pipe OD =
Run Pipe Wall thk =

14" STEAM LINE

Attachment Pipe OD =
POPER (PSIG)

PMAX (PSIG)

TOPER (F)

TMAX (F)

Attachment Pipe Wall thk =

450

525

600

750

Fillet Weld Size =

DESIGN CONDITIONS:
Run Pipe material | Sy at TOPER :

A53B Seamless

Run pipe welding factor f:


Attachment material | Sy at TOPER :

22200 psi; Sec. II, Pt.D, Table Y-1


1.00

A53B Seamless

22200 psi; Sec. II, Pt.D, Table Y-1

Support Service Limit (Level A, B, C, D):

SELECT

2.0 NOMENCLATURE AND DEFINITIONS (See Fig. 1); ASME Code Case N-392-3 included with EPRI TR-107453, Ap
Ro
Ro
= run pipe outside radius, in.
RI

= run pipe inside radius, in.

RI

ro

= attachment pipe outside radius, in.

ro

ri

= attachment pipe inside radius, in.

ri

= nominal run pipe wall thickness, in.

t
Do

= nominal attachment wall thickness, in.


= outside diameter of the run pipe, in.

t
Do

do

= outside diameter of the attachment, in.

do

ZT

= mean radius of run pipe, in.


= ( ro
= IT/ro

ri )

area of trunnion, in.

4
4
I T ( ro ri )
4

2
2
A (ro ri )
2

ro T
2

Ro / T

IT

or ZT

[where 4.0 50.0]

t /T

[where 0.2 1.0]

d o / Do

Ao ( 2 )

ZT

section modulus of trunnion, in.3

= lesser of

AT

Range for
ells per TR107453

R
AT

[where 0.3 1.0]

[but not less than 1.0]

[10 30]

[0.2 2.0]

[0.3 0.8]

CW
CL

The equation for C shall be used to determine Cw, CL, and CN, based on

CN

the following table (modified for elbow-mounted trunnions per EPRI

Parameters , and in
range for ells per EPRI?

TR-107453). Select the max. value of pipe and attachment equations.


Index
Cw

Part

Range

Ao

n1

Pipe

0.3 - 1.0

1.40

0.81

Trunnion Qualification Sheet - ASME Code Case N-392-3

n2
(a)

n3
1.33

NOTES:
(a) replace

Page 1 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
attachment
Cw

0.3 - 1.0

For elbow-mounted trunnions

Trunnion Qualification Sheet - ASME Code Case N-392-3

4.00

0.55

0.75

0.229

(b)
-0.42

1.00
0.85

(b) replace
(EPRI TR-107453, Eq. 5-4)

Page 2 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
Index
CL

Part

Range

Ao

n1

n2

n3

Pipe

0.3 - 1.0

0.46

0.60

-0.04

0.86

attachment

0.3 - 1.0

1.10

0.23

-0.38

0.38

CL

For elbow-mounted trunnions

1.68

0.0734

-0.01

0.769

CN

Pipe

0.3 - 0.55

0.51

1.01

0.79

0.89

attachment

0.3 - 0.55

0.84

0.85

0.80

0.54

Pipe

> 0.55 - 1.0

0.23

1.01

-0.62

0.89

attachment

> 0.55 - 1.0

0.44

0.85

-0.28

0.54

(EPRI TR-107453, Eq. 5-1)

<else>

CN

For elbow-mounted trunnions

0.72

0.210

-0.355

0.84

(EPRI TR-107453, Eq. 5-2)

CT

For elbow-mounted trunnions

1.25

0.158

-0.06

0.717

(EPRI TR-107453, Eq. 5-3)

<else>
CT

= 1.0 for 0.55

CT

= CN for = 1.0, but not less than 1.0; CT


should be linearly interplated for 0.55 1.0,

CT

Except as modified for elbow


trunnions per EPRI

BW

but not less than 1.0


= 0.5 (CW), but not less than 1.0

BW

BL

= 0.5 (CL), but not less than 1.0

BL

BN

= 0.5 (CN), but not less than 1.0

BN

BT

= 0.5 (CT), but not less than 1.0

BT

KT

= 2.0 for fillet or partial welds

KT

= 1.8 for full penetration welds


Sh

= basic material allowable stress at maximum

Sec. II, Pt. D, Table 1

Sh

Sec. II, Pt. D, Table 1

Sc

(hot) temperature, psi (lesser of attachment


or pipe material allowable)
Sc

= basic material allowable stress at ambient


temperature, psi (lesser of attachment or

SA

or pipe material allowable)


= f (1.25Sc + 0.25Sh), psi as defined in NC/

SA

ND-3611.2 (lesser of attachment or pipe


material allowable)
Sy

Sy

= yield stress at temperature, psi (lesser of


attachment or pipe material yield stress)

Zwn

= section modulus of fillet weld or partial


penetration weld about the neutral axis of

Z wn

t do2
4

Note 6:

t do2

Note 6:

Zwn

t is weld throat thickness: (cos 45 x fi

bending parallel to the run pipe center line, in.3


Zwl

= section modulus of fillet weld or partial

Trunnion Qualification Sheet - ASME Code Case N-392-3

Z wl

Zwl

Page 3 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted
trunnions per EPRI TR-107453 (
t do
Z wl
4
penetration weld about the neutral axis
t is weld throat thickness: (cos 45 x fi
2

normal to the run pipe center line, in.3

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 4 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
Zwt

= torsional section modulus of fillet weld or


partial penetration weld for torsional
loading, in.

Aw

Z wt

= fillet weld or partial penetration weld throat area, in. 2

t d
4
J

ro

Zwt

Note 6:

t is weld throat thickness: (cos 45 x fi

Aw

td = cos 45 x fillet weld size x Mean weld circumference (per AWS D1.1/D1.1M;2006, 2.23.4)
Absolute Value
of loads due to weight
and other sustained loads

See Figs. 1, 2-1 (below) for nomenclature.


From Stress Program Output tab.
ML

= bending moment applied to the attachment

Absolute Values of
loads occurring sim
under all service load

M L=

41714

in-lbs

ML**

M N=

2327

in-lbs

MN**

M T=

in-lbs

MT**

Q1=

101

lbs

Q1**

Q2=

1777

lbs

Q2**

W=

340

lbs

W**

as shown in Fig. 1, in.-lbs


MN

= bending moment applied to the attachment


as shown in Fig. 1, in.-lbs

MT

= torsional moment applied to the attachment


as shown in Fig. 1, in.-lbs

Q1

= shear load applied to the attachment as


shown in Fig. 1, lbs

Q2

= shear load applied to the attachment as


shown in Fig. 1, lbs

= thrust load applied to the attachment as


shown in Fig. 1, lbs

ML, MN, MT, Q1, Q2, and W are determined at the

ML**, MN**, MT**, Q1**, Q2**, and W** are absolute

surface of the pipe. The values of attachment loads

values of maximum loads occurring simultaneously

used in the stress evaluation (Section 3.0) are based

under all service loading conditions. (Select Load Ca

on the loads used in the different Code equations.

from Operating results with maximum resultant Mom

3.1 Analysis of Attachment Welded to Pipe with a Full Penetration Weld


(a)

Calculate stresses

S MT

BW W
B M
B M
Q
Q
B M
N N L L 1 2 T T
AT
ZT
ZT
A
A
J

(1)

S NT

CW W
C M
C M
Q
Q
C M
N N L L 1 2 T T
AT
ZT
ZT
A
A
J

(2)

SPT = KT(SNT)
S NT

**

CW W **
C MN
N
AT
ZT

**

CL M L
ZT

Trunnion Qualification Sheet - ASME Code Case N-392-3

(3)
**

**

**

Q1
Q
2
A
A

CT M T
J

**

(4)

Page 5 of 30

TRUNNION QUALIFICATION SHEET

Procedure for Evaluation of the Design of Hollow Circular Cross Section


Welded Attachments on Classes 2 and 3 Piping
ASME
Code
Case
N-392-3 (Section
III, Div**1 Nonmandatory
Appendix Y-5000)
**
**
**
**
CW W **
CN M N
CL M L
Q1
Q2
CT M T
**
S NT
to the axisof the run pipe;

elbow-mounted trunnions per EPRI TR-107453 (


For trunnions
perpendicular
modified
for
AT
ZT
ZT
A
A
J

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 6 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (

ASME BPVC, Section


Code Case N-39
Fig. 1, Pg. 730

EPRI, TR-107453 (
Figure 2-1, Pg. 2

(b)

The following modified Code equations shall be satisfied:


First, calculate MA, MB, MC, MD
Mj

where

2
xj

M y j M zj

Ref. NC-3653.3
1/ 2

j = A, B, C, or D which are the subscripts of MA, MB, MC, MD


defined in NC-3652, NC-3653.1, and NC-3653.2
MA =

M xA M yA M zA

resultant moment loading on cross section


due to weight and other sustained
loads, in.-lb

MB =

M xB M yB M zB

Ref. NC-3652

moment loading on cross section due to


nonreversing dynamic (Occasional)
loads., in.-lb

(1)

Ref. NC-3653.1

NC-3652 Eq. (8) becomes:

S SL B1

"Left" and "Right" (below) are Eq. values b

PD o
MA
B2
S MT 1.5S h
2t n
Z

Left Side

(NC-8)

10767

where B1 = 0.5 and B2 = 1.0 for straight pipe, tn = run pipe nominal wall thickness (T from Section 2 above),
and Z = IP/Ro is the section modulus of run pipe, in.3

IP
Trunnion Qualification Sheet - ASME Code Case N-392-3

4
4
( Ro Ri )
4

Page 7 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (

IP

Trunnion Qualification Sheet - ASME Code Case N-392-3

4
4
( Ro Ri )
4

IP

Page 8 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (

(2)

1.8Sh but not greater than

NC-3653.1 Eq. (9) becomes:

S OL B1

1.5 Sy for Level A and

Pmax . Do
MA MB
B2
S MT
2t n
Z

Level B loadings
2.25Sh but not greater than

where B1 = 0.5 and B2 = 1.0 for straight pipe, and

1.85 Sy for Level C loading


3.0Sh but not greater than

where terms tn and Z are defined as in Eq. (1) above

2.0 Sy for Level D loading


SOL
(NC-9)

MC =

M xC M yC M zC

12221

range of resultant moments due to thermal


expansion, in.-lb.; also include moment effects
of anchor displacements due to nonreversing
dynamic loads if anchor displacement
effects were omitted from Eq. (9)

MD =

M xD

M yD

M zD

Ref. NC-3653.2

resultant moment due to any single nonrepeated anchor movement (e.g., predicted
building settlement), in.-lb.

Ref. NC-3653.2

Equations 3, 4 and 5 (below) require determining the maximum intensification factor,


where i is the stress intensification factor from NC-3673.2 and Fig. NC-3673.2(b)-1.
i = C2K2/2, but not less than 1.0
where C2 and K2 are stress indices for Class 1 piping products or joints from NB-3681(a)-1.
(C2 and K2 values for trunnions per

C2

EPRI TR-107453 Ch. 3 Test Program.)


(3)

1.0

1.0

NC-3653.2 Eq. (10) becomes:

SE

(4)

K2

i MC
S
PT S A
Z
2

Left Side

(NC-10) 11554

NC-3653.2 Eq. (10a) becomes:

iMD
S
PT 3.0 S C
Z
2

Trunnion Qualification Sheet - ASME Code Case N-392-3

Left Side

(NC-10a) 11119

Page 9 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

iM
S
For trunnions perpendicular to theDaxis
the
run
of PT
3.pipe;
0 S C modified for elbow-mounted trunnions per EPRI TR-107453 (
Z
2

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 10 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
(5)

NC-3653.2 Eq. (11) becomes:

ST E

PDo
4 tn

S
MC
MA
S M T P T (S h S A )
i
2
Z
Z

0.7 5 i

Left Side

(NC-11)

22125

where terms tn and Z are defined in Eq. (3, 4, 5) as in Eq. (1) above
(c)

In addition to the Code equations, the following equations shall also be satisfied:
Left Side

S NT

Q1

**

**

Q2

2S y

**

T
J
A
A

(5)

40891

(6)

783

**

Sy

3.2 Analysis of Attachment Welded to Pipe With Fillet Welds or Partial Penetration Welds *

* Verify that value of K

(a)

The requirements of 3.1 shall be met.

(b)

The following additional requirements shall be met:


**

**

M
Q
W ** M L

N 1
Aw
Zwl
Zwn
W **

Aw

** 2

Q2
Aw

Q1** Q2 **
4
Aw

** 2

1/ 2

Left Side

**

MT
2S y
Zwl

**

MT

Z wt

properly to 2.0 on Pa

(7)

8035

1/ 2

Sy

Left Side

(8)

1293

Reaction Node at Point A (EPRI TR-107453)


Construct elbow trunnion with rigid element between
points A and D. Place support w/connecting node at A.

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 11 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME
Code
Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)
Reaction Node at Point
A (EPRI
TR-107453)

Construct
elbowperpendicular
trunnion with to
rigid
between
For trunnions
theelement
axis of the
run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (
points A and D. Place support w/connecting node at A.

GENERAL NOTES:
1.

For attachments on straight pipe with nearest attachment weld at a minimum of


discontuinuity, per Code Case N-392-3, para. 1.4.

2.

N-392-3 (1994) was added to Section III, Div 1 Nonmandatory Appendix Y-5000 in 2004. Eq. 6 was simplified in Ybut yields same results as N-392-3. For consistency with EPRI TR-107453, N-392-3 is referenced here.

3.

The Electric Power Research Institute (EPRI) extended the ASME Code Case N-392-3 for welded attachments to co
LR & SR elbow trunnions. Testing and analysis provided a basis for modifying constants A 0, n1, n2
and n3 when applied to 90 trunnion/elbow configurations.

RTany other weld or


from

Download TR-107453 free at EPRI

4.

When compared to FEA data EPRI obtained during TR-107453, the Code Case N-392-3 method is "conservative by
factor of 4.6," dropping to 2.39 when the equation for C is adjusted for the curvature Q at the elbow. (Pg. 4-16) T
reduction in conservatism from N-392-3 for elbow-mounted trunnions is reflected in the modified factors used to
evaluate C in the EPRI method above.

5.

EPRI concluded, "The FEA from this study indicates that the presence of the trunnion decreases the stress in the e
when the loading is on the elbow. This is confirmed by Hankinson [7] in that the value of C2 determined is less tha
that of a plain elbow." (Pg. 4-17) See EPRI link for elbow k-factors, pg. 7-2.

6.

Machine Design - R.S. Khurmi, J.K. Gupta, Chapter-10, pg. 351, Figs. 10.9 & 10.10; Table 10.8, pg. 365

7.

Sections from Code Case N-392-3 from ASME 1995 BPVC, Code Cases, Nuclear Components, reproduced with the
permission of The American Society of Mechanical Engineers.

8.

Sections from Stress Indices for Elbows with Trunnion Attachments (TR-107453) reproduced with the permission o
Electric Power Research Institute.

9.

AWS D1.1/D1.1M;2006, 2.3.2.10 Effective Area of Fillet Welds, reproduced with permission of the American Weldin
Society (AWS), Miami, Florida. (outside spreadsheet print area)

10.

AWS D1.1/D1.1M;2006, 2.23.4 Circular Connection Lengths, reproduced with permission of the American Welding
Society (AWS), Miami, Florida. (outside spreadsheet print area)

11.

Document was prepared as a tool for pipe stress engineers. It is intended to supplement analysis performed with
commercial pipe stress analysis software. All cell programming is visible for review and applicable Code equations
reproduced and referenced so users may verify function accuracy. Proper modeling and load selection is responsib
of the analyst. Spreadsheet is locked to prevent tampering after distribution.
Send comments/corrections to TomMS.pe at gmail dot com.

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 12 of 30

TRUNNION QUALIFICATION SHEET


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (

While believed to contain correct information, the author makes no warranty, express or implied, or assumes any legal responsibility for the accuracy,
completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned righ

WARRANTY DISCLAIMER. THIS SPREADSHEET IS SUPPLIED "AS IS" WITHOUT WARRANTY OF ANY KIND. THE AUTHOR: (1) DISCLAIMS ANY WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, TITLE OR
INFRINGEMENT, (2) DOES NOT ASSUME ANY LEGAL LIABILITY OR RESPONSIBILITY FOR THE ACCURACY, COMPLETENESS, OR USEFULNESS OF THE SPREADS
(3) DOES NOT REPRESENT THAT USE OF THE SPREADSHEET WOULD NOT INFRINGE PRIVATELY OWNED RIGHTS, (4) DOES NOT WARRANT THAT THE SPREAD
WILL FUNCTION UNINTERRUPTED, THAT IT IS ERROR-FREE OR THAT ANY ERRORS WILL BE CORRECTED.

LIMITATION OF LIABILITY. IN NO EVENT WILL THE AUTHOR BE LIABLE FOR ANY INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL OR PUNITIVE DAMAGE
ANY KIND OR NATURE, INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS OR LOSS OF DATA, FOR ANY REASON WHATSOEVER.
2012 Thomas M. Sullivan, P.E. Rev. 0, 1-11-2013

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 13 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).

e at pipe O.D. See General Notes.)

tachment location =
Run Pipe OD =

Run

<SELECT

14.000

in.

Run Pipe Wall thk =

0.375

in.

tachment Pipe OD =

8.625

in.

ment Pipe Wall thk =

0.322

in.

Fillet Weld Size =

0.250

in.

Per ASME Section III


Level A - Normal
Level B - Upset
Level C - Emergency
Level D - Faulted

th EPRI TR-107453, Appendix A


=

7.000

in.

6.625

in.

4.313

in.

3.991

in.

0.375

in.

0.322

in.

14.000

in.

8.625

in.

6.813

in.

8.399

in.2

16.809

in.3

72.489

in.4

4.200

in.2

16.809

18.667

0.859

0.616

6.404

3.610

10.497

#VALUE!
#VALUE!

(a) replace n2 with e-1.209

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 14 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).


(b) replace n2 with e-1.3905

RI TR-107453, Eq. 5-4)

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 15 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).

RI TR-107453, Eq. 5-1)

RI TR-107453, Eq. 5-2)

RI TR-107453, Eq. 5-3)

1.394

3.202

1.805

5.249

1.000

2.0 <SELECT

13700

psi

13700

psi

20550

psi

22200

psi

10.33

in.3

throat thickness: (cos 45 x fillet weld size)

10.33

in.3

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 16 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).


throat thickness: (cos 45 x fillet weld size)

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 17 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).


=

20.66

in.3

throat thickness: (cos 45 x fillet weld size)

5.09

in.2

Absolute Values of Maximum


loads occurring simultaneously
under all service loading conditions

20269 in-lbs

56914 in-lbs

0 in-lbs

2444

lbs

845

lbs

278

lbs

d W** are absolute

occurring simultaneously

onditions. (Select Load Case

h maximum resultant Moment.)

SMT =

5783

psi

SNT =

11119

psi

SPT =

22237

psi

SNT**=

40891

psi

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 18 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 19 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).

ASME BPVC, Section XI-1998


Code Case N-392-3
Fig. 1, Pg. 730

EPRI, TR-107453 (1998)


Figure 2-1, Pg. 2-1

Weight and other Sustained

MA =

41779 in-lbs

Occasional loads only

MB =

40132 in-lbs

(below) are Eq. values being compared


Right Side

20550

PASS

m Section 2 above),
=

53.251

in.3

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 20 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).


=

372.760

in.4

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 21 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).

but not greater than


Sy for Level A and
Level B loadings
but not greater than
Sy for Level C loadings
but not greater than
Sy for Level D loadings
1.8Sh
24660

PASS

Expansion and Displacement

MC =

23187 in-lbs

Ref. NC-3653.2
Settlement, if any

MD =

0 in-lbs

Ref. NC-3653.2

i=

1.00

Right Side

20550

PASS

Right Side

41100

PASS

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 22 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 23 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).

Right Side

34250

PASS

Right Side

44400

PASS

22200

PASS

* Verify that value of KT is set


properly to 2.0 on Page 2.
Right Side

44400

PASS

Right Side

22200

PASS

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 24 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).

m any other weld or

Eq. 6 was simplified in Y-5000,


erenced here.

welded attachments to cover


, n1, n2
0

R-107453 free at EPRI.com.

ethod is "conservative by a
t the elbow. (Pg. 4-16) The
modified factors used to

reases the stress in the elbow


C2 determined is less than

10.8, pg. 365

nts, reproduced with the

ed with the permission of the

n of the American Welding

of the American Welding

analysis performed with


pplicable Code equations are
oad selection is responsibility

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 25 of 30

oss Section

dix Y-5000)

ons per EPRI TR-107453 (1998).

onsibility for the accuracy,


not infringe privately owned rights.

DISCLAIMS ANY WARRANTIES,


ARTICULAR PURPOSE, TITLE OR NONR USEFULNESS OF THE SPREADSHEET,
OT WARRANT THAT THE SPREADSHEET

, SPECIAL OR PUNITIVE DAMAGES OF


ER.

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 26 of 30

TRUNNION QUALIFICATION SHEET

ENTER OUTPUT FROM STRESS PROGRAM HERE


Procedure for Evaluation of the Design of Hollow Circular Cross Section
Welded Attachments on Classes 2 and 3 Piping
ASME Code Case N-392-3 (Section III, Div 1 Nonmandatory Appendix Y-5000)

For trunnions perpendicular to the axis of the run pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (199
Yellow cells: User input; Gray cells: automated
FIG. 1, FIGURE 2-1 VECTORS
SELECT STRESS MODEL VECTORS (X, Y, Z) THAT CORRESPOND TO FIGURES
TRUNNION REACTION NODE NO.:
298
STRESS PROGRAM OUTPUT (Based on Example below)
Set up extra Load Cases as required by N-392-3

Q2

Q1

ENTER STRESS PROGRAM OUTPUT FROM TRUNNION REA


Fx

Fy

Fz

Weight and other Sustained

6 (SUS) L6=W+P1+H

-340.0

1777.0

-101.0

Occasional loads only1

18 (OCC) L6=L10-L4

50.0

-149.0

-1708.0

Expansion and Displacement

32 (EXP) L32=L4-L6

11.0

-783.0

-635.0

10 (OPE) L10=W+T1+P1+H+WIN3

-278.0

845.0

-2444.0

PIPE axis corresponding


to Stress Analysis axis

FY

FZ

FX

Settlement, if any
**Max Loading under all conditions2

Loads From Above Assigned to Pipe Axes, Moments


FIG. 1, FIGURE 2-1 VECTORS

ASME Code Case


N-392-3 Input

Q2

Q1

Weight and other Sustained

6 (SUS) L6=W+P1+H

1777.0

-101.0

-340.0

Occasional loads only

18 (OCC) L6=L10-L4

-149.0

-1708.0

50.0

32 (EXP) L32=L4-L6

-783.0

-635.0

11.0

0.0

0.0

0.0

845.0

-2444.0

-278.0

Expansion and Displacement


Settlement, if any
**Max Loading under all conditions

10 (OPE) L10=W+T1+P1+H+WIN3

1. Select Load Case from pure Occasional load results with the maximum Code Stress.
2. Select Load Case from Operating load results with the maximum resultant Moment.

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 27 of 30

TRUNNION QUALIFICATION SHEET

ASME BPVC, Section XI-1998 N-392-3, Pg. 730

Trunnion Qualification Sheet - ASME Code Case N-392-3

EPRI, TR-107453, Pg

Page 28 of 30

TRUNNION QUALIFICATION SHEET

T FROM STRESS PROGRAM HERE

n of the Design of Hollow Circular Cross Section


achments on Classes 2 and 3 Piping
(Section III, Div 1 Nonmandatory Appendix Y-5000)

un pipe; modified for elbow-mounted trunnions per EPRI TR-107453 (1998).

ells: User input; Gray cells: automated


MN

ML

MT

MY

MZ

MX

ENTER STRESS PROGRAM OUTPUT FROM TRUNNION REACTION NODE (LBS, FT-LBS)
Mx

My

Mz

0.0

193.9

3476.2

0.0

3332.1

-286.1

0.0

1216.8

-1501.0

0.0

4742.8

1689.1

MY

MZ

MX

Loads From Above Assigned to Pipe Axes, Moments Converted to in-lbs


MN

ML

MT

2326.8

41714.4

0.0

39985.2

-3433.2

0.0

14601.6

-18012.0

0.0

0.0

0.0

0.0

56913.6

20269.2

0.0

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 29 of 30

TRUNNION QUALIFICATION SHEET

EPRI, TR-107453, Pg. 2-1 (1998)

Trunnion Qualification Sheet - ASME Code Case N-392-3

Page 30 of 30