DAFTAR ISI

HALAMAN JUDUL.............................................................................................i
HALAMAN PENGESAHAN.............................................................................ii
HALAMAN PERNYATAAN.............................................................................iii
ABSTRAK BAHASA INDONESIA..................................................................iv
ABSTRAK BAHASA INGGRIS........................................................................v
KATA PENGANTAR..........................................................................................vi
DAFTAR ISI.....................................................................................................viii
DAFTAR GAMBAR...........................................................................................ix
DAFTAR TABEL.................................................................................................x
DAFTAR LAMPIRAN.......................................................................................xi
BAB 1 PENDAHULUAN....................................................................................1
1.1 Profil Perusahaan..........................................................................................1
1.1.1 Sejarah Perusahaan...........................................................................1
1.1.2 Struktur Organisasi Perusahaan........................................................4
1.1.3 Sistem Ketenagaan Perusahaan......................................................10
1.1.4 Teknologi UHT...............................................................................13
1.1.5 Proses Palletizer..............................................................................14
1.2 Latar Belakang Masalah.............................................................................14
1.3 Tujuan.........................................................................................................16
1.4 Rumusan Masalah.......................................................................................16
1.5 Batasan Masalah.........................................................................................16
1.6 Metode Pengumpulan Data.........................................................................16
1.7 Sistematika Penulisan.................................................................................16
1.8 Manfaat.......................................................................................................17
1.9 Waktu Pelaksanaan.....................................................................................17
BAB 2 LANDASAN TEORI ............................................................................18
2.1 Pengertian umum Sistem Palletizer............................................................18
2.2 Konveyor....................................................................................................18
2.2.1 Macam-macam Konveyor...............................................................19
2.2.2 Komponen utama Konveyor...........................................................21
2.2.3 Komponen Pneumatik pada Konveyor...........................................22
2.2.4 Komponen Elektrik pada Konveyor...............................................22
2.3 Robot Palleting...........................................................................................25
2.3.1 Pengertian Robot Palleting.............................................................25
2.3.2 Komponen Robot Palleting.............................................................26
2.4 Transverser..................................................................................................31
2.4.1 Pengertian Transferser....................................................................31
2.4.2 Bagian-bagian Transverser.............................................................32
2.5 Mesin Wrapping..........................................................................................32
2.5.1 Pengertian Mesin Wrapping............................................................32

2.5.2 Komponen Mesin Wrapping...........................................................33

2.6 RFID (Radio Frequency Identification)......................................................34
2.7 VFD (Variable Frequency Drive)...............................................................35
BAB 3 PEMBAHASAN.....................................................................................36
3.1 Gambaran umum sistem produksi Ultrajaya..............................................36
3.1.1 Source.............................................................................................37
3.1.2 MRU (Milk Reception Unit)...........................................................37
3.1.3 Dumping area..................................................................................39
3.1.4 Mixing area.....................................................................................40
3.1.5 UHT (Ultra High Temperature)......................................................41
3.1.6 Filling Area.....................................................................................42
3.1.7 Packing............................................................................................42
3.1.8 Palletizing.......................................................................................44
3.1.9 Warehouse.......................................................................................44
3.2 Sistem Palletizer.........................................................................................46
3.3 Faktor Kegagalan pada sistem Palletizer....................................................48
3.4 Solusi Untuk Mengurangi Kegagalan Pada Sistem Palletizer....................49
3.4.1 Pengereman laju Box......................................................................50
3.4.1.1 Pengereman laju box menggunakan Air brake ...............50
3.4.1.2 Pengereman laju box menggunakan Silinder brake.........52
3.4.1.3 Pengereman laju box menggunakan Stopper
(Bagian bawah) ...............................................................53
3.4.2 Pendeteksi posisi box miring .........................................................54
3.4.2.1 Sensor pendeteksi (Omron D81).....................................55
3.4.2.2 Cara Instalasi....................................................................55
3.4.3 Pembuatan Stopper Atas.................................................................56
3.4.3.1 Pemasangan Hardware Stopper.......................................58
BAB 4 PENUTUP..............................................................................................61
4.1 Kesimpulan.................................................................................................61
4.2 Saran...........................................................................................................62
DAFTAR PUSTAKA.............................................................................................