BS-300 Service Manual (v5.0)

BS-300 Chemistry Analyzer
Service Manual
2007-2010 Shenzhen Mindray Bio-medical Electronics Co., Ltd.

Reserved.
All rights
For this Service Manual, the issued Date is 2010-04 (Version: 5.0).
Intellectual Property Statement

SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called
Mindray) owns the intellectual property rights to this Mindray product and this
manual. This manual may refer to information protected by copyrights or patents and
does not convey any license under the patent rights of Mindray, nor the rights of
others. Mindray does not assume any liability arising out of any infringements of
patents or other rights of third parties.
Mindray intends to maintain the contents of this manual as confidential information.
Disclosure of the information in this manual in any manner whatsoever without the
written permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaption and translation of this
manual in any manner whatsoever without the written permission of Mindray is
strictly forbidden.
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are the
registered trademarks or trademarks owned by Mindray in China and other countries.
All other trademarks that appear in this manual are used only for editorial purposes
without the intention of improperly using them. They are the property of their
respective owners.
Responsibility on the Manufacturer Party

Contents of this manual are subject to changes without prior notice.
All information contained in this manual is believed to be correct. Mindray shall not
be liable for errors contained herein nor for incidental or consequential damages in
connection with the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in
the condition that:
all installation operations, expansions, changes, modifications and repairs of

this product are conducted by Mindray authorized personnel;
the electrical installation of the relevant room complies with the applicable
national and local requirements;
the product is used in accordance with the instructions for use.
Upon request, Mindray may provide, with compensation, necessary circuit diagrams,
calibration illustration list and other information to help qualified technician to
maintain and repair some parts, which Mindray may define as user serviceable.
WARNING:
It is important for the hospital or organization that employs this
equipment to carry out a reasonable service/maintenance plan.
Neglect of this may result in machine breakdown or injury of human
health.
NOTE:
This equipment is to be operated only by medical professionals trained
and authorized by Mindray or Mindray-authorized distributors.
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any
transportation or other charges or liability for direct, indirect or consequential
damages or delay resulting from the improper use or application of the product or the
use of parts or accessories not approved by Mindray or repairs by people other than
Mindray authorized personnel.
This warranty shall not extend to:
any Mindray product which has been subjected to misuse, negligence or

accident;
any Mindray product from which Mindray's original serial number tag or product
identification markings have been altered or removed;
any product of any other manufacturer.
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to
Mindray, the following procedure should be followed:
Obtain return authorization: Contact the Mindray Service Department and obtain
a Customer Service Authorization (Mindray) number. The Mindray number must
appear on the outside of the shipping container. Returned shipments will not be
accepted if the Mindray number is not clearly visible. Please provide the model
number, serial number, and a brief description of the reason for return.
Freight policy: The customer is responsible for freight charges when this
product is shipped to Mindray for service (this includes customs charges).
Return address: Please send the part(s) or equipment to the address offered by
Customer Service department.
ii
Company Contact
Manufacturer:
Address:
Shenzhen Mindray Bio-Medical Electronics Co., Ltd.

Mindray Building, Keji 12th Road South, Hi-tech Industrial Park,
Nanshan, ShenZhen 518057, P.R.China,
Tel:
+86 755 26582479 26582888
Fax:
+86 755 26582934 26582500
iii
Preface
Who Should Read This Manual
This manual is written for service professionals authorized by Mindray.
Conventions Used in This Manual

Safety Symbols
In this manual, the signal words
BIOHAZARD,
WARNING,
CAUTION
and NOTE are used regarding safety and other important instructions. The signal
words and their meanings are defined as follows. Please understand their meanings
clearly before reading this manual.
When you see
Then
WARNING:
Read the statement following the symbol. The

statement is alerting you to an operating hazard
that can cause personal injury.
BIOHAZARD:

statement is alerting you to a potentially
biohazardous condition.
CAUTION:

statement is alerting you to a possibility of
system damage or unreliable results.
NOTE:

statement is alerting you to information that
requires your attention.
Graphics
All graphics, including screens and printout, are for illustration purpose only and
must not be used for any other purposes.
EC Representative
Name:
Shanghai International Holding Corp. GmbH (Europe)
Address:
Eiffestrasse 80 D-20537 Hamburg Germany
Tel:
+49 40 2513174
Fax:
+49 40 255726
iv
Contents
Preface........................................................................................................................................... i
Who Should Read This Manual .............................................................................................. i
Conventions Used in This Manual .......................................................................................... i
1
Specifications.................................................................................................................... 1-1
1.1
1.2
1.3
1.4
System Installation ........................................................................................................... 2-1

2.1
2.2
3.2
3.3
3.4
3.5
3.6
Dispensing System .............................................................................................. 3-1

3.1.1
Probe assemblies ................................................................................. 3-1
3.1.2
Disk assemblies ................................................................................... 3-2
Feeder ................................................................................................................. 3-4
3.2.1
Feeder assemblies ............................................................................... 3-4
3.2.2
Manipulator........................................................................................... 3-5
Temperature Control System............................................................................... 3-6
3.3.1
Temperature control assembly ............................................................. 3-6
3.3.2
Reagent preheating.............................................................................. 3-7
3.3.3
Reagent refrigeration............................................................................ 3-8
Photometric System ............................................................................................ 3-8
Fluid System ........................................................................................................ 3-9
ISE Module (optional) ........................................................................................ 3-10
Functions of Boards ......................................................................................................... 4-1

4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
Check before Installation ..................................................................................... 2-1

Installation Procedure .......................................................................................... 2-1
System Descriptions ........................................................................................................ 3-1

3.1
System Feature ................................................................................................... 1-1

Loading System Feature ..................................................................................... 1-1
Analysis System Feature..................................................................................... 1-2
Others .................................................................................................................. 1-2
Main Control Board.............................................................................................. 4-1

Power Drive Board .............................................................................................. 4-2
A/D Conversion Board......................................................................................... 4-2
Reagent Refrigeration Board............................................................................... 4-2
Level Detection Boards ....................................................................................... 4-3
Feeder Connection Board ................................................................................... 4-3
Manipulator Connection Board ............................................................................ 4-3
Probes Connection Board ................................................................................... 4-4
Power Supply Assembly ...................................................................................... 4-4
Maintenance and Service................................................................................................. 5-1

5.1
5.2
5.3
5.4
5.5
5.6
Replacing Light Filter Assembly .......................................................................... 5-1

Replacing Optical Fiber ....................................................................................... 5-4
Adjusting Reaction Disk, Manipulator and Feeder .............................................. 5-7
Adjusting Probes and Disks................................................................................. 5-9
Replacing the Filter Assembly5-10
Replacing Components of ISE Unit (optional) ........5-13
5.6.1
Replacing Tubing................................................................................ 5-13
5.6.2
Replacing Pumps ............................................................................... 5-16
5.6.3
Replacing ISE Module........................................................................ 5-16
Contents
6
Software Introduction....................................................................................................... 6-1

6.1
6.2
7
System Software.................................................................................................. 6-1

6.1.1
System initialization.............................................................................. 6-1
6.1.2
Shutdown processing ........................................................................... 6-2
Control Software .................................................................................................. 6-2
Service Flow ...................................................................................................................... 7-1

7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
Fluid Level Detection Failure of Reagent Probe.................................................. 7-1

Fluid Level Detection Failure of Sample Probe ................................................... 7-2
Liquid Dropping From Probes.............................................................................. 7-3
Failing to Detect Level of Water for Washing Exteriors ....................................... 7-4
Abnormal Results ................................................................................................ 7-5
7.5.1
All Results Being Abnormal .................................................................. 7-5
7.5.2
Some Results Being Abnormal............................................................. 7-5
7.5.3
Several Results Being Abnormal.......................................................... 7-6
Insufficient Light Intensity of Lamp ...................................................................... 7-7
Temperature Control Failure................................................................................ 7-8
Bar Code Scanner (optional) Failure ................................................................... 7-9
Feeder Failure ................................................................................................... 7-11
7.9.1
Transducer Distribution of the Feeder................................................ 7-11
7.9.2
Feeder Failure .................................................................................... 7-12
7.9.3
Manipulator Failure............................................................................. 7-13
Troubleshooting of ISE Unit (optional)............................................................... 7-13
Mechanical Structure........................................................................................................ 8-1
Tools and Parts ................................................................................................................. 9-1

9.1
9.2
Service Tools ....................................................................................................... 9-1

Parts .................................................................................................................... 9-1
10 Maintenance And Test Software.................................................................................... 10-1

10.1
10.2
10.3
10.4
10.5
General .............................................................................................................. 10-1

Command .......................................................................................................... 10-3
10.2.1
Single Command Area ....................................................................... 10-3
10.2.2
Macroinstruction Area....................................................................... 10-10
PARA and Speed ............................................................................................. 10-13
Temperature..................................................................................................... 10-19
Photoelectric .................................................................................................... 10-20
Appendix A Boards Connection Diagrams ...............................................................................A-1

Appendix B Test Points of Boards .............................................................................................B-1
1 Specifications
1.1
System Feature

Dimension: 980mm 710mm 1200mm (W D H)

Weight: 175kg
Power supply: AC100-130V 10% or 200-240V 10%
Input power: 1000VA
System: optional, multi-channel, multi-test
Scope: Clinical chemistries
Test types: end-point, kinetic and fixed-time. All support double-reagent and
double-wavelength
Calibration type: Linear (single-point, two-point and multi-point), Logistic 4P,
Logistic 5P, Exponential 5P, Polynominal 5P, Parabola, Spline
QC rules: Westgard multi-rule, X -R, Cumulative sum check, Cumulative error,

Twin-plot
Tests analyzed simultaneously: 48 (single-reagent) / 24 (double-reagent); if the
ISE unit (optional) is connected, 3 (Na, K and Cl included) or 4 (Na, K, Cl and Li
included) tests are added
Throughput: maximum 300tests/h; if the ISE (optional) is connected, maximum
420tests/h (Na, K and Cl included) or maximum 480 tests/h (Na, K, Cl and Li
included)
1.2
Loading System Feature

Sample volume: 3l~45l; Precision: 0.5l; for the ISE (optional), 70l serum,
70l plasma, 140l diluted urine
Sample disk: general sample disk, including the inner circle and the outer circle
Sample tube position: 60 positions, including 6 calibrator positions, 3 control
positions, 5 for STAT sample positions; 5 virtual disks for maximum 300 samples
Sample probe: with a built-in level detector; equipped with auto safeguard;
capable of tracking sample level
Washing function: automatically washing interior and exterior of sample probe;
carryover no more than 0.1%
Pre-dilution: 4 dilution rate 150, taking reaction cuvettes as the container
Reagent volume: 30-450ul; Precision: 1ul
Reagent disk: including the inner circle and the outer circle
Reagent position number: 25/50 reagent positions. Each reagent position is
available for containing one Hitachi 7060 bottle, one Hitachi 7170 bottle, one
Mindray inner-circle 50mL bottle, one Mindray outer-circle 50mL bottle, one
Mindray Outer-circle 20mL bottle, one Mindray Inner-circle 40mL bottle, one
Mindray Outer-circle 40mL bottle or one Mindray Outer-circle 62mL bottle
Reagent probe: One independent probe which has a built-in level detector; is
equipped with auto safeguard and capable of tracking reagent level
1-1
Specifications
Washing function: automatically washing interiors and exteriors of reagent probes;
carryover no more than 0.1%
Mixing bar: for single-reagent tests, it functions after sample dispensing; for
double-reagent tests, it functions after the dispensing of the sample and the
second reagent.
1.3
Analysis System Feature

Lamp house: 50w lamp

Light splitting mode: Splitting by optical fiber, filtering by an interference filter.
Half band-width: 102nm
Wavelength: 340, 405, 450, 510, 546, 578, 630, 670, 700nm
Absorbance range: -0.1~5, 10mm optical path conversion
Reaction cuvette: 5 6 25mm, optical path 5mm. Material: PP, disposable.
Volume: 750uL
Reaction liquid volume: 180-500l

Max. reaction time: 20 minutes
Reaction temperature: 370.3 with fluctuation of 0.1
1.4
Others

Operating system: Windows XP or Windows Vista

Display: optional
System interface: RS-232
Printer: optional
Built-in bar code scanner: optional
ISE module: optional
1-2
2 System Installation
NOTE:
The analyzer should be installed or moved to another place by
Mindray-authorized personnel only.
2.1
Check before Installation

The user should provide the environment that meets the requirements mentioned in
the Operation Manual. Check if the environment meets the requirements before
installing the analyzer. Refer to the chapter 2 of the Operation Manual for details.
2.2
Installation Procedure
1
Ensure available installation fields and environments in hospitals.
Confirm the reagents and calibrators.
Go to the installation field, and then check the delivery list for acceptance.
Install the four handles on the four angles of the analyzer. Move the analyzer
to the installation field, fix the casters, and then remove the handles.
Install the computer, display and printer.
Open the front plate, and check whether cable connections are loose. Open
the top plate, check whether the probe assemblies, reagent disk and sample
disk are intact and in good performance.
Connect the communication cable, power cable, grounding wire, waste tank
and deionized water tank. Install the used-cuvette bucket, reagent probe,
sample probe and mixing bar.
Top up the deionized water tank with deionized water.
Use syringe to inject water into the filter, and connect filter to the cap
assembly of the DI water tank.
10
Put reaction cuvettes in the feeder. Remember to check whether the surfaces
of the cuvettes are smooth. In case of any bump, remove it before loading the
cuvette to the compartment. Do not touch the light transmission part of the
cuvette in which the colorimetric reading is taken.
11
Load acid and alkaline detergents to positions 46 and 47, and distilled water
to positions 49 on the reagent disk. Load distilled water to position 60 on the
sample disk.
12
Switch on the analyzer as follows: POWER ANALYZING UNIT POWER

display computer printer.
13
After Windows is started, double-click the icon of BS-300 on the desktop to

start the system software. The system program will automatically finish the
self-test, become online and warm up the reaction cuvettes within about 30
minutes.
2-1
System Installation
14
Select the [System/Status] menu, and then observe the system status and
record it in the table below:
Feeder status
Unconnected
Reaction
temperature
disk
Reagent
temperature
disk
Full
Half full
Empty
Ambient temperature
Waste tank status
Abnormal (full)
Normal (not full)
Detergent status
Abnormal (empty)
Normal (available)
Printer status
No printer
Normal
Main control unit
Unconnected
Reaction disk unit
Unconnected
Reagent disk unit
Unconnected
Sample disk unit
Unconnected
Loading/unloading unit
Unconnected
Temperature
unit
Unconnected
control
Idle
Running
Lamp
Network connection
Unconnected
Wavelength
Dark current
Light source base
340
405
450
510
546
578
630
670
700
Reference light system
15
Select the [System/Maintenance] menu. Then select the Motion tab page,
and implement all sub-steps of each unit to see whether they are normal. In
case of any exception, adjust it.
16
Wash the interiors and exteriors of the sample probe, reagent probe and
mixing bar for several times to make the fluid circuit filled.
2-2
System Installation
17
Set parameters for test, reagent and calibration under the Parameters menu.
18
Request for calibration and samples, run and then debug the results.
19
After debugging the results, fill them in the table below:

Test
ALT
CREA
BUN
Target value
2sd range
Test value 1
Test value 2
Test value 3
Test value 4
Test value 5
Test value 6
Test value 7
Test value 8
Test value 9
Test value 10
20
Training
Can the user complete daily tests?
Yes
No
Is the user familiar with the analytical methods such as

kinetic, two-point, endpoint?
Yes
No
Is the user familiar with the daily, weekly and monthly

maintenance and relevant maintenance methods?
Yes
No
Is the user skilled in washing dust screens?
Yes
No
Is the user skilled in cleaning and replacing the probes

and the mixing bar?
Yes
No
Is the user skilled in replacing the plunger assemblies

of syringes?
Yes
No
Is the user familiar with replacing the filter?
Yes
No
Is the user skilled in replacing the lamp?
Yes
No
Is the user skilled in maintenance of built-in bar code

scanner?
Yes
No
Is the user skilled in maintenance of ISE unit?
Yes
No
Does the user know the positions, roles and

preparation methods of distilled water and acid and
alkaline detergents?
Yes
No
2-3
3 System Descriptions
The BS-300 analyzer consists of the analyzing unit, operation unit and output unit.
The analyzing unit consists of the dispensing system, feeder, temperature control
system, photometric system and fluid system.
3.1
Dispensing System
The dispensing system consists of the probe assemblies (including the reagent
probe assembly, sample probe assembly and mixing bar assembly), reagent disk,
sample disk and reaction disk.
3.1.1 Probe assemblies

Among the probe assemblies, the mixing bar assembly is the same as the reagent
probe assembly and the sample probe assembly, except that the knurled axis is
30cm shorter.
3-1
System Descriptions
Every probe assembly has a horizontal photoelectric switch and a vertical

photoelectric switch. These switches are used for defining horizontal and vertical
initial positions of probe assemblies. The horizontal and vertical step motors
precisely control the horizontal and vertical movements of the probe assemblies, and
the synchronizing belts serve as the gearing.
The shaft and the bushing must corporate with each other precisely, so they cannot
be used confusedly.
3.1.2 Disk assemblies

The three disk assemblies are different in their coders. The coder corresponds to the
position where disks should stop. There is an initial-position mark under every coder.
The three coders of the three disks have three coder transducers. Each transducer
has two photoelectric switches for inducing the rotation and initial position of the
disk.
3-2
System Descriptions
The step motors control the disk assemblies, and the synchronizing belts serve as
the gearing.
There is a build-in bar code scanner to the left of the sample disk. The scanner is
optional.
3-3
System Descriptions
Build-in bar code scanner
3.2
Sample probe assembly
Feeder
The feeder consists of the feeder assemblies and the manipulator. It is designated to
send cuvette segments to the reaction disk, take out the used ones and abandon
them to the used-cuvette bucket.
3.2.1 Feeder assemblies

The feeder assemblies include the gearing assembly, cuvette compartment
assembly, cuvette-pushing assembly and no-cuvette detection assembly (see the
following figure).
The supporting plate of the feeder assemblies is a square piece of steel that is
connected to the analyzing unit by its four poles, which are secured by four nuts.
Unscrewing the nuts, you can disassemble the feeder assemblies from the analyzing
unit easily.
3-4
System Descriptions
There are five transducers that are shown in the figure below.
The no-cuvette transducer is used to detect whether there is a cuvette segment at
the loading position. The insufficient-cuvette transducer is used for determine
whether there are less than 10 reaction cuvettes in the compartment or not. If yes,
the analyzer will give a prompt.
Pressure Transducer
No-Cuvette
Transducer
Cuvette-Pushing
Limit Transducer
Insufficient-Cuvette
Transducer
Cuvette-taking limit
transducer
3.2.2 Manipulator
Two step motors (horizontal and vertical) supply power for horizontal and vertical
movements of the manipulator.
The upper finger and lower finger are same in their structures. They work together to
replace used cuvette segments with new ones.
The manipulator runs in a relatively complicated way. There are four transducers on
it: vertical transducer, horizontal transducer and two finger transducers.
3-5
System Descriptions
3.3
Temperature Control System
3.3.1 Temperature control assembly

The temperature control assembly of the reaction disk consists of the
temperature-controlled pot, heat-insulating sheath/plate, top heater, bottom heater,
reaction disk/cuvettes, photoelectric seat, temperature transducer, fan and control
circuit.
1: Temperature transducer and the support

2: Fan
3: photoelectric seat
4: Heat-insulating sheath
5: top heater
6: Cover
7: temperature-controlled pot
8: bottom heater
3-6
System Descriptions
Upper heater: square in shape, 220/110VAC, 125W
Lower heater: ring in shape, 220/110VAC, 350W
Total power: 475W.
The function of heaters is to compensate the heat for incubating the reagent and for
maintaining the temperature of the temperature-controlled chamber.
Fans are used in series in the temperature-controlled chamber. It makes the air
circulating in the chamber, and enhances the convective heat exchange. There are
four fans in the chamber. All have the alarm function.
The temperature transducer feeds back the air temperature at the position several
millimeters from the bottom of the reaction cuvette.
The overheat protection switch is to switch off the power when the temperature
controller does work and the temperature-controlled chamber reaches 55, so as to
avoid overheat or fire. When the temperature-controlled chamber becomes 35,
this switch will automatically be reset.
3.3.2 Reagent preheating

The preheating assembly consists of two aluminum plates, a Teflon tube having nine
loop sections, heating components, transducer, temperature protection switch,
thermal conductive colloid, a section of tube and the reagent probe.
The temperature of the thermal source of the preheater is controlled at 45. The
initial temperature of the reagent is 4 ~ 10 when it is taken out of the refrigeration
chamber. When the reagent passes the heater, its temperature increases to 35.
Then the reagent is added into the reaction cuvette and the preheating process is
finished.
3-7
System Descriptions
3.3.3 Reagent refrigeration

The refrigeration module consists of refrigeration cabin, PU heat-insulating sheath,
reagent disk, reagent bottle, temperature transducer, refrigeration flakes, heat
sinking component, fan and control circuit. The refrigeration module is shown in the
following figure.
The refrigeration assembly consists of fan, hot-end radiator, POM connector,

cold-end heat-conductive aluminum block, and PELTIER refrigeration flake. Each
analyzer has two such refrigeration assemblies, as shown in the figure below. The
cold-side of the refrigeration flake clings to the refrigeration compartment, and the
hot-side clings to the radiator (The side having letters should cling to the refrigeration
aluminum block).
Each refrigeration flake corresponds to a heat-sinking block and a cooling fan. It

should be installed with the cold side upward.
3.4
Photometric System
The photometric system consists of a measurement photometric system and a
reference photometric system. The measurement photometric system provides 9
monochromatic lights to measure the absorbance of the reacting liquid in the rotating
reaction cuvettes. The reference photometric system compensates the
measurement photometric system to make the measurement more accurate.
3-8
System Descriptions
Tungsten-halogen
lamp
Biconvex
lens
Main
fiber
Plano

convex
lens Cuvette
Plano
Filterconvex

lens Photodiode
Fibers
.
.
.

Measurement
lights
Photodiode

light
Reference
3.5
Fluid System
The fluid system is shown in the following figure.
3-9
System Descriptions
As shown in the figure above, the fluid system consists of interior washing and
exterior washing.
The syringe assembly controls the aspiration volume by controlling the travel of the
sample/reagent syringe. It is the core part of the fluid system.
3.6
ISE Module (optional)

+
The ISE module that is used to measure the concentration of K , Na , Cl and Li in

serum, plasma and urine consists of ion-selective electrodes, peristaltic pumps and
calibrants.
ISE
Calibrant B
Pump W
Pump A
Calibrant A
Pump B
Waste
3-10
System Descriptions
3-11
4 Functions of Boards
The analyzer is integrated with the following boards:

Main control board

Power drive board
Sample level detection board
Reagent level detection board
A/D conversion board
Ten photoelectric conversion boards (340nm, 405nm, 450nm, 510nm, 546nm,
578nm, 630nm, 670nm, 700nm and reference light)
Reagent refrigeration board
Power supply assembly
Manipulator connection board
Feeder connection board
Probes connection board
PC
Power supply assembly
PFC board
12V&5V board
24V board
ISE power supply board
Level detection boards

Transducers
Main control board
Reagent
refrigeration board
Power drive board

10 photoelectric
conversion boards
4.1
Build-in sample bar

code scanner
ISE module
Step motors
DC motors
Pumps, valves
Heaters of reaction
disk
Reagent pre-heater
Lamp
Peltiers
transducers
Main Control Board

The main control board is the control center of the whole hardware system. It
consists of the control circuits of 6 functional units (including main control unit,
photoelectric unit, reagent unit, sample unit, loading/mixing unit, temperature control
unit). Each functional unit has an MCU. They communicate in the multi-unit mode
and thus compose the whole control system.
The functions of the main control board are:
communicating with the PC through the RS232, receiving and analyzing
instructions from the PC and sending data to the PC.
controlling photoelectric conversion through the interface with the A/D conversion
board, reading and saving data from the A/D conversion board.
outputting control signals of each unit through the interface with the power drive
board.
4-1
Functions of Boards
receiving signals of fluid level detection and bump collision through the interface
with the level detection boards.
detecting signals from temperature transducers and controlling temperature of the
reaction disk and reagent preheating.
receiving signals from position transducers, deionized water transducer and waste
transducer and controlling the transducers.
controlling the built-in sample bar code scanner, reading the data and sending it to
the PC.
controlling the ISE module, reading the results and sending them to the PC.
4.2
Power Drive Board

The main functions of the power drive board are to receive the control signals from
the main control board and control drive components. The block diagram of the
power drive board is shown in the figure below.
Control signals from

Main Control Board
to 13 step motors
to 2 DC motors
to 2 solenoid valves
to 3 pumps
to 2 heaters of
reaction disk
4.3
to lamp power
to 2 magnets
to reagent
preheating
A/D Conversion Board

The 10 photoelectric conversion circuits convert the intensity signals of the lights
transmitting through the reaction cuvettes to electric signals, and then transmit them
to the A/D conversion board through a 5-core shielded cable. Photoelectric
conversion boards for different wavelengths have different gains and cannot be
replaced by each other.
The A/D conversion board filters and amplifies the 10 channels of electric signals
output from the photoelectric conversion boards, transmits them through the
multi-way gating switch to the A/D converter and then sends them to the main control
board for further processing.
4.4
Reagent Refrigeration Board

The circuits of the reagent refrigeration board include the refrigeration circuit and the
fan circuit.
The refrigeration circuit is needed to work continuously, so it is powered separately.
The control objects of the reagent refrigeration board include:
Reagent refrigeration: 2 PELTIER components, 4 fans.
4-2
Functions of Boards
Heat sink system for the whole device: 3 lamp-cooling fans, 4 temperature control
fans of the reaction disk.
4.5
Level Detection Boards

The level detection boards that include sample level detection board and reagent
level detection board are used to detect the fluid level of sample and reagent
separately. When the analyzer aspirates reagents/samples, the probes dip into the
liquid to a specific depth, so as to avoid carryovers that have impacts on test results,
and to avoid air aspiration when the reagent/sample is insufficient.
4.6
Feeder Connection Board

The feeder connection board transfers the signals between the feeder transducer
and the main control board, and connects the power drive board and the loading
motor (DC).
Connections:
4.7
Connector
Connected with
J91
Front transducer
J92
Back transducer
J93
Intermediate transducer
J94
No-cuvette transducer
J95
Pressure transducer
J96
Motor control wire (connected with the power drive board)
J97
Motor control wire (connected the motors)
J98
Cuvette-loading button
J99
Connection wire of the main control board
Manipulator Connection Board

The manipulator connection board transfers the signals between the manipulator
transducer and the main control board, and connects the power drive board and the
electromagnet.
Connections:
Connector
Connected with
J101
Horizontal loading position transducer
J102
Vertical loading position transducer
J103
Electromagnet-closing transducer of the lower hand
4-3
Functions of Boards
4.8
Connector
Connected with
J108
Electromagnet-closing transducer of the upper hand
J104
Drive wire of the electromagnet of the upper hand
J105
Drive wire of the electromagnet of the lower hand
J106
Drive wire of the electromagnet (connected with the power drive

board)
J107
Connection wire of the main control board
J109
Safeguard transducer (reserved)
J110
Safeguard transducer (reserved)
Probes Connection Board

The probes connection board transfers the signals between the sample/reagent level
detection board and the main control board, inputs the temperature signals, outputs
the reagent preheating signals, and transfers the signals between the power drive
board and the mixing motor (DC).
4.9
Connector
Connected with
J200
Interface of the sample level detection board
J201
Interface of the reagent level detection board
J202
Interface of the mixing motor (DC)
J203
Sample detection signal interface of the main control board
J204
Reagent detection signal interface of the main control board
J205
Temperature control signal interface of the reaction disk
J206
Reagent preheating signal interface
J207
Interface of the power drive board
Power Supply Assembly

The power supply assembly consists of three boards: PFC board, 24V board,
12V&5V board and ISE (optional) power supply board.
The functions of the PFC board include:

AC/DC conversion;
Supplying the +390V and VDD voltage to the 24V board and the 12V&5V board;
Supplying stable 12V voltage for the lamp;
Supplying control signals of the analyzing unit switch to control the C12V, 5V and
24V outputs.
The 24V board converts the 390VDC current transmitted from the PFC board to the
separated 24VDC outputs through the forward converter.
4-4
Functions of Boards
The 12V&5V board converts the 390VDC voltage from the PFC board to B12V,
C12V and 5V voltages through the forward converter.
The ISE power supply board converts the 12V of the reagent refrigeration board to
24V that provides power supply for the ISE unit (optional).
4-5
5 Maintenance and Service

WARNING:
Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal.
CAUTION:
Please use Mindray-recommended consumables. Other consumables
may decrease the system performance.
Refer to the BS-300 Chemistry Analyzer Operation Manual for details about

5.1
unclogging the sample probe

unclogging the reagent probe
replacing the sample probe
replacing the reagent probe
replacing the mixing bar
replacing the plunger assembly of syringe
replacing the lamp
Replacing Light Filter Assembly

The light filter and optical assembly are fixed in the supporting sleeve. The back end
is compacted and enclosed with the photoelectric amplification board and the screen
gland. Generally, the supporting sleeve is replaced together with the filter and optical
assembly.
5-1
Maintenance and Service

Figure 5-1 Light filter assembly
Lens
Screw
Lens Seat
Gasket
Filter
Shield Box
Gasket
Photoelectric
Conversion Board
Flat Spring
Supporting Sleeve
WARNING:
Before operating, ensure to place the POWER (main switch) to OFF.
Unscrew (counter clockwise) the two cap screws on the screen gland
whose wavelength is to be replaced.
Open the cover of the A/D conversion board, and unplug the plug
corresponding to certain wavelength.
5-2

3
Take out the photoelectric conversion board and the supporting sleeve.
Keep the photoelectric conversion board upward, and loosen the two
retaining screws on it.
Keep the photoelectric conversion board upward, and pull the photoelectric
amplification board out of the supporting sleeve.
Unpack the new supporting sleeve containing the optical assembly. Be sure
to keep the top side (where to assemble the photoelectric amplification
board) of the supporting sleeve upward.
Install the original photoelectric conversion board onto the new supporting
sleeve, and then fasten the two retaining screws.
Install the screen gland, and fasten the retaining screws.
5-3

9
Connect the photoelectric conversion board to the A/D conversion board,

and assemble the cover.
WARNING:
When replacing the light filter assembly, do not touch the optical
assembly in the supporting sleeve and the photoelectric receiving tube
of the photoelectric conversion board by hand.
The light filters and the photoelectric conversion boards are in
one-to-one relationship. Do not disarrange them.
5.2
Replacing Optical Fiber
WARNING:
Before operating, ensure to place the POWER (main switch) to OFF.
Unscrew the four screws on the supporting pillars of the cuvette feeder, and
remove the cuvette feeder.
5-4

2
Unscrew the four screws on the reaction disk cover, and open the reaction
disk cover.
Attention should be paid to the power cable of the upper heater when the
reaction disk cover is being opened.
Take out two cuvette segments in a diagonal with the needle-nose pliers to
make two spaces for disassemble the colorimetric disk.
5-5

4
Unscrew three M3 cap screws, and then disassemble the colorimetric disk.
Use an M3 cap screwdriver to loosen the retaining screws of the optical

fibers on the colorimetric clamp and the reference light support.
Take out the optical fibers one by one, and fix the optical components in the
colorimetric clamp by fastening the screws slightly.
Screw of the reference light
Draw out all the nine optical fibers from the reaction compartment.
5-6

8
Loosen the M3 cap screw (used for retaining optical fibers) on the lamp
housing, and then draw out the optical fibers.
Put nine of the ten branches of the new optical fiber into the reaction disk
from its bottom one by one, loosen the retaining screw, insert the optical
fiber to the end, and then fasten the retaining screw.
10
Fix the reference light optical fiber.
11
Fix the optical fiber of the lamp housing.
12
Put the colorimetric disk back and fix it.
13
Put the reaction disk cover back and fix it.
14
Install the cuvette feeder and fix it.
CAUTION:
When replacing the optical fiber, ensure that its bending radius is no
less than 20cm. Otherwise, the optical fiber will be damaged.
5.3
Adjusting Reaction Disk, Manipulator and Feeder

NOTE:
Debug the lower arm first (The relation between the lower arm position
and the reaction cuvette position is very important.), and then the upper
arm. When debugging the lower arm, move the cuvette compartment
aside.
5-7

1
Disassemble the cuvette feeder, and adjust the circular position of the
reaction disk (through the initial position transducer of the reaction disk) to
the standard position (The finger of the lower arm points to the center of the
slot between reaction cuvette segments).
Horizontally adjust the manipulator to the standard position (The finger of

the lower arm can work on reaction cuvettes well, and it should be 0.2mm
away from the nearest point of the reaction cuvette).
Vertically adjust the manipulator the standard position (The finger of the
lower arm can work on reaction cuvette well, and the finger support of the
lower arm should be 0.15mm above the reaction cuvette.).
5-8

4
5.4
Run the manipulator to the position for taking new cuvettes, and
horizontally adjust the reaction cuvettes in the feeder. When catching a
cuvette, ensure a clearance of 0.4mm ~ 0.6mm between the finger of the
upper arm and the cuvette, and center them.
Adjusting Probes and Disks

NOTE:
Adjust the positions of the three probes and reaction cuvettes, and then
others.
Adjust the working position of the reagent probe (To minimize the
cumulative error, ensure that the reagent probe return to the initial position
before each adjustment.) as follows:
A
For the reagent discharging position, ensure the reagent probe is in

the center of the reaction cuvette and the probe tin is 2 ~ 3mm away
from the bottom of the reaction cuvette.
Adjust the position of the initial-position transducer of the reagent

disk. Ensure the mouths of reagent cuvettes in the inner and outer
circles fit the reagent disk cover well.
Adjust the washing position of the reagent probe. Ensure the reagent
probe is in the center of the wash well and the probe pin is 5mm
away from the bottom of the wash well. If necessary, adjust the
position of the wash well.
Adjust the reagent probes position on the outer circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the outer
circle.
Adjust the reagent probes position on the inner circle of the reagent
disk. Ensure the reagent probe is in the center of the hole of the inner
circle.
Adjust the working position of the sample probe (To minimize the
cumulative error, ensure that the sample probe return to the initial position
before each adjustment.) as follows:
A
For the sample discharging position, ensure the sample probe is in

the center of the reaction cuvette and the probe tin is 2 ~ 3mm away
from the bottom of the reaction cuvette.
Adjust the position of the initial-position transducer of the sample

disk. Ensure the mouths of sample cuvettes in the inner and outer
circles fit the reagent disk cover well.
5-9
5.5
1
Adjust the washing position of the sample probe. Ensure the sample
probe is in the center of the wash well and the probe pin is 5mm
away from the bottom of the wash well. If necessary, adjust the
position of the wash well.
Adjust the sample probes position on the outer circle of the sample
disk. Ensure the sample probe is in the center of the hole of the outer
circle.
Adjust the sample probes position on the inner circle of the sample
disk. Ensure the sample probe is in the center of the hole of the inner
circle.
Adjust the working position of the mixing bar.

A
Switch off the analyzing unit first, and then rotate the mixing arm to
see if its rotation radius is proper. If the mixing bar cannot reach the
center of the reaction cuvette, adjust the position of the mixing bar on
the mixing arm properly.
Disassemble the mixing arm, and then switch on the analyzing unit to
run the reaction disk and stop it at any cuvette. Hold the mixing arm
by hand, and fix it at the center of the reaction cuvette.
Vertically adjust the mixing bars position in the reaction cuvette.

Ensure the mixing bar tip is 1 ~ 2mm away from the bottom of the
reaction cuvette.
Adjust the washing position of the mixing bar. Ensure the mixing bar
is in the center of the wash well and about 5mm away from the
bottom of the wash well. If necessary, adjust the position of the wash
well.
In the engineering adjustment software, select the Debug instruction

menu, and rotate the reaction disk for one lap. Dive probes and mix the
reactant at every position or every several positions to see if the three
probes interfere with any reaction cuvette (Command 61). If the mixing bar
knocks the side or the bottom of any cuvette, repeat Step 3.
Replacing the filter assembly

Remove cap assembly from the DI water tank and place it on a clean
desktop. Carefully remove the filter assembly from the cap assembly.
5-10

2
Inject water into the new filter assembly through the big adapter by using
the syringe. When water wells up from the small adapter, the injection is
completed. Purpose: increase the weight of the filter assembly to make
it sink to the bottom of the water tank.
Connect the new filter assembly to the tubes of the cap assembly.
5-11

4
Expel air from the filter assemby

1)
Put the assembly into the water tank and make sure that the filter
sink smoothly to the tank bottom and does not twist with the floater
connecting rod. Tighten the cap of the DI water until secure.
2)
Place the Main Power and Power of the analyzer to ON. Turn on
the computer and start the operating software.
3)
Reset 10 times (click Motion and then select Others, click Reset
Mechnical Parts) to expel the air in the filter assemby and the
tubes.
4)
Check for large amount of buubles in the outlet tube. If yes, continue the
resetting process; if not, the air expelling is completed.
The installation is completed.
5-12
5.6
Replacing Components of ISE Unit (optional)
5.6.1 Replacing Tubing

NOTE:
(1) Fluidic tubing can be divided into the following six types.
W1 with two adapters connects the ISE module and the pump W.
Pump module
ISE module
Reagent module to be
placed here
Pump tubing adapter

Pump tubing
Pump head
Pump B
Pump A
Pump W
Fluidic tubing adapter
W2 connects the reagent module and the pump W.

A1 (B1) with one adapter connects the sample entry port and the pump
A (pump B).
A2 (B2) with two adapters connects reagent module and the pump A
(pump B).
They are different in length and W1, A2 and B2 are not directional
when they are installed.
Usually the adapter has not been mounted to the fluidic tubing, so you
have to do it by hand. The tubing should be mounted to a short metallic
tube on the adapter. For convenience, the connecting end of the tubing
can be dipped into hot water for several seconds.
(2) Pump tubing is used around a pump head. It has one adapter on
each end that makes connection with the fluidic tubing easy.
5-13
5.6.1.1 Replacing Fluidic Tubing W1 and W2

1
Place the POWER to OFF.
Open the ISE unit door.
If you want to replace the W1, unscrew the screw of the ISE module and
take off the cover.
Put out the fluidic tubing W2 and insert it into a container such as a cup that
is used to contain the waste solution flowing from the W2.
Start the analyzing unit and the system software.
Enter the ISE Maintenance screen of the system software.
Click the Maintenance button several times until there is no solution

flowing out from the W2.
If you want to replace W1, pull out its two adapters directly from the waste
pump tubing adapter and the right angle adapter that is fixed to the
compression plate.
Right angle adapter
The side matches

the adapter of
fluid tubing W1
The side with a recess
matches the compression
plate of the ISE module.
Note that when pulling out the fluidic tubing adapter, in order not to release
the right angle adapter, you can hold the right angle adapter with a finger.
After that, install a new W1. For W2 exchange, it just needs to replace the
W2 with a new one.
10
If you want to replace the W2, replace it with a new one. Otherwise, insert
the W2 back to the reagent module.
11
Place the POWER to ON.
12
Enter the System Maintenance screen of the system software.
13
Select the Others tab and click the Download Settings button.
14
Enter the ISE Maintenance screen.
15
Click the A purge button to observe if there is solution leaking out. If there
is solution leaking out, repeat from the step 4 to install the tubing again.
16
Install the cover of the ISE module if it has been taken off.
17
Close the ISE unit door.
5-14
5.6.1.2 Replacing Fluidic Tubing A1, A2, B1 and B2

1
Take off the panel under the sample disk and you can see the shielding box
and the peristaltic pumps.
Take out the reagent module.
Put the fluidic tubing W2 in a container such as a cup that is used to contain
the fluid flowing out from the W2.
If you want to replace A1 or A2, click the A purge button. If you want to
replace B1 or B2, click the B purge button.
Repeat this step for several times until the received data indicates that the
Calibrant A or Calibrant B has air bubble in it.
10
Replace the tubing with a new one.

Note that before installing the A1 or B1 to the sample entry port, you can
dip the connecting end of the A1 or B1 into hot water for several minutes to
make the following procedures easily performed.
11
Start the analyzing unit.
12
If the system software is not running, start it. Otherwise, enter the System
Maintenance screen of the system software, select the Others tab and
click the Download Settings button.
13
14
If you have replaced A1 or A2, click the A purge button. If you have
replaced B1 or B2, click the B purge button.
Repeat this step for several times until the received data indicates that the
Calibrant A or Calibrant B has no air bubble in it.
5.6.1.3 Replacing Pump Tubing

1
Pinch one adapter of the pump tubing and take it out from the tubing shelf.
Then take off the whole tubing.
Tubing shelf
5-15

4
Put one adapter of the new pump tubing onto the tubing shelf and make the
tubing around the pump ahead, then put the other adapter onto the shelf
with a little strength.
Click the Pumps button to see if the calibration of pump is correct. If not,
repeat the upper steps.
5.6.2 Replacing Pumps

1
Take off the pump tubing around the pump head.
Disconnect the cable and the pump motor.
Cable
Pump motor
Unscrew the four screws around the pump head.
Pull out the pump directly.
Put a new pump on the pump shelf, tighten the screws, connect the cable
and pump motor, and then put the pump tubing around the pump head.
Click the Pumps button to see if the calibration of pump is correct. If not,
repeat the upper steps.
5.6.3 Replacing ISE Module

Some times there is something wrong with the components in the ISE module such
as sample entry port, bubble detector, PCB and so on. In these cases, the ISE
module should be replaced according to the following procedure.
1
Take off the panel under the sample disk and you can see the shielding box
and the pumps easily.
5-16

6
Click the Maintenance button.
Unscrew the screw of the ISE module and take off the cover.
Take off all electrodes from above to below.
10
Disconnect the right angle adapter and the compression plate.
11
Disconnect the cable.
12
Unscrew the four screws that fix the ISE module to the shielding box. Then
take out the module from the shielding box.
13
Put a new ISE module to the shielding box. Then connect the cable and
install the electrodes sequentially. At last mount the right angle adapter to
the compression plate.
14
Install the electrodes sequentially.
15
Enter the System Maintenance screen of the system software.
16
Select the Others tab and click the Download Settings button.
17
18
Click the A purge button to see if there is solution leaking out. If there is,
take off the electrodes and install them again.
19
Check if the new ISE module can work normally.
5-17
6 Software Introduction
The software of BS-300 analyzer is composed of the system software and the control
software.
6.1
System Software
The system software can, according to the requirements and inputs of users,
generate a work schedule (instruction sequence), control the units of analyzing unit in
the sequence of instructions in the work schedule, receive photoelectric data,
response messages or execution results from the analyzing unit, output them to the
PC screen or the printer. With these outputs, users can obtain correct test results.
According to different functions, the entire PC software system can be divided into the
following parts:
System Initialization
This part includes the initialization of the PC operating system, the initialization of the
communication between the PC and analyzing unit, and the controls of analyzing unit
reset.
Control system
This part includes the formation of the work schedule, instruction data sending and
receiving.
GUI
This part includes the requests for tests (routine tests, emergency tests, calibration
tests and QC tests), the observation of test status (status of the reaction disk, sample
disk and reagent disk), test management, calibration management, QC management,
result query, alarm management and the help system.
Shutdown Processing
This part includes the resets of sub-units.
6.1.1 System initialization

To initialize the PC operating system,
Check the PC operating system. The system software must run under Windows
2000 or Windows XP. Otherwise, the system will prompt that the system software
cannot run under other operating system, and then the system software system
exits automatically.
Check the current screen resolution for the operating system. The system software
must run under the resolution of 1024 768. Otherwise, the system prompts to
reset the resolution before restarting the system software and exit the system
software.
Disable the screen protection program. The system software must keep displayed
while running. To prevent the screen protection program from disturbing users in
the operating and observing processes, disable it.
Lock the keyboard. When running, the system software will lock some key
combinations to prevent users from starting any other program and conducting any
6-1
Software Introduction
other operation. In this case, users cannot switch over to any other program or
print the current screen.
Check whether there is any username and password of the
maintenance/debugging personnel in the registry. The system software has the
debugging function. Only the authorized maintenance/debugging personnel can
enter the debugging window and maintain or debug the system and the host. For
the confidentiality, the username and password are saved in the registry. If they
are unavailable in the registry, the system will re-write the default username and
password into the registry.
To initialize the communication and the units auto-check,

Set serial ports and initialize them, including such parameters as the baud rate,
data bit, start bit, stop bit, parity bit, transmitting/receiving buffer, control protocol
and so on. In addition, start the serial port receiving thread.
Handshake for communication. Send a handshake instruction to the analyzing unit.
If the analyzing unit responds to this instruction (namely, send back a handshake
instruction to the PC), it indicates the PC handshakes with the host successfully. If
the host fails to respond to handshake instruction, it will re-send the handshake
instruction back in a specific period. If it fails for continuously three times, the
system will prompt to exit the system software. If you ignore that and continue to
enter the system software, all tests cannot be conducted under the system.
Check whether the printer is connected. If not, the system will prompt to connect it.
Send an instruction for querying the auto-check results of the units, check the
auto-check result of each unit. (The units are auto-checked when the analyzing
unit is started, and the auto-check results are stored in the main unit.) In case of
any fault data in the auto-check result of any unit, the system will prompt to switch
off the analyzing unit and check the faulty unit.
6.1.2 Shutdown processing

In the BS-300 Chemistry Analyzer Control System window, click the Exit button.
The Confirm dialog box appears. If you click OK, the system will

6.2
Switch off the lamp;

Unload all reaction cuvettes;
Wash the fluid tubing;
Reset all units;
Unlock the keyboard;
Prompt to exit the operating system and shut down the PC.
Control Software
The analyzing unit can be functionally divided into the following units: photoelectric
unit, reaction disk unit, reagent disk unit, sample disk unit, reagent probe syringe unit,
sample probe syringe unit, mixing bar unit, loading and manipulator unit, temperature
control unit, fluid tubing unit and reagent refrigeration unit. The functions of those
units are listed in the following table.
6-2
Unit
Function
Main unit
Receives macroinstructions from the PC, decomposes them

into a series of action instructions, and then delivers the
action instructions to destination sub-units (in specific order)
at a certain interval.
Monitors the status of other units, and transmits data
collected by the photoelectric unit to the PC.
Photoelectric
unit
Photoelectrically detects, amplifies and converts the solution

in reaction cuvettes, and stores A/D converted data at the
twin port FIFO for the main unit to read and transmit them to
the PC.
Reaction
unit
disk
Contains 80 cuvette No.
Reagent
unit
disk
Sample
unit
disk
Runs the reaction cuvette with the specified No., following

the instruction of the main unit, to the reagent dispensing
position, sample dispensing position, mixing position, and
photoelectric detection position at all wavelengths.
Contains 50 bottle positions.
Carries reagents, and runs the reagent bottles with specified
No., following the instruction of the main unit, to the reagent
aspirating position.
Contains 60 tube positions in the inner and outer circles.
Carries samples, and runs the sample tubes with specified
No., following the instruction of the main unit, to the sample
aspirating position.
Reagent probe
syringe unit
Receives instructions from the PC, and controls the reagent

probe in aspirating a specific volume of reagent from the
reagent bottle and dispensing it to the specified reaction
cuvette.
Sample probe
syringe unit
Receives instructions from the PC, and controls the sample

probe in aspirating a specific volume of sample from the
sample tube and dispensing it to the specified cuvette.
Mixing bar unit
Receives instructions from the PC, and controls the mixing

bar in mixing the solution in the cuvette that has been run to
the mixing position.
Runs the mixing bar to the wash well, and wash it after each
mixing process to avoid carryover.
Loading
and
manipulator
unit
Controls the cuvette feeder and manipulator.

The feeder assembly is responsible for detecting whether
there are enough reaction cuvettes in the cuvettes
compartment and pushing reaction cuvettes to the position
for the manipulator to take cuvettes.
The manipulator is responsible for taking reaction cuvettes
from the reaction disk, placing them into the used cuvette
bucket, taking new reaction cuvettes from the cuvette
compartment, and putting them on the reaction disk.
6-3
Unit
Temperature
control unit
Function
Controls the reaction disk temperature, reagent probe
preheating temperature and fluid tubing.
Note: The reaction disk temperature should be kept at 37,
the heating cavity of the reagent probe should be preheated
to 45 .
Fluid tubing unit
Controls the fluid tubing in washing the reagent probe,

Reagent
refrigeration
unit
Refrigerates the reagent chamber

temperature between 4 ~ 10.
6-4
and
controls
its
7 Service Flow
WARNING:
Before disassembling or assembling the analyzing unit, ensure the
POWER is placed to OFF.
The probe tip is sharp and can cause puncture wounds. To prevent
injury, exercise caution when working around the probe.
When you disassemble or replace any board, ensure to wear antistatic
gloves.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.
7.1
Fluid Level Detection Failure of Reagent Probe

Surface detection signal transmission error: The surface detection
board does not have the working voltage, or when the probe touches
the surface, the indicator of the surface detection board is normal, but
there is always a host alarm indicating surface detection failure.
Possible cause: The patch cord for the reagent surface detection is
disconnected, or the connector is not well connected.
The
reagent
probe
cannot
detect
the
surface
on the
reagent
disk
Surface
detection
failure of
reagent
probe(Th
e reagent
probe
does not
detect
the
surface
on
the
reaction
disk.)
Surface detection signal processing error: When the probe touches

the surface, the indicator of the surface detection board is normal, the
connection between the main control board and the surface detection
board is normal, and no surface detection signal reaches the main
control board, but there is always a host alarm indicating surface
detection failure.
Possible cause: Main control board.
Power failure: The working voltage of the surface
detection board is 12V. In case of no power supply, the
surface detection signal cannot be generated.
Possible cause: Disconnection; the connector is not well
connected; there is no 12V output from the main control
board.
Probe failure: The detection terminal has a changeable
capacitance. Loose exterior or interior of the probe, the
sealing-off of the probe connecting wire and the probe
breakage will result in unsteady voltage or obvious
voltage changes. In this case, the capacitance signal
will be unavailable or exceed the range of the surface
detection board.
Possible cause: Reagent probe assembly, connector.
The surface
detection
signal fails
to be
generated
by
capacitance
change.
Surface detection board failure: When there is no probe

failure, but the indicator is always on, or the indicator is
not on when the probe touches the surface, there must
be a surface detection board failure.
Troubleshooting: Replace the surface detection board.
The
reagent
probe misdetected
the surface
When this failure occurs, the sample probe cannot detect

the surface at the reaction disk, but there is no alarm at
the reagent unit. For details, see Surface Detection
Failure: Sample Probe.
7-1
Service Flow
7.2
Fluid Level Detection Failure of Sample Probe
The sample
probe cannot
detect the
surface at the
reaction disk.
No reagent in the reaction disk: The reagent probe misdetects the surface, aspirates air and dispenses into the
reaction cuvette. Therefore, the reagent unit CPU fails to
make any judgment. In this case, the sample probe cannot
detect the surface when dispensing the sample into this
reaction cuvette.
Possible cause: Surface detection failure of the reagent probe
insufficient reagent: The reagent probe aspirates less reagent
than the set volume. As a result, the sample probe cannot
detect the surface at the preset height.
Possible cause: The reagent is prepared in the bottle, the
reagent syringe is not fixed, leakage occurs in the tubing of
the reagent probe, or there are bubbles in the reagent.
Position correction parameter error of the sample probe: In
case of such an error, the sample probe cannot reach the
surface in the steps.
Troubleshooting: Re-correct the sample probe position.
Surface detection signal transmission failure: When the probe
touches the surface and stops, the indicator of the surface
detection board is on for about 2 seconds. The output signal
of the surface detection board switches normally, but there is
always a host alarm indicating that no surface is detected.
Possible cause: The patch cord for detecting the sample
surface is disconnected, or the connector is not well
connected.
Surface
detection
failure of
the
sample
probe
The sample
probe cannot
detect the
surface at the
reaction disk.
The sample
probe
misdetects
the
surface
(In
this
case,
there will be
no alarm, but
test
results
will become
abnormal. On
the reaction
curve,
you
can see that
no sample is
added.)
Signal processing failure of the main control board: When the

probe touches the surface, the indicator works normally. But
there is always a host alarm indicating that no surface is
detected. Ensure that the sample surface detection signal is
transmitted to the relevant connector of the main control
board.
Possible cause: Main control board failure
Surface detection signal failure: The indicator of the surface
detection board is not on or always on when the sample
probe touches the surface.
Surface mis-detection at the sample disk: In this case, there
will be no alarm, but the sample probe fails to aspirate the
sample, and the test result and reaction curve become
abnormal.
Possible cause: Sample probe, surface detection board,
surface detection patch cord.
Surface mis-detection at the reaction disk: In this case, there
will be no alarm, but there is residual sample on the sample
probe tip, and drops on the table when the probe leaves the
reaction disk.
Possible cause: The sub-unit software is later than V1.7, or
the sample probe is not in the center of the reaction cuvette.
7-2
Service Flow
7.3
Liquid Dropping from Probes

Drips drop from the sample probe
due to fluid tubing leakage. In this
case, there will be liquid dropping
onto the table widely, and there may
be liquid dropping even when the
sample probe is static.
Troubleshootin
g for the liquid
dropping from
the reagent
probe and
sample probe.
Drips drop from the sample probe
due to surface detection failures. In
this case, most liquid drop on the
area between the reaction disk and
the wash well.
Tubing leakage due to the abraded syringe

piston
Troubleshooting: Replace the syringe or the
syringe piston
The reagent probe takes liquid from the

reaction disk.
The reagent probe did not detect the surface at
the reaction disk, and dispenses the reagent at
the corresponding height. If the reagent probe
cannot touch the surface at the position for
dispensing reagent, the last reagent drop will
be taken out by the reagent probe.
Possible cause: The probe arm is installed at a
too high position; the position of the sample
probe has not been corrected; the syringe is
loose; there are bubbles in the reagent bottle.
The sample probe takes liquid from the reaction
disk.
The sample probe detects the surface and
stops immediately. Then it dispenses the
sample at 1mm under the surface. If the
reagent probe mis-detects the surface, the
dispensed sample will fail to be added into the
reagent, but taken at the probe tip and drops
when the probe is moving. As a result, some
test results become abnormal.
Possible cause: There are bubbles in the
reaction cuvette; the sample probe is not in the
center of the reaction cuvette, and its position
has not been corrected.
Drips taken from the reagent disk or sample

disk and dropping from probes
Such failures are usually followed by alarms
indicating that no surface is detected at the
reagent/sample disk. The reagent/sample
probe does not aspirate reagent/sample, but
the reagent/sample probe will stretch out to the
bottom of the reagent bottle/sample tube due to
surface detection failures. As a result, reagent/
sample liquid will be taken on the exterior of
the probe and drop while the probe is moving.
Probe being bent

Troubleshooting: Replace the probe.
Smudges on the sample probe absorb some

liquid and drop it while the probe is moving.
Troubleshooting: Cleaning the sample probe.
Other failures
Probe driving assemblies are not assembled
well, resulting in probe jittering and liquid
dropping in the vertical movements.
Troubleshooting: Adjust or replace the probe
driving assemblies.
7-3
Service Flow
7.4
Failing to Detect Level of Water for Washing Exteriors

Surface detection signal failure:
See relevant resolutions for the
surface detection failure.
No water in the wash water tank: Users

can see this failure in the alarm
information detergent empty. In case of
no alarm information, check whether
there is any problem in the detergent tank
cover assembly.
Failing to
Detect the
Surface of
the Water
for
Washing
Exteriors
Pump damaged: In this case, there will

be no water in the three wash wells.
Troubleshooting: Replace the pump.
No water in the
wash well
Tubing blocked: In this case, there will be
insufficient water for washing exteriors,
the three water flows are not the same, or
there will be no water in any of the three
wash wells.
Possible cause: The unidirectional valve
is blocked, or the detergent entrance is
blocked.
The tube is disconnected.

Possible cause: The tube is degraded, or
other causes.
Troubleshooting: Connect the tubes
again.
Reagent or sample probe.

Solution: Replace a probe
7-4
Service Flow
7.5
Abnormal Results
7.5.1 All Results Being Abnormal

No sample or insufficient sample is added.
In this case, it can be seen on the reaction curve that
the absorbance has not increased in the period for
adding the sample. The reaction curve is even, and
many results are 0.
Possible cause: Sample probe blocked, tubing
leakage, syringe not fixed, valve not shut tightly.
All results are

lower than
normal
results.
The reaction is not thorough.

If the sample is not mixed uniformly with the reagent,
the reaction will not be thorough, and the light cannot
detect the changes of the absorbance.
Possible cause: The mixing bar did not mix the
reacting liquid.
All test
results are
abnormal
Some results
are higher,
and some are
lower, with
bad
repeatability.
The volumes of dispensed sample are not the same.

In this case, it can be seen from the reaction curve
that the response is proportional to the volume of the
sample.
Possible cause: Tubing leakage, valve not shut
tightly, or cuvette segments not cleaned well.
7.5.2 Some Results Being Abnormal

Good repeatability
Troubleshooting: Re-calibrate it.
Bad repeatability
Observe the reaction curve, and find the possible
causes.
Some test results are
abnormal.
All test results are approaching to 0.
Observe the reaction curve first.
Possible cause: The lamp base of corresponding
wavelength exceeds 65535; the photoelectric
detection unit fails to detect the change of
absorbance, reagent failure and optical fiber
disconnection.
7-5
Service Flow
7.5.3 Several Results Being Abnormal

Several test results are too low.
In this case, observe the reaction curve first.
Possible cause: Drips dropping from the sample
probe
Several test results are
abnormal
Several test results suddenly become too high.
In this case, observe the reaction curve first.
Possible cause: There are bubbles in the current
cuvette; the mixing bar knocks the cuvettes.
7-6
Service Flow
Insufficient Light Intensity of Lamp

Insufficient Light
Intensity of the Lamp
Record the lamp background value and gain
Measure and record the lamp background value and gain
Lamp background values of all

channels decreases.
Lamp base values of several

channels decreases
Replace lamb
Estimate whether the

lamp has worked for
2000h (lifetime),
replace Lamb
Replace the lamp.

Check whether the AD value of the
channel whose lamp vase value is
smaller increases obviously.
YES
NO
YES
Replace the lamp with

the original lamp
Adjust the gain parameter to make the

lamp base AD values of all channel
lamps increase to about 62000.
Replace the photoelectric transducer

assembly, and then check whether the
lamp base value increases obviously.
YES
Replace the
photoelectric
transducer assembly.
Remove the fault alarm
NO
YES
Replace the optical

fiber
Clean the
photometric system
(such as the lens)
Change the positions with the

smaller fiber end, and check
whether the lamp base value
increases obviously.
NO
7.6
YES
Check whether the photometric

system (such as the lens)
corresponding to the fiber channel
is covered with dirt or the like. (If
yes, clean it.) Then check whether
the lamp base value increases
obviously
Note:
Do not adjust the photoelectric gain parameter in case you have no idea about the
cause for the alarm indicating insufficient light intensity of the lamp.
7-7
Service Flow
Temperature Control Failure

Temperature control failure
Query and record the

fault log codes and
descriptions.
Monitor the temperature

curve.
Obtain the current

temperature control
parameter, and check
whether it is the same as the
factory parameter.
Enable and disable the

temperature control function
repeatedly for 2 ~ 3 times
NO
Check whether the temperature

transducer is normal.
Replace the heating

assembly.
NO
Check whether the heating

resistance is normal.
yes
Replace the
temperature
transducer.
YES
7.7
Restart the analyzer and then

check whether it is normal.
To monitor the temperature curve

A
In the BS-300 Chemistry Analyzer Control System window, select

the [System/Temperature] menu. A dialog box appears. Enter
BS300DEBUG and MINDRAY respectively in the User Name and
Password text boxes. Then click OK to enter the Temperature
Control Curve window.
Set a proper temperature range for observing the change of the

temperature curve, and then click the Start button.
7-8
Service Flow
Minimize the Temperature Control Curve window for future

observation at any time.
After that, print or snap the temperature curve and then return it to
the headquarters together with the service work report.
To measure the impedance of the temperature transducer

A
Switch off the BS-300 analyzer.
Open the left side plate of the BS-300 analyzing unit to expose the
main control board.
Unplug J45 (reagent preheating temperature transducer), and

measure the resistance between PIN1 and PIN3 with a multimeter.
The relation between the resistance and the temperature is: 25
/1100, 38.5/1145, 45/1170, 50/1170.
Unplug J44 (reaction disk temperature transducer), and measure the

resistance between PIN1 and PIN3 with a multimeter. The relation
between the resistance and the temperature is: 25/1100, 38.5
/1145, 45/1170, 50/1170.
To measure the resistance of the heater

A
Measure the impedance of the reagent preheater in the following

procedures:
Unplug J24 (power driving board)
Measure the impedance between PIN1 and PIN2. Reagent preheater
(BA30-10-06626)/24.6 to 28.5.
Measure the impedances of the upper and lower heaters of the

reaction disk in the following procedures:
Disconnect the connecting wire from P406 of the power patching
board.
Measure the impedances of the upper and lower heater:
For 220V heaters: Upper heater: 348.5 - 425.9,
Lower heater: 124.2 - 151.8;
For 110V heaters: Upper heater: 87.1 - 106.5,
Lower heater: 31.1 - 38.0;
7.8
Bar Code Scanner (optional) Failure

WARNING:
Light sent by the bar code scanner may hurt your eyes. Do not stare
into the laser beam from the bar code scanner.
If the bar code scanner cannot emit laser, you can service it according to the following
steps.
7-9
Service Flow
1
Place sample tubes with bar code labels that meet the requirements
mentioned in the operation manual.
Restart the analyzer.
Enter the Scanner Setup & Maintenance screen of the system software.
Enter the Maintenance tab.
Enter the sample position range in the Sample Position field and click the
Step Scan button. Observe if the scanner can emit laser. If not, click the
Laser on button. If the scanner still cannot emit laser, go to the next step.
If the bar code scanner emits laser normally but is failed in reading, you can service it
according to the following steps.
1
Place the ANALYZING UNIT POWER to OFF.
Place sample tubes with bar code labels that meet the requirements
mentioned in the operation manual.
See if the window on the sample department is stained. If so, clean the
window with absolute alcohol-dipped gauze and go to the next step. If not,
go to the step 8.
Restart the analyzer.
Enter the Scanner Setup & Maintenance screen of the system software.
Enter the sample position range in the Sample Position field and click the
Step Scan button. Observe the scanning procedures to see if the scanner
can read the bar codes. If not, go to the next step.
Enter the Setup tab.
Select all symbologies but do not select any Check or Length.
10
11
Click the Scan button to see if the scanner can read the bar codes. If not,
go to the next step.
12
Place the test fixture to the position 28 on the sample disk.
13
Click the Mechanism button at the System Maintenance screen to reset

all mechanical parts. If the laser from the scanner cannot reach the bar
code through the slit on the test fixture, adjust the screws on the brackets
until the laser from the scanner can reach the bar code.
7-10
Service Flow
Bracket 1
Bracket 2
14
7.9
If the scanner cannot read the bar codes successfully, replace the bar code
scanner. If the new scanner cannot read the bar code, you need to check
the bar code labels the user used.
Feeder Failure
7.9.1 Transducer Distribution of the Feeder

Pressure Transducer
No-Cuvette
Transducer
Cuvette-Pushing
Limit Transducer
Insufficient-Cuvette
Transducer
7-11
Cuvette-taking limit
transducer
Service Flow
7.9.2 Feeder Failure
The trolley moves

backward to the
end, but does not
move forward.
Possible causes:
Feeder failure
symptom
1. The cuvette-taking limit signal has not been

detected.
2. The belt is too tight, so the motor cannot run.
Troubleshooting:
1. Check whether the voltage is 0 when the
cuvette-taking limit optical coupler is blocked.
2. Adjust the position of the motor to loosen the
belt.
The trolley moves

forward and stops
before compacting
the cuvette
segment
1. The moving resistance is too large, so the

trolley fails to compact the cuvette segment, but
the pressure transducer has been blocked.
2. The sliding block falls off, resulting in large
friction.
3. The motor cannot work normally.
4. The belt is too tight.
Troubleshooting:
1. Clean the guiding axis of the trolley.
2. Replace the sliding block assembly.
3. Replace the motor.
4. Loosen the belt.
The trolley keeps

moving backward
and forward
1. The no-cuvette transducer has not been

pressed completely, so the system deems that
the cuvette compartment is empty, and the
trolley moves back for cuvette segments.
Troubleshooting:
1. Adjust the position of the no-cuvette
transducer.
2. Replace the feeder assemblies.
7-12
Service Flow
7.9.3 Manipulator Failure
Manipulator verticalmovement error:

Cannot reach/leave the
initial position.
The signal of the vertical optical coupler

has not been detected after the motor
runs for specified steps.
Possible causes:
1. The resistance of the lead screw is too
large (frequently).
2. The optical couplers for the vertical
initial position cannot work (scarcely).
3. The vertical motor of the manipulator
cannot work (scarcely).
4. The optical coupler connector is not
connected well (infrequently).
5. The power driving board cannot work
(infrequently).
6. The main control board cannot work
(scarcely).
Troubleshooting:
1. Lubricate the
lead screw after
cleaning it.
2. Replace
relevant
assemblies.
The upper hand of the

manipulator cannot
close/open.
Direct cause:
The finger signal has
not been detected after
the electromagnet of
the manipulator is
switched on.
1. The snap ring of the manipulator is not

flexible (infrequently).
2. The coupler of the upper finger cannot
work any more (scarcely).
3. The upper hand of the manipulator is
not arranged well with the position of the
feeder/reaction disk (frequently).
4. The coupler connector is not
connected well (infrequently).
1. Adjust the
positions of the
upper hand and
the
feeder/
reaction disk.
2. Replace the
manipulator (Its
position must be
adjusted).
1. The operator has added too many

cuvette segments into the feeder (behind
the trolley). When the trolley moves
backward, the jaw is pressed back by the
cuvette segments; when it moves forward
again, the hand fails to open in time, so
the jaw may press one side of the trolley
only. As a result, the cuvette segment at
the front fails to corporate with the upper
hand of the manipulator well (frequently).
2. The lower hand of the manipulator fails
to corporate with the reaction disk
position well (frequently).
flexible (infrequently).
4. The lower hand coupler of the
manipulator cannot work any more
(scarcely).
1. Press the
cuvette-taking
key after adding
cuvette
segments
into
the feeder.
2. Adjust the
positions of the
lower hand and
reaction disk.
3. Replace the
manipulator (Its
position must be
adjusted)

flexible (frequently).
2. The finger coupler of the manipulator
cannot work any more (scarcely).
Troubleshooting:
1. Replace the
manipulator (Its
position must be
adjusted).
Manipulator
Failure
The lower hand of the

manipulator cannot
close/open.
Direct cause:
The finger signal has
not been detected after
the electromagnet of
the manipulator is
switched on.
The upper/lower hand

of the manipulator
accidentally closes/
opens.
Direct cause:
After the manipulator is
switched on, the finger
coupler signal is
received, but the signal
changes suddenly
while the manipulator
is moving.
7.10 Troubleshooting of ISE Unit (optional)

When there is something wrong with the ISE unit, an error code will be displayed at
the screen and saved in the log. The error code of the ISE unit has a format of 7
ASCII characters, the format of which is <1234567>.
Each digit represents a certain error.
Digit 1: Air in sample, Calibrant A, Calibrant B, Bubble Detector, mV range.

Digit 2: Sample/Calibrant B mV range.
7-13
Service Flow
Digit 3: mV out of range for Calibrant A in Sample Cycle, or Calibrant B in Urine
Cycle.
Digit 4: Noise in mV of Calibrant B in Calibration Cycle, or Sample mV during a
Sample Cycle.
Digit 5: mV Noise in Calibrant A of the Calibration Cycle, or Sample Cycle, mV
Noise in Calibrant B of the Urine Cycle.
Digit 6: mV Drift of calibrant A.
Digit 7: Slope of Sample value is out of range.
Each row represents where the error locates in.

You can find all the seven numbers in the table below digit by digit and then know
what is wrong with the ISE unit. 0 means no error.
For example, when you see <0001000>, you only need to find where the 1 locates
in the Digit 4 column and you will see it locates in the Na+ row. So you will know the
+
cause of this error is the noise in mV of Calibrant B or sample related to the Na
electrode.
Error
Digit 1
Digit 2
Digit 3
Digit 4
Digit 5
Digit 6
Digit 7
Air/
Hardwa
re
mV Out
Calib/S
ample
mV Out
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode
mV
Noise
Cal
B/Samp
le
mV
Noise
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode
Cal
A
Drift
in
Sample
Mode,
Cal B in
Urine
Mode
Out of
Slope/
Machin
e
Ranges
Air in Calibrant A
Air in Calibrant B
Air in Cleaner
Air in Segment
Pump Calibration
No Flow
Bubble Detector
Reagent
Read
Chip
Reagent
Write
Chip
Store Calibration
Value Error
Command Error
No Error
Na+
Air
Sample/Urine
in
7-14
Service Flow
Error
Digit 1
Digit 2
Digit 3
Digit 4
Digit 5
Digit 6
Digit 7
Air/
Hardwa
re
mV Out
Calib/S
ample
mV Out
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode
mV
Noise
Cal
B/Samp
le
mV
Noise
Cal A in
Calib/S
ample
Mode,
Cal B in
Urine
Mode
Cal
A
Drift
in
Sample
Mode,
Cal B in
Urine
Mode
Out of
Slope/
Machin
e
Ranges
K+
Na+, K+
Li+
Li+, Na+
Li+, K+
Li+, K+, Na+
Cl-
Cl-, Na+
Cl-, K+
Cl-, Li+
Cl-, K+, Na+
Cl-, Li+, Na+
Cl-, Li+, K+
Cl-, Li+, K+, Na+
The following table displays the causes and the correction measures of some errors.
Note that if the correction measure is the replacement of board, bubble detector or
other components in the ISE unit, you have to replace the whole ISE unit. You can
refer to the chapter 5 for detailed information about some replacement procedures.
Symptom
System
respond
Problem
does
not
Correction
1. No power
2. Communication failure
Turn off the system and then

start it again.
3. RS232 cable is disconnected

or damaged.
Move the panel of analyzing unit

and reconnect or replace cable
between the ISE unit and the
main control board.
4. Module connector has been

damaged.
Replace board.
5. Component failure on board.
Replace board.
7-15
Service Flow
Symptom
Problem
Correction
Low Slope
1. Misalignment of electrodes
Remove and replace electrodes

<45 mV/decade to reseat
properly.
2. Deterioration of calibrator
solutions
Replace Calibrant B first and

retest. If still low, replace
Calibrant A and retest.
3. Deterioration of
electrode (low slope)
Replace
and test.
Na+, K+, or Li+ <45

mV/decade
Cl- <35 mV/decade
or
High Slope
Na+, K+, or Li+ >63
mV/decade
sensing
Single electrode
electrodes
4. Air bubble on reference

electrode membrane
Remove electrode, tap to

dislodge bubble, replace, and
recalibrate.
5. Deterioration of reference
electrode
Replace reference
and retest.
6. Module or fluid temperatures

exceed 37 C. (high slope)
Monitor temperature. Change

instrument location if ambient is
too great.
1. Deterioration
electrode
Replace
and test.
Cl- >60 mV/decade
Noise Error Flag
problem
of
sensing
2. Electrical noise spike from

environmental source
problem
electrode
electrodes
a) Check for electrical noise

coincident with activation.
b) Check grounding of Module.
c) Component failure on Module
board. Replace board.
Noise Error Flag

Multiple electrodes
electrode
Replace reference
and retest.
electrode
2. Electrical noise spike from

environmental source

board. Replace board.
Drift Error Flag

Single electrode
Drift Error Flag

Multiple electrodes
1. May occur when new

electrode or new bottle of
Calibrant A is installed by
system.
Purge the Calibrant A and

recalibrate the module. If the
electrode is new it may initially
drift as it rehydrates over the
course of 15 minutes.
2. Deterioration
electrode
Replace the problem electrode

and test.
of
sensing
1. May occur when new

electrode or new bottle of
Calibrant A is installed on
system.
Purge
Calibrant
A
recalibrate the Module.
electrode.
Replace reference
and retest.
7-16
and
electrode
Service Flow
Symptom
Problem
Correction
3.
Electrical
spike
environmental source.
from

board. Replace the board.
Air in Sample
1. Insufficient sample pipetted

into Module sample entry port
a) Host instrument must deliver

70 L. Increase dispensed
volume.
b)
Operator
must
place
sufficient sample in sample cup
to account for all tests
programmed.
c) Fluid leak in electrodes.
2. Sample not positioned
a) Electrodes not seated

properly. Reseat electrodes.
b) Pump tubing aging. Replace.
c) Pump tubing obstructed or
tubing length is excessive.
Air in Sample
Calibrant A
and
1. Sample and Calibrant A are

segmented with air.
a) Electrodes are not properly

seated or compressed. Check
compression plate, spring and
seal. Reseat electrodes.
b) Ensure that all electrodes
and o-rings are in place.
2. Fibrin or salt is plugging the

electrode flow path.
a) Use Cleaning procedure for

Module.
b) Disassemble Module and
clean or replace electrode with
plugged flow path.
3.
Bubble
malfunctioning.
detector
4.Waste
pump
malfunctioning.
Air in Calibrant B and
Air in Calibrant A
is
Replace bubble detector.
is
Replace waste pump.
1. Calibrant B and Calibrant A

are segmented with air.
a) Electrodes are not properly

compressed.
Check
compression plate, spring and
seal.
b) Ensure that all electrodes
and o-rings are in place.
c) Ensure tubing is connected
properly.
d) Replace tubing.
7-17
Service Flow
Symptom
Problem
Correction
2. Fibrin or salt is plugging the

electrode flow path.
a) Use Cleaning procedure for

Module.
b) Disassemble Module and
clean or replace electrode with
plugged flow path.
Air in Calibrant A (no

Air errors reported for
Sample or Calibrant B)
3. Waste pump malfunction.
Replace waste pump, tubing.
4. Bubble Detector malfunction.
Replace bubble detector.
1. Calibrant A pouch is empty.
Replace Calibrant A with a new

one, purge and recalibrate.
2. Tubing is disconnected.
Reconnect or replace tubing.
3. Calibrant A pump is not

working properly.
a) Check electrical connections.

b) Replace pump tubing.
c) Replace motor.
4. Tubing is plugged, split or

crimped.
7-18
Replace tubing
8 Mechanical Structure
Reagent disk motor
Synchronous belts
Coder sensors
8-1
Reaction disk motor
Mechanical Structure
Reagent probe assembly
Mixing bar assembly
Reagent cooling assembly
8-2
Lamp assembly
Big head of fiber
Fan of Lamp assembly
8-3
Reaction disk TEMP.
control assembly
Optical assembly
Small heads of fiber
Reference light assembly
8-4
Washing assemblies
Reagent syringe
Sample syringe
8-5
Valves
Pumps
Main control board
Power drive board
8-6
Loading system
Manipulator
assembly
8-7
Bar code scanner (optional)
8-8
9 Tools and Parts

9.1
Service Tools
S/N
TOOL
Quantity
Specification
Unit
Allen Key
1 set
1.5, 2.0, 2.5, 3.0, 3.5,

4.0, 5.0
mm
Phillips screwdriver
1 set
3*75, 5*75, 6*100
mm
Flat-bladed screwdriver
1 set
3*75, 5*75, 6*100
mm
Long Allen Key
1 set
2.5, 3.0
mm
Tweezers
1 pair
small
Multimeter
common
Movable Wrench
common
Electric iron
30
VA
Stainless steel
0.5
(diameter),
(length)
10
Knife
common
11
Pincers
common
9.2
15
mm
Parts
S/N
P/N
Name
BA30-20-06448
Cable for reagent probe assemblys elevator motor
BA30-20-06449
Cable for reagent probe assemblys rotary motor
BA30-20-06450
Cable for Sample syringes motor
BA34-20-63601
Cable for Reagent syringes motor
BA30-20-06452
Cable for sample probe assemblys elevator motor
BA30-20-06453
Cable for sample probe assemblys rotary motor
BA30-20-06454
Cable for mixing bar assemblys rotary motor
BA30-20-06455
Cable for mixing bar assemblys elevator motor
BA30-20-06458
Cable for reagent compartment motor
10
BA30-20-06459
Cable for sample compartment motor
11
BA34-20-63602
Cable for reaction compartment motor
12
BA30-20-06464
Cable for loading system motor
13
BA30-20-06468
Cable for Sample and reagent valves
9-1
Tools and Parts

S/N
P/N
Name
14
BA30-20-06476
26-pins sensor cable
15
BA30-20-06477
34-pins sensor cable
16
BA30-20-06480
Detection cable for reaction compartments fan
17
BA30-20-06481
Cable between CPU board and power drive board
18
BA30-20-06484
Cable for waste and distill water container
19
BA30-20-06485
Cable between CPU board and loading system
20
BA34-20-63651
Cable between CPU board and manipulator
21
BA30-20-06523
Temperature sensor cable of reagent cooling system
22
BA30-20-15291
Cable between CPU board and reagent detection board
23
BA30-20-15292
Cable between CPU board and sample detection board
24
BA34-20-63603
Cable between power drive board and mixing motor
25
BA34-20-63631
Reagent probe cable
26
BA30-20-15295
Sample probe cable
27
BA30-20-15296
Mixing bar cable
28
A21-000010---
Tubing
29
BA30-10-15051
Single-way valve
30
0040-10-32303
Tubing
31
0040-10-32304
Connector
32
0040-10-32305
Connector
33
M90-100014---
1/4-28 UNF LOCK NUT-RED NYL LNS-3
34
M90-100015---
1/4-28 UNF LOCK NUT-RED N NYL LNS-4
35
M90-100030---
1/8 Y BARBED FITTING-WHITE NYL Y230-
M90-100050---
BULKHEAD MOUNTED FEMALE LURE RED NYLON

CCLR-3
M90-100051---
BULKHEAD MOUNTED FEMALE LURE GREEN NYLON

CCLR-4
38
M90-100071---
Tubing
39
BA30-30-15169
5-way connector
40
BA30-10-06666
Step motor
41
BA30-10-15041
synchronous belt (220 XL037)
42
BA30-10-15258
Doors magnet (couple)
43
BA34-30-63559
Power drive board
44
BA30-30-06312
Reagent cooling control board
45
BA34-30-63613
Sample compartment assembly
36
37
9-2
Tools and Parts

S/N
P/N
Name
46
BA30-10-06365
Halogen Lamb (50W)
47
BA30-30-06691
REF pre-amplification board
48
BA30-30-15228
340nm amplification assembly
49
BA30-10-06367
Filter 340
50
BA30-30-06673
340nm pre-amplification board
51
BA30-30-15229
405nm pre-amplification assembly
52
BA30-10-06368
Filter 405
53
BA30-30-06675
405 pre-amplification board
54
BA30-30-15230
55
BA30-10-06369
Filter 450
56
BA30-30-06677
57
BA30-30-15231
58
BA30-10-06370
Filter 510
59
BA30-30-06679
60
BA30-30-15232
61
BA30-10-06371
Filter 546
62
BA30-30-06681
63
BA30-30-15233
64
BA30-10-06372
Filter 578
65
BA30-30-06683
66
BA30-30-15234
67
BA30-10-06373
Filter 630
68
BA30-30-15235
69
BA30-30-15235
70
BA30-10-06374
Filter 670
71
BA30-30-06687
72
BA30-30-15236
73
BA30-10-06375
Filter 700
74
BA30-30-06689
75
BA30-30-06565
Drive assembly of sample probe
76
BA34-30-63637
Syringe assembly
77
3100-10-49438
100ul Syringe
78
BA30-10-06651
500ul Syringe
79
BA30-10-15115
Step motor
9-3
Tools and Parts

S/N
P/N
Name
80
BA30-20-06594
3-way connector for syringe
81
BA30-21-15161
Sensor cable for reagent syringe
82
BA30-21-15162
Sensor cable for sample syringe
83
BA30-30-06634
Mixing bar assembly
84
BA30-21-15159
Cable for mixing bar assemblys elevator motor
85
BA30-21-15160
Cable for mixing bar assemblys rotary motor
86
BA30-30-06639
Fans of lamb assembly
87
BA30-30-06641
Washing pool assembly
88
0040-10-32302
Connector
89
0040-10-32303
Washer
90
BA30-21-15311
Valves assembly (KNF)
91
BA30-30-06702
Reaction compartment assembly
92
BA30-30-06715
A/D converter assembly
93
BA30-30-06752
Rocker of reagent probe
94
BA30-30-06304
Liquid detection board
95
BA30-30-06753
Reagent probe assembly
96
BA30-30-06761
Heat-block assembly
97
BA30-30-06768
Rocker of sample probe
98
BA30-30-14978
99
BA30-30-06770
Rocker of mixing bar
100
BA34-20-63653
Loading system assembly
101
BA30-21-06488
Pressure sensor and cable for loading system
102
BA30-21-06490
Cable for cuvette-pushing limit transducer
103
BA30-21-06491
Cable for cuvette-taking limit transducer
104
BA30-21-06492
Cable for insufficient-cuvette transducer
105
BA34-20-63648
Board for loading system
106
BA30-21-06489
Cable for no-cuvette transducer
107
BA30-30-15034
Code sensor of reaction compartment
108
BA30-30-15095
Reagent compartment assembly
109
BA30-30-06780
Reagent disk handle assembly
110
BA30-30-15113
Driving assembly of reagent probe
111
BA30-21-15155
Sensor cable for reagent probes up-down sensor
112
BA30-21-15156
Sensor cable for reagent probes rotary sensor
113
BA30-30-15166
Coder sensor for reagent disk
9-4
Tools and Parts

S/N
P/N
Name
114
BA30-30-15167
Coder sensor for sample probes sensor
115
BA30-30-15284
116
BA34-30-63557
Main control board
117
BA33-30-35098
Power supply module
118
BA33-30-35078
PFC Board
119
BA33-30-35082
24V Board
120
BA33-30-35080
12V&5V Board
121
TSB1-20-20399
Fan
122
BA34-20-63655
Manipulator assembly
123
BA33-30-35223
Power socket and switch assembly
124
BA34-20-63622
Reagent temperature control assembly (220V)
125
BA34-20-63614
Cover of sample compartment
126
BA30-30-15029
Cover of reagent compartment
127
BA34-20-63638
Reagent temperature control assembly (110V)
9-5
10
Maintenance and Test Software
10.1 General
The maintenance and test software of the BS-300 Chemistry Analyzer is the
software that helps maintenance personnel debug and maintain the BS-300
Chemistry Analyzer. Maintenance personnel can, through this software, check
whether the probes, mixing bar, disks, fluidic system and photometric system of
the BS-300 Chemistry Analyzer work normally, modify parameters, and execute
individual commands or combined commands.
Run the NewDebug.exe file to enter the Maintenance and Test window. See
Figure 10-1.
Figure 10-1 Maintenance and Test window
Display Area
As shown in Figure 10-1, there are 4 tabs in the Maintenance and Test window:

Command
PARA and Speed
Temperature
Photoelectric
10-1
Note:
The buttons displayed in gray in software interface are not
functional.
Following is a brief introduction to the software interface.
Display area
At the bottom of the window is the display area for displaying the frame
information and fault/error information. The upper box is for frame information, and
the lower one is for fault/error information.
There are five types of frame information, including Result, Echo, Data,
Command and Warning.
Select the check box in front of frame information to display relevant frame
information. Click the check box again to de-select, and the frame information will
not be displayed.
Click the Clear button to clear the information displayed in relevant box. The two
Clear buttons are respectively for two boxes.
Setup button
Click the Setup button at up right corner to show a dialog as shown in Figure 10-2,
which is used to change communication port and set baud rate and check sum
type of the port. Check sum type includes odd, even and none.
Figure 10-2 Serial Port Setup

Communication Port
Baud Rate
Check Sum Type
About button
Clicking the About button at up right corner of the interface, you can view the
version information of this software.
In the following sections, the 4 tabs mentioned above will be detailed respectively.
10-2
Note:
The units of parameters involved in this software are respectively:
Time: 50ms;
Sample (reagent) aspirating/dispensing volume: steps of motors;
Temperature: .
Temperature control coefficient: 0.01.
10.2 Command
In the Command tab, you can send commands to the analyzing unit and check
whether probes, mixing bar, disks, fluidic system, photometric system, ISE unit
and built-in bar code scanner work normally.
Figure 10-3 Command tab

Single Command Area
Macroinstruction Area
As shown in Figure 10-3, the Command tab mainly consists of two parts: Single
Command Area and Macroinstruction Area.
10.2.1 Single Command Area

In Single Command Area, there are 8 sub-tabs:
Main Unit
Reagent Unit
Sample Unit
10-3

Load Unit
Temp Unit
Photoelectric Unit
ISE Module
Sample Bar Code Module
Check the analyzing unit for their counterparts.

There are several buttons in each tab. Click a button and you can send a
command to the counterpart on the analyzing unit.
Note:
After starting this software, you must click the Download
parameters to Analyzing Unit button in the Main Unit sub-tab.
Otherwise, the software will not operate the analyzing unit
successfully.
After clicking the Enable modifying parameters button in the Main
Unit sub-tab, you can modify the parameters in the PARA and
Speed tab.
Following are instructions to the action implemented by each command.
Main Unit
Command
What it does
Download parameters
Analyzing Unit
to
Configures running
analyzing unit.
parameters
for
the
Reset all mechanical parts
Moves all units of the analyzing unit to their

initial position, and cleans reagent probe,
Enable
parameters
modifying
Switches on the switch for modifying parameter

through this operation before modifying
parameter at PARA and Speed tab.
Disable
parameters
modifying
Switches off the switch for modifying parameter

through this operation after modifying
parameter at PARA and Speed tab.
Handshake with Analyzing

Unit
Checks that the communication cable works

normally.
Send a direct instruction
Edits and sends user-defined commands.
Reagent Unit
Command
What it does
Reagent probe wash
Cleans the reagent probe.
Pump, valve (interior) on
Turns on the pump and the valves that control

flow of washing the interior of reagent probe.
10-4

Command
What it does
Pump, valve (interior) off
Turns off the pump and the valves that control

flow of washing the interior of reagent probe.
Pump, valve (exterior) on
Turns on the pump and the valve that control

flow of washing the exterior of reagent probe.
Pump, valve (exterior) off
Turns off the pump and the valve that control

flow of washing the exterior of reagent probe.
Probe above reaction disk
Moves the reagent probe above the reaction

disk.
Probe above outer circle
Moves the reagent probe above the outer circle

of reagent disk.
Probe above inner circle
Moves the reagent probe above the inner circle

of reagent disk.
Probe tip above bottle top

(outer circle)
Moves the reagent probe until the probe tip a

few millimeters above the top of the reagent
bottle in the outer circle of reagent disk.
Probe tip above bottle top

(inner circle)

few millimeters above the top of the reagent
bottle in the inner circle of reagent disk.
Probe down to outer circle
Moves the reagent probe down to the reagent

bottle in the outer circle of reagent disk.
Probe down to inner circle
Moves the reagent probe down to the reagent

bottle in the inner circle reagent disk.
Probe down to reaction disk
Moves the reagent probe down to the cuvette

in the reaction disk.
Probe tip above cuvette top

few millimeters above the top of cuvette in the
reaction disk.
Probe down to wash well
Moves the reagent probe to its washing

position.
Probe above wash well
Moves the reagent probe to the top of wash

well.
Reagent disk rotate
Rotates the reagent disk for specified circles

and stop it at specified bottle position. Input
rotating circles in the first box and position No.
in the second box.
Reagent
position
disk
rotate
to
Rotates the reagent disk to specified bottle

position. Input position No. in the box.
Reagent syringe init
Moves the reagent syringe to its initial position.
Reagent syringe full
Moves the reagent syringe to its largest travel.
Reagent syringe empty
Empties the reagent syringe.
Reagent unit reset
Cleans the reagent probe and rotates the

reagent disk to position No. 1.
10-5

Sample Unit
Command
What it does
Sample probe wash
Cleans the sample probe.
Pump, valve (interior) on
Turns on the pump and the valves that control

flow of washing the interior of sample probe.
Pump, valve (interior) off
Turns off the pump and the valves that control

flow of washing the interior of sample probe.
Pump, valve (exterior) on
Turns on the pump and the valve that control

flow of washing the exterior of sample probe.
Pump, valve (exterior) off
Turns off the pump and the valve that control

flow of washing the exterior of sample probe.
Probe above wash well
Moves the sample probe to the top of wash

well.
Probe above reaction disk
Moves the sample probe to the top of reaction

disk.
Probe above outer circle
Moves the sample probe above the outer circle

of sample disk.
Probe above inner circle
Moves the sample probe above the inner circle

of sample disk.
Probe tip above tube top

(outer circle)
Moves the sample probe until the probe tip a

few millimeters above the top of the tube in the
outer circle of sample disk.
Probe tip above tube top

(inner circle)

few millimeters above the top of the tube in the
inner circle of sample disk.
Probe tip above cuvette top

few millimeters above the top of cuvette in the
reaction disk.
Probe down to reaction disk
Moves the sample probe down to the reaction

cuvette in reaction disk.
Probe down to wash well
Moves the sample probe to its washing

position.
Probe down to outer circle
Moves the sample probe down to the tube in

the outer circle of sample disk.
Probe down to inner circle
Moves the sample probe down to the tube in

the inner circle of sample disk.
Sample disk rotate
Rotates the sample disk for specified circles

and stop it at specified tube position. Input
in the second box.
Sample
position
disk
rotate
to
Rotates the sample disk to specified tube

position. Input position No. in the box.
Sample syringe init
Moves the sample syringe to its initial position.
Sample syringe empty
Empties the sample syringe.
Sample syringe full
Moves the sample syringe to its largest travel.
10-6

Command
What it does
Sample unit reset
Cleans the sample probe and rotate the sample

disk to position No. 1.
Load Unit
Command
What it does
Mixer to the top of wash well
Moves the mixing bar to the top of wash well.
Mixer move into wash well
Moves the mixing bar to its washing position.
Mixer move to the top of

reaction disk
Moves the mixing bar to the top of reaction

disk.
Mixer move into reaction

disk
Moves the mixing bar to mixing position in

reaction disk.
Mixer stir for a while
Mixing bar stirs for a specified period.
Mixing bar rotates for a while

above wash well
Moves the mixing bar above its wash well and

then rotates it for a specified period.
Take new cuvettes
Moves the compartment trolley backwards to

get new cuvettes.
Load New cup
Rotates the reaction disk to specified position,

then get new cuvettes with the manipulator and
put them in reaction disk.
Unload cup
Rotates the reaction disk to specified position,

then get the cuvettes in reaction disk with the
manipulator and put them in used-cuvette
bucket.
Motion of manipulator fingers
Tightens or loosen manipulators

(grabbing mechanism).
fingers
After entering a value of 0-3 to the box, click

the button and the fingers will motions. 0
means both fingers tighten; 1 means the upper
loosen and the lower tightens; 2 means the
upper tightens and the lower loosens; and 3
means both loosen.
Manipulator to vertical init.
pos.
Moves the
position.
Manipulator to horiz. init.

pos.
Moves the manipulator to horizontal initial

position.
To H-pos. for taking cuvettes
Moves the manipulator to horizontal position for

getting cuvettes.
To V-pos. for taking cuvettes
Moves the manipulator to vertical position for

getting cuvettes.
To H-position
cuvettes
for
placing
Moves the manipulator to horizontal position for

placing cuvettes.
To V-position
cuvettes
for
placing
Moves the manipulator to vertical position for

placing cuvettes.
10-7
manipulator
to
vertical
initial

Command
What it does
Move steps vertically
Moves the manipulator for specified steps in

vertical way.
Move steps horizontally
Moves the manipulator for specified steps in

horizontal way.
Loader unit reset
Moves the mixing bar to its initial position,

loosen manipulator grabbing mechanism and
move the manipulator to its initial position.
Temp Unit
Command
What it does
Temperature control on
Turns
on
controller(s).
the
specified
temperature
Therere two temperature controllers

Reaction Disk and Reagent PreHeat.
as
Selects the check box(es) in front of a

controller(s), click the button, you can turn on
the selected controller(s).
Temperature control off
Turns
off
controller(s).
the
specified
temperature
Therere two temperature controllers

Reaction Disk and Reagent PreHeat.
as
Selects the check box(es) in front of a

controller(s), click the button, you can turn off
the selected controller(s).
Photoelectric Unit
Command
What it does
Reaction disk rotate
Rotates the reaction disk for specified circles

and stop it at specified cuvette position. Input
in the second box.
Reaction disk rotate some

positions
Rotates the reaction disk for specified cuvette

positions, and input number of cuvette
positions in the box.
Rotate and measure
Rotates the reaction disk, collects reaction data

during rotating, and then stops it at specified
cuvette position.
Turn on light
Turns on the light.
Turn off light
Turns off the light.
Test dark current
Turns off the light and measures the dark

current at this time. The dark current data will
be displayed in the box below.
10-8

Command
What it does
Test base current
Unloads the first segment of cuvettes in

reaction disk with manipulator, then rotates the
reaction disk and during rotating measures the
light where places the first segment of cuvettes
before. The data regarding base current will be
displayed in the box below.
ISE Module
Command
What it does
Handshake
The ISE unit shakes hands with the main unit.
Maintain
Executes the maintaining cycle to run the waste pump until

the electrode flow path is cleared of fluid.
Detect Bubble
Checks to see if the bubble detector is functioning

properly.
Cleaning Period
Removes protein build-up from the ISE Module electrodes.
Calibrate
Calibrates the electrodes of the ISE Module.
Correct Pumps
Calibrates the peristaltic pumps of the ISE Module.
Measure Serum
Measures serum or plasma samples on the ISE Module.
A Purge
Purges Calibrant A solution through the tubing from the

pouch of Calibrant A to the ISE Module.
B Purge
Purges Calibrant B solution through the tubing from the

pouch of Calibrant B to the ISE Module.
<DSPA>
Pumps 200l of Calibrant A to make it convenient for you

to aspirate it from the sample entry port.
<SWBC>
Displays the result of bubble detector checking for the last

time.
<SWPC>
Displays the result of pump correction for the last time.
<CKSM>
Displays the software version of the ISE unit.
<DVON>
After clicking this button, the results in mv will also be

displayed when calibration, measurement or a sip cycle is
finished.
<MVON>
After clicking this button, the results in mv will also be

displayed when calibration or measurement is finished.
<DVFF>
Disables the effect of clicking <DVON> or <MVON>.
Sample Bar Code Module

Command
What it does
Set
Select a symbology from the pull down list and click this
button. If Valid is selected, the symbology will be set as the
one that the scanner can recognize. Otherwise, it will be
the one that can not be recognized.
10-9

Command
What it does
Send
Enter an instruction into the edit box and click this button to
send it to the analyzing unit.
Laser On
Turns on the laser of the bar code scanner.
Laser Off
Turns off the laser of the bar code scanner.
Handshake
The bar code scanner shakes hands with the main unit.
Scan
After entering the start position No. and the end one into
Start and End edit boxes respectively, click this button to
scan bar codes on the selected positions.
10.2.2 Macroinstruction Area

Figure 10-4 Macroinstruction Area
Explanation for the
macroinstruction
Macroinstruction
Commands
Button
Parameters of the
current command
A macroinstruction is a set of commands.

When selecting a macroinstruction from the pulldown list in macroinstruction area,
you can see therere various commands and comments regarding the
macroinstruction. In addition, parameters of the command currently selected will
also be displayed on the interface.
In the macroinstruction area, after selecting a macroinstruction from the pulldown
list, you can
Click the Run button to run the selected macroinstruction;
10-10

Click the Pause button to suspend the macroinstruction which is running;
Click the Stop button to stop the macroinstruction which is running.
Note:
After all commands in each macroinstruction are executed, the
system counts it as one time.
When the check box on the right of the macroinstruction pulldown
list is selected, the selected macroinstruction will be executed for
once; otherwise, the macroinstruction will be executed cyclically.
For each macroinstruction, the commands of it are executed one by one in the
sequence in which they are listed. When the set delay expires after a command is
executed, the next command is executed immediately. In case of an error in the
execution process, the macroinstruction will be stopped.
Following are instructions to the action implemented by each macroinstruction.
Macroinstruction
Command
What it does
A,B purge
B purge
Purges Calibrant B solution

through the tubing from the
pouch of Calibrant B to the
ISE Module.
A purge
Purges Calibrant A solution

through the tubing from the
pouch of Calibrant A to the
ISE Module.
Reagent probe above

wash well
Moves the reagent

above its wash well.
Valve on, Pump on
Turns on the pump and valve

that control the flow of
washing the exterior of
reagent probe.
Pump off, Valve off
Turns off the pump and valve

reagent probe.
Sample probe above

wash well
Moves the sample

Valve on, Pump on
Turns on the pump and valve

sample probe.
Pump off, Valve off
Turns off the pump and valve

sample probe.
Check exterior fluid

path
of
reagent
probe
Check exterior fluid

path
of
sample
probe
10-11
probe
probe

Macroinstruction
Check interior fluid
path
of
reagent
probe
Command
What it does
Reagent probe above

wash well
Moves the reagent

Valve on, Pump on
Turns on the pump and

valves that control the flow of
washing the interior of
reagent probe.
Pump off, Valve off
Turns off the pump and

reagent probe.
Sample probe above

wash well
Moves the sample

Valve on, Pump on
Turns on the pump and

sample probe.
Pump off, Valve off
Turns off the pump and

sample probe.
Test Loader
Reload cup looply
The manipulator gets new

cuvettes
from
the
compartment looply, and then
put them in the reaction disk.
Test mixing bar in

reaction disk
Reaction disk to next

cup
The reaction disk rotates and

stops. No. of position for
reaction disk to stop at will
increase.
Mix instruction
The mixing bar moves into

reaction cuvette and mixes
for a specified period.
Mixer to vertical init
The mixing bar moves to

vertical initial position.

cup

increase.
Reagent
probe
reaction disk
to
The reagent probe moves

vertically into bottom of
reaction cuvette.
Reagent
probe
vertical init
to
The reagent probe moves to


cup

increase.
Check interior fluid

path
of
sample
probe
Test reagent probe

in reaction disk
Test sample probe in

reaction disk
10-12
probe
probe

Macroinstruction
Urine
test
diluted)
(auto
Urine test (manually

diluted)
Command
What it does
Sample
probe
reaction disk
to
The sample probe moves

vertically into bottom of
reaction cuvette.
Sample
probe
vertical init
to
The sample probe moves to

Reagent
disk
in
position 50 in next
period
Reagent disk rotates to

position 50 and in the next
period the reagent probe will
aspirate urine diluent from the
position.
Dispensing 270l
urine diluent
of
Reagent probe aspirates

207l of urine diluent and
dispenses it to a cuvette.
Dispensing 30l
urine sample
of
Sample probe aspirates 30l

of
urine
sample
and
dispenses it to a cuvette. The
mixing bar stirs it.
Washing mixing bar
Washes the mixing bar.
First period

of diluted urine to the ISE
unit.
Second period

unit.
Third period
Washes the sample probe.
Idle period
Measuring.
Idle period
Measuring.
Idle period
Measuring.
First period

unit.
Second period

unit.
Third period
Washes the sample probe.
Idle period
Measuring.
Idle period
Measuring.
Idle period
Measuring.
10.3 PARA and Speed

In the PARA and Speed tab, you can query, configure or load parameters as well
as debug the units.
10-13

Figure 10-5 PARA and Speed tab
Parameters
Buttons
As shown in Figure 10-5, the PARA and Speed tab mainly consists of two parts as
unit parameter and several operating buttons.
Unit Name includes Main unit, Sample unit, Reagent unit, Photoelectric unit,
Temp unit and Load unit.
At this screen, you can not only inquire and configure each unit parameters, but
also save and read relevant data. Now lets introduce them respectively.
Inquire unit parameters

1
Select a unit in Unit Name.
Click Query button.

For example.
10-14
Configure a parameter for a unit

1
Click the Query button.
Edit the parameter if necessary. Otherwise, go to the next step directly.

When editing, you can directly select and modify the data to be edited.
Select a parameter to be configured. For example.
Click the Config button to configure the parameter for relevant unit of the
analyzing unit.
Configure all parameters for relevant units

1
Select units in Unit Name.
Click the Config All button to configure all parameters of the selected unit
for relevant units of the analyzing unit.
Save data
1
Click the Save button, then pop up a dialog.
Input a filename and click the Save button, you can save parameters of the
currently selected unit to a .txt file.
Read Data
1
Click Load button, then pop up a dialog.
Select the relevant .txt file and click Open button, you can configure
parameters in the file for relevant unit of the analyzing unit.
The following contents explain the adjustable parameters.
10-15

Reagent unit
Parameter
Unit
Default
What the parameter means
H-pos.
for
washing
reagent probe
Whole
step
42
Position correction of the

reagent probe in the horizontal
direction when it is above its
wash well.
H-pos. of reaction disk
Whole
step
-42

direction when it is above the
reaction disk.
H-pos. of reagent disk

inner circle
Whole
step
215

inner circle of reagent disk.
H-pos. of reagent disk

outer circle
Whole
step
165

outer circle of reagent disk.
Position correction of
reagent disk inner circle
Micro
step
10
The position correction of the

reagent disk when it stops at
the specified position according
to the position No. of its inner
circle.
reagent disk outer circle
Micro
step
10

reagent disk when it stops at
to the position No. of its outer
circle.
Parameter
Unit
Default
Bar
code
position
correction of sample
disk inner circle
Micro
step
18
Position correction of the inner

circle of sample disk relative to
the outer circle when the bar
code scanner scans specified
positions.
H-pos. for washing

sample probe
Whole
step
102

sample probe in the horizontal
wash well.
H-pos. of sample disk

inner circle
Whole
step
202

inner circle of sample disk.
H-pos. of sample disk

outer circle
Whole
step
165

outer circle of sample disk.
Sample unit
10-16

Parameter
Unit
Default
H-pos. of sample probe

in reaction disk
Whole
step
-106

reaction disk.
H-pos. of sample probe

in ISE
Whole
step
490

sample entry port of ISE unit.
sample disk inner circle
Micro
step
10

sample disk when it stops at
to the position No. of its inner
circle.
sample disk outer circle
Micro
step
10

sample disk when it stops at
to the position No. of its outer
circle.
V-pos. of sample probe

in ISE
Whole
step
163

sample probe in the vertical
sample entry port of ISE unit.
Parameter
Unit
Default
Manipulator h-position
for placing cuvettes
Whole
step
70

manipulator
in
horizontal
direction when it places a
cuvette segment into the
reaction disk.
Manipulator h-position
for taking cuvettes
Whole
step
259

manipulator
in
horizontal
direction when it takes a
cuvette segment from the
cuvette compartment.
Manipulator v-position
for placing cuvettes
Whole
step
70

manipulator in vertical direction
when it places a cuvette
segment into the reaction disk.
Manipulator v-position
for taking cuvettes
Whole
step
768
Position correction
manipulator in vertical
when it takes a
segment from the
compartment.
Mixing bar h-position

for washing
Whole
step
68

mixing bar in the horizontal
wash well.
Load unit
10-17
of the
direction
cuvette
cuvette

Parameter
Unit
Default
Mixing bar h-position

for mixing
Whole
step
70

mixing
bar
in
horizontal
reaction disk.
Unit
Default
Photoelectric unit
Parameter
Photoelectric
parameter 405
gain
127
Signal gain coefficient of A/D

conversion for wavelength of
405nm.
Photoelectric
parameter 450
gain
127

450nm.
Photoelectric
parameter 510
gain
127

510nm.
Photoelectric
parameter 546
gain
127

546nm.
Photoelectric
parameter 578
gain
127

578nm.
Photoelectric
parameter 630
gain
127

630nm.
Photoelectric
parameter 670
gain
127

670nm.
Photoelectric
parameter 700
gain
127

700nm.
Photoelectric
gain
parameter
reference
light
127

reference light.
Photoelectric
parameter 340
127

340nm.
Micro
step
25
Correction of the start position

when photoelectric collection
starts.
gain
Start
position
of
photoelectric collection
10-18
10.4 Temperature
Figure 10-1 Temperature tab
Reagent
Temperature Curve
Control Panel
Reaction Tray
Temperature Curve
Control Panel
The Temperature tab consists of two parts:
Curve of reagent preheated temperature (upper part);

Curve of reaction disk (lower part).
The two temperature curves are controlled respectively through two control panels
on the right.
Meanings of the parameters on the control panels are as follows.
Parameter
What it does
Value
Displays current temperature value on the temperature

curve.
YRange
Temperature range on Y-coordinate of the temperature

curve. Input upper limit and lower limit of temperature
range in the two boxes.
XRange
X-coordinate point of the temperature curve.
Temp
Intended temperature expected to achieve.
Period
Interval for sampling.
After setting Xrange, Yrange and Temp on the control panel, click Confirm button
to implement them on relevant temperature curve.
There are 4 more buttons in each of the two control panels:
Start: After setting Period, clicking it, you can start collecting the temperature
data;
10-19

Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve.
10.5 Photoelectric
In the Photoelectric tab, the values of photoelectric data and photoelectric data
curve of the selected wavelength are displayed.
Figure 10-2 Photoelectric tab

Display minimum data
of each wavelength
Display maximum data

of each wavelength
Display difference
between the above two
Display all data

Panel
Display curve
Through the panel, you can set relevant parameters of photoelectric test data and
photoelectric curve.
Nine wavelengths (340, 405, 450, 510, 546, 578, 630, 670 and 700) and a base
wavelength are listed on the control panel. You can select one of them to display
its photoelectric data curve.
Parameter
What it does
MinMax
Displays maximum and minimum for photoelectric data

of the selected wavelength.
YRange
Range on the Y-coordinate of the curve. Input upper

limit and lower limit for photoelectric data in the two
boxes.
XRange
X-coordinate point of the curve.
CupIndex
Specifies the cuvette in certain position of reaction disk

to be used to measure photoelectric data.
Dozes-reagent
Reagent dispensed to the specified cuvette.
Dozes-sample
Sample dispensed to the specified cuvette.
Period
Interval for sampling.
10-20

Parameter
What it does
Times
The times of sampling.
Mixer stir
Select it to stir the reaction mixture; otherwise the

reaction mixture will not be stirred.
Reaction disk rotate
Select it to enable the reaction disk to rotate during

measurement with photoelectric data of all
wavelengths displayed; otherwise the reaction disk will
not be rotated and only photoelectric data of the
selected wavelength will be displayed.
Through the control panel, you can select parameters like Wavelength, MinMax,
YRange, CupIndex and Period. Moreover, you can select Mixer stir as required.
After setting them, click the Confirm button to confirm the settings.
There are 6 more buttons in the panel:

Start: Clicking it, you can start collecting the temperature data;
Stop: Clicking it, you can stop collecting the temperature data;
Freeze: Clicking it, you can freeze the displayed curve;
Resume: Clicking it, you can resume the frozen curve;
Save: Clicking it, you can save the photoelectric data of all current wavelengths
as a .txt file;
Load: Clicking it, you can read the data in a .txt file saved with photoelectric
data.
10-21
Appendix A
Boards Connection Diagrams

Manipulator
connection
board
Power supply
assembly
Reagent
refrigeration
board
Main control
board
Power drive
board
A/D conversion
board
Probes
connection
board
Feeder
connection
board
A-1
1
3
4
J38
Cable
BA30-20-15305
4 red
1 VCC
3yellow
3 12V
2black
4 GND
6
3
1blue
3 red 5V
2 white FAN
2
Cable
BA30-20-06480
1 black GND
1
J42
P352
J87
Cable
BA30-21-15182
2 PRTD_REF
black
3 PRTD_T1
red
Cable
BA30-20-06462
12&5V board
BA33-30-35080
6 12GND
C29: reaction disk

temperature transducer
BA30-10-06630
Reset button
2100-10-07946
Reagent refrigeration
board
BA30-30-06312
J44
2red
Cable
BA30-20-06484
4 red WASTE_FULL
3 blue GND
J33
4 red
3 white
1 black
J47
2 blue
4 red
J35
1 green
1 green
Cable
BA30-20-15291
J34
3red
3
Cable
BA30-20-15292
3
3 white
2 blue
2red
Cable
BA30-20-15290
1
J203
2 black
J45
48 47
50 49
J204
1
1 black
48 47
50 49
42 41
44 43
38 37
36 35
40 39
34 33
28 27
32 31
26 25
30 29
24 23
18 17
22 21
20 19
16 15
14 13
12 11
46 45
46 45
44 43
42 41
40 39
38 37
36 35
34 33
32 31
30 29
28 27
26 25
J8
24 23
22 21
Main control board

BA34-30-63557
12
13
9
4
J41
2
1
4
3
1 NC
1 NC
3 blue
RXD 2
2 green
TXD 3
4 NC
ISE module
5 black
6 NC
NC 4
GND 5
NC 6
8 white
RTS 7
7 yellow
CTS 8
9 NC
NC 9
+
C
E
C17: reagent probe rotation +
C
position transducer
BA30-21-15156
E
+
C19: reagent syringe position
C
transducer
BA30-21-15161
E
C24: sample syringe position +
C
transducer
BA30-21-15162
E
+
C13: reaction disk initial
C
position transducer
BA30-21-15154
E
+
C14: reaction disk coder
C
transducer
BA30-21-15153
E
C18: reagent probe vertical
position transducer
BA30-21-15155
Cable
BA34-20-63597
8 10 12 14 16 18 20 22 24 26
7 9 11 13 15 17 19 21 23 25
Cable
BA30-20-06476 VCC
RU_PHO
GND
GND
VCC
RR_PHO
GND
GND
VCC
RS_PHO
GND
GND
VCC
SS_PHO
GND
GND
VCC
REAC_PHO
GND
GND
VCC
REACC_PHO
GND
GND
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
2
J37
4
3
6
5
8 10 12 14 16 18 20 22 24 26 28 30 32 34
7 9 11 13 15 17 19 21 23 25 27 29 31 33
Cable
BA30-20-06477
C27: mixing bar rotation

position transducer
BA30-21-15160
C28: mixing bar vertical
position transducer
BA30-21-15159
C15: reagent disk coder
transducer
BA30-21-15149
C16: reagent disk initial
position transducer
BA30-21-15150
C22: sample probe vertical
position transducer
BA30-21-15157
C23: sample probe rotation
position transducer
BA30-21-15158
C20: sample disk initial
position transducer
BA30-21-15152
C21: sample disk coder
transducer
BA30-21-15151
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
+
C
E
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
1red
4white
2black
3green
4white
2black
3green
1red
4white
2black
3green
VCC
STIRR_PHO
GND
GND
VCC
STIRU_PHO
GND
GND
VCC
RTC_PHO
GND
GND
VCC
RT_PHO
GND
GND
VCC
SU_PHO
GND
GND
VCC
SR_PHO
GND
GND
VCC
ST_PHO
GND
GND
VCC
STC_PHO
GND
GND
A-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
2
J32
4
3
6
5
8 10
7
2
J43
Cable
BA30-20-06485
1 PRESSURE_PHO 1
2 FRONT_PHO 2
3 BUTTON_S
3
4 BACK_PHO 4
VCC
5
5
6 MIDDLE_PHO 6
GND
7
7
8 LOADE_PHO 8
GND
9
9
10 GND
10
4
3
6
5
8 10
7
Cable
BA34-20-63651
URAM_PHO 1
1
2 LOADX_PHO 2
3 DRAM_PHO
3
4
LAODY_PHO 4
5
5
VCC
6
MAGU_PHO 6
GND
7
7
8
MAGD_PHO 8
GND
9
9
10
10
GND
J31
8 10
GND
NC
4
8 10
J99
Feeder connection
board
BA30-30-06314
8 10
J107
Manipulator connection
board
BA30-30-06316
24
10
23
9
22
8
21
7
20
ISP_RESET
NC
NC
NC
5
18
19
4
17
3
16
2
15
1
14
J46
Cable
BA30-20-06552
NC
RXD232
TXD232
25
PC COM
ISP_PSEN
11
J39
3
8
3
7
2
1 +15V
14 +15V
2 -15V
15 -15V
3 VCC
16 VCC
4 15GND
17 15GND
5 GND
18 AD_BUSY
6 AD_DIN
19 AD_CLK
7 GND
20 AD_RC
8 GND
21 CH_A3
9 DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND
6
J7
Cable
BA34-20-63652
18 17
20 19
16 15
14 13
J9
J40
1 GND
NC 15
12 11
NC 14
NC 13
NC 12
NC 8
NC 11
NC 7
4 NC
NC 5
Cable
BA30-20-06481
orange 9
9 NC
2 LOAD_DC+
3 LOAD_DC4 MAG_UP+
5 MAG_UP6 MAG_DOWNN+
7 MAG_DOWNN8 SP_VALVE_IN
9 RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18 T-RELAY
19 GND
20 REAC-CLK
21 REAC-DIR
22 LOADX-CLK
23 LOADX-DIR
24 LOADY-DIR
25 LOADY-CLK
26 ST-CLK
27 ST-DIR
28 RT-CLK
29 RT-DIR
30 STIRR-CLK
31 STIRR-DIR
32 STIRU-CLK
33 STIRU-DIR
34 GND
35 SR-CLK
36 SR-DIR
37 SU-CLK
38 SU-DIR
39 SS-CLK
40 SS-DIR
41 RR-CLK
42 RR-DIR
43 RU-CLK
44 RU-DIR
45 RS-CLK
46 RS-DIR
47 GND
48 VCC
49 VCC
50 VCC
yellow 10
8 TRIG
white 6
7 CTS
6 RTS
J205
BNC
C25: deionized water
transducer
BA30-21-15163
black 4
blue 2
1 white GND
5 GND
BNC

BA30-30-15284
Power drive board

BA34-30-63559
C26: waste transducer

BA30-21-15164
green 3
2 yellow WASH_EMPTY
red 1
2 RXD
3 TXD
J20
1 VCC
Sample bar code scanner
Cable
BA34-20-63598
2
3
4
5
6
15
14
J61
1
16
3
17
4
18
5
20
19
6
21
8
22
9
23
10
8
9
10
SHIELD
25
24
11
A/D conversion board BA30-30-06306
12
13
+15V
AGND
GND
2
1
4
3
5
J54
6
4
6
1
3
5
J55
J61
J39
1
2
3
1 +15V
14 +15V
2 -15V
15 -15V
3 VCC
16 VCC
4 15GND
17 15GND
5 GND
18 AD_BUSY
6 AD_DIN
19 AD_CLK
7 GND
20 AD_RC
8 GND
21 CH_A3
9 DCP_EN
22 CH_A2
10 DCP_CLK
23 CH_A1
11 DCP_DIN
24 CH_A0
12 GND
25 GND
13 GND
3
J53
VCC
1
J52
J62
J51
2
4
6
1
3
5
J56
A-3
2
4
6
1
3
5
Main control board

BA34-30-63557
8
J57
2
4
6
1
3
5

BA30-30-06306
14 15 16 17 18 19 20 21 22 23 24 25
9 10 11 12 13
Cable
BA30-20-06552
14 15 16 17 18 19 20 21 22 23 24 25
9 10 11 12 13
J58
2
4
6
1
3
5
J59
2
4
6
1
3
5
J60
1
2
3
4
5
6
Cable
BA30-20-06545 1
2
3
4
5
6
Cable
BA30-20-06544 1
2
3
4
5
6
Cable
BA30-20-06543 1
2
3
4
5
6
Cable
BA30-20-06542 1
2
3
4
5
6
Cable
BA30-20-06541 1
2
3
4
5
6
Cable
BA30-20-06540 1
2
3
4
5
6
Cable
BA30-20-06539
Cable
BA30-20-06538 1
2
3
4
5
6
Cable
BA30-20-06537 1
2
3
4
5
6
Cable
BA30-20-06536 1
2
3
4
5
6
REF
+15V Photoelectric conversion
board (REF)
AGND
BA30-30-06691
AGND
AGND_SHILED
-15V
700nm
board (700nm)
AGND
BA30-30-06689
AGND
AGND_SHILED
-15V
670nm
board (670nm)
AGND
BA30-30-06687
AGND
AGND_SHILED
-15V
630nm
board (630nm)
AGND
BA30-30-06685
AGND
AGND_SHILED
-15V
578nm
board (578nm)
AGND
BA30-30-06683
AGND
AGND_SHILED
-15V
546nm
AGND
board (546nm)
AGND
BA30-30-06681
AGND_SHILED
-15V
510nm
board (510nm)
AGND
BA30-30-06679
AGND
AGND_SHILED
-15V
AGND_SHILED
-15V
450nm
board (450nm)
AGND
BA30-30-06677
AGND
405nm
board (405nm)
AGND
BA30-30-06675
AGND
AGND_SHILED
-15V
340nm
board (340nm)
AGND
BA30-30-06673
AGND
AGND_SHILED
-15V
2
4
6
1
3
5
MAGU-
MAGU+
MAGD-
MAGD+
BA30-20-06464
B
R
LOADING
CONNCETING BD
BA34-30-63648
J97
DCDC+
BA30-20-06463
J18
1
DC-
DC+
J24
BA30-20-15293
BA30-20-15289
1
B
W
Y
B
R
W
Y
2 M15INNER PUMP
1 2000-10-06120
B
R
2
BA30-20-06465
J22
3
4
24V
GND
J10
24V
J5
POWER DRIVE BD
BA34-30-63559
J20
12V
5V
GND
12 22
3
4
2 2
25 26
72
39
13
83
0
3
73
49
14
84
40
1 BLC
2 R
M4LIFT MOTOR OF
M20:
20:MIXING MODULE M3:HORIZENTAL MOTOR
LIFT
OF LIFT
ROTATORY MOTOR
BA31-21-568164
BA31-21-56814
BA33-21-55743
J7 4
9 0
M6:REACTION
M21:
21:LIFT MOTOR OF
MIXING
COMPARTMENT MOTOR
BA31-21-56816
BA31-21-56816
BA30
1 GND
BA3030-2020-06481
2 LOAD_DC+
3 LOAD_DC4 MAG_UP+
5 MAG_UP6 MAG_DOWNN+
7 MAG_DOWNN8 SP_VALVE_IN
9 RP_VALVE_IN
10 P_PUMP_IN
11 P_PUMP_OUT
12 P_PUMP_WASTE
13 PELTIER
14 STIR_DC
15 LAMP_CTRL
16 STIR_PUMP
17 STIR-VALVE
18 T-RELAY
19 GND
20 REAC-CLK
21 REAC-DIR
22 LOADX-CLK
23 LOADX-DIR
24 LOADY-DIR
25 LOADY-CLK
26 ST-CLK
27 ST-DIR
28 RT-CLK
29 RT-DIR
30 STIRR-CLK
31 STIRR-DIR
32 STIRU-CLK
33 STIRU-DIR
34 GND
35 SR-CLK
36 SR-DIR
37 SU-CLK
38 SU-DIR
39 SS-CLK
40 SS-DIR
41 RR-CLK
42 RR-DIR
43 RU-CLK
44 RU-DIR
45 RS-CLK
46 RS-DIR
47 GND
48 VCC
49 VCC
50 VCC
BA30-20-15352
J11 4
BA30-20-15354
M7:REAGENT
M11
11SAMPLE
COMPARTMENT MOTOR COMPARTMENT MOTOR
BA31-21-56816
BA31-21-56816
1 J16
1 J6 4
1 J14 4
BA34-20-63775
J9 4
24
3
4
4 4
5
4 46
74 85
12GND
1 J15
1
BA30-20-15358
B
BA34-20-63756
2
2
2
3
4
3
3 3
6
5
3 3
BA34-20-63630
3
3
15 16
71 82
29 20
GND
BA30-20-15357
W
6
P350
12&5V BD
BA33-30-35080
P405
1
BA3
BA33-2020-35185
M12:
12:ROTAORY MOTOR
OF SAMPLE PROBE
BA31-21-56814
A-4
9 4
1 1
11 2
1
3
4
1 1
15 16
71 82
J40
29 20
12 22
4
3
2 2
25 26
72
39
13
83
0
3
2
3
3
4
3 3
6
5
3 3
73 84
0
49 4
14 24
4
3
4 4
5
4 46
74 85
9 0
CPU BD
BA34-30-63557
VCC 2
GND 1
12V 4
4 R
12GND 3
J12 4
2 B
12V&5V POWER CABLE

BA34-20-63600
BA30-20-15347
P350
GND 5
GND 6
2 W
1 W
24V 7
3 O
24V POWER CABLE

BA34-20-6360024V
4 O
P403
24V
24V BD
BA33
33BA
33-3030-35082
J3 1
24V BD
BA33-30-35082
9 4
1 1
11 2
1
3
4
1 1
BA30-20-15353
4 J106
J17
J13
J19 1
M9:LIFT MOTOR OF
REAGENT PROBE
BA31-21-56816
J23 1
2
3
4
BA30-20-15348
M8:ROTATORY MOTOR
OF REAGENT PROBE
BA31-21-56814
BA30-20-15349
M14:
14:MOTOR OF SAMPLE
SYRINGE
BA31-21-56814
M13:
13:LIFT MOTOR OF
SAMPLE PROBE
BA31-21-56816
3
2
J8
BA30-20-15351
W
J21 1
J
1
LIFT
COONCTING BD
BA34-30-63650
J4
J
2
PROBES
CONNECTING BD
BA30
BA3030-3030-15284
J206
J207
M10:
10:MOTOR OF
REAGENT SYRINGE
BA31-21-56814
BA30-20-06468
LAMB 12V
CONTROL CABLE
BA33-20-35186
BA34-20-63755
W
M16OUT PUMP
2000-10-06120
M17SAMPLE VALVE
BA30-21-06469
2
1
M18REAGENT
VALVE
BA30-21-06470
B
R
P6
1
PFC BD
BA33-30-35078
J80
J78
J82
J83
J84
12V
GND
12V
1 blue
2 red
12V
1 red
2 blue
12V
GND
2
2 red
1 blue
1
J85
12&5V board
BA33-30-35080
2 black
3 red
4 black
COOLER
12V
GND

BA30-30-06312
GND
COOLER
GNDFAN
12FAN
Cable
BA30-20-06480
1 red
2 blue
2 1
3
3 red
2 white
J87
1black
2
2 red
1
1 blue
J77
12V
2 red
1 red
GND
2 blue
1 blue
12V
2 red
2
J76
1 red
2 blue
3 red
Cable
BA30-20-06525
1 blue
GND
12V
1
5V
J75
3 red
1 red
2 blue
FAN
2 blue
GND
3 yellow
1 yellow
12V
3 red
FAN
J71
1 red
2 blue
FAN
2 blue
3
2 white
1 yellow
GND
3 yellow
3 red
12V
2 blue
2
J72
1 red
FAN
3
GND
2 blue
1 yellow
GND
1black
J73
3 yellow
2 blue
FAN
3
3
3 red
12V
1 red
J74
J42
M37-M38: Fans on sides of lamp
housing
2100-20-08114
M24-M27: Reaction temperature fan

BA30-21-06530
A-5
Fan on rear side

of lamp housing
Main control board

BA34-30-63557
Cable
BA30-20-15308
4 yellow
P353
5 yellow
1 blue
5
12V
2 blue
GND
J79
12V
1 yellow
12V
J86
GND
GND
12V
Cable
BA30-20-06524
12V
J81
J89
1 red
3 yellow
M30-M31: PELTIER
2100-20-06633
Cable
BA30-20-06535
1 red
Cable
BA30-20-06529
GND
2 blue
12V
1 red
2 red
GND
2 blue
Cable
BA30-20-06523
1 blue
1
J88
GND
M42-M43: Refrigeration fan

2100-20-06534
C35: Reagent refrigeration

BA30-21-15175
2 blue
3 white
6 orange
ISE power supply board

BA34-30-63624
1
3 white 12V
J1
J2
1 24V
2 GND
ISE
unit
Power jack and cable

BA33-20-35191
Enclosure
grounded
POWER
M07-00061S---
E yellowish green
Power jack
Reagent refrigeration
board
PFC board
BA30-30-06312
BA33-30-35078
12&5V board
BA33-30-35080
P353
4
4
5
1
2
3
6
yellow
yellow
blue
blue
white
orange
Cable
BA30-20-15308
N light blue
J86
12V 6
12V 5
GND 4
GND 3
6
5
4
P404
P1
1
GNDFAN 2
12FAN 1
1 brown L
Cable
BA34-20-63696
2
3
3 light blue N
P3
P350
1 blue
3
4
1
2
J17
GND 7
3 yellow
12V 4
4 red
VCC 3
1 yellow
yellow
3 white
white
1 blue
2 black
3 yellow
4 red
12GND 6
GND 4
12V 3
VCC 1
P406
5
Cable
BA33-20-35092
5 brown
1 blue
7 brown
3 blue
8 brown
4 blue
P405
Power drive board

BA34-30-63559
P6
Cable
BA30-20-15305
ANALYZING UNIT POWER

blue M07-00094S---
Main control board

BA34-30-63557
P352
2
N 3 light blue
Cable
BA33-20-35189
2 blue
Cable
BA33-21-35187 (for 220V) / BA33-21-35094 (for 110V)
M26 top heater
Cable
BA33-21-35188 (for 220V) / BA33-21-35095 (for 110V)
M27 bottom heater
Cable
BA33-20-35093
12GND 8
2 black
L 1 brown
Power drive board

BA34-30-63559
Cable
BA34-20-63600
24V board
BA33-30-35082
L brown
2
1
1 red
2 blue
Cable
BA33-20-35186 2 red
1 blue
J21
P5
2
1
2 black
1 red
Cable
BA33-20-35091
Cable
BA33-20-35185
J18
2 red
1 blue
1 blue
2
1
2
1
P403
J38
3
2 red
2
M32: lamp
12VGND
LAMP12V
A-6
Cable
BA34-20-63600
4 orange
3 orange
2 white
GND 6
1 white
GND 5
24V 1
24V 2
J17
2
Power drive
board
BA34-30-63559
1 yellow GND
M28 reaction
temperature switch
J22
1
2
1
2
1
2
3
1
Power drive board

BA34-30-63559
A-7
7
8
1
2
2
3
J204
3
1
2
3
4
red 4
4 red
J203
white 3
4
3
3 white

BA30-30-15284
blue 2
J200
2 blue
Main control board

BA34-30-63557
2
4 red 12V
4
3
2red
1
2
2red
2red
J66
3 black SP_LEVEL
Cable
BA30-20-06547
1black
1black
2red
Cable
BA30-20-06546
1black
1black
C30: Preheating
BA30-10-06631
M29: Preheater
BA30-10-15115
M19: DC mixing motor

2000-10-15052
GND
PROBE
GND
PROBE
C31: Reagent probe
Reagent level detection board

BA30-30-06304
J65
2 blue SP_RAM_PHO
Cable
BA30-20-15295
Cable
BA30-20-15292
green 1
1 green
1 green AGND
4
8 red 12V
J35
7 black RP_LEVEL
red 4
2
6 blue RP_RAM_PHO
J66
4 red
white 3
3 white
J205
blue 2
5 green AGND
4 purple
3 brown
Cable
BA30-20-15294
2 blue
Cable
BA30-20-15291
green1
1 green
J206
J34
red 2
2 orange
1 yellow
2 red
Cable
BA30-20-15296
3 red
J45
J201
Cable
BA30-20-15290
black 1
2 black
red 2
blue 1
J207
2 red
Cable
BA34-20-63604
1
2
1 blue
J24
J202
red 2
1 black
2 red
Cable
BA34-20-63603
blue1
1 blue
C32: Sample probe
Sampel level detection board

BA30-30-06304
J65
2
3
2 red
Cable
BA33-21-35151
1 blue
2 red
Cable
BA33-21-35152
1 blue
MAGU-
3 blue
MAGD+
2 yellow
MAGD-
1 white
3 blue
2 yellow
1 white
MAGU-
MAGD+
4
3
GND
GND
VCC
LOADY_PHO
J107
2
GND
GND
7
9
J110
8
10
VCC
URAM_PHO
LOADX_PHO
DRAM_PHO
LOADY_PHO
VCC
MAGU_PHO
GND
MAGD_PHO
GND
GND
4 red
3 white
Cable
BA33-21-35153
2 black
M1: Lower finger magnet

BA30-21-06498
red
white
black
1 green
C1: Manipulator horizontal

position transducer
BA30-21-06495
green
4 red
3 white
Cable
BA33-21-35154
2 black
red
white
black
1 green
4 red
3 white
GND
2 blue
GND
1 black
MAGU_PHO
C2: Manipulator vertical

position transducer
BA30-21-06496
green
Cable
BA33-20-35150
red
white
blue
C3: Upper electromagnet

transducer
BA30-30-15060
black
J103
J109
VCC
MAGD_PHO
GND
GND
1
2
3
4
5
6
7
8
9
10
DRAM_PHO
Cable
BA30-20-06486
GND
1
2
3
4
5
6
7
8
9
10
GND
2
4
blue
J108
red
M2: Upper finger magnet

BA30-21-06497
J102
URAM_PHO
LOADX_PHO
Manipulator connection board

BA30-30-06316
J43
URAM_PHO
LOADX_PHO
DRAM_PHO
LOADY_PHO
VCC
MAGU_PHO
GND
MAGD_PHO
GND
GND
VCC
MAGD-
Main control board

BA34-30-63557
blue
J101
MAGU+
J105
MAGD-
MAGU+
Cable
J106
BA30-20-06463
4
red
4 red
4
MAGD+
J3
MAGU+
Power drive board

BA34-30-63559
MAGU-
J104
red
A-8
GND
GND
4 red
3 white
2 blue
1 black
Cable
BA33-20-35149
red
white
blue
black
C4: Lower electromagnet

transducer
BA30-30-15062
Cable
BA30-20-06490
4 red
3 white
white
2 black
black
1 green
4
1
VCC
BACK_PHO
Main control board

BA34-30-63557
Feeder connection board

BA30-30-06314
J32
PRESSURE_PHO
FRONT_PHO
BUTTON_S
BACK_PHO
VCC
MIDDLE_PHO
GND
LOADE_PHO
GND
GND
1
3
5
2
4
6
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
GND
VCC 4
PRESSURE_PHO
FRONT_PHO
BUTTON_S
MIDDLE_PHO
3
BACK_PHO
VCC
GND 2
MIDDLE_PHO
GND 1
GND
LOADE_PHO
J94
GND
GND
VCC 4
10
3 white
3 white
GND
GND
1 green
J95
PRESSURE_PHO
DC+
2
DC1
GND
GND
DC+ DCJ97
J96
1 black
2 red
2 red
Cable
BA30-20-06494
1 blue
Cable
BA30-20-06464
A-9
DCDC+
red
white
black
C10: No-cuvette
transducer
BA30-21-06489
green
Cable
BA30-20-06488
4 red
C9: Insufficient-cuvette
transducer
BA30-21-06492
green
Cable
BA30-20-06489
2 black
VCC
black
1 green
red
white
2 black
4 red
C8: Cuvette-taking
limit transducer
BA30-21-06491
green
Cable
BA30-20-06492
black
1 green
4 red
red
white
2 black
LOADE_PHO
Power drive board

BA34-30-63559 DC+ 2
DC- 1
4 red
3 white
J98
J19
Cable
BA30-20-06491
J93
2
GND
J99
Cable
BA30-20-06485
C7: Cuvette-pushing
limit transducer
BA30-21-06490
green
J92
J91
red
3 white
2 black
1 green
M5: Feeder motor

BA30-21-06494
red
white
black
green
C11: Pressure
transducer
BA30-21-06488
Appendix B
B.1
Test Points of Boards
Test Points on A/D Conversion Board
TP
TP1
TOP/BOTTOM
TOP
Descriptions
The signal at 340nm
TP2
TOP
The signal at 405nm
TP3
TOP
The signal at 450nm
TP4
TOP
The signal at 510nm
TP5
TOP
The signal at 546nm
TP6
TOP
The signal at 578nm
TP7
TOP
The signal at 630nm
TP8
TOP
The signal at 670nm
TP9
TOP
The signal at 700nm
TP10
TOP
The signal of REF
TP11
TOP
The start signals of AD conversion
TP12
TOP
GND
TP13
TOP
The input analog signals of AD conversion
B.2
Test Points on Drive Board
TP
TP1
TOP/BOTTOM
TOP
Descriptions
Signal ground (SHIELD) from the main control board
TP2
TOP
5V and 24V ground (GND)
TP3
TOP
5V and 24V ground (GND)
TP4
TOP
12V ground (12VGND)
B.3
Test Points on Reagent Refrigeration Board
TP
TP1
TOP/BOTTOM
TOP
Descriptions
The temperature switch signal (low)
TP2
TOP
The temperature switch signal (high)
TP3
TOP
Reference ground
TP4
TOP
The switch characteristic of Q1
TP5
TOP
The voltage of the temperature transducer
B.4
TP
TP1
Test Points on Main Control Board

TOP/BOTTOM
BOTTOM&TOP
Descriptions
TxD of Sample Unit
B-1

TP
TP2
TOP/BOTTOM
BOTTOM&TOP
Descriptions
RxD of Sample Unit
TP3
BOTTOM&TOP
ALE of Sample Unit
TP4
BOTTOM&TOP
TxD of photoelectric unit
TP5
BOTTOM&TOP
RxD of photoelectric unit
TP6
BOTTOM&TOP
ALE of photoelectric unit
TP7
BOTTOM&TOP
INT of SPI port
TP8
BOTTOM&TOP
RxD of Main unit
TP9
BOTTOM&TOP
TxD of Main unit
TP10
BOTTOM&TOP
ALE of Main unit
TP11
BOTTOM&TOP
Clock Output of Crystal 16MHZ
TP12
BOTTOM&TOP
TxD of loading/mixing unit
TP13
BOTTOM&TOP
RxD of loading/mixing unit
TP14
BOTTOM&TOP
ALE of loading/mixing unit
TP15
BOTTOM&TOP
GND
TP16
BOTTOM&TOP
VDD 3.3V power
TP17
BOTTOM&TOP
VEE 1.5V power
TP18
BOTTOM&TOP
VTTP +15V power
TP19
BOTTOM&TOP
VTTN -15V power
TP20
BOTTOM&TOP
GNDTT GND of
TP21
BOTTOM&TOP
VCC 5V Power
TP22
BOTTOM&TOP
VPP 12V power
TP23
BOTTOM&TOP
VCCA analog power of 5V
TP24
BOTTOM&TOP
AGND analog GND of 5V
TP25
BOTTOM&TOP
GND
TP26
BOTTOM&TOP
RxD of Sample Unit Extended COM for Bar Code Scanner
TP27
BOTTOM&TOP
TxD of Sample Unit Extended COM for Bar Code Scanner
TP28
BOTTOM&TOP
TxD of Reagent Unit Extended COM for Bar Code Scanner
TP29
BOTTOM&TOP
RxD of Main Unit Extended COM for ISE module
TP30
BOTTOM&TOP
RxD of Reagent Unit Extended COM for Bar Code Scanner
TP31
BOTTOM&TOP
TxD of Main Unit Extended COM for ISE module
TP32
BOTTOM&TOP
Clock Output of Crystal 10MHZ
TP33
BOTTOM&TOP
ALE of temperature unit
TP34
BOTTOM&TOP
TxD of temperature unit
TP35
BOTTOM&TOP
RxD of temperature unit
TP36
BOTTOM&TOP
RxD of Reagent unit
TP37
BOTTOM&TOP
TxD of Reagent unit
TP38
BOTTOM&TOP
ALE of Reagent unit
B-2
15V
B.5
Test Points on PFC Board
TP
TP1
TOP/BOTTOM
BOTTOM
Descriptions
The switch waveforms of Q3 and Q4
TP2
BOTTOM
The drive waveform of Q5
TP3
BOTTOM
The DC output (390V)
TP4
BOTTOM
The reference voltage of U2 (7.5V)
TP5
BOTTOM
The oscillation waveform of U2 (100KHz)
TP6
BOTTOM
The Vss supply (19V)
TP7
BOTTOM
The VDD supply (14V)
TP8
BOTTOM
The VPP supply (12V)
TP9
BOTTOM
The drive waveform of Q12 (85KHz)
TP10
BOTTOM
The switch waveform of Q12
TP11
BOTTOM
The current waveform of Q12
TP12
BOTTOM
The reference voltage of U8 (5V)
TP13
BOTTOM
The oscillation waveform of U8
TP14
BOTTOM
The 12V(4.5A) supply
B.6
Test Points on 5V/12V Board
TP
TP1
TOP/BOTTOM
BOTTOM
Descriptions
TP2
BOTTOM
Input side as reference ground
TP3
BOTTOM
The VDD supply (14V)
TP4
BOTTOM
TP5
BOTTOM
TP6
BOTTOM
The switch drive waveform
TP7
BOTTOM
The switch waveform
TP8
BOTTOM
The 12V(10A) output
TP9
BOTTOM
The output control voltage of the board
TP10
BOTTOM
The 12V(4.7A) output
TP11
BOTTOM
The supply of FAN (12V)
TP12
BOTTOM
The 5V output of the board
TP13
BOTTOM
Output side as reference ground
TP14
BOTTOM
The switch waveform of U355 (72KHz)
TP15
BOTTOM
Short circuit with the output side reference ground and

measure the OVP point of the two 12Vs
TP16
BOTTOM

measure the OVP point of the two 5V
B-3
B.7
Test Points on 24V Board
TP
TP1
TOP/BOTTOM
BOTTOM
Descriptions
TP2
BOTTOM
Input side as reference ground
TP3
BOTTOM
The switch waveform
TP4
BOTTOM
The switch drive waveform
TP5
BOTTOM
The current waveform of Q402
TP6
BOTTOM
The VCC supply (14V)
TP7
BOTTOM
TP8
BOTTOM
TP9
BOTTOM
The power on/off
TP10
BOTTOM
The 24V output
TP11
BOTTOM
Output side as reference ground
TP12
BOTTOM
The voltage waveforms at the two ends of the rectifier and

fly-wheel diode
TP13
BOTTOM

measure the OVP point of the 24V
B-4
P/N: BA34-20-63690 (5.0)

BS-300 Service Manual (v5.0)

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BS-300 Chemistry Analyzer

2007-2010 Shenzhen Mindray Bio-medical Electronics Co., Ltd.

Intellectual Property Statement

Responsibility on the Manufacturer Party

all installation operations, expansions, changes, modifications and repairs of

the product is used in accordance with the instructions for use.

any Mindray product which has been subjected to misuse, negligence or

any product of any other manufacturer.

Shenzhen Mindray Bio-Medical Electronics Co., Ltd.

+86 755 26582479 26582888

+86 755 26582934 26582500

Conventions Used in This Manual

Read the statement following the symbol. The

Read the statement following the symbol. The

Read the statement following the symbol. The

Read the statement following the symbol. The

Shanghai International Holding Corp. GmbH (Europe)

Eiffestrasse 80 D-20537 Hamburg Germany

System Installation ........................................................................................................... 2-1

Dispensing System .............................................................................................. 3-1

Functions of Boards ......................................................................................................... 4-1

Check before Installation ..................................................................................... 2-1

System Descriptions ........................................................................................................ 3-1

System Feature ................................................................................................... 1-1

Main Control Board.............................................................................................. 4-1

Maintenance and Service................................................................................................. 5-1

Replacing Light Filter Assembly .......................................................................... 5-1

Software Introduction....................................................................................................... 6-1

System Software.................................................................................................. 6-1

Service Flow ...................................................................................................................... 7-1

Fluid Level Detection Failure of Reagent Probe.................................................. 7-1

Mechanical Structure........................................................................................................ 8-1

Tools and Parts ................................................................................................................. 9-1

Service Tools ....................................................................................................... 9-1

10 Maintenance And Test Software.................................................................................... 10-1

General .............................................................................................................. 10-1

Appendix A Boards Connection Diagrams ...............................................................................A-1

Dimension: 980mm 710mm 1200mm (W D H)

QC rules: Westgard multi-rule, X -R, Cumulative sum check, Cumulative error,

Loading System Feature

Analysis System Feature

Lamp house: 50w lamp

Reaction liquid volume: 180-500l

Operating system: Windows XP or Windows Vista

Check before Installation

Ensure available installation fields and environments in hospitals.

Confirm the reagents and calibrators.

Install the computer, display and printer.

Top up the deionized water tank with deionized water.

Switch on the analyzer as follows: POWER ANALYZING UNIT POWER

After Windows is started, double-click the icon of BS-300 on the desktop to

Normal (not full)

Main control unit

Reaction disk unit

Reagent disk unit

Sample disk unit

Light source base

After debugging the results, fill them in the table below:

Is the user familiar with the analytical methods such as

Is the user familiar with the daily, weekly and monthly

Is the user skilled in washing dust screens?

Is the user skilled in cleaning and replacing the probes

Is the user skilled in replacing the plunger assemblies