AUTONOMOUS MAINTENACE

Pt Citra Tubindo Tbk

MAINTENANCE
DEPARTEMENT

Created by Faisal

Production

Maintenance

Production
Inspection
Cleaning
Lubrication
Tightening

Breakdowns
Preventive Maintenance
Overhaul
Corrective maintenance
Predictive Maintenance
Planning for new equipment

AUTONOMOUS MAINTENACE
Autonomous Mintenance ( CCL )

ACTIVITAS AUTONOMOUS
ADALAH UNTUK MENINGKATKAN
MACHINE AVAILABILITY
( MENINGKATKAN OUTPUT MESIN )

AUTONOMOUS MAINTENACE
Autonomous Maintenance ( CCL )

Autonomous Maintenace
Dapat melakukan perubahan peran maintenance suatu
mesin
Saya Pakai Kamu Rawat >>> Saya Pakai Saya Rawat

AUTONOMOUS MAINTENACE
Autonomous Maintenance ( CCL )

Kerusakan Mesin Itu Tumbuh

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Autonomous Maintenance ( CCL )

Gejala Awal Kerusakan Mesin

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Autonomous Maintenance ( CCL )

Sasaran Perawatan Mandiri

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Autonomous Maintenance ( CCL )

Mendeteksi terjadinya Penyimpangan

AUTONOMOUS MAINTENACE
Autonomous Maintenance ( CCL )

Step Autonomous Maintenance

5. Autonomous maintenance
4. Training and Procedures for
Autonomous maintenance
3. Cleaning, Inspection and
lubrication Standards
2. Eliminate sources of
contamination and accessible
areas
1. Restore basic equipment
conditions

- Set Autonomous Maintenance standards

- Perform Autonomous Maintenance according
to standards
- Operator training for autonomous maintenance
- Improving the knowledge of the operators
- Training for abnormality correction
- Set Tentative cleaning and inspection standard
- Set tentative lubrication standard
- Define cleaning, inspection and lubrication Plan

- Eliminate contamination at the source

- Contain and control contamination
- Improve access to difficult to inspect areas
- Remove all dirt
- Detect and tag abnormalities
- Eliminate abnormalities

AUTONOMOUS MAINTENACE
Autonomous Maintenance ( CCL )

1. Restore Basic equipment condition

Bersihkan dan check dan mengacu ke basic
Red Tag semua yang abnormal yang terjadi

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Autonomous Maintenance ( CCL )
b. Eliminate sources of contamination & inaccessible areas:

Hilangkan sumber problem yang terjadi sampai ke

penyebab awalnya

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AUTONOMOUS MAINTENACE
Autonomous Maintenance ( CCL )
b. Eliminate sources of contamination & inaccessible areas:
Kembalikan ke standart mesin dan hilangan sumber problemnya.

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AUTONOMOUS MAINTENACE
Autonomous Maintenance ( CCL )
c. Cleaning & Standards:

Buat prosedure pembersihan dan standart, jadwal pelaksanaan

Samples of Visual Cleaning

Dirty Motor, it
is due to dirty
air aspiration

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Clean Motor, a
filter is put at
entrance of motor

Samples of Visual Standard

AUTONOMOUS MAINTENACE
Autonomous Maintenance ( CCL )
d. Training and Procedure:
Lakukan training prosesdure terhadap operator dan
Maintenance

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Autonomous Maintenance ( CCL )

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Autonomous Maintenance ( CCL )

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Autonomous Maintenance ( CCL )

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AUTONOMOUS MAINTENACE
Autonomous Maintenance ( CCL )

Target setelah Pelaksanaan Autonomous

Maintenance

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AUTONOMOUS MAINTENACE
Autonomous Maintenance ( CCL )

Thank you

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