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This document summarizes different processes for making car wheels. There are two main types of wheels: one-piece cast wheels, which are made through a simple casting process of pouring molten aluminum into a mold; and multi-piece wheels, which combine multiple manufacturing methods. Some key wheel manufacturing processes discussed include gravity casting, low pressure casting, spinning, forging, and semi-forging. The presentation concludes with notes on assembling and finishing forged alloy wheels.
This document summarizes different processes for making car wheels. There are two main types of wheels: one-piece cast wheels, which are made through a simple casting process of pouring molten aluminum into a mold; and multi-piece wheels, which combine multiple manufacturing methods. Some key wheel manufacturing processes discussed include gravity casting, low pressure casting, spinning, forging, and semi-forging. The presentation concludes with notes on assembling and finishing forged alloy wheels.
This document summarizes different processes for making car wheels. There are two main types of wheels: one-piece cast wheels, which are made through a simple casting process of pouring molten aluminum into a mold; and multi-piece wheels, which combine multiple manufacturing methods. Some key wheel manufacturing processes discussed include gravity casting, low pressure casting, spinning, forging, and semi-forging. The presentation concludes with notes on assembling and finishing forged alloy wheels.
Presentantion by : 1.Jusron Azhar 2.Franciscus Dheni 3.Alfian 4.M.Irfan
P R O C ESS M A K IN G TH E V ELG O F C A R
Type One-Piece Cast Wheels
This is the type of aluminum alloy wheels
are most commonly found and is the most simple process. Casting is a printing process (using the appropriate mold shape design alloy wheels) through the pouring of molten aluminum. It's that simple definition, but from the results we can see many wheels legends have been produced.
GRAVITY CASTING
Gravity casting is basic process of
casting velg, that is pouring heat
melting of aluminium into form print with using gravitation principal for fulfill the form print
LOW PRESSURE CASTING
Low pressure casting uses an
additional pressure to pour molten
aluminum into the mold, so that the casting process is faster and the condition can be more dense than aluminum gravity casting.
Spun-Rim, Flow-Forming or Rim Rolling
Technology
This is one of the development of the
low pressure casting; using a
machine that plays khsuus initial casting; heats the outer portion of her casting; then use pressure steel roller wheels so as meenghasilkan final form.
Forged
Forging is the process of
compressing solid billet aluminum with an extreme emphasis. As a result, an aluminum product that is very dense, strong and very light.
Computerized Forging Machine
Semi forgings In theory, some manufacturers
assume technology Semi-Solid
Forging (SSF) was the best, because it can combine the advantages of casting, especially in the creative design possibilities and advantages of forgings, especially for the purpose of lightweight and strength. Of course, the price would also be cheaper than forged.
The Forging Process
Tipe M ulti-Piece W heels
Enkei RCS Sport, an example of two
pieces-welded construction. Generally multi-piece wheels apply more than one method of manufacture. For example, the center made a casting or forged, while the edge of the wheel rim with the system it is made of spun aluminum.
ARTS CUT And FINISHING
Forged wheel technology challenges
not only in the process of forging it.
Finished business intersect, forged alloy wheels completed with the formation of both assemblingnya and finishing. Problem finishing? "Most good high polish, most recently of the United States only. The others just brilliant mirror polish and polish
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