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Size NB

O.D.

1/8" NB
1/4" NB
3/8" NB
1/2" NB

10.29
13.72
17.15
21.34

3/4" NB

5s

10 10s

20

1.65

0.89
1.24
1.24
1.65

1.24
1.65
1.65
2.11

1.24
1.65
1.65
2.11

26.67

1.65

1.65

2.11

2.11

1" NB

33.40

1.65

1.65

2.77

2.77

1-1/4" NB

42.16
48.26
60.33
73.03
88.90

1.65
1.65
1.65
2.11
2.11

1.65
1.65
1.65
2.11
2.11

2.77
2.77
2.77
3.05
3.05

2.77
2.77
2.77
3.05
3.05

4" NB
4-1/2" NB
5" NB
6" NB
7" NB
8" NB
9" NB
10" NB
11" NB
12" NB
14" NB
16" NB
18" NB
20" NB
24" NB
26" NB
28" NB
30" NB
32" NB
34" NB

101.6
114.3
127.0
141.3
168.3
193.7
219.1
244.5
273.1
298.5
323.9
355.6
406.4
457.2
508.0
609.6
660.4
711.2
762.0
812.8
863.6

2.11
2.11

2.11
2.11

3.05
3.05

3.05
3.05

2.77
2.77

2.77
2.77

3.40
3.40

3.40
3.40

2.77

2.77

3.76

3.76

6.35

3.40

3.40

4.19

4.19

6.35

3.96
3.96
4.19
4.19
4.78
5.54

4.19

4.57
6.35
6.35
6.35
6.35
6.35

4.57
4.78
4.78
4.78
5.54
6.35
7.92
7.92
7.92
7.92
7.92

6.35
7.92
7.92
7.92
9.53
9.53
12.70
12.70
12.70
12.70
12.70

36" NB

914.4

1-1/2" NB
2" NB
2-1/2" NB
3" NB
3-1/2" NB

648.89

621.11

0.25

7.92

7.92

593.33

565.56

537.78

510.00

482.22

2460

2.46

Pipe Schedules
30 40s

40

60 80s

80

1.73
2.24
2.31
2.77

1.73
2.24
2.31
2.77

2.41
3.02
3.20
3.73

2.41
3.02
3.20
3.73

2.87

2.87

3.91

3.91

3.38

3.38

4.55

4.55

3.56
3.68
3.91
5.16
5.49

3.56
3.68
3.91
5.16
5.49

4.85
5.08
5.54
7.01
7.62

4.85
5.08
5.54
7.01
7.62

5.74
6.02
6.27
6.55
7.11

8.08
8.56
9.02
9.53
10.97
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70

8.08
8.56
9.02
9.53
10.97

15.88
15.88
15.88
15.88

5.74
6.02
6.27
6.55
7.11
7.65
8.18
8.69
9.27
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53
9.53

15.88

9.53

7.04
7.80
8.38
9.53
9.53
11.13
12.70
14.27

7.14

8.18

10.31

9.27

12.70

10.31
11.13
12.70
14.27
15.09
17.48

14.27
15.09
16.66
19.05
20.62
24.61

100

12.70

15.09

15.09

18.26

17.48
19.05
21.44
23.83
26.19
30.96

21.44
23.83
26.19
29.36
32.54
38.89

12.70
12.70

17.48
17.48
19.05

12.70

Yield strength for working meta


454.44

426.67

398.89

371.11

343.33

315.56

260.00

2310

2240

2210

2180

2140

2110

2.31

2.24

2.21

2.18

2.14

2.11

120

140

160 XXS

Pipe Size
1/2" NB

4.78

7.47

5.56

7.82

6.35

9.09

6.35
7.14
8.74
9.53
11.13

9.70
10.16
11.07
14.02
15.24

18.26

20.62

23.01

16.15
17.12
18.03
19.05
21.95
22.23
22.23

21.44

25.40

28.58

25.40

25.40
27.79
30.94
34.93
38.10
46.02

28.58
31.75
36.50
39.67
44.45
52.37

33.32
35.71
40.49
45.24
50.01
59.54

11.13

13.49

12.70
14.27

15.88
18.26

Values of coefficient Y
Material
Carbon Steel
Alloy Steel
Stainless Steel
Other Ductile Metals
Cast Iron

h for working metal temperature kgf/cm2


204.44

148.89

93.33

37.78

-28.89

2070

2020

1980

1920

1860

2.07

2.02

1.98

Sy

1.92

1
O.D.

Sch
21.34 40s

Thk
2.77

coefficient Y
482

510
0.4
0.4
0.4
0.4
0.0

0.5
0.5
0.4
0.4
0.0

Temperature OC
538
566
0.7
0.7
0.7
0.7
0.4
0.4
0.4
0.4
0.0
0.0

593

621
0.7
0.7
0.5
0.4
0.0

0.7
0.7
0.7
0.4
0.0

Allowable Stress for metal temperature kgf/cm2


Material
SA 53 Gr A
SA 53 Gr B
SA 106 Gr. A

Metal temperature
-28.89
37.78

93.33

148.89

204.44

260.00

963.20

963.20

963.20

963.20

963.20

963.20

1202.25

1202.25

1202.25

1202.25

1202.25

1202.25

914.00

914.00

914.00

914.00

914.00

914.00

SA 106 Gr. B
SA 106 Gr. C

1202.25
1406.14

1202.25
1406.14

1202.25
1406.14

1202.25
1406.14

1202.25
1406.14

1202.25

1406.14

Mill Tolerance
12.50%
10.00%
7.50%
6.50%
6.25%

RadioGraphy
Nill
10%
20%

1
0.8
0.75

5.00%
3.66%
3.33%
2.00%
0.00%

315.56
963.20

1202.25
914.00

343.33
878.84
1096.79
878.84

371.11
752.28
913.99
752.28

398.89
632.76
759.32
653.85

426.67

454.44

482.22

1202.25

1202.25

1096.79

913.99

1392.08

1286.62

843.68

843.68

759.32

510.00

537.78

565.56

593.33

621.11

###

963.20

1202
914.00

4222

1406

963.20

1202.25
914.00

4221.51

1406.14

CLIENT:-

HITACHI ZOSEN INDIA


PVT. LTD.
HYDERABAD - INDIA
Designed by:

PTN

JOB NO.

EQPT:I-0008-B

ESSEL INFRAPROJECTS LTD.


JABALPUR, M.P.
Sampling Station Piping
D R NO.

11005312-103

DESIGN REPORT (D R)
DESIGN CODE

IBR 1950 & IT'S LATEST AMENDMENTS

WORK JOB NUMBER

I-0008-B

NAME OF PROJECT

Essel Infraprojects ltd., Jabalpur, M.P

P.O. NUMBER

ITEM NUMBER

SERVICE

Sampling Station Piping

DOCUMENT TITLE

IBR Design calculation

REFERENCE DRAWING

Hitz Ref./ Doc. No.


11005070-014 ~ 11005070-016

12/28/2015

(Trishul Nath)
DESIGN ENGINEER

REV.

DATE

PREPARED BY

319260327.xlsx

(J S Rao)
HEAD DESIG
APPROVED

319260327.xlsx

APROJECTS LTD.

PAGE:

REV:

ng Station Piping
11005312-103

AMENDMENTS

abalpur, M.P

05070-016

(J S Rao)
HEAD DESIGN
APPROVED BY

319260327.xlsx

319260327.xlsx

HITACHI ZOSEN INDIA


PVT. LTD.
HYDERABAD - INDIA
Designed by:

PTN

JOB NO.

CLIENT:EQPT:I-0008-B

ESSEL INFRAPROJECTS LTD.


JABALPUR, M.P.
Sampling Station Piping
D R NO.

11005312-103

INDEX
PAGE NO.
1
2
3
4
5

REVISION NUMBER
PAGE DESCRIPTION
Design Report
Index
Design Data
Material of Construction & Permissible
stress values
Calculation of pipe thickness for

1
2
LATEST PAGE REVISION

0
0
0
0
0

12/28/2015

(Trishul Nath)
DESIGN ENGINEER

(J S Rao)
HEAD DESIGN

REV.

DATE

PREPARED BY

APPROVED BY

319260327.xlsx

REV.

319260327.xlsx

DATE

PREPARED BY

APPROVED BY

APROJECTS LTD.

PAGE:

REV:

ng Station Piping
11005312-103

AGE REVISION

(J S Rao)
HEAD DESIGN
APPROVED BY
319260327.xlsx

APPROVED BY

319260327.xlsx

CLIENT:-

HITACHI ZOSEN INDIA


PVT. LTD.
HYDERABAD - INDIA
Designed by:

PTN

EQPT:-

JOB NO.

I-0008-B

ESSEL INFRAPROJECTS LTD.


JABALPUR, M.P.
Sampling Station Piping
D R NO.

11005312-103

DESIGN DATA
DESIGN CODE

: IBR 1950 & IT'S LATEST AMENDMENTS

WORKING PRESSURE

MAXIMUM WORKING TEMP.

MIN. DESIGN METAL TEMP

55.90 kg/cm2 (g)


:

292 OC

CORROSION ALLOWANCE
RADIOGRAPHY ALLOWANCE

Pipe Material
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

Density of Operating fluid

40 OC

:
:

Nill
Pipe Sizes
OD
21.3 mm
88.9 mm
33.4 mm
48.3 mm

NB
1/2" NB
3" NB
1" NB
1-1/2" NB

d
h
g

DESIGN WORKING PRESSURE


(incd. Static head)

DWP

319260327.xlsx

0.75 mm

=
=
=

Sch
40
40
40
80

kg/m3
m
9.81 m/s2

=
=

Working pressure (given) + static head due to op


55.90 '+(d*g*h/10000/9.81)
55.90

55.90 kg/cm2 (g)

319260327.xlsx

APROJECTS LTD.

PAGE:

REV:

ng Station Piping
11005312-103

kg/cm2 (g)

Thickness
2.77 mm
5.49 mm
3.38 mm
5.08 mm

) + static head due to oper. Fluid


+(d*g*h/10000/9.81)

kg/cm2 (g)

319260327.xlsx

319260327.xlsx

HITACHI ZOSEN INDIA


PVT. LTD.
HYDERABAD - INDIA
Designed by:

PTN

JOB NO.

CLIENT:-

ESSEL INFRAPROJECTS LTD.


JABALPUR, M.P.

EQPT:-

Sampling Station Piping

I-0008-B D R NO.

11005312-103

MATERIAL OF CONSTRUCTION AND PERMISSIBLE STRESS


Design Temperature

Err:508
292 OC

Caution:

Permissible working stress shall be determined in accordence with regulation 271 (for pipes).
Below mentioned allawable stresses are valid only when design temperature is than 454 OC.
If design temperature exceeds 454 OC, different procedure given in regulation 271 (ii) is to be followe

Component

Pipe

Min. Yeild
Min. Tensile
Permissible
strenght at
Allowable stress at
strength at
working stress as
working metal
working metal temp.
Room Temp.
per Reg. 338 (i)
temp.

Material

(R)
#N/A

SA 106 Gr. B

(Et)
#N/A

(f1)
#N/A

Stresses given above are in Kgf/cm2

f1' =

319260327.xlsx

Min.

Et
1.5

R
2.7

(f2)
#N/A

319260327.xlsx

FRAPROJECTS LTD.

PAGE:

REV:

ing Station Piping


11005312-103

SSIBLE STRESS VALUES

n 271 (for pipes).


e is than 454 OC.
on 271 (ii) is to be followed

Selected
Allowable stress at
allowable stress
working metal temp.
= Min. (f1,F2)
(f2)
#N/A

319260327.xlsx

(f)
#N/A

319260327.xlsx

ESSEL INFRAPROJECTS LTD.

HITACHI ZOSEN INDIA CLIENT:JABALPUR, M.P.


PVT. LTD.
HYDERABAD - INDIA
EQPT:-

Designed by:

PTN

JOB NO.

I-0008-B

Sampling Station Piping

D R NO.

11005312-103

Calculation of Pipe Thickness


(As per Regulation 350 of IBR (1950) + Latest Ammendments)

Material of Pipes

SA 106 Gr. B SA 106 Gr. B SA 106 Gr. B

Size

1/2" NB

3" NB

1" NB

292
0.75
55.9

292
0.75
55.9

Working Metal Temperature


Corrosion allowance
Maximum working pressure

C
WP'

292
0.75
55.9

Selected allowable stress


Efficiency factor for seamless pipes

f
E

#N/A
1

#N/A
1

#N/A
1

Dt

21.34

88.90

33.40

t min.

#N/A

#N/A

#N/A

tp

2.77
2.42

5.49
4.80

3.38
2.96

#N/A

#N/A

#N/A

Pipe Thickness Calculation


Outside diameter of pipe
Min. Required thk. Of pipe

t min =

WP'* Dt
2XfE-WP'

+C

Provided Thickness
Min. thickness after deducting manufacturing
tolerance (12.5%) as per piping std. (t1)
Allowance (t min. - t1)

Since, Minimum thickness required is less than the minimum thickness provided
after deducting manufacturing tolerance, hen #N/A

319260327.xlsx

PAGE:

REV:

SA 106 Gr. B
1-1/2" NB
292
0.75
55.9

C
mm
kgf/cm2
O

#N/A
1

kgf/cm2

48.26

mm

#N/A

mm

5.08
4.45

mm
mm

#N/A

mm

319260327.xlsx