Montrose Scotland
AC TOP DRIVE
Introduction
Major Components.
Sections
Section 1 - General Information
Section 2 Specifications
Section 3 - Lubrication and Maintenance
Section 4 - Installation, Commissioning and Decommissioning
Section 5 - Guide Beams and Carriage
Section 6 - Motor Housing, Transmission
Section 7 - PH-50 Pipehandler
Section 8 - Hydraulic System
Section 9 - Varco Driller's Console
Section 10 - System Interconnect
Section 11 - Siemens Step 7 PLC
Section 12 - Basics of AC Motors
Section 13 - Basics of AC Drives
Section 14 - Seimens 70 Series Drive Chassis AC to AC
Section 15 - Parameter Listing
Section 16 - Encoder Troubleshooting Instructions
Section 17 - Simovis Version 5
Motor Cooling
System
Counterbalance
System
Hydraulic Disc
Brakes (2)
Gooseneck
(S-Pipe)
AC Drilling
Motors (2)
Transmission/
Motor Housing
Electrical
System
Hydraulic
System
Rotating Link
Adapter
Guide Beam
and Carriage
PH-50
Pipehandler
Rear
Left Side
Right Side
Front
drives were reviewed in an effort to satisfy the specific requirements of drilling applications. Varco design engineers determined that rapid developments in adjustable frequency
technology made AC drives and motors a better solution for
certain applications traditionally served by DC systems. These
modern AC motor/control combinations are uniquely suited for
the requirements of the drilling industry. By optimising various
components, rugged, reliable AC drives and motors now can
produce superior power density for a given frame size. The
result - compact, efficient power plants that extend the
performance envelope of drilling operations.
A performance paradigm
By utilising highly efficient AC motors with the latest variable
frequency drives, Varco has defined a new category of
performance top drive systems. These new AC drives can stall
at full torque for extended periods of time, provide significantly
higher intermittent torque and offer more precise control at all
speeds. An additional benefit of the advanced AC technology
of Varco top drives is constant, useable horsepower over a
greater range of speed and torque. This means that you can
run faster with more torque - an ideal condition for maximising
the potential of diamond and polycrystalline diamond compact
(PDC) bits. In the competitive world of drilling and production,
Varco has developed technology that is defining a new
performance paradigm. Their AC top drive systems combine
increased performance, reduced maintenance, lower power
consumption, and flexible drive parameters into an unbeatable
combination over a wide variety of applications.
Specifications Comparison
Working
Height-Ft
Weight-Lbs.
IDS-1
TDS-9S
(DC SHUNT)
(AC)
(AC)
(AC)
23.0
17.8
16.0
18.0
30,700
24,000
18,000
28,000
TDS-10S TDS-11S
32,500
20,000
38,000
@114 RPM @89 RPM @114 RPM
Horse Pwr.
1,000
700
350
800
Rated Ton.
500
400
250
500
TDS-10SA TORQUE/SPEED
Typical TDS-9/11SA
AC Electrical
AC Electrical
AC Electrical
TRANSMISSION/MOTOR HOUSING
AND SWIVEL ASSEMBLY
AC Electrical
The transmission/motor housing and swivel assembly transfers the power produced
by AC drilling motors to the drill string. Inside the transmission/motor housing main
body is a single-speed double-reduction spur gear system that provides a 10.5:1
ratio from the motors to the main shaft. The main thrust bearing located inside the
motor housing supports drilling loads, while the load stem, which bypasses the
thrust bearing and provides support for the rotating link adapter and pipe handler,
carries the tripping loads. The main body of the motor housing provides a sealed oil
lubrication reservoir for the transmission gears and bearings. Bearings and gears
are force fed by an oil pump that is integral with the main body. A low speed
hydraulic motor drives the oil pump. The filtered lubrication oil constantly circulates
through the main thrust bearing, take-up bearing, lower radial and compound gear
bearings and over the gear meshes. An industry standard wash pipe packing box
assembly is located between the main shaft/swivel stem and the S-pipe weldment.
The bonnet supports the S-pipe weldment. The forged alloy steel bail swings
forward for attaching to standard rotary drilling hooks. The bail is fitted with bronze
bushings that are grease lubricated.
AC Electrical
The motor cooling system on the AC TDS is a local intake pressure blower
type. It consists of two 5 HP AC motors integrally mounted on top of each AC
drilling motor. Air is drawn in from the combination brake cover/air intake and
delivered through rigid ducting to an opening in the top of each motor. The
cooling air then passes through the inside of the open-frame type AC drilling
motors and exits out of two louver openings near the bottom of the motors.
AC Electrical
AC Electrical
HYDRAULIC SYSTEM
AC Electrical
The hydraulic control system is a completely self-contained, onboard system. A 10horsepower, 1800 RPM, AC motor, drives two hydraulic pumps and powers the
hydraulic system. A fixed displacement pump drives the Lube oil system motor. A
variable displacement pump provides hydraulic power for the AC motor brakes,
powered rotating head, remote actuated IBOP, pipe backup clamp cylinder link tilt
and counterbalance system.
The hydraulic manifold attaches to the main body and contains solenoid, pressure
and flow control valves.
A sealed stainless steel reservoir supplies hydraulic oil, eliminating the need for
draining and refilling during normal rig moves. The reservoir is mounted between the
two AC drilling motors and is equipped with strainers and oil level sight gauges.
Three hydro-pneumatic accumulators are located on the main body. The
counterbalance system uses the largest accumulator. The medium size accumulator
unloads the variable displacement pump and the smallest accumulator activates the
delay circuit on the IBOP actuator.
AC Electrical
A modified U-face attaches the motors to the main body. This mounting
method allows installation of the motors without shimming or special
alignment. Each motor has double-ended shafts with a drive pinion mounted
on the lower end and disc brake rotor mounted on the upper end. Two
hydraulic calliper disc brakes mounted to the top end of each motor, hold
torque in the drill string and assist in positioning during directional work. An
electrical solenoid valve remotely operates the hydraulic calliper disc brakes.
The AC drilling motors are an open-frame type, meaning that the cooling air
passes through the inside of the motion The drilling motors, manufactured
specifically for top drive applications, have internal temperature sensors,
vacuum varnish impregnated windings, high capacity bearings, and tapered
output shafts to improve serviceability of the pinion gear and brake hubs.
AC Electrical
The powered rotating link adapter located at the top of the pipe handler is a slip ring
assembly. It allows the hydraulic lines to remain connected as the pipe handler
rotates with the drill stem components while tripping out or positioning the link tilt.
The rotating link adapter also provides an attachment for the link tilt, pipe backup
clamp cylinder and remote IBOP actuator assembly. Grooves in the rotating link
adapter align with radial holes in the load stem, allowing hydraulic fluid to flow
between the rotating link adapter and the load stem as they rotate. The radial
passages at the upper end of the load stem intersect with each hose attachment that
runs to the hydraulic manifold. The radial passages in the lower end of the load
stem intersect sealed grooves in the rotating link adapter that, in turn, connect with
hose attachments that run to all the actuators on the pipe handler. The rotating link
adapter can be powered in either direction by a hydraulic drive motor. A pinion gear
on the hydraulic drive motor engages a ring gear attached to the top of the rotating
link adapter. An electric solenoid valve operates the rotating link adapter hydraulic
motor.
AC Electrical
PH-50 PIPEHANDLER
AC Electrical
AC Electrical
AC Electrical
The torque hack-up clamp is supported by a torque arrestor frame that hangs from
the rotating link adapter. The backup clamp is located below the lower shoulder of
the saver sub and consists of a pair of gripping jaws with die inserts and 10"
diameter clamping cylinder for gripping the box end of the tool joint when connected
to the saver sub. The backup clamp body is attached to the torque arrestor frame in
such a way that it can float up or down to allow for thread engagement and counter
backup torque while making and breaking connections.
When the clamp mode is activated, a shot pin mechanism automatically engages
the rotating ring to prevent the link adapter from rotating while breaking out the
connection.
AC Electrical
COUNTERBALANCE SYSTEM
AC Electrical
Electrical Interface
The electrical interface shown above is the standard layout for the TDS 9/11S,
there are main parts of this schematic, the Varco Top Drive, the Varco Drillers
Console, the Control House or Skid and the Service Loops/Connecting cables.
The Top Drive consists of the two AC Drilling motors, Encoder Feedback, Solenoids
Valves and Pressure and Temperature Switches.
The Varco Drillers Console consists of the switches and Potentiometers to Control
the Top Drive System as well as Alarm Indicators and Horn, to indicate a Fault
condition to the Driller.
The Control House or Skid consists the Variable Frequency Drive which powers the
AC Drilling Motors on the Top Drive, Varco control Panel which controls all the
functions and Alarms on the Top Drive.
The Service Loops are all electrical, these are the cabling system, which gives all
the power to the Top Drive, as well as giving Alarm condition status back to the
Control Panel.
AC Electrical
Preface
Manual conventions
This Preface contains the conventions used throughout this manual.
Avoid injury to personnel and/or equipment damage by reading this
manual and related documents before operating, inspecting, or servicing
the equipment.
Notes, cautions, and warnings
The following examples explain the symbols for notes, cautions, and
warnings. Please pay close attention to these important advisories.
Note
Caution
Warning
Product Bulletins
The Product Bulletin tab, if included in your manual, defines a section of
the manual in which you can store Product and Safety bulletins that may
be issued by Varco.
Personnel training
All personnel installing, operating, repairing, or maintaining equipment,
or those in the vicinity of this equipment, should be trained in rig safety,
tool operation, and maintenance as applicable. This measure helps
ensure the safety of everyone exposed to the equipment for whatever
purpose.
Hydraulic systems and components are designed for specific use in the
drilling industry. The hydraulic pressure for this equipment can be as high
as 3,000 psi.
Before beginning work on any portion of the hydraulic system,
familiarize yourself with the hydraulic and electrical schematics.
Isolate, lock out, and tag the hydraulic and electrical power and
controls.
Take precautions when bleeding down residual system pressure,
using bleed valves or equivalent techniques.
Pneumatic systems and components are designed for specific use in the
drilling industry. The pneumatic pressure for this equipment can be as
high as 150 psi.
Prior to beginning work on any portion of the pneumatic system,
familiarize yourself with the pneumatic and electrical schematics.
Isolate, lock out, and tag the pneumatic and electrical power and
controls.
Take precautions when bleeding down residual system pressure
using bleed valves or equivalent techniques.
Properly discharge all system accumulators.
Water cooling systems and components
Water cooling systems and components are designed for specific use in
the drilling industry. The water can reach temperatures high enough to
cause scalding.
Prior to beginning work on any portion of the cooling system
familiarize yourself with the plumbing and electrical schematics.
Isolate, lock out, and tag the cooling water and electrical power and
controls.
Take precautions when bleeding down residual system pressure
using bleed valves or equivalent techniques.
Collect all residual cooling water in a container to prevent rig or
environmental contamination if necessary.
Take precautions to prevent cooling water from leaking into other
open electrical or mechanical components such as junction boxes.
General safety
Equipment motion hazards
Avoid placing objects in or near the path of motion for this equipment.
Such interference could cause personnel to be trapped or crushed by
equipment.
AC TOP DRIVE
Section 1
General Information
AC Electrical
General Information
TDS-11SA
General Information
This manual is divided into 9 sections. The first page of each section is marked with a black tab that lines up
with the thumb index tabs for each section and the back cover. You can quickly find each section without looking
through a full table of contents. Use the symbols printed at the top corner of each page as a quick reference system.
Each section uses a different symbol.
Where applicable, each section includes:
1. A table of contents, or an illustrated view index showing:
Major assemblies, systems or operations
Page references to descriptions in text
2. Disassembly / assembly information and tools
3. Inspection information
4. Testing / troubleshooting information
5. Repair information
6. Adjustment information
7. Torque values
i
!
(Note)
(Caution)
Special Information
Detailed descriptions of standard workshop procedures, safety principles and service operations are not included.
Please note that this may manual contain warnings about proceedures which could damage equipment, make it
unsafe, or cause PERSONAL INJURY. Please understand that these warnings cannot cover all conceivable ways in
which service (whether or not recommended by Varco Systems) might be done, or the possible hazardous
consequences of each conceivable way. Nor could Varco Systems investigate all such ways. Anyone using service
procedures or tools, whether or not recommended by Varco Systems, must be thoroughly satisfied that neither
personal safety nor equipment safety will be jeopardized.
All information contained in this manual is based upon the latest product information available at the time of printing. We reserve the right to make
changes at any time without notice. No part of this publication may be reproduced, stored in retrieval systems, or transmitted in any form by any
means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Varco Systems. This includes text,
figures and tables.
1-2
Varco Systems
General Information
Identification numbers
1
Encoder
Instruction Label
Located on the side
of the brake housing
AC Motor
Identification Label
Located on the side
of each AC motor
Warning Labels
Located on the side
of each AC motor
REV
Top Drive
Identification Plate
Located on the front
of the motor housing
Warning Label
Located on the
side of the bonnet
TDS-11SA
1-3
General Information
Lifting points
27,000 lb
(12300 kg)
TDS-11SA
Lifting Point
For lowering/hoisting the
Top Drive to/from the skid
!
Bail Lock
Must be installed before
lowering/hoisting the
Top Drive to/from the skid
Lifting Points
For the skid with
Top Drive attached
i
For information on
Center of gravity
see pages 2-2 and 2-3
30,000 lb
(13600 kg)
TDS-11SA on the skid
Lifting Points
For the skid with
Top Drive attached
1-4
Locking pins
Must be in place
prior to moving the skid
with Top Drive attached
Locking pins
Must be in place
prior to moving the skid
with Top Drive attached
Varco Systems
General Information
Safety wiring
1
TDS-11SA
1-5
General Information
Torque values
(Unless otherwise specified)
1
Diameter
Threads
per inch
Grade 5
Grade 5
Min.
Torque
(ft lb)
Max.
Torque
(ft lb)
Clamp
Force
(lb)
Min.
Torque
(ft lb)
Max.
Torque
(ft lb)
Clamp
Force
(lb)
20
7.6
8.4
2020
5.7
6.3
2020
5/16
18
16
18
3340
12.1
13.4
3340
3/8
16
29
32
4940
21.4
23.6
4490
7/16
14
48
53
6800
36
39
6800
1/2
13
71
79
9050
53
59
9050
9/16
12
105
116
11600
78
87
11600
5/8
11
143
158
14400
107
118
14400
3/4
10
247
273
21300
185
205
21300
7/8
409
452
29400
306
339
29400
608
672
38600
456
504
38600
1 1/8
760
840
42300
570
630
42300
1 1/4
1064
1176
53800
798
882
53800
1 3/8
1387
1533
64100
1040
1150
64100
1 1/2
1843
2037
78000
1382
1528
78000
28
9.5
10.5
2320
7.1
7.9
2320
5/16
24
18
20
3700
13.5
15.0
3700
3/8
24
33
37
5600
25
28
5600
7/16
20
52
58
7550
39
43
7550
1/2
20
86
95
10700
64
71
10700
9/16
18
114
126
12950
86
95
12950
5/8
18
162
179
16300
121
134
16300
3/4
16
285
315
23800
214
236
23800
7/8
14
447
494
32400
335
370
32400
14
665
735
42200
499
551
42200
1 1/8
12
836
924
47500
627
693
47500
1 1/4
12
1178
1302
59600
884
977
59600
1 3/8
12
1596
1764
73000
1197
1323
73000
1 1/2
12
2090
2310
87700
1568
1733
87700
1-6
Varco Systems
General Information
Basic useage
Drilling ahead with singles
1
Step 1
Set slips on string
Stop circulation
Close IBOP
Breakout connection
using pipehandler
and drilling motor
(in reverse)
Step 2
Step 3
Step 4
Tilt links to
mousehole
Pickup single
with elevator
Step 5
Lower block to
stab motor into
top of single
Pull slips
Spin in motor
and single
Start circulation
Makeup both
connections
with motor in
torque mode
Open IBOP
Begin drilling
Makeup
Open
IBOP
Link Tilt
Close IBOP
Stab
TDS-11SA
Makeup
1-7
General Information
Basic useage
Drilling ahead with triples
1
Step 1
Step 2
Raise block
Stop circulation
Breakout connection
using pipehandler
and drilling motor
(in reverse)
Step 3
Pickup stand
with elevator
Stab bottom of
stand onto string
Step 4
Step 5
Lower block to
stab motor into
top of stand
Pull slips
Spin in motor
and stand
Begin drilling
Start circulation
Makeup both
connections
with motor
Makeup
Link Tilt
Start
Circulation
Stop
Circulation
Stab
1-8
Makeup
Varco Systems
General Information
Basic useage
Backreaming
Step 1
Hoist while
circulating and
rotating
When 3-rd
connection
surfaces, stop
rotation and
circulation
Step 2
Set slips on string
Breakout
connection using
pipehandler and
drilling motor
(reverse)
Step 3
Hoist free stand
with elevator
Step 4
Setback stand
using link tilt
Breakout and
spinout stand
at floor
Breakout
Step 5
Start circulation,
pull slips, hoist
and rotate
Hoist
Setback
Hoist and
Rotate
Breakout
TDS-11SA
1-9
General Information
TDS-9/11SA consumables
1
Consumables
Quantity
Part Number
Page Ref.
Tong Dies
16781
Stabilizer, Front
118368
Stabilizer, Rear
118367
76442
Wash Pipe
123289
123289-TC
123290-PK
123290-PK-1
114416-1
111013-1
Wash Pipe
Stabilizers
Tong Dies
Stabbing Guide
1-10
Varco Systems
AC TOP DRIVE
Section 2
Specifications
AC Electrical
Specifications
Specifications
22
TDS-11SA
TDS-11SA
2-1
Specifications
Size specifications
Bail
120 in.
(3.05 m)
Bail
88 in.
(2.24 m)
214.0 in.
(5.43 m)
233.0 in.
(5.82 m)
To Center
of Gravity
112 in.
(2.85 m)
To Center
of Gravity
28 in.
(.71 m)
56 in.
(1.42 m)
62 in.
(1.58 m)
2-2
To Center
of Gravity
37 in.
(.94 m)
72 in. (1.83 m)
= 30,000 lb
= 13600 kg
Varco Systems
Specifications
Size specifications
Rear
33.7 in. (856 mm)
33.8 in.
(859 mm)
30.0 in.
(762 mm)
Setback
(Standard)
22.8 in.
(579 mm)
C
L
Well
21.1 in.
(53 mm)
22.1 in.
(561 mm)
C
L
Well
Front
TDS-11SA
2-3
Specifications
General specifications
Components
Items
Description
Top Drive
Weight
Stack-up Height
Power Requirements
Horsepower
Output torque (continuous)
Tool torque (intermittent @ stall)
Maximum Speed @ full power
Hoisting capacity
Load Path
27,000 lb
17.8 ft
700 KVA @ 575-600 VAC, 50/60 Hz
800 hp
37,500 ft lb (800 hp)
55,000 ft lb
228 rpm
500 ton
Single
Sizes
Type
Type
Type
Type
Type
Power
Speed
Type
Drill Pipe
Pipe Handler
Drilling Motor
Variable Frequency Drive
Motor Braking
Motor Cooling System
Gearcase
Gear ratio
Gearcase Lubrication
Type
Reservoir capacity
Full internal flow
Oil Type
Pressure feed
15 gal
Power
Flow
Reservoir capacity
Oil Type
10 hp, AC motor
(1) 6 gpm, (1) 4 gpm
25 gal
Mineral based hydraulic oil
Size
Type
Weight
Input requirement
EP Grade
Hydraulic System
Electrical House
2-4
Varco Systems
Specifications
TDS-11SA
Varco Portable
Top Drive System
Crown
Clearance
13.5 ft. (4.1 m)**
Block Top
Stroked-Typ.
13.5 ft. (4.1 m)*
Bail Rest
Sectional Guide Beam
Derrick Termination
at ~73 ft. (24.4 m) Level*
Mud Hose
75 ft. (22.9 m)*
Connected to Standpipe
at 73 ft. (22.3 m) Level
Drill Stand
Made-up at
4 ft. (1,2 m)
Level
93 ft. (28.3 m)
Service Loop
AC Cables
TDS-11SA
2 Custom Spanners
On A-Frames or Mast Side Panels (by Customer)
Clear
Working
Height
142 ft.
(43.3 m)
C
L
Beam
Service Loop
Tool Joint
4.0 ft. (1.2 m)
Drill Floor
AC Power and
Control Cables
2-5
AC TOP DRIVE
Section 3
AC Electrical
Lubrication and
Maintenance
TDS-11SA
Lubrication
Transmission
Selecting the proper gearbox oil
TDS transmissions operate under a combination of heavy and
shock loads. Under these conditions oil tends to extrude out of the
gear mesh. Keeping an effective film of oil on the gear mesh
requires oil with an AGMA extra pressure rating (EP), and a
minimum viscosity of 100 SUS at internal operating temperature.
Varco Top Drives also operate under a wide variety of ambient
temperatures. Select lubrication for the TDS based on the minimum
ambient temperature (surrounding air) to be expected before the
next oil change. Under all but the most severe operating
conditions, Varco recommends changing the oil every six months.
Introducing an oil viscosity greater than required by the ambient
temperature can:
Lubrication schedule
Description
Replace the Gearbox Oil Following Intial Break-in
Frequency
Following first month of operation
1 x every 6 Months
1 x every 3 Months
1 x every Year
The first oil change should be performed after the first month of
operation since new units often contain metal contaminates and
contaminates caused by initial break-in.
3-2
Varco Systems
Lubrication
Transmission
Recommended gear oils
Ambient Temperature Range
-6 to 16 C
7 to 30 C
Above 21 C
(20 to 60 F)
(45 to 85 F)
(Above 70 F)
Alpha LS-68
Alpha LS-150
Alpha LS-320
Manufacturer
Castrol
NL Gear 68
NL Gear 150
NL Gear 320
Exxon
Spartan EP68
Spartan EP150
Spartan EP320
Gulf
EP Lube HD68
EP Lube HD150
EP Lube HD320
Mobil
MobilGear 626
MobilGear 629
MobilGear 632
Chevron
Omala 68
Omala 150
Omala 320
Statoil
Loadway EP68
Loadway EP150
Loadway EP320
Texaco
Meropa 68
Meropa 150
Meropa 320
Total
Carter EP 68
Carter EP 150
Carter EP 320
Union
2EP
4EP
6EP
68
150
320
Shell
Viscosity Index
AGMA
ISO Viscosity Grade
TDS-11SA
3-3
Lubrication
Gearbox lubrication
Gearbox Oil
Drain
3
Cork Ball
(Level
Indicator)
Sight
Glass
i
Gear Oil
Sight Gauge
Check with Top Drive
OFF
i
Gearbox Oil Fill
Clean area before removing plug,
then use a 1 3/8 inch, 12 point
socket to remove plug
Pop-up
Dirt Alarm
Procedure
Yearly
Magnetic Drain Plug
Remove and clean contamination
3-4
Varco Systems
Lubrication
Hydraulic system
Precautions
Release all hydraulic oil pressure by bleeding
accumulators before disconnecting hydraulic lines.
Turn the counterbalance valve to shutdown mode to
bleed the hydraulic system. Hydraulic oil under
pressure can penetrate skin and cause serious injury.
Lubrication schedule
Description
Perform Hydraulic System Oil Analysis
Replace the Hydraulic Fluid
Replace the Hydraulic System Filter (P/N 114416-1)
TDS-11SA
Frequency
1 x every 6 Months
1 x Year, or Earlier Based on Oil Analysis
1 x every 3 Months
3-5
Lubrication
Hydraulic system
Recommended hydraulic fluid
Oil Temperature Range
-15 to 75 C
-10 to 85 C
(5 to 167 F)
(14 to 185 F)
Hyspin AWS-32
Hyspin AWS-46
AW Hyd oil 32
AW Hyd oil 46
Nuto H32
Nuto H46
Manufacturer
Castrol
Chevron
Exxon
Harmony 32AW
Harmony 46AW
Mobil
DTE 24
DTE 25
Shell
Tellus 32
Tellus 46
Statoil
Hydraway HMA 32
Hydraway HMA 46
Texaco
Gulf
Total
Azolla ZS 32
Azolla ZS 46
Union
Unax AW32
Unax AW46
32
46
Viscosity Index
ISO Viscosity Grade
3-6
Varco Systems
Lubrication
Hydraulic system
Hydraulic lubrication
Procedure
The area must be clean prior to adding hydraulic fluid
Remove dust plug from the male quick disconnect at
the TDS-11SA hydraulic oil fill
Remove dust plug from the female quick disconnect
on the lubrication kit and connect it to the male fitting
Pump fluid until the level reaches the middle of the
sight glass as shown
After adding fluid, replace the dust plugs
Cork Ball
(Level Indicator)
3
Red
Pop-up
Dirt Alarm
Sight
Glass
Hydraulic
Oil Sight
Gauge
Hydraulic
Oil Filter
Hydraulic
Oil Fill
Female
Quick
Disconnect
Hydraulic
Lubrication Kit
55 gal Drum
Varco P/N 92643
Hydraulic
Oil Drain
TDS-11SA
3-7
Lubrication
Motors
Varco recommends that lubrication of all AC motors
should be done by the rig electrician.
Lubrication schedule
Description
No. of Points
Frequency
Type
1 x every 3 Months
Motor Grease
1 x every 3 Months
Motor Grease
1 x every 3 Months
Motor Grease
Manufacturer
Chevron
3-8
Varco Systems
Lubrication
Motors
Motor lubrication
i
Apply motor grease
to designated
grease fittings
with hand grease gun
3 Months
AC Blower
Motor (2)
3 pumps
(2 grease fittings
each motor)
Grease Fittings
Grease
Fitting
1/8 inch
Varco P/N
53201
!
Pipe Plug
1/8 inch
(remove and
reinstall after
lubricating)
3 Months
AC Drilling
Motor (2)
5 pumps
(2 grease fittings
each motor)
3 Months
Hydraulic Pump AC Motor
3 pumps
(2 grease fittings)
Procedure
Remove the lubrication point plug
Install a grease fitting
Grease with a hand pump only
Re-install the plug
TDS-11SA
3-9
Lubrication
Lubrication schedule
Description
No. of Points
Frequency
Type
Washpipe Assembly
Daily
Weekly
Bail Pins
Weekly
Weekly
Weekly
Daily
Daily
Weekly
Stabilizer Bushing
Daily
Daily
Carriage Assembly
Weekly
Weekly
Wireline Adapter
Weekly
Weekly
Pipe Dope
3-10
Varco Systems
Lubrication
Above -20 C
(Below -4 F)
(Above -4 F)
N/R
MP Grease
Avi-Motive W
Avi-Motive
Manufacturer
Castrol
Chevron
Lidok EP1
Lidok EP2
Mobil
Mobilux EP1
Mobilux EP2
Shell
Alvania EP1
Alvania EP2
Statoil
Uniway EP1N
Uniway EP2N
Texaco
Multifak EP1
Multifak EP2
Total
Multis EP1
Multis EP2
Union
Unoba EP1
Unoba EP2
Exxon
Gulf
Viscosity Index
NGLI
TDS-11SA
3-11
Lubrication
i
Apply general purpose
grease to designated
grease fittings with
grease gun. Use a brush
when greasing other parts.
Daily
Wash Pipe
Assembly
Apply one pump
at beginning of tour
Weekly
Weekly
Weekly
Rotating Link
Adapter Gear
3-12
Weekly
Rotating Link Adapter
Three pumps each
Varco Systems
Lubrication
i
Apply general purpose grease
to designated grease fittings
with grease gun. Use a brush
when greasing other parts.
Daily
IBOP
Actuator
Cylinder Pins
One pump each (if equipped)
Daily
IBOP Actuator Yoke
One pump (if equipped)
Daily
IBOP Actuator Yoke
One pump each side
Daily
Weekly
Weekly
Torque
Arrestor Tubes
Replace
plug before
operating
Daily
Clamp Cylinder Gate
One pump each side
Daily
Stabilizer Bushing
One pump each
Weekly
Elevator Link Eyes
(4)
Pipe Dope
Daily
Stabilizer Bushing
One pump each side
TDS-11SA
3-13
Lubrication
i
Apply general purpose grease
to designated grease fittings
with grease gun
Weekly
Rollers
One pump each
(if equipped)
Weekly
Rollers
One pump each
(if equipped)
3-14
Varco Systems
Lubrication
i
Apply general purpose grease
to designated grease fittings
with grease gun
Weekly
Wireline Adapter
One pump each
TDS-11SA
3-15
AC TOP DRIVE
Section 4
AC Electrical
Installation, Commissioning
and Decommissioning
Illustrated index ................................................. 4-3
Preinstallation .................................................... 4-4
Preparation .................................................................... 4-4
Installation, Commissioning
and Decommissioning
Installation, Commissioning
and Decommissioning
44
4-2
Varco
Varco Systems
Systems
Installation, Commissioning
and Decommissioning
Illustrated index
Crown Padeye and
Hang-off Link
Page 4-5
Counterbalance
Page 4-27
Guide Beam
Page 4-13
Rotary Hose
Derrick
Termination
Page 4-22
Intermediate
Restraints
Page 4-20
Service Loop
Page 4-23
Varco
Drillers Console
(VDC)
Page 4-24
Control Cable
with Connectors
Page 4-25
Main Tieback
Page 4-19
Unitized Variable
Frequency Inverter and
Varco Control Panel (House)
Page 4-6
Local Power Supply
Diesel/Alternator Set/AC Bus
AC Cables
Page 4-7
AC Power and
Control Cables
Page 4-7
TDS-11SA
4-3
Installation, Commissioning
and Decommissioning
Preinstallation
Preparation
The TDS-11SA interfaces with the rigs hoisting system and
electrical power system. Derrick and electrical system modifications
are required when installing the TDS-11SA on existing rigs.
For derricks that handle triples, the required top drive travel is
about 100 ft. compared to about 75 ft. when using a Kelly. It is
generally necessary to replace the regular rotary hose (which is
normally 60 ft. long) with a 75 ft. hose, and extend the standpipe
height to approximately 73 ft.
Although many rig floor layouts are possible, installing the guide
beam on the drawworks side of the derrick, or mast, and opposite
the V-door is an ideal arrangement for handling tubulars from the Vdoor.
The location of the electrical loop and mud hose is an important
installation consideration for pipe setback purposes, to ensure
proper clearance and to help prevent wear to the service loop and
mud hose. Other important installation considerations include the
location of:
152 ft.
25 ft.
147 ft.
20 ft.
142 ft.
15 ft.
136 ft.
9 ft.
4-4
Varco Systems
Installation, Commissioning
and Decommissioning
Preinstallation
Installing the crown padeye and hang-off link
Recommended installations
Dimension
Description
36.8 inches
33.8 inches
30.0 inches
Crown
Crown Padeye
Weld according
to table above
4
Shackle
See Table
Hang-off Link
C
L
Well
TDS-11SA
4-5
Installation, Commissioning
and Decommissioning
Preinstallation
Locating the control house
Drawworks
C
L
Well
V-Door
Ramp
TDS-11SA
Varco
Drillers
Console
9,500 lb
(4300 kg)
Control House
C
L
Well
Control
House
Recommendations
91 in.
(2310 mm)
140 in.
(3560 mm)
90 in.
(2290 mm)
4-6
Varco Systems
Installation, Commissioning
and Decommissioning
Preinstallation
Installing power cables
COM
POS
ITE
CON
NEC
TOR
AUX
. PO
WE
RC
ON
NEC
TOR
Ground Lug
to Top Drive
SER
IAL
CON
NEC
TOR
Plug Panel
UI
NC
OM
ING
575
VA
C
V IN
CO
MIN
G5
75V
AC
WI
NC
OM
ING
575
VA
C
UO
UT
GO
ING
575
VA
C
VO
UT
GO
ING
575
VA
C
WO
UT
GO
ING
575
VA
C
Varco
Control House
Rain Cover
Plug Panel
Procedure
Clean all connector contacts
Connect the power cables with the isolation
circuit breaker turned OFF
Connect cables in accordance with the
electrical schematic provided in the Technical
Drawings book
Lockwire all connector nuts
Earth the control house with the Varco
Ground Rod Kit (See page 4-8)
TDS-11SA
4-7
Installation, Commissioning
and Decommissioning
Preinstallation
Earthing the control house (land rigs)
Copper Plated
Steel Rod
Cable Clamp
Cable Lug
Copper Wire
10 ft
Procedure
Insert the grounding rod into the soil (the rod
must be in contact with ground water)
Connect the rod to the control house
(connection must be clean)
Grounding Points
Located at opposite
corners of the house floor
4-8
Varco Systems
Installation, Commissioning
and Decommissioning
Preinstallation
Checklist
The following assumes that all pre-installation planning and rig-up
is complete prior to installation of the guide beam assembly and
TDS-11SA. This includes:
Make sure the derrick/mast is vertical, with the block over the
center of the rotary table.
Derrick/mast modifications are completed (if required) and the
guide bean support bracket and torque reaction beam are
installed and inspected to conform to Varco specifications as
detailed in FIP00003.
The service loop bracket is installed in the derrick/mast.
The control panel and frequency drive are installed.
Rigging of tong lines, etc. is inspected to ensure that they will
not foul with the TDS-11SA.
TDS-11SA
4-9
Installation, Commissioning
and Decommissioning
Installation
Moving the TDS-9/11SA to the drill floor
Procedure
Ensure the safety of all personnel
Locate the Top Drive at the bottom of the
V-Door ramp
Ensure that the bail lock assembly is installed
Attach a lifting sling to the bail
Attach backup lines to the skid
Hoist the Top Drive and skid to the drill floor
!
The Bail Lock Assembly
must be installed
Tube (P/N 113498)
U-Bolt (P/N 113497)
2x 3/4" nuts
4
TDS-11SA
on Skid
Lifting
Block
Hoist using
the drawwork
Lifting Sling
Attached to bail
for hoisting
Lifting
Sling
!
Be sure that the Top Drive
is pinned to the skid prior
to hoisting it to the drill floor
3
TDS-11SA
In position
prior to lifting
from skid
Drill
Floor
30,000 lb
(13600 kg)
TDS-11SA on Skid
Backup Line
V-Door Ramp
4-10
Varco Systems
Installation, Commissioning
and Decommissioning
Installation
Removing the TDS-9/11SA from the skid
!
The Bail Lock Assembly
must be installed. Remove only
after installation is complete.
27,000 lb
(12300 kg)
TDS-11SA
View of
Carriage
from Rear
4
Pin
1
Latches
Both sides
engaged
for hoisting
TDS-11SA
Pin
Hoist the
TDS-11SA
from the skid
using the drawwork
Drill
Floor
Procedure
Ensure the Top Drive
does not contact the rig
TDS-11SA
Lock Pin
Remove prior to
hoisting from skid
4-11
Installation, Commissioning
and Decommissioning
Installation
Disengaging the lower carriage latch
Guide Beam
Top Section
Carriage
Guide Beam
Wings
TDS-11SA
Lifted from
the skid
27,000 lb
(12300 kg)
!
After hoisting the TDS-11SA
from the skid, disengage the
Lower Carriage Latch
and pin it as shown.
Pin
1
Upper
Latch
Engaged
Lower
Latch
Disengaged
As viewed from
rear of Carriage
TDS-11SA
In position
to disengage
lower latch
Pin
3
Drill
Floor
Skid
Remove from drill floor
after hoisting the TDS-11SA
3,000 lb (1360 kg)
Procedure
Ensure that the lower carriage latch is disengaged
Ensure that the upper carriage latch is engaged
Hoist the Top Drive
Ensure the Top Drive or the guide beam
does not contact the rig
Remove the skid from the drill floor
4-12
Varco Systems
Installation, Commissioning
and Decommissioning
Installation
Moving guide beam sections
Procedure
Locate the guide beam sections near the
V-Door
Attach lifting slings to the lifting eyes of the
first guide beam section to be hoisted
Hoist the guide beam section to the drill floor
2,100 lb
(950 kg)
20 ft. Guide Beam Section
Sling
Ensure the
Top Drive does
not contact
the rig
TDS-11SA
Guide Beam
Section
Lifting Eyes
Attach slings
for hoisting
Drill
Floor
1
Guide Beam Sections
Prior to Installation
TDS-11SA
4-13
Installation, Commissioning
and Decommissioning
Installation
Present and hook the first guide beam section
Guide Beam
Top Section
Present
Match
Grease
the bores on
both joint halves
Guide
Surface
Radius locks joint
from unhooking
at 8 rotation
Hook Pin
Grease
the bores on
both joint halves
4
3
Engage
Hook
Ensure the
Top Drive does
not contact
the rig
Present
and Hook
the first guide
beam section
Guide Beam
Section
Hooked
Drill
Floor
4-14
Hook Pin
In fully engaged
position
Hook Pin
Saddle
Procedure
Locate the guide beam to be hooked
under the top guide beam section
Grease the bores on both joint halves
Align the guide surface with the hook pin as
shown
Lower the top guide beam to match and
engage the hook pin to the hook pin saddle
Hoist the top guide beam to fully engage the
hook pin
Manually stabilize the back end of
the guide beam
Varco Systems
Installation, Commissioning
and Decommissioning
Installation
Hoist the first guide beam section
Guide Beam
Top Section
Hoist
Hook Pin
First Guide
Beam Section
Initially hoisted
by the hook pin
Ensure the
Top Drive does
not contact
the rig
Drill
Floor
TDS-11SA
4-15
Installation, Commissioning
and Decommissioning
Installation
Stab and pin the first guide beam section
Guide Beam
Top Section
1
Stab
the guide beam
joints together
Lynch Pin
2
Joint Pin
Install after stabbing
Secure
with the
lynch pin
Retainer Pin
Apply grease
and insert
Stab
and Pin
the guide
beam joint
Block as
Required
Drill
Floor
4-16
Ensure the
Top Drive does
not contact
the rig
Procedure
Lower the guide beam to drill floor and stab
the guide beam joints together
Block the guide beam in a vertical position if
required
Install the joint pin
Grease and install the retainer pin
Secure the retainer pin with the lynch pin as
shown
Varco Systems
Installation, Commissioning
and Decommissioning
Installation
Completing guide beam installation
Ensure the
Top Drive does
not contact
the rig
Procedure
Drill
Floor
TDS-11SA
4-17
Installation, Commissioning
and Decommissioning
Installation
Hanging the guide beam
Crown
Pin the
Guide Beam
to the hang-off
link
Ensure the
Top Drive
does not
contact
the rig
Note:
Use these pin positions if
crown padeye installation
is based on:
36.8 in.
(935 mm)
Standard adjustable
height configuration
Crown Padeye
33.8 in.
(859 mm)
Varcos IDS Top Drive
requirements
!
Ensure that
the Shackle is
pinned and the
cotter pin is in place
30.0 in.
(762 mm)
Original TDS-9S/11S or
if plate extension (36.8 in.)
needs to be cut off due
to interference.
Hang-off Link
4
Pin
Safety Pin
Guide Beam
Top Section
C
L
C
L
Guide Beam
Top Section
Well
Procedure
Drill
Floor
Floor Clearance
+.5 ft
7 ft. -0 ft
+150 mm
(2100 mm -0 mm
)
4-18
Varco Systems
Installation, Commissioning
and Decommissioning
Installation
Installing the main tieback
Procedure
Guide Beam
Bottom Section
Tieback
Plate
4
Main
Spreader
Beam
Apply Anti-seize
Compound
Typical
Auxiliary
Spreader Beam
Recommended Installations
See Table
TDS-11SA
Dimension
Description
36.8 inches
C
L
33.8 inches
Well
30.0 inches
4-19
Installation, Commissioning
and Decommissioning
Installation
Installing the intermediate restraints
Apply Anti-seize
Compound
Typical
Intermediate
Tieback Plate
2 Places
Girt
Padeye
2 places if greater than
3 inches from girt
3 inches
4
105
Feet
i
Padeye
1 place if less than
3 inches from girt
Double nut
Space between girt
and guide beam
Pin and
Cotter Pin
Guide Beam
Assembled
55
Feet
Procedure
Drill
Floor
4-20
Varco Systems
Installation, Commissioning
and Decommissioning
Installation
Disengaging the upper carriage latch
Guide Beam
Top Section
Carriage
Remove the
Bail Lock
Assembly
Guide Beam
Wings
Slowly
lower the
TDS-11SA
Pin
1
Upper
Latch
Disengaged
Lower
Latch
Disengaged
As viewed from
rear of Carriage
Pin
Procedure
Drill
Floor
TDS-11SA
4-21
Installation, Commissioning
and Decommissioning
Installation
Installing derrick termination
Hoist Line
Attachment Point
Derrick/
Mast Leg
Derrick
Leg Plate
Hoist Line
Attachment
Points
Service Loop
Brackets
4
Mount the
Derrick
Termination
Plate
as recommended
83 ft
from drill floor
Recommendations
Mount on the side of the derrick adjacent to the
service loop brackets on the TDS-11SA
Mount as far as practical from well center, to
maintain a 36 inch minimum bend radius
Drill
Floor
4-22
Varco Systems
Installation, Commissioning
and Decommissioning
Installation
Installing the service loop to the derrick
Hoist
Derrick
Termination Plate
1,000 lb
(450 kg)
Each
Service Loop
Sling
!
Avoid damage to
the service loops
by using care when
dragging it near
sharp edges and
allow room for
passing under the
V-door
TDS
Service Loop
Lifting Eyes
Do not remove
Derrick
Service Loop
Recommendations
TDS-11SA
4-23
Installation, Commissioning
and Decommissioning
Installation
Drawworks
TDS-11SA
V-Door
Ramp
Recommended Area
for Varco Drillers
Console Location
UE
RQ
TO
P
IBO
E
AK
BR
Y
NC
GE
ER OP
EM ST
ER
DL
AN
EH
PIP
Recommendations
Pigtail Cable
Connect to
control house
4-24
Varco Systems
Installation, Commissioning
and Decommissioning
Installation
Installing the drillers console cabling
COM
POS
ITE
CON
NEC
TOR
AUX
. PO
WE
RC
ON
NEC
TOR
SER
IAL
CON
NEC
TOR
UI
NC
OM
ING
575
VA
C
V IN
CO
MIN
G5
75V
AC
Plug Panel
WI
NC
OM
ING
575
VA
C
UO
UT
GO
ING
575
VA
C
VO
UT
GO
ING
575
VA
C
WO
UT
GO
ING
575
VA
C
Varco
Control House
Rain Cover
Plug Panel
Recommendations
Ensure that the Varco Drillers Console is
properly located
Connect the power cables with the isolation
circuit breaker turned OFF
Connect cables in accordance with the
electrical schematic provided in the Technical
Drawings book
Tighten connector nuts
Lockwire connector nuts to prevent loosening
TDS-11SA
4-25
Installation, Commissioning
and Decommissioning
Installation
Motor rotation checkout procedure
Direction
of Rotation
Counterclockwise
Procedure
Direction
of Rotation
Clockwise
4
TO
RQ
UE
RQ
TO
X
MA
OP
IB P
IBOSED
O
CL
Y
NC
GE
ER OP
M
T
E S
UE
RQ
ILL
TO
DR
D
SE
P LO
IBO C
OF
N
PE
IVE
DRULT
FA
AR
RW
FO
MA
SE
VE
RE
Throttle
Direction
of Rotation
Counterclockwise
Forward/Reverse
Control
Varco
Drillers
Console
TO
IB
BR
PIP
EH
AN
DL
AK
RQ
UE
Oil Pump
Motor
OP
Y
NC
GE
ER OP
EM ST
ER
Drill Stem
Direction
of Rotation
Reverse
Forward
4-26
Varco Systems
Installation, Commissioning
and Decommissioning
Installation
Installing the pipe elevator and links
Catch
Link Bolt
Rear
Motor
Guard
Catch Link
Pin
600-2,400 lb
(270-1100 kg)
Elevator Link
AT
LO
ER T F
DLK TIL
ANLIN
EH
PIAPTE IGHT
T
RO
Catch
Link
FT
LE
ILT
KT
LT
LINOFF TI
H
NC
LL
RELD DRI
E WHO
QUH &
R
TOPUS
Front
Pipehandler
Rotate Switch
Link Tilt
Varco
Drillers
Console
Link
UE
RQ
TO
OP
IB
E
AK
BR
Y
NC
GE
ER OP
EM ST
ER
DL
AN
EH
PIP
Clevis
Pin
Procedure
Using the Varco Drillers Console, rotate the
pipehandler 90 (positioning the catch link under
the front of the motor guard)
Lubricate the elevator link eyes with pipe dope
Hoist the elevator link onto the rotating link adapter
(the small link eye at the bottom)
Secure the catch link with the pin and bolt
Secure the elevator link to the link tilt
Rotate the pipehandler 180 and install the other
elevator link
Install the pipe elevator in accordance with the pipe
elevator manual
TDS-11SA
4-27
Installation, Commissioning
and Decommissioning
Installation
Installing the counterbalance
Procedure
Refer to Setting up the circuits in the
Hydraulic section of this manual for initial
system set up
Install the pear links to the ears on the hook
Turn on the Top Drive power
Rotate the counterbalance mode valve from
the RUN position to the RIG-UP position
When the cylinders reach the end of stroke,
slide the cylinder clevis over the pear link
and install the cylinder clevis pin
After securing the counterbalance cylinder to
the pear link, rotate the counterbalance
mode valve to the RUN position
Adjust PCC clockwise to raise the pressure
at test port CB until the bail just begins to lift
off of the block
Reduce the pressure slowly (25 psi) to allow
pressure to stabilize
Hook
Pear Link
2 Places
Cylinder
Clevis
2 Places
Cylinder
Clevis Pin
2 Places
Counterbalance
Cylinder
2 Places
(8.5 inch stroke)
Rig-up/Run/
Shutdown Valve
Shown in RIG-UP
position (switch to RUN
after the counterbalance
is installed)
Bail
RIG-UP
SHUTDOWN
RUN
CO
UN
NC
EM
ALA
-U
RB
IG
TE
4-28
COUNTERBALANCE MODE
OD
Hydraulic
Manifold
Varco Systems
Installation, Commissioning
and Decommissioning
Commissioning
Checkout procedure
Initial Rig-Up
Pre-charge all accumulators (See the
Hydraulics System section of this manual)
Adjust the hydraulic system
Bleed the air from the hydraulic system
Constantly monitor the hydraulic fluid level, and
never allow the level to fall below the middle of
the sight glass (system power OFF)
Cork Ball
(Level Indicator)
Checkout Procedure
Lubricate all grease points (See Lubrication)
Check for loose or missing connectors
Lockwire all connector nuts
Check for interference along entire mast
Remove exhaust covers from AC drilling motors
Check blower inlets and outlets for blockage
Set the air conditioner to 75F (27C)
Turn on the main breaker
Sight
Glass
Hydraulic
Oil Sight
Gauge
Air Inlet
Between motor
and brake housing,
2 Places
TOP DRIVE
INS
T
WH ALL
UN EN
ST IT IS
OR
ED
VARCO
Exhaust Cover
4 Places
Exhaust Outlet
Through louvers at
bottom of AC drilling motors,
6 Places
TDS-11SA
4-29
Installation, Commissioning
and Decommissioning
Commissioning
Hydraulic system checkout procedure
Checking hydraulic fluid level
Cork Ball
(Level Indicator)
Red
Pop-up
Dirt Alarm
Sight
Glass
Hydraulic
Oil Sight
Gauge
Hydraulic
Oil Filter
Procedure
Ensure that the pipehandler clamp cylinder is
unclamped, the counterbalance cylinders are
connected to the hook, the bail is resting in the
hook, and the system power is OFF
Check to see that the hydrulic fluid level is at
the middle of the sight glass
If the fluid is low, add hydraulic fluid (see the
Lubrication and Maintenance section of this
manual
Check the red pop-up alarm on the hydraulic
filter for contamination
Replace the filter (P/N 114416-1) if the
indicator has popped up
Use care to prevent contamination from
entering the hydraulic system during
maintenance activities
4-30
Varco Systems
Installation, Commissioning
and Decommissioning
Commissioning
Electrical system checkout procedure
Emergency Stop
Latch
9 Places
RP
TO
RQ
UE
UE
RQ
TO
MA
P
IBOOP
Y
NC
GE
ER OP
EM ST
IB SED
O
CL
E
AK
BRRAKE
B N
O
ER
DL
AN
H
IPE
P
RO
PR
S
OILLOS
S
ES
P
-U IT
KE LIM
MAENT
RR
CU
OR
OT P
L M EM
X RIL RT
MA DOVE
LE
TE RIG
KT
ILT
FL
OA
P LO
IBO C
E
E
AK
AK
BR TO BRON
AU
FT
ILT
KT
LINOFF
ILT
DR
SE
OF
N
PE
IVE
DRULT
FA
RE
VE
RS
FO
RW
AR
ILL
TO
RQ
UE
Torque Meter
D
MA
F
OF
CH
EN
ILL
WR LD DR
UE HO
RQ H &
TOPUS
R
YD
MP H
LA ECK U TO
A
M CH
AR
AL NCE
ILE
AU
LIC
R
WE
PO N
O
SP
DR
TA
LIN
HT
RPM Meter
IN
TO
RQ
BL
UE
OW
O
RL
SS
ILL
Procedure
All personnel must stand clear
All personnel operating the Top Drive should be
trained in rig safety and tool operation
Operate each control on the Varco drillers console
(See Varco FIP00003)
Check for alarm conditions and resolve any alarms
at this time (See Varco FIP00003)
Check all connectors for tightness and lockwire
Check operation of meters
Check operation of emergency stop
Check the latches on the drillers console for
tightness
Pigtail Cable
Connected to
control house
TDS-11SA
4-31
Installation, Commissioning
and Decommissioning
Commissioning
Mechanical checkout procedure
Checking gearbox oil level
Procedure
With the drive motors and hydraulic
system off, check to see that the oil level
(identified by a floating cork ball) is at the
middle of the glass located on the lube
pump adapter plate mounted on the side
of the gearbox
Always check the oil level, not foam level
(oil is dark brown, foam is tan) after the
unit has been running and the
transmission oil is warm
If the oil level is low, add gear oil (see the
Lubrication and Maintenance section of
this manual
Check the red pop-up alarm on the gear
oil filter for contamination
Replace the filter (P/N 111013-1) if the
indicator has popped up
4
Cork Ball
(Level
Indicator)
Sight
Glass
Gear Oil
Sight Gauge
Check with Top Drive
OFF
Pop-up
Dirt Alarm
4-32
Varco Systems
Installation, Commissioning
and Decommissioning
Commissioning
Adjusting the link tilt
Jam Nut
Adjust the derrickman position
with the adjusting screw and
lock in position with the jam nut
Link Tilt
Crank
Assembly
Pin
4
26 inches
(660 mm)
Typical
Clamp
i
Mousehole
Position Cable
Pull up or down
to set mousehole
position
3-4 inches
(76-102 mm)
i
Link
Mousehole
Position
Derrickmans Position
Link clamps should be adjusted
so that the elevator does not
hit the diving board in this position
TDS-11SA
Drill Down
Position
Bottom of elevator
should be above
the bottom of the
stabbing guide
Elevator
Well Center
Float Position
4-33
Installation, Commissioning
and Decommissioning
Commissioning
Removing and installing the saver sub
Torque values for drill stem components
Component
I.D.
Connection
O. D.
Torque
3 in.
7 3/4 in.
52,000 ft-lb
3 in.
7 3/8 in.
48,000 ft-lb
3 in.
7 3/8 in.
46,000 ft-lb
3 in.
7 3/8 in.
46,000 ft-lb
Crossover Sub
Tugger
Line
Cylinder Pins
Remove
Torque
Arrestor
V
A
R
C
O
P
H
5
Upper IBOP
i
See the Technical
Drawing Package for
configuration details
IBOP Crank
and Shell
Remove
CO
R
VA
Lower IBOP
Swing
Clear
4-34
Gate Pin
Remove one
i
Use Tongs for torquing
the components together
Varco Systems
Installation, Commissioning
and Decommissioning
Decommissioning
Securing the TDS-9/11SA for rig-down
Procedure
Lower the Top Drive to the drill floor
Remove the mud hose, drill pipe elevator
and links
Power may be needed to turn rotating head
into position for removing the links
Locate the RIG-UP/RUN/SHUTDOWN valve
on the hydraulic manifold
With the hydraulic power ON select the
RIG-UP position and remove the extended
counterbalance cylinders from the hook ears
Select the SHUTDOWN position and turn
off the Top Drive
Isolate and lock out ALL power to the Varco
control house
Hydraulic
Manifold
RU
-U
IG
R
P
E
C
N
LA
BA
R
TE
N
U
O
C
E
D
O
M
TDS-11SA
Lower to the
drill floor
Rig-up/Run/
Shutdown Valve
Rotate from RIG-UP to
SHUTDOWN for Top Drive rig-down
RIG-UP
SHUTDOWN
RUN
Drill
Floor
COUNTERBALANCE MODE
TDS-11SA
4-35
Installation, Commissioning
and Decommissioning
Decommissioning
Removing and storing the electrical cables
and service loops
Lower
Derrick
Termination Plate
1,000 lb
(450 kg)
Each
Service Loop
Sling
!
Avoid damage to
the service loops
by using care when
dragging it near
sharp edges and
allow room for
passing under the
V-door
Derrick
Service Loop
TDS
Service Loop
Lifting Eyes
Do not remove
Procedure
!
Avoid damage to the
service loops by maintaining a
36 inch minimum
bend radius
Service Loop
and Storage Tub
3,600 lb
(1600 kg)
4-36
Varco Systems
Installation, Commissioning
and Decommissioning
Decommissioning
Setting the latches and locking the bail
TDS-11SA
Hoist to
the crown
View of
Carriage
from Rear
Counterbalance
Cylinders
Disconnect
from the hook
2 Places
Exhaust
Cover
4 Places
VARCO
TOP DRIVE
INS
TA
WH LL
UN EN
ST IT IS
OR
ED
Pin
Latches
Both sides
engaged
Pin
Procedure
Drill
Floor
TDS-11SA
4-37
Installation, Commissioning
and Decommissioning
Decommissioning
Disconnecting the guide beam
Crown
TDS-11SA
Disconnect
from the
hang-off link
Crown Padeye
Do not remove
Shackle
Intermediate
Tiebacks
Disconnect
from the
guide beam
Hang-off Link
4
Bolt
Pin
Safety Pin
Guide Beam
Top Section
Procedure
Drill
Floor
4-38
Main Tieback
Disconnect
from the
guide beam
Varco Systems
Installation, Commissioning
and Decommissioning
Decommissioning
Unpinning each guide beam section
Ensure the
Top Drive
does not
contact
the rig
3
Guide
Beam
Hoist
Lynch Pin
Remove
2
Hook Pin
Retainer Pin
Remove
Joint Pin
Remove
1
Guide Beam
Lower to
the drill floor
Drill
Floor
TDS-11SA
Block as
Required
Procedure
Lower the guide beam to drill floor
Block the guide beam in a vertical position if
required
Slightly compress the guide beam
Remove the retainer pin, lynch pin and joint
pin at the joint between the two lower guide
beam sections
Hoist the guide beam to open the joint
4-39
Installation, Commissioning
and Decommissioning
Decommissioning
Lowering each guide beam section
Procedure
Ensure the
Top Drive
does not
contact
the rig
2
Guide
Beam
Lower to
the drill floor
2,100 lb
(950 kg)
Guide Beam
Section
Sling
Guide Beam
Section
3
Lifting Eyes
Attach slings,
and unhook the
guide beam section
Lower Guide
Beam Section
Horizontal position
must remain
greater than 90
1
Drill
Floor
Tugger
4-40
Varco Systems
Installation, Commissioning
and Decommissioning
Decommissioning
Returning the TDS-9/11SA to the skid
Pin
Hook onto the
top of the skid
27,000 lb
(12300 kg)
TDS-11SA
2
TDS-11SA
Lowered
onto skid
Ensure the
Top Drive
does not
contact
the rig
3
Lock Pin
Install after lowering
TDS-11SA onto the skid
Skid
Procedure
Drill
Floor
1
3,000 lb
(1360 kg)
Skid
TDS-11SA
4-41
Installation, Commissioning
and Decommissioning
Decommissioning
Removing the TDS-9/11SA from the drill floor
Procedure
Ensure that the bail lock assembly is installed
Using the drawwork, lower the TDS-11SA and
skid down the V-door ramp or from the drill floor
using a crane
Sling
!
The Bail Lock
Assembly
must be installed
4
Lifting
Block
Lower using
the drawwork
Lifting
Sling
Drill
Floor
TDS-11SA
with Skid
30,000 lb
(13600 kg)
Lower the
TDS-11SA on the Skid
from the drill floor
Backup Line
4-42
Varco Systems
Installation, Commissioning
and Decommissioning
Decommissioning
Long term storage procedures
TDS-11SA Long Term Storage Procedures
For indoor storage, cover the TDS-11SA in its shipping and handling skid. A cargo
container is appropriate for outdoor storage.
Avoid wide variations in temperature and high humidity. The preferred environment is
clean and dry at 60-80F ambient.
All exposed unpainted metal surfaces are coated with a rust preventive prior to
shipment; however, check these surfaces periodically to be sure that no corrosion is
taking place. The recommended rust preventive (slushing compound) for bare metal
surfaces is Kendall Grade 5 (GE-D6C6A1) or equivalent.
Cover all openings to prevent water or dust from entering. Leave enough space
around the drilling motors for ventilation. Do not use silica gel or a dehydrating agent.
During storage, rotate the motors and gear train periodically to distribute lubricant.
Perform this at three month intervals if stored indoors, and at one month intervals if
stored outdoors.
For long term storage recommendations dealing with the AC drilling motors, see the
motor manufacturers manual.
Remove all rust preventive and any corrosion that may have taken place, taking
special care with load carrying components.
Repaint the tool if necessary.
Follow the return to service procedures in the AC drilling motor manufacturers manual.
Check for water and remove if any is found.
Change the hydraulic fluid and gearbox oil.
Lubricate the cooling and oil pump motors.
Lubricate the tool with general purpose grease.
Megger all connectors.
TDS-11SA
4-43
TDS-11SA
AC TOP DRIVE
Section 5
AC Electrical
Guide Beams
and Carriage
Yearly
Crown Padeye
2.1"
(52 mm)
minimum
Monthly
Crown Padeye
Visually inspect weld for cracks
Monthly
Cotter Pin
Replace if missing
Shackle
2.0"
(50 mm)
minimum
Monthly
Shackle
Inspect and replace if worn
1.5"
(37 mm)
minimum
Monthly
Hang-off Link Bores
Inspect and repair if worn
Hang-off Link Bores
5-2
Varco Systems
Guide Beams
and Carriage
2.1"
(52 mm)
minimum
1.5"
(37 mm)
minimum
Bolt Assembly
Monthly
Safety Pin
Replace if missing
Monthly
Hang-off Link Bores
Inspect and repair if worn
Guide Beam
Top Section
TDS-11SA
5-3
Guide Beams
and Carriage
!
Verify that the joint pins,
retainer pins and lynch pins are
in place and secure. Replace
any missing or damaged pins.
Secure
Daily
Lynch Pin
Weekly
Joint Pin
Yearly
Typical Guide
Beam Joint
Daily
Retainer Pin
Monthly
Inspect welds
for cracks
5-4
Varco Systems
Guide Beams
and Carriage
Daily
Check that the tool is aligned
directly over well center
Main
Spreader Beam
Tieback
Link
Tieback Plate
Yearly
Typical all welds
5
Weekly
Typical all welds
and connections
Inspect clamped connections
for tightness and double nuts.
Inspect welds for cracks.
Auxiliary Spreader Beam
Mast Leg
TDS-11SA
5-5
Guide Beams
and Carriage
Weekly
Check for
tightness of
cotter pins, and double
nuts. If there are signs of
shifting, verify alignment.
Weekly
Mast Girt
Yearly
Typical all welds
Guide Beam
5-6
Varco Systems
Guide Beams
and Carriage
Weekly
Typical
all rollers
Inspect for uneven
wear, damage and
looseness.
Replace
as required.
Daily
Typical all
detent pins
Verify that pins
are in place
and secure
TDS-11SA
5-7
AC TOP DRIVE
Section 6
AC Electrical
Motor Housing,
Transmission
TDS-11SA
Motor Housing
and Transmission
Illustrated index
AC Motor
Blower
Assembly (2)
Page 6-19
AC Motor
Brakes (2)
Page 6-20
Bail
Page 6-10
S-Pipe
Page 6-11
AC Drilling
Motors (2)
Page 6-21
Washpipe
Assembly
Page 6-13
Gearbox
Lubrication
Pump Assembly
Page 6-7
Gearbox
Assembly
Page 6-4, 6-7
6-2
Varco Systems
Motor Housing
and Transmission
Inspection schedules
Daily
Page Number
Weekly
Check the AC motor louvers for damage
Monthly
Check the flow of oil throughout the main body while the lube pump is running
Check the upper mainshaft liner for erosion caused by leaking wash pipe packing
Check the upper bearing retainer o-ring, bearing isolator, and oil seal for wear
Yearly
Check the gearbox lubrication pump assembly for wear or damage
Check the radial grooves on the stem and the load collar for wear
Megger motors
5 Years
Magnetic particle inspection (MPI)
TDS-11SA
6-3
Motor Housing
and Transmission
Pipe Plug
Pipe Plugs
Monthly
Upper
Compound
Gear Drain Hole
Check flow
Monthly
Body Spray
Nozzles
Cover spray
nozzles not shown
Monthly
Spillway
Check flow
Pipe Plug
Remove using a
2 inch, 12 point socket
Main Body
6-4
Varco Systems
Motor Housing
and Transmission
TDS-11SA
6-5
Motor Housing
and Transmission
Belt Tension
Spring
Sled
Hold-down
Screws
4 Places
Encoder Belt
Sled
Electrical
Connector
Sled
Encoder Belt
Encoder
Belt Tension
Spring
6-6
Sled
Hold-down
Screws
4 Places
Varco Systems
Motor Housing
and Transmission
When reinstalling the pump assembly into the main body, inspect
the O-ring for damage and replace the O-ring if any flat spots,
nicks, or other damage is found.
6. Install the pump assembly into the main body. Torque the
fasteners in accordance with DS00008, and reconnect the
hydraulic and electrical connections.
TDS-11SA
6-7
Motor Housing
and Transmission
Yearly
Gearbox Lubrication
Pump Assembly
Check parts for wear or damage
Ring Seal
Body Seal
2 Places
Gear
Housing
Roller Bearing
4 Places
Gear Set
Pump
Adapter Plate
Capscrew
10 Places
6
Hydraulic Motor
Low-Speed/High-Torque
O-ring
Main Body
Procedure
Drain the gearbox oil and disconnect the
hydraulic lines from the pump assembly
Remove the pump assembly by removing the
ten lockwired capscrews that attach the pump
adapter plate to the main body
Disassemble using the drawings in the
Technical Drawing Package as well as the
pump vender service instruction
Inspect and relace any parts that are worn or
damaged
6-8
Varco Systems
Motor Housing
and Transmission
Gear backlash
Inspection (yearly)
6 Months
Gear Teeth
Check for wear, pitting,
and gear set backlash
Procedure
6
Drain the gearbox oil
Remove the access cover and the pump
adapter plate to check primary and secondary
gear set backlash
Run a piece of solid wire solder through the
primary and secondary gear meshes and
measure the thickness of the two flat spots
made by the gear teeth surfaces with a
micrometer. If the primary gear mesh backlash
exceeds .030 in. or the secondary gear mesh
backlash exceeds .040 in., excessive gear
wear or bearing failure is indicated.
TDS-11SA
6-9
Motor Housing
and Transmission
Replace when
Bushing
Bail Pin
Bail
Yearly
Bushing
2 Places
Yearly
5 Years
Main Body
5 Years
Bail Pin
2 Places
Yearly
6-10
Varco Systems
Motor Housing
and Transmission
S-pipe
Inspection
Procedure
Unscrew the two nuts that hold the S-pipe in
place along with the six bolts that secure the
clamp to remove and inspect the S-pipe
Clean the bore of the S-pipe and inspect for
visible signs of pitting, corrosion, or erosion
Wing Nut
Seal Ring
Plug
Monthly
Pressure test to
rated working pressure
Monthly
S-Pipe
Check for
visible signs of pitting,
corrosion, or erosion
(pitting or corrosion
should be no deeper
than 0.125 inch)
Clamp
Bolts
Seal Ring
TDS-11SA
Wing Nut
6-11
Motor Housing
and Transmission
Wash Pipe
Assembly
Monthly
Upper
Mainshaft Liner
Replace if erosion
is found during
inspection
Polypack
Seal
6
Polypack Seal
Replace OD polypack
seal when the upper
mainshaft liner is replaced
Main
Shaft
Upper
Mainshaft Liner
6-12
Varco Systems
Motor Housing
and Transmission
Washpipe assembly
Assembly
1. With the packing box upside down, assemble the packing
seals and spacers into the packing box using care to line up
the upper spacer slot with the dowel pin.
2. Hand pack all seals with multipurpose lithium-based or high
temperature moly-based grease using care not to grease the
outside diameter of the spacers.
3. Install the socket head dog nose screw, ensuring that the
screw nose is fully engaged in the groove of the lower spacer.
4. Install the grease fitting and turn the packing box upright.
5. Install the wash pipe into the packing box assembly (slotted
end up).
6. Install the wash pipe nut onto the wash pipe.
7. Grease the packing seal and install into the holding ring using
care not to grease the outside diameter of the holding ring.
8. Install the packing seal and holding ring over the slotted end
of the wash pipe.
9. Install the snap ring.
10. Install the upper and lower o-rings using grease to hold them
in place.
11. Compress the assembly to the length of the wash pipe.
TDS-11SA
6-13
Motor Housing
and Transmission
Washpipe assembly
Inspection
!
The wash pipe nut and
the packing box have
left-handed threads
Slide the
wash pipe nut
and the packing box
together for installation
Dowel
Pin
6
Ensure that the nose of the
socket head dog nose screw
is fully engaged in the groove of
the lower spacer
Special Tools
3" Bore
Wash Pipe Wrench
30150084
6-14
Varco Systems
Motor Housing
and Transmission
Washpipe assembly
Inspection
O-Ring
Snap Ring
Holding Ring
Daily
Packing Seal
5 per set
Wash Pipe
Assembly
Inspect for leaks
Wash Pipe
Nut
Upper Spacer
Middle Spacer
Wash Pipe
Middle Spacer
Packing
Assembly Box
Straight Ext.
Grease Fitting
Lower Spacer
Socket Head
Dog Nose Screw
O-Ring
Procedure
Visually inspect the wash pipe assembly for leaks
Replace any worn or damaged parts
Apply pipe dope to the threads before installing in
the Top Drive
TDS-11SA
6-15
Motor Housing
and Transmission
Bearing
Retainer
Cap Screw
6 Places
Bearing
Shield
Bearing
Retainer
Lube Tube
Oil
Seal
Bearing
Shield
Bearing
Isolator
Bearing
Retainer
Cap Screw
6 Places
Bearing
Retainer
Retainer
O-Ring
Yearly
Retainer O-Ring
Yearly
Bearing Isolator
6
Yearly
Oil Seal
Lube Tube
Shims
Hand pack the
void with grease
6-16
Varco Systems
Motor Housing
and Transmission
Mainshaft
Inspection
Wear allowances
Component
Replace when
Stem Grooves
Load Collar
Grooves
Stem
5 Years
Radial Grooves
Inspect for groove wear
and pitting
0.650
max
Yearly
5 Years
Radial Grooves
Inspect for groove wear
and pitting
Yearly
0.620
max
Retainer Ring
TDS-11SA
6-17
Motor Housing
and Transmission
Mainshaft
Inspecting mainshaft end play (yearly)
Dial
Indicator
Bearing Retainer
Cap Screw
6 Places
Mainshaft
Check for
axial movement
Yearly
Shims
Bearing
Retainer
Procedure
6-18
Varco Systems
Motor Housing
and Transmission
Bolts
4 Places,
lock wire
in pairs
Motor
Fan Cover
Motor Fan
Bolts
4 Places,
lock wire
in pairs
Bolts
6 Places
Top Bearing
Housing
Monthly
Check for
loose bolts
6
Procedure
Check bolts for tightness
Tighten as needed
Check motor cables for damage
Megger motors yearly
TDS-11SA
6-19
Motor Housing
and Transmission
Caliper
Mounting
Bolts
Monthly
Brake Disc
Steel
Plate
0.09 in.
Min.
Adjust
Caliper
Mounting
Bracket
6-20
Brake
Pads
Equal
Gap
Varco Systems
Motor Housing
and Transmission
Weekly
Motor Leads
Check for damage
6
Weekly
Louvers
Check for damage
Weekly
Screen
Check for contamination
TDS-11SA
6-21
Motor Housing
and Transmission
Transmission disassembly/assembly
Stem Sleeve
Taper Roller
Bearing
Dowel
Pin
Upper Compound
Roller Bearing
Lock
Washer
Dowel Pin
Bull Gear
Internal
Retaining Ring
Upper Stem
Liner
Compound Gear
Internal
Retaining Ring
Spacer Ring
Poly Pack
Seal
Oil
Gallery
O-Ring
Lower Compound
Roller Bearing
Bearing Lock Washer
Main Shaft
Stem
Internal
Locknut Retainer
Main Body O-Ring
Tapered Roller
Thrust Bearing
6
Main Body
Main Shaft
Sleeve
Lower Main
Bearing
Main Lower
Roller Bearing
Wear Sleeve
Lube Plate
Oil Assembly
Lock Washer
Bearing
Retainer
Cap Screw
6-22
Varco Systems
Motor Housing
and Transmission
Visual inspection
Use calipers on a regular basis to measure the amount of wear on
the elevator link eyes. Compare the measurements with the Wear
Chart to determine the current strength of the elevator links. The
capacity of the links equals the capacity of the weakest link.
TDS-11SA
6-23
Motor Housing
and Transmission
Bail
Link adapter
Power subs
Power swivels
Elevator links
6-24
I.A.D.C.
ASTM A-275
ASTM E-709
Varco Systems
Motor Housing
and Transmission
TDS-11SA
6-25
AC TOP DRIVE
Section 7
PH50 Pipehandler
AC Electrical
PH-50 Pipehandler
PH-50 Pipehandler
77
7-1
PH-50 Pipehandler
Rotating Link
Adapter
Page 7-25
Link Tilt
Page 7-9
IBOP Actuator
Yoke and Cylinder
Page 7-19
Stabilizer
Page 7-16
Well Control System
Page 7-20
Clamp Cylinder
Body
Page 7-11
7
Stabbing Guide
Page 7-14
7-2
Varco Systems
PH-50 Pipehandler
Inspection schedule
Each Use
Page Reference
Daily
Check for missing lockwire and cotter pins
Check for loose or broken parts and leaks
Check for damaged hoses and fittings
Check clamp cylinder gate pins and retainer bolts
Weekly
Check link tilt clamps for position and tightness
Monthly
Check elevator link eyes for wear
7
Yearly
Check piston ring for pitting and chipping
5 Years
MPI Inspection
TDS-11SA
7-3
PH-50 Pipehandler
Precautions
To avoid serious injury or death, read and understand the following
warnings before performing inspection and maintenance
procedures:
7
Do not attempt repairs you do not understand.
7-4
Varco Systems
PH-50 Pipehandler
Elevator links
Disassembly/assembly
1. Disconnect and remove the drill pipe elevator from the
elevator links.
2. Using the Varco Drillers Console (VDC), rotate the
pipehandler 90 to position one of the elevator links directly
below the front of the motor guard.
3. Remove the catch link bolt from the catch link.
4. Remove the clevis pin from the link, which connects the link tilt
to the elevator link.
5. Using the sling, hoist the elevator link away from the
pipehandler.
6. Rotate the pipehandler 180, repeat the procedure to remove
the other elevator link.
TDS-11SA
7-5
PH-50 Pipehandler
Elevator links
Inspection
Recess in
Motor Guard
Rear
2
Lift and
remove
Link Tilt
Upper
Catch Link
950 lb
(431 kg)
Elevator Link
Front
26"
(635mm)
Typical
LE RO IPE
FT T
AT HA
ND
E
RIG LI ER
HT NK
TIL
TF
LO
AT
Link
TO
RQ
PU UE
SH WR
& H EN
OL CH
D
DR LINK
ILL O TI
FF LT
TIL
T
Pipehandler
Rotate Switch
Weekly
Link Clamps
Inspect for position
and tightness
Clevis
Pin
Rotate
PIP
EH
AN
DL
ER
BR
AK
E
IBO
P
EM
ER
G
ST EN
OP CY
TO
Varco
Drillers Console
RQ
UE
Monthly
TO
RQ
UE
RP
7-6
Varco Systems
PH-50 Pipehandler
Elevator links
Inspection (Varco links only)
Wear Chart - Forged Links
Upper Eye
Dimension (C)
Lower Eye
Dimension (A)
5 inches
2 3/4 inches
350
4 13/16 inches
2 9/16 inches
300
4 5/8 inches
2 3/8 inches
225
7 7/16 inches
2 3/16 inches
175
Upper
Eye
(Hook)
3 1/2 inches
500
5 3/4 inches
3 1/4 inches
420
5 1/2 inches
3 inches
325
5 1/4 inches
2 3/4 inches
250
7 1/2 inches
7 1/2 inches
350
7 1/4 inches
7 1/4 inches
300
7 inches
7 inches
225
6 3/4 inches
7 3/4 inches
175
Lower
Eye
(Elevator)
TDS-11SA
7-7
PH-50 Pipehandler
Link tilt
Disassembly/assembly
1. Shutdown the power and bleed the system (turn the valve on
the bottom of the gearcase to the SHUT DOWN position).
2. Disconnect the hydraulic lines from the link tilt cylinders and
cap all connections.
3. Unpin and remove the link tilt cylinders.
4. Unpin and remove the link tilt crank.
7-8
Varco Systems
PH-50 Pipehandler
Link tilt
Inspection
Pins
Inspect for wear
replace as needed
Monthly
Monthly
Bushings
Inspect for wear
replace as needed
Monthly
Link Tilt
Actuator Cylinders
Inspect the hydraulic
connections for leaks
Link Tilt
Monthly
Bushings
Inspect for wear
replace as needed
Wear allowances
Component
Replace when
Pins
Bushings
TDS-11SA
7-9
PH-50 Pipehandler
Shutdown power and bleed the system (turn the valve on the
bottom of the gearcase to the SHUT DOWN position).
7-10
Varco Systems
PH-50 Pipehandler
TDS-11SA
7-11
PH-50 Pipehandler
Hydraulic
Manifold
RIG-UP
SHUTDOWN
RUN
COUNTERBALANCE MODE
Rig-up/Run/
Shutdown Valve
Shown in SHUTDOWN
position
(Shown with
link tilt removed)
Torque Arrestor
Spring
Spring Spacer
Spring Shims
Adjust to ensure
the torque wrench
clamps fully onto
the saver sub
Support clamp
cylinder body
before removing
end cap.
End Cap
Clamp Cylinder
Body
7-12
Varco Systems
PH-50 Pipehandler
Rear Stabilizer
Front Stabilizer
Hinge Pin
Retainer
Spring
Hex Head
Screws
Clamp Cylinder
Body
Body Seals
Cylinder Head
Jaw Assembly
Piston Seals
Tong Dies
Piston
Gate
Wear Bushing
Socket Head
Cap Screws
Hinge Pin
Front Stabbing Guide
Stabilizer
Spring
TDS-11SA
Retaining Plate
7-13
PH-50 Pipehandler
Tugger
Line
V
A
R
C
O
P
H
5
Weekly
Tong Dies
Inspect for
excessive wear
CO
R
VA
Daily
Stabbing Guide
Inspect for damage
Weekly
7
Clamp
Cylinder Gate
(Shown open)
Weekly
Flippers
Inspect for damage
and excessive wear
Swing Clear
Wear allowances
Component
Replace when
Stabilizer
Flippers
7-14
Varco Systems
PH-50 Pipehandler
TDS-11SA
7-15
PH-50 Pipehandler
Stabilizer Springs
Check for damage,
replace as necessary.
Monthly
Monthly
Stabilizers
Inspect for wear.
Replace if wear exceeds
1/8 in.
Cotter Pin
7-16
Varco Systems
PH-50 Pipehandler
Weekly
IBOP
Actuator Cylinder
Check for leaks,
tighten fittings
Daily
Hoses
Replace if worn
or damaged
Monthly
Pins and Bushings
Check for wear
or excessive play
Monthly
Weekly
IBOP
Actuator Yoke
Check pins and
bushings for wear
or excessive play
IBOP
Actuator Yoke
Check cam followers for wear
or excessive play
Wear allowances
Component
Replace when
Pins
Bushings
TDS-11SA
7-17
PH-50 Pipehandler
7-18
Varco Systems
PH-50 Pipehandler
Never tighten locking screws before the tool joint lock is at the
correct location, otherwise it will not slide freely.
8. Make sure no screw turns any more. The gap between the tool
joint collars should be as equal as possible all the way around.
9. Safety wire all screws.
TDS-11SA
7-19
PH-50 Pipehandler
1.4"
Tool Joint
Shoulder
1.4"
Remove O-Ring
and Look through
this Space and
Split on Inner Ring
Tapered
Inner Ring
Tool Joint Lock to
be Offset on Upper
and Lower IBOP
Joint Connection
Tool Joint
1.0" Shoulder
I.D. Groove
First Line Up this Point with the
Tool Joint Shoulder. Then Move
Inner Ring Down 3/8" with the
Outer Assembly. Replace O-Ring
Daily
1.4"
Tool Joint
Shoulder
1.4"
Tool Joint
Locks
Inspect for loose bolts.
Repair or replace if necessary.
Torque to 1855 ft lb.
7-20
Varco Systems
PH-50 Pipehandler
Replace when
Saver Sub
Weekly
Daily
Upper IBOP
(Remote)
Inspect for damage
Valve
Check for
proper operation
and pressure test
for leaks
Weekly
IBOP Crank
(Remote)
Inspect for damage
Weekly
Daily
Lower IBOP
(Manual)
(Optional)
Inspect for damage
Valve
Check for
proper operation
and pressure test
for leaks
5 Years
Upper and Lower IBOP
TDS-11SA
7-21
PH-50 Pipehandler
7-22
Varco Systems
PH-50 Pipehandler
Dowel Pin
Shot Pin
Remove burrs
Rod Seal
Assembly
Hydraulic
Motor
Rod Seal
Assembly
Dual Port
Manifold
Shot Pin
Sleeve
O-ring
Shot Pin
Cover
Wear allowances
Component
Replace when
Shot Pin
TDS-11SA
Pinion Gear
7-23
PH-50 Pipehandler
7-24
Varco Systems
PH-50 Pipehandler
Yearly
Rotary Link Adaptor
O-Ring
Remove, discard
and replace
Yearly
Thrust Ring
Remove, discard and replace
Retainer Ring
Yearly
Turcite Bushing
Remove, discard and replace
O-Ring
Yearly
Yearly
Piston Ring
Inspect for pitting
and chipped plating
(Heat to 175-200 F
to install)
Rotating Link
Adapter Gear
Wear allowances
Component
Replace when
Thrust Ring
Turcite
Bushing
Yearly
Stem
Inspect for pitting,
grooves and chipped plating
Stem O-Ring
Remove, discard and replace
Index Mark
Indicates front of stem
Yearly
TDS-11SA
7-25
PH-50 Pipehandler
11. Install the gear onto the link adapter and install the bolts.
12. Pressure test each port at 1,000 psi and inspect for leaks at
the adjacent ports.
13. Grease all lubrication points on the assembly.
14. Inspect the lower gearbox seal (located inside the stem
flange), and replace as necessary.
7-26
Varco Systems
PH-50 Pipehandler
8. Install tubing.
9. Install the shot pin assembly.
10. Fill the gearcase with gear oil (see Lubrication).
11. Check and fill the hydraulic oil as necessary.
12. Turn on the top drive and perform all pipehandler functions
several times, checking for proper function and any leaks.
13. Re-check the hydraulic oil level and fill as necessary.
TDS-11SA
Always install a new drive stem O-ring and use care not to
damage the O-ring or the case.
7-27
PH-50 Pipehandler
Wireline adapter
Inspection
i
Inspect the condition of the
sheaves before and after each use.
Each Use
Sheaves
Replace or repair damaged
parts as necessary
7-28
Varco Systems
PH-50 Pipehandler
Visual inspection
Use calipers on a regular basis to measure the amount of wear on
the elevator link eyes. Compare the measurements with the Wear
Chart to determine the current strength of the elevator links. The
capacity of the links equals the capacity of the weakest link.
TDS-11SA
7-29
PH-50 Pipehandler
Bail
Link adapter
Power subs
Power swivels
Elevator links
7-30
I.A.D.C.
ASTM A-275
ASTM E-709
Varco Systems
PH-50 Pipehandler
TDS-11SA
7-31
AC TOP DRIVE
Section 8
Hydraulic System
AC Electrical
Hydraulic System
8-5
8-5
8-7
8-8
8-9
8-10
8-11
8-12
8-13
8-14
8-15
8-16
8-17
8-17
5
8-18
8-22
8-26
8-27
8-29
8-30
Hydraulic System
Hydraulic system
The hydraulic control system is a completely self-contained,
onboard system. A 10-horse power, 1800 rpm, AC motor, drives
two hydraulic pumps and powers the hydraulic system. A fixed
displacement pump drives the lube oil system motor. A variable
displacement pump provides hydraulic power for the AC motor
brakes, powered rotating head, remote actuated IBOP, pipe backup
clamp cylinder, link tilt, and counterbalance system. Three hydropneumatic accumulators are located on the main body.
The hydraulic manifold attaches to the main body and contains
solenoid, pressure and flow control valves.
A sealed stainless steel reservoir supplies hydraulic oil, eliminating
the need for draining and refilling during normal rig moves. The
reservoir is mounted between the AC drilling motors and is
equipped with strainers and an oil level sight gauge.
8-2
Varco Systems
Hydraulic System
Illustrated index
Specifications
Pump Motor
Reservoir Capacity
25 gal
Counterbalance
Manifold
Page 8-22
Counterbalance
Accumulator
Page 8-14
Main Hydraulic
Manifold
Page 8-13
Link Tilt
Manifold
Page 8-29
Oil Pressure
Switch
Page 8-16
Link Tilt
Cylinders
Page 8-29
System
Accumulator
Page 8-14
IBOP Pressure
Switch
Page 8-16
Upper IBOP
Actuator Cylinder
Page 8-15
Front
Counterbalance
Cylinders
Page 8-22
Hydraulic Oil
Reservoir
Page 8-11
Rotating Head
Motor and
Shot Pin
Assembly
Page 8-27
Rear
Front
10 HP AC
Motor and
Pump Assembly
Page 8-17
Rear
TDS-11SA
8-3
Hydraulic System
Upper IBOP
Actuator Cylinder
Link Tilt
Cylinders
Pipehandler
Clamp Cylinder
Link Tilt
Manifold
Counterbalance
Accumulator
Rotating Head
(Elevator Positioner)
Shot Pin
Cylinder
Counterbalance
Cylinders
Rotating
Link Adapter
Lift
Rotating
Head
Motor
Gearbox Lube
Oil Distribution
Counterbalance
Manifold
Low Speed
Hydraulic
Motor
Upper IBOP
Time-Delay
Accumulator
System
Accumulator
Lube Oil
Pump
Gearbox Sump
M
10 HP A.C.
Motor
8-4
Variable
Displacement
Pump
Fixed
Displacement
Pump (Mtr. Lube)
Hydraulic
Reservoir
Varco Systems
Hydraulic System
Inspection
Precautions
To avoid serious injury or death, read and understand the following
warnings before performing inspection and maintenance
procedures:
8
Read and understand all safety precautions and
warnings before performing maintenance procedures.
TDS-11SA
8-5
Hydraulic System
Inspection
Release all hydraulic oil pressure by bleeding
accumulators before disconnecting hydraulic lines.
Turn the counterbalance valve to shutdown mode to
bleed the hydraulic system. Hydraulic oil under
pressure can penetrate skin and cause serious injury.
8
Replace worn or damaged hydraulic system
components immediately.
Inspect the hydraulic fluid level in the hydraulic reservoir located
between the AC drilling motors daily. Inspect the hydraulic filter
located on the upper left AC drilling motor daily.
8-6
Varco Systems
Hydraulic System
Inspection
Maintenance schedule
Hydraulic system oil lubrication schedule
Description
Frequency
1 x every 3 months
1 x every 6 months
1 x every year
1 x every 2 years
Daily inspections
Description
Check the condition of the hydraulic filter indicator
Check hydraulic fluid levels
Check for hydraulic fluid leaks
Check the condition of hydraulic hoses
-10 to 85 C
(5 to 167 F)
(14 to 185 F)
Hyspin AWS-32
Hyspin AWS-46
AW Hyd oil 32
AW Hyd oil 46
Nuto H32
Nuto H46
Harmony 32AW
Harmony 46AW
Manufacturer
Castrol
Chevron
Exxon
Gulf
Mobil
DTE 24
DTE 25
Shell
Tellus 32
Tellus 46
Statoil
Hydraway HMA 32
Hydraway HMA 46
Texaco
Total
Azolla ZS 32
Azolla ZS 46
Union
Unax AW32
Unax AW46
8
Viscosity Index
ISO Viscosity Grade
TDS-11SA
32
46
8-7
Hydraulic System
Inspection
Hydraulic fluid level and filter
Cork Ball
(Level Indicator)
Daily
Red
Pop-up
Dirt Alarm
Sight
Glass
Hydraulic
Oil Sight
Gauge
Hydraulic
Oil Filter
Procedure
8-8
Varco Systems
Hydraulic System
Inspection
Adding the hydraulic fluid
Specifications
Reservoir Capacity
25 gal
Procedure
Turn the TDS-11SA off
Ensure that the area is clean prior to adding
hydraulic fluid
Remove dust plug from the male quick
disconnect at the TDS-11SA hydraulic oil fill
Remove dust plug from the female quick
disconnect on the lubrication kit
Connect the two fittings and pump fluid until
the level reaches the middle of the sight
glass as showm
See Lube Schedule for specifications
After adding fluid, replace the dust plugs
Cork Ball
(Level Indicator)
Sight
Glass
Hydraulic
Oil Sight
Gauge
Hydraulic
Oil Fill
Female
Quick
Disconnect
Hydraulic
Lubrication Kit
55 gal Drum
Varco P/N 92643
TDS-11SA
8-9
Hydraulic System
Inspection
Draining the hydraulic fluid
Precautions
Hydraulic fluid may be hot
Use care when opening the valve
Avoid spills
Holds 25 gallons
Valve
Handle
Pump
Inlet/Drain
Adapter
10 HP AC
Pump Motor
Procedure
8-10
Fixed
Displacement
Pump
Variable
Displacement
Pump
Varco Systems
Hydraulic System
Inspection
Hydraulic reservoir bladder (yearly)
Reservoir
Breather
Hydraulic Oil
Reservoir
Between AC
Drilling Motors
Reservoir
Cover
Yearly
Reservoir Bladder
Varco P/N 110191-501
Check for wear and damage
Gasket
Varco P/N 110132
Front
Apply gasket sealing
compound to prevent leaks
Rear
Hydraulic Oil
Reservoir
Procedure
Drain hydraulic fluid and clean area before
inspecting the reservoir bladder
Remove the 10 cap screws and lock
washers from the cover
Remove cover with bladder attached
Check yearly for wear or damage
Replace the bladder every two years
Replace the bladder if fluid escapes the
reservoir breather when the Top Drive is on
its back
TDS-11SA
8-11
Hydraulic System
Inspection
Heat exchanger
Blower and
Brake Covers
Monthly
Oil Heat
Exchanger
Remove any dirt
and inspect for leaks,
corrosion, and cleanliness
Drill Motor
Assembly
Left side
8-12
Varco Systems
Hydraulic System
Inspection
Using the hydraulic system test ports
Stand Jump
SV9
L4
PV
Brake
SV1
Clamp/
Shot Pin
SV5
P1
IBOP
SV4
PF
Float
Link
SV8 Tilt
SV6
* B8
G5
A4
CB
* SA
* P
* T1
C4
SV2
Rotating
Link
Adapter
Z1
B9
B1
A6
C5
B5
B6
TDS-11SA
8-13
Hydraulic System
Inspection
Precharging the accumulators
Port
Accumulator
Setting
System Accumulator
SA
Counterbalance Accumulator
CB
Time-Delay Accumulator
C4
Procedure
Disconnect the hydraulic lines to the
accumulators and drain them of all hydraulic
fluid.
With the hydraulic system shut down, and
the counterbalance mode valve in the shut
down position, test the hydraulic pressure at
CB, SA and C4 on the hydraulic manifold,
mounted to the transmission housing. Verify
that all three points measure 0 psi.
Counterbalance
Accumulator
Upper IBOP
Time- Delay
Accumulator
Hydraulic
Manifold
(Reference)
System
Accumulator
Front
Rear
8-14
Varco Systems
Hydraulic System
Inspection
IBOP timing circuit
IBOP Actuator Cylinder
2.500" Dia. Bore X 4.00" Stroke
1.750" Dia. Rod
Open
Close
Hydraulic Cylinder
CR
LODC
30 PSI
CXCD
Time-Delay
Accumulator
T-13A
Logic Cartridge
30 Cubic Inches
800 PSI Precharge
3
50 PSI
CP
VR
T-11A
Gas Charged
Accumulator
A4
B4
A4
B4
-6
-6
-6
-6
(Small)
IBOP Close
Cable ID
Number
SV4
A4
B4
-6
-6
-6
C04
C4
Manifold Assembly
.055
D03
500 PSI
CV4
Flow Control
Valve
D4
1
T-11A
3
T-11A
.010
2
PC4
System
Pressure
TDS-11SA
Tank
8-15
Hydraulic System
Inspection
IBOP and oil pressure switch
Hoses
Inspect for wear
or damage.
Replace yearly
or as required.
Yearly
Pressure
Adjusting Screw
Yearly
Setting
Wires
Inspect for wear
or lose connections.
8
Oil Pressure Switch
8-16
Varco Systems
Hydraulic System
Guide Beam
Pump/Motor
Pump Pressure
Compensator
Adjustment Point
8
Variable
Displacement
Pump
TDS-11SA
Fixed
Displacement
Pump
10 HP AC
Pump Motor
8-17
Hydraulic System
Make sure the variable displacement pump case is filled with clean
hydraulic oil.
8-18
Varco Systems
Hydraulic System
3000
Pressure at SA
2000
Pressure 1700
(psi)
1000
800
150
0
10
20
30
40
50
60
Approximate Time
(seconds)
TDS-11SA
8-19
Hydraulic System
23. Observe the cycle of loading and unloading of the relief valve.
To verify the setting of UV1, note the difference in pump noise
level between the loaded and unloaded condition.
RV1
RV2
CB6
CV5
CA6
CV4
A2
LB6
B2
CDR
CV1
PC1
LC5
LA6
RV2
RV1
PCC
T1
T1
C5
B1
B2
A2
Manifold
Side View
Manifold
Bottom View
B6
A6
Z1
DR
TF
B5
B5
B4
C5
B9
TR
T1
SV5
SV2
B4
E6
G6
E5
SV1
B1
SV9
CV2
PV
P5
C4
B8
PF
RIG-UP
MV
SHUTDOWN
PV
DF
P/N 0181
PF
RUN
SV4
G5
PF
8-20
Varco Systems
Hydraulic System
Manifold Assembly
UV1
2200 PSI
T-10A
RV2
T-11A
1
Z1
1
400 PSI
2
RV1
PV
PF
800 PSIG
Pump-Motor
Assembly
B
1.00 IN^ 3/REV.
L
L1
TDS-11SA
8-21
Hydraulic System
2. To set the relief valve, make sure the pumps are operating.
3. Adjust pressure reducing valve PCC to the maximum setting,
fully clockwise.
4. Connect a gauge to test port CB.
5. Adjust the cylinder-mounted relief valve to mid-scale to lower
the pressure setting.
6. Increase the pressure clockwise using a 5/32 in. Allen wrench
and 9/16 in. open-end wrench.
7. Observe the relationship of turning the relief valve adjustment
clockwise to pressure increase.
8. When the relief valve reaches system pressure, turn the
setting one full turn clockwise beyond the setting and set the
jam nut.
9. Install a steel cover over the valve.
10. Adjust PCC to 1,200 psi.
11. Measure pressure at test port CB.
12. Prepare the hardware to attach the cylinder pear links to the
hook.
13. Rotate the counterbalance mode valve from the RUN position
to RIG-UP position. This causes the counterbalance cylinders
to slowly extend.
8-22
Varco Systems
Hydraulic System
TDS-11SA
8-23
Hydraulic System
CV5
CA6
CV4
A2
LB6
B2
CDR
CV1
PC1
LC5
LA6
RV2
RV1
PCC
T1
T1
C5
B1
B2
A2
Manifold
Side View
B6
A6
Z1
DR
Manifold
Bottom View
TF
B5
B5
B4
C5
Manifold
End View
B9
SA
CTR
TR
T1
SV5
SV2
B4
E6
G6
E5
SV1
B1
SV9
CV2
PV
C4
PF
UV1
RIG-UP
MV
1
XC
SHUTDOWN
PV
P/N 0181
PF
COUNTERB NCE MODE
SV4
RUN
G5
DF
SA
CB
P5
B8
CB
8-24
Varco Systems
Hydraulic System
2500 PSI
T-3A
-4
OR1
ZC
2
CP
OR2
.075
CP
-12
CP
-12
.075
75 PSI
1
2
75 PSI
1
2
T-13A
T-13A
CV1
Counterbalance Cylinders
4.000" Dia. Bore X 8.50" Stroke
2.000" Dia. Rod
-12
CV2
T
-12
.010
Counterbalance
Accumulator
Normally-Open
Logic Cartridge
Metering
-16
5 PSI
-6
90 PSI
XC
Prefill
Valve
25mm
Cable ID
Number
.047
Stand
Jump
Counterbalance Mode
Rig-up
2 Position
Valve
Shut-down
Run
A
b
C09
3 Position
Valve with
Detent
D03
-6
MV
.055
CB
Manifold Assembly
SV9
D03
XC
CV3
75 PSI
T-21A
CB
Test
Port
B9
B9
1
4
3
CDF
4 PSI
DF
2
T-10A
System
Accumulator
SA
TDS-11SA
2
2
TF
PCC
T-21A
DF
1600 PSI
T-13A
T-5A
30 PSI
Pressure
Relief
Valve
1
SJR
2
190 PSI
System Pressure
CTF
To Tank
8-25
Hydraulic System
CV5
CA6
CV4
A2
LB6
B2
CDR
CV1
PC1
LC5
LA6
RV2
RV1
PCC
T1
T1
C5
B1
B2
A2
Manifold
Side View
Manifold
Bottom View
B6
A6
Z1
DR
TF
B5
B5
B4
C5
B9
TR
T1
SV5
SV2
B4
E6
G6
E5
SV1
B1
SV9
CV2
PV
P5
C4
B8
PF
RIG-UP
PV
MV
SHUTDOWN
DF
P/N 0181
PF
COUNTERB NCE MODE
SV4
RUN
G5
B1
8-26
Varco Systems
Hydraulic System
The electrical system jogs the rotating head until the pin engages a
hole.
C5
Link Adapter
Rotation Gear
Hydraulic Manifold
Shot Pin
TDS-11SA
8-27
Hydraulic System
10 HP AC Motor
and Pump Assembly
Hydraulic
Drive Motor
Motor
Relief Valve
Rotating
Link
Adapter
B5
Shot Pin
Relief Valve
A
B
Motor
Relief Valve
C5
Link Adapter
Rotation Gear
A5
Shot Pin
8-28
Varco Systems
Hydraulic System
If the valves are not adjusted correctly, link tilt operation is not
synchronized.
10. Repeat the procedure above for the other cylinder at the
mousehole position.
11. Command the link tilt to the DRILL position and repeat the
procedure above to set both counterbalance valves on the
DRILL side.
TDS-11SA
8-29
Hydraulic System
Hydraulic
Drive Motor
Relief
Valves
Manifold
Link Adapter
Rotation Gear
Test
Points
8-30
Varco Systems
Hydraulic System
Troubleshooting
HPU and reservoir bladder
Problem
Probable cause
Remedy
Hydraulic system
overheating
Hydraulic components
do not operate.
TDS-11SA
8-31
Hydraulic System
Troubleshooting
HPU and reservoir bladder schematic diagram
PV
PF
TR
DR
Manifold Assembly
Hydraulic Fill
Disconnect
System
Pressure
6m
50 PSID
Prefill Valve
-12
Pressure
Compensator
Control
Filter with
Bypass
Valve
T -16
800 PSIG
-6
XC
B
1.00 In^ 3/Rev.
L
1.10 In^ 3/Rev. Max.
.50 In^ 3/Rev. Min.
M
10 HP
1800 RPM
S
Variable
Displacement
Pump
L1
Filter
(Strainer)
4 PSI
Vent
Fixed
Displacement
Pump
Reservoir Assembly
8-32
Varco Systems
Hydraulic System
Troubleshooting
Counterbalance and stand jump
The accumulator, with precharge pressure of 900 psi, along with
check valve CV3, maintains a hydraulic pressure. Refer to the
vendor documentation material located in the Vendor
Documentation Package, for the gas charging procedure for the
accumulator.
A three-position manually operated valve controls counterbalance
operation for rig-up, run, and shut down modes. In the rig-up mode,
system pressure is applied to XC and the prefill valve, causing both
cylinders to extend. When the cylinders extend, you make up the
mechanical connection to the bail. In the run mode, for
counterbalance operation, approximately 1,600 psi is needed at the
counterbalance cylinders to lift the TDS-11SA off the hook.
The optional stand jump feature is controlled by solenoid valve
SV9. With the counterbalance in the run mode and the stand jump
switch on, additional pressure of approximately 300 psi is applied
to over the normal counterbalance pressure to lift the TDS-11SA
and drill string off the hook.
In the shutdown mode, the hydraulic system bleeds down the
system accumulator and the counterbalance accumulator pressure.
Counterbalance testing
For the counterbalance operation, a lift of approximately 30,000 lb
is achieved with a pressure of 1600 psi at CB. Perform the
following steps to adjust the force:
1. Set the counterbalance mode valve on the bottom of the
manifold to the RUN mode. Set the pressure control valve
PCC to the minimum setting (fully counterclockwise).
2. Test the pressure at port B9. There should be a 0 psi reading.
3. Test the pressure at port CB. Observe the position of the top
drive on the hook.
4. Adjust the pressure at pressure control valve PCC clockwise,
observing pressure at CB, until the top drive just lifts off the
hook. Back off the pressure 25 psi, as the top drive rests on
the hook.
TDS-11SA
8-33
Hydraulic System
Troubleshooting
Stand jump testing
For the optional stand jump feature, a lift of about 33,000 lb is
achieved with a pressure of approximately 1800 psi at CB. The
additional 300 psi pressure over the normal counterbalance
pressure is provided by energizing the stand jump solenoid valve
SV9. Perform the following steps to adjust the pressure:
1. Set the counterbalance mode switch to RUN and engage the
stand jump switch. Test the pressure at port CB and B9. Adjust
relief valve SJR fully counterclockwise to the minimum setting.
2. Slowly increase the pressure at CB by adjusting relief valve SJR
clockwise until the bail lifts off the hook with a stand of pipe in
the elevator.
8-34
Varco Systems
Hydraulic System
Troubleshooting
Problem
Probable cause
Remedy
No hydraulic pressure.
No hydraulic pressure.
TDS-11SA
8-35
Hydraulic System
Troubleshooting
Counterbalance and stand jump schematic diagram
Pressure
Relief Valve
2500 PSI
T-3A
-4
OR1
ZC
2
CP
OR2
.075
CP
-12
CP
-12
.075
75 PSI
1
2
75 PSI
1
2
T-13A
T-13A
CV1
Counterbalance Cylinders
4.000" Dia. Bore X 8.50" Stroke
2.000" Dia. Rod
-12
CV2
T
-12
T
.010
Counterbalance
Accumulator
Normally-Open
Logic Cartridge
Metering
-16
5 PSI
-6
90 PSI
XC
Prefill
Valve
25mm
Cable ID
Number
.047
Stand
Jump
Counterbalance Mode
Rig-up
2 Position
Valve
Shut-down
Run
A
b
C09
3 Position
Valve with
Detent
D03
-6
MV
.055
CB
Manifold Assembly
SV9
D03
XC
CV3
75 PSI
T-21A
CB
Test
Port
B9
B9
1
4
3
CDF
4 PSI
DF
2
T-10A
System
Accumulator
SA
8-36
2
2
TF
PCC
T-21A
DF
1600 PSI
T-13A
T-5A
30 PSI
Pressure
Relief
Valve
1
SJR
2
190 PSI
System Pressure
CTF
To Tank
Varco Systems
Hydraulic System
Troubleshooting
Troubleshooting the brakes
Problem
Probable cause
Remedy
Replace valve.
TDS-11SA
8-37
Hydraulic System
2 Position
Solenoid Valve
Brakes On
Cable ID
Number
-4
C01
B1
SV1
.071
Manifold Assembly
D03
Non-Adjustable
Orifice
P1
Test Point
1400 PSI
PC1
Reducing
Valve
T-11A
System
Pressure
8-38
Tank
Drain
Varco Systems
Hydraulic System
Troubleshooting
Shot pin cylinder and clamp cylinder
Problem
Probable cause
Remedy
No pressure or reduced pressure at the cylinder. Test pressures and adjust and repair as required.
Cylinder is damaged.
TDS-11SA
8-39
Hydraulic System
Troubleshooting
Shot pin cylinder and clamp cylinder schematic diagram
Clamp Cylinder
10.000" Dia. Bore X 2.0" Stroke
8.000" Dia. Rod
Hydraulic Cylinder
Cavity Plug
CP
CR
Pilot-to-Close
Check Valve
3
T-2A
CKEB
30 PSID
2
1
CNEC
Shot-Pin Cylinder
Relief Valve
T-2A
1 T-5A
COFA
.047
Shot Pin
Cylinder
400 PSI
30 PSID
2x .094
VR
VP
1
2 Position
Solenoid
Valve 5
Clamp/Shot Pin
Non-Adjustable
Flow Control
Cable ID
Number
A5
.159
SV5
D03
E5
G5
E5
G5
-8
G5
.039
B5
.031
C5
AR5
2
Pressure
Reducing
Valve
1
LC5
T-11A
.031
50 PSI
3
Logic
Cartridge
Rotating Link
Adapter Assembly
-6
-6
C05
E5
-8
Clamp
-8
-8
T-10A
B5 C5
.031
500 PSI
T-11A
T-21A
CV5
Externally-Drained
Pilot-to-Open
Valve
4 75 PSI
P5
Drain
T-11A
System Pressure
PC5
Tank
Drain
System Pressure
Tank
T1
8-40
T1
D5
Manifold Assembly
Varco Systems
Hydraulic System
Troubleshooting
Link tilt cylinders
Problem
Probable cause
Remedy
Readjust
TDS-11SA
8-41
Hydraulic System
Troubleshooting
Link tilt cylinders schematic diagram
Link Tilt Cylinder
3.250" Dia. Bore X 10.3" Stroke
1.380" Dia. Rod
Mousehole
Drill Down
C1
C1
1500 PSI
CV1
T-11A
1
X1
C2
CV2
T-11A 3
X2
3
2
C2
T-11A
CB2
C2
1500 PSI
T-11A
CB1
C1
V1
V2
Link Tilt
"Tilt" Solenoid
(Solenoid Valve 6)
Link Tilt
"Drill Down" Solenoid
(Solenoid Valve 6)
SV8
Logic
Cartridge
D03
B8
LA6 T-11A
1
50 PSI 2
3
A6
C07
Drill Down P
-8
-6
b
C08
Link Tilt
E6 .031
.071
SV6
D03 .031
75 PSI
.031
B6
.031
Logic
Cartridge
a
C06
M'hole
-8
Link-Tilt Float
X -8
X -8
G6
-8 X
-8
Rotating Link
Adapter Assembly
Link Tilt
"Float" Solenoid
(Solenoid Valve 8)
CA6
T-21A
.031
G6
T-11A
1
50 PSI 2
LB6
.071
4
1
CB6 75 PSI
T-21A
Pressure
Tank
Manifold Assembly
X
D1
A8
8-42
-8 X
E6
G6
-8
B8
-8
E6
Cable ID
Number
-8
-8
G6
-8
-8
E6
-6
B8
-6
B8
V2
V1
FL
Varco Systems
Hydraulic System
Troubleshooting
Gearbox lubrication hydraulic system
Problem
Probable cause
Remedy
Replace seals.
Replace seals.
Add oil.
Replace motor.
Replace motor.
Replace seals.
Water in oil.
Replace oil.
Water/mud in oil.
Excessive foaming.
Metal in oil.
TDS-11SA
8-43
Hydraulic System
Troubleshooting
Gearbox lubrication hydraulic system schematic
diagram
Pressure
Switch
S04
Spray
Nozzles (4)
Orifices (6)
18 PSI
Decreasing
-16
1.0
GPM
Ea.
1.5
GPM
Ea.
Upper
Compound
Gear
Lower
Compound
Gear
.205
.062
Upper
Mainshaft
Bearing
.047 .047
.059 .059
Lower
Radial/Main
Thrust
Bearings
Upper
Compound
Bearing
L4
Lower
Compound
Bearing
Lube-Oil
Filter
Lube Pump
60m
Lube-Oil Pump
-10
A
-10
Tank
Hydraulic
Motor
Hydraulic
Heat Exchanger
Tank
T-10A
RV2
400 PSI
Manifold
PF
8
Part of
Pump Motor
Assembly
8-44
Reservoir
Assembly
Varco Systems
Hydraulic System
Troubleshooting
Problem
Probable cause
Remedy
Mechanical interference.
Sensor is broken.
Replace sensor.
TDS-11SA
8-45
Hydraulic System
Troubleshooting
Rotating link adapter motor schematic diagram
Rotating Head Motor
Fixed
Displacement
Motor
2
T-10A
Pressure
Relief Valves
1600 PSI
1600 PSI
T-10A
Rotate Left
Solenoid
Rotate Right
Solenoid
Rotating Head
Cable ID
Number
Cable ID
Number
C03
C02
P
-6
Right
-6
Left
A2
SV2
.071
Non-Adjustable
Orifice
8-46
B2
D03
Pressure
Tank
Manifold
Assembly
3 Position
Solenoid Valve
Varco Systems
Hydraulic System
Troubleshooting
IBOP actuator schematic diagram
IBOP Actuator Cylinder
2.500" Dia. Bore X 4.00" Stroke
1.750" Dia. Rod
Open
Close
Hydraulic Cylinder
CR
LODC
30 PSI
CXCD
Time-Delay
Accumulator
T-13A
Logic Cartridge
30 Cubic Inches
800 PSI Precharge
3
50 PSI
CP
VR
T-11A
Gas Charged
Accumulator
A4
B4
A4
B4
-6
-6
-6
-6
(Small)
IBOP Close
Cable ID
Number
SV4
A4
B4
-6
-6
-6
C04
C4
Manifold Assembly
.055
D03
500 PSI
CV4
Flow Control
Valve
D4
1
T-11A
3
T-11A
.010
2
PC4
System
Pressure
TDS-11SA
Tank
8-47
Hydraulic System
8-48
Varco Systems
Hydraulic System
Symbol
Schematic Reference
SV2, SV6
33-2
Manual
Valve
(Rotary)
MV
Fixed Displacement
33-4
Pumps
Variable Displacement
33-5
Standard Valve
33-6
Pressure
Relief
Valves
RV1
33-7
UV1
PC1, PC4
33-9
PCC
33-10
Chack Valve
33-11
TDS-11SA
8-49
Hydraulic System
Symbol
Schematic Reference
CKCB (Link Tilt)
Pilot-To-Open
Check
Valves
33-12
Pilot-To-Close
33-13
1
3
PC5
Cavity Plug
2
33-14
Internal Plug
33-15
CV1
Diameter in inches
33-17
33-18
Standard Cartridge
Logic
Cartridge
With Metering
8-50
Varco Systems
Hydraulic System
Symbol
Schematic Reference
See Lube Oil Circuit
Thermostat
33-26
Pressure Switch
Hydraulic Circuit
(Inside Brake Housing)
Heat Exchanger
33-28
Hydro-Pneumatic Accumulator
33-30
Hydraulic Cylinder
33-32
Tank (Reservoir)
33-33
Test Point
33-34
TDS-11SA
8-51
AC TOP DRIVE
Section 9
AC Electrical
The VDC is made from 300-series stainless steel, it uses full size oil tight
switches and indicators and is designed for zone one hazardous areas with
its EEx de (ia) rating without requiring to be purged.
The Varco supplied Drillers console is equipped with the following items to
directly interface with the AC frequency drives: Throttle
The throttle uses a design similar to a standard throttle control supplied with
SCR Systems. The handle includes integral stops to prevent damage
Torque Limit
The torque limit it potentiometer is very similar to the designs used on SCR
Systems. The maximum torque output of the drive is limited to the continuous
torque rating of the drive and motors.
Make-Up Limit Potentiometer
The make-up potentiometer controls the makeup torque when the top drive is
used to makeup connections using the drilling motor. This control allows the
top drive to operate at the intermittent rating.
AC TDS Training Manual
VDC CONTROLS
1. DRIVE FAULT
Red indicator light flashes and horn sounds when a drive (VFI) fault is
detected.
2. BLOWER LOSS
Red indicator light flashes and horn sounds if there is a failure in one or
both of the air cooling motors.
3. BRAKE ON
Red indicator illuminates when the brake solenoid valve is
energised. The indicator flashes in case of a faulty make-up
connection.
4. DRILL MOTOR OVER-TEMPERATURE
Red indicator flashes and horn sounds if there is an over- temperature
condition in one or both of the AC drilling motors.
AC TDS Training Manual
5. IBOP CLOSED
Amber indicator light illuminates when there is hydraulic pressure to the
cylinder that closes the IBOP valve.
6. OIL PRESSURE LOSS
Red indicator flashes when there is an oil pressure loss in the gear case
lubrication system.
7. ALARM SILENCE/LAMP CHECK
When any alarm indicator light flashes and the horn sounds, press the
switch to silence the horn, the alarm light stays on until the fault is rectified,
if the fault is not rectified in 5 minutes, the alarm repeats. The switch is
also a lamp check for all lights on the VDC, the switch must be pushed and
held for two seconds to obtain a lamp check.
8. BRAKE SWITCH
There is three brake switch positions, OFF, AUTO and ON, turning the
switch to the ON position turns the brake on and lights the brake indicator.
In the AUTO position, the brake automatically turns on when the throttle is
turned off. Turning the brake to the OFF position turns the brake off. The
brake will operate if there is a drive fault with the VFI.
9. DRILL CURRENT LIMIT POTENTIOMETER
The potentiometer sets the current limit in the VFI during drilling
operations, this sets the torque for normal drilling operations in the drill
position.
10. DRILL PIPE ELEVATOR SWITCH
There are three switch positions, OFF, LEFT and RIGHT, turning the
spring operated switch to the left moves the drill pipe elevator to the left,
and turning the switch to the right moves the drill pipe elevator to the right.
NOTE: - This works only after the link tilt float switch is pressed.
11. DRILL/SPIN/TORQUE SWITCH
There are three switch positions, DRILL, SPIN and
TORQUE,
the
switch is in the DRILL mode during normal drilling, SPIN mode is a fixed
speed and current signal to the AC motors and TORQUE mode is a fixed
speed with gradual rise in torque up to the make-up value set by the makeup potentiometer when in Forward mode, when in Reverse the Torque
value rises to maximum until the connection is broken.
12. EMERGENCY STOP CIRCUIT
The Emergency Stop switch is hard wired to the VFI, pressing the button
deselects the VFI and will cause the Top Drive rotation cost to a stop
regardless of throttle position.
NOTE: - All other auxiliary functions remain ON.
AC TOP DRIVE
Section 10
System Interconnect
AC Electrical
AC TOP DRIVE
Section 11
AC Electrical
PLC Introduction
Programmable Logic Controllers (PLCs), also referred to as programmable controllers,
are in the computer family. They are used in commercial and industrial applications. A
PLC monitors inputs, makes decisions based on its program, and controls outputs to
automate a process or machine. This course is meant to supply you with basic
information on the functions and configurations of PLCs.
PLCs consist of input modules, a Central Processing Unit (CPU), and output modules.
An input accepts a variety of digital or analogue signals from various field devices
(sensors) and converts them into a logic signal that can be used by the CPU. The CPU
makes decisions and executes control instructions based on program instructions in
memory. Output modules convert control instructions from the CPU into a digital or
analogue signal that can be used to control various field devices (actuators). A
programming device is used to input the desired instructions. These instructions
determine what the PLC will do for a specific input. An operator interface device allows
process information to be displayed and new control parameters to be entered.
Prior to PLCs, many of these control tasks were solved with contactor or relay controls.
This is often referred to as hard-wired control. Circuit diagrams had to be designed,
electrical components specified and installed, and wiring lists created. Electricians
would then wire the components necessary to perform a specific task. If an error was
made the wires had to be reconnected correctly. A change in function or system
expansion required extensive component changes and rewiring.
The same, as well as more complex tasks, can be done with a PLC. Wiring between
devices and relay contacts is done in the PLC program. Hard-wiring, though still
required to connect field devices, is less intensive. Modifying the application and
correcting errors are easier to handle. It is easier to create and change a program in a
PLC than it is to wire and rewire a circuit.
PLC Advantages
Smaller physical size than hard-wire solutions
Easier and faster to make changes
PLCs have integrated diagnostics and override functions
Diagnostics are centrally available
Applications can be immediately documented
Various Varco control systems uses the Siemens Step 7 300 series PLC (AR4000,
TDS-4S, Electronic Driller). The complete system consists of the 315-DP CPU, with
local Inputs and Outputs, and remote Inputs and Outputs through the PROFIBUS DP
network.
What is PROFIBUS ?
PROFIBUS is a serial fieldbus used primarily as the communication system for
exchange and information between automation systems and distributed field devices.
Thousands of successful applications have provided impressive proof that use of
fieldbus technology can save up to 40% in costs for cabling, commissioning and
maintenance as opposed to conventional technology. Only two wires are used to
transmit all relevant information (i.e. input and output data, parameters, diagnostic data,
programs and operating power for field devices). In the past, incompatible vendorspecific fieldbuses were frequently used, virtually all systems in design today are open
standard systems, the user is no longer tied to individual vendors and is able to select
the best and most economical product from a wide variety of products.
PROFIBUS specifies the technical and functional characteristics of a serial fieldbus
system with which decentralised digital controllers can be networked together from the
field level to the cell level, Profibus distinguishes between master and devices and slave
devices.
Statement List
A statement is an instruction for the PLC. A Statement List (STL) (above), provides
another view of a set of instructions. A comparison between the statement list shown
below, and the ladder logic shown above, reveals a similar structure. The operation,
what is to be done, is shown on the left. The operand, the item to be operated on by
the operation, is shown on the right.
Diagram 1
Diagram 2
Diagram 3
Diagram 4
Diagram 5
Off
On
On
Possible Remedies:- Check the bus cable for short or interruption, evaluate the
diagnostic data, reconfigure or correct the configuring data.
On
Flashes
Possible Remedies:- Check to make sure that the bus cable is connected correctly
to the CPU or that the bus is not interrupted. Wait until the
CPU has completed its power up, if the LED does not stop
flashing, check the DP slaves or evaluate the diagnostic data
for the DP slaves.
On
Off
Possible Remedies:- Evaluate the diagnostic data, reconfigure or correct the configuring data.
The Back-up battery for the CPU315-DP should only be replaced with the Power On, to
prevent the loss of data from the internal user memory, and to keep the clock of the
CPU running.
Siemens recommend that the Back-Up battery be replaced at yearly intervals.
When not in use the Back-Up batteries should be stored in a cool dry place, and can be
stored for five years.
1.
2.
3.
4.
5.
The digital inputs module has 16 input points, isolated in groups of 16. The rated
input voltage is 24 VDC, they Inputs are used for the Over-temperatue and Pressure
Switches on the Top Drive, the Encoder By-Pass switch is also inputted to this
module.
The field bus on which the Bartec Modex System is based on a version of
PROFIBUS known as PROFIBUS DP (DP = Decentralised Periphery or Distributed
I/0), this is designed for minimum reaction times in communication with the
distributed inputs and outputs. The Modex System comes from MODular EXplosion
and consists of an EEx d flameproof enclosure and EEx e connecting terminals. The
analogue modules used with the Varco Drillers Console also have intrinsically safe
circuits EEx ia.
When 24 VDC power applied, the LED will glow Yellow, no LED will
mean a power problem.
(Bus Fault) Normally it is off. If there is a bus problem/communication
failure it will glow Red.
(System Failure) Comes on when there is either a short or open circuit
on one of the Outputs.
Separate supply voltage to terminal U+/U-, glows green when voltage
applied, will turn off when no voltage applied.
8 x Double LED (1-8). Yellow Output satisfactory, Red Open/Short
Circuit.
When 24 VDC power applied, the LED will glow Yellow, no LED will
mean a power problem.
(Bus Fault) Normally it is off. If there is a bus problem/communication
failure it will glow Red.
(System Failure) Comes on when there is either a short or open circuit
on one of the Inputs.
4 x Double LED (1-4). Yellow Input active, Red Open/Short Circuit.
There are two Bartec Profibus Digital Inputs modules in the Varco Drillers Console,
they have a supply voltage of 24 VDC, with 16 EEx e digital inputs. The Inputs are
received from all the switch functions in the Varco Drillers Console (Brake, IBOP,
Forward/Reverse, etc.).
LED Indicators
ON
BF
SF
INPUT
When 24 VDC power applied, the LED will glow Yellow, no LED will
mean a power problem.
(Bus Fault) Normally it is off. If there is a bus problem/communication
failure it will glow Red.
N/A
16 x Double LED (1-16). Yellow On Input High (1) (+10V to +30V),
Yellow Off Input Low (0) (-30V to +5V).
The Bartec Profibus Digital Output module has a supply voltage of 24 VDC, it has 16
outputs of 24 V DC. The Outputs go to all the Indicators and the Horn in the Varco
Drillers console (Drive Fault, Brake On, IBOP Closed, Horn, etc.)
LED Indicators
ON
BF
SF
OUTPUT
When 24 VDC power applied, the LED will glow Yellow, no LED will
mean a power problem.
(Bus Fault) Normally it is off. If there is a bus problem/communication
failure it will glow Red.
(System Failure) Comes on when there is either a short or open circuit
on one of the Outputs.
16 x Double LED (1-16). Yellow Output active, Red Open/Short
Circuit.
The Step 7 program for the AC Top Drive is structured as above, the program is
split into Functions (FC), which are initially called from the Organisation Block (OB).
There are two Program Block types, they are User Blocks and System Blocks.
User Blocks are the areas provided for managing the program code and the data for
the program. Based on the requirement of the process, the program can be
structured with the various options for user blocks, some of these blocks can be
executed cyclically, while others can be executed only when needed. User blocks
are also referred as Program blocks.
System Blocks are pre-defined function or function blocks integrated in the
operating system on the CPU, these blocks do not occupy any additional space in
the user memory. System blocks are called from the user program level, these
blocks have the same interface ,same design and the same number in the entire
system.
The User Blocks types that are used are Organisation block, Functions and Data
blocks.
Organisational Blocks (OB) form the interface between the S7 CPU and the user
program, the program for the AC Top drive is stored in various blocks and uses OB1
to call these blocks when needed.
Functions (FC) are logic operation blocks to which no memory area is assigned, an
FC does not need an instance data block, temporary variables are stored in the local
stack until the Function is concluded, and are lost when the FC finishes executing.
Data Blocks (DB) are permanently assigned areas in which data or information is
stored that another function collected, they are read/write areas that can be loaded in
the CPU as part of the program.
The System Block that is used in the program is the System Functions (SFC).
A System Function is a pre-programmed, debugged function that is integrated in
the S7 CPU, some of these tasks supported by these blocks are setting parameters
for modules, data communication, copying functions etc. SFCs can be called from
the program without being loaded as part of the program, and do not have to be
assigned to a data block.
When the program is structured into Blocks, it must be accessed by calling one block
from another. As seen in the diagram above, when the program calls the second
block, the called block then executes all of its instructions, once the called block has
completed execution of its instructions, the calling block resumes the execution of its
program at the network following the Call instruction.
DIRECT
This mode is ideal for maintenance, in this mode you can directly monitor programs without
referencing to a project (no program loaded into Step 7). The project can be can be modified or
simply monitored to gather information about the system.
OFFLINE
Offline mode is best suited to offline programming, i.e. when the CPU is not present or
when the programming unit is not connected to the CPU. In this mode, blocks can be
written and then transferred (downloaded) to the CPU, downloading is obviously only
possible if the MPI cable is connected to the system. The program can also be
monitored, providing the program in the programming unit is the same as the one in the
CPU.
ONLINE
Online mode is the suited to programming with the programming unit connected to the CPU, if
the MPI cable is not present, the link will be automatically aborted. Programming changes will
however only take place when the appropriate ICON has been selected. To avoid differences
between the program on the disk and the program in the CPU (time stamp conflict), it is essential
to STORE TO DISK first and then DOWNLOAD to the CPU. Monitoring in this state is easier
as you are looking at what is at present in the CPU.
When working with Step 7, it is essential that only one of these modes is selected at any
one time, Step 7 will not allow to have blocks open in the Offline and online modes
together, one of the modes will have to be closed down before continuing.
AC TOP DRIVE
Section 12
Basics of AC Motors
AC Electrical
Basics of AC Motors
AC MOTOR BENEFITS
Basics of AC Motors
AC EXTRA PERFORMANCE
Basics of AC Motors
AC MOTORS
Basics of AC Motors
AC MOTOR CONSTRUCTION
Basics of AC Motors
ROTOR CONSTRUCTION
Squirrel Cage Most Common
Rotor consists of Stack of Steel Laminations with evenly
spaced conductor bars.
Basics of AC Motors
STATOR CONSTRUCTION
The stator of the induction motor is a hollow cylinder
made up from silicon iron laminations with the winding
housed in slots in the inner surface. Like the D.C. motor
field, it can have any number of pole pairs and each pole
can be produced by any number of concentric coils. The
drawing below shows a motor with only two poles two
coils per phase (i.e. 4 slots per pole per phase). Note that
only one pole per phase is shown for clarity.
Basics of AC Motors
Basics of AC Motors
Rotating Magnet
Basics of AC Motors
Basics of AC Motors
Synchronous Speed
Speed of Rotating Magnet Field Refereed to as Synchronous
Speed (Ns).
Equal to 120 Times the Frequency (F) Divided by the
Number of Poles.
Slip
Relative Difference between Speed of Rotor and Rotating
Magnetic Field.
Necessary to Produce Torque.
Dependent on Load.
Basics of AC Motors
Basics of AC Motors
Working Current
Current that Flows in the Rotor Circuit and produces Torque.
Function of the Load.
An Increase in Load Causes the Rotor Circuit to Work Harder,
Increasing Working Current (Iw).
A Decrease in Load, Decreases the Work of the Rotor Circuit does
Decreasing Working Current (Iw).
Stator Current
Full-Load Ampere rating on the Motor Nameplate.
Current that flows in the Stator Circuit.
Can be measured on the Supply Line and is also referred to as Line
Current.
Basics of AC Motors
HORSEPOWER AND
KILOWATTS
DRILLING MOTORS
Basics of AC Motors
MOTOR NAMEPLATE
Installation Class
Established by NEMA.
Ambient temperature is standardised at 40 C or 104 F.
Combination of ambient temperature and allowed temperature
rise equals maximum winding temperature.
NEMA Design
Efficiency
Base Speed
Maximum Speed
AC TOP DRIVE
Section 13
Basics of AC Drives
AC Electrical
Basics of AC Drives
AC Drives
u
Vector Control
u
u
u
u
u
u
Basics of AC Drives
Power in an AC Circuit
True Power
Consumed and used to do Useful Work.
Measured in Watts (W).
Reactive Power
Not Consumed.
Measured in Volt-Amps Reactive (VAR).
Apparent Power
Vector Sum of True Power and Reactive Power.
Measured in Volt-Amps (VA).
Basics of AC Drives
Power Factor
u Ratio of True Power to Apparent Power
u Purely Resistive Circuit
Current and Voltage in Phase and There is No
Angle Displacement
Cosine of Zero is 1
PF = 1
Three-Phase Power
Produced by Three Voltages Sources.
- Each Phase offset by 120 Electrical Degrees.
Used where a Large Quantity of Power is Required.
- Commercial and Industrial Applications.
Basics of AC Drives
Basics of AC Drives
Basics of AC Drives
Basics of AC Drives
IGBTs
Insulated Gate Bipolar Transistor.
- Provides High switching speed required by PWMs.
- Capable of switching ON and OFF Several Thousand Times
a Second.
- Turn ON in Less than 400 Nanoseconds.
- Turn OFF in 500 nanoseconds.
Basics of AC Drives
Basics of AC Drives
Basics of AC Drives
Basics of AC Drives
Basics of AC Drives
Breaking Resistor
Electrical energy is returned to the AC Drive by the Motor can
cause the DC Link to become excessively high when added to
existing supply voltage.
The Breaking Resistor is added and removed from the circuit by
an IGBT, when requested.
The Resistor placed across the DC Link, dissipates excessive
energy.
Thus returning the Dc Link to a save voltage.
This process allows the motor to act like a brake, slowing the
connected load quickly.
AC TOP DRIVE
Section 14
AC Electrical
Description
Range of application The frequency converter is a power electronics component for feeding
three-phase drives in the output range from 37 kW to 400 kW.
The unit can be operated from a three-phase system with a frequency
of 50/60 Hz and a voltage in the range of the values entered on the
rating plate (380...480 / 500...600 / 660...690 V).
The three-phase current from the system is rectified, smoothed and fed
onto the capacitor DC link.
The inverter enables a variable output frequency between 0 Hz and a
maximum of 600 Hz to be generated from the DC current with the pulse
width modulation method (PWM).
The internal DC 24 V voltage is supplied through an integral power
supply unit.
The unit is controlled by the internal closed-loop electronics, the
functions are provided by the unit software.
Operator control is via the PMU operator control panel, the user-friendly
OP1S operator control panel, the terminal strip or via the serial
interfaces of the bus system. For this purpose, the unit is provided with
a number of interfaces and six slots for the use of optional boards.
Pulse encoders and analog tachometers can be used as encoders on
the motor.
Terminal strip
Optional
boards
PMU
Control electronics
Serial
interface
Pre-charging
DC link
U1/L1
U2/T1
V1/L2
V2/T2
Motor
connecW2/T3 tion
W1/L3
Rectifier
Inverter
C / L+
D/LPE1
PE2
Fans, volumetric
flow, opening crosssections
MLFB
Fan
Opening cross-section in
the roof section at the top
(also possible at the front
and/or at the side)
6SE70xx-xEJ60
6SE70xx-xFJ60
6SE70xx-xGJ60
6SE7037-0EK60
2 x RH28M
2 x RH28M
0.46
0.6
0.26
0.26
0.26
0.26
0.26
0.26
Direct partition
between the fan box
and the cabinet frame
from all 4 sides
Cabinet frame
Partition to adjacent
cabinets on the left,
on the right and at the
rear
Slots
A maximum of six slots are available in the electronics box of the unit
for installing optional boards. The slots are designated with the letters A
to G. Slot B is not provided in the electronics box. It is used in units of
the Compact PLUS type of construction.
If you wish to use slots D to G, you will additionally require the
following:
Bus expansion LBA (Local Bus Adapter), which is used for mounting
the CU board and up to two adaption boards, and
An adaption board (ADB - Adaption Board) on which up to two
optional boards can be mounted.
The slots are situated at the following positions:
Slot A
CU board
Position: top
Slot C
CU board
Position: bottom
Slot D
Position: top
Slot E
Position: bottom
Slot F
Position: top
Slot G
Position: bottom
Mounting
position 1
Mounting
position 3
Mounting
position 2
NOTE
WARNING
The unit has hazardous voltage levels up to 5 minutes after it has been
powered down due to the DC link capacitors. The unit must not be
opened until at least after this delay time.
CAUTION
Disconnecting the
unit from the supply
Disconnect the unit from the incoming power supply (AC or DC supply)
and de-energize the unit. Remove the 24 V voltage supply for the
electronics.
Open the front panel.
Preparing
installation
Remove the CU board or the adaption board from the electronics box
as follows:
Disconnect the connecting cables to the CU board or to the optional
boards.
Undo the two fixing screws on the handles above and below the CU
board or the adaption board.
Pull the CU board or the adaption board out of the electronics box
using the handles.
Place the CU board or the adaption board on a grounded working
surface.
Installing the
optional board
Insert the optional board from the right onto the 64-pole system
connector on the CU board or on the adaption board. The view shows
the installed state.
Screw the optional board tight at the fixing points in the front section of
the optional board using the two screws attached.
Re-installing the unit Re-install the CU board or the adaption board in the electronics box as
follows:
Insert the CU board into mounting position 1 and the adaption board
into mounting position 2 or 3.
NOTE
Connecting-up
WARNING
Mains connection
DC link
connection
PE1 / GND
PMU
X300
X108
X101
Mount.pos. 1 (CUVC)
X102
X103
Optional board
in slot C
Mounting position 3
Mounting position 2
Aux. contactor, external
DC24 V supply X9
Shield connection
for control cables
Terminals for
setting the
fan voltage
Motor connection
PE2 / GND
NOTE
Protective
conductor
connection
The protective conductor has to be connected both on the line side and
on the motor side. It has to be dimensioned according to the power
connections.
DC link connection
The "braking unit" and "dv/dt filter" options can be connected up to the
DC link terminals C/L+ and D/L-. These terminals are not suitable for
connecting up other inverter units (e.g. DC units).
This connection is not suitable for connecting up a rectifier or
rectifier/feedback unit.
With the M65 option, it is possible to move the DC link terminals to the
bottom of the unit.
.
NOTE Type K
CUVC
Control connections
Standard
connections
In the basic version, the unit has the following control connections on
the CUVC:
Serial interface (RS232 / RS485) for PC or OP1S
A serial interface (USS bus, RS485)
A control terminal strip for connecting up a HTL unipolar pulse
enocder and a motor temperature sensor (PTC / KTY84)
Two control terminal strips with digital and analog inputs and
outputs.
X108
S1
S2
S3/3,4
S3/1,2
X101
X102
X103
S4/4,5,6
S4/1,2,3
X101
Controller
P24V
M24
Slot A
Microcontroller
Slot C
Slot D
Slot E
Slot F
3
In
4
Bidirectional
digital inputsand outputs
Iout 20 mA
Out
In
Out
In
5
6
5V
Digital inputs
Ri = 3,4 k
5V
In
24V
9
10
Serial interface 2
USS (RS485)
9 8 7 6 5 4 3 2 1
5V
In
24V
Inputs
11
Out
In
In
24V
8
RS485P
RS485N
X300
Out
In
24V
Outputs
PMU
Out
In
Out/In
5V
Slot G
RS485N
RS232 TxD
P5V
Out
UART
BOOT
RS485P
RS232 RxD
n.c.
Aux. power
supply
150 mA
BOOT
12
Reference potential RS485
S2
+5V
13
14
P10 AUX
1
N10 AUX
S1
15
S3
Analog input 1
(non-floating)
+5V
Switch for USS bus connection
AI 1
1 2
11 bit + sign
U: Rin = 60 k
I: Rin = 250
(Close S3)
In
16
X103
17
S3
Analog input 2
(non-floating)
Tacho M
In
Track A
AI 2
3 4
18
AO 1
D
19
20
M
D
21
Analog output 2
X101 Control
terminal strip
1
2
AO 2
22
Analog output 1
10 bit + sign
U: I 5 mA
I: R 500
S4
S4
6
4
5
-10...+10 V
0...+20 mA
A
S
I
C
Track B
Zero pulse
Control
Tacho P15
-10...+10 V
0...+20 mA
Mot. temp BS
Mot.temp
23
24
25
Pulse
encoder
I190 mA
26
27
28
29 Motor
temperature
30 sensor
KTY84
or PTC
thermistor
Terminal
Designation
Significance
Range
P24 AUX
DC 24 V / 150 mA
M24 AUX
Reference potential
0V
DIO1
Digital input/output 1
24 V, 10 mA / 20 mA
DIO2
Digital input/output 2
24 V, 10 mA / 20 mA
DIO3
Digital input/output 3
24 V, 10 mA / 20 mA
DIO4
Digital input/output 4
24 V, 10 mA / 20 mA
DI5
Digital input 5
24 V, 10 mA
DI6
Digital input 6
24 V, 10 mA
DI7
Digital input 7
24 V, 10 mA
10
RS485 P
RS485
11
RS485 N
RS485
12
M RS485
X102 Control
terminal strip
Designation
Significance
Range
13
P10 V
+10 V 1.3 %,
Imax = 5 mA
14
N10 V
-10 V 1.3 %,
Imax = 5 mA
15
AI1+
Analog input 1 +
11 bit + sign
16
M AI1
Voltage:
17
AI2+
Analog input 2 +
10 V / Ri = 60 k
18
M AI2
19
AO1
Analog output 1
10 bit + sign
20
M AO1
Voltage:
21
AO2
Analog output 2
10 V / Imax = 5 mA
22
M AO2
Current: 0...20 mA
R 500
X103 Pulse
encoder connection
Designation
Significance
Range
23
- VSS
24
Track A
HTL unipolar
25
Track B
HTL unipolar
26
Zero pulse
HTL unipolar
27
CTRL
HTL unipolar
28
+ VSS
15 V
Imax = 190 mA
29
- Temp
KTY84: 0...200 C
30
+ Temp
X300 - Serial
interface
Name
Significance
Range
n.c.
Not connected
RS232 RxD
RS232
RS485 P
RS485
Boot
M5V
0V
P5V
+5 V, Imax = 200 mA
RS232 TxD
RS232
RS485 N
RS485
n.c.
Not connected
Switch settings
Switch
S1
Significance
open
Resistor open
closed
Resistor closed
open
closed
Resistor open
Resistor closed
S2
S3 (1,2)
open
Voltage input
closed
Current input
S3 (3,4)
open
Voltage input
closed
Current input
S4 (1,2,3)
Jumper 1, 3
Voltage output
Jumper 2, 3
Current output
S4 (4,5,6)
Jumper 4, 6
Voltage output
Jumper 5, 6
Current output
Significance
Function
OFF key
Reversing key
Toggle key
ON key
Raise key
Lower key
Raise key
Reversing key
ON key
Parameter numbers
Toggle key
OFF key
Parameter indices
Lower key
X300
Toggle key
(P key)
Parameter values
Parameter number
P
Parameter
value
Parameter
index
P
NOTE
Example
P053
0000
0001
P
0002
Select P060
P053
P060
P060
P
2
P060
Select P970
P060
P366
P970
P970
P
0
005
P053
Components
Order Number
OP1S
6SE7090-0XX84-2FK0
Connecting cable 3 m
6SX7010-0AB03
Connecting cable 5 m
6SX7010-0AB05
6SX7010-0AA00
8.2 A 25 V 00
# 100.000 min-1
* 100.000 min-1
Run
LED red
LED green
Fault
Run
Reversing key
ON key
OFF key
Jog key
Jog
Raise key
Lower key
+/-
Reset
0 to 9: number keys
Reset key
Sign key
OP1S connections
Pin
Designation
Significance
RS485 P
Range
1
2
1
3
4
N5V
Ground
P5V
RS485 N
7
8
9
Reference potential
5%, 200 mA
Connecting
The OP1S can be connected to the units in the following ways:
Connection via 3 m or 5 m cable (e.g. as a hand-held input device
for start-up)
Connection via cable and adapter for installation in a cabinet door
Plugging into MASTERDRIVES Compact units (for point-to-point
linking or bus configuration)
SIEMENS
100.0A 380.0V zz
#-300.000Hz
*-300.000Hz
Betrieb
Fault
Run
I
O
USS-Bus
Jog
7
4
+/-
Reset
X300
OP1S
Connecting cable
9
8
7
6
5
4
3
5
4
3
2
1
2
1
9
8
7
6
OP1S side:
Unit side:
Carefully penetrate the pre-punched holes for the fixing screws in the
front panel of the Compact units. Plug the OP1S onto the Sub D socket
X300 and screw it tight using the two screws (M5 x 10, accessory pack)
from the inside of the front panel.
Run-up
After the power supply for the unit connected to the OP1S has been
turned on or after the OP1S has been plugged into a unit which is
operating, there is a run-up phase.
NOTE
The OP1S must not be plugged into the Sub D socket if the SCom1
interface parallel to the socket is already being used elsewhere,
e.g. bus operation with SIMATIC as the master.
NOTE
Operator control
Operator control elements
Key
O
Jog
Significance
ON key
OFF key
Jog key
Reversing key
Toggle key
Reset key
Reset
Raise key
Lower key
+/0
to
Function
Sign key
Number keys
Numerical input
Operating display
After run-up of the OP1S, the following operating display appears:
0.0A 0V 00
#
0.00 min-1
*
0.00 min-1
Ready.
st
The values shown in the operating display (except for slave number, 1
line on the far right) can be specified by means of parameterization:
st
st
4 line (P0049.005)
In the operating display, the actual value is indicated with "#" and the
setpoint with "*".
In addition to the operating display on the display unit, the operating
state is indicated by the red and green LEDs as follows:
red LED
green LED
Flashing
Continuous
Alarm
Fault
Ready for ON
Operation
Basic menu
When the "P" key is pressed, a changeover is made from the operating
display to the basic menu.
P
0.0 A 0 V 00 VectorControl
#
0.00 min-1 *Menu Selection
*
0.00 min-1 OP: Upread
Ready.
OP: Download
The basic menu is the same for all units. The following selections can
be made:
Menu selection
OP: Upread
OP: Download
Delete data
Change slave
Config. slave
Slave ID
As not all the lines can be shown at the same time, it is possible to
scroll the display as required with the "Lower" and "Raise keys.
VectorControl
*Menu Selection
OP: Upread
OP: Download
VectorControl
*Menu Selection
#OP: Upread
OP: Download
VectorControl
*Menu Selection
OP: Upread
#OP: Download
VectorControl
OP: Upread
OP: Download
#Delete data
VectorControl
OP: Download
Delete data
#Change slave
and so on
The currently active function is indicated by the "*" symbol and the
selected function by the "# symbol. After the "P" key has been
pressed, the relevant symbol jumps to the selected function. The
"Reset" key is for returning to the operating display.
Slave ID
With the "Slave ID" function, the user can request information about the
connected slave. The slave ID consists, for example, of the following
lines:
MASTERDRIVES VC
6SE7016-1EA61
2.2 kW
V3.0
15.02.1998
Starting from the basic menu, the "Slave ID" function is selected with
"Raise" or "Lower" and activated with "P". As all the lines cannot be
shown at the same time, it is possible to scroll the display as required
with the "Lower" and "Raise" keys. In addition, the slave number is
shown at the top on the right-hand side.
P
VectorControl
Change slave
Config. slave
#Slave ID
Example of a slave ID
and so on
Menu selection
The actual parameterization and start-up of the connected slave is
performed by means of the "Menu selection" function. Starting from the
basic menu, the "Menu selection" function is selected with "Lower" or
"Raise". By pressing "P", the unit-specific sub-menu is displayed with
the following choices:
User Param.
Param Menu..
FixedSet...
Quick Param...
Board Conf.
Drive Set
Download
UpR/fr.Access
Power Def.
Two or more dots after these items mean that there is a further submenu level. If "Parameter menu.." is selected, access is possible to all
parameters via correspondingly structured sub-menus. If "UpR/fr.
Access" is selected, direct access is gained to the parameter level.
7x
P
VectorControl
*Menu selection
Upread
Download
Menauswahl
*User Param.
Param Menu..
FixedSet...
Menu selection
Drive Set.
Download
#UpR/fr.Access
r001
Drive Status
Ready
2x
P
Menu selection
*User Param.
#Param Menu..
FixedSet...
Parameter Menu
*Gen. Param.
Terminals
Communication
Param Menu
*Gen. Param.
Terminals
#Communication
Communication
P700.001
*SST1/SST2
0
Field bus conn. SCom Bus Addrese
SIMOLINK
Ser. Interf.1
0
r001
Drive Status
9 r000
r004
r049.001
4
OP OperDisp
1. line, on left
Ready
Example: Direct input of the parameter number with the numerical keypad
r001
Drive Status
9 r002
r004
Parameter display
and parameter
correction
r006
0 min-1
0.0 A
0 V
Actual speed
Output Amps
DC Bus Volts
Ready.
3rd line:
Parameter name
Parameter name
3rd line:
Index text
Parameter name
3rd line:
P
P605
Brake control
Correction of
parameter value
Accept and
return
Selection of
parameter value
0 P605
Brake control
without brake
0 P605
Brake control
without brake
1 P605
Brake control
Selection of
parameter value
Correction of
parameter value
Accept and
return
P600
0 ms
MCont mssg time
Selection of
parameter index
P
P049.001
5 ms
MCont mssg time
Selection of
parameter value
Correction of
parameter value
Accept and
return
P049.001
P049.002
P049.002
4
OP OperDisp
1st line, left
P049.002
6
OP OperDisp
1st line, right
6
OP OperDisp
1st line, right
OP OperDisp
1st line, ???
Selection of
bit
Correction of bit
Accept and
return
P049.002
4
Selection of
parameter index
5 ms
MCont mssg time
Correction of
parameter index
4
OP OperDisp
1st line, left
P600
P600
0 ms
MCont mssg time
P600
P053
0006Hex P053
0006Hex P053
0006Hex P053
0006Hex P053
0004Hex
Parameter Access Parameter Access Parameter Access Parameter Access Parameter Access
0000000000000110 0000000000000110 0000000000000110 0000000000000100 0000000000000110
ComBoard: No
BaseKeypad: Yes
BaseKeyp: No
ComBoard: No
BaseKeyp: No
4
OP OperDisp
1st line, ???
0.0 A 0 V 00
0.0 A 0 V 00
#
0.00 min-1 #
0.00 min-1
F065: SCom Tlg
1T 3h 2"
Fault
1/1 Fault
1/1
The fault number and the respective text are shown in the 3rd line. Up
to 8 fault messages can be stored but only the first fault to occur is
shown on the display. Several subsequent faults are shown in the 4th
line, e.g. with 1/3 (first of three). Information on all faults can be
obtained from the fault memory. With "Raise"/"Lower", the associated
operating hours are shown when a fault is waiting to be remedied.
After the cause of a fault has been removed, the fault is acknowledged
with "Reset" inside the operating display (the "Reset" key must be
appropriately parameterized. See section "Issuing commands via the
OP1S"). By pressing "P" and "Lower" at the same time, it is possible to
skip back directly to the operating display from the parameter level.
When there is an alarm, the red LED flashes. A warning appears in the
4th line of the operating display.
8.2 A 520 V 00
#
100.00 min-1
*
100.00 min-1
-33:Overspeed
The alarm number and the respective text is shown in the 4th line.
There can be several alarms at the same time but only the first alarm to
occur is shown on the display. Several alarms are shown in the 4th line
before the alarm number with an "+ instead of "-. Information on all
alarms can be obtained with the alarm parameters r953 to r969.
An alarm cannot be acknowledged. As soon as the cause no longer
exists, the alarm/display disappears automatically.
Parameters
Parameters are the intervention points for adapting function blocks to
an application, for interconnecting function blocks via connectors and
binectors and for visualizing internal signals.
The various parameters are differentiated according to their function as
follows:
Function parameters (can be read and written)
BICO parameters (can be read and written)
Visualization parameters (can only be read).
Each parameter is clearly designated.The parameter designation
comprises the parameter name and the parameter number, and
enables every parameter to be clearly identified. In addition to the
parameter name and the parameter number, many parameters also
have a parameter index. With the aid of this index, it is possible to store
several values for one parameter under one parameter number.
The function diagrams indicate the factory setting for every BICO
parameter and every function parameter. They further indicate the
value ranges for the changeable function parameters.
Parameter numbers
on the PMU
Parameter numbers
on the OP1S
Input 0004
Input 0050
Input 2123
Input 3411
Value range
Factory setting
NOTE
Motor parameters
Factory setting
Parameter name
Value range
MIN
NOTE
All indexed parameters of the motor data sets are always changed over
jointly between parameter indices 1, 2, 3 and 4.
BICO parameters
With BICO parameters, you can determine the sources of the input
signals of a function block. This means that you can use BICO
parameters to define the connectors and binectors from which a
function block reads in its input signals. In this manner, you can "softwire" the function blocks stored in the units to meet your requirements.
This is referred to as the BICO system.
For every BICO parameter, the type of input signals (connector or
binector) which you can connect to the inputs is specified. BICO
parameters have the following identification:
B Binector parameter
for connecting binectors
K Connector parameter
for connecting connectors with word length (16 bit)
KK Connector parameter
for conneting connectors with double-word length (32 bit)
Reciprocal "softwiring" of binectors and connectors is not permitted.
However, you can always connect connector with word length and
double-word length to the connector parameters.
BICO parameters are available in two forms; they can either be
non-indexed, or
double-indexed.
Selected BICO parameters are put together in BICO data sets. These
parameters are marked in the function diagrams with the parameter
index .B.
The parameters concerned are double-indexed, which means that one
parameter value can be stored under each parameter index of these
parameters, i.e. a total of two parameter values can be stored.
The active BICO data set determines which value is currently being
used. If BICO data set 1 is active, the parameter value stored in
parameter index 1 is used. If BICO data set 2 is active, the parameter
value stored in parameter index 2 is used.
Example:
P554.1 = 10
P554.2 = 2100
A total of 2 values are stored under parameter P554 (Src ON/OFF1). If
BICO data set 1 is active, the ON command comes from digital input 1
of the basic unit. If BICO data set 2 is active, the ON command comes
from bit 0 of the first data word received by serial interface 1.
Individual BICO data sets are selected by means of control word bit 30
in control word 2 (P590.
The active BICO data set is displayed via visualization parameter r012
(Active BICO DS).
NOTE
Parameter name
Parameter name
Src Torq (set)
Src DigOut1
Parameter number
P651.B (0)
B
Parameter index /
factory setting
Parameter number
P260.B (0)
K
Parameter index /
factory setting
Connectable binector
Visualization
parameters
Visualization parameters
Description
Data
Read/write
r001
Drive Status
Dec.Plc.: 0
Unit: Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
+ Motor/encoder
+ Encoder data
+ Control/gating unit
+ Position Control
+ Diagnostics
+ Trace
+ Technology
+ Synchronism
+ Positioning
+ Setting up/MDI
- Fix
Dec.Plc.: 3
Unit: Hz
Indices: Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Dec.Plc.: 1
Unit: V
Indices: Type: I2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Dec.Plc.: 1
Unit: A
Indices: Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Dec.Plc.: 1
Unit: %
Indices: Type: I2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
r003
Output Volts
In function plan:
285.3, 286.3
r004
Output Amps
In function diagram:
285.7, 286.7
r005
Output Power
In function diagram:
285.7, 286.7
Parameter
Description
Data
Read/write
r006
DC Bus Volts
Dec.Plc.: 0
Unit: V
Indices: Type: I2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Dec.Plc.: 1
Unit: %
Indices: Type: I2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Dec.Plc.: 0
Unit: %
Indices: Type: O2
Menus:
- Parameter menu
- Upread/free access
Dec.Plc.: 0
Unit: C
Indices: Type: I2
Menus:
- Parameter menu
+ General parameters
+ Functions
- Upread/free access
Dec.Plc.: 0
Unit: %
Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Dec.Plc.: 0
Unit: Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Drive setting
- Upread/free access
r007
Motor Torque
Precondition:
P100 = 3, 4, 5 (vector control types)
In function diagram:
285.7
r008
Motor Utilizat.
Precondition:
P383 >= 100 s
ATTENTION.
For an overload protection of the motor which is derived
from this parameter, sufficient cooling of the motor must
be ensured.
r009
Motor Temperat.
9
r010
Drive Utilizat.
10
r011
act. MotDataSet
11
1 = Data set 1
2 = Data set 2
3 = Data set 3
4 = Data set 4
A motor data set is selected with control word bits 18 and
19. The relevant BICO parameters
for linking the control word bits are P578 and P579.
In function diagram:
20.5
Parameter
Description
Data
Read/write
r012
Active BICO DSet
12
1 = Data set 1
2 = Data set 2
Dec.Plc.: 0
Unit: Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Dec.Plc.: 0
Unit: Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Dec.Plc.: 1
Unit: 1/min
Indices: Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Dec.Plc.: 1
Unit: 1/min
Indices: Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Index1: 0
Unit: Indices: 5
Type: L2, C
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Dec.Plc.: 1
Unit: %
Indices: 5
Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Index1: 0
Unit: Indices: 5
Type: L2, B
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Dec.Plc.: 0
Unit: Indices: 5
Type: O2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
A BICO data set is selected with control word bit 30. The
relevant BICO parameter for linking the control word bit is
P590.
In function diagram:
20.5
r013
Active FuncDSet
13
1 =Data set 1
2 = Data set 2
3 = Data set 3
4 = Data set 4
A function data set is selected with control word bits 16
and 17. The relevant BICO parameters for linking the
control word bits are P576 and P577.
In function diagram:
20.5
r014
Setp Speed
14
In function diagram:
360.4, 361.4, 362.4, 363.4
r015
n(act)
15
P028*
SrcDispPowerConn
28
r029
DispPowerConn
29
P030*
Src Disp Binec
30
r031
Display Binector
31
Parameter
Description
Data
Read/write
P032*
Src Disp Conn
Index1: 0
Unit: Indices: 5
Type: L2, CC
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Dec.Plc.: 3
Unit: %
Indices: 5
Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Index1: 0
Unit: Indices: 5
Type: L2, C
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Dec.Plc.: 1
Unit: V
Indices: 5
Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Index1: 0
Unit: Indices: 5
Type: L2, C
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Dec.Plc.: 2
Unit: A
Indices: 5
Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Index1: 0
Unit: Indices: 5
Type: L2, C
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Dec.Plc.: 1
Unit: %
Indices: 5
Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Index1: 0
Unit: Indices: 5
Type: L2, CC
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
32
r033
Display Conn
33
P034*
SrcDispVoltsConn
34
r035
Disp Volts Conn
35
P036*
SrcDispAmpsConn
36
r037
Disp Amps Conn
37
P038*
Src DispTorqConn
38
In function diagram:
30.4
r039
Disp Torq Conn
39
P040*
SrcDisp SpdConn
40
Parameter
Description
Data
Read/write
r041
Disp Speed Conn
Dec.Plc.: 1
Unit: 1/min
Indices: 5
Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Index1: 0
Unit: Indices: 5
Type: L2, CC
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Dec.Plc.: 3
Unit: Hz
Indices: 5
Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Index1: 0
Unit: Indices: 5
Type: L2, CC
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Dec.Plc.: 0
Unit: Indices: 5
Type: I4
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Index1: 0
Unit: Indices: 5
Type: L2, CC
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Dec.Plc.: 0
Unit: Indices: 10
Type: L2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
Init: 2
Min: 0
Max: 3999
Unit: Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
41
P042*
SrcDispFreqConn
42
r043
Disp Freq Conn
43
P044*
SrcDisp DecConn
44
r045
Disp DecConn
45
P046*
SrcDisp HexConn
46
r047
Disp Hex Conn
47
Example:
KK0091 = 1234 5678
P046.1= 91
r047.1 = 1234
r047.6 = 5678
P048*
PMU OperDisp
48
Parameter
Description
Data
Read/write
P049*
OP OperDisp
Index1: 4
Min: 0
Max: 3999
Unit: Indices: 5
Type: O2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Init: 0
Min: 0
Max: 4
Unit: Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
changeable in:
- Ready
- Run
Init: 6
Min: 0
Max: 65535
Unit: Indices: Type: V2
Menus:
all Menus
changeable in:
all states
49
Index 1: 1st line left
Index 2: 1st line right
Index 3: 2nd line (actual value), only visualization
parameters
Index 4: 3rd line (setpoint), only function parameters
Index 5: 4th line
P050*
Language
50
0 = German
1 = English
2 = Spanish
3 = French
4 = Italian
P053*
Parameter Access
53
0 = None
1 = Cbx communication board
2 = PMU operator control panel
4 = Serial interface (SST/SST1), also OP1S and PC
8 = SCB serial input/output modules
16 = Txxx technology board
32 = Serial interface 2 (SCom2)
Each interface has a code number. When the number or
the sum of different numbers assigned to the interfaces
is/are entered, the interface(s) is/are released for use as a
parameterizing interface.
Example:
The factory-setting value 6 is the sum of 2 and 4. This
means that parameterization is allowed via the PMU and
serial interface 1 and thus for the OP1S as well.
The parameter can always be written from any interface.
This also applies if this interface has not been released
for parameterization purposes.
Parameter
Description
Data
Read/write
P060*
Menu Select
Init: 1
Min: 0
Max: 8
Unit: Indices: Type: O2
Menus:
all Menus
changeable in:
all states
Init: 0
Min: 0
Max: 2
Unit: Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Drive setting
- Upread/free access
changeable in:
- Drive setting
Dec.Plc.: 1
Unit: Indices: 8
Type: O2
Menus:
- Parameter menu
+ General parameters
- Fixed settings
- Quick parameterization
- Board configuration
- Drive setting
- Download
- Upread/free access
- Power section definition
60
P068*
Output Filter
68
r069
SW Version
69
Index 1: Software version of basic board
Index 2: Software version of optional board Slot A
Index 3: Software version of optional board Slot B
Index 4: Software version of optional board Slot C
Index 5: Software version of optional board Slot D
Index 6: Software version of optional board Slot E
Index 7: Software version of optional board Slot F
Index 8: Software version of optional board Slot G
The slots D-G are not available in type COMPACT PLUS.
For optional boards which contain no software, (e.g. SBR,
SLB), the parameter value in the respective index is
always 0.0.
Parameter
Description
Data
Read/write
P070*
Order No. 6SE70.
Init: 0
Min: 0
Max: 254
Unit: Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
- Power section definition
changeable in:
- Power section definition
Init: ~
Min: 90
Max: 1320
Unit: V
Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Quick parameterization
- Drive setting
- Upread/free access
changeable in:
- Drive setting
72
Init: ~
Min: 4,5
Max: 6540,0
Unit: A
Indices: Type: O4
Menus:
- Parameter menu
+ General parameters
- Drive setting
- Upread/free access
- Power section definition
changeable in:
- Power section definition
P073
Rtd Drive Power
Init: ~
Min: 0,3
Max: 6400,0
Unit: kW
Indices: Type: O2
Menus:
- Parameter menu
+ General parameters
- Upread/free access
- Power section definition
changeable in:
- Power section definition
Index1: 150,0
Min: 1,0
Max: 999,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 150,0
Min: 1,0
Max: 999,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 9,00
Min: 0,10
Max: 49,99
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
70
For parameter values, see annex "Compendium".
P071
Line Volts
71
P072
Rtd Drive Amps
73
P075
X (magnet,d)tot
75
P076
X (magnet,q)tot.
76
P077
X (sigma,d) damp
77
Parameter
Description
Data
Read/write
P078
X (sigma,q) damp
Index1: 9,00
Min: 0,10
Max: 49,99
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 8,00
Min: 0,10
Max: 49,99
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 8,00
Min: 0,10
Max: 49,99
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 50,0
Min: 1,0
Max: 100,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 60,0
Min: 10,0
Max: 200,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 30,0
Min: 5,0
Max: 799,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 80,0
Min: 10,0
Max: 200,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
78
Automatic parameterization (P115=1) should be executed
after the parameter value is changed.
Precondition:
P095 = 12 (synchronous motor)
P079
R (damping,d)
79
Automatic parameterization (P115=1) should be executed
after the parameter value is changed.
Precondition:
P095 = 12 (synchronous motor)
P080
R (damping,q)
80
Automatic parameterization (P115=1) has to be executed
after the parameter value is changed.
Precondition:
P095 = 12 (synchronous motor)
P081
Iexc(0)/Iexc(n)
81
P082
Psi(sat.char.,1)
82
P083
Iexc(sat.char,1)
83
The value belongs to the first flux value P082.
Precondition:
P095 = 12 (synchronous motor)
P084
Psi(sat.char.,2)
84
Parameter
Description
Data
Read/write
P085
Iexc(sat.char,2)
Index1: 45,0
Min: 5,0
Max: 799,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 90,0
Min: 10,0
Max: 200,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 65,0
Min: 5,0
Max: 799,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Upread/free access
changeable in:
- Ready
- Run
Index1: 0,00
Min: 0,00
Max: 655,35
Unit: Nm/A
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Drive setting
- Upread/free access
changeable in:
- Drive setting
85
The value belongs to the second flux value P084.
Precondition:
P095 = 12 (synchronous motor)
P086
Psi(sat.char.,3)
86
P087
Iexc(sat.char,3)
87
P088
kT(n)
88
Parameter
Description
Data
Read/write
P095*
Type of Motor
Index1: 10
Min: 0
Max: 13
Unit: Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Drive setting
- Upread/free access
changeable in:
- Drive setting
Index1: 1
Min: 0
Max: 5
Unit: Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Drive setting
- Upread/free access
changeable in:
- Drive setting
Index1: ~
Min: 100
Max: 2000
Unit: V
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Drive setting
- Upread/free access
changeable in:
- Drive setting
95
Parameter values:
10: IEC induction motor
11: NEMA induction motor
12: Synchronous motor (externally excited)
13 Synchronous perm.
Note:
Selection of a synchronous motor (12, 13) is only
considered for certain special applications.
P95 can also be at "0" (factory settging) during operation
of permanently-excited synchronous motors.
In both cases, the following functions are disabled:
Synchronizing (P582),
Flying restart (P583, P525, P526),
Automatic restart (P373),
DC braking (P395),
Motor identification (P115=2,3,4,6),
Control mode (P100=0,1,2,3 for P95=12),
Control mode (P100=0,2,4,5 for P095=13).
Synchronizing (P582) is used for P095=12 for resetting
to the initial position if P172 is not connected.
P100*
Control Mode
100
Parameter values:
0: v/f contol with superposed speed control
(only for P095 = 10, 11)
1: v/f control
(only for P095 = 10, 11, 13)
2: v/f control for textile applications;
allows no frequency corrections (e.g. by the current
limitation controller)
(only for P095 = 10, 11)
3: Frequency control (without tachometer)
(only for P095 = 10, 11, 13)
4: Speed control
(only for P095 = 10, 11, 12)
5: Torque control
(only for P095 = 10, 11, 12)
In function diagram:
14
P101*
Mot Rtd Volts
101
Parameter
Description
Data
Read/write
P102*
Motor Rtd Amps
Index1: ~
Min: 0,6
Max: 6553,5
Unit: A
Indices: 4
Type: O4
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Drive setting
- Upread/free access
changeable in:
- Drive setting
Index1: ~
Min: 0,0
Max: 95,0
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Drive setting
- Upread/free access
changeable in:
- Drive setting
- Ready
Index1: ~
Min: 0,500
Max: 1,000
Unit: Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Drive setting
- Upread/free access
changeable in:
- Drive setting
Index1: ~
Min: 0,1
Max: 2000,0
Unit: hp
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Drive setting
- Upread/free access
changeable in:
- Drive setting
Index1: ~
Min: 50,0
Max: 99,9
Unit: %
Indices: 4
Type: O2
Menus:
- Parameter menu
+ Motor/encoder
+ Motor data
- Drive setting
- Upread/free access
changeable in:
- Drive setting
102
P103*
Motor Magn Amps
103
P104*
MotPwrFactor
104
Precondition:
P95 = 10,12 (motor type: induc.IEC, synchronous motor)
P105*
Motor Rtd Power
105
Precondition:
P095 = 11 (motor type: NEMA induction motor)
P106*
Motor Rtd Effic.
106
Precondition:
P095 = 11 (motor type: NEMA induction motor)
Menu levels
The parameter menus have several menu levels. The first level
contains the main menus. These are effective for all sources of
parameter inputs (PMU, OP1S, SIMOVIS, field bus interfaces).
The main menus are selected in parameter P60 Menu Selection.
Examples:
P060 = 0
"User parameters" menu selected
P060 = 1
"Parameter menu" selected
...
P060 = 8
"Power section definition" menu selected
Menu levels 2 and 3 enable the parameter set to be more extensively
structured. They are used for parameterizing the units with the OP1S
operator control panel.
Main menus
P060
Menu
Description
User parameters
Parameter menu
Fixed settings
Quick parameterization
Board configuration
Drive setting
Download
Upread/free access
Parameter name
P070
P072
P073
P366
Select FactSet
NOTE
P053 = 6
P060 = 2
P366 = ?
P970 = 0
Unit carries out parameter
reset and then leaves the
"Fixed settings" menu
PROFIBUS
Product description of the CBP communications board
The CBP communications board (Communications board PROFIBUS)
is for linking SIMOVERT MASTERDRIVES to higher-level automation
systems via PROFIBUS-DP.
Fastening screw
System connector
LED (green)
LED (yellow)
LED (red)
9-pole Sub-D connection X448
Fastening screw
Technical data
The communications board has three LEDs (green, yellow, red) for
providing information on the current operating status.
Voltage is supplied from the basic unit through the systems plug-in
connector.
The CBP has a 9-pole SUB D socket (X448) which is provided for
connecting it up to the PROFIBUS system in accordance with the
PROFIBUS standard. All connections of this RS485 interface are shortcircuit-proof and floating.
The CBP supports baud rates of 9.6 kBaud to 12 MBaud and is also
suitable for connecting fiber-optic cable by means of optical link plugs
(OLPs).
Functionality
Protocol
architecture
Transmission
equipment
MASTERDRIVES
"Slave"
Other
"Slave"
CBP
Other
nodes
Electronics box
Adaption board
+1.B1
+1.B3
+1.B2
Optional board
CBP
The CBP optional board has a 9-pin Sub-D socket (X448) which is
provided for connecting the CBP to the PROFIBUS system. The
connections are short-circuit proof and floating.
Pin
Designation
Significance
SHIELD
Ground connection
Area
Not connected
RxD/TxD-P
RS485
CNTR-P
Control signal
TTL
DGND
VP
Not connected
RxD/TxD-N
Not connected
6
1
5 V 10 %
RS485
Bus connectors
Order No.
6ES7 972-0BA10-0XA0
6ES7 972-0BA20-0XA0
6ES7 972-0BB10-0XA0
6ES7 972-0BB20-0XA0
Appearance
PG socket
0BA10: no
0BB10: yes
0BA20: no
0BB20: yes
12 MBaud
12 MBaud
Vertical
Terminating resistor
Outgoing cable
Interfaces
PROFIBUS nodes
PROFIBUS cable
Connectable diameter of
PROFIBUS cable
8 0.5 mm
8 0.5 mm
Recommended for
IM 308-B
IM 308-C
S5-95U
S7-300
S7-400
M7-300
M7-400
CBP
n
n
n
n
n
n
n
n
Bus termination
The bus cable can be connected either on the left or on the right!
Each bus segment must be fitted with a resistor network, the bus
termination, at each end.
If the recommended bus connectors can be used, the bus termination
can be connected or disconnected by means of switches.
Terminating resistor
connected
on
off
Terminating resistor
not connected
on
off
If these bus connectors are not used, the user must ensure installation
of a bus termination network at the first and last bus station in
accordance with the following illustration.
VP (PIN 6)
390 Ohm
Data line
RxD/TxD-P (PIN 3)
220 Ohm
Data line
RxD/TxD-N (PIN 8)
390 Ohm
DGND (PIN 5)
WARNING
Connection
example
You can pull out the bus connector with looped-through bus cable from
the PROFIBUS-DP interface at any time without interrupting data
transfer on the bus.
First bus node
Bus
termination
Bus
termination
The three LED displays are located on the front of the CBP. These are
as follows:
CBP operating (red)
Data exchange with the basic unit (yellow)
Transfer of useful data via the PROFIBUS (green)
Diagnostic LEDs give the user rapid information on the status of the
CBP at any particular instant.
More detailed diagnostic information can be read out directly from the
diagnostics memory of the CBP by means of a diagnostic parameter.
NOTE
During normal operation, all three LEDs repeatedly light up at the same
time and for the same length of time (flashing)! If an LED is
continuously on or off, this indicates an exceptional condition
(parameterization phase or fault)!
LED
Status
Red
Flashing
Yellow
Flashing
Green
Flashing
LED
Status
Red
Flashing
Yellow
Flashing
Green
Off
Diagnostic information
Diagnostic information
No transfer of useful data via the PROFIBUS-DP
due to e.g. EMC interference, bus connector pulled
out, polarity reversal of connections, node number
not supplied with useful data by the master.
LED
Status
Diagnostic information
Red
Off/On
Yellow
Off/On
Green
Off/On
In the following, all exceptional operating conditions are listed which are
displayed as such by the CBP.
LED
Status
Red
Flashing
Yellow
Off
Green
On
Red
On
Yellow
Off
Green
Flashing
Red
Flashing
Yellow
On
Green
Off
Red
Flashing
Yellow
On
Green
On
Diagnostic information
CBP is waiting for the basic unit to begin
initialization
Alarms
A 081
Meaning
The identification-byte combinations which are sent in
the configuration telegram by the DP master do not
tally with the permitted combinations of identification
bytes (see Table 8.2-12).
Effect:
No connection is established with the PROFIBUS-DP
master; re-configuration is necessary
A 082
A 083
A 084
A 085
NOTE
The alarm A 082 can even be displayed on the basic unit the first time
the CBP is started as long as telegrams are not being exchanged with a
DP master, e.g. because the bus cable has not yet been connected.
F ault number
F 080
Meaning
F ault in the dual-port A
RM
R emedial meas ure:
C B P probablydefec tive, i.e. replac e CB P
F 081
F 082
Fault
number
F001
F002
Fault
Counter-measure
Pre-charging
Fault
number
F006
Fault
Counter-measure
Line voltage
I DC voltage
I range
208 V - 230 V
380 V - 460 V
500 V - 575 V
Possibly:
660 V - 690 V
DC link overvoltage
Shutdown has occurred due to excessive DC
link voltage.
I Shutdown
I threshold
Check:
DC link undervoltage
The lower limit value of 76 % of the DC link
Input DC voltage
voltage (P071 Line Volts), or of 61 % when
DC link
kinetic buffering has been enabled, has been
fallen short of.
Undervoltage in the DC link in 'normal'
operation (i.e. no SIMULATION).
Undervoltage in the DC link with active kinetic
buffering and speed less than 10 % of the
rated motor speed.
It was a 'brief power failure' which was not
detected until system recovery (auto restart
flag).
F011
Overcurrent
Check
F012
I too low
During excitation of the induction motor, the
current did not rise above 12.5 % of the
setpoint magnetizing current for no-load
operation.
Fault
number
F015
Fault
Counter-measure
Motor stall
Motor has stalled or is locked:
Reduce load
Release brake
Fault
number
Fault
Counter-measure
F017
F018
F set fly
The found set-frequency could not be
implemented because the additional setpoint
is too high.
F019
F020
Motor temperature
Motor I2t
Inverter temperature
The limit value of the inverter temperature
has been exceeded.
r949 = 1: Limit value of inverter temperature
has been exceeded.
UCE Ph. L1
Check:
Fault
number
F026
F027
Fault
Counter-measure
UCE Ph. L2
Check:
UCE Ph. L3
Check :
F028
Supply phase
The frequency and the amplitude of the DC
link ripple indicate a single-phase power
failure.
F029
F035
F036
Fault on CU
Ext. fault 1
Check:
Ext. fault 2
Check:
Fault
number
F037
Fault
Analog input
Counter-measure
Check the connection to
Check parameters
F038
F040
AS internal
Incorrect operating status
Replace CU (-A10)
F041
EEPROM fault
A fault has occurred when storing the values
in the EEPROM.
Replace CU (-A10)
F042
Calculating time
Calculating time problems
BICO Manager
F045
Opt. Board HW
A hardware fault has occurred when
accessing an optional board.
Replace CU
Par. Task
F046
F047
Replace CU (-A10).
For synchronous motors (P095 = 12):
Pulse frequency is set too high
(P340 > 2kHz).
F048
F049
SW Version
TSY Init.
Check:
Fault
number
F051
Fault
Counter-measure
Speed encoder
P151
P138 AnalogTachScale
n-Cntr. Input
The fault input on the TSY has been active.
F053
Tachometer dn/dt
The permissible change value of the speed
encoder signal P215 dn(act,perm) has been
doubly exceeded.
F056
Check:
F058
No counter-measure
Fault
number
Fault
Counter-measure
F059
F060
MLFB is missing
This is set if the MLFB = 0 after exiting
INITIALIZATION (0.0 kW). MLFB = order
number.
F061
Incorrect parameterization
A parameter entered during drive setting (e.g.
P107 Mot Rtd Freq, P108 Mot Rtd Speed,
P340 Pulse Frequency) is not in a
permissible range (depending on control
type)
Fault
number
F062
Fault
Multi-parallel circuit
Fault in connection with the multi-parallel
circuit or board ImP1 has been detected.
Counter-measure
r949 = 10:
Communications card does
not reply. When writing the control word,
BUSY is not active if CSOUT is inactive.
Communications card is probably not
inserted.
r949 = 11,12: Timeout during BUSY during
initialization. BUSY does not become active
within 1 sec.
r949 = 15: Timeout during BUSY during
normal communication. BUSY does not
become active within 1 sec.
r949 = 18: Timeout when reading out the
fault information from the ImPIs.
Within one second after activation of FAULT
no fault cause can be supplied by the ImP1.
r949 = 20+i: HW conflict. This is set if bit
HWCONF is set in status word of slave i.
(Fault in the configuration of the multi-parallel
circuit)
r949 = 30+i: HW version of ImPI is not
compatible. The relevant slave number is
contained in i.
r949 = 40: Number of slaves does not tally
with the setpoint number of slaves of the unit.
r949 = 50+i: Inconsistency in the number of
slaves. The number of slaves notified by the
ImPI is not in conformance with the number
of status words or with the setpoint number of
slaves of the MLFB.
Counter-measure:
F065
Check parameterization.
Replace CU.
Replace ImPI.
SCom Telegram
r949 = 1 SCom1
r949 = 2 SCom2
Replace CU (-A10).
Fault
number
F070
Fault
Counter-measure
SCB Init.
EB initialization error
F073
AnaIn1 SL1
4 mA at analog input 1, slave1 fallen short of
F074
AnaIn2 SL1
4 mA at analog input 2, slave1 fallen short of
F075
AnaIn3 SL1
4 mA at analog input 3, slave1 fallen short of
F076
AnaIn1 SL2
4 mA at analog input 1, slave2 fallen short of
F077
AnaIn2 SL2
4 mA at analog input 2, slave2 fallen short of
F078
AnaIn3 SL2
4 mA at analog input 3, slave2 fallen short of
F079
SCB Telegram
Replace SCB1(2).
Replace CU (-A10).
Fault
number
F080
Fault
TB/CB Init.
Error during initialization of the board at the
DPR interface
Counter-measure
r949 = 1: TB/CB not inserted or TB/CB board
code incorrect
r949 = 2 TB not compatible
r949 = 3: CB not compatible
r949 = 5: Error in initialization data
Check that the T300 / CB board is inserted
correctly
r949 = 6: Timeout during initialization
r949 = 7: TB/CB board double
r949 = 10: Error in configuration channel
Check the CB initialization parameter:
F081
F082
F087
Replace SCB, TB or CB
TB/CB Tlg
r949 = 1: TB/CB
r949 = 2: 2. CB
Replace CB or TB.
Replace CU
Replace SLB
F090
F091
MId Time
The rotating measurement takes longer than
programmed in a measured status. Possible
causes:
Fault
number
F095
Fault
Counter-measure
Maximum frequency,
Minimum speed,
MId n(set)
Due to entries for
MId abort
The rotating measurement was aborted due
to inadmissible external intervention.
Setpoint inhibit
Fault
number
F098
Fault
MId Tachof
The rotating measurement has detected a
fault in the speed actual value signal. The
fault value defines the type of fault.
The fault message may have been
erroneously generated if the drive speed is
externally forced (e.g. completely locked
drive generates the "no signal" message)
Counter-measure
The fault value in r949 defines the type of
intervention
4
Incorrect gain
F100
GRND Init
Size 3 and 4:
F101
GRND UCE
During the ground fault test, the UCE
monitoring has responded in a phase in
which no valve has been triggered.
Check valves in the power section for shortcircuit, and on converters with fiber-optic
gating, check the gating unit wiring and the
UCE checkbacks for correct assignment.
r376 can be interrogated to indicate which
UCE monitoring has responded.
F102
Fault
number
F103
Fault
Counter-measure
Ground fault
x = 1 = V+ x = 2 = Vx = 4 = U- x = 5 = W+
x = 3 =U+
x = 6 =W-
MId I = 0
A fault has occurred during the test pulse
measurement.
Fault
number
Fault
Counter-measure
x = 0 = Single converter
x = 1 = Inverter 1
x = 2 = Inverter 2
x = 3 = Inverters 1 and 2
MId Unsym
During the DC measurement, the
measurement results for the individual
phases differ significantly. The fault value
indicates which quantity(ies) is (are)
concerned and in which phase the greatest
deviation occurred.
F110
MId R(L)
The rotor resistance determined during DC
measurement deviates too significantly from
the value which was calculated by the
automatic parameterization from the rated
slip.
MId di/dt
During test pulse measurement, the current
has increased significantly faster than was
expected. Thus for the 1st test pulse, an
overcurrent condition occurred within the first
half of the minimum switch-on time.
F111
Fault e_Func
A fault has occurred while calculating the
equalization function.
F112
Unsym l_sigma
The individual leakage test results deviate too
significantly.
Fault
number
Fault
F114
MId OFF
The converter has automatically aborted the
automatic measurement as the time limit was
exceeded up to converter power-up, or due to
an OFF command during the measurement;
the selection in P115 Function Select is reset.
F115
KF internal
F148
F149
F150
F151
F243
Link int.
Faults in internal linking. One of the two
linked partners does not reply.
Replace CU (-A10).
F244
ParaLink int.
Counter-measure
Replace CU (-A10).
F255
Alarms
Alarm
number
Cause
Counter-measure
Bit No.
A001
r953
0
A002
A014
r953
13
A015
r953
14
Calculating time
Check
Set P372 to 0
External alarm 1
Check
Parameterizable external alarm input Whether the cable to the corresponding
1 has been activated
digital input is interrupted.
A016
r953
15
External alarm 2
Check
Parameterizable external alarm input Whether the cable to the corresponding
2 has been activated
digital input is interrupted.
A017
r954
0
A020
r954
3
Overcurrent
An overcurrent condition has
occurred.
Alarm
number
Param.
No.
Cause
Counter-measure
Bit No.
A021
r954
4
A022
r954
5
Overvoltage
An overvoltage condition has
occurred.
Inverter temperature
Check:
A023
r954
6
A024
r954
7
A025
r954
8
A029
r954
12
A033
r955
0
A034
r955
1
A035
r955
Motor temperature
Motor movement
I2t Inv.
If the instantaneous load condition is
maintained, then the inverter will be
thermally overloaded.
I2t motor
The parameterized limit value for the
I2t monitoring of the motor has been
exceeded.
Overspeed
Bit 3 in r553 status word 2 of the
setpoint channel. The speed actual
value has exceeded the value of
maximum speed plus the set
hysteresis.
Wire break
Alarm
number
Param.
No.
Cause
Counter-measure
Bit No.
The clockwise and/or the counterclockwise rotating field is not
enabled, or a wire breakage is
present in the terminal wiring (both
control word bits are zero)
A036
A037
Check:
Line voltage
Motor stall/lock
Check:
A041
r955
8
A042
r955
9
A043
r955
10
n-act jump
The permissible change value of the
speed encoder signal (P215) has
been exceeded.
Additionally for synchronous motors
(P095=12):
The motor rotates with more than 2
% of the rated speed at the time of
inverter release. The inverter status
"Ready for operation" is not exited.
A044
r955
11
I too low
Only for synchronous motors
Alarm
number
Param.
No.
Cause
Counter-measure
Bit No.
(P095=12) in operation:
The difference smoothed with P159
between excitation current setpoint
and actual value (r160 - r156 )
deviates from zero by more than
25 % of the rated magnetizing
current.
A045
r955
12
A049
r956
0
A050
r956
1
A051
r956
2
A052
r956
3
A053
r956
4
A057
r956
8
DC braking activated
No slave
Check slave.
Check cable.
Slave incorrect
Peer Bdrate
In a peer-to-peer connection, a baud
rate has been selected which is too
high or too different.
Peer PcD L
Peer Lng f.
In a peer-to-peer connection, the
PcD length of transmitter and
receiver do not match.
TB Param
Occurs when a TB is logged on and
Alarm
number
Param.
No.
Cause
Counter-measure
Bit No.
present, but parameter tasks from
the PMU, SCom1 or SCom2 are not
answered by the TB within 6
seconds.
A061
A062
A063
A064
Caution!
Check:
Check:
Synchronising cable
fsyn<>fsoll
A065
r957
0
A066
r957
1
A067
r957
2
A068
r957
3
A069
r957
4
A070
r957
5
RGen active
Sync. Error
This alarm is output if the phase
difference goes outside the
synchronizing window (P 391) after
successful synchronization.
Alarm
number
Param.
No.
Cause
Counter-measure
Bit No.
A071
r957
6
A076
r957
11
A077
r957
12
A078
r957
13
A079
r957
14
A080
r957
15
A081..
A096
A097..
A112
A113..
A128
r958
1...15
r959
1...15
r960
1...15
TSY missing
t-comp lim
The determined compensation time
was limited to the value range of
0.5s - 1.5s.
r-g limit
The measured resistance was
limited to the maximum value of
49 %.
Stands. Meas
MotId:Dr.M.
CB alarm
See user manual for CB board
TB alarm 1
See user manual for TB board
TB alarm 2
See user manual for TB board
FFxx
Error message
FF01
Replace CU
Replace CU
Replace LBA
Stack overflow
Overflow of the stack.
Replace CU
Replace CU
Replace CU
EEEE
Replace CU
Re-load firmware
FF03
FF06
FFxx
Torx M8x12
Torx M8x12
F an
F an hous ing
a fan.
P ull out the fan as s embly towards the front (if neces s ary, tilt it
s lightly downwards at the front) and lay it down s afely.
CAUTION
Installation
NOTE
The spacing between the plus busbar and the minus busbar must be at
least 4 mm. In order to install the module busbars, you must therefore
use a template, e.g. a 4 mm thick piece of plastic.
Place the module busbars and SMU/SML insulation on spacer bolts
and fix in place (M6).
Place the template instead of the DC link bus module in the module
busbars.
Locate the SMU and SML and tighten the modular connections (M8,
8 - 10 Nm, M6, 2.5 - 5 Nm).
Screw the nuts tight on the spacer bolts (6 Nm).
Connect the circuit resistors (M4, 1.8 Nm).
Tighten the power connections (M8, 13 Nm).
Remove the template from the module busbars.
Template 4 mm
Module
screw connection
Module screw
connection
+
Replacing the IVI Board Unscrew the two screws of the electronics slide-in unit and pull it out
to its endstops.
Disconnect the ground cable of the electronics slide-in unit.
Remove all boards from the electronics box and place them on a
suitable surface which cannot be statically charged.
Unscrew the two fixing screws of the electronics box.
Push the electronics box out of its interlock and take it out towards
the front.
Pull out the ABO Adaption Board.
Disconnect the fiber-optic cables.
Unscrew the IVI board and take it out.
Install the new IVI in the reverse sequence.
VDU resistor
R eplacing the IG D
NOT E
T he s pacing between the plus bus bar and the minus bus bar mus t be at
leas t 4 mm. In order to ins tall the module bus bars , you mus t therefore
us e a template, e.g. a 4 mm thick piece of plas tic.
Adapter section
PMU
E-box
Snap catches
Forming
If a unit has been non-operational for more than one year, the DC link
capacitors have to be newly formed. If this is not carried out, the unit
can be damaged when the line voltage is powered up.
If the unit was started-up within one year after having been
manufactured, the DC link capacitors do not have to be re-formed. The
date of manufacture of the unit can be read from the serial number.
How the serial
number is made up
(Example: A-J60147512345)
Digit
Example
Significance
1 and 2
A-
Place of manufacture
1996
1997
1998
1 to 9
January to September
October
November
December
5 to 14
3AC
C / L+
D / L-
Forming
Disconnect
Motorconnection
Pre-charging
U1/L1
U2/T1
V1/L2
V2/T2
W1/L3
W2/T3
DC link
PE1
Rectifier
Inverter
PE2
Types E to G:
Vrated
SKD 62 / 16
330 / 150 W
22 nF / 1600 V
3 x SKKD 81 / 22
470 / 200 W
22 nF / 1600 V
3 x SKKD 81 / 22
470 / 100 W
22 nF / 1600 V
SKD 62 / 16
100 / 500 W
22 nF / 1600 V
3 x SKKD 81 / 22
150 / 500 W
22 nF / 1600 V
3 x SKKD 81 / 22
150 / 500 W
22 nF / 1600 V
Type K:
Vrated
Procedure
Forming time
in hours
5
4
3
2
Off-circuit idle
time in years
AC TOP DRIVE
Section 15
Parameter Listings
AC Electrical
TDS-9S
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
YES
P050
YES
P053
YES
P060 2
P068
P070
P071
P072
P073
P075
P075
P076
P076
P095
P095
P100
P100
P101
P101
YES
P102
YES
P102
P103
P103
P104
P104
YES
P105
YES
P105
P106
P106
P107
P107
P108
P108
P109
P109
YES
P113
YES
P113
YES
P115 3
P116
P116
P120
P120
P121
P121
P122
P122
P127
P127
YES
P128
YES
P128
P130
P130
0
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Language
Parameter Access
Menu Select
Output Filter
Order No. 6SE70
Line Volts
Rated Drive Amps
Rated Drive Power
X (magnet,d)tot
X (magnet,d)tot
X (magnet,q)tot
X (magnet,q)tot
Type of Motor
Type of Motor
Control Mode
Control Mode
Motor Rated Volts
Motor Rated Volts
Motor Rated Current
Motor Rated Current
Motor Magn Current
Motor Magn Current
Motor Power Factor
Motor Power Factor
Motor Rated Power
Motor Rated Power
Motor Rated Efficiency
Motor Rated Efficiency
Motor Rated Frequency
Motor Rated Frequency
Motor Rated Speed
Motor Rated Speed
Motor #Pole Pairs
Motor #Pole Pairs
Motor Rated Torque
Motor Rated Torque
Calc Motor Model
Start-Up Time
Start-Up Time
Main Reactance
Main Reactance
Stator Resistance
Stator Resistance
Total Leakage React
Total Leakage React
RotResistTmpFact
RotResistTmpFact
Imax
Imax
Select Motor Encoder
Select Motor Encoder
1
6
0
0
38-6U.6.
780V
860.0A
630.0 kW
150.0%
150.0%
150.0%
150.0%
11
11
4
3
550V
550V
662.0A
662.0A
0
0
0.87
0.87
700.0 Hp
700.0 Hp
92.0%
92.0%
39.2 Hz
39.2 Hz
1155 1/min
1155 1/min
2
2
4203.0 Nm
4203.0 Nm
0
0.18 s typ
0.20 s typ
380.5 typ
391.0 typ
3.24% typ
3.35% typ
25.61% typ
25.80% typ
82.8% typ
84.4% typ
1169.5 A
1169.5 A
11
10
COMMENTS
Language (1=English)
Access for Parameters
Parameter Menu (7 = Free Access)
No Output filter
MLFB: Drive Size 128
Rated Drive Voltage
Rated Drive Current
Rated Drive Power
(Default)
(Default)
(Default)
(Default)
NEMA Induction Motor
NEMA Induction Motor
Speed Regulation
Frequency Regulation
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Typ = 22.1%
Typ = 22.5%
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Calculated From Motor Nameplate
Calculated From Motor Nameplate
Auto Tune (P115=2, 4, 5)
Auto Tuned
Auto Tuned
(Auto tuned)
(Auto tuned)
(Auto tuned)
(Auto tuned)
(Auto tuned)
(Auto tuned)
Resistance Temp Factor (Auto tuned)
Resistance Temp Factor (Auto tuned)
Maximum current setpoint (1.5 x P102)
Maximum current setpoint (1.5 x P102)
11 = Encoder
10 = No encoder
23/03/2001
10:56
126743 REV.SHEET 2 OF 14
VIEW
PAR. NO.
P151
P151
YES
P215
YES
P215
P216
P216
P221
P221
P222
P222
P223
P223
P233
P233
P234
P234
P235
P235
P236
P236
P240
P240
YES
P259
YES
P259
P273
P273
P274
P274
P283
P283
P284
P284
P287
P287
P291
P291
YES
P295
YES
P295
P303
P303
P305
P305
P313
P313
P314
P314
P315
P315
P316
P316
P338
P338
P338
P338
IND.
PARAMETER DESC.
VALUE(Units)
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3
4
Encoder Pulse #
Encoder Pulse #
Max dn/dt
Max dn/dt
Smooth n/f (FWD)
Smooth n/f (FWD)
Smooth n/f (Set)
Smooth n/f (Set)
Source of n/f (act)
Source of n/f (act)
Smooth n/f (act)
Smooth n/f (act)
n/f Reg. Adapt.1
n/f Reg. Adapt.1
n/f Reg. Adapt.2
n/f Reg. Adapt.2
n/f-reg. Gain 1
n/f-reg. Gain 1
n/f-reg. Gain 2
n/f-reg. Gain 2
n/f Reg. Time
n/f Reg. Time
Max Regen Power
Max Regen Power
Smooth Isq (set)
Smooth Isq (set)
Isq (set) grad.
Isq (set) grad.
Current Reg Gain
Current Reg Gain
Current Reg Time
Current Reg Time
SmoothDCBusVolts
SmoothDCBusVolts
Fsetp Flux (set)
Fsetp Flux (set)
Efficiency Optim
Efficiency Optim
Smooth Flux (Set)
Smooth Flux (Set)
FieldWeakRegTime
FieldWeakRegTime
f(cEMF Mod)
f(cEMF Mod)
f(cEMF->AMP-mod)
f(cEMF->AMP-mod)
cEMF Reg Gain
cEMF Reg Gain
cEMF Reg Time
cEMF Reg Time
Common Mode Comp
Common Mode Comp
Common Mode Comp
Common Mode Comp
1024
1024
8.10 Hz
8.10 Hz
0.0 ms typ
4.8 ms typ
4 ms
4 ms
0
0
4 ms typ
0 ms typ
0.0%
0.0%
100.0%
100.0%
2.6 typ
1.7 typ
2.6 typ
1.7 typ
134 ms typ
230 ms typ
-30.0%
-30.0%
7 ms typ
7 ms typ
2648.0 A typ
2648.0 A typ
0.324 typ
0.327 typ
6.4 ms typ
6.4 ms typ
9
9
100.0%
100.0%
50.0%
50.0%
20 ms typ
15 ms typ
150 ms
150 ms
3.92 Hz typ
3.92 Hz typ
50.0%
50.0%
0.162 typ
0.324 typ
50.0 ms typ
50.0 ms typ
3.00 us
3.00 us
3.00 us
3.00 us
COMMENTS
23/03/2001
10:56
126743 REV.SHEET 3 OF 14
VIEW
PAR. NO.
P338
P338
P339
P339
P340
P340
P342
P342
P344
P344
P347
P347
P348
P349
YES
P350
P351
P352
P353
YES
P354
P357
YES
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
IND.
PARAMETER DESC.
VALUE(Units)
5
6
1
2
1
2
1
2
1
2
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
3.00 us
3.00 us
0
0
2.5 kHz
2.5 kHz
96.0%
96.0%
0.0%
0.0%
1.1 V typ
1.1 V typ
0
2.50us
662.0 A
550 V
81.50 Hz
2400 1/min
4203.00Nm
1.2 ms
P060
P053
P358
r001
r002
r003
r004
r005
r006
r007
r008
r011
r012
r013
r014
r015
P050
P102
P105
P113
P115
P128
P215
P259
P295
P350
P354
P401
r419
P492
r496
r497
P498
r502
COMMENTS
23/03/2001
10:56
126743 REV.SHEET 4 OF 14
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P361
P366
P368
P370
P375
P382
P382
P383
P383
P401
P401
P401
P421
P422
P423
P425
P426
P427
P428
P429
P430
P433
P433
P434
P434
P434
P443
P443
P444
P444
P444
P445
P445
P445
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
1
2
1
2
1
2
3
1
2
1
2
3
1
2
1
2
3
1
2
3
r550
r551
r552
r553
P590
P602
P640
P643
P644
r782
r783
r784
r785
r786
r787
r825
r947
r949
P971
U002
0
1
1
0
0
1
1
1800 s
1800 s
0.00%
10.00%
5.00%
100.0%
0.0%
2111
0110
0.0%
0
0
0
0
41
0
100.00%
100.00%
100.00%
3002
58
100.00%
100.00%
100.00%
0.0%
0.0%
0.0%
COMMENTS
23/03/2001
10:56
126743 REV.SHEET 5 OF 14
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
P448
P449
P452
P452
P452
P453
P453
P453
P457
P457
P457
P462
P462
P462
P463
P463
P463
P464
P464
P464
P465
P465
P465
P466
P466
P467
P467
P467
P468
P469
P469
P469
P470
P470
P470
P471
P471
P475
P476
P492
P492
P492
P493
P493
P494
P494
P494
P498
P498
P498
P499
P499
P500
P500
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
1
2
3
1
2
3
1
2
3
1
2
1
2
3
1
2
1
2
3
1
2
3
1
2
1
2
Jog Setp 1
Jog Setp 2
n/f(max, FWD Spd)
n/f(max, FWD Spd)
n/f(max, FWD Spd)
n/f(max,REV Spd)
n/f(max,REV Spd)
n/f(max,REV Spd)
Min setp
Min setp
Min setp
Accel. Time
Accel. Time
Accel. Time
Accel. Time Unit
Accel. Time Unit
Accel. Time Unit
Decel. Time
Decel. Time
Decel. Time
Decel. Time Unit
Decel. Time Unit
Decel. Time Unit
Decel. Time OFF3
Decel. Time OFF3
ProtRampGen Gain
ProtRampGen Gain
ProtRampGen Gain
Rgen Round Type
Ramp StartSmooth
Ramp StartSmooth
Ramp StartSmooth
Ramp End Smooth
Ramp End Smooth
Ramp End Smooth
Scale Torq (PRE)
Scale Torq (PRE)
Ramp Limitation
RampGen Act Hyst
FixTorque 1 Set
FixTorque 1 Set
FixTorque 1 Set
Src Fixtorque 1
Src Fixtorque 1
FixTorque 1 Gain
FixTorque 1 Gain
FixTorque 1 Gain
FixTorque 2 Set
FixTorque 2 Set
FixTorque 2 Set
Src FixTorque 2
Src FixTorque 2
Scale TorqLim2
Scale TorqLim2
10.00%
20.00%
100.0%
100.0%
100.0%
-50.00%
-50.00%
-50.00%
0.0%
0.0%
0.0%
5.0
5.0
5.0
0
0
0
2
2
2
0
0
0
2.0 s
0.0 s
2.9 typ
1.0 typ
1.0 typ
0
0.50 s
0.50 s
0.50 s
0.50 s
0.50 s
0.50 s
100.0%
100.0%
0.0%
1.0%
100.0%
10.0%
150.0%
3003
170
100.00%
100.00%
100.00%
-100.00%
-10.00%
-200.00%
3005
171
100.00%
100.00%
COMMENTS
23/03/2001
10:56
126743 REV.SHEET 6 OF 14
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
P500
P535
P535
P536
P536
P537
P537
P554
P554
P555
P555
P556
P556
P557
P557
P558
P558
P559
P559
P560
P560
P561
P561
P562
P562
P563
P563
P564
P564
P565
P565
P566
P566
P567
P567
P568
P568
P569
P569
P571
P571
P572
P572
P573
P573
P574
P574
P575
P575
P576
P576
P577
P577
P578
3
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
Scale TorqLim2
SIMO Sound
SIMO Sound
n/f RegDyn (set)
n/f RegDyn (set)
n/f RegDyn (act)
n/f RegDyn (act)
Src ON/OFF1
Src ON/OFF1
Src1 OFF2 (Coast)
Src1 OFF2 (Coast)
Src2 OFF2 (Coast)
Src2 OFF2 (Coast)
Src3 OFF2 (Coast)
Src3 OFF2 (Coast)
Src1 OFF3 (Qstop)
Src1 OFF3 (Qstop)
Src2 OFF3 (Qstop)
Src2 OFF3 (Qstop)
Src3 OFF3 (Qstop)
Src3 OFF3 (Qstop)
Src InvRelease
Src InvRelease
Src RampGen Rel
Src RampGen Rel
Src RampGen Stop
Src RampGen Stop
Src Setp Release
Src Setp Release
Src1 Fault Reset
Src1 Fault Reset
Src2 Fault Reset
Src2 Fault Reset
Src3 Fault Reset
Src3 Fault Reset
Src Jog Bit0
Src Jog Bit0
Src Jog Bit1
Src Jog Bit1
Src FWD Speed
Src FWD Speed
Src REV Speed
Src REV Speed
Src MOP UP
Src MOP UP
Src MOP Down
Src MOP Down
Src No ExtFault1
Src No ExtFault1
Src FuncDSet Bit0
Src FuncDSet Bit0
Src FuncDSet Bit1
Src FuncDSet Bit1
Src MotSSet Bit0
100.00%
1
1
50%
50%
50% typ
49% typ
3100
2100
22
22
1
1
1
1
2102
2102
1
1
1
1
1
1
1
1
1
1
1
1
18
18
3107
0
2107
2107
3108
2108
0
0
3111
2111
3112
2112
2113
2113
2114
2114
20
20
3400
0
3401
0
3402
COMMENTS
23/03/2001
10:56
126743 REV.SHEET 7 OF 14
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
P578
P579
P579
P590
P602
P602
P603
P603
P640
P640
P643
P643
P644
P644
P652
P652
P722
P722
P734
P734
P734
P734
P734
P734
P952
P970
P971
U001
U001
U001
U002
U002
U002
U107
U107
U108
U108
U117
U118
U119
U120
U121
U122
U950
U950
U950
U951
U951
U952
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3
4
5
6
1
2
3
1
2
3
1
2
1
2
031
032
075
004
059
047
3402
0
0
0
0.20 s
0.20 s
3.00 s
3.00 s
148
24
10.00 V
10.00 V
0.00 V
0.00 V
122
122
10 ms
10 ms
32
467
33
468
170
250
7
1
0
95.00%
95.00%
95.00%
54.50%
54.50%
54.50%
491
401
492
402
148
1
0 ms
24
1
0 ms
2
2
2
2
2
2
COMMENTS
23/03/2001
10:56
126743 REV.SHEET 8 OF 14
TDS-9S
PAR. NO.
P050
P051
P052
P053
P054
P071
P074
P075
P076
P077
P090
P091
P140
P141
P144
P160
P310
P311
P312
P313
P314
P315
P316
P317
P318
P319
P320
P329
P353
P354
P366
P368
P408
P409
P486
P517
P518
P554
P555
P556
P557
P561
P565
P566
P567
P568
P569
P571
P575
P578
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
1
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PARAMETER DESC.
Language
Access Level
Function Select
Parameter Access
Display Light
Line Volts
Limit LowVoltage
Rtd Amps
Config. Pcircuit
Factory Set type
Board Position 2
Board Position 3
Rectifier Resistance
Rectifier Inductance
DC Bus Capacitance
Motor Current Limit
DC Current Reg Gain
DC Current Reg Time
DC Cur Reg CWord
DC Volts Reg Gain
DC Volts Reg Time
DC Volts Reg CWord
DC V-Reg +Limit
DC V-Reg -Limit
DC V(Set,red)
DC V(Set,red)Hys
Smooth Load Amps
Pre Charge Time
Thyristor Test
Ground Flt Test
Auto Restart
Time DC Bus Volts
Caps Forming Time
Contactor Delay
Src Current Setup
DC Volts Dev Limit
Deviation Time
Src ON/OFF1
Src1 OFF2(coast)
Src2 OFF2(coast)
Src3 OFF2(coast)
Src InvRelease
Src1 Fault Reset
Src2 Fault Reset
Src3 Fault Reset
Src Jog1 ON
Src Jog2 ON
Src Reduce DC V
Src No ExtFault1
Src RDataSet Bit0
VALUE(Units)
1
3
0
6
0
575.0 V
61
1023
1
0
0
0
0.007
0.21
32.22
150
0.15
0.015
2111
8.8
3
0010
0.01
-1.00
95.00
6.00
5.00
500
0
2
2
6.1
10
0
0
2
0.1
1001
0001
0001
0001
1003
1004
0000H
2001
0000H
0000H
0001
0001
0000H
COMMENTS
23/03/2001
10:56
126743 REV.SHEET 10 OF 14
PAR. NO.
P579
P586
P587
P588
P589
P590
P591
P600
P601
P602
P603
P604
P606
P607
P608
P610
P611
P612
P613
P618
P619
P620
P621
P622
P623
P624
P631
P655
P656
P657
P658
P660
P661
P662
P664
P665
P666
P680
P681
P682
P683
P684
P685
P686
P687
P688
P689
P690
P694
P695
P696
P697
P698
P699
IND.
1
1
1
1
1
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
1
1
1
1
0
1
1
1
1
1
0
1
1
1
0
0
0
0
0
PARAMETER DESC.
VALUE(Units)
COMMENTS
0000H
0001H
0000H
0001H
0001H
0000H
0001H
0000H
0000H
0000H
1001
0
0
1002
0
0
0
0
0
0
0
0
0000H
0000H
0000H
0000H
0000H
37
10.00
0.00
0
0
2
0
0
10
0
968
968
0
0
6
127
2
0 ms
1
0
0
968
20ms
0
0
0
0
23/03/2001
10:56
126743 REV.SHEET 11 OF 14
PAR. NO.
P700
P701
P702
P703
P704
P705
P772
P773
P775
P776
P777
P778
P779
P780
P785
P788
P793
P799
P917
P918
P928
P971
IND.
0
0
0
0
0
0
1
1
1
1
1
1
0
1
0
1
0
0
0
0
0
0
PARAMETER DESC.
CB Parameter 5
CB Parameter 6
CB Parameter 7
CB Parameter 8
CB Parameter 9
CB Parameter 10
Thyr Voltg Corr
Deadband Convert
Min Gating Angle
Max Gating Angle
Max Gat Ang Ramp
Line FrquFiltTime
Phase Shift Corr
Fault Masking
I2T Control Word
RAM Access Addr
Line Voltg Delay
Special Access
Change Reports
CB Bus Address
Src Base/Reserve
EEPROM Storing
VALUE(Units)
COMMENTS
0
0
0
0
0
0
0
0.01
0
150
20
200
0.8
0
1
0
0.03
4
0
3
0000H
0
23/03/2001
10:56
126743 REV.SHEET 12 OF 14
TDS-11S
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
YES
P050
YES
P053
YES
P060 2
P068
P070
P071
P072
P073
P075
P075
P076
P076
P095
P095
P100
P100
P101
P101
YES
P102
YES
P102
P103
P103
P104
P104
YES
P105
YES
P105
P106
P106
P107
P107
P108
P108
P109
P109
YES
P113
YES
P113
YES
P115 3
P116
P116
P120
P120
P121
P121
P122
P122
P127
P127
YES
P128
YES
P128
P130
P130
0
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Language
Parameter Access
Menu Select
Output Filter
Order No. 6SE70
Line Volts
Rated Drive Amps
Rated Drive Power
X (magnet,d)tot
X (magnet,d)tot
X (magnet,q)tot
X (magnet,q)tot
Type of Motor
Type of Motor
Control Mode
Control Mode
Motor Rated Volts
Motor Rated Volts
Motor Rated Current
Motor Rated Current
Motor Magn Current
Motor Magn Current
Motor Power Factor
Motor Power Factor
Motor Rated Power
Motor Rated Power
Motor Rated Efficiency
Motor Rated Efficiency
Motor Rated Frequency
Motor Rated Frequency
Motor Rated Speed
Motor Rated Speed
Motor #Pole Pairs
Motor #Pole Pairs
Motor Rated Torque
Motor Rated Torque
Calc Motor Model
Start-Up Time
Start-Up Time
Main Reactance
Main Reactance
Stator Resistance
Stator Resistance
Total Leakage React
Total Leakage React
RotResistTmpFact
RotResistTmpFact
Imax
Imax
Select Motor Encoder
Select Motor Encoder
1
6
0
0
38-6U.6.
780V
860.0A
630.0 kW
150.0%
150.0%
150.0%
150.0%
11
11
4
3
575V
575V
732.0A
732.0A
0
0
0.87
0.87
800.0 Hp
800.0 Hp
92%
92%
39.2 Hz
39.2 Hz
1155 1/min
1155 1/min
2
2
4934.0 Nm
4934.0 Nm
0
0.20 s typ
0.21 s typ
380.9 typ
388.3 typ
3.43% typ
3.38% typ
31.15% typ
31.21% typ
80.7% typ
78.6% typ
1169.5 A
1169.5 A
11
10
COMMENTS
Language (1=English)
Access for Parameters
Parameter Menu (7 = Free Access)
No Output filter
MLFB: Drive Size 128
Rated Drive Voltage
Rated Drive Current
Rated Drive Power
(Default)
(Default)
(Default)
(Default)
NEMA Induction Motor
NEMA Induction Motor
Speed Regulation
Frequency Regulation
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Typ = 22.3%
Typ = 22.3%
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Motor Nameplate
Calculated From Motor Nameplate
Calculated From Motor Nameplate
Auto Tune (P115=2, 4, 5)
Auto Tuned
Auto Tuned
(Auto tuned)
(Auto tuned)
(Auto tuned)
(Auto tuned)
(Auto tuned)
(Auto tuned)
Resistance Temp Factor (Auto tuned)
Resistance Temp Factor (Auto tuned)
Maximum current setpoint (1.5 x P102)
Maximum current setpoint (1.5 x P102)
11 = Encoder
10 = No encoder
14/02/2001
16:29
124965 REV.B
SHEET 2 OF 13
VIEW
PAR. NO.
P151
P151
YES
P215
YES
P215
P216
P216
P221
P221
P222
P222
P223
P223
P233
P233
P234
P234
P235
P235
P236
P236
P240
P240
YES
P259
YES
P259
P273
P273
P274
P274
P283
P283
P284
P284
P287
P287
P291
P291
YES
P295
YES
P295
P303
P303
P305
P305
P313
P313
P314
P314
P315
P315
P316
P316
P338
P338
P338
P338
IND.
PARAMETER DESC.
VALUE(Units)
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3
4
Encoder Pulse #
Encoder Pulse #
Max dn/dt
Max dn/dt
Smooth n/f (FWD)
Smooth n/f (FWD)
Smooth n/f (Set)
Smooth n/f (Set)
Source of n/f (act)
Source of n/f (act)
Smooth n/f (act)
Smooth n/f (act)
n/f Reg. Adapt.1
n/f Reg. Adapt.1
n/f Reg. Adapt.2
n/f Reg. Adapt.2
n/f-reg. Gain 1
n/f-reg. Gain 1
n/f-reg. Gain 2
n/f-reg. Gain 2
n/f Reg. Time
n/f Reg. Time
Max Regen Power
Max Regen Power
Smooth Isq (set)
Smooth Isq (set)
Isq (set) grad.
Isq (set) grad.
Current Reg Gain
Current Reg Gain
Current Reg Time
Current Reg Time
SmoothDCBusVolts
SmoothDCBusVolts
Fsetp Flux (set)
Fsetp Flux (set)
Efficiency Optim
Efficiency Optim
Smooth Flux (Set)
Smooth Flux (Set)
FieldWeakRegTime
FieldWeakRegTime
f(cEMF Mod)
f(cEMF Mod)
f(cEMF->AMP-mod)
f(cEMF->AMP-mod)
cEMF Reg Gain
cEMF Reg Gain
cEMF Reg Time
cEMF Reg Time
Common Mode Comp
Common Mode Comp
Common Mode Comp
Common Mode Comp
1024
1024
8.10 Hz
8.10 Hz
0.0 ms typ
4.8 ms typ
4 ms
4 ms
0
0
4 ms typ
0 ms typ
0.0%
0.0%
100.0%
100.0%
2.9 typ
1.6 typ
2.9 typ
1.6 typ
134 ms typ
258 ms typ
-30.0%
-30.0%
7 ms typ
7 ms typ
2928.0 A typ
2928.0 A typ
0.395 typ
0.395 typ
6.4 ms typ
6.4 ms typ
9
9
100.0%
100.0%
50.0%
50.0%
20 ms typ
20 ms typ
150 ms
150 ms
3.93 Hz typ
3.93 Hz typ
50.0%
50.0%
0.156 typ
0.300 typ
52.0 ms typ
54.0 ms typ
3.00 us
3.00 us
3.00 us
3.00 us
COMMENTS
14/02/2001
16:29
124965 REV.B
SHEET 3 OF 13
VIEW
PAR. NO.
P338
P338
P339
P339
P340
P340
P342
P342
P344
P344
P347
P347
P348
P349
YES
P350
P351
P352
P353
YES
P354
P357
YES
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
IND.
PARAMETER DESC.
VALUE(Units)
5
6
1
2
1
2
1
2
1
2
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
3.00 us
3.00 us
0
0
2.5 kHz
2.5 kHz
96.0%
96.0%
0.0%
0.0%
1.1 V typ
1.1 V typ
0
2.55us
732.0 A
575 V
81.50 Hz
2400 1/min
4934.00Nm
1.2 ms
P060
P053
P358
r001
r002
r003
r004
r005
r006
r007
r008
r011
r012
r013
r014
r015
P050
P102
P105
P113
P115
P128
P215
P259
P295
P350
P354
P401
r419
P492
r496
r497
P498
r502
COMMENTS
14/02/2001
16:29
124965 REV.B
SHEET 4 OF 13
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P360
P361
P366
P368
P370
P375
P382
P382
P383
P383
P401
P401
P401
P421
P422
P423
P425
P426
P427
P428
P429
P430
P433
P433
P434
P434
P434
P443
P443
P444
P444
P444
P445
P445
P445
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
1
2
1
2
1
2
3
1
2
1
2
3
1
2
1
2
3
1
2
3
r550
r551
r552
r553
P590
P602
P640
P643
P644
r782
r783
r784
r785
r786
r787
r825
r947
r949
P971
U002
0
1
1
0
0
1
1
1800 s
1800 s
0.00%
10.00%
5.00%
100.0%
0.0%
2111
0110
0.0%
0
0
0
0
41
0
100.00%
100.00%
100.00%
3002
58
100.00%
100.00%
100.00%
0.0%
0.0%
0.0%
COMMENTS
14/02/2001
16:29
124965 REV.B
SHEET 5 OF 13
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
P448
P449
P452
P452
P452
P453
P453
P453
P457
P457
P457
P462
P462
P462
P463
P463
P463
P464
P464
P464
P465
P465
P465
P466
P466
P467
P467
P467
P468
P469
P469
P469
P470
P470
P470
P471
P471
P475
P476
P492
P492
P492
P493
P493
P494
P494
P494
P498
P498
P498
P499
P499
P500
P500
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
1
2
3
1
2
3
1
2
3
1
2
1
2
3
1
2
1
2
3
1
2
3
1
2
1
2
Jog Setp 1
Jog Setp 2
n/f(max, FWD Spd)
n/f(max, FWD Spd)
n/f(max, FWD Spd)
n/f(max,REV Spd)
n/f(max,REV Spd)
n/f(max,REV Spd)
Min setp
Min setp
Min setp
Accel. Time
Accel. Time
Accel. Time
Accel. Time Unit
Accel. Time Unit
Accel. Time Unit
Decel. Time
Decel. Time
Decel. Time
Decel. Time Unit
Decel. Time Unit
Decel. Time Unit
Decel. Time OFF3
Decel. Time OFF3
ProtRampGen Gain
ProtRampGen Gain
ProtRampGen Gain
Rgen Round Type
Ramp StartSmooth
Ramp StartSmooth
Ramp StartSmooth
Ramp End Smooth
Ramp End Smooth
Ramp End Smooth
Scale Torq (PRE)
Scale Torq (PRE)
Ramp Limitation
RampGen Act Hyst
FixTorque 1 Set
FixTorque 1 Set
FixTorque 1 Set
Src Fixtorque 1
Src Fixtorque 1
FixTorque 1 Gain
FixTorque 1 Gain
FixTorque 1 Gain
FixTorque 2 Set
FixTorque 2 Set
FixTorque 2 Set
Src FixTorque 2
Src FixTorque 2
Scale TorqLim2
Scale TorqLim2
10.00%
20.00%
100.0%
100.0%
100.0%
-50.00%
-50.00%
-50.00%
0.0%
0.0%
0.0%
5.0
5.0
5.0
0
0
0
2
2
2
0
0
0
2.0 s
0.0 s
2.9 typ
1.0
1.0
0
0.50 s
0.50 s
0.50 s
0.50 s
0.50 s
0.50 s
100.0%
100.0%
0.0%
1.0%
100.0%
10.0%
133.0%
3003
170
100.00%
100.00%
100.00%
-100.00%
-10.00%
-200.00%
3005
171
100.00%
100.00%
COMMENTS
14/02/2001
16:29
124965 REV.B
SHEET 6 OF 13
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
P500
P535
P535
P536
P536
P537
P537
P554
P554
P555
P555
P556
P556
P557
P557
P558
P558
P559
P559
P560
P560
P561
P561
P562
P562
P563
P563
P564
P564
P565
P565
P566
P566
P567
P567
P568
P568
P569
P569
P571
P571
P572
P572
P573
P573
P574
P574
P575
P575
P576
P576
P577
P577
P578
3
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
Scale TorqLim2
SIMO Sound
SIMO Sound
n/f RegDyn (set)
n/f RegDyn (set)
n/f RegDyn (act)
n/f RegDyn (act)
Src ON/OFF1
Src ON/OFF1
Src1 OFF2 (Coast)
Src1 OFF2 (Coast)
Src2 OFF2 (Coast)
Src2 OFF2 (Coast)
Src3 OFF2 (Coast)
Src3 OFF2 (Coast)
Src1 OFF3 (Qstop)
Src1 OFF3 (Qstop)
Src2 OFF3 (Qstop)
Src2 OFF3 (Qstop)
Src3 OFF3 (Qstop)
Src3 OFF3 (Qstop)
Src InvRelease
Src InvRelease
Src RampGen Rel
Src RampGen Rel
Src RampGen Stop
Src RampGen Stop
Src Setp Release
Src Setp Release
Src1 Fault Reset
Src1 Fault Reset
Src2 Fault Reset
Src2 Fault Reset
Src3 Fault Reset
Src3 Fault Reset
Src Jog Bit0
Src Jog Bit0
Src Jog Bit1
Src Jog Bit1
Src FWD Speed
Src FWD Speed
Src REV Speed
Src REV Speed
Src MOP UP
Src MOP UP
Src MOP Down
Src MOP Down
Src No ExtFault1
Src No ExtFault1
Src FuncDSet Bit0
Src FuncDSet Bit0
Src FuncDSet Bit1
Src FuncDSet Bit1
Src MotSSet Bit0
100.00%
1
1
50%
50%
50% typ
49% typ
3100
2100
22
22
1
1
1
1
2102
2102
1
1
1
1
1
1
1
1
1
1
1
1
18
18
3107
0
2107
2107
3108
2108
0
0
3111
2111
3112
2112
2113
2113
2114
2114
20
20
3400
0
3401
0
3402
COMMENTS
14/02/2001
16:29
124965 REV.B
SHEET 7 OF 13
VIEW
PAR. NO.
IND.
PARAMETER DESC.
VALUE(Units)
P578
P579
P579
P590
P602
P602
P603
P603
P640
P640
P643
P643
P644
P644
P652
P652
P722
P722
P734
P734
P734
P734
P734
P734
P952
P970
P971
U001
U001
U001
U002
U002
U002
U107
U107
U108
U108
U117
U118
U119
U120
U121
U122
U950
U950
U950
U951
U951
U952
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3
4
5
6
1
2
3
1
2
3
1
2
1
2
031
032
075
004
059
047
3402
0
0
0
0.20 s
0.20 s
3.00 s
3.00 s
148
24
10.00 V
10.00 V
0.00 V
0.00 V
122
122
10 ms
10 ms
32
467
33
468
170
250
7
1
0
95.00%
95.00%
95.00%
62.58%
62.58%
62.58%
491
401
492
402
148
1
0 ms
24
1
0 ms
2
2
2
2
2
2
COMMENTS
14/02/2001
16:29
124965 REV.B
SHEET 8 OF 13
TDS-11S
PAR. NO.
P050
P051
P052
P053
P054
P071
P074
P075
P076
P077
P090
P091
P140
P141
P144
P160
P310
P311
P312
P313
P314
P315
P316
P317
P318
P319
P320
P329
P353
P354
P366
P368
P408
P409
P486
P517
P518
P554
P555
P556
P557
P561
P565
P566
P567
P568
P569
P571
P575
P578
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
1
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PARAMETER DESC.
Language
Access Level
Function Select
Parameter Access
Display Light
Line Volts
Limit LowVoltage
Rtd Amps
Config. Pcircuit
Factory Set type
Board Position 2
Board Position 3
Rectifier Resistance
Rectifier Inductance
DC Bus Capacitance
Motor Current Limit
DC Current Reg Gain
DC Current Reg Time
DC Cur Reg CWord
DC Volts Reg Gain
DC Volts Reg Time
DC Volts Reg CWord
DC V-Reg +Limit
DC V-Reg -Limit
DC V(Set,red)
DC V(Set,red)Hys
Smooth Load Amps
Pre Charge Time
Thyristor Test
Ground Flt Test
Auto Restart
Time DC Bus Volts
Caps Forming Time
Contactor Delay
Src Current Setup
DC Volts Dev Limit
Deviation Time
Src ON/OFF1
Src1 OFF2(coast)
Src2 OFF2(coast)
Src3 OFF2(coast)
Src InvRelease
Src1 Fault Reset
Src2 Fault Reset
Src3 Fault Reset
Src Jog1 ON
Src Jog2 ON
Src Reduce DC V
Src No ExtFault1
Src RDataSet Bit0
VALUE(Units)
1
3
0
6
0
575.0 V
61
1023
1
0
0
0
0.007
0.21
32.22
150
0.15
0.015
2111
8.8
3
0010
0.01
-1.00
95.00
6.00
5.00
500
0
2
2
6.1
10
0
0
2
0.1
1001
0001
0001
0001
1003
1004
0000H
2001
0000H
0000H
0001
0001
0000H
COMMENTS
14/02/2001
16:29
124965 REV.B
SHEET 9 OF 13
PAR. NO.
P579
P586
P587
P588
P589
P590
P591
P600
P601
P602
P603
P604
P606
P607
P608
P610
P611
P612
P613
P618
P619
P620
P621
P622
P623
P624
P631
P655
P656
P657
P658
P660
P661
P662
P664
P665
P666
P680
P681
P682
P683
P684
P685
P686
P687
P688
P689
P690
P694
P695
P696
P697
P698
P699
IND.
1
1
1
1
1
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
1
1
1
1
0
1
1
1
1
1
0
1
1
1
0
0
0
0
0
PARAMETER DESC.
VALUE(Units)
COMMENTS
0000H
0001H
0000H
0001H
0001H
0000H
0001H
0000H
0000H
0000H
1001
0
0
1002
0
0
0
0
0
0
0
0
0000H
0000H
0000H
0000H
0000H
37
10.00
0.00
0
0
2
0
0
10
0
968
968
0
0
6
127
2
0 ms
1
0
0
968
20ms
0
0
0
0
14/02/2001
16:29
124965 REV.B
SHEET 10 OF 13
PAR. NO.
P700
P701
P702
P703
P704
P705
P772
P773
P775
P776
P777
P778
P779
P780
P785
P788
P793
P799
P917
P918
P928
P971
IND.
0
0
0
0
0
0
1
1
1
1
1
1
0
1
0
1
0
0
0
0
0
0
PARAMETER DESC.
CB Parameter 5
CB Parameter 6
CB Parameter 7
CB Parameter 8
CB Parameter 9
CB Parameter 10
Thyr Voltg Corr
Deadband Convert
Min Gating Angle
Max Gating Angle
Max Gat Ang Ramp
Line FrquFiltTime
Phase Shift Corr
Fault Masking
I2T Control Word
RAM Access Addr
Line Voltg Delay
Special Access
Change Reports
CB Bus Address
Src Base/Reserve
EEPROM Storing
VALUE(Units)
COMMENTS
0
0
0
0
0
0
0
0.01
0
150
20
200
0.8
0
1
0
0.03
4
0
3
0000H
0
14/02/2001
16:29
124965 REV.B
SHEET 11 OF 13
AC TOP DRIVE
Section 16
Encoder Troubleshooting
AC Electrical
Waveforms
DTI Schematic
AC TOP DRIVE
Section 17
Simovis Version 5
AC Electrical
Table of Contents
Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 -
Introduction (page 3)
Configuration of Control Card (page 4)
UPREAD from the AC DRIVE to a PC (page 6)
Viewing the UPREAD parameters (page 8)
DOWNLOADING from a PC to the AC DRIVE
(page 10)
Examination (page 12)
Examination Answers(page 13)
Section 1 - Introduction
SIMOVIS Version 5, is for use with the Siemens 70 Series Drive, by
using the SIMOVIS PC program, you can UPREAD parameter sets from
the units, store them on the hard disk or on floppy disks and transfer
them back to the units by DOWNLOAD. You have the additional
possibility of editing the parameters off-line and of creating parameter
files especially for your application. These files do not have to contain
the complete parameter scope. They can be limited to parameters,
which are relevant for the particular application. This module is mainly
aimed at the newer Vector Control Card the CUVC, but the same
method is used for Upreading and Downloading parameters to a CU2
card, the communication differences are explained in Section 2.
This section is split into four parts, they are Configuration of Control
Card, UPREAD, View an UPREAD set and DOWNLOAD.
Section 2 Configuration of Control Card
This part shows how to configure the type of control card that is inserted
in the Siemens 70 Series drive. For this section we are using a CUVC
card, but if the card that was to be configured the
Section 3 UPREAD a parameter set
This part shows how to UPREAD a complete parameter set from the AC
Drive to a PC.
Section 4 View an UPREAD parameter set.
The second part of this section shows how to view an upread set of
parameters once it has been upread from the AC Drive and stored to
disk.
Section 5 DOWNLOAD a parameter set
The third part of this section shows how to DOWNLOAD a complete
parameter set into the AC Drive from a PC and how to check for errors.
Above is the first window that is viewed when SIMOVIS is opened from the Desktop
of your PC. To configure a Drive you click on the Blue Cross.
This brings up the Add a drive screen, to set up for the CUVC card with software
version 3.1, click on the down arrows at Drive type and SW-version, and select
the type and version as above, then click on OK. For this section we are using a
CUVC card, but if the card that was to be configured was a CU2 card, this would be
selected from the list and would be MASTERDRIVES VC(CU2).
The Drive Type, Software, etc. is then displayed under Bus Address 0, other Drive
types could be configured to different Bus Addresses, this would be done in Add a
Drive. To communicate with the Drive, double click on the blue highlighted bar for
the CUVC card.
This then communicates with the Drive and all the present value of the parameters
are displayed down the right hand side of the screen, the top of the screen displaying
Online (EEPROM) identifies this. The Drive status is also displayed in the bottom
left of the screen, in this case the drive shows a green OK which means there is no
faults or alarms on the drive at present, but if there was a fault, it would then display
a red F here. If you cannot get ONLINE, check the cable connection or the Drive
type and then try again.
To UPREAD all the parameters from the Drive, Select Upread then Base unit all
from File, as shown above.
The program then automatically defaults to save the parameter set to the
Masterdives VC(CUVC) folder in SIMOVIS, this can be changed to another folder
on the hard drive (c) or to a floppy disk (a), by clicking on the down arrow next to
Masterdives VC(CUVC) and then selecting the required option. It is best when
saving to the hard drive (c), to save to the SIMOVIS default, as it will also
automatically default to this when DOWNLOAD is selected. At this stage the
parameter set that is to be Upread from the AC Drive requires a name, for this
example Test is to be used, this should be written into the File name box. Once
the folder has been chosen and the parameter set has been given a name, click on
Save to start Upreading the parameter set.
When the UPREAD has started, the above dialog box will be displayed, this shows
that SIMOVIS is Upreading the parameters and saving them as TEST (top of box),
it also displays the amount of parameters to be upread (in this case 1030), how
many have been upread (in this case 37), how many have been upread successfully
(OK) and how many have not been upread successfully (E). This function can be
aborted by clicking on Cancel.
If the upread has been completed successfully, this will be displayed by a dialog box
as above, if there has been a problem, it will show a dialog box with the details of the
problem parameters (this will be shown later in the DOWNLOAD section). To
proceed, click on OK.
To view the Upread parameters, you have to change to the OFFLINE mode. To do
this, select Offline from the View, as shown above.
This will then display either File New (factory parameter set), or File Open (Open
a previously saved parameter set). Choose and click on File Open as above,
because you want to open your previously saved parameter set (TEST).
The Open parameter set dialog box then appears; this is asking you what
parameter set you require to open. The above dialog box shows three options,
TDS11S(CUVC), Test or Train CUVC. To open the Test parameter set, click on
Test as shown above, this is then shown in the File name box, finally click on
Open, thus opening Test.
The parameter set Test is then viewed in the Offline mode as shown at the top of
the screen as offline (Test) with all the parameters shown down the right hand side
of the screen. The Drive status in the bottom left of the screen is now shown as a
blue O, to signify that the drive is Offline. Note you do not have to be connected to
the drive to view parameter sets in the Offline mode.
To Download a parameter set from a PC to the Siemens 70 Series Drive, you have
to be Online with the drive, and in the Online Status, this was previously shown in
the Upread part. Once SIMOVIS is successfully Online with the Drive, select
Download and then Save (EEPROM), from File as shown above. It is best to
save to EEPROM, as the parameters are permanently stored into the Drive.
The Open parameter set dialog box appears which again automatically defaults to
Masterdrives VC (CUVC), from this the previously saved program to be
downloaded can be selected. Shown above is Test set to be Downloaded, to do
this click on Test, this is then shown in the File name box, then click on Open,
this opens the parameter set to be downloaded, and starts the downloading process.
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The dialog box Download appears as above, this shows at the top of the box, the
parameter set that is being downloaded, in this case Test. Also shown is the
number of parameters that are to be Downloaded in this case 829, the number of
parameters that have been downloaded in this case 15 and the number of
parameters that have been successfully Downloaded (OK) or not successfully
downloaded (E). This process can be aborted by clicking on Cancel. When the
Download is in process the drive will automatically default to download status 21, this
should be viewed on the PMU.
A dialog box will then be displayed explaining how many parameters have been
written and refused, in the case above from 829 parameters, 828 were written
successfully and 1 was refused, the parameters that were refused can be looked at
by clicking on Details. If no parameters were refused only the OK box would be
available.
If the Details box was selected in the previous dialog box, the Error dialog box will
be displayed as above, with the parameters that SIMOVIS was not able to Write to
the drive. In this case only one parameter was refused 368, this would have to be
checked and then manually changed by either the PMU, OP1S or SIMOVIS. Clicking
on OK returns you to the Online screen where all the parameters that have been
downloaded can now be viewed.
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Section 6 Examination
1. What type of cable is used to communicate a PC to a Siemens 70 Series drive?
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2. What two type of Siemens 70 Series Drive control cards has Varco used to
control its AC Top Drives and Pipe Racking Systems?
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3. What is the difference between UPREAD and DOWNLOAD when using SIMOVIS
version 5?
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4. What type of files are used to store the parameter sets in SIMOVIS version 5?
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5. If the Drive Status is shown as a Blue O, what does this mean?
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6. If the Drive Status is shown as a Red F, what does this mean?
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7. What is the difference between a P type parameter and an r type parameter?
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8. Can Parameters be changed in the AC Drive through SIMOVIS when the PC is
connected to the AC Drive?
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