Theory of Operation
501/421/361
2008.05
Ver. 1.0
DF-613
OUTLINE ....................................................................................................................... 1
COMPOSITION/OPERATION ....................................................................................... 5
* For particulars, see the contents of DF-613.
PC-206
OUTLINE ....................................................................................................................... 1
COMPOSITION/OPERATION ....................................................................................... 3
* For particulars, see the contents of PC-206.
PC-407
OUTLINE ........................................................................................................................ 1
COMPOSITION/OPERATION ....................................................................................... 3
* For particulars, see the contents of PC-407.
LU-203
OUTLINE ........................................................................................................................ 1
COMPOSITION/OPERATION ........................................................................................ 3
* For particulars, see the contents of LU-203.
FS-522/PU-501/OT-602
OUTLINE ....................................................................................................................... 1
COMPOSITION/OPERATION ....................................................................................... 9
* For particulars, see the contents of FS-522/PU-501/OT-602.
FS-523/RU-507
OUTLINE ....................................................................................................................... 1
COMPOSITION/OPERATION........................................................................................ 7
* For particulars, see the contents of FS-523/RU-507.
SD-507
OUTLINE ....................................................................................................................... 1
COMPOSITION/OPERATION ....................................................................................... 3
* For particulars, see the contents of SD-507.
MT-502
OUTLINE ........................................................................................................................ 1
COMPOSITION/OPERATION ....................................................................................... 3
* For particulars, see the contents of MT-502.
JS-502
OUTLINE ....................................................................................................................... 1
COMPOSITION/OPERATION ....................................................................................... 3
* For particulars, see the contents of JS-502.
ii
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this product as well as
the risk of damage to the product, Konica Minolta Business Technologies, INC. (hereafter
called the KMBT) strongly recommends that all servicing be performed only by KMBTtrained service technicians.
Changes may have been made to this product to improve its performance after this Service
Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that
the information contained in this Service Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to
the product while servicing the product for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the
course of technical training and even after that, for performing maintenance and control of
the product properly.
Keep this Service Manual also for future service.
General
precaution
Electric hazard
High
temperature
General
prohibition
Do not touch
with wet hand
Do not
disassemble
General
instruction
Unplug
Ground/Earth
S-1
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA
BUSINESS TECHNOLOGIES, INC.
Konica Minolta brand products are renowned for their high reliability. This reliability is
achieved through high-quality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical,
physical, and electrical aspects have to be taken into consideration, with the aim of arriving
at proper tolerances and safety factors. For this reason, unauthorized modifications involve
a high risk of degradation in performance and safety. Such modifications are therefore
strictly prohibited. The points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
Prohibited Actions
DANGER
Using any cables or power cord not specified by KMBT.
S-2
AC230V
AC208V
240V
L (line)
N (neutral)
Green/Yellow:
PE (earth)
S-3
Power Supply
?V
S-4
kw
S-5
Wiring
WARNING
Never use multi-plug adapters to plug multiple power cords
in the same outlet.
If used, the risk of fire exists.
S-6
Installation Requirements
Ventilation
CAUTION
The product generates ozone gas during operation, but it
will not be harmful to the human body.
If a bad smell of ozone is present in the following cases,
ventilate the room.
a. When the product is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple products at the same time
Fixing
CAUTION
Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the product may
slide, leading to a injury.
S-7
Servicing
S-8
Safety Checkpoints
WARNING
When taking a report of problems from a user, check each
part and repair properly.
A risk of product trouble, injury, and fire exists.
Check the exterior and frame for edges, burrs, and other
damages.
The user or CE may be injured.
Do not allow any metal parts such as clips, staples, and
screws to fall into the product.
They can short internal circuits and cause electric shock
or fire.
Check wiring for squeezing and any other damage.
Current can leak, leading to a risk of electric shock or
fire.
Carefully remove all toner remnants and dust from electrical parts and electrode units such as a charging corona
unit.
Current can leak, leading to a risk of product trouble or
fire.
Check high-voltage cables and sheaths for any damage.
Current can leak, leading to a risk of electric shock or
fire.
S-9
Safety Checkpoints
WARNING
When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose
of the used lithium battery using the method specified by
local authority.
Improper replacement can cause explosion.
After replacing a part to which AC voltage is applied (e.g.,
optical lamp and fixing lamp), be sure to check the installation state.
A risk of fire exists.
Check the interlock switch and actuator for loosening and
check whether the interlock functions properly.
If the interlock does not function, you may receive an
electric shock or be injured when you insert your hand in
the product (e.g., for clearing paper jam).
Make sure the wiring cannot come into contact with sharp
edges, burrs, or other pointed parts.
Current can leak, leading to a risk of electric shock or
fire.
Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay
special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of product trouble, electric shock, and fire exists.
Handling of Consumables
WARNING
Toner and developer are not harmful substances, but care
must be taken not to breathe excessive amounts or let the
substances come into contact with eyes, etc. It may be
stimulative.
If the substances get in the eye, rinse with plenty of water
immediately. When symptoms are noticeable, consult a
physician.
S-10
Handling of Consumables
WARNING
Never throw the used cartridge and toner into fire.
You may be burned due to dust explosion.
4.
Fuse
Fuse
CAUTION
CAUTION
Double pole / neutral fusing
ATTENTION
Double ple / Fusible sur le neutre
S-11
Handling of batteries
CAUTION
ALL Areas
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturers instructions.
Germany
VORSICHT!
Explosionsgefahr bei unsachgemem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ.
Entsorgung gebrauchter Batterien nach Angaben des Herstellers.
France
ATTENTION
Il y a danger dexplosion sil y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur.
Mettre au rebut les batteries usages conformment aux instructions du fabricant.
Denmark
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig hndtering.
Udskiftning m kun ske med batteri af samme fabrikat og type.
Levr det brugte batteri tilbage til leverandren.
Finland, Sweden
VAROlTUS
Paristo voi rjht, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin.
Hvit kytetty paristo valmistajan ohjeiden mukaisesti.
VARNING
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren.
Kassera anvnt batteri enligt fabrikantens instruktion.
Norway
ADVARSEL
Eksplosjonsfare ved feilaktig skifte av batteri.
Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten.
Brukte batterier kasseres i henhold til fabrikantens instruksjoner.
S-12
SAFETY INFORMATION
SAFETY INFORMATION
IMPORTANT NOTICE
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976.
Compliance is mandatory for products marketed in the United States.
This copier is certified as a "Class 1" laser product under the U.S.
Department of Health and Human Services (DHHS) Radiation Performance Standard
according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within protective housings and external covers,
the laser beam cannot escape during any phase of normal user operation.
S-13
SAFETY INFORMATION
Finisher FS-522
50gap0e001nb
S-14
SAFETY INFORMATION
FS-523
50gap0e002nb
CAUTION:
You may be burned or injured if you touch any area that you are advised by any
caution label to keep yourself away from. Do not remove caution labels. And also,
when the caution label is peeled off or soiled and cannot be seen clearly, replace
it with a new caution label.
S-15
S-16
Personal checks
Travelers checks
Money orders
Certificates of deposit
Bonds or other certificates of indebtedness
Stock certificates
<Legal Originals>
Food stamps
Postage stamps (canceled or uncanceled)
Checks or drafts drawn by government agencies
Internal revenue stamps (canceled or uncanceled)
Passports
Immigration papers
Motor vehicle licenses and titles
House and property titles and deeds
<General>
Identification cards, badges, or insignias
Copyrighted works without permission of the copyright owner
In addition, it is prohibited under any circumstances to copy domestic or foreign currencies,
or works of art without permission of the copyright owner.
When in doubt about the nature of an original, consult with legal counsel.
Detail
In order to prohibit the illegal reproduction of certain originals, such as paper currency, this
machine is equipped with a counterfeit prevention feature.
Due to the counterfeit prevention feature that this machine is equipped with, images may be
distorted.
C-1
MAINTENANCE:
ADJUSTMENT/SETTING:
TROUBLESHOOTING*:
APPENDIX*:
This section gives, as information required by the CE at the site (or at the customer's
premise), a rough outline of the service schedule and its details, maintenance steps, the
object and role of each adjustment, error codes and supplementary information.
The details of items with an asterisk "*" are described only in the service manual of
the main body.
C-2
Standard printer
Main body
Windows 95
Windows 98
Windows Me
Windows 2000
Windows XP
Windows Vista
B. Brand name
The company names and product names mentioned in this manual are the brand name or
the registered trademark of each company.
Description
IN
PS
Sensor
PS
Door PS1
SIG
102 PS
24V
Solenoid
SD
DRV
SOL
24V
Clutch
CL
DRV
SOL
C-3
Motor
Description
24V
CONT
Drive signal
DRV1
DRV2
D1
D2
_U
_V
_W
DRV1
DRV2
DRV3
D1
D2
D3
D4
DRV A
DRV A
DRV B
DRV B
A
Motor
/A
B
/B
AB
BB
CLK, PLL
LCK, Lock, LD
FR
BLK
P/S
Power/stop
S/S
SS
Fan
Others
C-4
FM
CW/CCW, F/R
ENB
Effective signal
TEMP_ER
24V
CONT, DRIVE
Drive signal
HL
Detection signal
TH1.S, ANG
Analog signal
Serial communication
Description
Signal ground
PG, P.GND
Power ground
DCD
SIN
Serial input
SOUT
Serial output
DTR
GND
DSR, DSET
RTS
CTS
RI
Ring indicator
TXD
RXD
Feed direction
Notation
Transverse feed
A4
Longitudinal feed
A4S
Longitudinal feed
A3
C-5
Blank Page
C-6
SERVICE MANUAL
Theory of Operation
501/421/361
Main body
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
bizhub 501/421/361
CONTENTS
bizhub 501/421/361
OUTLINE
1. SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. UNIT CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. PAPER PATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
COMPOSITION/OPERATION
5. OVERALL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.1
5.2
6. SCANNER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.3
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.3.1
6.3.2
6.3.3
AE control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.3.4
Image processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7. WRITE SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1
7.2
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2.1
7.2.2
Write control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7.2.3
7.2.4
Image processing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8.3
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.2.1
Drum drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8.2.2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8.3.1
8.3.2
8.3.3
9. CHARGING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.1
9.2
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.2.1
Charging control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
9.2.2
CONTENTS
bizhub 501/421/361
ii
CONTENTS
16.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
16.3.1 Loop control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
17. ADU SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
17.1 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
17.2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
17.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
17.3.1 Conveyance path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
17.3.2 Conveyance control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
18. FUSING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
18.1 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
18.2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
18.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
18.3.1 Fusing roller drive control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
18.3.2 Web drive control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
18.3.3 Fusing temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
18.3.4 Fusing roller edge cooling control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
18.3.5 Envelope conveyance mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
18.3.6 Protection against abnormality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
18.3.7 Jam detection control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
19. REVERSE/EXIT SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
19.1 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
19.2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
19.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
19.3.1 Conveyance control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
19.3.2 Reverse control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
20. INTERFACE SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
20.1 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
20.2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
21. IMAGE STABILIZATION CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
21.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
21.2 Operation flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
21.2.1 Image stabilization control flow when the power switch (SW2) is turned ON . . . . . . . . . . . . . . . 83
21.2.2 Image stabilization control flow while in the print and the idle . . . . . . . . . . . . . . . . . . . . . . . . . . 86
22. IMAGE PROCESSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
22.1 Image processing in the scanner section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
22.1.1 Shading correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
22.1.2 AE control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
22.1.3 Area discrimination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
22.1.4 Brightness/density conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
22.1.5 Filter/magnification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
22.1.6 Scanner gamma correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
22.1.7 Halftone processing (error diffusion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
22.1.8 Compression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
22.1.9 Storage of image data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
22.2 Image processing in the write section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
23. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
23.1 Fan control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
23.1.1 Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
23.1.2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
23.2 Counter control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
iii
bizhub 501/421/361
CONTENTS
bizhub 501/421/361
iv
1. SYSTEM CONFIGURATION
bizhub 501/421/361
OUTLINE
1. SYSTEM CONFIGURATION
A. System configuration
[28]
[32]
[29]
[30]
[33]
[31]
[9]
[1]
[2]
[27]
[26]
[7]
[8]
[34]
[10]
[11]
[12]
[13]
[14]
[3]
[4]
[5]
[6]
[24]
[25]
[22]
[16]
[19]
[20 ]
[23]
[15]
[17]
[14]
[18]
[21]
50gat1e001nd
[1]
[18]
Desk (DK-506)
Large capacity unit (LU-203)
[19]
[2]
Main body
[20]
Dehumidifier heater *2
[3]
[21]
[4]
[22]
Finisher (FS-523)
[5]
[23]
[6]
[24]
[7]
[25]
[8]
[26]
[9]
[27]
[10]
[28]
[11]
[29]
[12]
[30]
[13]
Key counter *1
[31]
[14]
[32]
[15]
Dehumidifier heater 1C
[33]
[16]
[34]
[17]
*1
*2
*3
See "6.4 Option counter" in Field Service bizhub 501/421/361 main body for details.
Dehumidifier heater is set up as service part.
Swedish punch kit G is for Europe only.
1. SYSTEM CONFIGURATION
bizhub 501/421/361
No.
DK-506/PC-206/PC-407 *1
OT-504
DK-506/PC-206/PC-407 *1
DK-506/PC-206/PC-407 *1
DK-506/PC-206/PC-407 *1
DK-506/PC-206/PC-407 *1
FS-522 *2*3
SD-507
DK-506/PC-206/PC-407 *1
FS-522 *2*3
MT-502
OT-504
JS-502
RU-507 + FS-523
FS-522 *2*3
PC-206/PC-407 *4
LU-203
PC-206/PC-407 *4
LU-203
PC-206/PC-407 *4
LU-203
OT-504
OT-504
JS-502
RU-507 + FS-523
10
PC-206/PC-407 *4
LU-203
11
PC-206/PC-407 *4
LU-203
FS-522 *2*3
FS-522 *2*3
SD-507
12
PC-206/PC-407 *4
LU-203
FS-522 *2*3
MT-502
*1
*2
*3
*4
Remarks
2. PRODUCT SPECIFICATIONS
bizhub 501/421/361
2. PRODUCT SPECIFICATIONS
A. Type
Type
Desktop type
Copying method
Original stand
Fixed
Original alignment
Photo conductor
OPC
Sensitizing method
Laser writing
*1
Two trays
Bypass feed
PC-407 *1
PC-206 *1
LU-203 *1
2. PRODUCT SPECIFICATIONS
bizhub 501/421/361
B. Functions
Original
A3 or 11 x 17
Copy size
Trays 1, 2
Inch:
Metric: A3, B4, A4, A4S, B5, A5S, 11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap, 8K *1, 16K *1
Bypass feed
Inch:
Metric: A3, B4, A4, A4S, B5, B5S *2, A5S, B6S, 11 x 17 *2,
81/2 x 11, 81/2 x 11S, Foolscap, 8K *1, 16K *1,
16KS *1, Custom paper (Max. 297.0 x 431.8mm,
Min. 92.0 x 148.0 mm)
ADU
Inch:
Metric: A3, B4, A4, A4S, B5, B5S *2, A5S, 11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap, 8K *1, 16K *1, 16KS *1
Magnification
Fixed magnification
Inch:
x 0.930
3 types
Zoom magnification
Vertical magnification
Horizontal magnifi-
cation
Warm-up time
Up to 999 sheets
*1
*2
Resolution
Memory
Interface section
*1
*2
*3
2. PRODUCT SPECIFICATIONS
Scan
Write
Standard
1024 MB
Additional
1024 MB *1
bizhub 501/421/361
RJ45 Ethernet, Serial port (RS232-C), Serial port (USB TypeA x 3),
Serial port (USB TypeB) *2, RJ-11 *3
C. Type of paper
Plain paper *1
All trays
Special paper *2
*1
All trays
Inch:
Inch:
Inch:
Cougar Cover 65 lb
Inch:
Label paper:
Inch:
AVERY 5352
Inch:
3M CG3700
Inch:
D. Maintenance
Maintenance
2. PRODUCT SPECIFICATIONS
bizhub 501/421/361
E. Machine data
Power source
Inch:
Main body
+ DF-613
+ PC or DK
Weight
*1
F.
Temperature
10 to 30 C
Humidity
Note
The information herein may be subject to change for improvement without notice.
3. UNIT CONFIGURATION
bizhub 501/421/361
3. UNIT CONFIGURATION
[17]
[1]
[2]
[16]
[3]
[15]
[14]
[4]
[5]
[13]
[6]
[12]
[7]
[8]
[11]
[9]
[10]
50gat1c002na
[1]
Scanner section
[10]
PC or DK (option)
[2]
[11]
[3]
Fusing section
[12]
Developing section
[4]
[13]
Writing section
[5]
ADU
[14]
Charging section
[6]
Transfer/separation section
[15]
[7]
Registration section
[16]
[8]
[17]
DF
[9]
LU (option)
4. PAPER PATH
bizhub 501/421/361
4. PAPER PATH
[1]
[9]
[8]
[7]
[2]
[6]
[3]
[4]
[5]
50gat1c003na
[1]
Reverse conveyance
[6]
[2]
ADU conveyance
[7]
[3]
[8]
Registration conveyance
[4]
LU paper feed
[9]
Paper exit
[5]
PC paper feed
5. OVERALL CONFIGURATION
bizhub 501/421/361
COMPOSITION/OPERATION
5. OVERALL CONFIGURATION
5.1
[3][4]
[5]
[6]
[7]
[8]
[9]
Item
Scanner motor
(M2)
Normal
rotation
Reverse
rotation
[1]
[5]
ON early
[6]
[2]
[7]
[3]
board (PRCB)
[8]
Shading correction
[9]
Warming up completed
Note
Each operation varies according to the setting of the software DipSW in the service mode.
The power is turned ON with DF closed.
The power is turned ON with the lift plate of the tray down.
5. OVERALL CONFIGURATION
bizhub 501/421/361
5.2
IC
HDD
FK, MK
USB
I/F
RS232C LAN
I/F
I/F
CF
OB
OACB
SC
Write
Section
FM
CL
SD
DF
PS
PRCB
SDB
M
DCPU
HV
PS
JS
[1]
10
[2]
[3]
[4]
LU
[5]
PC
[6]
[1]
Image bus
[4]
[2]
[5]
Other buses
Individual signal line
[3]
UART bus
[6]
SATA
FS, RU
50gat2c090nb
6. SCANNER SECTION
6.1
bizhub 501/421/361
6. SCANNER SECTION
Composition
CCD unit
(CCDB)
Mirror unit
Exposure unit
Shading
correction
plate
50gat2c001na
6.2
Drive
[4]
[3]
[5]
[1]
[2]
50gat2c002na
[1]
[4]
Exposure unit
[2]
[5]
[3]
V-mirror unit
11
bizhub 501/421/361
6. SCANNER SECTION
6.3
Operation
6.3.1
[2]
[1]
[3]
[4]
[6]
[5]
50gat2c034na
[1]
[4]
[2]
[5]
[3]
[6]
[2]
[1]
[3]
[4]
[6]
[5]
50gat2c035na
12
[1]
[4]
[2]
[5]
[3]
[6]
6. SCANNER SECTION
[4]
[3]
[2]
[1]
[5]
[6]
[7]
[8]
50gat2c037na
[1]
[5]
AE scan range
[2]
[6]
[3]
[7]
[4]
[8]
[4]
[3]
[2]
[1]
[5]
[6]
[7]
50gat2c036na
[1]
[5]
[2]
[6]
[3]
[7]
[4]
Note
When the tray 1 is selected by manual, not by APS, no shading correction is made.
13
bizhub 501/421/361
6. SCANNER SECTION
bizhub 501/421/361
[3]
[2]
[1]
[4]
[5]
[6]
50gat2c038na
14
[1]
[4]
[2]
[5]
[3]
DF read position
[6]
bizhub 501/421/361
6.3.2
6. SCANNER SECTION
A. Detection method
The original size detection method varies for the DF mode and the platen mode.
(1) DF mode
See DF-613 Service Manual.
(2) Platen mode
Sub-scan direction
*1
CCD sensor
PS32
(ON/OFF)
A3
297
ON
11 x 17
279.4
ON
B4
257
ON
81/2 x 14 *1
215.9
ON
81/2 x 11S
215.9
ON
A4S
210
ON
A4
297
OFF
81/2 x 11
279.4
OFF
B5
257
OFF
OFF
A5
210
B5S
182
OFF
A5
148
OFF
51/2 x 81/2
139.7
OFF
B6
128
OFF
No discrimination is made between 81/2 x 14 and 81/2 x 11S. When the size is 81/2 x 14, this is detected as
81/2 x 11S.
B. Detection timing
(1) Platen mode (while in DF closed)
When the APS timing sensor (PS31) turns on while in DF closed, the original size is detected.
(2) Platen mode (while in DF open)
When the start key is pressed, the original size is detected.
15
6. SCANNER SECTION
bizhub 501/421/361
6.3.3
AE control
When AE is selected, the density level of the original is detected to adjust it to an appropriate density automatically. The sampling range of the original density in the AE control varies for the platen mode and the DF mode.
(1) AE sampling range in the platen mode
[5]
[1]
[7]
[6]
[5]
[2]
[2]
[4]
[3]
50gat2c039na
[1]
Original
[5]
[2]
L/100 mm
[6]
10 mm
Leading edge of the original
[3]
L mm
[7]
AE sampling range
[4]
30 mm
[4]
[1]
[6]
[5]
[4]
[3]
[2]
50gat2c040na
16
[1]
Original
[4]
20 mm
[2]
2.9 mm
[5]
[3]
1.5 mm
[6]
AE sampling range
bizhub 501/421/361
6.3.4
6. SCANNER SECTION
The following items are provided for the image processing. For details, See "22. IMAGE PROCESSING".
Shading correction
AE processing
Range discrimination
Brightness/density conversion
Filter/magnification
Compression
17
7. WRITE SECTION
bizhub 501/421/361
7. WRITE SECTION
7.1
Composition
CY2 lens
Cleaner
Index mirror
CY1 lens
Index lens
Dust-proof glass
f lens
Polygon mirror
18
7.2
Operation
7.2.1
7. WRITE SECTION
bizhub 501/421/361
[10]
[9]
[8]
[1]
[7]
[6]
[2]
[5]
[3]
[4]
50gat2c041na
[1]
Dust-proof glass
[6]
Polygon mirror
[2]
CY2 lens
[7]
CY1 lens
[3]
Drum
[8]
Collimator lens
[4]
[9]
Laser diode
[5]
f lens
[10]
Index mirror
7.2.2
Write control
Image data that has been processed is converted into laser beam on the laser drive board (LDB) to be irradiated
on the drum. 1 laser diode emits 2 beams and 2 lines are written per 1 scan.
To prevent the mis-centering of a written image, an INDEX signal detected by the index board (INDEXB) is used
to decide the reference position for writing in the drum shaft direction (main scan direction) to control the starting
position of the laser irradiation onto the drum.
7.2.3
The following items are provided for the image stabilization control. For details, See "21. IMAGE STABILIZATION
CONTROL".
19
7. WRITE SECTION
bizhub 501/421/361
7.2.4
Image processing
The following items are provided for the image processing. For details, See "22.2 Image processing in the write
section".
20
Rotation/elongation
PWM
Frequency conversion
8.1
bizhub 501/421/361
Drum claw
PGC sensor
50gat2c004na
21
bizhub 501/421/361
8.2
Drive
8.2.1
Drum drive
[1]
[2]
50gat2c005na
[1]
8.2.2
[2]
[1]
[2]
50gat2c006na
[1]
22
Drum claw
[2]
8.3
Operation
8.3.1
When the print start signal turns ON [1], various motors turn ON to place each unit in the operating condition. At
the same time, the erase lamp (EL) turns ON to neutralize the drum and the charging corona charges the drum.
A specified period of time after the print start signal turns ON, the developing bias turns ON [2] and then a high
voltage is impressed [3] on the guide plate. When the preparation for image creation is made, an image is created on the drum surface by laser irradiation and developing.
A specified period of time after the registration clutch (CL1) turns ON [4], a high voltage is impressed on the
transfer corona [5] and the separation corona [6] to turn ON the transfer exposure lamp (TSL) [8] and the drum
claw solenoid (SD2) [9] sequentially. The ON timing [7] of TSL varies according to the type of paper. And the ON
time period of TSL also varies according to the setting environment. An image created on the drum is transferred
onto paper and then the paper is separated from the drum.
A specified period of time after the registration sensor (PS1) detects the trailing edge of paper and turns OFF
[10], each operation turns OFF. However, some operations turn OFF a specified period of time after PS1 detects
the trailing edge of the last paper and turns OFF [11], or a specified period of time after the fusing exit sensor
(PS3) detects the trailing edge of the last paper and turns OFF [13]. For the charging corona, the developing bias
and the guide plate bias, with the OFF timing [12] by the last paper of the transfer corona used as a starting
point, each of the OFF timing is interlocked.
[1][2] [3]
[11]
[2]
[12]
[8]
[13]
50gat2c103na
Transfer exposure lamp (TSL) ON (This varies according to the setting environment.)
[3]
[9]
[4]
[10]
[5]
[11]
[6]
[12]
[7]
[13]
23
bizhub 501/421/361
bizhub 501/421/361
8.3.2
A. Purpose
Two drum claws are employed to prevent paper from winding up around the drum (winding-up jam). The contact
and severance of the drum claws to and from the drum are made by the ON/OFF of the drum claw solenoid
(SD2).
B. Swing operation
To prevent paper from getting stained at specific points and the drum [3] from being damaged, the drum claw [2]
makes a swing operation of about 7 mm against the drum surface.
The drum claw unit [4] is provided with a projection [7]. This projection is pressed by the cam [6] provided on the
gear [5] to push out the drum claw unit backward. When the gear rotates to release the cam, the drum claw unit
is sent back to the original position by the spring [1]. This operation is repeated to swing the drum claw.
[5]
[6]
[7]
[1]
[4]
8.3.3
[3]
[2]
50gat2c042na
The following items are provided for the image stabilization control. For details, See "21. IMAGE STABILIZATION
CONTROL".
24
9. CHARGING SECTION
9.1
bizhub 501/421/361
9. CHARGING SECTION
Composition
Erase lamp (EL)
Charging wire
50gat2c007na
9.2
Operation
9.2.1
Charging control
A. Charging wire
The high voltage unit (HV) pressurizes 24V DC to impress a minus () DC voltage on the charging wire for discharge.
Charging output range: 500 to 1100 A
B. Charging grid
To obtain a uniform charging wire discharge, a minus () high voltage is impressed from the high voltage unit (HV)
to the charging grid.
Charging grid voltage output range: 450 to 1090 V
9.2.2
A. Purpose
To neutralize a residual potential on the drum surface and to obtain a uniform potential on the drum surface, the
erase lamp (EL) is irradiated on the drum before charging.
B. Execution timing
The erase lamp (EL) turns ON in synch with the print start signal turning ON. And it turns OFF a specified period
of time after the fusing exit sensor (PS3) detects the trailing edge of the last paper.
25
bizhub 501/421/361
Transfer wire
Separation wire
26
10.2 Operation
10.2.1
A. Purpose
To prevent the transfer guide plate from getting stained, a minus () DC voltage is impressed from the high voltage unit (HV).
Voltage impressed: 500 V
B. Execution timing
The impression of a voltage onto the transfer guide plate is made ON a specified period of time after the developing bias turns ON. And it turns OFF a specified period of time after the developing bias turns OFF.
10.2.2
Transfer/separation control
A. Transfer
The high voltage unit (HV) pressurizes a 24V DC to impress a plus (+) DC voltage on the transfer wire for discharging.
Transfer DC output range: 0 to 450 A
B. Separation
For separation, an AC high voltage and a minus () DC voltage are employed. The high voltage unit (HV)
impresses a voltage onto the separation wire for discharging.
Separation AC output range: 300 to 1000 A
Separation DC output range: 0 to 200 A
10.2.3
A. Purpose
The transfer exposure lamp (TSL) is turned ON to secure transferability and prevent a reverse charge to the
drum.
B. Execution timing
The transfer exposure lamp (TSL) turns ON a specified period of time after the registration clutch (CL1) turns ON.
And it turns OFF a specified period of time after the registration sensor (PS1) turns OFF.
27
bizhub 501/421/361
bizhub 501/421/361
Agitator screw
Agitator plate
50gat2c009na
28
bizhub 501/421/361
11.2 Drive
[6]
[5]
[4]
[1]
[3]
[2]
50gat2c010na
[1]
Drum
[4]
Agitator screw
[2]
Developing roller
[5]
Developing unit
[3]
[6]
Agitator plate
29
bizhub 501/421/361
11.3 Operation
11.3.1
Developer conveyance
Developer in the developing unit is supplied by the agitator plate [4] to the developing roller [2]. The thickness of
developer attaching to the developing roller is restricted by the developer restriction blade [5]. After completion
of transfer to the drum [1], developer remaining on the developing roller is sent back to the agitator screws [3].
The 2 agitator screws rotate in the same direction to obtain an improved conveyability when developer is
changed.
[3]
[4]
[5]
[1]
[2]
30
[1]
Drum
[4]
Agitator plate
[2]
Developing roller
[5]
[3]
Agitator screw
50gat2c043nb
11.3.2
Developing bias
A. Purpose
To make toner get easily attached to the drum while in developing, a developing bias is impressed onto the
developing roller [1].
[2]
[3]
[4]
[1]
50gat2c044na
[1]
Developing roller
[3]
[2]
[4]
B. Timing
To prevent unnecessary carriers from attaching to the drum, a developing bias turns ON a specified period of
time after the print start signal turns ON, and it turns OFF a specified period of time after charging turns OFF.
31
bizhub 501/421/361
bizhub 501/421/361
11.3.3
A. Purpose
To prevent the splash of toner from the developing roller, the duct [4] is provided at 2 places of the developing
unit [1]. Toner guided into the duct is sucked in by the developing suction fan (FM6) [3] to be collected by the
suction filter /A [2].
[3]
[4]
[2]
[1]
50gat2c045na
[1]
Developing unit
[3]
[2]
Suction filter /A
[4]
Duct
The following item is provided for the image stabilization control. For details, See "21. IMAGE STABILIZATION
CONTROL".
32
bizhub 501/421/361
Toner hopper
Toner bottle
50gat2c011na
33
bizhub 501/421/361
12.2 Drive
[5]
[4]
[1]
[2]
[3]
50gat2e003na
34
[1]
[4]
[2]
[5]
[3]
12.3 Operation
12.3.1
12.3.2
A. Operation
When the toner remaining sensor (PZS) detects the reduced level of remaining toner, the toner bottle motor
(M10) turns ON and rotates the toner bottle to supply toner in the toner bottle to the toner hopper.
When PZS detects the toner level being restored to its prescribed level, M10 turns OFF to get back to the standby condition.
B. Toner bottle position detection
The toner supply section is provided with the toner bottle position sensor (PS28) to detect the rotational position
of the toner bottle whether it is at the home position.
12.3.3
0 second
2.01 to 2.14 V
0.10 seconds
2.14 to 2.22 V
0.15 seconds
2.22 to 2.28 V
0.20 seconds
2.28 to 2.32 V
0.25 seconds
2.32 to 2.39 V
0.40 seconds
2.39 V or more
0.50 seconds
35
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12.3.4
A. Purpose
To convey toner in the toner bottle to the toner hopper.
B. Operation
The exit [1] of the toner bottle is normally closed. However, by setting the bottle to the toner supply section, the
accordion section is pushed and compressed to let the exit open. A bottle set to the toner supply section
rotates when the toner bottle motor (M10) turns ON. When the toner bottle rotates, toner is conveyed to the exit
of the bottle along the spiral groove engraved on the surface of the toner bottle and flows out into the toner hopper.
[1]
[2]
A
50gat2e002na
[1]
36
Exit
[2]
Rotation
Collection screw
Cleaning blade
Scraper
Drum
Collection paddle
Neutralizing sheet
50gat2c013na
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13.2 Drive
[1]
[2]
[3]
50gat2c014na
38
[1]
[2]
[3]
13.3 Operation
13.3.1
Cleaning operation
Toner scraped by the cleaning blade [4] is neutralized by the neutralizing sheet [2], then collected by the collection paddle [1], and finally guided to the collection screw [5]. At this time, toner remaining on the collection paddle is scraped by the scraper [6].
[5]
[6]
[1]
[4]
[3]
[2]
50gat2c047na
[1]
Collection paddle
[4]
Cleaning blade
[2]
Neutralizing sheet
[5]
Collection screw
[3]
Drum
[6]
Scraper
13.3.2
A. Purpose
To reuse toner scraped by the cleaning blade, the toner collection mechanism is provided.
B. Execution timing
The collection paddle to be used to collect toner is driven by the drum motor (M1) and the toner collection operation is made in synch with the ON/OFF of M1.
13.3.3
39
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Tray 1
Pick-up roller
Feed roller
Lift plate
Separation roller
Tray 1
50gat2c015na
14.1.2
Tray 2
Separation roller
Tray 2
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14.2.1
bizhub 501/421/361
14.2 Drive
Paper feed drive
[1]
[12]
[13]
[2]
[3]
[4]
[5]
[6]
[11]
[7]
[10]
[8]
[9]
50gat2c016na
[1]
[8]
Feed roller /2
[2]
[9]
Separation roller /2
[3]
Feed roller /1
[10]
Pick-up roller /2
[4]
Separation roller /1
[11]
Tray 2
[5]
[12]
Tray 1
[6]
[13]
Pick-up roller /1
[7]
14.2.2
[3][4]
[1]
[2]
[1]
Lift arm
[3]
[2]
Lift plate
[4]
50gat2c017na
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bizhub 501/421/361
14.3 Operation
14.3.1
Up/down control
A. Up drive operation
The lift drive shaft [3] is rotated by the paper lift motors /1 (M7) [6] and /2 (M8) [7]. The lift drive shaft is provided
with the lift arm [1] and the lift plate [2] is pushed up when the lift drive shaft rotates. In this way, the up drive
operation of the lift plate is conducted.
B. Down drive operation
Pulling out the tray disengages the coupling [8] of the paper lift motors /1 (M7) and /2 (M8) from the lift drive
shaft. In this way, the driving force of M7 or M8 that holds the lift plate at the upper position is released and the
lift plate goes down by its own weight.
[6] [7]
[8]
[9][10]
[1]
[4] [5]
[3]
[2]
[1]
Lift arm
[6]
[2]
Lift plate
[7]
[3]
[8]
Coupling
[4]
[9]
[5]
[10]
50gat2c051na
C. Operation timing
When the tray is set, the tray set sensors /1 (PS8) and /2 (PS14) turn ON. In this way, the paper lift motors /1
(M7) and /2 (M8) turn ON to raise the lift plate. When the lift plate goes up and the upper most paper that is
loaded turns ON the upper limit sensors /1 (PS6) and /2 (PS13), M7 and M8 turn OFF to stop the up drive operation.
When the paper feed operation causes PS6 and PS13 to turn OFF from ON while in the print operation, M7 and
M8 turn ON again to raise the lift plate. In this way, when PS6 and PS13 turn ON again, M7 and M8 turn OFF to
stop the up drive operation.
42
14.3.2
[12]
[13]
[8] [9]
[7]
[6][5]
[1]
[10]
[4]
[11]
[3]
[2]
[1]
[8]
[2]
Projection
[9]
Detection lever
Paper size sensor /Rr1 (PS10)
[3]
[10]
[4]
[11]
[5]
Detection lever
[12]
[6]
[13]
[7]
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44
SW102
SW103
SW104
(PS16)
(PS17)
OFF
B5
ON
ON
OFF
OFF
ON
A5S
ON/OFF
OFF
OFF
OFF
OFF
OFF
A4
ON/OFF
OFF
OFF
OFF
ON
OFF
OFF
81/2 x 11
OFF
OFF
OFF
OFF
OFF
81/2 x 11S
ON
OFF
OFF
ON
OFF
ON
B5S
OFF
OFF
ON
OFF
OFF
OFF
A4S
OFF
ON/OFF
ON
ON
OFF
ON
81/2 x 14
ON
ON
ON
OFF
ON
ON
B4
ON
ON
ON
OFF
ON
OFF
A3
ON
ON/OFF
ON
ON
ON
OFF
14.3.3
A. Pick-up mechanism
The pick-up roller [4] is brought up and down mechanically by the lever [6] provided on the rear side of the paper
feed unit. When the tray is set, the lever is pushed by the tray to bring down the pick-up roller. In this way, the
pick-up roller comes in contact with paper to pick it up.
[6]
[1]
[5]
[3]
[4]
[2]
50gat2c098na
[1]
Feed roller
[4]
Pick-up roller
[2]
Separation roller
[5]
[3]
Lever
brought down)
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B. Pick-up control
(1) Tray 1 pick-up control
When the print start signal turn ON [1], the feed motor (M9) and the feed clutch /1 (CL4) also turn ON. In this
way, the driving force of M9 is transmitted to the pick-up roller and the feed roller to pick up [2] the 1st sheet of
paper. When paper is conveyed and the registration sensor (PS1) turns ON, CL4 turns OFF to complete the
pick-up operation. The pick-up [4] operation of the 2nd and succeeding sheets of paper is conducted using the
paper feed request signal [3] as a starting point.
[1] [2]
[3]
[4]
[1]
[3]
[2]
[4]
[1] [2]
[3]
[4]
[5]
[6]
46
[1]
[4]
[2]
[5]
[3]
[6]
C. Separation mechanism
The separation roller [5] is pressed against the feed roller [8] by the operating pressure generated by the pressure [2] of the spring [4] and the torque of the torque limiter [3]. This operating pressure of the feed roller, separation roller and torque limiter becomes a limit torque to prevent the double feed of paper.
When there is no paper between the separation roller and the feed roller, or when only one sheet of paper is conveyed, the operating pressure of the feed roller, the paper and the spring is in excess of the limit torque, and
therefore, the separation roller rotates [6] following the rotation of the feed roller. When two or more sheets of
paper are conveyed between the separation roller and the feed roller, the limit torque is greater than the frictional
force between 2 sheets of paper, and accordingly, the separation roller stops and the lower side paper [7] in
contact with the separation roller is not conveyed.
[8]
[1]
[2]
[3]
[7]
[6]
[5]
[4]
50gat2c101na
[1]
[5]
Separation roller
[2]
Pressing
[6]
Driven rotation
[3]
Torque limiter
[7]
[4]
Spring
[8]
Feed roller
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14.3.4
The paper empty of the tray is detected by the paper empty sensors /1 (PS5) [3] and /2 (PS12) [4]. And to
prompt the supply of paper before paper in the tray runs out completely, the paper near-empty sensors /1 (PS9)
[7] and /2 (PS15) [8] are equipped. The lift drive shaft [2] that brings up the lift plate [5] is provided with the actuator [1] and PS9 and PS15 are turned ON and OFF by this actuator. When a sufficient amount of paper is loaded
on the tray, the actuator turns ON PS9 and PS15. However, when the amount of paper gets reduced and the lift
plate goes up, the actuator turns OFF PS9 and PS15. In this way, it is detected that the paper loaded in the tray
comes near to an end.
[7] [8]
[1]
[2]
[3][4]
[6]
[5]
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48
[1]
Actuator
[5]
Lift plate
[2]
[6]
Coupling
[3]
[7]
[4]
[8]
14.3.5
The front cover [4] of the tray is provided with the paper remaining display window [3], and the paper remaining
in the tray can be checked through this window. The inside of the paper remaining display window is provided
with the display lever [2] which is interlocked with the up/down position of the lift plate [1]. The display lever is red
in color and it is indicated that the more the red portion that can be seen through the paper remaining display
window, the less paper there remains in the tray.
[1]
[4]
[3]
[2]
[1]
Lift plate
[3]
[2]
Display lever
[4]
Front cover
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Separation roller
Lift plate
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50
15.2.1
bizhub 501/421/361
15.2 Drive
Paper feed drive
[4]
[1]
[2]
[3]
50gat2c018na
[1]
[3]
Separation roller
[2]
Feed roller
[4]
15.2.2
[4]
[5]
[3]
[1]
[2]
50gat2c020na
[1]
Cam
[4]
[2]
Lift plate
[5]
[3]
Spring
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bizhub 501/421/361
15.3 Operation
15.3.1
Up/down control
A. Up drive operation
The lift plate [4] is of the construction in which it is pushed up by the spring [5] provided on the lower section.
However, while in the stand-by condition, it is hold down by the cam [3] provided on the lift drive shaft [6]. And
the ON/OFF of the gear [7] of the lift drive shaft is controlled by the stopper [1] that is driven by the pick-up solenoid /BP (SD1) [2]. When the feed motor (M9) is turned ON by a print start signal, SD1 turns ON a specified
period of time after that. In this way, the stopper is released and the driving force of M9 is transmitted to the lift
drive shaft. When the cam that holds down the lift plate is released by the rotation of the lift drive shaft, the lift
plate is brought up by the force of the spring. When the lift sensor (PS23) [8] is turned ON by the rotation of the
lift drive shaft, SD1 turns OFF to stop the up drive of the lift plate. This up drive operation causes paper loaded in
the tray to come in contact with the feed roller to allow paper to be fed.
[7]
[2]
[8]
[6]
[1]
[6]
[5]
[4] [3]
50gat2c054na
[1]
Stopper
[5]
[2]
[6]
Spring
Lift drive shaft
[3]
Cam
[7]
Gear
[4]
Lift plate
[8]
52
15.3.2
A6S
BP1
BP2
BP3
BP4
(PS19)
(PS20)
(PS21)
(PS22)
OFF
OFF
OFF
OFF
B6S
A5
B5
A5S
ON
OFF
OFF
OFF
B5S
A4S
81/2 x 11
A4
Foolscap
ON
ON
OFF
OFF
81/2 x 14
ON
ON
ON
OFF
B4
11 x 17
A3
ON
ON
ON
ON
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15.3.3
A. Pick-up control
When the feed motor (M9) is turned ON by the print start signal [1], the pick-up solenoid /BP (SD1) and the vertical conveyance clutch (CL3) also turn ON a specified period of time after that. When SD1 turns ON, the lift
plate goes up [2] and paper comes into contact with the feed roller. After that, the feed clutch /BP (CL6) turns
ON. Through these operations, the driving force of M9 is transmitted to the feed roller and the vertical conveyance roller to conduct the pick-up [3] and the vertical conveyance [4] of the 1st sheet of paper. When paper is
conveyed and the vertical conveyance sensor (PS2) turns ON, CL6 turns OFF to complete the pick-up operation. However, since CL3 keeps turning ON, paper is conveyed to the registration section by the vertical conveyance roller. In this way, when the registration sensor (PS1) turns ON, CL3 turns OFF a specified period of time
after that. The pick-up [6] and the vertical conveyance [8] of the 2nd and succeeding sheets of paper are conducted using the paper feed request signal [5] as a starting point. When the last paper turns ON PS2, SD1 turns
ON to bring down [7] the lift plate.
[1]
[3]
[4]
[5]
[6]
[8]
[2]
54
[7]
50gat2c102na
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
B. Separation mechanism
The separation roller [7] is pressed against the feed roller [1] by the operating pressure generated by the pressure [4] of the spring [5] and the torque of the torque limiter [6]. This operating pressure of the feed roller, separation roller and torque limiter becomes a limit torque to prevent the double feed of paper.
When there is no paper between the separation roller and the feed roller, or when only one sheet of paper is conveyed, the operating pressure of the feed roller, the paper and the spring is in excess of the limit torque, and
therefore, the separation roller rotates [3] following the rotation of the feed roller.
When two or more sheets of paper are conveyed between the separation roller and the feed roller, the limit
torque is greater than the frictional force between 2 sheets of paper, and accordingly, the separation roller stops
and the lower side paper [2] in contact with the separation roller is not conveyed.
[1]
[8]
[7]
[6]
[5]
[4]
[3]
[2]
50gat2c106na
[1]
Feed roller
[5]
[2]
[6]
Torque limiter
[3]
Driven rotation
[7]
Separation roller
[4]
Pressing
[8]
15.3.4
Spring
The paper empty of the tray is detected by the paper empty sensor /BP (PS18).
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Loop roller
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16.2 Drive
[1]
[6]
[2]
[3]
[5]
[4]
50gat2c022na
[1]
Registration roller
[4]
Loop roller
[2]
[5]
Tray 1
[3]
[6]
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bizhub 501/421/361
16.3 Operation
16.3.1
Loop control
A. Registration path
Paper fed from the tray 1 [10], the tray 2 [8], the by-pass tray [6], PC/LU [7] and ADU [4] hits against the registration roller [2] through the loop roller [12]. And until the loop roller turns OFF, a loop is formed [3] and a paper
skew is corrected.
The loop roller is driven by the feed motor (M9) and the loop of paper is controlled by the registration sensor
(PS1) [13] equipped just before the registration roller.
[1]
[13]
[2]
[12]
[3]
[11]
[4]
[10]
[5]
[9]
[6]
[7]
[8]
50gat2c055na
58
[1]
Drum
[8]
[2]
Registration roller
[9]
[3]
Loop
[10]
[4]
[11]
[5]
[12]
Loop roller
[6]
[13]
[7]
B. Registration operation
The feed motor (M9) and the loop clutch (CL2) are turned ON by the print start signal [1]. In this way, the driving
force of M9 is transmitted to the loop roller and paper conveyed from each of the paper feed sections is conveyed to the registration roller. When the registration sensor (PS1) detects the leading edge of paper and turns
ON [3], CL2 turns OFF a specified period of time after that. At this time, since paper is being conveyed for a
specified period of time after being hit against the registration roller, a loop [4] is formed and a paper skew is corrected.
The print signal [5] turns ON the registration clutch (CL1) to transmit the driving force of M9 to the registration
roller. At this time, CL2 also turns ON to drive the loop roller for a loop assist [7].
When PS1 detects the trailing edge of paper and turns OFF [8], CL1 also turns OFF a specified period of time
after that to complete the registration operation. However, CL2 keeps tuning ON to conduct a loop formation [9]
of the next paper. After that, the same operations are repeated.
When PS1 detects the trailing edge of the last paper and turns OFF [11], M9, CL1 and CL2 also turn OFF a
specified period of time after that to complete a series of registration operations.
[1]
[7] [8]
[10]
[11]
[4]
[6]
[9]
[8]
50gat2c056na
[1]
[2]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
[7]
paper
Loop formation of the 2nd paper
paper
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Conveyance roller /1
Conveyance roller /2
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bizhub 501/421/361
17.2 Drive
[1] [2]
[3] [4]
[6]
[5]
50gat2c024na
[1]
[4]
[2]
Conveyance roller /1
[5]
Conveyance roller /2
Conveyance roller /3
[3]
[6]
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bizhub 501/421/361
17.3 Operation
17.3.1
Conveyance path
Paper the one side of which has been printed is conveyed to ADU by the reverse roller [12]. The paper conveyed
to ADU is also conveyed to the loop roller [6], the registration roller [7] and the drum [8] by the conveyance rollers
/1 [2], /2 [3] and /3 [5] and the other side is printed. Paper both sides of which has been printed passes through
the fusing roller [9] and fusing exit roller [10] to be exited from the main body paper exit roller [11].
The conveyance rollers /1, /2 and /3 are driven by the feed motor (M9), but the ON/OFF of the conveyance roller
/1 is controlled by the ADU conveyance clutch /Up (CL7) and that of the conveyance rollers /2 and /3 controlled
by the ADU conveyance clutch /Lw (CL8). This control is used to prevent the interference of each sheet of paper
that circulates through the conveyance path when two or more sheets of paper are printed. And, to detect the
position of paper that is circulating, the ADU conveyance sensor /1 (PS24) [1] and /2 (PS25) [4] are equipped.
[12]
[1]
[11]
[2]
[10]
[9]
[3]
[8]
[7]
[4]
[6]
[5]
50gat2c057na
62
[1]
[7]
[2]
Conveyance roller /1
[8]
Registration roller
Drum
[3]
Conveyance roller /2
[9]
Fusing roller
[4]
[10]
[5]
Conveyance roller /3
[11]
[6]
Loop roller
[12]
Reverse roller
17.3.2
Conveyance control
When printing two or more sheets of paper in the double sided print mode, the conveyance control in ADU varies according to the length of paper in the sub scan direction. The following 3 control methods are provided for
the conveyance control.
Conveyance control
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50gat2c060na
1
2
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50gat2c063na
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4
1
50gat2c066na
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2
1
4
50gat2c068na
2
1
same time.
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3
2
1
6
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3
2
repeated.
1
6
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50gat2c072na
50gat2c073na
3. The 1st sheet of paper is standing by at the conveyance roller /3. The 2nd sheet of paper is turned
over at the paper reverse/exit section to be conveyed to ADU. At this time, the 3rd sheet of paper
is fed and the image of the 6th page (the back
side of the 3rd sheet of paper when the original is
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4
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ADU.
2
1
4
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2
1
of paper is fed.
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4
3
2
1
10
70
repeated.
bizhub 501/421/361
Fusing heater
lamp /1 (L2)
Fusing roller
Decurler roller
Fusing claw
50gat2c025na
18.2 Drive
[1]
[2]
50gat2c026na
[1]
[2]
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18.3 Operation
18.3.1
Normal
bizhub 501
250mm/s
bizhub 421/361
210mm/s
125mm/s
72
18.3.3
The fusing roller is heated by the fusing heater lamps /1 (L2) and /2 (L3). The fusing pressure roller is heated by
the thermal conduction from the fusing roller.
The surface temperature of the fusing roller is detected by the thermistors /1 (TH1) [2] and /2 (TH2) [1]. TH1 and
TH2 monitor the surface temperature of the fusing roller at specified intervals to control the ON/OFF of L2 and
L3 through the AC drive circuit in the DC power supply (DCPS) so that a prescribed temperature can be
obtained.
[1]
[2]
50gat2c081na
[1]
Thermistor /2 (TH2)
[2]
Thermistor /1 (TH1)
A. Warm-up
Warm-up is conducted when the main power switch (SW1), the power switch (SW2) and the interlock switch
(MS) turn ON, and also when the system returns from the low power mode or the sleep mode.
While in the warm-up, the fusing heater lamps /1 (L2) and /2 (L3) turn ON. And it turns OFF at the prescribed
temperature. The temperature at which the warm-up completes varies for bizhub 501 and 421/361.
B. While in the print
The set temperature of the fusing roller varies according to the type of paper and the paper size. The ON/OFF of
the fusing heater lamps /1 (L2) and /2 (L3) are controlled so that the prescribed temperature is obtained.
When plain paper or thick paper is selected, to prevent the set temperature from going down due to the passage of paper, the set temperature is raised up to the prescribed temperature for a specified period of time from
the start of printing for each print.
When the fusing roller and the fusing pressure roller are stopped due to the completion or interruption of the
print, each roller is kept running for a specified period of time after L2 and L3 turn OFF to avoid an overshoot.
C. While in the stand-by
While in the stand-by condition, the temperature of the fusing roller is controlled in 3 steps according to the
elapsed time after the completion of warm-up or printing, whether DF is opened or closed, and whether each
key is pushed down or not.
While in the stand-by, the ON/OFF of the fusing heater lamps /1 (L2) and /2 (L3) are controlled so that the fusing
roller gets to the prescribed temperature.
Through these control operations, an overshoot is avoided and fusibility immediately after the release from the
stand-by condition is secured.
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A. Purpose
When printing continuously the sheets of paper the size of which is short in the main scan direction, the temperature gets high at both edges of the fusing roller and the fusing pressure roller where no paper passages is
made. So, to prevent the temperature from getting high, the edges of each roller are cooled down by the fusing
cooling fans /Fr (FM2) and /Rr (FM8). This control operation is also conducted to avoid a fusing overshoot when
the main body makes an emergency stop due to the occurrence of a jam.
B. Fusing cooling fan control
The fusing cooling fans /Fr (FM2) and /Rr (FM8) vary depending on whether the size of paper in the main scan
direction is large or small. And their operations also vary when a jam occurs.
(1) Small size
Small size paper refers to the one the size of which is 200 mm or less in the main scan direction.
ON timing
When the fusing exit sensor (PS3) detects the leading edge of paper exited and turns ON.
OFF timing
When the fusing motor (M11) turns OFF.
ON timing
When the detected temperature of the thermistor /2 (TH2) is over the prescribed temperature.
OFF timing
When the detected temperature of TH2 goes down below the prescribed temperature.
ON timing
A jam is detected inside the main body.
OFF timing
A specified period of time after the fusing cooling fans /Fr (FM2) and /Rr (FM8) turn ON.
Note
When the power switch (SW2) turns OFF due to the occurrence of a jam, or when the interlock
switch (MS) is turned OFF by opening ADU, the power supply to each fan is shut off and, even if it
is within a specified period of time, the fan turns OFF. However, when SW2 and MS are turned ON
within a specified period of time, FM2 and FM8 turn ON again.
74
[1]
[2]
[6]
[3]
[4]
[5]
50gat2c082na
[1]
[4]
[2]
Duct
[5]
Duct
[3]
Fusing roller
[6]
18.3.5
When printing envelopes, to prevent the occurrence of paper crease due to the thickness of paper, it is possible
to switch the nip pressure of the fusing roller and the fusing pressure roller. The nip pressure is manually
switched by the envelope lever [1].
[1]
50gat2c083na
[1]
Envelope lever
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18.3.6
When the thermistors /1 (TH1) and /2 (TH2) detects a stipulated temperature (233C) 5 times at the prescribed
intervals, this is deemed to be a high temperature abnormality and the fusing heater lamps /1 (L2) and /2 (L3) are
turned OFF. The thermostat (TS) also monitors an abnormal temperature rise and, when the detected temperature gets to 220 10C, the AC power lines to L2 and L3 are shut off.
For each condition in the warm-up, print, stand-by and the low power modes, the detected temperatures of
TH1 and TH2 and the number of times when L2 and L3 turned ON are calculated. And it is considered that a
low temperature abnormality occurs when certain conditions are met. When a low temperature abnormality
occurs, the power supply to L2 and L3 is cut off.
When these fusing temperature abnormalities occur, the system is placed in the SC latch condition with a message shown in the touch panel. After repairing with the cause of abnormality identified, it is necessary to release
the SC latch by the software DipSW3-1 for restoration.
RL1
DCPS
TS
CBR
NF
RL2
AC
drive
section
L2
L3
PRCB
TH1
Control
section
RL
drive
section
RL1
RL2
TH2
50gat2c084na
18.3.7
Only while in the print, when the detected temperatures of the thermistors /1 (TH1) and /2 (TH2) go down in a
moment more than the prescribed temperature, this is considered as a wind-up jam and the operation of the
main body is stopped with a message shown in the touch panel.
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Reverse gate
Reverse gate
Reverse roller
50gat2c027na
19.2 Drive
[4]
[1]
[3]
[2]
50gat2c028na
[1]
[3]
Reverse gate
[2]
[4]
Reverse roller
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19.3 Operation
19.3.1
Conveyance control
A. Reverse gate
The reverse gate is driven by the ON/OFF of the reverse solenoid (SD3). Paper conveyed from the fusing section
is switched by the reverse gate between the paper exit section and the reverse section.
B. Conveyance path
(1) Paper exit path
The reverse solenoid (SD3) is normally turned OFF and the reverse gate [1] is held in the position in which it
blocks the conveyance path to the reverse roller [4]. In this manner, paper conveyed from the fusing exit roller
(decurler roller) [2] is guided to the main body paper exit roller [3] along the internal form of the reverse gate to be
exited.
[4]
[1]
[3]
[2]
50gat2c085na
78
[1]
Reverse gate
[3]
[2]
[4]
Reverse roller
[4]
[1]
[3]
[2]
50gat2c086na
[1]
Reverse gate
[3]
[2]
[4]
Reverse roller
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19.3.2
Reverse control
A. Switch-back mechanism
While in the double sided print, paper that passes through the reverse gate [3] is conveyed to the outside of the
main body by the reverse roller [5] and then sent back again to the inside of the main body. At this time, the
paper is guided to the conveyance roller /1 [1] side, not to the reverse gate side from the metal frame form of the
conveyance path. In this way, the paper is turned over to be conveyed to the registration section again through
ADU.
The ON/OFF timing of the reverse solenoid (SD3) that drives the reverse gate is controlled by the fusing exit sensor (PS3) [2]. And the switchover between the normal rotation and the reverse rotation of the reverse motor (M6)
that drives the reverse roller is controlled by the reverse sensor (PS27) [4].
[5]
[4]
[1]
[3]
[2]
50gat2c087na
80
[1]
Conveyance roller /1
[4]
[2]
[5]
Reverse roller
[3]
Reverse gate
B. Reverse control
While in the double sided print, when the fusing exit sensor (PS3) detects the leading edge of paper of which the
printing of the back side has been completed and turns ON [1], the reverse solenoid (SD3) turns ON to switch
the reverse gate a specified period of time after the registration clutch (CL1) turns ON for back side printing. In
this manner, the paper is conveyed to the reverse section. A specified period of time after the reverse sensor
(PS27) detects the leading edge of paper and turns ON [2], the reverse motor (M6) rotates in the normal direction [3] and the reverse roller conveys the paper to the outside of the main body. And then, a specified period of
time after PS3 detects the trailing edge of the paper and turns OFF [4], SD3 turns OFF [5] to bring the reverse
gate back to its original position. And when PS27 detects the trailing edge of the paper and turns OFF [6], the
rotation of M6 is switched [7] from the normal rotation to the reverse rotation and the reverse roller sends the
paper back to the inside of the main body to convey it to ADU. In this manner, the paper is turned over.
[1]
[3]
[5]
[7]
Normal
rotation
Reverse
rotation
[2]
[4]
[6]
50gat2c088na
[1]
[5]
[2]
[6]
[3]
[7]
[4]
Switchover of the reverse roller from the normal rotation to the reverse rotation
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CF card slot
20.2 Specifications
Item
Serial port (RS-232C)
CF card slot
Specifications
For CS Remote Care
System management for CF card
CF card stored the following programs and the datas
Service port
82
Image stabilization control flow when the power switch (SW2) is turned ON
The following shows the operation flow of the image stabilization control when the SW2 is turned ON.
Power ON
B. Drum rotation
D. Fusing preliminary rotation
C. Dot diameter adjustment control
Stand-by
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B. Drum rotation
(1) Purpose
Prevent the drum charge leak such as an image flow at high humidity
When left in the low/normal humidity condition, prevent the uneven density due to the difference in sensitivity between the section facing the cleaner and the developing of the drum and other sections.
Create a dot pattern patch of a fixed density on the drum. The laser PWM at this time is maximum.
Read this dot pattern patch with the IDC sensor (IDCS) and calculate the difference between the sensor
output and the specified value.
Determine the correction amount of the laser power based on a value calculated to make corrections of the
laser power.
84
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21.2.2
Image stabilization control flow while in the print and the idle
The following shows the image stabilization control flow while in the print and the idle.
End of print
Stand-by
Output value obtained through the TCR adjustment which is performed after developer replacement is used
as the base.
Toner density in the developing unit is always etected with the TCR sensor. The detected TCR sensor output value is compared with the base value and if it is lower than the base, toner supply is started.
86
(2) Method
Create a dot pattern patch between images of which more than 20 prints have been run off. The laser PWM
at this time is maximum.
Read this dot pattern patch with the IDC sensor (IDCS) and calculate the difference between the sensor
output and the specified value.
Determine the correction amount of the laser power based on a value calculated to make corrections of the
laser power.
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B. AE control
C. Area discrimination
D. Brightness/density conversion
E. Filter/magnification
H. Compression
88
22.1.1
Shading correction
This is the measure to obtain an even distribution from light of the CCD sensor. The following corrections are
made at the prescribed timing.
a.
White correction
The output voltage of each pixel of the CCD sensor when the white reference plate is exposed to the exposure
lamp is stored as the maximum output of the pixel.
b.
Black correction
The output voltage of each pixel of the CCD sensor when the exposure lamp is turned off is stored as the minimum output of the pixel.
Conduct calculation to find out what step in this range falls on the image data read from the original based on
the difference between the black and white data for each pixel stored in the steps a. and b. above, and output
the results of the calculation in the 10 bits accuracy.
[1]
White
+1.4
0V
Width in which the read is made
Black
[2]
White
1024
0
Width in which the read is made
Black
50gat2c091nb
[1]
AD conversion input
[2]
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22.1.2
AE control
Through the AE control, a density suitable for the original density is automatically selected and the copy is made
properly.
A. Sampling area
(1) While in the platen mode
[5]
[1]
[7]
[6]
[5]
[2]
[2]
[4]
[3]
50gat2c092na
[1]
Original
[5]
[2]
L/100 mm
[6]
10 mm
Leading edge of the original
[3]
L mm
[7]
AE sampling range
[4]
30 mm
[4]
[1]
[6]
[5]
[4]
[3]
[2]
50gat2c093na
[1]
Original
[4]
20 mm
[2]
2.9 mm
[5]
[3]
1.5 mm
[6]
AE sampling range
B. Execution timing
90
While in the platen print: At the pre-scan before the actual scan when the print or the read starts.
22.1.3
Area discrimination
To make a copy of the original under the correct condition (to make a correct filter processing), check the read
section to see if it is a character or a dot picture, and use the results at the image processing unit at the later
stage.
22.1.4
Brightness/density conversion
The signal obtained after the shading correction is a signal corresponding to the light reflected from the original,
and this is generally called a brightness signal. In this brightness/density conversion section, the brightness signal is converted in density as shown in the graph below.
Density
255
Brightness
1024
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22.1.5
Filter/magnification
A. Filter processing
An appropriate filter processing is made according to the type of an original and the magnification selected.
(1) Character
: Suppress moire.
(3) Picture
B. Magnification processing
For this machine, the sub scan direction magnification is made by the scan speed of the exposure unit (platen
mode) or by the conveyance speed of the DF (DF mode), and the main scan direction magnification is made by
processing images electrically.
(1) Main scan magnification processing while in enlargement
As shown in the drawing below, if the data of each pixel obtained when the original is read by the CCD are D1 to
D5, the positions of the data read when enlarged are E1 to E5. However, when the write is made only with the
data thus read, the following problems occur.
a. There occurs a clearance between data, and this results in a distorted image.
b. The data position does not fall in exactly with the write position.
As shown with dotted lines in the drawing below, when there is no read data that corresponds exactly to the
write position, a density is decided for the write as shown below and appropriate processing is made.
[1]
D1
[2]
E1
[3]
W1
D2
D3
E2
W2
W3
D4
D5
E3
W4
E4
W5
W6
E5
W7
W8
50gat2c095na
92
[1]
[2]
[3]
Write position
[1]
D1
[2]
R1
[3]
W1
D2
R2
W2
D3
R3
D4
R4
W3
D5
R5
W4
W5
50gat2c096na
[1]
[2]
[3]
Write position
255
E2
W2
Density
E1
0
0
Position
15
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22.1.6
To the data obtained after the filter/magnification processing, select a density curve corresponding to the density
button selected on the operation panel. An appropriate density curve is provided for each of the character/picture/character and the picture/thin character modes.
22.1.7
To make effective use of the installed memory and obtain an excellent copy image, error diffusion processing is
employed, which is one of the pseudo-intermediate processing methods.
22.1.8
Compression
To store more image data, data is stored temporarily in the image memory after the images has been compressed.
22.1.9
The image/setting of the originals read by the scanner or the images sent from the IC can be stored as a file in
the hard disk in the main body. (option)
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B. Frequency conversion
C. PWM
A. Rotation/elongation
Rotate the image in the direction of 90 degrees and 180 degrees as necessary.
When outputting images from the memory, expand the compressed data to restore them to their original state.
B. Frequency conversion
Write in the memory once the data after the PWM conversion and read it in accord with the write clock signal of
the printer.
C. PWM
The period of time the laser is turned ON is changed by changing the pulse width.
95
23. OTHERS
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23. OTHERS
23.1 Fan control
23.1.1
Composition
[9]
[10]
[11]
[8]
[7]
[1]
[6]
[2]
[5]
[3]
[4]
50gat2c029nb
96
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
bizhub 501/421/361
23.1.2
23. OTHERS
It turns ON a specified period of time after the drum motor (M1) turns ON.
While in the auto toner supply mode and the TCR adjustment mode, it turns ON in synch with the turn-ON
of M1.
While in the low power mode and the stand-by condition, it turns ON in synch with the turn-ON of the drum
cooling fan (FM4).
While in the initial charging mode, the auto toner supply mode and the TCR adjustment mode, it turns OFF
in synch with the turn-OFF of the drum motor (M1).
In cases other than the above, it turns OFF a specified period of time after M1 turns OFF.
While in the low power mode and the stand-by condition, it turns OFF in synch with the turn-OFF of FM4.
While in the continuous print of small size paper (paper width: 200 mm or less), cool down both edges of
the fusing roller to suppress a temperature rise on the section of the fusing roller through which no paper
passes.
Suppress a temperature rise when printing large size paper (paper width: 201 mm or more).
(2) ON timing
While in the print of small size paper, they turn ON when the fusing exit sensor detects the first job paper .
While in the print of large size paper, they turn ON when the thermistor /2 (TH2) goes over the prescribed
temperature.
While in the print of small size paper, they turn OFF in synch with the turn-OFF of the fusing motor (M11).
While in the print of large size paper, they turn OFF when TH2 detects a temperature lower than the prescribed temperature.
They turn ON in synch with the turn-ON of the drum motor (M1).
While in the initial charging mode and the TCR adjustment mode, they turn OFF in synch with the turn-OFF
of M1.
In cases other than the above, they turn OFF a specified period of time after the turn-OFF of M1.
97
23. OTHERS
bizhub 501/421/361
After completion of the print, it turns ON a specified period of time after the drum motor (M1) turns OFF.
It turns ON when the machine inside temperature goes over the prescribed temperature.
It turns OFF a specified period of time after it turns ON after completion of the print.
While it turns ON after completion of the print, it turns OFF the moment M1 turns ON.
It turns OFF when the machine inside temperature goes down below the prescribed temperature.
While in the low power mode and the stand-by condition, it turns ON in synch with the turn-ON of the drum
cooling fan (FM4).
While in the initial charging and the TCR adjustment mode, it turns OFF in synch with the turn-OFF of M1.
In cases other than the above, it turns OFF a specified period of time after M1 turns OFF.
While in the low power mode and the stand-by condition, it turns OFF in synch with the turn-OFF of FM4.
F.
(1) Purpose
Suck air from the underside of the developing unit to prevent the splash of toner and exhaust air.
(2) ON timing
98
While in the TCR adjustment mode, it turns OFF in synch with the turn-OFF of M3.
23. OTHERS
bizhub 501/421/361
After completion of the print, it turns ON a specified period of time after M3 turns OFF.
While in the auto toner supply mode, it turns ON in synch with the turn-ON of M3.
It turns ON when the machine inside temperature goes over the prescribed temperature.
After completion of the print, it turns OFF a specified period of time after it turns ON.
While in the auto toner supply mode, it turns OFF in synch with the turn-OFF of M3.
It turns OFF when the machine temperature goes down below the prescribed temperature.
I.
(1) Purpose
Blow fresh air on the heat sink and cool down CPU.
(2) ON timing
It turns ON in synch with the turn-ON of the main power switch (SW1).
Not Setting HDD, FAX and the network : Turns OFF only while the sleep mode.
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23. OTHERS
Composition
[2]
CN1000
[1]
CN35
CN36
OACB
PRCB CN30
OB
SDB CN64
3 6
CN939
CN936
TCT
KCT
LCDB
50gat2c030na
[1]
100
Coin vendor /2
[2]
Copy Vender
23.2.2
23. OTHERS
Operation
Specifications/mechanism
Electronic counter
Counting the designated number of prints allows no further copy operation (can be removed).
*1
For data collected, See "10.6 Counter" in Field service bizhub 501/421/361 Main body. (See P.196)
[2]
[1]
[1]
[2]
50gat2c031nb
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23. OTHERS
Signal name
M1 signal
Description
Output timing
Type of signal
Open collec-
print operation
tor output
up to the completion of
paper exit
2
paper is supplied
sizes *1
changed
selection signal
modes
10
P.GND
Ground
*1
102
(2)
(1)
A3
(0)
L
B4
A4
A4S
B5
B5S
Special
11 x 17
81/2 x 14
81/2 x 11
81/2 x 11S
51/2 x 81/2 / A5
23. OTHERS
23.3.1
bizhub 501/421/361
A. Composition
SW2
PSWB
SW1
OB
DCPS
5VDC
CBR
NF
DCPS
section
IC
12VDC
OACB
FK
HD
SC
24VDC
PC
LU
PRCB
50gat2c032na
B. Operation
Turning ON the main power switch (SW1) supplies an AC power source to DC power supply (DCPS).
In this way, each power source of 12V DC and 5V DC is supplied to the overall control board (OACB).
OACB supplies 12V DC and 5V DC to the operation board (OB) to be placed in the condition of standing by for
the turn-ON of the power switch (SW2).
When equipped optionally with the FAX kit (FK-502) and the hard disk (HD-509), each power source of 12V DC
and 5V DC (FK-502) and 5V DC (HD509) is supplied through OACB.
103
23.3.2
A. Composition
SW2
PSWB
OB
SW1
CBR
RL1
OACB
NF
RL2
bizhub 501/421/361
23. OTHERS
DCPS
section
24VDC
L2, L3
AC drive
section
DCPS
50gat2c033na
B. Operation
Turning ON the power switch (SW2) transmits an ON signal of SW2 to the overall control board (OACB) through
the operation board (OB). In this way, OACB sends out a control signal to the DC power supply (DCPS) and
DCPS supplies each power source of 12V DC and 5V DC to all boards and optional devices, including the
printer control board (PRCB).
After that, OACB sends out to DCPS a control signal that generates a 24V DC power source, which is supplied
to all drive boards and optional devices. And when the main relay (RL1) and the sub relay (RL2) turn ON, an AC
power source is supplied to the fusing heater lamps /1 (L2) and /2 (L3) to start the initial operation of this
machine.
104
23. OTHERS
Vein patterns are inside the body and cannot be visually recognized. This makes vein patterns extremely difficult to forge or falsify. The vein pattern authentication system can provide high security.
With ultra-red LED radiation, a finger vein pattern is captured by camera and its image is created. The vein
pattern image is registered and a person can be identified if the person's vein pattern matches the registered one at the time of user authentication.
Ultra-red LED
Finger
Vein image
Camera
Authentication unit (AU-101)
23.4.2
A00JT2C256AA
Vein
Only Felica and Type A cards can be used for bizhub 501/421/361 machines.
Simply placing the IC card on the authentication unit will let the unit read the data from the card.
Abcde Fgdhi
ABCDE_Co.
Non-contact IC card
Authentication unit (AU-201)
A00HT2C302AA
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23. OTHERS
Blank page
106
SERVICE MANUAL
Theory of Operation
DF-613
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
DF-613
CONTENTS
DF-613
OUTLINE
1.
2.
2.1
2.2
COMPOSITION/OPERATION
3.
COMPOSITION .......................................................................................................5
4.
DRIVE......................................................................................................................6
5.
OPERATION............................................................................................................7
5.1
5.1.1
5.2
5.3
5.3.1
5.3.2
DF-613
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
DF-613
1.
A. Type
Name
Type
Turnover
Paper Exit
Installation
Document Alignment
Center
Document Loading
B. Functions
Modes
C. Paper type
Standard Mode
Plain Paper
Type of Document
1-Sided Mode
35 to 128 g/m2 (9.25 to 34 lbs)
2-Sided Mode
50 to 128 g/m2 (13.25 to 34 lbs)
1-Sided / 2-Sided Mode
50 to 128 g/m2 (13.25 to 34 lbs)
1-Sided Mode
35 to 128 g/m2 (9.25 to 34 lbs)
2-Sided Mode
50 to 128 g/m2 (13.25 to 34 lbs)
Inch area
A3, A4S, A4, B4, B5S, B5
Detectable Document
11 x 17, 81/2 x 14, 81/2 x 11S, 81/2 x 11, 81/2 x 51/2S, 81/2 x 51/2
Size*1
Metric area
A3, A4S, A4, A5S, A5, B4, B5S, B5, B6S
11 x 17, 81/2 x 11S, 81/2 x 11
Capacity
*1: For the Combined Original Detection Mode, Refer to the Mixed Original Detection Enabled
Size Combination Table.
1. PRODUCT SPECIFICATIONS
DF-613
Possible Trouble
Book original
OHP transparencies
Feed failure
Label Sheet
Feed failure
Offset master
Feed failure
Damaged sheet
Sheets patched
Possible Trouble
Dog-eared, exit failure
Translucent paper
Conveyance failure
Sheets folded
1. PRODUCT SPECIFICATIONS
DF-613
Other
originals
A3
A4
B4S
B5
A4S
A5
B5S
A5
A3
A4
B4S
B5
A4S
A5
B5S
A5S
U: Same size {: Same group ~: Different group X: Mix prohibited : No need to set
For Inch
Reference original (original with a maximum width)
11 x 17
Other
originals
81/2 x 11
81/2 x 14
81/2 x 11S
51/2 x 81/2
51/2 x 81/2 S
11 x 17
81/2 x 11
81/2 x 14
81/2 x 11S
51/2 x 81/2
51/2 x 81/2S
U: Same size {: Same group ~: Different group X: Mix prohibited : No need to set
G. Maintenance
Maintenance
H. Machine data
Power Requirements
Max. Power
Consumption
48 W or less
Dimensions
Weight
Approx. 10 kg
I.
Operating environment
Temperature
10 to 30C
Humidity
NOTE
These specifications are subject to change without notice.
2. PAPER PATH
2.
DF-613
2.1
PAPER PATH
In 1-sided mode
[3]
[2]
[1]
[1] Exit
16eat1c001na
2.2
In 2-sided mode
[3]
[2]
[1]
16eat1c002na
[1] Exit
[2] Conveyance and switchback
3. COMPOSITION
COMPOSITION/OPERATION
COMPOSITION
DF-613
3.
Conveyance section
Switchback section
16eat2c001na
4. DRIVE
DRIVE
DF-613
4.
[1]
[2]
16eat2c002na
5.1
OPERATION
Document pick-up mechanism
The Document Pick-Up Section consists of the Pick-Up Rollers, Feed Roller and Separation
Roller, and this section is driven by the Original Feed Motor (M1).
5.1.1
Pick-up operation
When the Start key is pressed, the Original Feed Motor (M1) [3] starts rotating backward,
causing the Pick-Up Roller [4] to lower and start rotating at the same time. At the same time,
the Feed Roller [2] starts rotating.
The Pick-Up Rollers are in the raised position when in the standby state and in the lowered
position during feeding.
[3]
[4]
[2]
[1]
[1] Separation Roller
16eat2c003na
DF-613
5.
5. OPERATION
5. OPERATION
5.2
DF-613
When the original reaches the Registration Sensor, the Original Feed Motor (M1) [5] starts
rotating forward and, at the same time that the Pickup Roller goes up, drive is then supplied
to the Registration Roller [3].
When the Original Conveyance Motor (M2) [4] starts rotating forward, the two Conveyance
Rollers [2] and the Exit/Turnover Roller [1] feed the document toward the exit direction.
Parts
Direction of
Rotation
Backward
rotation
M1
Forward
rotation
M2
Details
The Pickup Rollers lower and start rotating and the Feed
Roller rotates.
The Registration Roller rotates.
Backward
rotation
Forward
rotation
[5]
[1]
[4]
[3]
[2]
16eat2c004na
5. OPERATION
[4]
[1]
[3]
[2]
16eat2c005na
[1] Exit
1. When the Start key is pressed, the Original Feed Motor (M1) starts rotating backward,
causing the Pick-Up Roller to lower and start a paper take-up sequence.
2. A specified period of time after the leading edge of the original turns ON PS8 [4], the
scanning of the 1st side of the original starts.
3. The original is conveyed for a given period of time after the trailing edge of the last
page of the document has deactivated the PS10 [2]. It is then fed into [1] the Exit Tray
and the Original Conveyance Motor (M2) is deenergized.
DF-613
5. OPERATION
[1]
[3]
[2]
16eat2c006na
[1] Stop
2. M2 is turned backward to turn over [3] the original. After the Registration Roller, M2 is
turned forward to allow the Scanner to scan the backside of the 1st page.
3. After the conveyance sequence for turnover has been started, the Pressure Roller
Release Solenoid (SD1) is energized so that the Exit/Turnover Roller is retracted.
[3]
[1]
[2]
[1] Stop
[2] Scanning the 2nd side
10
16eat2c007na
[3] Turnover
5. OPERATION
DF-613
4. To ensure that pages of the document are in the proper order, the page is turned over
[3] again before being ejected [1] into the Exit Tray.
[3]
[1]
[2]
[1] Exit
16eat2c008na
[3] Turnover
11
5. OPERATION
DF-613
5.3
5.3.1
When DF is closed down to about 15 or less, the Original Cover Angle Detection Lever of
the main body is pressed down to turn ON the APS Timing Sensor (PS31).
5.3.2
A magnet is provided so that the open/close of DF can be detected on the main body side.
When DF is closed, the DF Open/Close Switch (SW3) of the main body is turned ON by the
magnet.
[1]
a0ret2c001ca
12
SERVICE MANUAL
Theory of Operation
PC-206
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
PC-206
CONTENTS
PC-206
OUTLINE
1.
2.
COMPOSITION/OPERATION
3.
COMPOSITION .......................................................................................................3
4.
DRIVE......................................................................................................................4
5.
OPERATIONS .........................................................................................................5
5.1
5.1.1
5.1.2
5.2
5.2.1
5.2.2
PC-206
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
PC-206
1.
A. Type
Name
Type
Installation
Desk type
Document Alignment
Center
B. Paper type
Paper Type
Paper Size
Metric: A3, B4, A4, A4S, B5, A5S, 11 17, 81/2 11, 81/2 11S, Foolscap, 8K *1, 16K *1
Inch: 11 17, 81/2 14, 81/2 11, 81/2 11S, 51/2 81/2S, A3, A4, A4S, Foolscap
Tray 3
Tray 4
Capacity
D. Machine specifications
Power Requirements
Power Consumption
15 W or less
Dimensions
Weight
Approx. 26.0 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
2. PAPER PATH
PAPER PATH
PC-206
2.
[4]
[1]
[2]
[3]
4061t1c001na
3. COMPOSITION
COMPOSITION/OPERATION
COMPOSITION
PC-206
3.
Tray 3
Paper Feed
Section
Tray 4
4061t2c001na
4. DRIVE
DRIVE
PC-206
4.
[4]
[1]
[3]
[2]
4061t2c002na
5.1
OPERATIONS
Paper Feed Section
5.1.1
PC-206
5.
5. OPERATIONS
The Paper Feed Motor (M122, M123) drives the Pick-up Roller [8] and Feed Roller [6] to
take up and feed a sheet of paper into the main body.
Then, the Vertical Conveyance Motor /3, /4 (M120, M121) transports the paper through the
vertical conveyance section.
The Pick-up Roller takes up sheet of paper and the Feed Roller and Separation Roller [5]
ensure that only one sheet of paper is separated and fed into the main body.
When the Tray is slid in, the lever [7] is pushed to lower the Pick-up Roller.
The Upper Limit Sensor /3, /4 (PS114, PS123) [9] then detects the upper limit position when
the paper lifting plate is raised.
The Paper Empty Sensor /3, /4 (PS115, PS124) [1] detects when paper in the Tray runs out.
[7]
[8]
[6]
[9]
[5]
[2]
[4]
[3]
[1]
4061t2c003na
[2] Actuator
[7] Lever
5. OPERATIONS
5.1.2
PC-206
When the Tray is slid into the main body and the Tray Set Sensor /3, /4 (PS112, PS121) is
activated, the Paper Lift Motor /3, /4 (M124, M125) starts rotating to raise the Lifting Plate
[3].
The paper stack of the Tray pushes up the Pick-up Roller [1]. When the upper limit position
is detected by the Upper Limit Sensor /3, /4 (PS114, PS123) [4], it stops raising the lifting
plate.
As paper is consumed during the print cycle and the Pick-up Roller is lowered, M124, M125
is energized until PS114, PS123 is blocked again.
A. When the Tray is slid in
1. The lifting plate [3] goes up and the top surface of the paper stack pushes up the roller
[1].
2. The lifting motion stops as soon as the Upper Limit Sensor /3, /4 (PS114, PS123)
detects the upper limit position.
[1]
[4]
[3]
[2]
4061t2c004na
4061t2c005na
5.2.1
Tray Section
Paper size detection
Moving the Sub Scan Direction Restriction Plate of the Tray rotates the Circular Plate [1]
provided on the bottom of the Tray.
The length of paper in the sub scan direction is detected by the Paper Size Detection Switch
[8] provided on the Paper Size Detect Boards /3 and /4 (PSDB3, PSDB49) [7] that is driven
by the Lever interlocked with the Circular Plate.
The detection of the length of paper in the main scan direction is made by detecting a notch
on the Lever of the Main Scan Direction Restriction Plate by the Paper Size Sensors /Rr3,
/Fr3 (PS118, PS119) [2] or /Rr4, /Fr4 (PS127, PS128) [3].
The paper size is determined by the combination of the 4 Paper Size Detection Switches
and the 2 Paper Size Sensors.
The setting of the Tray is detected by the Tray Set Sensors /3, /4 (PS112, PS121) [6].
[9]
[7]
[5]
[8]
[1]
[6]
[4]
[3]
[2]
4061t2c006na
PC-206
5.2
5. OPERATIONS
5. OPERATIONS
5.2.2
PC-206
[5]
[4]
[3]
[2]
[1] Lever
[1]
4061t2c007nb
SERVICE MANUAL
Theory of Operation
PC-407
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
PC-407
CONTENTS
PC-407
OUTLINE
1.
PRODUCT SPECIFICATION...................................................................................1
2.
COMPOSITION/OPERATION
3.
COMPOSITION .......................................................................................................3
4.
DRIVE......................................................................................................................4
5.
OPERATIONS .........................................................................................................5
5.1
5.1.1
5.2
5.2.1
Up/down mechanism.....................................................................................6
5.2.2
5.2.3
5.2.4
PC-407
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATION
OUTLINE
PRODUCT SPECIFICATION
PC-407
1.
A. Type
Name
Type
Installation
Desk type
Document Alignment
Center
B. Paper type
Paper Type
Paper Size
Metric: A4
Inch: 81/2 11
Capacity
C. Maintenance
Maintenance
D. Machine specifications
Power Requirements
Power Consumption
45 W or less
Dimensions
Weight
Approx. 26.0 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
2. PAPER PATH
PAPER PATH
PC-407
2.
[1]
[2]
[5]
[4]
[3]
4061t1c201na
3. COMPOSITION
COMPOSITION/OPERATION
COMPOSITION
PC-407
3.
Tray Section
Sub Tray
Main Tray
4061t2c201na
4. DRIVE
DRIVE
PC-407
4.
[7]
[8]
[9]
[10]
[1]
[2]
[6]
[3]
[5]
[4]
4061t2c202na
OPERATIONS
5.1
5.1.1
PC-407
5.
5. OPERATIONS
The Paper Feed Motor (M1) drives the Pick-up Roller [8] and Feed Roller [6] to take up and
feed a sheet of paper into the main body.
Then, the Vertical Conveyance Motor (M2) transports the paper through the vertical conveyance section.
The Pick-up Roller takes up sheet of paper and the Feed and Separation Rollers [5] ensure
that only one sheet of paper is separated and fed into the main body.
When the Tray is slid in, the lever [7] is pushed to lower the Pick-up Roller.
The Upper Limit Sensor (PS4) [9] then detects the upper limit position when the paper lifting
plate is raised.
The Paper Empty Sensor (PS3) [1] detects when paper in the Main Tray runs out.
[7]
[8]
[6]
[9]
[5]
[2]
[1]
[4]
[3]
[2] Actuator
[7] Lever
4061t2c203na
5. OPERATIONS
5.2
PC-407
5.2.1
Tray Section
Up/down mechanism
The Main Tray [3] is suspended by the cables [1] at the front and rear.
As the Paper Lift Motor (M5) [5] turns forward or backward, the cables are wound to raise or
lower the Main Tray.
The Lower Limit Sensor (PS13) [2] detects the Main Tray at its lower limit position.
[1]
[2]
[5]
[3]
[4]
4061t2c204na
[1] Cables
If the Main Tray runs out of paper, while the Sub Tray is loaded with paper, the paper stack
on the Sub Tray is moved to the Main Tray [2].
At this time, the Shift Gate Motor (M3) [4] is energized to retract the front and rear Shift
Gates [1].
[1]
[4]
[3]
[2]
[1]
[1] Shift Gate move to outside
[3] Shifter
4061t2c205na
PC-407
5.2.2
5. OPERATIONS
5. OPERATIONS
5.2.3
PC-407
After completion of the evacuation of the Shift Gate, starts the movement of the Shifter [2].
The movement of paper from the Sub Tray to the Main Tray is made by the Shifter that is
driven by the Shift Motor (M4) [1].
The stopping of the movement of the Shifter to the Main Tray side is made by the Shift Position Sensor (PS11) [4].
The movement to the home position starts when the Tray Release Key is pressed.
The stopping of the movement of the Shifter to the home position is made by the Shift Home
Sensor (PS12) [3].
[3]
[2]
[2]
[4]
[1]
[1]
[2] Shifter
4061t2c206na
5.2.4
5. OPERATIONS
[4]
PC-407
Paper empty detection of Main Tray is performed by Main Tray Empty Board (MEB) [2].
Paper empty detection of Sub Tray is performed by Sub Tray Empty Sensor (PS9) [3].
[1]
[3]
[2]
4061t2c207na
PC-407
5. OPERATIONS
Blank Page
10
SERVICE MANUAL
Theory of Operation
LU-203
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
LU-203
CONTENTS
LU-203
OUTLINE
1. PRODUCT SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. PAPER PATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
COMPOSITION/OPERATION
3. COMPOSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. PAPER FEED SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.1.1
4.2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2.1
4.2.2
5. TRAY SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1.1
5.2
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.2.1
LU-203
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATION
LU-203
OUTLINE
1. PRODUCT SPECIFICATION
A. Type
Type
B. Functions
Maximum tray capacity
C. Type of paper
Paper type *1
Paper size
A4, 81/2 x 11
*1
Recommended paper
Plain paper
Inch:
Metric: Konica Profi (80 g/m2), Konica Minolta Original (80 g/m2)
Recycled paper
Inch:
E. Machine data
Power source
Power consumption
Dimensions
Weight
Approx. 16 kg
F.
Operating environment
Temperature
Humidity
Note
The information herein may be subject to change for improvement without notice.
2. PAPER PATH
LU-203
2. PAPER PATH
[3]
[4]
[5]
[1]
[2]
16aat1c001na
[1]
Lift plate
[4]
Feed roller
[2]
Separation roller
[5]
Pick-up roller
[3]
Conveyance roller
3. COMPOSITION
LU-203
COMPOSITION/OPERATION
3. COMPOSITION
Paper feed section
Tray section
16aat2c001na
4.1
4.1.1
Drive
Paper feed drive
[3]
[4]
[1]
[2]
16aat2c002na
[1]
[3]
Feed roller
[2]
Conveyance roller
[4]
Pick-up roller
[3]
[2]
[1]
16aat2c007na
[1]
[2]
Conveyance roller
[3]
4.2.1
Operation
Paper feed control
LU-203
4.2
A. Pick-up mechanism
(1) Drive transmission
The driving force of the feed motor (M150) is transmitted to the paper feed gear /3 [4] through various gears. The
paper feed gear /3 is connected with the pick-up solenoid (SD151) [1] through the claw [2]. When SD151 is
turned OFF, the coupling between the paper feed gear /3 and the paper feed coupling gear /B [3] provided on
the front stage is disengaged and the paper feed gear /3 does not rotate. When SD151 turns ON, the claw is
released to engage the paper feed gear /3 to the paper feed coupling gear /B. In this way, the paper feed gear /
3 rotates and the driving force is transmitted to the paper feed roller unit [6] through the paper feed gear [5] to
pick up paper.
[3]
[4]
[2]
[5]
[6]
[1]
16aat2c003na
[1]
[4]
[2]
Claw
[5]
[3]
[6]
LU-203
up shaft [1]. The lift-up shaft is in contact with the paper feed roller unit [5] and it lifts up the paper feed roller unit
while it is being pushed by the cam. When the paper feed gear /3 rotates, the pressure by the cam on the lift-up
shaft is released and the paper feed roller unit goes down. In this way, the paper feed roller unit goes up and
down while the paper feed gear /3 is rotating a full turn to pick up paper.
[2]
[3]
[4]
[5]
[1]
[1]
16aat2c004na
[1]
Lift-up shaft
[4]
[2]
[5]
[3]
Cam
LU rotates in interlock with the up/down operation of the lift plate. The actuator is provided with the remaining
paper sensors /1 (PS154) [3] and /2 (PS151) [2] and the remaining paper is detected by the combination of the
ON/OFF of these sensors. And the no paper detection in the tray is made by the paper empty sensor (PS153)
[5].
PS151
Full quantity
OFF
PS154
ON
Medium quantity
ON
ON
Small quantity
ON
OFF
[5]
[4]
[3]
[1]
[2]
16aat2c005na
[1]
Actuator
[4]
[2]
[5]
[3]
LU-203
As paper in the tray gets reduced, the lift plate goes up gradually. The actuator [1] provided on the rear side of
5. TRAY SECTION
5. TRAY SECTION
LU-203
5.1
5.1.1
Drive
Tray lift drive
[8]
[1]
[2]
[7]
[3]
[4]
[6]
[5]
16aat2c006na
[1]
Actuator
[5]
Lift plate
[2]
Wire
[6]
Wire
[3]
Coupling
[7]
Spring
[4]
Parallel pin
[8]
5.2.1
Operation
Tray lift control
When the upper door is closed, a parallel pin for the up drive of the lift plate is pushed out to be coupled to the
coupling of the paper lift motor (M151). Closing the upper door also turn ON the upper door interlock switch
(MS151) to supply a 24V DC to the load of the drive system. In this way, M151 turns ON to bring up the lift plate.
When the lift plate goes up and the upper limit sensor (PS152) detects the upper surface of paper, M151 turns
OFF to stop the up drive of the lift plate. When PS152 turns OFF by the paper feed operation, M151 turns ON
again to keep on bringing up the lift plate until PS152 turns ON.
When the upper door is opened, the wire is pulled to release the coupling for the up drive of the lift plate. In this
way, the lift plate goes down up to the position in which a balance is kept between the weight of paper and the
spring tension.
[4]
[1]
[3]
[2]
16aat2c008na
[1]
Feed roller
[3]
Pick-up roller
[2]
Lift plate
[4]
LU-203
5.2
5. TRAY SECTION
LU-203
5. TRAY SECTION
Blank page
10
SERVICE MANUAL
Theory of Operation
FS-522/PU-501/
OT-602
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
FS-522/PU-501/OT-602
CONTENTS
FS-522/PU-501/OT-602
OUTLINE
1.
1.1
FS-522 ..................................................................................................................1
1.2
PU-501..................................................................................................................3
1.3
2.
OT-602 ..................................................................................................................4
PAPER PATH ...........................................................................................................5
2.1
2.2
2.3
COMPOSITION/OPERATION
3.
COMPOSITION .......................................................................................................9
4.
DRIVE....................................................................................................................10
4.1
4.2
5.
FS-522 ................................................................................................................10
PU-501................................................................................................................11
OPERATIONS .......................................................................................................12
5.1
5.1.1
5.1.2
5.1.3
5.2
Up/down Section.................................................................................................16
5.2.1
Up/down mechanism...................................................................................16
5.2.2
5.2.3
5.2.4
5.3
Stacker section....................................................................................................22
5.3.1
5.3.2
5.3.3
5.4
Stapling ...............................................................................................................27
5.4.1
5.4.2
5.4.3
Stapling Position..........................................................................................28
5.4.4
FS-522/PU-501/OT-602
CONTENTS
6.
PU-501.................................................................................................................. 30
6.1
Composition ....................................................................................................... 30
6.2
Operation............................................................................................................ 30
6.2.1
6.2.2
6.2.3
6.2.4
7.
OT-602 .................................................................................................................. 33
7.1
Composition ....................................................................................................... 33
7.2
Operation............................................................................................................ 33
7.2.1
ii
Overview..................................................................................................... 33
1. PRODUCT SPECIFICATIONS
1.
FS-522/PU-501/OT-602
OUTLINE
PRODUCT SPECIFICATIONS
1.1
FS-522
A. Type
Name
Installation
Document Alignment
Center
Consumables
B. Functions
Modes
Non sort, sort, group, sort staple, and punch (when PU-501 is mounted)
C. Paper type
(1) Non sort
Type
Plain paper
Recycled paper
Thick paper
OHP transparencies
Envelope
Label paper
Letterhead
Size
Weight
Metric:
A3, B4, A4, A4S, B5,
B5S *2, A5S, B6S
50 to 90 g/m2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap,
8K *1, 16K *1, 16KS *1
91 to 210 g/m2
Inch:
11 x 17, 81/2 x 14,
81/ x 11, 81/ x 11S,
2
Tray /2
200 sheets
A4S, 81/2 x 11S 1000
or less
sheets
B4, 81/2 x 14
or greater
500
sheets
20 sheets
5 /2 x 8 /2S
A3, A4, A4S, Foolscap
1
Max. Capacity
Tray /1
Size
Weight
Plain paper
Metric:
A3, B4, A4, A4S, B5,
B5S *2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap,
8K *1, 16K *1, 16KS *1 56 to 90 g/m2
Recycled paper
Inch:
11 x 17, 81/2 x 14,
81/2 x 11, 81/2 x 11S
A3, A4, A4S, Foolscap
Max. Capacity
Tray /1
200 sheets
500
sheets
FS-522/PU-501/OT-602
1. PRODUCT SPECIFICATIONS
Size
Weight
Plain paper
Metric:
A3, B4, A4, A4S, B5,
B5S *2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap,
8K *1, 16K *1, 16KS *1 56 to 90 g/m2
Recycled paper
Inch:
11 x 17, 81/2 x 14,
81/2 x 11, 81/2 x 11S
A3, A4, A4S, Foolscap
Max. Capacity
Tray /1
200 sheets
Staple Detection
Stapling Position
A4S, B5S
81/2 x 14, 81/2 x 11S
A3, B4, A4, A4S, B5, B5S
11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S
F. Machine specifications
Power Requirements
Power Consumption
66 W or less
Dimensions
Weight
Approx. 21.4 kg
G. Operating environment
Temperature
Humidity
500
sheets
1.2
1. PRODUCT SPECIFICATIONS
FS-522/PU-501/OT-602
PU-501
A. Type
Type
Installation
Paper Size
Inch:
2 holes: 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S
A3, A4, A4S, Foolscap
3 holes: 11 x 17, 81/2 x 11
A3, A4
Paper Type
Plain Paper (60 to 163 g/m2), Recycled Paper (60 to 163 g/m2)
Punch Hole
Number of Stored
Punch Wastes
Document Alignment
Center
C. Machine specifications
Power Requirements
Dimensions
Weight
Approx. 1.9 kg
D. Operating environment
Temperature
Humidity
FS-522/PU-501/OT-602
1. PRODUCT SPECIFICATIONS
1.3
OT-602
A. Type
Type
Additional Tray to FS
Installation
Screwed to the FS
Mode
Number of Bins
1 bin
Document Alignment
Center
B. Paper Type
Mode
Non sort
Size
Inch:
Special
11 x 17, 81/2 x 14,
81/2 x 11, 81/2 x 11S,
51/2 x 81/2S
A3, A4, A4S, Foolscap
Sort / group
Sort staple
Type
Metric:
Plain Paper, Recycled Paper
A3, B4, A4, A4S, B5,
(50 to 90 g/m2)
B5S *2, A5S, B6S
OHP transparencies
11 x 17, 81/2 x 11,
1
Thick paper
8 /2 x 11S, Foolscap, 8K
*1, 16K *1, 16KS *1
(91 to 210 g/m2)
Envelope
Capacity
200 sheets
20 sheets
Label paper
Letterhead
Metric:
A3, B4, A4, A4S, B5,
B5S *2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap, 8K Plain Paper, Recycled paper
*1, 16K *1, 16KS *1
(56 to 90 g/m2)
Inch:
11 x 17, 81/2 x 14,
81/2 x 11, 81/2 x 11S
A3, A4, A4S, Foolscap
200 sheets
D. Machine specifications
Dimensions
Weight
Approx. 0.7 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
2.
2.1
2. PAPER PATH
FS-522/PU-501/OT-602
PAPER PATH
Exiting Paper to the Tray /1
[2]
[1]
[3]
4349t1c001na
FS-522/PU-501/OT-602
2. PAPER PATH
2.2
[2]
[1]
[3]
4349t1c002na
2.3
2. PAPER PATH
FS-522/PU-501/OT-602
Exiting Paper to OT
[2]
[1]
[3]
4349t1c003na
[2] Convey to OT
FS-522/PU-501/OT-602
2. PAPER PATH
Blank Page
3. COMPOSITION
3.
FS-522/PU-501/OT-602
COMPOSITION/OPERATION
COMPOSITION
Up/down Section
PU
Conveyance Section
OT
Staple Section
4349t2c001na
FS-522/PU-501/OT-602
4. DRIVE
4.
4.1
DRIVE
FS-522
[5]
[6]
[4]
[7]
[1]
[3]
[2]
4349t2c002na
10
4.2
4. DRIVE
FS-522/PU-501/OT-602
PU-501
[1]
4512t2c001na
11
FS-522/PU-501/OT-602
5. OPERATIONS
5.
5.1
OPERATIONS
Conveyance Section
The Conveyance Section is divided into the entrance conveyance section [3], intermediate
conveyance section [1], and the exit conveyance section [2]. It controls to convey the paper
fed from the main body, stop the paper at the punching and folding positions, and drive the
paper for feeding into the exit section.
[3]
[1]
[2]
4349t2c003na
12
5.1.1
5. OPERATIONS
Entrance/Conveyance section
A paper [5] fed from the main body is conveyed to the intermediate conveyance section.
The Entrance Motor (M3) [3] provides the drive for conveying a paper.
When the M3 is energized, the Entrance Roller [1] and Registration Roller [2] are driven to
rotate.
The Entrance Sensor (PS4) [4] detects a paper in the conveyance section.
[4]
[5]
[1]
[3]
[2]
4349t2c004na
[5] Paper
13
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
5. OPERATIONS
5.1.2
A paper conveyed from the entrance conveyance section is brought to a stop at the punching and folding position.
A paper is also conveyed to the exit conveyance section.
Drive for the intermediate conveyance section is provided by the Conveyance Motor (M2)
[3]. Drive of the Intermediate Conveyance Roller /1 [4] and Intermediate Conveyance Roller
/2 [2] is controlled.
The Conveyance Sensor (PS5) [1] detects paper in the intermediate conveyance section.
[4]
[1]
[3]
[2]
4349t2c005na
14
5.1.3
5. OPERATIONS
FS-522/PU-501/OT-602
[4]
[5]
[3]
[2]
[1]
4349t2c006na
15
FS-522/PU-501/OT-602
5. OPERATIONS
5.2
5.2.1
Up/down Section
Up/down mechanism
The Up/down mechanism is operated to select a specific tray, thereby feeding the paper exit
onto a specific tray.
[1]
4349t2c007na
16
5.2.2
5. OPERATIONS
The Tray is moved up or down by the Tray Lift Motor (M11) that turns forward or backward to
drive the front and rear belts.
The Lower Limit Sensor (PS14) [1] detects the Tray at its lower limit position.
The Tray Overrun Switch (SW3) [2] is provided for protection when the trays overruns normal position.
[2]
[1]
4349t2c008na
17
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
5. OPERATIONS
5.2.3
Each of the Tray moves up or down according to the amount of paper fed onto it.
When the Upper Limit Sensor (PS15) [1] turns ON for each exit of paper, bring down once
the Lift Tray until PS15 turns OFF so that the upper surface of paper on the Tray is kept at
the same level at all times while in the paper exit.
Bring up again the Tray until PS15 turns ON.
[1]
4349t2c009na
18
5. OPERATIONS
[2]
[1]
4349t2c010na
19
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
5. OPERATIONS
2. After PS14 has been activated, the Up/Down Section is subjected to an ascent motion.
3. When PS3 [1] is activated a first time after the ascent motion of the Up/Down Section
has been started, it is determined that the Up/Down Section is now located at the
paper exit opening for the Tray /1.
[1]
4349t2c011na
4. When PS3 is activated a second time after the ascent motion of the Up/Down Section
has been started, it is determined that the Up/Down Section is now located at the
paper exit opening for the Tray /2.
5. Drive is stopped when PS3 is activated with Upper Limit Sensor (PS15) of the target
tray in the activated position.
* If OT is installed, OT is at the exit port when the position sensor is activated twice and the
Tray /2 is at the exit port when the position sensor is activated three times.
B. Paper Full Detection
When the Tray Position Sensor (PS3) changes from the activated to deactivated state with
the Upper Limit Sensor (PS15) in the activated state, a paper full condition is detected and
the corresponding message will appear on the operation panel.
20
5.2.4
5. OPERATIONS
The paper exit section is provided with the Shutter [3] and this Shutter is normally in the up
condition (the condition in which the Paper Exit Opening is opened). However, when the Tray
goes up and down, the Paper Exit Opening is closed to prevent an accident such as hands
getting caught in the Paper Exit Opening.
The Shutter is opened or closed by the Shutter Motor (M12) [2] that turns a gear train for
raising or lowering the Shutter.
The Shutter Home Sensor (PS16) [4] detects the position of the gear, thereby determining
the position of the Shutter.
When the Shutter does not close while in the Tray up/down operation, the Shutter Switch
(SW2) [1] turns OFF to shut off a 24V DC and stop the up/down of the Tray at once.
[4]
[1]
[3]
[2]
4349t2c012na
[3] Shutter
21
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
5. OPERATIONS
5.3
5.3.1
Stacker section
Paper aligning mechanism (sub scan direction)
Sheets of paper are aligned properly and stapled together inside the stacker section before
being fed out onto the corresponding tray.
In the Sort, Group, Staple, or Half Fold/Fold & Staple mode, each copy set is stored in the
Stacker with the Upper Exit Roller separated from the Lower Exit Roller.
The Stacker Sensor (PS8) detects paper in the Stacker.
The Stacker Paddle and Aligning Belt are driven when the Exit Motor (M1) is rotated in
reverse.
A. Operation
1. The paper fed out from the main body is held downward by the Drop Lever [7] and
dropped down into the Stacker by the Intermediate Conveyance Roller /2 [4].
2. The paper dropped into the Stacker is pressed against the Paper Stopper [5] by the
Paddle [3] and Aligning Belt [1] so that it is aligned properly in the sub scan direction.
[3]
[7]
[3]
[7]
[1]
[5]
[4]
[6]
[1]
[3]
[2]
4349t2c013na
22
5.3.2
5. OPERATIONS
Aligning Plates are moved and the Paddle is rotated so as to align the paper at the stapling
position.
The paper in the Stacker is aligned in the main scan direction by two Alignment Motors and
aligning plates.
A. Aligning plates
The aligning plates [6] are moved to the front or rear in accordance with the paper size.
The Alignment Sensor /Rr (PS6) [4], /Fr (PS7) [1] detects the position of each aligning plate.
[6]
[5]
[7]
[4]
[3]
[2]
[1]
4349t2c014na
23
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
5. OPERATIONS
[1]
[2]
[4]
[3]
4349t2c015na
[1] 30mm
[4] Normal/Staple
[2] Center
24
5.3.3
5. OPERATIONS
Exit mechanism
The paper exit roller section is provided with the Paper Holding Paddle [3] to hold the paper
exited onto the Tray while in the sort mode so that the paper does not have an uneven edge.
The subsequent copy set is fed out with the copy sets previously resident on the tray being
held down by the paper holding paddle.
The Exit Paddle Home Sensor (PS11) [1], Spring Clutch [4], and Exit Paddle Solenoid (SD2)
[2] control the retracted position and paper holding position of the paper holding paddle.
[4]
[3]
[1]
[2]
4349t2c016na
25
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
5. OPERATIONS
[3]
[2]
[1]
4349t2c017na
26
5.4
5.4.1
5. OPERATIONS
Stapling
Stapling mechanism
[3]
[1]
[2]
4349t2c018na
[2] Stapler
27
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
5. OPERATIONS
5.4.2
The Stapling Unit is moved by the Stapler Movement Motor (M7) [3].
M7 drives the belt so that the Stapling Unit is moved to the corresponding stapling position.
The stapling stop position is controlled by the period of time during which the M7 is kept
energized, as counted from the time when the Stapler Home Sensor (PS10) [4] has been
activated.
[1]
[5]
[4]
[3]
[2]
4349t2c019na
[1] Home
5.4.3
Stapling Position
[3]
[2]
[1]
4349t2c020na
28
5.4.4
5. OPERATIONS
Staple Empty Sensor [2] detect whether or not there are staples still left.
When the number of staples left in the staple cartridge becomes about 20, a staple sheet
empty condition results, causing a corresponding empty message to appear on the operation panel.
When the empty condition is detected, the corresponding empty indication is given on the
operation panel. At the same time, the Stapling Unit moves to the front.
When a new staple cartridge is loaded, the stapling motor is energized until the Stapler
Ready Sensor [1] detects a staple, which results in the staple to be fed up to the stapling
position.
[1]
[2]
4349t2c021na
29
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
6. PU-501
6.
6.1
PU-501
Composition
4512t2c002na
6.2
6.2.1
Operation
Registration mechanism
For punch and holding operations, a loop is formed in the paper at the Registration Roller [2]
to correct skew of the paper.
The Entrance Sensor (PS4) [1] detects the leading edge of the paper and the Registration
Roller forms a loop in the paper.
The Registration Clutch (CL1) is then energized after a given period of time after the PS4 is
activated by the leading edge of the paper, this causes the Registration Roller to start turning.
[2]
[1]
4512t2c003na
30
6.2.2
6. PU-501
Punch mechanism
After a given period of time after the Entrance Sensor (PS4) [3] has detected the trailing
edge of the paper, the Conveyance Motor (M2) of FS is deenergized and a punch hole operation is made at the trailing edge portion in each sheet of paper.
Punch holes are made when the slide cam [1] makes a reciprocating motion, as driven by
the drive cam which is rotated by the Punch Motor (M1) [2] provided in the punch unit.
[1]
[4]
[2]
[3]
4512t2c004na
[4] Puncher
6.2.3
The punch status is detected by using the Punch Position Sensor /1 (PS2) [1], /2 (PS3) [2]
and the Encoder Sensor (PS4) [3].
[1] [2]
[3]
4512t2c005na
31
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
6. PU-501
6.2.4
Punch scraps produced as a result of punching operation is stored in the Punch Scraps Box.
The Punch Scraps Box is provided with the Punch Scraps Full Sensor (PS1) [1]. When a
punch waste is detected, the corresponding message is displayed on the operation panel.
PS1 is a reflector type sensor that detects height of the punch scraps.
PS1 also detects whether a Punch Scraps Box is loaded.
[1]
4512t2c006na
32
7.
7.1
7. OT-602
FS-522/PU-501/OT-602
OT-602
Composition
4625t2c001na
7.2
7.2.1
Operation
Overview
[5]
[6]
[4]
[7]
[3]
[8]
[2]
[1]
4625t2c002na
[2] FS only
33
FS-522/PU-501/OT-602
7. OT-602
Blank Page
34
SERVICE MANUAL
Theory of Operation
FS-523/RU-507
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
FS-523/RU-507
CONTENTS
FS-523/RU-507
OUTLINE
1. PRODUCT SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1
FS-523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2
RU-507 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. PAPER PATH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
COMPOSITION/OPERATION
3. COMPOSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4. DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.1
FS-523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4.2
RU-507 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1
RU conveyance section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.1.1
5.2
5.2.1
5.3
5.4
5.5
Conveyance mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FS conveyance section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Entrance conveyance mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2.2
Gate mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2.3
5.2.4
5.2.5
5.2.6
Conveyance operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.3.2
Punch section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4.1
Punch mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4.2
Staple section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5.1
Alignment mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.5.2
5.5.3
Stapling mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.5.4
FS-523/RU-507
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATION
FS-523/RU-507
OUTLINE
1. PRODUCT SPECIFICATION
1.1
FS-523
A. Type
Type
Installation
Floor-mounted type
Document alignment
Center
Consumables
Staples
B. Functions
Mode
Normal
Punch
C. Type of paper
Maximum load capacity: (80 g/m2) when loaded with paper of the same size.
(1) Straight
Type of paper
Size of paper
Weight
Max. capacity
Exit tray
60 to 90 g/m2
250 sheets
Sub tray
91 to 210 g/m2
20 sheets
Max. number of
sheets stapled
Plain paper
Inch:
50 to 59 g/m2
*2
1. PRODUCT SPECIFICATION
FS-523/RU-507
Type of paper
Size of paper
Weight
Max. capacity
Inch:
50 to 210 g/m2 3000 sheets
Plain paper
(A4S or smaller)
Recycled paper A3, A4, A4S
11 x 17, 81/2 x 14, 81/2 x 11,
1500 sheets
Thick paper
81/2 x 11S, Foolscap
(B4 or larger)
Thin paper
Metric:
A3, B4, A4, A4S, B5,
B5S *2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap,
8K *1, 16K *1, 16KS*1
*1
*2
Exit tray
Max. number of
sheets stapled
Main tray
Size of paper
Inch:
Plain paper
Recycled paper A3, A4, A4S
11 x 17, 81/2 x 14, 81/2 x 11,
81/2 x 11S, Foolscap
Metric:
A3, B4, A4, A4S, B5,
B5S *2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap,
8K *1, 16K *1, 16KS *1
Weight
Max. capacity
Exit tray
Max. number of
sheets stapled
60 to 90 g/m2
3000 sheets
(A4S or smaller)
1500 sheets
(B4 or larger)
Main tray
50 sheets
Weight
Max. capacity
Exit tray
Max. number of
sheets stapled
60 to 90 g/m2
Main tray
Sub tray
Weight
Max. capacity
Exit tray
Max. number of
sheets stapled
60 to 90 g/m2
Main tray
Sub tray
Weight
Max. capacity
Exit tray
Max. number of
sheets stapled
60 to 90 g/m2
Main tray
Sub tray
*1
*2
(4) Punch
a. Metric/Swedish
Type of paper
Size of paper
Plain paper
Type of paper
Size of paper
Plain paper
Inch 3 holes
Type of paper
Plain paper
Recycled paper
Size of paper
81/2 x 11, 11 x 17
1. PRODUCT SPECIFICATION
Staple detection
Staple position *1
Metric: B4, B5
Inch:
Side: 2 points
FS-523/RU-507
D. Stapling
Manual staple
*1
None
In case of the 1-staple mode, conduct a parallel and a skew adjustment according to the length in the
main scan direction.
Parallel: main scan direction 182 to 216 mm
Diagonal: main scan direction 216 to 297 mm
E. Punch
No. of holes
Inch:
2 holes, 3 holes
Metric: 4 holes
Punch scraps full detection
F.
None
Maintenance
Maintenance
G. Machine data
Power source
Power consumption
63 W or less
Dimensions
Weight
39.2 kg
H. Operating environment
Temperature
Humidity
Note
The information herein may be subject to change for improvement without notice.
1. PRODUCT SPECIFICATION
FS-523/RU-507
1.2
RU-507
A. Type
Type
B. Functions
Conveyance
C. Type of paper
Paper size
Paper type
Amount of curling
b = 10 mm or less
(5 sheets)
16fat1c001na
D. Maintenance
Maintenance
E. Machine data
Power source
Dimensions
Weight
Approx. 4.9 kg
F.
Operating environment
Temperature
Humidity
Note
The information herein may be subject to change for improvement without notice.
2. PAPER PATH
FS-523/RU-507
2. PAPER PATH
A. Non-sort mode (sub tray paper exit)
[4]
[5]
[6]
[3]
[7]
[1]
[2]
4521t1c004na
[1]
[5]
FS-523
[2]
Bypass gate
[6]
Punch
[3]
Main gate
[7]
RU-507
[4]
Sub tray
Note: Even when mixed with the punch mode, the paper path is the same.
B. Non-sort/sort/group mode
[3]
[4]
[5]
[6]
[7]
[1]
[2]
4521t1c005na
[1]
[5]
Main gate
[2]
Bypass gate
[6]
Punch
[3]
Main tray
[7]
RU-507
[4]
FS-523
Note: Even when mixed with the punch mode, the paper path is the same.
2. PAPER PATH
FS-523/RU-507
C. Staple mode
[6]
[7]
[8]
[5]
[1]
[2]
Bypass gate
[3]
[4]
[9]
[10]
[3]
[11]
[1]
[2]
[7]
4521t1c006na
[8]
FS-523
succeeding copies
[9]
Main gate
[4]
Stapler
[10]
Punch
[5]
Handling tray
[11]
RU-507
[6]
Main tray
Note: Even when the A, B or C mode mentioned above is mixed with the punch mode, the paper path is the
same.
3. COMPOSITION
FS-523/RU-507
COMPOSITION/OPERATION
3. COMPOSITION
Sub tray
Conveyance
section
Punch section
RU-507
Staple section
4521t2c001na
4. DRIVE
FS-523/RU-507
4. DRIVE
4.1
FS-523
[12] [13]
[11]
[14]
[10]
[9]
[8]
[1]
[7]
[2]
[6]
[5]
[3]
[4]
4521t2e001na
[1]
[8]
[2]
[9]
area)
[10]
[3]
[11]
[4]
[12]
[5]
[13]
[6]
[14]
[7]
RU-507
[3]
[4]
FS-523/RU-507
4.2
4. DRIVE
[5]
[2]
[1]
16fat2c001na
[1]
[4]
Conveyance roller
[2]
[5]
Coupling gear
[3]
Belt
5. OPERATION
FS-523/RU-507
5. OPERATION
5.1
RU conveyance section
5.1.1
Conveyance mechanism
The driving force from the fusing motor (M11) is transmitted through the coupling gear [2] to rotate the conveyance roller [5].
Paper conveyed from the paper exit roller [1] on the main body side is conveyed by the conveyance roller to
[4]
[5]
[1]
[3]
[2]
16fat2c003na
10
[1]
[4]
[2]
Coupling gear
[5]
Conveyance roller
[3]
FS conveyance section
The conveyance section is made up of the entrance conveyance mechanism [6] that conducts the conveyance drive, the main route conveyance mechanism [2], the sub tray conveyance mechanism [5], the handling/paper exit conveyance mechanism [3], the gate mechanism [1] that switches the paper path and the
roller separation mechanism [4] that conducts the pressure/release of the roller.
[4]
[5]
[6]
[3]
[2]
[1]
4521t2c004na
[1]
Gate mechanism
[4]
[2]
[5]
[3]
[6]
nism
11
FS-523/RU-507
5.2
5. OPERATION
5. OPERATION
5.2.1
FS-523/RU-507
The driving force of the entrance conveyance motor (M1) [4] rotates the entrance roller [1] to convey [3]
paper [2] into FS.
[4]
[1]
[3]
[2]
4521t2c005na
[1]
Entrance roller
[3]
[2]
Paper
[4]
A. Control
(1) Sub tray paper exit
When the FS start signal turns ON, the entrance conveyance motor (M1) turns ON. And it turns OFF a
specified period of time after the sub tray exit sensor (PS1) detects the trailing edge of the last paper.
(2) Sort/staple
When the FS start signal turns ON, M1 turns ON. And it turns OFF a specified period of time after the intermediate conveyance sensor (PS3) detects the trailing edge of the last paper.
12
Gate mechanism
On the conveyance path, the following 2 types of gates are provided: the bypass gate [6] and the main gate
[3].
The bypass gate is driven by the bypass gate solenoid (SD1) [5].
The main gate is driven by the main gate solenoid (SD2) [2].
[6]
[1]
[5]
[4]
[3]
[2]
4521t2c006na
[1]
Paper
[2]
[4]
[3]
Main gate
[6]
Bypass gate
13
FS-523/RU-507
5.2.2
5. OPERATION
5. OPERATION
A. Operation
FS-523/RU-507
The paper conveyance path of the bypass gate [1] is switched over in the bypass route direction [2] when
the bypass gate solenoid (SD1) turns OFF and switched over in the main gate direction [10] when it turns
ON.
The paper conveyance path of the main gate [9] is switched over in the main route direction [4] when the
main gate solenoid (SD2) turns OFF and switched over in the sub tray route direction [8] when SD2 turns
ON.
The paper conveyance to the bypass route is used when conveying each of the 1st sheets of paper of the
2nd and succeeding copies in the staple mode to increase the handling capacity of paper even while in the
stapling operation.
Conveyance path
SD1
SD2
Sub tray
ON
ON
Main tray
ON
OFF
Bypass route
OFF
[5]
[6]
[4]
[7]
[8]
[3]
[9]
[10]
[2]
[1]
4521t2c007na
[1]
Bypass gate
[6]
[2]
Bypass route
[7]
[3]
[8]
[4]
Main route
[9]
Main gate
[5]
[10]
B. Control
(1) Sub tray paper exit
A specified period of time after the fusing exit sensor (PS3) of the main body turns ON and detects the leading edge of paper, the bypass gate solenoid (SD1) turns ON and the main gate solenoid (SD2) also turns
ON to switch over the conveyance path to the sub tray route.
A specified period of time after the sub tray exit sensor (PS1) turns ON with the trailing edge of paper
detected, SD1 and SD2 turn OFF.
14
The paper conveyance to the sub tray is made while in the non-sort mode.
The conveyance motor /Up (M4) [5] drives the conveyance roller /Up [1] and the sub tray paper exit roller [2]
to convey [3] paper [4] to the sub tray.
[5]
[1]
[4]
[3]
[2]
4521t2c008na
[1]
[4]
Paper
[2]
[5]
[3]
A. Control
(1) Sub tray paper exit (with no punch)
A specified period of time after the FS start signal turns ON, the conveyance motor /Up (M4) turns ON. And
it turns OFF a specified period of time after the sub tray exit sensor (PS1) turns OFF with the trailing edge of
paper detected.
When the FS start signal turns ON, M4 turns ON. However it stops while in the punch operation. M4 turns
ON again after completion of the punch and it turns OFF a specified period of time after PS1 turns OFF.
15
FS-523/RU-507
5.2.3
5. OPERATION
5. OPERATION
5.2.4
FS-523/RU-507
The conveyance motor /Lw (M2) [7] drives the conveyance roller /Lw [1] and the intermediate conveyance
roller [9] to convey paper in the main tray direction [4]. When rotating M2 in the reverse direction, paper is
switched back [10].
The switch back is made for the 1st paper of each of the 2nd and succeeding copies when printing continuously 2 or more copies in the staple mode to convey the 1st and the 2nd sheets of paper overlapped each
other.
The paper exit motor (M3) [6] drives the paper exit roller [2] to convey paper in the main tray direction. When
rotating M3 in the reverse direction, paper is conveyed [3] to the handling tray [8].
The paper conveyance to the handling tray is made while in the staple mode.
[7]
[8]
[9]
[10]
[6]
[1]
[5]
[4]
[3]
[2]
4521t2c009na
16
[1]
[6]
[2]
[7]
[3]
[8]
Handling tray
[4]
[9]
[5]
Paper
[10]
5. OPERATION
1. When the FS start signal turns ON, the conveyance motor /Lw (M2) rotates in the normal direction. And
when the bypass route conveyance sensor (PS2) [3] detects the trailing edge of the 1st paper [1] of the 2nd
copy that has been conveyed to the bypass route, M2 turns OFF.
2. A specified period of time after M2 turns OFF, M2 rotates in the reverse direction to switch back the conveyance [2]. And a specified period of time after that, M2 stops to stand by for the 2nd paper.
3. A specified period of time after the main route conveyance sensor (PS4) [7] detects the leading edge of the
2nd paper [8] that has been conveyed through the main route by the conveyance motor /Up (M4), M2
rotates again in the normal direction to convey the 1st and the 2nd sheets of paper overlapped each other.
4. A specified period of time after the intermediate conveyance sensor (PS3) [6] detects the trailing edge of the
last paper, M2 turns OFF.
[5]
[6]
[7]
[8]
[1]
[4]
[3]
[2]
4521t2c010na
[1]
[5]
[2]
Switch back
[6]
[3]
[7]
[4]
Handling tray
[8]
17
FS-523/RU-507
5. OPERATION
FS-523/RU-507
When the FS start signal turns ON, the paper exit motor (M3) rotates in the normal direction to convey
paper to the main tray. M3 turns OFF a specified period of time after the intermediate conveyance sensor
(PS3) detects the trailing edge of the last paper.
1. When the FS start signal turns ON, M3 rotates in the normal direction. It stops a specified period of time after
PS3 [3] detects the trailing edge of paper.
2. A specified period of time after the stop, M3 rotates in the reverse direction to convey [1] paper to the handling tray [2].
3. After completion of the stapling operation, M3 rotates in the normal direction to exit [6] the stapled paper [5]
to the main tray. At this time, the 1st [4] and the 2nd [7] sheets of paper of the next copy are also conveyed
to the main tray simultaneously.
4. A specified period of time after PS3 detects the trailing edge of the 1st and the 2nd sheets of paper of the
next copy, M3 stops and rotates again in the reverse direction to convey paper to the handling tray.
[3]
[2]
18
[6]
[1]
[7]
[5]
[4]
[1]
Paper stack
[5]
[2]
Handling tray
[6]
[3]
[7]
[4]
4521t2c011na
The intermediate conveyance roller and the paper exit roller are provided with a separation mechanism that
releases the pressure from the roller.
The intermediate conveyance roller release motor (M12) [1] drives the cam [5] to pressure/release the intermediate conveyance roller [2]. The home position is detected by the roller release home sensor (PS12) [4].
The paper exit roller release motor (M13) [8] drives the crank [7] to pressure/release the paper exit roller [3].
The home position is detected by the paper exit roller home sensor (PS13) [6].
[8]
[7]
[1]
[6]
[2]
[5]
[4]
[3]
4521t2c012na
[1]
[5]
motor (M12)
[6]
Cam
Paper exit roller home sensor (PS13)
[2]
[7]
Crank
[3]
[8]
[4]
19
FS-523/RU-507
5.2.5
5. OPERATION
5. OPERATION
FS-523/RU-507
1. When printing continuously a large size paper (217 mm or larger) in the staple mode, the leading edge of the
2nd paper [4] gets to the intermediate conveyance roller [2] while in the switch back [1] of the 1st paper of
the 2nd and succeeding copies. To prevent this, release the pressure of the intermediate conveyance roller
and separate [3] the roller to get the 2 sheets of paper overlapped each other.
2. When the 2nd paper stops, the intermediate conveyance roller is pressured to convey the 2 sheets of paper
overlapped each other to the handling tray.
[2]
[3]
[4]
[1]
4521t2c013na
20
[1]
[3]
Separation
[2]
[4]
5. OPERATION
1. To stack [1] paper in the handling tray [2] while in the staple mode, FS start signal turns ON, and the paper
exit roller release motor (M13) turns ON. After the pressure of the paper exit roller [3] is released and the
paper exit roller is separated [4], M13 turns OFF.
2. After completion of the stapling operation, M13 turns ON again when the fusing exit sensor (PS3) of the main
body detects the trailing edge of the 2nd paper of the next copy. M13 pressures [7] the paper exit roller to
nip the paper [5], then M13 stops and the paper exits.
[3]
[4]
[2]
[6]
[1]
[7]
[5]
[1]
[5]
Paper
[2]
Handling tray
[6]
Paper exit
[3]
[7]
Pressure
[4]
4521t2c014na
21
FS-523/RU-507
5. OPERATION
5.2.6
Conveyance operation
FS-523/RU-507
A. Continuous copy in the staple mode (in case of A4S, 3 originals, and 2 copies)
1. The 1st paper [2], the 2nd paper [3] and the 3rd paper [4] of the 1st copy are conveyed to the handling tray
[1].
2. While in the conveyance of the last paper [7] of the 1st copy, the 1st paper of the 2nd copy is conveyed [6]
to the bypass route.
[2]
[3]
[4]
[5]
[7]
[6]
[1]
4521t2c015na
[1]
Handling tray
[5]
[2]
[6]
[3]
[7]
[4]
3. The 1st paper [1] of the 2nd copy thus conveyed to the bypass route is switched back by the conveyance
roller /Lw [2] and the storage roller [3], and then it stops.
4. The 1st paper [4] of the 2nd copy is overlapped with the 2nd paper [5] of the 2nd copy to be conveyed.
[5]
[3]
[2]
22
[1]
[4]
[1]
[4]
[2]
[5]
[3]
Storage roller
4521t2c016na
5. OPERATION
sured to exit the paper of the 1st copy. At this time, the moment the paper of the 1st copy is exited, the 1st
and the 2nd sheets of paper [3] of the 2nd copy are also conveyed in the main tray direction.
6. After completion of the exit of the paper [6] of the 1st copy, the pressure of the paper exit roller is released [7]
and the paper exit roller [5] rotates in the reverse direction to convey the 1st and the 2nd sheets of paper [4]
of the 2nd copy to the handling tray.
[2]
[3]
[6]
[1]
[1]
[2]
[3]
[7]
[5]
[4]
[4]
4521t2c017na
[5]
copy
[6]
[7]
23
FS-523/RU-507
5. After completion of the stapling operation of the paper [1] of the 1st copy, the paper exit roller [2] is pres-
5. OPERATION
FS-523/RU-507
5.3
5.3.1
The up/down of the main tray is made by the normal/reverse rotation of the tray lift motor (M7) [2].
[4]
[5]
[1]
[3]
[2]
4521t2c018na
[1]
[4]
[2]
[5]
[3]
Main tray
A. Control
(1) While in the print operation
While in the paper exit, when the main tray upper limit sensor (PS19) turns ON, the tray lift motor (M7)
rotates in the reverse direction to bring down the main tray. And M7 turns OFF when PS19 turns OFF. This
operation is repeated and stopped when the tray gets to the bottom according to the amount of paper
exited.
When paper loaded on the main tray is removed with the main tray reset sensor (PS8) OFF, M7 rotates in
the normal direction to bring up the main tray, and when PS8 turns ON, M7 turns OFF.
For the main tray, when the main tray full sensor (PS7) turns ON, this is detected as the tray being full of
paper and M7 turns OFF.
When the main tray goes up and the current of M7 is in excess of a prescribed value, this is detected as the
tray being full of paper and M7 turns OFF.
24
While in the sort/group mode, the shift motor (M8) [4] is driven to shift the main tray [5] 30 mm in the main
scan direction through the shift plate [3].
The home position is detected by the shift home sensor (PS10) [2].
[1]
[5]
[4]
[2]
[3]
4521t2c019na
[1]
[4]
[2]
[5]
Main tray
[3]
Shift plate
A. Control
(1) Sort mode
A specified period of time after the intermediate conveyance sensor (PS3) detects the trailing edge of the
last paper of the copy, the shift motor (M8) turns ON to start the shift operation, and when the shift home
sensor (PS10) detects the shift position, M8 turn OFF.
A specified period of time after the paper exit roller release motor (M13) turns ON to start the pressure operation, M8 turns ON to start the shift operation, and when PS10 detects the shift position, M8 turns OFF.
25
FS-523/RU-507
5.3.2
5. OPERATION
5. OPERATION
FS-523/RU-507
5.4
Punch section
5.4.1
Punch mechanism
For the punch, a hole is punched on the rear side of paper for each paper.
The driving force from the punch motor (M11) [5] is transmitted to the eccentric cam [6] by the punch clutch
(CL1) [4]. And when the eccentric cam makes a full turn, the cam holder [3] makes a round trip to punch a
hole.
The position of the reciprocating operation of the punch is detected by the punch encoder sensor (PS15).
[6]
[1]
[5]
[4]
[3]
[2]
4521t2c020na
[1]
Entrance roller
[4]
[2]
Punch blade
[5]
[3]
Cam holder
[6]
Eccentric cam
A. Operation
1. A specified period of time after the path sensor (PS2) of the RU detects the trailing edge of paper, the conveyance motor /Up (M4) or conveyance motor /Lw (M2) turns OFF to stop at the prescribed punch position.
26
The hole punch selector motor (M14) [5] and the hole punch position switch (SW4) [4] are employed to
move the lock holder [2] as necessary to select the hole positions (2 or 3 holes [1][6]).
[1]
[2]
[3]
S4
[4]
[5]
[6]
[7]
S4
4521t2e002na
[1]
2 holes
[5]
[2]
Lock holder
[6]
3 holes
[3]
[7]
[4]
27
FS-523/RU-507
5.4.2
5. OPERATION
5. OPERATION
FS-523/RU-507
5.5
Staple section
5.5.1
Alignment mechanism
While in the staple mode, paper is conveyed to the handling tray for alignment operation.
The alignment in the main scan direction is made by the movement of the alignment plate, and the alignment in the sub scan direction is made by the rotation of the paddle.
A. Alignment plate
The movement of the alignment plates /Fr [5] and /Rr [1] is made by the normal/reverse drive of the alignment motor (M5) [2].
The alignment plates /Fr and /Rr move with the position at the center of paper as a reference and the home
position is detected by the alignment home sensor (PS9) [4].
The distance of movement of the alignment plate is variable according to the paper size.
The alignment operation is made each time paper is conveyed to the handling tray.
[5]
[6]
[4]
[3]
[2]
[1]
[4]
[2]
[5]
[3]
Handling tray
[6]
[1]
4521t2c021na
(1) Control
1. When the intermediate conveyance sensor (PS3) detects the leading edge of the 1st paper of the job, M5
rotates in the normal direction to conduct a size movement.
2. A specified period of time after PS3 detects the trailing edge of paper, M5 rotates in the normal direction to
conduct the paper alignment. And it rotates in the reverse direction to return to the size standby position.
28
5. OPERATION
The paddle /Up [3] and /Lw [6] hit paper against the stopper to conduct the alignment in the sub scan
direction.
The drive of the paddle /Up is made by the paddle motor /Up (M15) [5] and the paddle solenoid (SD3) [4].
The drive of the paddle /Lw is made by the paddle motor /Lw (M9) [1].
[4]
[5]
[6]
[1]
[3]
[2]
4521t2c022na
[1]
[4]
[2]
[5]
[3]
Paddle /Up
[6]
Paddle /Lw
(1) Control
1. When the FS start signal turns ON, M15 and M9 also turn ON.
2. A specified period of time after the intermediate conveyance sensor (PS3) detects the leading edge of paper,
SD3 turns ON while a specified period of time.
3. A specified period of time after PS3 detects the trailing edge of the last paper of the copy, M15 and M9 turn
OFF.
4. In case of the last copy, the moment the paper exit motor (M3) turns OFF, M15 and M9 turn OFF.
29
FS-523/RU-507
B. Paddle
5. OPERATION
FS-523/RU-507
5.5.2
The movement/rotation of the staplers /Fr [4] and /Rr [1] are made by the stapler moving motor (M6) [3].
The home position is detected by the stapler home sensor (PS14) [2] and the position is decided according
The 1 stapling at the front corner is made by the stapler /Fr, the 1 stapling at the rear corner made by the
[4]
[3]
[2]
[1]
[1]
Stapler /Rr
[3]
[2]
PS14
[4]
Stapler /Fr
4521t2c023na
A. Control
When the FS start signal turns ON, the stapler moving motor (M6) turns ON, and it stops at the stapling
position.
After completion of the job, the moment the paper exit motor (M3) turns OFF, it returns to the home position.
30
When the stapler motors /Rr (M16) and /Fr (M17) [1] are driven, the clinch arm [3] goes down to drive the
staple blade [2] and hit in a staple.
[3]
[1]
[2]
[1]
[2]
Staple blade
4521t2c024na
[3]
Clinch arm
A. Control
A specified period of time after the intermediate conveyance sensor (PS3) detects the trailing edge of the
last paper of the copy, the stapler motors /Rr (M16) and /Fr (M17) turn ON. After completion of the stapling
operation, the motors stop.
31
FS-523/RU-507
5.5.3
5. OPERATION
5. OPERATION
5.5.4
FS-523/RU-507
A. Detection mechanism
The detection of the staple sheet [6] is made by the staple empty sensors /Rr (PS20) and /Fr (PS23) [4].
The detection of the staple ready is made by the staple ready sensors /Rr (PS21) and /Fr (PS24) [2].
[5]
[6]
[4]
[3]
[2]
[1]
[1]
No staple condition
[4]
[2]
[5]
Stapler cartridge
[3]
[6]
Staples
4521t2c025na
When the remaining staples get reduced to about 20, the staple empty sensors /Rr (PS20) and /Fr (PS23)
turn ON with a message displayed on the main body LCD.
In the middle of the stapling operation, when an empty condition is detected, the empty display is shown
after completion of a series of operations.
After replacing (installing) a staple cartridge, the stapler motors /Rr (M16) and /Fr (17) drive until the stapler
ready sensors /Rr (PS21) and /Fr (PS24) turn ON, and then send staples to the stapling position.
32
SERVICE MANUAL
Theory of Operation
SD-507
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
SD-507
CONTENTS
SD-507
OUTLINE
1.
2.
COMPOSITION/OPERATION
3.
COMPOSITION .......................................................................................................3
4.
DRIVE......................................................................................................................4
4.1
4.2
5.
OPERATIONS .........................................................................................................5
5.1
5.2
5.2.1
Pressure/release mechanism........................................................................6
5.2.2
Operation.......................................................................................................7
5.3
Stapling mechanism..............................................................................................8
5.4
5.4.1
5.4.2
5.5
5.5.1
5.6
Paper guide.........................................................................................................12
5.6.1
5.7
Operation.....................................................................................................11
Paper guide mechanism..............................................................................12
SD-507
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
SD-507
1.
A. Type
Type
Installation
Screwed to the FS
Document Alignment
Center
Stapling Function
Consumables
B. Paper type
Type
Plain Paper,
Recycled paper
Size
Metric: A3, B4, A4S, B5S *2, 11 x 17, 81/2 x 11S, Foolscap,
8K *1, 16KS *1
Inch: 11 x 17, 81/2 x 14, 81/2 x 11S, A3, A4S, Foolscap
Capacity
56 to 90 g/m2
D. Machine specifications
Power Requirements
Power Consumption
9.5 W or less
Dimensions
Weight
Approx. 9.3 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
2. PAPER PATH
PAPER PATH
SD-507
2.
4511t1c001na
3. COMPOSITION
COMPOSITION/OPERATION
COMPOSITION
SD-507
3.
Saddle-Stitching Section
Half-Fold Section
4511t2c001na
4. DRIVE
4.
SD-507
4.1
DRIVE
Half-fold section
[3]
[2]
[1]
[1] Folding Roller
4511t2c013na
4.2
[3]
[1]
[2]
4511t2c003na
5.1
OPERATIONS
Paper Conveyance mechanism
Paper is conveyed by the Exit Rollers of FS and Conveyance Roller /Up [5], /Lw [2].
The Conveyance Motor (M8) [3] provides the drive for the Conveyance Roller /Lw [2].
If a center stapling operation is made with a bundle papers stored in the Stacker, a bundle
papers is conveyed to the center stapling position, through a pulse control of the Exit Roller
of FS.
A bundle papers is thereafter fed out by the Conveyance Roller /Up and /Lw.
[5]
[1]
[4]
[2]
[3]
4511t2c004na
SD-507
5.
5. OPERATIONS
5. OPERATIONS
5.2
SD-507
5.2.1
The Conveyance Roller /Up [1] is moved away from, or pressed up against, the Conveyance
Roller /Lw [2], when the paper is fed out as a bundle of papers.
The Saddle Exit Home Sensor (PS18) [3] is used to control the pressure/release position of
the Conveyance Roller /Up.
[1]
[3]
[2]
4511t2c005na
Operation
1. The Conveyance Roller /Up [5] is moved up or down by the cams which are driven by
the Exit Open/Close Motor (M9) [6].
2. When a bundle papers moves past the Conveyance Roller /Up and /Lw, the motor is
energized to press the Conveyance Roller /Up up against the Conveyance Roller /Lw,
thereby feeding a bundle papers out into the tray.
[6]
[1]
[1]
[5]
[4]
[3]
[2]
[1] Cam
4511t2c006na
SD-507
5.2.2
5. OPERATIONS
5. OPERATIONS
5.3
Stapling mechanism
SD-507
[3]
[1]
[2]
4511t2c007na
Staple guide
The Staple Guide is used to guide the leading edge of the first sheet of paper when the first
sheet of paper is stored, thereby preventing the leading edge from contacting the Stapling
Unit and jamming.
5.4.1
The Staple Guide Motor (M14) [3] turns the cams at the front and rear, thereby moving the
Staple Guide up or down.
The Staple Guide Home Sensor (PS26) [2] detects the position of the Staple Guide.
[3]
[2]
[1] Cam
[1]
4511t2c008na
5.4.2
Operation timing
SD-507
5.4
5. OPERATIONS
5. OPERATIONS
SD-507
5.5
Half-folding mechanism
The Entrance Sensor (PS4) [2] of FS detects the trailing edge of the paper.
The paper feed amount is determined for each paper size as counted from the timing when
the trailing edge is detected. Half-folding is effected as follows. Specifically, the paper undergoes a switchback operation and is conveyed to the half-folding position as the motor is
turned backward.
The Half-Folding Blade [3] is lowered and the center of the paper is pinched between the
Folding Rollers and this creates a crease in the paper.
After the half-folding, the paper is conveyed by the Conveyance Roller [7] and then the Registration Roller [1] as they are driven in that order.
[7]
[1]
[3]
[6]
[5]
[2]
[3]
[4]
4511t2c009na
10
Operation
When the Folding Motor (M10) is energized for one cycle of operation, the Conveyance
Guides /Lw [2] are retracted to the right and left and the Half-folding Blade [3] makes one
up-and-down reciprocating motion. In synchronism with the sequence of these operations,
the Folding Roller [1] turns one complete turn to pull the paper downward at its center.
At the same time that the Conveyance Guides /Lw returns to their original position, the Halffolding Blade goes up.
[1]
[3]
[2]
4511t2c010na
11
SD-507
5.5.1
5. OPERATIONS
5. OPERATIONS
SD-507
5.6
Paper guide
When a bundle papers is fed onto the tray, the Paper Guide supports the leading edge of the
paper of a large size so as to prevent it from pushing the trailing edge of the paper that has
previously been fed out.
The Paper Guide is driven only when paper with a length of 257 mm or more will be stored.
The Paper Guide advances when the Entrance Sensor (PS4) of FS is OFF and retracts
when the trailing edge of the paper passes the Exit Sensor (PS20).
5.6.1
The Paper Guide Motor (M13) [3] drives the Paper Guide [2].
The Paper Guide Home Sensor (PS23) [1] is used to control the home position of the Paper
Guide.
[3]
[2]
[2]
[1]
4511t2c011na
12
When paper is fed onto the tray, it pushes the actuator, which causes the Tray Empty Sensor
(PS21) [1] to detect the paper.
[1]
4511t2c012na
13
SD-507
5.7
5. OPERATIONS
SD-507
5. OPERATIONS
Blank Page
14
SERVICE MANUAL
Theory of Operation
MT-502
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
MT-502
CONTENTS
MT-502
OUTLINE
1.
2.
COMPOSITION/OPERATION
3.
COMPOSITION .......................................................................................................3
4.
DRIVE......................................................................................................................4
5.
OPERATIONS .........................................................................................................5
5.1
5.2
5.3
MT-502
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
MT-502
1.
A. Type
Type
Installation
Screwed to the FS
Number of Bins
4 bins
Number of Sheets
Stored per Bin
Storable Paper
B. Maintenance
Maintenance
C. Machine specifications
Power Requirements
Dimensions
Weight
Approx. 8 kg
D. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
2. PAPER PATH
PAPER PATH
MT-502
2.
4510t1c001na
3. COMPOSITION
COMPOSITION/OPERATION
COMPOSITION
MT-502
3.
4510t2c001nb
4. DRIVE
DRIVE
MT-502
4.
[3]
[1]
[2]
4510t2c003na
5.1
OPERATIONS
Paper conveyance mechanism
When the Mailbin is selected as the exit source, paper is fed off from the Finisher (FS-522)
and toward the Mailbin.
Drive for the Conveyance Rollers [2] of the Mailbin is transmitted from the Conveyance
Motor (M1) [1] by way of a belt.
As each of the Conveyance Rollers is driven, paper fed off from the Finisher is conveyed into
the Mailbin.
[1]
[2]
4510t2c004na
MT-502
5.
5. OPERATIONS
5. OPERATIONS
5.2
MT-502
The Gate Solenoid /1, /2, /3 (SD1, SD2, SD3) [1] are energized or deenergized to direct
paper fed from the Finisher into a specific tray.
There are SD1, SD2, SD3 provided that will be energized or deenergized to operate the corresponding Gate [2], thereby selecting a specific paper path into a specific tray.
[1]
[2]
4510t2c005na
[2] Gate
Paper detection
The Paper Detection Sensor /1, /2, /3, /4 (PS1, PS2, PS3, PS4) [2] detects any sheet of
paper that is fed into the tray, causing the LED to light up blue steadily to inform the user that
a sheet of paper has been fed into the tray.
As the paper stacks up and eventually deactivates the Paper Full Sensor /1, /2, /3, /4 (PS5,
PS6, PS7, PS8) [1], at which time a paper full condition is detected.
[1]
[2]
4510t2c006na
MT-502
5.3
5. OPERATIONS
MT-502
5. OPERATIONS
Blank Page
SERVICE MANUAL
Theory of Operation
JS-502
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
JS-502
CONTENTS
JS-502
OUTLINE
1.
2.
COMPOSITION/OPERATION
3.
COMPOSITION .......................................................................................................3
4.
OPERATIONS .........................................................................................................4
4.1
JS-502
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
JS-502
1.
A. Type
Name
Job Separator
Type
Expansion tray
Installation
Document Alignment
Center
B. Paper type
Exit Tray
Size
Inch:
Tray 2
(Main
Body
Tray)
Type
Capacity
2
250 sheets
OHP transparencies
Thick paper (91 to 210g/m2)
Special
Envelope
20 sheets
Label paper
Letterhead
Inch:
100 sheets
None
D. Machine specifications
Power Requirements
Power Consumption
0.2 W or less
Dimensions
Weight
Approx. 1.7 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
2. PAPER PATH
PAPER PATH
JS-502
2.
[1]
4347t1c001na
3. COMPOSITION
COMPOSITION/OPERATION
COMPOSITION
JS-502
3.
4347t2c001na
4. OPERATIONS
4.
JS-502
4.1
OPERATIONS
Job Tray Conveyance/Exit
The Switchback Unit functions to convey paper through, and feed it out from, the Job Tray.
The paper sensor section of the Job Tray is mounted to the Switchback Unit, thereby detecting paper.
When paper stacks up on the Tray [3], the actuator [2] is pushed up by the paper, indicating
that there is paper at the exit port.
[1]
[3]
[2]
4347t2c002na
[3] Tray
Printed in Japan
CCA0R5-M-TE1
SERVICE MANUAL
Field Service
501/421/361
2008.05
Ver. 1.0
DF-613
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 21
* For particulars, see the contents of DF-613.
PC-206
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 15
* For particulars, see the contents of PC-206.
PC-407
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 19
* For particulars, see the contents of PC-407.
LU-203
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 23
* For particulars, see the contents of LU-203.
FS-522/PU-501/OT-602
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 19
* For particulars, see the contents of FS-522/PU-501/OT-602.
FS-523/RU-507
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 17
* For particulars, see the contents of FS-523/RU-507.
SD-507
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 29
* For particulars, see the contents of SD-507.
MT-502
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
* For particulars, see the contents of MT-502.
JS-502
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
* For particulars, see the contents of JS-502.
IC-207
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
ADJUSTMENT / SETTING ............................................................................................. 9
TROUBLESHOOTING ................................................................................................. 11
* For particulars, see the contents of IC-207.
ii
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this product as well as
the risk of damage to the product, Konica Minolta Business Technologies, INC. (hereafter
called the KMBT) strongly recommends that all servicing be performed only by KMBTtrained service technicians.
Changes may have been made to this product to improve its performance after this Service
Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that
the information contained in this Service Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to
the product while servicing the product for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the
course of technical training and even after that, for performing maintenance and control of
the product properly.
Keep this Service Manual also for future service.
General
precaution
Electric hazard
High
temperature
General
prohibition
Do not touch
with wet hand
Do not
disassemble
General
instruction
Unplug
Ground/Earth
S-1
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA
BUSINESS TECHNOLOGIES, INC.
Konica Minolta brand products are renowned for their high reliability. This reliability is
achieved through high-quality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical,
physical, and electrical aspects have to be taken into consideration, with the aim of arriving
at proper tolerances and safety factors. For this reason, unauthorized modifications involve
a high risk of degradation in performance and safety. Such modifications are therefore
strictly prohibited. The points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
Prohibited Actions
DANGER
Using any cables or power cord not specified by KMBT.
S-2
AC230V
AC208V
240V
L (line)
N (neutral)
Green/Yellow:
PE (earth)
S-3
Power Supply
?V
S-4
kw
S-5
Wiring
WARNING
Never use multi-plug adapters to plug multiple power cords
in the same outlet.
If used, the risk of fire exists.
S-6
Installation Requirements
Ventilation
CAUTION
The product generates ozone gas during operation, but it
will not be harmful to the human body.
If a bad smell of ozone is present in the following cases,
ventilate the room.
a. When the product is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple products at the same time
Fixing
CAUTION
Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the product may
slide, leading to a injury.
S-7
Servicing
S-8
Safety Checkpoints
WARNING
When taking a report of problems from a user, check each
part and repair properly.
A risk of product trouble, injury, and fire exists.
Check the exterior and frame for edges, burrs, and other
damages.
The user or CE may be injured.
Do not allow any metal parts such as clips, staples, and
screws to fall into the product.
They can short internal circuits and cause electric shock
or fire.
Check wiring for squeezing and any other damage.
Current can leak, leading to a risk of electric shock or
fire.
Carefully remove all toner remnants and dust from electrical parts and electrode units such as a charging corona
unit.
Current can leak, leading to a risk of product trouble or
fire.
Check high-voltage cables and sheaths for any damage.
Current can leak, leading to a risk of electric shock or
fire.
S-9
Safety Checkpoints
WARNING
When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose
of the used lithium battery using the method specified by
local authority.
Improper replacement can cause explosion.
After replacing a part to which AC voltage is applied (e.g.,
optical lamp and fixing lamp), be sure to check the installation state.
A risk of fire exists.
Check the interlock switch and actuator for loosening and
check whether the interlock functions properly.
If the interlock does not function, you may receive an
electric shock or be injured when you insert your hand in
the product (e.g., for clearing paper jam).
Make sure the wiring cannot come into contact with sharp
edges, burrs, or other pointed parts.
Current can leak, leading to a risk of electric shock or
fire.
Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay
special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of product trouble, electric shock, and fire exists.
Handling of Consumables
WARNING
Toner and developer are not harmful substances, but care
must be taken not to breathe excessive amounts or let the
substances come into contact with eyes, etc. It may be
stimulative.
If the substances get in the eye, rinse with plenty of water
immediately. When symptoms are noticeable, consult a
physician.
S-10
Handling of Consumables
WARNING
Never throw the used cartridge and toner into fire.
You may be burned due to dust explosion.
4.
Fuse
Fuse
CAUTION
CAUTION
Double pole / neutral fusing
ATTENTION
Double ple / Fusible sur le neutre
S-11
Handling of batteries
CAUTION
ALL Areas
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturers instructions.
Germany
VORSICHT!
Explosionsgefahr bei unsachgemem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ.
Entsorgung gebrauchter Batterien nach Angaben des Herstellers.
France
ATTENTION
Il y a danger dexplosion sil y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur.
Mettre au rebut les batteries usages conformment aux instructions du fabricant.
Denmark
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig hndtering.
Udskiftning m kun ske med batteri af samme fabrikat og type.
Levr det brugte batteri tilbage til leverandren.
Finland, Sweden
VAROlTUS
Paristo voi rjht, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin.
Hvit kytetty paristo valmistajan ohjeiden mukaisesti.
VARNING
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren.
Kassera anvnt batteri enligt fabrikantens instruktion.
Norway
ADVARSEL
Eksplosjonsfare ved feilaktig skifte av batteri.
Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten.
Brukte batterier kasseres i henhold til fabrikantens instruksjoner.
S-12
SAFETY INFORMATION
SAFETY INFORMATION
IMPORTANT NOTICE
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976.
Compliance is mandatory for products marketed in the United States.
This copier is certified as a "Class 1" laser product under the U.S.
Department of Health and Human Services (DHHS) Radiation Performance Standard
according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within protective housings and external covers,
the laser beam cannot escape during any phase of normal user operation.
S-13
SAFETY INFORMATION
Finisher FS-522
50gap0e001nb
S-14
SAFETY INFORMATION
FS-523
50gap0e002nb
CAUTION:
You may be burned or injured if you touch any area that you are advised by any
caution label to keep yourself away from. Do not remove caution labels. And also,
when the caution label is peeled off or soiled and cannot be seen clearly, replace
it with a new caution label.
S-15
S-16
Personal checks
Travelers checks
Money orders
Certificates of deposit
Bonds or other certificates of indebtedness
Stock certificates
<Legal Originals>
Food stamps
Postage stamps (canceled or uncanceled)
Checks or drafts drawn by government agencies
Internal revenue stamps (canceled or uncanceled)
Passports
Immigration papers
Motor vehicle licenses and titles
House and property titles and deeds
<General>
Identification cards, badges, or insignias
Copyrighted works without permission of the copyright owner
In addition, it is prohibited under any circumstances to copy domestic or foreign currencies,
or works of art without permission of the copyright owner.
When in doubt about the nature of an original, consult with legal counsel.
Detail
In order to prohibit the illegal reproduction of certain originals, such as paper currency, this
machine is equipped with a counterfeit prevention feature.
Due to the counterfeit prevention feature that this machine is equipped with, images may be
distorted.
C-1
MAINTENANCE:
ADJUSTMENT/SETTING:
TROUBLESHOOTING*:
APPENDIX*:
This section gives, as information required by the CE at the site (or at the customer's
premise), a rough outline of the service schedule and its details, maintenance steps, the
object and role of each adjustment, error codes and supplementary information.
The details of items with an asterisk "*" are described only in the service manual of
the main body.
C-2
Standard printer
Main body
Windows 95
Windows 98
Windows Me
Windows 2000
Windows XP
Windows Vista
B. Brand name
The company names and product names mentioned in this manual are the brand name or
the registered trademark of each company.
Description
IN
PS
Sensor
PS
Door PS1
SIG
102 PS
24V
Solenoid
SD
DRV
SOL
24V
Clutch
CL
DRV
SOL
C-3
Motor
Description
24V
CONT
Drive signal
DRV1
DRV2
D1
D2
_U
_V
_W
DRV1
DRV2
DRV3
D1
D2
D3
D4
DRV A
DRV A
DRV B
DRV B
A
Motor
/A
B
/B
AB
BB
CLK, PLL
LCK, Lock, LD
FR
BLK
P/S
Power/stop
S/S
SS
Fan
Others
C-4
FM
CW/CCW, F/R
ENB
Effective signal
TEMP_ER
24V
CONT, DRIVE
Drive signal
HL
Detection signal
TH1.S, ANG
Analog signal
Serial communication
Description
Signal ground
PG, P.GND
Power ground
DCD
SIN
Serial input
SOUT
Serial output
DTR
GND
DSR, DSET
RTS
CTS
RI
Ring indicator
TXD
RXD
Feed direction
Notation
Transverse feed
A4
Longitudinal feed
A4S
Longitudinal feed
A3
C-5
Blank Page
C-6
SERVICE MANUAL
Field Service
501/421/361
Main body
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
bizhub 501/421/361
CONTENTS
bizhub 501/421/361
OUTLINE
1. SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MAINTENANCE
3. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1
3.2
3.3
Maintenance item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.1
Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.2
DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1.3
PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1.4
LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.5
FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.6
MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.7
SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.8
RU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.2
Life value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.1
3.4
3.4.1
3.5
3.7
Replacing the filter cover assy and the suction filter /A assy . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4.3
3.9
3.6.2
3.8
3.4.2
3.5.1
3.6
3.8.2
Replacing developer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.9.2
CONTENTS
bizhub 501/421/361
4.2
Jig list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4.3
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5. FIRMWARE VERSION UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.1
5.2
5.3
ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.1.1
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
5.1.2
5.1.3
5.1.4
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.2.2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.2.3
5.2.4
5.4
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5.3.2
5.3.3
5.3.4
5.3.5
5.4.2
5.4.3
5.4.4
5.4.5
Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6. OTHERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6.1
ii
6.1.2
6.1.3
6.1.4
6.1.5
6.2
6.3
CONTENTS
6.3.2
6.3.3
6.3.4
6.3.5
6.3.6
6.3.7
6.3.8
6.3.9
6.4.2
ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT/SETTING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
7.1
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
iii
bizhub 501/421/361
CONTENTS
bizhub 501/421/361
iv
CONTENTS
TROUBLESHOOTING
12. JAM CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
12.1 Jam code list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
bizhub 501/421/361
CONTENTS
bizhub 501/421/361
APPENDIX
14. PARTS LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
14.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
14.1.1 Switch/sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355
14.1.2 Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361
14.1.3 Boards and others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
14.2 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
14.3 PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
14.3.1 PC-206 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374
14.3.2 PC-407 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375
14.4 LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
14.5 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
14.5.1 FS-522 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
14.5.2 FS-523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
14.6 PU-501 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
14.7 SD-507 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385
14.8 MT-502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386
14.9 RU-507 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
14.10JS-502 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
15. CONNECTOR LAYOUT DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
15.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
15.1.1 Connector in the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
15.2 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
15.2.1 Connector in the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
15.3 PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
15.3.1 Connector in the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
15.4 LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
15.4.1 Connector in the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
15.5 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
15.5.1 Connector in the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
15.6 SD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
15.6.1 Connector in the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
15.7 MT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
15.7.1 Connector in the board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405
16. TIMING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
16.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406
16.2 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
16.3 LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
16.4 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
16.4.1 FS-522 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
16.4.2 FS-523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
17. OVERALL WIRING DIAGRAM
17.1 Main body
17.2 Main body 1/4
17.3 Main body 2/4
17.4 Main body 3/4
17.5 Main body 4/4
vi
CONTENTS
bizhub 501/421/361
17.6 DF
17.7 PC
17.7.1 PC-206
17.7.2 PC-407
17.8 LU
17.9 FS
17.9.1 FS-522/PU-501
17.9.2 FS-523
17.10SD
17.11MT
vii
bizhub 501/421/361
CONTENTS
Blank page
viii
1. SYSTEM CONFIGURATION
bizhub 501/421/361
OUTLINE
1. SYSTEM CONFIGURATION
A. System configuration
[28]
[32]
[29]
[30]
[33]
[31]
[9]
[1]
[2]
[27]
[26]
[7]
[8]
[34]
[10]
[11]
[12]
[13]
[14]
[3]
[4]
[5]
[6]
[24]
[25]
[22]
[16]
[19]
[20 ]
[23]
[15]
[17]
[14]
[18]
[21]
50gat1e001nd
[1]
[18]
Desk (DK-506)
[19]
[2]
Main body
[20]
Dehumidifier heater *2
[3]
[21]
[4]
[22]
Finisher (FS-523)
[5]
[23]
[6]
[24]
[7]
[25]
[8]
[26]
[9]
[27]
Finisher (FS-522)
[10]
[28]
[11]
[29]
[12]
[30]
[13]
Key counter *1
[31]
[14]
[32]
[15]
Dehumidifier heater 1C
[33]
[16]
[34]
[17]
*1
*2
*3
See "6.4 Option counter" in Field Service bizhub 501/421/361 main body for details.
Dehumidifier heater is set up as service part.
Swedish punch kit G is for Europe only.
1. SYSTEM CONFIGURATION
bizhub 501/421/361
No.
DK-506/PC-206/PC-407 *1
OT-504
DK-506/PC-206/PC-407 *1
DK-506/PC-206/PC-407 *1
DK-506/PC-206/PC-407 *1
DK-506/PC-206/PC-407 *1
FS-522 *2*3
SD-507
DK-506/PC-206/PC-407 *1
FS-522 *2*3
MT-502
OT-504
JS-502
RU-507 + FS-523
FS-522 *2*3
PC-206/PC-407 *4
LU-203
PC-206/PC-407 *4
LU-203
PC-206/PC-407 *4
LU-203
OT-504
OT-504
JS-502
RU-507 + FS-523
10
PC-206/PC-407 *4
LU-203
11
PC-206/PC-407 *4
LU-203
FS-522 *2*3
FS-522 *2*3
SD-507
12
PC-206/PC-407 *4
LU-203
FS-522 *2*3
MT-502
*1
*2
*3
*4
Remarks
2. PRODUCT SPECIFICATIONS
bizhub 501/421/361
2. PRODUCT SPECIFICATIONS
A. Type
Type
Desktop type
Copying method
Original stand
Fixed
Original alignment
Photo conductor
OPC
Sensitizing method
Laser writing
*1
Two trays
Bypass feed
PC-407 *1
PC-206 *1
LU-203 *1
2. PRODUCT SPECIFICATIONS
bizhub 501/421/361
B. Functions
Original
A3 or 11 x 17
Copy size
Trays 1, 2
Inch:
Metric: A3, B4, A4, A4S, B5, A5S, 11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap, 8K*1, 16K*1
Bypass feed
Inch:
Metric: A3, B4, A4, A4S, B5, B5S*2, A5S, B6S, 11 x 17*2,
81/2 x 11, 81/2 x 11S, Foolscap, 8K*1, 16K*1,
16KS*1, Custom paper (Max. 297.0 x 431.8mm,
Min. 92.0 x 148.0 mm)
ADU
Inch:
Metric: A3, B4, A4, A4S, B5, B5S*2, A5S, 11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap, 8K*1, 16K*1, 16KS*1
Magnification
Fixed magnification
Inch:
x 0.930
3 types
Zoom magnification
Vertical magnification
Horizontal magnifi-
cation
Warm-up time
Up to 999 sheets
*1
*2
Resolution
Memory
Interface section
*1
*2
*3
2. PRODUCT SPECIFICATIONS
Scan
Write
Standard
1024 MB
Additional
1024 MB*1
bizhub 501/421/361
RJ45 Ethernet, Serial port (RS232-C), Serial port (USB TypeA x 3),
Serial port (USB TypeB) *2, RJ-11 *3
C. Type of paper
Plain paper *1
All trays
Special paper *2
*1
All trays
Inch:
Inch:
Inch:
Cougar Cover 65 lb
Inch:
Label paper:
Inch:
AVERY 5352
Inch:
3M CG3700
Inch:
D. Maintenance
Maintenance
2. PRODUCT SPECIFICATIONS
bizhub 501/421/361
E. Machine data
Power source
Inch:
Main body
+ DF-613
+ PC or DK
Weight
*1
F.
Temperature
10 to 30 C
Humidity
Note
The information herein may be subject to change for improvement without notice.
3. PERIODIC CHECK
bizhub 501/421/361
MAINTENANCE
3. PERIODIC CHECK
3.1
Maintenance item
Note
For the replacement procedure of periodically replaced parts, see "3.4 Maintenance procedure of
the external section" to "3.14 Maintenance procedure of the fusing section".
The alcohol described in this section represents the isopropyl alcohol.
3.1.1
Main body
Unit
Description
Quantity
classification
1
Preparations
Implementation classification
Materials
Tools used
Image check
Exterior
2
Photo con-
Drum
ductor sec-
DR510
tion
z
1
Setting powder
50GA-209
Charge unit
Transfer/sep-
Transfer/separation
aration sec-
unit
tion
4
Developing
Developer
section
DV511
TCR adjustment
(Service mode)
5
Main body
Scanner
section
Alcohol/cleaning pad
Alcohol/cleaning pad
3. PERIODIC CHECK
bizhub 501/421/361
No.
Unit
Description
Quantity
classification
7
Paper feed
section
roller (Tray 1, 2)
Separation roller assy
Implementation classification
Materials
Tools used
Alcohol/cleaning pad
Alcohol/cleaning pad
Alcohol/cleaning pad
(Tray 1, 2)
8
9
Bypass tray
Feed roller
section
Separation roller
Fusing
Fusing roller
section
50GA5303
Fusing pressure roller
Alcohol/cleaning pad
50GA5304
Fusing web
50GA-540
Fusing counter reset
Heat insulating sleeve /A
26NA5372
Fusing bearing /Up
26NA5371
Fusing bearing /Lw
50GA5359
Fusing driven roller /A
assy
40400326
Fusing driven roller /B
assy
40400328
10 Paper reverse
section
11 Registration
section
12 Final check
Fusing sensor
Alcohol/cleaning pad
Fusing claw
Alcohol/cleaning pad
Thermostat
Alcohol/cleaning pad
50GA4406
Paper dust removing
Blower brush
Alcohol/cleaning pad
Alcohol/cleaning pad
Loop roller
Alcohol/cleaning pad
Reflective sensor
brush
Blower brush
z
check
PM count reset
Exterior cleaning
z
z
3. PERIODIC CHECK
No.
Unit
Description
Quantity
classification
1
Transfer/sep-
Transfer/separation
aration sec-
unit
tion
50GA-260
Fusing
section
50GA-544
Fuse holder assy
Implementation classification
Materials
Tools used
bizhub 501/421/361
26NA-535
Fusing claw assy
50GA-533
Fusing input gear assy
50GA-546
Unit
Description
Quantity
classification
1
Photo con-
Drum unit
ductor sec-
50GA-200
Implementation classification
Materials
Tools used
tion
2
3
Developing
Developing unit
section
50GA-300
Paper feed
Pick-up roller
section
40303005
Feed roller
40303005
Separation roller assy
(Tray 1, 2)
40300151
Bypass tray
section
41313001
Separation roller assy
40340151
3. PERIODIC CHECK
bizhub 501/421/361
Unit
Description
Quantity
classification
1
Registration
section
26NA4536
Registration bearing /Lt
Implementation classification
Materials
Tools used
26NA4537
Loop roller
50GA3865
Registration roller /Rt
50GA3848
Loop bearing
26NA4082
2
Write section
Write unit
A0R5A300
3.1.2
DF
Unit
Description
classification
1
Preparations
Quantity
Implementation classification
Materials
Tools used
condition
Appearance
2
Paper feed
Pick-up roller
Feed roller
Separation roller
Other rollers
Each sensor
Scanning guide
Alcohol/cleaning pad
section
Paper con-
Alcohol/cleaning pad
veyance sec-
tion
4
Final check
check
Exterior cleaning
10
3. PERIODIC CHECK
Unit
Description
Quantity
classification
1
Paper feed
Pick-up roller
section
16EA56020
Feed roller
Implementation classification
Materials
Tools used
45823014
Separation roller
45823047
3.1.3
PC
Unit
Description
Quantity
classification
Implementation classification
Materials
Tools used
Preparations
Paper feed
Pick-up roller
section
Feed roller
Separation roller
Final check
Exterior cleaning
Unit
Description
Quantity
classification
1
Paper feed
Pick-up roller
section
40303005
Feed roller
Implementation classification
Materials
Tools used
40303005
Separation roller assy
40300151
11
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
3.1.4
LU
Unit
Description
Quantity
classification
Implementation classification
Materials
Tools used
Preparations
Paper feed
Pick-up rubber
Alcohol/cleaning pad
Feed rubber
Alcohol/cleaning pad
Separation rubber
section
Final check
Alcohol/cleaning pad
z
Exterior cleaning
Unit
Description
Quantity
classification
1
Paper feed
Pick-up rubber
section
40LA4009
Feed rubber
Implementation classification
Materials
Tools used
26NA4011
Separation rubber
26NA4012
3.1.5
FS
Unit
Description
classification
Quantity
Implementation classification
Materials
Tools used
Preparations
Conveyance
Each roller
Alcohol/cleaning pad
Paddle
Alcohol/cleaning pad
Staple
section
Final check
12
z
z
3.1.6
3. PERIODIC CHECK
MT
Unit
Description
Quantity
classification
1
Preparations
Conveyance
Each roller
Implementation classification
Materials
Tools used
z
Alcohol/cleaning pad
section
3
Final check
Exterior cleaning
3.1.7
SD
Unit
Description
Quantity
classification
1
Preparations
Conveyance
Each roller
Implementation classification
Materials
Tools used
z
Alcohol/cleaning pad
section
3
Final check
Exterior cleaning
3.1.8
RU
Unit
Description
classification
1
Preparations
Conveyance
Each roller
Quantity
Implementation classification
Materials
Tools used
z
Alcohol/cleaning pad
section
3
Final check
z
z
13
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
3.2
3.2.1
Note
For the replacement procedure of periodically replaced parts, see "3.4 Maintenance procedure of
the external section" to "3.14 Maintenance procedure of the fusing section".
The parts count No. given in the table below represents the number of the fixed parts number in
the Service mode.
A. Main body
No.
Classification
Part name
Part number
Qt.
Photo con-
3
4
Transfer/
Drum
No.
Page
referred to
DR510
250,000
P.28
50GA-209
250,000
P.42
50GA-200
750,000
P.27
Transfer/separation unit
50GA-260
500,000
P.34
separation
section
5
Developing
Developer
DV511
250,000
P.36
section
Developing unit
50GA-300
750,000
P.35
Main body
50GA-336
250,000
P.39
Ozon filter
50GA1031
250,000
P.19
40LA-318
250,000
P.20
10
A0R5A124
250,000
P.20
11
50GA-311
250,000
P.40
Pick-up roller
40303005
300,000
P.44
13
Feed roller
40303005
300,000
P.44
14
40300151
300,000
P.49
41313001
200,000
P.66
12
Paper feed
section
P.51
P.51
(Tray 1, 2)
14
P.58
15
Bypass tray
16
section
40340151
200,000
P.63
17
Registration
Loop roller
50GA3865
1,250,000
P.70
18
section
50GA3848
1,250,000
P.70
19
26NA4536
1,250,000
P.70
20
26NA4537
1,250,000
P.70
21
Loop bearing
26NA4082
1,250,000
P.70
250,000
P.88
22
Fusing
Fusing roller
50GE5303
23
section
50GA5304
250,000
P.88
24
Fusing web
50GA-540
250,000
P.82
25
26NA5372
250,000
P.88
26
26NA5371
250,000
P.88
27
50GA5359
250,000
P.88
No.
Classification
3. PERIODIC CHECK
Part name
Part number
Qt.
No.
Page
referred to
28
Fusing
50GA-544
500,000
P.92
29
section
26NA-535
500,000
P.94
30
50GA-533
500,000
P.79
31
40400326
250,000
P.84
32
40400328
250,000
P.84
33
50GA-546
500,000
P.88
50GA4406
250,000
P.22
Write unit
A0R5A300
1,250,000
P.23
Part number
Qt.
34
Paper reverse
section
35
Write section
B. Option
No.
Classification
Part name
DF
2
3
4
PC
5
6
Pick-up roller
Page
referred to
16EA56020
200,000
*1
Feed roller
45823014
200,000
*1
*2
Separation roller
45823047
200,000
Pick-up roller
40303005
300,000
*3
Feed roller
40303005
300,000
*4
*5
40300151
300,000
Pick-up rubber
40LA4009
200,000
*6
Feed rubber
26NA4011
200,000
*6
Separation rubber
26NA4012
200,000
*7
LU
*1
*2
*3
No.
(See P.7 in "Field Service PC-206 (bizhub 501/421/361)" / See P.7 in "Field Service PC-407 (bizhub 501/
421/361)")
*4
(See P.4 in "Field Service PC-206 (bizhub 501/421/361)" / See P.4 in "Field Service PC-407 (bizhub 501/
421/361)")
*5
(See P.3 in "Field Service PC-206 (bizhub 501/421/361)" / See P.3 in "Field Service PC-407 (bizhub 501/
421/361)")
*6
*7
15
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
3.2.2
Note
For the replacement procedure of periodically replaced parts, see "3.4 Maintenance procedure of
the external section" to "3.14 Maintenance procedure of the fusing section".
The parts count No. given in the table below represents the number of the fixed parts number in
the Service mode.
A. Main body
No.
Classification
Part name
Part number
Qt.
Photo con-
3
4
Transfer/
Drum
No.
Page
referred to
DR510
225,000
P.28
50GA-209
225,000
P.42
50GA-200
675,000
P.27
Transfer/separation unit
50GA-260
450,000
P.34
separation
section
5
Developing
Developer
DV511
225,000
P.36
section
Developing unit
50GA-300
675,000
P.35
Main body
50GA-336
225,000
P.39
Ozon filter
50GA1031
225,000
P.19
40LA-318
225,000
P.20
10
A0R5A124
225,000
P.20
11
50GA-311
225,000
P.40
Pick-up roller
40303005
300,000
P.44
13
Feed roller
40303005
300,000
P.44
14
40300151
300,000
P.49
41313001
200,000
P.66
12
Paper feed
section
P.51
P.51
(Tray 1, 2)
16
P.58
15
Bypass tray
16
section
40340151
200,000
P.63
17
Registration
Loop roller
50GA3865
900,000
P.70
18
section
50GA3848
900,000
P.70
19
26NA4536
900,000
P.70
20
26NA4537
900,000
P.70
21
Loop bearing
26NA4082
900,000
P.70
225,000
P.88
22
Fusing
Fusing roller
50GA5303
23
section
50GA5304
225,000
P.88
24
Fusing web
50GA-540
225,000
P.82
25
26NA5372
225,000
P.88
26
26NA5371
225,000
P.88
27
50GA5359
225,000
P.88
28
50GA-544
450,000
P.92
29
26NA-535
450,000
P.94
No.
Classification
3. PERIODIC CHECK
Part name
Part number
Qt.
No.
Page
referred to
30
Fusing
50GA-533
450,000
P.79
31
section
40400326
225,000
P.84
32
40400328
225,000
P.84
33
50GA-546
450,000
P.88
50GA4406
225,000
P.22
Write unit
50GA-650
900,000
P.23
Part number
Qt.
34
Paper reverse
section
35
Write section
B. Option
No.
Classification
Part name
DF
2
3
4
PC
5
6
Pick-up roller
Page
referred to
16EA56020
200,000
*1
Feed roller
45823014
200,000
*1
*2
Separation roller
45823047
200,000
Pick-up roller
40303005
300,000
*3
Feed roller
40303005
300,000
*4
*5
40300151
300,000
Pick-up rubber
40LA4009
200,000
*6
Feed rubber
26NA4011
200,000
*6
Separation rubber
26NA4012
200,000
*7
LU
*1
*2
*3
No.
(See P.7 in "Field Service PC-206 (bizhub 501/421/361)" / See P.7 in "Field Service PC-407 (bizhub 501/
421/361)")
*4
(See P.4 in "Field Service PC-206 (bizhub 501/421/361)" / See P.4 in "Field Service PC-407 (bizhub 501/
421/361)")
*5
(See P.3 in "Field Service PC-206 (bizhub 501/421/361)" / See P.3 in "Field Service PC-407 (bizhub 501/
421/361)")
*6
*7
17
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
3.3
3.3.1
Life value
Life value of materials
Item
Drum
Number of prints
225,000 (bizhub 361)
Developer
18
Remarks
250,000 (bizhub 501/421) The life value is defined only by the number of prints.
3.4.1
bizhub 501/421/361
3.4
3. PERIODIC CHECK
Ozone filter
*1
501/421
*2
361
B. Procedure
[1]
[2]
50gaf2c014na
19
3. PERIODIC CHECK
bizhub 501/421/361
3.4.2
Replacing the filter cover assy and the suction filter /A assy
*1
501/421
*2
361
B. Procedure
[1]
[2]
50gaf2c015nb
[1]
20
50gaf2c016na
3. PERIODIC CHECK
Note
Be sure to install the suction filter /A assy
with the white filter face [1] inside.
[1]
50gaf2c017na
21
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
3.4.3
*1
501/421
*2
361
B. Procedure
[1]
[2]
a0r5f2c001ca
[1]
steps in reverse.
50gaf2c019na
22
3.5.1
bizhub 501/421/361
3.5
3. PERIODIC CHECK
Warning
Be sure not to turn on the write unit with it shifted from its regular installation position.
Be absolutely sure not to remove the write unit cover. Otherwise, laser beams get in your eyes and
you may suffer loss of sight.
Be absolutely sure not to remove the write unit for about 2 minutes after you turn off the main
power switch (SW1) or the power switch (SW2).
Write unite
*1
501/421
*2
361
B. Procedure
[1]
(See P.35)
[2]
[4]
[3]
50gaf2c020na
23
bizhub 501/421/361
3. PERIODIC CHECK
[2]
[1]
[1]
[1]
[3]
[2]
50gaf2c021nb
[3]
50gaf2c022na
[1]
[2]
24
[3]
50gaf2c023na
3. PERIODIC CHECK
[3]
[2]
[1]
50gaf2c024na
Note
When installing the write unit [1], be sure to
take note of the position into which the dustproof sheet /A [2] is inserted.
When checking the insertion of the sheet, be
sure to check it with the drum unit removed.
[1]
[2]
50gaf2c025na
25
bizhub 501/421/361
bizhub 501/421/361
3. PERIODIC CHECK
[1]
[2]
26
50gaf2c026na
3.6.1
bizhub 501/421/361
3.6
3. PERIODIC CHECK
Note
When removing the drum unit, be sure to hold it at both ends.
When removing the drum unit, be sure to avoid holding it at the separation claw unit section.
Be sure to avoid touching the drum with bare hands, and also be careful not to damage it.
Be sure to avoid turning the drum in any direction other than in the specified direction.
When storing the drum unit, be sure to store it in the dark place with a drum cover attached.
A. Periodically replaced part/cycle
Drum unit
*1
501/421
*2
361
B. Procedure
1. Open ADU.
(See P.136)
2. Pull the lock release lever [1] to open the conveyance unit [2].
[1]
[2]
[2]
50gaf2c027na
[1]
(See P.35)
50gaf2c028na
27
3. PERIODIC CHECK
bizhub 501/421/361
3.6.2
Note
Be sure to avoid touching the drum and the cleaning blade with bare hands, and also be careful
not to damage them.
When storing the drum, be sure to store it in the dark place with a drum cover attached.
When installing the drum and the cleaning blade, be sure to apply setting powder to the circumference of the drum and the cleaning blade, regardless of these parts being new or used ones.
When setting powder is applied to the drum, be sure to conduct the following operations before
installing the drum unit to the main body.
1) With the charging corona unit removed, rotate the drum one full turn (to prevent setting powder
from splashing onto the charging corona unit and the image from getting defective.)
2) When installing a new drum, be sure to reset the drum counter in the service mode. Failing to
reset it may result in image fogging and toner splashing. (See P.205)
A. Periodically replaced part/cycle
Drum
28
*1
501/421
*2
361
3. PERIODIC CHECK
B. Procedure
[1]
rod [2].
Note
When installing the cleaning rod, be sure to
take note of the direction of the C-clip.
[3]
50gaf2c029na
29
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
[1]
[3]
[2]
50gaf2c030na
30
3. PERIODIC CHECK
NG
OK
[2]
[2]
[3]
[3]
[1]
[2]
[3]
[4]
[5]
50gaf2c031nb
31
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
[1]
[3]
[4]
[2]
50gaf2c032na
32
3. PERIODIC CHECK
Note
[1]
[2]
[2]
[3]
50gaf2c033nb
33
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
3.7
3.7.1
*1
501/421
*2
361
B. Procedure
1. Open ADU.
[3]
(See P.136)
3. Release the lock levers [1] and [2] and remove the
transfer/separation corona unit [3].
[1]
34
[2]
50gaf2c034na
3.8.1
bizhub 501/421/361
3.8
3. PERIODIC CHECK
Developing unit
*1
501/421
*2
361
B. Procedure
[3]
[1]
[2]
50gaf2c035na
35
3. PERIODIC CHECK
bizhub 501/421/361
3.8.2
Replacing developer
Developer
*1
501/421
*2
361
B. Procedure
[2]
(See P.35)
[1]
50gaf2c036na
36
3. PERIODIC CHECK
Note
When installing the developing unit cover /1
[1], be sure to install it so that the splash prevention sheet [2] does not get caught into the
developing roller [3].
[1]
[3]
[2]
[3]
[2]
50gaf2c037na
37
bizhub 501/421/361
bizhub 501/421/361
3. PERIODIC CHECK
[1]
[4]
[5]
[3]
[2]
50gaf2c041na
[3]
6. Rotate the developing gear [4] in the arrowmarked direction [5] so that developer [1] gets
deep into the developing unit [3].
[2]
marked direction [5] and check to see if the spiking of developer is found on the entire surface of
the developing roller [6].
[4]
50gaf2c042na
steps in reverse.
Note
When developer [1] is replaced, be sure to
conduct the TCR adjustment in the service
mode.
(See P.186)
38
3.9.1
bizhub 501/421/361
3.9
3. PERIODIC CHECK
*1
501/421
*2
361
B. Procedure
[2]
[1]
2. Open ADU.
(See P.136)
[1]
[2]
50gaf2c043na
39
3. PERIODIC CHECK
bizhub 501/421/361
3.9.2
*1
501/421
*2
361
B. Procedure
2. Open ADU.
(See P.136)
[3]
(See P.27)
6. Remove the screw [1] and then remove the rail [2].
Note
When installing the rail, be sure first to insert
the tip into the notch [3].
[2]
[1]
50gaf2c044na
40
3. PERIODIC CHECK
[1]
steps in reverse.
50gaf2c045na
41
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
Note
Be sure to avoid touching the edge section of the cleaning blade assy with bare hands.
When installing the cleaning blade assy, be sure to apply setting powder to the circumference of
the drum and the cleaning blade, regardless of these parts being new or used ones.
When setting powder is applied to the drum, be sure to conduct the following operations before
installing the drum unit to the main body.
1) With the charging corona unit removed, rotate the drum 1 full turn (to prevent setting powder
from splashing onto the charging corona unit and the image from getting defective.)
A. Periodically replaced part/cycle
*1
501/421
*2
361
B. Procedure
(See P.35)
2. Open ADU.
(See P.136)
50gaf2c046na
(See P.28)
[1]
50gaf2c047na
42
3. PERIODIC CHECK
Note
[1]
[3]
[2]
[4]
[1]
50gaf2c048na
43
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
Feed roller
Pick-up roller
501/421
*2
361
B. Procedure
[2]
[1]
[3]
[2]
50gaf2c108na
44
[3]
3. PERIODIC CHECK
Note
[2]
[5]
[4]
[1]
50gaf2c109na
45
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
[3][4]
Note
[1]
[2]
[1]
[3][4]
50gaf2c110na
[2]
[3]
[1]
[4]
50gaf2c111na
46
3. PERIODIC CHECK
7. Remove the C-ring [1] and then remove the bearing [2].
[1]
[2]
Note
When attaching the spring, be sure to put the
hook into the oblong hole (not into the round
hole [8]).
[8]
[7]
[5]
[4]
[6]
[3]
50gaf2c161na
[4]
[1]
10. Remove the E-ring [1] and then remove the bearing [2].
11. Remove the bearing [3] and then remove the feed
roller assy [4].
[3]
[2]
50gaf2c162na
47
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
12. Remove the C-ring [1] and then remove the feed
roller [2].
[1]
[2]
50gaf2c163na
[1]
[3]
[2]
[1]
[2]
50gaf2c164na
15. Remove the C-ring [1] and then remove the pick[2]
[1]
up roller [2].
50gaf2c113na
48
bizhub 501/421/361
3.11.2
3. PERIODIC CHECK
*1
501/421
*2
361
B. Procedure
(See P.159)
[3]
50gaf2c117na
5. Remove the 2 C-rings [1] and pull out the shaft [2].
6. Remove the separation roller mounting plate [3].
[1]
Note
When removing the separation roller mount-
[2]
[1]
[5]
[4]
[3]
50gaf2c118na
49
3. PERIODIC CHECK
bizhub 501/421/361
[1]
[3]
[2]
50gaf2c119na
50
bizhub 501/421/361
3.11.3
3. PERIODIC CHECK
Feed roller
Pick-up roller
501/421
*2
361
B. Procedure
[1]
50gaf2c120na
[4]
[3]
[1]
[2]
50gaf2c121na
51
3. PERIODIC CHECK
bizhub 501/421/361
[1]
[2]
[1]
50gaf2c122na
[3]
[1]
[1]
50gaf2c123na
52
3. PERIODIC CHECK
[2]
[1]
[3]
[2]
50gaf2c124na
53
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
[1]
Note
When installing the separation roller unit /2,
be sure to set the projection [3] to the hole [4].
[3] [4]
[1]
[3] [4]
[4]
[2]
50gaf2c125na
[1]
[2] [3]
50gaf2c126na
54
3. PERIODIC CHECK
[3]
[2]
[5]
[4]
[1]
50gaf2c127na
55
bizhub 501/421/361
bizhub 501/421/361
3. PERIODIC CHECK
14. Detach the hook [2] of the spring [1] from the
[3]
[7]
[1]
[6]
[4]
[4]
[5]
50gaf2c165na
[4]
[1]
17. Remove the E-ring [1] and then remove the bearing [2].
18. Remove the bearing [3] and then remove the feed
roller assy [4].
[3]
56
[2]
50gaf2c166na
3. PERIODIC CHECK
19. Remove the C-ring [1] and then remove the feed
roller [2].
[2]
[1]
50gaf2c167na
[1]
[3]
[2]
[2]
[2]
[1]
50gaf2c168na
[1]
22. Remove the C-ring [1] and then remove the pickup roller [2].
50gaf2c129na
57
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3. PERIODIC CHECK
bizhub 501/421/361
3.11.4
*1
501/421
*2
361
B. Procedure
[1]
[2]
[1]
[3]
50gaf2c133na
When installing the separation roller mounting plate assy, be sure to fasten it with screws
while pressing it in the arrow-marked direction [3].
58
3. PERIODIC CHECK
9. Remove the 2 C-rings [1] and pull out the shaft [2].
10. Remove the separation roller mounting plate [3].
[1]
Note
When removing the separation roller mount-
[2]
[1]
[5]
[4]
[3]
50gaf2c134na
[1]
[3]
[2]
50gaf2c135na
59
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
A. Procedure
[2]
[1]
(See P.137)
[5]
[3]
60
[4]
50gaf2c001na
3. PERIODIC CHECK
[4]
[2]
[3]
[1]
[5]
[4]
50gaf2c002na
61
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
[1]
[3]
[2]
50gaf2c003na
62
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3.12.2
3. PERIODIC CHECK
*1
501/421
*2
361
Note
When replacing the separation roller assy, be sure also to replace the feed roller at the same time.
B. Procedure
[2]
[2]
[2]
[1]
50gaf2c004na
63
3. PERIODIC CHECK
bizhub 501/421/361
4. Detach the hook [1] from the hole [2] and remove
[3]
[1]
[2]
50gaf2c005na
[1]
[3]
[1]
Note
When installing the push-up plate assy, be
sure to install it while pressing the push-up
plate [3] so that each of the springs [1] does
not comes off each cross-headed boss [2].
[2]
64
[2]
50gaf2c006na
3. PERIODIC CHECK
[2]
[1]
50gaf2c007na
[3]
[5]
[4]
[1]
[2]
50gaf2c008na
[3]
[1]
7. Remove the C-ring [1] and then remove the separation roller assy [3] from the holder [2].
[2]
50gaf2c009na
65
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3. PERIODIC CHECK
bizhub 501/421/361
3.12.3
Feed roller
*1
501/421
*2
361
Note
When replacing the feed roller, be sure also to replace the separation roller assy at the same time.
B. Procedure
3. Press the conveyance guide [1] in the arrowmarked direction [2] to remove the support axis [3]
from the hole [4], and then remove the conveyance guide.
[4]
[3]
[1]
66
[2]
50gaf2c010na
3. PERIODIC CHECK
[3]
[2]
[1]
[1]
[2]
50gaf2c169na
[3]
[4]
50gaf2c170na
[1]
50gaf2c171na
67
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
7. Remove the C-ring [1] and then remove the bearing [2].
[3]
[4]
[2]
[1]
50gaf2c172na
[2]
[4] [1]
[3]
50gaf2c173na
68
3. PERIODIC CHECK
3.13.1
bizhub 501/421/361
*1
501/421
*2
361
B. Procedure
1. Open ADU.
[2]
(See P.136)
[1]
50gaf2c174na
69
3. PERIODIC CHECK
bizhub 501/421/361
3.13.2
Replacing the loop roller, the loop bearing, the registration roller /Rt, and the registration
bearings /Rt and /Lt
Loop roller
Loop bearing
*1
501/421
*2
361
B. Procedure
1. Open ADU.
(See P.136)
[1]
50gaf2c175na
70
3. PERIODIC CHECK
[2]
[1]
[3]
[1]
[3]
[4]
[5]
50gaf2c154nb
71
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3. PERIODIC CHECK
bizhub 501/421/361
[5]
[6]
[1]
13. Remove the C-clip [8] and then remove the bearing [9].
[10]
[3]
[2]
[4]
[7]
[9]
[8]
50gaf2c155na
72
[6]
3. PERIODIC CHECK
[5]
[4]
[3]
17. Remove the screw [7] and then remove the registration main body assy [8].
[7]
[8]
[2]
[1]
50gaf2c156na
73
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3. PERIODIC CHECK
bizhub 501/421/361
[3]
bearings [2].
[2]
[1]
[2]
50gaf2c157nb
74
3. PERIODIC CHECK
[4]
[1]
[3]
[5]
[2] [3]
[1]
[2]
50gaf2c158nb
75
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
[1]
[2]
[2]
[3]
[1]
50gaf2c159nb
76
3. PERIODIC CHECK
Caution
Since the fusing section gets hot immediately after turning off the main power switch (SW1) or the
power switch (SW2), you may suffer a burn. Be sure to conduct the operations when the temperature goes down sufficiently.
A. Procedure
[2]
1. Open ADU.
[1]
(See P.136)
4. Loosen the screw [1] and remove the front auxiliary cover [2].
50gaf2c085nb
77
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bizhub 501/421/361
3. PERIODIC CHECK
[4]
cover [3].
[1]
[8]
[3]
[2] [5]
[6]
[5]
[7]
[4]
50gaf2c086na
78
3. PERIODIC CHECK
[2]
[1]
3.14.2
50gaf2c087na
*1
501/421
*2
361
B. Procedure
[1]
[2]
50gaf2c088na
79
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3. PERIODIC CHECK
bizhub 501/421/361
[1]
80
50gaf2c089na
3. PERIODIC CHECK
[1]
[2]
[5]
[4]
[3]
[7]
[6]
50gaf2c091na
81
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3. PERIODIC CHECK
bizhub 501/421/361
3.14.3
Fusing web
*1
501/421
*2
361
B. Procedure
[4]
[2]
(See P.77)
[1]
[5]
[3]
50gaf2c092na
Note
[2]
[1]
82
50gaf2c093na
[1]
[2]
3. PERIODIC CHECK
[5]
[8]
[4]
[3]
[1]
[7]
[6]
[6]
50gaf2c094na
83
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3. PERIODIC CHECK
bizhub 501/421/361
3.14.4
*1
501/421
*2
361
B. Procedure
[1]
[2]
[4]
[3]
[8]
[6]
84
[7]
[5]
50gaf2c095na
[3]
3. PERIODIC CHECK
[2]
[3]
[1]
[4]
50gaf2c096na
85
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3. PERIODIC CHECK
bizhub 501/421/361
3.14.5
Note
Be careful not to touch the lamp sections of L2 and L3 with bare hands. When touched, be sure to
clean them with a roller cleaner.
A. Procedure
[1]
(See P.77)
[2]
86
50gaf2c097na
3. PERIODIC CHECK
[8]
[1]
[5]
[3]
[2]
[7]
[6]
[4]
Destination
North America
50gaf2c098na
Europe/Others
Fr
Rr
Fr
Rr
L2
Red
Red
Blue
Blue
L3
Red
Black
Blue
Black
87
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
3.14.6
Replacing the fusing roller, the fusing pressure roller, the heat insulating sleeve /A, the fusing
bearings /Up and /Lw and the fusing input gear assy
Fusing roller
88
*1
501/421
*2
361
3. PERIODIC CHECK
B. Procedure
[7]
[8]
[6]
[5]
(See P.77)
[1]
[4]
[3]
Note
The envelope lever varies in the number of the
release steps for bizhub 501/361 and 421. Be
sure to release it up to the limit in either case.
bizhub 501/361 : 2 steps
bizhub 421 : 3 steps
[9]
50gaf2c099na
89
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
[5]
[2]
[1]
[4] [3]
[10]
11. Remove the C-ring [6] and then remove the heat
insulating sleeve /A [7] and the fusing bearing /Up
[8].
Note
When installing the heat insulating sleeve /A
[12]
[11]
[7]
[8]
[9]
50gaf2c100na
[1]
90
50gaf2c101na
3. PERIODIC CHECK
[2]
[3]
[3]
[2]
[1]
50gaf2c102na
91
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
3.14.7
Caution
After installing the fusing sensor assy, be sure to check to see if it is in touch with the fusing roller.
*1
501/421
*2
361
B. Procedure
[1]
[3]
[2]
[4]
[5]
[3]
50gaf2c104na
92
3. PERIODIC CHECK
[2]
[1]
50gaf2c105na
Note
[1]
50gaf2c106na
93
bizhub 501/421/361
3. PERIODIC CHECK
bizhub 501/421/361
3.14.8
Caution
After installing the fuse holder assy, be sure to check to see if it is in touch with the fusing roller.
*1
501/421
*2
361
B. Procedure
[1]
[4]
[3]
(See P.79)
[2]
50gaf2c107na
94
4. SERVICE TOOLS
4.1
bizhub 501/421/361
4. SERVICE TOOLS
Service material list
Material No.
Name
Shape
Remark
000V-19-0
Setting powder
25 g
000V-18-0
Cleaning pad
10 pcs/1 pack
00GR0026
Multemp FF-RM
25 g
00GR0021
Solvest 240
95
4. SERVICE TOOLS
bizhub 501/421/361
4.2
Jig list
Parts No.
Name
26NA2134
Shape
Quantity
1
ber
26NAJG01
Remark
Mounted to the drum
unit
jig
4040PJP1
Test chart
(A3 size)
4040PJP3
Test chart
MINOLTA logo
(A3 size)
4040PJP2
Test chart
With a KONICA
Without a KONICA
MINOLTA logo
(11 x 17 size)
120A9711
Adjustment chart
For DF adjustment
For DF adjustment
For DF adjustment
For DF adjustment
(A3 size)
120AJG02
Adjustment chart
(11 x 17 size)
120A9712
White chart
(A4 size)
120AJG03
White chart
(81/2 x 11 size)
96
00VC-2-0
Drum cover
00VD-100
Blower brush
Parts No.
00VE-1005
Name
4. SERVICE TOOLS
Shape
Quantity
Tester
ing jig
4.3
Remark
Materials
A. Item
Parts name
Useful sheets
Type name
Toner bottle
32,190 prints
TN511
Drum
DR510
DV511
97
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5. FIRMWARE VERSION UP
bizhub 501/421/361
5. FIRMWARE VERSION UP
5.1
ISW
5.1.1
Outline
Network
When executing the ISW over the entire system, be sure to execute it in the order given below. (To minimize the
occurrence of troubles resulting from the mismatch of the firmware version)
Step
Type of programs
Image controller
MFP controller
Note
When replacing the OACB, be sure to conduct the ISW of the MFP controller first. When the firmware of the MFP controller is not contained in the OACB, no display is shown on the touch panel.
The finisher above refers to the FS-522. The ISW of the FS-523 is conducted by changing the
EPROM.
5.1.3
Following the description given below, be sure to make appropriate settings on the main body side to conduct
the operations of the firmware version upgrade and writing.
A. Types of the setting
Service mode
This mode is used when the firmware of the MFP controller is installed properly. Selecting [ISW] or [Internet
ISW] of [System 2] in the service mode allows you to write the firmware.
98
Mode
Normal
Service mode
Other boards
Normal
Service mode
5. FIRMWARE VERSION UP
C. When writing the firmware afresh (When replacing the board or when failed in rewriting the firmware)
Applicable board
Other boards
Mode
Service mode
For the overall control board (OACB), when something is wrong with the firmware or no firmware is written, the
normal start-up cannot be made. In a case like this, when the power switch is ON, the power LED turns ON with
nothing shown on the touch panel, and the system is placed in the firmware stand-by mode. In this case, contact the service manager of the authorized distributor.
For other boards, when the firmware of the MFP controller is normal and something is wrong with other firmware, an ISW error is shown on the touch panel section when the power is turned ON.
5.1.4
Specifications
Board to be rewritten
Overall control board (OACB), Printer control board (PRCB), FAX control
Rewritable firmware
MFP controller
99
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5. FIRMWARE VERSION UP
5.2
USB ISW
5.2.1
Outline
Conduct the ISW locally by connecting the USB memory to the USB port of the main body.
5.2.2
SPECIFICATIONS
Note
Create the bizhub501, bizhub421 or bizhub361 folder directly under the USB memory route.
When copying the firmware to the memory, be sure to copy ".bin" file and ".sum" file at the same
time.
Be sure to copy the files of each firmware to the USB memory in the configuration of the folders
shown in the below.
If the copying is not completed correctly, a message " The data is not found" is displayed on the
panel when the ISW files are selected.
bizhub501
100
bizhub421
bizhub361
MFP_controller
MFP_controller
MFP_controller
Operation_message
Operation_message
Operation_message
Image_controller
Image_controller
Image_controller
Df_controller
Df_controller
Df_controller
Finisher_controller
Finisher_controller
Finisher_controller
Fax_controller
Fax_controller
Fax_controller
5.2.3
5. FIRMWARE VERSION UP
Operation
101
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5. FIRMWARE VERSION UP
B. ISW execution
Step
1
Operation
Insert the USB memory into the USB port /1 [1] or 2 [2] at the rear side of the main body.
[1]
[2]
a0r5f2c002ca
[1]
a0r5f2e001ca
102
Press [ISW].
"ISW screen"
bizhub 501/421/361
Step
5. FIRMWARE VERSION UP
103
5. FIRMWARE VERSION UP
bizhub 501/421/361
Step
8
104
10
11
bizhub 501/421/361
Step
5. FIRMWARE VERSION UP
Note
When the message "Writing data. Do not turn off the power source" displayed and
flashing the data lamp (blue) during executing the ISW, never turn OFF the Main power
switch (SW1) and Sub-power switch (SW2). It may damage the firmware in the ROM.
105
5. FIRMWARE VERSION UP
bizhub 501/421/361
Step
106
12
13
To execute the ISW of other firmware, press [OK] and repeat steps 6 to 12.
14
Turn OFF Main power switch (SW1) and wait 10 seconds, and then turn ON again.
5. FIRMWARE VERSION UP
Operation
Enter the Service mode.
Press the [Firmware Version] in "Service mode screen".
Indication of "Firmware Version screen"
Check the version information and press [Check Sum].
Check whether the checksum value of 4 digits is same as the alphanumeric code shown in the
PRI (Program Release Information).
[1]
a0r5f2e002ca
Note
The checksum value of the MFP controller is always same regardless of the destination.
The checksum value of the operation panel message data varies according to the destination.
107
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5. FIRMWARE VERSION UP
5.2.4
Error list
Operation
Power LED
OFF
OFF
ON
standby status)
While in the data reception:
It flashes at high speed.
While in the flash memory write:
It flashes at low speed.
5
OFF
Descriptions
The finisher is in the condition in which no connection is made.
Parameter error
Sequence error
The data transferred from the PC is not the data for bizhub 501/421/361,
Time-out error
While in the file transfer from the PC, a time-out error occurs.
Checksum error
ities occur with PRCB (when selecting the image controller, finisher or
ADF).
Write error
An error occurs with the write answer check (when selecting the fax
board controller 1 or the fax board controller 2).
108
Other errors
5.3
Internet ISW
5.3.1
5. FIRMWARE VERSION UP
Outline
Internet ISW is the function which enables the main body to acquire the firmware for rewriting automatically
from the program server through the Internet when the updating is ordered from the operation panel.
By using Internet ISW, the firmware can be updated at the customer without taking firmware data.
5.3.2
Service environment
The following conditions are necessary for using the Internet ISW function.
The main body is located at the environment in which the firmware can be downloaded through the internet
with ftp or http Protocol.
The "Internet ISW" will not operate under the following conditions.
5.3.3
For using the Internet ISW, the Network parameter, Program Server Address as well as Firewall Address
For details of each setting item, refer to "5.4 Internet ISW Setting". (See P.120)
a0r5f2e003ca
109
bizhub 501/421/361
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5. FIRMWARE VERSION UP
Note
Settings such as Server setting, etc. will be available by selecting "ON" on this setting.
When the following setting is set to "ON", "ON" cannot be selected on this setting.
[Administrator Setting] [Security Setting] [Enhanced Security Mode]
110
5. FIRMWARE VERSION UP
It performs the setting concerning the Protocol (ftp or http) for connecting to the Internet ISW.
When connecting to the Program Server using a proxy server, perform the setting for a Proxy Server.
Step
Connecting by http
Connecting by ftp
Select [Internet ISW] which is available from [Service Mode] [System 2].
Connect Proxy
Proxy Server
bizhub 501/421/361
B. Protocol Setting
1. Select the [Server Address], and set the Proxy Server Address by IP addressing scheme or
FQDN scheme.
2. Select [Port Number], and set the Port Number for the Proxy Server from 1 through 65535.
4
Proxy Authentication
Set the Login name and the Password
which may be necessary for Authentication
Connection Setting
Perform the setting for accessing FTP
server.
3. Select [Password], and enter the Password 3. When connecting in PASV mode, select
on the on-screen keyboard.
Connection Time-Out
111
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5. FIRMWARE VERSION UP
To make the access setting for the Program Server which stores the Firmware data.
1. Select [Internet ISW] which is available from [Service Mode] [System 2].
2. Press [Forwarding Access Setting].
a0r5f2e004ca
3. Select [User ID], and enter the user ID which is necessary for connecting to the Program Server on the onscreen keyboard, and press [END].
4. Select [Password], and enter the Password which is necessary for connecting to the Program Server on the
on-screen keyboard, and press [END].
5. Select [URL], and enter the directory which stores the Program Server Address and the Firmware on the onscreen keyboard by URL method, and press [END].
Note
Enter the URL which matches to the Protocol to be used.
When connecting to http
6. Select [File Name], and enter the file name of the Firmware data to be downloaded on the on-screen keyboard, and press [END].
112
bizhub 501/421/361
5.3.4
5. FIRMWARE VERSION UP
Note
When performing the Internet ISW, ask the administrator for permission beforehand.
Do not turn OFF Main power switch(SW1) and Sub-power switch(SW2) while downloading.
A. Conducting rewriting on the control panel
a0r5f2e005ca
a0r5f2e006ca
113
bizhub 501/421/361
5. FIRMWARE VERSION UP
4.
The main body automatically start running, and it starts accessing the server.
a0r5f2e007ca
114
5. FIRMWARE VERSION UP
1. The message to indicate the status is displayed on the screen while connecting or transferring data.
C. Completed or failed
(1) Firmware updated normally
1. When the Firmware is normally updated, restart the main body in auto mode to display the outcome, and
press [OK] to return to the Main screen.
a0r5f2e008ca
115
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5. FIRMWARE VERSION UP
1. When updating failed to complete due to the trouble on connecting to the network, an error code and the
message is displayed.
2. The main body is automatically rebooted and displays the result screen, then press [OK]. It can be used with
the Firmware Version before conducting updating.
a0r5f2e009ca
3. Check the settings for the network by error codes, and try updating again.
Note
For error codes, refer to "5.3.5 Error Code List for the Internet ISW".
(3) Failing to update the Firmware after downloading has started
1. Once Firmware updating has started, the ROM in the main body is deleted.
When it failed right after updating has started, restart the main body, and shift to the standby screen to retry
downloading.
2. When updating on the control panel, press [settings] on the standby screen, and check the Network settings
again.
Press [Download], and restart the Internet ISW.
Note
Return to the standby screen without fail after turning the Main power OFF/ON if the Firmware is
not updated.
D. Confirming the Firmware Version
116
5.3.5
5. FIRMWARE VERSION UP
When a trouble occurred while conducting the Internet ISW and it was not normally connected, the message on the status and the error code will be displayed on the control panel.
When updating with CS Remote Care, the error code will be sent to the CS Remote Care center.
Error code
Description
Countermeasure
Control panel
0x00000001
0x00000010
Parameter error
0x00111000
0x00111001
0x00111100
Communication Timeout.
0x00111101
0x00111110
0x00110010
117
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5. FIRMWARE VERSION UP
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Error code
Description
Countermeasure
Control panel
0x00001###
FTP error
Reply code when it failed to be
connected
0x00002###
FTP error
Error reply code for the User
FTP error
Error reply code for CWD command
0x00004###
FTP error
Error reply code for the TYPE
command
0x00005###
FTP error
Error reply code for the PORT
command
0x00006###
FTP error
Error reply code for the PASV
command
0x00007###
FTP error
Error rely code for the RETR
command
0x10000100
cuted.
ISW being executed by other
method.
0x10000101
0x10000103
118
"Valid".
[Service Mode] [System 2] [Inter-
0x10000106
completed.
Check if the following setting is set to
5. FIRMWARE VERSION UP
Error code
Description
Countermeasure
Control panel
0x10000107
error.
The header of the file which has
been read has an error.
The size of the file to be downloaded is too large.
When it is identified to be the
different type of F/W.
0x10000108
necessary.
0x20000000
normal
program,
the
rebooting will start and the Internet ISW will be executed with
the subset program.
During the process by the subset program, it has to be in the
"Failed" status unless the Internet ISW is successfully conducted. This code is used
temporarily to make it in error
status.
Note
If the above process does not solve the problem, inform the corresponding errorcode to the KONICA MINOLTA.
119
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5. FIRMWARE VERSION UP
5.4
5.4.1
Functions
Use
Setting/
Procedure
5.4.2
ON
"OFF"
HTTP Setting
Setting/
Procedure
ON
"OFF"
B. Connect Proxy
Functions
To set whether or not to connect via Proxy Server when accessing the Server.
Use
Setting/
Procedure
120
ON
"OFF"
5. FIRMWARE VERSION UP
Functions
To set the Address and the Port Number for the Proxy Server.
Use
Setting/
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C. Proxy Server
<Server Address>
Procedure
Enter the IP Address using the Version 4 method / Version 6 method or FQDN
method.
<Port Number>
Enter the value between 1 and 65535 using the 10-key pad.
D. Proxy Authentication
Functions
To set the Login name or Password when Authentication is necessary for accessing
Use
<Authentication>
Procedure
"OFF"
<Log-in Name>
Enter the Login name (up to 32 one-byte characters) on the on-screen keyboard.
<Password>
Enter the Password (up to 32 one-byte characters) on the on-screen keyboard.
E. Connection Time-Out
Functions
To set the time for the Timeout for accessing the Server.
Use
To use when changing the time for the Timeout for accessing the Server.
Setting/
Procedure
5.4.3
30 to 300 sec
FTP Setting
Use
Setting/
Procedure
OFF
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5. FIRMWARE VERSION UP
B. Connect Proxy
Functions
Use
Setting/
Procedure
ON
"OFF"
C. Proxy Server
Functions
To set the Address and the Port No. of the Proxy Server.
Use
Setting/
Procedure
<Server Address>
Enter the IP Address using the Version 4 method / Version 6 method or FQDN
method.
<Port Number>
Enter the value between 1 and 65535 using the 10-key pad.
D. Connection Setting
Functions
To set the Port No. and the time for Timeout when accessing the FTP Server, and
Use
<Port Number>
Enter the value between 1 and 65535 using the 10-key pad.
<Connection Time Out>
Enter the value between 1 and 60 (min.) using the 10-key pad.
<PASV Mode>
The default setting is "OFF".
ON
122
"OFF"
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5.4.4
5. FIRMWARE VERSION UP
A. User ID
Functions
Use
Setting/
Procedure
To register the User ID for accessing the Program Server where Firmware is to be
stored.
B. Password
Functions
Use
Setting/
Procedure
To register the Password for accessing the Program Server where Firmware is to be
stored.
1. Select [Password].
2. Enter the Password (up to 64 characters) on the on-screen keyboard.
C. URL
Functions
Use
Setting/
Procedure
To register the Address and Directory of the Program Server where the Firmware is to
be stored in URL.
1. Select [URL].
2. Enter the URL (up to 256 one-byte characters) on the on-screen keyboard.
Note
Enter the URL which format suits the Protocol to be used.
When connecting to http
D. FileName
Functions
Use
Setting/
Procedure
1. Select [FileName].
2. Enter the File Name (up to 46 one-byte characters) on the on-screen keyboard.
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5. FIRMWARE VERSION UP
5.4.5
Download
Functions
Access the Program Server according to the Internet ISW setting, and download the
Use
Firmware.
Setting/
Procedure
1.
2.
3.
4.
Select [Download].
Select the board type.
Press [ISW Start] to start downloading the Firmware.
The message to show the status will be displayed on the screen while connecting
and transferring data.
Note
When it failed to connect to the Program Server, or failed to download, the
error code and the message will be displayed. Check the cause of the error
by the error code, and follow the message for resetting.
Refer to "5.3.5 Error Code List for the Internet ISW" for the error codes. (See
P.117)
5. When the Firmware is normally upgraded, the main body automatically is restarted to
complete the Internet ISW.
124
6. OTHERS
6.1
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6. OTHERS
Items not allowed to be disassembled and adjusted
6.1.1
Scanner section
A. CCD unit
(1) Parts not allowed to be removed
[3]
[1]
[5]
[2]
[2]
[4]
[3]
[1]
[4]
CCD unit
[2]
[5]
[3]
50gaf2c136na
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Positions at which the mirror unit and the exposure unit are installed
[2]
[1]
Mirror unit
[1]
[2]
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Exposure unit
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6.1.2
6. OTHERS
[1]
[2]
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[1]
[2]
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6. OTHERS
[2]
[1]
[1]
[1]
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[1]
[2]
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6.1.3
6. OTHERS
Ds adjustment screws
Developing unit at 2 places (inside the cover)
[6]
[4]
[5]
[3]
[2]
[1]
[2]
Developing roller
[3]
[4]
[1]
50gaf2c140na
[5]
[6]
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6.1.4
[1]
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[1]
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6.1.5
6. OTHERS
[2]
[1]
a0r5f2c003ca
[1]
[2]
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6. OTHERS
6.2
Note
This list shows the explanation of the disassembly and reassembly of the parts which are considered necessary to replace (other than periodically replaced parts). However, these parts except for
the covers are not required to be disassembled while in normal service operations.
For the method of replacing the periodically replaced parts, see "3.4 Maintenance procedure of
the external section" to "3.14 Maintenance procedure of the fusing section".
No.
1
Part name
Page referred to
Rear cover /1
P.133
Rear cover /2
P.133
Rear cover /3
P.134
Rear cover /4
P.135
P.136
P.137
Left cover
P.137
Front door
P.138
P.139
10
Original glass
P.139
11
P.141
12
P.141
13
P.142
14
Front cover
P.142
15
Operation panel
Operation panel
P.143
16
Scanner section
CCD unit
P.146
17
Exposure lamp
P.149
18
Exposure unit
P.150
19
Scanner wire
P.152
20
P.154
21
Tray 1
P.159
Tray 2
P.159
22
132
Section
Cover
6.3
6. OTHERS
Disassembling/assembling procedure
Caution
When disassembling or assembling the parts, be sure the power cord has been unplugged from
the power outlet.
6.3.1
A. Procedure
[1]
(See P.135)
[2]
6.3.2
[1]
50gaf2c049na
A. Procedure
[2]
[1]
[2]
50gaf2c050na
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6. OTHERS
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[2]
[1]
6.3.3
50gaf2c051na
A. Procedure
[4]
134
[3]
[1][2]
50gaf2c052na
6.3.4
6. OTHERS
A. Procedure
1. Remove 2 screws [1] and turn to the arrowmarked direction [2], and then remove the rear
cover /4 [3].
[5]
[4]
steps in reverse.
Note
When installing the rear cover /4, be sure first
to fit the installation hole [4] to the projection
[5].
[3]
[2]
[1]
a0r5f2c004ca
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6. OTHERS
6.3.5
A. Procedure
[2]
[1]
50gaf2c053nb
[1]
[2]
50gaf2c054na
136
6.3.6
6. OTHERS
A. Procedure
[1]
[3]
[2]
6.3.7
50gaf2c055na
A. Procedure
[1]
cover [2].
[1]
[2]
50gaf2c056nb
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6. OTHERS
6.3.8
A. Procedure
3. Remove the screw [2] and then remove the support plate [3] and the front door at the same time.
[5]
Note
When installing the front door, be sure first to
[4]
[1]
[2]
[3]
50gaf2c057na
138
6.3.9
6. OTHERS
A. Procedure
[1]
[2]
a0r5f2c005ca
[1]
[2]
a0r5f2c006ca
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6. OTHERS
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[6]
[1]
[5]
[2]
[3]
[4]
a0r5f2c007ca
[1]
[3]
Note
When installing the original glass [1], be sure
to fix first the glass attaching plate /Lw [2]
while pressing it against the original glass
and then fix the glass holding plate [3] while
also pressing it against the original glass.
[2]
140
a0r5f2c008ca
6.3.10
6. OTHERS
A. Procedure
[5]
[1]
(See P.139)
[6]
[4]
[5]
[3]
a0r5f2c009ca
[1]
[2]
[3]
a0r5f2c010ca
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6. OTHERS
6.3.11
A. Procedure
[2]
(See P.139)
[1]
6.3.12
50gaf2c063na
A. Procedure
[5]
[1]
[2]
[6]
[4]
[3]
a0r5f2c011ca
142
6.3.13
6. OTHERS
A. Procedure
[1]
[2]
(See P.142)
[3]
[4]
a0r5f2c012ca
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6. OTHERS
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[2]
[4]
144
[3]
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6. OTHERS
[3]
[4]
[3]
[1]
[2]
a0r5f2c014ca
[3]
[2]
[1]
Note
When installing the operation panel [1], be
sure to insert the projection [2] into the hole
[3].
a0r5f2c015ca
145
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6. OTHERS
6.3.14
A. Procedure
[2]
[1]
(See P.139)
5. Remove the 3 screws [6] and then remove the ribbon cable cover [7].
Note
Be careful not to damage the scanner wire.
[4]
[3]
[4]
[5]
[4]
[7]
[6]
50gaf2c066nb
[1]
146
[2]
50gaf2c065na
6. OTHERS
Note
When removing the ribbon cable [1], be sure
to bring down the lock lever [3] of the connector [2] in the arrow-marked direction to
release the lock and pull out the ribbon cable.
[2]
[1]
[3]
50gaf2c067na
[3]
[2]
[1]
50gaf2c068na
[2]
[1]
50gaf2c069na
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[1]
148
[2]
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6.3.15
6. OTHERS
Note
Be careful not to touch the lamp section of the exposure lamp (L1) with bare hands.
A. Procedure
[3]
[2]
[1]
[4]
[3]
50gaf2c073na
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6. OTHERS
6.3.16
Note
When installing the exposure unit, be sure to use the optics unit positioning jig.
When installing the exposure unit, be sure to conduct the image adjustment in the service mode.
(See P.180, P.181, P.182, P.183, P.184, P.185)
A. Procedure for removal
[6]
[4]
[1]
[2]
[3]
[5]
a0r5f2c016ca
150
[1]
6. OTHERS
[2]
connector [2].
[3]
a0r5f2c017ca
1. Move the V-mirror unit [1] to the vicinity of the Vmirror positioning hole [2].
[8]
2. Insert the optics unit positioning jig [3] into the Vmirror positioning hole and fix the V-mirror unit.
Note
Be sure to insert the optics unit positioning jig
[10]
from the front side and pass it through the Vmirror unit.
[6]
[1]
[2]
[3]
[4]
[5]
[9]
[7]
a0r5f2c018ca
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6. OTHERS
6.3.17
Note
Be sure to wind the scanner wire around the pulley closely with no scanner wire overlapping each
other.
When restretching or replacing the scanner wire, be sure to use the optics unit positioning jig.
When restretching or replacing the scanner wire, be sure to conduct the image adjustment in the
service mode. (See P.180, P.181, P.182, P.183, P.184, P.185)
A. Procedure
[3]
[5]
[4]
(See P.139)
[1]
[2]
a0r5f2c019ca
harness clamp.
[1]
8. Insert the optics unit positioning jig [3] into the Vmirror positioning hole and fix the V-mirror unit.
Note
Be sure to insert the optics unit positioning jig
[3] from the operation panel side and pass it
through the V-mirror unit.
[2]
152
[3]
a0r5f2c020ca
6. OTHERS
[7]
[6]
[1]
10. Drop the metal ball [5] provided at the intermediate section of the scanner wire [4] into the drive
[3]
[4]
[11]
[5]
[9]
Note
[2]
[12]
[12]
[1]
[6]
[7]
[8]
[10]
[3]
[4]
[9]
[5]
50gaf2c077na
12. Pass the scanner wire [2] provided with the metal
[1]
[3] [4]
[6]
[8]
[2]
ball [1] through the pulley [4] on the paper exit side
after passing through under the V-mirror unit [3],
and pass further through the pulley [5] inside the
V-mirror unit. And then hook it to the notch [6] of
the frame.
[5]
[2]
[7]
[4]
[5]
[10]
[8]
[9]
50gaf2c078na
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6. OTHERS
bizhub 501/421/361
Note
When fixing the screw thread side of the
scanner wire, be sure fix it with a tension of
1.3 to 1.7 kg applied by a spring balance in the
arrow-marked direction [1].
When fixing the scanner wire, be sure to
check to see if the V-mirror unit has been
fixed with the optics unit positioning jig.
[1]
50gaf2c079na
6.3.18
Note
Be sure to remove the toner bottle in advance.
A. Procedure
[1]
(See P.139)
[1]
[2]
a0r5f2c021ca
154
6. OTHERS
[3]
[2]
[1]
a0r5f2c022ca
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6. OTHERS
bizhub 501/421/361
[5]
[1]
[2]
10. Remove the 2 screws [1] and then remove the rib-
[5]
[3]
[5]
[4]
[6]
[4]
[4]
[5]
a0r5f2c023ca
156
6. OTHERS
[2]
[3]
[1]
50gaf2c082na
[2]
[3]
[1]
[4]
50gaf2c083na
157
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6. OTHERS
[2]
[1]
[3]
[2]
[2]
50gaf2c084na
158
6.3.19
6. OTHERS
Note
The trays 1 and 2 are of the same form and of the same mechanism. The procedure given here
shows mainly the operations employed for the tray 1.
When there remains paper in the tray, be sure to remove it thoroughly before starting operations.
A. Procedure
[6]
Note
When installing the stopper, be sure to set the
positioning hole [4] to the projection [5].
[1]
[4] [5]
[3]
[2]
50gaf2c141na
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6. OTHERS
6.4
6.4.1
Option counter
Configuration of the key counter
As shown below, the key counter is configured as a product so that it can be supplied according to the application. In principle, the key counter can be installed by obtaining the key counter kit 4.
[1] Cover
[2] Mounting
[3] Key
[4] Counter
[5] Screws
[6] Screws
[7] Screws
plate
counter
socket
for the
for the
for the
cover
counter
mounting
socket
plate
Key counter
z
z
mounting kit*
Key counter
In the kit, parts (such as a mounting plate, mylar, wire saddle and screws) that are not used for 501/421/
361 are included.
[1]
[2]
[4]
[3]
[5]
[6]
[7]
50gaf2c183na
160
6.4.2
6. OTHERS
[1]
[2]
50gaf2c184na
[3]
50gaf2c185nb
[5]
[6]
50gaf2c186nb
[8]
[7]
50gaf2c187nb
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6. OTHERS
Blank page
162
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ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT/SETTING SECTION
7.1
Composition
This part "ADJUSTMENT/SETTING" describes items to be adjusted and the method of adjustment that is
required by this machine, it also gives detailed explanations.
A. Checking before starting work
When conducting claims in the field, it is necessary to check first the following:
1. Are the power supply and voltage secured in accordance with the specifications?
2. Is the power supply properly grounded?
3. Is any equipment that repeatedly consumes a lot of electricity connected to the same power supply? (e.g.:
Electric noise sources such as elevator and air conditioner)
High temperature and high humidity, direct sunlight, air ventilation, etc.
1. Be sure to unplug the power cord from the power outlet. Also, when operating the machine with the power
supplied, be careful of the scan of the exposure unit and be sure not to get caught by the gear.
2.
3.
4.
5.
The fusing section may be very hot. Be careful not to get burnt when handling it.
The developing unit is strongly magnetized. Be careful not to bring a watch and instrument near to the unit.
Be careful not to damage the drum with a tool.
Be careful not to touch IC directly with bare hands.
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8. UTILITY MENU
8. UTILITY MENU
8.1
Note
For detail on the utility mode, refer to "User's guide".
UTILITY MENU
[1] One-Touch / User
Box Registration
Touch Destination
[1] E-Mail
[2] User Box
[3] Fax
[4] PC (SMB)
[5] FTP
[6] WebDAV
[7] IP Address Fax
[8] Internet Fax
[2] Group
[3] E-Mail Settings
to Destinations
Groups to Destina-
[2] Group
tions
[3] Program
tings
Settings
164
8. UTILITY MENU
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UTILITY MENU
[2] User Settings
[4] PS Setting
[5] XPS Settings
[6] TIFF Image Paper Setting
[7] Print Reports
[8] Image Shift Settings
[9] Stamp settings
tings
Settings
Access
ment
[8] List/Counter
165
8. UTILITY MENU
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UTILITY MENU
[3] Administrator Set- [1] System Setting
tings
tings
Machine Settings
[3] One-Touch/User
Box Registration
Touch Destination
[1] E-Mail
[2] User Box
[3] Fax
[2] Group
[3] E-Mail
[3] One-Touch/User
Box Registration
List
cation/Account
Track
to Destinations
166
8. UTILITY MENU
tings
tings
tings
bizhub 501/421/361
UTILITY MENU
[3] Administrator Set- [5] Network Set-
Settings
Settings
Settings
167
8. UTILITY MENU
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UTILITY MENU
[3] Administrator Set- [8] Fax Settings
ting
tings
tings
nection
[0] Security Set-
tings
agement Settings
[8] Stamp settings
168
P.230
P.231
P.232
P.233
P.233
P.234
P.235
P.236
P.237
P.238
P.239
P.240
rity Set-
P.299
ting
ISW
MFP controller
Machine
Imaging
Process
Adjustment
Counter
ADF
Finisher
P.174
P.175
P.176
P.178
P.179
P.180
P.181
P.182
P.183
P.184
P.185
P.186
P.187
P.188
P.189
P.196
P.207
h
i
g
d
f
e
c
j
c
d
e
d f
e g
{
{ c {
c
d
e
f
e
f
d
c
{
{
c {
{
f
g
e
d
CF card
NVRAM board
Replacement of
CCD unit
DF
Slit glass
Write unit
Replacement parts
related to fusing unit
Developer
Drum
Adjustment/setting items
After completion of PM
Replacement parts/Others
Page referred to
{
{
{
{
{
{
{
{
{
{
{
{
{
{
g
d
e
g
c
h
j
f
i
{
h {
i {
j {
{
{
k {
{
{
{
{
{
{
Secu{
{
Note
After changing developer, be sure to avoid the printing operation before completion of the TCR
adjustment.
When replacing the NVRAM board (NRB), be sure to conduct the TCR adjustment after changing
developer.
When replacing the overall control board (OACB) due to the board being damaged, the NRB and
CF card that have been provided on the damaged OACB should be reused on a new OACB in principle. When the NRB ans the data in the CF card are considered to be damaged, be sure to refer to
the support division of the authorized distributor.
169
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Printer Area
page
P.174
P.175
P.176
P.178
P.179
Image Position: Leading Edge
P.180
P.181
P.182
P.183
P.184
P.185
Imaging Process
P.186
Adjustment
P.186
P.186
P.186
P.186
P.186
TCR Adjustment
P.186
P.186
P.187
P.188
P.189
P.189
Marketing Area
P.190
Tel/Fax Number
P.191
Serial Number
P.191
Trouble Isolation
P.192
No Sleep
P.192
P.192
Original Glass Original Size Detect
P.193
P.193
Install Date
Initialization
P.194
Utility/Administrator
Setting Data
170
P.194
System 1
Initialization
page
Image Process Adj. Data
P.194
State Confirmation
P.195
Total Service
P.197
P.197
Mode
P.197
ADF Counter
P.199
Service Call
P.199
JAM
P.201
P.205
P.196
PM
P.207
Reuse
P.202
Each Size
P.204
P.202
P.201
P.201
P.199
Sensor Check
P.208
Load Check
P.216
Memory/HDD Condition
ADF
Finisher
Memory Check
P.223
ment
P.223
HDD Format
P.224
P.224
P.230
P.231
P.232
P.233
P.233
Density Adj.
P.234
P.235
P.236
P.237
Half-Fold Position
P.238
P.239
P.240
Firmware Version
P.241
CS Remote Care
System 2
P.223
Memory/HDD Adjust-
P.242
Data Capture
P.264
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Adjustment/setting items
System 2
Tray3
page
P.264
LCT
List Output
DipSW Setting
P.264
ISW
P.282
Option Installation
P.282
OEM ON/OFF
P.282
Internet ISW
P.283
Trouble Reset
P.283
P.284
Adjustments List
Service Parameter
Protocol Trace
Fax Setting List
Fax Analysis List
Test Mode
P.285
P.292
Running Mode
P.293
Test Fax
Line1
*1
Line2
FAX
Modem/NCU
*1
NetWork
System
Fax File Format
Communication
List Output
Function Parameter
Initialization
Enhanced Security
Billing Setting
*1
172
CE Password
P.296
Administrator Password
P.296
P.297
CE Authentication
P.297
P.298
Administrator unlocking
P.298
P.299
Counter Setting
P.304
P.305
You can access the service mode while the power is both turned ON and OFF. In either way, the started service
mode is the same, but how to exit differs.
A. Starting and exiting service mode while the power is ON
7. Conduct required operations, and press [END/OK] after completion of the operations.
The setting made at step 6 becomes effective.
1. While pressing the Utility/Counter key, turn ON the power switch (SW2).
2. Trouble reset screen appears.
3. Press the [Trouble reset].
4. On the Operation panel, press the following keys.
Stop 0 0 Stop 0 1
7. Conduct necessary operations and turn OFF the SW2 after completion of operations.
8. The new settings become effective after restart.
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6. Press [END].
7. Measure the leading edge timing with a scale.
Standard value [1]: 20 0.5 mm
[1]
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174
10.3.2
Changes the laser write timing and also changes the image position on the drum in the main scan direction to
adjust the mis-centering of the printer image.
For each paper feed (each tray, bypass feed, ADU) and for each paper size (common, small size, large size), the
adjustment can be made.
Note
Be sure to complete the Cross Direction Adjustment (Scan Area) before making this adjustment.
(See P.176)
A. Procedure
6. Press [END].
7. Fold the output paper into two in the main scan direction to check it for any discrepancy against the
center line of the print.
Standard value: 0 1.5 mm or less
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A. Printer
Adjusts the magnification of the printer in the sub scan direction.
This adjustment is used to change uniformly the process speed of the drum and the registration roller and
change the magnification in the sub scan direction of the image on the drum.
The adjustment can be made for each type of paper (normal paper, OHP, thick paper, envelope, label and custom paper)
Note
The background of the test pattern to be output is fogging. However, this is not abnormal.
For thin paper, the setting of normal paper is applicable.
(1) Procedure
5. Select an item for the type of paper and press [Test Copy].
6. "Test Copy screen"
Set A3 (for metric) or 11 x 17 (for inch) paper that is the type of paper selected. And then press the Start
key to output the test pattern (No. 16).
7. Press [END].
8. Measure the magnification in the sub scan direction with a scale.
Standard value [1]: 0.5% or less (190 1 mm or
less)
[1]
50gaf3c002na
176
5. Select an item for the type of paper and press [Test Copy].
6. "Test Copy screen"
Place the original onto the original glass.
Set A3 (for metric) or 11 x 17 (for inch) paper that is the type of paper selected. With the print count set at
5, press the Start key.
7. Press [END].
8. Check all of the 5 output sheets ; copy or print, of
paper to see if there occurs no transfer jitter.
Approx.26mm
50gaf3c018na
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Adjusts the paper loop amount at the registration roller section to adjust a paper skew, wrinkles, or a jam at the
registration section.
The adjustment can be made for each paper feed (each tray, bypass feed and ADU) and for each paper size
(large size, intermediate size and small size). And for the bypass feed, it is also possible to make an adjustment
for each type of paper (normal paper, thick paper, thin paper, OHP, envelope, and label).
A. Procedure
5. Press [END].
6. Check to see if there occurs no paper skew, wrinkle, or jam at the registration section.
7. "Printer Resist Adjustment screen"
Enter a value through the [+]/[] or numeric keys and press [Setting].
Setting range:
For bypass feed thick paper (large/small), bypass feed thin paper (large/small), bypass feed OHP (large/
small), bypass feed envelope and bypass feed label (large/small):
16.64 (smaller) to + 16.51 mm (larger)
1 step = 0.13 mm
For other than the above:
Setting range for bizhub 501: 32.00 to + 31.75 mm 1 step = 0.25 mm
Setting range for bizhub 421: 26.88 to + 26.67 mm 1 step = 0.21 mm
Setting range for bizhub 361: 26.88 to + 26.67 mm 1 step = 0.21 mm
Press [Restore] to return to the value before change.
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10.3.5
Conduct this adjustment when the paper size of the bypass tray is not detected correctly.
A. Procedure
4. When the adjustment is completed normally, "OK" is displayed in the "Result" area.
5. Press [Min. Width] to narrow the guide plate of the bypass tray to the minimum, and then press the Start
key.
6. When the adjustment is completed normally, "OK" is displayed in the "Result" area.
7. Press [Test Copy].
8. "Test Copy screen"
Check to see if the size of paper set in the bypass tray is detected correctly and then press [END].
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Adjusts the leading edge timing while in the scan in the platen mode.
This adjustment is used to adjust the position at which the read is started in the sub scan direction while the
original is being scanned by the exposure unit.
A. Procedure
6. Press [OK].
7. Check the scanner leading edge position (original glass).
Standard value: a. Envelope 0 2.5 mm or less
b. Other paper 0 1.5 mm or less
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10.3.7
Adjusts the mis-centering of the image in the main scan direction while in the scan in the platen mode.
Note
Be sure that the adjustment of the Print Position: Side Edge has been completed.
(See P.175)
A. Procedure
6. Press [OK].
7. Fold the output paper into two at the center in the main scan direction and check it for discrepancy
against the center line of the print.
Standard value: 0 1.5 mm or less
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Adjusts the magnification of the image in the main scan direction while in the scan in the platen mode and in the
DF mode.
A. Procedure
6. Press [OK].
7. Measure the magnification in the main scan direction with a scale.
Standard value [1]: 0.5 % or less (200 1 mm
or less)
[1]
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10.3.9
Adjusts the magnification of the image in the sub scan direction while in the scan on the original glass.
This adjustment is used to change the scan speed of the exposure unit.
A. Procedure
6. Press [OK].
7. Measure the magnification in the sub scan direction with a scale.
Standard value [1]: 0.5 % or less (200 1 mm
or less)
[1]
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bizhub 501/421/361
5. Press [OK].
6. Check the printer leading edge erasure amount.
Standard value [1]: 3.5 mm or less
[1]
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184
A. Procedure
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TCR Adjustment
When changing developer, conduct this adjustment before starting the copy operation. The developer counter is
automatically reset.
Note
When changing developer, be sure not to conduct the copy operation before completion of the
TCR adjustment.
A. Procedure
2. "Process screen"
Press [TCR Adjustment].
4. Check to see if "OK is displayed, and also check the TCR adjustment data value.
NOTE
The adjustment is completed in about 180 seconds.
When there occurs a TCR adjustment error due to the developer agitating operation not completed successfully, the message "operating ..." disappears and an error code is displayed.
(See P.327)
5. Press [OK].
10.4.8
Since this is normally conducted automatically, do not conduct this adjustment in the field.
186
10.4.9
This adjustment can be used to increase and/or decrease the toner density of developer.
Use this adjustment when an image fogging occurs due to the increased toner density of developer and you
want to decrease the toner density.
A. Procedure
2. "Process screen"
Press [Toner Density Adjustment].
6. Press [OK].
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When replacing the write unit or TCSB (toner control sensor board), or when cleaning the dust proof glass.
A. Procedure
2. "Process screen"
Press [Laser Diameter Adjustment].
6. Press [OK].
188
2. "Process screen"
With an item displayed by [ ]/[ ], press "LD1 Offset Adj." / "LD2 Offset Adj.".
5. Press [END].
6. Check the test pattern.
Standard value: Check to see if the density of the
image patterns created by LD1/LD2 is the same,
and if the starts of the patterns in the high-lighted
[1]
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10.5 System 1
10.5.1
Marketing Area
Sets the marketing area of the main body and the fax.
By setting the marketing area, the definition of the original detection size and the paper size will be changed.
And the selectable languages in "Marketing Area screen" varies according to the marketing area of the firmware.
Japan
US
Europe
Other1
Other2
Other3
Other4
Japan
America
Europe
Saudi Arabia /
Asia-Pacific
China
Taiwan
Brazil
Fax Target:
190
10.5.2
Tel/Fax Number
Sets the telephone number and the fax number of the service station that are displayed on the screen when a
service call occurs.
These telephone and fax numbers are also displayed as the service center contact of the basic screen help of
the user screen.
A. Procedure
4. Enter the telephone number or fax number through the copy count setting key.
5. When setting both the telephone number and the fax number, repeat steps 3 to 4.
6. Press [END].
NOTE
Pressing the Clear key erases all the figures of the items selected.
10.5.3
Serial Number
Sets and displays the serial numbers of the main body and the optional devices.
Caution
Be absolutely sure not to change the serial numbers of the main body set when installing them.
Otherwise, a fusing temperature abnormality may result.
A. Procedure
5. Press [OK].
6. Repeat steps 3 to 5 to enter the serial number of each device.
7. Press [OK].
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Trouble Isolation
When each function (device) is in trouble, isolating a trouble allows the limited use of this machine.
A. Procedure
4. Press [END].
10.5.5
No Sleep
4. Press [END].
10.5.6
4. Press [END].
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10.5.7
Sets the detection size of the original size on the original glass and ADF.
A. Procedure
9. Press [OK].
10.5.8
Sets the size detection of the bypass tray and those other than the bypass tray in B series or K size (8K/16K
size).
A. Procedure
4. Press [END].
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Install Date
4. Check the display "The present contents of a setting" to see if it is replaced with a set value that has been
input.
5. Press [END].
10.5.10 Initialization
Initializes the setting/adjustment data controlled in non-volatile memory to the value set when shipped from the
factory.
Data that can be initialized are as follows.
Data classification
Utility/Administrator Setting Data
Data
Job Memory Setting Data
FAX Setting Data
Network Setting Data
Counter Data
Drum Counter
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A. Procedure
3. "Initialize screen"
Press either one of the data items in the data classification.
4. "Utility / Administrator Setting Data" / "Destination Storage Data" / "CS Remote Care Setting Data" /
"Service Mode Setting (Adj.) Data" / "Counter Data" / "All History Data"
Select a data to initialize.
Pressing [All Select] selects all the data items in the data classification.
5. Pressing the Start key initializes the data selected of the data classification selected.
6. When initializing the data of each classification, repeat steps 3 to 5.
7. Press [OK].
To set how to display main body statuses on the machine state LED.
Use
Type1
Type2
Blinking
Blinking
Attention
Toner supply door open
Improper toner cartridge placement
Near life
Warning statuses
Alert code
Trouble isolation
Blinking
Unlit
Unlit
Unlit
Blinking
Blinking
Lit
Lit
Lit
Lit
Fatal error
Trouble code
Jam
Door opened
Exit tray full
Setting/
Procedure
Type 2
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10.6 Counter
10.6.1
Displays the following data held by this machine on the touch panel.
The counter can be also checked by the output list, CSRemoteCare.
Total Service
Mode
ADF Counter
Service call
JAM
PM
Reuse
Each size
A. Procedure
2. "Counter screen"
Press a counter item you want to check.
The counter spread over 2 pages. The displayed page can be switched over by [ ] or [ ].
4. Press [OK].
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B. Total Service
Displays the total copy count printed in the service mode and the user mode.
Note
The maximum count is 99,999,999.
No.
CSRC parameter
Item collected
Total Service
Count condition
Number of paper printed and exited in
the single and double sided copy
modes.
No.
CSRC parameter
FAX TX Error
Item collected
FAX RX Error
Count condition
Number of errors that occurred while in
the FAX sending.
Number of error that occurred while in
the FAX receiving.
D. Mode
Displays the use condition for each of the modes used by the copier/scanner/printer/FAX.
Note
The maximum count is 99,999,999.
No.
CSRC parameter
Item
Count condition
(F1)
1
01
02
05
No. of Staples 1
06
No. of Staples 2
07
No. of Punches
08
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No.
CSRC parameter
Item
Count condition
(F1)
7
09
0A
0B
10
0C
11
0D
12
0F
13
10
14
11
Classified Document
Distribute by F-Code
1 count for each completion of a job. F
code and other than TSI.
15
12
16
13
E-Mail TX
17
14
18
15
19
16
20
17
21
18
22
19
23
1A
24
1B
E-Mail TX
25
1C
26
1D
27
1E
28
1F
FAX/IFAX TX
29
20
30
21
E-Mail/IFAX TX
31
22
FAX TX
32
23
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E. ADF Counter
Displays the number of the paper through by modes of ADF.
Note
The maximum count is 99,999,999.
1 count for the single sided copy and 2 counts for the double sided copy.
No.
CSRC parameter
Item
Remarks
(F0)
F.
00
01
02
03
07
08
0A
0B
0C
Service Call
CSRC
SC cord
No.
parameter
CSRC
SC cord
No.
parameter
(E0)
CSRC
SC cord
parameter
(E0)
(E0)
001
00
02
01
018
11
11
07
035
22
22
02
002
01
02
02
019
12
11
08
036
23
23
01
003
02
02
03
020
13
11
09
037
24
23
02
004
03
02
04
021
14
11
10
038
25
23
03
005
04
02
05
022
15
11
11
039
26
24
01
006
05
02
06
023
16
11
12
040
27
24
02
007
06
02
07
024
17
11
13
041
28
24
03
008
07
03
01
025
18
11
14
042
29
27
01
009
08
10
01
026
19
11
15
043
2A
27
02
010
09
10
02
027
1A
11
16
044
2B
27
03
011
0A
10
03
028
1B
11
17
045
2C
28
01
012
0B
11
01
029
1C
11
18
046
2D
28
02
013
0C
11
02
030
1D
11
19
047
2E
28
03
014
0D
11
03
031
1E
11
20
048
2F
28
04
015
0E
11
04
032
1F
11
21
049
30
32
01
016
0F
11
05
033
20
20
01
050
31
33
01
017
10
11
06
034
21
22
01
051
32
33
02
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bizhub 501/421/361
No.
CSRC
No.
parameter
(E0)
200
CSRC
SC cord
No.
parameter
CSRC
SC cord
parameter
(E0)
(E0)
052
33
35
01
093
5D
B1
12
134
86
B1
65
053
34
35
02
094
5E
B1
13
135
87
B1
66
054
35
37
01
095
5F
B1
14
136
88
B1
67
055
36
38
01
096
60
B1
15
137
89
B1
68
056
37
38
02
097
61
B1
16
138
8A
B1
69
057
38
38
03
098
62
B1
17
139
8B
B1
70
058
39
38
04
099
63
B1
18
140
8C
B1
71
059
3A
38
05
100
64
B1
19
141
8D
B1
72
060
3B
38
06
101
65
B1
20
142
8E
B1
73
061
3C
38
07
102
66
B1
22
143
8F
B1
74
062
3D
38
08
103
67
B1
23
144
90
B1
75
063
3E
39
01
104
68
B1
25
145
91
B1
76
064
3F
39
02
105
69
B1
26
146
92
B1
77
065
40
39
03
106
6A
B1
27
147
93
B1
78
80
066
41
39
04
107
6B
B1
28
148
94
B1
067
42
40
01
108
6C
B1
29
149
95
B1
81
068
43
41
01
109
6D
B1
30
150
96
B1
82
069
44
44
01
110
6E
B1
31
151
97
B1
83
070
45
47
01
111
6F
B1
32
152
98
B1
84
071
46
50
01
112
70
B1
33
153
99
B1
85
072
47
50
02
113
71
B1
34
154
9A
B1
86
073
48
50
03
114
72
B1
35
155
9B
B1
87
074
4A
53
01
115
73
B1
36
156
9C
B1
88
075
4B
53
02
116
74
B1
37
157
9D
C1
03
076
4C
53
03
117
75
B1
40
158
9E
C1
81
077
4D
54
01
118
76
B1
41
159
9F
C1
82
078
4E
54
02
119
77
B1
42
160
A0
C1
83
079
4F
60
01
120
78
B1
43
161
A1
C2
84
080
50
60
02
121
79
B1
44
162
A2
C2
85
081
51
60
03
122
7A
B1
45
163
A3
C2
86
082
52
61
01
123
7B
B1
46
164
A4
C2
87
083
53
62
01
124
7C
B1
50
165
A5
C2
88
084
54
67
01
125
7D
B1
51
166
E5
C2
89
085
55
67
02
126
7E
B1
52
167
A6
D0
01
086
56
80
01
127
7F
B1
53
168
A7
D0
02
087
57
83
01
128
80
B1
54
169
A8
D2
01
088
58
B0
01
129
81
B1
60
170
E4
D2
02
089
59
B0
02
130
82
B1
61
171
A9
D2
03
090
5A
B0
03
131
83
B1
62
172
AA
D2
81
091
5B
B1
10
132
84
B1
63
173
AB
D2
82
092
5C
B1
11
133
85
B1
64
174
E6
D3
01
No.
CSRC
SC cord
No.
parameter
CSRC
SC cord
No.
parameter
(E0)
CSRC
SC cord
parameter
(E0)
(E0)
175
E7
D3
02
195
BC
E0
8A
215
D0
E0
176
EA
D3
03
196
BD
E0
8B
216
D1
E0
9E
9F
177
E8
D4
01
197
BE
E0
8C
217
D2
E0
A0
178
E9
D5
01
198
BF
E0
8D
218
D3
E0
A1
179
AC
E0
01
199
C0
E0
8E
219
D4
E0
A2
180
AD
E0
02
200
C1
E0
8F
220
D5
E0
A3
181
AE
E0
03
201
C2
E0
90
221
D6
E0
A4
182
AF
E0
04
202
C3
E0
91
222
D7
E0
A5
183
B0
E0
05
203
C4
E0
92
223
D8
E0
A6
184
B1
E0
06
204
C5
E0
93
224
D9
E0
A7
185
B2
E0
07
205
C6
E0
94
225
DA
E0
A8
186
B3
E0
81
206
C7
E0
95
226
DB
E0
A9
187
B4
E0
82
207
C8
E0
96
227
DC
E0
AA
188
B5
E0
83
208
C9
E0
97
228
DD
E0
AB
189
B6
E0
84
209
CA
E0
98
229
DE
E0
AC
190
B7
E0
85
210
CB
E0
99
230
DF
E0
AD
191
B8
E0
86
211
CC
E0
9A
231
E0
E0
AE
192
B9
E0
87
212
CD
E0
9B
232
E1
E0
AF
193
BA
E0
88
213
CE
E0
9C
233
E2
E0
B0
194
BB
E0
89
214
CF
E0
9D
234
E3
E0
B1
CSRC
Jam cord
No.
CSRC
Jam cord
No.
CSRC
Jam cord
01
00
10
07
06
13
13
0C
13
11
02
01
11
08
07
13
14
0D
14
03
02
12
09
08
13
15
0E
14
04
03
12
10
09
13
16
0F
15
05
04
13
11
0A
13
17
10
15
06
05
13
12
0B
13
18
11
20
201
bizhub 501/421/361
bizhub 501/421/361
No.
CSRC
No.
CSRC
Jam cord
No.
CSRC
Jam cord
19
12
20
42
29
61
65
40
66
20
13
20
43
2A
61
66
41
66
6
7
21
14
20
44
2B
62
67
42
66
22
15
20
45
2C
62
68
43
72
16
23
16
20
46
2D
62
69
51
72
24
17
20
47
2E
62
70
52
72
25
18
20
48
2F
62
71
53
72
26
19
20
49
30
62
72
54
72
27
1A
20
10
50
31
62
73
55
72
28
1B
30
51
32
62
74
44
72
17
29
1C
31
52
33
63
75
45
72
18
30
1D
32
53
34
63
76
46
72
21
31
1E
33
54
35
63
77
47
72
25
32
1F
34
55
36
63
78
48
72
43
33
20
50
56
37
63
79
49
72
81
34
21
60
57
38
63
80
4A
72
82
35
22
60
58
39
63
81
4B
72
84
36
23
61
59
3A
63
82
4C
72
85
37
24
61
60
3B
66
83
4D
72
90
38
25
61
61
3C
66
84
4E
97
39
26
61
62
3D
66
85
4F
97
40
27
61
63
3E
66
86
50
97
41
28
61
64
3F
66
I.
For the latest 100 jams, displays JAM code, Total Count, Date of Occurrence, Paper Tray, Paper Size, and
Zoom.
J.
Reuse
Displays the accumulated hours of the parts and the number of occurrences of the job that uses the parts.
Note
The maximum count is 99,999,999.
No.
CSRC parameter
Item
Count condition
(F5)
1
00
time)
202
01
02
No.
CSRC parameter
Item
Count condition
(F5)
4
03
WUP time
04
05
06
07
08
10
09
11
0A
12
0B
Power OFF
13
0C
door closed
door is closed.
14
0D
15
0E
16
0F
17
10
18
11
19
12
203
bizhub 501/421/361
bizhub 501/421/361
CSRC parameter
Item
Count condition
(F5)
20
13
K. Each Size
Displays the number of print of each paper size.
Note
The maximum count is 99,999,999.
1 count each time paper is exited (0 count for a blank sheet and 2 counts for the double sided
print).
No.
204
CSRC parameter
Paper size
00
Others
01
A3
02
A4
03
A5
04
A6
05
B4
06
B5
07
B6
08
12 x 18
10
09
11 x 17
11
0A
81/2 x 14
12
0B
81/2 x 11
13
0C
71/4 x 101/2
14
0D
51/2 x 81/2
15
0E
Foolscap
16
0F
Post card
17
10
4x6
18
11
8K
19
12
16K
20
13
Long Length
Remarks
Not used
Not used
Not used
Not used
Not used
10.6.2
2. "Counter/Data screen"
Press [Present Parts Life].
5. Press [OK].
CSRC
Unit
Parts name
Parts No.
parameter
(Z1)
1
00
01
Drum
Cleaning blade assy
50GA-209
02
50GA-200
03
Transfer/separation section
Transfer/separation unit
50GA-260
04
Developing unit
Developer
05
06
50GA-336
07
Ozon filter
50GA1031
08
40LA-318
10
09
50GA-314
50GA-311
11
0A
12
0B
13
0C
14
15
Developing unit
Main body
50GA-300
40303005
40303005
0D
40300151
0E
40303005
16
0F
40303005
17
10
40300151
18
11
41313001
19
12
20
13
Bypass unit
Registration section
40340151
50GA3865
21
14
Registration roller /A
50GA3848
22
15
Registration bearing /1
26NA4536
23
16
Registration bearing /2
26NA4537
24
17
26NA4082
205
bizhub 501/421/361
bizhub 501/421/361
No.
CSRC
Unit
Parts name
Parts No.
parameter
(Z1)
206
25
18
Fusing roller
50GA5303
26
19
Fusing unit
50GA5304
27
1A
50GA-540
28
1B
26NA5372
29
1C
26NA5371
30
1D
50GA5359
31
1E
50GA-544
32
1F
26NA-535
33
20
50GA-533
40400326
34
21
35
22
40400328
36
31
50GA-546
37
23
Reverse unit
50GA4406
38
24
Write unit
Write unit
50GA-650
39
25
LU-203
Pick-up rubber
40LA4009
40
26
26NA4011
41
27
42
28
DF-613
Separation rubber
26NA4012
Pick-up roller
16EA56020
43
29
45823014
44
2A
Separation roller
45823047
45
2B
40303005
46
2C
40303005
47
2D
40300151
48
2E
40303005
49
2F
40303005
50
30
40300151
10.6.3
PM
2. "Counter/Data screen"
Press [PM].
4. Press [OK].
2. "Counter/Data screen"
Press [PM].
4. Press [OK].
207
bizhub 501/421/361
Sensor Check
This machine is provided with an input/output check function as a self-diagnostic function. For the sensor check
(input check), the state confirmation of each signal can be made.
A. Procedure
4. For the multi mode, press [Multi Code] and enter a three-digit multi code through the copy count setting
key.
5. When conducting the sensor check of other signal sources, repeat steps 3 to 4.
Analog signal
Symbol
TCRS
Drum temperature
TCRS
TCR sensor
TCRS
TCR sensor
TH1
Thermistor /1
TH2
Thermistor /2
IDCS
IDC sensor
HUMS
Humidity sensor
VR1
10
ON
Name
11
208
Multi code
Code
Classification
B. List of sensors
Paper feed
bizhub 501/421/361
OFF
0 to 255 *1
PS18
No paper
PS23
Up position
Paper
Down position
Connection
Non-connection
PS19
Paper
No paper
PS20
PS21
PS22
PS5
No paper
Paper
PS9
Near-empty sensor /1
Near-empty
Non-near-empty
PS6
Upper limit
PS8
Set
Not set
PS10
*2
PS11
Multi code
Symbol
12
PS12
No paper
Paper
PS15
Near-empty sensor /2
Near-empty
Non-near-empty
PS13
Upper limit
PS14
Set
Not set
PS16
*2
PS17
PS115
No paper
Paper
PS113
Near-empty
Non-near-empty
PS114
Upper limit
PS112
Set
Not set
PS116
Paper
No paper
PS117
PS118
PS119
PS124
No paper
Paper
PS122
Near-empty
Non-near-empty
PS123
Upper limit
PS121
Set
Not set
PS125
Paper
No paper
PS126
PS127
PS128
PS153
No paper
Paper
PS155
Paper
No paper
PS152
Upper limit
PS154
*3
PS151
MS151
Open
Close
PS156
Not set
Set
13
14
15
16
ON
Name
OFF
*2
*2
Connection
Non-connection
PS5
Open
Close
PS6
Not set
Set
PS7
Over run
PS2
Paper
No paper
PS1
Upper limit
MEB
PS9
PS3
PS4
209
bizhub 501/421/361
Code
Paper feed
Classification
Paper feed
16
Multi code
Code
bizhub 501/421/361
Classification
ON
Name
OFF
10
PS13
Lower limit
11
PS12
Home position
Other than
12
PS11
Shift position
home position
Not at shift
position
17
13
PS14
Gate lock
14
PS10
0 to 255
15
SW1
ON
PS19,
0 to 15 *4
PS20,
(bypass)
Gate release
OFF
PS21,
Paper size board /1
PSB/2
PSDB3
PSDB4
PS1
Registration sensor
PS2
22
PS3
23
MS
Interlock switch
24
PS7
25
PS111
Optical device
40
PS30
50
Conveyance
PSB/1
Specific function
PS22
2
20
0 to 15 *5
Paper
No paper
Open
Close
Other than
Home position
home position
2
PS31
DF close
DF open
OK
NG
bizhub 501
bizhub 421/361
210
52
JS connection detection
Connection
Non-connection
PS1
Full
PS4
TH1/
TH2
mistor /2
Analog signal
DF
60
70
ON
Name
PS5
PS6
PS9
PS8
PS10
PS7
SW3
MOSDB
MOSDB
Detected
OFF
Not detected
0 to 255
Original
No original
Close
Open
Original
No original
10
MOSDB
11
PS1
12
PS2
13
PS3
14
PS4
15
VR1
Original size VR
0 to 255 *1
PS4
Entrance sensor
Paper
No paper
PS5
Conveyance sensor
PS6
Alignment sensor /1
Home position
Other than
PS7
Alignment sensor /2
SW3
home position
Not at upper
Upper limit/
limit/lower limit
lower limit
Close
SW2
Shutter switch
Not open
SW1
Door switch
Close
Open
PS4
Light blocking
Light passing
through
10
PS23
Home position
Other than
home position
211
bizhub 501/421/361
Multi code
PZS
Symbol
Code
58
FS-522
57
Toner supply
Analog signal
Classification
FS-522
70
Multi code
Code
bizhub 501/421/361
Classification
ON
Name
OFF
11
PS14
Lower limit
12
PS15
Upper limit
13
Connection
Non-connection
14
PS3
Tray detected
Tray not
detected
15
PS16
Close
Open
16
17
PS11
Home position
Other than
18
PS12
home position
19
PS8
Stacker sensor
Paper
No paper
20
PS10
Other than
Home position
21
Ready
22
No staple
Staple
23
Home position
Other than
24
25
PS2
Home position at
Home position
odd numbered
at initialization
home position
Unready
home position
times
26
PS3
At the center
Not at the
of stroke
center of stroke
27
PS1
Full
28
PS22
Home position
Other than
29
SW4
Close
Open
30
PS23
Home position
Other than
31
PS20
Paper
No paper
32
PS21
33
Home position
Other than
34
Ready
35
No staple
Staple
36
Home position
Other than
37
Ready
38
No staple
Staple
39
SW4
Set
Not set
40
PS18
Open
Close
41
PS1
No paper
Paper
home position
home position
home position
Unready
home position
212
Unready
70
42
PS5
Full
43
PS2
No paper
Paper
44
PS6
Full
45
PS3
No paper
Paper
46
PS7
Full
47
PS4
No paper
Paper
48
PS8
Full
PS1
Paper
No paper
PS3
PS4
PS2
PS6
Full
PS7
PS9
Home position
Other than
PS14
PS12
10
PS13
11
PS5
Paper
No paper
12
PS22
Home position
Other than
13
PS20
No staple
14
PS21
Ready
Unready
15
PS25
Home position
Other than
16
PS23
No staple
Staple
17
PS24
Ready
Unready
18
PS19
Paper surface
Paper surface
70
Symbol
Multi code
Name
OFF
home position
Released
Pressed
home position
Staple
home position
detected
not detected
19
PS8
Other than
Paper
paper removal
removal
20
SW2
Upper limit
21
PS10
Front home
Rear home
position
position
22
Light blocking
23
PS15
Light passing
24
PS11
through
25
26
27
PS2
Paper
No paper
213
bizhub 501/421/361
Code
FS-523
FS-522
Classification
80
PS24
PS25
PS27
Reverse sensor
PS26
81
Symbol
Multi code
Code
ADU/Reverse
bizhub 501/421/361
Classification
ON
Name
Paper
OFF
No paper
Open
Close
Set
Not set
*1
*2
The size in the main scan direction is shown by the combination of the ON/OFF of the paper size sensors
/Rr and /Fr.
Sensor check
Tray 1
11-5
11-6
Tray 2
12-5
12-6
Tray 3
13-7
13-8
Tray 4
14-7
14-8
ON
OFF
ON
ON
11 x 17
OFF
ON
OFF
OFF
*3
ON/OFF combination of remaining paper sensor /1 (PS154) and /2 (PS151) represents an amount of
paper remained in LU.
214
Paper size
Sensor check
15-4
/1 (PS154)
15-5
/2 (PS151)
Full amount
ON
OFF
Medium amount
ON
ON
Small amount
OFF
ON
*4
The combination of the ON/OFF of the paper size sensors /BP1 (PS19), /BP2 (PS20), /BP3 (PS21) and
/BP4 (PS22) is shown in 4-bit data (0 to 15).
*5
PS19
PS20
PS21
OFF
OFF
OFF
PS22
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
ON
OFF
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
10
OFF
ON
OFF
ON
11
ON
ON
OFF
ON
12
OFF
OFF
ON
ON
13
ON
OFF
ON
ON
14
OFF
ON
ON
ON
15
ON
ON
ON
ON
The combination of the ON/OFF of the paper size boards and the paper size detection boards (4 in all) is
shown in 4-bit data (0 to 15).
Sensor check display
/1 (PSB /1) and /2 (PSB /2) and the paper size detect
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
ON
OFF
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
10
OFF
ON
OFF
ON
11
ON
ON
OFF
ON
12
OFF
OFF
ON
ON
13
ON
OFF
ON
ON
14
OFF
ON
ON
ON
15
ON
ON
ON
ON
215
bizhub 501/421/361
10.7.2
Load Check
This machine is provided with an input/output check function as a self-diagnostic function. For the load check,
the check and adjustment (output check) of the load operation can be made.
A. Procedure
4. For the multi mode, press [Multi Code] and enter a multi code in 3 digits through the copy count setting
key.
7. When conducting other load operations or the output check of signals, repeat steps 3 to 6.
Multi code
L1
Exposure lamp
M4,
SD5
20
21
Symbol
Code
B. List of loads
Paper feed
bizhub 501/421/361
Name
CL4
Feed clutch /1
CL5
Feed clutch /2
CL6
SD1
SD151
M9
Same as 55-003
3
4
Restrictive conditions
6
7
M123
216
M150
9
11
12
Name
bizhub 501/421/361
Symbol
21
Multi code
Code
Restrictive conditions
M9,
CL1,
CL2
same time
M122
Valid only when the paper empty sensor /3 (PS115) detects a no paper
condition.
13
M123
Valid only when the paper empty sensor /4 (PS124) detects a no paper
condition.
22
14
M150
M120
M121
M120,
M121
(LS250) (PC-206)
10
M2
11
12
(PC-407)
(PC-407)
23
M7
M8
217
Multi code
Symbol
Code
bizhub 501/421/361
23
M124
Name
Restrictive conditions
M125
M151
M9,
SD1
CL1
Registration clutch
CL2
Loop clutch
CL3
CL151
29
SD2
31
M2, L1
condition.
Optical device
25
M2
Scanner motor
Scanner motor
32
M5
34
M2, L1
36
LDB
37
LDB,
M5
38
LDB,
LD alarm check
M5
999
39
L1
40
M11
Main body
3
41
218
M1
Restrictive conditions
6
42
43
44
FM9
same time
FM4
FM2,
FM8
FM1
FM6
FM5
FM7
TCT
KCT
M3
3
45
L2
L3
L2, L3
L2,
M11
L3,
M11
L2, L3,
M11
Operation panel
Name
46
Dehumidifier Heater 1C
48
PKB
49
LCD
Caution
Since
no
high
temperature
219
bizhub 501/421/361
Multi code
41
Symbol
Code
Multi code
51
EL
EL
Erase lamp
52
TSL
53
SD4
Web solenoid
55
M4
SD5
Toner solenoid
M4,
SD5
56
M10
57
PZS
Symbol
Code
DF
Name
59
RL1
60
M1
M2
FM3
Cooling fan
SD1
SD2
Stamp solenoid
LB
LB
M1,
M2,
SD1
Restrictive conditions
Main relay
tion (original)
size set.
11
12
operation (original)
ation (original)
FS-522
bizhub 501/421/361
70
M2
M4,
M5
M11
220
Multi code
Symbol
70
M11
Name
Restrictive conditions
M12
10
11
M6
12
M9
once
Open/close operation once of paper
exit opening (SD)
13
14
15
16
17
M7
18
19
20
21
22
23
M10,
tion search
M14
24 to 52
53
M1,
SD1
54
M1,
SD2
solenoid ON/OFF
55 to 77
78
M1
79
M2
Inch only
221
bizhub 501/421/361
Code
FS-522 Classification
80
Symbol
Multi code
Code
bizhub 501/421/361
ADU/Reverse Classification
M6
Name
Restrictive conditions
Adjustment/special mode
ADU/Reverse
81
222
81
CL7
CL8
M9,
CL7
M9,
CL8
M9,
CL7,
CL8
83
SD3
Reverse solenoid
89
KM brand setting
90
PM counter clear
91
92
93
bizhub 501/421/361
10.7.3
Displays the memory capacity and the hard disc capacity (total/free space).
A. Procedure
3. Press [END].
10.7.4
6. Press [END].
10.7.5
5. Press [END].
223
bizhub 501/421/361
Formats HDD.
Note
When formatting HDD, all the data stored in HDD gets lost and becomes unrecoverable.
A. Procedure
4. Select the partition [1], [2], [3], [ALL] or [Erase Mode], and Press [Yes].
When formatting is executed and completed, a message "The formatting of HDD is completed" is displayed.
NOTE
The following data are stored in each partition.
1 : Data related to Ptinter (Fonts/spooling space)
2 : Data related to the box (System/User box)
3 : Reserved space (for next expansion of functions)
When selecting [Erase Mode], the lock password which is set to HDD is canceled and the HDD
formatting is executed for all partitions. When the HDD lock password is not set, only the HDD
formatting for each partition is executed.
5. Turn OFF the power switch (SW2) and the main power switch (SW1) in this order.
6. After waiting for 10 seconds or more, turn ON SW1 and SW2 in this order.
Note
Turning ON SW1 not waiting for 10 seconds or more after turning it OFF may damage HDD. Be
sure to turn ON SW1 10 seconds or more after turning it OFF.
10.7.7
4. Pressing [NVRAM Value] switches the display into the step number display set and pressing also [Adjust
Value] switches the display into the adjustment value (the value of 1 step x the number of steps).
5. Press [OK].
224
Display
1/28
bizhub 501/421/361
10.7.8
Adjustment item
Print position adjustment: leading edge (tray 1)
Print position adjustment: leading edge (tray 2)
Print position adjustment: leading edge (tray 3)
Print position adjustment: leading edge (tray 4)
Print position adjustment: leading edge (LCT)
Print position adjustment: leading edge (bypass (normal paper))
Print position adjustment: leading edge (bypass (thick paper: large))
2/28
3/28
4/28
5/28
225
bizhub 501/421/361
Display
6/28
7/28
Magnification in the printer feed direction (fixing motor clock: normal paper)
Magnification in the printer feed direction (fixing motor clock: OHP (large))
Magnification in the printer feed direction (fixing motor clock: OHP (small))
Magnification in the printer feed direction (fixing motor clock: thick paper (large))
Magnification in the printer feed direction (fixing motor clock: thick paper (small))
Magnification in the printer feed direction (fixing motor clock: envelope)
Magnification in the printer feed direction (fixing motor clock: label (large))
8/28
Magnification in the printer feed direction (fixing motor clock: label (small))
Magnification in the printer feed direction (fixing motor clock: custom paper)
Magnification in the printer feed direction (fixing motor clock: user paper)
Printer registration loop amount (tray 1 (small))
Printer registration loop amount (tray 1 (large))
Printer registration loop amount (tray 2 (small))
Printer registration loop amount (tray 2 (middle1))
9/28
10/28
11/28
226
12/28
Adjustment item
bizhub 501/421/361
Display
13/28
14/28
Separation DC manual
Carging grid manual
Developing grid manual
TCR
Toner density
Dot diameter
LD1 offset (normal paper)
15/28
16/28
17/28
227
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Display
18/28
19/28
20/28
21/28
22/28
23/28
228
24/28
Adjustment item
bizhub 501/421/361
Display
DipSW No.05
DipSW No.06
DipSW No.07
DipSW No.08
DipSW No.09
DipSW No.10
DipSW No.11
25/28
DipSW No.12
DipSW No.13
DipSW No.14
DipSW No.15
DipSW No.16
DipSW No.17
DipSW No.18
26/28
DipSW No.19
DipSW No.20
DipSW No.21
DipSW No.22
DipSW No.23
DipSW No.24
DipSW No.25
27/28
DipSW No.26
DipSW No.27
DipSW No.28
DipSW No.29
DipSW No.30
DipSW No.31
DipSW No.32
28/28
DipSW No.33
DipSW No.34
DipSW No.35
DipSW No.36
DipSW No.37
DipSW No.38
DipSW No.39
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10.8 ADF
10.8.1
Adjusts the magnification in the sub scan direction while in the DF original scan.
This adjustment adjusts the magnification of the image data in the sub scan direction by changing the scan
speed of DF.
The adjustment is made for each mode (single sided, double sided (front/rear)) and expansion/reduction ratio
(50%, 100%, 200%, 400%).
Note
Make sure that the adjustment of the magnification in the printer paper feed direction has been
completed.
(See P.176)
A. Procedure
6. Press [OK].
7. Measure the magnification in the paper feed direction with a scale.
Standard value (while in the life size): 0.5% or less (200 1 mm or less)
230
10.8.2
Lead Edge
Adjusts the position at which the image read is started while in the DF original scan.
This adjustment adjusts the leading edge position of the image by changing the image read start timing after the
leading edge of the original passes through the read position.
The adjustment is made for each mode (1-Sided, 2-Sided (Front/Back)).
A. Procedure
6. Press [END].
7. Measure the leading edge position of the image with a scale.
Standard value: 0 2.0 mm or less
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Side Edge
Adjusts the mis-centering of the image in the main scan direction while in the DF original scan.
The adjustment is made for each mode (1-Sided, 2-Sided (Front/Back)).
Note
Make sure that the adjustment of the printer position: side edge has been completed.
(See P.175)
A. Procedure
6. Press [END].
7. Fold the output paper into two at the center in the main scan direction, and check the discrepancy of the
print center line.
Standard value: 3.0 mm or less
232
10.8.4
Adjusts the original loop amount (1-Sided or 2-Sided) at the registration roller section of DF to adjust a paper
skew, wrinkles or an original jam at the registration section.
This adjustment adjusts the re-start timing of the DF registration roller.
A. Procedure
6. Press [END].
Return to the registration loop amount adjustment screen.
10.8.5
This adjustment is made when the original size detection does not function properly at DF.
A. Procedure
4. With A3 (for metric) or 11 x 17 (for inch) paper set to DF, press the Start key.
5. Check to see if the result is OK.
6. Press [Min. Width].
7. With B6S (for metric) or 5.5 x 8.5S (for inch) size paper set to DF, press the Start key.
8. Check to see if the result is "OK".
9. Press [OK].
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Density Adj.
Check the whole area of the white chart to see if it is not soiled.
A. Procedure
5. When an error message is displayed, turn OFF and ON the power switch (SW2) of the main body and
repeat steps 3 to 4 until it is completed successfully.
6. Press [OK].
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10.8.7
Adjusts the read start position of the exposure unit in the sub scan direction.
A. Procedure
5. Press [END].
6. Check the read position.
Standard value [1]: 10 1.0 mm
[1]
50gaf3c012na
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This adjustment is made when an erroneous detection occurs with the reflective sensor, or after the DF control
board (DFCB) and each of the reflective sensors are replaced. Conducting this adjustment backs up the sensitivity value of each of the reflective sensors to RAM in DFCB.
Prearrangement
Note
After conducting [Initialization + Auto Adjust], the value of the original size VR (VR1) is reset. Be
sure to conduct [Original Size Adjustment].
A. Procedure
5. Press [END].
236
10.9 Finisher
10.9.1
Adjusts the stapling position in the sub scan direction while in the stitch-and-fold by SD-507.
Note
Before conducting this adjustment, make sure that the adjustment of the half-fold position has
been completed.
(See P.238)
A. Procedure
6. Press [END].
7. Check the stitch-and-fold position of paper and
the position of the staple in the sub scan direction.
[1]
4511f3c005na
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6. Press [END].
7. Fold the output paper along the folding line and
check the paper edge to see if it is not shifted [1].
[1]
4511f3c006na
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10.9.3
Adjusts the position of the punch holes by PU-501 in the sub scan direction.
A. Procedure
2. "Finisher Adjustment"
Press [Punch Horizontal Position].
4. With the original set to DF, select a suitable paper size and press the Start key.
5. Press [END].
Return to the punch horizontal position adjustment screen.
[1]
4512f3c003na
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4. With the original set to DF, select a suitable paper size and press the Start key.
5. Press [END].
6. Check the punch holes to see if they are parallel
with the paper edge. And also check to see if a
jam occurs.
4512f3c004na
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10.10Firmware Version
Displays the version of the firmware (main body and optional).
MFP Controller
Image Controller
Finisher
ADF
A. Procedure
3. Press [END].
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CS Remote Care enables the machine and the computer at CS Remote Care center to exchange data
through telephone/fax line or e-mail in order to control the machine.
CS Remote Care enables the machine to call the computer at the center when trouble occurs. It also enables the computer at the center to contact the machine for the necessary data.
Data which CS Remote Care handles can be divided into the following groups.
a. Data which show the status of use of the machine such as Total count, PM count.
b. Data which show the abnormal situation on the machine such as where and how often errors occur.
c. Data on adjustment
d. Data on setting
Note
It cannot be set when the following setting is set to ON.
[Administrator Setting] [Security Setting] [Enhanced Security Mode]
10.11.2 Setting Up the CS Remote Care
Note
For resetting up the machine which CS Remote Care has already been set up, clear the RAM for
CS Remote Care before resetting.
For clearing RAM, see "(3) RAM Clear" in "C. Detail Setting" in "10.11.8 Detail on settings".
(See P.254)
When using the telephone line for connection, use the recommended modem.
(For recommended modem, contact responsible person of KONICA MINOLTA.)
When using a telephone line modem for connection, use the data modem which is based on the
ITU-T recommendations V.34/V.32 bis/V.32 and AT command.
Step
Procedure
Using the telephone line
modem
modem *1
Using E-mail
Connecting the
modem
used.
242
Procedure
Using the telephone line
modem
modem *1
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Step
Using E-mail
1. Select [Service Mode] [CS Remove Care], and press [Detail Setting].
2. Press [RAM Clear].
3. Select Set, and press [OK].
(See P.254)
3
Selecting the CS
Selecting the CS
2].
[System Selection],
[System Selection],
1. Select [Service Mode] [CS Remote Care] [ID Code], and press [ID Code].
2. Input the seven digits ID of the service person, and press [ID Code] again.
(See P.252)
5
1. Select [Service Mode] [CS Remote Care], and press [Detail Setting].
2. Press [Date & Time Setting].
3. Input the date, time and the time zone using the 10-Key Pad, and press [Set].
(See P.254)
6
1. Select [Service Mode] [CS Remote Care], and press [Detail Setting].
2. Press [Machine Setting] [Center ID], and input the Center ID (five digits).
(See P.253)
7
Proceed to step 8.
Encryption setting
1. Select [Service Mode] [CS Remote Care], 1. Select [Service Mode] [CS Remote Care],
and press [Detail Setting].
2. Press [Machine Setting] [Center Telephone 2. Press [Respond Timeout] and enter the
Number].
3.
(See P.253)
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Step
Procedure
Using the telephone line
modem
modem *1
Using E-mail
Proceed to Step 10.
1. Select
[Service
Mode]
[CS
Remote Care]
and press [Detail
[AT
Com-
AT
Com-
address, POP3 Login name, POP3 password and POP3 port number.
(See P.255)
Mail Check, Connection Time Out and
APOP Authentication.
mand].
3. Input
Setting].
2. Press
(See P.256)
mand.
NOTE
(See P.257)
necessary.
to be changed in
normal condition.)
is
For details on AT
Command,
see
try again.
(See P.258)
244
Step
12
Procedure
Using the telephone line
modem
modem *1
Using E-mail
Receiving the initial connection E-mail message
1. Select [Service Mode] [CS Remote Care], Sending the initial connection E-mail message
and press [Detail Setting].
When receiving the initial connection Email message from the Center while CS
will be displayed.
NOTE
Care Center.
Messages
can
be
exchanged
only
*1: This procedure is available only when the optional Fax kit (FK-502) is mounted.
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1. Select [Service Mode] [CS Remote Care] [Detail Setting], and press [Software Switch Setting].
2. Press [Switch No.], and input the SW number (two digits) using the 10-Key Pad.
3. Press [Bit Assignment], and select SW bit number using the arrow keys, and input 0 or 1 using the 10-Key
Pad.
(For setting by hexadecimal numbers, press [HEX Assignment] key, and input using the 10-Key Pad or A
to F keys.)
4. Press [Fix].
Note
About functions of each switch, see to "B. List of software SW for CS Remote Care".
B. List of software SW for CS Remote Care
Note
Do not change any bit not described on this table.
SW No.
Bit
SW 01
Dial Mode
SW 02
Functions
Pulse
Tone
Default
1
Reservation
Reservation
Reservation
Baud rate
*1
*1
*1
*1
*1
*1
*1
*1
Emergency transmission
Do not call
Call
Do not call
Call
Reservation
Reservation
Reservation
Do not call
Call
Do not call
Call
Adjustment failure
SW 03
Reservation
Reservation
Do not call
Call
Reservation
Do not call
Call
4 to 7
246
Reservation
SW No.
Bit
SW 04
0 to 7
SW 05
Reservation
*2
*2
*2
*2
*2
*2
*2
*2
Reservation
*3
*3
*3
*3
*3
*3
*3
*3
*3
*3
*3
*3
*3
*3
Do not redial
Redial
Reserved
*4
*4
ery error
4 to 7
SW 06
SW 07
Reservation
Default
*4
*4
*4
*4
*4
*4
Reservation
*5
*5
delivery error
4 to 7
SW 09
Functions
7
1 to 7
SW 08
*5
*5
*5
*5
*5
*5
*5
*5
*5
*5
*5
*5
0
0
Reservation
SW 10
0 to 7
Reservation
SW 11
Timer 1
*6
*6
*6
*6
reception
*6
*6
*6
*6
*6
*6
*6
*6
*6
*6
*6
*6
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SW No.
Bit
SW 12
Timer 2
*7
*7
*7
*7
reception
Default
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
Reservation
Timer 4
*8
*8
*8
*8
telegram delivery
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
SW 13
0 to 7
SW 14
SW 15
Functions
Timer 5
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
0
0
SW 16
0 to 7
Reservation
SW 17
0 to 7
Reservation
SW 18
Do not call
Call
Attention display
To set weather to give the alarm display
when using the modem but the power
for the modem is OFF.
1 to 7
Reservation
SW 19 to SW 0 to 7
Reservation
40
*1
248
Baud rate
Mode
01-7
01-6
01-5
01-4
9600 bps
19200 bps
"38400 bps"
*3
05-3
05-2
05-1
1 minute
2 minutes
"3 minutes"
4 minutes
5 minutes
6 minutes
7 minutes
8 minutes
9 minutes
10 minutes
05-0
06-6
06-5
0 to 9 times
"10 times"
06-4
06-3
06-2
06-1
06-0
11 to 99 times
*4
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*2
08-3
08-2
08-1
0 minute
08-0
0
10 minutes
20 minutes
30 minutes
40 minutes
50 minutes
"60 minutes"
70 minutes
80 minutes
90 minutes
100 minutes
110 minutes
120 minutes
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09-6
09-5
09-4
0 to 9 times
"10 times"
11 to 99 times
*6
11-7
11-6
11-5
"32 sec"
11-4
11-3
11-2
11-1
11-0
12-2
12-1
12-0
14-2
14-1
14-0
15-2
15-1
15-0
12-7
12-6
12-5
0 to 63 sec
"64 sec"
12-4
12-3
65 to 255 sec
14-7
14-6
14-5
0 to 31 (x 100 msec)
"32 (x 100 msec)"
14-4
14-3
15-7
15-6
15-5
0 to 29 sec
"30 sec"
31 to 255 sec
250
09-0
33 to 255 sec
*9
09-1
*8
09-2
0 to 31 sec
*7
09-3
15-4
15-3
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When CE starts maintenance, inputting the ID code of CE (seven digits: numbers which CE can identify.
They are controlled by the distributor.) will transmit the information to the Center side and tells that the maintenance has started. When the maintenance is finished, touching [Maintenance Complete] key will transmit
the information to the Center and tells that it is finished.
When the CS Remote Care setup is complete, the administrator can call the CS Remote Care center.
1. Select [Service Mode] [CS Remote Care], and press [Detail setting].
2. Press [Communication Log Print].
3. Load Tray 1 or Bypass tray with A4S paper.
4. Press the Start key to output transmission log.
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Use
Setting/
Procedure
Fax is available only when the optional Fax kit is being installed.
E-Mail
Modem
Fax
B. ID Code
Functions
Use
Setting/
Procedure
<Registration>
Press ID Code and enter the Service ID.
Press [ID code] to register the ID.
The [Detail Setting] will appear when the ID has been registered.
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C. Detail Setting
(1) Basic Setting
Functions
Use
Setting/
Procedure
[W] Wait
[*], [#]
: To be used as necessary
[7]
[2]
[8]
Adjustment data
[3]
[9]
Not used
[10]
Not used
[11]
Not used
[12]
Not used
[4]
[5]
[6]
EKC data
NOTE
Multiple items of data can be selected and sent at one time. However, be sure
that only EKC data cannot be sent together with other items of data.
Initial Transmission
Touching the Initial Transmission key will sent the information to the CS Remote Care
Center to register the machine.
(Only when the Modem or Fax is selected on the system Input.)
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1.
2.
3.
4.
Use
Setting/
Procedure
Set
Unset
1.
2.
3.
4.
5.
254
Functions
Use
Setting/
For procedures on settings, see "10.11.3 Software SW setting for CS Remote Care".
Procedure
(See P.246)
Functions
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To use when changing the intervals for resending E-Mails when transmission error
Setting/
occurred.
Procedure
(7) AT Command
Functions
Use
Setting/
Procedure
D. Server Setting
Server Setting can be set only when [E-Mail] is selected by System Setting.
To set the POP3 server address used for the CS Remote Care.
Use
Setting/
Procedure
<Input IP Address>
IP Address Version 4 format
[0 to 255].[0 to 255].[0 to 255].[0 to 255]
<Input FQDN>
Enter the domain name.
To set the logon name for the POP3 server used for the CS Remote Care.
Use
Setting/
Procedure
<POP3 password>
Functions
To set the logon password for the POP3 server used for the CS Remote Care.
Use
Setting/
Procedure
255
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To set the POP3 port number used for the CS Remote Care.
Use
Setting/
Procedure
110 (1 to 65535)
(2) Receive
<E-mail Address>
Functions
Use
Setting/
Procedure
<Mail Check>
Functions
To set whether or not to use Mail Check and the time interval for the POP server
Use
To set whether or not to use Mail Check and the time interval for the POP server
Procedure
<Connection timeout>
Functions
Use
Setting/
Procedure
<APOP Authentication>
Functions
Setting/
Procedure
256
Use
Yes
No
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(3) Send
<SMTP server>
Functions
To set the SMTP sever address for transmission used for the CS Remote Care.
Use
Setting/
Procedure
<Input IP Address>
IP Address Version 4 format
[0 to 255].[0 to 255].[0 to 255].[0 to 255]
<Input FQDN>
Enter the domain name.
To set the SMTP port number for transmission used for the CS Remote Care.
Use
Setting/
Procedure
25 (1 to 65535)
Use
Setting/
Procedure
<Authentication Setting>
Functions
Use
Setting/
Procedure
OFF
SMTP Authentication
* Setting to POP Before SMTP will set the time for POP Before SMTP.
The default setting is 60 Sec.
60 Sec (0 to 60 Sec)
* When setting to SMTP authentication, press the Setting Check key for authentication.
User ID
Password
Domain name
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Use
Use to determine the correct transmission and reception using CS Remote Care.
Setting/
Press the Start key to let the machine start the transmission and reception test.
Procedure
Setting/
Procedure
258
Use
Yes
No
A.
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Error
Solution
modem is ON.
Check the connecting condition between the modem
and the main unit.
0003
0005
0006
0008
Receiving rejection
(Receiving is made when the main unit is set to
reject receiving.)
several
times,
turn
the
times,
turn
the
0011
several
Indicator.)
times,
turn
the
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Error code
0018
Error
Machine ID has already been registered
Solution
Set the initial registrations
host side.
ID.)
0019
Center ID Error
Device ID inconsistency
Device ID Unregistered
host side.
001B
(Request telegram 2 (Constant data transmitting, Emergency call) comes from the main unit
that has not registered Machine ID yet.)
001E
Error
Solution
Transmission error
User side.
0***
User side.
0003
0005
Receiving error
1030
Machine ID mismatching
User side.
User side.
Received an E-Mail which tells that Machine
ID mismatches.
ting.
Check the Machine ID setting on host side.
260
1062
Solution
Ask
the
host
to
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Error code
send
1084
Date expired
Expiration date for data modification command has passed.
1092
the
host
to
send
2039
203E
Network is down.
the
connection
3000
POP3_AUTHORIZATION_ERR
3001
POP3_TRANSACTION_ERR
3002
POP3_CONNECT_ERR
3003
POP3_TIMEOUT_ERR
3004
POP3_FORMAT_ERR
3005
POP3_MEMORY_ERR
3006
POP3_JOBID_ERR
3007
POP3_NO_DATA_ERR
3008
POP3_DELETE_FAIL_ERR
3009
POP3_MAILBOX_FULL
4103
Not Ready
transmitting again.
the machine was not yet in the E-Mail receiving status after power was turned ON.
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Error code
Error
Solution
4104
4105
4106
transmitting again.
transmitting again.
transmitting again.
Note
When a code other than the ones listed above is displayed, contact KMBT and inform the error
code.
C.
Error
Host terminal ID not correct
Solution
Check
the
telephone
R81
R82
R83
R84
262
1. Shift the screen in the order of [Service Mode] [CS Remote Care] [Detail Setting].
At this time, in the cases of Initial transmitting / Administrator transmitting / Maintenance Start transmitting
/ Maintenance Finish transmitting, the communication result will be displayed at the top of the screen.
* For the communication result, the following message will be displayed based on its success or failure.
Display of
Cause
Solution
Communication result
Communicating
Communication
Center
Complete success-
pletes unsuccessfully.
fully
Modem trouble
Although the machine tries to communicate with the Center, there is any
trouble in the modem.
Busy line
Although the machine tries to communicate with the Center, the line to the
Center is busy.
No response
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10.12 System 2
10.12.1 Data Capture
Set the availability/unavailability of the capture of the print job data.
Keeping the print data captured allows the reproduction of a print with which a trouble occurred.
(For particulars, see "IV. Troubleshooting" of "Field Service IC-207.")
10.12.2 Paper Size Setting
Set the paper size of LU.
A. Procedure
264
Function
Operation at key counter
0
Ignore.
removal
1
1
Decide promptly
Default setting
Japan
Inch
Metric
as a jam.
1 count
2 counts
(11 x 17)
2
None
Stop once at 20
Decided by
Stop at once
DipSW3-2
DipSW3
DipSW4
copies.
Latch released
Latched`
When a job
completed
*1
*1
*1
*1
*2
*2
1
1
supply display
proof copy
copy reservation
*2
*2
Valid
Invalid
Not stop
Stop
Valid
Invalid
no toner
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Function
Detection of the toner bottle
Default setting
Japan
Inch
Metric
Not detects
Detects
when installed
DipSW5
*3
*3
*3
*3
6
DipSW6
Not rotate
Rotate
Metric size
K size
Metric size
K size
DipSW7
DipSW8
Invalid
Valid
PM
3
1 count
2 counts
x 17)
7
266
DipSW10
DipSW11
DipSW12
DipSW13
Default setting
Inch
Metric
*4
*4
*4
*4
*4
*4
*4
*4
Japan
*5
*5
ting
0
1
*5
*5
Not displayed
Displayed
*6
*6
*6
*6
PM
*6
*6
OFF
ON
*7
*7
*7
*7
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DipSW15
Function
Default setting
Japan
Inch
Metric
Stop at 400
Not stop
sheets
tray.
DipSW16
*8
*8
*8
*8
Heater operation
Permit
Prohibit
1
0
DipSW17
*9
*9
trol
*9
*9
0/1
*10
*10
*10
*10
1
2
*10
*10
Normal
OFF
268
Default setting
Japan
Inch
Metric
Normal
Separated
Normal
Separated
Normal
Separated
Normal
Separated
Normal
Separated
Normal
Separated
DipSW19
Normal
Separated
Normal
Separated
Normal
Separated
from HDD
4
Normal
Separated
Normal
Separated
Normal
Separated
Normal
Separated
0
0
from DF
DipSW20
Normal
Separated
from SD
6
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Function
Default setting
Japan
Inch
Metric
81/2 x 14
Foolscap
switchover
3
Destroy jobs
*11
*11
Ignore
(same as the)
removal
or less) setting
6
Setting of
DipSW1-0
DipSW22
forced memory
memory recep-
nected
2
reception
tion, too
Permit to print
Prohibit printing
dential print)
4
Not erase
Erase
Rotate to 180
Not rotate
DipSW23
Not detected
Detected
Not detected
Detected
270
Default setting
Japan
Inch
Metric
*12
*12
Normally
All OFF
Not rotate
rotate to 180
ON/OFF
not selected
DipSW26
15 seconds
30 seconds
1
2
At the center
On the rear
DipSW27
DipSW28
side of paper
Valid
Invalid
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DipSW29
DipSW30
DipSW31
DipSW32
Function
Default setting
Japan
Inch
Metric
Transfer/separation output
*13
*13
*13
*13
(tray)
*13
*13
*14
*14
*14
*14
Transfer/separation output
*15
*15
*15
*15
(bypass)
*15
*15
*16
*16
(bypass)
*16
*16
FCOT-EE setting
No pre-scan
Pre-scan
Invalid
Valid
Invalid
Valid
DipSW33
272
*17
*17
number (PU)
*17
*17
DipSW34
Default setting
Japan
Inch
Metric
ON
OFF
2
3
*18
*18
*18
*18
*18
*18
Permit
Prohibit
*19
*19
*19
*19
DipSW35
1
2
Valid
Invalid
Reset
Not reset
DipSW36
Not used
Used
*20
*20
*20
*20
*21
*21
*22
*22
*23
*23
*23
*23
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Function
Operation when FS reaches
the maximum capacity
Default setting
Japan
Inch
Metric
cally
Invalid
Valid
Copier image
0
0
*24
*24
*24
*24
*25
*25
Invalid
Valid
Priority to
Priority to
productivity
the paper
in same direction
DipSW38
*26
*26
*26
*26
1 copy
Some copies
DipSW39
Invalid
Valid
0
0
input is prohibited
3
Performance improvement
*27
*27
Invalid
Valid
*28
*28
ScanToBox/FaxToBox Setting
when the management unit,
the vender and the key counter
are installed
274
*1
Set the copy count that is printed until the print operation is terminated from the toner near empty is displayed after the toner level sensor (PZS) detects toner
empty for a certain period of time.
Mode
4-1
4-0
4-3
4-2
5-6
5-5
lent
After 100 print or its
equivalent
After 200 print or its
equivalent
After 500 print or its
equivalent
*2
Set the copy count that is printed until the print is prohibited after a message set by DipSW4-0/1 is displayed.
Mode
100 prints or its equivalent
400 prints or its equivalent
700 prints or its equivalent
1000 prints or its equivalent
*3
Mode
No adjustment made
Toner consumption
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*5
*6
9-3
9-2
9-1
9-0
No limit
Mode
1 print
3 prints
5 prints
9 prints
10 prints
20 prints
30 prints
50 prints
99 prints
250 prints
No limit
No limit
No limit
No limit
10-7
10-6
Not displays
Mode
Display Greek
Display Hebrew
Display Greek/Hebrew
*7
12-5
12-4
12-3
1000 prints
Mode
2000 prints
3000 prints
4000 prints
5000 prints
Mode
13-7
13-6
Standard
Corresponding to light
Corresponding to dark
original
interference
276
*8
Mode
16-1 16-0
*9
Mode
16-7
16-6
At all times
None
17-2
17-1
17-0
81/2 x 13
Mode
8 /4 x 13
8 /8 x 13
8 x 13
Mode
21-5
APS.
A notice is made as A4 (Japan) /
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Mode
24-7
29-2
29-1
Mode
Thick paper
Thin paper
Recycled paper
29-0
Mode
29-4
29-3
Normal ON control
All OFF
on the environment
30-2
30-1
Mode
30-0
0
Thick paper
menu].
Thin paper
Recycled paper
278
Mode
30-4
30-3
Normal control
All OFF
on the environment
Mode
33-1
33-0
2 holes (Japan)
3 holes (inch)
4 holes (metric)
4 holes (Sweden)
ric.
*18 FS-522 paper exit tray position
Set the stop position of the paper exit tray.
34-3
34-2
Not fixed
Mode
34-1
0
Tray 1
Tray 2
Tray 3
Folding/stitch-and-fold
tray (SD)
Not fixed
Mode
35-1
35-0
36-3
36-2
(center zoom)
Not allowed
Mode
Standard
Standard + 10 C
Standard + 5 C
Countermeasure
Standard 10 C
Mode
36-4
Standard
Standard + 10 C
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Mode
36-5
Standard
Standard + 10 C
36-7
36-6
Standard
Standard + 10 C
Standard 20 C
Standard 10 C
37-4
37-3
of OHP
When there occurs a problem (insufficient fusibility
and large paper curl) with fusibility while in the selec-
*24
Mode
Mode
No setting
81/2 x 131/2
(for Hong-Kong area)
Detection setting of
81/2 x 14
(for Europe area)
Setting is prohibited
*25
Mode
37-5
Invalid
Valid
Note
The size conversion of the small size originals which
are undetectable can be set with Dipsw21-5.
*26 Operation at setting paper onto the bypass feed
tray
Set the operation when setting paper onto the
bypass feed tray.)
Mode
Reset size with selecting
38-4
38-3
280
*27
Mode
39-5
after scanning
Note
When set to 0, the image is converted at the resolution specified with the press panel. However
with the default setting (200dpi), the performance
speed is high but the image quality is degrated.
When set to 1, the image is scanned at 600dpi.
When set to 1, the resolution is converted with
the software so that the performance speed is
slowed down.
*28
The countermeasure for the trouble that the A3 double-sided printing job is not performed nomally when
Mode
39-7
orderd by PCL5.
This is default setting to prevent the trouble.
Note
When 1 is selected for this setting, Media Type is
supported but print abnormality may occur.
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10.12.4 ISW
For particulars, see "5. FIRMWARE VERSION UP".
(See P.98)
10.12.5 Option
Let the main body recognize the installing condition of the optional HDD and FAX.
A. Procedure
3. "Option screen"
Press [Installed] or [Not Installed] to select the installation or non-installation of the HDD, FAX and stamp.
4. Press [OK].
A. Procedure
4. Press [OK].
282
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10.13List Output
10.13.1 List output
Outputs various types of lists.
Lists that can be output are as shown below.
Adjustment List
Service Parameter
A. Procedure
5. Press [END].
Service Mode screen appears.
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10.14Test Mode
10.14.1 Test pattern list
The following test patterns can be output.
Note
Be sure not to output a test pattern that is not given in this service manual.
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No.1
[Check item]
When the density is set at 70 (halftone)
When there are white stripes or black stripes, check to see if an abnormality is found with the scanner
system or process system
[Recommended sections to be checked]: Developing unit, cleaning glass, charging corona, transfer/separation corona, scanner mirror, slit glass and original glass
When the density is set at 0 (white)
When an image fogging occurs, check the process system to see if an abnormality is found with it.
[Recommended sections to be checked]: Charging corona, and the contact of a high voltage power
source
When the density is set at 255 (black)
When the density is thin, check the process system to see if an abnormality is found with it.
[Recommended sections to be checked]: Write unit
Test pattern
When the density is set at 70.
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286
No.2
Gradation pattern
[Check item]
When fogging appears or density is thin, check the process system and the gamma correction to see if which
is defective.
Regardless of this test pattern being normal, any trouble is found with the print image, the image processing
system or scanner system is considered defective.
Test patterns
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No.3
[Check item]
Check to see if the laser output of LD1/LD2 is uniform and if the gradation is reproduced without a break.
[Recommended sections to be checked]: Write unit, and LD offset adjustment
*
For LD offset adjustment, see "10.4.11 LD1 Offset Adj. / LD2 Offset Adj.".
(See P.189)
Test pattern
LD1 LD2
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288
No.5
[Check item]
Check the pattern to see if the laser output of LD1/LD2 is uniform with the gradation continuously reproduced.
[Recommended checkpoints]: Write unit, LD offset adjustment
*
For LD offset adjustment, see "10.4.11 LD1 Offset Adj. / LD2 Offset Adj.".
(See P.189)
Test pattern
LD1 LD2
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No.11
[Check item 1]
Check to see if there is a difference in density found with the solid black pattern in the main scan and sub
scan directions.
[Recommended sections to be checked]: Charging corona, transfer/separation corona, developing unit,
and write dust-proof glass.
[Check item 2]
Check to see if an image crawling occurs with the gradation pattern at the leading edge and/or trailing
edge of the test pattern in the sub scan direction.
[Recommended sections to be checked]: Transfer/separation corona
Test pattern
[1]
[2]
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290
No.16
[Check item]
Judge from this test pattern whether the scanner system or the printer system is abnormal.
Items that can be checked include main scan magnification, sub scan magnification, image skew, and leading
edge timing of the printer system. If the copy image is defective despite no abnormality being visible on the
test pattern, the scanner system is defective.
Test pattern
[1]
237mm
20mm
31mm
28
205.7mm
28
0m
190mm
[1]
190mm
0m
190mm
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Note
Be sure not to output a test pattern that is not given in this service manual.
A. Procedure for a test pattern output
292
The machine shifts into the ready condition after completion of the print operation of the set copy count and
conducts the same operation after waiting for 0.5 sec.
In this mode, no paper is fed and none of the paper detection/jam detection is made while in the operation. The
print operation is made nearly at the same timing as the usual operation with no transfer/separation control
made. The machine shifts into the ready condition after completion of the print operation of the set copy count
and conducts the same operation after waiting for 0.5 sec.
Paperless Mode
With no paper fed and none of the paper detection/jam detection made, the print operation is made nearly at
the same timing as the usual operation.
The operation is made with the set copy count automatically set with no limit. Like the paperless mode, the print
operation is made nearly at the same timing as the usual operation with no paper fed and none of the paper
detection/jam detection made.
The combined operation of the paperless endless mode plus the scan operation and the stepped change of the
auto paper feed is made. This is not use in the field.
A. Procedure
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10.15Fax setting
For particulars of the setting, see FK-502 Service Manual.
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10.16Enhanced Security
10.16.1 Enhanced Security function setting procedure
A. Procedure
B. Exiting
See
CE Password
P.296
Administrator Password
P.296
P.297
CE Authentication
P.297
P.298
Administrator unlocking
P.298
P.299
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10.16.3 CE Password
Functions
Use
Setting/
Procedure
Setting /
Procedure
296
Functions
Use
When [Level2] is selected on this function, the functions shown below can be set by
bizhub 501/421/361
the administrator.
Items can be set by administrator
[System Settings]- Original Glass
[Standard Size
Setting]
Level1
Level2
Prohibit
{
{
{
{
Procedure
Level1
Level2
Prohibit
10.16.6 CE Authentication
When the "ON" is selected in [Password Rules] or [Enhanced Security Mode] of [Utility] [Administrator
Settings] [Security Settings], this function is not displayed.
Functions
Use
Use to activate the authentication with CE Password when enter the Service mode.
Setting /
Procedure
ON
OFF
NOTE
In case Valid is suitable for [Password Rules] or [Enhanced Security Mode]
of [Utility] [Administrator Settings] [Security Settings], be sure to set the
CE Authentication ON in advance.
Also be sure to change in advance the CE Password from default setting.
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To set the time that elapses before the machine releases an access lock that is acti-
Use
To set the period of time that elapses before the machine releases the access lock,
Procedure
1 - 60 (minutes)
NOTE
When Enhanced Security Mode is set to ON in [Administrator Settings]
[Security Settings] [Enhanced Security Mode], the period of time that can be
set in this setting is 5 minutes or more.
10.16.8 Administrator unlocking
Functions
Use
To release the access lock with service authority when an administrator password
tication.
authentication fails and the access lock is activated.
When the main power switch is turned OFF and ON or the period of time set in the
Release Time Settings elapses, the machine releases the access lock that is activated after the administrator password authentication.
In addition to these operations, this setting provides another way to release the
access lock.
Setting /
Procedure
298
The misalignment of the Flash memory lock password between the CF card and the NVRAM board (NRB)
The misalignment of the HDD model type and the HDD serial number between the installed HDD and the
When the misalignments above are caused by replacing the CF card, use F Memory Lock PW Initialize function
to initialize or reset the items shown below.
1)
When the Flash lock password is misaligned between CF card and NVRAM board (NRB), C-D303 is displayed
and the system stops. This function is arranged to initialize the Flash memory lock password to solve this misalignment.
2)
HDD resetting
When the HDD model type and the HDD serial number are misaligned between the installed HDD and the data
of CF card, HDD is not recognized and the machine behaves as described below according to the setting of
enhanced security mode.
When [Enhanced Security Mode] is specified to "Valid" : Stops due to C-D001 ("HDD error")
When [Enhanced Security Mode] is specified to "Invalid" : Starts without recognizing HDD.
This function is arranged to specify the model and the serial number of installed HDD to the CF card to make
available the HDD which once failed to be recognized.
Note
When the HDD model type and HDD serial type specified to CF card are different from ones of
installed HDD, the HDD resetting does not function to prevent the fraud use of HDD. HDD resetting
works only when the HDD model type and the HDD serial number are not specified to CF card.
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1. Turn OFF the power switch (SW2) and the main power switch (SW1).
2. Remove the four screws [1] to remove the cover [2], then replace the CF card inserted to CF card
slot [3] with another CF card which has been formatted normally.
[2]
[1]
[3]
a0r5f3c001ca
NOTE
When inserting the CF card, be sure to fully insert with its top side to the front side of the
main body.
3. Turn ON the main power switch (SW1) and the power switch (SW2), and after startup the main
body, check that the malfunction code "C-D303" is displayed.
7. Turn OFF and ON again the power switch (SW2) and the main power switch (SW1) to start the main
body.
300
1. Turn OFF the power switch (SW2) and the main power switch (SW1).
2. Remove the four screws [1] to remove the cover [2], then replace the CF card inserted to CF card
slot [3] with another Flash memory card which has been formatted normally.
[2]
[1]
[3]
a0r5f3c001ca
Note
When inserting the CF card, be sure to fully insert with its top side to the front side of the
main body.
For information about procedure for formatting CF card, contact the support section of BJ.
3. Turn ON the main power switch (SW1) and the power switch (SW2), and after startup the main
body, check that the malfunction code "C-D303" is displayed.
6. Turn OFF and ON the main power switch (SW1) and the power switch (SW2), and after startup the
main body, check that the malfunction code "C-D303" is displayed again.
9. To initialize the Flash memory lock password and reset the HDD, press [Yes].
Press [No] when not initialize.
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10. Turn OFF and ON again the power switch (SW2) and the main power switch (SW1) to restart the
main body.
14. Press [All] [Yes] to format the HDD and align with the status of CF card.
15. Restore the data which is backed up at step 11 to the HDD.
16. Reconfigure each user information.
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10.17Billing Setting
10.17.1 Billing Setting function setting procedure
A. Procedure
B. Exiting
See
Counter Setting
P.304
P.305
303
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To set the counting method for the total counter and size counter.
To set the size regarded as the large size (2 counts.)
Use
Setting/
Procedure
A3/B4/11 x 17/81/2 x 14
1-sided copy
Size
2-sided copy
those specified
those specified
Mode
Mode
Mode
Mode
Mode
Tota
Size
2-sided total
0
0
0
0
1
0: No count; 1: 1 count; 2: 2 counts; 3: 3 counts; 4: 4 counts
304
Specified sizes
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Not used
Procedure
B. Authentication Device 1
Functions
Use
Setting /
NOTE
Procedure
The setting is available only when user authentication and account track are
set "OFF" with [Administrator Settings] [User Authentication/Account
Track] [General Setting].
When the Authentication Device mount setting is set to "mount", make sure
that the [IP Address Fax] and [Internet Fax] settings are set to "OFF" with
[Service Mode] [System 2] [Network Fax Settings].
C. Authentication Device 2
Functions
Use
Card
<Authentication Mode>
Procedure
Card
Biometrics
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Use
Setting/
Procedure
Color Mode
When [Mode 1] is set on [Total Counter Mode] after selecting [Billing Setting]
[Counter setting].
Mode 1: 1 count per 1 copy cycle
Mode 2: 2 counts per 1 copy cycle
Mode 3: 3 counts per 1 copy cycle
Mode 4: 4 counts per 1 copy cycle
Mode 5: 5 counts per 1 copy cycle
When [Mode 2] is set on [Total Counter Mode] after selecting [Billing Setting]
[Counter setting] and large size is selected on [Large Size Counter Mode]
Mode 1: 2 counts per 1 copy cycle
Mode 2: 4 counts per 1 copy cycle
Mode 3: 6 counts per 1 copy cycle
Mode 4: 8 counts per 1 copy cycle
Mode 5: 10 counts per 1 copy cycle
When [Mode 2] is set on [Total Counter Mode] after selecting [Billing Setting]
[Counter setting] and sizes other than large size are selected on [Large Size Counter
Mode]
Mode 1: 1 count per 1 copy cycle
Mode 2: 2 counts per 1 copy cycle
Mode 3: 3 counts per 1 copy cycle
Mode 4: 4 counts per 1 copy cycle
Mode 5: 5 counts per 1 copy cycle
Setting/
Procedure
Message
Select the message type when the administrative unit is mounted.
Type 1: Message for key counter
Type 2: Message for card scanning
Type 3: Message for ID management
Type 4: Message for remote SW
Confirmation copy
Set whether to allow a confirmation copy when a key counter is installed.
The default setting is Ban.
License
Ban
Ban
NOTE
The setting is available only when user authentication and account track are
set OFF with [Administrator Settings] [User Authentication/Account
Track] [General Setting].
306
Functions
Use
Setting/
Procedure
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E. Management Device 1
To set whether or not the management device 1 is installed.
Set when the management device 1 is mounted.
NOTE
The setting is available only when user authentication is set OFF and
account track is set Off or Account Name + Password with [Administrator Settings] [User Authentication/Account Track] [General Settings].
F.
Management Device 2
Functions
Use
Setting/
Procedure
G. Vendor 1
Functions
Use
Not used.
Setting/
Procedure
307
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H. Vendor 2
Functions
Use
Setting/
Procedure
Ban
Ban
308
Note
Performing the setup for each unit to be mounted will internally change the setting values below. It
needs resetting when cancelling the setting in order to set back to not mounted because the
setting value will remain.
Setting Item
Vendor 2
Authentication
Key Counter
Device 1
Default Copy
Settings
Management
Management
Device 1
Device 2
Factory Default
Factory Default
[Yes]
Rx Display [Yes]
Default
Scan/Fax
Settings
Copy OperUtility
ating Screen
Fax Active
Screen
Scan/Fax
Settings
Direct Input
Default Tab
Left Panel
Display
[Job List]
Default
Each Func-
Copy, PC
Copy, PC
Copy will be
Copy, PC
tion Setting
print, Send
print, Send
set to ON.
print, Send
(When IC-
Data, and
Data, and
PC print,
Data, and
207 is not
Print others
Print others
Send Data,
Print others
mounted)
will be set to
will be set to
and Print
will be set to
ON.
ON.
others will be
ON.
set to OFF.
Administrator Settings
207 is
mounted)
Administrator Security
Prohibit
Level
Weekly
Timer ON/
OFF
OFF Setting
Restrict
Access to
Job Settings
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Setting Item
Authentication
Key Counter
Management
Management
Device 1
Device 2
Device 1
External
Memory
Function
OFF.
Settings
Forward TX
OFF
Setting
OpenAPI
Access Set-
Access Set-
Setting
ting will be
ting will be
set to
set to
Restrict
Restrict.
IPP Setting
will be set to
OFF, and
Accept IPP
Administrator Settings
job will be
set to OFF.
AppleTalk
Setting
SMB Setting
OFF
Scan Setting, Print
Setting will
be set to
OFF.
E-mail TX
E-mail TX
(SMTP)
Setting,
Scan to Email, E-mail
Notification,
Meter Count
Notification
will be set to
Restrict.
WebDAV Cli
ent Settings
will be set to
OFF.
Web Service
Settings
Printer setting/Scanner
setting
310
Setting Item
Vendor 2
Authentication
Key Counter
Device 1
Administrator Settings
Status Notifi-
Management
Device 1
Device 2
All setting
cation Setting
Management
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items will be
set to OFF.
[No]
Notification
Item Setting
Image Log
Transfer Settings
311
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[4]
[3]
[1]
[2]
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[2]
[3]
[1]
obtained.
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312
[4]
[2]
[2]
[1]
[3]
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[2]
[3]
[1]
obtained.
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Blank page
314
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TROUBLESHOOTING
12. JAM CODE
12.1 Jam code list
Classification Jam code
Cause
Resulting
Correction
Bypass
Tray 1
Tray 2
J-1000
J-1100
J-1200
During operation
operation
The vertical conveyance sensor (PS2)
If there is a
sheet of paper
being printed
when a jam
if any.
body completes
turns ON.
before stopping
paper if any.
operations.
if any.
PC-206
J-1300
PC-407
PC-206
J-1301
if any.
PC-407
J-1302
J-1305
315
Cause
Resulting
Correction
operation
PC-407
J-1306
J-1307
J-1308
During operation
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If there is a
sheet of paper
being printed
when a jam
body completes
before stopping
if any.
operations.
J-1311
PC-206
J-1400
J-1401
LU
J-1500
J-1501
turns ON.
J-2001
J-2002
device stop
immediately.
J-2003
printing.
J-2004
PC
J-2005
316
Cause
Resulting
Correction
FS
FS-522
J-2006
J-2007
FS-523
During operation
operation
While in the print, the front door
opens.
device stop
immediately.
J-2008
RU
J-2009
FS-523
J-2010
MT
SD
Conveyance
J-3000
tion stops
immediately.
Fusing
J-3200
Reversing
J-3300
J-3400
Other
J-5001
device stop
immediately.
ON.
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Cause
Resulting
Correction
operation
DF
J-6001
J-6002
J-6101
During operation
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The DF stops
immediately. If
there is paper
being trans-
ferred or having
J-6103
J-6104
J-6105
J-6106
J-6107
318
Cause
Resulting
Correction
DF
J-6108
J-6201
During operation
operation
When feeding the third original in the
The DF stops
immediately. If
there is paper
being trans-
J-6202
J-6204
J-6205
J-6206
J-6207
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Cause
Resulting
Correction
operation
DF
J-6208
J-6301
J-6302
During operation
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The DF stops
immediately. If
there is paper
being trans-
ferred or having
turns ON.
been trans-
body completes
before stopping
operations.
J-6303
J-6304
J-6305
J-6306
J-6307
320
Cause
Resulting
Correction
J-6308
J-6501
J-6502
J-6503
During operation
DF
The DF stops
immediately. If
there is paper
being trans-
ferred or having
turns ON.
been trans-
When idling
operation
body completes
before stopping
operations.
J-6505
While in the idle, the original registration sensor (PS6) or the original exit
sensor (PS10) is ON.
J-6506
While in the idle, the original registration sensor (PS9) or the original exit
sensor (PS10) is ON.
J-6507
J-6508
J-6509
While in the idle, the original registration sensor (PS6) or the original
detection sensor (PS8) is ON.
J-6510
While in the idle, the original registration sensor (PS9) or the original
detection sensor (PS8) is ON.
J-6511
J-6512
J-6513
321
bizhub 501/421/361
Cause
Resulting
Correction
DF
J-6514
When idling
operation
J-6515
J-6601
J-6602
During operation
bizhub 501/421/361
The DF stops
immediately. If
there is paper
being trans-
ferred or having
been trans-
body completes
before stopping
J-6603
J-6604
J-6605
J-6606
322
operations.
Cause
Resulting
Correction
DF
J-6607
During operation
operation
J-6608
The DF stops
immediately. If
there is paper
being trans-
ferred or having
ON.
been trans-
body completes
before stopping
operations.
FS-522
J-7201
FS-523
FS-522
When idling
ON.
J-7202
(PS4) is ON.
immediately.
body.
FS-523
FS-522
J-7203
SD
J-7204
MT
J-7205
FS-522
J-7216
FS-523
During operation
323
bizhub 501/421/361
Cause
Resulting
Correction
operation
FS-522
J-7217
During operation
bizhub 501/421/361
immediately.
body.
FS-523
FS-522
J-7218
FS-523
324
Cause
Resulting
Correction
FS-523
FS-522
J-7218
J-7221
During operation
operation
The intermediate conveyance sensor
immediately.
body.
turns ON.
After completion of stapling, the
stacker sensor (PS8) does not turn
OFF within a specified period of time
after the paper exit motor (M1) turns
ON.
FS-523
After completion of stapling, the alignment tray sensor (PS5) does not turn
OFF within a specified period of time
after the paper exit motor (M3) turns
ON.
SD
J-7225
PU
J-7243
Folding jam
Punch jam
FS-522
J-7281
FS-523
SD
J-7284
J-7285
MT
J-7290
325
bizhub 501/421/361
Cause
Resulting
Correction
Paper
J-8100
feed
J-8200
PC-206
When idling
operation
J-8300
PC-407
ON while in idling.
tion stops
immediately.
paper if any.
paper if any.
J-8400
LU
J-8500
while in idling.
while in idling.
paper if any.
Fusing
J-9000
Reverse
J-9100
ADU
J-9200
J-9300
J-9701
J-9702
During operation
bizhub 501/421/361
J-9703
326
bizhub 501/421/361
Classification
Code
Causes
Resulting
Main body
operation
Drive
C-0201
C-0202
stops immedi-
(RL1).
PC-206
LU
C-0204
C-0205
(PS114)
(PS123)
PC-407
327
Classification
Code
Causes
Resulting
Bypass
operation
Drive
C-0207
stops immedi-
(RL1).
turns ON.
Fan
C-0301
abnormality.
(FM5)
Communication abnormality
nication
abnor-
mality
abnormality
Commu-
(PRCB).
While in the stand-by, an FS
Ready signal cannot be detected
for a specified period of time.
FS
bizhub 501/421/361
FS
C-1002
FS communication abnormality.
C-1003
C-1101
ity.
328
Classification
Code
Causes
Resulting
FS
operation
FS-523
C-1102
mality.
stops immedi-
(PS19)
(RL1).
abnormality.
(PS9)
FS control board (FSCB)
motor (M13)
(PS13)
329
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
FS
bizhub 501/421/361
FS-523
C-1105
Intermediate conveyance
stops immedi-
mality.
(PS12)
(RL1).
drive abnormality.
(M6)
abnormality.
330
(PS22)
FS control board (FSCB)
Classification
Code
Causes
Resulting
FS
operation
FS-523
C-1108
abnormality.
stops immedi-
(PS25)
(RL1).
C-1109
abnormality.
331
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
FS
bizhub 501/421/361
SD
C-1110
abnormality.
stops immedi-
(RL1).
abnormality.
(PS23)
SD control board (SDCB)
abnormality.
332
(PS26)
SD control board (SDCB)
Classification
Code
Causes
Resulting
FS
operation
SD
C-1113
abnormality.
stops immedi-
(PS18)
(RL1).
mality.
(PS22)
abnormality.
C-1116
abnormality.
333
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
FS
bizhub 501/421/361
FS-522
C-1117
abnormality.
stops immedi-
(PS7)
(RL1).
abnormality.
(PS11)
FS control board (FSCB)
C-1119
mality.
only)
(M14)
334
Classification
Code
Resulting
Main body
FS
operation
PU
C-1121
mality.
stops immedi-
(PS2)
(RL1).
(PS3)
Communication abnormality
process
commu-
nication
abnor-
(PRCB)
mality
Image
C-2001
speed
abnormality.
abnor-
mality
Motor
C-2201
mality.
lock
mality.
abnor-
mality
Fan
C-2301
(FM6) abnormality.
motor (FM6)
abnormality.
335
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
Main body
bizhub 501/421/361
mality
abnormality.
stops immedi-
around
drum is above 58 C
(RL1).
Abnor-
C-2401
the drum
C-2402
abnormality.
When EL turns ON before starting
an initial charging, EL abnormality
has been detected 15 times in
succession at prescribed intervals
after a specified period of time.
Toner bottle phase detection
bottle
abnormality.
abnor-
(PS28)
mality
Toner
C-2403
If there is a
Charging corona
voltage
sheet of paper
power
being printed,
source
scribed intervals.
High
C-2701
abnor-
completes the
mality
paper exit to
stop operations. The main
relay (RL1) turns
OFF.
C-2702
C-2703
Transfer/separation charger
stops immedi-
(RL1).
C-2801
excess of 3.0 V.
C-2802
336
Classification
Code
Resulting
Main body
operation
High
C-2803
voltage
Error
power
source
abnormality
code 3
C-2803
Error
code 4
C-2803
Error
code 5
C-2803
C-2804
C-3201
C-3301
C-3302
speed
abnormality
lock
abnormality
Fusing
code 6
Fan
Error
Motor
Thermistor /1 (TH1)
high
C-3501
ature abnormality.
stops immedi-
temper-
ature
abnor-
mality
of time.
taken in.
C-3502
Thermistor /2 (TH2)
ture abnormality.
337
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
Main body
bizhub 501/421/361
Thermistor /1 (TH1)
low
ture abnormality.
stops immedi-
temper-
ature
abnor-
mality
taken in.
Fusing
C-3801
C-3802
ture abnormality.
While in other than the warm-up,
the thermistor /1 (TH1) detects a
temperature lower than 130 C
for more than 10 seconds.
C-3803
C-3804
Thermistor /2 (TH2)
ture abnormality.
C-3806
C-3807
Thermistor /1 (TH1)
detection)
338
Classification
Code
Resulting
Main body
operation
Fusing sub sensor high tempera-
Thermistor /2 (TH2)
low
stops immedi-
temper-
tion)
ature
abnor-
mality
taken in.
Fusing
C-3808
Thermistor /1 (TH1)
sensor
/1 (TH1)
abnor-
mality
Fusing
C-3901
Thermistor /2 (TH2)
/2 (TH2)
Thermistor /1 (TH1)
In the sub CPU, the TH1 detection temperature detects a temperature between -8 and 20 C
for more than a specified period
of time.
C-3904
Thermistor /2 (TH2)
In the sub CPU, the TH2 detection temperature detects a temperature between -8 and 20 C
for more than a specified period
of time.
339
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
Main body
bizhub 501/421/361
Image
C-4001
proces-
abnormality.
stops immedi-
sing
abnor-
mality
(RL1).
Polygon motor (M5) speed abnor-
speed
mality.
abnor-
mality
Motor
C-4101
proces-
mality.
sing
Image
C-4401
abnormality
laser output.
C-4701
nication
nication abnormality 1
abnor-
Communication abnormality
mality
Commu-
C-5001
C-5003
340
Classification
Code
Resulting
Main body
operation
Exhaust fan /Fr (FM3) conversion
lock
abnormality.
stops immedi-
abnor-
mality
(RL1).
Fan
C-5301
C-5302
abnormality.
conversion abnormality.
(FM1)
C-5401*
error
Engine section
power OFF.
C-5402*
control
Engine section
switch (SW2)
power OFF.
commu-
Operation panel
nication
abnormality
Image
C-6001
process
Scanner sec-
abnormality.
tion stops
communication
immediately.
Communication abnormality
Engine section
abnor-
power OFF.
mality
C-6002*
Communication abnormality
341
bizhub 501/421/361
Classification
Code
Causes
Resulting
Main body
operation
Scanner
Scanner sec-
abnor-
C-6101
tion stops
mality
immediately.
(PS30)
C-6701
processing
C-6702
abnor-
AOC abnormality.
AGC abnormality.
DF
mality
Commu-
nication
nication abnormality.
stops immedi-
abnor-
Communication abnormality
mality
(RL1).
Fan
C-8001
C-8301
lock
abnormality
FAX
bizhub 501/421/361
FAX
C-B001
board
C-B002
abnormality
detected.
C-B003
FAX
C-B110
driver
error
C-B111
C-B112
C-B113
C-B114
C-B115
C-B116
342
FAX breakdown
FK-502
Classification
Code
Resulting
FAX
operation
FAX
C-B117
driver
C-B118
error
C-B119
JC
C-B120
JC software error
C-B122
C-B123
C-B125
C-B126
FAX breakdown
FK-502
C-B127
C-B128
C-B129
MIF
C-B130
software
C-B131
C-B132
error
C-B134
C-B135
C-B136
C-B137
C-B140
C-B141
I/F
C-B142
error
C-B143
C-B144
C-B145
Undefined parameter
C-B146
Command/response sequence
error
343
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
FAX
bizhub 501/421/361
Line
C-B150
control
C-B151
C-B152
C-B153
C-B154
1 des-
C-B160
tination
C-B161
control
C-B162
Interface error
C-B163
(create/enque/deque)
C-B164
C-B165
C-B166
C-B167
Page
C-B168
C-B169
C-B170
C-B171
control
(create/enque/deque)
C-B172
C-B173
Interface error
C-B174
C-B175
C-B176
C-B177
C-B178
C-B180
C-B181
C-B182
C-B183
Restore)
Store)
C-B184
344
FAX breakdown
FK-502
Classification
Code
Causes
Resulting
FAX
operation
Page
C-B185
control
FAX breakdown
FK-502
C-B187
C-B188
ISW
Instance/get/free)
Operation
Engine section
panel
C-C103
power OFF.
commu-
nication
abnor-
mality
Machine
C-C181
type
detection
abnor-
mality
Flash
C-C182
ROM
abnor-
detected.
mality
Software
C-C183
abnor-
mality
Main body
control.
Non-
C-C284
volatile
memory
C-C285
abnormality
It stops immedi-
*1
ately.
C-C286
C-C287
C-C288
C-C289
345
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
Main body
bizhub 501/421/361
HDD
Fan lock
C-D001
Engine section
C-D002
power OFF.
mality.
stops immedi-
C-D201
abnormality
tion
(RL1).
con-
opera-
HD-509
C-D202
trol
abnormality
Communication abnormality
nication
abnor-
Commu-
C-D203
mality
Fan lock
board.
C-D281
(FM10) abnormality.
Communication abnormality
nication
abnor-
mality
board (SDB).
abnormality
Commu-
C-D282*
D-D301
tion
control
D-D302
abnormality
Checksum abnormality of CF
Engine section
card.
power OFF.
CF card (CF)
D-D303
D-D401
D-D501
System
C-E001
control
C-E002
nication
C-E003
Incorrect task
abnor-
C-E004
Incorrect event
mality
C-E005
C-E006
C-E007
C-E081
commu-
346
Classification
Code
Resulting
Main body
operation
System
Image abnormality.
If there is a
control
C-E082*
sheet of paper
commu-
being printed,
nication
abnor-
completes the
mality
paper exit to
Engine section
power OFF.
C-E085*
C-E086*
C-E087*
C-E088*
C-E089*
347
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
Main body
bizhub 501/421/361
Engine section
control
made by C-5402.)
power OFF.
commu-
nication
System
C-E08A*
abnormality
C-E08C
C-E08D*
C-E08E*
C-E08F*
C-E090*
C-E091*
C-E092*
348
Classification
Code
Resulting
Main body
operation
Unrecoverable error (The count is
Engine section
control
made by C-5402.)
power OFF.
commu-
nication
System
C-E093*
abnormality
C-E095*
C-E096*
C-E097*
C-E098*
C-E099*
C-E09A*
C-E09B*
349
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
Main body
bizhub 501/421/361
Engine section
control
made by C-5402.)
power OFF.
commu-
nication
System
C-E09C*
abnormality
C-E09F*
C-E0A0*
C-E0A1*
C-E0A2*
C-E0A3*
C-E0A4*
C-E0A5*
350
Classification
Code
Resulting
Main body
operation
Unrecoverable error (The count is
Engine section
control
made by C-5402.)
power OFF.
commu-
nication
System
C-E0A6*
abnormality
C-E0A8*
C-E0A9*
C-E0AA*
C-E0AB*
C-E0AC*
C-E0AD*
C-E0AE*
351
bizhub 501/421/361
Classification
Code
Causes
Resulting
operation
Main body
bizhub 501/421/361
System
Engine section
control
made by C-5402.)
power OFF.
commu-
A SUSPEND occurs.
nication
abnor-
C-E0AF*
C-E0B0*
mality
An EXCEPTION occurs.
C-E0B1
*1
352
Causes
DipSW
code
Main
C-0201
body
abnormality
DipSW18-0
abnormality
DipSW18-1
C-0203
abnormality
DipSW18-4
abnormality
DipSW18-5
C-0205
abnormality
DipSW18-6
C-0206
mality
in hatching.)
DipSW18-4
mality
FK
C-B001
FK-502 abnormality
DipSW19-1
HDD is unavailable
DipSW19-3
to B188
HDD
C-D001
HD-509 abnormality
to D002
DF
SD
C-8001
C-1109
to 1115
DF mode is unavailable
ity
SD drive abnormality
SD is unavailable
DipSW19-7
DipSW20-5
353
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Blank page
354
bizhub 501/421/361
APPENDIX
14. PARTS LAYOUT DRAWING
14.1 Main body
14.1.1
Switch/sensor
[4]
[3]
[1]
[2]
50gaf5c017na
[1]
[3]
[2]
[4]
355
bizhub 501/421/361
[1]
[3]
[2]
a0r5f5c001ca
[1]
[2]
[3]
[1]
[4]
[2]
[3]
a0r5f5c002ca
356
[1]
[3]
[2]
[4]
bizhub 501/421/361
D. Developing section
[1]
50gaf5c020na
[1]
[5]
[6]
[1]
[2]
[4]
[3]
[1]
[4]
[2]
[5]
[3]
[6]
50gaf5c034na
357
bizhub 501/421/361
(2) Tray 2
[7]
[8]
[1]
[2]
[3]
[6]
[4]
[5]
50gaf5c035na
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
(3) Registration
[1]
[1]
358
50gaf5c036na
[6]
[5]
[7]
[1]
bizhub 501/421/361
F.
[2]
[4]
[3]
50gaf5c037na
[1]
[5]
[2]
[6]
[3]
[7]
[4]
G. ADU section
[1]
[2]
[3]
50gaf5c038na
[1]
[2]
[3]
359
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H. Fusing section
[1]
[4]
[3]
I.
[1]
[3]
Thermistor /1 (TH1)
[2]
Thermistor /2 (TH2)
[4]
Thermostat (TS)
[2]
50gaf5c021na
[1]
50gaf5c039na
[1]
360
bizhub 501/421/361
14.1.2
[11]
[4]
[3]
[2]
[1]
a0r5f5c003ca
[1]
[3]
[2]
[4]
[8]
[7]
[1]
[6]
[2]
[5]
[3]
[4]
50gaf5c022nb
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
361
bizhub 501/421/361
[4]
[1]
[2]
[3]
50gaf5c023na
[1]
[3]
[2]
[4]
[1]
[2]
50gaf5c024na
[1]
362
[2]
bizhub 501/421/361
D. Write section
[1]
50gaf5c025na
[1]
[1]
a0r5f5c004ca
[1]
363
bizhub 501/421/361
(1) Tray 1
[2]
[1]
50gaf5c040na
[1]
[2]
(2) Tray 2
[3]
[1]
[2]
364
[1]
[2]
[3]
50gaf5c041na
bizhub 501/421/361
(3) Registration
[1]
[2]
a0r5f5c005ca
[1]
[2]
[2]
[1]
[2]
[1]
50gaf5c043na
365
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H. ADU section
[1]
[2]
50gaf5c044nb
[1]
I.
[4]
366
[2]
[2]
[3]
[1]
[3]
[2]
[4]
[1]
50gaf5c045na
bizhub 501/421/361
14.1.3
[1]
[2]
[10]
[3]
[9]
[8]
[7]
[4]
[6]
[5]
a0r5f5c006ca
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
367
bizhub 501/421/361
[1]
50gaf5c028na
[1]
[1]
[2]
50gaf5c029na
[1]
368
[2]
bizhub 501/421/361
[12]
[11]
[10]
[1]
[9]
[8]
[7]
[2]
[6]
[5]
[3]
[4]
a0r5f5c007ca
[1]
[7]
[2]
VR board(PWB4)
[8]
[3]
[9]
Speaker (SP)
[4]
[10]
[5]
[11]
[6]
[12]
E. Write section
[2]
[1]
50gaf5c031na
[1]
[2]
369
bizhub 501/421/361
[2]
[1]
50gaf5c032na
[1]
[2]
G. ADU section
[1]
50gaf5c046na
[1]
370
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H. Fusing section
[2]
[1]
50gaf5c033na
[1]
[2]
371
bizhub 501/421/361
14.2 DF
A. Front side
[1]
a0r5f5c008ca
[1]
B. Rear side
[5]
[1]
[4]
[2]
[3]
372
16eaf5c002na
[1]
[4]
[2]
[5]
[3]
C. Upper surface
[7]
[6]
[8]
[5]
[4]
[3]
[9]
[2]
[1]
[10]
[11]
16eaf5c003na
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
[1]
[2]
16eaf5c004na
[1]
[2]
373
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bizhub 501/421/361
14.3 PC
14.3.1
PC-206
[21]
[20]
[19]
[16]
[17]
[22]
[23]
[18]
[24]
[25]
[26]
[15]
[14]
[1]
[13]
[12]
[2]
[11]
[3]
[10]
[9]
[4]
[8]
[7]
374
[5]
[6]
4061f5c001na
[1]
[14]
[2]
[15]
[3]
[16]
[4]
[17]
[5]
[18]
[6]
[19]
[7]
[20]
[8]
[21]
[9]
[22]
[10]
[23]
[11]
[24]
[12]
[25]
[13]
[26]
[19]
[20]
bizhub 501/421/361
14.3.2
[21]
[18]
[17]
[22]
[16]
[23]
[24]
[1]
[15]
[2]
[3]
[14]
[4]
[5]
[13]
[6]
[7]
[8]
[12]
[9]
[10]
[11]
4061f5c201na
[1]
[13]
[2]
[14]
[3]
[15]
[4]
[16]
[5]
[17]
[6]
[18]
[7]
[19]
[8]
[20]
[9]
[21]
[10]
[22]
[11]
[23]
[12]
[24]
375
bizhub 501/421/361
14.4 LU
[8]
[7]
[10]
[11]
[12]
[13]
[6]
[5]
[1]
[2]
[4]
[3]
[9]
16aaf5c001na
[1]
[7]
[2]
[8]
[3]
[9]
[10]
[11]
[5]
[12]
[6]
[13]
[4]
376
14.5.1
bizhub 501/421/361
14.5 FS
FS-522
[27]
[25]
[20]
[21]
[26]
[28]
[24]
[29]
[30]
[23]
[1]
[22]
[19]
[18]
[17]
[16]
[13]
[15]
[2]
[12]
[11]
[10]
[9]
[4]
[3]
[5]
[6]
[7]
[14]
[8]
4349f5c001na
[1]
[16]
[2]
[17]
[3]
[18]
[4]
[19]
[5]
[20]
[6]
[21]
[7]
[22]
[8]
[23]
[9]
[24]
[10]
[25]
[11]
[26]
[12]
[27]
[13]
[28]
[14]
[29]
[15]
[30]
377
bizhub 501/421/361
FS-523
A. Front side
[1]
[2]
[4]
[3]
378
4521f5c001na
[1]
[3]
[2]
[4]
[10]
[11]
[12]
[13]
bizhub 501/421/361
B. Rear side
[14]
[1]
[9]
[2]
[8]
[3]
[7]
[4]
[6]
[5]
4521f5c002na
[1]
[8]
[2]
[9]
[3]
[10]
[4]
[11]
[5]
[12]
[6]
[13]
[7]
[14]
motor (M12)
379
bizhub 501/421/361
C. Punch section
380
[1]
[2]
[3]
[3]
[1]
[2]
4521f5c003na
bizhub 501/421/361
D. Conveyance section
[13]
[14]
[12]
[15]
[16]
[11]
[1]
[10]
[2]
[3]
[9]
[4]
[8]
[5]
[6]
[7]
4521f5e001na
[1]
[9]
[2]
[10]
[3]
[11]
[4]
[12]
[5]
[13]
[6]
[14]
[7]
[15]
[8]
[16]
381
bizhub 501/421/361
E. Stapler section
[1]
[2]
4521f5c005na
[1]
382
[2]
bizhub 501/421/361
F.
[3]
[1]
[2]
4521f5c006na
[1]
[2]
[3]
383
bizhub 501/421/361
14.6 PU-501
[1]
[2]
[3]
[5]
[4]
4512f5c001na
384
[1]
[4]
[2]
[5]
[3]
[14]
bizhub 501/421/361
14.7 SD-507
[1]
[13]
[12]
[11]
[10]
[9]
[8]
[2]
[7]
[3]
[6]
[4]
[5]
4511f5c001na
[1]
[8]
[2]
[9]
[3]
[10]
[4]
[11]
[5]
[12]
[6]
[13]
[7]
[14]
385
bizhub 501/421/361
14.8 MT-502
[12]
[11]
[10]
[13]
[14]
[15]
[16]
[1]
[9]
[2]
[3]
[8]
[7]
[6]
[5]
386
[4]
4510f5c001na
[1]
[9]
[2]
[10]
[3]
[11]
[4]
[12]
[5]
[13]
[6]
[14]
[7]
[15]
[8]
[16]
[2]
bizhub 501/421/361
14.9 RU-507
[1]
16faf5c001na
[1]
[2]
387
bizhub 501/421/361
14.10 JS-502
[1]
[2]
4347f5c001na
[1]
388
[2]
Not used
bizhub 501/421/361
NC
NC
2002 (W : 4 pin)
NC
NC
2201 (W : 4 pin)
CF (BN : 50 pin)
389
bizhub 501/421/361
29 (BN : 28 pin)
34 (BN : 32 pin)
28 (BN : 24 pin)
38 (BN : 20 pin)
27 (GY : 22 pin)
37 (W : 8 pin)
91 (BN : 2 pin)
35 (W : 5 pin)
36 (W : 10 pin)
NC
NC
NC
21 (W : 11 pin)
NC
18 (BN : 12 pin)
20 (W : 6 pin)
90 (W : 8 pin)
69 (BN : 3 pin)
17 (BN : 10 pin)
25 (W : 6 pin)
24 (W : 7 pin)
16 (W : 6 pin)
11 (W : 3 pin)
26 (W : 13 pin)
39 (W : 5 pin)
23 (W : 12 pin)
12 (BK : 68 pin)
15 (BN : 17 pin)
33 (W : 11 pin)
32 (BN : 28 pin)
31 (BN : 34 pin)
19 (BN : 24 pin)
390
22 (BN : 38 pin)
NC
30 (BN : 40 pin)
50gaf5c002na
bizhub 501/421/361
62 (BK : 3 pin)
63 (W : 10 pin)
65 (W : 2 pin)
64 (W : 9 pin)
61 (BN : 24 pin)
50gaf5c003na
60 (BN : 50 pin)
50gaf5c004na
391
bizhub 501/421/361
10 (W : 2 pin)
9 (W : 3 pin)
2 (W : 5 pin)
3 (W : 12 pin)
7 (W : 6 pin)
50gaf5c005na
392
bizhub 501/421/361
F.
71 (W : 11 pin)
70 (W : 6 pin)
72 (W : 3 pin)
50gaf5c006na
51 (BN : 5 pin)
50gaf5c007na
393
bizhub 501/421/361
931 (W : 4 pin)
I.
930 (W : 3 pin)
50gaf5c008na
97(2 pin)
97 (2 pin)
50gaf5c009na
J.
50 (BN : 24 pin)
50gaf5c010na
5 (W : 6 pin)
2 (BN : 40 pin)
6 (W: 6 pin)
4 (W : 4 pin)
1 (BK : 50 pin)
3 (BK : 25 pin)
a0r5f5c009ca
394
L.
bizhub 501/421/361
10 (W : 10 pin)
a0r5f5c010ca
7 (BK : 25 pin)
9 (W : 10 pin)
a0r5f5c011ca
N. VR board (PWB4)
8 (Y : 6 pin)
a0r5f5c012ca
395
bizhub 501/421/361
(BN : 40 pin)
a0r5f5c013ca
P.
2 (BN : 2 pin)
1 (W : 6 pin)
a0r5f5c014ca
2 (W : 40 pin)
1 (W : 40 pin)
396
a0r5f5c015ca
bizhub 501/421/361
87,88 (W : 5 pin)
50gaf5c015na
1 (W: 7 pin)
50gaf5c016na
T.
1 (W : 4 pin)
a0r5f5c016ca
3 (GY : 4 pin)
1 (BN : 4 pin)
a0r5f5c017ca
397
bizhub 501/421/361
15.2 DF
15.2.1
10 (W : 6 pin) 9 (W : 3 pin)
1 (W : 2 pin)
8 (W : 6 pin)
7 (W : 6 pin)
11 (W : 2 pin)
4 (W : 7 pin)
3 (W : 8 pin)
13 (W : N.C.)
2 (W : 14 pin)
6 (W : 13 pin)
5 (W : 12 pin)
16eaf5c005nb
3 (W : 3 pin)
2 (W : 12 pin)
1 (W : 7 pin)
16eaf5c006na
398
15.3.1
bizhub 501/421/361
15.3 PC
Connector in the board
A. PC-206
(1) PC control board (PCCB)
5 (W : 8 pin)
6 (W : 15 pin)
3 (W : 14 pin)
4 (W : 5 pin)
1 (W : 12 pin)
8 (W : 13 pin)
2 (W : 2 pin)
7 (W : 7 pin)
9 (W : 9 pin)
11 (W : 6 pin) 10 (W : 10 pin)
4061f5c002na
1 (W : 5 pin)
4061f5c003na
399
bizhub 501/421/361
B. PC-407
(1) PC control board (PCCB)
3 (W : 11 pin)
4 (W : 13 pin)
7 (W : 5 pin)
5 (W : 15 pin)
6 (W : 8 pin)
1 (W : 12 pin)
2 (W : 2 pin)
4061f5c202nb
1 (W : 22 pin)
2 (W : 22 pin)
4061f5c203na
1 (W : 3 pin)
4061f5c204na
400
15.4.1
bizhub 501/421/361
15.4 LU
Connector in the board
112 (W : 12 pin)
114 (W : 4 pin)
113 (GY : 22 pin)
111 (W : 2 pin)
401
bizhub 501/421/361
15.5 FS
15.5.1
A. FS-522
(1) FS control board (FSCB)
7 (W : 5 pin)
5 (W : 3 pin)
3 (W : 10 pin)
8 (W : 2 pin)
10 (W : 3 pin)
6 (W : 7 pin)
4 (W : 4 pin)
12 (W : 11 pin)
1 (W : 6 pin)
2 (W : 8 pin)
11 (W : 6 pin)
9 (W : 7 pin)
14 (W : 9 pin)
22 (W : 2 pin)
13 (W : 10 pin)
16 (W : 11 pin)
18 (W : 6 pin)
20 (W : 10 pin)
15 (W : 8 pin)
25 (W : 5 pin)
17 (W : 7 pin)
19 (W : 4 pin)
4349f5c002nb
2 (W : 15 pin)
1 (W : 7 pin)
4349f5c003na
402
bizhub 501/421/361
B. FS-523
(1) FS control board (FSCB)
7 (W : 8 pin)
9 (W : 12 pin)
11 (W : 8 pin) 13 (W : 9 pin)
8 (W : 6 pin)
10 (W : 4 pin) 12 (W : N.C.)
6 (W : 2 pin)
5 (W : 4 pin)
4 (W : 2 pin)
15 (W : 8 pin)
3 (W : 2 pin)
16 (W : 6 pin)
2 (W : 2 pin)
17 (W : N.C.)
1 (W : 6 pin)
18 (W : 12 pin)
19 (W : 15 pin)
22 (W : 3 pin)
24 (W : 7 pin)
25 (W : 15 pin)
20 (W : 9 pin)
23 (W : 7 pin) 21 (W : 4 pin)
4521f5c007na
403
bizhub 501/421/361
15.6 SD
15.6.1
5 (W : 4 pin)
6 (W : 3 pin)
8 (W : 7 pin)
7 (W : 8 pin)
4 (W : 9 pin)
2 (W : 3 pin)
3 (W : 2 pin)
12 (W : 5 pin)
1 (W : 6 pin)
10 (W : 10 pin)
11 (W : 4 pin)
9 (W : 9 pin)
4511f5c002na
404
15.7.1
bizhub 501/421/361
15.7 MT
Connector in the board
101 (W : 9 pin)
100 (W : 13 pin)
102 (W : 12 pin)
103 (W : 7 pin)
107 (W : 8 pin)
104 (W : 2 pin)
105 (W : 2 pin)
106 (W : 2 pin)
4510f5c002na
405
406
Separation (HV)
Transfer (HV)
Charging (HV)
Developing bias (HV)
P-VV (Valid)
Start key ON
bizhub 501/421/361
16. TIMING CHART
Field Service Ver.1.0 May. 2008
A. A4, 2 single sided originals, single sided copy (1 copy), paper feed tray 1
50gaf5c047na
Reverse
Forward
Transfer (HV)
Separation (HV)
Charging (HV)
Start key ON
B. A4, 3 double sided original, double sided copy (1 copy), paper feed tray 1
bizhub 501/421/361
50gaf5c048na
407
408
Original conveyance
motor (M2)
Original feed
motor (M1)
NEXTPAGE signal
VD signal
DSET signal
ON
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
High speed
Low speed
Stop
Low speed
High speed
Middle speed
Stop
Low speed
High speed
Original set
bizhub 501/421/361
16. TIMING CHART
Field Service Ver.1.0 May. 2008
16.2 DF
16eaf5c009na
High speed
Low speed
Stop
Middle speed
High speed
Low speed
Stop
Low speed
High speed
Original
conveyance
motor (M2)
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Original feed
motor (M1)
NEXTPAGE signal
VD signal
DSET signal
Original detection
sensor (PS8)
Original registration
sensor (PS9)
Original set
2nd sheet
feed start
bizhub 501/421/361
Reverse
complete
Reverse start
Reverse complete
Reverse start
16eaf5c010na
409
410
ON
OFF
ON
OFF
ON
OFF
Original detection
sensor (PS8)
Original
conveyance
motor (M2)
Original feed
motor (M1)
Stop
Low speed
High speed
ON
OFF
ON
OFF
ON
OFF
High speed
Low speed
Stop
Low speed
High speed
Middle speed
NEXTPAGE signal
VD signal
DSET signal
ON
OFF
ON
OFF
Original registration
sensor (PS9)
ON
OFF
ON
OFF
Reverse complete
Reverse start
Reverse complete
Reverse start
bizhub 501/421/361
16. TIMING CHART
Field Service Ver.1.0 May. 2008
16eaf5c011na
Original conveyance
motor (M2)
NEXTPAGE signal
VD signal
DSET signal
ON
OFF
ON
OFF
OFF
ON
ON
OFF
ON
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
High speed
Low speed
Stop
Low speed
High speed
Middle speed
Stop
Low speed
High speed
Original registration
sensor (PS9)
Stamp operation is executed only when "trailing edge" or "leading edge and trailing edge" specified.
bizhub 501/421/361
16eaf5c012na
411
412
Original conveyance
motor (M2)
NEXTPAGE signal
VD signal
DSET signal
ON
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
OFF
High speed
Low speed
Stop
Low speed
High speed
Middle speed
Stop
Low speed
High speed
Original detection
sensor (PS8)
Original registration
sensor (PS9)
Stamp operation is executed only when "trailing edge" or "leading edge and trailing edge" specified.
When the communication completes normally, the trailing edge is stamped on.
Command received
bizhub 501/421/361
16. TIMING CHART
Field Service Ver.1.0 May. 2008
16eaf5c013na
Print signal
Start key ON
Loop
Loop
Loop
16.3 LU
bizhub 501/421/361
16aaf5c003na
413
414
Conveyance motor
(M2)
Forward
Stop
High speed
Low speed
Stop
Forward
Stop
ON
OFF
16.4.1
bizhub 501/421/361
16. TIMING CHART
Field Service Ver.1.0 May. 2008
16.4 FS
4349f5c004na
Forward
Stop
Forward
Stop
Reverse
Forward
Stop
Reverse
Forward
Stop
Forward
Stop
Alignment motor
/Rr (M4)
Stapler movement
motor (M7)
Stapler motor
ON
OFF
Forward (release)
Stop
Reverse (pressure)
Stacker paddle
solenoid (SD1)
Exit roller
release
motor (M6)
Forward
Reverse
ON
OFF
Forward
Stop
Reverse
Conveyance
motor (M2)
ON
OFF
High speed
Low speed
Stop
ON
OFF
bizhub 501/421/361
4349f5c005na
415
416
L
H
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Entrance conveyance
motor (M1)
L
H
16.4.2
Item
bizhub 501/421/361
16. TIMING CHART
Field Service Ver.1.0 May. 2008
FS-523
4521f5c008na
Intermediate conveyance
sensor (PS3)
Entrance conveyance
motor (M1)
Item
Forward
Stop
Reverse
H
L
ON
OFF
L
H
ON
OFF
L
H
Shift position
bizhub 501/421/361
4521f5c009na
417
418
ON
OFF
ON
OFF
L
H
L
H
Intermediate conveyance
sensor (PS3)
ON
OFF
Intermediate conveyance
roller release motor (M12)
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Forward
Stop
Reverse
ON
OFF
H
L
Forward
Stop
Reverse
L
H
Release
Forward
Conveyance motor /Lw (M2) Stop
Reverse
Entrance conveyance
motor (M1)
Item
1
Staple
Conveyance to tray
Alignment operation
Switch back
Release
Alignment operation
Shift
Pressure
Staple
Conveyance to tray
Release
Shift
Pressure
bizhub 501/421/361
16. TIMING CHART
Field Service Ver.1.0 May. 2008
4521f5c010na
ON
OFF
ON
OFF
L
H
ON
OFF
ON
OFF
ON
OFF
ON
OFF
L
H
Entrance conveyance
motor (M1)
Item
Punch operation
bizhub 501/421/361
4521f5c011na
419
bizhub 501/421/361
Blank page
420
1
2
5V-1
3
4
Y
FM1
FM7
5
6
B
RT3
3
RT3
3
3
B
7
8
RT3
3
RT3
3
3
B
M9
10
PS6
11
12
13
14
15
16
17
18
19
M8
20
RT3
3
21
BK
RT3
3
3
BK
22
4 45
44
4
RT3
3
4 48
47
4
5
50
5 53
52
5
5
55
23
5 58
57
5
6 61
60
6 62
6
24
3 33
32
3 34
3
25
2 22
21
2
2 25
24
2 26
2 27
2
2 30
29
3 31
3
26
J06:1 - 3
-3
-2
978-1
-3
-2
954-1
Reverse sensor
1901-12 LINK-UP
1901-13 LINK1000
1901-14 LINK100
5V_R 69-1
S.GND 69-2
TNRB.PS(DI/H) 69-3
Exposure lamp
J06:3 - 1
Reverse solenoid
PS27
5V_R 29-B12
S.GND 29-B13
TNRB.PS(DI/H) 29-B14
J32: 2 - 10
J32: 1 - 11
-3
-2
977-1
933:1 - 2
SD3
REVERSE_UNIT_SET 29-B10
S.GND 29-B11
J32: 5 - 7
J32: 4 - 8
J32: 3 - 9
M6
5V_R 29-B7
S.GND 29-B8
REVERSE_PS 29-B9
Reverse motor
25
11-1 DH_REM
11-3 24V
11-2 NC
19-B9 FS_CTS
19-B10 S.GND
19-B11 S.GND
15-B12 N.C
4 42
41
4 43
4
3
39
19-B4 FS_RTS
19-B5 S.GND
19-B6 FS_RXD
19-B7 N.C
3 37
36
3
J32: 7 - 5
J32: 6 - 6
906-4
-3
-2
-1
1901-9 MDI3+
1901-10 MDI3-
24V2 29-B5
REVERSE_SD 29-B6
REVERSE_M_XB 29-B1
REVERSE_M_B 29-B2
REVERSE_M_XA 29-B3
REVERSE_M_A 29-B4
919: 1 - 3
FM9
19-B1 FS_TXD
19-B2 S.GND
J30: 1 - 6
1000- 8
N.C.
24
J32:11 - 1
J32:10 - 2
J32: 9 - 3
J32: 8 - 4
FM3
19-A10 N.C.
19-A11 P.GND
19-A12 P.GND
919: 3 - 1
913: 1 - 3
913: 3 - 1
Key counter
J30: 3 - 4
J30: 4 - 3
PS32
J30: 6 - 1
JS-502
/F9.DRV 29-A12
P.GND 29-A13
/F9.LCK(DI/H) 29-A14
CN1001
/F3.DRV 29-A9
P.GND 29-A10
/F3.LCK(DI/H) 29-A11
J31: 3 - 6
J31: 2 - 7
J31: 1 - 8
J31: 6 - 3
J31: 5 - 4
J31: 4 - 5
J31: 8 - 1
J31: 7 - 2
DIMM
19-A5 5V2
19-A6 LCC_RTS
19-A7 LCC_RXD
19-A8 LCC_TXD
19-A1 LCC_FLM
19-A2 S.GND
19-A3 S.GND
5V_R 29-A6
S.GND 29-A7
JOB_TRAY_FULL_PS 29-A8
5V_R 29-A3
S.GND 29-A4
JOB_TRAY_SET 29-A1
S.GND 29-A2
L1
22-A19 S.GND
22-A17 5V
22-A14 LU_SET_IN
22-A15 LU_TYPE_IN
1000- 1
VEN.5V (IN)
COPY_5V (OUT)
23
J61 : 1 - 12
2
J63:19 - 1
2401- 2
2401- 1
2401- 7
2401- 6
2401- 5
2401- 4
22
22-A9 LU_JAM_IN
22-A10 LU_FULL_PS_IN
22-A11 LU_EMPTY_PS_IN
22-A12 LU_SET1_IN
22-A4 LU_FEED_M_H/L
22-A5 LU_FEED__M_CLK
22-A6 LU_FEED_M_ON
22-A7 LU_SD_DRIVE
DDF_VV 38-19
ADF_EMPTY_PS 38-20
NMI_SIG 38-17
22-A1 S.GND
22-A2 LT_TRAY_UP_M_ON
2401-11
2401-10
2401- 9
2401-14
2401-13
CSRC I/F
24V
S.GND 38-14
/EG_RST 38-15
EG_RXD 38-10
S.GND 38-11
S.GND 38-12
MDI0+
MDI0MDI1+
MDI12.5V
2.5V
MDI2+
22-B18 TSL_DRV
22-B19 P.GND
2004-1 VDD
2004-2 -Data
2004-3 +Data
2004-4 GND
J02: 2 - 1
USB
21
2003-1 VDD
2003-2 -Data
2003-3 +Data
2003-4 GND
USB
- 9 RI
LAN
2304- 1 DCD
- 2 RXD
- 3 TXD
EE_VV 38-5
S.GND 38-6
/EG_RTS 38-7
EG_TXD 38-8
2401-20
2401-19
2401-18
2401-17
2401-16
-1
22-B15 5V_R
22-B16 S.GND
B_VV 38-1
TONYY 38-2
P_VV 38-3
SC-505
J54: - 3
J54: - 2
22-B9 S.GND
22-B10 RESI.PS(DI/H)
22-B11 5V
CN2702
22-B12 5V_R
22-B13 S.GND
61- B4
61- B3
61- B2
61- B1
EK-703
J54: - 6
J54: - 5
J54: - 4
Polygon motor
22-B7 24V2
22-B6 LOOP_CL_DRV
Transfer
J01: 1 - 5
J01: 2 - 4
S_DA_LATCH 28-B9
S_DA_CLK 28-B10
/KC_DRV 28-B11
KCSIG_IN 28-B12
1901-1
1901-2
1901-3
1901-4
1901-5
1901-6
1901-7
J01: 3 - 3
J01: 4 - 2
J01: 5 - 1
22-B5 24V2
22-B8 RESIST_CL_DRV
CR003
-3
-2
951-1
J39: 1 - 7
J39: 2 - 6
61- B9
61- B8
61- B7
61- B6
INDEXB
922: 1 - 2
922: 2 - 1
921: 1 - 2
921: 2 - 1
22-B1 N.C.
22-B2 S.GND
22-B3 HUMS_SIG
22-B4 5V
20
Registration sensor
CL2
Loop clutch
HUMS
CL1
Registration clutch
-3
3
-2
2
-1
1
986-4
19
Humidity sensor
PSB/2
61- B12
61- B11
61- A2
Interlock switch
28-B4
28-B5
28-B6
28-B7
Crimp
5V2
5V2
OPM_DIR
OPM_MODE_B
S.GND 4-6
S.GND 4-7
12V2 4-8
26-A12 24V2
26-A13 LIFT_UP_M_DRV(LOWER)
61- A5
61- A4
J13-4
S.GND 28-A11
3601- 1 /INDPR
3601- 3 /HSENSE
3601- 5 +5V
CR002
APS_TIM_IN 28-B1
5V1 28-B2
J52: 1 - 5
J52: 5 - 1
-44 +5V
-45 S.GND
RL1 CNT
J03: 7 - 5
908- 1
S.GND 28-A6
OPM_MODE_C 28-A8
DF_CLOSE_SIG 28-A9
61- A10
61- A9
61- A8
61- A7
61- A12
51-1
-2
-3
-4
-5
CN1101
26-A9 FD_SIZE3(LOWER)
26-A10 FD_SIZE4(LOWER)
KC_24V 28-A1
64-8 APS_DATA1
64-9 S.GND
64-3 KC_24V
64-4 KC.DRV
64-5 /KEY.SIG
64-6 S.GND
-B11 +VIDEO1
-B12 S.GND
-B6 /BIAS2
-B7 /S/H2
-B8 /ALMRST
-B9 S.GND
46-44
46-45
FT25
M7
APS_5V 28-A3
S_DA_DATA 28-A4
982-3
-2
-1
J50:B11 - B2
J50:B12 - B1
EM-312
26-A7 FD_SIZE1(LOWER)
26-A5 S.GND
26-A6 WIDTH_PS2(LOWER)
-3
-2
- B2
- B1
- B7
- B6
- B5
- B4
3501-B1 LOAD
-B2 DACLK
-B3 DI
-B4 S.GND
46-41
46-42
5V2 4-1
5V2 4-2
S.GND 4-3
S.GND 4-4
-5
-4
-3
-2
98-1
-2
967-1
APS sensor
936B-1
936B-2
64-1 ADF_CLOSE_SIG
64-2 S.GND
63-10 P.GND
63-7 24V
63-8 LAMP_ON/OFF
63-6 TIMING1
50-B12
-B11
-B10
- B9
-A9 S.GND
-A10 -VIDEO2
-A11 +VIDEO2
-A12 S.GND
-A6 LD+5V
-A7 LD+5V
18
26-A1 5V_R
26-A2 S.GND
26-A3 WIDTH_PS1(LOWER)
SW3
-2
966-1
-1
930-2
-2
-1
65- 1 24V2
65- 2 P.GND
-2
964-1
DF open/close switch
L1 inverter
930-1 L.V.
-3 H.V.
-1
LDB
25-A4 5V_R
25-A5 S.GND
25-A6 CASETTE_SET(LOWER)
25-A1 5V_R
25-A2 S.GND
25-A3 NEAR_EMPTY_PS(LOWER)
L1 relay board
96-1
96-3
63-4 5V1
J50:A11 - A2
J50:A12 - A1
-31 +AD_D1
-32 S.GND
-33 S.GND
-27 +AD_D0
17
PSB/1
L1 RLB
PS31
97-3
97-1
PS30
-2
965-1
24-A6 24V2
24-A7 LIFT_UP_M_DRV(UPPER)
M5
Near-emptysensor/2
CL6
907- 2
907- 1
FM8
981-3
- A7
- A6
- A5
- A4
- A3
- A2
- A1
46-31
46-32
-21 *SEN
-22 SDI
-18 GND
-19 GND
-16 +IN_CLK
16
M2
APS timing sensor
EL
24-A4 FD_SIZE4(UPPER)
24-A5 S.GND
Separation
VR BOARD
(PWB4)
63-1 S.GND
63-2 OPT_HOME
75$+(
BOARD
(USB)
980-3
-2
IC-207
62-1 U
-2 V
-3 W
3501-A1 /ENB1
-A2 /ALM1
-A3 /BIAS1
-A4 /S/H1
CN2001 CN2002
24-A1 FD_SIZE1(UPPER)
24-A2 FD_SIZE2(UPPER)
Scanner motor
50-A12
-A11
-A10
- A9
HD-509
-5
-4
-3
-2
97-1
23-A10 5V_R
23-A11 S.GND
23-A12 WIDTH_PS2(UPPER)
3
4
-3
20: 1 - 1
20: 2 - 2
961-1
for DCPS
1
2
904-1
960-1
PLY.CLK 39-5
/PLY.LCK 39-4
/PLY.ON 39-3
24V1(POLYGON) 39-1
46-21
46-22
46-18
46-19
15
23-A7 5V_R
23-A8 S.GND
23-A9 WIDTH_PS1(UPPER)
23-A4 5V_R
23-A5 S.GND
23-A6 CASETTE_SET(UPPER)
Coin vendor/2
-3
200: 1 - 1
200: 4 - 4
-3
24V
P.GND
2005-1 5V
2005-4 GND
2005-3 DTe/+
1-1
958-1
18-5
18-4
18-3
18-2
18-1
Status
indicator
LED board
23-A1 5V_R
23-A2 S.GND
23-A3 NEAR_EMPTY_PS(UPPER)
N.C.
ADF_EMPTY_PS
5V1
ADF_READY
SGND
S.GND 1-3
S.GND 1-4
-3
-2
959-1
30-B19 24V2
30-B20 MULTI_FEED_CL_DRV(MULTI)
30-B16 5V_R
30-B17 S.GND
30-B18 MULTI_SIZE3
60- 1 S.GND
14
Near-emptysensor/1
CL4
J10:10 - 2
J10:11 - 1
J10: 7 - 5
J10: 8 - 4
J10: 9 - 3
DF-613
926: 1 - 2
-3
-2
971-1
201B: 1- 12
201B: 2- 11
ADF_DSET 18-10
ADF_SIZE1 18-9
ADF_SIZE2 18-8
ADF_SIZE3 18-7
FM11
ADS_BUSY 18-12
Backlight
30-B13 5V_R
30-B14 S.GND
30-B15 MULTI_SIZE2
OB
J10: 4 - 8
J10: 5 - 7
J10: 6 - 6
FM10
-3
-2
970-1
46- 1
FT24
13
N.C. 17-2
N.C. 17-1
ADF_TXD 17-7
N.C. 17-6
N.C. 17-5
ADFOPEN 17-4
LU-203
30-B10 5V_R
30-B11 S.GND
30-B12 MULTI_SIZE1
30-B7 5V_R
30-B8 S.GND
30-B9 MULTI_EMPTY_PS
S.GND 2-1
J10: 1 - 1
11
EN5V2 2-5
EN12V1 2-4
NMI 2-3
-3
-2
969-1
-2
968-1
2301-1 F11.DRV
2301-2 GND
2301-3 F11.LCK
OACB
N.C. 17-10
ADF_RXD 17-9
37-4
37-5
37-6
37-7
37-8
LCDB
30-B5 24V2
30-B6 TRAY1_FEED_CL_DRV(UPPER)
RXD
NC
RTS
S.GND
5V
TXD 37-1
S.GND 37-2
P.GND 36-10
4601- 4
4601- 3
4601- 2
4601- 1
S.GND
S.GND
5V1
5V1
12
Feed clutch /1
-5
30-B1 TDS_CONT
30-B2 12V
30-B3 TDS_SIG
30-B4 S.GND
Speaker
J14: 1 - 4
SP
J08:12 - 1
2501-1 SPK#
2501-2 SPK
2302-1 F10.DRV
2302-2 GND
2302-3 F10.LCK
1302-50
TCR sensor
J17-2
30-A18 5V_R
30-A19 S.GND
30-A20 SIDE DOOR
-1 FL HOT
957 1
957-1
9
J08:10 - 3
Thermostat
-3
3
4603- 5
4603- 4
4603- 3
4603- 2
4603- 1
S.GND
12V1
/NMI
EN12V1
EN5V2
RT4
4
/PS2 36-5
/PS3 36-6
/SIDE 36-7
/CPF0 36-8
J13-2
2
Feed door
open/close sensor
989-1
PS5
/M1 36-1
/PF 36-2
/PS0 36-3
(PWB1)
30-A16 S.GND
30-A17 V_FEED_PS
514: 1 - 2
514: 2 - 1
J08: 7 - 6
FT21
-2
2
952 1
952-1
9
4602- 1
CR003
4602- 4
4602- 3
5V2
11
4602- 6
S.GND
S.GND
RL2
30-A12 5V_R
30-A13 S.GND
SD2
S.GND
J21-01
-3
3
-2
2
35-2
35-3
(CN1) - 6
-5
-4
-3
-2
-1
35-1
35-2
35-3
35-4
35-5
CN9-3 L3 DRIVE
24V2
/KEY.SIG
S.GND
KC.DRV
P.GND
CN9-2 L2 DRIVE
30-A9 5V_R
30-A10 S.GND
30-A11 TRAY2_EMPTY_PS(LOWER)
12V2(LD) 4602- 8
AC DRIVE
J08: 1 - 1
12
J08: 2 - 1
11
J08: 3 - 1
10
Erase lamp
J23-4
30-A7 S.GND
30-A8 TRAY1_FULL_PS(UPPER)
937:2 - 1
937:1 - 2
10
-3
3
-2
2
962 1
962-1
9
-2
2
956 1
956-1
9
TCT
FM5
J
J16-12
J
J16-18
3-1
-2
-3
-4
24V2 33-10
PCL_DRV 33-11
IDCS
30-A3 5V_R
30-A4 S.GND
30-A5 TRAY1_EMPTY_PS(UPPER)
-2
-1
IDC sensor
932:2 - 1
932:1 - 2
SW2
J16-15
J
J
J16-16
988-7
-6
-5
-4
J21-03
0
CLAW_SD_DRV 33-8
24V2 33-9
J11: 2 - 6
J11: 1 - 7
J21-02
30-A1 24V2
30-A2 TC_DRV
J16-7
J
J
J16-8
(CN5)
CN9-1 AC(H)
-3
3
-2
2
955 1
955-1
9
U
TNOUT2 33-6
S.GND 33-7
5V 33-1
DRUM_TH 33-2
12V 33-3
TNRIF 33-4
OPERATION
KEY BOARD /2
31-B15 F5.DRV
31-B16 P.GND
31-B17 /F5.LCK(DI/H)
-1
RL1 CNT
J07: 1 - 8
J07: 2 - 7
J33: 1 - 3
J33: 2 - 2
J33: 3 - 1
-1
Total counter
CL5
939-2
939
2
939 1
939-1
915: 1 - 3
915: 2 - 2
915: 3 - 1
(CN10)
31-B12 24V2
31-B13 DUP_CL2_DRV
31-B14 N.C.
J03:12 - 3
SWD24V
928: 1 - 2
SD5
911: 2 - 2
911: 1 - 3
SD4
/F2.DRV 34-B14
/F8.LCK(DI/H) 34-B15
P.GND 34-B16
63
64
31-B10 24V2
31-B11 DUP_CL1_DRV
62: 4 - 4
31-A8 S.GND
24V
P.GND
SWD24V
J03:10 - 5
J03:11 - 4
Toner solenoid
OPERATION
KEY BOARD /1
(PWB2)
-2
976-1
935:2 - 1
935:1 - 2
(CN3)
7-2
ADU open
p
/close sensor
J28: 6 - 1
J28: 5 - 2
J28: 4 - 3
(CN7)
7-1
/F2.DRV 34-B11
/F2.LCK(DI/H) 34-B12
P.GND 34-B13
24V2 34-B9
TNR_SD_DRV 34-B10
Web solenoid
-40
31-B4 5V_R
31-A5 S.GND
934:2 - 1
934:1 - 2
905:1 - 6
-3
-2
J29:2 - 1
J29:1 - 2
-6 (CN6)
-5
-4
-3
-2
ADU conveyance
y
clutch /Up
CL3
24V2 34-B6
M10
24V2 34-B7
WEB_SD_DRV 34-B8
M4
31-B1 5V_R
31-B2 S.GND
31-B3 DUP_PS1
FM2
J24-2B
ADU conveyance
y
sensor /2
-3
-2
PZS
FM6
BTLM_B 34-B3
BTLM_AB 34-B4
PS3
5 56
55
5
31-A16 24V2
31-A17 TRAY2_FEED_CL_DRV(LOWER)
TH2
Toner supply motor
OPERATION UNIT
J35: 3 - 2
J35: 4 - 1
S
7
Feed clutch /2
FM4
TH1
5
53
905:6 - 1
905:5 - 2
O
5 51
50
5
903:2 - 5
903:1 - 6
4 45
44
4 46
4 47
4 48
4
24V2 34-A15
24V2 34-A16
S.GND
BTLM_A 34-B1
5V2
5V2
18
J35: 2 - 3
3
35
3
36
3
37
3
38
19
2
20
TNR_B 34-A13
PKB
31-A14 24V2
31-A15 V_FEED_CL_DRV
24V2
24V2
P.GND
P.GND
(J35:CT 2PIN)
OB INVB
12
13
14
15
-3
-2
987-1
FS_CTS
S.GND
S.GND
for DCPS
903:6 - 1
24V
TNR_A 34-A11
40
4
4
41
4
42
4
43
24V
31-A9 5V_R
31-A10 S.GND
31-A11 MULTI_POSITION_PS
31-A12 MULTI_SET
31-A13 S.GND
3
32
3
33
J05:3 - 1
J05:2 - 2
J05:1 - 3
for
SDB
5-1 24V
5-2 24V
5-3 24V
5-4 P.GND
5-5 P.GND
5-6 P.GND
5-7 S.GND
5-8 S.GND
5-9 5V2
5-10 5V2
S.GND 34-A8
/T_LEVEL(DI) 34-A9
TLEV_5V 34-A10
for FNS
31-A6 S.GND
31-A7 MULTI_WIDTH_PS(MULTI)
31-A8 5V
24V
J15: 6 - 8
J15: 7 - 7
J15: 8 - 6
DCPS
Lift sensor
36: 1 - 3
36: 2 - 2
36: 3 - 1
16
17
18
19
2
20
-3
3
F1
5V1
-3
3
-2
2
9
973 1
973-1
F2
24V
5V
12V
985 1
985-1
9
3-11 RL_PGND
3-12 RL_PWR
Thermistor /2
F3
11
12
13
14
29
2
3
30
3
31
-2
953-1
FS_RTS
S.GND
FS_RXD
NC
BT2
S.GND 34-A6
CN8-1 SW IN(H)
31-A4 24V2
31-A5 MULTI_PICKUP_SD_DRV(MULTI)
Main relay
J15: 5 - 9
300:A10- A10
for ENGINE
FS_TXD
S.GND
24
2
2
25
2
26
2
27
AC(H)
Thermistor /1
AC(H)
Pick-up solenoid
/BP
980:1 - 1
980:2 - 2
or
J13:A4 - A1
RL24V
J12: 5 - 3
J12: 4 - 4
J12: 7 - 1
J12: 6 - 2
RL1
FS-522
21
2
2
22
AC(N)
BT4
31-A1 5V_R
31-A2 S.GND
31-A3 MULTI_SIZE4(MULTI)
HV
J15: 1 - 1
13
J15: 2 - 1
12
J15: 3 - 1
11
RL1 POWER
-3
3
-2
2
972 1
972-1
9
RL1 POWER
32-B1 24V2
PC-206
or
PC-407
32-B6 N.C.
32-B5 FEED_GAIN
32-B4 P.GND
32-B3 P.GND
for
DF
LD-6
3 4
H/L-7
BT1
P.G-9
F4
P.G-8
24V-11
FS-523
+RU-507
Feed motor
for
LU
6-1 24V
6-5 P.GND
3-1 5V2
3-2 5V2
3-3 S.GND
3-4 S.GND
/F6.DRV 15-15
(DI/H) /F6.LCK 15-16
P.GND 15-17
64
32-B11 5V
32-B10 S.GND
32-B9 FEED_ON(DO/L)
32-B8 FEEDM_CLK
3-6 EN24V
3-7 L2CONT
3-8 L3CONT
3-9 L3CONT2
5V-1
7-6 P.GND
7-5 P.GND
7-4 P.GND
6-3 24V
CN8-2 SW OUT(H)
6-7 P.GND
6-2 24V
6-6 P.GND
CN10-2 AC(N)
S.G-2
J60: 1 - 1
J60: 2 - 2
FT10
NF
CN10-1 AC(H)
CLK-4
914: 3 - 1
914: 2 - 2
914: 1 - 3
/F4.DRV 15-12
(DI/H) /F4.LCK 15-13
P.GND 15-14
CN8-4 SW OUT(N)
32-B14 GND
32-B13 /F7.LCK(DI/H)
32-B12 F7.DRV
FT10
Noise filter
Circuit breaker /2
6-8 P.GND
6-4 24V
FT1
917: 1 - 4
FT37
FT33
CONT-3
X
917: 3 - 2
FT39
FT36
FT32
FT38
FT30
FT31
71- 5
71- 4
71- 3
71- 2
71- 1
FT40
J62-4
J62-3
J16-11
J16-20
32-A3 GND
32-A2 /F1.LCK(DI/H)
32-A1 F1.DRV
72- 1
72- 5
FT6
32-A5 24V2
26-A4 24V2
71-11
71-10
71- 9
71- 8
71- 7
70- 2
70- 1
24V-11
15-1
15-2
15-3
15-4
15-5
J17-12
7
J25-5
FT5
24V-10
(DI/L)/S_FB
(AO/4-10V) SDC_SIG
(AO/4-10V) SAC_SIG
(DO/L)/S_CONT
(DI/L)/T_FB
J17-7
7
5 6
H/L-7
J25-1
To developing bias
P.G-8
P.GND 16- 5
24V2 16- 6
Charging
32-A9 /DEVM_LCK
32-A8 DEVM_GAIN
32-A7 P.GND
LD-6
CONT-3
FT35
SW1
(DO/L)/BIAS1 16- 3
(AO/2-8V)B_SIG 16- 4
Charging
Grid biass
FT9
CW/CCW-5
32-A14 5V
32-A13 S.GND
32-A12 /DEV_ON(DO/L)
R
70- 6
70- 5
70- 4
70- 3
FT4
S.G-2
24V1 16- 1
24V-11
27-B5 S.GND
27-B10 24V2
27-B11 24V2
27-B7 FIXM_GAIN
27-B8 P.GND
Inlet
FT3
M3
Developing motor
LD-6
H/L-7
FT9
P.G-8
FT2
24V-10
HEATER2_CNT2 21- 2
/RELAY_CNT 21- 1
21- 7
21- 6
21- 5
21- 4
24V2 21- 11
5V 21- 10
5V 21- 9
S.GND
12V2
/EN24V2
/HEATER1_CNT
CW/CCW-5
CONT-3
27-B1 5V
27-B2 F_MTYPE
27-B3 FIXM_ON(DO/L)
27-A2 24V
27-A1 24V
27-A7 F_MTYPE
27-A6 /DRAM_LCK(DI/H)
27-A5 DRM_GAIN
27-A4 P.GND
24V2 20- 1
24V2 20- 2
P.GND 20- 4
P.GND 20- 5
S.G-2
5V-1
24V-11
24V-10
P.G-9
P.G-8
H/L-7
LD-6
CW/CCW-5
27-A11 5V
27-A10 S.GND
27-A9 /DRM_ON(DO/L)
Plug
M11
Fusing motor
Z
M1
Drum motor
5V-1
W
2
for DCPS
S.G-2
for DCPS
CONT-3
RL24V
FT22
Symbol
CR001
J13-3
Connector
Faston
Relay connector
AC(N)
BT3
FT27
CN8-3 SW IN(N)
J13-1
RT3
4
CCDB
COPY VENDER
(SERIAL)
D
CN**
E
CF
F
1302-1
NRB
((CN55:FX2))
2701-A 1 +12V
CN2601, 2602
MK-708+FK-502
ML -503+FK-502
J
(CN9)
5 59
58
5 60
6 61
6 62
6
SDB
-B50 LINESEL
REVERSE UNIT
PS4
PS28
PRCB
U
For Finisher
for DH
TSL
for DB/LCC UNIT
BK
RT3
3
3
BK
27
bizhub 501/421/361
bizhub 501/421/361
Part name
Location
Symbol
Part name
Location
Symbol
Part name
Location
CBR1
Circuit breaker /1
3-B
PS5
11-Y
IC-207
14-I
CBR2
Circuit breaker /2
3-C
PS6
11-Y
JS-502
23-Q
CCDB
CCD board
14-C
PS7
12-Y
LU-203
7-N
CL1
Registration clutch
20-Y
PS8
15-Y
MK-708
24-H
CL2
Loop clutch
21-Y
PS9
Near-empty sensor /1
15-Y
ML-503
24-H
CL3
8-Y
PS10
16-Y
PC-206
4-I
CL4
Feed clutch /1
13-Y
PS11
16-Y
PC-407
4-I
CL5
Feed clutch /2
8-Y
PS12
11-Y
RU-507
3-L
CL6
15-Y
PS13
12-Y
SC-505
17-I
CL7
9-Y
PS14
18-Y
EM-312
16-H
CL8
9-Y
PS15
Near-empty sensor /2
18-Y
EK-703
18-H
DCPS
DC power supply
4-A
PS16
18-Y
Inlet
2-B
DIMM
Standard memory
20-I
PS17
19-Y
4-P
EL
Erase lamp
11-Q
PS18
13-Y
Grid
3-Q
FM1
4-X
PS19
14-Y
Developing
3-O
FM2
9-Q
PS20
14-Y
Coin vendor /2
11-Q
22-D
FM3
24-Q
PS21
14-Y
FM4
5-Q
PS22
6-Y
Charging
3-P
FM5
10-Y
PS23
Lift sensor
7-Y
Transfer
4-P
FM6
5-Q
PS24
8-Y
Backlight
6-J
FM7
5-X
PS25
9-Y
Plug
2-B
FM8
9-Q
PS26
9-Y
Separation
4-P
FM9
25-Q
PS27
Reverse sensor
26-Q
FM10
12-L
PS28
27-R
FM11
13-J
PS30
17-Q
HUMS
Humidity sensor
20-Y
PS31
17-Q
HV
3-Q
PS32
APS sensor
18-Q
IDCS
IDC sensor
10-Q
PSB/1
16-Y
INDEXB
Index board
18-L
PSB/2
19-Y
KCT
Key counter
18-R
PWB1
Operation board /1
8-G
L1
Exposure lamp
17-S
PWB2
8-M
L1 INVB
L1 inverter
17-Q
PWB3
8-L
L1 RLB
L1 relay board
17-R
PWB4
VR board
9-L
L2
11-B
PZS
7-R
L3
11-B
RL1
Main relay
6-A
LCD
LCD
6-H
RL2
Sub relay
6-B
LCDB
LCD board
6-H
SD1
7-Y
LDB
16-L
SD2
11-Q
M1
Drum motor
1-Y
SD3
Reverse solenoid
25-Q
8-R
M2
Scanner motor
16-Q
SD4
Web solenoid
M3
Developing motor
3-Y
SD5
Toner solenoid
9-R
M4
7-R
SDB
16-N
14-L
M5
Polygon motor
15-P
SILB
M6
Reverse motor
25-Q
SP
Speaker
11-L
M7
17-Y
SW1
3-D
M8
19-Y
SW2
Power switch
10-L
M9
Feed motor
5-Y
SW3
DF open/close switch
18-Q
M10
8-R
TCRS
TCR sensor
13-Y
M11
Fusing motor
2-Y
TCT
Total counter
10-Y
MS
Interlock switch
8-F
TH1
Thermistor /1
6-Q
NF
Noise filter
4-B
TH2
Thermistor /2
6-Q
NRB
NVRAM board
20-H
TS
Thermostat
11-A
OACB
11-F
TSL
22-Y
OB INVB
OB inverter
6-K
USBIFB
USB I /F board
15-L
PKB
6-G
VR1
7-Y
PRCB
1-T
DF-613
13-N
PS1
Registration sensor
21-Y
FK-502
24-H
PS2
12-Y
FS-522
3-L
PS3
7-Q
FS-523
3-L
PS4
26-R
HD-509
14-H
10
11
12
13
A
RL24V
FT3
FT5
J13-2
2
Plug
NF
Inlet
FT1
FT2
Circuit breaker /2
FT6
FT4
Thermostat
AC DRIVE
AC(H)
J21-02
J13-3
CN9-2 L2 DRIVE
RL1 POWER
CR001
RL1
Noise filter
Main relay
BT1
CN10-1 AC(H)
CBR 1
FT22
J21-01
CN9-1 AC(H)
FT24
RL1 CNT
FT23
RL1 POWER
L2
FT25
RL1 CNT
J21-03
0
J13-4
L3
CN9-3 L3 DRIVE
BT3
CN10-2 AC(N)
AC(N)
CBR 2
J13-1
RL2
CN8-1 SW IN(H)
RT4
4
CR003
RT3
4
CN8-3 SW IN(N)
AC(N)
BT4
AC(H)
BT2
24V
5V
12V
DCPS(1/2)
E
for FNS
24V
5-1 24V
F3
F1
1-1
1-2
1-3
1-4
EN5V2
EN12V1
NMI
12V1
S.GND
2-5
2-4
2-3
2-2
2-1
5V2
5V2
S.GND
S.GND
12V2
S.GND
S.GND
12V2
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
24V
7-1
24V
7-2
F
SWD24V
J23-3
J23-4
(J23:NMF)
63 64
1 2
for
DF
for
SDB
3-1
-2
-3
-4
PKB
J60: 1 - 1
J60: 2 - 2
for
LU
1302-1
4 45
44
4
4 48
47
4
5
50
5 53
52
5
5
55
5 58
57
5
32
3
3
33
3
34
3
35
3
36
3
37
6 61
60
6 62
6
24V
P.GND
63
64
62: 4 - 4
for DCPS
LU-203
PC-206
or
PC-407
39
3
4
40
4
41
4
42
4
43
OB
-40
(PWB1)
OACB(1/3)
LCDB
2301-1 F11.DRV
2301-2 GND
2301-3 F11.LCK
4601- 2
4601- 1
-1B
J23-1
4601- 4
5-10 5V2
5V1
5V1
2
20
SWD24V
S.GND
MS
6-1 24V
6-5 P.GND
6-3 24V
6-7 P.GND
6-2 24V
6-6 P.GND
6-4 24V
6-8 P.GND
F2
5V1
5V1
S.GND
S.GND
EN12V1 4603- 2
EN5V2 4603- 1
CN8-2 SW OUT(H)
4603- 5
4603- 4
CN8-4 SW OUT(N)
FT10
S.GND
12V1
FT10
4602- 3
4602- 2
4602- 1
SW1
S.GND
5V2
5V2
FT9
12V2(LD) 4602- 8
S.GND 4602- 7
S.GND 4602- 6
12V2 4602- 5
FT9
-1
FS-522
28
2
2
29
or
L
3
31
FS-523
+RU-507
M
1
11
12
20
2
17
18
24V2
24V2
24V2
P.GND
P.GND
P.GND
5V2
5V2
S.GND
S.GND
OB INVB
-4
-3
-2
-1
-6
2302-1 F10.DRV
2302-2 GND
2302-3 F10.LCK
FS_TXD
S.GND
NC
FS_RTS
S.GND
FS_RXD
NC
S.GND
FS_CTS
S.GND
S.GND
1302-50
CN3
2501-1 SPK#
2501-2 SPK
-6
-5
-4
FM11
-2
-1
OPERATION UNIT
7
FM10
Speaker
OACB cooling fan
(CN9)
(CN10)
(CN8)
(PWB2)
SP
514: 1 - 2
SW2
KEY BOARD /2
-6
2
21
-4
-3
-2
-1
-6 (CN6)
Backlight
(PWB4)
M
10
11
12
13
bizhub 501/421/361
bizhub 501/421/361
Part name
Location
CBR1
Circuit breaker /1
3-B
CBR2
Circuit breaker /2
3-C
DCPS
DC power supply
4-A
FM10
12-K
FM11
13-J
L2
11-B
L3
11-B
LCD
LCD
6-H
LCDB
LCD board
6-H
MS
Interlock switch
8-F
NF
Noise filter
4-B
OACB
11-F
OB INVB
OB inverter
6-K
PKB
6-G
PWB1
Operation board /1
8-G
PWB2
8-M
PWB3
8-L
PWB4
VR board
9-M
RL1
Main relay
6-B
RL2
Sub relay
6-B
SP
Speaker
11-L
SW1
3-D
SW2
Power switch
9-L
TS
Thermostat
11-B
FS-522
3-K
FS-523
3-K
LU-203
1-I
PC-206
3-H
PC-407
3-H
RU-507
3-K
Inlet
2-B
Backlight
6-J
Plug
2-B
14
15
16
17
18
19
20
21
22
23
24
25
26
A
Symbol
B
COPY VENDER
(SERIAL)
-49 +12V
-50 S.GND
-44 +5V
-45 S.GND
-32 S.GND
-33 S.GND
-27 +AD_D0
-19 GND
-20 SCLK
-21 *SEN
-22 SDI
- 9 -TCK
-10 S.GND
-16 +IN_CLK
CCDB
Connector
Faston
Crimp
Relay connector
CN**
46- 1
46- 2
46- 3
46- 4
46- 5
46- 6
46- 7
46- 8
46- 9
46-10
46-11
46-12
46-13
46-14
46-15
46-16
46-17
46-18
46-19
46-20
46-21
46-22
46-23
46-24
46-25
46-26
46-27
46-28
46-29
46-30
46-31
46-32
46-33
46-34
46-35
46-36
46-37
46-38
46-39
46-40
46-41
46-42
46-43
46-44
46-45
46-46
46-47
46-48
46-49
46-50
1000- 1
1000- 2
1000- 3
1000- 4
1000- 5
1000- 6
1000- 7
1000- 8
CF
VEN.5V (IN)
COPY_5V (OUT)
VEN_TXD (OUT)
VEN_RXD (IN)
S.GND
COPY_GNT (OUT)
IO_PORT (IN)
N.C.
((CN55:FX2))
2701-A 1 +12V
-A 2 GND
-A 3 +5V(main)
-A
A 4 GND
-A 6 WAKEUP
-A 7 GND
-A 8 GND
-A 9 AD1
-A10 +5V(STBY)
(
)
-A11 AD3
-A12 GND
-A13 AD5
HD-509
CN2001 CN2002
NRB
EK-703
EM-312
CN1101
-A19 AD12
-A20 GND
-A21 AD14
-A23 PERR#
-A24 GND
-A25 SERR#
-A26 GND
-A27 GND
-A28 IRDY#
-A29 C/BE#2
-A30 AD17
CN2601, 2602
CN2702
-A15
15 AD7
-A16 AD8
-A17 GND
MK-708 +FK-502
ML-503+FK-502
-A32 AD19
-A33 AD21
-A34 GND
IC-207
OACB(2/3)
SC-505
-A36 C/BE#3
-A37 GND
-A38 AD25
DIMM
-A40 GND
-A41 AD29
-A42 AD31
-A43 3.3V
-A44 REQ#
-A45 GND
-A46 CLK
-A47 GND
CN1001
-A49 MONITOR
-A50 INTA#
2701-B 1 +5V(main)
(
)
+5V
S.GND
/HSENSE
S.GND
/INDPR
-B 7 SBDM1
-B 8 SBDP1
-B 9 +5V(main)
(
)
3601- 5
3601- 4
3601- 3
3601- 2
3601- 1
-B11 AD0
-B12 AD2
-B13 AD4
-B14 AD6
2304- 1 DCD
- 2 RXD
- 3 TXD
- 4 DTR
- 5 GND
- 7 RTS
- 8 CTS
- 9 RI
CSRC I/F
-B16 C/BE#0
BE#0
-B17 AD9
-B18 GND
J52: 5 - 1
J52: 4 - 2
J50:B12 - B1
USB I/F
BOARD
(USB)
-B20 AD13
-B21 AD15
-B22 GND
-B24 3.3V
-B25 STOP#
-B26 TRDY#
-B27 FRAME#
-B28 GND
-B29 AD16
-B30 AD18
-B31 PAR
VDD
-Data
+Data
GND
USB
INDEXB
2003-1
2003-2
2003-3
2003-4
2004-1
2004-2
2004-3
2004-4
VDD
-Data
+Data
GND
USB
- B4
- B3
- B2
- B1
- B9
- B8
- B7
- B6
- A1
LDB
-B37 AD26
-B38 AD28
-B39 3.3V
51-1
-2
-3
-4
-5
- A6
- A5
- A4
- A3
-B33 AD22
-B34 GND
-B35 IDSEL
50-A12
-A11
-A10
- A9
- A8
Status
indicator
LED board
3501-B1 LOAD
-B2 DACLK
-B3 DI
-B4 S.GND
-B5 /ALM2
-B6 /BIAS2
-B7 /S/H2
-B8 /ALMRST
-B9 S.GND
-B10 -VIDEO1
-B11 +VIDEO1
-B12 S.GND
J50:A12 - A1
50-B12
-B11
GND
DTelDTel+
5V
2005-4
2005-3
2005-2
2005-1
3501-A1 /ENB1
-A2 /ALM1
-A3 /BIAS1
-A4 /S/H1
-A5 S.GND
-A6 LD+5V
-A7 LD+5V
-A8 +5VRN
-A9 S.GND
-A10 -VIDEO2
-A11 +VIDEO2
-A12 S.GND
ERRER LED
5V
READY LED
5V
2201-4
2201-3
2201-2
2201-1
-B 3 +5V(main)
(
)
-B 4 SBDM2
-B 5 SBDP2
-B41 GND
-B42 PME#
-B43 GND
-B44 CNT#
-B45 3.3V
-B46 RST#
-B47 +12V
-B48 3.3V
-B49 CLKEN
-B50 LINESEL
M
14
15
16
17
18
19
20
21
22
23
24
25
26
bizhub 501/421/361
bizhub 501/421/361
Part name
CCD board
Location
17-B
INDEXB
Index board
18-K
LDB
16-K
NRB
NVRAM board
21-F
DIMM
Standard memory
21-H
SILB
14-J
USBIFB
15-J
FK-502
24-E
HD-509
14-F
IC-207
14-G
MK-708
24-E
ML-503
24-E
SC-505
17-G
EM-312
17-F
EK-703
19-F
22-C
1
LD-6
2
3
LD-6
M3
P.G-9
P.G-8
24V-11
24V-10
4
FM7
Z
5
RT3
3
6
B
RT3
3
B
7
RT3
3
8
B
RT3
3
B
TCT
10
11
PS7
TCRS
12
-3
-2
969-1
CL4
-3
-2
968-1
J10: 1 - 11
J10: 2 - 10
J10: 3 - 9
J27: 1 - 3
J27: 2 - 2
J27: 3 - 1
J08:10 - 3
J08:11 - 2
J08:12 - 1
J08: 7 - 6
J08: 8 - 5
J08: 9 - 4
4
3
2
1
TDS_CONT
12V
TDS_SIG
S.GND
30-B10 5V_R
30-B11 S.GND
30-B12 MULTI_SIZE1
30-B7 5V_R
30-B8 S.GND
30-B9 MULTI_EMPTY_PS
30-B5 24V2
30-B6 TRAY1_FEED_CL_DRV(UPPER)
30-B1
30-B2
30-B3
30-B4
30-A18 5V_R
30-A19 S.GND
30-A20 SIDE DOOR
30-A15 5V_R
30-A16 S.GND
30-A17 V_FEED_PS
30-A12 5V_R
30-A13 S.GND
30-A14 TRAY2_FULL_PS(LOWER)
35-1
35-2
35-3
35-4
35-5
TXD
S.GND
CTS
RXD
NC
RTS
S.GND
5V
37-1
37-2
37-3
37-4
37-5
37-6
37-7
37-8
/M1 36-1
/PF 36-2
/PS0 36-3
/PS1 36-4
/PS2 36-5
/PS3 36-6
/SIDE 36-7
/CPF0 36-8
/CPF1 36-9
P.GND 36-10
24V2
/KEY.SIG
S.GND
KC.DRV
P.GND
35-2
35-3
937:2 - 1
937:1 - 2
J16-12
J16-18
Erase lamp
12
PS2
Paper empty sensor /BP
PS13
924: 1 - 2
924: 2 - 1
PS12
Feed clutch /1
PS6
TCR sensor
-3
-2
957-1
PS5
J17-2
J17-3
J17-9
J17-5
-3
-2
952-1
J08: 4 - 9
J08: 5 - 8
J08: 6 - 7
30-A9 5V_R
30-A10 S.GND
30-A11 TRAY2_EMPTY_PS(LOWER)
24V2 33-10
PCL_DRV 33-11
932:2 - 1
932:1 - 2
J16-15
J16-16
11
989-1
-2
-3
-4
-5
-3
-2
963-1
J08: 1 - 12
J08: 2 - 11
J08: 3 - 10
30-A6 5V_R
30-A7 S.GND
30-A8 TRAY1_FULL_PS(UPPER)
CLAW_SD_DRV 33-8
24V2 33-9
988-7
-6
-5
-4
-3
-2
-1
10
-3
-2
962-1
J07: 6 - 3
J07: 7 - 2
J07: 8 - 1
30-A3 5V_R
30-A4 S.GND
30-A5 TRAY1_EMPTY_PS(UPPER)
J11: 7 - 1
J11: 6 - 2
J11: 5 - 3
J11: 4 - 4
J11: 3 - 5
J11: 2 - 6
J11: 1 - 7
SD2
J04: 4 - 3
J04: 5 - 2
J04: 6 - 1
-3
-2
956-1
FM5
J07: 3 - 6
J07: 4 - 5
J07: 5 - 4
PRCB(1/2)
J04: 1 - 6
J04: 2 - 5
J04: 3 - 4
J16-4
J16-5
J16-6
J16-7
J16-8
J16-2
J16-3
IDCS
-3
-2
955-1
30-A1 24V2
30-A2 TC_DRV
33-1
33-2
33-3
33-4
33-5
33-6
33-7
SD5
J07: 1 - 8
J07: 2 - 7
5V
DRUM_TH
12V
TNRIF
TNOUT1
TNOUT2
S.GND
911: 3 - 1
911: 2 - 2
911: 1 - 3
911: 2 - 2
911: 1 - 3
IDC sensor
939-2
939-1
CL8
31-B15 F5.DRV
31-B16 P.GND
31-B17 /F5.LCK(DI/H)
J28: 3 - 4
J28: 2 - 5
J28: 1 - 6
J28: 6 - 1
J28: 5 - 2
J28: 4 - 3
Toner solenoid
Feed door
open/close sensor
M9
J33: 1 - 3
J33: 2 - 2
J33: 3 - 1
31-B12 24V2
31-B13 DUP_CL2_DRV
31-B14 N.C.
/F2.DRV 34-B14
/F8.LCK(DI/H) 34-B15
P.GND 34-B16
/F2.DRV 34-B11
/F2.LCK(DI/H) 34-B12
P.GND 34-B13
935:2 - 1
935:1 - 2
Web solenoid
FM8
915: 1 - 3
915: 2 - 2
915: 3 - 1
J03:12 - 3
J03:13 - 2
J03:14 - 1
31-B10 24V2
31-B11 DUP_CL1_DRV
31-A7 5V_R
31-A8 S.GND
31-B9 DUP_COVER
24V2 34-B9
TNR_SD_DRV 34-B10
934:2 - 1
934:1 - 2
FM2
Total counter
CL7
928: 1 - 2
928: 2 - 1
J03:10 - 5
J03:11 - 4
J03: 7 - 8
J03: 8 - 7
J03: 9 - 6
31-B4 5V_R
31-A5 S.GND
31-B6 DUP_PS2
J29:2 - 1
J29:1 - 2
FT33
PS26
PS25
927: 1 - 2
927: 2 - 1
PS24
ADU conveyance
clutch /Up
-3
-2
976-1
J03: 4 -11
J03: 5 -10
J03: 6 - 9
24V2 34-B7
WEB_SD_DRV 34-B8
SD4
ADU open
/close sensor
-3
-2
975-1
CL5
31-B1 5V_R
31-B2 S.GND
31-B3 DUP_PS1
J03: 1 -14
J03: 2 -13
J03: 3 -12
905:6 - 1
905:5 - 2
905:4 - 3
905:3 - 4
905:2 - 5
905:1 - 6
903:6 - 1
903:5 - 2
903:4 - 3
903:3 - 4
903:2 - 5
903:1 - 6
-3
-2
987-1
M10
-3
-2
974-1
31-A16 24V2
31-A17 TRAY2_FEED_CL_DRV(LOWER)
34-B1
34-B2
34-B3
34-B4
34-B5
34-B6
34-A11
34-A12
34-A13
34-A14
34-A15
34-A16
BTLM_A
BTLM_AB
BTLM_B
BTLM_AB
24V2
24V2
TNR_A
TNR_AB
TNR_B
TNR_BB
24V2
24V2
J05:3 - 1
J05:2 - 2
J05:1 - 3
Thermistor /2
FT32
ADU conveyance
sensor /2
CL3
J35: 3 - 2
J35: 4 - 1
31-A14 24V2
31-A15 V_FEED_CL_DRV
31-A9 5V_R
31-A10 S.GND
31-A11 MULTI_POSITION_PS
31-A12 MULTI_SET
31-A13 S.GND
S.GND 34-A8
/T_LEVEL(DI) 34-A9
TLEV_5V 34-A10
-3
-2
953-1
PZS
PS23
925: 1 - 2
925: 2 - 1
W
(J35:CT 2PIN)
J35: 1 - 4
J35: 2 - 3
J15: 9 - 5
J15:10 - 4
J15:11 - 3
J15:12 - 2
J15:13 - 1
31-A6 S.GND
31-A7 MULTI_WIDTH_PS(MULTI)
31-A8 5V
J18: 3 - 1
J18: 2 - 2
J18: 1 - 3
M4
Feed clutch /2
VR1
923: 1 - 2
923: 2 - 1
-3
-2
973-1
SD1
J15: 6 - 8
J15: 7 - 7
J15: 8 - 6
J13:B4 - B1
J13:B3 - B2
J13:B2 - B3
980:3 - 3
980:4 - 4
J13:A2 - A3
J13:A1 - A4
Thermistor /1
FT30
FT31
PS22
Lift sensor
36: 1 - 3
36: 2 - 2
36: 3 - 1
X
-3
-2
985-1
J12: 3 - 5
J12: 2 - 6
J12: 1 - 7
J12: 5 - 3
J12: 4 - 4
980:1 - 1
980:2 - 2
J13:A4 - A1
J13:A3 - A2
PS3
5V_R 34-A5
S.GND 34-A6
(DI/H?) FIX_PS 34-A7
J12: 7 - 1
J12: 6 - 2
916: 3 - 1
916: 2 - 2
916: 1 - 3
FM6
31-A4 24V2
31-A5 MULTI_PICKUP_SD_DRV(MULTI)
31-A1 5V_R
31-A2 S.GND
31-A3 MULTI_SIZE4(MULTI)
/F6.DRV 15-15
(DI/H) /F6.LCK 15-16
P.GND 15-17
TH2
J15: 4 - 10
J15: 5 - 9
J15: 1 - 13
J15: 2 - 12
J15: 3 - 11
N.C.
FEED_GAIN
P.GND
P.GND
24V2
24V2
TH1
931: 1 - 2
931: 2 - 1
-3
-2
972-1
24V-11
24V-10
P.G-9
P.G-8
32-B6
32-B5
32-B4
32-B3
32-B2
32-B1
FT37
FT36
FT40
Pick-up solenoid
/BP
LD-6
H/L-7
FM4
CLK-4
CONT-3
CW/CCW-5
32-B11 5V
32-B10 S.GND
32-B9 FEED_ON(DO/L)
32-B8 FEEDM_CLK
914: 3 - 1
914: 2 - 2
914: 1 - 3
FT39
J16-11
J16-20
FT38
72- 1
72- 5
F4
Feed motor
FM1
5V-1
/F4.DRV 15-12
(DI/H) /F4.LCK 15-13
P.GND 15-14
71-11
71-10
71- 9
71- 8
71- 7
71- 6
71- 5
71- 4
71- 3
71- 2
71- 1
HV
S.G-2
32-B14 GND
32-B13 /F7.LCK(DI/H)
32-B12 F7.DRV
(DI/L)/S_FB 15-1
(AO/4-10V) SDC_SIG 15-2
(AO/4-10V) SAC_SIG 15-3
(DO/L)/S_CONT 15-4
(DI/L)/T_FB 15-5
(AO/4-10V) T_SIG 15-6
(DO/L) /T_CONT 15-7
(DI/L)/C_FB 15-8
(AO/4-10V) GRID_SIG 15-9
(AO/4-10V) CHG_SIG 15-10
(DO/L)/C_CONT 15-11
70- 2
70- 1
32-A3 GND
32-A2 /F1.LCK(DI/H)
32-A1 F1.DRV
/DEVM_LCK
DEVM_GAIN
P.GND
P.GND
24V2
24V2
J17-12
J25-5
3-1 5V2
3-2 5V2
3-3 S.GND
3-4 S.GND
3-5 12V2
3-6 EN24V
3-7 L2CONT
3-8 L3CONT
3-9 L3CONT2
3-10 RLCONT
3-11 RL_PGND
3-12 RL_PWR
RL24V
24V
917: 3 - 2
917: 2 - 3
917: 1 - 4
911: 3 - 1
911: 2 - 2
911: 1 - 3
32-A9
32-A8
32-A7
32-A6
32-A5
26-A4
J17-7
Grid biass
FT35
Charging
H/L-7
J25-1
70- 6
70- 5
70- 4
70- 3
To developing bias
CW/CCW-5
P.GND 16- 5
24V2 16- 6
CLK-4
5 6
CONT-3
16- 1
16- 2
16- 3
16- 4
32-A14 5V
32-A13 S.GND
32-A12 /DEV_ON(DO/L)
32-A11 DEV_CLK
24V1
P.GND
(DO/L)/BIAS1
(AO/2-8V)B_SIG
Charging
J62-4
J62-3
S.G-2
27-B1 5V
27-B2 F_MTYPE
27-B3 FIXM_ON(DO/L)
27-B4 FIXM_CLK
27-B5 S.GND
27-B6 /FIXM_LCK(DI/H)
27-B7 FIXM_GAIN
27-B8 P.GND
27-B9 P.GND
27-B10 24V2
27-B11 24V2
24V2 21- 11
5V 21- 10
5V 21- 9
S.GND 21- 8
S.GND 21- 7
12V2 21- 6
/EN24V2 21- 5
/HEATER1_CNT 21- 4
/HEATER2_CNT 21- 3
HEATER2_CNT2 21- 2
/RELAY_CNT 21- 1
5V-1
24V-11
24V-10
P.G-9
P.G-8
H/L-7
LD-6
CW/CCW-5
CLK-4
CONT-3
S.G-2
5V-1
24V-11
24V-10
P.G-9
P.G-8
H/L-7
7-6 P.GND
7-5 P.GND
7-4 P.GND
M11
Developing motor
CLK-4
CONT-3
20- 1
20- 2
20- 3
20- 4
20- 5
20- 6
M1
Fusing motor
Y
CW/CCW-5
V
24V2
24V2
P.GND
P.GND
P.GND
24V1
27-A11 5V
27-A10 S.GND
27-A9 /DRM_ON(DO/L)
27-A8 DRM_CLK
27-A7 F_MTYPE
27-A6 /DRAM_LCK(DI/H)
27-A5 DRM_GAIN
27-A4 P.GND
27-A3 P.GND
27-A2 24V
27-A1 24V
Drum motor
5V-1
S.G-2
13
N
DCPS(2/2)
O
Separation
Transfer
Coin vendor/2
EL
PS18
PS19
13
bizhub 501/421/361
bizhub 501/421/361
Part name
Location
CL3
7-Y
CL4
Feed clutch /1
12-Y
CL5
Feed clutch /2
7-Y
CL7
9-Y
CL8
9-Y
EL
Erase lamp
10-Q
FM1
4-X
FM2
8-Q
FM4
5-Q
FM5
9-X
FM6
5-Q
FM7
4-X
FM8
9-Q
HV
3-Q
IDCS
IDC sensor
9-Q
M1
Drum motor
1-X
M3
Developing motor
3-X
M4
7-R
M9
Feed motor
5-X
M10
7-R
M11
Fusing motor
2-X
PRCB
1-T
PS2
11-Y
PS3
6-Q
PS5
10-Y
PS6
10-Y
PS7
12-Y
PS12
11-Y
PS13
11-Y
PS18
13-Y
PS19
13-Y
PS22
6-Y
PS23
Lift sensor
7-Y
PS24
8-Y
PS25
8-Y
PS26
8-Y
PZS
6-Q
SD1
6-Y
SD2
10-Q
SD4
Web solenoid
8-R
SD5
Toner solenoid
8-R
TCRS
TCR sensor
12-Y
TCT
Total counter
10-Y
TH1
Thermistor /1
6-Q
TH2
Thermistor /2
6-Q
VR1
6-Y
DF-613
14-O
3-P
Grid
3-Q
Developing
3-O
Coin vendor /2
11-Q
Charging
3-Q
Transfer
4-P
Separation
4-P
Z
14
15
PS8
16
17
18
PSB/2
19
HUMS
20
CL2
RT3
3
21
BK
RT3
3
3
BK
4
44
RT3
3
22
4 47
46
4 48
4 49
4
5 52
51
5 53
5 54
5
5 57
56
5
5
59
TSL
BK
RT3
3
3
BK
23
6 62
61
6
3 33
32
3
24
3 36
35
3 37
3 38
3
19-B10 S.GND
19-B11 S.GND
15-B12 N.C
2 22
21
2 23
2
2 26
25
2
3 31
30
3
25
5V_R 69-1
S.GND 69-2
TNRB.PS(DI/H) 69-3
5V_R 29-B12
S.GND 29-B13
TNRB.PS(DI/H) 29-B14
Exposure lamp
2
28
J48:1 - 3
J48:3 - 1
-3
-2
978-1
-3
-2
954-1
Reverse sensor
25
PS4
PS28
11-1 DH_REM
11-3 24V
11-2 NC
S.GND
FS_RXD
N.C
S.GND
-2
977-1
PS27
19-B5
19-B6
19-B7
19-B8
J32: 4 - 8
J32: 3 - 9
Reverse solenoid
Reverse motor
SD3
REVERSE_UNIT_SET 29-B10
S.GND 29-B11
5V_R 29-B7
S.GND 29-B8
933:2 - 1
-2
-1
906-4
24
19-B1 FS_TXD
19-B2 S.GND
19-B3 N.C
J61 :12 - 1
J32: 7 - 5
J32: 6 - 6
J32: 9 - 3
J32: 8 - 4
J32:11 - 1
M6
24V2 29-B5
REVERSE_SD 29-B6
29-B1
29-B2
29-B3
29-B4
OACB(3/3)
19-A9 LCC_CLK
19-A10 N.C.
19-A11 P.GND
19-A12 P.GND
REVERSE_M_XB
REVERSE_M_B
REVERSE_M_XA
REVERSE_M_A
FM9
5V2
5V2
LCC_RTS
LCC_RXD
FM3
19-A4
19-A5
19-A6
19-A7
23
19-A1 LCC_FLM
19-A2 S.GND
/F9.DRV 29-A12
P.GND 29-A13
/F9.LCK(DI/H) 29-A14
PS32
/PLY.LCK 39-4
PLY.CLK 39-5
J31: 3 - 6
J31: 2 - 7
J31: 1 - 8
/F3.DRV 29-A9
P.GND 29-A10
/F3.LCK(DI/H) 29-A11
5V_R 29-A6
S.GND 29-A7
JOB_TRAY_FULL_PS 29-A8
J31: 6 - 3
J31: 5 - 4
J31: 4 - 5
JS-502
24V1(POLYGON) 39-1
P.GND 39-2
22-A18 S.GND
22-A19 S.GND
U
5V_R 29-A3
S.GND 29-A4
JOB_TRAY_EMPTY_PS 29-A5
J31: 8 - 1
J31: 7 - 2
2401- 1
2401- 6
2401- 5
2401- 4
2401- 3
2401-11
2401-10
2401- 9
2401- 8
LAN
22
(J51:CT)
J63:18 - 2
J63:19 - 1
38-15
38-16
38-17
38-18
38-19
38-20
/EG_RST
APS_TIM_IN
NMI_SIG
FIX_OK_IN
DDF_VV
ADF_EMPTY_PS
JOB_TRAY_SET 29-A1
S.GND 29-A2
38-10
38-11
38-12
38-13
EG_RXD
S.GND
S.GND
5V1
L1
22-A13 LU_SET2_IN
22-A14 LU_SET_IN
22-A15 LU_TYPE_IN
22-A16 5V
22-A8 LU_CL_DRIVE
22-A9 LU_JAM_IN
22-A10 LU_FULL_PS_IN
22-A11 LU_EMPTY_PS_IN
22-A5 LU_FEED__M_CLK
22-A6 LU_FEED_M_ON
22-A3 LU_CLOSE_IN
22-A1 S.GND
22-B18 TSL_DRV
22-B19 P.GND
22-B15 5V_R
22-B16 S.GND
22-B12 5V_R
22-B13 S.GND
2401-13
2401-12
2401-18
2401-17
2401-16
2401-15
2401-20
21
Polygon motor
X
J63: 1 - 1
19
J63: 2 - 1
18
J02: 1 - 2
J02: 2 - 1
J54: - 1
J54: - 3
J54: - 6
J54: - 5
J54: - 4
38-1
38-2
38-3
38-4
38-5
38-6
2
1
20
EG_TXD 38-8
/EG_CTS 38-9
B_VV
TONYY
P_VV
S_VV
EE_VV
S.GND
65- 2 P.GND
65- 1 24V2
MDI12.5V
2.5V
MDI2+
Registration sensor
CL1
22-B9 S.GND
22-B10 RESI.PS(DI/H)
22-B11 5V
22-B7 24V2
22-B6 LOOP_CL_DRV
DF-613
J01: 3 - 3
J01: 4 - 2
J01: 5 - 1
J01: 1 - 5
J01: 2 - 4
61- B5
61- B4
61- B3
61- B2
61- B1
61- B10
61- B9
61- B8
61- B7
1901-4
1901-5
1901-6
1901-7
-3
-2
951-1
922: 1 - 2
922: 2 - 1
22-B5 24V2
22-B8 RESIST_CL_DRV
N.C.
S.GND
HUMS_SIG
5V
XENON_ON 28-B3
5V2 28-B4
5V2 28-B5
OPM_DIR 28-B6
OPM_MODE_B 28-B7
OPM_MODE_A 28-B8
S_DA_LATCH 28-B9
S_DA_CLK 28-B10
/KC_DRV 28-B11
KCSIG_IN 28-B12
61- A3
61- A2
61- A1
61- B12
61- A6
61- A5
61- A8
61- A11
61- A10
SDB
Loop clutch
J39: 1 - 7
J39: 2 - 6
22-B1
22-B2
22-B3
22-B4
26-A12 24V2
26-A13 LIFT_UP_M_DRV(LOWER)
28-A5
28-A6
28-A7
28-A8
XENON_EM 28-A10
S.GND 28-A11
HPPS_IN 28-A12
APS_TIM_IN 28-B1
OPM_EN
S.GND
OPM_CLK
OPM_MODE_C
KC_24V 28-A1
APS_SIG_IN 28-A2
APS_5V 28-A3
KC_24V
KC.DRV
/KEY.SIG
S.GND
64-7 APS_5V
64-8 APS_DATA1
64-3
64-4
64-5
64-6
64-1 ADF_CLOSE_SIG
64-2 S.GND
for DCPS
921: 1 - 2
921: 2 - 1
J09 4 - 1
J03: 7 - 5
908- 1
26-A11 S.GND
26-A4 5V_R
26-A5 S.GND
26-A6 WIDTH_PS2(LOWER)
982-3
-2
-1
(J22:CT)
J22: 1 - 2
3
4
19
Registration clutch
-3
3
-2
2
-1
1
986-4
M8
Humidity sensor
-5
-4
-3
98-1
-3
-2
967-1
APS sensor
985A-1
-4
-3
-1
930-2
63-9 LAMP_EM
63-10 P.GND
63-7 24V
20: 1 - 1
20: 2 - 2
18
M7
26-A1 5V_R
26-A2 S.GND
26-A3 WIDTH_PS1(LOWER)
936B-1
936B-2
SW3
25-A4 5V_R
25-A5 S.GND
25-A6 CASETTE_SET(LOWER)
DF open/close switch
-3 H.V.
63-5 S.GND
63-6 TIMING1
63-3 5V2
63-1 S.GND
200: 1 - 1
200: 4 - 4
17
-3
-2
966-1
-3
-2
964-1
25-A1 5V_R
25-A2 S.GND
25-A3 NEAR_EMPTY_PS(LOWER)
96-1
96-3
981-3
-2
-1
L1 relay board
L1 RLB
980-3
-2
-1
Near-emptysensor/2
PSB/1
-3
-2
965-1
S
97-3
97-1
PS31
24-A6 24V2
24-A7 LIFT_UP_M_DRV(UPPER)
FD_SIZE1(UPPER)
FD_SIZE2(UPPER)
FD_SIZE3(UPPER)
FD_SIZE4(UPPER)
S.GND
PS30
907- 2
907- 1
24-A1
24-A2
24-A3
24-A4
24-A5
62-1 U
-2 V
-3 W
24V
P.GND
16
-5
-4
-3
-2
97-1
Scanner motor
M2
23-A10 5V_R
23-A11 S.GND
23-A12 WIDTH_PS2(UPPER)
-2
961-1
5V1 18-3
ADF_READY 18-2
SGND 18-1
ADF_NEXTPAGE 18-6
N.C. 18-5
ADF_SIZE2 18-8
ADF_VV 18-11
ADF_DSET 18-10
N.C. 17-3
N.C. 17-2
N.C. 17-1
N.C. 17-5
15
23-A8 S.GND
23-A5 S.GND
23-A6 CASETTE_SET(UPPER)
23-A1 5V_R
23-A2 S.GND
23-A3 NEAR_EMPTY_PS(UPPER)
30-B19 24V2
30-B20 MULTI_FEED_CL_DRV(MULTI)
-2
960-1
J10:10 - 2
J10:11 - 1
-2
958-1
PS9
Y
-2
959-1
926: 2 - 1
N.C. 17-8
ADF_TXD 17-7
201A: 1- 10
201A: 2- 9
14
Near-emptysensor/1
30-B16 5V_R
30-B17 S.GND
N.C. 17-10
-2
971-1
W
30-B13 5V_R
30-B14 S.GND
30-B15 MULTI_SIZE2
-3
-2
970-1
26
for DCPS
1901-1 MDI0+
1901-2 MDI0-
1901-9 MDI3+
1901-10 MDI31901-11 ACTIVITY
1901-12 LINK-UP
1901-13 LINK1000
1901-14 LINK100
REVERSE UNIT
Key counter
PRCB(2/2)
V
for DH
M5
26
4 41
40
4 42
4 43
4
bizhub 501/421/361
bizhub 501/421/361
Part name
Registration clutch
Location
20-Y
CL2
Loop clutch
20-Y
CL6
14-Y
FM3
23-Q
FM9
24-Q
HUMS
Humidity sensor
20-Y
KCT
Key counter
18-R
L1
Exposure lamp
17-S
L1 INVB
L1 inverter
17-Q
L1 RLB
L1 relay board
17-R
M2
Scanner motor
16-Q
M5
Polygon motor
23-X
M6
Reverse motor
24-Q
M7
17-Y
M8
19-Y
PS1
Registration sensor
21-Y
PS4
25-R
PS8
15-Y
PS9
Near-empty sensor /1
15-Y
PS10
16-Y
PS11
16-Y
PS14
18-Y
PS15
Near-empty sensor /2
17-Y
PS16
18-Y
PS17
18-Y
PS20
14-Y
PS21
14-Y
PS27
Reverse sensor
25-Q
PS28
26-R
PS30
16-Q
PS31
17-Q
PS32
APS sensor
18-Q
PSB/1
16-Y
PSB/2
19-Y
SD3
Reverse solenoid
24-Q
SDB
16-N
SW3
DF open/close switch
17-Q
TSL
22-Y
JS-502
22-Q
PS1 ON
PS3 ON
PS4 ON
PS2 ON
VR ON
PS1 ON
PS3 ON
PS4 ON
PS2 ON
VR ON
Cooling fan
17.6 DF
M2
M1
bizhub 501/421/361
CN18
VR ON
PS2 ON
PS4 ON
FM3
SD1
SD2
CN14
CN16
CN15
SD1
Original size VR
PS4
Original size
sensor/2
PS3
PS3 ON
PS1 ON
PS6
Original size
sensor/4
PS1
Original size
sensor/3
PS5
Original size
sensor/1
PS6 ON
PS2 ON
PS7 ON
PS10 ON
PS8 ON
PS9 ON
SD2
MOSDB
PS7
PS10
PS8
PS9
DFCB
CN17
TB
20 20-L
DESCRIPTION
CN19
DESTINATION
PS2
LOCATION
MEDIUM
SMALL
OUTPUT OF ACTIVE
HIGH OR LOW
INPUT OF ACTIVE
HIGH OR LOW
DC24V
DC5V
bizhub 501/421/361
Part name
DF control board
Location
3-D
FM3
Cooling fan
5-B
M1
6-B
M2
6-B
MOSDB
5-F
PS1
6-H
PS2
6-H
PS3
6-H
PS4
6-H
PS5
5-G
PS6
5-G
PS7
4-G
PS8
3-G
PS9
3-G
PS10
3-G
SD1
5-B
SD2
Stamp solenoid
5-B
TB
Tray board
6-F
VR1
Original size VR
6-H
1
2
I
3
4
PS116
PS117
PS111
M122
M120
PS113
M124
PS118
PS119
PS112
PS127
PS123
5
PS124
PS125
PS126
M123
Near-emptysensor /3
PS115
PSDB3
Paper size detect board /3
PS114
C
PSDB3
PS128
PS121
Lift sensor /4
PS122
M125
G
PSDB4
PSDB4
Paper size detect board /4
B
Vertical conveyance sensor /3
Near-emptysensor/4
17.7.1
17.7 PC
PC-206
6
7
M121
PCCB
DESTINATION
CLOSED END CONNECTORS
LARGE
OUTPUT OF ACTIVE
HIGH OR LOW
INPUT OF ACTIVE
HIGH OR LOW
DC24V
DC5V
bizhub 501/421/361
20 20-L
DESCRIPTION
LOCATION
MEDIUM
SMALL
bizhub 501/421/361
Part name
Location
4-C
M121
7-G
M122
4-C
M123
6-G
M124
5-C
M125
3-G
PCCB
PC control board
3-D
PS111
4-C
PS112
6-C
PS113
Near-empty sensor /3
5-C
PS114
3-C
PS115
3-C
PS116
3-C
PS117
4-C
PS118
5-C
PS119
5-C
PS121
4-G
PS122
Near-empty sensor /4
4-G
PS123
5-G
PS124
5-G
PS125
6-G
PS126
6-G
PS127
5-G
PS128
5-G
PSDB3
6-C
PSDB4
4-G
2
3
I
4
PS9
PS8
PS7
M5
M4
M3
PS4
PS3
PS2
PS1
M2
M1
SD1
PS6
D
PS5
PS10
Shift motor
PS11
PS12
PS13
RLB
RLB
G
MEB
MEB
Main tray empty board
SW1
17.7.2
PC-407
6
7
PCCB
DESTINATION
CLOSED END CONNECTORS
LARGE
OUTPUT OF ACTIVE
HIGH OR LOW
INPUT OF ACTIVE
HIGH OR LOW
DC24V
DC5V
bizhub 501/421/361
E
E
F
F
20 20-L
DESCRIPTION
LOCATION
PS14
MEDIUM
SMALL
bizhub 501/421/361
Part name
Paper feed motor
Location
8-C
M2
7-C
M3
6-G
M4
Shift motor
6-G
M5
5-G
MEB
4-G
PCCB
PC control board
3-A
PS1
7-C
PS2
7-C
PS3
7-C
PS4
6-C
PS5
6-C
PS6
8-C
PS7
5-G
PS8
5-G
PS9
5-G
PS10
4-G
PS11
4-G
PS12
3-G
PS13
3-G
PS14
6-G
RLB
Rely board
4-B
SD1
8-C
SW1
3-G
bizhub 501/421/361
17.8 LU
A
Dehumidifier heater
OPTIONAL
HTR101
114-3 24V
J121-2
J121-1
114-2 P_GND
NC (2pin)
FT102 (4pin)
FT101 (1pin)
114-4 24V
114-1 T5M_24V
111- 1 24V
111- 2 PGND
J62- 1 24V
J62- 2 PGND
J62- 3 24V
J62- 4 RL_POWER
J63- 4 LUM_HL
J63- 3 T5_CLOSE
J63- 2 T5_UPM_ON
J63- 1 SGND
113- A1 24V
113- A2 T5SD_DRV
113- A3 S_GND
113- A4 LCT_JAM
113- A5 5V
113- A6 S_GND
113- A7 T5_FULL
113- A8 5V
113- A9 S_GND
113-A10 T5_ZERO
113-A11 5V
3
4
5
127- 3
-2
-1
1
2
3
4
5
6
J84: 2 J84: 1 -
113- B4 S_GND
113- B5 T5_SET2
113- B6 5V
Symbol
1
2
PS155
LU exit sensor
125- 3
-2
-1
PS152
124- 3
-2
-1
PS153
126- 3
-2
-1
PS154
122- 3
-2
-1
PS151
PS156
LU set sensor
CL151
Feed clutch
J85: 2 J85: 1 -
113-B10 LUCL_DRV
113-B11 24V
129- 3
-2
-1
113- B7 S_GND
113- B8 LU_SET
113- B9 5V
Feed motor
1
2
Main body
M150
J82: 5J82: 4-
113- B1 S_GND
113- B2 T5_SET1
113- B3 5V
C
120-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
112-4 24V
112-5 24V
112-6 P_GND
112-7 P_GND
112-8 LUM_HL
(LD)
112-9 LUM_FR
112-10 LUM_CLK
112-11 LUM_ON
112-12 SGND
112-13 5V
110- 1 SGND
110- 2 SGND
110- 3 5V2
110- 4 5V2
110- 5 LU_TYPE
110- 6 T5_SET_PS
110- 7 T5_SET2
110- 8 T5_SET1
110- 9 T5_ZERO_PS
110-10 T5_FULL_PS
110-11 LU_JAM_PS
110-12 LU_CL_ON
110-13 T5_SD_ON
110-14 LUM_ON
110-15 LUM_CLK
110-16 LUM_HL
110-17 T5_CLOSE
110-18 T5_UPM_ON
110-19 SGND
J63-19 SGND
J63-18 SGND
J63-17 5V2
J63-16 5V2
J63-15 LU_TYPE
J63-14 T5_SET_PS
J63-13 T5_SET2
J63-12 T5_SET1
J63-11 T5_ZERO_PS
J63-10 T5_FULL_PS
J63- 9 LU_JAM_PS
J63- 8 LU_CL_ON
J63- 7 T5_SD_ON
J63- 6 LUM_ON
J63- 5 LUM_CLK
121- 1
121- 2
112-1 T5M_24V
112-2 T5M_ON
112-3 P_GND
B
MS
151
1
2
LUDB
Faston
Connector
Crimp
Relay connector
I
1
I
4
bizhub 501/421/361
Part name
Location
CL151
Feed clutch
7-H
HTR101
Dehumidifier heater
7-A
LUDB
LU drive board
4-A
M150
Feed motor
7-C
M151
7-C
MS151
7-B
PS151
7-G
PS152
7-F
PS153
7-F
PS154
7-G
PS155
LU exit sensor
7-E
PS156
LU set sensor
7-H
SD151
Pick-up solenoid
7-E
17.9.1
bizhub 501/421/361
17.9 FS
FS-522/PU-501
SD-507/MT-502
(Option)
PS5
PS12
SD1
M6
PS4
Conveyance sensor
B
Entrance sensor
PJ25
PJ3
CL1
PJ1
PJ22
PJ2
Registration clutch
PJ20
PJ19
M3
Entrance motor
SD2
M2
Conveyance motor
PJ4
C
Door switch
SW1
FSCB
PJ5
PJ17
PJ10
PJ12
D
PJ7
SD-507/MT-502
(Option)
PJ11
PJ9
PJ14
PJ13
PS11
PS10
PJ15
PJ6
PJ18
PJ16
Staple Needle Empty Detect Sensor
Staple Selfpriming Detect Sensor
Staple Home Detect Sensor
PJ8
M1
Exit motor
M7
PU-501(Option)
Encoder sensor
Punch motor
PS1
PS2
PS3
PS4
PS8
Stacker sensor
PS7
Alignment sensor/Fr
PS6
Alignment sensor/Rr
M5
Alignment motor/Fr
M4
Alignment motor/Rr
M11
DESCRIPTION
20 20-L
M1
DESTINATION
SW3
M12
Shutter motor
SMALL
SW2
Shutter switch
H
PS16
PS14
PS15
PS3
MEDIUM
TLB
LOCATION
DC24V
DC5V
bizhub 501/421/361
Location
Symbol
Part name
Location
CL1
Registration clutch
7-B
M1
Punch motor
3-G
FSCB
FS control board
3-B
PS1
3-E
M1
Exit motor
7-E
PS2
3-F
M2
Conveyance motor
7-C
PS3
3-F
M3
Entrance motor
7-C
PS4
Encoder sensor
3-F
M4
7-G
M5
7-F
M6
7-B
M7
7-E
M11
7-G
M12
Shutter motor
7-G
PS3
7-I
PS4
Entrance sensor
7-B
PS5
Conveyance sensor
7-A
PS6
7-F
PS7
7-F
PS8
Stacker sensor
7-E
PS10
7-D
PS11
7-C
PS12
7-A
PS14
7-H
PS15
7-I
PS16
7-H
SD1
7-A
SD2
7-C
SW1
Door switch
2-C
SW2
Shutter switch
7-H
SW3
7-G
SW4
7-A
TLB
5-H
8
SW4
Intermediate conveyance
roller release motor
M12
W
W
W
W
M6
CL1
M3
Conveyance motor/Lw
M2
Conveyance motor/Up
M4
PS15
Entrance conveyance
motor
PS1
Punch motor
M11
Sift motor
M8
Punch clutch
PS2
Alignment motor
M5
M1
Hole punch
selector motor
Paddle motor/Lw
M9
bizhub 501/421/361
17.9.2
C
RU-507
M13
M7
M15
Paddle motor/Up
SW3
FSCB
SW2
Interlock switch
SW1
PWB-E_GL
CN200C
LED19
PS18
RU-507
PS17
CN201B
PS6
PS2
20
DESTINATION
PWD-F
PWD-F_GL
PS1
PS11
PS3
PS7
Bypass route
conveyance sensor
G
LOCATION
LARGE
CLOSED END CONNECTORS
MEDIUM
CLOSED END CONNECTORS
POSITIVE LOCK RECEPTACLE
PS10
PS12
PS4
PS8
PS9
PS5
PS14
PS19
PWD-F_GL
I
Alignment tray sensor
PS13
DC24V
DC5V
bizhub 501/421/361
Part name
Location
CL1
Punch clutch
7-A
FSCB
FS control board
2-B
LED19
7-E
M1
4-B
M2
4-A
M3
2-A
M4
4-B
M5
Alignment motor
5-B
M6
4-A
M7
2-D
M8
Shift motor
2-C
M9
5-A
M11
Punch motor
2-C
M12
2-A
M13
8-D
M14
7-A
M15
8-D
M16
4-H
M17
4-H
PS1
8-G
PS1
8-B
PS2
8-G
PS2
8-B
PS3
6-H
PS4
6-H
PS5
2-I
PS6
8-F
PS7
8-G
PS8
2-H
PS9
2-I
PS10
2-H
PS11
2-H
PS12
6-H
PS13
8-H
PS14
6-I
PS15
7-B
PS17
7-F
PS18
8-F
PS19
6-I
PS20
4-H
PS21
4-H
PS22
4-H
PS23
4-H
PS24
4-H
PS25
4-H
SD1
8-E
SD2
8-E
SD3
Paddle solenoid
8-D
SW1
Interlock switch
2-E
SW2
2-E
SW3
2-D
SW4
7-A
PS21
PS18
PS20
PS23
PS26
PS25
5
Paper guide home sensor
Exit sensor
3
Saddle exit home sensor
bizhub 501/421/361
17.10 SD
9
A
FS-522
SDCB
PS22
M10
Folding motor
F
DESCRIPTION
20 20-L
DESTINATION
LOCATION
MEDIUM
SMALL
M8
Conveyance motor
M13
Paper guide motor
M9
Exit open/close motor
M14
Staple guide motor
SD interlock switch
SW4
bizhub 501/421/361
Part name
Location
M8
Conveyance motor
6-G
M9
6-G
M10
Folding motor
8-D
M13
6-G
M14
6-G
PS18
4-B
PS20
Exit sensor
4-B
PS21
3-B
PS22
7-D
PS23
4-B
PS25
4-B
PS26
4-B
SDCB
SD control board
3-C
SW4
SD interlock switch
5-G
2
3
4
SD2
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
Gate solenoid /1
Gate solenoid /2
D
GY
GY
GY
GY
GY
GY
GY
GY
GY
Conveyance motor
Gate solenoid /3
17.11 MT
SD3
M1
PS9
PS6
PS3
PS1
PS10
PS5
PS2
PS7
PS4
PS8
PS11
SD1
FS-522
I
8
DESTINATION
CLOSED END CONNECTORS
LARGE
OUTPUT OF ACTIVE
HIGH OR LOW
INPUT OF ACTIVE
HIGH OR LOW
DC24V
DC5V
bizhub 501/421/361
MTCB
F
20 20-L
DESCRIPTION
LOCATION
MEDIUM
SMALL
bizhub 501/421/361
Part name
Location
M1
Conveyance motor
4-C
MTCB
MT control board
3-D
PS1
5-C
PS2
6-C
PS3
5-C
PS4
6-C
PS5
5-C
PS6
4-C
PS7
6-C
PS8
6-C
PS9
4-C
PS10
5-C
PS11
7-C
SD1
Gate solenoid /1
6-G
SD2
Gate solenoid /2
4-G
SD3
Gate solenoid /3
3-C
SERVICE MANUAL
Field Service
DF-613
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
DF-613
CONTENTS
DF-613
OUTLINE
1.
MAINTENANCE
2.
PERIODIC CHECK..................................................................................................5
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
3.
OTHER ..................................................................................................................13
3.1
3.2
3.3
3.3.1
Cover /Fr, Cover /Rr and Original Feed Tray Cover /Lw ..............................14
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
DF................................................................................................................19
ADJUSTMENT/SETTING
4.
MECHANICAL ADJUSTMENT..............................................................................21
4.1
4.2
DF-613
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
DF-613
1.
A. Type
Name
Type
Turnover
Paper Exit
Installation
Document Alignment
Center
Document Loading
B. Functions
Modes
C. Paper type
Standard Mode
Plain Paper
Type of Document
1-Sided Mode
35 to 128 g/m2 (9.25 to 34 lbs)
2-Sided Mode
50 to 128 g/m2 (13.25 to 34 lbs)
1-Sided / 2-Sided Mode
50 to 128 g/m2 (13.25 to 34 lbs)
1-Sided Mode
35 to 128 g/m2 (9.25 to 34 lbs)
2-Sided Mode
50 to 128 g/m2 (13.25 to 34 lbs)
Inch area
A3, A4S, A4, B4, B5S, B5
Detectable Document
11 x 17, 81/2 x 14, 81/2 x 11S, 81/2 x 11, 81/2 x 51/2S, 81/2 x 51/2
Size*1
Metric area
A3, A4S, A4, A5S, A5, B4, B5S, B5, B6S
11 x 17, 81/2 x 11S, 81/2 x 11
Capacity
*1: For the Combined Original Detection Mode, Refer to the Mixed Original Detection Enabled
Size Combination Table.
1. PRODUCT SPECIFICATIONS
DF-613
Possible Trouble
Book original
OHP transparencies
Feed failure
Label Sheet
Feed failure
Offset master
Feed failure
Damaged sheet
Sheets patched
Possible Trouble
Dog-eared, exit failure
Translucent paper
Conveyance failure
Sheets folded
1. PRODUCT SPECIFICATIONS
DF-613
Other
originals
A3
A4
B4S
B5
A4S
A5
B5S
A5
A3
A4
B4S
B5
A4S
A5
B5S
A5S
U: Same size {: Same group ~: Different group X: Mix prohibited : No need to set
For Inch
Reference original (original with a maximum width)
11 x 17
Other
originals
81/2 x 11
81/2 x 14
81/2 x 11S
51/2 x 81/2
51/2 x 81/2 S
11 x 17
81/2 x 11
81/2 x 14
81/2 x 11S
51/2 x 81/2
51/2 x 81/2S
U: Same size {: Same group ~: Different group X: Mix prohibited : No need to set
G. Maintenance
Maintenance
H. Machine data
Power Requirements
Max. Power
Consumption
48 W or less
Dimensions
Weight
Approx. 10 kg
I.
Operating environment
Temperature
10 to 30C
Humidity
NOTE
These specifications are subject to change without notice.
DF-613
1. PRODUCT SPECIFICATIONS
Blank Page
2. PERIODIC CHECK
MAINTENANCE
PERIODIC CHECK
2.1
DF-613
2.
Maintenance procedure
NOTE
The alcohol described in the cleaning procedure of Maintenance represents the isopropyl alcohol.
2.1.1
[1]
16eaf2c001na
[2]
16eaf2c002na
[5]
[4]
16eaf2c003na
2. PERIODIC CHECK
DF-613
[13]
[12]
[7]
[13] [9]
[12]
[11]
[6]
[7]
[8]
[10]
16eaf2c004na
[14]
[17]
[15]
4.
5.
6.
7.
8.
[16]
[18]
16eaf2c005na
[1]
16eaf2c006na
[2]
[3]
[2]
16eaf2c007na
2. PERIODIC CHECK
[4]
16eaf2c008na
[6]
16eaf2c009na
[7]
16eaf2c010na
2.1.3
[1]
16eaf2c011na
DF-613
2. PERIODIC CHECK
DF-613
2. Using a soft cloth dampened with alcohol, wipe the Pick-up Roller [2], Feed
Roller [3] and Separation Roller [4].
[3]
[4]
[2]
2.1.4
16eaf2c012na
[2]
16eaf2c013na
[2]
[1]
16eaf2c017na
[3]
[4]
16eaf2c014na
2. PERIODIC CHECK
[3]
DF-613
[4]
16eaf2c018na
[5]
16eaf2c015nb
7. Using a soft cloth dampened with alcohol, wipe the roller [6].
[6]
[6]
16eaf2c016nb
2. PERIODIC CHECK
DF-613
[5]
[5]
[5]
16eaf2c019na
16eaf2c020na
[7]
16eaf2c021nb
10
[8]
DF-613
[8]
2. PERIODIC CHECK
[9]
16eaf2c022na
13. Using a soft cloth dampened with alcohol, wipe the roller [10].
14. Reinstall the above parts following the
removal steps in reverse.
[10]
[10]
16eaf2c023na
2.1.5
[1]
16eaf2c024na
11
2. PERIODIC CHECK
DF-613
2.1.6
[1]
16eaf2c025na
12
3.1
OTHER
Disassembly/Adjustment prohibited items
13
DF-613
3.
3. OTHER
3. OTHER
DF-613
3.2
No.
Section
1
2
Ref.Page
P.14
Cover /Rr
P.14
P.14
P.15
P.15
P.17
Replace Stamp 2
P.18
DF main body
P.19
5
6
7
8
3.3
Cover
Part name
Cover /Fr
Others
DF
3.3.1
Cover /Fr, Cover /Rr and Original Feed Tray Cover /Lw
[3]
[9]
[4]
[5]
[7]
[2]
[6]
[8]
[1]
16eaf2c026na
1. Remove two screws [1], and remove the Cover /Fr [2].
2. Remove the 2 Screws [3] and raise the Original Feed Tray. Open DF to release the Lock
Claws (at 2 places) and then remove the Cover /Rr [4].
3. Remove the screw [5] and the washer [6], and remove the stopper [7].
4. Lift up the Original Feed Tray.
5. Remove four screws [8], and remove the Original Feed Tray Cover /Lw [9].
6. Reinstall the above parts following the removal steps in reverse.
14
[1]
[2]
16eaf2c027na
NOTE
When DFCB is replaced, be sure to conduct the back-up data initialization, the original width detection adjustment and the rewrite of the firmware.
3.3.3
[2]
[3]
[2]
16eaf2c028na
A. Removal Procedure
1. Turn OFF the Main Power Switch
(SW1).
2. Remove the Original Feed Tray Cover
/Lw.
(See P.14)
3. Disconnect the connector [1].
4. Remove two screws [2] and the mounting plate [3].
5. Remove the gear [4].
[4]
16eaf2c029na
[5]
[6]
[7]
16eaf2c030na
15
DF-613
3.3.2
3. OTHER
3. OTHER
DF-613
[1]
16eaf2c031nb
[2]
[3]
[4]
B. Reinstallation Procedure
1. Close the Side Edge Stop [1] of the Original Feed Tray.
NOTE
Be sure to perform document width
detection adjustment after replacing the
Original Size VR (VR1).
(See P.230 "10.8 ADF" in Field Service
bizhub 501/421/361 main body.)
16eaf2c032na
16eaf2c033na
[6]
16eaf2c034na
[8]
[10]
[7]
[11]
[8]
[9]
16eaf2c035na
7. Install the Original Feed Tray Cover /Lw and turn ON the Main Power Switch (SW1).
NOTE
When VR1 is replaced, be sure to conduct the back-up data initialization and the original
width detection adjustment.
16
3.3.4
3. OTHER
16eaf2c036na
16eaf2c037na
[5]
[6]
[7]
16eaf2c038na
17
3. OTHER
3.3.5
DF-613
16eaf2c039na
[4]
[3]
[5]
16eaf2c040na
18
DF
1. Disconnect the connector [1].
[1]
DF-613
3.3.6
3. OTHER
a0ref2c001ca
[2]
a0ref2c002ca
[3]
[4]
a0ref2c003ca
19
DF-613
3. OTHER
Blank Page
20
4. MECHANICAL ADJUSTMENT
4.
MECHANICAL ADJUSTMENT
4.1
DF-613
ADJUSTMENT/SETTING
16eaf3c001nb
2. Fold each of the sample copies as illustrated and check for any deviation.
Specifications: 0 3.0 mm
3. If the deviation does not fall within the
specified range, perform the following
adjustment procedure.
16eaf3c002na
[2]
[3]
16eaf3c003na
16eaf3c004na
21
4. MECHANICAL ADJUSTMENT
DF-613
16eaf3c005na
[4]
16eaf3c006nb
16eaf3c007na
22
4.2
4. MECHANICAL ADJUSTMENT
Height Adjustment
DF-613
[1]
[1]
[2]
a0ref3c001ca
[3]
a0ref3c002ca
23
4. MECHANICAL ADJUSTMENT
DF-613
[5]
[6]
[4]
a0ref3c003ca
24
4. MECHANICAL ADJUSTMENT
[8]
[7]
a0ref3c004ca
25
DF-613
DF-613
4. MECHANICAL ADJUSTMENT
Blank Page
26
SERVICE MANUAL
Field Service
PC-206
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
PC-206
CONTENTS
PC-206
OUTLINE
1.
MAINTENANCE
2.
PERIODIC CHECK..................................................................................................3
2.1
2.1.1
2.1.2
2.1.3
3.
OTHER ....................................................................................................................9
3.1
3.2
3.2.1
3.2.2
Cleaning list.................................................................................................10
3.3
3.3.1
3.3.2
3.4
Cleaning procedure.............................................................................................12
3.4.1
Separation Roller.........................................................................................12
3.4.2
Feed Roller..................................................................................................13
3.4.3
3.4.4
ADJUSTMENT/SETTING
4.
4.1
MECHANICAL ADJUSTMENT..............................................................................15
Mis-centering adjustment of the Trays 3 and 4 ...................................................15
CONTENTS
PC-206
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
PC-206
1.
A. Type
Name
Type
Installation
Desk type
Document Alignment
Center
B. Paper type
Paper Type
Paper Size
Metric: A3, B4, A4, A4S, B5, A5S, 11 17, 81/2 11, 81/2 11S, Foolscap, 8K *1, 16K *1
Inch: 11 17, 81/2 14, 81/2 11, 81/2 11S, 51/2 81/2S, A3, A4, A4S, Foolscap
Tray 3
Tray 4
Capacity
D. Machine specifications
Power Requirements
Power Consumption
15 W or less
Dimensions
Weight
Approx. 26.0 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
PC-206
1. PRODUCT SPECIFICATIONS
Blank Page
2. PERIODIC CHECK
MAINTENANCE
PERIODIC CHECK
2.1
PC-206
2.
Maintenance procedure
2.1.1
501/421
361
NOTE
Replace the Separation Roller Assy, Feed Roller and Pick-up Roller at the same time.
B. Procedure
[2]
[1]
4061f2c001na
[4]
[3]
4061f2c002na
[7]
[5]
[6]
[5]
4061f2c003na
2. PERIODIC CHECK
[9]
PC-206
[10]
[8]
4061f2c004na
2.1.2
501/421
361
NOTE
Replace the Separation Roller Assy, Feed Roller and Pick-up Roller at the same time.
B. Procedure
[2]
[1]
4061f2c006na
2. PERIODIC CHECK
[4]
[3]
[3]
4061f2c007na
[5]
[6]
4061f2c008na
[7]
4061f2c009na
[10]
4061f2c010na
2. PERIODIC CHECK
PC-206
[11]
9. Shift the Shaft Assy [11] in the orientation as shown on the left, and remove
the C-ring [12] and the gear [13].
[13]
[12]
4061f2c011na
[15]
[14]
4061f2c012na
[17]
[20]
[18]
[19]
4061f2c013nb
[21]
[22]
4061f2c014nb
2.1.3
2. PERIODIC CHECK
*1
*2
PC-206
NOTE
Replace the Separation Roller Assy, Feed Roller and Pick-up Roller at the same time.
B. Procedure
1. Remove the Rear Right Cover. (Remove
the Right Lower Cover for Tray 4.)
(See P.11)
2. Remove the Tray.
3. Remove the Separation Roller Mounting
Plate Assy.
(See P.3)
4. Disconnect the connector [1] and
remove the harness from two wire saddles.
[1]
4061f2c015na
[3]
[2]
[2]
4061f2c016na
[4]
[5]
4061f2c017na
2. PERIODIC CHECK
[7]
[6]
4061f2c018na
[8]
[9]
[9]
[10]
4061f2c019na
[11]
[12]
4061f2c020na
3.1
OTHER
Disassembly/Adjustment prohibited items
PC-206
3.
3. OTHER
3. OTHER
PC-206
3.2
3.2.1
No
Section
Ref. page
See P.11
See P.11
See P.11
See P.11
Rear Cover
See P.11
2
3
3.2.2
No
Covers
Cleaning list
Section
1
2
3
4
10
Part name
Right Door
Part name
Ref. page
Separation Roller
See P.12
Feed Roller
See P.13
Pick-up Roller
See P.13
See P.14
3.3.1
[3]
[2]
[4]
[5]
[7]
3.3.2
[6]
4061f2c021na
Rear Cover
1. Remove four screws [1] and remove the
Rear Cover [2].
2. Reinstall the above parts following the
removal steps in reverse.
[1]
[2]
[1]
4061f2c022na
11
PC-206
3.3
3. OTHER
3. OTHER
PC-206
3.4
Cleaning procedure
NOTE
The alcohol described in the cleaning procedure represents the isopropyl alcohol.
3.4.1
Separation Roller
501/421
361
B. Procedure
[2]
[1]
4061f2c023na
[4]
[3]
4061f2c024na
4. Using a soft cloth dampened with alcohol, wipe the Separation Roller [5].
5. Repeat steps 1 to 4 similarly for the Tray
4.
6. Reinstall the above parts following the
removal steps in reverse.
[5]
4061f2c025na
12
3.4.2
3. OTHER
Feed Roller
*1
*2
PC-206
B. Procedure
[1]
4061f2c026na
3.4.3
Pick-up Roller
501/421
361
B. Procedure
1. Remove the Tray 3.
2. Remove the Separation Roller Mounting
Plate Assy.
(See P.12)
3. Using a soft cloth dampened with alcohol, wipe the Pick-up Roller [1].
4. Repeat steps 1 to 3 similarly for the Tray
4.
5. Reinstall the above parts following the
removal steps in reverse.
[1]
4061f2c027na
13
3. OTHER
PC-206
3.4.4
501/421
361
B. Procedure
1. Open the Right Door.
2. Using a soft cloth dampened with alcohol, wipe the Vertical Conveyance Roller
[1].
[1]
4061f2c028na
14
4. MECHANICAL ADJUSTMENT
ADJUSTMENT/SETTING
4.1
MECHANICAL ADJUSTMENT
PC-206
4.
Conduct this adjustment when a mis-centering occurs that cannot be adjusted in the service
mode.
A. Procedure
1. Pull out the Tray [1].
2. If there remains any paper, remove it
thoroughly.
3. Loosen the 2 screws [2].
4. Move the Paper Guide [3] and adjust the
center position with the marking-off [4]
as a guide.
5. Tighten the 2 screws [2].
[3] [4]
[2]
[1]
4061f3c001na
[2]
[3]
[1]
4061f3c002na
15
PC-206
4. MECHANICAL ADJUSTMENT
Blank Page
16
SERVICE MANUAL
Field Service
PC-407
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
PC-407
CONTENTS
PC-407
OUTLINE
1.
PRODUCT SPECIFICATION...................................................................................1
MAINTENANCE
2.
PERIODIC CHECK..................................................................................................3
2.1
2.1.1
2.1.2
2.1.3
3.
OTHER ....................................................................................................................9
3.1
3.2
3.2.1
3.2.2
Cleaning list.................................................................................................10
3.3
3.3.1
3.3.2
3.3.3
Tray..............................................................................................................12
3.3.4
Wire .............................................................................................................13
3.4
Cleaning procedure.............................................................................................16
3.4.1
Separation Roller.........................................................................................16
3.4.2
Feed Roller..................................................................................................16
3.4.3
3.4.4
ADJUSTMENT/SETTING
4.
MECHANICAL ADJUSTMENT..............................................................................19
4.1
Mis-centering adjustment....................................................................................19
4.2
PC-407
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATION
OUTLINE
PRODUCT SPECIFICATION
PC-407
1.
A. Type
Name
Type
Installation
Desk type
Document Alignment
Center
B. Paper type
Paper Type
Paper Size
Metric: A4
Inch: 81/2 11
Capacity
C. Maintenance
Maintenance
D. Machine specifications
Power Requirements
Power Consumption
45 W or less
Dimensions
Weight
Approx. 26.0 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
PC-407
1. PRODUCT SPECIFICATION
Blank Page
2. PERIODIC CHECK
MAINTENANCE
PERIODIC CHECK
2.1
PC-407
2.
Maintenance procedure
2.1.1
[2]
[1]
4061f2c201na
[5]
[4]
[3]
[3]
4061f2c202na
[8]
[7]
[6]
4061f2c203na
2. PERIODIC CHECK
PC-407
2.1.2
501/421
361
NOTE
Replace the Separation Roller Assy, Feed Roller and Pick-up Roller at the same time.
B. Procedure
1. Remove the Rear Cover and the Rear
Right Cover.
(See P.11)
2. Remove the Tray.
3. Remove the Separation Roller Mounting
Plate Assy.
(See P.3)
4. Disconnect the connector [1] from the
PC Control Board (PCCB).
[1]
4061f2c205na
[3]
[2]
[2]
4061f2c206na
2. PERIODIC CHECK
[4]
[5]
4061f2c207na
[6]
4061f2c208na
[8]
[9]
4061f2c209na
PC-407
2. PERIODIC CHECK
PC-407
[10]
9. Shift the Shaft Assy [10] in the orientation as shown on the left, and remove
the C-ring [11] and the gear [12].
10. Remove the Shaft Assy [10].
[12]
[11]
4061f2c210na
[16]
[14]
[13]
[15]
4061f2c211nb
[17]
[18]
4061f2c212nb
501/421
361
NOTE
Replace the Separation Roller Assy, Feed Roller and Pick-up Roller at the same time.
B. Procedure
1. Remove the Rear Cover and the Rear
Right Cover.
(See P.11)
2. Remove the Tray.
3. Remove the Separation Roller Mounting
Plate Assy.
(See P.3)
4. Disconnect the connector [1] from the
PC Control Board (PCCB).
[1]
4061f2c213na
[3]
[2]
[2]
4061f2c214na
[4]
[5]
4061f2c215na
PC-407
2.1.3
2. PERIODIC CHECK
2. PERIODIC CHECK
PC-407
[6]
4061f2c216na
[8]
[8]
[9]
[9]
[10]
4061f2c217na
[11]
[12]
4061f2c218na
3.1
OTHER
Disassembly/Adjustment prohibited items
PC-407
3.
3. OTHER
3. OTHER
PC-407
3.2
3.2.1
No
Section
Ref. page
P.11
P.11
P.11
P.11
Rear Cover
P.11
Tray
P.12
Wire
P.13
2
3
3.2.2
No
Cover
Tray section
Cleaning list
Section
1
2
3
4
10
Part name
Right Door
Part name
Ref. page
Separation Roller
P.16
Feed Roller
P.17
Pick-up Roller
P.17
P.18
3.3.1
[3]
[5]
[7]
3.3.2
[6]
[2]
[4]
4061f2c219na
Rear Cover
1. Remove four screws [1] and remove the
Rear Cover [2].
2. Reinstall the above parts following the
removal steps in reverse.
[2]
[1]
4061f2c220na
11
PC-407
3.3
3. OTHER
3. OTHER
Tray
PC-407
3.3.3
[3]
[2]
[3]
[1]
4061f2c221na
[4]
[5]
[6]
4061f2c222na
CAUTION
To prevent injuries, press the guide rail
[7] inside the machine.
6. Reinstall the above parts following the
removal steps in reverse.
[7]
4061f2c223na
12
Wire
[1]
[1]
[3]
[2]
4061f2c224na
[4]
[5]
[4]
4061f2c225na
[7]
[6]
4061f2c226na
[9]
[8]
4061f2c227na
13
PC-407
3.3.4
3. OTHER
3. OTHER
PC-407
NOTE
When assembling, be sure to engage
rib of gear 1 [10] with concave section
of gear 2 [11].
[10]
[11]
4061f2c228na
[13]
[12]
[12]
4061f2c229na
[15]
[16]
[15]
[15]
[16]
[14]
[15]
[14]
4061f2c230na
[18]
[18]
[19]
[18]
[18]
[17]
4061f2c231na
14
3. OTHER
PC-407
[21]
[20]
[20]
4061f2c232na
[23]
[22]
[22]
4061f2c233na
[24]
[27]
[25]
[26]
[24]
4061f2c234na
[28]
[29]
[29]
[28]
[30]
4061f2c235na
15
3. OTHER
PC-407
3.4
Cleaning procedure
NOTE
The alcohol described in the cleaning procedure represents the isopropyl alcohol.
3.4.1
Separation Roller
501/421
361
B. Procedure
[2]
[1]
4061f2c236na
3. Using a soft cloth dampened with alcohol, wipe the Separation Roller [3].
4. Reinstall the above parts following the
removal steps in reverse.
[3]
4061f2c237na
16
3.4.2
3. OTHER
Feed Roller
*1
*2
PC-407
B. Procedure
1. Remove the Tray.
2. Remove the Separation Roller Mounting
Plate Assy.
(See P.16)
3. Using a soft cloth dampened with alcohol, wipe the Feed Roller [1].
4. Reinstall the above parts following the
removal steps in reverse.
[1]
4061f2c238na
3.4.3
Pick-up Roller
501/421
361
B. Procedure
1. Remove the Tray.
2. Remove the Separation Roller Mounting
Plate Assy.
(See P.16)
3. Using a soft cloth dampened with alcohol, wipe the Pick-up Roller [1].
4. Reinstall the above parts following the
removal steps in reverse.
[1]
4061f2c239na
17
3. OTHER
PC-407
3.4.4
501/421
361
B. Procedure
1. Open the Right Door.
2. Using a soft cloth dampened with alcohol, wipe the Vertical Conveyance Roller
[1].
[1]
4061f2c240na
18
4. MECHANICAL ADJUSTMENT
ADJUSTMENT/SETTING
MECHANICAL ADJUSTMENT
4.1
PC-407
4.
Mis-centering adjustment
Conduct this adjustment when a mis-centering occurs that cannot be adjusted in the service
mode.
1. Press the Tray Release Key [1] and slide
out the Tray [2].
[2]
[1]
4061f3c201na
[4]
[3]
4061f3c202na
4061f3c203na
4061f3c204na
19
4. MECHANICAL ADJUSTMENT
PC-407
[2]
[3]
[1]
4061f3c209na
20
[2]
[1]
4061f3c205na
[4]
[3]
4061f3c206na
[5]
[6]
4061f3c207na
21
PC-407
4.2
4. MECHANICAL ADJUSTMENT
PC-407
4. MECHANICAL ADJUSTMENT
Blank Page
22
SERVICE MANUAL
Field Service
LU-203
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
LU-203
CONTENTS
LU-203
OUTLINE
1. PRODUCT SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1
2.1.2
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1
3.2
Removal and reinstallation of the right cover, the front cover and the rear cover. . . . . . . . . . . . 13
3.2.2
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1
LU-203
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATION
LU-203
OUTLINE
1. PRODUCT SPECIFICATION
A. Type
Type
B. Functions
Maximum tray capacity
C. Type of paper
Paper type *1
Paper size
A4, 81/2 x 11
*1
Recommended paper
Plain paper
Inch:
Metric: Konica Profi (80 g/m2), Konica Minolta Original (80 g/m2)
Recycled paper
Inch:
E. Machine data
Power source
Power consumption
Dimensions
Weight
Approx. 16 kg
F.
Operating environment
Temperature
Humidity
Note
The information herein may be subject to change for improvement without notice.
LU-203
1. PRODUCT SPECIFICATION
Blank page
2. PERIODIC CHECK
LU-203
MAINTENANCE
2. PERIODIC CHECK
2.1
Caution
When connected to the main body, make sure that the power cord of the main body is unplugged
from the power outlet.
2.1.1
Pick-up rubber
Feed rubber
*1
501/421
*2
361
2. PERIODIC CHECK
B. Procedure
LU-203
[1]
bearings [3].
[2]
[3]
[4]
[3]
[2]
16aaf2c001na
2. PERIODIC CHECK
Note
sure to insert the shaft [1] into the ring of the
actuator [2].
[4]
[2]
[6]
[1]
[5]
16aaf2c002na
LU-203
[3]
2. PERIODIC CHECK
[5]
[6]
4. Remove the C-clip [1] and then remove the actuator [2].
LU-203
5. Remove the C-clip [3] and then remove the bearing [4].
[2]
[8]
[7]
[9]
[5]
[4]
[3]
[1]
16aaf2c003nb
[3]
roller [1].
Note
Be sure to install the feed rubber [2] so that
the paint mark [3] comes in the opposite
direction of the gear [4].
When setting the feed rubber, apply alcohol
on the inside of the feed rubber. By doing so,
the feed rubber can be set more easily.
[4]
[2]
[1]
16aaf2c004na
2. PERIODIC CHECK
[5]
9. Remove the screw [1] and then remove the handle [3] from the roller mounting plate [2].
10. Remove the screw [4] and then remove the bearing holder [5] from the roller mounting plate [2].
[2]
[3]
[3]
[1]
16aaf2c005na
11. Remove the bearing [1] and then remove the pick-
[1]
[2]
16aaf2c006na
[2]
[1]
16aaf2c007na
LU-203
[4]
2. PERIODIC CHECK
2.1.2
LU-203
Separation rubber : Every 500,000 prints (Actual replacement cycle: Every 200,000 prints) *1
: Every 450,000 prints (Actual replacement cycle: Every 200,000 prints) *2
*1
501/421
*2
361
B. Procedure
1.
2.
3.
4.
[1]
[2]
[4]
[3]
16aaf2c008na
2. PERIODIC CHECK
[1]
LU-203
cover [2].
[2]
16aaf2c009na
[3] [2]
Note
When installing the separation roller assy, be
sure to set the upper section of the claw [2] at
the center of the marking-off [3] of the plate.
In this way, the separation roller assy can be
horizontally positioned.
16aaf2c010na
2. PERIODIC CHECK
[1]
LU-203
[2]
16aaf2c011na
8. Pull out the shaft [2] while pressing the lever [1]
[3]
[2]
[1]
10
16aaf2c012na
[2]
[1]
9. Remove the separation rubber [2] from the separation roller [1].
Note
Be sure to install the separation rubber [2] so
that the paint mark [3] comes in the opposite
direction of the projection [4].
When setting the separation rubber, apply
alcohol on the inside of the separation rubber.
By doing so, the separation rubber can be set
more easily.
[3]
16aaf2c013na
11
LU-203
[4]
2. PERIODIC CHECK
3. OTHERS
3. OTHERS
LU-203
3.1
Note
This list shows the explanation of the disassembly and reassembly of the parts which are considered necessary to replace (other than periodically replaced parts). However, these parts except for
the covers are not required to be disassembled while in normal service operations.
For the method of replacing the periodically replaced parts, see "2.1 Maintenance procedure of
the paper feed section".
(See P.3)
No.
1
12
Section
Cover
Tray section
Part name
Page referred to
Right cover
P.13
Front cover
P.13
Rear cover
P.13
Wire A
P.16
Wire B
P.16
Wire C
P.16
Wire D
P.16
Caution
When connected to the main body, make sure that the power cord of the main body is unplugged
from the power outlet.
3.2.1
Removal and reinstallation of the right cover, the front cover and the rear cover
A. Procedure
[1]
[2]
[3]
[4]
16aaf2c014na
13
LU-203
3.2
3. OTHERS
3. OTHERS
[1]
LU-203
[3]
[2]
[3]
16aaf2c015nb
[1]
[2]
14
16aaf2c016na
3. OTHERS
[3]
[4]
[3]
[2]
[1]
16aaf2c017na
15
LU-203
3. OTHERS
3.2.2
LU-203
[6]
[5]
rear cover.
[3]
(See P.13)
[1]
[4]
[2]
16aaf2c018na
16
3. OTHERS
[2]
[1]
16aaf2c019nb
[1]
[2]
[1]
16aaf2c020na
17
3. OTHERS
[1]
[2]
LU-203
[4]
[3]
16aaf2c021na
[2]
[1]
18
16aaf2c022na
3. OTHERS
[1]
LU-203
[2]
[1]
16aaf2c023na
per [2].
[8]
[7]
Note
Be careful that the lift plate [5] comes down
by its own weight.
10. Peel off the seal [7] from the detection reel [6].
11. Rotate the detection reel [6] clockwise as seen
from the rear side, and remove the detection wire
[8] from the reel.
C
D
B
A
[3]
[5]
[4]
[2]
[1]
16aaf2c024na
19
3. OTHERS
[2]
[2].
[2]
[1]
[1]
pulleys [5].
C
D
B
A
[5]
[4]
[5]
[4]
16aaf2c025na
14. Remove the E-ring [1] and the drive pulley [2],
then remove the auxiliary wire [3], the wire A [4]
and the wire B [5].
15. Remove the E-ring [6] and the drive pulley [7],
C
B
A
[3]
[2]
[1]
[4] A
[5]
B
[10] D [9]
C
[8]
[7]
[6]
16aaf2c026na
20
3. OTHERS
B. Stringing wires
[14] [15]
C
D
[15]
D
2. Run the wire A [6] and the wire B [7] through the 2
upper pulleys [8] and the 2 lower pulleys [9], and
then through the adjustment part [10].
[11].
[10]
D
[3]
[17].
A
[2]
[5]
[1]
[12]
[9]
[12]
[9]
[13]
[13]
16aaf2c027na
C
D
and the wire C [9] into the holes in the rear section
of the drive shaft [4], install the drive pulley [10]
[1]
[6]
[5]
[2] A
[3]
B
[9] D [8]
C
[7]
[10]
[11]
[4] [4]
16aaf2c028na
21
LU-203
1. Pass the wire A [1], the wire B [2], the wire C [3]
[7] [6]
B
A
A
[6]
3. OTHERS
9. Hold the drive pulley [1] and the drive pulley [2]
LU-203
[9]
[7]
[10]
10. Rotate the coupling shaft [3] on the rear side to lift
[3]
[2]
Note
Be sure to wind the wires from the inside of
C
[1]
[4]
[5] [8]
11. Wind the auxiliary wire [5] about half turn counterclockwise around the drive pulley [6].
12. Wind the auxiliary wire [5] about 1.5 turn clockwise around the pulley [7] and install it to the
spring [8].
13. Install the wire stopper [9] to the pulley [7] in the
[6]
[5]
[11]
[12]
16aaf2c029na
14. With the lift plate [4] lifted fully up to the upper
limit, wind the detection wire [11] about half turn
clockwise around the drive pulley [12].
15. Set the wire attaching notch [2] at the right above
position with no tension applied on the detection
[2]
reel [1], and wind the detection wire [3] a full turn
counterclockwise around the detection reel [1]
starting at the top side.
Note
Be sure to wind the wire from the inside of the
LU to the outside.
[1]
[4]
[3]
16aaf2c030na
22
4. MECHANICAL ADJUSTMENT
LU-203
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
When the lift plate is tilted, paper may not be fed correctly. Adjust the lift plate so that it becomes parallel to the
paper feed roller shaft. When replacing the wire, be sure to conduct this adjustment.
A. Procedure
[1]
16aaf3c001na
23
4. MECHANICAL ADJUSTMENT
[2]
[5]
LU-203
plate [2].
[1]
[3]
[4] [7]
[6]
16aaf3c002na
24
SERVICE MANUAL
Field Service
FS-522/PU-501/
OT-602
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
FS-522/PU-501/OT-602
CONTENTS
FS-522/PU-501/OT-602
OUTLINE
1.
1.1
FS-522 ..................................................................................................................1
1.2
PU-501..................................................................................................................3
1.3
OT-602 ..................................................................................................................4
MAINTENANCE
2.
PERIODIC CHECK..................................................................................................5
2.1
2.1.1
3.
OTHER ....................................................................................................................7
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
Tray /2..........................................................................................................12
3.3.7
OT-602.........................................................................................................12
3.3.8
Tray /1..........................................................................................................12
3.3.9
3.3.10
3.3.11
Stapler .........................................................................................................14
3.3.12
PU ...............................................................................................................15
3.3.13
3.3.14
ADJUSTMENT/SETTING
4.
4.1
MECHANICAL ADJUSTMENT..............................................................................19
Staple Position Adjustment .................................................................................19
4.2
4.3
FS-522/PU-501/OT-602
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATIONS
1.
FS-522/PU-501/OT-602
OUTLINE
PRODUCT SPECIFICATIONS
1.1
FS-522
A. Type
Name
Installation
Document Alignment
Center
Consumables
B. Functions
Modes
Non sort, sort, group, sort staple, and punch (when PU-501 is mounted)
C. Paper type
(1) Non sort
Type
Plain paper
Recycled paper
Thick paper
OHP transparencies
Envelope
Label paper
Letterhead
Size
Weight
Metric:
A3, B4, A4, A4S, B5,
B5S *2, A5S, B6S
50 to 90 g/m2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap,
8K *1, 16K *1, 16KS *1
91 to 210 g/m2
Inch:
11 x 17, 81/2 x 14,
81/ x 11, 81/ x 11S,
2
Tray /2
200 sheets
A4S, 81/2 x 11S 1000
or less
sheets
B4, 81/2 x 14
or greater
500
sheets
20 sheets
5 /2 x 8 /2S
A3, A4, A4S, Foolscap
1
Max. Capacity
Tray /1
Size
Weight
Plain paper
Metric:
A3, B4, A4, A4S, B5,
B5S *2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap,
8K *1, 16K *1, 16KS *1 56 to 90 g/m2
Recycled paper
Inch:
11 x 17, 81/2 x 14,
81/2 x 11, 81/2 x 11S
A3, A4, A4S, Foolscap
Max. Capacity
Tray /1
200 sheets
500
sheets
FS-522/PU-501/OT-602
1. PRODUCT SPECIFICATIONS
Size
Weight
Plain paper
Metric:
A3, B4, A4, A4S, B5,
B5S *2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap,
8K *1, 16K *1, 16KS *1 56 to 90 g/m2
Recycled paper
Inch:
11 x 17, 81/2 x 14,
81/2 x 11, 81/2 x 11S
A3, A4, A4S, Foolscap
Max. Capacity
Tray /1
200 sheets
Staple Detection
Stapling Position
A4S, B5S
81/2 x 14, 81/2 x 11S
A3, B4, A4, A4S, B5, B5S
11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S
F. Machine specifications
Power Requirements
Power Consumption
66 W or less
Dimensions
Weight
Approx. 21.4 kg
G. Operating environment
Temperature
Humidity
500
sheets
1.2
1. PRODUCT SPECIFICATIONS
FS-522/PU-501/OT-602
PU-501
A. Type
Type
Installation
Paper Size
Inch:
2 holes: 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S
A3, A4, A4S, Foolscap
3 holes: 11 x 17, 81/2 x 11
A3, A4
Paper Type
Plain Paper (60 to 163 g/m2), Recycled Paper (60 to 163 g/m2)
Punch Hole
Number of Stored
Punch Wastes
Document Alignment
Center
C. Machine specifications
Power Requirements
Dimensions
Weight
Approx. 1.9 kg
D. Operating environment
Temperature
Humidity
FS-522/PU-501/OT-602
1. PRODUCT SPECIFICATIONS
1.3
OT-602
A. Type
Type
Additional Tray to FS
Installation
Screwed to the FS
Mode
Number of Bins
1 bin
Document Alignment
Center
B. Paper Type
Mode
Non sort
Size
Inch:
Special
11 x 17, 81/2 x 14,
81/2 x 11, 81/2 x 11S,
51/2 x 81/2S
A3, A4, A4S, Foolscap
Sort / group
Sort staple
Type
Metric:
Plain Paper, Recycled Paper
A3, B4, A4, A4S, B5,
(50 to 90 g/m2)
B5S *2, A5S, B6S
OHP transparencies
11 x 17, 81/2 x 11,
1
Thick paper
8 /2 x 11S, Foolscap, 8K
*1, 16K *1, 16KS *1
(91 to 210 g/m2)
Envelope
Capacity
200 sheets
20 sheets
Label paper
Letterhead
Metric:
A3, B4, A4, A4S, B5,
B5S *2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap, 8K Plain Paper, Recycled paper
*1, 16K *1, 16KS *1
(56 to 90 g/m2)
Inch:
11 x 17, 81/2 x 14,
81/2 x 11, 81/2 x 11S
A3, A4, A4S, Foolscap
200 sheets
D. Machine specifications
Dimensions
Weight
Approx. 0.7 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
2. PERIODIC CHECK
2.
2.1
FS-522/PU-501/OT-602
MAINTENANCE
PERIODIC CHECK
Maintenance procedure
NOTE
The alcohol described in the cleaning procedure of Maintenance represents the isopropyl alcohol.
2.1.1
501/421
361
B. Procedure
1. Remove the Lift Tray.
(See P.13)
2. Remove the Conveyance Unit.
(See P.13)
3. Remove the Conveyance Top Cover.
(See P.9)
4. Using a soft cloth dampened with alcohol, wipe the roller [1].
[1]
[1]
[1]
4349f2c001na
[3]
[2]
4349f2c002na
FS-522/PU-501/OT-602
2. PERIODIC CHECK
4349f2c003na
[6]
[5]
4349f2c004na
[10]
[9]
4349f2c006na
13. Using a soft cloth dampened with alcohol, wipe the roller [11].
[11]
[11]
4349f2c007na
3.
3.1
3. OTHER
OTHER
Disassembly/Adjustment prohibited items
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
3. OTHER
3.2
No.
Part name
Ref.Page
P.9
P.9
P.9
Front Door
P.10
P.9
P.10
P.11
Tray /2
P.12
OT (Option)
P.12
10
Tray /1
P.12
11
Connector Cover
P.11
12
P.11
13
Lift Tray
P.13
14
Conveyance Unit
P.13
Stapler Unit
P.14
16
PU (Option)
P.15
17
P.16
P.17
15
18
Section
Cover
Unit
Others
3.3
3. OTHER
3.3.1
[1]
[1a]
[2]
[3]
a0hnf2c001ca
[5]
[6]
[4]
3.3.2
4349f2c010na
[1]
[1]
[2]
4349f2c011na
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
3. OTHER
3.3.3
Front Door
[5]
[4]
[1]
[3]
[2]
[3]
4349f2c036na
3.3.4
[2]
[1]
4349f2c014na
10
3.3.5
3. OTHER
[2]
[1]
[3]
a0hnf2c002ca
[4]
[5]
[6]
[5]
4349f2c038na
11
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
3. OTHER
3.3.6
Tray /2
1. Remove two screws [1], and remove the
Tray /2 [2].
2. Reinstall the above parts following the
removal steps in reverse.
[2]
[1]
3.3.7
4349f2c016na
OT-602
1. Remove two screws [1], and remove the
OT [2].
2. Reinstall the above parts following the
removal steps in reverse.
[2]
[1]
3.3.8
4625f2c001na
Tray /1
1. Remove two screws [1], and remove the
Tray /1 [2].
2. Reinstall the above parts following the
removal steps in reverse.
[2]
[1]
12
4349f2c017na
3.3.9
3. OTHER
Lift Tray
NOTE
When removing the Lift Tray, be sure to bring the Tray down to the bottom in
advance.
If the OT is installed, remove it in advance.
[1]
[1]
[2]
4349f2c019na
[4]
[3]
[3]
4349f2c020na
3.3.10
[2]
Conveyance Unit
[1]
4349f2c021na
13
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
3. OTHER
3.3.11
Stapler
[3]
[1]
[2]
4349f2c022na
4349f2c023na
[6]
[5]
4349f2c024na
[8]
[7]
4349f2c025na
14
3.3.12
3. OTHER
PU
NOTE
When the SD is provided, be sure to remove the Folding Unit in advance.
[1]
[2]
4512f2c001na
[3]
4512f2c002na
[6]
[7]
[6]
4512f2c003nb
[8]
[8]
[10]
[11]
[8]
[9]
[8]
4512f2c004nb
15
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
3. OTHER
3.3.13
[1]
4349f2c026na
[2]
4349f2c027na
[3]
[1]
[2]
[5]
[4]
[7]
[6]
16
4349f2c028nb
3.3.14
3. OTHER
[1]
[2]
4349f2c029na
[3]
[4]
A. Removal Procedure
1. Remove the Lift Tray.
(See P.13)
2. Remove the Conveyance Unit.
(See P.13)
3. Remove the Conveyance Upper Cover.
(See P.9)
4. Remove the C-ring [1].
5. Remove the bearing [2].
6. Loosen two hexagonal socket head
screws [3], and remove the Paper Holding Paddle Drive Clutch Assy [4].
7. Reinstall the above parts following the
removal steps in reverse.
4349f2c030na
B. Note to reinstallation Procedure of the Paper Holding Paddle Drive Clutch Assy
1. Insert the Paper Holding Paddle Drive Clutch Assy [1].
NOTE
When inserting the Paper Holding Paddle Drive Clutch Assy [1] into the shaft, move
the Paper Holding Paddle [4] at the specified position [3], and be sure to install the
edge [5] of Actuator in the position as shown in the drawing.
[4]
[5]
[1]
[4]
[3]
[2]
[6]
4349f2c032nb
17
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
3. OTHER
4349f2c033nb
[4a]
[3]
[4]
4349f2c034nb
[5]
[6]
[7]
4349f2c035na
18
4. MECHANICAL ADJUSTMENT
ADJUSTMENT/SETTING
4.
4.1
MECHANICAL ADJUSTMENT
Staple Position Adjustment
B
[1]
A
C
D
Measurement
position
Specification
Adjustment
range
A, C
4.4 mm
B, D
12.1 mm
+1 to 2mm
[2]
Adjustment
range
Measurement
position
Specification
4.5 mm
6 mm
+1 to 2mm
[3]
D
E
4349f3c001na
Measurement
position
Specification
Adjustment
range
C, F
6 mm
+1 to 2mm
Y = (paper widthX11) / 2
X = A3, A4: 137 mm
B4, B5: 114 mm
A4S: 190 mm
B5S: 162 mm
11 x 17, 81/2 x 11: 119.4 mm
81/2 x 11S: 196 mm
Substitute above into the equation.
3. If the staple position is misaligned,
adjust with the following procedure.
19
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
4. MECHANICAL ADJUSTMENT
[3]
[1]
[2]
4349f3c002na
[4]
4349f3c003na
4.2
[3]
[2]
a0hnf3c001ca
[6]
[5]
[5]
[4]
20
4349f3c004nb
4. MECHANICAL ADJUSTMENT
[7]
a0hnf3c002ca
4.3
4512f3c001na
[1]
[2]
4512f3c002na
21
FS-522/PU-501/OT-602
FS-522/PU-501/OT-602
4. MECHANICAL ADJUSTMENT
Blank Page
22
SERVICE MANUAL
Field Service
FS-523/RU-507
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
FS-523/RU-507
CONTENTS
FS-523/RU-507
OUTLINE
1. PRODUCT SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1
FS-523 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2
RU-507 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MAINTENANCE
2. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1
2.2
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
ADJUSTMENT/SETTING
3. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1
3.2
3.3
3.4
3.1.2
3.3.2
3.4.2
3.4.3
3.5
3.6
FS-523/RU-507
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATION
FS-523/RU-507
OUTLINE
1. PRODUCT SPECIFICATION
1.1
FS-523
A. Type
Type
Installation
Floor-mounted type
Document alignment
Center
Consumables
Staples
B. Functions
Mode
Normal
Punch
C. Type of paper
Maximum load capacity: (80 g/m2) when loaded with paper of the same size.
(1) Straight
Type of paper
Size of paper
Weight
Max. capacity
Exit tray
60 to 90 g/m2
250 sheets
Sub tray
91 to 210 g/m2
20 sheets
Max. number of
sheets stapled
Plain paper
Inch:
Metric:
50 to 59 g/m2
*1
*2
1. PRODUCT SPECIFICATION
FS-523/RU-507
Type of paper
Size of paper
Weight
Max. capacity
*2
Exit tray
Max. number of
sheets stapled
Main tray
Size of paper
Inch:
Plain paper
Recycled paper A3, A4, A4S
11 x 17, 81/2 x 14, 81/2 x 11,
81/2 x 11S, Foolscap
Metric:
A3, B4, A4, A4S, B5,
B5S *2
11 x 17, 81/2 x 11,
81/2 x 11S, Foolscap,
8K *1, 16K *1, 16KS *1
Weight
Max. capacity
Exit tray
Max. number of
sheets stapled
60 to 90 g/m2
3000 sheets
(A4S or smaller)
1500 sheets
(B4 or larger)
Main tray
50 sheets
Weight
Max. capacity
Exit tray
Max. number of
sheets stapled
60 to 90 g/m2
Main tray
Sub tray
Weight
Max. capacity
Exit tray
Max. number of
sheets stapled
60 to 90 g/m2
Main tray
Sub tray
Weight
Max. capacity
Exit tray
Max. number of
sheets stapled
60 to 90 g/m2
Main tray
Sub tray
*1
*2
(4) Punch
a. Metric/Swedish
Type of paper
Size of paper
Plain paper
Type of paper
Size of paper
Plain paper
Inch 3 holes
Type of paper
Plain paper
Recycled paper
Size of paper
81/2 x 11, 11 x 17
1. PRODUCT SPECIFICATION
Staple detection
Staple position *1
Metric: B4, B5
Inch:
Side: 2 points
FS-523/RU-507
D. Stapling
Manual staple
*1
None
In case of the 1-staple mode, conduct a parallel and a skew adjustment according to the length in the
main scan direction.
Parallel: main scan direction 182 to 216 mm
Diagonal: main scan direction 216 to 297 mm
E. Punch
No. of holes
Inch:
2 holes, 3 holes
Metric: 4 holes
Punch scraps full detection
F.
None
Maintenance
Maintenance
G. Machine data
Power source
Power consumption
63 W or less
Dimensions
Weight
39.2 kg
H. Operating environment
Temperature
Humidity
Note
The information herein may be subject to change for improvement without notice.
1. PRODUCT SPECIFICATION
FS-523/RU-507
1.2
RU-507
A. Type
Type
B. Functions
Conveyance
C. Type of paper
Paper size
Paper type
Amount of curling
b = 10 mm or less
(5 sheets)
16fat1c001na
D. Maintenance
Maintenance
E. Machine data
Power source
Dimensions
Weight
Approx. 4.9 kg
F.
Operating environment
Temperature
Humidity
Note
The information herein may be subject to change for improvement without notice.
2. OTHERS
FS-523/RU-507
MAINTENANCE
2. OTHERS
2.1
No.
1
Section
Cover
Part name
Page referred to
Upper cover
P.6
P.8
P.9
Rear cover
P.10
Punch section
Punch unit
P.11
Staple section
Stapler unit
P.13
2. OTHERS
FS-523/RU-507
2.2
2.2.1
A. Procedure
[1]
4521f2c004na
2. OTHERS
Open the upper door [2].
Remove the screw [3].
Loosen 2 screws [4].
Loosen the screw [5] and remove the upper cover
[6].
[3]
[4]
[2]
[6]
[5]
4521f2c005na
FS-523/RU-507
2.
3.
4.
5.
2. OTHERS
2.2.2
FS-523/RU-507
A. Procedure
[1]
[2]
[3]
4521f2c006na
A. Procedure
[1]
/Lw [2].
[2]
4521f2c007na
FS-523/RU-507
2.2.3
2. OTHERS
2. OTHERS
2.2.4
FS-523/RU-507
A. Procedure
[1]
[4].
[2]
[4]
10
[3]
4521f2c008na
[6]
[1]
[5]
[3]
[2][7][8]
[4]
4521f2c009na
11
FS-523/RU-507
2.2.5
2. OTHERS
2. OTHERS
FS-523/RU-507
[9]
Note
[13] [14]
[10]
12
[12] [11]
4521f2c010na
2. OTHERS
[1]
FS-523/RU-507
A. Procedure
4521f2c001na
[5]
[6a]
[6]
[3]
[1]
[2]
[4]
4521f2c002nb
13
2. OTHERS
FS-523/RU-507
[10]
[6]
6. Remove the screw [9] and then remove the stapler unit /Rr [10].
9. Remove the screw [14] and then remove the stapler unit /Fr [15].
[7][8]
[9]
[15]
[14]
14
[12][13]
[11]
4521f2c003na
2. OTHERS
[17]
4521f2c029na
15
FS-523/RU-507
FS-523/RU-507
2. OTHERS
Blank page
16
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
ADJUSTMENT/SETTING
3. MECHANICAL ADJUSTMENT
3.1
3.1.1
Dipswitch used for the mode setting of the output check mode. (All settings
are off in the initial condition.)
[4]
[1]
[2]
[3]
a0phf3c001ca
17
3. MECHANICAL ADJUSTMENT
3.1.2
FS-523/RU-507
3. Turn ON SW2.
4. The output check mode is set.
[1]
18
4521f3c002na
3. MECHANICAL ADJUSTMENT
3. Turn ON SW2.
[1]
4521f3c003na
Test switch
LED1 to 4
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON
ON
OFF
OFF
ON
OFF
ON
OFF
z
z
z
z
OFF
ON
ON
OFF
ON
ON
ON
OFF
z
z
z
z
z
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
z
z
OFF
ON
OFF
ON
ON
ON
OFF
ON
z
z
ON
OFF
ON
ON
{
{
release mode
{
z
z
z : Blink { : Off
19
FS-523/RU-507
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
20
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
21
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
22
3. MECHANICAL ADJUSTMENT
Sensor
Status
LED
1
Light blocked
Light blocked
Light blocked
z : On { : Off
23
FS-523/RU-507
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
3.2
A. Procedure
2. Fold the copy exited into two and check the position of the punch holes to see if the discrepancy
"A" [1] is 2 mm or less.
[1]
4521f3c004na
24
[6]
3. MECHANICAL ADJUSTMENT
[5]
[2]
[4]
[3]
4521f3c005na
25
FS-523/RU-507
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
3.3
3.3.1
A. Procedure
[1]
[2]
[3]
[4]
4521f3c006na
26
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
A. Procedure
[2]
(See P.6)
[4]
[3]
4521f3c007na
27
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
3.4
3.4.1
A. Procedure
[2]
(See P.6)
[3]
[1]
4521f3c008na
28
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
A. Procedure
[4]
[3]
(See P.6)
[1]
4521f3c009na
29
3. MECHANICAL ADJUSTMENT
3.4.3
FS-523/RU-507
A. Procedure
[2]
[3]
[1]
[5]
[4]
[1]
4521f3c010na
30
This adjustment is made when replacing the FS control board (FSCB), or the main tray upper limit LED (LED19)
or the main tray upper limit sensor (PS19).
A. Procedure
[1]
4521f3c011na
[2]
[3]
4521f3c012na
31
FS-523/RU-507
3.5
3. MECHANICAL ADJUSTMENT
3. MECHANICAL ADJUSTMENT
[5]
[1]
32
4521f3c013na
This adjustment is made when replacing the FS control board (FSCB) or replacing the tray lift motor (M7).
A. Procedure
[1]
mode."
(See P.17)
4521f3c014na
33
FS-523/RU-507
3.6
3. MECHANICAL ADJUSTMENT
3. MECHANICAL ADJUSTMENT
FS-523/RU-507
[2]
[3]
4521f3c015na
[4]
a0phf3c002ca
34
3. MECHANICAL ADJUSTMENT
main tray.
[5]
4521f3c017na
35
FS-523/RU-507
[1]
3. MECHANICAL ADJUSTMENT
[1]
[5]
36
4521f3c018na
SERVICE MANUAL
Field Service
SD-507
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
SD-507
CONTENTS
SD-507
OUTLINE
1.
MAINTENANCE
2.
PERIODIC CHECK..................................................................................................3
2.1
2.1.1
3.
OTHER ....................................................................................................................4
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
Saddle Unit....................................................................................................7
3.3.5
3.3.6
Stapler Unit....................................................................................................9
3.3.7
3.3.8
ADJUSTMENT/SETTING
4.
MECHANICAL ADJUSTMENT..............................................................................29
4.1
4.2
CONTENTS
SD-507
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
SD-507
1.
A. Type
Type
Installation
Screwed to the FS
Document Alignment
Center
Stapling Function
Consumables
B. Paper type
Type
Plain Paper,
Recycled paper
Size
Metric: A3, B4, A4S, B5S *2, 11 x 17, 81/2 x 11S, Foolscap,
8K *1, 16KS *1
Inch: 11 x 17, 81/2 x 14, 81/2 x 11S, A3, A4S, Foolscap
Capacity
56 to 90 g/m2
D. Machine specifications
Power Requirements
Power Consumption
9.5 W or less
Dimensions
Weight
Approx. 9.3 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
SD-507
1. PRODUCT SPECIFICATIONS
Blank Page
2. PERIODIC CHECK
MAINTENANCE
2.1
PERIODIC CHECK
SD-507
2.
Maintenance procedure
NOTE
The alcohol described in the cleaning procedure of Maintenance represents the isopropyl alcohol.
2.1.1
501/421
361
[1]
[1]
[1]
1. Using a soft cloth dampened with alcohol, wipe the Roller [1].
4511f2c001na
[2]
3. Using a soft cloth dampened with alcohol, wipe the Roller [2].
[2]
4511f2c002na
3. OTHER
3.
SD-507
3.1
OTHER
Disassembly/Adjustment prohibited items
No.
1
Section
Paper Output Tray
Part name
Ref.Page
P.5
Front Cover
P.5
Upper Cover
P.6
Rear Cover
P.6
Saddle Unit
P.7
Folding Unit
P.8
Stapler Unit
P.9
P.14
Folding Roller
P.18
2
3
3.3
3.3.1
Cover
Unit
Others
SD-507
3.2
3. OTHER
[3]
[1]
[2]
4511f2c004na
1. Align the cutout and remove the Paper Output Tray [1].
2. Remove two screws [2], and remove the Front Cover [3].
3. Reinstall the above parts following the removal steps in reverse.
3. OTHER
Rear Cover
SD-507
3.3.2
[2]
[1]
4511f2c005na
1. Remove two screws [1], and remove the Rear Cover [2].
2. Reinstall the above parts following the removal steps in reverse.
3.3.3
Upper Cover
[1]
[2]
4511f2c006na
Saddle Unit
1. Remove the screw [1], and remove the
Connector Cover [2].
[1]
[2]
4511f2c007na
[4]
[3]
[5]
4511f2c008nb
4511f2c009na
[8]
[9]
4511f2c010nb
SD-507
3.3.4
3. OTHER
3. OTHER
[11]
SD-507
[12]
[13]
[14]
[10]
3.3.5
4511f2c011nb
Folding Unit
[1]
[2]
[1]
4511f2c012na
[3]
[4]
4511f2c013na
3. OTHER
[6]
[7]
[5]
4511f2c014na
[8]
4511f2c015na
[9]
[10]
[9a]
4511f2c016nb
3.3.6
Stapler Unit
[4]
[3]
[3]
[2]
[1]
4511f2c017na
SD-507
3. OTHER
SD-507
[6]
[7]
[5]
[8]
4511f2c018na
[6]
4511f2c019na
[7]
[12] [10]
[7]
[10] [9]
[8]
[11]
4511f2c020nb
10
3. OTHER
[13]
SD-507
[15]
[16]
[14]
a0phf2c001ca
[17]
4511f2c024na
[19]
[18a]
[18]
[19]
[19a]
[19b]
a0phf2c002ca
11
3. OTHER
SD-507
[20]
[20a]
[21]
[20a]
[20]
4511f2c026nb
[22a]
[22]
[23]
4511f2c027nb
[24]
4511f2c028na
[26]
[25]
4511f2c029na
12
3. OTHER
[1]
[2]
4511f2c030na
[3]
[4]
[3]
4511f2c031na
[6]
[6]
[5]
4511f2c032na
[7]
[9]
[8]
4511f2c033na
13
SD-507
3. OTHER
SD-507
[10]
[10]
4511f2c034na
3.3.7
[4]
[3]
[3]
[1]
[2]
4511f2c035na
[6]
[5]
[7]
[8]
4511f2c036na
14
3. OTHER
[10]
[9a]
[9]
[10]
[10b]
[10a]
a0phf2c003ca
[11]
[11a]
[12]
[11a]
[11]
[15]
4511f2c038nb
[13]
[14]
[13]
a0phf2c004ca
15
SD-507
3. OTHER
SD-507
[23]
[19]
[20]
[24]
[21]
[22]
a0phf2c005ca
[25]
[26]
[28]
[27]
[26]
[25]
a0phf2c006ca
16
3. OTHER
[29]
[30]
a0phf2c007ca
[2]
[1]
[4]
[3]
4511f2c043na
1. Press the two Paper Guides [1] in and check that they touch the stopper [2] simultaneously.
2. Check that pins [4] can be inserted through the positioning holes [3] (3 holes) of the Paper
Guide Sensor Assy.
17
SD-507
3. OTHER
SD-507
3.3.8
Folding Roller
[2]
[1]
[4]
[5]
[4]
a0phf2c008ca
[8]
[7]
[6]
a0phf2c009ca
18
3. OTHER
[10]
[9]
4511f2c046nb
[13]
[16]
[14]
[15]
[12]
NOTE
Install the Folding Blade Assy in the
direction shown in the left figure.
[11] Front
[12] Rear
Be sure to rotate the Crank Arm [13]
one turn in counter clockwise [15] ( as
seen from the front of device ) from the
position that the spring [14] doesn't
work (the spring hangs down vertical),
and then install the Folding Blade
Assy in the position that the spring
can hook the Stopper [16].
Be sure to install the edge [17] of
Blade Support comes outside of the
metal plate [18].
[17]
[18]
[11]
a0phf2c010ca
19
3. OTHER
[20]
[21]
SD-507
[22]
[23]
[19]
a0phf2c011ca
20
[25]
3. OTHER
[24]
[26]
[27]
[28]
[30]
[29]
[28]
a0phf2c012ca
21
SD-507
3. OTHER
[32]
SD-507
[31]
[36]
[35] [34]
[33]
[34]
a0phf2c013ca
22
3. OTHER
[37]
[39]
[38]
[40]
a0phf2c014ca
23
SD-507
3. OTHER
[42]
SD-507
[41]
[46]
[47] [43]
[48]
[44]
[45]
a0phf2c015ca
24
[50]
[51]
NOTE
When reinstalling it, insert the Crank
Shaft [52] into the recess [53] of Guide
Gear Plate. And, be sure not to insert
the Cam pin [54] into the Cam [55].
[52]
[55]
[53]
[54]
a0phf2c016ca
[58]
[56]
[57]
[59]
a0phf2c017ca
25
SD-507
[49]
3. OTHER
3. OTHER
[63]
SD-507
[69]
[81]
[79]
[78]
[80]
26
a0phf2c019ca
[84]
[82]
[83]
3. OTHER
[86]
[85]
a0phf2c020ca
[87]
[88]
Be careful not to confuse the directions of Lower Guide Plate /Lt [87] and
/Rt [88]. Be sure to install the direction
(as seen from the front of device) as
shown in the figure.
a0phf2c021ca
27
SD-507
SD-507
3. OTHER
Blank Page
28
4. MECHANICAL ADJUSTMENT
ADJUSTMENT/SETTING
4.1
MECHANICAL ADJUSTMENT
SD-507
4.
NOTE
Make this adjustment after any of the following procedures has been performed.
When the Folding Unit has been replaced.
When skew occurs in the crease.
1. Enter the Half-fold mode and make a copy. (A3 or 11 x 17 Size)
2. Fold the output paper along the crease
[2].
3. Fold the output paper and measure the
width A of the paper.
Specification: 0 1.5 mm
4. If the fold position is skewed as shown
on the left, make the following adjustment.
A
[1]
[2]
[3]
4511f3c001na
[4]
[1] Center
[2] Crease
[3] Exit direction
5. Open the Front Door, loosen the adjustment screw [4], and move the Folding
Unit to the left to make the adjustment.
Graduated in 1 mm divisions
If the fold position is skewed opposite to
the figure of step 4, move the Folding Unit
to the right to make the adjustment.
6. Make another copy and check the fold
position.
4511f3c002na
29
4. MECHANICAL ADJUSTMENT
SD-507
4.2
NOTE
Make this adjustment after any of the following procedures has been performed.
When Staple Unit 1 or 2 has been replaced.
When skew occurs in the position of the center staple.
1. Set to Fold & Staple mode and make a
copy. Measure the width A of the paper.
Specification: 0 1.5 mm
2. If the staple position is skewed as
shown on the left, make the following
adjustment.
[1]
[4]
[3]
[2]
30
4511f3c004na
SERVICE MANUAL
Field Service
MT-502
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
MT-502
CONTENTS
MT-502
OUTLINE
1.
MAINTENANCE
2.
PERIODIC CHECK..................................................................................................3
2.1
2.1.1
3.
OTHER ....................................................................................................................4
3.1
3.2
3.3
3.3.1
3.3.2
CONTENTS
MT-502
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
MT-502
1.
A. Type
Type
Installation
Screwed to the FS
Number of Bins
4 bins
Number of Sheets
Stored per Bin
Storable Paper
B. Maintenance
Maintenance
C. Machine specifications
Power Requirements
Dimensions
Weight
Approx. 8 kg
D. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
MT-502
1. PRODUCT SPECIFICATIONS
Blank Page
2. PERIODIC CHECK
MAINTENANCE
2.1
PERIODIC CHECK
MT-502
2.
Maintenance procedure
NOTE
The alcohol described in the cleaning procedure of Maintenance represents the isopropyl alcohol.
2.1.1
501/421
361
B. Procedure
1. Open the Right Door.
2. Using a soft cloth dampened with alcohol, wipe the rollers [1].
[1]
[1]
[1]
[1]
[1]
4510f2c001na
3. OTHER
3.
MT-502
3.1
OTHER
Disassembly/Adjustment prohibited items
No.
Section
Part name
1
2
3
Cover
4
5
3.3
MT-502
3.2
3. OTHER
Ref. page
Rear Cover
P.5
Front Cover
P.5
Upper Cover
P.5
Right Door
P.5
P.5
3.3.1
[3]
3.3.2
[2]
[4]
[1]
4510f2c002na
[4]
[2]
[1]
4510f2c003na
MT-502
3. OTHER
Blank Page
SERVICE MANUAL
Field Service
JS-502
(
501/421/361 (
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
JS-502
CONTENTS
JS-502
OUTLINE
1.
MAINTENANCE
2.
OTHER ....................................................................................................................3
2.1
2.2
2.3
2.3.1
CONTENTS
JS-502
Blank Page
ii
1. PRODUCT SPECIFICATIONS
OUTLINE
PRODUCT SPECIFICATIONS
JS-502
1.
A. Type
Name
Job Separator
Type
Expansion tray
Installation
Document Alignment
Center
B. Paper type
Exit Tray
Size
Inch:
Tray 2
(Main
Body
Tray)
Type
Capacity
2
250 sheets
OHP transparencies
Thick paper (91 to 210g/m2)
Special
Envelope
20 sheets
Label paper
Letterhead
Inch:
100 sheets
None
D. Machine specifications
Power Requirements
Power Consumption
0.2 W or less
Dimensions
Weight
Approx. 1.7 kg
E. Operating environment
Temperature
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
JS-502
1. PRODUCT SPECIFICATIONS
Blank Page
2. OTHER
MAINTENANCE
2.1
OTHER
JS-502
2.
2. OTHER
JS-502
2.2
No.
1
2.3
2.3.1
Section
Cover
Part name
Ref.Page
Upper Cover
See P.4
[1]
[2]
4347f2c001na
1. Remove two screws [1], and remove the Upper Cover [2].
SERVICE MANUAL
Field Service
IC-207
2008.05
Ver. 1.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/05
1.0
Date
Revision mark
CONTENTS
IC-207
CONTENTS
IC-207
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. FIRMWARE VERSION UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. DISASSEMBLY / REASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1
Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2
ADJUSTMENT / SETTING
4. SERVICE MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. Starting and Finishing the Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TROUBLESHOOTING
6. TROUBLESHOOTING THE PRINTING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1
7. Data Capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
IC-207
CONTENTS
Blank Page
ii
1. PRODUCT SPECIFICATIONS
IC-207
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type:
B. Functions
Resolution
Gradation
binary
Blank area
Printable Area
Same as copier
No. of Print
1 to 999
PCL5e emulation
PCL XL Ver3.0 emulation
PostScript3 emulation
XPS Ver1.0
1. PRODUCT SPECIFICATIONS
Printer Driver
IC-207
Dedicated Utilities
EMS Plug-in
Same as copier
Paper Type
Same as copier
Paper Weight
Same as copier
Maintenance
Same as copier
Same as copier
1. PRODUCT SPECIFICATIONS
System Memory
Same as copier
Host Interface
Same as copier
Power
Same as copier
IC-207
E. Machine Data
Network Function
Network Interface
Ethernet
Frame Type
Ethernet Connection
1000Base-T/100Base-TX/10Base-T
Network Connector
RJ-45
F.
Operating Environment
Temperature
Same as copier
Humidity
Same as copier
IC-207
1. PRODUCT SPECIFICATIONS
Blank Page
2. FIRMWARE VERSION UP
IC-207
MAINTENANCE
2. FIRMWARE VERSION UP
Firmware for IC-207 is contained in the copier firmware (MFP Controller).
With the updating of MFP controller version, the version of the IC-207 firmware is also updated.
Firmwares version is upgraded by ISW.
See 5. FIRMWARE VERSION UP in the Field Service for the main body.
3. DISASSEMBLY / REASSEMBLY
IC-207
3. DISASSEMBLY / REASSEMBLY
Caution
Assembly should be made in reverse order of disassembly unless otherwise noted.
Precautions against static electricity.
Keep the image controller in an antistatic bag while transporting it or storing it.
When working in places where static electricity tends to accumulate, such as on a carpet, discharge electricity from your body by touching any metallic portion before handling the image controller.
Do not touch the contacts on the image controller with your hands, as that may result in poor conductivity.
Do not physically damage the image controller by dropping it, bending it, etc.
3.1
Tools Required
Standard screwdriver
Caution
Be sure to unplug the power cable, not only to turn the copier off, before attempting to make servicing.
Caution
Before engaging in Disassembly/Reassembly, check to make sure that all the cables are
unplugged from the copier.
There may be occasions when boards are damaged if no appropriate grounding measures are
taken. Wear a wrist strap or others during servicing.
Disassembly/Reassembly should be made on cushioning materials.
2.
3.
4.
Back cover
Board cover
A0PAIXE002CA
Image controller
when installing.
Assembly should be made in reverse order
from disassembly.
IC-207
3.2
3. DISASSEMBLY / REASSEMBLY
IC-207
3. DISASSEMBLY / REASSEMBLY
Blank Page
4. SERVICE MODE
IC-207
ADJUSTMENT / SETTING
4. SERVICE MODE
In the service mode, various adjustments / settings are available.
See 10. SERVICE MODE in Field Service for the main body.
3.
4.
Press [Meter Count] provided at the upper left section of the screen.
Press the [Details] key.
[MetaCount] screen appears.
5.
NOTE
If the CE password has been provided, you should enter the password to enter the service mode.
6.
7.
Set items as required and press the [OK] key after completion.
Setting is accepted and the [Service Mode menu] screen returns.
8.
IC-207
Blank Page
10
IC-207
TROUBLESHOOTING
6. TROUBLESHOOTING THE PRINTING SYSTEM
This table lists information about the symptoms, possible causes, and remedies for problems that may occur
with the printing system (combination of the print controller and copier). It is intended to help engineers find
information as quickly as possible, and provide basic solutions.
Caution
See the Copier Service Manual for information about Error Cord List.
6.1
Symptoms
Causes
Actions
Copier is in trouble.
The system board or some Put the copier in service mode and perboards of the copier are
form test. If it operates properly, system
defective.
board may be failure.
Software of the print con- Reinstall the software of the print controller is defective.
troller.
Test print can be produced but not from
the USB port.
Test print can be produced and all ports Some software error has
are good, but user jobs cannot be printed. happened.
11
7. Data Capture
7. Data Capture
IC-207
If any fault is caused in relation with the printer, acquire the print job data for the fault analysis.
Capture data of up to 5 jobs can be saved. When new data is saved, oldest one is deleted.
Caution
To enable this function, following conditions should be met.
Hard disk should have been installed in the main body printer (copier).
[Administrator Settings] - [Security Settings] - [Security Details] - [Print Data Capture] should be
set to [Allow].
[Administrator Settings] - [Network Settings] - [FTP Settings] - [FTP Server Settings] should be set
to [ON].
1.
2.
3.
4.
5.
6.
User: capture
Password: sysadm
12
7. Data Capture
7.
IC-207
8.
9.
13
IC-207
7. Data Capture
Blank Page
14
Printed in Japan
CCA0R5-M-FE1-900