MINE1010 Notes
Australian Coal Mining Industry
- Mined by indigenous Australian population along seam outcrops for hundreds of years
- After European settlement, coal was discovered on the coastal outcrops near Newcastle in 1791
- First coal exported was from Newcastle in 1799
- Industry grew slowly during 19th century
- Total production peaked in the 1920s at 14 MTPA with exports up to 1MTPA
- Great depression > exports fell to 50,000 TPA > industry fell
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- 1940s (War) > push for coal mining (energy and steel making), however the industry was
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- Post-war: established a gov organisation which looked after the health and safety of
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productivity improvements
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- Improvements can be made through: lighter weight buckets, improved payloads and
- Hydraulic excavators
- Rope shovels
- Bucket Wheel Excavators (BWE) used primarily in lignite mines e.g. Latrobe Valley
- large mobile equipment
- 40,000 tonnes
- 100$M US
- Digs 76,000 m^3/day
- High wall mining - remote continuous miner or auger
- Location:
- Bowen Basin (QLD): predominantly single, thick seams and large dragline strip mines
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- Hunter valley (NSW): multiple seams and products, variable geology, mix of dragline and
truck and shovel operations, environmentally sensitive
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- Risks include:
- Highwall/stope failure e.g. Cartagena, Columbia and Freeport/Indonesia (non-coal)
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- Floor and spoil pile instability -> leads to slumping/failure and coal loss
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- Dilution/coal losses
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- Roadway development: mined using electrically powered continuous miners and shuttle cars
- Coal clearance is by shuttle cars which load onto the boot end feeding of a conveyor belt
- Rectangular in shape, roofs supported by fully resin-grouted rock bolts, cables, and straps/
mesh
- Uses: continuous miners, roof bolting, face shearer, long wall roof supports
- One long wall face per mine
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Ore A mixture of valuable minerals and gangue minerals from which at least one of the
minerals can be extracted at a profit. An orebody is a natural concentration of valuable material
that can be extracted and sold at a profit. Grade The relative quantity or the percentage of oremineral or metal content in an orebody.
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Cut-off Grade A grade level below which the material is not ore and considered to be
uneconomical to mine and process. The minimum grade of ore used to establish reserves.
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Run-of-mine Ore It is a mix of valuable minerals and worthless rock in which each ingredients
is priced separately. Run-of-mine ore is treated in the dressing plant and processed into different
concentrates.
Recovery That portion of metal contained in ore that can be extracted by processing.
Hanging Wall The wall or rock above an ore deposit. Footwall The wall or rock under the ore
deposit.
Drift A horizontal opening in or near an orebody and parallel to the course of the vein or the
long dimension of the orebody.
Stripping Ratio The ratio of tons of overburden waste material to tonnes of ore in an open pit
mine.
Stages of the life of a mine:
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5. Reclamation
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- Safety
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Trying to achieve:
- Use drill hole data to understand the geological model of the deposit e.g. shape, size,
orientation, dip, depth and grade distribution
Mining Methods
1. Surface mining: open pit, open cast and quarrying
2. Underground: unsupported methods, supported methods, caving methods
3. Novel Mining methods: hydromining, directional drilling, micro tunneling
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Surface Mining
Advantages
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Disadvantages
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Limited by depth
Limited by stripping ratio because of economics High capital investment associated with large
equipment
Surface may require extensive reclamation
Requires large deposit and large equipment to
achieve lowest cost
Weather detrimental
Slope stability is critical
Must provide waste disposal
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Rope shovels
Advantages
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Quarrying: the surface exploitation of stone or mineral deposits from the Earths crust
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support required
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Underground Mining
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Method
Ore
Strength
Room
and
Pillar
(Unsup
ported)
Applied to horizontal
deposits"
Openings are driven
orthogonally and at
regular intervals in a
mine deposit "
Production openings
(rooms)"
Development
openings (entries) "
When connected by
crosscuts, pillars are
formed rectangular for
natural support
Weak to
hard "
Applicati Advantages
ons
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Method
name
in
"
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Rock
strength:
moderate
to strong "
"
"
Ore grade:
moderate "
Depth:
shallowmoderate
450-900
Driving several
openings at one time
increases production
and efficiency by
proving multiple
working place ->
good for ventilation
and transportation "
"
Moderately high
productivity and
mining cost"
Fair to good recovery
with pillar extraction"
Suitable to
mechanization
Disadvantage
s
Caving and
subsidence
occur with pillar
recovery"
Method
inflexible"
Poor recovery
without pillar
extraction"
Ground stress
and support
loads increase
with depth"
Health and
safety hazards"
High capital
investment
Method
Ore
Strength
Shrinka
ge
stoping
(unsup
ported)
Vertical stoping
Strong"
method"
Mined in horizontal
Rock
slices through blasting strength:
strong"
"
"
"
Applicati Advantages
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Disadvantage
s
Snip
Mine,
british
Colombia
, gold
Small to moderate
scale operation "
Ore is drawn down by
gravity"
Simple method"
Low capital
investment
Low
productivity
range"
Moderate to
high mining
cost"
labour intensive"
dangerous
working
conditions due
to rough footing
Meikle
mine
(USA)"
Small to moderate
scale operation"
Ore is drawn down by
gravity"
Simple method"
Low capital
investment"
Little ground support"
Good recovery (80%)
Low to
moderate
productivity"
Moderate to
high mining
cost"
Labor intensive"
Rough footing
in stope,
dangerous
working
conditions"
Ore is subject
to oxidation,
packing
Fairy high
mining cost"
Filling
operations get
in the way with
production"
Requires
skilled miners"
Compressibility
of fill may
cause some
ground
settlement
Ore grade:
high"
Moderate
weak to
strong"
"
Rock
strength:
strong"
"
"
Depth:
shallow to
deep
Ore grade:
moderate"
Mt isa
mine and
olympic
dam
mine
(AUS)
copper
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Moderate
to strong"
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Vertical mining
method, large open
stope is created within
the vein"
Drilling and blasted
performed in
sublevels"
After a set of holes
are loaded, blocks of
orebody are blasted
into the open stope
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Cut and
fill
(suppor
ted)
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Sublev
el
stoping
(unsup
ported)
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depth:
shallow to
moderate
Rock
strength:
weak"
"
"
Ore grade:
high "
Depth:
Moderate
to deep
Method
Ore
Strength
Applicati Advantages
ons
Disadvantage
s
Sublev
el
caving
Moderate
to fairy
strong"
Coal in
USA"
Moderate to
high dilution"
Caving and
subsidence
occur,
destroying the
surface of the
mine"
High
development
cost"
Must provide
stope access
High productivity"
Low mining cost"
Highest production
rate of the
underground stoping
methods"
Suitable for gravity
draw or fully
mechanised materials
handling"
Good ventilation:
good health/safety
Caving and
subsidence
occur on a
large scale"
Slow, extensive
and costly
development "
Rigid, inflexible
method
"
"
Copper
and lead
in
Australia
Rock
strength:
weak to
strong"
"
"
Ore grade:
moderate"
Northpar
ks
(australia
) - copper
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Rock
strength:
weak to
moderate"
"
"
Weak to
moderate
or fairly
strong"
Inexpensive method
in which gravity is
used in conduction
with internal rock
stress to fracture/
break rock mass into
pieces that can be
handled by miners"
Caving of rock mass
is caused by
undercutting a block,
fractured via blasting
Grade: low"
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Block
caving
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Depth:
moderate
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Depth:
moderate
- Gold: heavy, stable and non-reactive, dissolves in warm to hot saline waters
Where is gold found
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About
Where
Epithermal
Intrusive
Placer
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Laterite
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Mine Water
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- Delays due to excess of water -> dewatering and not effective or flooding of pit e.g. loss of
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- Shortage of water for processing, dust suppression etc e.g. Cadia gold mine with a 10 year
drought
- Active (e.g. chemical precipitation, flocculation e.g. Veolia Actiflo) and passive treatments
Mineral Processing
- Metallurgist: takes the product of mining (ROM), puts it through a process to produce a
marketable product, produces wastes too
- Maximise return: production rate, process availability, recovery, grade, penalty elements
- Minimise cost: labour, power, consumables, maintenance
- Particles can be characterised by: size, density, magnetic susceptibility, electric conductivity,
colour/appearance, radioactivity, surface and chemical properties
Physical
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- Surface properties
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- Magnetic properties
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- Electrical conductivity
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Process:
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- Re-grinding
Classification
- Poor classification leads to wasted energy and capacity in comminution and reduced recovery
in flotation
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- Selecting the material size small enough to enter the next stage of reduction
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Separation
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- In order to make physical separation between minerals inputs need to be made e.g. feed,
energy -> carrying medium
Flotation
- Goal: to find optimum physical chemical conditions for achieving appropriate selectivity
between mineral species
- Heap leaching: slow reaction rate (3-6 months), low grade materials built in heaps, low capital
cost, suitable for low grade materials
Solvent extraction
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- Performance judged on basis of 4$/Tonnes moved -> Performance judged on basis of metal
recovery
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- Plant production (milling costs increase as feed size becomes coarser, more energy required for
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grinding) and mine production costs (mining decrease as size becomes coarser, less blasting)
Mine Ventilation
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Coal mine dust explosions: cable flash or spark ignites gas explosion
Sulphide dust explosion
High temperature and hot surface
Mine ventilation fans: located on surface, 2 or 3 units
Block width: increased sustained face and cut coal emission
Changes in practice:
- 3 hdg circuits: advantage -> higher volumetric capacity and gas fringe management ->
normally a last resort
- more intense pre drainage, including non working sections with introduction of propped
hydrofracture -> high capacity goat drainage
- Refrigeration -> bulk cool on shaft, spot cool
- Intake and exhaust components
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Geotechnical Engineering
geotechnology)
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- Geomechanics: geologic study of the behaviour of soil and rock -> deeper level than
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geotechnical engineering
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- Problems in the mining industry were caused by the lack of recognition of geology
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- Solution: take mining students -> teach students mining and geology geological engineer
- Soil: any uncemented or weakly cemented accumulation of mineral particles, always has a
void in-between particles: either saturated or filled with water (grain, water and air/grain and
air)
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- Geotechnical engineering mining practice is required for safety, productivity and cost
management and resource recovery
- Safety is a global issue, everywhere around the world people are dying in mines
- Geotechnical disasters
- Malpasset, France 1959, concrete arch dam failure, killed 450 people
- Northparkes mine, four fatalities
- Chile mine collapse, 33 miners trapped
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- Many accidents cannot be predicted -> exposes the limitations in knowledge in Geomechanics
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- Discontinuum: DIANE
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- Stick together as a group, stay where you are or go to a easily visible and/or sheltered location
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- Whistle, pen and paper, first aid kid, mini space blanket, torch/candle
- EPIRB - emergency position indicating radio beacon: signals location to emergency agencies
- GPS, 2 way radios, satellite phone (only works if it can see the sky)
- DRS ABCD
- D: danger, ensure area is safe
- R: response, check for response, no response you continue
- S: send for help, call 000 or ask someone else to
- A: airway, open mouth, clear airway with fingers, place person in recovery position
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Animals
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- Avoid driving at dusk and dawn as many wildlife species favour these times for moving in
search of food
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Flooding
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