ASME Code Section IX - QW-360

Doc. No.:

AUTOMATIC AND MACHINE - WELDING

Automaten- und Maschinen - Schweien

Rev.

Date

24.01.2013

WELDINGOPERATOR - PERFORMANCE - QUALIFICATION

WOPQ_B1

Maschinen - Schweier - Zeugnis

Info only
Info only
Info only
Info only
Info only

MUSTERMANN

Klaus

B1

Name

First Name(s)

Stamp No.

pipe or plate
base material(s)
P-No to P-No
welding machine
filler metal or electrode classification
Welding Variables

QW
361.1 (a)
361.1 (b)

WPS 24

BASIC INFORMATION
Pipe
SA-312 316
T = 5 [mm]
8
to
8
Master-3000
SFA 5.18
Actual Values from Coupon
or Production Weld
AUTOMATIC - WELDING
automatic
Laser Beam Welding 522

to SA-312 316

(electron beam - EBW or laser beam welding - LBW)

yes

no

without

361.1 (d)

type of laser for LBW (CO2 to YAG)

yes - CO2

no

CO2 laser only

361.1 (e)

continuous drive or inertia welding

yes

no

without

361.1 (f)

vacuum to out of vacuum (EBW)

T = 5 [mm]

automatic
Laser Beam Welding 522

yes

no

without

MACHINE - WELDING
GTAW

361.2 (a)

process(s)

361.2 (b)

direct visual control remote control

direct

remote

direct

361.2 (c)

automatic volt control (GTAW)

yes

no

with / without

361.2 (d)

automatic joint tracking

no

with / without

361.2 (e)

welding position

361.2 (f)

consumable inserts

yes

no

with / without

361.2 (g)

backing

yes

no

with / without

361.2 (h)

single pass multiple pass

single

multiple

single / multiple

yes

QW-161

Type QW-462.3 (a) (b)

x (Face Bend)
x (Root Bend)
QW-191
Radiographic Examination (RT)

Fracture Test

fractured specimen

None
Type QW-462.2
x (Side Bend)
x (Side Bend)

YES

Results:

None

QW-184 or QW-362

MACRO EXAMINATION

regular shape of fusion

z

QW-191.2.3 Results:

YES

None

bend specimen upon itself

Length of inclusion or percent of defects:

fusion zone size
consistent

OD 73,0 [mm]

Ultrasonic Examination (UT)

satisfactory
FILLET WELD TEST
QW-462.4 (b) or (c)

QW-181.2

YES

Results:
satisfactory
satisfactory

VOLUMETRIC NDE

QW-191.1.2 Results:

GTAW

OD = 100,0 [mm]

GUIDED BEND TEST

Rev.

Weld Position
1G rotated
Current / Polarity
AC (-)
Qualified Ranges

361.1 (c)

1G

WPS used

change from automatic to machine

change in welding process
filler metal used

(friction welding - FW)

WOPQ

uniform penetration

QW-182 Results:
YES
sound weld metal

None
cracks in weld
metal

cracks in
heat-affected zone

yes
yes
Length of indication:
Fillet leg size:

yes
yes
no
no
Concavity:
Convexity:
QW-184 or QW-362 Results:
OTHER
Visual examination results (QW-302.4):
satisfactory
Level
RT Film or UT evaluated by:
Mr. Mustermann
Company:

Mechanical tests conducted by:

TV Thringen
Laboratory test report no.:
/var/www/apps/conversion/tmp/scratch_4/321351385.docx

www.cis-inspector.com

Welding supervised by:

Mr. Mustermann (Welding Engineer)

We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in according with the requirements of Section IX ASME Boiler and
Pressure Vessel Code.

Mustermann GmbH
Organization / Manufacturer

20
Signature

Day

06

2013

Month

Year