FM 200 PDF

REQUISITION DOCUMENT FM-200 FIRE SUPPRESSION SYSTEM PACKAGE
3056-00-ER-3001
0
Rev.
Date
Issued for Proposal

Description
BY
CHK
REV.
APPR.
Job No. : 3056

Doc. No.: 3056-00-ER-3001
REQUISITION FOR
FM-200 FIRE SUPPRESSION SYSTEM
REVISION HISTORICAL SHEET

Rev. No
0
Date
Page
All
Description
Issued For Bidding
Rev.
:0
Date
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: 1 / 17
Job No. : 3056
REQUISITION FOR
Doc. No.: 3056-00-ER-3001

Rev.
:0
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TABLE OF CONTENT
1.
GENERAL................................................................................................................. 3
2.
ITEM AND QUANTITY TO BE PURCHASED ................................................................ 3
3.
REFERENCE............................................................................................................. 3
4.
CODES AND STANDARDS ........................................................................................ 4
5.
SCOPE OF WORK ..................................................................................................... 4
6.
SPARE PART ............................................................................................................ 4
7.
SPECIAL TOOLS AND INSTRUCTION ........................................................................ 5
8.
CONFLICT ................................................................................................................ 5
9.
DEVIATION AND/OR ALTERNATION .......................................................................... 5
10. SCHEDULE ............................................................................................................... 6

11. PRESERVATION REQUIREMENTS ............................................................................. 6
12. SHIPPING AND PACKING REQUIREMENT ................................................................. 6
13. QUALITY ASSURANCE ............................................................................................. 7
14. GUARANTEE ............................................................................................................ 7
ATTACHMENT - A VENDORS DATA REQUIREMENT SHEET ............................................. 8
ATTACHMENT- B LIST SCOPE OF SUPPLY & WORK ...................................................... 10
ATTACHMENT- C REFERENCE DRAWINGS .................................................................... 12
ATTACHMENT- D DATA SHEET- FM-200 EXTINGUISHING SYSTEM ................................. 13
ATTACHMENT- E SPECIFICATION FOR FM-200 EXTINGUISHING SYSTEM....................... 14
ATTACHMENT- G SPECIFICATION FOR PIPING MATERIAL ............................................. 15
ATTACHMENT- H SPECIFICATION FOR PAINTING .......................................................... 16
ATTACHMENT- I GENERAL SPECIFICATION FOR FIRE PROTECTION SYSTEM ............... 17
Job No. : 3056

Doc. No.: 3056-00-ER-3001
REQUISITION FOR
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1. GENERAL
This requisition covers the requirements for the FM-200 Fire Suppression System to be
purchased by PT. KRAKATAU ENGINEERING (herein after called as PT. KE), for LNG
RECEIVING TERMINAL PROJECT BOJONEGARA IN WEST JAVA, INDONESIA, owned
by PT. NUSANTARA GAS SERVICES, Bojonegara-Indonesia.
2. ITEM AND QUANTITY TO BE PURCHASED

The items and quantity specified in the following sheetshall be furnished in accordance with
this requisition:
Table 1. Item and Quantity to be Purchased
No.
EQUIP NO.
TITLE
TYPE
Fm-200
Extinguisher
HFC-227ea
System For
FM-200 Extinguishing System
(Heptafluoropropane)
Central Control
Room
Fm-200
Extinguisher
HFC-227ea
System For Jetty
Control Room
Fm-200
Extinguisher
HFC-227ea
System For Main FM-200 Extinguishing System
Substation
Building
Pipes, supports, agent cylinders, nozzles, fittings, outlet piping and valves,
control panel, pressure safety valves, alarm, actuator, auxiliary equipment,
structural skid, all instruments & accessories to be completed in a FM-200
Extinguisher System.
1.
2.
3.
4.
QTY
1(one) unit
1 (one) unit
1 (one) unit
1 (one) lot
3. REFERENCE
The following documents shall be referred to as the parts of this requisition:
Table 2. Reference
No.
1.
2.
EQUIP NO.
Fm-200
Extinguisher
System For
Central Control
Room
Fm-200
Extinguisher
System For Jetty
TITLE
DOC. NO.
REV.
3056-E-00-PI-3011
3056-E-00-PI-3012
3056-E-00-PI-3021
3056-E-00-PI-3022
Job No. : 3056

Doc. No.: 3056-00-ER-3001
REQUISITION FOR
Rev.
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Control Room
3.
Fm-200
Extinguisher
System For Main
Substation
Building
4.
Data Sheet- FM-200 Extinguishing System
5.
Specification for FM-200 Extinguishing System
6.
Specification for Piping Material
7.
Specification for Painting
8,
General Specification for Fire Protection System
9.
Equipment List for Fire Fighting
3056-E-00-PI-3031
3056-E-00-PI-3032
3056-E-00-PI-3033
BLRT-FD-DAT-SA3320-09
BLRT-FD-SPC-SA3317
BLRT-FD-SPC-PI3413
BLRT-FD-SPC-PI3420
BLRT-FD-SPC-SA3313
BLRT-FD-LST-SA3309
0
0
0
4. CODES AND STANDARDS

The latest edition of the UL, FM, USDOT, ASME B31.3, ASME B16.5, AWS D1.1, and NFPA
2001 shall apply to the design and execution of FM-200 Extinguishing System.
5. SCOPE OF WORK
The Vendors scope of work shall include the followings:
1.
Supply complete set of FM-200 Extinguishing System.
2.
Shop Test &Test Report
3.
Packing and Transportation to PT. NUSANTARA GAS SERVICES, Bojonegara-West

Java
4.
Supervision for Installation Work
5.
Testing, Commissioning, and Training
6.
Civil Workis not included
7.
Supply of all related documents
The Vendor shall submit the documents and drawings with the requirement of
ATTACHMENT-A: "VENDOR'S DATA REQUIREMENT SHEET".
6. SPARE PART
The VENDOR shall propose his recommendable spare parts for commissioning to final
acceptance and for 1 (one) year operation. The total cost and each unit price shall be
proposed separately in the VENDORs Proposal.
Job No. : 3056
REQUISITION FOR
Doc. No.: 3056-00-ER-3001

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(1) Construction and Commissioning Spare Parts

The VENDOR shall supply recommended spare parts for testing, commissioning, and
final acceptance.
(2) Operating Spare Parts
Operating spare parts shall mean all spare parts which are necessary for 1 (one) year
operation. A separate list of recommended two years operation spare parts such as
Drawing, serial number detail data, etc. shall be submitted in separate quotation.
7. SPECIAL TOOLS AND INSTRUCTION

Vendor shall furnish the special tools and appurtenances for the installation, maintenance
and/or operation of the materials, if any.
8. CONFLICT
If there are any conflicts between this requisition, the priority for interpretation shall be in
following order:
1.
Latest Minutes of Meeting (approved)
2.
This Requisition
3.
Data Sheet and Specification Sheet
4.
Engineering Specification
5.
Codes and Standards
Vendor shall submit his notice for the conflict/discrepancy to get the clarification from Owner
in writing.
9. DEVIATION AND/OR ALTERNATION
1.
The deviation and/or alternation from this requisition shall not be permitted, except for
the deviation and/or alternation, which is offered with the Vendors quotation and
approved in writing by PT. KE.
2.
VENDORs proposal shall comply with this Requisition unless otherwise indicated.
VENDORs offer shall be deemed to comply strictly with this requisition. If VENDOR
intends to propose alternatives, these shall clearly be indicated, separately from base
proposal, in the list of alternatives provided that these are attractive from economical
view point or improvements that have been technically proven.
VENDOR shall submit Exception, Clarification, and Deviation from this Requisition, if
any, along with the quotation using form below.
Job No. : 3056
REQUISITION FOR
Doc. No.: 3056-00-ER-3001

Rev.
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Table 3. Clarification for Deviation

No. Spec. No. and
Para.No
3.
Specification
Requirement
Proposed
Clarification
Exception &
Deviation
Reason
PURCHASER
s
Judgement
When substitute materials are proposed, chemical properties, mechanical properties,

melting method, deoxidation materials, heat treatment, and grain size shall be included
in the above table.
10. SCHEDULE
1.
Vendor shall submit the overall schedule showing detailed items of manufacturing,
shop inspection and test, delivery, installation, testing & commissioning.
2.
Partial shipment will be allowed if it is contributed to improve the schedule.
3.
Vendor shall be submit document list schedule with issue date in accordance with the
requirement listed in Attachment-A.
11. PRESERVATION REQUIREMENTS

1.
General preservation requirements shall be in accordance with International Standard
Packing and Shipping Instructions
2.
In addition to those specified above, the followings shall also be referred:

a)
Surface not painted and/or surfaces susceptible to salt water or atmospheric

corrosion shall be coated with suitable compound to protect them against
corrosion in transit and outside storage at the site.
b)
All machined, bright finished, close clearance surfaces or surfaces not painted
shall be protected with a suitable anti-corrosive material which can be removed
by standard cleaning methods or solvents. If any special cleaning methods or
solvents shall be required, vendor shall prepare the instructions for them.
c)
Flange faces and other machine surfaces on equipment shall be protected with
suitable anti-corrosive material to prevent damage and/or corrosion taking place
prior to item being put into operation.
12. SHIPPING AND PACKING REQUIREMENT

The VENDOR shall include all costs in Proposal for preparation and packing all items for
export
shipment.
Job No. : 3056

Doc. No.: 3056-00-ER-3001
REQUISITION FOR
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VENDOR shall be responsible for the loading and securing of the equipment ready for
shipment from his yard.
The VENDOR shall provide a preservation procedure specifying all requirements that must be
adhered during facility construction and idle periods of non-operation of up to 12 (twelve)
months. The VENDORs preservation procedure shall specify methods for protection against
rain, moisture, dirt, blasting grit etc. Release for Shipment - No equipment shall be released
for shipment without approval of the Companys designated representative.
13. QUALITY ASSURANCE

All materials shall be of good quality and free of all defects that would cause unworkman like
appearance. All materials used shall be suitable for the service under which they will operate.
14. GUARANTEE
The following guarantees shall be considered:
1. Functional and process parameters
2. Site test parameter
VENDOR to warrant the system shall properly operate in accordance to the specified
Standard.
Should the apparatus fail to meet the specified conditions after fair test run, the VENDOR
must make such alteration or furnish such additional equipment as necessary to meet the
specifications free of cost to the PURCHASER.
The VENDOR shall repair or replace without charge, any materials which, within 2 (two) year
from date of delivery, is proven defective in materials or workmanship.
All equipment shall be guaranteed for 24 (twenty four) months after accepted performance
test.
Job No. : 3056

Doc. No.: 3056-00-ER-3001
REQUISITION FOR
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ATTACHMENT - A
VENDORS DATA REQUIREMENT SHEET
The Vendor shall submit the following technical sheets and drawings as indicated below:
NO
DOCUMENT
NAME
FOR
QUOTATIO
N
No of
copies
(1)+2
FOR
APPROVA
L
No of
copies
FOR
REVIEW
No of
copies
FOR
RECOR
D
No of
copies
TIME
(Note 2
or 3)
1.
Vendors Catalog
2.
Reference List
3.
Special Tool List
(1)+3
(1)+3
(2)
4.
Drawing List
(Index)
(1)+3
(1)+3
(2)
5.
Drawing/Doc. List
Schedule
(1)+3
(1)+3
(2)
6.
Data Sheet
(1)+2
(1)+3
(2)
7.
General
Arrangement
(1)+3
(1)+3
(2)
8.
Engineering
Drawing (Include
P&ID, Isometric
Drawing, Load &
Anchorage Detail,
Circuit Diagram)
(1)+3
(1)+3
(1)+3
(2)
(1)+3
(1)+3
(3)
(1)+3
(3)
(1)+3
(3)
(1)+2
9.
Part List
10.
Name Plate List
11.
Inspection & Test

Plan
12.
Installation
Procedure
(1)+3
(1)+3
(3)
13.
Test & Inspection

Report
(1)+3
(1)+3
(3)
14.
Mill Certificate
(1)+3
(1)+3
(3)
15.
Material Certificate
(1)+3
(1)+3
(3)
16.
Manfacturing Data
Record
(1)+3
(1)+3
(3)
17.
Operation,
Erection&
Maintenance
Manual
Erection Schedule
(1)+3
(1)+3
(3)
(1)+3
(1)+3
(2)
18.
(1)+3
Job No. : 3056

Doc. No.: 3056-00-ER-3001
REQUISITION FOR
NO
DOCUMENT
NAME
FOR
QUOTATIO
N
No of
copies
FOR
APPROVA
L
No of
copies
FOR
REVIEW
Date
Page
: 9 / 17
(Note 2
or 3)
(2)
(1)+3
(2)
(1)+3
(1)+3
(2)
(1)+3
(1)+3
(3)
(1)+3
(1)+3
(3)
(1)+3
(2)
19.
Project Organization
20.
WPS & PQR
(1)+3
21.
Painting Procedure
22.
Precommisioning
Procedure
Commisioning
&Start up Procedure
Welder Certificate
24.
:0
FOR
RECOR
D
No of
copies
(1)+3
No of
copies
(1)+3
23.
Rev.
TIME
Note:
1). Number in parentheses (..) indicates required number of the original print and CD (for
drawings). Also number without (..) indicates required number of reproducible copies.
2). Unless otherwise indicated, the documents for approval shall be submitted within 2 weeks
after the Purchaser order.
3). Unless otherwise indicated, the documents for record shall be submitted within one month
before shipment.
4). Unit/dimensions to be used on the documents/drawings shall be metric unit (exception to
metric unit are standardized Imperial Units for nominal sizes of pipe, valve, flange, etc.)
5). The following standard size shall be used.
A4: 210 x 297 mm
A3: 297 x 420 mm
A2: 420 x 594 mm
Al:
594 x 841 mm
6). The documents/drawings shall be in English.
7). Each documents/drawings shall be the order reference number.
8). The Vendor shall resubmit the documents/drawings for proposal until they are Approved
as drawn or Approved as noted.
Job No. : 3056

Doc. No.: 3056-00-ER-3001
REQUISITION FOR
Rev.
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ATTACHMENT- B
LIST SCOPE OF SUPPLY & WORK
I.
LIST SCOPE OF SUPPLY

P = Purchaser; V = Vendor; O = Other; X = Required Item
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
ITEMS
FM-200 Extinguishing System, mainly consists of :
- HFC-227ea (Heptafluoropropane)
- Agent Cylinders
- Pressure Safety Valves
- Outlet piping and Valves
- Nozzles
- Alarm
- Actuator
- Auxiliary Equipment
- Structural skid
Field piping and interconnecting piping between
equipment and packages until the TOP.
(1) Pipe & Fitting
(2) Valve, F/Joint, Strainer, etc
(3) Flange, Bolt/Nut, Gasket
(4) Hanger, Support, U-Bolt/Nut
Piping also includes pipe racks for pipe support.
All piping shop and field welded should be stress
relieved.
Is not allowed piping over support without a wearing
sleeve.
Electrical, Instrumentation, and Automation
(1) MCC & Control Panel
(2) Local Panel
(3) Cable & Conduit (Incl.Accessories)
(4) Field Instrument (Flowmeter, Local Gauges,
Pressure Relief Valve, etc)
Internal Insulation, if any
Cathodic protection for underground conduits, if any
Anchor bolts and shims to install components in the
scope to structures, supports, basements etc.
Erection bolting and shims
Platforms and ladders where required
Touch up painting for equipment
Painting for piping
First filling and consumables (oil, grease, etc) for start
up and commissioning
Spares parts for start up and commissioning
Spare, wear and tears parts, consumable for one (1)
year of operation after commissioning
Special tools for erection and maintenance, including
Lifting frames, if any.
Furnished
by
P V O
Remark
See Attachment
C for details
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Job No. : 3056

Doc. No.: 3056-00-ER-3001
REQUISITION FOR
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Note :
1. The VENDOR shall provide including the equipment or parts if capacity do not beperformed
fully caused by omitting the equipment or parts at above list of scope of supply.
2. Consistence of control source shall be provided by the VENDOR. Main power will be feeded
for running the equipment by Other.
II.
LIST SCOPE OF WORK

P = Purchaser; V = Vendor; O = Other; X = Required Item
No.
ITEMS
1.
Basic Data & Technical Data

Basic
Engineering,
Detail
Engineering,
and
Documentations including Calculation Sheet, Bill of
Material, Outline and / or Plot Plant Drawings, Assy&
Detailed Drawings, Loading Data, and Operation &
Maintenance Manuals
2.
Furnished
by
P V O
X
3.
Manufacturing and Assembling
4.
5.
Erection and Installation

Asbuilt drawings for equipment
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Utility stations
Shall
completely
assembled
tested
be
shop
and
Foundation and Steel Structure

Painting Works (sand blasting, final painting, coating,
touch up material, etc)
Shop Assembly
Shop Test & Test Report
Depnaker Certificate
Calibration Certificate & All Related Documents
Packing
Seaworthy packaging
Free on Truck
Supervision for erection and installation
Supervision for test and commissioning
Operation certification
Training
Flushing Waste Handling, if any
Remark
Loading Data and

Anchor
Bolt
Information
by
Supplier
VENDOR
to
indicate
required
utilities
at
the
battery limit
X
X
X
X
X
X
X
X
X
X
X
X
X
Job No. : 3056
REQUISITION FOR
ATTACHMENT- C
REFERENCE DRAWINGS
Doc. No.: 3056-00-ER-3001

Rev.
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: 12 / 17
NOTE :
1. THE SYSTEM AUTOMATION WILL BE DETAILED BY VENDOR
= SELECTION VALVE
= VALVE ACTUATOR
= CHECK VALVE
= PRESSURE SWITCH HIGH

= SOLENOID VALVE
= FM-200 CYLINDER
130 lb CAPACITY
= AUDIBLE ALARM
= FLEXIBLE CONNECTION
LINE NUMBER
EXAMPLE :
2"-FS-4001-X
= LOCAL CONTROL PANEL

= CAP
PIPING MATERIAL
A : SGP
B : SGP SCH.40
C : SGP SCH.80
= ACTUATION HOSE
NUSANTARA GAS SERVICES
SERIAL NUMBER
AREA :
1 : CENTRAL CONTROL ROOM
2 : JETTY CONTROL ROOM
3 : MAIN SUBSTATION BUILDING
FLUID :
FS : FIRE SUPPRESSION
FH : FIRE HYDRANT
PIPE NOMINAL DIAMETER
NGS
= ELECTRICAL LINE
NO
COVERAGE AREA
FM-200
PIPE
CYLINDER
DIAMETER
AUXILIARY INSTRUMENT ROOM
24
2"
CONTROL ROOM
20
2"
UPS ROOM
1"
24
1 1/2"
LEGEND :
= CONCENTRIC REDUCER
= NOZZLE
= CAP
NGS
= ELECTRICAL LINE
= BOUNDARY LINE
= SMOKE DETECTOR
LINE NUMBER
EXAMPLE :
2"-FS-4001-X
PIPING MATERIAL
A : SGP
B : SGP SCH.40
C : SGP SCH.80
SERIAL NUMBER
AREA :
FLUID :
FH : FIRE HYDRANT
NO
COVERAGE AREA
NOZZLE
QUANTITY
21
CONTROL ROOM
18
UPS ROOM
TOTAL
5
44
NOTE :
= SELECTION VALVE
= VALVE ACTUATOR
= CHECK VALVE

= SOLENOID VALVE
= FM-200 CYLINDER
130 lb CAPACITY
= AUDIBLE ALARM
LINE NUMBER
EXAMPLE :
2"-FS-4001-X

= CAP
PIPING MATERIAL
A : SGP
B : SGP SCH.40
C : SGP SCH.80
= ACTUATION HOSE
SERIAL NUMBER
AREA :
FLUID :
FH : FIRE HYDRANT
NGS
= ELECTRICAL LINE
NO
COVERAGE AREA
FM-200
PIPE
CYLINDER
DIAMETER
UPS & MMC ROOM
1"
1 1/2"
1 1/2"
LEGEND :
= NOZZLE
= CAP
NGS
= ELECTRICAL LINE
= BOUNDARY LINE
= SMOKE DETECTOR
LINE NUMBER
EXAMPLE :
2"-FS-4001-X
PIPING MATERIAL
A : SGP
B : SGP SCH.40
C : SGP SCH.80
SERIAL NUMBER
AREA :
FLUID :
FH : FIRE HYDRANT
NO
COVERAGE AREA
UPS & MMC ROOM

TOTAL
NOZZLE
QUANTITY
4
8
12
NOTE :
LINE NUMBER
EAAMPLE :
2"-FS-4001-X
PIPING MATERIAL
A : SGP
B : SGP SCH.40
C : SGP SCH.80
= SELECTION VALVE
= VALVE ACTUATOR
= CHECK VALVE

= SOLENOID VALVE
SERIAL NUMBER
= FM-200 CYLINDER
130 lb CAPACITY
AREA :
= AUDIBLE ALARM

= CAP
FLUID :
FH : FIRE HYDRANT
= ACTUATION HOSE
= ELECTRICAL LINE
NO
COVERAGE AREA
FM-200
PIPE
CYLINDER
DIAMETER
NGS
CAPACITY ROOM
3/4"
22 kV DISTRIBUTION ROOM
3/4"
CONTROL ROOM
1"
6.6/0.4 kV DISTRIBUTION ROOM
28
2 1/2"
CAPACITY ROOM CABLE CELLAR
1/2"
22 kV DISTRIBUTION ROOM CABLE CELLAR
1/2"
CONTROL ROOM CABLE CELLAR
3/4"
6.6/0.4 kV DISTRIBUTION ROOM CABLE CELLAR
16
2"
29
2 1/2"
LEGEND :
= NOZZLE
= CAP
NGS
= ELECTRICAL LINE
= BOUNDARY LINE
= SMOKE DETECTOR
LINE NUMBER
EXAMPLE :
2"-FS-4001-X
PIPING MATERIAL
A : SGP
B : SGP SCH.40
C : SGP SCH.80
SERIAL NUMBER
AREA :
FLUID :
FH : FIRE HYDRANT
NO
COVERAGE AREA
NOZZLE
QUANTITY
CAPACITY ROOM
22 kV DISTRIBUTION ROOM
CONTROL ROOM
6.6/0.4 kV DISTRIBUTION ROOM
32
TOTAL
48
LEGEND :
= NOZZLE
= CAP
NGS
= ELECTRICAL LINE
= BOUNDARY LINE
= SMOKE DETECTOR
LINE NUMBER
EXAMPLE :
2"-FS-4001-X
PIPING MATERIAL
A : SGP
B : SGP SCH.40
C : SGP SCH.80
SERIAL NUMBER
AREA :
FLUID :
FH : FIRE HYDRANT
NO
COVERAGE AREA
NOZZLE
QUANTITY
CAPACITY ROOM CABLE CELLAR
22 kV DISTRIBUTION ROOM CABLE CELLAR
CONTROL ROOM CABLE CELLAR
6.6/0.4 kV DISTRIBUTION ROOM CABLE CELLAR
32
TOTAL
48
Job No. : 3056
REQUISITION FOR
ATTACHMENT- D
DATA SHEET- FM-200 EXTINGUISHING SYSTEM
Doc. No.: 3056-00-ER-3001

Rev.
:0
Date
Page
: 13 / 17
LNG Receiving Terminal Project Bojonegara

in West Java, Indonesia
Datasheet - FM-200 Fire Suppression System
BLRT-FD-DAT-SA-3320-04
0
Rev.
29/Apr./15
Date
Issue for ITB

Description
XMZ
BY
CL
CHK
Tokyo Gas Engineering Co., Ltd.
AM
REV.
YC
APPR.
Equipment No.:
Datasheet No.:
Project:
Applicable to:
FM-200 Fire Suppression System

BLRT-FD-DAT-SA-3320-04-01
REV
FOR
By
CHK
APV
DATE
ITB
XMZ
CL
YC
4/29/15
Rev:
Page No.:
Purchase
Proposal
Revision Block
of
As Built
Client:
PT. Nusantara Gas Services, Kalla Group
Manufacturer
Site:
Bojonegara, West Java
Quantity
Plant:
Bojonegara LNG Receiving Terminal
Service:
FM-200 Fire Suppression System for Central Control Room
set
GENERAL
Applicable Specs:
Label Required:
Environment:
NFPA 2001
Yes
Indoors
UL/FM
No
Outdoors
C Min
Protection Req'd.:
Winterization Tropicaliza Other
Max.
Elevation:
93%
Max.
USDOT, ASME B31.3, ASME B16.5, AWS D1.1
40
Room Temp:
Humidity:
17.1
Other
+6m
SYSTEM DESIGN
HFC-227ea 1 Room Size
16 m(W) x 27 m(L) x 5.2 mH9 Actication by:
10.50% 1 Calculated Qty (kg)
1,605
1
Same zone detector voting, 2 out N
Type of Agent:
LOAEL
1 Margin (kg)
Flooding Factor
1.2 5 Main Storage (kg)
Target Concentration
8%
Time to reach concentration (s)
Reserve (kg)
10
15%
Safety Factor
Total Storage (kg)
1,850
1,850
3,700
Manual Activation (local panel)

Manual Activation (local at the cylinders)
Manual Activation (Remote)
Gas detection in fresh air inlet, 2 of N
SYSTEM COMPONENTS/PACKAGE
DESCRIPTION
COMPONENTS
Agent Cylinders
Pressure Safety Valves
Outlet Piping and Valves
Nozzles
Alarm
Actuator
Auxiliary Equipment
Control Panel
Structural skid
Piping & Support Material
QTY PER EACH UNIT
162 kg x 12 Cylinders per bank, 138 kg/cm2g DP, USDOT certified
2 banks (Main + Reserve)
Burst dics on cylinder

8
8
3
Red Strobe lights with loud buzzers

Beeper
8
2
Suitable for outdoor environment, weather proof

Carbon steel shapes
1
6
Carbon steel ASME 600# system)
1 Lot
AUTOMATION
Operation Mtheod
Control Power Supply
Automatic
Area Classification
Manual
230 VAC, 1 Phase, 50 Hz

Non-classified safe area
Remote Control
Release Confirmation
Yes
Yes
Control Panel/Console Location:
No
No
outdoor
TEST & INSPECTION

Dimentions & Workmanship
Performance Test
Yes
Yes
No
No
Factory Acceptance Test

Site Acceptance Test
Yes
Yes
No
No
STRUCTURAL SKID
Material
Carbon steel, ASTM A36 or equal
Code:
AWS D1.1, OSHA
Skid Handling:
Single Point Lift
PACKAGE SIZE AND WEIGHT 4
FULL
kg
Empty
kg
NOTES
1. Supplier may recommend alternative agent and verify the calculation for the quantity.
2. The final location shall be determined during detail design.
3. Number of alarm sets shall be finalized during detail design.
4. Supplier shall complete the data sheet.
5. Safety factor shall be reviewed and finalized during the detail design based on the leaking factor and sustained release time.
7. Piping pressure rating is to match the selected agent.
8. Supplier to supplement.
9. The size is the largest fire zone in Auxiliary Instrument Room.
Other fire zones information are as follows: UPS Room (16Wx6Lx5.2H);Control Room (16Wx22Lx5.2H).
Equipment No.:
Datasheet No.:
Project:

Proposal
REV
FOR
By
CHK
APV
DATE
ITB
XMZ
CL
YC
4/29/15
Rev:
Page No.:
Applicable to:
Revision Block
of
As Built
Purchase
Client:
Manufacturer
Site:
Quantity
Plant:
Service:
FM-200 Fire Suppression System for Jetty Control Room
set
GENERAL
Applicable Specs:
Label Required:
Environment:
NFPA 2001
Yes
Indoors
UL/FM
No
Outdoors
C Min
Protection Req'd.:
Winterization Tropicalizatio Other
Max.
Max.
40
Room Temp:
Humidity:
17.1
Other
Elevation:
93%
+6m
SYSTEM DESIGN
12 m(W) x 22 m(L) x 4.5 mH Actication by:
850
1
Type of Agent:
LOAEL
1 Margin (kg)
Flooding Factor
8%
Reserve (kg)
10
15%
Safety Factor
Total Storage (kg)
980
980
1,960

DESCRIPTION
COMPONENTS
Agent Cylinders
Nozzles
Alarm
Actuator
Auxiliary Equipment
Control Panel
Structural skid
QTY PER EACH UNIT

8
8
3

Beeper
8
2

Carbon steel shapes
1
6
1 Lot
AUTOMATION
Operation Mtheod
Automatic
Area Classification
Manual

Remote Control
Yes
Yes
No
No
outdoor
TEST & INSPECTION

Performance Test
Yes
Yes
No
No

Yes
Yes
No
No
STRUCTURAL SKID
Material
Code:
AWS D1.1, OSHA
Skid Handling:
Single Point Lift
FULL
kg
Empty
kg
NOTES
Equipment No.:
Datasheet No.:
Project:
Applicable to:

BLRT-FD-DAT-SA-3320-04-01
REV
FOR
By
CHK
APV
DATE
ITB
XMZ
CL
YC
4/29/15
Rev:
Page No.:
Purchase
Proposal
Revision Block
of
As Built
Client:
Supplier
Site:
Quantity
Plant:
Service:
FM-200 Fire Suppression System for Main Substation
set
GENERAL
Applicable Specs:
Label Required:
Environment:
NFPA 2001
Yes
Indoors
UL/FM
No
Outdoors
C Min
Protection Req'd.:
Winterization Tropicalizatio Other
Max.
Max.
40
Room Temp:
Humidity:
17.1
Other
Elevation:
93%
+6m
SYSTEM DESIGN
18 m(W) x 32 m(L) x 4.5 mH9 Actication by:
1,850
1
Type of Agent:
LOAEL
1 Margin (kg)
Flooding Factor
8%
Reserve (kg)
10
15%
Safety Factor
Total Storage (kg)
2,130
2,130
4,260

DESCRIPTION
COMPONENTS
Agent Cylinders
Nozzles
Alarm
Actuator
Auxiliary Equipment
Control Panel
Structural skid
QTY PER EACH UNIT

8
8
3

Beeper
8
2

Carbon steel shapes
1
6
1 Lot
AUTOMATION
Operation Mtheod
Automatic
Area Classification
Manual

Remote Control
Yes
Yes
No
No
outdoor
TEST & INSPECTION

Performance Test
Yes
Yes
No
No

Yes
Yes
No
No
STRUCTURAL SKID
Material
Code:
AWS D1.1, OSHA
Skid Handling:
Single Point Lift
FULL
kg
Empty
kg
NOTES
9. The size is the largest fire zone in 6.6/0.4KV Distribution Room.
Other fire zones information are as follows: 22KV Distribution Room (9Wx8Lx4.5H); Control Room (9Wx14Lx4.5H); MV Capacitor Room (6.6Wx10Lx4.5H).
Job No. : 3056
REQUISITION FOR
ATTACHMENT- E
SPECIFICATION FOR FM-200 EXTINGUISHING SYSTEM
Doc. No.: 3056-00-ER-3001

Rev.
:0
Date
Page
: 14 / 17

Specification for FM-200 Gaseous Fire Suppression

System
BLRT-FD-SPC-SA-3319
20/Apr./15
Issue for ITB
XMZ
CL
AM
YC
Rev.
Date
Description
BY
CHK
REV.
APPR.
Engineering and Design for

BLRT-FD-SPC-SA-3319
Specification for FM-200 Gaseous Fire
Suppression System
Contents
1.
Scope
2.
Definitions and Abbreviations
3.
Codes and Standards
4.
Clean Agent Fire Suppression System Specification
5.
Inspection, Testing, Maintenance and Training
6.
Guarantee
Page 2 of 12

1.
BLRT-FD-SPC-SA-3319
Suppression System
Scope
This document specifies the requirements for a clean agent fire suppression system
and control system for LNG Receiving Terminal Project Bojonegara in West Java,
Indonesia (hereinafter referred to as the Terminal).
2.

Subject to the requirements of the context, the terms used in this document are
given the following meaning:
3.
Project
Terminal
NGS Bojonegara LNG Receiving Terminal
OWNER
PT. Nusantara Gas Services (NGS)
Supplier
The
company
who
provides
a
product/equipment and related services
EPC Contractor
The company contracted to perform EPC works for

the Terminal.
Sub-contractor
The company to whom EPC Contractor will

subcontract a part of EPC works for the Terminal
PMC
The company who is

Management Consultant
execution.
particular
in charge of
for OWNERs
Project
project
Codes and Standards

The applicable Indonesia codes and standards will take precedence. Common
industrial codes and standards also shall be used to supplement. The following
listed codes and standards are to be used for gaseous fire suppression system of
the latest edition:
Reference Specifications
BLRT-FD-RPT-SA-3303
Fire Protection Design Philosophy
Local Codes and Standards

SNI 03-3986
Automatic fire alarm installation
SNI 19-6772
Procedures for the FM - 200 fire extinguisher

systems
Page 3 of 12

BLRT-FD-SPC-SA-3319
Suppression System
International Industrial Codes and Standards

The fire fighting and protection equipment system shall be designed in
accordance with the most stringent requirements of the latest edition of the
following standards:
NFPA 13
Installation of Sprinkler Systems
NFPA 72
Fire Alarm Code
NFPA 101
Safety to Life from Fire in Buildings and Structures
NFPA 2001
Clean gent Fire Extinguishing Systems
BS 5045-2
Transportable Gas Containers
UL 2166
Standard for Halocarbon Clean Agent Extinguishing

System Units
Department of Transportation (DOT)

Factory Mutual Systems (FM)
Transportable Pressure Equipment Directive (TPED)
4.
Clean Agent Fire Suppression System Specification
4.1
General
Clean agent fire suppression system is provided for the deep seated fire caused by
electrical equipments such as switchgear, motor control system, and etc. The
clean agent shall be a HFC-227ea (Heptafluoropropane), hereafter referred to as
the FM-200.
FM-200 gaseous fire suppression system will be used for the following buildings:
4.2
Central control room (CCR)
Jetty control room (JCR)
Main substation
Truck lorry control room (phase II)
System Description
4.2.1 Each FM-200 system shall include the following main components:
Page 4 of 12

BLRT-FD-SPC-SA-3319
Suppression System
Main Cylinder Bank with associated cylinder head valves, header,

hoses
Reserve Cylinder Bank with associated cylinder head valves, header,
hoses
Nozzles and piping
Control Panel
4.2.2 Activation of the FM-200 fire extinguishing system requires a confirmed
fire detection event which relies on voting from same zone detection.
The confirmation usually includes smoke detectors or other type
detectors located in two of the same zones. In case the area under
protection belongs to a common fire zone, then the voting will be
obtained from two or more detectors located in opposite corner of the
said zone. Sound alarm on activating single-detection device (1st alarm
level for any type of Detection systems), and discharge extinguishing
agent on actuating single-detection device in other zone (2nd alarm level
for any type of Detection systems).
FM-200 should be used to activate it manually in order to avoid harm to
people due to false alarm in CCR and JCR.
4.2.3 The system shall be sized to sustain sufficiently the effective snuffing
time (under the required concentration) as per NFPA-2001. The
objective is to quench the deep seated fire and to cool down the heated
object to prevent from relit.
4.3
Design Requirement
4.3.1 Design system for delivering an FM-200 clean agent concentration
suitable for normally occupied areas being protected as per the
requirements in NFPA 2001. Utilize safety factors specified in NFPA
2001 for the design concentrations for Class A, B, and C fires. The
discharge time required to achieve 95 percent of the minimum design
concentration for flame extinguishment based on a 20 percent safety
factor shall not exceed 10 seconds.
4.3.2 Each fire suppression system shall have its own supply of FM-200 in a
modular storage design.
Page 5 of 12

BLRT-FD-SPC-SA-3319
Suppression System
4.3.3 All devices, components and equipment shall be new, standard products
of the equipment Suppliers latest design and suitable to perform the
functions intended. All devices and equipment shall be UL Listed and/or
FM Approved.
4.3.4 FM-200 clean agent systems shall be designed and installed as a total
flooding system. The limit of agent concentration percentage and
allowable possible exposure of operators shall be observed as per NFPA
2001.
4.3.5 Specific care should be taken with extinguishing concentrations for the
fire, validating equipment Suppliers minimum recommendations, with
demonstrations if necessary. Additionally, the system shall be checked
for compatibility with the building design, air tightness, and venting
requirements, etc.
4.3.6 The FM-200 shall be stored in containers and super pressurized with
nitrogen and must conform to NFPA 2001 standards. The containers
shall be constructed of high strength alloy steel seamless (No Welding)
cylinders of sizes 22L, 40L, 80L, 100L, 140L and 180L meeting the
requirements of the Transportable Pressure Equipment Directive (TPED)
99/36/EC or BS5045 Part.2 or Department of Transportation (D.O.T.) for
refillable pressure vessels, and must conform to NFPA 2001 standards.
The containers shall have a pressure gauge for visual inspection, and
shall be electrically supervised through the use of a pressure switch and
shall have low pressure switch to alert for empty container(s). The
containers shall be designed to safely vent over-pressurization due to
high temperatures. The FM-200 containers shall be capable of being
reconditioned and refilled on site without repair or replacement parts.
4.3.7 FM-200 containers shall be securely mounted to a structural frame using
mounting brackets. The skid bearing plate shall be capable of
withstanding a load up to 5 times the cylinder weight.
4.3.8 Discharge of FM-200 agent shall be released by brass valve actuator
that mounts directly on the container head, operated electrically through
and solenoid valve. Manual override valves shall also be included to
allow for operators intervention.
4.3.9 Cylinder valves shall be back pressure type valves. Operation by release
Page 6 of 12

BLRT-FD-SPC-SA-3319
Suppression System
Nitrogen from top of piston, actuate by solenoid valve or mechanical

control.
4.3.10 The solenoid valve shall be 24 VDC / 0.5 amps, and 2 amps for cylinder
valve size 3 inch up.
4.3.11 Discharge nozzles shall be installed within the Suppliers guidelines to
distribute the FM-200 agent throughout the protected space. The
nozzles shall be designed to provide proper agent quantity and
distribution and shall have a UL listed and FM Approved nozzle range
(radius). Nozzle spacing shall be in accordance with the UL listing and
FM approval. FM-200 discharge nozzles shall be one piece brass
construction with female pipe threads and orifice sizes shall be drilled.
Feed piping shall be doing from top down or bottom up.
4.3.12 Distribution piping shall be in accordance with Class G6A as specified in
Piping Material Specification BLRT-FD-SPC-3413. All piping must be
galvanized, reamed, blown clear, and swabbed with appropriate solvents
to remove burrs, mill varnish, and cutting oil before assembly. The piping
network shall be free of particulate matter and oil residue before
installation of nozzles. Teflon tape dope shall be used, and shall be
applied to male threads. All piping must be solidly supported for
withstanding thrust induced by the jet force from FM-200 release.
4.3.13 All system functions shall be controlled and supervised by the system
Control Panel.
4.3.14 Control equipment shall be designed to be capable of adjusting the
countdown timer 0-60 seconds.
4.3.15 Optical smoke detectors shall be used for automatic fire detection. The
optical detector shall utilize solid state circuitry, infrared LED light source,
and a silicon photo diode receiving element.
4.3.16 Manual release agent shall be pull action type (Call Point /w Cover).
4.3.17 Abort or Hold switch shall be pull action type.
4.3.18 Alarm bell shall be used 24 VDC, 90-95 dBA at 1 meter.
4.3.19 If multiple cylinders are used to protect an enclosed space, they must be
stored in same location connected by pilot activation hoses. All cylinders
Page 7 of 12

BLRT-FD-SPC-SA-3319
Suppression System
must be activated by a single manual release during emergency where

the cylinder valves are unable to be activated electrically.
4.4
System Operation
Automatic operation of each protected area shall be as follows:
4.4.1 First Alarm Condition:
a)
First Alarm condition is activated by any one detector in the protected

space.
b)
Signal goes to the Fire Alarm System at CCR (Central Control Room)
and fire alarm shall announce both in visual and in audible mode.
c)
The address of the activated detector shall be displayed on the Fire

Alarm System.
d)
Operator shall attend the system and verify the event.
4.4.2 Second Alarm Condition:

a)
Second Alarm condition is to be activated when a fire event is confirmed

by:
two detectors either in same zone or in opposite corners of the
protected space are activated; or
fire in the protected space is confirmed by operator through the
manual fire alarm station.
b)
The FM-200 system will be activated automatically. It may also be

manually activated.
c)
Simultaneously:
the Fire Alarm System displays the warning message of the system
activation;
the strobe lights and horn dedicated for the FM-200 system in the
protected space are activated;
all part of the air handling system in the protected space will be shut
down, and all fire dampers in the air duct will close automatically;
all personnel shall leave the space and shut all windows and doors;
Page 8 of 12

BLRT-FD-SPC-SA-3319
Suppression System
the time delay count down starts (30 seconds time delay is
recommended)
d)
If operator finds a situation not warrant the release of FM-200 such as:
there is person(s) trapped in the protected space, or
the fire alarm is faulty;
He or she will then press down the Abort button to stop the system
operation.
e)
If no other action, the FM-200 will discharge after the time delay expires.
Activation of a manual pull station will immediately release the FM-200.
5.
System Installation
5.1
The manual discharge station shall be of the electrical actuation type and shall be
supervised at the main control panel. The station includes both Activate and
Abort knobs.
5.2
The manual stations shall be located near each exit door of the protected
building/room.
5.3
The strobe lights and horn shall be located at the following positions as minimum:
Cross sections of walkways and corridors.
At each door
Noisy areas
Highly occupied areas
6.
Inspection, Testing, Maintenance and Training

After the installation is complete, the system shall be thoroughly checked for proper
functioning, proper container and piping support, and proper ground, resistance,
and detector sensitivity. Each circuit shall be functionally tested, including auxiliary
circuits (HVAC shutdown, Shunt Trip power interruption, etc.)
6.1
Acceptance Testing
Conduct acceptance tests in the presence of the OWNER/PMC witness with EPC
Contractors HSE Engineer.
Page 9 of 12

BLRT-FD-SPC-SA-3319
Suppression System
The acceptance test shall include the following:
The entire control system shall be tested to determine if functions are as

designed and intended. All circuits shall be tested, including;
Automatic actuation
Manual actuation
HVAC and power shutdowns
Audible and visual alarm devices
Manual override of abort functions
Smoke/fire damper operation
Agent container pressure supervision
Supervision of all panel circuits, including AC power and battery power

supplies, shall be tested and qualified.
Conduct a room pressurization test for each protected space to determine

the presence of openings that would impact FM-200 system concentration
levels during an activation.
Testing shall be conducted in accordance with NFPA 2001 requirements.

If openings are discovered, EPC Contractor shall be responsible for coordinating
the proper sealing of the protected space(s) by Supplier.
Upon completion of repairs, EPC Contractor shall conduct additional room
pressurization tests, at no additional cost to OWNER/PMC, until a successful test
is obtained.
Copies of successful test results shall be submitted to the OWNER Fire Protection
Engineer for record.
6.2
Operation and Maintenance Manuals

Prior to final acceptance, the EPC Contractor shall provide complete operation and
maintenance instruction manuals to the OWNER. All aspects of system operation
and maintenance shall be detailed, including electrical schematics of all circuits, a
written description of the system design, drawings illustrating equipment location,
and technical bulletins describing each component. Checklists and procedures for
Page 10 of 12

BLRT-FD-SPC-SA-3319
Suppression System
emergency situations troubleshooting techniques, and maintenance operations

shall be included.
6.3
System Service / Maintenance

The equipment Supplier shall provide a supplemental service / maintenance /
inspections / training seminar proposal for providing certification for OWNERs
technical personnel.
6.4
Training Requirements
Prior to final acceptance, the EPC Contractor shall provide operation training for
personnel selected by the OWNER. Each training session shall include emergency
procedures, abort functions, system control panel operation, trouble procedures,
and safety requirements.
7.
Guarantee
Compliance with this specification does not relieve EPC Contractor from their
responsibilities for the design, construction, workmanship and quality of the
materials used, which shall be fully suitable for the operating conditions specified
by OWNER/PMC, and reliable with regard to its mechanical and operating
performance.
The specified requirements are the minimum by OWNER/PMC, and EPC
Contractor shall be the ultimately responsible for all aspects of the supplied
equipment regardless of source and shall be responsible for ensuring compliance
with all relevant local and national codes and regulations etc. current at the date of
tender.
EPC Contractor shall guarantee that each equipment item supplied shall achieve
its individual maximum/minimum performance criteria, as specified in the
specification sheets, this specification and herein referenced specifications.
Availability of the equipment defined in the specification and data sheets shall be
certified by EPC Contractor.
All equipment supplied by EPC Contractor shall be guaranteed to operate under
intermittent and continuous operation and satisfactorily maintain all functions and
capacities within this specification and the data sheet, under the whole range of
operating and climatic conditions specified herein.
EPC Contractor shall provide a comprehensives guarantee covering the suitability
Page 11 of 12

BLRT-FD-SPC-SA-3319
Suppression System
of the design, materials, construction and workmanship for the service conditions
defined by the specification sheets and this specification and a specific guarantee
to fully repair without expense to OWNER, any fault due to unsuitability of the
design, material, construction, or workmanship.
Page 12 of 12
Job No. : 3056
REQUISITION FOR
ATTACHMENT- G
SPECIFICATION FOR PIPING MATERIAL
Doc. No.: 3056-00-ER-3001

Rev.
:0
Date
Page
: 15 / 17
(9/30)
Attachment 1
Attachiment-1
BLRT-FD-SPC-PI-3413
Piping Material specification
Summary of Piping Material Specification
Design
Remarks
Rating
C.A
mm
Basic
Material
LNG
BOG Suction /Return Gas
BOG comp discharge
Liquid Nitrogen
150#
SS304/SS304L
Dual Certified
High Pressure LNG

High Pressure
NG (ORV Outlet)
900#
SS304/SS304L
Dual Certified
600#
1.6
C.S
Fuel Gas
Nitrogen Distribution System
Diesel
Plant Air
150#
1.6
C.S
Instrument Air
Instrument Air
Distribution System
150#
1.6
C.S
Galvanized
0 / 65
Potable Water
Potable Water
Service Water
150#
1.6
C.S
Galvanized
2.5
0 / 65
Sea Water
Sodium Hypochlorite
Sea Water System

Hypochlorite
150#
GRE
Cu-Ni Alloy
T1KZ
18.0
0 / 65
Fire Water
(Above ground))
Fire Water Distribution System

Water Spray System
Foam System
150#
1.6
C.S
Galvanized
T1K
18.0
0 / 65
Fire Water
(Under Ground)
Fire Water Distribution System
150#
GRE
G1L
3.0
0 / 65
Oily Water
Waste Water
Oily Water Drain
150#
1.6
C.S
G1LY
3.0
0 / 65
Oily Water , Waste Water

(Under Ground)
Oily Water Drain
150#
1.6
C.S
Outer PE Coated
Piping
Class
Pressure
kg/cm2.G
Temperature
(deg.C)
Fluid
(Main Application Pipe etc.)
S1A
F.V. / 17.4
165 /65
165 /65
165 /150
196 /65
LNG
BOG
BOG (discharge)
Liquid Nitrogen
S9A
0 / 99.7
165/ 65
LNG
NG
G6A
0 / 99.7
0 / 65
NG
G1J
0 / 12.0
20 / 65
NG
Nitrogen
H1J
12.0
0 / 65
H1M
7.0
T1J
Sendout Gas

Page 8 of 43
99000918-6272 R3800-1001 Rev.0
(10/30)
BLRT-FD-SPC-PI-3413
PIPING MATERIAL SPECIFICATION

Line Class
Fluid
G1J
Sheet (1 / 3 )
Design Code
ASME B 31.3
Material
C.S
NG (Fuel Gas)
C.A
1.6
Nitrogen
Flange Face
RF
Plant Air
Rating
150#
Design
Service
NG (Fuel Gas)
Press.
(kg/cm2.G)
Temp.
(deg C)
0 / 12.0
-20 /65
Nitrogen
Plant Air
Service Limits :
ITEM
Temp.
deg C
Press.
kg/cm2.G
-20
38
50
65
20.0
20.0
19.5
19.0
SIZE (inch)
Wall Thick.
Specification
1/2 - 1-1/2
SCH80
A106-B Seamless ASME B36. 10M/ B36.19M PE
2-6
SCH40
A106-B Seamless ASME B36. 10M/ B36.19M BE
NOTE
PIPE
1/2 - 1-1/2
A105 CL.3000 ASME B16.11 SW
(3)
A234-WPB Seamless ASME B16.9 BW
(3)
ELBOW/TEE/REDUCER
/CAP
2-6
SOCKLET
1/2 - 1-1/2
SWAGED NIPPLE
1/2 - 1-1/2
COUPLING
1/2 - 1-1/2
SCH40
Olet A105 CL. 3000 MSS SP-97 SW

SCH80
A234-WPB Seamless MSS-SP-95 NPT-PE

Olet A105 CL. 3000 ASME B16.11 SW-SW, SW-NPT,NPT-NPT
1/2 - 1-1/2
SCH80
A105 CL. 150 ASME B16.5 RF SW
2-6
SCH40
A105 CL. 150 ASME B16.5 RF WN
FLANGE
(2)
BLIND FLANGE
1/2 - 6
A105 CL. 150 ASME B16.5 RF
GASKET
1/2 - 6
Spiral Wound Gasket SS304 Winding/Graphite Filler CL.150 ASME B16.20 FLG B16.5 RF 4.5mmT
BOLT & NUT
1/2 - 6
ASTM A193-B7/A194 2H ASME B1.1 UNC w/ two Heavy Hex. Nuts Stud
ORIFICE FLANGE
2-6
SPECT BLANK/SPACER
1/2 - 6
SCH40
NPT 1/2" Tap WN A105 CL.300 with 2 x Jack Screws
(2)
A515-70 CL.150 RF

Page 23 of 43
99000918-6272 R3800-1001 Rev.0
(11/30)
BLRT-FD-SPC-PI-3413

Line Class
G1J
Sheet (2 / 3 )
Design Code
ASME B 31.3
Material
C.S
Nitrogen
Flange Face
RF
Plant Air
Rating
150#
Design
Service
NG (Fuel Gas)
Press.
(kg/cm2.G)
Temp.
(deg C)
0 / 12.0
-20 /65
Nitrogen
Plant Air
Service Limits :
ITEM
SIZE (inch)
GATE VALVE
Temp.
deg C
Press.
kg/cm2.G
-20
38
50
65
20.0
20.0
19.5
19.0
Specification
NOTE
1/2 - 1-1/2
800# SW, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim, HF Seats, API-602,
Hand Wheel OP
1/2 - 1-1/2
800# Screwed x SW, OS & Y-BB, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim, HF Seats, API-602,
Hand Wheel OP
2-6
1/2 - 1-1/2
150# RF, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105/A216 Gr WCB, 13Cr Trim, HF Seats, API600, Hand Wheel OP
800# SW, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim ,HF Seats, API-602,
Hand Wheel OP
GLOBE VALVE
2-6
150# RF, BB-BG-OS & Y, Carbon Steel Body/Bonnet per ASTM A105/A216 Gr WCB, 13Cr Trim, HF Seats, API600,
Hand Wheel OP
1/2 - 1-1/2
800# SW, Bolted Cap, Lift type, Carbon Steel Body/Bonnet per ASTM A105, 13Cr Trim, HF Seats
2-6
150# RF, Swing, Carbon Steel Body/Bonnet per ASTM A105/A216 Gr WCB, 13Cr Trim, HF Seat
CHECK VALVE
1/2 - 1-1/2
300# SW, Top Entry, Carbon Steel ASTM A105, PTFE Seat, Lever OP
(1)
150# RF, End Entry, Carbon Steel ASTM A216,Gr WCB, PTFE Seat, Lever OP
(1)
BALL VALVE
2-6
NOTES
(1)
Use ball valves where quick shut-off is required
(2)
300# used only where in-line Instrument, Equipment Nozzle or specified on P & ID that higher rating of this class.
(3)
45/90 deg. Long Radias Elbow

Page 24 of 43
99000918-6272 R3800-1001 Rev.0
(12/30)
BLRT-FD-SPC-PI-3413
LINE CLASS : G1J

BRANCH SIZE (in)
0.5 0.75
1.5
0.5 ST
RUN PIPE SIZE (in)
0.75 STN ST
1 STN STN ST
1.5 RTS RTS RT
ST
2 SSN SSN SO SO ST
3 SSN SSN SO SO RT
ST
4 SSN SSN SO SO RT
RT
ST
6 SSN SSN SO SO WL RT
RT
ST
ST
Straight Tee
STN :
Straight Tee + Swaged Nipple
SSN :
Sockolet + Swaged Nipple
SO :
Sockolet
RT
Reducing Tee
WL :
Weldolet
RTS :
Reducing Tee + Swaged Nipple

Page 25 of 43
99000918-6272 R3800-1001 Rev.0
(13/30)
BLRT-FD-SPC-PI-3413

Line Class
Fluid
H1M
Sheet (1 / 3 )
Portable Water
Design Code
ASME B 31.3
Material
C.S Galvanized
C.A
1.6
Flange Face
RF
Rating
150#
Desing
Service
Service Limits :
ITEM
SIZE (inch)
Wall Thick.
1/2 - 2
SCH80
3-8
STD
Press.
(kg/cm2.G)
0/7
Portable Service
Water
Temp.
deg C
Press.
kg/cm2.G
Temp.
(deg C)
0 /65
-20
38
50
65
20.0
20.0
19.5
19.0
Specification
NOTE
A106-B Seamless ASME B36. 10M/ B36.19M NPT Galvanized
PIPE
1/2 - 2
A106-B Seamless ASME B36. 10M/ B36.19M BE Galvanized

A105 CL.3000 ASME B16.11 NPT Galvanized
(4)
A234-WPB Seamless ASME B16.9 BW Galvenized
(4)
ELBOW/TEE/REDUCER
/CAP
3-8
STD
THREDOLET
1/2 - 2
Olet A105 CL. 3000 MSS SP-97 NPT Galvanized
UNION
1/2 - 2
A105 CL.3000 ASME B16.1 MSS SP-83 NPT Galvanized
COUPLING
1/2 - 2
A105 CL. 3000 ASME B16.11 NPT-NPT Galvanized
1/2 - 2
A105 CL. 150 ASME B16.5 RF NPT Galvanized
3-8
STD
A105 CL. 150 ASME B16.5 RF WN Galvanized
FLANGE
1/2 - 2
3-8
BLIND FLANGE
A126-B CL.125 ASME B16.1 FF NPT

STD
A126-B CL.125 ASME B16.1 FF WN
1/2 - 8
A105 CL. 150 ASME B16.5 RF Galvanized
1/2 - 8
Sheet Gasket Non-Asbestos CL.150 ASME B16.21 FLG B16.5 RF 3.2mm-T
1/2 - 8
Sheet Gasket Non-Asbestos CL.125 ASME B16.21 FLG B16.1 FF 3.2mm-T
1/2 - 8
A193-B7/A194 2H ASME B1.1 UNC w/ two Heavy Hex Nuts Stud
GASKET
BOLT & NUT

Page 28 of 43
99000918-6272 R3800-1001 Rev.0
(14/30)
BLRT-FD-SPC-PI-3413

Line Class
Fluid
H1M
Sheet (2 / 3 )
Portable Water
Design Code
ASME B 31.3
Material
C.S Galvanized
C.A
1.6
Flange Face
RF
Rating
150#
Desing
Service
Portable Service
Water
Press.
(kg/cm2.G)
0/7
Temp.
(deg C)
0 /65
Service Water
Service Limits :
Temp.
deg C
Press.
kg/cm2.G
ITEM
SIZE (inch)
1/2 - 1-1/2
-20
38
50
65
20.0
20.0
19.5
19.0
Specification
NOTE
ASTM B61 CL200 MSS SP-80 NPT Trim Bronze UB-SG-ISRS Hand Wheel OP
GATE VALVE
2-8
1/2 - 2
A126-B CL125 MSS SP-70 FLG B16.1 FF Trim Bronze, BB-BG-OS & Y, Hand Wheel OP
B61 CL200 MSS SP-80 NPT Trim Bronze, Swing Type SC Y-Pattern
CHECK VALVE
BUTTERFLY VALVE
3-8
A126-B CL125 MSS SP-71 FLG B16.1 FF Trim Bronze, Swing
(2)
2-8
A395 CL150 API 609 Lug Type B16.5 RF NBR Lined Disc Al-Bronze Shaft 13Cr, Lever OP
(1), (3)
NOTES
(1)
Do not use gasket for installation of butterfly valve.
(2)
Do not install same type: check valve against butterfly valve.
(3)
Use cap screws for installation of tapped lug body butterfly valve.
(4)

Page 29 of 43
99000918-6272 R3800-1001 Rev.0
(15/30)
BLRT-FD-SPC-PI-3413
LINE CLASS : H1M

BRANCH SIZE (in)
0.5 0.75
1.5
10
12
0.5 ST
0.75 RT
ST
RUN PIPE SIZE (in)
1 RT RT
ST
1.5 RT RT RT
ST
2 RT RT RT RT
ST
3 TL
TL
TL
TL
RT
4 TL
TL
TL
TL
RT NZ
6 TL
TL
TL
TL
RT NZ NZ
ST
ST
ST
8 TL
TL
TL
TL
TL
NZ NZ NZ
10 TL
TL
TL
TL
TL
NZ NZ NZ NZ
12 TL
TL
TL
TL
TL
NZ NZ NZ NZ NZ
ST
Straight Tee
NZ :
Nozzle Weld
RT :
Reducing Tee
TL
Thredolet
ST
ST
ST

Page 30 of 43
99000918-6272 R3800-1001 Rev.0
(16/30)
BLRT-FD-SPC-PI-3413

Line Class
Fluid
T1KZ
Sheet (1 / 2 )
Fir Water / Above Ground
Design Code
ASME B 31.3
Material
C.S Galvanized
C.A
1.6
Flange Face
FF
Rating
150#
Design
Service
R2
Press.
(kg/cm2.G)
Fire Water
18.0
Distribution System
Temp.
(deg C)
0 /65
Foam System
Water Spray System
Service Limits :
ITEM
Temp.
deg C
Press.
kg/cm2.G
38
50
65
20.0
20.0
19.5
19.0
SIZE (inch)
Wall Thick.
Specification
1/2 - 2
SCH80
3-16
STD
1/2 - 2
SCH80
3 - 16
STD
SWAGED NIPPLE
1/2 - 2
SCH80
A234-WPB Seamless MSS-SP-95 BE-NPT,NPT-NPT, Galvanized
COUPLING
1/2 - 2
SCH80
A105 CL.3000 ASME B16.1 NPT-NPT,, Galvanized
NOTE
A106-B Seamless ASME B36. 10M/ B36.19M NPT, Galvanized
PIPE
A106-B Seamless ASME B36. 10M/ B36.19M BE, Galvanized
A105 CL.3000 ASME B16.11 NPT,Galvanized
(3)
A234-WPB Seamless ASME B16.9 BW, Galvanized
(3)
ELBOW/TEE/REDUCER /CAP
1/2 - 2
Thread A105 CL.150 ASME B16.5 FF, Galvanized
FLANGE
3 - 16
STD
WN A105 CL.150 ASME B16.5 FF, Galvanized
BLIND FLANGE
1/2 - 16
A105 CL.150 ASME B16.5 FF, Galvanized
GASKET
1/2 - 16
Full Face Sheet Gasket Non-Asbestos CL.150 ASME B16.21 FLG B16.5 FF 1.6mm-T
BOLT & NUT
1/2 - 16
A193-B7/A194-2H Galv. ASME B1.1 UNC with two Heavy HEX Nut Machine
ITEM
SIZE (inch)
1/2 - 2
GATE VALVE
3 -8
Specification
NOTE
150# Screwed, ISRS-UB, bronze, ASTM B62, Hand Wheel OP

150# FF, OS & Y-BB, Cast Iron Body/Bonnet per ASTM A126 Gr B, Bronze trim, Hand Wheel OP
10 -16
150# FF, OS & Y-BB, Cast Iron Body/Bonnet per ASTM A126 Gr B, Bronze trim, Gear OP
1/2 - 2
150# Screwed, Swing threaded bonnet, Bronze ASTM B62
3 - 16
150# Dual Plate Check V, Cast Iron Body ASTM A126 Gr B, Aluminium Bronze closure plate, Buna-N Seal
3-8
150# tapped lug body, cast iron Body ASTM A126 Gr B, Aluminum Bronze Disc, SS Stem, Buna-N Seat, Lever OP
(1), (2)
10 - 16
150# tapped lug body, cast iron Body ASTM A126 Gr B, Aluminum Bronze Disc, SS Stem, Buna-N Seat, Gear OP
(1), (2)
CHECK VALVE
BUTTERFLY VALVE
NOTES
(1)
Do not use gasket for installation of butterfly valve.
(2)
Use cap screws for installation of tapped lug body butterfly valve.
(3)

Page 34 of 43
99000918-6272 R3800-1001 Rev.0
(17/30)
BLRT-FD-SPC-PI-3413
LINE CLASS : T1KZ

BRANCH SIZE (in)
1/2 3/4
1 1-1/2 2
10
12
14
16
1/2 ST
3/4 RT
ST
1 RT RT
ST
1-1/2 RT RT RT
ST
RUN PIPE SIZE (in)
2 RT RT RT RT
ST
3 TL
TL
TL
TL
TL
ST
4 TL
TL
TL
TL
TL
NW ST
6 TL
TL
TL
TL
TL
NW NW ST
8 TL
TL
TL
TL
TL
NW NW NW ST
10 TL
TL
TL
TL
TL
NW NW NW NW ST
12 TL
TL
TL
TL
TL
NW NW NW NW NW ST
14 TL
TL
TL
TL
TL
NW NW NW NW NW NW ST
16 TL
TL
TL
TL
TL
NW NW NW NW NW NW NW ST
RT
Reducing Tee
ST
Straght Tee
TL
Threadolet
NW
Nozzle Weld

Page 35 of 43
99000918-6272 R3800-1001 Rev.0
(18/30)
BLRT-FD-SPC-PI-3413

Line Class
T1K
Sheet (1 / 3 )
Fluid
Fire Water / Under Ground
Design Code
ASME B 31.3
Material
GRE
C.A
1.6
Flange Face
FF
Rating
150#
Design
Service
Service Limits :
Fire Water
Distribution System
Temp.
deg C
Press.
kg/cm2.G
Press.
(kg/cm2.G)
18.0
Temp.
(deg C)
0 /65
38
50
65
20.0
20.0
19.5
19.0
ITEM
SIZE (inch)
Wall Thick.
Specification
PIPE
2 - 16
STD
ELBOW/TEE/REDUCER /CAP
2 - 16
CALC.
FLANGE
2 - 16
Fillament Wound GRE, FF 150#
BLIND FLANGE
2 - 16
Fillament Wound GRE, FF 150#
GASKET
2 - 16
Full Face Sheet Gasket Non-Asbestos CL.150 ASME B16.21 FF 1.6mm-T
BOLT & NUT
2 - 16
A307- B/A194-2H ASME B1.1 UNC with two Heavy HEX Nut Machine
NOTE
GRE Seamless Filament Wound to ASTM D 2996, Bell/Spigot Adhesive Joints

GRE Seamless Supplier's Standard Compatible with Pipe with Resrait Joint
(1)

Page 36 of 43
99000918-6272 R3800-1001 Rev.0
(19/30)
BLRT-FD-SPC-PI-3413

Line Class
Fluid
T1K
Sheet (2/ 3 )
Fire Water / Under Ground
Design Code
ASME B 31.3
Material
C.S
C.A
0/1.6
Flange Face
FF
Rating
150#
Design
Service
Service Limits :
Press.
(kg/cm2.G)
Fire Water
18.0
Distribution System
Temp.
deg C
Press.
kg/cm2.G
Temp.
(deg C)
0 /65
38
50
65
20.0
20.0
19.5
19.0
ITEM
SIZE (inch)
Specification
NOTE
GATE VALVE
2 -16
15# FF, NRS-BB, Ductile Iron Body, Bonnet, Epoxy Coated, Rubber Encapsulated DI Gate with Post Indicator
CHECK VALVE
2 -16
150# Dual Plate Check V, Cast Iron Body ASTM A126 Gr B, Aluminium Bronze Closure Plate, Buna-N Seal,
UL/FM Approved
NOTES
(1)

Page 37 of 43
99000918-6272 R3800-1001 Rev.0
(20/30)
BLRT-FD-SPC-PI-3413
LINE CLASS : T1K

BRANCH SIZE (in)
1/2 3/4
1 1-1/2 2
10
12
14
16
RUN PIPE SIZE (in)
1/2 ST
3/4 RT
ST
1 RT
RT
ST
1-1/2 RT
RT
RT
ST
2 STR STR STR STR ST

3 STR STR STR STR RT
ST
RT
ST
RT
RT
ST
RT
RT
RT
ST
RT
RT
RT
RT
ST
RT
RT
RT
RT
RT
ST
RT
RT
RT
RT
RT
RT
ST
RT
RT
RT
RT
RT
RT
RT
RT
ST
Reducing Tee
ST
Straght Tee
STR :
Straight Tee + Reducing Flange

Page 38 of 43
99000918-6272 R3800-1001 Rev.0
Job No. : 3056
REQUISITION FOR
ATTACHMENT- H
SPECIFICATION FOR PAINTING
Doc. No.: 3056-00-ER-3001

Rev.
:0
Date
Page
: 16 / 17

BLRT-FD-SPC-PI-3420
05/Mar./15
Issue for ITB
ST
LGC
CL
YC
Rev.
Date
Description
BY
CHK
REV.
APPR.

BLRT-FD-SPC-PI-3420
Contents
1.
Scope
2.
Definition
3.
References
4.
General Requirements
5.
Requirements for Surface Preparation
6.
Paint System
7.
Schedule of Painting Systems
8.
Pipe Identification and Color Code
9.
Requirements for Application of Paint and Coating
10.
Repair
11.
Special Requirements
12.
Inspection and Tests
13.
Warranties
14.
Safety
15.
Pre-Start Meeting at Site
16.
List of Documents
Page 2 of 49

BLRT-FD-SPC-PI-3420
Scope
This Specification of Painting covers the minimum requirements of materials,
surface preparation and application of painting system inspection and test,
safety and environment protection, etc. for piping, valves, buried pipes,
equipment and steel structure to be used in the LNG Receiving Terminal
Project Bojonegara in West Java, Indonesia.
The surface of carbon steel, low alloy steel, austenitic stainless steel shall be
applied with painting.
Passive fireproof coating specification is not included in this scope.
Definition
Painting system is defined as a complete protection system including surface
preparation, cleaning, painting, touch-up.
Throughout this specification, the paint thickness is defined as the dry film
paint thickness (DFT).
Paint is defined as any painting or equivalent protection coating product.
Vocabulary and definition are in conformity with ISO standards, 8044, 4618
and others.
Project
Terminal
OWNER
EPC Contractor
The company who contracted to perform EPC works

for the Terminal.
Supplier
The
company
who
provides
a
product/equipment and related services
Sub-contractor
The company to whom EPC Contractor will

subcontract a part of EPC works for the Terminal
PMC
The company who is

Management Consultant
execution.
particular
in charge of
for OWNERs
Project
project
Page 3 of 49

Inspection and Test Plan.
ITP
BLRT-FD-SPC-PI-3420
References
The following documentation is referenced within the text of this project
philosophy:
3.1
Codes and Standards

International Codes and Standards:
ISO 8501-1, St 3
Power Tool Cleaning
ISO 8501-1, Sa 1
Brush-off Blast Cleaning
ISO 8501-1, Sa 2
Commercial Blast Cleaning
ISO 8501-1, Sa 2.5
Near-White Metal Cleaning
ISO 8501-1, Sa 3
White Metal Cleaning
ISO 8044
Corrosion of Metals and Alloys
ISO 4618
Paints and Varnishes
ASTM D4541
Test Method for Pull-Off Strength of coatings using

adhesion testers
ASTM D3359
Test Methods for Measuring Adhesion by tape test
ISO11126
Preparation of steel substrates before application of

paints and related products - Specifications for
non-metallic blast-cleaning abrasives
ISO11127

paints and related products - Test methods for
non-metallic blast-cleaning abrasives
ASTM D4752
Standard Test Method for Measuring MEK Resistance

of Ethyl Silicate (Inorganic) Zinc-Rich Primers by
Solvent Rub
ASTM D4258
Standard Practice for Surface Cleaning Concrete for

Coating
Page 4 of 49

ISO 8502-6
BLRT-FD-SPC-PI-3420

paints and related products - Tests for the assessment
of surface cleanliness - Part 6: Extraction of soluble
contaminants for analysis - The Bresle method
ISO 8502-9

paints and related products - Tests for the assessment
of surface cleanliness - Part 9: Field method for the
conductometric determination of water-soluble salts
ISO 8503

paints and related products - Surface roughness
characteristics of blast-cleaned steel substrates
ASTM D5162
Standard Practice for Discontinuity (Holiday) Testing of

Nonconductive
Protective
Coating
on
Metallic
Substrates
ISO 2808
Paints and varnishes - Determination of film thickness
ISO 4624
Paints and varnishes - Pull-off test for adhesion
ISO 2409
Paints and varnishes - Cross-cut test
ISO 4628
Paints and varnishes- Evaluation of degradation of

coatings; Designation of quantity and size of defects,
and of intensity of uniform changes in appearance
ASTM A123
Standard Specification for Zinc (Hot Galvanized)

Coatings on Products Fabricated from Rolled And
Forged Steel Shapes, Plates, Bars & Strips
SSPC-PA1
Paint Application Guide, Shop, Field, and

Maintenance Painting
SSPC-SP1
Surface Preparation Specification - Solvent Cleaning
SSPC-SP2
Surface Preparation Specification - Hand Tool

Cleaning
SSPC-SP3
Surface Preparation Specification - Power Tool

Cleaning
SSPC-SP5
Surface Preparation Specification - White Metal Blast

Cleaning
Page 5 of 49

SSPC-SP6
BLRT-FD-SPC-PI-3420
Surface Preparation Specification - Commercial Blast

Cleaning
SSPC-SP7
Surface Preparation Specification - Brush-off

Cleanings
SSPC-SP8
Surface Preparation Specification - Pickling
SSPC-SP10
Surface Preparation Specification - Near-white Blast

Cleaning
SSPC-SP11
Surface Preparation Specification - Power Tool

Cleaning to Bare Metal
SSPC-PS 8.01
SSPC Paint System Specifications, Rust Preventive

Compounds
SSPC-PS 12.00
SSPC Paint System Specification, Guide to Zinc Rich

Coating System
NACE RP0188
Discontinuity (Holiday) Testing of Protective Coating
NACE RP0287
Standard Recommended Practice, Field Measurement

of Surface Profile of Abrasive Blast Cleaned Steel
Surfaces Using a Replica Tape
ISO 12944
Corrosion Protection of Structures By Protective Paint

Systems
General Requirements
Insulated or uninsulated equipment and piping shall be prepared and coated
in accordance with requirements of this specification and its appendices.
According to ISO12944-2, the corrosivity of environments of this project can
be classified as C5-M, which is the basis of painting system design and
determination of the paint film thickness.
The paint Supplier of the epoxy paiting for the internal surface of potable
water tank shall furnish a certificate confirming the suitability of the system to
meet health authority requirements.
4.1
Steel Substrate Rust Grade

The surface preparationof steel structural membersand pipes shall comply
Page 6 of 49

BLRT-FD-SPC-PI-3420
with ISO 8501 Sa-2.

4.2
Stainless Steel
If the atmosphere of plant or process unit (such as in the environment of LNG
jetty, trestle & terminal) involves the presence of chloride, stainless steel
piping and equipment shall be painted, even under insulation, shall be painted
to avoid corrosion of Stress Corrosion Cracking (SCC).
During the transportation of stainless steel equipment and piping to deck

cargo, the surfaces shall be protected with a rust inhibitive compound, or
a temporary removable coating to be field removed by solvent, or any
other protection system approved by the OWNER.
Paints and markings used for stainless steel are required to be free of
chloride.
4.3
Equipment Surface not to be Painted

The following surfaces shall not be painted unless otherwise specified:
Cement wall cladding

The area local to weld edges shall be applied masking tape, to prevent
them being coated.
Bright finished steel operating mechanisms on machinery.(these shall be

protected against corrosion during transport, storage and erection)
Teflon, rubber, glass, tile, etc.
Galvanized grating
Carbon steel anchoring items partially embedded in concrete or block

work
shall be hot dip galvanized and protected at the junction by a strip
of approved alkali resistant mastic filler.

Precautions shall be taken to prevent paint from being applied to equipment
nameplates, instrument glasses and gauge dials, couplings, shafts, valve
stems, bearings, and other machined surfaces (flanges, raised gasket faces
except with faces not touched by gasket and bolt holes).
4.4
Meteorological Data
The project area belongs to tropical rainforest climate zone, hot and humid,
with abundant rainfall, strong sunshine. Detail meteorological data see
document Design Basis (BLRT-FD-RPT-GE-3000)
Page 7 of 49

4.4.1
BLRT-FD-SPC-PI-3420
Air Temperature
The following data should be required to design piping, structure,
insulation, heat exchanger using air as heat source, etc.
4.4.2
Highest ambient temperature (C)
39.0
Lowest ambient temperature (C)
17.1
Yearly average ambient temperature (C)
26.7
Average temperature in the hottest month (C)
27.1
Average temperature in the coldest month (C)
26.3
Humidity (relative humidity)

The following data should be required to design insulation of piping
etc.
Average daily maximum
89%
Average daily minimum
64%
Design Maximum
93%
Requirements for Surface Preparation
5.1
General
Painting service life depends primarily on the type of surface preparation.
Harmful materials, such as rust, water, dirt, dust, grease, oil, flux, weld spatter
and chlorides, shall be removed from substrate to ensure proper adhesion of
the primer.
Stainless steel shall be sweep blasted with non-metallic, chloride-free
abrasive grit. The blasting abrasive shall not contain ferritic particles and shall
be of a type and size suitable to provide an angular surface profile and
roughness to ISO 8503, as required by the applicable paint system and in
accordance with the Suppliers recommendations.
Non-metallic abrasive (such garnet, corundum) may be used to do surface
preparation, and the roughness is 30-70m.
Page 8 of 49

BLRT-FD-SPC-PI-3420
Special care shall be taken to protect stainless steel from contamination by

carbon steel or low alloy steel dust during surface preparation.
Only clean bone-dry abrasive material will be used for blasting operations.
5.2
Blast Cleaning of New Steelwork

The equipment used for blast cleaning shall be submitted to OWNER's
approval. Compressed air shall be free from oil and water. It should do
inspection in accordance with ASTM D4285.
The type and size of abrasives shall comply with requirements of ISO 8501 et
sequente, 11.124 and 11.126 standards.
Metallic abrasive (steel shot/ steel grit) or non-metallic abrasive (copper ore)
may be used.
Abrasives used more than once shall be filtered using a dust removal system
with sieves to remove fine and contaminated materials, and the grading shall
be checked at regular intervals and fresh abrasives shall be added to ensure
that the correct grading is maintained.
Before blast cleaning commences, oil and grease shall be removed from the
surfaces, and defects shall be chipped or ground.
Blast cleaned surfaces shall comply with the requirement of ISO 8501 et
sequente standards and in conformity with the painting systems listed
here-under.
Sa 2- blast cleaning of steel structures may be performed on the steel
sections before welding works, by using automatic blast cleaning and priming
equipment. After welding, the weld itself and the damaged zones shall be
prepared to Sa 2- for painting either by blasting or hand cleaning.
5.3
Wet Abrasive Cleaning of Steelwork

Wet abrasive cleaning shall only be used under site conditions with the
approval of OWNER, to avoid any narrow equipment deterioration.
Further to the requirements defined in above paragraph, the cleaned surface
shall be rinsed with fresh water. The use of corrosion inhibitor is not allowed.
The surface tolerant primer shall be applied on the same day, if required.
Any inhibitive system used shall be compatible with the subsequent painting
system.
Page 9 of 49

5.4
BLRT-FD-SPC-PI-3420
Hand or Power Tool Cleaning of Steelwork

This cleaning procedure shall apply only where blast cleaning is not possible
when stated in the specifications or when approved by the EPC Contractor
(e.g.: before touch-up of erected equipment).
All surfaces contaminated by oil or grease shall be cleaned by scraping,
wiping, washing with approved detergent, and rinsing with fresh water until
the surface passes a water break test, i.e. clean fresh water spreads freely
over the surface with a low contact angle.
The surface shall be prepared to remove all mill scale and rust, until grade St
3 of ISO 8501 is obtained, with an acceptable surface profile.
Where soluble salt (e.g. sea salt) are present, the surfaces shall be washed
with fresh water, prior to mechanical cleaning.
5.5
Cleaning of Sound, Previously Painted Steelwork

Areas which are contaminated with oil or grease shall be cleaned as detailed
here above.
All sound, strongly adherent paint shall be thoroughly cleaned. If required, a
1 % aqueous solution of detergent shall be used, followed by rinsing.
Previous paint remaining too glossy smooth shall be lightly abraded with 240
grade abrasive paper.
5.6
Preparation of Hot Dip Galvanized Steelwork for Painting

All galvanized steelwork shall be cleaned and degreased before painting.
All dirt, grease, oil and zinc oxides shall be removed by cleaning with
water-soluble degreaser, followed by application of mordant solution
(phosphoric acid solution) or cautious surface treatment by blasting
(sweeping) to increase the roughness (only for workshop) prior to applying the
painting.
Remark: application of mordant solution or sweeping is not required if the
galvanization has been subject to 6 to 12 months weathering or the
adhesion between paint and galvanization can be guaranteed due
to an adhesion test according to ASTM D 3359 test A (no result
worse than 4A) by Supplier.
Paint System
Page 10 of 49

6.1
BLRT-FD-SPC-PI-3420
General
General requirements are as follows:
All paint applications shall be recorded in accordance with the inspection

requirements.
For tanks, painting shall be applied after hydrotest unless otherwise

specified.
Shop-applied primer surfaces shall be cleaned by proven method if they

have been severely contaminated with clorides,such as due to being
immersed in or splashed by seawater during transportation and storage.
To prevent zinc embrittlement cracking, paint containing a zinc pigment

shall not be apllied to stainless steel and high alloy steel surfaces.
Wet Paint warning signs shall be posted rpminently at locations where

painting work inprogress, until the paint has completely dried.
6.2
Suppliers Standard Paints

Purchased standard equipment items, such as compressor, pump, motor,
driver, electrical material, instrument, and other shelf stock items may be
purchased and shipped to the jobsite complying with the painting specification
of this Project. The equipment which islisted above, unless otherwise
specified can use Suppliers standard, the Supplier should submit to OWNER
for approval. After installation, these items shall be touched up and finish
coated to match the color scheme of the plant, if required. Before starting the
touch-up, the EPC Contractor on site shall submit his proposed system in
accordance with the existing paint system of the particular item.
Major electrical equipment such as control panels, electrical cabinets may be
completely shop painted. For outdoor panels, the final coat shall be in
accordance with the color scheme of the plant. If necessary, the Supplier will
include cans of adequate paints in the shipment, for on site touch up
purposes.
In any case, the EPC Contractor remains fully responsible for the quality of
these paints and shall warrant the painted surfaces for the compatibility of the
final coats applied on site with the shop paints.
6.3
Painting Systems
EPC Contractor shall submit a comprehensive proposal of painting systems
Page 11 of 49

BLRT-FD-SPC-PI-3420
to OWNER for approval.

Each system shall be perfectly suitable for the specific conditions of
application as bellows:
Site location: marine atmosphere
Type of surface (material and possible existing coatings)
Temperature range
Exposure conditions (indoor, outdoor, subjected to chemical, seawater,

abrasion, etc.)
Whether blast cleaning is possible
Whether surface is to be insulated
Whether the equipment is shop or site fabricated
Transport, storage and erection conditions
For each system, EPC Contractor shall provide OWNER with the following
information:
Intended purpose of the system with reference to the above defined

criteria
Detailed description of the painting procedure such as surface

preparation and roughness, shop coats, touch up procedure, site coats,
thicknesses, etc.
Supplier name, brand and type of each paint to be used
Full data sheets for each paint including color/code of Supplier,

recommended surface preparation and roughness, practical spreading
rate, dry film thickness, wet film thickness, surface drying time, hard
drying time, re-coat able time minimum and maximum, recommended
methods of application, recommended thinners, pot life, maximum shelf
life, etc.
Reference to application of the proposed system in similar conditions

within 5 to 10 years experiences
Full safety data sheets for all paints with environment considerations
Specification of painting equipment to be used on site
Page 12 of 49

BLRT-FD-SPC-PI-3420
Suppliers storage recommendation
Test certificates with reference to ISO - 12944 et sequences
The painting Supplier/Sub-contractor or EPC Contractor shall ensure that:
The proposed systems meet the contractual specifications and

warranties in all respects.
The proposed shop paints provide a sufficient protection against

corrosion during transport, storage and erection, by taking into account
e.g.: type of packing (bulk or weatherproof package), transport conditions
(deck cargo or not) expected duration between shop and site painting.
The proposed shop paints are suitable for handling and erection
conditions: slinging, site welding work, and so on.
6.4
Packing, Shipment and Storage of Paints

Each paint container shall be fitted with a hermetically sealed lid. Each
container shall carry the following information:
Suppliers name
Manufacturing date and batch number
Type name
Shelf life
Net weight/ net volume
Paint and thinner containers shall be clearly marked in accordance with the
code used in the painting procedures.
For all paints comprising solvents such as benzene, acetone, etc., containers
shall be delivered carrying labels complying with safety and environmental
regulations.
Materials shall be stored in an enclosed, protected storage area with
provisions for maintaining the temperature between 15C and 30C or more
restrictive temperatures as required by the Supplier. For safety reason, the
paint storage area location and condition shall be subjected to EPC
Contractor's approval.
Storage facilities shall be ready for use before first delivery of paint on site.
Paint storage areas shall be arranged to avoid any risk of soil pollution clearly
Page 13 of 49

BLRT-FD-SPC-PI-3420
marked as fire dangerous and duly ventilated. No paint shall be used in the
works if stored longer than the Suppliers specified shelf life.
All empty or disposed paint containers shall be removed from the site by EPC
Contractor.
6.5
Execution of the Works

All works shall be executed in a neat and workmanlike manner and in strict
accordance with these specifications referenced in this docuemnt and the
paint Suppliers recommendations.
Sandblasting and other surface preparation works will take place in an area
duly devoted to and physically independent from the painting area and in
accordance to all safety regulations.
No changes or deviations shall be made from the specifications without
written approval from OWNER. In the event of discrepancies in the
specifications, the EPC Contractor will determine the procedure to be applied.
EPC Contractor shall ensure that all Sub-contractors and Suppliers strictly
comply with the painting specifications.
EPC Contractor shall provide all required protections to prevent surrounding
equipment from being spoiled during cleaning, blasting and painting works.
Should any damage occur due to the works, the responsible painting
Supplier/Sub-contractor shall perform all necessary cleaning or repair works,
and replace the damaged item if it proves to be impossible to restore it to its
original condition.
6.6
Handling and Storage of Painted Equipment

EPC Contractor shall take all necessary steps in order to prevent damages to
paints:
Storage of equipment on wooden sleepers
Placing of wooden spacers between parts of a bundle
Protection of slinging points or placing of lifting lugs on equipment
Use of nylon slings whenever possible
Protection of painted surfaces during welding works
Schedule of Painting Systems
Page 14 of 49

BLRT-FD-SPC-PI-3420
Schedule of painting systems is attached to the present specification in

Appendix B.
7.1
Symbols
Symbol
Description
Symbol
I
Description
CA
Color Adaptation
CS
Carbon Steel
LT
Low Temperature
CTR
Cable Trays
MT
Mean Temperature
Equipment
Field
SS
Stainless Steel
Fusion Bond Epoxy
ST
If impossible to be sand
FBE
Insulated
Shop
blasted
Galvanized Piping
HB
High Built
EP
Epoxy - 2 packs -
VHT
W
PUR
very high temperature

Welding
Polyurethane - 2 packs
aliphatic
Polyamine or polyamide
following chemical
resistance required
HT
High Temperature
Rz
Ten point mean

roughness
(Index of surface
roughness parameter)
DFT
7.2
Dry Film Thickness
BP
Buried Piping
Roughness
For CS: Rz between 40 m to 70 m, with max. 25% of DFT.
Remark: for paint system with DFT lower than 280 m, roughness Rz 50
m /70 m) shall be maintained.
7.3
For SS: Rz between 50 to 70 m - through blasting with corundum.
Painting Systems
Page 15 of 49

BLRT-FD-SPC-PI-3420
Reference for paint system is as per Appendix B.

7.4
Detailed Paint Systems

The systems to be applied to equipment / substrate are listed in Appendix B.
Alternative products must be of equivalent proven performance and are
subject to OWNERs' approval.
Identification and Color Code
8.1
General
This specification governs design requirements for the permanent lettering
and other identification on equipment (columns, drums, storage tanks, piping,
electrical equipments fire fighting equipment, etc.).
Color scheme to be applied for the Termnal, as well as the color identification
system for the Jetty (color for whole pipe or color bands) is given here under.
8.2
Purpose
The purpose of this specification is to detail the lettering and other markings
that indicate equipment numbers, process fluid names and fluid directions.
8.3
Identification on Equipment
Extent of lettering for Equipment Numbers

Static and rotating machinery shall be painted with equipment numbers.
Positioning of Equipment Numbers

Equipment numbers shall be positioned where they are easily visible from
roads and other accesses, on the side of a foundation or approximately
1,500 mm above finished grade.
Table-1 Size of Lettering and Numbering
Equipment to be Numbered
Size of each Letter
(1)
Height (H)
Columns, Drums, Heat

Exchangers,
Storage Tank
50m < Diameter
900 mm
15 m < Diameter 50 m
600 mm
5 m < Diameter 5 m
300 mm
Page 16 of 49

BLRT-FD-SPC-PI-3420
1 m < Diameter 5 m
8.4
100 mm
(2)
Large Rotating Machinery
100 mm
(3)
Small Rotating Machinery
50 mm
Color of Lettering and Numbering

All lettering and numbering shall be colored black.
8.5
Location of Identification
Identification is required at 100 m intervals, preferentially at bends and other
transitions (end of pipe ways, changes from underground to above ground,
branches, by-passes and at battery limits).
8.6
Painting System
Painting system shall comply with Table-2
Table-2 Painting System
Item
Requirement
(1)
Surface Preparation
(2)
Background
Color
material
If required sanding, or SSPC SP1

Coats The same as top coat
1 or more
No. of Coats
Min. 30um per one coat
Dry Film Thickness
Brush or other conventional
Method
8.7
Method of Identification
Piping system shall be identified by color bands and allows. In case of
dangerous (flammable or explosive) process fluids such as LNG, the piping shall
be marked with flow direction arrows and lettering indicating the process service.
8.8
Color Bands
Size
The size of color bands shall be as follows:
Page 17 of 49

Nominal Pipe Size
BLRT-FD-SPC-PI-3420
Width of color band (W)
Diameter < 8 inch
50 mm
8 inch Diameter
100 mm
If color used for identifying the piping system is indistinguishable because of

the finish color of piping or insulation, a background color coating shall be
applied as follows:
Color Band
W1
Background
Color Band
Table-3 Specification of Color Band

Background Color
Color Band
Color
Color
LNG
NG
BOG
Fuel Gas
N2
Sea Water
Instrument Air
Firewater
Service Water
Potable Water
Note: To be determined in EPC stage.
Page 18 of 49

BLRT-FD-SPC-PI-3420
Shape and Size of Arrow (W1) and Lettering Height (G)

Nominal Pipe size (inch) W1 and G (mm)
Diameter <2
Not required
2 Diameter < 3.5
15
3.5 Diameter < 6
25
6 Diameter < 20
40
20 Diameter < 40
100
40 Diameter
150
Note:
If the piping insulated, the flow arrow size shall be determined by

insulation jacketing outside diameter.
8.9
Lettering
All lettering shall be colored by Black.
Flow direction
All flow arrows shall be colored black.
If it is alternating direction of flow, the labels should point both ways.
Repeat indication
At important crossings or branches, the arrow and any time, it is

appropriate, the line identification will be repeated.
Fire fighting irrespective of line diameter
Pipings for fire water and dry chemical CO2 shall be painted fully in red (see
color code).
8.10
Color Code
The recommended colors for equipment are listed below, but they shall be
review in EPC stage based on the preference of OWNER.
8.10.1
General Colors
Page 19 of 49

BLRT-FD-SPC-PI-3420
Description
Structural
Steel
Color
Structural steel, Platform and ladder
Capri Blue
5019
Hand rail and Cage
Light Ivory
1015
Light Gray
7035
Methane Gas (BOG, Vent)
Grey
7038
Send-out Gas
Grey
7038
Fuel Gas
Grey
7038
Instrument Air
Light Grey
7035
Plant Air
Light Grey
7035
Sea Water
Dark Green
6002
Fire Water
Red
3000
Fresh, Potable, Industrial Water
Bright Green
6029
Sanitary Waste Water
Yellow Green
6018
Oily Water
Dark Blue
8015
Oil, Diesel
Brown
8001
Nitrogen
Pale Yellow
1018
Carbon Valve
Mouse Grey
7005
Alloy Steel Valve
Distant Blue
5023
Stainless Steel Valve
Distant Blue
5023
Support for Piping, Instruments, Control

valve, Transmitters, Gauges, etc
Piping
Valve
8.10.2
RAL No.
Coloring of instrument item
Application
Color
RAL. No.
Light Gray
7035
(a) external surfaces
Blue green
6004
(b) internal surface
Light gray
7035
(a) body
Aluminium
9006
(b) head
Aluminium
9006
Cable Duct & Tray

Instrument Boards
Control Valves
(c) positioner, etc.
Suppliers standard color
Page 20 of 49

BLRT-FD-SPC-PI-3420
Application
Color
Transmitters
Other Instruments
Stanchion and Support
8.10.3
Light Gray
7035
Coloring of electrical item

APPLICATION
1)
RAL. No.
Color
RAL. No.
SWITCHBOARDS
Includes Switchgears, Auxiliary Panels,
motor control centers, Battery charger
panels, Distribution panels, Paging
equipment panels, and other control
panels
Suppliers
standard color
a) External and internal surfaces of

switchboards
i. indoor use (for Existing)
Signal Yellow
1003
Light gray
7035
Pebble gray
7032
b) Metallic parts of frame, covers etc. of

high voltage apparatus in
switchboards
Signal Yellow
Light gray
1003
7035
c) Meter & relay frame mounted on the

panel
Signal Black
9004
Signal Black
9004
Red
3000
Signal Yellow
Light gray
1003
7035
ii. indoor use (for GSP3)

iii. outdoor use
d) Handles of switches mounted on the

panel
i. General use
ii. Emergency stop use
2)
TRANSFORMERS
3)
MOTORS
Light gray
7035
4)
CABLE DUCT AND TRAY
Light Gray
7035
5)
LOUD SPEAKERS AND HANDSET

STATIONS FOR PAGING SYSTEM
Light Gray
Blue Green
7035
6004
6)
POLES FOR LIGHTING
Light Gray
Blue Green
7035
6004
7)
LIGHTING FIXTURES
8)
GENERATOR
9)
OTHER ELECTRICAL MATERIALS
Suppliers
standard color
Light gray
7035
Suppliers
standard color
Page 21 of 49

10) STANCHION AND SUPPORT
BLRT-FD-SPC-PI-3420
Light Gray
7035
Page 22 of 49

8.10.4
BLRT-FD-SPC-PI-3420
Coloring of Equipment
No.
Color
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
ORV
Equipment
BOG
Compressor
Remarks
Color
Description
Outside concrete
Steel Structure
Platform and Ladder
Hand rail and cage
Support
Stack
Ph control Tank
auxiliary Pump + Motor
Blower
Blower Enclosure
Compressor
Heat Exchanger
Cooling Fan
Main Motor
Crane
Lubricating Oil Unit
Lubricating Water Unit
Steel Structure
Platform and Ladder
Hand rail and cage
Support
Auxiliary Pump + Motor
White
Grey
Grey
Yellow
Grey
white
Black
Green
Green
White
Orange
White
Grey
Green
Light yellow
Orange
Orange
Silver Grey
Grey
Yellow
Grey
Green
RAL
Color
9010
7037
7037
1023
7037
9010
9011
6001
6001
9010
2004
9010
7037
6001
1037
2011
2011
7001
7037
1023
7037
6001
Page 23 of 49

BLRT-FD-SPC-PI-3420
Remarks
Color
No.
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
Description
Loading Arm
Truck Loading
Equipment
Odorization
Gangway
Capstan
Quick Release
Sampling Unit
Drain Drum
N2 Drum
Fire Fighting Pump(P+M)
Fire Fighting Pump(D+M)
Track Scale
Metering Skid
Color
Loading Arm(Liquid)
Loading Arm(Gas)
Power Unit?
Steel Structure
Platform and Ladder
Hand rail and cage
Support
Truck Loading Arm(Liquid)
Truck Loading Arm(Gas)
Pump
Odorization tank
Steel Structure
Platform and Ladder
Support
Grey
Grey
Orange
Grey
Grey
Yellow
Grey
Grey
Grey
Orange
White
Grey
Grey
Grey
Grey
Grey
Grey
White
No painted
White
Red
Red
No painted
Grey
RAL
Color
7037
7037
2011
7037
7037
1023
7037
7037
7037
2011
9010
7037
7037
7037
7037
7037
7037
9010
9010
9010
3000
3000
Riser and Steel Structure


Insulated
Galvanize
7037
Page 24 of 49

BLRT-FD-SPC-PI-3420
Remarks
Color
No.
48
49
50
51
52
53
Description
Pump
Equipment
Tank
Stack
Fire Protection
Equipment, Piping Foam
Equipment, Piping
No Painted
Dark Green
Dark Green
Dark Green
Aluminium
RAL
Color
5015
6002
6002
6002
9006
Red
3000
Color
HP Pump
Sea Water Pump
Fresh Water Pump
Water Tank
Insulated
Page 25 of 49

8.10.5
BLRT-FD-SPC-PI-3420
Typical Line Identification

The space between lettering and arrows for dangerous internal fluids shall
equal letter height.
LNG
Requirements for Application of Paint and Coating
9.1
General
W1
Procedure of Supplier shall take into account the full traceability of material
starting from identification on bare material.
Before any application of paint or coating, compliance of the surface
preparation with the specification shall be checked as well as absence of dust,
salt, grease, dirtiness, humidity, and so on.
Particular care shall be taken to prevent rusting and/or contamination of
cleaned or primed surfaces. Cleaned surfaces shall be coated the same day
cleaning is done and before detrimental corrosion or recontamination occurs.
Blast cleaned steel shall be primed immediately after cleaning.
Containers shall be opened only when about to be used. Paints shall be
homogenized in containers by thorough mixing by mechanical mixer.
The paints supplied shall have sufficient fluidity to allow for normal application.
Addition of solvent or of thinner shall be forbidden unless it is specified by the
paint Supplier.
Times for curing or drying times specified in relation to the ambient conditions
before the application of the coatings shall be strictly observed. The same
shall apply to drying or polymerization of finishing coat before commissioning
of equipment.
Surfaces that will not be accessible after erection shall be painted and
inspected before assembly. Where high resistance bolts are used, specific
requirements shall apply for the joints, according to standard practice. The
joints can be painted by inorganic Zinc rich primer to decrease anti-slip
coefficient.
Page26 of 49

BLRT-FD-SPC-PI-3420
The paint systems shall be applied in accordance with the paint Supplier
requirements. Particular attention shall be paid to thinning, mixing and curing
times between subsequent coats. The solvent rub test shall be used to verify
the curing of inorganic zinc silicate primer prior to overcoating. Test shall be
performed according to ASTM D 4752, and Level 5 is required.
Any brushing shall be carried out such that a smooth and uniformly thick coat
is obtained. Deep paint or detrimental brush marks are not acceptable. Paint
shall be worked into all crevices and corners. Runs or sags shall be brushed
out before drying.
All areas such as external corners and edges, welds, bolts, nuts and
interstices (excluding galvanized surfaces) shall receive a "stripe" coat prior to
application of the specified coat (excluding with inorganic zinc silicate primer)
to ensure that these areas have at least the minimum specified film thickness
and to ensure continuity of the coating.
All areas that will be subject to welding after painting shall be masked after
blast cleaning. Masking shall be made with suitable adhesive tape and shall
extend at least 50 mm on all sides of the intended weld area. All masking shall
be removed a prior to start welding.
The contact place of steel structures joints by bolts shall not be painted. It
should be protected with adhesive tapes after blasted
Coating shall not be conducted:
When the surfaces temperatures are less than 3C above the air dew
point.
When the relative humidity of the air is above 85% for epoxy coatings
and
90%
for
zinc
silicate
coating
(subjected
to
Suppliers
recommendation compliance) or when there is a likelihood of a change in

weather conditions within two hours after application which would result
in temperatures below those specified (between +10C and +49C and/or
Suppliers recommendations) or deposition of moisture in the form of rain
or condensation upon the surface.
Nameplates shall be suitably masked before blast cleaning to protect them
from blasting abrasive and paint.
The cured coatings shall be visually free of pinholes, voids, bubbles, mud
cracking, and other "holidays".
Page27 of 49

BLRT-FD-SPC-PI-3420
Any inaccessible surfaces for proper coating application and/or inspection

shall be coated prior to final assembly. Specifically, flange and boltholes shall
be coated prior to final installation.
Prior to apply a succeeding coat, all coatings shall be allowed to dry at site
ambient conditions for at least the minimum time specified by the coating
Supplier and no longer than the maximum time for site ambient conditions
before overcoating. No coating shall be applied over a previous coating that is
not thoroughly dry, except when a wet on wet coating is recommended.
Damaged areas of primed surfaces with inorganic zinc shall be painted, after
cleaning, with one coat of zinc rich epoxy primer and the initial system
achieved in accordance with specifications.
Outdoor surface preparation and coating shall be conducted during day light
hours (not applicable to enclosed shop).
Surfaces that are not to be coated shall be properly protected from abrasives
blasting and coating. Any paint deposited on the surfaces shall be removed
carefully.
Determination of thickness as per the method in SSPC-PA2, Double 90%
control, i.e. the dry film thickness of more than 90% inspection lot points is not
less than the specific film thickness, and the dry film thickness of other lot
points is not less than 90% of specific film thickness.
9.2
Welding Primer
Welding primer, if used, shall be limited to a 20 m DFT coat, and must be
fully compatible with the welding procedure.
For structures subjected to important dynamic loads, welding primer is not
allowed; in such case, the surface within 50 mm (2) of the joint to be welded
shall not be painted.
9.3
Painting Equipment
It should be by means of airless spraying. Use of brushes is not allowed,
unless approved by OWNER for particular cases, such as the place where
cant apply spraying. It should apply pre-construction primer before painting.
Spray equipment specifications shall be submitted to OWNER's approval.
The primer coat shall not be applied by rollers.
Page28 of 49

9.4
BLRT-FD-SPC-PI-3420
Galvanized Steel Surfaces

For hot dip galvanised steel, wash it with appropriate conditioned water to
remove all salts and dirt. Refer to Paragraph 5.6 for more details.
9.5
Silicone Heat Resisting Paints

Silicone heat resisting paints are to be of self curing type; in the contrary, the
temperature of the first coat shall be brought to a minimum temperature of
200 C before applying the second coat or the first coat shall be allowed to air
dry for 24 hours, following paint Supplier technical specifications.
9.6
Zinc Rich Primer

The Zinc content of Zinc rich primer should be more than 80%; if it is Zinc rich
epoxy primer, the Zinc content should be more than 75%.
10
Repair
Wherever possible, coating defects or damages shall be repaired such that
the finished coating complies with this specification.
Any repair procedure not in compliance with this specification shall be
submitted for approval, in writing to OWNER prior to commencement of the
work.
The procedure shall take into consideration all surfaces preparation
requirements to ensure that full substrate and inter-coat adhesion is achieved.
10.1
Zinc Silicate Repair

Touch up of inorganic zinc silicate shall be done with a zinc rich epoxy,
excepting substrates with operating temperatures higher than 80C, in which
case a zinc silicate primer shall be used. After welding, the surface shall be
prepared in accordance with this specification and the paint shall be
reinstated such that the furnished coating complies with this specification.
11
Special Requirements
11.1
Special Requirements for Substrate Design
The Supplier of the material has to prepare edges and welds before
painting so they are without any sharpness in compliance with
ISO8501-1-supplement part 3. Moreover edges and welds shall receive
an extra strip coat of primer so as to obtain the uniform DFT all over the
equipment surfaces.
Page29 of 49

BLRT-FD-SPC-PI-3420
Brackets, clips, nozzles, man ways and other attachments which protrude,
like through the insulation or insulated equipment, shall be painted as the
insulated equipment to obtain uniform DFT all over the equipment
surface.
11.2
Special Requirements for Paints and Painting Systems

Unless otherwise approved by OWNER, all the different paints forming part of
a painting system shall be supplied by the same Supplier.
EPC Contractor shall not change the source of supply of any paint, or its
composition, without first obtaining the approval of OWNER.
Colors or shades of the successive coats of one painting system shall differ
sufficiently to allow clear identification of the successive coats.
Color shall be factory prepared.
12
Inspection and Tests
12.1
General
EPC Contractor shall perform all necessary controls, inspections and tests in
order to ensure that the painting works carried out in Suppliers shops and on
site, including those executed by Sub-contractors and equipment Suppliers,
comply with the specifications.
EPC Contractor shall complete the data sheet form ISO 12944-7 for each
equipment. Quality control shall fill another data sheet after each step of the
paint system, and data sheet shall remain attached to the equipment all along
its elaboration.
12.2
Paint Quality Control

EPC Contractor shall implement their own Quality System and shall comply
with ISO 12944, if it is applicable.
Documentation to verify above must be available from the EPC Contractor.
Analytical "fingerprint data" shall be provided to enable checking of material
supplied on site against the original Paint Supplier reference. This shall
consist of:
Specific Gravity (S.G.)
Mass Solid
Page30 of 49

Ash Content
IR Trace on Binder
BLRT-FD-SPC-PI-3420
Furthermore, for each paint, EPC Contractor shall keep for warranty period a
set of control samples (at least 1 liter of each paint) at OWNER 's disposal.
Both at shop and on site OWNER shall be free to perform analyses of
samples taken from the complete supply or possibly from each batch, as well
as from raw materials used.
OWNER may reject the batch considered, stop the works, and/or have the
rejected paint removed from already coated surfaces, if analyses reveal data
does not comply with the specifications.
Inspection and controls done by OWNER does not modify or reduce the
responsibility of the EPC Contractor, which remains entire.
12.3
Inspection of Paint Application

12.3.1
Shop Paints
Shop paints will be subjected to spot inspections by OWNER. The
inspections will include control of visual aspect, surface preparation,
thickness and adhesion of paint, as well as sampling of paints for
analyses.
EPC Contractor shall perform the necessary touch-up to the paints
after tests (e.g. after cross-cut tests).
Should the inspections prove that the paints on the procured
equipment and/or materials do not comply with the specification; the
Supplier/ Sub-cotractor/Suppliers shall carry out, before shipment,
the required corrective works in accordance with a repair procedure
approved by OWNER. If necessary, the surfaces shall be completely
blast cleaned and repainted.
Shop paints shall further be inspected on site before commencement
of painting works. This inspection should reveal that the paints do not
comply with the specifications, or damage to shop paints or corrosion
exceeds standard of good practice, OWNER may reject the paints
and require repair works or complete blast cleaning and repainting of
the equipment, as deemed necessary.
12.3.2
Painting Sample
Page31 of 49

BLRT-FD-SPC-PI-3420
A painting sample shall be prepared by Supplier in accordance with

the following, prior to start painting work:
(1) Sample Plate
Dimensions
: 75 mm x 150 mm x 2 to 3 mm thick
Material
: Hot or cold rolled steel plate
(2) Preparation of Painting Sample

Example Figure
15 mm
Primer (1)
15 mm
75 mm
Primer (2)
15 mm
Intermediate Coating
15 mm
Top Coat (1)
15 mm
Top Coat (2)
150 mm
Paiting sample shall be made for each paiting system, using the
same methods and color as for the actual painting.
12.3.3
Site painting works

An inspection procedure will be agreed upon between EPC
Contractor and OWNER for the painting works to be carried out on
site.
The inspections shall include, but not limited to:
Inspection of the painting equipment, blast cleaning and paint

material
Inspection of surface preparation and roughness before each

coat
Inspection of touch up paint before next coat
Inspection of each coat before application of the next one (visual

aspect, thickness)
Page32 of 49

BLRT-FD-SPC-PI-3420
Final inspection and acceptance of the painting works (thickness,

visual aspect and adhesion tests)
Further to theses inspections, the performed works shall be daily

inspected for quality of workmanship and compliance with
specifications. Painting daily report format states in Appendix A.
EPC Contractor may propose any inspection procedure minimizing
the disturbance in his works provided the following conditions are
fulfilled:
OWNER is to be kept informed, on a daily basis, of the works which
will be performed. No work may be started without prior notification
to OWNER.
EPC Contractor takes immediate corrective action when a

remark is notified by OWNER.
EPC Contractor issues, and submits to OWNER inspection reports

and daily sheets recording weather conditions, works carried out,
inspection results and possible remarks as per ISO12944-7 data
sheet.
12.4
Testing Methods and Acceptance Criteria

The tests shall be executed in accordance with the ISO Standards taking into
account the following specifications:
12.4.1
Surface preparation
The surface - degree of cleanliness and roughness - shall be
inspected immediately before paint is applied; pictorial standards of
ISO 8501 all parts shall be used as reference for acceptance.
Absence of dust, grease, shall also be checked.
12.4.2
Film thickness
DFT on steel surfaces shall be measured by magnetic or
electromagnetic dry film gauge (Mikrotest, Elcometre or approved
equivalent) in conformity with ISO 2808 standard. Thickness foils for
calibration of the DFT gauge shall be certified.
Wedge-cut measuring equipment may be used for other materials or
in case of dispute.
Wet film measurement shall be carried out on routing basis by the
Page33 of 49

BLRT-FD-SPC-PI-3420
painter's foreman by means of comb or wheel gauges.

Dry film thickness gauges must be calibrated on a surface
representative of the surface profile to be painted and not on smooth
steel.
The average of the measurements must be comprised between 100
and 120% of the specified value, with less than 5% of the readings
outside these limits. No reading shall be less than 80% or more than
150% of the specified value, or if otherwise stated in the specific
paint system (Appendix B).
For paint system SS-ILT, no reading below 120 m DFT shall be
accepted.
12.4.3
Adhesion
Cross-cut tests shall be performed in order to assess adhesion of the
paint.
Tests shall be carried out in accordance with ASTM D3359 Test A.
No result worse than 4 A will be accepted.
After adhesion test, EPC Contractor shall perform the necessary
touch-up to the paints.
12.4.4
Paint composition
Paint shall be accepted provided:
Each constituent comply with data sheet specifications.
The percentage content of each constituent does not differ by

more than 3% from specified value as per Supplier approved
data sheet.
12.4.5
Other tests
In case of doubt concerning the paint quality and/or the painting
system, or if no satisfactory testing certificate has been obtained
form EPC Contractor, the OWNER shall be entitled to require any
test, as deemed necessary by taking into account the exposure
conditions of the paintedequipment (resistance to heat, chemicals,
seawater spray). These tests shall be performed at EPC Contractor's
costs in an approved laboratory.
Page34 of 49

13
BLRT-FD-SPC-PI-3420
Warranties
The warranty period shall be of at least 3 years (to be specified in the Tender).
This period starts for each item at the date of the Mechanical Completion of
Project.
For steel surfaces, a painting system shall be considered as satisfactory if,
during the warranty period, the deterioration of surfaces does not exceed
reference criterium Ri2 of ISO standard 4628/3 (or 0.5% of the surface), if the
deterioration has an origin in connection with the painting system or the
workmanship.
For materials other than steel, and for steel in addition to the warranty against
corrosion, the warranty shall cover defects such as blistering, cracking, flaking,
chalking with exclusion of underfilm and color changes.
For blistering, cracking, flaking, chalking, the reference criteria will be ISO
4628 parts 2/4/5/6, respectively.
EPC Contractor will be given the possibility to propose another paint systems
if proved to be necessary in order comply with the warranty criteria.
The repair works shall be carried out at EPC Contractors expenses during
the warranty period.
14
Safety
14.1
General
All safety rules and regulations of applicable Indonesian national and local
laws and insurance underwriter regulations shall be adhered to in the storing,
handling, use and application of paints, thinners, solvents, etc.
The coating Suppliers health and safety instructions on the use of their
products provided on data-sheets and warning labels shall be fully understood
and complied with before any work is undertaken. Paint safety data sheets will
have to be available on the painting site.
14.2
Fire Hazards
Smoking, open fires, or sparks will not be permitted in confined areas that are
being painted or have recently been painted and are emitting flammable
solvents.
All motors and lighting equipment being used in confined spaces shall meet
the requirements of the Underwriters Laboratory test for explosion proof
Page35 of 49

BLRT-FD-SPC-PI-3420
construction and shall comply with the applicable codes and agencies having
jurisdiction thereto.
14.3
Ventilation
Ventilation in an amount to provide safe working conditions shall be supplied
to the workmen at all times.
Confined areas that previously contained flammable or volatile materials shall
be purged and ventilated until the vapours will be less than the maximum
allowable concentrations.
14.4
Protective Clothing
Workers shall wear suitable protective clothing and gloves to prevent toxic
substances contacting the skin and also wear footwear, which will not damage
painted surfaces(as a rubber-soled shoes)
14.5
Blasting
During blasting and air-spray-paiting work, workers shall wear safety goggles,
suitable protective clothing, a face mask and gloves to protect against
abrasives, dust and spray moist.
15
Pre-Start Meeting at Site

A pre-start meeting shall be held at least one week prior to start the work to
discuss work plan, quality and HSE aspects. The coated sample plates shall
provide the acceptance criteria for Cross-Cut Testing.
16
List of Documents
16.1
To be submitted with the enquiry response
Inspection test plan
Quality of abrasive
Technical Data Sheet of Paint
Form of inspection report including:

Means of cleaning
Dry film thickness per coat
Thickness of coating system
Repair form for each discrepancy
Page36 of 49

BLRT-FD-SPC-PI-3420
Paint systems
Means of loading, transport and storage of equipment and minimum time

between final coat and loading
16.2
To be submitted at the painting completion work
Quality of abrasive
Certificate of cleaner and thinner
Certificate and Technical Data Sheet of Paint
Inspection report for each item coated.
Paint system form
Means of loading, transport and storage of equipment and minimum time

between final coat and loading.
Roughness measurement.
Inspection equipment used. (number and date of last official calibration).
Adhesion measurement and all type of tests carried out (visual, holiday
detector etc.)
Batch number products, resin and curing agent.
Page37 of 49

BLRT-FD-SPC-PI-3420
APPENDICES
Appendix A: Painting Daily Report
Painting Daily Report
Painting Report
1
2
3
4
5
6
7
8
9
10
Plant section
Client
Object
1Surface preparation
Painting
Paint Supplier
Execution as per
standard / Code
System No.
Grade of surface
quality : ISO 8501
12
Type and nature of

base - metal
13
15
16
17
18
19
20
Revision
Design temperature
2 - Surface Preparation
11
14
EPC Contractor - Person Responsible
Blasting profile : ISO 2632 (Ra) m
3 - Painting System
Coating
Chemical
nature
Supplier code
Color
Surface
-Temp
C
Ambient
-Temp
C
4 - Application
21
23
24
25
26
27
28
Dew
point
C
Pre-Con
struction
Primer
Primer
Intermedi
ate
Finish
Film
thickness
Mixing ratio
22
Humi
dity %
Resi
n
Cure
Wet
Dry
Pre-Con
struction
Primer
Primer
Intermedi
ate
Finish
1) as = airless, b = brush, r = roller, cs = compr.
spraying
Total dry film thickness
5 - Notes
Page38 of 49

BLRT-FD-SPC-PI-3420
Painting Report
29
30
31
32
33
34
35
36
6 - EPC Contractors' Signatures

Surface preparation
Painting
Paint Supplier
Date
Date
Date
Page39 of 49

BLRT-FD-SPC-PI-3420
APPENDICES
Appendix B: Painting System
Table1.
Carbon Steel and Low Alloy Steel Pipe, Pipe Support and Structure
Operating
No.
Surface
Primer
Intermediate
Finish
Coat
Coat
Coat
Temperat
Insulation or
Preparation
ure
Fireproofing
(SSPC or
Generic
DFT
Generic
ISO 8501)
Description
(m)
Description
SP10 or
Zinc Rich
Sa 2 1/2
Epoxy Primer
75
High Build Epoxy
100
Polyurethane
SP10 or
Inorganic Zinc
Sa 2 1/2
Rich Primer
75
Silicone Acrylic
25
Silicone Acrylic
SP10 or
Inorganic Zinc
Sa 2 1/2
Rich Primer
SP10 or
High Build
150-2
Sa 2 1/2
Epoxy
00
SP10 or
Inorganic Zinc
Sa 2 1/2
Rich Primer
(C)
CS1
120
Uninsulated
CS2
121 ~200
Uninsulated
CS3
201~ 400
Uninsulated
CS4
120
Insulated
CS5
121 ~400
Insulated
75
75
Aluminum
Silicone
DFT
(m)
25
Generic
Description
DFT
DFT
(m)
(m)
50
225
25
Aluminum
25
Silicone
None
None
Total
None
Aluminum
Silicone
125
125
150-200
25
100
Page 40 of 49

BLRT-FD-SPC-PI-3420
Table2. Carbon Steel and Low Alloy Steel Equipment, and Pipe and Pipe Support on the Jetty &Trestle
Operating
No.
Surface
Primer
Intermediate
Finish
Coat
Coat
Coat
Temperat
Insulation or
Preparation
ure
Fireproofing
(SSPC or
Generic
DFT
Generic
DFT
ISO 8501)
Description
(m)
Description
(m)
SP10 or
Inorganic Zinc Rich
Sa 2 1/2
Primer
75
High Build Epoxy
125
(C)
CS6
120
Uninsulated
CS7
120
Insulated
SP10 or
Sa 2 1/2
High Build Epoxy
150-2
00
None
Total
DFT
DFT
Generic Description
(m)
(m)
Polyurethane
50
250
None
150-200
Page 41 of 49

BLRT-FD-SPC-PI-3420
Table3. Carbon Steel Pump, Compressor, Blower, Packaged Equipment, Generator, Crane, etc.
Operating
No.
Surface
Primer
Intermediate
Finish
Coat
Coat
Coat
Temperatur
Insulation or
Preparation
Fireproofing
(SSPC or
Generic
ISO 8501)
Description
SP10 or
Inorganic Zinc
Sa 2 1/2
Rich Primer
SP10 or
Inorganic Zinc
Sa 2 1/2
Rich Primer
SP10 or
Zinc Rich
Sa 2 1/2
Epoxy Primer
SP10 or
Inorganic Zinc
Sa 2 1/2
Rich Primer
SP10 or
Inorganic Zinc
Sa 2 1/2
Rich Primer
(C)
CS8
120
Insulated
CS9
121 ~400
Insulated
CS10
120
Uninsulated
CS11
121 ~200
Uninsulated
CS12
201~ 400
Uninsulated
DFT
(m)
75
Generic
Description
High Build
Epoxy
75
75
75
75
DFT
(m)
100
Epoxy
Silicone Acrylic
Aluminum
Silicone
None
Silicone
100
25
25
DFT(m)
Description
Aluminum
None
High Build
Generic
Total
Polyurethane
Silicone
Acrylic
Aluminum
Silicone
DFT
(m)
175
25
100
50
225
25
125
25
125
Page 42 of 49

BLRT-FD-SPC-PI-3420
Table4. Austenitic Stainless Steel Equipment, Pipe and Pipe Support and Structure on the Jetty &Trestle
Operating
No.
Temperature
(C)
Surface
Primer
Intermediate
Finish
Coat
Coat
Coat
Insulation or
Preparation
Fireproofing
(SSPC or
Generic
ISO 8501)
Description
DFT
(m)
Generic
Description
DFT
(m)
Generic
Description
Total
DFT
DFT
(m)
(m)
50
200
20
60
Red Oxide
SS1
-170~120
Uninsulated
SP7
Two-Pack Epoxy
50
High Build Epoxy
100
Polyurethane
Primer
SS2
121
Uninsulated
SP7
Aluminum
Silicone
20
Aluminum
Silicone
20
Aluminum
Silicone
Red Oxide
SS3
-170~120
Insulated
SP7
Two-Pack Epoxy
50
None
None
50
Primer
SS4
121
Insulated
SP7
Aluminum
Silicone
20
Aluminum
Silicone
20
None
40
Page 43 of 49

BLRT-FD-SPC-PI-3420
Table5. Austenitic Stainless Steel Pump, Compressor, and Packaged Cryogenic Equipment
Operating
No.
Temperature
(C)
Surface
Primer
Intermediate
Finish
Coat
Coat
Coat
Insulation or
Preparation
Fireproofing
(SSPC or
Generic
ISO 8501)
Description
DFT
(m)
DFT
Generic
Description
(m)
Generic
Description
Total
DFT
DFT
(m)
(m)
Red Oxide
SS5
120
Insulated
SP7
Two-Pack Epoxy
50
None
None
50
None
40
Primer
SS6
121
Insulated
SP7
Aluminum
Silicone
20
Red Oxide
SS7
120
Uninsulated
SP7
Two-Pack Epoxy
50
Primer
SS8
121
Uninsulated
SP7
Aluminum
Silicone
20
Aluminum
Silicone
High Build
Epoxy
Aluminum
Silicone
20
100
20
Polyurethane
Aluminum
Silicone
50
200
20
60
Page 44 of 49

BLRT-FD-SPC-PI-3420
Table6. Carbon Steel and Low Alloy Steel Equipment, and Pipe and Pipe Support (Galvanized)
Operating
No.
Temperature
(C)
Insulation or
Fireproofing
Surface
Primer
Intermediate
Finish
Preparatio
Coat
Coat
Coat
n
(SSPC or
DFT
Generic Description
(m)
ISO 8501)
ZN1
120
Uninsulated
SP10 or
Epoxy Primer
Sa 2 1/2
For Galvanizing
60
Generic
Description
Polyurethane
DFT
(m)
30
Generic
Description
Polyurethane
Total
DFT
DFT
(m)
(m)
25
115
Page 45 of 49

BLRT-FD-SPC-PI-3420
Table7. Galvanized (Zinc coated) bolts, nuts, U bolts fitted in packages, or in bulk
Operating
No.
Temperature
(C)
Surface
Primer
Intermediate
Finish
Coat
Coat
Coat
Insulation or
Preparation
Fireproofing
(SSPC or
Generic
ISO 8501)
Description
DFT
(m)
Generic
Description
DFT
(m)
Generic
Description
Total
DFT
DFT
(m)
(m)
Solvent or
ZN2
Alkaline
Polyamide Cured
Detergent
Epoxy Sealer
35
35
Degreasing
Page 46 of 49

BLRT-FD-SPC-PI-3420
Table8. Buried pipe (include field joints), Cu/Ni pipe

Operating
No.
Temperature
(C)
BP1
Surface
Insulation or
Preparation
Fireproofing
(SSPC or
Technical Requirements
Thickness
(mm)
ISO 8501)
All surfaces to be coated shall
be clean and dry. Surfaces
shall be thoroughly cleaned to
remove scale, dirt, dust, oil,
grease, moisture and other
contaminants.
For buried pipe, one primer plus two PE

tapes(extra reinforcement class) should be
used.
Total tape and adhesive

thickness shall be 1.4mm
minimum.
Note: All components of the tape wrap coating system shall be compatible and shall be sourced from the same coating Supplier.
Page 47 of 49

BLRT-FD-SPC-PI-3420
Table9. Buried pipe (include field joints), carbon steel

Operating
No.
Temperature
(C)
BP2
Surface
Insulation or
Preparation
Fireproofing
(SSPC or
Technical Requirements
Thickness
(mm)
ISO 8501)
ST3
For buried pipe, one primer plus two PE tapes (extra

reinforcement class) should be used.
Total tape and adhesive

thickness shall be 1.4mm
minimum.
Note: All components of the tape wrap coating system shall be compatible and shall be sourced from the same coating Supplier.
Page 48 of 49

BLRT-FD-SPC-PI-3420
Table10. GRP pipes and piping components
Operating
No.
Temperature
(C)
Surface
Primer
Intermediate
Finish
Coat
Coat
Coat
Insulation or
Preparation
Fireproofing
(SSPC or
Generic
ISO 8501)
Description
DFT
(m)
Generic
Description
GP1
DFT
(m)
Generic
Description
Polyurethane
Total
DFT
DFT
(m)
(m)
235
70
Page 49 of 49
Job No. : 3056
REQUISITION FOR
Doc. No.: 3056-00-ER-3001

Rev.
:0
Date
Page
: 17 / 17
ATTACHMENT- I
GENERAL SPECIFICATION FOR FIRE PROTECTION SYSTEM

General Specification for Fire Protection System
BLRT-FD-SPC-SA-3313
29/Apr./15
Issue for ITB
XMZ
JF
CL
YC
20/Feb./15
Issue for Approval
YZ
LGC
CL
YC
Rev.
Date
Description
BY
CHK
REV.
APPR.

BLRT-FD-SPC-SA-3313
General Specification for Fire
Protection System
Contents
1.
General
2.
General Notes
3.
Fire Main Network
4.
Technical Requirement for Equipment
5.
Gaseous Fire Suppression System
6.
Fire Station and Vehicles
7.
Passive Fire Protection
Page 2 of 17

1.
General
1.1
Introduction
BLRT-FD-SPC-SA-3313
Protection System
The specification provides the minimum technical requirements for fire protection
systems for the LNG Receiving Terminal Project Bojonegara in West Java,
Indonesia. (Hereinafter referred to as the Terminal).
1.2
Scope
The fire protection systems of the Terminal generally include the following items:
Firewater systems including firewater pumps, firewater hydrants, firewater

monitors, firewater hose reels, etc.
Deluge Systems
Fixed Dry Chemical Systems
Fixed High Expansion Foam Systems
Portable fire extinguishers
Gaseous fire suppression system
Passive fire protection
Fire and Gas System (FGS) serves as protection against fire and explosion in
hazardous process area. The requirement is provided in other project
specifications, therefore, not covered in this document.
1.3

This section describes the definition of the abbreviation concerned with this
document as follows:
Project
Terminal
OWNER
Page 3 of 17

BLRT-FD-SPC-SA-3313
Protection System
The company who is awarded and be responsible for
EPC
engineering, procurement, and construction (EPC) of the

Contractor
Project.
The company who provides a particular product/equipment

Supplier
and related services through EPC Contractor.
The company who is in charge of Project Management

PMC
Consultancy for OWNERs project execution.
1.4
Applicable Codes and Standards

The codes, standards, and other references listed within this section shall be used
for the dry chemical fire extinguishing systems. The latest editions shall apply.
In case of conflict, the precedence shall be taken as specified below in general:
The referenced specifications and documents within this specification
The Indonesian codes and standards
International industrial codes and standards
EPC Contractor shall consult OWNER in writing for clarification once the above rule
of precedence cannot be applied with confidence. The relevant work should be on
hold until the written reply is received from OWNER.
1.4.1
Indonesian Codes and Standards

SNI 03-3986
Automatic fire alarm installation
SNI 06-2862
Chemicals for fire extinguisher
SNI 03-3985
Methods for design, installation and testing for fire

detection and fire alarm systems for fire protection of
buildings
SNI 03-3987
Codes
for
design,
installation
of
light
fire
Page 4 of 17

BLRT-FD-SPC-SA-3313
Protection System
extinguishers for fire protection in houses and

buildings
SNI 03-1735
Methods
for
design
of
building
access
and
environment access for fire protection of buildings

SNI 03-1736
Methods for design passive protection system for fire

protection of buildings
1.4.2
National Fire Protection Association (NFPA)

10:
Portable Fire Extinguishers
14:
Installation of Standpipe & Hose Systems
15:
Water Spray Fixed Systems
24:
Installation of Private Fire Service Mains
59A:
Production, Storage, and Handling of Liquefied Natural Gas

(LNG)
290:
Fire Testing of Passive Protection Materials for Use on LP-Gas

Containers
307:
Construction and Fire Protection of Marine Terminals, Piers, and

Wharves
1.4.3
1961:
Fire Hose
1963:
Fire Hose Connection
1964:
Spray Nozzles
2001:
Standard on Clean Agent Fire Extinguishing Systems
EN 1473 Installation and equipment for liquefied natural gas - Design of

onshore installations
1.4.4
Reference Specification
Page 5 of 17

BLRT-FD-RPT-SA-3300
BLRT-FD-SPC-SA-3313
Protection System
Environmental, Health & Safety Guidelines

or the Terminal
BLRT-FD-RPT-SA-3301
Safety Design Philosophy
BLRT-FD-RPT-SA-3303
Fire Protection System Philosophy
BLRT-FD-RPT-SA-3304
Fire and Gas Detection Philosophy
BLRT-FD-SPC-SA-3314
Specification for Electrical Driven Firewater

Pump
BLRT-FD-SPC-SA-3315
Specification for Diesel Driven Firewater

Pump
BLRT-FD-SPC-SA-3316
Specification for Firewater Monitor Towers at

Jetty
BLRT-FD-SPC-SA-3317
Specification
for
Dry
Chemical
Fire
Extinguishing Systems
BLRT-FD-SPC-SA-3318
Specification for Hi-Ex Foam System
BLRT-FD-SPC-SA-3319

Suppression System
BLRT-FD-SPC-PI-3413
Piping Material Specification
BLRT-FD-SPC-IN-3519
Specification for FGS
BLRT-FD-SPC-PI-3516
General Instrumentation Specification
BLRT-FD-SPC-PI-3420
2.
General Notes
2.1
All firefighting equipment shall be Underwriters Laboratories (UL) listed and/or

Factory Mutual (FM) approved.
2.2
All equipment must be tested, where possible, to satisfy with this specification, the
relevant datasheets, the listed codes and standards, and the referenced
Page 6 of 17

BLRT-FD-SPC-SA-3313
Protection System
specifications.
2.3
The equipment of the Supplier's standard shall be used except for where
specified otherwise herein. The equipment shall include all necessary
accessories, system design, fabrication, and component assembly to provide
reliable operation and ease of access for cleaning and maintenance. The field
devices shall be suitable for installation in an outdoor, saline environment.
3.
Fire Main Network
3.1
The fire main shall be fabricated in accordance with BLRT-FD-SPC-PI-3413,

Piping Material Specification. This fire main will support the necessary hydrants,
monitors, hose reels and fixed firewater deluge/foam systems that will be installed
throughout the site where required.
3.2
Isolation Valves shall be installed to isolate line failures for repair and to ensure
reasonable flow of firewater to all areas in case of a failure during a fire incident.
They shall be installed to meet a number of conditions detailed as follows.
There shall be no more than 6 (six) outlets from the fire main between adjacent
valves, no more than 4 (four) of which can be monitors.
Lines supplying more than two hydrants, monitors or hose reels shall be
provided with isolation valves where they connect to the fire main header.
There shall be sufficient hydrants and monitors available within 120 m of a

plant to deliver at least 50% of the design water requirement when any pair of
isolation valves are closed.
Valves shall have individual numbers identified on the post indicator riser.
Isolation valves in underground fire mains shall be operable from grade and
installed either buried or brought above ground to eliminate any gas pocket in
valve pits. If buried the valve packing shall be permanently protected from
contact with earth, rock or mechanical damage. Valves shall be equipped with
valve position indicators above grade showing the fully open and fully closed
positions. In addition indicating valves shall be used in all above ground
sections of the fire main.
3.3
Exposed sections of firewater mains where vulnerable to fire when full and
pressurized, e.g. where above ground mains cross drainage ditches into which oil
can be discharged, shall be fireproofed. The fireproofing shall extend to 1.5 m on
either side of the ditch. No fireproofing is required where the lines are not
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BLRT-FD-SPC-SA-3313
Protection System
pressurized e.g. down stream of isolation valves on deluge systems.

3.4
The design of the fire main network shall ensure that adequate firewater pressure
is made available at the most hydraulically remote hydrant or monitor location.
3.5
All fire equipment provided for this project and above ground fire main pipe work
shall be colored red. Exposed firewater pipe work may be color banded.
4.
Technical Requirement for Equipment
4.1
Firewater Pumps
2 x 100% Firewater Pumps, one electrical motor driven which will be used as the
primary firewater pump, and one diesel engine driven, will be provided at the
Terminal. The firewater pumps are capacity of 1,170m3/h at 13 kg/cm2G discharge
pressure. The firewater pumps shall be vertical turbine centrifugal, long shaft
deep well type. For the electrical motor driven pump, motor is to be mounted on
top of the pump column. For the diesel driven pump, a right angle gear unit shall
be used. Each pump shall be provided with a control panel in compliance with
NFPA 20.
Once fire is confirmed or the low pressure setting on the firewater main is
detected, FGS shall issue a command to automatically start the primary firewater
pump first, and further drop of the pressure in the ring main will start the back-up
firewater pump in case the primary pump cannot keep up for whatever the reason.
For details refer to BLRT-FD-SPC-SA-3314 Specification for Electrical Driven
Firewater Pumps and BLRT-FD-SPC-SA-3315 Specification for Diesel Driven
Firewater Pumps.
4.2
Deluge System
Deluge water loops are provided to protect the vital equipment or structure using
cooling medium. The deluge loops shall consist of:
Deluge valve which relies on the firewater pressure to open,
Deluge piping including loop(s), branches, down-come risers, and deluge

nozzles,
Other associated instruments such as pressure indicator, etc.
The deluge system design and configuration shall follow the guidelines specified
in NFPA-15. In addition, the deluge system design shall take the following basic
Page 8 of 17

BLRT-FD-SPC-SA-3313
Protection System
requirements into consideration:
Deluge loop downstream of the deluge valve shall be specified as dry type and
shall be of galvanized carbon steel,
The deluge nozzles shall be of corrosion resistant materials such as stainless

steel, bronze, etc. Carbon steel nozzles are not acceptable,
The hydraulics of deluge loop shall be analyzed to ensure the pressure

balance and uniform deluge rate,
The orifice size of the deluge nozzles shall not be smaller than 3 mm in
diameter
The deluge systems shall generally be designed as manually operated

systems with the actuation valve located upwind or cross wind from the risk
and at a distance of 30 metre from the equipment being protected unless it is
separated with an effective fire barrier wall.
The design of all deluge systems shall be based on line size selection to
control the nozzle outlet pressure where possible. Where a pressure
reduction device is essential, to match the system inlet pressure to the nozzle
pressure range, choke pipes (sacrificial pipes) of maximum 2 m length and
minimum 1inch diameter may be installed.
Spray nozzles shall be designed to discharge water through a single orifice

with a minimum diameter of 6 mm (1/4 inch) diameter and the system design
shall be such that it is self-draining, with a removable flushing cap at the end
of each line. Generally cooling type nozzles shall discharge against a spray
deflector but where required high velocity nozzles without a deflector shall be
installed.
The following equipment/areas are to be provided with deluge loops:
4.3
The pump platform on top of each LNG Tank
The unloading platform of Jetty (Water Curtain)
High Expansion Foam Systems
High Expansion Foam Systems

The High Expansion Foam System is to be provided to control the possible vapor
release or fire resulting from a LNG spill. There will be four (4) impounding basins
Page 9 of 17

BLRT-FD-SPC-SA-3313
Protection System
provided for jetty area, LNG tank area, process area and truck loading area
(future) to collect LNG spillage. Every impounding basin shall be protected by a
high expansion foam system with a deluge foam skid. The foam shall be
generated remotely and automatically through FGS (with voting logic). For details
refer to BLRT-FD-SPC-SA-3318 Specification for Hi-Ex Foam System.
4.4
Dry Chemical Fire Extinguishing Systems

Dry Chemical Fire Extinguishing Systems will be provided where necessary to
extinguish fire, such as the jetty area, LNG tank area, and process area. Each
system is a package inclusive of dry chemical storage vessel, nitrogen cylinders,
piping, nozzles, and local control panel with remote actuation function. For details
refer to BLRT-FD-SPC-SA-3317 Specification for Dry Chemical Fire Extinguishing
Systems.
4.5
Fire Water Hydrants

The Terminal is divided into 13 fire zones and each zone is provided with firewater
hydrants. All firewater hydrants receive firewater from the ring-main at the
maximum working pressure of 14.3 kg/cm2G.
The firewater hydrants shall be allocated to have space between firewater
hydrants in the process area in general not to exceed 60 m, considering the hose
length is limited to 30.5 m (100 feet) as per NFPA 14,
Firewater hydrant shall be of a 6 dry barrel self draining type with two 2-1/2 inch
hose outlet connections at 180apart and one 5 inch pumper connection. The
hydrants shall meet all requirements of AWWA (American Water Work Association)
C502 designated for barrel hydrants. The base connection shall be a 150# FF
flange. The hose outlets shall include male threads with 2-1/2 inch cap and chain.
Pumper connection shall be 5 nozzle with cap and chain. All hydrants will be
painted red. The 6 base of the fire hydrants shall be installed below ground.
4.6
Firewater Monitors
A. Manually Operated Monitors
Firewater monitor will be provided to protect selected process units and shall
be capable of 360of horizontal motion and minimum 90 of vertical motion
(75above horizontal and 15 below horizontal) and lockable in any position.
The monitors will receive firewater from the ring-main which shall be at
Page 10 of 17

BLRT-FD-SPC-SA-3313
Protection System
maximum working pressure of 14.3 kg/cm2G. The discharge flow of the

firewater monitors shall be in accordance with those specified in the relevant
datasheet. Monitors shall be constructed of corrosion resistant, cast brass.
Fixed firewater monitor shall be mounted on top of a 6 inch pipe and a 6 inch
150# FF flanged ball valve shall be provided between the pipe and the
monitor. Adjustable water nozzle (fog to straight stream) shall be provided.
Nozzle pattern shall be selected to match the application. Nozzles shall be
constructed of corrosion resistant cast brass.
B. Remotely Operated Monitors
Two (2) firewater monitor towers with remotely controlled monitor (also called
elevated firewater monitor) will be provided at the unloading platform head of
Jetty for protection of the unloading arms and the unloading manifold on the
LNG carrier. The height of the tower, i.e., the elevation of the monitors, shall
be configured to reach the possibly highest dry deck elevation among the
LNG carriers expected at the Jetty at the unloaded condition.
The elevated firewater monitor shall be electrically operated through remote
control in both vertical plane and horizontal plane. In addition, the monitor
nozzles shall be also be provided with electric servo operator to adjust the
fog pattern. The monitors shall be able to rotate 360 in horizontal and
minimum of 90 in vertical (75 above horizontal and 15 below horizontal),
and they will be lockable in any position. The monitors shall be able to
discharge not less than 60 l/s firewater at 7 kg/cm2G at the mating / mounting
flange.
Remote control function is required for the elevated firewater monitor to allow
for its maneuvering without boarding the tower. The remote control function
shall include:
Powered rotations in both vertical and horizontal planes;
Nozzle jet/fog pattern adjustment;
A control console with the following control functions for each monitor as
minimum:
A Joystick &push buttons for the maneuvering,
Push button/joystick for adjustment of fog pattern/jet stream,
Page 11 of 17

BLRT-FD-SPC-SA-3313
Protection System
Push buttons with indication for open/close of motor operated

Isolation valve.
For
Power-on Indicator
more
details
of
elevated
firewater
monitors,
refer
to
BLRT-FD-SPC-SA-3316 General Specification for Firewater Monitor Towers

at Jetty.
4.7
Portable Fire Extinguishers

A. Wheeled Dry Chemical Extinguishers
Wheeled dry chemical extinguishers shall be designated at the areas where
high potential of intense fires exists due to high back pressure and/or large
inventory of flammable content. Refer to BLRT-FD-RPT-SA-3303 Fire
Protection System Philosophy for more details about the application
guidelines.
The extinguishers shall contain no less than 57kg capacity of potassium
bicarbonate, corrosion resistant, purple-K. The extinguishers shall consist of
a container with red glossy polyester coating, cylinder valve with safety pin,
jet nozzle with a hose of minimum of 6m in length, wheeled carriage, hose
hanger assembly, and solid rubber tires.
A suitable identified, heavy-duty soft vinyl or vinyl-coated canvas cover shall
be provided.
B. Hand Held Portable Dry Chemical Extinguishers (BC type)
Hand held portable dry chemical extinguishers shall be provided to protect
against class B and C fires and equipped with red glossy polyester coated
steel cylinder with hose, squeeze grip control nozzle, hose discharge, and
steel/wall mounting bracket. This type of potable extinguisher will be provided
to conveniently put out a fire in process, utility, jetty and LNG tank area.
Hand held portable dry chemical extinguishers shall be no more than 9 kg in
content of potassium bicarbonate (purple K). A red vinyl cover or vinyl-coated
canvas cover is required for outdoor portable extinguishers.
C. Hand Held Portable Dry Chemical Extinguishers (ABC type)
Page 12 of 17

BLRT-FD-SPC-SA-3313
Protection System
The ABC type dry chemical extinguishers shall be used to protect against
Class A, B, and C fires as defined in NFPA 10, and shall be equipped with red
glossy polyester coated steel cylinder with hose, squeeze grip control nozzle,
hose discharge, and steel/wall mounting bracket. The hand held portable
ABC type dry chemical extinguishers will be provided in the office area.
Each of the hand held portable ABC type dry chemical extinguishers shall
contain no more than 9 kg capacity of mono-ammonium phosphate. A red
vinyl cover or vinyl-coated canvas cover shall be provided for any portable
extinguisher located outdoors.
D. Portable Carbon Dioxide Fire Extinguishers
Carbon dioxide portable fire extinguishers shall be provided to prevent class
C fires for specific hazard areas, where an electric fire would be anticipated,
i.e. in control room and electrical substation. The fire extinguishers shall
consist of red glossy polyester coated aluminum cylinder with discharge hose
and wall bracket.
Each of these extinguishers shall have be no more than 9 kg in content of
carbon dioxide. A red vinyl cover or vinyl-coated canvas cover shall be
provided for any portable extinguisher located outdoors.
4.8
Hose Reel Station

Hose reel station used in process, utility, LNG storage tank and jetty area shall be
the fixed outdoor type. Each hose reel station shall be equipped with 30m (100f
feet) of hard rubber hose and a 1-1/2 adjustable fog to straight stream 6L/s water
nozzle, 1-1/2 block valve, and hose reel. Hoses longer than 30m are not
recommended.
4.9
Indoor Hydrant and Hose Cabinet

Indoor hydrants and hose cabinets at the office area shall have 1-1/2 inch rough
brass angle valve, 1-1/2 inch red enamel steel hose rack, 1-1/2 inch rough brass
rack nipple, 1-1/2 inch stain brass fog nozzle, and minimum of 23 m (75 feet) of
1-1/2 inch rack hose with rough brass couplings. Hoses longer than 23m are not
recommended.
4.10
All recessed and semi-recessed cabinets shall have a heavy gauge, white baked
enamel box. Surface mounted cabinets with stainless steel door and trim shall
have box constructed entirely of stainless steel.
Page 13 of 17

BLRT-FD-SPC-SA-3313
Protection System
Sectional Block Valve shall have open and close indication. Gate valve ASTM
A395 Body, Flanged-FF, bolted bonnet, non rising stem, ASME Class150# (Body,
epoxy coated, rubber encapsulated ductile iron) with post indicator. Refer to
BLRT-FD-SPC-PI-3413 Piping Material Specification for more details.
5.
Gaseous Fire Suppression System

Gaseous automatic snuffing fire suppression systems using FM-200 shall be
designated for the unoccupied and enclosed rooms containing major fire hazards
such as the Main switchgear/MCC room, control room, etc. The protection system
shall be designed and constructed in accordance with the requirements of NFPA
2001.
Each said system shall consist of:
FM-200 cylinders c/w cabinet, manifold, piping nozzle, actuator, control head.
The contain of the cylinders shall allow for adequate quantity to extinguish
and cool the deepseated fires. 100% reserve shall be provided.
Piping, valves, and spray nozzles
Pressure switches and indicators to signal the release of FM-200
Local Control Panel (with manual operation option and "abort" function)
Alarm system. Considering the hazards to operators due to the snuffing effect,
the FM-200 release shall be provided with at least 30 seconds delay after the
visible and audible alarms are activated.
For details refer to BLRT-FD-SPC-SA-3319 Specification for FM-200 Gaseous Fire

Suppression System.
6.
Fire Station and Vehicles

The EPC Contractor shall include for the fire station and facilities within including
fire fighting vehicle(s). As a guide the fire station facilities should include, but not be
limited to, the provision of a parking space for the fire vehicle, both inside and
outside the building with roller shutter doors, vehicle battery charging facilities with
a pull out connection on the vehicle, a locker room, a changing room, shower and
toilet facilities, a mess room, an office, a fire equipment store, a workshop, possibly
a powder extinguisher re-charging room and possibly a safety training room and a
medical unit.
Page 14 of 17

BLRT-FD-SPC-SA-3313
Protection System
Outside, the area should have suitable vehicle cleaning, testing facilities, and grade
drainage to the chemical effluent drainage system to enable the draining down of
surplus foam concentrate during cleaning operations.
The vehicle itself has a number of options available and the following suggestion is
proposed for the purpose of this initial scope of designed and for OWNER and fire
authority discussion only and should not be considered as a definitive specification.
The chassis should be four-wheel drive diesel driven with suitable exhaust spark
arrestors etc. and be complete with all road facilities in respect of lighting, braking,
windscreen washers and visors, mirrors, tow facilities etc. with additionally fitted
floodlights capable of being erected on poles for night time fire fighting assistance.
Manually operated engine speed controls should be available at the rear of the
vehicle by the water pump controls.
Vehicle shall meet all relevant local regulations and be suitable for operation on
public highways.
The lockers should contain all the required equipment including rescue tools. As a
minimum the EPC Contractor shall allow for the following:
20 fire water hoses each 30m long 2.5 inch diameter c/w 65mm couplings
6 fire water hoses each 25m long 1.5 inch diameter c/w 65mm couplings
4 jet spray hand nozzles each 450l/min capacity with on/off valve
4 air/foam branch pipes each 400l/min capacity with inlet valve
2 high foam inductors
2 portable water monitors
2 collecting breech each with 2.5 inch couplings
2 dividing breech each with 2.5 inch couplings and flap valves on the outlets
6 dry chemical hand held portable 9kg extinguishers
2 CO2 hand held portable 6kg extinguishers
2 SCBA sets
2 detachable flood lights with stands and cable
2 wheel chocks
Page 15 of 17

BLRT-FD-SPC-SA-3313
Protection System
It should be noted that the technical specification for the fire trucks shall be strictly
regulated by Indonesian government designated authority, therefore, all content
within this section shall be subject to review and approval of the relevant local
authorities.
7.
Passive Fire Protection

Fire proofing shall be used to protect following equipment;
ESD valves
Safety Critical Control Equipment
Vessels containing quantities of liquid hydrocarbon
Structural support
Equipment which can receive thermal radiation, in excess of that defined in below
table, for a sufficient period to cause failure shall be provided with fire proofing
protection.
The fire proofing shall provide protection for the duration of the hazard event but
shall be a minimum provide 90 minutes protection.
Table-1
Recommended maximum thermal radiation flux excluding solar

radiation inside the boundary
Equipment inside boundary

Concrete outer surface of adjacent storage
tanks
Metal outer surface of adjacent storage tanks
The outer surfaces of adjacent pressure
storage vessels and process facilities
Control rooms, Maintenance workshops,
laboratories, warehouses etc.
Administrative buildings
Maximum thermal radiation

flux (kW/m2)
32
15
15
8
5
The heat flux level can be reduced to the required limit by means of separation
distance, water sprays, fire proofing, radiation screens or similar systems.
Page 16 of 17

BLRT-FD-SPC-SA-3313
Protection System
Fire proofing in the form of insulation or water spray shall be provided for pressure
vessels, which can receive thermal radiation fluxes in excess of above criteria, to
prevent such vessels failing and releasing superheated liquid.
In case of using insulation, non-flammable materials shall be used to prevent the
damage by fire influence.
Passive proofing can be provided by:
Preformed or sprayed concrete.
Insulation material made of mineral fiber, ceramic, calcium silicate or cellular

glass.
Intumescent coatings.
The significant part of pipe rack such as main beam or column, shall be covered
with fire resistant material, otherwise, the piping on the rack will be disrupted
because of the collapse of pipe racks by heat radiation of the fire.
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REQUISITION DOCUMENT FM-200 FIRE SUPPRESSION SYSTEM PACKAGE

Issued for Proposal

Job No. : 3056

REVISION HISTORICAL SHEET

Job No. : 3056

Doc. No.: 3056-00-ER-3001

ITEM AND QUANTITY TO BE PURCHASED ................................................................ 3

CODES AND STANDARDS ........................................................................................ 4

SCOPE OF WORK ..................................................................................................... 4

SPARE PART ............................................................................................................ 4

SPECIAL TOOLS AND INSTRUCTION ........................................................................ 5

DEVIATION AND/OR ALTERNATION .......................................................................... 5

10. SCHEDULE ............................................................................................................... 6

Job No. : 3056

2. ITEM AND QUANTITY TO BE PURCHASED

FM-200 Extinguishing System

FM-200 Extinguishing System

Job No. : 3056

Data Sheet- FM-200 Extinguishing System

Specification for FM-200 Extinguishing System

Specification for Piping Material

Specification for Painting

General Specification for Fire Protection System

Equipment List for Fire Fighting

FM-200 Extinguishing System

4. CODES AND STANDARDS

Supply complete set of FM-200 Extinguishing System.

Shop Test &Test Report

Packing and Transportation to PT. NUSANTARA GAS SERVICES, Bojonegara-West

Supervision for Installation Work

Testing, Commissioning, and Training

Civil Workis not included

Supply of all related documents

Job No. : 3056

Doc. No.: 3056-00-ER-3001

(1) Construction and Commissioning Spare Parts

7. SPECIAL TOOLS AND INSTRUCTION

Latest Minutes of Meeting (approved)

Data Sheet and Specification Sheet

Codes and Standards

Job No. : 3056

Doc. No.: 3056-00-ER-3001

Table 3. Clarification for Deviation

When substitute materials are proposed, chemical properties, mechanical properties,

Partial shipment will be allowed if it is contributed to improve the schedule.

11. PRESERVATION REQUIREMENTS

In addition to those specified above, the followings shall also be referred:

Surface not painted and/or surfaces susceptible to salt water or atmospheric

12. SHIPPING AND PACKING REQUIREMENT

Job No. : 3056

FM-200 FIRE SUPPRESSION SYSTEM

13. QUALITY ASSURANCE

Job No. : 3056

Special Tool List

Name Plate List

Inspection & Test

Test & Inspection

Job No. : 3056

WPS & PQR

Job No. : 3056

LIST SCOPE OF SUPPLY

Job No. : 3056