Engine Wear
Combustion Process
Internal Components
External Components
Cooling System
Lubrication System
Fuel System
Air System
Electronics
Single Fuel System
1973
CSFS
1981
MUI
1975
1983
NSFS
1980
1988E
UI
1985
1990
Unit Injection
1994
HEUI
1995
MUI
EUI
HEUI
Common
Rail
(Single Fuel)
2000
2005
Timeline
1974
SMFS
1987
PEEC
2004
Rail
Pre-Combustion (PC)
Direct Injection (DI)
Fuel Line
Fuel Line
Fuel Injector
Electrical Wire
Fuel Injector
Glow Plug
Pre-Combustion
Fuel Injector
Housing
Nozzle
Assembly
Piston
Piston
Heat Plug
Pre-Combustion
Mechanically
Controlled
Unit Injector
Direct Injection
Pencil Style
Direct Injection
Unit Injector
Barrel
Fill Port
Plunger
Sleeve
Spill Port
Filling
Begin
Injection
Continue
Injection
End
Injection
MUI System
EUI System
A unit injector is
positioned above each
cylinder
An Electronic Control
Module (ECM) controls
fuel rate and timing
Injectors are
mechanically actuated by
a camshaft
EUI - Injection
On a signal from the
ECM, the solenoid
closes the fuel valve
Pressure elevates at
the tip to the 5,500 psi
needed to unseat the
valve
Injection begins
EUI - Injection
Fuel continues to inject
until the ECM signals the
solenoid to open the valve
Injection timing and
duration is controlled by the
ECM
HEUI System
A unit injector is positioned
above each cylinder
An Electronic Control Module
(ECM) controls fuel rate,
timing, and injection pressure
The injector is hydraulically
actuated
Fuel Manifold
Pump
C6.6
Injector
Dust
Temperature/Climate
Hours of continuous operation
Terrain
System Improvement
Reduce system damage caused by fuel
Water Separator
Primary Fuel Filter
Bypass Flow
Engine Wear
Combustion Process
Internal Components
External Components
Cooling System
Lubrication System
Fuel System
Air System
Electronics
Exhaust out
Air manifold
From exhaust ports
at cylinder heads
Provide adequate
quantities of clean
filtered intake air
Compresses the
intake air into the
cylinders in order to
product more power
Air System
Flow
1.
2.
3.
4.
Precleaner
Air Filters
Turbocharger
Intake Manifold &
Cylinder Head(s)
5. Combustion
Chamber
6. Exhaust Manifold
Wear
Turbocharger
Bearings
Seals