www.elsevier.com/locate/measurement
a,1
b,*
Centro SENAI de Metrologia do Departamento Regional de Sao Paulo, Rua Bento Branco de Andrade Filho 379,
Sao Paulo, SP, CEP 04757-000, Brasil
b
Universidade Sao FranciscoPPGECM, Itatiba, Sao Paulo, Rua Alexandre Rodrigues Barbosa,
45, Itatiba, SP, CEP 13.251-900, Brasil
Received 17 July 2003; received in revised form 24 November 2004; accepted 10 December 2004
Available online 29 April 2005
Abstract
In Brazil dial gauges are among the mostly used measurement instruments in industrial dimensional metrology. The
objective of this work is to study the positioning eect of the dial gauge in the vertical position and in the horizontal
position on the uncertainty of their results in tests and measurements. By using a system with optical solution (laser),
with an interferometer method of displacement control, calibrations were performed in six new dial gauges, from two
dierent manufacturers, with scale interval of 0.01 mm and measuring range of 10 mm. All dierences between the
obtained values were below the values of the calculated uncertainties of the involved calibration processes. No meaningful dierences are noticed, when the dial gauge is either in vertical or horizontal position. This factor produces an
eect that does not deserve being considered as a source of meaningful contribution to the nal uncertainty of the
results of measurements.
2005 Elsevier Ltd. All rights reserved.
Keywords: Dial gauges; Mechanical comparator; Measuring instrument; Dimensional metrology; Measuring uncertainty
1. Introduction
*
0263-2241/$ - see front matter 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.measurement.2004.12.001
68
procedure. . .. It is noticed therefore the application of dierent concepts regarding the positioning
requirements of the dial gauges during their
calibration.
Other standards and international recommendations such as ISO R463 [9], DIN 878 [10] and
ASME/AINSI B89.1.10M [11], do not either present a consensus about this subject making clear
the nonexistence of an unique criterion regarding
the positioning procedure during the calibration.
The present work aims at pursuing a discerning
study about the variability of the calibration results of a dial gauge as a function of its vertical
and horizontal positioning.
2. Methodology
In the study mechanical and analogical dial
gauges were used, with a scale interval of
0.01 mm and a measuring range of 10 mm. Three
model 2046F dial gauges, manufactured by Mitutoyo Corporation, made in Japan and three gauges
model 3025-481, manufactured by Starret Industria e Comercio Ltda and assembled in Brazil,
were utilized. All these dial gauges complied with
the maximum permissible error required by the
DIN 878 standard for each of the parameters:
the span of error, fe 6 15 lm, the total span of
error, fges 6 17 lm and the hysteresis error,
fu 6 3 lm.
By ethical reasons, and also because it was not
the focus of this work to evaluate possible dierences between the products used, it was decided
to do not identify the manufacturer of each dial
gauge assessed. It was only stated that the dial
gauges were identied by the numbers 1, 2, 3, 4,
5 and 6.
The experiments were performed at the Laboratory of Metrology of the Escola Suco-Brasileira, belonging to the Servico Nacional de
Aprendizagem Industrial (SENAI), Brazilian
National Service of Industrial Learning.
For the development of the calibration apparatus, the following premises were adopted:
Develop an apparatus that minimizes the possibility of the occurrence of variations in the
obtained results, due to the positioning of its
69
70
Fig. 2. Apparatus mounted and congured for the calibration with a dial gauge in the horizontal position.
Fig. 3. Apparatus mounted and congured with a dial gauge in the vertical position.
3. Results
3.1. Assessment of the temporal stability of the
apparatus
Once the experiments involved an assembly of
dierent metrological systems and auxiliary elements, it was considered necessary to carry out
the analysis of the stability of the results supplied
by the calibration apparatus along the time. Thus,
it was investigated the presence of a drift that
might inuence the data obtained within the time
period of the experiments.
71
fu
fe
10.00
8.00
9.00
7.00
5.00
6.00
4.50
3.00
3.50
4.00
2.50
1.90
2.00
1.70
1.80
1.60
1.40
1.50
1.30
1.10
1.20
1.00
0.80
0.90
0.70
0.60
0.40
0.50
0.30
fges
0.20
15
13
11
9
7
5
3
1
-1
-3
-5
-7
-9
-11
-13
-15
0.00
0.10
Bias ( m)
Graph of Bias
Increasing
Fig. 4. Graph exemplifying the determination of the fe, fges and fu, parameters, according to instructions of the standard DIN 878.
10.00
9.00
8.00
7.00
6.00
5.00
4.50
4.00
3.50
2.50
3.00
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.20
0.30
0.10
15
13
11
9
7
5
3
1
-1
-3
-5
-7
-9
-11
-13
-15
0.00
Indication Error ( m)
Indication (mm)
March 8, 2002 Increasing
March 22, 2002 Increasing
Fig. 5. Bias curves demonstrating the temporal stability of the apparatus congured for calibrations performed at the vertical position.
72
9.00
10.00
7.00
8.00
6.00
4.50
5.00
4.00
3.50
3.00
2.50
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.20
1.30
1.10
1.00
0.80
0.90
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
Indication Error ( m)
Indication (mm)
Vertical Increasing
Vertical Decreasing
RBC-087 Increasing
RBC-087 Decreasing
RBC-031 Increasing
RBC-031 Decreasing
Fig. 6. Bias curves of the gauge # 1 obtained in the experiments and in other two calibration laboratories accredited by INMETRO.
73
9.00
10.00
8.00
7.00
6.00
5.00
4.50
4.00
3.50
3.00
2.50
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
Indication Error ( m)
Indication (mm)
Vertical Increasing
Horizontal Increasing
Vertical Decreasing
Horizontal Decreasing
Fig. 7. Bias curves of the gauge # 1 obtained with the calibrations made in the vertical and horizontal positions.
uc
q
u2A u2BDpad u2BDres.i u2BDres.p u2BDalin u2BDzer u2BDtem u2Bdtem
74
Table 1
Uncertainties budgetgauge # 1 in vertical position
Symbol
Source of uncertainty
Probability
distribution
Standard
uncertainty
Sensitivity
coecients (ci)
Uncertainty
(ui) lm
Degrees of
freedom (mi)
Ipad
Iins
Dres.i
Dres.p
Dalin
Dzer
Dtem
Normal
Normal
Triangular
Rectangular
U type
Retangular
Rectangular
0.01 lm
0.61 lm
0.43 lm
0.03 lm
0.003 lm
0.29 lm
0.57735 K
1
1
1
1
9.9895
1
0.000135
0.01
0.61
0.43
0.03
0.03
0.29
0.08
1
5
Rectangular
0.11547 K
0.000115
0.01
0.80
1.7
2.4
14
dtem
uc
U95
U95
Normal
Normal (k = 2.1)
1
1
1
1
Table 2
Resultsa of the calibration experiments of the six gauges in the horizontal and vertical positions
Calibration (lm)
Span of error, fe
Hysteresis error, fu
Gauge 1
H
V
12.4 2.5
12.8 2.4
12.4 2.5
12.8 2.4
2.2 2.5
2.6 2.4
Gauge 2
H
V
8.9 2.5
8.4 2.4
9.1 2.5
9.4 2.4
2.4 2.5
2.6 2.4
Gauge 3
H
V
8.3 2.5
8.2 2.2
11.2 2.5
10.6 2.2
2.7 2.5
3.3 2.2
Gauge 4
H
V
4.7 2.4
4.8 2.0
5.2 2.4
5.2 2.0
1.2 2.4
1.0 2.0
Gauge 5
H
V
7.4 2.2
7.6 1.9
8.1 2.2
8.1 1.9
1.4 2.2
1.7 1.9
Gauge 6
H
V
6.5 2.4
6.8 2.3
7.5 2.4
7.2 2.3
1.5 2.4
1.8 2.3
20
75
18
Deviation (m)
16
14
12
10
15.2
14.9
12.4
12.8
9.9
10.4
8
6
4
2
0
a
20
Horizontal
Vertical
Deviation (m)
18
16
14
14.9
12
12.4
12.8
10
9.9
10.4
15.2
8
6
4
2
0
Horizontal
Vertical
Error (m)
8
6
4.7
2
0
5.0
4
2.2
0.0
Horizontal
2.6
0.2
Vertical
Fig. 8. (a) Comparison between the values of the (fe) parameter of gauge # 1 obtained with the calibrations in the horizontal and
vertical positions. (b) Comparison between the values of the (fges) parameter of gauge # 1 obtained with the calibrations in the
horizontal and vertical positions. (c) Comparison between the values of the (fu) parameter of gauge # 1 obtained with the calibrations
in the horizontal and vertical positions.
76
Acknowledgement
To Mitutoyo Corporation and Starrett
Industria e Comercio Ltda for the dial gauges.
To the two accredited laboratories by
INMETRO coded as RBC-031 and RBC-087.
References
[1] F.F. Farago, M.A. Curtis, Handbook of Dimensional
Measurements, third ed., Industrial Press, New York,
1994, 580 p.
[2] J.A. Bosch, Coordinate Measuring Machines and Systems,
Marcel Dekker, New York, 1995, 444 p.