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September 24, 2009


Revision 0

imageRUNNER ADVANCE C5051/C5045/C5035/C5030 Series

Service Manual
Product Outline
Function
Periodic Servicing
Parts Replacing and Cleaning
Adjustments
Troubleshooting
Error Code
Service Mode
Installation
1

Appendix

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Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory,

The following paragraph does not apply to any countries where such provisions are

installation, maintenance, and repair of products. This manual covers all localities where the

inconsistent with local law.

products are sold. For this reason, there may be information in this manual that does not
apply to your locality.

Trademarks
The product names and company names used in this manual are the registered trademarks

Corrections

of the individual companies.

This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this

Copyright

manual, Canon will release technical information as the need arises. In the event of major

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may

changes in the contents of this manual over a long or short period, Canon will issue a new

not be copied, reproduced or translated into another language, in whole or in part, without the

edition of this manual.

written consent of Canon Inc.

(C) CANON INC. 2009

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.

0-2

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The following rules apply throughout this Service Manual:

Explanation of Symbols
The following symbols are used throughout this Service Manual.

1.
Symbols

Explanation

Symbols

Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of

Explanation

operation.

F-0-1

In the diagrams,

Remove the claw.

Check.

accompanies the symbol, the arrow

indicates the direction of the electric

signal.

F-0-2

The expression "turn on the power" means flipping on the power switch, closing the

Insert the claw.

Check visually.

represents the path of mechanical drive; where a signal name

front door, and closing the delivery unit door, which results in supplying the machine with
power.

F-0-3

-0-4

Check the noise.

Use the bundled part.

2.

In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from

F 0-5

circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD

-0-6

Push the part.

Disconnect the connector.

signal goes on when '0'.


In practically all cases, the internal mechanisms of a microprocessor cannot be checked

F 0-7

in the field. Therefore, the operations of the microprocessors used in the machines

0-8

Plug the power cable.

Connect the connector.

are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.

0-9

Remove the cable/wire


from the cable guide or wire
saddle.

F 0-10

Turn on the power.

The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.

0-11

F-0-12

Set the cable/wire to the


cable guide or wire saddle.

All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.

0-13

Remove the screw.

0-14

Tighten the screw.

F-0-15

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Safety Precautions
CDRH Act
Laser Safety
Handling of Laser System
Turn power switch ON
Safety of Toner
Notes When Handling a
Lithium Battery
Notes Before Servicing

imageRUNNER ADVANCE
C5051/5045/5035/5030
Series

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0
0-2

CDRH Act

Handling of Laser System

The Center for Devices and Radiological Health of the US Food and Drum Administration put

When servicing the area around the laser assembly, be sure to turn off the main power.

into force regulations concerning laser products on August 2, 1976. These regulations apply

The machine's covers that can reflect laser light are identified by means of a warning label

to laser products manufactured on and after August 1, 1976, and the sale of laser products

(Figure). If you must detach a cover showing the label, be sure to take extra caution during

not certified under the regulations is banned within the Untied States. The label shown here

the work.

indicates compliance with the CDRH regulations, and its attachment is required on all laser
products that are soled in the United States.

CANON INC.

30-2,SHIMOMARUKO,3-CHOME,OHTA-KU,TOKYO,JAPAN

MANUFACTURED:
THIS PRODUCT CONHORMS WITH DHHS RADIATION
PERFORMANCE STANDARD 21CFR CHAPTER 1
SUBCHAPTER J.

F-0-16

A different description may be used for a different product.

Laser Safety
Laser beam radiation may pose a danger to the human body. A laser scanner mounted on the
machine is sealed with the protection housing and external cover to prevent the laser beam
from leaking to the outside. The laser beam never leaks out of the scanner as far as users
operate the machine normally.

F-0-17

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Product Overview
Product Lineup
Feature
Specifications
Name of Parts

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Technology
Basic Configuration
Controller System
Laser Exposure System
Image Formation System
Fixing System
Pickup Feed System
MEAP
Embedded RDS

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Periodical
Service
Consumable Parts and
Cleaning Parts
Cleaning Parts

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PartsReplacementandCleaning
List of Parts
Main Controller


Laser Exposure System

Image Formation System
Fixing System


Pickup Feed System
Option

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Adjustment
MainController

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Troubleshooting
InitialCheck
TestPrint
Troubleshootingitems
Upgrading procedure

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ErrorCode
Overview
ErrorCode
JamCode
AlarmCode

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ServiceMode
Overview
COPIER
FEEDER
SORTER
BOARD

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Installation
How to Check this 
Installation Procedure
Things to do Before 
Installation
Points to Note Before 
Installation
Combination Table of

 
Accessory Installation
 Contents
Checking the
 
Unpacking
InstallationProcedure
Printer Cover-C1
2.5 inch/80GB HDD-C1
2.5 inch/250GB HDD-D1
Removable HDD Kit-AC1
9

HDD Mirroring Kit-D1


Reader Heater Unit-G1
Cassette Heater Unit-37
Cassette Heater Unit-32
Utility Tray-A1
Key Switch Unit-A2
Voice Operation Kit-C1
Voice Guidance Kit-F1
Card Reader-C1
C opy Tray- J1
Inner 2-Way Tray-F1
Additional Memory B 512MB
Expansion Bus-F1,
IPSec Board-B2,
Wireless LAN Board-B1

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Appendix
ServiceTools
GeneralCircuitDiagram
GeneralTimingChart
UserMode
BackupData

PARTS CATALOG
imageRUNNER ADVANCE
C5051/5045/5035/5030
Series

Jul 3 2012

PREFACE
This Parts Catalog contains listings of parts used

Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.

COPYRIGHT (C) 1999 CANON INC.

Use of this manual should be


strictly supervised to avoid
disclosure of confidential
information.

Contents

NUMERICAL INDEX
imageRUNNER ADVANCE C5051/5045/5035/5030 Series(Numerical Index)
1-1

imageRUNNER ADVANCE C5051/5045/5035/5030 Series(Parts Catalog)


A1
A2
001
100
101
102
103
104
105
106
107
108
109
110
130
140
251
270
300
301
310
310A
311
311A
313
315
316
321
322
323
330
331
332
333

ASSEMBLY LOCATION DIAGRAM ......................................2-1


OPTION PARTS CATALOG LIST .........................................2-9
ACCESSORIES ............. ......................................................2-10
EXTERNAL COVERS, PANELS, ETC. ...............................2-11
FRONT COVER ASSEMBLY ..............................................2-16
RIGHT OUTER DOOR ASSEMBLY ....................................2-18
MACHINE FRONT PLATE ...................................................2-23
INTERNAL COMPONENTS 1 .............................................2-26
INTERNAL COMPONENTS 2 .............................................2-28
INTERNAL COMPONENTS 3 .............................................2-30
INTERNAL COMPONENTS 4 .............................................2-32
MACHINE REAR PLATE 1 ..................................................2-34
MACHINE REAR PLATE 2 ..................................................2-36
MACHINE REAR PLATE 3 ..................................................2-38
CONTROL PANEL ASSEMBLY ..........................................2-40
POWER CORD TERMINAL ASS'Y .....................................2-44
DRUM DEVELOPING DRIVE ASSEMBLY .........................2-46
SHUTTER DRIVE MOUNT ASSEMBLY .............................2-48
CASSETTE ASSEMBLY (MIDDLE) .....................................2-49
CASSETTE ASSEMBLY (LARGE) ......................................2-52
PAPER PICK-UP ASSEMBLY, 1 (EXCEPT CN) .................2-55
PAPER PICK-UP ASSEMBLY, 1 (CN) ................................2-58
PAPER PICK-UP ASSEMBLY, 2 (EXCEPT CN) .................2-61
PAPER PICK-UP ASSEMBLY, 2 (CN) ................................2-64
PAPER PICK-UP DRIVE ASSEMBLY .................................2-67
MULTI FEEDER DRIVE ASSEMBLY ..................................2-68
PRE-REGISTRATION GUIDE ASS'Y ..................................2-70
PATT. READ SHUTTER DRIVE ASS'Y ...............................2-71
DUPLEXING REG. DRIVE ASSEMBLY ..............................2-72
SENSOR UNIT,REGISTRATION PATCH ...........................2-74
RIGHT LOWER DOOR ASSEMBLY ...................................2-76
RIGHT INNER DOOR ASSEMBLY .....................................2-78
M.P. PICK UP MOUNT ASSEMBLY ....................................2-81
RIGHT LOWER INNER DOOR ASS'Y ................................2-84

Contents
350
351
352
353
460
530
530A
531
600
620
621
623
624
626
627
628
640
770
810
811
812
813
815
900
910
911
920
960
961
962
963
980
981
A01
A10
A11
A12
A13
A21
A41
A90
B01
B11
B12

FIRST PAPER DELIVERY ASSEMBLY ..............................2-85


2ND/3RD PAPER DELIVERY ASS'Y ..................................2-87
THIRD PAPER DELIVERY ASSEMBLY ..............................2-90
SECOND PAPER DELIVERY ASSEMBLY .........................2-93
LASER ASSEMBLY .............................................................2-95
INTER.TRANSFER BELT ASS'Y .........................................2-96
INTER.TRANSFER BELT ASS'Y .........................................2-99
TRANSFER CLEANER ASSEMBLY .................................2-105
PROCESS-KIT FRAME ASSEMBLY .................................2-106
SET ON HOPPER BK ASSEMBLY ...................................2-110
SET ON HOPPER CL ASSEMBLY ...................................2-111
SET ON DRIVE ASSEMBLY, BLACK ...............................2-112
SET ON DRIVE ASSEMBLY, CL .......................................2-113
BOTTLE FRONT INNER DOOR ASS'Y ............................2-114
BOTTLE BASE ASSEMBLY, BLACK ................................2-116
BOTTLE BASE ASSEMBLY, CL .......................................2-118
DEVELOPING ASSEMBLY ...............................................2-120
WASTE TONER CASE ASSEMBLY .................................2-121
FIXING ASSEMBLY ...........................................................2-122
SHUTTER ASSEMBLY ......................................................2-126
GUIDE, FIXING DELIVERY, LOWER ................................2-128
FIXING DRIVE ASSEMBLY ...............................................2-130
FIXING DELIVERY DRIVE ASSEMBLY ............................2-132
CONTROLLER BOX ASSEMBLY .....................................2-134
MAIN CONTROLLER PCB ASS'Y, 1 .................................2-136
POWER SUPPLY ASSEMBLY ..........................................2-137
MAIN CONTROLLER PCB ASS'Y, 2 .................................2-138
DRUM DRIVER PCB ASSEMBLY .....................................2-140
CASSETTE FEED PCB ASSEMBLY .................................2-141
PAPER FEED DRIVER PCB ASSEMBLY .........................2-142
AC DRIVER PCB ASSEMBLY ...........................................2-143
4C TRNS, BK DEV/ PRIM HV ASS'Y ................................2-145
2ND TRNSFR. HIGH VOLTAGE ASS'Y ............................2-147
ATTACHMENT PARTSREVERSE ADF) .......................2-148
ADF MAIN BODYREVERSE ADF) ................................2-149
BASE ASSEMBLYREVERSE ADF) ...............................2-152
PAPER PICK-UP COVER ASS'YREVERSE ADF) ........2-154
DOCUMENT TRAY ASS'YREVERSE ADF) ..................2-157
DRIVE ASSEMBLYREVERSE ADF) .............................2-159
FEEDER ASSEMBLYREVERSE ADF) ..........................2-161
ADF PCB ASSEMBLYREVERSE ADF) .........................2-166
ATTACHMENT PARTS(ONE-PATH ADF) ........................2-167
INTERNAL COMPONENTS 1(ONE-PATH ADF) ..............2-168
INTERNAL COMPONENTS 2(ONE-PATH ADF) ..............2-171

Contents
B13
B14
B15
B16
B17
B18
B19
B20
B30
B31
B32
B40
B41
B42
B43
B90
D01
D10
D11
D11A
D12
D90
D91
T20
T21
ZZA
ZZB
ZZC
ZZD
ZZE

INTERNAL COMPONENTS 3(ONE-PATH ADF) ..............2-174


INTERNAL COMPONENTS 4(ONE-PATH ADF) ..............2-177
INTERNAL COMPONENTS 5(ONE-PATH ADF) ..............2-179
DOCUMENT TRAY ASSEMBLY(ONE-PATH ADF) ..........2-181
OPEN/CLOSE PANEL ASSEMBLY(ONE-PATH ADF) .....2-184
BASE FRAME ASSEMBLY(ONE-PATH ADF) ..................2-186
WHITE PLATE ASSEMBLY(ONE-PATH ADF) .................2-188
ESTRANGEMENT DRIVE ASSEMBLY(ONE-PATH ADF) 2-189
PAPER PICK-UP ASSEMBLY(ONE-PATH ADF) ..............2-190
DELIVERY CROSSMEMBER ASSEMBLY(ONE-PATH ADF) 2-193
OPEN/CLOSE GUIDE ASSEMBLY(ONE-PATH ADF) ......2-196
PLATEN ROLLER ASSEMBLY, 1(ONE-PATH ADF) ........2-197
PLATEN ROLLER ASSEMBLY, 2(ONE-PATH ADF) ........2-199
PAPER FEED GUIDE ASSEMBLY, 1(ONE-PATH ADF) ..2-201
READ 2 PAPER FEED GUIDE ASS'Y(ONE-PATH ADF) .2-203
DADF DRIVER PCB ASSEMBLY(ONE-PATH ADF) .........2-205
ATTACHMENT PARTS(READER) ....................................2-206
EXTERNAL COVERS, PANELS, ETC.(READER) ............2-207
INTERNAL COMPONENTS 1(READER) ..........................2-209
INTERNAL COMPONENTS 1(READER) ..........................2-211
INTERNAL COMPONENTS 2(READER) ..........................2-213
READER CONTROLLER PCB ASSEMBLY(READER) ....2-215
READER CONTROLLER PCB ASSEMBLY(READER) ....2-216
G3 FAX ASSEMBLY, 1 LINE(FAX) ...................................2-217
SPEAKER ASSEMBLY(FAX) ............................................2-218
MECHANICAL STANDARD PARTS (HOW TO USE) .......2-219
MECHANICAL STANDARD PARTS (SCREWS) ..............2-220
MECHANICAL STANDARD PARTS (BOLTS) ..................2-227
MECHANICAL STANDARD PARTS (NUTS) ....................2-228
MECHANICAL STANDARD PARTS (RETAINING RINGS) 2-229