HINDUSTAN ZINC LIMITED

TCE.4084A-H-TPP-01
TITLE

COAL HANDLING SYSTEM

SECTION: D 1.7

SHEET
OF 4

1 OF 5

ESSENTIAL SPARE PARTS

The following essential spares shall be included in the scope of
supply.
1.0

Conveyors
Idlers

1.3

Pulley bearings with plummer

Blocks.
Conveyor gear box

5 % of the total no. of

idlers of each type subject
to a minimum of ten (10)
no.
Two (2) nos. of each type
/ size.
One (1) no. of each size

1.4

Fluid coupling

One (1) no. of each size

1.5

Flexible coupling

One (1) no. of each size

1.6

Thrustor brakes

One (1) no. of each size

1.7

Thrustor brake liners

10m in each size

1.8

Rubber strip for skirt board

100m

2.0

Wagon Tippler

2.1

Rack segments

4 Nos.

2.2

Bushes

2.3

Bearings except drive gear box

1 complete set required

for one WT
1 complete set required
for one WT

2.4

Main drive unit

(a) Rack and pinion
(b) Brake liners
(c) Thrustor for brake
(d) Pin & rubber bushes for brake
coupling
(e) Hydraulic motor & solenoid
valves.
Rubber blocks for assembly of top
stop clamping device
Snapring for assembly of hinge

1.1
1.2

2.5
2.6

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

2 Nos.
2 sets
1 No.
4 sets
1 complete set
1 complete set required
for one WT
8 Nos.

ISSUE
R0
TCE FORM 329 R3

HINDUSTAN ZINC LIMITED

TCE.4084A-H-TPP-01
TITLE

COAL HANDLING SYSTEM

3.0
3.1

pieces
Apron Feeder
Carrying rollers

4 Nos.

3.2

Chain link with pins and bushes

10 sets

3.3

Apron pans

10 sets

3.4

Apron spur pinion

2 Nos.

3.5

Apron feeder drive

SECTION: D 1.7

SHEET
OF 4

(a) Hydraulic motor

(b) Solenoid valves

1 No.
1 complete set required
for one apron feeder

4.0

Idlers for Dribble Feeder

5 Nos.

5.0
5.1
5.2
5.3
6.0

Side arm charger

Bearings for wheels and guide roller
Various valves
Pinion
Crusher

2 sets of each size.

2 sets of each size.
1 No.

6.1

Crushing elements

Three (3) sets (one set

means complete for one
crusher consisting of both
plain and toothed rings in
case of ring granulator)
One set roller assembly
in case of double drusher

6.2

Roller bearings with plumber block

One (1) set

6.3

Liners

7.0

Motorised Travelling Tripper

7.1

Bearing for travel wheel

7.2

Travel drive

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

2 OF 5

One (1) set

Three (3) Nos.

ISSUE
R0
TCE FORM 329 R3

HINDUSTAN ZINC LIMITED

TCE.4084A-H-TPP-01
TITLE

COAL HANDLING SYSTEM

SECTION: D 1.7

SHEET
OF 4

(a) Gear box (complete)

(b) Flexible coupling

One (1) No.

Two (2) Nos.

7.3

Rollers for seal belt

Four (4) Nos.

8.0

Vibrating screen

8.1

V-belts

1 set

8.2

Bearings

2 Nos. of each type and

size

8.3

2 Nos.

9.0

Screen mesh (stainless steel mesh )

with fastners.
Telescopic Chute

9.1

Gear box

1 No.

9.2

Sheeves

2 Nos. of each type &

size

9.3

Bearings

2 Nos. of each type and

size

10.0

Inline Magnetic Separators

10.1

Head pulley

One (1) set

10.2

Tail pulley

One (1) set

10.3

Idler pulley bearings

One (1) set

10.4

Set of sprockets

One (1) set

10.5

Endless cleated belt

Rectifier assembly

One (1) set

10.6

3 OF 5

One (1) set

11.0

Bunker Level Indication

11.1

Bunker level indicator (complete)

One (1) No.

11.2

Bunker level switches (low level)

Two (2) Nos.

12.0

Belt Weigher ( Conveyor scale)

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

ISSUE
R0
TCE FORM 329 R3

HINDUSTAN ZINC LIMITED

TCE.4084A-H-TPP-01
TITLE

COAL HANDLING SYSTEM

12.1

Preamplifier

Two (2) Nos.

12.2

Belt weigher console

Two (2) Nos. each

12.3

Transformer module

Two (2) Nos.

12.4

Regulated power supply module

Two (2) Nos.

12.5

Convertor modules

Two (2) Nos. each

13.0

Metal Detector
panel etc.

14.0

Dust Suppression System

14.1

Solenoid valves

14.2

Spray nozzles (complete)

complete

with

SECTION: D 1.7

SHEET
OF 4

One (1) set

Eight (8) Nos. (Min two

(2) no. in each size)

(a) for WT hopper

(b) for conveyors

Forty (40) Nos.

Twenty (20) Nos.

14.3

Sprinkler (complete)

Five Nos.

15.0

Flap gates

15.1

Actuator assembly

Three (3) Nos.

15.2

Seals

Five (5) sets in each

size

16.0

Dust Extraction System

16.1

Filter bags

10% of total quantity

16.2

V-bet

1 set of each type and

size

16.3

Flexible connection between fan and

duct

1 set of each size

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

4 OF 5

ISSUE
R0
TCE FORM 329 R3

HINDUSTAN ZINC LIMITED

TCE.4084A-H-TPP-01
TITLE

16.4

COAL HANDLING SYSTEM

SHEET
OF 4

17.0

Bearings for fan, motor,

feeder, screw conveyor etc.,
Bunker ventilation System

17.1

Filter bags

10% of total quantity

17.2

V-bet

1 set of each type and

size

17.3

Flexible connection between fan and

duct

1 set of each size

17.4

Bearings for fan, motor,

feeder, screw conveyor etc.,

2 Nos. of each type and

size

CONSULTANTS : TCE CONSULTING ENGINEERS LIMITED

rotary

SECTION: D 1.7

rotary

5 OF 5

2 Nos. of each type and

size

ISSUE
R0
TCE FORM 329 R3